INSTALLATION INSTRUCTIONS KK-K9-F14-K
K9 TRANSPORTATION SYSTEM
2003-2009 EXPEDITION
TOOLS REQUIRED:
Power Drill
Drill Bit Set
Standard & Metric Socket Sets
Phillips Screw Driver
Open End Wrench Set
Wire Cutters / Crimping tool
Ratcheting Wrench Extension
Torx Bit Set
4 ½” Hole Saw (Exhaust Fan Option)
Caulk Gun
HARDWARE:
QTY: DESCRIPTION:
PART #:
28
8
64
6
¼” x ½” Stainless carriage bolts
¼” x ¾” Stainless carriage bolts
¼” flanged serrated nuts
GSM32022
GSM32024
GSM30023
GSM33001
GSM33062
GSM34177
GSM34170
GSM34169
GSM34098
GSM33195
PRM97343
KNM01029-SUV
GSM33150
¼” x ¾” Hex head cap screw
¼” x 1 ½” Hex head lag screw
#12 x ¾” Stainless sheet metal screws
#10 x ¾” Stainless sheet metal screws
#10 x ½” Stainless sheet metal screws
#10 x ¾” Stainless machine screws
#10 x ¾” Sheet metal screws
Tube silver caulk
6
36
24
12
10
6
1
1
10
46” x 45 ½” Rubber Floor mat
#10 x ½” Flat head sheet metal screws
Always!
¾ Read all instructions before installing any Havis-Shields Equipment Corp products.
¾ Check for obstructions (Wire, brake lines, fuel tank, etc.) before drilling any holes!
¾ Use hardware provided with install kit
For product support, visit the Install Instructions Section of our website at
524-9900.
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SUBASSEMBLY:
Note: If doors have electric door switches, they must be reattached to original plug assembly. Switch
assembly must then be wired-tied down so it does not interfere with window or door latch operations.
Remove plastic trim piece. Metal
clips hold on trim
Remove window/lock switch
assembly from door
View of Expedition door panel
Remove hex head screws holding
lower section of door panel
Remove trim piece covering torx
screws under door panel armrest
and remove screws
Remove plastic door panel
Remove window switch and
reconnect. Wire tie switch in safe
location.
Recommended location to
relocate switch
Remove speaker from door panel.
Remove screws and unplug
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Remove bolt
1. Remove the specified bolt and cut on
the line shown left.
2. The upper portion of the cut piece
will remain off.
3. Save for vehicle re-sale.
Cut on this line
Back seat configuration for
Ford Expedition
Remove trim pieces covering
seat bolts
Remove bolts from seat bases
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Remove plastic storage compartment
INSTALLATION:
Note: The K9 unit will not slide into rear hatch opening without removing ream door
trim panels. Side tunnels must also be removed.
1. Attach floor mounting plates to height adjustable front legs with ¼” x ¾” carriage bolts and serrated
nuts. (Photos 1 and 2)
2. The holes in mounting plates will line up with OEM seat mount holes. Bolt the plate and leg
assembly to vehicle using OEM seat bolts. Adjust leg height to 7 ¾” inch.
3. Slide K9 main housing into vehicle:
Note: Mounting plate
7 ¾”
straddles a ridge in the
floor. When bolts are
tightened the plate will
form to the floor.
Using factory seat bolts; attach driver
and passenger side mounting plates
and legs as shown above.
When positioned properly, holes
in K9 floor will align with holes in
mounting legs.
Set height at 7 ¾”
4
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4. Attach rear support plate to bottom of rear floor lip using ¼” x ¾” hex head bolts. (Photo 3)
5. Attach top of K9 mounting legs to floor using ¼” x ¾” carriage bolts and serrated nuts. Holes in
floor will line up with holes in mounting feet.
6. Loosely attach side tunnels to main housing using ¼” x ¾” and ¼” x ½” carriage bolts.
Note: Use ½”long bolts on double skin and ¾”long on triple skin.
7. Housing final step:
• Center K9 housing so tunnels are even on
both sides.
• Mount rear housing support to vehicle using
¼ x 1 ½” hex head lag bolts.
• Tighten all loose bolts on tunnels and
legs.
Top Inner Screw
Center door panels so edges do not hang
over. Attach to door with #10 x ½”
stainless sheet metal screws.
Note: Window guards have holes around
perimeter for permanent mounting.
These holes are not used with hinge style
window kits! They also come flat in
shipping.
Hold window guard with pre-assembled
hinge and upper bracket onto window frame.
Make sure guard is centered on window.
Attach hinge to lower door panel with #10 x
½” stainless sheet metal screws. Mark upper
aluminum bracket location on window frame
and remove from window guard. Attach
upper aluminum bracket onto window frame
The window guard must be pre-
bent so it fits tight against the
contour of the door window
frame. The aluminum guard can
easily be formed at wok bench.
with #10 x ½” flat head sheet metal screws.
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Hinge up window
guard and reattach to
bracket with 10-32 x
½” Stainless machine
screws and #10 Flat
washers.
NOTE: Door panel
fillers are provided for
the Expedition EL.
This is not used for the
standard length
Standard
door panel
Expedition.
8. Final Installation Steps:
• Mount dome light switch box. A switch box is provided so switch can be mounted to K9
housing in various locations. (At topside of driver-side tunnel housing works well).
• Wire to 12-volt power source on as preferred.
• Sheet metal seams and gaps need to be SILICONED along floor area. Proper sealing of
compartment will eliminate water from getting under the K9 unit.
• Allow silicone to dry overnight then place rubber floor mat.
KK-K9-F14-K Installation Complete
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