Harman Stove Company Stove P68 User Manual

Installation & Operating Manual  
P68 Pellet Stove Owners Manual  
R3  
“Ce manuelest disponibleen Françaissur demande”  
SAFETY NOTICE  
PLEASE READTHIS ENTIRE MANUALBEFOREYOU INSTALLAND USEYOUR NEW ROOM HEATER. FAILURE  
TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTYDAMAGE, BODILYINJURY, OR EVEN DEATH.  
FOR USE IN THE U.S.AND CANADA. SUITABLE FOR INSTALLATION IN MOBILE HOMES.  
IF THIS HARMAN STOVE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAYRESULT. FOR YOUR SAFETY,  
FOLLOWINSTALLATIONDIRECTIONS.  
CONTACT LOCAL BUILDING OR FIRE OFFICIALSABOUT RESTRICTIONSAND INSTALLATION INSPECTION  
REQUIREMENTS INYOUR AREA.  
CONTACT YOUR LOCAL AUTHORITY (SUCH AS MUNICIPAL BUILDING DEPARTMENT, FIRE DEPARTMENT,  
FIREPREVENTION BUREAU, ETC.) TODETERMINE THE NEED FORA PERMIT.  
CETTE GUIDED'UTILISATION ESTDISPONIBLE ENFRANCAIS. CHEZVOTRE CONCESSIONNAIRE DE HARMAN  
STOVE COMPANY.  
SAVETHESEINSTRUCTIONS.  
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Introduction  
The Award-Winning P68 Pellet Stove has the widest BTU range available, giving you 0 to 68,000 BTU when  
you need it, automatically. The only thing you need to do is set your desired room temperature and fill the  
hopper. With the P68 you will notice even heat throughout your home and a level of convenience you never  
thought possible.  
The P68 epitomizes the capability of Harman Pellet Stoves, taking advantage of Harman’s 20 years of  
pellet stove design, technologyand manufacturing. This 68,000 BTU stove has the highest output, smartest  
controls, widest heating range, and minimal maintenance. The P68’s huge output is managed by a  
microprocessor that senses the room temperature and the fire temperature with tiny thermistor probes  
and then determines the best feed rate. This improved and smarter control also has a diagnostic port for  
connecting an external display showing live working data for easier troubleshooting.  
The platinum combination is Harman’s Patented Feeder & Burn Pot, and ESP Control which have been  
developed to their highest state. These features work together to allow amazing heat output with different  
fuel quality, ash content and moisture.  
Table of Contents  
Assembly& Installation  
4
Installation  
5
Venting  
6
Automatic Operation  
Manual Operation  
ESP Control  
13  
16  
18  
19  
20  
21  
26  
27  
27  
28  
29  
30  
31  
Serial#:  
This label is located on the back of the unit.  
Please copy the Serial Number for future reference.  
Low Draft VoltageAdjustment  
Room Sensor  
Maintenance  
TroubleShooting  
Feeder Parts  
Specifications  
Options  
Please read this entiremanual before youinstall  
anduseyour new room heater. Failure tofollow  
instructions mayresultinproperty damage,bodily  
injury, or even death.  
WiringDiagram  
Parts List  
Harman Stove Company  
352 Mountain House Road  
Halifax, PA 17032  
Warranty  
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IMPORTANT NOTES  
WARNING  
DO NOT INSTALL IN SLEEPING ROOM  
DO NOT INSTALL A FLUE DAMPER IN THE  
EXHAUST VENTING SYSTEM OF THIS  
UNIT.  
CAUTION  
THE STRUCTURAL INTEGRITY OF THE  
MOBILE HOME FLOOR, WALL, AND  
CEILING/ROOF MUST BE MAINTAINED.  
DO NOT CONNECT THIS UNIT TO A  
CHIMNEY FLUE SERVING ANOTHER  
APPLIANCE.  
Mobile home installation should be done in  
accordance with the Manufactured Home  
and Safety Standard (HUD), CFR 3280,  
Part 24.  
CAUTION  
KEEP COMBUSTIBLE MATERIALS (SUCH  
AS GRASS, LEAVES, ETC.)AT LEAST 3 FEET  
AWAY FROM THE FLUE OUTLET ON THE  
OUTSIDE OF THE BUILDING.  
4
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Assembly and Installation  
Unpacking  
The P68 is bolted (1/4 x 1" hex head bolts) to the  
skid to prevent movement during shipping.  
To free the stove from the skid you must remove  
the hold-downbolts inthe rear of thepedestal base.  
Installing rear cover panels  
The rear coverpanels are removedfromthe stove  
to make it easier to get at the hold-down bolts.  
The rear coverpanels arepackedinsidethe hopper  
and should be installed on the stove as shown. It  
is recommended that the rear covers are installed  
after the unit is in place and the vent pipe is  
installed.  
Firebrick  
Install the firebrick vertically on the angle bracket  
above the burnpot.  
Flame Guide  
Install the cast iron flame guide on top of the burn  
pot. Make sure that the flame guide is fully seated  
on the vertical sides of the burn pot and that the  
back of the guide rests against the body of the  
stove.  
INSTALL EXHAUST VENT AT CLEARANCES  
SPECIFIED BY THE MANUFACTURER. Most  
pellet pipes require a minimum of 3" of clearance  
to combustible materials.  
Fig. 1  
Shipping Bolts  
Note: These same holes  
are used for securing the  
stove in mobile home  
installation.  
Rear Cover  
Panels  
Door Handle Installation  
WoodHandle  
3-40-00123  
8mm Spring Washer  
3-31-08558  
SHCS 1/4-20 x 2-1/4  
3-30-3025202252  
Fig. 2  
2. Install springwasher andwood handle onto socket  
head cap screw as shown in fig. 2 and thread onto  
latch on front door.  
1. Remove wood handle ( P.N. 4-30-00123 ), 6mm  
springwasher ( P.N. 3-31-08558 ) and socket head  
capscrew¼-20 x 2-1/4" ( P.N. 3-30-3025202252 )  
from hardware pack.  
3. Tighten using a 3/16" hex key wrench.  
5
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Installation  
Installing  
Place the stove on a noncombustible floor pro-  
tector that extends a minimum of 6 inches to the front,  
2 inches to the sides and flush with the rear of the  
hopper. See Fig. 6.The minimum floor protector ma-  
terial is 20 gauge sheet metal. Other floor protector  
materials are ceramic tile, stone, brick, etc.  
Place the stove away from combustible walls at  
least as far as shown in Figures 3,4 and 5. Please  
note the difference in side wall clearance with and  
without side shields.  
Note that the clearances shown are minimum  
for safety but do not leave much room for access  
when cleaning or servicing. Please take this into ac-  
count when placing the stove.  
9"-13"  
9"-13"  
9" With Side Shields  
13" Without Side Shields  
Fig. 3  
Connect the power cord to a 120 V.A.C. 60Hz  
grounded receptacle. (A surge protector is recom-  
mended to protect the circuit board.) If the voltage  
entering your home is below 116 volts your stove may  
not work properly. Also be sure that the polarity of  
the outlet that the stove is plugged into is correct.  
Prior to installing the flue pipe, connect a draft  
meter. (The draft meter must have a minimum range  
of 0-.5.)Record the first reading. Connect flue pipe  
to stove and be sure all doors and windows in the  
home are closed. Record the second draft read-  
ing_______. If the second reading is more than .05"  
lower than the first reading, check for possible re-  
strictions or the need for outside air (see page 8).  
For more information on the draft test procedure, re-  
fer to Page 19.  
2"  
14"  
Fig. 4  
2"  
Mobile Home Installation  
When installing this unit in a mobile home sev-  
eral requirements must be followed:  
1. The unit must be bolted to the floor. This can  
be done with 1/4" lag screws through the 2 holes in  
the base plate.  
2. The unit must also be connected to outside  
air. See page 8.  
20"  
3. Floor protection and clearances must be fol-  
lowed as shown.  
4. Unit must be grounded to the metal frame of  
the mobile home.  
CAUTION: This appliance must be vented to the  
outside.  
Due to high temperatures, the stove should be  
placed out of traffic and away from furniture and drap-  
eries.  
Children and adults should be alerted to the haz-  
ards of high surface temperatures and should stay  
away to avoid burns to skin and/or clothing.  
Young children should be carefully supervised  
when they are in the same room as the stove.  
Clothing and other flammable materials should  
not be placed on or near this unit.  
Fig. 5  
Floor Protection must be 2 inches to each side, 6  
inches to the front, and 0 inches to the back of the  
stove.Floor Protector minimum: 25" widex 33" deep.  
25" minimum  
0"  
(even with  
hopper)  
2"  
2"  
Installation and repair of this Harman stove should  
be done by a qualified service person. We recommend  
that the stove be inspected before use and at least  
annually by a qualified service person. Periodic clean-  
ing is required throughout the heating season and at  
the end of each winter for the stove to work efficiently.  
See cleaning instructions on page 21.  
6"  
Fig. 6  
6
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Venting  
Requirements for Terminating the Venting  
WARNING: Venting terminals must not be re-  
cessed into a wall or siding.  
NOTE: Only PL vent pipe wall pass-throughs  
and fire stops should be used when venting through  
combustible materials.  
NOTE: Always take into consideration the ef-  
fects of the prevailing wind direction or other wind  
currents that may cause flyash and/or smoke when  
placing the termination vent.  
In addition, thefollowing must be observed:  
A. The clearance above grade must be a mini-  
mum of 18".1  
B. The clearance to a window or door that may  
be opened must be a minimum of 48" to the side,  
48" below the window/door, and 12" above the win-  
dow/door.1  
I. The clearance to service regulator vent outlet  
must be a minimum of 6 feet.  
1
J. The clearance to a non-mechanical air sup-  
ply inlet to the building or the combustion air inlet to  
1
any other appliance must be a minimum of 48”.  
K. The clearance to a mechanical air supply  
1
inlet must be a minimum of 10 feet.  
(with outside air installed, 6 feet )  
L. The clearance above a paved sidewalk or a  
paved driveway located on public property must be  
a minimum of 7 feet.1,2  
M. The clearance under a veranda, porch,deck  
1,3  
or balcony must be a minimum of 12 inches.  
NOTE: The clearance to vegetation and other  
exterior combustibles such as mulch is 36” as mea-  
sured from the center of the outlet or cap. This 36”  
radius continues to grade or a minimum of 7 feet  
below the outlet.  
( with outside air installed, 18)  
C. A 12" clearance to a permanently closed  
window is recommended to prevent condensation  
on the window.  
D. The vertical clearance to a ventilated soffit  
located above the terminal within a horizontal dis-  
tance of 2 feet (60 cm) from the center-line of the  
terminal must be a minimum of 18".  
E. The clearance to an unventilated soffit must  
be a minimum of 12".  
1CertainCanadian andor Local codes or regu-  
lations may require different clearances.  
2Avent shallnot terminate directly above a side-  
walk or paved driveway which is located between  
two single family dwellings and serves both dwell-  
ings.  
3Only permitted if veranda, porch, deck, or bal-  
cony is fully open on a minimum of 2 sides beneath  
the floor.  
F. The clearance to an outside corner is 11"  
from center of pipe.  
NOTE: Where passage through a w all, or  
partition of combustible construction is desired,  
the installation shall conformto CAN/CSA-B365.  
(if in Canada)  
G. The clearance to an inside corner is 12".  
H. Avent must not be installed within 3 feet (90  
cm) above a gas meter/regulator assembly when  
measured fromthe horizontalcenter-line of the regu-  
lator.1  
Inside Corner  
Detail  
Fixed  
Closed  
Fixed  
Closed  
Openable  
Openable  
= Vent terminal  
= Air supply inlet  
= Area where terminal is not permitted  
V
A
7
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Venting  
IMPORTANT NOTICE  
Pellet Vent Pipe or PLVent Pipe MustBe Used.  
Venting  
Acombustion blower is usedto extractthe com-  
bustion gases from the firebox. This causes a nega-  
tive pressure in the firebox and a positive pressure  
in the venting system as shown in Fig. 7. The longer  
the vent pipe and more elbows used in the system,  
the greater the flow resistance. Because of these  
facts we recommend using as few elbows as pos-  
sible and 15 feet or less of vent pipe. The maximum  
horizontal run should not exceed 48". If more than  
15 feetof pipe is needed,the interior diameter should  
be increased from 3" to 4" because a larger pipe  
causes less flow resistance. Be sure to use ap-  
proved pellet vent pipe wall and ceiling pass-  
through fittings to go through combustible walls  
and ceilings. The use of a starting collar is not al-  
ways necessary. The first piece of pipe should be  
fastened securely with at least 2 fasteners to the  
flue collar of the stove. If a starting collar is used to  
attach the venting system to the stove,the starting  
collar must be sealed to the stove with high temp  
silicone caulking.  
+
-
Vent Pipe  
Pellet venting pipe ( also known as PL vent )  
is constructed of two layers with air space between  
the layers. This air space acts as an insulator and  
reduces the outside surface temperature to allow a  
clearance to combustibles of only 3 inches. The  
sections of pipe lock together to forman air tight seal  
in most cases. However, in some cases a perfect  
seal is not achieved. For this reason and the fact  
that the P68 operates with a positive vent pressure  
we specify that the joints also be sealed with  
silicone. Aluminum tape can also be used for any  
joint that is 1 ft. or more from the outlet of the stove.  
+
+
= Positive Static Pressure  
- = NegativeStatic Pressure  
Fig. 7  
We cannot emphasize enough, the  
importance of sealing every seam and joint in the  
venting system which is inside the home. Even the  
smallest pin hole can leak and when it does you will  
smell wood smoke or a creosote smell in the room.  
If this occurs check for leaks. Leaks are easiest to  
see during start-up. Alternatively you can use a  
smoke pellet to leak test the venting before lighting  
your first fire.  
8
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Venting  
OutsideAir  
Here are four benefits of outside air:  
Outside airflex pipe  
goes here.  
1. Having air introduced from outside the living area  
boosts overall efficiency.  
2. It eliminates draft problems that can occur in tight  
homes.  
3. It reduces smoke spillage in the event of a power  
failure.  
4. It allows your vent termination to be as close as  
18" from windows or doors.  
Flex pipe part#  
2-00-08543 (3')  
1-00-08543(25')  
Outside air is optional except in mobile  
homes and where building codes require. The  
benefit of outside air is mainly noticed in small, very  
tight, houses.  
InletCover part#  
1-10-08542  
To installoutside air use 2 3/8" I.D. non-com-  
bustible flex pipe. There is a break-away hole on the  
rear panel of the P68 stove which must be removed  
before connecting the flex pipe. The pipe should be  
run outside and terminate to the side or below the  
vent pipe outlet so the flue outlet is more than 12"  
from the inlet cover. The maximum length run of this  
pipe is 15 feet. If a longer run is needed the size  
must be increased to 3". Inlet cover part number 1-  
10-08542 should be used to keep birds, rodents,  
etc.out of the pipe.  
HRV  
Wheninstalling ina house with a Heat Reclaim-  
ing Ventilation System (HRV) be sure the system is  
balanced and is not creating a negative pressure in  
the house.  
9
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Venting  
#1 Preferred method  
This method provides excellent venting for nor-  
mal operation and allows the stove to be installed  
closest to the wall. Two inches from the wall is safe;  
however, four inches allows better access to remove  
the rear panel. The vertical portionof the vent should  
be three to five feet high. This vertical section will  
help provide natural draft inthe event of a power fail-  
ure. Note: Do not place joints within wall pass-  
throughs.  
3 ft.  
to combustibles  
Combustibles  
allowed  
beyond 3 ft.  
Fig. 8  
3 ft.  
to combustibles  
#2 Preferred method  
This method also provides excellent venting for  
normaloperation butrequires the stove tobe installed  
farther from the wall. The vertical portion of the vent  
should be three to five feet high and at least three  
inches from a combustible wall. This vertical sec-  
tion will provide natural draft in the event of a power  
failure.  
If the stove is installed below grade be sure the  
vent termination is at least 18" above grade. The  
outlet must also be 1 foot from the house/building.  
Note: Do not place joints within wall pass-  
throughs.  
3 ft.  
to combustibles  
Combustibles  
allowed  
beyond 3 ft.  
CAUTION  
Keep combustible materials (such as grass,  
leaves, etc.) at least 3 feet away from the flue  
outlet on the outside of the building.  
12" min. wall to outlet  
3 ft.  
Fig. 9  
to combustibles  
36" min  
clearance to any  
combustible  
material  
10  
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Venting  
#4 Installing into an existing  
chimney ( US only )  
This method provides excellent venting for nor-  
mal operation. This method also provides natural  
draft in the event of a power failure. If the chimney  
condition is questionable* you may want to install a  
liner as in method #7.  
*The chimney should be inspected and cleaned  
before installing your stove. If you discover that the  
chimney does not have a clay tile liner or has cracks  
or flaking of the tile liner you will need to install a  
stainless steel liner within the chimney. In most  
cases the inside diameter of this liner should be 4".  
Either flexible or rigid liner may be used for this  
purpose. Refer to Method 6 & 7.  
Be sure to design the venting so that it can be easily  
cleaned.  
Fig. 10  
#5 Installing into an existing  
fireplace chimney ( US only )  
This method provides excellent venting for nor-  
mal operation. This method also provides natural  
draft in the event of a power failure. If the chimney  
condition is questionable* you may want to install a  
liner as in method #6.  
*The chimney should be inspected and cleaned  
before installing your stove. If you discover that the  
chimney does not have a clay tile liner or has cracks  
or flaking of the tile liner you will need to install a  
stainless steel liner within the chimney. In most  
cases the inside diameter of this liner should be 4".  
Either flexible or rigid liner may be used for this  
purpose. Refer to Fig. 6 & 7.  
The chimney should be sealed at the damper  
using a steel plate, or with insulation at the first flue  
tile. In both cases the connector pipe should extend  
through the smoke chamber to the base or into the  
first flue tile.  
Be sure to design the venting so that it can be  
easily cleaned.  
Fig. 11  
11  
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Venting  
#6 Installing into an existing  
fireplace chimney ( US and Canada)  
This method provides excellent venting for nor-  
mal operation.This methodalso providesnaturaldraft  
in the event of a power failure.  
In Canada and some places in the US it is re-  
quired that the vent pipe extend all the way to the top  
of the chimney.  
In this method a cap should also be installed on  
the chimney to keepoutrain. Besure to use approved  
pellet vent pipe fittings. Seal pipe joints with silicone  
or aluminum tape in addition to the sealing system  
used by the manufacturer. Pipe size should be in-  
creased to 4" using this method.  
Fig. 12  
#7 Installing into an existing  
chimney ( US and Canada )  
This method provides excellent venting for nor-  
mal operation. This method also provides natural  
draft in the event of a power failure.  
In Canada and some places in the US it is re-  
quired that the vent pipe extend all the way to the top  
of the chimney. The pipe or liner inside the chimney  
should be 4"diameter.  
In this method a cap should also be installed  
on the chimney to keep out rain.  
12  
Fig. 13  
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Venting  
Storm collar  
Flashing  
12" min.  
3" min.  
3" min.  
3" min.  
PL vent manufacturer's  
firestop spacer and  
support  
No insulation or  
other combustible  
Minimum flue vent  
configuration  
It is recommended that outside  
air be installed with this venting  
configuration to reduce smoke  
and creosote smell in the room  
in the event of power failure.  
materials  
are  
allowed within3" of  
the PL vent pipe.  
3" min.  
(See Page 5 for  
cornerinstallation  
clearances)  
Fig. 14  
#8 Installing through the ceiling  
Through the ceiling vent, follow PLvent  
manufacturers recommendations when using wall  
and ceilingpass through.Note: Do not place joints  
within wall pass-throughs.  
Fig. 15  
12" min. wall to outlet  
36" min clearance to any  
combustible material  
Fig. 16  
13  
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P68 AUTOMATIC IGNITION/OPERATION  
The P68 is a fully automatic stove that features  
Room Temperature Mode  
two operating modes; Stove Temperature Mode and  
Room Temperature Mode. In Stove Temperature Mode,  
you select a burn rate and the stove will remain at the  
same burn rate regardless of the room temperature.  
In the Room Temperature Mode the stove  
constantly monitors the temperature in the room and  
adjusts the size of the fire and the heat output of the stove  
so that the room is kept at a constant temperature. Room  
mode, in the AUTO position, has the added advantage of  
turning the stove off if no heat is required and turning the  
stove on again when the room temperature drops below  
your desired room temperature.  
Room Temperature Mode  
Most consumers use the stove in the Room  
Temperature Mode because it is the easiest and most  
efficient method of keeping the room at a given  
temperature. In the Room Temperature Mode, the Room  
Sensing Probe constantly monitors room temperature. As  
the weather changes outside andyour home needs varying  
amounts of heat to be at a desired temperature, the stove  
will automatically increase size and heat output of the fire  
so that a constant even temperature is maintained. If the  
weather warms up and no heat is required the stove will  
gradually shut down. When the house cools down the  
stove will automatically bring the room temperature to the  
precise temperature you desire.  
In the Room Temperature Mode you can select  
either Auto or Manual modes for the igniter using the  
igniter toggle switch. When the toggle switch is in the  
Auto position the igniter locatedinside the burn potis ready  
to automatically light the fire when required. When the  
toggle switch set to the Manual position the stove can be  
lit manually with either a gel or a wax type fire starter. (see  
lighting instructions on page 17.) With the igniter toggle  
switch setin the Manual positionthe stove will automatically  
adjust heat output, but the stove will not automatically shut  
down if no heat is required. Instead it will go to its lowest  
setting and remain there. The Manual position on the  
igniter toggle switch lets you light the stove manually,  
should the igniter fail for any reason. Secondly if you are  
using the Harman battery back up system the Manual  
setting will prevent the stove from turning off and on during  
a power failure, which would drain the back up battery,  
and possibly cause damage to the back-up or the stove.  
Room Temperature Mode: This setting, see above, will  
producearoomtemperatureof 70degrees withthedistribution  
blower at medium speed.  
In the Room Temperature Mode, the distribution  
blower speed can be increased or decreased by adjusting  
the Room Temp/Off/Stove Temp dial between L and H. As  
output of the stove increases, the speed of the blower will  
increase automatically to insure that more heat is  
transferred out into the room. The distribution blower will  
shut off as the room reaches the set temperature, this will  
prevent overheating of the room.  
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P68 AUTOMATIC IGNITION/OPERATION  
Stove Temperature Mode  
Shut Down Procedure  
In the Stove Temperature Mode and with the igniter  
toggle switch in the Auto position, the stove will light  
automatically and can be adjusted to the desired setting  
using the same temperature control dial as is used in  
the Room Temperature Mode. The heat output and fuel  
consumption will remain constant regardless of room  
temperature. The settings from 1 to 7 on the inner ring  
of the dial provide for relative heat output settings with 1  
being low and 7 being the maximum.  
The best way to shut down the stove is simply let it run  
out of pellets, the stove will shut down automatically.  
Alternatively, you can turn the Mode Selector to “off”.  
This will cause the fire to gradually die down and go  
out. The fire will not go out immediately and may take  
more than an hour to fully shut down.  
If the stove is left to run out of fuel, you may get a 6 blink  
status light. If this happens simply reset the control  
board by turning the mode selector to OFF and back  
ON.  
In Stove Temperature Mode the stove will not  
automatically shut off unless the stove runs out of fuel  
or is turned off.  
Never pull the plug to shut down the stove. This will  
stop the combustion blower and smoke will escape  
through window and door gaskets.  
When the igniter toggle switch is set to manual in this  
mode, the distribution blower will not turn on with a  
temperature dial setting from 1 to 5. The advantage of  
this mode is to allowthe operator to have a large viewing  
fire without blowing extra heat into the room.  
Stove Temperature Mode  
During operation, with the temperature dial set at  
#5 or less, the distribution fan will not operate. A #5 on  
the temperature dial and a #5 on the feed adjuster is  
approximately 80% output. It is not necessary to oper-  
ate the distribution blower below this point. Therefore,  
the control allows a higher burn rate ( a larger viewing  
fire) without an excess of hot air blowing into the room.  
An example of when to use the Manual Stove Tem-  
perature Mode is if you want to watch a large fire and  
the room is already up to temperature. The Stove Tem-  
perature Mode allows you to have a larger fire and a  
lower sound level, without the distribution blower.  
NOTE: During the useof this mode, if you keep  
increasing the temperature dial setting to increase  
the fire size, the distribution blower will automati-  
cally come on when the ESP Temperature reaches  
350o F, or 81%output.  
This setting,see below,will producecontinuous medium  
heat outputwith the distribution blowerat low speed.  
Feed Adjuster Knob  
For most premium grade pellet fuels the Feed Adjuster  
Knob should be set at 4. If higher ash fuels are used  
the setting should be increased to 5 or 6. Also higher  
settings are required if you would like to get the  
maximum heat output from the stove. At the maximum  
burn rate (with the temperature dial on 7/90° and the  
feed adjuster at 6) there should be 1" or more of ash on  
the front of the burn pot. If there is less than 1" of ash,  
turn the feed adjuster knob down to a lower setting.  
This setting, see below, will produce continuous  
maximum heatoutput with the distribution blower atfull  
speed.  
15  
P68 Pellet Stove  
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P68 AUTOMATIC START UP  
Starting First Fire  
Igniter Switch to"AUTO"(up position)  
Make sure the unit is plugged into a 120 VAC, 60  
HZ electrical source. Thepower light should bethe  
onlylight lit.  
See Note 7.  
1"  
NOTICE:  
Fig. 17  
Flame Guide  
When poweris given to the stove, the control  
board will blink a few times to indicatecurrent  
versionof control board.  
1. Turn Mode Selector to "OFF".  
2. Fill hopper with pellets.1  
3. Clean burn pot with scraper, if necessary.5  
Fig. 18  
4. If starting after an empty hopper, turn Feed  
Adjuster to "TEST" (forone60 secondcycle).2 This  
will purge pellets into the auger tube and also allow  
youto check the motors foroperation.  
Helpful Hints  
1.Fines are small pieces ofbroken pellets (sawdust). Finesdo not  
flow easily and often build upon the hopper funnelbottom angles.  
You can push these fines into the feeder opening and then fill the  
hopper with pellets.As the system works, they will be burned. Or  
you can clean them out before filling the hopper.  
2. The "TEST" cycle will operate the feeder motor forexactly one  
minute. Turning to "TEST" again and again may purge too much  
fuel into the burn potcausing excessive smoke on start-up.  
3.Thefirebox low pressure switch will notallow theauger motoror  
the igniter elementto operate if the view door orthe ash pan door  
are open.  
NOTE: The auger motor will not operate with  
3
the view door or ash pan door open.  
5. Turn Feed Adjuster to #4.4  
6. Flip the Igniter Switch up into the "AUTO"  
position.  
4.Adjust Feed Rate.If this isyour first fire or youare trying different 7. Turn the Temperature Dial to desired room  
pellets, setthe feed adjuster to#4, Fig. 17. This is a conservative  
number andwill probably need to be increased. Afteryou know a  
feed rate setting that works well, use that setting. Remember, if  
temperature.  
8. Turn Mode Selector to Room Temperature or  
your feed rate is too high you may waste fuel.  
StoveTemperature.  
5. This is usually a weekly maintenance procedure. Cleaning the  
burn pot with the scraper with a small amount of new fuel in the  
bottom is nota problem. First, scrape the ashes on the frontof the  
burn pot intothe ash pan. Then,scrape the top surface of the burn  
pot downward into the base of the burn pot. When the stove is  
ignited these scrapings will be pushed out by the feeder and  
burned.  
6. The ash pan can hold the ashes from approximately 1 ton of  
premium fuel.This means the asheswill only need to be emptied  
a few times a year.  
9. Fill hopper with pellets and remove ashes as  
required.6  
WARNING  
"NEVER USE GASOLINE, GASOLINE-TYPE LANTERN  
FUEL, KEROSENE, CHARCOAL LIGHTER FLUID, OR  
SIMILAR LIQUIDS TO START OR "FRESHEN UP " A  
FIRE IN THIS HEATER. KEEP ALL SUCH LIQUIDS  
WELL AWAYFROM THE HEATER WHILE INUSE".  
7. Setting the feed adjuster # for maximum burn: With the unit  
burning in "AUTO",turn to "Stove Mode"and putthe fan on "H". Set  
the Temperature Dial to #7. Allow the unit to burn for about 30  
minutes and check ash on front ofburn pot. Fig. 18. Ifthe ash line  
is larger than 1", turn the feed adjuster from #4 to#5. Allow another  
30 minutes of burn time and check again.If , at #6 setting, a 1" or  
less ash bed is notobtainable, itis not a problem. The 1" ash bed  
is only a maximum burn rate and at most normal settings the ash  
bed will be larger.  
WARNING  
ONLY USE WOOD PELLET FUEL. DO NOT BURN  
GARBAGE IN STOVE.  
16  
P68 Pellet Stove  
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P68 MANUAL IGNITION/OPERATION  
The P68 Pellet Stove is capable of manual operation. This also allows the  
operator to manuallycontrol operation during an emergency (i.e. igniter failure, when  
using a 502H battery backup, or when using certain generators.)  
The unit can be switched between "AUTO" and "MANUAL" at any time during  
operation.  
NOTE: When starting the unit in the "AUTO"  
mode and switching to "MANUAL", the fire must  
Room Temperature Mode: This  
be large enough to start the distribution blower.  
The starting of the blower is a signal that the start  
cycle is completed and the fire will not go out.  
setting, see below, will produce a  
room temperature of 70 degrees  
with the distribution blower at  
medium speed.  
Igniter Switch to "MANUAL"  
Room Temperature Mode  
The fire will have to be lit with starting gel and a  
match, or started automatically, see "Automatic Op-  
eration" on Page 15. Turn to "Manual" position when  
the fire is established.  
The difference between "AUTO" Room Tempera-  
ture Mode and "Manual" Room Temperature Mode is  
that the fire will not go out as the room temperature  
goes above the control board setting. The unit can only  
go to low burn and will remain there until it runs out of  
fuel or until more heat is needed and the feed rate in-  
creases. Feed rate adjustments and dial settings are  
thesame as"AUTO" settings.The blower will shutoff  
completelyifthe temperatureontheESP is toolow.  
Manual Stove Temperature Mode  
Igniter Switch to "MANUAL"  
Stove Temperature Mode  
The advantage of this mode is to allowthe opera-  
tor to have a large viewing fire without blowing extra  
heat into the room.  
During operation, with the temperature dial set at  
#5 or less, the distribution fan will not operate. A #5 on  
the temperature dial and a #5 on the feed adjuster is  
approximately 80% output. It is not necessary to oper-  
ate the distribution blower below this point. This con-  
trol setting allows a higher burn rate (a larger viewing  
fire) without an excess of hot air blowing into the room.  
An example of whento use the ManualStove Tem-  
perature Mode is if you want to watch a large fire and  
the roomis already up to temperature. The Stove Tem-  
perature Mode allows you to have a larger fire and a  
lower sound level, without the distribution blower.  
NOTE: During the use of this mode, if you  
keep increasing the temperature dial setting to in-  
crease the fire size, the distribution blower will  
automaticallycome on when the ESP Temperature  
reaches 350o F, or 81%output.  
This setting willproduce a large viewing fire without  
a distribution blower operating.  
17  
P68 Pellet Stove  
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P68 MANUAL START UP  
Starting First Fire  
Igniter Switch to"MANUAL"  
(down position)  
Fig. 20  
Makesurethe unitis pluggedinto a120VAC,  
60 HZ electrical source. The power light should be  
theonly lightlit.  
Fig. 19  
1. Turn FEED ADJUSTER to desired feed rate.  
See Note 7.  
1"  
No. 4 is good for most pellets.4  
2. Turn the MODE SELECTOR to “OFF” and  
then to the desired mode. This will reset con-  
trol andstart thecombustion motor.  
3. Turn the TEMPERATURE DIAL to the desired  
setting.  
5
4. Clean burn pot with scraper if necessary.  
5. Fill burn pot with pellets, only level with front  
edge. (Do Not Over Fill).  
Fig. 21  
6. Add starting gel on top of the pellets.Stir gel  
Helpful Hints  
intopellets for fast lighting.  
1.Fines are small pieces ofbroken pellets (sawdust). Finesdo not  
flow easily and often build upon the hopper funnelbottom angles.  
You can push these fines into the feeder opening and then fill the  
hopper with pellets.As the system works, they will be burned. Or  
you can clean them out before filling the hopper.As the system  
works, they will be burned.  
2. The "TEST" cycle will operate the feeder motor forexactly one  
minute. Turning to "TEST" again and again may purge too much  
fuel into the burn potcausing excessive smoke on start-up.  
3.Thefirebox low pressure switch will notallow theauger motoror  
the igniter elementto operate if the view door orthe ash pan door  
are open.  
7. Light starting gel with a match, and close the  
door. Operation will beginwhenthe firereaches  
the proper temperature.3  
8. Fill hopper with pellets and remove ashes as  
required.1, 6  
4.Adjust Feed Rate.If this isyour first fire or youare trying different  
pellets, setthe feed adjuster to#4, Fig. 19. This is a conservative  
number andwill probably need to be increased. Afteryou know a  
feed rate setting that works well, use that setting. Remember, if  
your feed rate is too high you may waste fuel.  
5. This is usually a weekly maintenance procedure. Cleaning the  
burn pot with the scraper with a small amount of new fuel in the  
bottom is nota problem. First, scrape the ashes on the frontof the  
burn pot intothe ash pan. Then,scrape the top surface of the burn  
pot downward into the base of the burn pot. When the stove is  
ignited these scrapings will be pushed out by the feeder and  
burned.  
6. The ash pan can hold the ashes from approximately 1 ton of  
premium fuel.This means the asheswill only need to be emptied  
a few times a year.  
7. Setting the feed adjuster # for maximum burn: With the unit  
burning in "AUTO",turn to "Stove Mode"and putthe fan on "H". Set  
the Temperature Dial to #7. Allow the unit to burn for about 30  
minutes and check ash on front ofburn pot. Fig. 21. Ifthe ash line  
is larger than 1", turn the feed adjuster from #3 to#4. Allow another  
30 minutes of burn time and check again.If , at #6 setting, a 1" or  
less ash bed is notobtainable, itis not a problem. The 1" ash bed  
is only a maximum burn rate and at most normal settings the ash  
WARNING  
"NEVER USE GASOLINE, GASOLINE-TYPE LANTERN  
FUEL, KEROSENE, CHARCOAL LIGHTER FLUID, OR  
SIMILAR LIQUIDS TO START OR "FRESHEN UP " A  
FIRE IN THIS HEATER. KEEP ALL SUCH LIQUIDS  
WELL AWAYFROM THE HEATER WHILE INUSE".  
WARNING  
ONLY USE WOOD PELLET FUEL. DO NOT BURN  
GARBAGE IN STOVE.  
bed will be larger.  
18  
P68 Pellet Stove  
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P68 AUTOMATIC IGNITION ESP CONTROL  
Feed adjuster  
Power Light  
Sets the maximum  
feed rate  
Indicates power to the  
control.  
Test  
Runsallmotorsatfull  
speed forone minute  
to check operation.  
After twominutes the  
stove will go to  
minimum burn and  
the blowers will  
alternate fromhigh to  
low every minute to  
remind you that you  
are still in "Test  
Mode".  
Status Light  
Will be lit in either stove  
orroom tempmode when  
pointer is notwithin off  
positionband except  
after normalshutdown.  
Blinks to indicate errors  
listed below.  
Indicates power to  
distribution blower.  
Igniter switch  
Setto appropriate  
Start-Up mode.  
Indicates power to  
combustion blower  
Distribution Blower  
speedadjustmentrange.  
L = low  
H = high  
Indicates power to the  
feed motor.  
Variablespeedanywhere  
between L and H;  
although as the stove  
temp. goesup ,so does  
the lowend ofthe scale.  
Indicates power to the  
igniter  
Mode Selector  
Temp dial  
Dealer Diagnostic Port  
For dealer maintenance  
only. RequiresspecialDDM  
monitor suppliedto Harman  
Dealers exclusively.  
Allows you tochoose between  
RoomTempMode,StoveTemp  
Mode, or OFF. Alsoallows you  
to vary the distribution blower  
speed by turning the knob to  
the high or low side of each  
mode.  
Allows you to adjustthe room temperature in Room  
Temp Mode using the outerscale markedin degrees  
Fahrenheit. It also allows you to adjustthe stove  
temperature while in Stove Temp Mode usingthe inner  
scale marked from 1 to 7.  
Status light error messages:  
1 Blink: Indicates control board self diagnostic fail-  
ure. This requires a manual reset*.  
3 Blinks: Indicates ESP (Exhaust Sensing Probe)  
failure. This requires a manual reset*.  
4 Blinks: Can occur only in Room Temp Mode and  
indicates RoomSensingProbe failed ornot installed.  
If a Room Sensing Probe is then installed, the sta-  
tus light will automatically reset.  
5 Blinks (In Igniter Auto. Mode Only): Indicates  
that the unit has failed to light within the 36 minute  
start cycle. To reset - Turn Mode Selector to "OFF",  
then turn to either mode again.  
6 Blinks : Indicates that the control has calculated  
poor or incomplete combustion occurring for more  
than 50 minutes.  
A six blink status may be set if the stove is allowed  
to run out of pellets. To reset, turn mode selector to  
"OFF" then back on to the desired mode. If the unit  
was not out of pellets, see Troubleshooting section,  
Page 26, for more details.  
* Manual reset- disconnect power cord for a few  
seconds and reconnect. If error still occurs call your  
Dealer.  
19  
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P68 Low Draft Voltage Adjustment  
Co m b u s t i o n  
Motor Speed  
Control  
Low draft only  
set point.  
Thesmall straight  
screwdriverslotis  
plastic;therefore,  
the unit can be  
adjusted while in  
operation.  
Draft Meter bolt  
hole location  
On a P68  
the draft test hole is  
under the left rear  
corner  
of  
the  
firebox.  
Fig. 23  
Fig.22  
Fig.1  
Low Draft Voltage Adjustment  
These units are pre-tested at the factory with  
exactly 120 Volts A.C., 60 Hz. They are checked and completingthe flue pipe installation. To recordthe results  
A simple draft test should be performed after  
adjusted for firebox tightness, gasket leakage, motor  
operation and igniter operation. The P68 is then factory  
set at a mid-point adjustment and in most cases will not  
need any adjustments. NOTE: The factory low draft  
setting may not be correct for the unit's permanent  
installation conditions.  
for future reference:  
1. Plug unit into a 120VAC, 60 HZ outlet.  
2. Close the hopper lid, front view door, and the ash  
pan. Neither pellets or a fire are required for this test.  
3. With the mode selector in the "OFF" position, turn  
the feed adjuster to "TEST".  
The control board on the P68 is equipped with a  
low draft adjustment port. Located on the control face  
just to the rightof the igniter light. This voltage adjustment  
is provided to allow the unit to be adjusted for the  
household voltage where the unit is going to be in  
permanent operation. NOTE: The line voltage varies  
from area to area and often home to home.  
The low draft voltage should be adjusted to  
achieve the most efficient burn on low burn or  
"maintenance". This voltage adjustment allows the  
installer to change the lowvoltage setpoint approximately  
10 volts. This adjustment should be done by the installer  
during set up because a draft meter reading isrequired  
to insure proper set up.  
4. Recordthe high draft_____in W.C. (Normalis -.50 to  
-.60) The control will be on the High Draft for a total of 2  
minutes.  
5. After 2 minutes, the combustion motor will go down  
to low draft and the distribution blower will go on high.  
Allow approximately 15 seconds to pass for the  
combustion motor to slow before checking the low draft.  
6. If the low draft is between -.35 and -.45, record the  
reading _____ in W.C. If the reading is higher, slowly  
turn the set screw counter-clockwise until the draft  
lowers. If the reading is lower, very slowly turn the set  
screw clockwise until the draft increases.  
NOTE: The test mode alternates from high to low  
draft every 60 seconds. If more time is needed for  
draft adjustment, wait until the next low draft cycle.  
NOTE: In some cases, the draft may not go as low  
as -.35 to -.45 even with the set screw completely  
counter-clockwise, ideally, you should just set it as  
low as possible.  
If the unit is not adjusted properly, it does not  
cause a safety concern. If the unit is adjusted too high,  
only effiency is lost. If the unit is adjusted too low, the low  
draft pressure switch will not allow the feed motor or the  
igniter to operate.  
20  
P68 Pellet Stove  
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Room Sensor and Rear Shield Installation  
Rear Shields  
Room Sensor Installation  
Room  
Sensor  
Port  
5/16" Hex Head  
Screws (3 on  
each side)  
5/16" Hex Head  
Screws (3 on  
each side)  
Fig. 24  
Fig. 25  
The room sensor is a small temperature sen-  
sor on the end of a 60" gray wire. This sensor is  
installed much like a standard wall thermostat. Be-  
cause it is so small, it can be hidden along the trim  
of a doorway or even up the leg of a coffee table.  
There is a remote room sensor port on the rear of  
the unit for easy external connection. Use standard  
18-2 thermostat wire to extend the distance to the  
desired location (100' maximum). The room sen-  
sor shouldbe installedinthe location whereyou want  
to control the temperature.  
The rear insulated shields are split in the middle for  
easy removal. Each shield has (3) 5/16" hex head  
screws. Two (2) that only need to be loosened, and  
one (1) thatneeds to be completely removed, to allow  
the shield to slide away from the unit. NOTE: It is  
not recommended that the unit be operated with  
the shields removed, due to the hot and moving  
parts which they protect.  
In most installations locating the room sensor  
behind the stove near the distribution fan works well  
because the sensor monitors the room air being  
drawn into the distribution fan.  
NOTE: Distances of more than 25 feet from  
the unit or in another room are not recommended.  
The room sensor is essential for the P68's excel-  
lent efficiency.  
NOTE: It is recommended that the room  
sensor be installed, even if only installed on the  
rear of the unit as a return air sensor.  
21  
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Maintenance  
Cleaning the Door Glass  
Always use a soft cloth and glass cleaner (such as Windex, or a mixture of vinegar & water) to clean the glass.  
Do not use razor blades or any other hard object to scrape the glass.  
Removing Ashes:  
When approximately 1 ton of pellets has been  
burned it will be necessary to empty the ash pan.  
Ashes should be placed in ametal container  
with a tight fitting lid. The closed container of  
ashes should be placed on a noncombustible  
floor or on the ground, well away from all com-  
bustible materials, pending final disposal. If  
ashes are disposed of byburial in soil or other-  
wise locally dispersed, they should be retained  
in the closed container until all cinders have  
thoroughly cooled.  
It is recommended that the stove is cold and  
shut down when removing ash pan.  
1. Pull on latch handle and remove ash pan. Use  
BlowerCover  
Latch  
ash pan handle to carry and dispose of ashes.  
2. Slide the ash pan back into the stove and latch  
the door by pushing in on latch handle.  
Combustion  
BlowerCover  
Fig 26  
Cleaning:  
The stove should be cleaned after burning ap-  
proximately 1 ton of pellets (50 bags). The cleaner  
the stove the more efficient it will be. You will burn  
less pellets and heat output will be greater.  
Note: Higher ash content pellets will require  
more frequent cleanings.  
HeatExchanger Fins  
1. Shut down stove anddisconnect power cord to  
insure that all motors are stopped.  
2. Clean heat exchanger with scraper as shown in  
fig 27.  
Scraper  
3. Brush or scrape the inside of the stove to remove  
fly ash.  
4. Scrape burnpot with flat end of scraper provided  
with the stove. Inspect the holes on teh burnpot  
surface. See Fig. 33.  
Flue  
Outlet  
5. Open burn pot clean-out. Clean fly ash from burn  
pot and replace cover.  
Blower  
Wheel  
6. Remove ash pan.  
7. Remove combustion blower cover by turning the  
blower cover latch vertical, see Fig.26. Sliding the  
cover out of the slot on the left.This will expose  
the combustion blower wheel and flue outlet,  
Fig.27.  
BlowerCover  
Latch  
Fig 27  
22  
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Maintenance  
Clean-outplate  
8. Clean the combustion blower wheel with a brush and  
a vacuum cleaner. Note: Do not use a household  
vacuum to clean the stove. We recommend that you  
use a shop vacuum that is equipped with a fine dust  
filter called a HEPA filter or a vacuum specially made  
for fly ash and soot. USING A VACUUM WHICH IS  
NOT EQUIPPED WITH AFINE DUST FILTER WILL  
BLOW FLYASHAND SOOT OUT INTO THE ROOM.  
NOTE: THE STOVE MUST BE COMPLETELY OUT  
BEFORE YOU VACUUM THE STOVE. LIVE PEL-  
LETS, IF SUCKED INTO THE VACUUMWILL LIGHT  
THE VACUUM ON FIRE AND MAY ULTIMATELY  
CAUSEAHOUSE FIRE.  
Fig. 29  
Fig. 28  
Latch "open "with blower  
cover partly removed. Burn  
pot clean-outis open.  
Latch "closed "with blower  
cover in place. Burn pot  
clean-outis closed.  
9. Use a brush to clean the flue, being careful not to  
damage the ESP probe, see Fig. 30. The flue goes  
straight through into the vent pipe (Fig.27) therefore,  
the vent pipe can also be cleaned to some extent  
through the flue outlet.  
10. Reinstall blower cover and relatch.  
11.Slide ash pan into stove and latch the door.  
ESP  
probe  
Blower cover  
removed.  
Brush not  
supplied. Can be  
found in  
Fig. 30  
Exposed blower wheel  
andflueopening, NOTE:  
ESP probe is visible.  
hardware stores.  
Fig. 32  
Soot and FlyAsh  
The products of combustion will con-  
tain small particles of fly ash which must  
be removed from the inner walls of the  
stove and from the venting system peri-  
odically. Removing fly ash and soot  
improves efficiency, insures that the  
flue venting passageway is clear and  
unobstructed. The stove should be  
cleanedafter eachton of pellets (50  
bags) and the venting system  
inspected andcleaned after  
each heating season.  
ESP  
Probe  
Be careful not to  
damage ESP probe  
whencleaning with  
brush.  
Fig. 31  
Fig. 33  
23  
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P68 Maintenance - Burn Pot  
Burn Pot Cleaning and Maintenance  
1. Scrape the top holed surface and sides of the burn  
pot.(Fig 34) It is not necessary to completely remove  
all materialfrom the burnpot. The excess willbe pushed  
out during the next use.  
DANGER  
Disconnect the power to the unit before  
removing cover.  
2. Loosen the (2) wing thumb screws on the lower  
front angle of the burn pot. (Fig. 34)  
3. Liftoff the clean-outcover (Fig.35)to openthe bottom  
clean-out chamber. (Fig.36)  
4. Clean ash buildup from inside the chamber while  
cover is off. Use the scraper to tap on the top front  
edge of the burn pot. This will help knock pieces of  
ash, loosened by the scraping process, down through  
the holes. It also helps knock scale off of the igniter  
element.  
Fig. 34  
Figure 36  
The igniter is made to be removable for service  
by insulated male/female wire connectors. These  
connections between the hot leads (the wires inside  
the burn pot) and the cold leads (the wires from the  
control board) are always pulled to the inside rear of  
the feeder body. (Not coiled inside the burn pot.)  
It is very important that these connections are  
to the inside rear of the feeder body. Also, the extra  
wire of the igniter wire service loop must be pulled out  
through the rear of the feeder and tied up so that it will  
not be damaged by any moving parts.  
Fig. 35  
WARNING  
Use caution when cleaning burn pot clean-out  
chamber. Do not damage the high temperature  
igniter wires.  
Igniter hotlead wires  
(high temperature)  
Note:The hot lead/cold lead connection must  
always be pulled to the rear of the feeder  
body before operation.  
Burn pot igniter  
Viewed from below through the ash pan opening.  
Fig. 36  
24  
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P68 Maintenance - Gasket Adjustment  
Your new Harman Stove viewing door gasket  
has been factory set, however over a period of time  
some minor adjustment may be necessary. The  
easiestway to checkthe adjustment of the door gasket  
is to take a small piece of paper or a dollar bill (when  
the stove is not burning) and open the door, place the  
paper between the face of stove body and the gasket  
at the top center of the door, close the door. You should  
have a slight amount of resistance when you try to pull  
the paperout. Repeatthis process on thebottom center  
of the door. If the paper is loose then some adjustment  
is necessary.  
Bolts  
To adjust the door, the stove must be turned  
off and cold. Open the door, loosen the 2 bolts shown  
(see Fig. 37) and bump the latch adjuster (Fig. 38)  
towardthe backof stove, snug bolts and testfor proper  
seal as described above. Once the proper seal is  
attained, open the door and finish tightening the bolts.  
If proper adjustment cannot be accomplished, then a  
new gasket should be installed.  
Over a period of time the gasket will wear out  
and a new gasket will have to be installed. To install a  
new gasket you must remove the old gasket. After the  
gasket is removed the gasket channel should be free  
of all loose particles. The gasket cement used to hold  
the gasket in place is RTV (HIGH TEMPERATURE)  
silicone. Put a bead of RTV silicone in the bottom of  
the gasket channel, then install the new gasket and  
close the door. Allow to dry for several hours before  
lighting the stove. After the RTV silicone has cured,  
the door will have to be adjusted for proper sealing. If  
you have just replaced the door gasket, the latch  
adjuster must be pulled towards the front of the stove.  
Follow the procedure mentioned above.  
Fig. 37  
Latch Adjuster  
Fig. 38  
25  
P68 Pellet Stove  
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P68 Maintenance - Cleaning the Feeder Body  
Pellet fines will accumulate in the feeder body over a  
period of time; therefore, a yearly inspection and  
cleaning of this must be performed.  
5/16" Hex Head  
Screws (3 on  
each side)  
To clean out fines:  
1. Remove right rear cover panel ( see rear cover  
installation on page 4 ).  
5/16" Hex Head  
Screws (3 on  
each side)  
2. Remove wing nut andfeeder cover on the right side  
of the feeder.  
3. Use a vacuum cleaner to remove all fines.  
4. Reinstall feed cover, wing nut, and right rear cover  
panel.  
Feeder Cover  
Wing Nut  
Pellet Fines will build up in this area  
Fig. 39  
26  
P68 Pellet Stove  
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P68 Trouble-Shooting  
FEEDER DOES NOT FEED  
SMOKE IS VISIBLE COMING OUT OF VENT  
1. No pellets in hopper.  
1. Air-fuel ratio is too rich.  
2. Firebox draft may be too low for low draft pres-  
sure switch in feeder circuit to operate.Check for  
closed doors, loose or missing gasket on doors  
or hopper lid, or a faulty pressure switch.  
3. Feed motor will not run until ESP  
senses 165 deg. F. Maybe you did not put  
enough pellets in the burn pot before lighting the  
fire manually.  
A. Feed rate too high.  
B. Draft too low caused by a gasket leak.  
LOW HEAT OUTPUT  
1. Feed rate too low  
2. Draft too low because of gasket leak.  
3. Poor quality or damp pellets  
4. Combination of 1 and 2.  
4. Something is restricting flow in the hopper or  
causing the slide plate to stick.  
5. Feed motor has failed.  
PARTIALLY BURNED PELLETS  
1. Feed rate too high.  
Helpful Hints  
Cleaning Burn Pot  
Whenever your stove is not burning, take the  
opportunity to scrape the burn pot to remove car-  
bon buildup. A vacuum cleaner is handy to remove  
the residue. Be sure the stove is cold if you use  
a vacuum.  
Carbon buildup can be scraped loose with the  
fire burning using the special tool provided with your  
stove. Scrape the floor and sides of the burn pot.  
The carbon will be pushed out by the incoming fuel.  
Always wear gloves to do this.  
2. Draft too low. (Check burn pot clean-out slide  
and door gasket).  
3. Burn pot or heat exchanger tubes may need to  
be cleaned.  
4. Combination of all the above.  
5. #6 status blink: A 6 blink control board status  
indication is caused by poor or incomplete com-  
bustion. The Automatic Ignition circuit board has  
the ability to track the combustion through feed  
settings and ESP temperatures. When the control  
board has calculated poor or incomplete combus-  
tion, it will shut down the unit as a safety feature.  
(Poor or incomplete combustion is a contributer of  
creosote which may cause a chimney fire)  
A 6 blink status may be caused by several things:  
1. Blocked or partially blocked flue.  
2. Blocked or partially blocked inlet air.  
a. Backdraft damper on the inlet pipe may be  
stuck closed.  
Removing Ashes  
Turn the Temp Dial to number 1 approximately  
30 minutes before removing ashes. This will result  
in a cooler stove and ash pan.  
Maximum Feed Adjuster settings are not  
needed in most cases. Operating in the normal  
range (#4) is recommended when maximum heat  
output is not required. The ESP probe prevents the  
stove from being over-fired.  
Keep the stove free of dust and dirt.  
b. If outside air is installed, the inlet cover may  
be blocked.  
3. The air chamber under the burnpot may be filled  
with fines and small bits of ash.  
4. The holes in the burnpot may be getting filled  
with ash or carbon buildup.  
5. Combustion blower fan blades may need  
cleaned.  
6. There is no fuel in the hopper.  
Fuel  
Pellet fuels are put into 3 categories in terms of  
ash content. Premium at 1% or less, Standard at  
3% or less and all others at 3% or more.  
The P68 is capable of burning all 3 categories  
of pellets due to a patented feeder and burn pot sys-  
tem.  
SMOKE SMELL  
Itshouldbe noted, however, thathigher ashcon-  
tent will require more frequent ash removal, scrap-  
ing of the burn pot, and may provide less BTU's per  
pound. Normally, standard and high ash pellets cost  
less than premium pellets and can be cost effective  
when burned in the P68.  
The moisture content must not exceed 8%.  
Higher moisture will rob BTU's and may not burn  
properly.  
Seal the vent pipe joints and connection to stove  
with silicone.  
FIRE HAS GONE OUT  
1. No pellets in hopper.  
2. Draft setting is too low.  
3. Something is restricting fuel flow.  
4. Feed motor or combustion blower has failed.  
5. Power failure or blown fuse.  
27  
P68 Pellet Stove  
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P61A Feeder  
P68 Feeder and Specifications  
(4)3-30-2252005013  
3-30-1371612513  
MOTORBLADE  
3-20-2046399  
Specifications  
Weight  
290 lbs.  
Blower  
135 cfm  
Feed Rate  
Hopper Capacity  
Fuel  
approx. 1lb. to 8 lbs per hr  
76 lbs  
Wood Pellets  
3 inch  
Flue Size  
Outside Air Size  
Fuse Rating  
2 3/8" I.D. inch  
6 amp  
28  
P68 Pellet Stove  
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OPTIONS  
Floor Protector  
Side Heat Shields  
The P68 Steel Floor Protector measures 25 inches  
wide by 33 inches deep. It is made of 20 gauge  
steel. This is the minimum size for floor protection  
with this unit.  
Side heat shields are available to reduce the  
clearance to combustible materials.  
Part #1-00-06716  
Part# 1-00-06727  
20gauge steel  
floor protector  
33"  
25"  
Hopper Extension  
Decorative Tile/Grey Slate Options  
The hopper extension allows you to put more pellet  
fuel in the hopper and extends burn time on one  
load of pellets. The hopper extension adds 60  
pounds to the existing 76 pound hopper capacity,  
allowing you to load 136 pounds of pellets at one  
time.  
The decorative tile and slate measure 11.938" x  
5.938". The tile/slate trim is necessary to hold the  
tile/slate in place on the stove. There are 10  
decorative tile choices, and 4 decorative slate  
choices. See dealer for samples.  
frame  
tile/slate  
Part #1-00-08636  
11.938"  
29  
P68 Pellet Stove  
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P68 Wiring Diagram  
30  
P68 Pellet Stove  
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P68 Parts List  
Description  
Part Number  
Hopper Gasket(6 ft.)  
Ash Pan Assembly  
Burn Pot Weldment  
Right Rear Shield  
0-88-00248  
1-10-05800  
1-10-06723  
2-00-06468-1  
2-00-06468-2  
2-00-773850  
Left Rear Shield  
Arrow Scraper  
Flame Guide  
3-00-674069  
Wiring Harness Assembly  
Thermister Probe  
3-20-08727  
3-20-00744  
Room Sensor  
3-20-00906  
Circuit Board  
3-20-05374  
Differential Switch  
5" Double Fan Blade  
Combustion Blower  
Distribution Blower  
Hopper Lid Latch  
3-20-9301  
3-20-502221  
3-21-08639  
3-21-22647  
3-31-199110  
3/16" Rubber Washer (for Hopper Lid)  
Power Cord  
3-31-90131101  
3-20-29685  
Auto Ignite Label (Control Panel Door)  
Fire Brick (3)  
3-90-08627  
3-40-900450125  
3-31-605  
White/Black Control Knob(3)  
Control Knob Shaft(3)  
Mirrored Front Glass  
Burn Pot Gasket(1)  
Tailpipe Gasket  
3-31-015  
3-40-06720  
3-44-00409  
3-44-06179  
Wiring Diagram  
3-89-06504  
Control Panel Sticker  
Owner's Manual  
3-90-06655A  
3-90-06701  
Hopper Lid Label  
3-90-08416  
Ignitor Assembly  
1-10-06620  
Cleanout Cover(1)  
1/4-20 x 1/2" Wing Screw w/Collar(2)  
Hopper Extension Assembly  
Outside Air Assembly  
3' Flex Pipe  
2-00-06623  
3-31-782108  
Options:  
1-00-08636  
1-10-08542  
2-00-08543  
Log Set  
3-40-5647  
Side Heat Shields  
1-00-06716  
Floor Protector (25" x 33")  
Air Grill  
1-00-06727  
3-43-08648 (SeeDealer forfinish options)  
1-00-06717 (SeeDealer forfinish options)  
3-43-1206 01 thru 10(10choices)  
Floral 3-43-06731-11  
Horses 3-43-06731-12  
Deer 3-43-06731-2  
Lighthouse 3-43-06731-9  
Door Frame w/ash lip & tile/slate trim  
Tile Pack(1 piece)  
Decorative Slate (1 piece)  
31  
P68 Pellet Stove  
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HARMAN GOLD WARRANTY  
6 YEAR TRANSFERABLE LIMITED  
WARRANTY (Residential)  
1YEAR LIMITED WARRANTY (Commercial)  
Harman Stove Company warrants its products to be free from defects in material or workmanship, in normal use  
and service, for a period of 6 years from the date of sales invoice and for mechanical and electrical failures, in normal use  
and service, for a period of 3 years from the date of sales invoice.  
If defective in material or workmanship, during the warranty period, Harman Stove Company will, at its option,  
repair or replace the product as described below.  
The warranty above constitutes the entire warranty with respect to Harman Stove Company products. HARMAN  
STOVE COMPANY MAKES NO OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING “ANY”  
WARRANTY OF MERCHANTABILITY, OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. No  
employee, agent, dealer, or other person is authorized to give any warranty on behalf of Harman Stove Company. This  
warranty does not apply if the product has been altered in any way after leaving the factory. Harman Stove Company and  
its agents assume no liability for “resultant damages of any kind” arising from the use of its products. In addition, the  
manufacturer and its warranty administrator shall be held free and harmless from liability from damage to property related  
to the operation, proper or improper, of the equipment.  
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE  
HEREOF.  
THESE WARRANTIES APPLY only if the device is installed and operated as recommended in the user’s manual.  
THESE WARRANTIES WILL NOT APPLY if abuse, accident, improper installation, negligence, or use beyond  
rated capacity causes damage.  
HOW TO MAKEA CLAIM - Any claimunder this warranty should be made to the dealer from whomthis appliance  
was purchased. Then contact is made with manufacturer, giving the model and serial numbers, the date of purchase,  
your dealer’s name and address, plus a simple explanation of the nature of the defect. Extra costs such as mileage and  
overtime are not covered. Nuisance calls are not covered by these warranties.  
THIS WARRANTY IS LIMITED TO DEFECTIVE PARTS - REPAIR AND/OR REPLACEMENT AT  
HARMAN STOVE COMPANY’S OPTION AND EXCLUDES ANY INCIDENTAL AND CONSEQUENTIAL  
DAMAGES CONNECTED THEREWITH.  
WARRANTY EXCLUSIONS: Failure due, but not limited to, fire, lightning, acts of God, power failures and/or  
surges, rust, corrosion and venting problems are not covered. Damage and/or repairs including but not limited to; remote  
controls, filters, fuses, knobs, glass, ceramic brick panels, ceramic fiber afterburners, door packing, tile, ceramic log  
sets, paint, batteries or battery back-up and related duct work are not covered. Also excluded from this warranty are  
consumable or normal wear items including but not limited to; flame guides, grates, coal bars, afterburner hoods, fire  
brick, gaskets. Additional exclusions for corn stoves are burnpot housing weldment, burnpot grate weldment (pellet or  
corn), burnpot front plate (pellet or corn), burnpot front plate lock, corn auger extension, ceramic insert, and ceramic  
insert plate. Additional or unusual utility bills incurred due to any malfunction or defect in equipment and the labor cost of  
gaining access to or removal of a unit that requires special tools or equipment are not covered. Maintenance needed to  
keep the stove in “good operating condition” is not covered. This includes, but is not limited to, cleaning, adjustment of  
customer controls and customer education. Labor, materials, expenses and/or equipment needed to comply with law  
and/or regulations set forth by any governmental agencies are not covered.  
This Warranty provides specific legal rights and the consumer may have other rights that vary from state to state.  
In the event of change in ownership, the remaining portion of this warranty may be transferred to the new owner  
by sending the new owner information and a transfer fee of $25.00 US to the Harman Stove Company.  
PLEASE READ THE LITERATURE BY THE MANUFACTURER FOR THE VARIOUS ACCESSORY  
DEVICES. THE MANUFACTURER WARRANTS THESE ACCESSORY DEVICES, NOT HARMAN STOVE  
COMPANY OR THEIR WARRANTY ADMINISTRATOR. FURTHERMORE, THESE ACCESSORY DEVICES  
MUST BE INSTALLED AND USED ACCORDING TO THE RECOMMENDATIONS OF THE MANUFAC-  
TURER.  
REMEDIES - The remedies set forth herein are exclusive and the liability of seller with respect to any contract or  
sale or anything done in connection therewith, whether in Contract, in tort, under any warranty, or otherwise, shall not,  
except as herein expressly provided, exceed the price of the equipment or part of which such liability is based.  
CLARIFY - The above represents the complete warranty, which is given in connection with stoves, manufactured  
by Harman Stove Company. No other commitments, verbal or otherwise, shall apply except by a written addendum to  
this warranty.  
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