10 IN 1 METAL &
WOODWORKING MACHINE
Model 96067
AssEMbLy AND OPERATING INsTRuCTIONs
Due to continuing improvements, actual product may differ slightly from the product described herein.
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
TO PREVENT sERIOus INjuRy, READ AND uNDERsTAND
ALL WARNINGs AND INsTRuCTIONs bEfORE usE.
©
®
Copyright 2007 by Harbor Freight Tools . All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
for technical questions or replacement parts, please call 1-800-444-3353.
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Contents.(continued)
to.adJUst.tHe.saW.taBLe’s.45.deGRee.stop....................................35
to.aLiGn.tHe.MiteR.GaUGe......................................................................35
to.aLiGn.tHe.extension.taBLe.90.deGRees.to.tHe.saW.BLade..35
to.set.tHe.CaRRiaGe.BUMpeR.BoLt.....................................................36
to.aLiGn.tHe.saW.taBLe.90.deGRees.to.tHe.poWeRHead............36
to.aLiGn.tHe.LatHe.taiLstoCk.WitH.tHe.poWeRHead...................37
paRts.Lists.and.diaGRaMs......................................................38
paRts.List.-.CaBinet.&.CasteRs............................................................38
asseMBLY.diaGRaM.-.CaBinet.&.CasteRs...........................................39
paRts.List.-.Main.Bed................................................................................40
asseMBLY.diaGRaM.-.Main.Bed...............................................................41
paRts.List.-Head.assY..............................................................................42
asseMBLY.diaGRaM.-.Head.assY............................................................44
paRts.List.-.CaRRiaGe.assY....................................................................45
asseMBLY.diaGRaM.-.CaRRiaGe.assY...................................................46
paRts.List.-.saW.taBLe.assY..................................................................47
asseMBLY.diaGRaM.-.saW.taBLe.assY.................................................48
paRts.List.-.saW.GUaRd.assY.................................................................49
asseMBLY.diaGRaM.-.saW.GUaRd.assY................................................50
paRts.List.-.Rip.fenCe.asseMBLY.diaGRaM........................................51
paRts.List.&.assY..diaGRaM.-.LatHe.taiLstoCk.assY.....................52
paRts.List.&.assY..diaGRaM.-.ext..taBLe.assY..................................53
paRts.List.&.assY..diaGRaM.-.sandinG.disC.assY............................54
paRts.List.&.assY..diaGRaM.-.tooL.MoUntinG.asseMBLies..........55
paRts.List.&.assY..diaGRaM.-.tooL.Rest............................................56
paRts.List.&.assY..diaGRaM.-.MiteR.GaUGe.assY.............................57
paRts.List.-.eLeCtRiCaL.sYsteM...........................................................58
asseMBLY.diaGRaM.-.eLeCtRiCaL.sYsteM..........................................59
LiMited.1.YeaR./.90.daY.WaRRantY.........................................60
SKU 96067
for technical questions, please call 1-800-444-3353.
Page 3
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speCifiCations
120 VAC / 7.5 A / Single Phase/15 Amps at full load
1.5 HP Motor Power Cord Type: 14 AWG x 3 C / 8’ Long
Power Switch Type: 2-Position Key Switch
Electrical
Requirements
Table Saw / Disc Sander / Boring Machine
Lathe / Drill Press / Router & Shaper / Mill Machine
Machine Features
Sanding Disc Assy. (Qty. 1) / Drill Press Insert (Qty. 1) / Router (Qty. 1)
Air Breather Mask (Qty. 1) Earplug Set (Qty. 1) / R8 Collet (Qty. 1)
Drawbar Handle (Qty. 1) / Wood Turning Faceplate (Qty. 1) / Dead
Center (Qty. 1)
Accessories
Center Cup (Qty. 1) / Tension Wrench (Qty. 1) / Wrench Nut (Qty. 1)
Saw Arbor (Qty. 1) Lathe Tool Rest & Post (Qty. 1) / Shaper Arbor (Qty. 1)
Rip Fence (Qty. 1) / Miter Gauge Assy. (Qty. 1) / Upper Saw Guard Assy.
(Qty. 1) Extension Table Assy. (Qty. 1) / Spindle Guard (Qty. 1)
11-7/8” Disc Grinding Pads (Qty. 2)
Lathe Swing/Taper
Quill Travel
17-5/16” (440mm) / #2 Morse Taper
4-15/16” (125mm)
Distance Between
Centers
33-7/8” (860mm)
Vertical Mill
20-7/8” (530mm)
3-15/16” (100mm)
Maximum Depth of Cut
Taper of Spindle Bore A M.T. #5
Drilling Capacity
Disc Sander
5/8” (16mm)
12” Diameter
Wooding Cutting
Blade Size
10” or 12”
Speed Range
Table Size
Variable 32 to 7200 RPM
23” L x 17” W x 2” H
Hole Through
Spindle Bore B
29/32” (23mm)
Overall Size
Net Weight
68.5” x 21.6” x 40.7”
456 Pounds
note:..this.tool.is.pre-wired.with.a.120.v.power.cord.and.plug...this.tool.is.dual.
voltage.(120v/220v)...Converting.this.tool.to.220v.should.only.be.done.by.a.
certified electrician.
SKU 96067
for technical questions, please call 1-800-444-3353.
Page 4
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save.this.Manual
You will need this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures, parts list and assembly
diagram. Keep your invoice with this manual. Write the invoice number on the inside
of the front cover. Write the product’s serial number in the back of the manual near the
assembly diagram, or write month and year of purchase if product has no number. Keep
this manual and invoice in a safe and dry place for future reference.
GeneRaL.safetY.RULes
WARNING!
READ AND uNDERsTAND ALL INsTRuCTIONs
failure to follow all instructions listed below may result in
electric shock, fire, and/or serious injury.
sAVE THEsE INsTRuCTIONs
WoRk.aRea
1.
2.
keep.your.work.area.clean.and.well.lit...Cluttered and dark areas invite
accidents.
do.not.operate.power.tools.in.explosive.atmospheres,.such.as.in.the.
presence of flammable liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
3.
keep.bystanders,.children,.and.visitors.away.while.operating.a.power.
tool..Distractions can cause you to lose control. Protect others in the work area
from debris such as chips and sparks. Provide barriers or shields as needed.
Children should never be allowed in the work area.
peRsonaL.safetY
1.
stay.alert...Watch.what.you.are.doing,.and.use.common.sense.when.
operating.a.power.tool...do.not.use.a.power.tool.while.tired.or.under.the.
influence of drugs, alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal injury.
2.
3.
dress.properly...do.not.wear.loose.clothing.or.jewelry...Contain.long.
hair...keep.your.hair,.clothing,.and.gloves.away.from.moving.parts. Loose
clothes, jewelry, or long hair can be caught in moving parts.
Remove.adjusting.keys.or.wrenches.before.turning.the.power.tool.on...A
wrench or a key that is left attached to a rotating part of the power tool may result
in personal injury.
SKU 96067
for technical questions, please call 1-800-444-3353.
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4.
5.
do.not.overreach...keep.proper.footing.and.balance.at.all.times.. Proper
footing and balance enables better control of the power tool in unexpected
situations.
Use safety equipment. Always wear ANSI-approved safety impact
...goggles.when.using.this.product...Dust mask or respirator,
nonskid safety shoes, hard hat, or hearing protection must be used for
appropriate conditions. Always wear ANSI-approved safety goggles and
a dust mask/respirator when using or performing maintenance on this tool.
tooL.Use.and.CaRe
1.
2.
3.
do.not.force.the.tool...Use.the.correct.tool.for.your.application.. The correct
tool will do the job better and safer at the rate for which it is designed. Do not
force the tool and do not use the tool for a purpose for which it is not intended.
do.not.use.the.Metal/Woodworking.Machine.if.its.power.switch.does.not.
turn.it.on.or.off...Any equipment that cannot be controlled with the Power Switch
is dangerous and must be replaced.
turn.off.the.power.switch.and.disconnect.the.power.Cord.before.making.
any.adjustments,.changing.accessories,.or.storing.the.Metal/Woodworking.
Machine...Such preventive safety measures reduce the risk of starting the
tool accidentally...always.turn.off.the.power.switch.and.disconnect.the.
power.Cord.before.performing.any.inspection,.maintenance,.or.cleaning.
procedures.
4.
5.
store.idle.tools.out.of.reach.of.children.and.other.untrained.persons...Tools
are dangerous in the hands of untrained users.
Maintain.tools.with.care...keep.the.Metal/Woodworking.Machine.clean.
Properly maintained tools are less likely to malfunction and are easier to control.
Do not use a damaged tool. Tag damaged tools “Do not use” until repaired.
6.
7.
Check.for.misalignment.or.binding.of.moving.parts,.breakage.of.parts,.
and.any.other.condition.that.may.affect.the.tool’s.operation...if.damaged,.
have.the.tool.serviced.before.using. Many accidents are caused by poorly
maintained tools.
Use.only.accessories.that.are.recommended.by.the.manufacturer.for.your.
model...Accessories that may be suitable for one tool may become hazardous
when used on another tool.
seRviCe
1.
Tool service must be performed only by qualified repair personnel. Service
or maintenance performed by unqualified personnel could result in a risk of injury.
SKU 96067
for technical questions, please call 1-800-444-3353.
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2.
1.
When.servicing.a.tool,.use.only.identical.replacement.parts...follow.
instructions.in.the.“Inspection, Maintenance, And Cleaning” section.of.this.
manual.. Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of injury.
speCifiC.safetY.RULes
Maintain.labels.and.nameplates.on.the.Metal/Woodworking.Machine.. These
carry important information. If unreadable or missing, contact Harbor Freight
Tools for a replacement.
2.
3.
4.
5.
always.consult.the.speed.Chart.in.this.manual.before.operating.any.tool.of.
the.Metal/Woodworking.Machine.
Maintain.a.safe.working.environment...Make sure there is adequate
surrounding workspace.
avoid.unintentional.starting...Make sure you are prepared to begin work before
turning on the Metal/Woodworking Machine.
people.with.pacemakers.should.consult.their.physician(s).before.use...
Electromagnetic fields in close proximity to a heart pacemaker could cause
pacemaker interference or pacemaker failure.
6.
never.leave.the.Metal/Woodworking.Machine.unattended.when.it.is.
running...Turn off the Machine before leaving the work area.
7.
keep.all.safety.guards.of.the.Metal/Woodworking.Machine.in.place.and.in.
proper.working.order.
8.
never.stand.on.the.Metal/Woodworking.Machine...Serious injury could occur
if the unit is tipped or the Cutter is accidentally touched.
9.
Make.sure.the.workpiece.is.free.from.nails.and.any.other.foreign.object.
which.could.break.or.otherwise.damage.the.Metal/Woodworking.Machine.
10.
11.
never.start.the.Metal/Woodworking.Machine.under.a.load...Allow the
Machine to reach full speed before feeding a workpiece into the Machine.
Maintain.control.of.the.workpiece.at.all.times...Never allow a workpiece to
rest on the running Machine without holding on to it or using appropriate clamps
MeCHaniCaL.pReCaUtions
1.
prior.to.performing.service,.maintenance,.or.cleaning.procedures,.always.
make.sure.the.Metal/Woodworking.Machine’s.power.switch.is.in.its.“off”.
position.and.the.power.Cord.is.disconnected.from.its.electrical.outlet.
SKU 96067
for technical questions, please call 1-800-444-3353.
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2.
3.
do.not.alter.or.adjust.any.part.of.the.Metal/Woodworking.Machine.or.its.
internal.mechanisms.that.are.assembled.and.supplied.by.the.manufacturer.
or.distributor.
always.follow.and.complete.scheduled.maintenance.
noise.pReCaUtion
prolonged.exposure.to.high.noise.levels.is.hazardous.to.hearing...Always wear
ANSI-approved hearing protection when operating or working around the Metal/
Woodworking Machine when it is running.
taBLe.saW.safetY.RULes
1.
2.
Avoid unintentional starting. Make sure you are prepared to begin work
before turning on the Table Saw.
Do not force the Table saw. This tool will do the work better and safer at
the speed and capacity for which it was designed. Do not force the Saw Blade
into the workpiece being cut.
3.
4.
WARNING! Keep hands and fingers away from cutting area and Saw
Blade. Use a “push stick” (not included) if necessary.
Never leave the Table saw unattended when it is plugged into an
electrical outlet. Turn off the tool, and unplug it from its electrical outlet before
leaving.
ꢀ.
Always use saw blades with a 7” to 12” diameter, 5/8” round arbor hole,
and rated at 7200 RPM or greater. Saw Blades that do not match the
mounting hardware of the Table Saw or that are rated less than the required
minimum RPM will run eccentrically causing loss of control or may fly off the Saw,
resulting in severe personal injury and/or property damage.
6.
7.
ꢁ.
Do not use the Table saw for cutting metals or for cutting curves. This will
cause the Saw Blade to break and/or reduce its service life.
Make sure the Table of the Table saw and surrounding area are clear with
the exception of the workpiece to be cut.
before using the Table saw, check to make sure the saw blade is properly
mounted on the saw spindle. Always adhere to safety warnings and
instructions provided by saw blade manufacturer. Make sure the Saw Blade is
SKU 96067
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balanced, and is not cracked or bent.
9.
Never attempt to cut more than one workpiece at a time.
10.
Never attempt to cut freehand. Make sure the workpiece to be cut is pressed
firmly against the Table.
11.
When cutting a large workpiece, make sure its entire length is properly
supported. If necessary, use a roller stand (not included).
12.
13.
Always feed the workpiece against the rotation of the saw blade.
Allow the saw blade to spin up to full speed before feeding it into a
workpiece. When turning off the Table Saw, allow the Saw Blade to spin down
and stop on its own. Do not press against the Saw Blade to stop it.
14.
1ꢀ.
16.
17.
1ꢁ.
19.
20.
To avoid accidental injury, always wear heavy duty work gloves when
changing the saw blade.
The saw blade will become hot while cutting. Allow the Saw Blade to com-
pletely cool before handling.
Do not force the workpiece into the saw blade when cutting. Apply moder-
ate pressure, allowing the Saw Blade to cut without being forced.
Turn off the Table saw and allow the saw blade to completely stop if the
saw blade is to be backed out of an uncompleted cut.
Never attempt to remove material stuck in the moving parts of the Table
saw while it is plugged in and running.
Make sure the woodstock to be cut has sufficient room to move sideways.
Failure to do so may result in off-cut binding against the Saw Blade.
Always unplug the Table saw from its electrical outlet before perform-
ing inspection, maintenance, cleaning procedures, or changing accesso-
ries.
21.
22.
before trying new or complicated techniques practice with scrap wood.
Make sure the woodstock is free from loose knots, flaws, nails, and any
other foreign objects that could damage the saw blade or cause
“kickback”.
23.
Causes and operator prevention of “kickback”: Kickback is a sudden reaction
SKU 96067
for technical questions, please call 1-800-444-3353.
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to a pinched, bound, or misaligned Saw Blade, causing an uncontrolled
woodstock to lift up and out from the Table Saw toward the operator. When the
Saw Blade is pinched or bound tightly by the kerf closing down, the Saw Blade
stalls and the motor reaction drives the woodstock rapidly back toward the op-
erator. If the Saw Blade becomes twisted or misaligned in the cut, the teeth at
the back edge of the Saw Blade can raise the woodstock (walk up), and eject it
toward the operator. Kickback is a result of tool misuse and/or incorrect operat-
ing procedures or conditions and can be avoided by taking proper precautions as
given below:
* Maintain control of the woodstock at all times. Never allow the woodstock
to rest on the moving Saw Blade without holding on to the woodstock.
* When the Saw Blade is binding, or when interrupting a cut for any reason,
turn off the Power Switch and hold the woodstock motionless on the Table
Saw until the Saw Blade comes to a complete stop. Never attempt to
remove the woodstock from the Table Saw or pull the woodstock backward
while the Saw Blade is in motion or kickback may occur. Investigate and take
corrective actions to eliminate the cause of Saw Blade binding.
* When restarting a woodstock on the Table Saw, center the Saw Blade in the
pre-cut kerf and check that the Saw Teeth are not engaged into the
woodstock. If the Saw Blade is binding, the woodstock may walk up or kick
back as the Table Saw is restarted.
* Support large panels with roller stands (not included) to minimize the risk
of Saw Blade pinching and kickback. Large panels tend to sag under their
own weight. Supports must be placed under the panel and near the outer
edge of the panel.
* Do not use a dull or damaged Saw Blade. Dull or improperly set
Saw Blades produce a narrow kerf causing excessive friction, Saw Blade
binding or kickback.
* Never use the Fence assembly as a guide when crosscutting.
* Never rip a wood stock that is twisted or warped, or does not have a
straight edge to guide along the Rip Fence.
* Push the woodstock past the Saw Blade prior to release.
SKU 96067
for technical questions, please call 1-800-444-3353.
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24.
Check all guards for proper operation before each use. Never disable
guards. Do not operate the Table Saw if the guard assembly does not move
freely and close instantly. Before each use, raise the guard assembly and
make sure it moves freely and does not touch the Saw Blade or any other
part, in all angles and depths of cut.
2ꢀ.
26.
27.
Never perform layout, assembly, or setup work on the Table of the Table
saw when the machine is running.
Make sure to remove all adjusting wrenches from the Table saw before
turning it on.
use a “push stick” or “auxiliary handle” (neither included) only when
ripping widths of 2” to 6”. Use a “push block” and “auxiliary fence” (neither
included) when ripping widths under 2”.
2ꢁ.
Keep the Table of the Table saw clean and clear of debris. Remove cut-off
pieces and scraps of wood from the Table before starting the Table Saw.
dRiLL.pRess.safetY.RULes
1.
2.
Avoid unintentional starting. Make sure you are prepared to begin work
before turning on the Drill Press.
Do not force the Drill Press. This tool will do the work better and safer at the
speed and capacity for which it was designed.
3.
4.
WARNING! Keep hands and fingers safety away from the cutting area.
Never leave the Drill Press unattended when it is plugged into an electrical
outlet. Turn off the tool, and unplug it from its electrical outlet before leaving.
ꢀ.
6.
Make sure the Table of the Drill Press and surrounding area are clear with
the exception of the workpiece to be drilled.
before using the Drill Press, check to make sure the bit is properly
mounted in the Chuck. Make sure the Bit is sharp, and is not cracked or
bent.
7.
ꢁ.
Never attempt to drill more than one workpiece at a time.
Never attempt to drill freehand. Make sure the workpiece to be drilled is
secured in a vise or is clamped to the table.
SKU 96067
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9.
When drilling a large workpiece, make sure its entire length is properly
supported. If necessary, use a roller stand (not included).
10.
11.
12.
Keep all guards in place, in proper adjustment, and in proper alignment.
Do not use rotary planers, wire wheels, or router bits on the Drill Press.
Always feed the workpiece into and against the rotational direction of a bit
or cutter.
13.
14.
When drilling softer materials or small holes, use the higher speed settings.
When drilling harder materials or holes, use the slower speed settings.
Allow the bit to spin up to full speed before feeding it into a workpiece.
When turning off the Drill Press, allow the bit to spin down and stop on its own.
Do not press against the bit to stop it.
1ꢀ.
16.
The bit will become hot while drilling. Allow the bit to completely cool
before handling.
Do not force the bit into the workpiece when drilling. Apply moderate
pressure, allowing the bit to cut without being forced.
17.
1ꢁ.
Turn off the Drill Press and allow the machine to completely stop if the bit is
to be backed out of an uncompleted cut.
Never attempt to remove material stuck in the moving parts of the Drill
Press while it is plugged in and running.
LATHE sAfETy RuLEs
1.
2.
3.
Make sure all adusting wrenches are removed from the Lathe prior to
turning on the machine.
Keep all safety guards in proper working order, proper adjustment, and
proper alignment.
Make sure the workpiece is securely mounted in the Lathe before turning
on the machine. A loose workpiece can fly off the Lathe, causing severe
personal injury and/or property damage.
4.
Always keep hands and fingers as far away as possible from the moving
parts of the Lathe. Do not reach over or across the Lathe when it is running.
SKU 96067
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ꢀ.
Allow the workpiece to turn up to full speed before feeding a tool bit (not
included) into the workpiece. When turning off the Lathe, allow the
workpiece to slow down and stop on its own. Do not press against the workpiece
to stop it.
6.
7.
feed the tool bit into the workpiece gradually. Do not force a tool bit to re-
move material faster than it is designed to cut.
Never attempt to remove material stuck in the moving parts of the Lathe
while it is plugged in and/or running.
RoUteR/sHapeR.safetY.RULes
1.
2.
avoid.unintentional.starting...Make sure you are prepared to begin work before
turning on the Router/Shaper.
never.leave.the.Router/shaper.unattended.when.it.is.running...Turn off the
Router/Shaper before leaving the work area.
3.
4.
always.feed.the.workpiece.against.the.rotation.of.the.Cutter.
in.addition.to.the.fence.Jig,.always.use.the.disc.Guard.unless.the.Cutter.is.
too.short...When routing, use the Fence Jig for piloted router bits, edging, and
facing procedures.
5.
6.
always.make.multiple,.shallow.passes.instead.of.one.deep.pass.
Make sure to keep hands and fingers away from the Cutter. Whenever
possible, use “pushsticks” and “pushblocks” (neither included) to feed the
workpiece into the Cutter.
7.
keep.all.safety.guards.of.the.Router/shaper.in.place.and.in.proper.working.
order.
8.
Make.sure.the.workpiece.is.free.from.nails.and.any.other.foreign.object.
which.could.break.or.otherwise.damage.the.Cutter.
9.
never.start.the.Router/shaper.under.a.load...Allow the Router/Shaper to reach
full speed before feeding a workpiece into the Cutter.
10.
Maintain.control.of.the.workpiece.at.all.times...Never allow a workpiece to
rest on the moving Cutter without holding on to it.
SKU 96067
for technical questions, please call 1-800-444-3353.
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HoRiZontaL.BoRinG.safetY.RULes
1.
2.
3.
avoid.unintentional.starting...Make sure you are prepared to begin work before
turning on the Router/Shaper.
never.leave.the.Router/shaper.unattended.when.it.is.running...Turn off the
Router/Shaper before leaving the work area.
always.place.scrap.wood.behind.the.workpiece.to.prevent.damage.to.the.
drill.bit.and.to.avoid.splintering.
4.
5.
6.
7.
8.
9.
Always firmly support and guide the wood before and during drilling.
Use.only.the.speeds.listed.in.the.speed.Chart.
Make.sure.the.bit.never.touches.the.table,.Rip.fence,.or.Miter.Gauge.
keep.your.body.away.from.the.drill.bit.when.it.is.exposed.and.rotating.
keep.all.safety.guards.in.place.and.in.proper.working.order.
Make.sure.the.workpiece.is.free.from.nails.and.any.other.foreign.object.
which.could.break.or.otherwise.damage.the.drill.bit.
10.
never.start.the.the.machine.under.a.load...Allow the machine to reach full
speed before feeding a drill bit into the workpiece.
disC.sandeR.safetY.RULes
1.
2.
always.stand.on.the.left.of.the.sanding.disc’s.center...Never stand on the
right side of center.
Keep hands and fingers away from the Sanding Disc and the nearest edge
of.the.table.
3.
4.
5.
Use.only.the.speeds.listed.in.the.speed.Chart.
Hold the workpiece firmly when feeding it into the Sanding Disc.
Use.only.enough.pressure.to.touch.the.workpiece.lightly.against.the.
sandpaper.on.the.disc.
6.
7.
Before.sanding,.turn.on.the.disc.sander.and.check.for.excessively.loose.
sanding.disc.
allow.the.sanding.disc.to.spin.up.to.full.speed.before.feeding.a.workpiece.
into.it...Do not ever feed a workpiece past the center line of the disc. .When
turning off the Disc Sander, allow the Sanding Disc to slow down and stop on its
own. Do not press against the Sanding Disc to stop it.
SKU 96067
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8.
feed.the.workpiece.into.the.sanding.disc.gradually.and.into.the.direction.
of.rotation...Do not attempt to force the Disc Sander to remove material faster
than it is designed to cut.
9.
When.replacing.the.sanding.disc,.make.sure.the.disc.has.a.minimum.900.
RpM.rating,.and.has.a.12”.diameter.
10.
11.
When.sanding.a.large.workpiece,.make.sure.its.entire.length.is.properly.
supported.
never.attempt.to.remove.material.stuck.into.the.moving.parts.of.the.disc.
sander.when.it.is.plugged.in.and.running.
MisC..safetY.RULes
1.
...WaRninG!..Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities, contains chemicals known [to the State
of California] to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
Lead from lead-based paints
Crystalline silica from bricks and cement or other masonry products
Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type
of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as those dust masks that
are specially designed to filter out microscopic particles. (California Health &
Safety Code § 25249.5, et seq.)
2.
...WaRninG!..The warnings and precautions discussed in this manual
cannot cover all possible conditions and situations that may occur. It must be
understood by the operator that common sense and caution are factors which
cannot be built into this product, but must be supplied by the operator.
GRoUndinG
WaRninG!
improperly.connecting.the.grounding.wire.can.result.in.the.risk.of.electric.shock..
Check with a qualified electrician if you are in doubt as to whether the outlet is
properly.grounded...do.not.modify.the.power.cord.plug.provided.with.the.tool..
never.remove.the.grounding.prong.from.the.plug...do.not.use.the.tool.if.the.power.
cord.or.plug.is.damaged...if.damaged,.have.it.repaired.by.a.service.facility.before.
use. If the plug will not fit the outlet, have a proper outlet installed by a qualified
electrician.
SKU 96067
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Your tool must be plugged into an appropriate outlet, properly installed and grounded in
accordance with all codes and ordinances.
extension.CoRds
1.
As the distance from the supply outlet increases, you must use a heavier gauge
extension cord. Using extension cords with inadequately sized wire causes a
serious drop in voltage, resulting in loss of power and possible tool damage.
(see.figure.B,.next.page.)
2.
3.
4.
The smaller the gauge number of the wire, the greater the capacity of the cord.
For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.
(see.figure.B,.next.page.)
When using more than one extension cord to make up the total length, make
sure each cord contains at least the minimum wire size required.
(see.figure.B,.next.page.)
If you are using one extension cord for more than one tool, add the nameplate.
amperes and use the sum to determine the required minimum cord size.
(see.figure.B,.next.page.)
5.
6.
If you are using an extension cord outdoors, make sure it is marked with the
suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.
Make sure your extension cord is properly wired and in good electrical condition.
Always replace a damaged extension cord or have it repaired by a qualified
electrician before using it.
7.
Protect your extension cords from sharp objects, excessive heat, and damp or
wet areas.
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ReCoMMended.MiniMUM.WiRe.GaUGe.foR.extension.CoRds*
naMepLate
extension.CoRd.LenGtH
aMpeRes
(at.full.load)
25.feet
50.feet
75.feet
100.feet
150.feet
0 – 2.0
2.1 – 3.4
18
18
18
18
18
14
12
18
18
18
16
14
12
10
18
18
16
14
12
10
-
18
16
14
12
10
-
16
14
12
12
-
3.5 – 5.0
5.1 – 7.0
7.1 – 12.0
12.1 – 16.0
16.1 – 20.0
fiGURe.B
-
-
-
* Based on limiting the line voltage drop to five volts at 150% of the rated amperes.
symbology
Double Insulated
Volts Alternating Current
Amperes
v~
a
Canadian Standards Association
No Load Revolutions per Minute
(RPM)
Underwriters Laboratories, Inc.
n xxxx/min.
0
UnpaCkinG
When.unpacking,.check.to.make.sure.all.of.the.parts.shown.on.the.parts.List.
in.this.manual.are.included. If any parts are missing or broken, please call Harbor
Freight Tools at the number shown on the cover (and at the bottom of each page) of this
manual as soon as possible.
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pRodUCt.featURes
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tHe.poWeR.keY
The Power Key is used to turn the Metal/Woodworking Machine on and off. Always
keep the Power Key out of reach of children and other unauthorized people. Before
turning the Key to its “ON” position, make sure the Variable Speed Control Dial is set at
its lowest setting. (see.page.16.and.17.)
to.Move.tHe.poWeRHead
To slide the Powerhead on the way tubes loosen the two Lock Knobs. Then crank the
Travel Hand Wheel. The Powerhead and Carriage travel on Way Tubes. The Way
Tubes allow for more precise movement of the Powerhead in horizontal or vertical
positions. Always retighten both Lock Knobs after positioning the Powerhead. (see.
page.16.and.27.)
to.Move.tHe.QUiLL.feed
The Quill Feed Handles located on the front and back of the Powerhead extend 5” from
the Quill. Behind the front Quill Feed Handle is the Quill Feed Lock. Make sure to
engage the Lock once the Quill has been extended.
to.adJUst.speed.BeLts.and.pULLeYs
1.
The Powerhead features a lower and upper Pulley located under the Pulley
Cover. A decal on top of the Pulley Cover refers to the V-Belt location on the
Upper Pulley. The V-Belt for all three Pulley configurations must be straight.
Never attempt to cross a Lower Pulley with one that is not directly above it. The
decal illustrates pulley selection to corresponding RPM:
a. Position #1 = 32 to 900 RPM
b. Position #2 = 1200 to 3600 RPM
c. Position #3 = 4000 to 7200 RPM
2.
To change speeds with different Pulley positions:
a. Loosen the Pulley Cover Lock on the back of the Woodworking Machine.
b. Slide the Pulley Cover away from the Powerhead.
c. Lift the Belt Tension Lock Lever up.
d. Lift the Motor Mount Bracket up to release tension on the V-Belts.
e. While slowly rotating the Upper Pulley, pull the V-Belt off its Pulley.
f. Reposition the V-Belt on the new, matched, Pulley setting.
g. Push the Motor Mount Bracket down to tighten the V-Belt tension. Then push
the Belt Tension Lock Lever down to keep the desired tension on the V-Belt.
h. Set the Pulley Cover back in place and tighten the Cover Lock. (see.page.16.)
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to.MoUnt.CoLLets.WitH.tHe.dRaWBaR
The Drawbar/R-8 Collet combination is used with all of the tools of the Metal/
Woodworking Machine. To attach R-8 Collets, pass the Drawbar through the Spindle
from the left. Align the keyway in the exterior of the Collet with the Key in the Spindle
and slide the R-8 Collet into the Spindle from the right. Insert the Drawbar into the left
end of the Spindle in the place market “Drawbar.” Turn the Drawbar and thread it into
the Collet until the Collet is tight in the Spindle. (see.page.16.)
to.Move.tHe.CaRRiaGe
1.
The Carriage has three functions:
a. To adjust the height of the saw Table.
b. To support the Tool Rest.
c. To provide left/right and up/down movement for adjustments in horizontal
boring and milling projects.
2.
3.
The height adjustment is geared for the saw Table’s Way Tubes. Pull up on the
Table Lock to tighten it.
Before moving the Carriage to the left or right you must release the Carriage
Lock with a clockwise turn. Then turn the Carriage Travel Hand Wheel in the
opposite way of the direction you want to go.
4.
WaRninG!..Always check all Locks before operating the Metal/Woodworking
Machine. Always ensure the Carriage and any installed Table or Lathe Tool
Rest are locked down (unless they are being moved). Failure to completely lock
the Table, the Carriage, or the Powerhead can result in personal injury and/or
damage to the Machine. (see.page.16.)
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asseMBLY.instRUCtions
to.attaCH.tHe.sHeLf.to.tHe.stand
note:.Always wear ANSI approved safety goggles and work gloves during assembly.
note:..The assembly procedures will require the help of additional manpower and a
proper lifting device.
1.
2.
Set the Stand upside-down on a dry, flat, level floor surface.
(see.figure.e.)
Slide the Shelf between the Stand Legs, making sure the holes in the middle
of the Shelf face the rear of the Stand. (The slot in each Stand end is located
toward the front.) (see.figure.e.and.assy..diagram,.page.37.)
3.
4.
Align each Bolt hole in the ends and back of the Shelf with the hole located in the
middle of each end of the Cabinet.
(see.figure.e.and.assy..diagram,.page.37.)
Insert a Screw through each hole, and secure with a Washer and a Nut.
(see.figure.e.and.assy..diagram,.page.37.)
fiGURe.e
to.instaLL.tHe.CasteRs
1.
Position the left Caster with its Foot Wheel (109), used to raise the Stand,
oriented outward from the Cabinet. Then secure the Caster to the Cabinet, using
the Hex Head Screws.
(see.figure.f,.next.page.and.assy..diagram,.page.37.)
2.
3.
Position the right Caster with its foot lever oriented outward from the Cabinet.
Then secure the Caster to the Cabinet, using the Hex Head Screws.
(see.figure.f,.next.page.and.assy..diagram,.page.37.)
Place the Stand into the upright position.
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Foot Wheel (109)
fiGURe.f
to.MoUnt.tHe.MaCHine.onto.tHe.stand
1.
2.
Attach the Support Bracket to the Stand, using four Hex Head Bolts, four Spring
Lock Washers, and four Hex Nuts. (see.figure.d.and.assy..diagrams,.pages.37,.
39.)
Step on the Footwheels to lower the Casters. Then move the Stand parallel to the
Machine. Step on the Footwheels twice more to raise the Casters to keep the Stand
from moving. (see.figure.G.and.assy..diagrams,.pages.37,.39.)
3.
4.
With assistance and a proper lifting device, lift the Machine onto the Stand.
Attach the Tailstock Support Bracket to the Stand.
(see.figure.G.and.assy..diagrams,.pages.37,.39.)
5.
6.
Remove the two shipping Bolts, and install the two Lock Knobs on the Powerhead
Support Bracket. (see.figure.G.and.assy..diagrams,.pages.37,.39.)
Install the Lock Knob on the Tailstock Support Bracket. (see.figure.G.and.assy..
diagrams,.pages.37,.39.).......
fiGURe.G
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TO AssEMbLE THE LATHE TOO REsT
Insert the Tool Rest Post into the Arm. Then tighten the Socket Setscrew using an Allen
Wrench (not included).
(See Figure H and Assy. Diagrams, pages 44, ꢀꢀ.)
fiGURe.H
to.attaCH.a.saW.BLade.to.tHe.aRBoR
1.
2.
Insert the 3/4” Collet into the Spindle. Rotate the Collet until you feel its Keyway
slot engages the Spindle Key.
(see.figure.i,.next.page.and.assy..diagram,.page.42.)
Insert the Drawrod into the Powerhead, and rotate the Drawrod until it catches
the threads of the Collet. (see.figure.i,.next.page.and.assy..diagram,.page.
42.)
3.
4.
Insert the Saw Arbor into the Collet, and tighten the Drawbar to secure the Arbor
in the Collet. (see.figure.i,.next.page.and.assy..diagram,.page.42.)
With the Saw Teeth pointing toward the front of the Powerhead (toward the
operator), place the Saw Blade on the Arbor. Then place the Spacer on the
Arbor.
(see.figure.i,.next.page.and.assy..diagram,.page.42.)
5.
Install the Nut on the Arbor, and firmly tighten with a wrench.
(see.figure.i,.next.page.and.assy..diagram,.page.42.)
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fiGURe.i
to.instaLL.tHe.LoWeR.BLade.GUaRd
1.
2.
Position the opening of the Lower Blade Guard under the Saw Blade.
(see.figure.J.and.assy..diagram,.page.48.)
Secure the Lower Blade Guard in place, using the T-Bolt and Wing Nut.
(see.figure.J.and.assy..diagram,.page.48.)
fiGURe.J
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to.asseMBLe.tHe.Main.taBLe
1.
2.
Set the Table upside down with the Trunnion and its degree scale toward you.
(see.figure.k.and.assy..diagram,.page.46.)
Install the second Trunnion Lock and Washers from the provided Accessory
Pack.
(see.figure.k.and.assy..diagram,.page.46.)
3.
4.
Loosen the Table Setscrews and insert the Legs into the Saw Table with the rack
teeth facing left. (see.figure.k.and.assy..diagram,.page.46.)
Finger-tighten the Setscrews. The Screws will hold the Legs in the casting, but
will be loose enough for final adjusting.
(see.figure.k.and.assy..diagram,.page.46.)
fiGURe.k
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5.
6.
Insert the assembled Table into the Carriage.
(see.figure.k.and.assy..diagram,.page.46.)
Hold the Table Lock Lever up and rotate the Table height Adjustment Hand
Wheel counterclockwise to position the Table. Then lock the Table at the desired
height by pushing the Table Lock Lever down. note:..Always use the Table
Lock Lever to secure the Table. (see.figure.k.and.assy..diagram,.page.46.)
7.
Firmly tighten the Setscrews.
(see.figure.k.and.assy..diagram,.page.46.)
to.instaLL.tHe.extension.taBLe
1.
2.
Set the Extension Table upside down.
Loosen the Setscrews and insert the Legs into the Extension Table. Then,
retighten the Setscrews.
3.
4.
Loosen the Hand Twist Lock, and insert the Legs of the Extension Table into the
mounting holes in the Machine. (see.figure.L.and.assy..diagram,.page.52.)
Set the Extension Table to the desired height. Then tighten the Hand Twist Lock
to secure the Extension Table in place.
(see.figure.L.and.assy..diagram,.page.52.)
fiGURe.L
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to.instaLL.tHe.Rip.fenCe.and.top.GUaRd
1.
2.
Slide the Rip Fence onto the front and back Tubular Guides, and align the Rip
Fence with the edge of a table slot. Then tighten the front Lock.
(see.figure.M.and.assy..diagram,.page.50.)
Align the mounting hole at the rear of the Top Guard with the threaded mounting
hole at the rear of the Table. Then tighten the Handle to secure the Top Guard in
place. (see.figure.M.and.assy..diagram,.page.50.)
fiGURe.M
to.instaLL.tHe.MiteR.GaUGe
Remove the Knurled Knob from the mounting post on the Miter Gauge. Slip the Clamp
into the slot on the Miter Gauge Handle. Then, reinstall the knurled Knob. Make sure to
screw the knurled Knob down through the Clamp to hold it in place. (see.figure.n.and.
assy..diagram,.page.56.)
fiGURe.n
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to.instaLL.tHe.disC.sandeR
1.
2.
Insert the Sanding Disc Arbor into the Collet, and insert the Collet into the Quill.
Then tighten the Drawrod. Move the saw Table to about 1/16” from the sanding
surface. Adjust the height of the Table to about 1” below the centerline of the
Disc Sander. (see.figure.o.and.assy..diagram,.page.53.)
note: If your workpiece requires beveled sanding, tilt the Table to the desired
angle. Then adjust the Table’s inside edge height so that it is still about 1” below
the centerline of the Disc Sander. (see.figure.o.and.assy..diagram,.page.53.)
fiGURe.o
to.set.Up.tHe.veRtiCaL.dRiLL.pRess
1.
2.
Mount the saw Table and tilt it 90 degrees. Move the Powerhead and Carriage
into the approximate positions you will need for the drilling task at hand. Then
lock the Powerhead and Carriage in place.
(see.figure.p,.next.page.)
Loosen the two Locking Knobs on the Powerhead Support Bracket. Lift the
machine into the vertical Drill Press position. Firmly tighten the Vertical Locking
Knob on the Tailstock Support Bracket.
(see.figure.p,.next.page.)
3.
4.
Remove the saw blade table Insert and install the drill Insert. Adjust the
Powerhead and/or Carriage to the exact position you need. Then, make sure to
retighten all Locking Knobs. (see.figure.p,.next.page.)
CaUtion!..When moving the Powerhead or Carriage while the machine is in the
vertical position, make sure to hold the Travel Knob while loosening the Locking
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Knobs. Failure to do so could cause the Powerhead and/or Carriage to drop
down along the Way Tubes, causing possible personal injury and/or damage to
the machine.
5.
6.
Mount the Drill Chuck by inserting it into the 3/4” Collet. Then tighten the
Drawrod.
iMpoRtant:..Never allow the Drill Bit to drop, plunge or cut more than 2” below
the drill Insert hole. There is a Support Bar just under the Table surface.
fiGURe.p
to.set.Up.tHe.HoRiZontaL.BoRinG.tooL
1.
Insert the Drill Chuck (mounted on its Arbor) into the Quill and tighten the
Drawrod. Then position the Table below the drill center and move the Table and
Carriage toward the Powerhead. (see.figure.Q.)
fiGURe.Q
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2.
3.
Use the Rip Fence and/or the Miter Gauge to support and guide the workpiece.
note:..Make sure to lock the Miter Gauge in place by tightening the Setscrew in
the Guide Bar. (see.figure.Q.)
Set the boring depth by adjusting the Depth Gauge on the Quill Feed.
(see.page.16.)
to.set.Up.tHe.sHapeR
1.
Install the R8 Collet (653) and draw it in using the Draw bar (SS742). Insert the
Shaper Arbor (661) into the R8 Collet. Attach a shaper cutter (not included) using
the assembly shown below, making sure to use the Round Guard (665). (see.
figure.R.below.and.page.54.parts.list.and.diagram)
2.
3.
Tighten the end Nut (664) and the Rod (647) to secure the assembly. (see.
figure.R.and.page.53)
Raise the Table or extend the Quill until you have the desired depth then tighten
the Quill Feed Lock.
Round Guard
figure.R
Shaper Cutter goes
here
to.set.Up.tHe.RoUteR
1.
2.
The Router setup is the same as the Shaper except that you will need a different
Collet and Guard.
Use the appropriate size Collet (normally 1/2”) and Guard. Insert the Collet in
the Spindle. Tighten the Collet with the Drawbar a few threads. Then insert the
Router Bit in the Collet and tighten.
3.
4.
Extend the Quill and lock it in place. Slide the Router Guard over the Quill. Once
you have adjusted the cutting depths lock the Guard in place. (see.page.29)
Always feed the workpiece into the Router Bit’s rotation (left to right).
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instaLLinG.and.UsinG.tHe.CUtteR.GUaRd
1.
2.
This machine comes with a Cutter Guard (800) that can be used with the router,
shaper or drilling opperations. To attach the guard lower and lock the quill to the
desired height. Press the Cutter Guard (800) up onto the quill. Tighten it in place
using the nut and bolt pre-installed into the guard. (See Figure 1 below)
The guard can be pulled up out of the way when needed. (See Figure 2 below)
fiGURe.2
fiGURe.1
Bolt and nut that tightens
the Cutter Guard
Cutter Guard
(800)
to.set.Up.tHe.LatHe
1.
2.
Insert the Lathe Spur Drive Center in the 3/4” R-8 Collet. Insert the Collet into
the Quill, and tighten the Drawrod.
Insert the Tailstock into the mounting holes on the right of the machine. Lower
the Tailstock to its lowest position until the Tailstock Collars touch the Support
Bracket. Tighten the Hand-Twist Lock between the posts to secure the Tailstock.
Then place the Morse Taper #2 Cup Center in the Tailstock to support the
workpiece at the Tailstock end.
3.
To mount the workpiece, lock the Powerhead and advance the Quill Feed to
engage the workpiece between the Lathe Spur Drive Center and Cup Center.
After firmly seating the workpiece between the Spur Drive and Cup Center, relax
the Quill slightly and lock the Quill Feed.
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fiGURe.s
MaCHine.adJUstMent.instRUCtions
to.adJUst.tHe.toRsion.spRinG.tension
1.
2.
3.
4.
Move the Carriage and Powerhead all the way to the right end of the Way Tubes
and lock them in place.
Loosen the Way Tube’s Locking Knobs. Make sure the Way Locks on the
Carriage and Powerhead are securely tightened.
Lift the Way Tubes, Carriage, and Powerhead to the vertical Drill Press position.
Then lock the vertical Locking Knob.
Locate the Pivot Hub on the back of the Metal/Woodworking Machine opposite
the Vertical Lock Knob. Look into the holes in the Pivot Hub. You should
observe part of the holes drilled in the base showing through.
5.
6.
Use the Spanner Wrench provided to rotate the Pivot Hub counterclockwise
until the slack is taken up. Continue turning the Wrench counterclockwise until
a set of holes in the Pivot Hub line up. Install all three Socket Head Capscrews
and tighten. (The numbers shown in Figure T are for your reference and do not
appear on the Metal/Woodworking Machine.)
Make sure to first tension the Spring at one hole in the Pivot Hub, install and
tighten the Bolts, and then test by lowering and lifting the Powerhead. If you
desire still more tension for easier lifting, rotate the Pivot Hub one more set of
holes counterclockwise.
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7.
8.
Only tension two holes if necessary. Overtensioning the Spring can cause
personal injury and/or damage to the Machine.
CaUtion!..Once the Torsion Spring has been tensioned, DO NOT remove the
Torsion Spring Base from the Stand without first relieving tension on the Spring.
Failure to do so can result in personal injury and/or damage to the Machine.
(see.figure.t.)
fiGURe.t
2
1
3
a
d
3
1
B
C
2
2
1
3
Torsion Spring with
slack removed
2
3
1
3
2
1
a
a
1
2
1
3
B
C
C
3
B
2
2
3
2
1
3
1
More Torsion
Less Torsion
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to.aLiGn.tHe.saW.taBLe.to.tHe.saW.BLade
Set up the machine with the Table in place and the Saw Blade/Arbor installed.
Set the Table Trunnion to zero.
1.
2.
3.
4.
Place the Miter Gauge in the Table Slot closest to the Saw Blade.
Hold a pencil against the face of the Miter Gauge while touching the face of the
Saw Blade. As you rotate the Saw Blade, the high spot on the Blade will push
the pencil away. Mark the high spot with chalk or a felt marker.
5.
6.
Reposition the pencil, the Miter Gauge, and the high spot on the Saw Blade
together at the infeed end of the Table.
Rotate the Saw Blade, and bring the Miter Gauge and the high spot together
at the infeed end of the Table. Make sure to keep the pencil in the same spot
against the Miter Gauge.
7.
The Table is aligned if the pencil tip touches the Saw Blade with the same touch
and in the same place all the way around the Blade. The Table is not aligned
if the Saw Blade pushes the pencil or there is a gap between the pencil tip and
Blade. If the Table is not aligned, loosen all four Capscrews attaching the Table
to the Trunnions. Adjust the Table. Then repeat Steps #2, #3, #4, #5, #6. Once
alignment is achieved, tighten all four Capscrews.
to.aLiGn.tHe.saW.taBLe.90.deGRees.to.tHe.saW.BLade
1.
Hold a T-Square on the Table and against the Saw Blade with the high spot 90
degrees from the T-Square. Make sure the T-Square does not touch the Saw
Blade teeth.
2.
3.
If the Table is not 90 degrees to the Saw Blade loosen the front and back
Trunnion Handles.
Move the Table enough so the T-Square’s two edges are flush with both the Table
and Saw Blade.
4.
5.
Use Phillips screwdriver to reset the Trunnion’s 0 Degree Indicator to zero.
Loosen the Trunnion Locks and slightly move the Table. If the Table does not
automatically stop at 0 degrees use a small screwdriver to adjust the Setscrew
stop. The Table should stop at 0 degrees each time.
SKU 96067
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to.adJUst.tHe.saW.taBLe’s.45.deGRee.stop
1.
2.
Loosen the Trunnion Handle and move the Table toward 45 degrees.
Push on the Auto Stop Pin. If the Table does not stop at 45 degrees, move the
Table back toward 0 to allow room to adjust the 45 Degree Stop Pin.
3.
Make a slight adjustment to the Stopscrew and recheck the Stop. Repeat this
procedure until it stops at exactly 45 degrees.
to.aLiGn.tHe.MiteR.GaUGe
1.
2.
Place the Miter Gauge in the Table Slot closest to the Saw Blade.
Place a T-Square against the face of the Miter Gauge and the Saw Blade with the
high spot at the top of the Blade.
3.
Loosen the Miter Gauge Handle. Then move the face of the Miter Gauge so the
T-Square’s edges are flush against the Miter Gauge and Saw Blade.
4.
5.
6.
Use a screwdriver to reset the pointer to 0 degrees.
Pull the Stop Rod out and use a screwdriver to adjust the Stop Rod to 0 degrees.
To set the Miter Gauge at 45 degrees, pull out the Stop Rod and rotate the Miter
Gauge face 45 degrees. Then place the 45 degree angle between the Miter
Gauge face and Saw Blade.
7.
8.
When both angle edges are flush with the Miter Gauge face and Saw Blade
adjust the 45 Degree Setscrew.
Place the Miter Gauge in the channel facing the opposite direction. To set
another 45 degree stop, repeat Steps #6 and #7.
to.aLiGn.tHe.extension.taBLe.90.deGRees.to.tHe.saW.BLade
1.
2.
3.
Remove the saw Table from the Carriage. Move the Carriage and Powerhead all
the way to the right.
Install the Extension Table with the top just above the Saw Blade Arbor. Then
tighten the Handle Clamp.
Place the Miter Gauge in the Table Slot. Hold a pencil against the face of the
Miter Gauge while touching the face of the Saw Blade. As you rotate the Saw
Blade, the high spot will push the pencil away. Mark the high spot with chalk or a
felt marker.
SKU 96067
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4.
5.
6.
Place the pencil back in the Miter Gauge and align the pencil point and the high
spot together at the infeed end of the Table. Rotate the Saw Blade, and bring the
Miter Gauge and the high spot together at the outfeed of the Table.
The Extension Table is aligned if the pencil tip touches the Saw Blade just the
same touch and place. Make sure all four Hex Head Capscrews attaching the
Table are tight.
The Extension Table is not aligned if the pencil tip pushes the Saw Blade or there
is a gap between the pencil tip and Blade. If the Table is not aligned, loosen all
four Capscrews attaching the Table. Once alignment is achieved, tighten all four
Capscrews.
7.
The Extension Table will now be aligned each time you mount it in the right-hand
end of the machine. note:..The Table may be used on the left-hand end of the
machine but will not be aligned with the Saw Blade. Mounting the Extension
Table on the left-hand side of the machine is for extra support only.
to.set.tHe.CaRRiaGe.BUMpeR.BoLt
1.
With the Saw Blade mounted and the Quill fully retracted, bring the Powerhead
and Carriage together until they touch.
2.
3.
Install the saw Table on the Carriage.
Lower the Table, and look down through the Saw Blade Insert and move the
Carriage left or right as needed to center the Blade in the Saw Insert Slot.
4.
5.
6.
Once the Table is centered over the Saw Blade, lock the Powerhead and
Carriage onto the Way Tubes.
Adjust the Carriage Bumper Bolt on the Carriage so that it just touches the side
of the Powerhead. Then tighten the Locking Nut against the Carriage Casing.
Now each time the Table Saw is set up, the Saw Blade will be centered in the
saw Table Insert Slot.
to.aLiGn.tHe.saW.taBLe.90.deGRees.to.tHe.poWeRHead
Move the Powerhead about 10” from the Carriage.
1.
2.
3.
Install the saw Table and Drill Chuck/Drill Bit in the Horizontal Boring Tool.
Loosen the Table Trunnion Locks. Then tilt the Table 90 degrees and tighten the
Locks.
4.
Place a T-Square against the Drill Bit and Table surface.
SKU 96067
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5.
6.
If the Table is not perfectly squared with the Drill Bit, adjust the Table Stops with a
wrench.
Recheck the Table’s 90 degree setting, and correct as needed.
to.aLiGn.tHe.LatHe.taiLstoCk.WitH.tHe.poWeRHead
1.
2.
Install the Drill Chuck/Drill Bit in the Horizontal Boring Tool. Make sure the Drill
Bit is straight and long.
Remove the saw Table and Extension Table from the machine. Then mount the
Tailstock with the Tail Center installed.
3.
4.
With the Drill Bit tip and Tail Center almost touching, check their alignment.
To vertically align the Drill Bit and Tail Center, raise or lower the Tailstock. Once
aligned, loosen, position, and tighten the Collar.
5.
To horizontally align, use an allen wrench to loosen the Socket Head Capscrew.
Move sideways for alignment. Then retighten.
SKU 96067
for technical questions, please call 1-800-444-3353.
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speed.CHaRt
paRts.Lists.and.diaGRaMs
paRts.List.-.CaBinet.&.CasteRs
part
description
Q’ty
1
part
107
108
109
110
111
description
Q’ty
2
101 Cabinet
Cam Rod
Cam
102 Caster Fitting, Left
103 Caster Fitting, Right
104 Caster
2
4
2
Foot Wheel
2
4
Truss-Head Screw (S11304)
Roll Pin (S22275)
Shelf
12
4
105 Caster Spring
106 Roll Pin (S22260)
4
6
736
1
SKU 96067
for technical questions, please call 1-800-444-3353.
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asseMBLY.diaGRaM.-.CaBinet.&.CasteRs
SKU 96067
for technical questions, please call 1-800-444-3353.
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paRts.List.-.Main.Bed
part
description
Q’ty
1
part
213
214
215
216
217
218
219
220
221
222
223
739
description
Lock Knob Assy.
Q’ty
1
201 Rack
202 Tube
1
Support Stand
1
203 Tube Spacer
204 Socket Setscrew (S12557)
205 Tail Pivot
1
Handle Clamp
2
6
Screw (Right Hand)
Screw (Left Hand)
Torsion Spring
2
1
2
206 Pin
1
1
207 Spacer (Hole)
208 Spacer
1
Hexhead Capscrew
Spring Lock Washer
Hex Nut
8
1
8
209 Hub
1
8
210 Hub (Pivot Hole)
211 Sockethead Capscrew (S11340)
212 Tail Base
1
Lock Knob Assy.
Flat Washer
2
3
8
1
Torsion Spring Tailbase Assy.
1
SKU 96067
for technical questions, please call 1-800-444-3353.
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asseMBLY.diaGRaM.-.Main.Bed
SKU 96067
for technical questions, please call 1-800-444-3353.
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paRts.List.-Head.assy.
part
description
Q’ty
1
part
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
description
Dial Depth Stop
Q’ty
1
301 Main Head
302 Pilot Setscrew
303 Sockethead Capscrew
304 Hole Plug
1
Knob Lock
1
1
Cap Screw
1
1
Tapered Knob
Rod Knob Handle
Qull Feed Knob (Back)
Hex Jam Nut (S18185)
Hole Plug
7
305 Quill
1
7
306 Bearing
2
1
307 Snap Ring
1
2
308 ------------------------------------------
309 Spindle Assy.
310 Spindle Sleeve
311 Bearing
-------
1
3
Screw
1
1
Gear (20 Tooth)
Roll Pin (S22260)
Belleville Washer
Brake Block
1
2
1
312 Spacer
1
1
313 Timing Pulley (Spindle)
314 Socket Setscrew
315 Snap Ring
1
1
2
Spacer (Spindle Lock)
Brake Block
1
1
1
316 Snap Ring
1
Qull Feed Knob (Front)
Hex Jam Nut
1
317 Timing Belt
318 Shaft (Main Idler)
319 Bearing
1
1
1
Guard Bottom
Nut
1
2
1
320 Spacer (Idler Shaft)
321 Snap Ring
2
Drive Motor (701)
Key
1
1
2
322 Socket Setscrew
323 Timing Pulley
324 Key
1
Spacer
1
1
Motor Mounting Plate
Socket Shoulder Screw
Sockethead Capscrew (S11991)
Socket Setscrew
Locking Stud
1
1
1
325 Key
3
4
326 Hex Jam Nut
327 Idler Sheave
328 Washer
1
1
1
1
1
Collar
1
329 Nameplate Set
330 V-Belt (26”)
331 Quill Shaft
1
Knob Assy.
1
1
Motor Sheave
Setscrew
1
1
4
332 Snap Ring
1
Belt Cover
1
333 Drive Screw
334 Key
1
Guide Pin (Short)
Guide Pin (Long)
-------------------------------------------
Lock Torque Knob
Roll Pin
1
3
1
335 Key
4
------
2
336 Shoulder Bolt (Special)
337 Quill Spring
338 Brake Depth Stop (Inner)
1
1
2
1
Locking Bar (Short)
1
SKU 96067
for technical questions, please call 1-800-444-3353.
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paRts.List.-.head.assy..(Cont.)
part
description
Q’ty
part
391
392
393
394
395
396
397
398
428
429
430
777
800
description
Gear Cluster
Q’ty
377 Locking Bar (Long)
378 Way Brake Pad (Front)
379 Way Brake Pad (Rear)
380 ------------------------------------------
382 Power Head Knob
384 Cap Screw (S11911)
385 Thrust Washer
386 Shaft Driver
1
1
1
2
Drive Shaft
2
Flat Washer
1
-------
Gear
1
1
1
3
1
1
1
1
1
-------------------------------------------
Gear
------
1
Rear Gear Plate Assy.
Flat Sockethead Capscrew
Handle
1
3
387 Qull Assy.
1
388 Pinion
Part of SS428
1
389 Spacer
Hex Jam Nut (S18155)
Drive Motor
1
390 Idler Shaft
1
Cutter Guard (not shown)
1
SKU 96067
for technical questions, please call 1-800-444-3353.
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asseMBLY.diaGRaM.-.Head.assY.
SKU 96067
for technical questions, please call 1-800-444-3353.
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paRts.List.-.CaRRiaGe.assY.
part
description
Q’ty
part
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
723
description
Q’ty
1
401 Carriage
1
Shaft
402 Shim Block
403 Hexhead Screw
404 Knob (Height Adjustment)
405 Carriage Guard
406 Phillips Flathead Screw
407 PSG Motor Gear
408 -----------------------------------------
409 -----------------------------------------
410 Spacer
1
Coupler
Gear
2
2
1
1
Gear
1
1
Snap Ring
Key
2
6
1
1
Shim Washer
6
--------
Roll Pin (S22250)
Spacer
5
-------
2
1
Spacer (Short)
Sprocket
1
411 Brake Handle Assy.
412 Roll Pin (S22222)
413 Stud
1
1
1
-------------------------------------------
Saw Table Lock Shaft
Brake Pad (Front)
Brake Pad (Rear)
Carriage Lock Assy.
Socket Setscrew
Washer
-------
1
1
414 Hex Nut
2
1
415 Gib Tube
2
1
416 Gib Collar
1
1
417 Gib (Threaded)
418 Gib (Right & Left)
419 Ball Plunger
420 Shaft
1
4
2
1
1
Screw (S11315)
Shaft
1
1
1
421 Pinion
1
Pinion
1
422 Spacer
1
Roll Pin
2
423 Spacer
1
Washer
3
424 Roll Pin
2
Gear
1
425 Key
2
Shaft
1
426 Washer
2
Pinion
1
427 Knob Carriage
428 Handle
1
Motor Bracket
Bracket Screws (S11644)
Lockwasher
1
2
4
429 Shoulder Screw
430 Hex Nut
2
3
2
Sockethead Capscrew (S11658)
Roller Chain (08A-1-28)
Motor Gearhead Assy.
3
431 Hole Plug
2
1
432 Shaft
1
1
SKU 96067
for technical questions, please call 1-800-444-3353.
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asseMBLY.diaGRaM.-.CaRRiaGe.assY.
SKU 96067
for technical questions, please call 1-800-444-3353.
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paRts.List.-.saW.taBLe.assY.
part
description
Q’ty
part
514
515
516
517
518
520
521
522
523
524
526
527
528
description
Flat Washer
Q’ty
204 Socket Setscrew (S12557)
501 Saw Table
4
6
1
Pivot Pin
2
502 Rail Mount
6
Handle Assy.
2
503 -----------------------------------------
504 Tube Assy. (Plain)
505 -----------------------------------------
506 Flathead Capscrew
507 Hex Nut
--------
-------------------------------------------
Saw Table Rack
Saw Table Stand
Saw Blade Insert
Drill Press Insert
Roundhead Screw
Pivot Indicator
Stop Pin
-------
2
2
1
1
1
2
1
1
2
4
--------
6
2
2
1
1
4
4
2
508 Hexhead Capscrew
509 Trunnion (Front)
510 Trunnion (Rear)
511 Hexhead Capscrew
512 Spring Lockwasher
513 Flat Sockethead Capscrew
Setscrew
Roller
SKU 96067
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asseMBLY.diaGRaM.-.saW.taBLe.assY.
SKU 96067
for technical questions, please call 1-800-444-3353.
Page 4ꢁ
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paRts.List.-.saW.GUaRd.assY.
part
description
Q’ty
1
part
541
542
543
560
561
562
563
564
655
666
description
Hex Locknut
Q’ty
2
530 Top Guard
531 Lower Guard
532 T-Bolt
1
Arm Weld Assy.
Flat Washer
Flanged Elbow
Screw
1
1
1
533 Support
1
1
534 Clamp
1
4
535 Roll Pin
1
Spacer
2
536 Handle
1
Spring
1
537 Knob Assy.
538 Wing Nut
1
Finger
2
1
Clevis Pin
Cotter Pin
1
539 Hexhead Capscrew
540 Saw Guard Pivot Tube
2
1
2
SKU 96067
for technical questions, please call 1-800-444-3353.
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asseMBLY.diaGRaM.-.saW.GUaRd.assY.
SKU 96067
for technical questions, please call 1-800-444-3353.
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paRts.List.-.Rip.fenCe.asseMBLY.diaGRaM
part
description
Q’ty
1
part
description
550-1 Guide Assy.
550-2 Guide Assy.
550-3 Guide Assy.
550-4 Guide Assy.
551-5 Rail Assy.
551-6 Rail Assy.
551-9 Rail Assy.
551-10 Rail Assy.
551-11 Rail Assy.
551-12 Rail Assy.
1
1
552-7
552-8
553-1
Catch Block Assy.
Catch Block Assy.
Handle Assy.
1
1
1
1
1
1
553-12 Handle Assy.
1
1
554
555
556
Whiz-Lock Hexhead Capscrew
2
1
-------------------------------------------- ----
1
Socket Setscrew
1
1
SKU 96067
for technical questions, please call 1-800-444-3353.
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paRts.List.&.assY..diaGRaM.-.LatHe.taiLstoCk.assY.
part
204
622
623
624
description
Socket Setscrew (S12557)
Tailstock
Q’ty
part
625
626
628
629
description
6
1
2
1
Collar
2
1
1
1
Center Cup
Post
Sockethead Capscrew
Flat Washer
Tool Retainer
SKU 96067
for technical questions, please call 1-800-444-3353.
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paRts.List.&.assY..diaGRaM.-.ext..taBLe.assY.
part
601
602
603
604
605
description
Extension Table
Q’ty
part
606
204
608
609
610
description
Q’ty
1
1
4
4
4
Post
2
2
4
2
4
Extension Table Mount
Hexhead Capscrew
Spring Lockwasher
Flat Washer
Socket Setscrew (S12557)
Rail Mount
Tube
Flat Sockethead Capscrew
SKU 96067
for technical questions, please call 1-800-444-3353.
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paRts.List.&.assY..diaGRaM.-.sandinG.disC.assY.
part
description
Q’ty
1
part
description
Q’ty
640-2 Disc
642
Sanding Paper (12”)
1
641-0 Sanding Disc Hub
1
SKU 96067
for technical questions, please call 1-800-444-3353.
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paRts.List.&.assY..diaGRaM.-.tooL.MoUntinG.asseMBLies
part
647
648
649
742
650
651
652
653
734
656
description
Q’ty
1
part
658
659
735
661
662
663
664
665
695
description
Q’ty
2
Handle
Rod
Washer
Nut
1
1
Roll Pin
1
Shaper Arbor (Complete)
Shaper Arbor
Spacer
1
Draw Rod (Complete)
Drill Arbor
1
1
1
1
Drill Chuck & Key
Spur Drive
1
Spacer
1
1
Nut
1
R-8 Collet (3/4”)
Saw Arbor (Complete)
Saw Arbor
1
Shaper Guard
Router Guard
1
1
1
1
SKU 96067
for technical questions, please call 1-800-444-3353.
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paRts.List.&.assY..diaGRaM.-.tooL.Rest
part
633
634
description
Tool Rest
Tool Rest Mount
Q’ty
1
part
635
636
description
Q’ty
1
Post
Socket Setscrew
1
2
SKU 96067
for technical questions, please call 1-800-444-3353.
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paRts.List.&.assY..diaGRaM.-.MiteR.GaUGe.assY.
part
612
613
614
615
616
617
618
619
620
694
description
Miter Gauge Block Assy.
Guide Assy.
Q’ty
1
part
672
674
675
676
677
679
680
681
684
description
Q’ty
2
Disk
1
Stud
2
Stop Block Assy.
Pointer Plate
1
Frame
Screw
Spring
Handle
Half-Nut
Handle
Stud
1
1
1
Handle
1
1
Washer
1
2
Roundhead Screw
Flat Washer
2
2
2
1
Flat Sockethead Capscrew
Setscrew
2
1
1
SKU 96067
for technical questions, please call 1-800-444-3353.
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paRts.List.-.eLeCtRiCaL.sYsteM
part
701
702
description
Q’ty
--------
1
part
715
716
description
Roundhead Screw
Q’ty
2
---------------------------------------
SCR Module (Head)
Terminal Block
1
(Includes SS707 & SS 708)
703
704
Flat Sockethead Screw
(S11643)
4
2
717
718
Coiled Cord Assy.
1
1
Lead
SCR Module (Carriage)
(Includes SS703)
705
706
707
708
709
710
711
712
713
714
---------------------------------------
Knob
--------
719
720
721
722
723
724
741
777
770
Lead
2
1
1
1
1
1
1
1
3
2
---------------------------------------
DPDT Reverse Switch
Knob
--------
Potentiometer Assy.
Knob
1
1
1
1
1
1
1
Switch, Key, & Nut
Lead (4)
Carriage Motor
Nut
Indicator Light Assy.
Power Cord Assy.
Cord Clamp
Module Bracket (not shown)
Drive Motor
Super Controller Module
Lockwasher
SKU 96067
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asseMBLY.diaGRaM.-.eLeCtRiCaL.sYsteM
SKU 96067
for technical questions, please call 1-800-444-3353.
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LiMited.1.YeaR./.90.daY.WaRRantY
Harbor Freight Tools Co. makes every effort to assure that its products meet high
quality and durability standards, and warrants to the original purchaser that for a period
of ninety days from date of purchase that the engine/motor, the belts (if so equipped),
and the blades (if so equipped) are free of defects in materials and workmanship. Har-
bor Freight Tools also warrants to the original purchaser, for a period of one year from
date of purchase, that all other parts and components of the product are free from
defects in materials and workmanship. This warranty does not apply to damage due di-
rectly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations out-
side our facilities, normal wear and tear, or to lack of maintenance. We shall in no event
be liable for death, injuries to persons or property, or for incidental, contingent, special
or consequential damages arising from the use of our product. Some states do not allow
the exclusion or limitation of incidental or consequential damages, so the above limita-
tion of exclusion may not apply to you. THIS WARRANTY IS ExPRESSLY IN LIEU OF
ALL OTHER WARRANTIES, ExPRESS OR IMPLIED, INCLUDING THE WARRANTIES
OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us
with transportation charges prepaid. Proof of purchase date and an explanation of the
complaint must accompany the merchandise. If our inspection verifies the defect, we
will either repair or replace the product at our election or we may elect to refund the
purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that
the defect resulted from causes not within the scope of our warranty, then you must
bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
Note:. Some parts are listed and shown for illustration purposes only, and are not avail-
able individually as replacement parts.
Record Product’s serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
pLease.Read.tHe.foLLoWinG.CaRefULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEM-
BLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER
OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER
THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR
SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER
AND/OR DISTRIBUTOR ExPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE
BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS
TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS
OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
SKU 96067
for technical questions, please call 1-800-444-3353.
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