SLIDING TABLE
TILTING SPINDLE SHAPER
MODEL G8622
INSTRUCTION MANUAL
COPYRIGHT © 2001 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
OCTOBER, 2002. PRINTED IN TAIWAN
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE
MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE
MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS
ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
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Table Of Contents
PAGE
1.
2.
SAFETY
SAFETY RULES FOR ALL TOOLS ..................................................................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR SHAPERS ..................................................4
CIRCUIT REQUIREMENTS ........................................................................................................5
220V OPERATION ................................................................................................................5
GROUNDING ........................................................................................................................5
EXTENSION CORDS ............................................................................................................6
WIRING..................................................................................................................................6
GENERAL INFORMATION/COMMENTARY ..............................................................................7
UNPACKING ......................................................................................................................8-9
CLEAN UP ..........................................................................................................................10
SITE CONSIDERATIONS....................................................................................................10
ASSEMBLY................................................................................................................................11
BEGINNING ASSEMBLY ....................................................................................................11
HANDWHEEL ......................................................................................................................11
SPINDLES ..........................................................................................................................12
HANDLES ............................................................................................................................13
GUARD ................................................................................................................................14
FENCE ASSEMBLY ......................................................................................................14-15
GUARD COVER ..................................................................................................................15
HOLD-DOWNS ....................................................................................................................16
MITER ASSEMBLY ........................................................................................................16-17
ADJUSTMENTS ........................................................................................................................18
PULLEYS & V-BELT............................................................................................................18
V-BELT TENSION ..............................................................................................................19
SPEED CHANGES..............................................................................................................19
FENCE ADJUSTMENT........................................................................................................19
ALIGNING THE FENCE ......................................................................................................20
SETTING MITER GAUGE ..................................................................................................20
TILTING SPINDLE ..............................................................................................................21
TABLE INSERT ..................................................................................................................21
TEST RUN ..........................................................................................................................22
OPERATION ..............................................................................................................................23
ROTATION ..........................................................................................................................23
CUTTER INSTALLATION....................................................................................................24
TABLE LOCK ......................................................................................................................24
SPINDLE HEIGHT ..............................................................................................................25
STRAIGHT SHAPING ....................................................................................................25-26
RUB COLLARS....................................................................................................................27
PATTERN WORK ..........................................................................................................28-29
FREEHAND SHAPING........................................................................................................29
MITER ASSEMBLY ........................................................................................................29-30
SHAPER ACCESSORIES ..................................................................................................30
MAINTENANCE ........................................................................................................................31
GENERAL............................................................................................................................31
TABLE..................................................................................................................................31
LUBRICATION ....................................................................................................................31
V-BELT ................................................................................................................................31
SCHEDULE..........................................................................................................................31
WIRE DIAGRAM..................................................................................................................32
CLOSURE..................................................................................................................................33
MACHINE DATA..................................................................................................................34
PARTS BREAKDOWN AND PARTS LISTS ..................................................................35-41
WARRANTY AND RETURNS ............................................................................................42
3.
4.
5.
6.
7.
8.
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SECTION 1: SAFETY
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words which are intended to convey the level
of importance of the safety messages. The progression of symbols is described below.
Remember that safety messages by themselves do not eliminate danger and are not a substi-
tute for proper accident prevention measures.
Indicates an imminently hazardous situation which, if not
avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, MAY result in minor or moderate injury. It may also
be used to alert against unsafe practices.
This symbol is used to alert the user to useful information
about proper operation of the equipment.
NOTICE
Safety Instructions For Power Tools
1. KEEP GUARDS IN PLACE and in working
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept a safe distance from work area.
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
3. KEEP WORK AREA CLEAN. Cluttered
7. NEVER FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
areas and benches invite accidents.
4. NEVER USE IN DANGEROUS ENVI-
RONMENT. Do not use power tools in
damp or wet locations, or where any flam-
mable or noxious fumes may exist. Keep
work area well lighted.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not
designed.
-2-
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Safety Instructions For Power Tools
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi-
tion. Conductor size should be in accor-
dance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause a
drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace exten-
sion cords if they become damaged.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubri-
cating and changing accessories.
15. DISCONNECT TOOLS before servicing
and changing accessories, such as blades,
bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTION-
AL STARTING. Make sure switch is in off
position before plugging in.
Minimum Gauge for Extension Cords
LENGTH
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom-
mended accessories. The use of improper
accessories may cause risk of injury.
AMP RATING
0-6
25ft
18
18
16
14
12
10
50ft 100ft
16
16
16
12
12
10
16
14
14
12
10
No
7-10
11-12
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, bind-
ing of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.
13-16
17-20
21-30
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear
is recommended. Wear protective hair cov-
ering to contain long hair.
19. NEVER LEAVE TOOL RUNNING UNAT-
TENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT safe-
ty glasses.
20. NEVER USE UNDER THE INFLUENCE of
alcohol or drugs, or when tired.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It is safer than
using your hand and frees both hands to
operate tool.
21. NEVER ALLOW UNSUPERVISED OR
UNTRAINED PERSONNEL TO OPER-
ATE THE MACHINE. Make sure any
instructions you give in regards to the
operation of the machine are approved,
correct, safe, and clearly understood.
13. NEVER OVERREACH. Keep proper foot-
ing and balance at all times.
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Additional Safety Instructions For Shapers
1. NEVER ALLOW YOUR HANDS to come
within 12 inches of the cutters. Never pass
your hands directly over or in front of the
cutter.
9. THE USE OF PUSH STICKS as safety
devices in some applications is smart; in
others it can be quite dangerous. If the push
stick comes in contact with the cutter on the
end grain, it can fly out of your hand like a
bullet—potentially causing serious injury.
We recommend using some type of fixture,
jig, or hold-down device as a safer alterna-
tive. Always use the guard as described in
the manual.
2. BLIND CUT WHENEVER POSSIBLE. This
keeps the knives on the underside of the
workpiece and provides a distance guard
for the operator.
3. WHEN SHAPING CONTOURED WORK
and using a rub collar, NEVER start out at a
corner. See the “Rub Collar” instructions
further on in the manual.
10. NEVER FORCE MATERIALS through the
shaper. Let the cutters do the work.
Excessive force is likely to result in poor cut-
ting results and will cause dangerous kick-
back conditions.
4. WITH THE MACHINE UNPLUGGED,
always rotate the spindle by hand with any
new setup to ensure proper cutter clearance
before starting the machine.
11. ALWAYS ensure that the cutters, fence,
and spindle elevator knob have been tight-
ened properly before beginning any opera-
tion.
5. DO NOT SHAPE STOCK SHORTER than
12 inches without special fixtures or jigs.
Where practical, shape longer stock and cut
to size.
12. ALWAYS feed the work toward the cutters
in the direction opposite of the cutter rota-
tion. Also, using and maintaining a sharp
cutterhead will greatly reduce the chance of
kickback.
6. NEVER ATTEMPT to remove too much
material in one pass. You are far more like-
ly to enjoy safer and higher quality results if
you allow the cutter to remove material in
multiple passes.
13. NEVER REACH BEHIND CUTTER to grab
the workpiece. Your hand may suddenly be
pulled into the cutter in the event of a kick-
back.
7. THE DANGER OF kickback is increased
when the stock has knots, holes, or foreign
objects in it. Warped stock should be run
through a jointer before attempting to run it
through a shaper.
14. IF AT ANY TIME YOU ARE EXPERIENC-
ING DIFFICULTIES PERFORMING THE
INTENDED OPERATION, STOP USING
THE SHAPER! Then contact our service
department or ask a qualified expert how
the operation should be performed.
8. KEEP THE UNUSED PORTION of the cut-
ter below the table surface.
Like all power tools, there is danger associ-
ated with shapers. Accidents are frequently
caused by lack of familiarity or failure to pay
attention. Use this tool with respect and cau-
tion to lessen the possibility of operator
injury. If normal safety precautions are over-
looked or ignored, serious personal injury
may occur.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your indi-
vidual working conditions. Use this and other
machinery with caution and respect. Failure
to do so could result in serious personal
injury, damage to equipment or poor work
results.
-4-
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SECTION 2: CIRCUIT REQUIREMENTS
Grounding
220V Operation
The Model G8622 Shaper is furnished with a
3450 R.P.M., 5 H.P., Single-Phase 220V motor,
push-button ON/OFF magnetic starter switch,
FORWARD/REVERSE switch and a cord set.
Under normal use, the motor draws approximate-
ly 25 amps @ 220V. We recommend a 30 amp
circuit breaker. If frequent circuit failures occur
when using the shaper, contact our service
department.
In the event of an electrical short, grounding
reduces the risk of electric shock by providing
electric current a path of least resistance to dis-
perse electricity. This tool is equipped with an
electric cord that has an equipment-grounding
conductor which must be properly connected to a
grounding plug. The plug must be plugged into a
matching outlet that is properly installed and
grounded in accordance with all local codes and
ordinances.
The shaper motor must be connected to its own
dedicated 30A circuit, including wires rated for 30
amps and a 30 amp circuit breaker. It should not
share a circuit with any other machine. A stan-
dard 2-pole breaker is necessary for use with the
shaper.
Improper connections of the electrical-grounding
conductor can result in the risk of electric shock.
The conductor with green or green and yellow
striped insulation is the electrical-grounding con-
ductor. If repair or replacement of the electric
cord or plug is necessary, do not connect the
equipment grounding conductor to a live terminal.
We recommend using a NEMA-style L6-30 plug
and outlet similar to that in Figure 1. You may
also “hard-wire” the shaper directly to your panel,
provided you place a disconnect near the
machine. Check the electrical codes in your area
for specifics on wiring requirements.
This equipment must be
grounded. Verify that any
existing electrical outlet
and circuit you intend to
plug into is actually
grounded. Under no cir-
cumstances should the
grounding pin from any
three-pronged plug be
removed. Serious injury
may occur.
Figure 1. 220V Single-Phase
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Extension Cords
Wiring
We do not recommend the use of extension
cords on 220V equipment. It is much better to
arrange the placement of your equipment and
the installed wiring to eliminate the need for
extension cords. Should it be necessary to use
an extension make sure the cord is rated Hard
Service (grade S) or better. Refer to the chart in
Section 1: Safety to determine the minimum
gauge for the extension cord. The extension cord
must also contain a ground wire and plug pin.
Always repair or replace extension cords when
they become worn or damaged.
A wiring diagram is provided at the back of this
manual should it be necessary to repair or revise
the wiring. Always utilize a qualified electrician
when doing any electrical work on this equip-
ment.
We have covered some basic electrical
requirements for the safe operation of
your machine. These requirements are not
necessarily comprehensive. You must be
sure that your particular electrical configu-
ration complies with local and state codes.
Ensure compliance by checking with your
local municipality or a licensed electrician.
-6-
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SECTION 3: GENERAL INFORMATION
Most important, we stand behind our machines.
We have an excellent service department at your
disposal should the need arise. If you have any
service questions or parts requests, please call or
Commentary
write to us at the location listed below.
Grizzly Industrial, Inc. is proud to offer the Model
G8622 Shaper. This shaper is part of Grizzly’s
growing family of fine woodworking and metal-
working machinery. When used according to the
guidelines stated in this manual, you can expect
Grizzly Industrial, Inc.
2406 Reach Road
Williamsport, PA 17701
Phone:(570) 546-9663
years of trouble-free, enjoyable operation.
Fax:(800) 438-5901
E-Mail: [email protected]
The Model G8622 Sliding Table Tilting Spindle
Shaper is intended for heavy-duty professional
use; it features a 5 H.P. single-phase motor,
220V operation with magnetic power switching
Address after fall 2001:
and full reversing capabilities. The Model G8622
also features a precision-ground cast iron table,
hold-down springs, three interchangeable tilting
spindles, and a sliding table w/clamping miter
Grizzly Industrial, Inc.
1203 Lycoming Circle
Pennsdale, PA 17756
gauge. This shaper is capable of operating at
The specifications, drawings, and photographs
four spindle speeds: 3600, 5100, 8000 and
illustrated in this manual represent the Model
10,000 R.P.M., giving you a versatile shaper with
G8622 as supplied when the manual was pre-
plenty of power.
pared. However, owing to Grizzly’s policy of con-
tinuous improvement, changes may be made at
A number of optional accessories for the Model
any time with no obligation on the part of Grizzly.
G8622 are available. Please refer to the current
Whenever possible, though, we send manual
Grizzly catalog for more information.
updates to all owners of a particular tool or
machine. Should you receive one, we urge you to
We are also pleased to provide this manual with
insert the new information with the old and keep
the Model G8622. It was written to guide you
it for reference.
through assembly, review safety considerations,
and cover general operating procedures. It repre-
sents our latest effort to produce the best docu-
mentation possible. If you have any criticisms
that you feel we should address in our next print-
ing, please write to us at the address below:
Read the manual before
assembly and operation.
Become familiar with
the machine and its
operation before begin-
ning any work. Serious
personal injury may
result if safety or opera-
tional information is not
understood or followed.
Grizzly Industrial, Inc.
Technical Documentation
P.O. Box 2069
C
⁄O
Bellingham, WA 98227
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Unpacking
The Model G8622 Shaper is shipped from the
manufacturer in a carefully packed carton. If you
discover the machine is damaged after you have
signed for delivery, and the truck and driver are
gone, you will need to file a freight claim with the
carrier. Save the containers and all packing mate-
rials for possible inspection by the carrier or its
agent. Without the packing materials, filing a
freight claim can be difficult. If you need assis-
tance determining whether you need to file a
freight claim, or completing the procedure to file
one, please contact our Customer Service.
Figure 2. Shaper base unit.
The Miter Gauge Kit Hardware and Qty:
The G8622 is a heavy
machine, 770 lbs. ship-
ping weight. DO NOT
Miter Gauge
Fence
Clamping Unit
Support Fence
Push Shaft
Pointer
Washer
Bolts
Threaded Knob
Special Nuts
Ratchet Handle
1
1
1
1
1
1
1
2
1
3
1
over-exert
yourself
while unpacking or
moving your machine –
you will need assis-
tance and power equip-
ment. Serious personal
injury may occur if safe
moving methods are not
followed.
If moving this machine up or
down stairs, the machine
must be dismantled and
moved in smaller pieces.
Make sure the stairs are
capable of supporting the
combined weight of the
machine parts and the peo-
ple moving them.
When you are completely satisfied with the con-
dition of your shipment, you should inventory its
parts.
After all the parts have been removed from the
carton, you should have:
Figure 3. Miter Gauge Kit.
• Shaper Unit (Figure 2)
• Miter Gauge Kit (Figure 3)
• Hardware (Figure 4)
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The Model G8622 Hardware and Qty:
3
⁄
4" Spindle
1
1
1" Spindle
11⁄4" Spindle
1
3
⁄
4" Spindle Nut
2
1" Spindle Nut
11⁄4" Spindle Nut
Spacer Set
2
2
18
2
Hold-Downs
Hold-Down Bars
Hold-Down Brackets
Fence Pieces
Fence Mounts
Dust Port
2
2
2
2
1
Safety Guard
1
Multi Wrench 10, 19, 23, 26, 37mm 1
3mm Allen® Wrench
4mm Allen® Wrench
11⁄2" Box Wrench
1
1
1
1
2
4
2
2
2
1
2
Figure 4. Shaper hardware.
In the event that any nonproprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or for the sake of expedien-
cy, replacements can be obtained at your local
hardware store.
1" Box Wrench
Stainless Wheel Handles
Round Knobs
Plastic Adjustment Wheels
47⁄8" Threaded Stud Knobs
4" Double Threaded-End Bars
Draw Bar w/Nut
Shaft Guide Bar w/Setscrew
Fence-Bracket Adjustment Handles 2
Adjustment Guide Bar
2
6
7
8
4
6
5⁄16" Lock Washers
5⁄16"-18 x 15⁄16" Flat Head Screws
5⁄16" Flat Washers
1
⁄
2" Flat Washers
5⁄16" Hex Nuts
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Clean Up
Site Considerations
The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during ship-
ment. Remove this protective coating with a sol-
vent cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. Avoid chlorine-
based solvents as they may damage painted sur-
faces should they come in contact. Always follow
the usage instructions on the product you choose
for clean up.
FLOOR LOAD
Your Model G8622 Shaper represents a moder-
ately large weight load in a small footprint. Most
commercial shop floors will be adequate for the
770 lb. weight of the Model G8622. Some floors
may require additional support. Contact an archi-
tect or structural engineer if you have any ques-
tion about the ability of your floor to handle the
weight.
WORKING CLEARANCES
Do not use gasoline or
other petroleum-based
solvents to clean with.
They have low flash
points which make them
extremely flammable. A
risk of explosion and
burning exists if these
products are used.
Serious personal injury
may occur.
Working clearances can be thought of as the dis-
tances between machines and obstacles that
allow safe operation of every machine without
limitation. Consider existing and anticipated
machine needs, size of material to be processed
through each machine, and space for auxiliary
stands and/or work tables. Also consider the rel-
ative position of each machine to one another for
efficient material handling. Be sure to allow your-
self sufficient room to safely run your machines in
any foreseeable operation.
LIGHTING AND OUTLETS
Do not smoke while using
solvents. A risk of explo-
sion or fire exists and may
result in serious personal
injury.
Lighting should be bright enough to eliminate
shadow and prevent eye strain. Electrical circuits
should be dedicated or large enough to handle
combined motor amp loads. Outlets should be
located near each machine so power or exten-
sion cords are not obstructing high-traffic areas.
Be sure to observe local electrical codes for prop-
er installation of new lighting, outlets, or circuits.
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingest-
ed. Always work in well-
ventilated areas far from
potential ignition sources
when dealing with sol-
vents. Use care when dis-
posing of waste rags and
towels to be sure they do
not create fire or environ-
mental hazards.
Make your shop “child safe.”
Ensure that your workplace
is inaccessible to children by
closing and locking all
entrances when you are
away. Never allow visitors in
your shop when assembling,
adjusting,
equipment.
or
operating
-10-
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SECTION 4: ASSEMBLY
Switch Pedestal
Keep clothing rolled up
and out of the way of
machinery and keep
hair pulled back.
Turn the switch pedestal upright to install it on the
back of the shaper. Have another person hold it
in place, then reach inside and thread the nuts
onto the bolts.
Disconnect power to the
machine when perform-
ing any maintenance or
assembly. Failure to do
this may result in serious
personal injury.
Handwheel
The handwheel, pre-installed at the factory, is
made of cast iron. It is used to raise and lower the
spindle to accommodate the height required by
your cutter.
Wear safety glasses dur-
ing the entire assembly
process. Failure to com-
ply may result in serious
personal injury.
Thread the crank handle onto the handwheel and
tighten with a 12 mm wrench.
Some metal parts may
have sharp edges on
them after they are
formed. Please examine
the edges of all metal
parts before handling
them. Failure to do so
could result in injury.
Beginning Assembly
Crank Handle
Most of your Model G8622 Shaper has been
assembled at the factory, but some parts must be
assembled or installed after delivery. We have
organized the assembly process into steps.
Please follow along in the order presented in this
section.
Figure 5. Handwheel mounted to shaper.
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Spindles
1
1 ⁄4", 1", & 3⁄4" spin-
The Model G8622 comes with
dles
Align
These
Parts
like those in Figure 6. The spindles must be
inserted correctly and remain stable in order to
produce quality work. When installing and chang-
ing spindles, make sure the spindle seats snugly
and that there is enough drawbar threaded into
the bottom of the spindle to safely secure it in
place. To install a spindle:
1. You should not have your machine connect-
ed to a power source at this time. If you do,
UNPLUG it before you begin.
Figure 7. Installing spindle into the cartridge.
4. Thread the drawbar nut, tapered side up,
onto the bottom of the drawbar, as illustrated
in Figure 8.
Figure 6. Spindles.
2. Thread the drawbar approximately 10-15
turns into the bottom of the spindle. The
drawbar has two threaded ends. One of
them will remain exposed.
Figure 8. Drawbar nut on spindle.
5. Place the spindle wrench on top of the spin-
dle, so it fits over the head of the spindle.
Place a 15mm wrench on the drawbar nut.
3. Make sure the spindle and cartridge are
clean and free of the rust inhibiting protective
grease. Lower the spindle/drawbar into the
spindle cartridge at the top of the table. Line
up the keyway on the spindle with the locat-
ing pin at the top of the spindle cartridge as
illustrated in Figure 7. You will feel the spin-
dle seat itself.
6. Hold the spindle in place and tighten the
drawbar nut. DO NOT use excessive force.
-12-
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4. Install the round knobs shown in Figure 11
Handles
onto both ends of the bar.
The guard adjuster is used to secure the guard to
the table and to allow the guard to be loosened
for adjustment. To assemble the guard adjuster:
1. Install the bar into the guide shaft as shown
in Figure 9.
2. Line up the groove in the bar with the
setscrew.
Figure 11. Thread round knobs onto bar.
The wheel shown in Figure 12 fits on the adjust-
ment shaft. This locks in place by tightening the
setscrew into the groove on the shaft. There is a
threaded hole on the wheel that allows for the
optional installation of a crank (not included). The
completed assembly is used to adjust the fence.
Groove
Setscrew
Figure 9. Slide bar into guide shaft.
3. Tighten the shaft setscrew into the groove to
lock the bar in place as shown in Figure 10.
Setscrew Groove
Shaft
Groove
Figure 12. Installing wheel onto adjustment guide.
Figure 10. Tightening setscrew with hex key.
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Guard
Fence Assembly
To mount the fence brackets to the guard body:
To mount the cutter guard to the table, place the
guard over the threaded holes on the table, and
insert the shaft guide into the guard as shown in
Figure 13. Thread the shaft guide clockwise to
secure the guard to the table.
1. Make sure all rust protective grease has
been removed from the fence pieces. Insert
the adjustment shaft into the fence bracket
as shown in Figure 15.
Figure 13. Inserting shaft guide into guard.
Insert the adjustment guide into the screw brack-
et. Line up the shaft groove shown in Figure 12
with the center bolt and screw the bolt into the
groove as shown in Figure 14. Do not complete-
ly tighten the bolt. This will allow the shaft to spin
without coming out.
Figure 15. Adjustment shaft to fence bracket.
2. Insert the adjustable handle (Figure 16) into
the fence bracket, and thread it into the
guard body.
Figure 16. Adjustable handle.
Figure 14. Tightening bolt into shaft groove.
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To install the wood facing:
Guard Cover
1. Secure the wooden fence pieces (as shown
in Figure 17) with the ⁄16''-18 x 1'' Phillips®
5
head screws, washers, and hex nuts provid-
ed.
To mount the guard cover:
1. Place the guard cover over the threaded
holes on top of the guard body as shown in
Figure 18.
2. If using your own wood faces, make sure the
countersunk holes in your fence material are
deep enough to keep the entire screw head
below the fence surface.
2. Thread the knobs into the guard body and
secure the cover.
Figure 17. Attach wooden fence assembly.
Figure 18. Guard cover.
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Hold-Downs
Miter Assembly
Hold-downs are used to hold the workpiece flat
on the table and snug against the fence as shown
in Figure 19. To assemble the spring hold-
downs:
The miter gauge for the Model G8622 features a
clamp and special fence. The miter gauge
assembly can be mounted on either end of the
table, depending on the type of desired cut or cut-
ting direction. To mount the miter gauge and its
fence:
1. Slide a hold-down plate into each of the cast
iron hold-down brackets.
1. Locate the threaded holes on either side of
2. Insert the bracket pole into the fence bracket
the table.
and hold-down bracket.
2. Install the push shaft as shown in Figure 20.
3. Partially screw the handle into the hold-down
brackets.
4. Position the hold-downs according to the
size of your workpiece.
5. Tighten the handles to secure the hold-
downs.
Figure 20. Installing the push shaft.
3. Now, slide the miter gauge down the push
shaft as in Figure 21.
Figure 19. Hold-downs on workpiece.
Figure 21. Installing the miter gauge.
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4. With the provided washer, thread the
adjustable handle through the miter gauge
and into the table as shown in Figure 22.
Figure 24. Installing the miter fence.
7. Tighten the hex bolts that secure the fence to
the miter gauge.
Figure 22. Installing the adjustable handle.
8. Slide the clamping unit onto the push shaft
as shown in Figure 25.
5. Insert the the miter gauge pointer shown in
Figure 23, but do not tighten the nearby
setscrew at this time.
Figure 25. Installing the clamping unit.
Figure 23. Installing the pointer.
6. Place flat washers on the miter fence hex
bolts, then start the special nuts onto the
ends. Slide the special nuts into the groove
of the fence. The end piece for the fence
works with the same special nut and hex bolt
system. When these have all been installed
on the miter fence, it is time to install the
fence onto the miter gauge as in Figure 24.
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SECTION 5: ADJUSTMENTS
Adjustment
Setscrew
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
Disconnect power to the
machine when perform-
ing any adjustments or
maintenance. Failure to
do this may result in seri-
ous personal injury.
Figure 26. Inspecting pulley alignment.
4. This process is easiest with the help of
another person. Loosen the four bolts that
attach the motor to the motor base. One per-
son should slide the motor either up or down
while the other person measures the align-
ment of the motor pulley and the spindle pul-
ley with a straightedge.
Wear safety glasses dur-
ing the entire adjustment
process. Failure to com-
ply may result in serious
personal injury.
5. When the motor pulley and the spindle pulley
Pulleys & V-Belt
alignment are correct, tighten the motor to
the motor base.
6. Inspect your results. If satisfactory, double-
Improper pulley alignment sharply reduces the
effectiveness of power transmission and belt life
expectancy. To align the pulleys:
check that the mounting bolts are tight.
7. You can also make small adjustments in the
motor pulley alignment by raising or lowering
it along the motor shaft. To do this, loosen
the two setscrews (one is shown in Figure
26) which are in the lowest groove of the
motor pulley and move the pulley into posi-
tion. Tighten the setscrews when the align-
ment is satisfactory.
1. Remove the motor cover from the back of
the shaper cabinet to expose the motor and
pulleys.
2. Check the alignment with a straightedge. If
the pulleys are in alignment, the straightedge
should touch two sides of each pulley even-
ly as in Figure 26.
3. If the pulleys are parallel with each other, but
not in line, the motor needs to be adjusted.
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V-Belt Tension
1
You should be able to deflect the belt ⁄4" with
moderate finger pressure. This may seem tight
compared to most other V-belts, but since the belt
is small and runs fast, this amount of tension is
necessary. The V-belt will slip if too loose, and
will squeal or cause vibration if too tight. To adjust
V-belt tension:
Figure 27. Spindle speed adjustment.
1. Make sure the pulleys are properly aligned.
4. Align the belt along the appropriate pulley
grooves.
2. Loosen the two motor mount plate bolts and
slide the motor left or right to modify the belt
tension. Keep the pulleys aligned.
5. Slide the motor back into position and tight-
en the belt. When the belt is properly ten-
sioned, there should be approximately 1⁄4" of
deflection in the center of the belt when you
press it with your thumb.
3. Tighten the motor mount plate bolts, test the
tension, and check the pulleys.
4. Repeat steps 2-3 until the tension is correct
6. Tighten all of the adjustment bolts.
and the pulleys are aligned.
7. Spin the pulley to ensure proper tracking.
Disconnect power to the
machine when perform-
ing any adjustments or
maintenance. Failure to
do this may result in seri-
ous personal injury.
Fence Adjustment
The fence is a two-piece adjusting system. Each
fence is independently adjustable to compensate
for different cutting thicknesses and special shap-
ing applications. Without any play, one turn of the
Speed Changes
5
knob moves the split fence approximately ⁄64"
(.078"). To adjust the fence:
The Model G8622 Shaper is equipped with a V-
belt drive system that controls the speeds. To
change spindle speeds:
1. Loosen the fence lock handle.
2. Turn the fence adjustment knob until the
fence is set to the desired position.
1. Unplug the machine.
3. Tighten the fence lock handle.
2. Loosen the two motor plate bolts and slide
the motor toward the spindle assembly. DO
NOT take the bolts out.
More detailed information concerning fence
adjustments is covered in the “Straight Shaping”
instructions.
3. Select the desired speed. There are four
speeds: 3600 R.P.M., 5100 R.P.M., 8000
R.P.M., and 10,000 R.P.M. Figure 27 shows
the belt positions for each available speed.
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Aligning The Fences Setting Miter Gauge
You will need to square the miter gauge each
time it is removed from the table. To do this:
The following procedure ensures that the fence is
parallel with itself and square to the table.
1. Ensure that the fence halves are aligned and
that the miter assembly is correctly assem-
bled.
1. Check that the bolts through the wood facing
are tight on each side and are adequately
countersunk.
2. Place one end of a framing or try square
2. To align the wood facing, adjust one or both
fence halves so they are in close alignment.
Micro-adjust and check the alignment with a
straightedge as shown in Figure 28.
flush with the infeed shaper fence.
3. Rotate the miter gauge/fence so that it lines
up flush with the other end of the square.
3. If the wood fences cannot be made parallel
by adjusting the fence controls, shim the
incorrect fence with electrical washers.
Normal washers may work, but electrical
washers allow for fine adjustments.
4. Set the miter gauge pointer to 0° and tighten
the setscrew as shown in Figure 29.
Figure 29. Setting the miter gauge pointer.
Figure 28. Aligning fences with straightedge.
5. Keeping the square flush with the infeed
fence and the miter fence, clamp it to the
table, and slide the table across the shaper.
The square should stay flush with both
infeed and outfeed fences during this move-
ment. If this is the case, proceed to the next
section. If they do not stay flush or are not
square to the miter fence, repeat steps 1-4
until they are true. During operation, move
the infeed and outfeed fences away from the
workpiece before cutting.
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Tilting Spindle
Table Insert
The Model G8622 Shaper has a tilting spindle
feature to allow a wider variety of profiles.
Spindles can be tilted when needed as long as
the cutterheads do not hit the table insert or table
during operation. ALWAYS adjust and check the
spindle tilt BEFORE you turn the shaper on.
The Model G8622 is supplied with a special table
insert that allows room for the spindle to tilt. Using
this insert offers more support for the workpiece
and reduces the amount of chips that can fall into
the machine.
The table insert must be flush with the top of the
table. To adjust the insert:
Figure 30 shows the tilt wheel that controls the
tilting feature. Notice that on the other side of the
shaper, there is an angle guide located below the
vertical adjustment wheel. This will show you the
present angle of spindle tilt.
1. Remove the three Phillips® head screws that
hold the cast iron insert in place.
2. By using a straightedge and a screwdriver,
turn the barrel screws clockwise or counter-
clockwise to level the cast iron insert with the
top surface of the table as shown in Figure
31.
Tilt Control
Angle Guide
Figure 30. Spindle tilt control and gauge.
Never adjust the spindle tilt when the
shaper is running. The cutterhead may
come in contact with the table or table
insert and break apart, throwing shards of
metal through the air. These metal chunks
will be flying extremely fast and could
cause death or severe injury.
Figure 31. Leveling table insert
(guard removed for clarity).
3. Inspect the table insert with the straightedge
positioned from both side-to-side and front-
to-back to ensure that the insert is flush with
the table. Replace and secure the Phillips®
head screws.
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Test Run
Disconnect power to the
machine when perform-
ing any adjustments or
maintenance. Failure to
do this may result in seri-
ous personal injury.
Once assembly is complete and adjustments are
done to your satisfaction, you are ready to start
the machine.
DO NOT have a cutter installed when you test run
the shaper. Turn on the power supply at the main
panel. Press the ON button. Make sure that your
finger is poised on the OFF button, just in case
there is a problem. The shaper should run
smoothly with little/no vibration or rubbing noises.
Strange or unnatural noises should be investigat-
ed and corrected before operating the machine
further.
Never use the Model G8622 for applications
other than those for which it was intended.
DO NOT overload the machine or use
excessive force when shaping materials.
Severe personal injury, damage to the
machine, or damage to your workpiece
could occur.
If the shaper seems to be running correctly,
check the directional switch. The spindle should
be rotating in a counterclockwise direction when
the switch is in the FWD position. Run the Model
G8622 for a short time to ensure that the moving
parts are working properly with no excessive
vibration. If any problem develops, correct it
before attempting to use the machine.
If you cannot locate the source of unusual noises
or problems, immediately contact our service
department for help.
-22-
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SECTION 6: OPERATION
Rotation
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
Your shaper is equipped with a forward and
reverse switch as shown in Figure 32. In many
instances, it will be necessary to flip the cutter
over and reverse the cutter rotation. Whenever
possible, mount the cutter so the board is milled
on the bottom side. This method does a better job
and is safer for the operator.
Disconnect power to the
machine when perform-
ing any adjustments or
maintenance. Failure to
do this may result in seri-
ous personal injury.
Always check the direction of cutter rota-
tion before beginning any shaping opera-
tion, and always feed work against the
direction of the cutter rotation.
Wear safety glasses dur-
ing all operations on the
shaper. Failure to com-
ply may result in serious
personal injury.
Always wear
a
dust
mask when operating
the shaper. Using this
machine produces saw-
dust which may cause
allergic reactions or res-
piratory problems.
Figure 32. Control panel.
NOTICE
NOTICE
The following section was designed to give
instructions on the basic operations of this
shaper. However, it is in no way compre-
hensive of every shaper application. There
are many different jigs that can be built to
increase safety, accuracy, and variety of
cuts. WE STRONGLY RECOMMEND that
you read books, trade magazines, or get for-
mal training to maximize the potential of
your shaper.
This machine was designed to be started
and stopped with the ON/OFF buttons—not
the reversing switch.
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Cutter Installation
Table Lock
Your shaper operates at speeds of 3600, 5100,
8000 and 10,000 R.P.M. 31⁄2" or larger cutters
must be operated at the slowest speed.
The sliding table works with the clamping miter
gauge to allow you to secure your workpiece to
the table and to make cuts by sliding the table.
This feature greatly increases operator safety
because it keeps hands away from the cutter-
head during crosscuts.
Always use the largest spindle size possible, and
never use more than one bushing size to gain two
spindle sizes. ”Stacking” two cutter bushings to
decrease the inside diameter of the cutter will
cause the cutter to perform incorrectly when
placed under a load.
When the sliding operation is not desired, the
table lock shown in Figure 34 will make the table
stationary. Simply pull the knurled shaft and twist
it so the cross pins slide into the largest slots in
the housing. If you want to unlock the table, pull
the shaft, twist it, and place the cross pins in the
smallest slot.
1. Unplug the shaper.
2. Place an appropriate spacer or collar at the
base of the spindle for support. Place the
cutter on the spindle, making sure the rota-
tion is correct for your application.
3. Use spacers or collars to suit your particular
application, then place the spindle washer
under the nut. Screw on the nut and locknut.
4. Tighten the nuts while holding the spindle
stationary. Use a wrench on the flats at the
top of the spindle for leverage as shown in
Figure 33.
Figure 34. Table lock.
The sliding table makes it easy to feed the
work into the cutter at a faster rate than
would normally be used. Always feed the
work slow and steady to avoid kickback
and to achieve smooth results with your
work. Although the miter assembly does
aid in safety, common sense should always
be used during every shaping operation.
Figure 33. Tightening spindle nuts.
Always use a spindle lock nut during oper-
ation. If this warning is ignored, the cutter
may fly off the spindle during use and
cause severe personal injury.
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Spindle Height
Straight Shaping
To adjust the cutter height:
1. Loosen the spindle lock shown in Figure 35.
Read the entire manual
before making any cuts
2. Move the spindle up or down with the hand-
with
your
shaper.
wheel until the desired position is obtained.
Serious personal injury
may result if safety or
operational information
is not understood or fol-
lowed.
3. Lock the spindle into position.
The fence assembly is a two-piece, independent-
ly adjustable system. When removing material
from the whole face of your workpiece, the out-
feed fence can be adjusted to provide support for
the workpiece as it passes over the cutter. The
outfeed fence can also be set in-line for partial
face removal.
If removing material from the whole face,
observe the following steps:
1. Loosen the locking handles shown in Figure
36 that hold the fences in place.
Figure 35. Location of spindle lock.
NOTICE
The lock knob keeps the spindle in a fixed
position during shaper operation. Do not
over-tighten the lock knob. A snug fit is all
that is needed to keep the spindle from
moving during operation.
Disconnect power to the
machine when perform-
ing any adjustments or
maintenance. Failure to
do this may result in seri-
ous personal injury.
Figure 36. Location of fence locking handles.
2. Adjust the infeed fence by turning the adjust-
ment knobs until the workpiece contacts the
cutter in the desired location.
3. Lock the infeed fence in position with the
locking handle. Use a test piece to determine
the best setting.
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4. Loosen the mounting screws on the fence
faces and set the face ends to barely clear
the cutter. This allows the maximum support
possible for the workpiece while passing the
cutter. Remember to tighten the wood facing
before starting the shaper.
4. Run a test piece through the shaper as
shown in Figure 38.
5. A test sample of the desired cut should be
advanced about 8'' then stopped.
6. Once the shaper is turned off and the cutter
has come to a complete stop, adjust the out-
feed fence to support the new profiled edge.
See Figure 37.
Figure 38. Fence adjustment for blind cuts.
5. Always cut the end grain first when putting
an edge around the perimeter of your work-
piece. See Figure 39.
Figure 37. Fence adjusted to support workpiece.
If the face of the workpiece will only be par-
tially removed, observe the following steps:
1. Adjust the infeed fence to approximately the
desired depth of cut. Lock the infeed fence in
place.
2. Use a straightedge to adjust the outfeed
fence to the same plane as the infeed. Lock
the outfeed fence in place.
Figure 39. Sequence for multiple cuts.
3. Set the right and left wood face ends so they
barely clear the cutter. This allows the maxi-
mum support possible for the workpiece
while passing the cutter. Remember to tight-
en down the wood facing before starting the
shaper.
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2. Above the cutter: When the rub collar is
used above the cutter as seen in Figure 41,
the cut cannot be seen. This offers some
advantage: the stock is not affected by slight
variations in thickness and accidental lifting
will not damage the workpiece. If lifting
occurs, simply correct the mistake by repeat-
ing the operation.
Rub Collars
Rub collars are used when shaping curved or
irregular workpieces, such as arched doors or
round table tops. Rub collars also limit the depth
of your cut.
There are two types of rub collars—solid and ball-
bearing. We recommend against the use of solid
rub collars. Grizzly carries an extensive line of
ball bearing rub collars designed for use with
Grizzly shapers. See the current catalog for list-
ings.
Rub collars may be used in any of the following
positions:
1. Rub collar below the cutter: When the rub
collar is used below the cutter as shown in
Figure 40, the progress of the cut can be
observed. However, any unintentional move-
ment may lift the workpiece into the cutter,
damaging your work and creating a potential
kickback situation.
Figure 41. Rub collar installed above cutter.
3. Between two cutters: Using a rub collar
between two cutters, as in Figure 42, has
the distinct advantage of performing two cuts
at once or eliminating the need to change
cutters for two different operations. Notice
that part of the edge is left uncut. The uncut
portion rides on the rub collar.
Figure 40. Rub collar installed below cutter.
Whenever the cutterhead is above the
workpiece, or you can see it spinning dur-
ing use, you must take extreme caution to
keep your hands away from the cutterhead.
Failure to do so may cause serious per-
sonal injury.
Figure 42. Rub collar between two cutters.
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2. Make the jig stable, using proven methods
and materials, and fasten the hand holds for
operator comfort and safety.
Pattern Work
3. Secure your workpiece on the three sides
that will not be cut with toggle clamps, or fas-
ten the workpiece to the jig with wood
screws. Ensure that clamps and hidden
screws do not come into contact with the cut-
ter.
When using a pattern, the rub collar can be posi-
tioned either above, below or between cutters.
The pattern is usually used when the entire edge
is to be shaped or when many duplicate pieces
are needed. Pattern work is particularly useful
when rough cutting irregular or oversize pieces
and then shaping the edge in a simple two-step
operation. A pattern can be incorporated into a jig
by way of adding toggle clamps, hand holds or
other safety devices.
4. Design your jig so that all cutting occurs
underneath the workpiece as shown in
Figure 44. Notice the operator is not
exposed to the cutting edge of the cutter!
5. Always consider the cutting circle and rub
collar diameter for the correct cutting depth
when designing your pattern.
You have greater flexibility when choosing the
correct diameter rub collar for pattern work than
for non-pattern work. If you look at Figure 43, you
will notice that the position of the pattern deter-
mines the depth of cut. In other words, your pat-
tern size is dependent upon the interrelationship
of the cutting circle, the desired amount of mate-
rial removed, and the rub collar size. Changing
one or more of these will change the amount of
material removed. Planning ahead, you can most
effectively decide which rub collars are best suit-
ed for your application.
6. Make sure the workpiece rests flat on the
table, not on the fixture.
Workpieces must be solid, stable, and
secured to the jig; or kickback may occur,
causing personal injury.
Rub Collar
Pattern
Workpiece fits here
Figure 44. Pattern jig for making curved pieces
Figure 43. Rub collar determines depth of cut.
(guard removed for clarity).
Irregular or freehand shaping takes a high degree
of skill and dexterity. The fence assembly is not
used during irregular shaping, so rub collars must
be used. Also, unless your jig is designed to
touch the rub collar before contacting the blade, a
starting fixture must be used to begin your cut.
When making a pattern jig here are a few things
to consider:
1. Build your jig from a material that will
smoothly follow the rub collar or fence.
-28-
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About starting fixtures:
Miter Assembly
The purpose of the starting fixture is to support
the workpiece during the beginning of the cut.
The workpiece is typically placed in the starting
position using the starting fixture for support,
Then swung into the cutter while holding the
workpiece firmly against the starting fixture. After
the cut has been started, the work is swung away
from the starting fixture and is supported only by
the rub collar. Always feed against the rotation
of the cutter and do not start cuts at corners.
When the workpiece is clamped to the table using
the miter assembly, crosscuts can be made with
a much greater degree of safety. The miter gauge
can be adjusted to 60° in both directions. Figure
45 shows the miter gauge set to 0° and Figure 46
shows it at 45°. To adjust the miter fence:
1. Loosen the miter gauge with the adjustment
handle.
To use your pattern jig:
2. Assuming that you have performed the steps
in the “Setting Miter Gauge” instructions, turn
the miter gauge in the desired direction so
the pointer indicates the angle, and tighten
the miter gauge with the adjustment handle.
1. Remove the fence assembly. Choose the
appropriate cutter and rub collar for your
application and lock them in place. Secure
your workpiece to the pattern jig.
2. Check cutter rotation, and adjust the spindle
height to align the cutter to your workpiece.
Clamp a starting fixture to the table surface,
using the location that best supports your
work.
3. If everything is correct and the cutter is tight.
Turn the shaper on.
4. Place your jig/workpiece against the starting
fixture. Using firm pressure, pivot the work-
piece into the cutter and make sure the jig is
touching the rub collar. Keep your jig in con-
tact with the rub collar and slowly follow the
pattern, moving against the cutter rotation.
Figure 45. Miter gauge set to 0°
(fences opened for clarity).
Freehand Shaping
Freehand methods are one of the most dan-
gerous operations performed on a shaper.
Although this machine is capable of performing
freehand operations, we do not recommend that
you attempt to do so. If you MUST perform free-
hand operations, get formal training and read a
book that details freehand operations, their inher-
ent dangers, and ways to avoid those dangers!
Figure 46. Miter gauge set to 45°
(fences opened for clarity).
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The miter fence can be adjusted by loosening
the two bolts that hold it to the miter gauge and
then sliding it in the desired direction.
Shaper Accessories
The support fence slides up and down the miter
fence and can be locked to hold the back of the
workpiece in place.
There are many accessories that can be built or
purchased to increase the safety of the operator.
Many experienced shaper users regularly use
proven shop-made fences and safety guards to
augment their shaping operations. In addition,
many production shops routinely use power feed-
ers with their shapers to streamline their opera-
tions.
The miter clamp holds the workpiece firm
against the table and keeps it in position against
all of the associated fences.
To use the miter assembly:
Here are some basic accessories and their uses:
1. Determine the angle of cut and set the miter
gauge to that angle, without tightening it yet.
(The angle of the miter gauge should be
determined by the angle of the workpiece
you are about to shape.) Lock the miter
gauge in place.
•
•
Zero Clearance Fence — A shop-made
fence with an opening only as large as the
cutter, so that only the part of the cutter
being used is exposed.
Box Fence — A shop-made box that com-
pletely surrounds the cutter. A one-piece
fence is attached that allows only the thick-
ness of the board to pass underneath, there-
by completely shielding the operator from
exposure to the spinning cutter. A clear plex-
iglass window on top of the box allows the
operator to view the workpiece during cut-
ting.
2. Move the infeed and outfeed fences out of
the way. Hold the workpiece flush against
the miter fence and slide the workpiece and
table toward the cutter. Line the workpiece
up with the cutter.
3. Slide the support fence to the back of the
workpiece and lock in place.
4. Clamp the workpiece to the table with the
miter clamp as shown in Figure 47.
•
Power Feeder — A motorized unit that can
be clamped or permanently mounted to the
table of a shaper. A power feeder pulls the
workpiece through the cut, reducing the risk
of operator contact with the spinning cutter
and reducing any injuries due to kickback.
Because of the steady feed rate, power feed-
ers can also produce cleaner, more consis-
tent cuts. Check the current Grizzly catalog
for available power feeders.
5. The workpiece is now ready for the cut.
Because of the wide range of fences and guards
that can be built in the shop, explaining their con-
struction is beyond the scope of this manual. We
strongly recommend that you read shaper books,
trade magazines, or get formal training to learn
more about these.
Figure 47. Locking down the miter clamp.
-30-
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SECTION 7: MAINTENANCE
Lubrication
Disconnect power to the
machine when perform-
The only parts on this machine that require peri-
odic lubrication are the ways where the cartridge
slide rides on the elevation housing and where
the worm gear and bushing are located. Use a
light grease or anti-seizing compound on the
ways and worm gear, and give the shaft mount a
shot of light oil.
ing any adjustments or
maintenance. Failure to
do this may result in seri-
ous personal injury.
General
Regular periodic maintenance on your Model
G8622 ensures its optimum performance. Make a
habit of inspecting your shaper each time you use
it.
V-Belt
Check for the following conditions and repair or
replace when necessary.
Avoid getting grease or oil on the V-belt or pul-
leys. Check the V-belt, as part of a monthly
inspection for proper tension and belt condition.
Cracking and glazing could result in belt failure.
Replace the belt if such conditions appear.
1. Loose mounting bolts.
2. Worn switch.
3. Worn or damaged cords and plugs.
4. Damaged V-belt.
Schedule
5. Any other condition that could hamper the
safe operation of this machine.
Regularly blow out air vents with compressed air
and keep the exhaust port clear. Always wear a
dust mask during this operation.
For every 1 hour of use, clean and wipe down
with Boeshield™ T-9:
Table
• Table and miter gauge slide
• Fence faces
Tables can be kept rust-free with regular applica-
tions of products like Boeshield® T-9. For long
term storage you may want to consider products
like Kleen Bore's Rust Guardit™.
For every 5 hours of use, clean and oil:
• Spindle column and cartridge
• Offset adjustment mechanisms on fence
• All worm drive and other gears
Once a year, replace the V-belt.
G8622 Tilting Spindle Sliding Table Shaper
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SECTION 8: CLOSURE
We recommend you keep a copy of our current
The following pages contain general machine
data, parts diagrams/lists, troubleshooting guide
and Warranty/Return information for your Model
G8622 Tilting Spindle Sliding Table Shaper.
catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the Service
Department listed in the Introduction section.
If you need parts or help in assembling your
machine, or if you need operational information,
we encourage you to call our Service
Department. Our trained service technicians will
be glad to help you.
Additional information sources are necessary to
realize the full potential of this machine. Trade
journals, woodworking magazines and your local
library are good places to start.
If you have comments dealing specifically with
this manual, please write to our Bellingham,
Washington location using the address in the
General Information section. The specifications,
drawings, and photographs illustrated in this
manual represent the Model G8622 as supplied
when the manual was prepared. However, due to
Grizzly’s policy of continuous improvement,
changes may be made at any time with no oblig-
ation on the part of Grizzly. Whenever possible,
though, we send manual updates to all owners of
a particular tool or machine. Should you receive
one, add the new information to this manual and
keep it for reference.
The Model G8622 was specifically designed
for wood shaping operations only. DO NOT
MODIFY AND/OR USE THIS MACHINE FOR
ANY OTHER PURPOSE. Modifications or
improper use of this tool will void the war-
ranty. If you are confused about any aspect
of this machine, DO NOT use it until all your
questions have been answered, or serious
personal injury may occur.
We have included some important safety mea-
sures that are essential to this machine’s opera-
tion. While most safety measures are generally
universal, Grizzly reminds you that each work-
shop is different and safety rules should be con-
sidered as they apply to your specific situation.
Like all power tools, there is danger associ-
ated with the Model G8622 Shaper.
Accidents are frequently caused by lack of
familiarity or failure to pay attention. Use
this tool with respect and caution to lessen
the possibility of operator injury. If normal
safety precautions are overlooked or
ignored, serious personal injury may occur.
Operating this equipment has the potential
for flying debris to cause eye injury. Always
wear safety glasses or goggles when oper-
ating equipment. Everyday glasses or read-
ing glasses only have impact resistant lens-
es, they are not safety glasses. Be certain
the safety glasses you wear meet the appro-
priate standards of the American National
Standards Institute (ANSI).
G8622 Tilting Spindle Sliding Table Shaper
-33-
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
GRIZZLY MODEL G8622 TILTING SPINDLE
SLIDING TABLE SHAPER
Design Type...................................................................................................... Floor Model
Overall Dimensions:
Fixed Table ..............................................................................................351⁄2'' x 147⁄8
Sliding Table..............................................................................................351⁄2" x 131⁄4
Height (Includes Fence) ........................................................................................451⁄2
"
"
"
Height From Table To Floor ..................................................................................343⁄4''
Length (w/ Knob On) ............................................................................................421⁄2''
Width......................................................................................................................351⁄2''
Width w/ Table Extended ......................................................................................561⁄2''
Footprint ......................................................................................................27" x 251⁄2
"
Shipping Weight................................................................................................720 lbs.
Capacities:
Spindle Sizes ..............................................................................................3⁄4'', 1'', 11⁄4''
Spindle Lengths ..................................................................................................6'' - 7''
Spindle Capacity Under Nut ..................................................................41⁄4'', 45⁄8'', 51⁄8''
Spindle Travel..........................................................................................................31⁄4''
Dust Port ....................................................................................................................4"
Table Counter-bore............................................................................................7'' x 5⁄8''
Max. Cutter Diameter ..............................................................................................57⁄8''
Spindle Speeds ........................................................3600, 5100, 8000, 10,000 R.P.M.
Spindle Tilt ........................................................................................................0° - 45°
Construction:
Table ..................................................................................................Ground Cast Iron
Fence Assembly ............................Cast Iron / Wood; Independently Micro-Adjustable
Miter Fence ....................................................................................Extruded Aluminum
Body Assembly ..............................................................................................Cast Iron
Cabinet ....................................................................................................Formed Steel
Motor:
Type ............................................................................TEFC Capacitor-Start Induction
Horsepower..........................................................................................................5 H.P.
Phase ⁄ Voltage ............................................................................Single Phase ⁄ 220 V
Amps ......................................................................................................................14 A
Switch..............Push Button ON/OFF, Emergency Stop; Lever for Forward / Reverse
Cycle ⁄ R.P.M.............................................................................60 Hertz ⁄ 3450 R.P.M.
Bearings ............................................................Shielded & Lubricated Ball Bearings
Features:
..................................................................................Lever Actuated Stock Hold-Down
..................................................................Miter Angle Adjustable 60˚ Left to 60˚ Right
................................................................................Miter Fence Adjustable Stop Block
..........................................................................4 Spring Steel Hold-down Assemblies
..............Fence Adjustments Include Built-In Ratchets And Knob-Equipped Adjusters
..............................................................................................................3 Table Inserts
..............................................................................Spindles Include Spacers And Nuts
......................................................................Spindle Height Scale In Inches And MM
..........................Sliding Table Rides On Eight Shielded And Lubricated Ball Bearings
Specifications, while deemed accurate, are not guaranteed.
-34-
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REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
056 P5913Z056 BASE GEAR SHAFT
058 P5913Z058 BAR LOCK
059 P5913Z059 HAND WHEEL
060 P5913Z060 KNOB
001 P5913Z001 TABLE
002 PSS23
003 PS08
SETSCREW 5⁄16"-24 X 5⁄8
"
SCREW 10-24 X 3⁄4
"
004 P5913Z004 TABLE INSERT
005 PS04 SCREW RD HD
006A P5913Z006A SWITCH 5 H.P.,1 PH, 220V
006B P7215Z006B SWITCH 7.5 H.P., 3 PH
007 P5913Z007 SWITCH PLATE
061 P5913Z061 PIN
062 PN05
063 PLW02
064 PW06
065 PB13
066 PN06
067 PW01
HEX NUT 1⁄4"-20
LOCK WASHER 1⁄4
"
WASHER 1⁄4
"
BOLT HEX HD 1⁄4"-20X11⁄4
HEX NUT 1⁄2
WASHER 1⁄2
"
011 P5913Z011 STAND ASSEMBLY
012 PN08
013 PLW04
014 PW02
HEX NUT 3⁄8"-16
"
"
LOCK WASHER 3⁄8
"
WASHER 3⁄8
"
068 P5913Z068 SHAFT SPRING
069 P5913Z069 SPRING
015 P5913Z015 TABLE BRACE (R)
016 PB18
017 PB21
BOLT HEX HD 3⁄8"-16X 1"
070 PSB03
071 PW07
CAP SCREW
WASHER 5/16"
BOLT HEX HD 3⁄8"-16 X 3⁄4
"
072 P5913Z072 MOTOR PLATE
073 PB21
074 PB12
075A G5913Z075A MOTOR 5 H.P.
075B G7215Z075B MOTOR 71⁄2 H.P.
076 G5913Z076 MOTOR PULLEY
018 P5913Z018 MOTOR COVER
019 PS02
BOLT HEX HD 3⁄8"-16 X 3⁄4
"
SCREW RD HD 1⁄4"-20X 3⁄4
"
BOLT HX HD 5⁄16"-18X11⁄4
"
020 P5913Z020 CONNECTOR
020A P5913Z020A CONNECTOR NUT
021 PS08
SCREW RD HD10-24 X 3⁄4
"
022 P5913Z022 ELECTRICAL BOX
077 PK41M
KEY
023 PN07
HEX NUT 10-24
078 G5913Z078 MOTOR BASE
079 G5913Z079 KNOB
024 P5913Z024 TABLE BRACE (L)
025 P5913Z025 HANDLE LOCK
080 G5913Z080 KEY
081 G5913Z081 QUILL
027 P5913Z027 TRUNNION SUPPORT (L)
028 PLW04
029 PSB19
031 PW02
LOCK WASHER 3⁄8
CAP SCREW 3⁄8"-16 X 11⁄4
WASHER 3⁄8
"
082 G5913Z082 GEAR SHAFT
083 G5913Z083 COLLAR
084 G5913Z084 GEAR
085 G5913Z085 GEAR WASHER
086 G5913Z086 LOCK SCREW
"
"
032 P5913Z032 SUPPORT BRACKET
034 PSB19
CAP SCREW 3⁄8"-16 X 11⁄4
"
035 P5913Z035 TRUNNION SUPPORT (R)
036 P5913Z036 HEX NUT
087 PR05M
EXT SNAP RING 15MM
088 P5913Z088 SPINDLE BASE
037 P5913Z037 COLLAR
WASHER 1⁄2
KEY
"
038 PN02
039 PB03
040 PB02
041 PW06
042 PW07
043 PB07
HEX NUT 5⁄16"-18
089 PW01
HEX HD BOLT 5⁄16"-18 X 1"
090 PK37M
BOLT HEX HD 1⁄4"-20 X 5⁄8
"
091 G5913Z091 LOCK BAR
092 G5913Z092 BASE GEAR
WASHER 1⁄4
"
BOLT HEX HD 1⁄4"-20X 1"
WASHER 5⁄16"
093 PB31
HEX HD BOLT 5⁄16"-18X 3⁄4
"
094 P5913Z094 LOCK SCREW
095 P5913Z095 HANDWHEEL
044 P5913Z044 FIXED SOCKET
045 P5913Z045 FIXED T-SOCKET
046 P5913Z046 HANDWHEEL
047 P5913Z047 KNOB
096 PB02
097 P5913Z097 T TYPE NUT
BOLT HEX HD 1⁄4"-20 X 5⁄8
"
098 PVA30
099 PVA28
V-BELT A-30 4L300
V-BELT A-28 4L280
048 PSS08
049 P5913Z049 POINTER
SETSCREW 5⁄16"-18 X 1⁄2
"
101 P5913Z101 LOCK BOLT
102 P5913Z102 LOCK NUT
050 PS18
051 PSS11
BOLT HEX HD
SETSCREW 1⁄4"-20 X 1⁄4
103 P6008
104 PR34M
BEARING 6008 ZZ
EXT SNAP RING 40MM
"
052 P5913Z052 HEX NUT
105 P5913Z105 SPINDLE PULLEY
106 P5913Z106 WASHER 30MM
107 P5913Z107 HEX NUT
053 P5913Z053 WORM SHAFT
054 P5913Z054 UNIVERSAL ADAPTER
055 P5913Z055 THRUST BALL BEARING
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REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
108 P5913Z108 SPINDLE 11⁄4
109 P5913Z109 SHAFT
110 P5913Z110 KEY
"
204 P6202
205 P8621205
206 PLW01
207 PSB08
208 PSB64
BEARING 6202Z
PULLEY
LOCK WASHER 5⁄16"
SCREW 5⁄16"-18 X 11⁄2
111 P5913Z111 HEX NUT 3⁄4" (L.H.)
112 P5913Z112 HEX NUT 1" (R.H.)
113 P5913Z113 COLLAR 11/4" X 1⁄4" 1PC
114 P5913Z114 COLLAR 11/4" X 3⁄8" 1PC
115 P5913Z115 COLLAR 11/4" X 1⁄2" 2PCS
116 P5913Z116 COLLAR 11/4" X 3⁄4" 2PCS
117 P5913Z117 COLLAR 11⁄4" X 1" 2PCS
120 P5913Z120 HANDLE LOCK
"
CAP SCREW 1⁄2"-12 X 11⁄2
HEX NUT 1⁄2"-12
C-RING C8
SHAFT
SPRING
"
209 PN06
210 P8621210
211 P8621211
212 P8621212
213 PR05M
C-RING C15
214 P8621214
215 P8621215
216 P8621216
217 P8621217
218 P8621218
219 P8621219
220 P8621220
221 P8621221
222 P8621222
223 P8621223
224 PLW07
225 PW01
226 P8621226
227 PW02
228 PLW04
229 PB16
PRESS WHEEL
PRESS SHAFT
PLASTIC NUT
PRESS WOOD BASE
HANDLE LOCK
PRESS SPRING SHAFT
PRESS WOOD BSE
FENCE
121 PB05
122 PB19
123 PLW02
124 PW06
BOLT HEX HD 1⁄4"-20 X 3⁄4
BOLT HEX HD 1⁄4"-20 X 1⁄2
"
"
LOCK WASHER 1⁄4
"
WASHER 1⁄4
"
125 P5913Z125 BRACKET SCREW GUIDE
126 P5913Z126 SCREW GUIDE
126A P5913Z126A HANDWHEEL
127 P5913Z127 KNOB
128 P5913Z128 GUIDE SHAFT
129 P5913Z129 BAR
PUSH SHAFT
HANDLE LOCK
LOCK WASHER 1⁄2
"
WASHER 1⁄2
ANGLE GAUGE STICKER
WASHER 3⁄8
"
130 P5913Z130 KNOB
131 PW07
132 P5913Z132 GUARD PLATE
WASHER 5⁄16"
"
LOCK WASHER 3⁄8
"
133 PSS11
134 PB07
SETSCREW 1⁄4"-20 X 1⁄4
"
SCREW 3⁄8"-16 X 11⁄2
COVER
"
HEX HD BOLT 5⁄16"-18 X 1"
230 P8621230
231 PN08
232 P8621232
233 P8621233
234 PS18
135 P5913Z135 BRACKET FENCE (R & L)
HEX NUT 3⁄8
GAUGE
"
136A P5913Z136A
136B P5913Z136B
137 PS11
WOODEN FENCE (R)
WOODEN FENCE (L)
PH SCREW 5⁄16""-18 X 11⁄4
POINTER
"
SCREW 10-24 X 1⁄4
GUIDE TABLE
"
138 P5913Z138 HOLD-DOWN PLATE
139 P5913Z139 GUARD
140 P5913Z140 HOLD-DOWN BAR
235 P8621235
236 PR01M
C-RING C-10
237 P6900
238 P8622238
239 PSB32
BEARING 6900 ZZ
141 P5913Z141 HOLD-DOWN BRACKET(L)
142 P5913Z142 HANDLE LOCK
143 P5913Z143 HEX NUT
144 P5913Z144 BRACKET FENCE (L)
145 P5913Z145 KNOB
146 P5913Z146 HOLD-DOWN BRACKET (R)
147 P5913Z147 PIN
148 P5913Z148 COVER
ECCENT PULLEY SHAFT
CAP SCREW 1⁄4"-20 X 11⁄4
SPECIAL NUT
"
240 P8622240
241 P8622241
242 P8621242
243 P8621243
244 P8621244
245 P8621245
246 PRP02M
247 PSB62
248 P8622248
249 P8622249
250 P8622250
251 P8621251
BEARING BASE
RESIST BASE
TABLE FIX SHAFT
SPRING
TABLE FIX SPRING SHFT
PIN 3 X 16MM
149 P5913Z149 COVER HANDLE
150 P5913Z150 SHAFT GEAR
CAP SCREW 1⁄4"-20 X 11⁄2
SPACER
"
151 PB41
152 PLW07
153 PW01
HEX BOLT 1⁄2"-12 X 11⁄2
"
LOCK WASHER 1⁄2
"
WASHER 1⁄2
"
ORBIT GUIDE
KNOB
PIVOT
155 P5913Z155 KNOB
201 P8621
TABLE
202 P8621202
203 PR12M
ECCENT PULLEY SHAFT
C-RING R35
G8622 Tilting Spindle Sliding Table Shaper
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WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-
cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car-
ton. We will not accept any item without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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WARRANTY CARD
Name ____________________________________________________________________________________
Street ____________________________________________________________________________________
City ______________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_______________________FAX________________________
MODEL # G8622 Tilting Spindle Sliding Table Shaper
Order__________________________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of
course, all information is strictly confidential.
1.
2.
How did you learn about us?
10.
Which benchtop tools do you own? Check all that apply.
___Advertisement
___Catalog
___Friend
___World Wide Web
___1" x 42" Belt Sander
___5" - 8" Drill Press
___8" Table Saw
___8" - 10" Bandsaw
___Disc/Belt Sander
___Mini Jointer
___6" - 8" Grinder
___Mini Lathe
___10" - 12" Thickness Planer
___Scroll Saw
___Other__________________________________________________
Which of the following magazines do you subscribe to.
___Spindle/Belt Sander
___Other__________________________________________________
How many of the machines checked above are Grizzly? ____________
Which portable/hand held power tools do you own? Check all that apply.
___American Woodworker
___Cabinetmaker
___Practical Homeowner
___Shop Notes
___Today’s Homeowner
___WOOD
___Wooden Boat
___Woodshop News
___Woodsmith
___Woodwork
___Woodworker
___Woodworker’s Journal
___Workbench
11.
12.
___Family Handyman
___Fine Homebuilding
___Fine Woodworking
___Home Handyman
___Journal of Light Construction
___Old House Journal
___Popular Mechanics
___Popular Science
___Belt Sander
___Biscuit Joiner
___Circular Saw
___Detail Sander
___Drill/Driver
___Orbital Sander
___Palm Sander
___Portable Planer
___Saber Saw
___Reciprocating Saw
___Router
___Popular Woodworking
___Miter Saw
___Other__________________________________________________
Which of the following woodworking/remodeling shows do you watch?
___Other__________________________________________________
What machines/supplies would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
What new accessories would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
__________________________________________________________
What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
Do you think your purchase represents good value?
3.
13.
___Backyard America
___Home Time
___The American Woodworker
___The New Yankee Workshop
___This Old House
___Woodwright’s Shop
___Other__________________________________________________
What is your annual household income?
4.
5.
___$20,000-$29,999
___$30,000-$39,999
___$40,000-$49,999
___$50,000-$59,999
___$60,000-$69,999
___$70,000-$79,999
___$80,000-$89,999
___$90,000 +
14.
15.
What is your age group?
___20-29
___30-39
___40-49
___50-59
___60-69
___70 +
6.
7.
8.
How long have you been a woodworker?
___0 - 2 Years
___2 - 8 Years
___8 - 20 Years
___20+ Years
How would you rank your woodworking skills?
16.
17.
18.
___Simple
___Intermediate
___Advanced
___Master Craftsman
___Yes
Would you recommend Grizzly Industrial to a friend?
___Yes ___No
___No
What stationary woodworking tools do you own? Check all that apply.
___Air Compressor
___Band Saw
___Drill Press
___Drum Sander
___Dust Collector
___Horizontal Boring Machine
___Jointer
___Panel Saw
___Planer
___Power Feeder
___Radial Arm Saw
___Shaper
___Spindle Sander
___Table Saw
Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
___Yes
___No
19.
Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
___Lathe
___Mortiser
___Vacuum Veneer Press
___Wide Belt Sander
___Other__________________________________________________
How many of your woodworking machines are Grizzly? _____________
9.
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FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value!
Visit Our Website Today And Discover Why
Grizzly® Is The Industry Leader!
• SECURE ORDERING
• ORDERS SHIPPED WITHIN 24 HOURS
• E-MAIL RESPONSE WITHIN ONE HOUR
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