Grizzly Saw G1012 User Manual

18" HEAVY-DUTY BANDSAW

MODEL G1012

INSTRUCTION MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

REVISED FEBRUARY 2002, PRINTED IN TAIWAN

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Table Of Contents

PAGE

SAFETY ..........................................................................................................................2

SAFETY RULES FOR ALL TOOLS ......................................................................2-3

ADDITIONAL SAFETY INSTRUCTIONS FOR BANDSAWS....................................4

CIRCUIT REQUIREMENTS ............................................................................................5

220V OPERATION ....................................................................................................5

FUSING ....................................................................................................................5

GROUNDING ............................................................................................................6

EXTENSION CORDS................................................................................................6

GENERAL INFORMATION ............................................................................................7

UNPACKING..............................................................................................................8

PIECE INVENTORY ..............................................................................................8-9

HARDWARE BAGS ..................................................................................................9

HARDWARE RECOGNITION CHART....................................................................10

CLEAN UP ..............................................................................................................11

SITE CONSIDERATIONS ......................................................................................11

ASSEMBLY ..................................................................................................................12

ORDER OF ASSEMBLY ........................................................................................12

STAND................................................................................................................12-14

PULLEYS ................................................................................................................15

V-BELTS ............................................................................................................16-17

BELT GUARD..........................................................................................................17

TABLE ................................................................................................................18-19

BLADE GUIDES ......................................................................................................19

FENCE ....................................................................................................................19

ADJUSTMENTS............................................................................................................20

CONTROLS ............................................................................................................20

BLADE TRACKING ................................................................................................21

BLADE TENSION....................................................................................................21

GUIDE POST ..........................................................................................................22

BLADE GUIDES ................................................................................................22-23

BLADE CHANGES ..................................................................................................24

TABLE ADJUSTMENTS ....................................................................................24-25

FENCE ADJUSTMENT ..........................................................................................26

BLADE LEAD ....................................................................................................26-27

WHEEL ALIGNMENT ........................................................................................27-28

OPERATIONS ..............................................................................................................29

TEST RUN ..............................................................................................................29

OVERVIEW ........................................................................................................29-30

BLADE INFORMATION......................................................................................30-31

RIPPING ..................................................................................................................32

CROSSCUTTING ..............................................................................................32-33

RESAWING ............................................................................................................33

CUTTING CURVES ................................................................................................34

STACKED CUTS ....................................................................................................34

MAINTENANCE ............................................................................................................35

V-BELTS..................................................................................................................35

MISCELLANEOUS ..................................................................................................35

TABLE......................................................................................................................35

LUBRICATION ........................................................................................................35

WIRE DIAGRAM......................................................................................................36

CLOSURE ....................................................................................................................37

MACHINE DATA......................................................................................................38

PARTS BREAKDOWN AND PARTS LISTS ......................................................39-44

TROUBLESHOOTING ............................................................................................45

WARRANTY AND RETURNS ................................................................................46

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SECTION 1: SAFETY

For Your Own Safety Read Instruction

Manual Before Operating This Equipment

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words which are intended to convey the level of

importance of the safety messages. The progression of symbols is described below. Remember

that safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

This symbol is used to alert the user to useful information about

proper operation of the equipment.

NOTICE

Safety Instructions For Power Tools

1. KEEP GUARDS IN PLACE and in working

5. KEEP CHILDREN AND VISITORS

AWAY. All children and visitors should be

kept a safe distance from work area.

order.

2. REMOVE ADJUSTING KEYS AND

WRENCHES. Form habit of checking to

see that keys and adjusting wrenches are

removed from tool before turning on.

6. MAKE WORKSHOP CHILD PROOF with

padlocks, master switches, or by removing

starter keys.

3. KEEP WORK AREA CLEAN. Cluttered

7. DO NOT FORCE TOOL. It will do the job

better and safer at the rate for which it was

designed.

areas and benches invite accidents.

4. DO NOT USE IN DANGEROUS ENVI-

RONMENT. Do not use power tools in

damp or wet locations, or where any flam-

mable or noxious fumes may exist. Keep

work area well lighted.

8. USE RIGHT TOOL. Do not force tool or

attachment to do a job for which it was not

designed.

-2-

G1012 18" Bandsaw

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Safety Instructions For Power Tools

9. USE PROPER EXTENSION CORD. Make

sure your extension cord is in good condi-

tion. Conductor size should be in accor-

dance with the chart below. The amperage

rating should be listed on the motor or tool

nameplate. An undersized cord will cause

a drop in line voltage resulting in loss of

power and overheating. Your extension

cord must also contain a ground wire and

plug pin. Always repair or replace exten-

sion cords if they become damaged.

15. USE RECOMMENDED ACCESSORIES.

Consult the owner’s manual for recom-

mended accessories. The use of improper

accessories may cause risk of injury.

16. REDUCE THE RISK OF UNINTENTION-

AL STARTING. On machines with mag-

netic contact starting switches there is a

risk of starting if the machine is bumped or

jarred. Always disconnect from power

source before adjusting or servicing. Make

sure switch is in OFF position before recon-

necting.

Minimum Gauge for Extension Cords

LENGTH

17. MANY WOODWORKING TOOLS CAN

“KICKBACK” THE WORKPIECE toward

the operator if not handled properly. Know

what conditions can create “kickback” and

know how to avoid them. Read the manual

accompanying the machine thoroughly.

AMP RATING

0-6

25ft

50ft

100ft

7-10

11-12

13-16

17-20

18. CHECK DAMAGED PARTS. Before fur-

ther use of the tool, a guard or other part

that is damaged should be carefully

checked to determine that it will operate

properly and perform its intended function.

Check for alignment of moving parts, bind-

ing of moving parts, breakage of parts,

mounting, and any other conditions that

may affect its operation. A guard or other

part that is damaged should be properly

repaired or replaced.

21-30

10. WEAR PROPER APPAREL. Do not wear

loose clothing, gloves, neckties, rings,

bracelets, or other jewelry which may get

caught in moving parts. Non-slip footwear

is recommended. Wear protective hair cov-

ering to contain long hair.

11. ALWAYS USE SAFETY GLASSES. Also

use face or dust mask if cutting operation is

dusty. Everyday eyeglasses only have impact

resistant lenses, they are NOT safety glasses.

19. NEVER LEAVE TOOL RUNNING UNAT-

TENDED. TURN POWER OFF. Do not

leave tool until it comes to a complete stop.

12. SECURE WORK. Use clamps or a vise to hold

work when practical. It is safer than using your

hand and frees both hands to operate tool.

20. NEVER OPERATE A MACHINE WHEN

TIRED, OR UNDER THE INFLUENCE OF

DRUGS OR ALCOHOL. Full mental alert-

ness is required at all times when running

a machine.

13. DO NOT OVERREACH. Keep proper foot-

ing and balance at all times.

14. MAINTAIN TOOLS WITH CARE. Keep

tools sharp and clean for best and safest

performance. Follow instructions for lubri-

cating and changing accessories.

21. NEVER ALLOW UNSUPERVISED OR

UNTRAINED PERSONNEL TO OPER-

ATE THE MACHINE. Make sure any

instructions you give in regards to the

operation of the machine are approved,

correct, safe, and clearly understood.

G1012 18" Bandsaw

-3-

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Additional Safety Instructions For Bandsaws

7. ALWAYS FEED STOCK EVENLY AND

SMOOTHLY. Do not force or twist blade

while cutting, especially when sawing

small radii.

1. DO NOT OPERATE WITH DULL OR

BADLY WORN BLADES. Dull blades

require more effort to use and are difficult

to control. Inspect blades before each use.

8. THIS MACHINE IS NOT DESIGNED TO

CUT METAL or other material except

wood.

2. NEVER POSITION FINGERS OR

THUMBS IN LINE WITH THE CUT.

Serious personal injury could occur.

9. BLADE SHOULD BE RUNNING AT

FULL SPEED before beginning a cut.

3. DO NOT OPERATE THIS BANDSAW

WITHOUT WHEEL, PULLEY, AND

BLADE GUARDS IN PLACE.

10. DO NOT MANUALLY STOP OR SLOW

BLADE after turning the saw off. Allow it to

come to a complete stop before you leave

it unattended.

4. WHEN REPLACING BLADES, make sure

the teeth face down toward the table. The

force of the cut is always down. Make sure

the blade is properly tensioned.

11. ALL INSPECTIONS, ADJUSTMENTS,

AND MAINTENANCE ARE TO BE DONE

WITH THE POWER OFF and the plug

pulled from the outlet. Wait for all moving

parts to come to a complete stop.

5. CUTS SHOULD ALWAYS BE FULLY

SUPPORTED by the table or some type of

support fixture. Always support round

stock in a V-block.

12. HABITS – GOOD AND BAD – ARE

HARD TO BREAK. Develop good habits

in your shop and safety will become sec-

ond-nature to you.

6. DO NOT BACK WORKPIECE AWAY

from the blade while the saw is running.

Plan your cuts so you always cut out of the

wood. If you need to back the work out,

turn the bandsaw off and wait for the blade

to come to a complete stop. Do not twist or

put excessive stress on the blade while

backing work away.

13. IF AT ANY TIME YOU ARE EXPERIENC-

ING DIFFICULTIES PERFORMING THE

INTENDED OPERATION, STOP USING

THE BANDSAW! Then contact our ser-

vice department or ask a qualified expert

how the operation should be performed.

No list of safety guidelines can be complete.

Every shop environment is different.

Always consider safety first, as it applies to

your individual working conditions. Use

this and other machinery with caution and

respect. Failure to do so could result in seri-

ous personal injury, damage to equipment

or poor work results.

To operate this or any power tool safely and

efficiently, it is essential to become as famil-

iar with it as possible. The time you invest

before you begin to use the Model G1012 18"

Bandsaw will be time well spent. DO NOT

operate this machine until you are complete-

ly familiar with the contents of this manual

or serious personal injury may occur.

-4-

G1012 18" Bandsaw

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SECTION 2: CIRCUIT REQUIREMENTS

220V Operation

Fusing

The Model G1012 has a 2 H.P. motor which oper-

ates at 220V. If you do not intend to use a mobile

base, you have the option of wiring this bandsaw

directly to a dedicated circuit. However, you will

need to have an in-line electrical disconnect

located near the machine.

The Model G1012 should be fused at 15 amps.

Fusing at amperage ratings higher than 15 amps

may not adequately protect the circuit. Always

make sure the plugs and wires in your circuit are

never rated for less amperage than the circuit

breaker you use.

The Model G1012 motor will safely draw about 10

amps at 220V under load. If you operate the

bandsaw on any circuit that is already close to its

capacity, it might blow a fuse or trip a circuit

breaker. However, if an unusual load does not

exist, and the circuit breaker still trips, have the

circuit inspected by a qualified electrician.

In preparing to connect the Model G1012 to your

existing or new circuit, it will be necessary to con-

nect a plug that matches your 220V receptacle. If

you will be installing a new receptacle and plug,

we recommend a style similar to that shown in

Figure 1. Note that you have the choice between

simple plug-in and twist-lock plug styles.

Whichever style you choose, be sure that both

the plug and outlet are rated at 15 amps.

Figure 1. Typical 220V 3-prong plug and outlet.

Be sure that your particular electrical config-

uration complies with local and state codes.

The best way to ensure compliance is to

check with your local municipality or

licensed electrician.

G1012 18" Bandsaw

-5-

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Grounding

Extension Cords

We do not recommend the use of extension

cords on 220V equipment. It is much better to

arrange the placement of your equipment and the

installed wiring to eliminate the need for exten-

sion cords.

In the event of a malfunction or breakdown,

grounding provides electric current a path of least

resistance to reduce the risk of electric shock.

This tool is equipped with an electric cord having

an equipment grounding conductor. A plug with a

grounding pin must be plugged into a matching

outlet that is properly installed and grounded in

accordance with all local codes and ordinances.

If you must use an extension, make sure the cord

is rated Hard Service (Grade S) or better. Refer

to the chart in the safety instructions to determine

the minimum gauge for the extension cord. Use

only 3-wire extension cords that have 3-prong

grounding type plugs and 3-hole receptacles that

accept the tool plug. Always repair or replace

extension cords when they become worn or dam-

aged.

Improper connections of the electrical-grounding

conductor can result in the risk of electric shock.

The conductor with green or green and yellow

striped insulation is the electrical grounding con-

ductor. If repair or replacement of the electric

cord or plug is necessary, do not connect the

equipment grounding conductor to a live terminal.

This equipment must be

grounded. Verify that any

existing electrical outlet

and circuit you intend to

plug into is actually

grounded. Under no cir-

cumstances should the

grounding pin from any

three-pronged plug be

removed. Serious injury

may occur.

We have covered some basic electrical

requirements for the safe operation of your

bandsaw. These requirements are not nec-

essarily comprehensive. You must be sure

that your particular electrical configuration

complies with local and state codes. Ensure

compliance by checking with your local

municipality or a licensed electrician.

Under no circumstances should the grounding

pin from any three-pronged plug be removed. If it

will not fit the outlet, have the proper outlet

installed by a qualified electrician.

Check with a qualified electrician or one of our

service personnel if the grounding instructions

are not completely understood, or if you are in

doubt as to whether the tool is properly grounded.

Repair or replace damaged or worn cords imme-

diately.

-6-

G1012 18" Bandsaw

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SECTION 3: GENERAL INFORMATION

Most important, we stand behind our machines.

We have excellent regional service departments

at your disposal should the need arise. If you

have any service questions or parts requests,

Commentary

please call or write to us at the location listed

below.

Grizzly Industrial, Inc. is proud to offer the Model

G1012 18" Heavy-Duty Bandsaw. This bandsaw

is part of Grizzly’s growing family of fine wood-

working machinery. When used according to the

guidelines stated in this manual, you can expect

years of trouble-free, enjoyable operation, and

proof of Grizzly’s commitment to customer satis-

faction.

Grizzly Industrial, Inc

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone:(570) 546-9663

Fax:(800) 438-5901

E-Mail: [email protected]

Web Site: http://www.grizzly.com

This bandsaw features cast iron construction for

rigidity and strength, a 3-speed pulley system and

a 10" cutting height. It comes standard with

stand, fence, miter gauge, guards, 1"-wide blade

and an electrical package. The electrical package

includes a 3450 R.P.M., 2 H.P. capacitor start

motor, a magnetic safety switch and a cord set.

The specifications, drawings, and photographs

illustrated in this manual represent the Model

G1012 as supplied when the manual was pre-

pared. However, owing to Grizzly’s policy of con-

tinuous improvement, changes may be made at

any time with no obligation on the part of Grizzly.

Whenever possible, though, we send manual

updates to all owners of a particular tool or

machine. Should you receive one, we urge you to

insert the new information with the old and keep

it for reference.

We are also pleased to provide this manual with

the Model G1012. It was written to guide you

through assembly, review safety considerations,

and cover general operating procedures. It repre-

sents our latest effort to produce the best docu-

mentation possible. If you have any comments or

criticisms that you feel we should address in our

next printing, please write to us at:

Read the manual before

assembly and operation.

Become familiar with

the machine and its

operation before begin-

ning any work. Serious

personal injury may

result if safety or opera-

tional information is not

understood or followed.

Grizzly Industrial, Inc.

Technical Documentation

P.O. Box 2069

⁄

Bellingham, WA 98227

G1012 18" Bandsaw

-7-

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Unpacking

Piece Inventory

The Model G1012 Bandsaw is shipped from the

manufacturer in a carefully packed carton. If you

discover the machine is damaged after you have

signed for delivery, please call Customer Service

immediately for advice.

After all the parts have been removed from the

carton, you should have:

• Bandsaw Unit (see Figure 2)

• Stand Components (see Figure 3)

Top (1)

Legs (4)

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise filing a freight claim can be difficult.

Horizontal Braces (2)

Stand Sides (2)

Motor Bracket (1)

Pulley Cover (1)

• Other Bandsaw Components

(see Figure 4)

When you are completely satisfied with the con-

dition of your shipment, you should inventory its

parts.

Table

Motor

Miter Gauge

Fence

The Model G1012 is a

heavy machine (456 lbs.

shipping weight). DO

NOT over-exert yourself

while unpacking or mov-

ing your machine – get

assistance.

Fence Rails (2)

Trunnion Support Bracket

A31, A32, A33 V-Belts

Motor Pulley

Stepped Pulley

Wheel Pulley

Hardware Bags

If moving this machine up

or down stairs, the

machine must be disman-

tled and moved in smaller

pieces. Make sure the

stairs are capable of sup-

porting the combined

weight of the machine

parts and the people mov-

ing them.

Some metal parts may

have sharp edges on

them after they are

formed. Please examine

the edges of all metal

parts before handling

them. Failure to do so

could result in injury.

Figure 2. Bandsaw unit.

-8-

G1012 18" Bandsaw

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Hardware Bags

Inside Bags

Carriage Bolts ⁵⁄16" - 18 x ¹⁄2

Flat Washers ⁵⁄16"

Qty

Nuts ⁵⁄16" - 18

Hex Head Bolts ⁵⁄16" - 18 x ³⁄4

Hex Head Bolts ⁵⁄16"-18 x 1"

Hex Head Bolts ¹⁄2" - 12 x 1¹⁄2

Hex Nuts ¹⁄2" - 12

Flat Washers ¹⁄2

Cap Screws ¹⁄4"-20 x 1¹⁄2

Phillip Hd Screws ¹⁄4" - 20 x ¹⁄2

Hex Nuts ¹⁄4" - 20

Figure 3. Stand components.

Flat Washers ¹⁄4

Setscrews ¹⁄4" x ¹⁄4

Hex Bolts ³⁄8"-16 x ³⁄4

Hex Bolts ³⁄8"-16 x 1¹⁄4

Hex Nuts ³⁄8"-16

Flat Washers ³⁄8

Lock Nuts ³⁄8

Hex Bolt ³⁄8"-16 x 3"

Hex Bolt ⁵⁄8"-11

Flat Washers ⁵⁄8

Fence Rail Spacers

5 x 5 x 20mm Key

Lock Knob (Male)

Star Knobs (Female)

Strain Relief w/Plastic Nut ¹⁄2

5mm Hex Wrench

3mm Hex Wrench

Adjustment Bolts (w/Eye)

Guide Blocks

Figure 4. Bandsaw components.

Thumbscrews ¹⁄4"-20 x ¹⁄2

Roll Pin 3 x 10mm

Table Insert

Rubber Feet

In the event that any non-proprietary parts are

missing (e.g. nuts or washers), we would be glad

to replace them, or for the sake of expediency,

replacements can be obtained at your local hard-

ware store.

G1012 18" Bandsaw

-9-

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Hardware Recognition Chart

Use this chart to match up

hardware pieces during the

assembly process!

-10-

G1012 18" Bandsaw

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Clean up

Site Considerations

The unpainted surfaces are coated with a waxy

oil to protect them from corrosion during ship-

ment. Remove this protective coating with a sol-

vent cleaner or citrus-based degreaser such as

Grizzly’s G7895 Degreaser. Avoid chlorine-

based solvents as they may damage painted

surfaces should they come in contact. Always

follow the usage instructions on the product you

choose for clean up.

•

Floor Load: Your Model G1012 18"

Bandsaw represents a moderate weight load

in a small footprint. Most commercial floors

are suitable for the Model G1012. Some res-

idential floors may require additional build up

to support both machine and operator.

Working Clearances: Consider existing and

anticipated needs, size of material to be

processed through each machine, and

space for auxiliary stands, work tables or

other machinery when establishing a loca-

tion for your bandsaw.

Do not use gasoline or

other petroleum-based

solvents to clean with.

They have low flash

points which make them

extremely flammable. A

risk of explosion and

burning exists if these

products are used.

Serious personal injury

may occur.

Lighting and Outlets: Lighting should be

bright enough to eliminate shadow and pre-

vent eye strain. Electrical circuits should be

dedicated or large enough to handle amper-

age requirements. Outlets should be located

near each machine so power or extension

cords are clear of high-traffic areas. Observe

local electrical codes for proper installation

of new lighting, outlets or circuits.

Do not smoke while using

solvents. A risk of explo-

sion or fire exists and may

result in serious personal

injury.

Make your shop “child safe.”

Ensure that your workplace

is inaccessible to children

by closing and locking all

entrances when you are

away. Never allow visitors in

your shop when assembling,

adjusting, or operating

equipment.

Many of the solvents

commonly used to clean

machinery can be toxic

when inhaled or ingest-

ed. Always work in well-

ventilated areas far from

potential ignition sources

when dealing with sol-

vents. Use care when dis-

posing of waste rags and

towels to be sure they do

not create fire or environ-

mental hazards.

G1012 18" Bandsaw

-11-

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SECTION 4: ASSEMBLY

NOTICE

Keep loose clothing out

TOOLS REQUIRED: In addition to the tools

of the way of machinery

and keep hair pulled

back, or serious injury

may occur.

provided with your bandsaw, you will need a

metric set of wrenches, large and medium

flat-tipped screwdrivers, a Phillips^®screw-

driver, and a 6" or 8" adjustable wrench.

Disconnect power to the

machine when perform-

ing any maintenance or

assembly. Failure to do

this may result in serious

personal injury.

Stand

To begin the stand assembly, locate all the stand

parts so they are within easy reach.

1. Flip the stand top upside down. Install the

Wear safety glasses dur-

ing the entire assembly

process. Failure to com-

ply may result in serious

personal injury.

two adjustment bolts on the stand top by

placing the ⁄8"-16 x 1¹⁄4" carriage bolts

through the mounts on the stand top and

then the through eyes of the adjustment

bolts. Secure with ⁄8" washers and hex nuts,

but do not completely tighten.

2. Using (2) ⁄8"-16 x ⁄4" carriage bolts, wash-

ers, and hex nuts; attach the motor bracket

to the mounts on the stand top without tight-

ening.

Order of Assembly

We have organized the assembly process of the

Model G1012 into steps listed below. Please fol-

low them in sequence. The inventory photos and

lists, hardware recognition chart, parts list and

exploded diagram have been provided to make

assembly as easy as possible.

3. Place a ⁄8"-16 hex nut and washer on each

adjustment bolt, then rotate the motor brack-

et over the adjustment bolts, and secure with

another ⁄8"-16 hex nut and washer so your

assembly looks like Figure 5. Again, do not

completely tighten at this time.

1. Stand

2. Motor

3. Mounting Unit to Stand

4. Wiring

5. Pulley Alignment

6. Table

7. Fence Assembly

8. Total Unit Check

-12-

G1012 18" Bandsaw

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7. Attach the two horizontal braces to the legs

and secure with the /16"-18 x /2" carriage

bolts, washers and nuts provided. Attach

one of the stand sides on the opposite side

of the pulley slot in the stand top. Your

assembly should now look like Figure 7.

Figure 5. Motor bracket attached to stand top.

4. Mount the motor onto the motor bracket.

Secure with (4) ⁵⁄16" -18 x ³⁄4" hex head bolts,

washers and nuts. Hand-tighten for now.

5. Place the smallest key in the groove on the

motor shaft. Line up the key on the shaft with

the pulley keyway. Slide the motor pulley

(the small triple-grooved pulley) onto the

Figure 7. Legs, braces, and one stand side

attached to stand

motor shaft. Insert one of the small ⁄4"-20 x

⁄4" setscrews in the bottom of the middle pul-

ley groove and tighten with the included

3mm hex wrench as shown in Figure 6.

NOTICE

As an option, you may attach the other

stand side to the stand at this time.

Performing this step now will ease assem-

bly of this part, but it will limit your access

to the motor pulley when installing V-belts.

Figure 6. Securing motor pulley to motor shaft.

6. Attach the four legs to the top of the stand

using the /16"-18 x /2" carriage bolts, wash-

ers and nuts provided. Do not tighten down

bolts completely at this time.

Figure 8. Legs, braces, and both stand sides

assembled as an option.

G1012 18" Bandsaw

-13-

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8. Prepare the four rubber feet by placing the

10. Flip the stand upright and adjust it back and

forth so it is level and symmetrical on the

legs. Now, tighten all of the stand bolts

(except the last stand side if you left it off) to

secure the bandsaw unit in place.

⁵⁄16"-18 x 1" bolts through the rubber feet and

tightening the ⁄16"-18 hex nuts as shown in

Figure 9.

At this point, place the bandsaw on the stand.

Ensure that the bandsaw pulley shaft is posi-

tioned over the rectangular hole in the stand.

When the bandsaw is positioned on the stand,

fasten it (as shown in Figure 11) with the (4) ¹⁄2"-

12 x 1¹⁄2" hex head bolts, washers and nuts pro-

vided. Tighten securely.

Figure 9. Preparing rubber feet for installation.

9. Install each rubber foot on the bottom of

each leg. Thread on another ⁵⁄16"-18 hex nut

to tighten the rubber foot to the leg as shown

in Figure 10.

Figure 11. Bandsaw unit mounted to stand.

The Model G1012 can be awkward to handle

without assistance. The bandsaw unit is

also very unstable until it is permanently

mounted to the stand. Failure to use caution

during assembly could lead to serious per-

sonal injury.

Figure 10. Rubber foot installed.

-14-

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Pulleys

With the bandsaw unit mounted firmly onto the

stand, the pulleys need to be installed next.

1. Locate the upper pulley from your loose

parts. Make sure the key is in the upper pul-

ley shaft keyway as shown in Figure 12.

Figure 13. Securing wheel pulley to shaft.

5. Install the stepped pulley through the open-

ing in the bandsaw unit, directly below the

wheel pulley.

6. Thread one of the ⁄8"-11 hex nuts onto the

stepped pulley shaft, followed by a ⁵⁄8" wash-

er. Place this assembly through the opening

in the bandsaw unit and secure with another

washer and hex nut from inside the bandsaw

unit. Leave the last hex nut loose enough

that you can still move the stepped pulley for

further adjustments.

Figure 12. Key in wheel pulley shaft.

2. The wheel pulley is shaped so that it must be

installed with the curved side out (look at the

side profile of the wheel pulley to determine

this shape).

3. Align the the keyway in the pulley to the key

on the shaft and insert the wheel pulley as

far as it will go on the shaft. A few taps with

a dead blow rubber hammer may be neces-

sary to fit the wheel pulley all the way onto

the shaft.

4. Insert one of the ⁄4"-20 x ⁄4" setscrews into

the wheel pulley and tighten to the shaft as

shown in Figure 13.

G1012 18" Bandsaw

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3. Adjust the motor back and forth until the V-

grooves line up with the V-grooves on the

three-step pulley.

V-Belts

4. Slip either the 31" or 33" belt over the motor

pulley and the step pulley, depending on the

desired speed. For general woodworking, we

recommend setting the lower belt for the

fastest rate of speed. See Figure 16 for

speeds.

In order to ensure proper power transmission

from motor to band wheels, the pulleys should be

aligned and the belts should have proper tension.

To begin pulley and belt assembly:

1. Place the A32 belt in the wheel pulley groove

and the last groove in the stepped pulley as

shown in Figure 14.

You may have to back off the nuts on the

motor adjustment bolts to allow enough

motor swing to attach the belt.

A32 Belt

Bandsaw Pulley

Step Pulley

Figure 14. Stepped pulley installed with wheel

pulley V-belt in place.

Motor Pulley

2. Tension the belt by pushing the stepped pul-

2100 F.P.M.

A33 Belt

2600 F.P.M.

ley down in the shaft slot. The belt deflection

should be approximately ⁄4" when you push

A31 or A33 Belt

on the center of the belt (similar to Figure

15) with your index finger.

3150 F.P.M.

A31 Belt

Figure 16. Pulley speed chart.

5. To align pulleys, there is a variety of adjust-

ment. For example:

A. The band wheel pulley can be slid along

the shaft.

B. The three-step pulley can be adjusted

away from the base by doubling up a

washer.

C. The motor pulley can be turned around

and repositioned on the motor shaft.

Remember, the motor should remain level

after any adjustments.

Figure 15. Pulley deflection w/moderate pressure.

-16-

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6. To tighten the belt from the stepped pulley to

the motor, loosen the nuts on each motor

adjustment bolt and lower the motor into

position. The weight of the motor is sufficient

for the amount of tension required. Tighten

the nuts against the motor plate, so your

assembly looks similar to Figure 17.

Belt Guard

1. When all belts are installed, aligned, and

tightened, fasten the last stand side to the

stand legs. (If this has already been done,

skip this step.)

2. Place the belt cover over the pulleys on the

bandsaw unit and secure with the (2) ⁄4"-20

x ⁄2" hex bolts, (4) ⁄4" washers, and (2) ⁄4"-

20 hex nuts. Your assembly should now look

similar to Figure 18.

Figure 17. V-belts mounted on pulleys.

Figure 18. Belt cover mounted to stand.

DO NOT operate bandsaw with cover

removed or serious personal injury may

occur!

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Table

Trunnion Pointer

To mount the table to the bandsaw unit:

1. Locate the trunnion casting from your loose

parts. The mounting bolts are already in the

table saw unit, near the lower blade guides.

Remove these bolts and their washers.

2. Line up the holes on the trunnion casting

with the roll pins that are in the bandsaw

unit.. Tap the trunnion casting down onto the

bandsaw unit. Secure with the hex bolts and

washers as shown in Figure 19.

Figure 20. Table mounted on trunnion casting.

5. The Model G1012 includes a positive stop

bolt for quick table adjustments. Locate the

⁄

8"-16 x 3" hex bolt from your hardware bag

and thread it into the trunnion casting as

shown in Figure 21. Use a ⁄8"-16 hex nut

from the hardware bag to lock the bolt in

place.

Figure 19. Trunnion casting mounted to

bandsaw unit.

3. Using the table slot for access, remove the

table pin and guide the bandsaw table

around the blade so the blade is centered in

the table. Rotate the table 90˚ and carefully

place the table on the trunnions, so that the

threaded studs go through the holes in the

trunnions.

Figure 21. Positive stop location/installation.

6. Fit the tapered table pin in the opening of the

access slot.

4. Using the two plastic knobs from your hard-

ware bags, secure the table to the trunnions

as shown in Figure 20.

7. After verifying that the positive stop holds the

table 90˚ to the blade, set the trunnion point-

er to 0˚ on the trunnion gauge.

Always keep the tapered table pin in place

when operating the bandsaw.

-18-

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7. Install the table insert in the center of the

table. Rotate the table insert so the notch in

the insert lines up with the notch in the table

to form a small hole. Locate the roll pin from

your hardware bags and tap it into this small

hole as shown in Figure 22.

Fence

The last item to install is the rip fence. Notice on

the front and back edge of the table there are (4)

4" threaded holes. These holes accept the cap

⁄

screws that secure the fence rails to the table.

This assembly is illustrated in Figure 24.

1. Attach the rear fence rail to the table with the

(4) ¹⁄2" - 20 x 2" cap screws and spacers pro-

vided.

2. If you wish to mount the fence to the left of

the blade, the fence must be mounted to the

front rail before it is attached to the table.

Otherwise, you will need to remove the

blade to slide the fence over.

3. Secure the mounting bolts and ensure that

the fence slides easily on the rails. Apply a

shot of light oil or silicone spray to each rail

for better movement. To remove the fence

from the table, reverse steps 1-3.

Figure 22. Inserting roll pin in table.

Blade Guides

Table

To install the upper and lower blade guides:

Spacer

Rail

1. Locate the eight blade guides from your

hardware bags. Insert the blade guides in

the holes that face the bandsaw blade.

1/4" - 20 x 1¹⁄2" Socket

Head Cap Screw

2. Secure the blade guides by screwing the

thumbscrews into the threaded holes that

intersect the blade guides as shown in

Figure 23.

Figure 24. Attachment of fence rail to the table.

Blade Guides

This concludes assembly of the bandsaw.

Please DO NOT operate this saw until you

have read and have followed the safety

information, adjustment and operation sec-

tions in this manual. Operation without

complete knowledge of this machine could

lead to serious operator injury or damage to

the machine or workshop.

Thumbscrew

Figure 23. Blade guide assembly.

G1012 18" Bandsaw

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SECTION 5: ADJUSTMENTS

A. SWITCH — Turns the bandsaw ON/ OFF.

Keep loose clothing

rolled up and out of the

way of machinery and

keep long hair pulled

back.

B. FENCE LOCK — Locks/unlocks fence clamp

for adjustments.

C. MITER GAUGE — Primarily used for making

crosscuts.

D. WHEEL COVER KNOBS — These knobs

are used to attach/detach the wheel covers.

Disconnect power to the

machine when perform-

ing any maintenance or

assembly. Failure to do

this may result in serious

personal injury.

Wear safety glasses dur-

ing the entire adjustment

process. Failure to com-

ply may result in serious

personal injury.

Controls

Figure 26. Rear controls.

Review the bandsaw controls and locations

shown in Figures 25 & 26. The following call-

outs describe each control function.

E. TENSION KNOB & GAUGE — Knob

loosens and tightens the blade tension and

is measured by the tension gauge.

F. TRACKING KNOB — Tilts the upper wheel

forward/backward.

G. BLADE GUIDE HEIGHT KNOB — Loosens

blade guide post to raise/lower blade guides

and blade guard.

H. BLADE GUIDE ASSEMBLY — Houses the

blade guides and rear support bearing.

Figure 25. Front controls.

-20-

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Blade Tracking

Blade Tension

There are two ways to track a bandsaw blade:

Center Tracking and Coplanar Tracking.

Center Tracking is the fastest and easiest, but not

the most precise.

To adjust the tension:

1. Loosen the upper and lower guide blocks

and raise the upper guide block as high as it

will go.

Center Tracking:

3. With moderate tension already on the blade,

1. Disconnect the bandsaw from the power

source!

turn the bandsaw ON.

4. Release the tension one quarter of a turn at

a time. Do this very slowly. When you see

the bandsaw blade start to flutter, stop

decreasing the tension.

2. Adjust the upper and lower guide blocks and

support bearings away from the blade.

Remove the upper wheel cover.

3. Adjust blade tension to how it will be used

5. Now, slowly increase the tension until the

blade stops fluttering. Tighten the tension

one more quarter of a turn.

during operation.

4. Loosen the tracking control lock nut. Turn

the tracking control knob clockwise/counter-

clockwise while turning the upper wheel by

hand until the blade stays centered on the

wheel.

6. Look at what the tension gauge reads and

use that as a guide for tensioning your blade

in the future.

If the tension seems correct, turn the bandsaw

OFF and make the other adjustments, and test

run. If the blade does not cut properly, the tension

may be incorrect. Re-adjust the tension. New

blades often stretch with use. However, removing

the tension from the blade when not in use will

reduce stretching and extend your blade life.

5. Spin the upper wheel by hand at least three

times to ensure that the blade stays cen-

tered. If the blade does not stay centered, re-

adjust as necessary.

6. Tighten the tracking control lock nut and

replace the upper wheel cover.

For the best performance from your saw, regular-

ly maintain proper tracking of the blade.

For Coplanar Tracking, see the “Wheel

Alignment” instructions.

Be careful when turning the band wheels by

hand. The aluminum spokes may have

sharp edges and the blade teeth may extend

beyond the edge of the wheel.

G1012 18" Bandsaw

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Guide Post

Always

disconnect

power to the machine

when making adjust-

ments. Failure to do this

may result in serious

personal injury.

The guide post (shown in Figure 30) is adjustable

so the guide blocks will stay aligned with the

blade when the guide post is raised or lowered.

To adjust guide assembly alignment on guide

post:

Blade Guides

1. Adjust blade tension and tracking.

2. Loosen the guide blocks in the upper and

Whenever changing a blade or adjusting tension

and tracking, the upper and lower blade support

bearings and guide-blocks must be re-adjusted.

Always loosen the thumbscrews/setscrews and

knobs and adjust the assemblies away before

installing a new blade or making blade adjust-

ments. After blade tension and tracking are set

correctly, re-adjust the upper and lower support

bearings and guide-block assemblies into posi-

tion.

lower guide assemblies.

Guide Post

UPPER BLADE GUIDE ASSEMBLIES

The guide-blocks support the blade from both

sides. The steel guide-blocks should be set .004"

from the blade as illustrated in Figure 27. The

guide-block holder should be adjusted so the

front blocks are ¹⁄16" behind the saw gullets.

Figure 27. Tension and guide post controls.

To set the guide-blocks within the guide-

block holder:

3. Note where the blade is in the guide block

holder. It should be roughly centered. If it is

not centered, loosen the hex bolt that

secures the blade guide assembly to the

guide post.

Guide-Block Holder

Guide-Blocks

4. Rotate the guide assembly so the blade is

centered between each side of the guide

block holders.

5. Tighten the hex nut that secures the blade

guide assembly to the guide post.

Space .004" Each Side

Blade

Figure 28. Proper guide block adjustment.

1. Loosen the setscrews locking the guide-

blocks in the guide-block holder.

-22-

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2. Clearance between the blade and the guide-

blocks should be .004" (similar to the thick-

ness of a dollar bill). For an easy gauge, fold

a dollar bill in half and place each half on

each side of the blade as in Figure 28.

LOWER BLADE GUIDE ASSEMBLIES

The lower blade guide assemblies should be

adjusted to the same tolerances as the upper

guide assemblies.

3. Adjust the guide blocks and lock into position

by tightening the thumbscrews. Remove the

dollar.

1. Adjust lower support bearing to within .016"

from the rear of the blade.

2. Adjust lower guide-blocks to .004" from

blade sides.

3. Adjust lower guide-block holder to within ¹⁄16"

behind blade gullets.

4. Secure all adjustment knobs and screws.

5. Make sure the blade tracks true. Inspect for

any blade deflection caused by incorrect

positioning of the guide blocks. The support

bearings should rotate only under load.

Figure 29. Single dollar thickness on each side

of the blade.

The support bearings back-up the blade during

the sawing operation. To adjust the upper sup-

port bearing, loosen the shaft setscrew. The

upper blade support bearing should be adjusted

to within .016" (four thicknesses of a dollar bill)

behind the blade as shown in Figure 29.

Retighten the shaft setscrew.

Figure 30. Dollar folded twice for support

bearing adjustment.

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2. Slip the blade through the upper and lower

guides, and mount it over the upper and

lower wheels.

Blade Changes

3. Apply tension, then check and adjust track-

ing.

Always

disconnect

power to the machine

when changing blades.

Failure to do this may

result in serious person-

al injury.

4. Adjust the upper and lower guide blocks and

the support bearings.

5. Close and tighten the wheel covers.

6. Replace the table insert and table pin, being

sure not to use excessive force when insert-

ing the table pin.

To remove the blade:

1. Unplug the bandsaw!

2. Release tension on the blade by turning the

tension control knob counter-clockwise.

3. Remove the table insert and the table pin.

Adjust the upper and lower guide blocks

away from the blade.

Table Adjustments

4. Put on leather gloves to protect your hands

The bandsaw table will tilt 5˚ left and 45˚ right

from horizontal. There is an adjustable positive

stop so the table can be reset perpendicular to

the blade after tilting to the right. To tilt the table:

from the sharp teeth of the blade.

5. Open the upper and lower wheel covers and

slide the blade off both wheels. Use caution

— the blades are sharp!

1. Loosen the two plastic knobs underneath the

table as shown in Figure 31.

6. Rotate the blade 90˚ so it will slide through

the slot in the table.

2. Position the table to the desired angle of tilt.

Refer to the angle gauge on the front table

trunnion for the tilting angle.

Wear gloves and safety goggles when han-

dling blades. Coiled blades spring open as

they are uncoiled and could cause deep

punctures or lacerations.

3. Retighten both plastic knobs.

When removing or installing wide blades, it may

be convenient to completely remove the upper

and lower guide blocks. Be sure to replace them

before cutting. To replace the blade:

1. Slide the blade through the table slot, ensur-

ing that the teeth are pointing down toward

the table.

If the teeth will not point downward in any ori-

entation, the blade is inside-out. Put on

heavy gloves, remove the blade, and twist it

rightside-out.

Figure 31. Plastic trunnion knobs.

-24-

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NOTICE

If setting table tilt to the left, it will be nec-

essary to remove the positive stop.

To adjust the positive stop so the table will be

90° to the blade:

1. Loosen the two plastic knobs and check-nut

that secure the positive stop adjusting bolt

shown in Figure 32.

2. Raise the upper blade guide assembly and

place a 6" machinist’s square or try-square

on the table next to the side of the blade.

Adjust the positive stop adjusting bolt to

raise or lower the table until the table is 90˚

to the blade.

Figure 33. Squaring table to blade.

3. Adjust the table in the desired direction and

secure in position by retightening the trun-

nion bolts.

The table should also be 90˚ to the back of the

blade as shown in Figure 34. If you should find

that the table is not perpendicular to the back of

the blade, shim the table in the desired direction

by placing washers between the table and the

two trunnions.

Remove the trunnion bolts and add washers so

the table tilts in the desired direction. Electrical

washers are very thin and will allow fine adjust-

ment.

Figure 32. Squaring table to blade.

3. Secure the plastic knobs and lock the posi-

tive stop adjusting bolt by tightening the

check-nut. Ensure that the bolt does not turn

while tightening the check-nut.

To adjust the miter slot parallel to the band-

saw blade:

1. Loosen the six trunnion bolts underneath the

table.

2. Place a good straightedge along the blade.

The straightedge should touch the front and

the back of the blade. Use a fine ruler to

gauge the distance between the blade and

the miter slot as shown in Figure 33. The

distance you measure should be the same at

both the front and the back of the table.

Figure 34. Squaring table to blade back.

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Fence Adjustment

Blade Lead

Fence locking is controlled by turning the two

handles on the front of the fence. The straight

handle controls the locking clamp on the back rail

and the star knob controls the locking clamp on

the front rail. See Figure 35 for control locations.

Both of these knobs must be loosened when

moving the fence.

Most bandsaw blades will not appear to cut

straight when using the fence or miter gauge.

This is called “lead.” (See Figure 36.) Lead

occurs (1) if the blade tension is incorrect, (2) if

the teeth are dull on one side, or (3) if the teeth

are set heavier on one side of the blade than the

other.

When adjusting your fence to the desired cutting

width, use a tape measure or a ruler to measure

the distance from the fence to the blade. Always

lock the front locking knob first.

If you notice that your blade is not cutting

straight (i.e. leading) while using the fence or

miter gauge:

1. Check that the miter slot or fence is parallel

to the blade line.

Adjustment Bolts

2. Check that you have proper blade tension. If

the blade tension is correct and it is not con-

venient to replace the blade, compensate for

lead by skewing the fence or adjusting the

table.

To skew your fence:

1. Obtain a piece of scrap wood that is approx-

imately ⁄4" thick x 3" wide x 17" long. On a

wide face of the board, draw a straight line

parallel to the long edge.

Rear

Front

Locking

2. Slide the fence out of the way and cut free-

hand along the line. Stop at the halfway

point. Turn the bandsaw off and wait for the

blade to stop.

Figure 35. Fence controls.

If your fence does not clamp square, the adjust-

ment bolts shown in Figure 35 can be loosened

to allow you to slightly adjust the fence one way

or another. When the fence is in the desired posi-

tion, tighten the bolts to lock it in place.

3. Clamp the board to the bandsaw table with-

out moving it. Now slide the fence over to

the board so it barely touches one end of the

board.

4. Loosen the two skewing cap screws on top

of the fence. Figure 35.

5. Skew the fence left or right so it is parallel to

the edge of the scrap piece. You may need

to readjust the fence locking mechanisms to

gain maximum adjustment.

6. While maintaining the skew, tighten the cap

screws.

-26-

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Wheel Alignment

Wheel alignment is one of the easiest ways to

ensure you get optimal performance from your

bandsaw. When wheels are aligned, or coplanar,

the bandsaw is more likely to cut straight without

wandering; and vibration, heat, and blade wear

are considerably decreased because the blade is

automatically balanced on the wheel. This is

known as “Coplanar Tracking.”

To verify if the the upper and lower wheels are

coplanar:

Figure 36. Blade leading away from line of cut.

1. With the blade on and properly tensioned,

hold a straightedge close to the center of

both wheels. Make sure it fully extends

across them as shown in Figure 37.

To compensate for lead if making straight

crosscuts using the miter gauge, you will

need to shift the table. To do this:

1. On a scrap piece of wood, mark a line that is

perpendicular to the front edge. Starting

where the line begins, cut the board by push-

ing it through the blade with the miter gauge.

2. Loosen the table mounting bolts according to

the instructions about “Table Adjustments”

on page 20. Shift the table to compensate

for the blade lead.

3. Repeat steps 1 and 2 until the blade cuts

straight when wood is pushed through with

the miter gauge.

NOTICE

Figure 37. Checking wheel alignment with a

If the table is shifted, the fence will be

affected since it is attached.

straightedge.

2. A perfectly coplanar set of wheels will allow

the straightedge to touch the top and bottom

of the outside rims on each wheel. If this is

the case with your wheels, then they are

coplanar.

NOTICE

Lead adjustments will change when new

blades are mounted on the saw.

3. If your wheels are not coplanar, check them

for adjustment by placing the straightedge

on the lower wheel first – ensuring that it

touches both the top and bottom rim – and

adjust the tracking knob to see how the

straightedge lines up with the upper wheel.

G1012 18" Bandsaw

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If the straightedge will not touch the top and bot-

tom rim of the upper wheel evenly, first determine

if the upper wheel needs to be moved forward or

backward. You can only shim the wheels to come

forward.

4. Replace the wheel, any remaining washers,

and the securing nut. Tighten the blade as it

will be used during operation before you

check the wheels for being coplanar. Often

the wheels may be coplanar with the blade

loose, then be pulled out of alignment when

it is tightened.

•

If the front wheel is behind the straightedge

then the front wheel can be shimmed.

5. The first time you get the wheels coplanar,

place a mark on each wheel where you held

the straightedge. This assures repeated

accuracy every time you adjust your wheels.

If the front wheel is comes forward from the

plane of the lower wheel, the lower wheel

needs to be shimmed forward, so the

straightedge lines up even with both wheels.

When wheels are properly coplanar, the blade

may not be centered on the crown of the wheel,

but it will be balanced. See Figure 39 to better

understand coplanarity.

Shimming a wheel:

1. Adjust the tracking knob so the top wheel is

parallel with the bottom wheel. With the

straightedge touching both points of the

wheel that does not need to be adjusted,

measure the distance away from the incor-

rect wheel with a fine ruler. See Figure 38.

The distance you measured with the ruler is

the distance the wheel must be corrected.

Figure 39. Coplanar diagram.

Figure 38. Measuring wheel difference.

2. Remove the blade from the saw, then

remove the securing nut and the washers

from the wheel that needs to be shimmed.

Take the wheel off.

3. Electrical washers work well for shimming

because they are offered in a wide range of

thicknesses. Measure how many you will

need and place them on the mounting shaft.

-28-

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SECTION 6: OPERATIONS

Test Run

Keep loose clothing

rolled up and out of the

Once the assembly is complete and the adjust-

ments are done to your satisfaction, you are

ready to test the machine.

way of machinery and

keep hair pulled back.

Turn on the power supply at the main panel. Pull

the paddle switch up to start the bandsaw. Make

sure that your hand is poised over the switch in

case there is a problem. The bandsaw should run

smoothly with little or no vibration or rubbing nois-

es. Strange or unnatural noises should be inves-

tigated and corrected before operating the

machine further.

Disconnect power to the

machine when perform-

ing any maintenance or

assembly. Failure to do

this may result in serious

personal injury.

If you cannot easily locate the source of an

unusual noise or vibration, feel free to contact our

service department for help.

Wear safety glasses dur-

ing the entire operation

process. Failure to com-

ply may result in serious

personal injury.

Overview

Using this machine pro-

duces sawdust which may

cause allergic reactions

and respiratory problems.

Use an approved dust

mask to protect yourself

from these hazards!

The bandsaw is one of the most versatile wood

cutting tools in the shop. It is capable of perform-

ing many different cutting functions including, but

not limited to:

STRAIGHT CUTS

•

Miters

Angles

Compound Angles

Resawing

Ripping

NOTICE

The following section was designed to give

instructions on the basic operations of this

bandsaw. However, it is in no way compre-

hensive of every bandsaw application. There

are many different jigs that can be built to

increase safety, accuracy, and types of cuts.

WE STRONGLY RECOMMEND that you read

books, trade magazines, or get formal train-

ing to maximize the potential of your

machine.

Crosscutting

IRREGULAR CUTS

•

Simple and Complex Curves

Duplicate Parts

Circles

Beveled Curves

G1012 18" Bandsaw

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Although you can perform many types of straight

cuts such as angling and mitering on the band-

saw, they will not be as precise as on a table saw.

Also, since the blade is flexible, the resulting cut

is somewhat rougher than one performed on a

table saw. However, just as a table saw is suited

to precision straight cuts and miters, the bandsaw

excels when resawing and when cutting irregular

shapes. A properly adjusted and tuned up band-

saw is also safer to operate than most other saws

and is capable of performing many sawing func-

tions with ease and accuracy.

Blade Information

Selecting the right blade requires a combination

of the various blade characteristics mentioned

below, the type of material you plan to cut, and

the type of cut you are going to perform.

Blade Length

Measured by the circumference, blade lengths

are usually unique to the brand of your bandsaw

and the wheel diameter. The Model G1012 is

designed for blades that are 124" long. However,

the tension adjustment will accommodate blades

up to a maximum length of 125" and down to a

minimum of approximately 123" in length.

A common fault when using a bandsaw is blam-

ing the saw for not performing up to expectations.

Many factors contribute to the performance of a

bandsaw. Using the wrong kind of blade for the

job or using a poor quality blade will result in

unsatisfactory performance. Misuse of the saw or

using incorrect sawing techniques can be unsafe

as well as result in frustration and poor cuts.

Remember, the blade does the cutting with the

operator’s guidance. Replace and clean blades

as necessary and make adjustments periodically

to keep the saw always running in top condition.

Blade Width

Measured from the the back of the blade to the tip

of the blade tooth (the widest point), blade width

is often the first consideration given to blade

selection.

A narrow blade can cut tight curves (a small

radius) but is not very good at cutting straight

lines, because they naturally wander (blade

lead). However, larger blades are much better at

cutting straight lines, but function poorly at cutting

small curves because of their size.

NOTICE

Set the top guide assembly so it is just

above the top of the work at all times.

Do not force the material against the blade, use

light and even pressure. Light contact with the

blade will permit easier line following and prevent

undue friction, heat and work-hardening along

the back edge of the blade.

The Model G1012 functions best with ¹⁄4", ³⁄8", ¹⁄2",

1" and 1¹⁄2" widths. Refer to the current Grizzly

catalog for prices and ordering information.

Always pick the size of blade that best suits your

application.

Avoid trying to turn sharp corners because this

will twist the blade. Remember, you must saw

around corners.

Tooth Style

When selecting blades, another option to consid-

er is the shape, gullet size and angle of the teeth

— otherwise known as “Tooth Style.”

Figure 40 shows the three main categories of

tooth style:

-30-

G1012 18" Bandsaw

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blades that will have at least three teeth in the

material at all times. Use fine pitched blades on

harder woods and coarse pitched blades on soft-

er woods.

Blade Care

Skip

Raker

Hook

A bandsaw blade is a delicate piece of steel that

is subjected to tremendous strain. You can obtain

longer use from a bandsaw blade if you give it fair

treatment and always use the appropriate feed

rate for your operation.

Be sure to select blades with the proper width,

style, and pitch for each application. The wrong

choice of blades will often produce unnecessary

heat which will shorten the life of your blade.

Figure 40. Raker, Skip & Hook tooth styles.

•

RAKER — This style is considered to be the

standard because the tooth size and shape

are the same as the tooth gullet. The teeth

on Raker blades usually are very numerous,

have no angle, and produce cuts by scraping

the material; these characteristics result in

very smooth cuts, but at the same time do

not cut fast and generate more heat while

cutting.

A clean blade will perform much better than a

dirty blade. Dirty blades pass through the cutting

material with much more resistance than clean

blades. This extra resistance also causes unnec-

essary heat.

Blade Breakage

Many conditions may cause a bandsaw blade to

break. Blade breakage is unavoidable, in some

cases, since it is the natural result of the peculiar

stresses that bandsaw blades are subjected to.

Blade breakage is also due to avoidable circum-

stances. Avoidable breakage is most often the

result of poor care or judgement on the part of the

operator when mounting or adjusting the blade or

support guides.

•

SKIP — This style is similar to a raker blade

that is missing every other tooth. Because of

the design, skip toothed blades have a much

larger gullet than raker blades, and there-

fore, cut faster and generate more heat.

However, these blades also leave a rougher

cut than raker blades.

HOOK — The teeth on this style have a pos-

itive angle (downward) which makes them

dig into the material, and the gullets are usu-

ally rounded for easier waste removal.

These blades are excellent for the tough

demands of resawing and ripping thick mate-

rial.

The most common causes of blade breakage are:

(1) faulty alignment and adjustment of the guides,

(2) forcing or twisting a wide blade around a curve

of short radius, (3) feeding too fast, (4) tooth dull-

ness or absence of sufficient set, (5) excessive

tension, (6) top blade guide assembly set too high

above the work piece, (7) using a blade with a

lumpy or improperly finished braze or weld and

(8) continuously running the bandsaw when not in

use.

Tooth Pitch

Usually measured as T.P.I. (teeth per inch), tooth

pitch determines the size of the teeth. More teeth

per inch (fine pitch) will cut slower, but smoother;

while fewer teeth per inch (coarse pitch) will cut

rougher, but faster. As a general rule, choose

G1012 18" Bandsaw

-31-

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Ripping

NEVER place fingers or hands in the line of

cut. In the event that something unexpected

happens, your hands or fingers may be

pulled into the blade. ALWAYS use a push

stick when ripping narrow pieces. Failure to

follow these warnings may result in serious

personal injury!

Ripping is the process of cutting with the grain of

the wood stock. For plywood and other

processed wood, ripping simply means cutting

down the length of the workpiece.

To rip with the Model G1012:

1. Using a straightedge or other accurate

guide, lightly pencil the workpiece along the

desired path of cut.

Crosscutting

2. Place the workpiece even along the fence

and line up the penciled mark with the blade,

having the blade kerf on the waste portion

side of the workpiece. Lock the front and

back of the fence in place.

Crosscutting is the process of cutting across the

grain of wood. For plywood and other processed

wood, crosscutting simply means cutting across

the width of the material.

3. Making sure all safety precautions have

been taken, start the bandsaw. Slowly feed

the workpiece into the blade and continue

with the cut until the blade is completely

through the workpiece. Figure 41 shows a

typical ripping operation. When cutting nar-

row pieces, use a push stick to protect your

fingers.

To crosscut with the Model G1012:

1. Using a straightedge or other accurate guide

and lightly pencil the workpiece along the

desired path of cut.

2. Move the fence out of the way. Place the

workpiece evenly against the miter gauge.

3. Line up the penciled mark with the blade,

having the blade kerf poised to cut through

the waste portion of the workpiece.

4. After all safety precautions have been met,

start the bandsaw. Slowly feed the work-

piece into the blade and continue the cut

until it is all the way through the workpiece.

Figure 42 shows a typical crosscutting oper-

ation.

Figure 41. Ripping with a push stick.

-32-

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Figure 42. Crosscutting with miter gauge.

Figure 43. Resawing lumber.

1. The bandsaw must be adjusted correctly.

See Section 5: Adjustments.

Resawing

2. The table must be square to the blade.

3. Use the widest blade available. The blade

must also be in good condition.

Resawing (Figure 42) is the process of cutting a

board into two or more thinner boards. The max-

imum board width that can be resawn is limited

by the maximum cutting height of the bandsaw.

Maximum cutting height for this bandsaw is 9¹⁄2".

4. Use a fence to guide the work.

5. Draw a reference line on the edge of the

board.

The Model G1012 18" Bandsaw is capable of

resawing, provided the saw is set up properly.

Use common sense when resawing. Attempting

to resaw too wide or too dense of a board may

put excessive strain on the blade and be danger-

ous.

6. Support the ends of the board if necessary.

7. Feed the workpiece slowly and evenly.

The important consideration when resawing is

blade selection. Generally, the wider blade, the

better. In most applications, a hook or a skip tooth

style will be desirable. Also, since most resawn

lumber will be planed smooth, you should choose

blades with fewer teeth-per-inch (from 3 to 6).

While blades with fewer teeth-per-inch produce

rougher cuts, these types of blades offer larger

gullet capacities for clearing sawdust. They also

produce less heat buildup and yield more horse-

power per tooth.

G1012 18" Bandsaw

-33-

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To complete a stacked cut:

Cutting Curves

1. Align your pieces from top to bottom to

ensure that each piece has adequate scrap

to provide a clean, unhampered cut.

When cutting curves, simultaneously feed and

turn the stock carefully so that the blade follows

the layout line without being twisted. If a curve is

so abrupt that it is necessary to repeatedly back

up and cut a new kerf, use either a narrower

blade or a blade with more T.P.I. A blade with

more T.P.I. can cut relatively tighter radii, though

the cut is usually rougher than cuts produced by

a blade with a medium amount of T.P.I.

2. Secure all the pieces together in a manner

that will not interfere with the cutting. Hot

glue on the edges works well, as does brad

nails through the waste portion. (Be careful

not to cut into the brads!)

3. On the face of the top piece, lay out the

shape you intend to cut.

Always make short cuts first, then proceed to the

longer cuts. Relief cuts will also reduce the

chance that the blade will be pinched or twisted.

Relief cuts are cuts made through the waste por-

tion of the workpiece and are stopped at the lay-

out line. As you cut along the layout line, waste

wood is released from the workpiece, alleviating

any pressure on the back of the blade. Relief cuts

also make backing the workpiece out easier, if

needed.

4. Make relief cuts perpendicular to the outline

of your intended shape in areas where

changes in blade direction could strain the

woodgrain or cause the blade kerf to bind.

5. Cut the stack of pieces as though you were

cutting a single piece. Follow your layout line

with the blade kerf on the waste side of your

line as shown in Figure 44.

NOTICE

The table below lists blade widths and cor-

responding minimum radii each blade will

cut.

Cutting into brad nails that are used to

secure the multiple pieces can cause the

blade to brake and may cause an injury to

the operator. Be extremely careful of where

you are cutting when performing this oper-

ation.

Width

Radius

⁄

8'' ..............................1¹⁄2''

2'' ..............................2¹⁄2''

4'' ..............................5¹⁄2''

1'' ................................6''

1¹⁄2'' ............................8''

Stacked Cuts

One of the benefits of a bandsaw is its ability to

cut multiple copies of a particular shape by stack-

ing a number of workpieces together.

Before making stacked cuts, it is essential to

ensure that both the table and the blade are prop-

erly adjusted to 90°. Otherwise, any error will be

compounded with each piece cut from the top to

the bottom of the stack.

Figure 44. Cutting multiple pieces at once.

-34-

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SECTION 7: MAINTENANCE

Table

Always

disconnect

power to the machine

when making adjust-

ments. Failure to do this

may result in serious

personal injury.

The table and other non-painted surfaces on the

Model G1012 should be protected against rust

and pitting. Wiping the saw clean after every use

ensures that wood dust is not allowed to trap

moisture against bare metal surfaces.

V-Belts

The table can be kept rust-free with regular appli-

cations of products like Boeshield^®T-9. For long

term storage you may want to consider products

like Kleen Bore's Rust Guardit™. See the current

Grizzly catalog for more on these products.

To ensure optimum power transmission from the

motor to the blade, the V-belt must be in good

condition and operate under proper tension. The

belts should be checked for cracks, fraying and

wear. Belt tension should be checked at least

every 3 months — more often if the bandsaw is

used daily.

Lubrication

The V-belt is accessed via the bottom cover:

1. Push the center of the V-belt.

Sealed and pre-lubricated ball bearings require

no lubrication for the life of the bearings. All bear-

ings are standard sizes, and replacements can

be purchased from our parts department or bear-

ing supply store.

2. Note the amount of deflection. Deflection

should be approximately ⁄4". See “V-Belt

Adjustment” instructions to adjust.

As for other items on this machine, such as

adjustment controls, an occasional “shot” of light

oil is just about all that is necessary. Before

applying, however, wipe off any sawdust with a

clean cloth, towel or dry paint brush, and spray on

the lubricant. Ensure that oil does not get on the

pulleys or V-belt because it could cause belt dete-

rioration and slipping.

Miscellaneous

Always be aware of the condition of your band-

saw. Routinely check the condition of the follow-

ing items and repair or replace as necessary:

•

Loose mounting bolts

Worn switch

Worn or damaged blade

Worn or damaged support bearings or guide

bearings

G1012 18" Bandsaw

-35-

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-36-

G1012 18" Bandsaw

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SECTION 8: CLOSURE

The following pages contain general machine

We recommend you keep a copy of our current

catalog for complete information regarding

Grizzly's warranty and return policy. If you need

additional technical information relating to your

machine, or if you need general assistance or

replacement parts, please contact the Service

Department listed in the General Information

section.

data, parts diagrams/lists, troubleshooting guide

and Warranty/Return information for your Model

G1012 18" Bandsaw.

If you need parts or help in assembling your

machine, or if you need operational information,

we encourage you to call our Service

Department. Our trained service technicians will

be glad to help you.

Additional information sources are necessary to

realize the full potential of your machine. Trade

journals, woodworking magazines, and your local

library are good places to start.

If you have comments dealing specifically with

this manual, please write to our Bellingham,

Washington location using the address in the

General Information section. The specifications,

drawings, and photographs illustrated in this

manual represent the Model G1012 as supplied

when the manual was prepared. However, due to

Grizzly’s policy of continuous improvement,

changes may be made at any time with no oblig-

ation on the part of Grizzly.

Like all power tools, there is danger associ-

ated with the Model G1012 18" Bandsaw.

Use the tool with respect and caution to

lessen the possibility of mechanical dam-

age or operator injury. If normal safety pre-

cautions are overlooked or ignored, serious

personal injury may occur.

We have included some important safety mea-

sures that are essential to this machine’s opera-

tion. While most safety measures are generally

universal, Grizzly reminds you that each work-

shop is different and safety rules should be con-

sidered as they apply to your specific situation.

The Model G1012 was specifically designed

for wood cutting operations. DO NOT MODI-

FY AND/OR USE THIS BANDSAW FOR ANY

OTHER PURPOSE. Modifications or improp-

er use of this tool will void the warranty. If

you are confused about any aspect of this

machine, DO NOT use it until all your ques-

tions are answered. Serious personal injury

may occur.

Operating this equipment has the potential

for flying debris to cause eye injury. Always

wear safety glasses or goggles when oper-

ating equipment. Everyday glasses or read-

ing glasses only have impact resistant lens-

es, they are not safety glasses. Be certain

the safety glasses you wear meet the appro-

priate standards of the American National

Standards Institute (ANSI).

G1012 18" Bandsaw

-37-

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MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

GRIZZLY MODEL G1012 18" BANDSAW

Design Type:......................................................................................................Floor Model

Overall Dimensions:

Table ....................................................................................................18" x 18" x 1¹⁄2

Height from Floor to Table........................................................................................38"

Height Overall ..........................................................................................................71"

Width Overall............................................................................................................33''

Depth Overall............................................................................................................26''

Shipping Weight................................................................................................350 lbs.

Weight in Place ................................................................................................266 lbs.

Crate Size ..............................................................................................18" x 26" x 60"

Foot Print ..................................................................................................24¹⁄2" x 20¹⁄2

Cutting Capacity:

Left of Blade ..........................................................................................................17³⁄8

Height ......................................................................................................................10"

Table Tilt ......................................................................................................5° L 45° R

Construction:

Table ..................................................................................Precision Ground Cast Iron

Body ................................................................................................................Cast Iron

Wheels ............................................Fully Balanced Cast Aluminum with Rubber Tires

Rip Fence ..................................Double Lock, Adjustable, Extruded Aluminum Guide

Wheel Covers....................................................................................Pre-Formed Steel

Blade Guides..........................................Steel Blocks With Rear Ball Bearing Support

Motor:

Type ............................................................................TEFC Capacitor Start Induction

Horsepower..........................................................................................................2 H.P.

Phase ⁄ Cycle ..............................................................................Single Phase ⁄ 60 Hz

Switch ................................................220V Magnetic w/ Thermal Overload Protection

Voltage ..................................................................................110/220V-prewired 220V

Amps ..................................................................................................................12 / 24

R.P.M.....................................................................................................................3450

Bearings ....................................................Shielded and Permanently Lubricated Ball

Blade:

Sizes Available ................................................................................................¹⁄8" - 1¹⁄4

Standard Blade Length ..........................................................................................124"

Blade Speeds ..................................................2100 F.P.M., 2600F.P.M., 3150 F.P.M.

Accessories:

....................................................................Includes: Fence, Miter Gauge & 1" Blade

Specifications, while deemed accurate, are not guaranteed.

-38-

G1012 18" Bandsaw

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G1012 18" Bandsaw

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-40-

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G1012 18" Bandsaw

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-42-

G1012 18" Bandsaw

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REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

038 P1012038 PIN

039 P1012039 HEX BOLT 5/8"-11 X 2¹⁄2

040 PW14

FLAT WASHER ⁵⁄8

041 P1012041 BASE

41A P1012041A BEARING HOUSING

042 PN04

HEX NUT ⁵⁄8"-11

001 P1012001 UPPER FRAME ARM

002 P1012002 LOCK KNOB

003 P1012003 SWITCH PLATE

004 P1012004 GUIDE POST

005 P1012005 SUPPORT BRACKET ⁷⁄8" I.D.

06A P1012006 THUMB SCREW ¹⁄4"-20 X ³⁄8

007 P1012007 GUIDE BLOCK HOLDER

008 P1012008 ROUND GUIDE BLOCK

044 P1012044 TABLE INSERT

45A PRP44M ROLL PIN 3 X 10

046 P1012046 TAPERED PIN

047 P1012047 TABLE

009 PB51

010 PW06

011 PB05

HEX BOLT ¹⁄4"-20 X ³⁄8

FLAT WASHER ¹⁄4

HEX BOLT ¹⁄4"-20 X ³⁄4

048 PB35

HEX BOLT ³⁄8"-16 X 2¹⁄2

049 P1012049 TRUNNION CLAMP SHOE

050 P1012050 TRUNNION

012 P1012012 GUARD PLATE

013 P1012013 HEX SHAFT

051 P1012051 TRUN SUPPORT BRACKET

052 P1012052 LOCK KNOB FOR TABLE

52A P1012052A COVER KNOB

053 P1012053 INDICATOR

054 P1012054 GAUGE

014 P6200

015 PR01M

BALL BEARING 6200

EXT RETAINING RING 10MM

016 P1019Z033 BLADE ADJUSTING SCREW

017 P1012017 UPR WHEEL SLIDING BRKT

018 P1012018 SPRING

HEX BOLT ⁵⁄16"-16 X 2"

019 P1019017 SQUARE NUT ³⁄8"-16

020 P1019018 ADJUSTMENT KNOB

55A PB06

056 P1012056 HEX BOLT ³⁄8"-16

HEX NUT ³⁄8"-16

021 PN02

022 PB51

024 P1019021 STEEL PIN

HEX NUT ⁵⁄16"-18

057 PN08

058 PW02

059 PB05

FLAT WASHER ³⁄8

HEX BOLT ¹⁄4"-20 X ³⁄8

HEX BOLT ¹⁄4"-20 X ³⁄4

061 P1012061 LOWER SUPPORT BRACKET

062 PN01

025 PRP16M ROLL PIN 3 X 25

HEX NUT ¹⁄2"-20

027 P6202

BALL BEARING 6202ZZ

063 P1012063 LOWER WHEEL SHAFT

064 P1012064 BLADE COVER

028 P1012028 UPPER WHEEL

029 P1012029 WHEEL PROTECTOR

030 P1012030 UPPER WHEEL GUARD (IN)

031 P1012031 STUD

065 PK35M

066 P6205

067 PR01M

KEY 5 X 5 X 20

BALL BEARING 6205

EXT RETAINING RING 25MM

032 P1012032 UPPER WHEEL GUARD (O)

033 PB41

034 PW01

035 PN06

036 PR21M

037 PW06

HEX BOLT ¹⁄2"-12 X 1¹⁄2

068 P1012068 LOWER WHEEL

069 P1012069 SPECIAL LEFT-HAND NUT

070 P1012070 LARGE PULLEY

FLAT WASHER ¹⁄2

HEX NUT ¹⁄2"-12

INT. RETAINING RING 35MM

FLAT WASHER ¹⁄4

072 PVA32

V-BELT A-32

074 P1012074 PAN HEAD SCREW

G1012 18" Bandsaw

-43-

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REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

111 PLABEL-8 GRIZZLY LOGO PLATE

112 P1073171 DO NOT OPEN LABEL

113 P1073170 HANDS/BLADE LABEL

114 P1012114 WARNING/ID LABEL

075 P1012075 SWITCH

076 P1012076 MOTOR

76A P1012076A CAPACITOR COVER

76C PC400S

078 PK23M

079 PSS11

CAPACITOR

115 PTS006

117 PLN01

THUMB SCREW ¹⁄4"-20 X ³⁄4

KEY 5 X 5 X 25

LOCK NUT ³⁄8-16

SET SCREW ¹⁄4"-20 X ¹⁄4

118 P1012118 MITER GAUGE HANDLE

119 P1012119 SPECIAL WASHER

120 PS18

121 P1012121 INDICATOR

122 P1012122 GAUGE BAR

125 P1012125 PIN

080 P1012080 PULLEY GUARD

81A PS04 PHLP HD SCR

082 P1012082 STAND FOOT

083 PCB02

CARRIAGE BOLT ⁵⁄16"-18 X ¹⁄2

084 P1012084 ADJUSTING PLATE – LONG

PHLP HD SCR 10-24 X ¹⁄4

085 P1012085 ADJUSTING PLATE – SHORT

086 P1012086 STAND

126 P1012126 GAUGE BODY

HEX NUT ³⁄8

087 PW07

088 PN08

FLAT WASHER ⁵⁄16"

127 PN08

HEX NUT ⁵⁄16" - 18

128 P4186Z308 REAR LOCK KNOB

129 P4186Z310 FRONT LOCK KNOB

130 P4186Z309 FRONT FENCE CLAMP

131 P4186Z306 CLAMP ROD

132 P4186Z303 REAR CLAMP

133 P4186Z301 ROLL PIN

089 P1012089 MOTOR BASE

090 PB03

HEX BOLT ⁵⁄16"-18 X 1"

091 P1012091 SHAFT

092 P1012092 HOLDER BASE

093 PB24

HEX BOLT ³⁄8"-16 X 1¹⁄4

134 P4186Z302 REAR FENCE BRACKET

094 P1012094 ADJUSTING ROD

095 P1012094 PULLEY

135 PW06

136 PB19

FLAT WASHER ¹⁄4

HEX BOLT ¹⁄4"-20 X ¹⁄2

096 PR21M

98A PVA31

98B PVA33

099 PW14

100 PN04

INT RETAINING RING 35MM

V-BELT A-31

137 P4186Z300 FENCE

138 P1012138 LOWER PULLEY

V-BELT A-33

FLAT WASHER ⁵⁄8

139 P4186Z206 ELECTRICITY WARNING

140 P1012140 STRAIN RELIEF

141 P1012141 POWER CORD

141A P1012141A MOTOR CORD

HEX NUT ⁵⁄8" - 11

101 P1012101 FENCE RAIL

102 P1012102 FENCE RAIL SPACER

CAP SCREW ¹⁄4"-20 X 1¹/2

106 P1012106 LOWER WHEEL GUARD

143 PS06

144 P1012144 CORD CLIP

PHLP HD SCR 10-24 X ³⁄8

103A PSB62

145 PB03

HEX BOLT ⁵⁄16"-18 X 1"

107 P1012107 UPPER HINGE ASSEMBLY

108 P1012108 LOWER BEARING HOUSING

110 P1012110 RAIL PLUG

146 P1012146 RUBBER FEET

147 PRP52M ROLL PIN 6 X 16MM

-44-

G1012 18" Bandsaw

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TROUBLESHOOTING

Motor will not start.

1. Low voltage.

2. Open circuit in motor or loose

connections.

1. Check power line for proper voltage.

2. Inspect all lead connections on motor for loose or open

connections.

Motor will not start; fuses or circuit

breakers blow.

1. Short circuit in line cord or plug.

1. Inspect cord or plug for damaged insulation and

shorted wires.

2. Short circuit in motor or loose

connections.

2. Inspect all connections on motor for loose or shorted

terminals or worn insulation.

3. Circuit Overloaded.

3. Reduce load on circuit.

Motor fails to develop full power

(power output of motor decreases

rapidly with decrease in voltage at

motor terminals).

1. Power line overloaded with lights,

appliances, and other motors.

2. Undersized wires or circuits too long.

3. General overloading of power

company facilities.

1. Reduce load on power line.

2. Increase wire sizes or reduce length of wire.

3. Request a power check from the power company.

Motor overheats.

1. Motor overloaded.

2. Air circulation through the motor

restricted.

1. Reduce load on motor.

2. Clean out motor to provide normal air circulation.

Motor stalls (resulting in blown

fuses or tripped circuit).

1. Short circuit in motor or loose

connections.

1. Inspect connections on motor for loose or shorted

terminals or worn insulation.

2. Low voltage.

Correct the low voltage conditions.

3. Incorrect fuses or circuit breakers in

power line.

3. Install correct fuses or circuit breakers.

4. Motor overloaded.

4. Reduce load on motor.

Machine slows when operating.

Applying too much pressure to

workpiece.

Feed workpiece slower.

Blade does not run evenly on

wheels or runs off.

1. Tracking is not adjusted properly.

2. Wheels are not coplanar.

1. Adjust tracking.

2. Adjust wheel alignment.

Blade does not cut evenly.

1. Blade is not properly tensioned.

2. Wheels are not coplanar.

3. Tooth set is uneven.

4. Teeth are sharper on one side than

the other.

1. Adjust blade tension.

2. Adjust wheel alignment.

3. Skew fence to compensate or replace blade.

4. Skew fence to compensate or replace blade.

Blade slows when cutting. Blade

makes a squealing noise,

especially on start-up.

1. V-belt loose.

2. V-belt worn out.

1. Tighten V-belt.

2. Replace V-belt.

Ticking sound when the saw

is running.

Weld contacting thrust bearing.

Use the G2516 Stone to smooth and round the back

of the blade.

Blade contacting table insert.

1. Excessive side pressure when cutting. 1. Reduce side pressure.

2. Table improperly adjusted.

3. Opening in insert too narrow.

2. Adjust table.

3. File opening in table insert larger.

Excessive vibration.

1. Rubber pads not installed under stand. 1. Install rubber pads under stand.

2. Wheels not coplanar.

3. Tires incorrectly installed.

4. Worn out V-belt.

5. Bent or worn out blade.

6. Wheels out of balance.

2. Adjust wheel alignment.

3. Re-install tires.

4. Replace V-belt.

5. Replace blade.

6. Replace wheels.

G1012 18" Bandsaw

-45-

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WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-

cial, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then

issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car-

ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-

chandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

-46-

G1012 18" Bandsaw

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WARRANTY CARD

Name ____________________________________________________________________________________

Street ____________________________________________________________________________________

City ______________________________________________________________State________Zip_________

Phone Number_______________________E-Mail_______________________FAX________________________

MODEL# _____________________ SERIAL#_______________________Order #________________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of

course, all information is strictly confidential.

How did you learn about us?

___Other__________________________________________________

How many of your woodworking machines are Grizzly? _____________

___Advertisement

___Catalog

___Friend

___Card Deck

___World Wide Web

10.

Which benchtop tools do you own? Check all that apply.

___Other__________________________________________________

Which of the following magazines do you subscribe to.

___1" x 42" Belt Sander

___5" - 8" Drill Press

___8" Table Saw

___8" - 10" Bandsaw

___Disc⁄Belt Sander

___Mini Jointer

___6" - 8" Grinder

___Mini Lathe

___10" - 12" Thickness Planer

___Scroll Saw

___Spindle⁄Belt Sander

___American Woodworker

___Cabinetmaker

___Practical Homeowner

___Shop Notes

___Family Handyman

___Fine Homebuilding

___Fine Woodworking

___Home Handyman

___Journal of Light Construction

___Old House Journal

___Popular Mechanics

___Popular Science

___Today’s Homeowner

___WOOD

___Wooden Boat

___Woodshop News

___Woodsmith

___Woodwork

___Woodworker

___Woodworker’s Journal

___Workbench

___Other__________________________________________________

How many of the machines checked above are Grizzly? ____________

Which portable⁄hand held power tools do you own? Check all that apply.

11.

12.

___Belt Sander

___Biscuit Joiner

___Circular Saw

___Detail Sander

___Drill⁄Driver

___Orbital Sander

___Palm Sander

___Portable Planer

___Saber Saw

___Reciprocating Saw

___Router

___Popular Woodworking

___Other__________________________________________________

Which of the following woodworking⁄remodeling shows do you watch?

___Miter Saw

___Other__________________________________________________

___Backyard America

___Home Time

___The American Woodworker

___Other__________________________________________________

What is your annual household income?

___The New Yankee Workshop

___This Old House

___Woodwright’s Shop

13.

What machines⁄supplies would you like Grizzly Industrial to carry?

_________________________________________________________

What new accessories would you like Grizzly Industrial to carry?

___$20,000-$29,999

___$30,000-$39,999

___$40,000-$49,999

___$50,000-$59,999

___$60,000-$69,999

___$70,000-$79,999

___$80,000-$89,999

___$90,000 +

14.

15.

_________________________________________________________

What is your age group?

___20-29

___30-39

___40-49

___50-59

___60-69

___70 +

What other companies do you purchase your tools and supplies from?

_________________________________________________________

How long have you been a woodworker?

___0 - 2 Years

___2 - 8 Years

___8 - 20 Years

___20+ Years

16.

17.

18.

Do you think your purchase represents good value?

___Yes

Would you recommend Grizzly Industrial to a friend?

___Yes ___No

___No

How would you rank your woodworking skills?

___Simple

___Intermediate

___Advanced

___Master Craftsman

What stationary woodworking tools do you own? Check all that apply.

Would you allow us to use your name as a reference for Grizzly customers

in your area? Note: We never use names more than three times.

___Air Compressor

___Band Saw

___Panel Saw

___Planer

___Yes

___No

___Drill Press

___Power Feeder

___Radial Arm Saw

___Shaper

___Spindle Sander

___Table Saw

___Drum Sander

___Dust Collector

___Horizontal Boring Machine

___Jointer

19.

Comments:__________________________________________________

__________________________________________________________

___________________________________________________________

___Lathe

___Mortiser

___Vacuum Veneer Press

___Wide Belt Sander

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FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC.

P.O. BOX 2069

BELLINGHAM, WA 98227-2069

FOLD ALONG DOTTED LINE

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

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