Grizzly Saw G0717 User Manual

MODEL G0717

9" x 16"

MEtaL CuttinG BanDsaw

OwnER's ManuaL

waRninG: nO pORtiOn Of this ManuaL May BE REpRODuCED in any shapE

OR fORM withOut thE wRittEn appROvaL Of GRizzLy inDustRiaL, inC.

(For Models ManuFaCtured sinCe 9/10) #JB14154 printed in taiWan

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table of Contents

Blade Change .............................................. 26

intRODuCtiOn............................................... 2

Manual accuracy ........................................... 2

Contact info.................................................... 2

Machine description ...................................... 2

identification................................................... 3

Machine data sheet ...................................... 4

Blade tension.............................................. 27

Blade tracking............................................. 28

Blade Breakage ........................................... 28

Blade Care & .............................................. 29

Break-in ....................................................... 29

Blade Care................................................. 29

Blade Break-in........................................... 29

downfeed..................................................... 29

downfeed pressure ..................................... 30

Blade speed ................................................ 30

Chip inspection Chart .................................. 31

Blade speed Chart ...................................... 31

Vise.............................................................. 32

Blade guide arms........................................ 32

Cutting Fluid................................................. 33

Cutting Fluid system.................................... 34

Blade Brush ................................................. 35

operation tips ............................................. 36

sECtiOn 1: safEty....................................... 6

safety instructions for Machinery .................. 6

safety instructions for Metal Cutting

Bandsaws ...................................................... 8

sECtiOn 2: pOwER suppLy........................ 9

availability.................................................... 9

Full-load Current rating............................. 9

Circuit information ....................................... 9

Circuit requirements for 220V .................... 9

Circuit requirements for 110V .................... 9

grounding requirements .......................... 10

extension Cords ........................................ 10

sECtiOn 5: aCCEssORiEs......................... 37

sECtiOn 3: sEtup ....................................... 11

needed for setup......................................... 11

unpacking.................................................... 11

inventory ...................................................... 12

Cleanup........................................................ 13

site Considerations...................................... 14

lifting & placing........................................... 15

Mounting ...................................................... 15

Bolting to Concrete Floors......................... 15

using Machine Mounts.............................. 15

assembly ..................................................... 16

power Connection........................................ 18

Connecting power ..................................... 18

disconnecting power................................. 18

Controls........................................................ 19

test run ...................................................... 21

sECtiOn 6: MaintEnanCE......................... 39

schedule...................................................... 39

Cleaning....................................................... 39

lubrication ................................................... 39

sECtiOn 7: sERviCE ................................... 41

troubleshooting ........................................... 41

Motor & electrical ...................................... 41

Bandsaw operations ................................. 42

V-Belt ........................................................... 43

sECtiOn 8: wiRinG...................................... 44

Wiring safety instructions............................ 44

Wiring overview........................................... 45

Wiring diagram............................................ 46

sECtiOn 9: paRts....................................... 48

Base Breakdown.......................................... 48

saw Bow Breakdown................................... 51

labels .......................................................... 54

sECtiOn 4: OpERatiOns ........................... 22

operation overview..................................... 22

Blade selection............................................ 23

Blade terminology..................................... 23

Blade length ............................................. 23

tooth set................................................... 24

tooth type ................................................ 24

Blade pitch (tpi) ....................................... 25

waRRanty & REtuRns ............................. 57

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intRODuCtiOn

Manual accuracy

Contact info

We are proud to offer this manual with your new

machine! We've made every effort to be exact

with the instructions, specifications, drawings,

and photographs of the machine we used when

writing this manual. However, sometimes we still

make an occasional mistake.

We stand behind our machines. If you have

any questions or need help, use the information

below to contact us. Before contacting, please get

the serial number and manufacture date of your

machine. This will help us help you faster.

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Also, owing to our policy of continuous improve-

ment, your machine may not exactly match the

manual. If you find this to be the case, and the dif-

ference between the manual and machine leaves

you in doubt, check our website for the latest

manual update or call technical support for help.

Phone: (570) 546-9663

Email: [email protected]

We want your feedback on this manual. What did

you like about it? Where could it be improved?

Please take a few minutes to give us feedback.

Before calling, find the manufacture date of your

machine by looking at the date stamped into the

machine ID label (see below). This will help us

determine if the manual version you received

matches the manufacture date of your machine.

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: [email protected]

Machine Description

Manufacture Date

of Your Machine

the Model g0717 metal cutting bandsaw makes

straight cuts in metal workpieces. an integrated

cutting fluid system cools the blade and workpiece

for more efficient operations. hydraulically con-

trolled downfeed allows for hands-free cuts.

For your convenience, we post all available man-

uals and manual updates for free on our website

at www.grizzly.com. Any updates to your model

of machine will be reflected in these documents

as soon as they are complete.

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identification

figure 3. identification.

J. Work stop

a. Blade tension handwheel

B. saw lift handle

C. upper Wheel Cover

D. saw Bow

E. Control panel

f. lower Wheel Cover

G. Motor

K. leveling Foot

L. Vise handwheel

M. Vise Quick adjustment

n. Blade guard

O. Blade

p. Vise

Q. Blade guide assemblies

h. Work stop rod

i. Chip tray

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Machine Data sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0717 9" X 16" METAL CUTTING BANDSAW

Product Dimensions:

Weight.............................................................................................................................................................. 577 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 63-1/2 x 27 x 41 in.

Footprint (Length x Width)............................................................................................................................ 16 x 38 in.

Shipping Dimensions:

Type................................................................................................................................................... Wood Slat Crate

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 673 lbs.

Length x Width x Height...................................................................................................................... 69 x 30 x 48 in.

Electrical:

Power Requirement.............................................................................................. 110V or 220V, Single-Phase, 60Hz

Prewired Voltage.................................................................................................................................................. 220V

Minimum Circuit Size.......................................................................................................... 20A at 110V, 15A at 220V

Switch......................................................................................................................................... Push Button ON/OFF

Switch Voltage..................................................................................................................................................... 220V

Cord Length............................................................................................................................................................ 7 ft.

Cord Gauge.................................................................................................................................................. 14 Gauge

Plug Included........................................................................................................................................................... No

Recommended Plug/Outlet Type.................................................................... NEMA 5-20 for 110V, or 6-15 for 220V

Motors:

Main

Type.................................................................................................................. TEFC Capacitor Start Induction

Horsepower.......................................................................................................................................... 1-1/2 HP

Voltage.............................................................................................................................................. 110V/220V

Prewired..................................................................................................................................................... 220V

Phase............................................................................................................................................ SIngle-Phase

Amps........................................................................................................................... 14A at 110V, 7A at 220V

Speed................................................................................................................................................ 1725 RPM

Cycle......................................................................................................................................................... 60 Hz

Power Transfer ............................................................................................................................ V-Belt + Gear

Bearings............................................................................................................ 6205ZZ, Shielded & Lubricated

Main Specifications:

Operation Info

Blade Speeds................................................................................................................. 83, 132, 170, 235 FPM

Std. Blade Length.............................................................................................................................. 119-1/2 in.

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Cutting Capacities

Angle Cuts......................................................................................................................................... 45-90 deg.

Vise Jaw Depth............................................................................................................................. 13-1/4 & 8 in.

Vise Jaw Height................................................................................................................................. 4-15/16 in.

Max. Capacity Rectangular Height at 90 Deg..................................................................................... 15-3/4 in.

Max. Capacity Rectangular Width at 90 Deg......................................................................................... 8-7/8 in.

Max. Capacity Round at 90 Deg............................................................................................................ 8-7/8 in.

Max. Capacity Rectangular Height at 30 Deg..................................................................................... 8-7/16 in.

Max. Capacity Rectangular Width at 30 Deg..................................................................................... 9-13/16 in.

Max. Capacity Round at 30 Deg.......................................................................................................... 8-7/16 in.

Max. Capacity Rectangular Height at 45 Deg....................................................................................... 8-7/8 in.

Max. Capacity Rectangular Width at 45 Deg......................................................................................... 6-1/2 in.

Max. Capacity Round at 45 Deg............................................................................................................ 6-1/2 in.

Construction

Table....................................................................................................................... Precision-Ground Cast Iron

Upper Wheel........................................................................................................................................ Cast Iron

Lower Wheel........................................................................................................................................ Cast Iron

Body........................................................................................................................................................... Steel

Base....................................................................................................................................... Pre-Formed Steel

Stand...................................................................................................................................... Pre-Formed Steel

Wheel Cover........................................................................................................................................ Cast Iron

Paint........................................................................................................................................... Powder Coated

Other

Wheel Size................................................................................................................................................. 13 in.

Blade Guides Upper........................................................................................................................ Ball Bearing

Blade Guides Lower........................................................................................................................ Ball Bearing

Coolant Cap......................................................................................................................................... 5-1/2 gal.

Table Info

Table Size Length................................................................................................................................ 16-7/8 in.

Table Size Width................................................................................................................................. 11-3/8 in.

Floor To Cutting Area Height..................................................................................................................... 25 in.

Other Specifications:

ISO Factory .................................................................................................................................................. ISO 9001

Country Of Origin ............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Serial Number Location ................................................................................................. ID Label on Front of Machine

Assembly Time ........................................................................................................................................... 60 Minutes

Sound Rating ..................................................................................................................................................... 80 dB

Features:

Front side access for blade changes

Blade tension indicator

Flood coolant pump with 2 nozzles

Heavy-duty auto-stop switch

Centralized controls

Hydraulic feed rate controls

Quick set vise

Ball bearing blade guides

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sECtiOn 1: safEty

For Your Own Safety, Read Instruction

Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.

This manual uses a series of symbols and signal words intended to convey the level of impor-

tance of the safety messages. The progression of symbols is described below. Remember that

safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

COULd result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

safety instructions for Machinery

OWNER’S MANUAL. Read and understand WEARING PROPER APPAREL. Do not wear

clothing, apparel, or jewelry that can become

entangled in moving parts. Always tie back or

cover long hair. Wear non-slip footwear to avoid

accidental slips which could cause a loss of work-

piece control.

this owner’s manual BEFORE using machine.

Untrained users can be seriously hurt.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating or

observing machinery to reduce the risk of eye

injury or blindness from flying particles. Everyday

eyeglasses are not approved safety glasses.

HEARING PROTECTION. Always wear hear-

ing protection when operating or observiing loud

machinery. Extended exposure to this noise

without hearing protection can cause permanent

hearing loss.

HAzARdOUS dUST. Dust created while using

machinery may cause cancer, birth defects, or

long-term respiratory damage. Be aware of dust

hazards associated with each workpiece material,

and always wear a NIOSH-approved respirator to

reduce your risk.

MENTAL ALERTNESS. Be mentally alert when

running machinery. Never operate under the

influence of drugs or alcohol, when tired, or when

distracted.

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DISCONNECTING POWER SUPPLY.-Always-dis- FORCING MACHINERY.-Do-not-force-machine.-

connect- machine- from- power- supply- before- ser- It-will-do-the-job-safer-and-better-at-the-rate-for-

vicing,- adjusting,- or- changing- cutting- tools- (bits,- which-it-was-designed.

blades,-cutters,-etc.).-Make-sure-switch-is-in-OFF-

position-before-reconnecting-to-avoid-an-unexpect-

ed-or-unintentional-start.

GUARDS & COVERS.- Guards- and- covers- can-

protect-you-from-accidental-contact-with-moving-

parts-or-flying-debris.-Make-sure-they-are- prop-

erly-installed,-undamaged,-and-working-correctly-

before-using-machine.

APPROVED OPERATION.- Untrained- operators-

can- be- seriously- hurt- by- machinery.- Only- allow-

trained- or- properly- supervised- people- to- use-

machine.-When-machine-is-not-being-used,-dis-

connect- power,- remove- switch- keys,- or- lock-out-

machine-to-prevent-unauthorized-use—especially-

around-children.-Make-workshop-kid-proof!

NEVER STAND ON MACHINE.-Serious-injury-or-

accidental-contact-with-cutting-tool-may-occur-if-

machine-is-tipped.-Machine-may-be-damaged.

STABLE MACHINE. Unexpected-movement-dur-

ing-operations-greatly-increases-the-risk-of-injury-

and- loss- of- control.- Verify- machines- are- stable/

secure- and- mobile- bases- (if- used)- are- locked-

before-starting.

DANGEROUS ENVIRONMENTS. Do- not- use-

machinery- in- wet- or- rainy- locations,- cluttered-

areas,-around-flammables,-or-in-poorly-lit-areas.-

Keep- work- area- clean,- dry,- and- well-lighted- to-

minimize-risk-of-injury.

AWKWARD POSITIONS.- Keep- proper- footing-

and-balance-at-all-times-when-operating-machine.-

Do-not-overreach!-Avoid-awkward-hand-positions-

that-make-workpiece-control-difficult-or-increase-

the-risk-of-accidental-injury.

ONLY USE AS INTENDED.- Only- use- machine-

for- its- intended- purpose.- Never- modify- or- alter-

machine-for-a-purpose-not-intended-by-the-manu-

facturer-or-serious-injury-may-result!

USE RECOMMENDED ACCESSORIES.-Consult-

this-owner’s-manual-or-the-manufacturer-for-rec-

ommended- accessories.- Using- improper- acces-

sories-will-increase-the-risk-of-serious-injury.

UNATTENDED OPERATION. Never- leave-

machine-running-while-unattended.-Turn-machine-

off-and-ensure-all-moving-parts-completely-stop-

before-walking-away.

CHILDREN & BYSTANDERS. Keep- children-

and-bystanders-a-safe-distance-away-from-work-

area.-Stop-using-machine-if-children-or-bystand-

ers-become-a-distraction.

MAINTAIN WITH CARE.-Follow-all-maintenance-

instructions- and- lubrication- schedules- to- keep-

machine-in-good-working-condition.-An-improperly-

maintained-machine-may-increase-the-risk-of-seri-

ous-injury.-

REMOVE ADJUSTING TOOLS.- Never- leave-

adjustment-tools,-chuck-keys,-wrenches,-etc.-in-or- CHECK DAMAGED PARTS.- Regularly- inspect-

on-machine—especially-near-moving-parts.-Verify- machine- for- damaged- parts,- loose- bolts,- mis-

adjusted- or- mis-aligned- parts,- binding,- or- any-

other- conditions- that- may- affect- safe- operation.-

Always-repair-or-replace-damaged-or-mis-adjust-

ed-parts-before-operating-machine.

removal-before-starting!

SECURING WORKPIECE.- When- required,- use-

clamps-or-vises-to-secure-workpiece.-A-secured-

workpiece-protects-hands-and-frees-both-of-them-

to-operate-the-machine.

EXPERIENCING DIFFICULTIES. If- at- any- time-

you- are- experiencing- difficulties- performing- the-

intended- operation,- stop- using- the- machine!-

Contact- our- Technical- Support- Department- at-

(570)-546-9663.

FEED DIRECTION.-Unless-otherwise-noted,-feed-

work- against- the- rotation- of- blades- or- cutters.-

Feeding-in-the-same-direction-of-rotation-may-pull-

your-hand-into-the-cut.

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safety instructions for Metal Cutting

Bandsaws

BLaDE COnDitiOn. do not operate with dull,

cracked or badly worn blade. inspect blades for

cracks and missing teeth before each use.

fiRE hazaRD. use eXtreMe Caution if

cutting magnesium. using the wrong cutting

fluid will lead to chip fire and possible explo-

sion.

hanD pLaCEMEnt. never position fingers

or thumbs in line with the cut. hands could be

crushed in vise or from falling machine compo-

nents.

CuttinG fLuiD safEty. always follow man-

ufacturer’s cutting-fluid safety instructions. pay

particular attention to contact, contamina-

tion, inhalation, storage and disposal warnings.

spilled cutting fluid invites slipping hazards.

EntanGLEMEnt hazaRDs. do not oper-

ate this bandsaw without blade guard in place.

loose clothing, jewelry, long hair and work

gloves can be drawn into working parts.

attEntiOn tO wORK aREa. never leave

a machine running and unattended. pay atten-

tion to the actions of others in the area to avoid

unintended accidents.

BLaDE REpLaCEMEnt. When replac-

ing blades, make sure teeth face toward the

workpiece. Wear gloves to protect hands and

safety glasses to protect eyes.

MaintEnanCE/sERviCE. all inspections,

adjustments, and maintenance are to be done

with the machine disconnected from the power

supply.

wORKpiECE hanDLinG. always support the

workpiece with table, vice, or some type of sup-

port fixture. Flag long pieces to avoid a tripping

hazard. never hold the workpiece with your

hands during a cut.

hEaRinG pROtECtiOn & hazaRDs. noise

generated by blade and workpiece vibration,

material handling, and power transmission can

cause permanent hearing loss over time and

interfere with communication and audible sig-

nals.

LOss Of staBiLity. unsupported workpieces

may jeopardize machine stability and cause the

machine to tip and fall which could cause seri-

ous injury.

hOt suRfaCEs. Contact with hot surfaces

from machine components, ejections of hot

chips, swarf and workpiece can cause burns.

pOwER intERRuptiOn. unplug machine

after power interruption. Machines without mag-

netic switches can start up after power is

restored.

no list of safety guidelines can be complete. Every shop environment is different. Like all

machines there is danger associated with the Model G0717. accidents are frequently caused by

lack of familiarity or failure to pay attention. use this machine with respect and caution to lessen

the possibility of operator injury. if normal safety precautions are overlooked or ignored, serious

personal injury may occur.

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sECtiOn 2: pOwER suppLy

availability

Circuit information

Before installing the machine, consider the avail-

ability and proximity of the required power supply

circuit. If an existing circuit does not meet the

requirements for this machine, a new circuit must

be installed. To minimize the risk of electrocu-

tion, fire, or equipment damage, installation work

and electrical wiring must be done by a qualified

electrician in accordance with all applicable codes

and standards.

A power supply circuit includes all electrical

equipment between the breaker box or fuse panel

in the building and the machine. The power sup-

ply circuit used for this machine must be sized to

safely handle the full-load current drawn from the

machine for an extended period of time. (If this

machine is connected to a circuit protected by

fuses, use a time delay fuse marked D.)

For your own safety and protection of

property, consult a qualified electrician if

you are unsure about wiring practices or

electrical codes in your area.

Electrocution, fire, or

equipment damage may

occur if machine is not

correctly grounded and

connected to the power

supply.

Note: The circuit requirements listed in this man-

ual apply to a dedicated circuit—where only one

machine will be running at a time. If this machine

will be connected to a shared circuit where mul-

tiple machines will be running at the same time,

consult a qualified electrician to ensure that the

circuit is properly sized for safe operation.

full-Load Current Rating

The full-load current rating is the amperage a

machine draws at 100% of the rated output power.

On machines with multiple motors, this is the

amperage drawn by the largest motor or sum of all

motors and electrical devices that might operate

at one time during normal operations.

Circuit Requirements for 220v

This machine is prewired to operate on a 220V

power supply circuit that has a verified ground and

meets the following requirements:

full-Load Current Rating at 220v ....... 7 amps

full-Load Current Rating at 110v...... 14 amps

nominal voltage .............................. 220v/240v

Cycle..........................................................60 hz

phase........................................... single-phase

power supply Circuit ......................... 15 amps

plug/Receptacle ............................. nEMa 6-15

The full-load current is not the maximum amount

of amps that the machine will draw. If the machine

is overloaded, it will draw additional amps beyond

the full-load rating.

Circuit Requirements for 110v

If the machine is overloaded for a sufficient length

of time, damage, overheating, or fire may result—

especially if connected to an undersized circuit.

To reduce the risk of these hazards, avoid over-

loading the machine during operation and make

sure it is connected to a power supply circuit that

meets the requirements in the following section.

This machine can be converted to operate on a

110V power supply (refer to Voltage Conversion

instructions) that has a verified ground and meets

the following requirements:

nominal voltage ...............................110v/120v

Cycle..........................................................60 hz

phase........................................... single-phase

power supply Circuit ......................... 20 amps

plug/Receptacle ............................. nEMa 5-20

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Grounding Requirements

GROUNDED

This machine MUST be grounded. In the event

of certain malfunctions or breakdowns, grounding

reduces the risk of electric shock by providing a

path of least resistance for electric current.

5-20 RECEPTACLE

Hot

Neutral

5-20 PLUG

For 220V operation: This machine is equipped

with a power cord that has an equipment-ground-

ing wire and a grounding plug (see following fig-

ure). The plug must only be inserted into a match-

ing receptacle (outlet) that is properly installed

and grounded in accordance with all local codes

and ordinances.

Grounding Prong

figure 5. typical 5-20 plug and receptacle.

Improper connection of the equipment-grounding

wire can result in a risk of electric shock. The

wire with green insulation (with or without yellow

stripes) is the equipment-grounding wire. If repair

or replacement of the power cord or plug is nec-

essary, do not connect the equipment-grounding

wire to a live (current carrying) terminal.

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

6-15 PLUG

Check with a qualified electrician or service per-

sonnel if you do not understand these grounding

requirements, or if you are in doubt about whether

the tool is properly grounded. If you ever notice

that a cord or plug is damaged or worn, discon-

nect it from power, and immediately replace it with

a new one.

Grounding Prong

figure 4. typical 6-15 plug and receptacle.

Extension Cords

We do not recommend using an extension cord

with this machine. If you must use an extension

cord, only use it if absolutely necessary and only

on a temporary basis.

Extension cords cause voltage drop, which may

damage electrical components and shorten motor

life. Voltage drop increases as the extension cord

size gets longer and the gauge size gets smaller

(higher gauge numbers indicate smaller sizes).

No adapter should be used with the

provided plug. If the plug does not fit the

available receptacle, or the machine must

be reconnected for use on a different type

of circuit, the reconnection must be made

by a qualified electrician and comply with all

local codes and ordinances.

Any extension cord used with this machine must

contain a ground wire, match the required plug

and receptacle, and meet the following require-

ments:

For 110V operation: The plug specified under

“Circuit Requirements for 110V” on the previ-

ous page has a grounding prong that must be

attached to the equipment-grounding wire inside

the included power cord. The plug must only be

inserted into a matching receptacle (see below)

that is properly installed and grounded in accor-

dance with all local codes and ordinances.

Minimum Gauge size...........................12 awG

Maximum Length (shorter is Better).......50 ft.

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sECtiOn 3: sEtup

needed for setup

this machine presents

serious injury hazards

to untrained users. Read

through this entire manual

to become familiar with

the controls and opera-

tions before starting the

machine!

the following are needed to complete the setup

process, but are not included with your machine.

Description

Qty

•

safety glasses ........................................... 1

Cleaner/degreaser ..................... as needed

disposable shop rags............... as needed

Forklift......................................................... 1

additional people ....................................... 1

Wrenches or sockets 10, 13mm ..........1 ea.

wear safety glasses dur-

ing the entire setup pro-

cess!

unpacking

Your machine was carefully packaged for safe

transportation. Remove the packaging materials

from around your machine and inspect it. If you

discover any damage, please call us immediately

at (570) 546-9663 for advice.

this machine and its com-

ponents are very heavy.

use power lifting equip-

ment such as a fork lift

or hoist to move heavy

items.

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condi-

tion of your shipment, inventory the contents.

SUFFOCATION HAZARD!

Keep children and pets away

from plastic bags or packing

materials unpacked with this

machine. Discard immediately.

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inventory

The following is a description of the main compo-

nents shipped with your machine. Lay the compo-

nents out to inventory them.

If any non-proprietary parts are missing (e.g. a

nut or a washer), we will gladly replace them; or

for the sake of expediency, replacements can be

obtained at your local hardware store.

item (figure 6)

Qty

a. Bandsaw unit (not shown) ........................ 1

B. Motor assembly.......................................... 1

C. Belt Cover................................................... 1

D. Work stop rod........................................... 1

E. Work stop................................................... 1

f. tool Box (not shown)................................. 1

• phillips screwdriver #2 ........................... 1

• Flat Blade screwdriver #2....................... 1

• hex Wrenches 3, 4, 5, 6mm.............1 ea.

• Combo Wrenches 11/13, 17/19 .........1 ea.

• hex Bolts M12-1.75 x 65 ......................... 4

• hex nuts M12-1.75.................................. 4

figure 6. inventory.

NOTICE

If you cannot find an item on this list, check

the mounting location on the machine or the

packaging materials. Sometimes parts are

pre-installed for shipping, or they become

hidden by packaging materials.

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Cleanup

Gasoline or products

with low flash points can

explode or cause fire if

used to clean machin-

ery. Avoid cleaning with

these products.

The unpainted surfaces of your machine are

coated with a heavy-duty rust preventative that

prevents corrosion during shipment and storage.

This rust preventative works extremely well, but it

will take a little time to clean.

Be patient and do a thorough job cleaning your

machine. The time you spend doing this now will

give you a better appreciation for the proper care

of your machine's unpainted surfaces.

Many cleaning solvents

are toxic if concentrat-

ed amounts are inhaled.

Only work in a well-venti-

lated area.

There are many ways to remove this rust preven-

tative, but the following steps work well in a wide

variety of situations. Always follow the manufac-

turer’s instructions with any cleaning product you

use and make sure you work in a well-ventilated

area to minimize exposure to toxic fumes.

NOTICE

Avoid chlorine-based solvents, such as

acetone or brake parts cleaner, that may

damage painted surfaces. Test all cleaners

in an inconspicuous area before using to

make sure they will not damage paint.

Before cleaning, gather the following:

•

Disposable Rags

Cleaner/degreaser (WD•40 works well)

Safety glasses & disposable gloves

Plastic paint scraper (optional)

Basic steps for removing rust preventative:

1. Put on safety glasses.

2. Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak

for 5–10 minutes.

3. Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe

off easily. If you have a plastic paint scraper,

scrape off as much as you can first, then wipe

off the rest with the rag.

4. Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality

metal protectant to prevent rust.

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site Considerations

Weight Load

Physical Environment

Refer to the Machine Data Sheet for the weight

of your machine. Make sure that the surface upon

which the machine is placed will bear the weight

of the machine, additional equipment that may be

installed on the machine, and the heaviest work-

piece that will be used. Additionally, consider the

weight of the operator and any dynamic loading

that may occur when operating the machine.

The physical environment where your machine

is operated is important for safe operation and

the longevity of its components. For best results,

operate this machine in a dry environment that is

free from excessive moisture, hazardous chemi-

cals, airborne abrasives, or extreme conditions.

Extreme conditions for this type of machinery are

generally those where the ambient temperature

range exceeds 41°–104°F; the relative humidity

range exceeds 20–95% (non-condensing); or the

environment is subject to vibration, shocks, or

bumps.

Space Allocation

Consider the largest size of workpiece that will

be processed through this machine and provide

enough space around the machine for adequate

operator material handling or the installation of

auxiliary equipment. With permanent installations,

leave enough space around the machine to open

or remove doors/covers as required by the main-

tenance and service described in this manual.

See below for required space allocation.

Electrical Installation

Place this machine near an existing power source.

Make sure all power cords are protected from

traffic, material handling, moisture, chemicals,

or other hazards. Make sure to leave access to

a means of disconnecting the power source or

engaging a lockout/tagout device.

Lighting

Children or untrained people

may be seriously injured by

this machine. Only install in an

access restricted location.

Lighting around the machine must be adequate

enough that operations can be performed safely.

Shadows, glare, or strobe effects that may distract

or impede the operator must be eliminated.

Wall

30" Minimum

15"

29"

18.5"

64"

30" Minimum

figure 7. Minimum working clearances.

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Lifting & placing

anchor studs

the Model G0717 is a

heavy machine. serious

personal injury may occur

if safe moving methods

are not used. to be safe,

get assistance and use

power equipment to move

the shipping crate and

remove the machine from

the crate.

lag shield anchor

and lag screw

figure 8. typical fasteners for mounting to

concrete floors.

use a forklift rated for the machine weight to lift

the machine off the pallet and onto a suitable

location.

NOTICE

anchor studs are stronger and more per-

manent alternatives to lag shield anchors;

however, they will stick out of the floor,

which may cause a tripping hazard if you

decide to move your machine.

Mounting

although not required, we recommend that you

mount your new machine to the floor. Because

this is an optional step and floor materials may

vary, floor mounting hardware is not included.

generally, you can either bolt your machine to

the floor or mount it on machine mounts. Both

options are described below. Whichever option

you choose, we recommend leveling your machine

with a precision level.

using Machine Mounts

using machine mounts, shown in figure 9, gives

the advantage of fast leveling and vibration reduc-

tion. the large size of the foot pads distributes

the weight of the machine to reduce strain on the

floor.

Bolting to Concrete floors

lag shield anchors with lag screw (figure 8) and

anchor studs (figure 8) are two popular meth-

ods for anchoring an object to a concrete floor.

We suggest you research the many options and

methods for mounting your machine and choose

the best that fits your specific application.

figure 9. Machine mount example.

NOTICE

we strongly recommend securing your

machine to the floor if it is hardwired to the

power source. Consult with your electrician

to ensure compliance with local codes.

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4. remove the motor pivot pin from the saw bow

(see figure 12 for location).

assembly

assembling the g0717 requires connection of the

control panel to the top of the saw bow and instal-

lation of the motor and pulley cover.

to assemble your machine:

pin hardware

1. remove the two hex bolts and washers

shown in figure 10 from the top of the saw

bow.

Motor

pivot pin

hex Bolts & Washers

figure 12. Mounting motor.

5. With the help of one or more assistants, lift

the motor into position and re-insert the motor

pivot pin.

6. secure the motor pivot pin with the hardware

removed in step 4 (see figure 12).

7. place the belt over the pulleys.

figure 10. Remove hex bolts.

8. remove the hex bolt shown in figure 13.

2. remove any remaining packing material from

around the control panel, then place it in posi-

tion on top of the saw bow, being careful not

to twist the cords/hoses.

3. secure the control panel as shown in figure

11, using the hardware removed in step 1.

hex Bolt

Control panel

figure 13. Motor adjustment bolt.

9. rotate the motor tilt plate upward until it

aligns with the hole from which the hex bolt

was removed in step 8, then re-install the

hex bolt.

hex Bolts &

Washers

10. tension the belt according to step 5 in v-Belt

on page 43.

figure 11. Attaching control panel.

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11. open the motor junction box, loosen the ter-

minal screws indicated in figure 14, feed the

cord through the strain relief on the junction

box, then connect the wires as shown.

14. slide the pulley cover behind the motor pulley

first, then the gearbox pulley. Mount it using

the hardware removed in step 13, as shown

in figure 16.

hex Bolts &

Washers

Main Motor 1-1/2HP, 220V

strain

relief

loosen these

terminals

Run

Ground

Capacitor

40MFD

250VAC

Belt

Cover

figure 14. Wiring motor.

figure 16. Mounting belt cover.

12. Make sure all wiring connections are secure,

tighten the strain relief on the motor junction

box to prevent the cord from being acciden-

tally pulled out, then replace the motor junc-

tion box cover.

13. remove the two hex bolts shown in figure

15.

hex Bolts & Washers

figure 15. Belt cover hardware.

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Disconnecting power

1. Turn the machine power switch OFF.

power Connection

2. Grasp the molded plug and pull it completely

out of the receptacle. Do not pull by the cord

as this may damage the wires inside.

After you have completed all previous setup

instructions and circuit requirements, the machine

is ready to be connected to the power supply.

To avoid unexpected startups or property dam-

age, use the following steps whenever connecting

or disconnecting the machine.

NOTICE

the Model G0717 is prewired for 220v. if

you plan to operate the machine at 110v,

the motors must be rewired (see page 46)

and a 110v plug must be installed.

figure 18. Disconnecting power.

Connecting power

1. Turn the machine power switch OFF.

2. Insert the power cord plug into a matching

power supply receptacle. The machine is

now connected to the power source.

figure 17. Connecting power.

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Controls

figure 19. Machine controls.

D. work stop: provides a positive stop at a

given position. Best used during repetitive

operations when multiple pieces must be cut

at the same length.

a. Blade tension handwheel: Controls blade

tension. turn clockwise to tighten blade and

counterclockwise to loosen blade.

B. saw Lift handle: used to raise and lower

the saw bow.

E. vise Quick adjustment: lift the handle and

slide the jaw for rapid coarse adjustments.

C. Blade Guide adjust Knob: loosen to

release and re-position the blade guide.

tighten to lock the blade guide in position.

f. vise handwheel: opens and closes the vise

jaw to clamp workpieces.

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figure 20. Control panel close-up.

K. Downfeed Rate Control Knob: Controls the

downfeed rate with an adjustable hydraulic

flow valve.

G. power indicator Lamp: lights when the

machine is connected to power.

h. Blade On Button: starts the blade.

i. stop Button: stops the blade.

L. Downfeed start/stop Knob: stops and

starts downfeed at the established downfeed

rate with a hydraulic shut-off valve.

J. Cutting fluid pump On/Off switch: turns

the cutting fluid pump ON and OFF.

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test Run

once the assembly is complete, test run your

machine to make sure it runs properly and is

ready for regular operation. the test run consists

of verifying the following: 1) the motor powers up

and runs correctly and 2) the stop button safety

feature works correctly.

figure 21. resetting the switch.

6. raise the saw bow slightly, then verify that

the machine is operating correctly by pushing

the on button.

if, during the test run, you cannot easily locate

the source of an unusual noise or vibration, stop

using the machine immediately, then review

troubleshooting on page 41.

—When operating correctly, the machine

runs smoothly with little or no vibration or

rubbing noises.

if you cannot find a remedy, contact our tech

support at (570) 546-9663 for assistance.

—investigate and correct strange or unusual

noises or vibrations before operating the

machine further. always disconnect the

machine from power when investigating or

correcting potential problems.

Before starting the saw, make sure you

have performed the preceding assembly

and adjustment instructions, and you have

read through the rest of the manual and

are familiar with the various functions and

safety features on this machine. failure to

follow this warning could result in serious

personal injury or even death!

7. open the cutting fluid valve, then turn the cut-

ting fluid pump switch to the on position and

verify that fluid pumps from the nozzle.

8. press the oFF button to stop the machine.

9. Without resetting the switch, press the on

button. the machine should not start.

to test run the machine:

1. Make sure you understand the safety instruc-

tions at the beginning of the manual and that

the machine is setup properly.

—if the machine does not start, the oFF but-

ton safety feature is working correctly. the

test run is complete.

2. Make sure all tools and objects used during

setup are cleared away from the machine.

—if the machine does start (with the stop

button pushed in), immediately disconnect

power to the machine. the oFF button

safety feature is not working correctly. this

safety feature must work properly before

proceeding with regular operations. Call

tech support for help.

3. add coolant to the cutting fluid reservoir (refer

to Cutting fluid system on page 34).

4. Connect the machine to the power source.

5. push the oFF button in, then twist it clock-

wise so it pops out. When the oFF button

pops out, the switch is reset and ready for

operation (see figure 21).

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sECtiOn 4: OpERatiOns

to complete a typical cutting operation, the

operator does the following:

Operation Overview

1. examines the workpiece to make sure it is

suitable for cutting.

The purpose of this overview is to provide the nov-

ice machine operator with a basic understanding

of how the machine is used during operation, so

the machine controls/components discussed later

in this manual are easier to understand.

2. raises the headstock, then closes the

downfeed valve.

3. adjusts the headstock angle for the type of

cut, then securely clamps the workpiece in

the vise.

Due to the generic nature of this overview, it is

not intended to be an instructional guide. To learn

more about specific operations, read this entire

manual and seek additional training from expe-

rienced machine operators, and do additional

research outside of this manual by reading "how-

to" books, trade magazines, or websites.

4. adjusts the guides as close as possible to the

workpiece without contacting it, and verifies

that the blade is properly tensioned.

5. adjusts the downfeed rate adjust knob for the

correct feed rate.

to reduce the risk of

serious injury when using

this machine, read and

understand this entire

manual before operating.

6. Makes sure the workpiece and bandsaw are

stable and that there are no obstructions in

the way of the cut.

7. puts on safety glasses.

8. starts the bandsaw and waits for the blade to

reach full speed.

Damage to your eyes and lungs could result

from using this machine without proper pro-

tective gear. always wear safety glasses and

a respirator when operating this machine.

9. opens the downfeed valve to lower the head

and blade into the workpiece, then allows the

bandsaw to complete the cut.

10. once the bandsaw has stopped, raises the

head, and removes the workpieces.

NOTICE

if you have never used this type of machine or

equipment before, wE stROnGLy RECOM-

MEnD that you read books, review industry

trade magazines, or get formal training before

beginning any projects. Regardless of the

content in this section, Grizzly industrial will

not be held liable for accidents caused by

lack of training.

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E. tooth Rake: the angle of the tooth face

from a line perpendicular to the length of the

blade.

Blade selection

selecting the right blade for the cut requires a

knowledge of various blade characteristics. this

section breaks down blade characteristics to help

the reader make an informed decision about what

blade to use for a given operation.

f. Gullet Depth: the distance from the tooth tip

to the bottom of the curved area (gullet).

G. tooth pitch: the distance between tooth

tips.

h. Blade Back: the distance between the bot-

tom of the gullet and the back edge of the

blade.

Blade terminology

i. Blade pitch or tpi: the number of teeth per

inch measured from gullet to gullet.

Blade Length

Measured by the blade circumference, blade

lengths are usually unique to the brand of your

bandsaw and the distance between the wheels.

Model

Blade Length

g0717 ........................................................119¹⁄2

figure 22. Bandsaw blade terminology.

a. Kerf: the width of the cut made during oper-

ation.

B. tooth set: the distance each tooth is bent

left or right from the blade.

C. Gauge: the thickness of the blade.

D. Blade width: the widest point of the blade

measured from the tip of the tooth to the back

edge of the blade.

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tooth set

three common tooth sets are alternate, wavy,

and raker (see figure 23). each removes mate-

rial in a different manner to make the kerf in the

workpiece.

Standard (or Raker)

Variable Pitch (VP)

Variable Pitch Positive Rake

Hook (or Claw)

figure 23. Bandsaw blade tooth sets.

Skip (or Skip Tooth)

alternate: an all-purpose arrangement with teeth

bent evenly left and right of the blade. generally

used for milder metals.

figure 24. Bandsaw blade tooth types.

wavy: generally three or more teeth in a group

that are bent one way, followed by a non-set

tooth, and then a group bent the other way.

recommended for straight cuts in thin metals or

thin-wall tubing.

variable pitch (vp): Varying gullet depth and

tooth spacing, a "0" rake angle, excellent chip

removing capacity, and smooth cutting.

variable pitch with positive Rake: Varying gul-

let depth and tooth spacing, a positive rake angle,

better chip formation, and aggressive cutting.

Raker: three teeth in a recurring group—one bent

left, next one bent right, and then a non-set tooth.

the raker set is ideal for most contour cuts.

hook or Claw: Wide gullets (round or flat), equal-

ly spaced teeth, positive rake angle, and fast cut

with good surface finish.

tooth type

the most common tooth types are described

below and illustrated in Figure 24. each removes,

gathers, and expels material differently.

skip or skip tooth: Wide, flat gullets, a "0" rake

angle, equally spaced teeth, and recommended

for non-ferrous materials.

standard or Raker: equally spaced teeth set at

a "0" rake angle. recommended for all purpose

use.

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3. refer to the "Material shapes" row and find

the shape of the material to be cut.

Blade pitch (tpi)

the chart below is a basic starting point for

choosing teeth per inch (tpi) for variable pitch

blades and standard raker set bi-metal blades/

hss blades. however, for exact speciﬁcations of

bandsaw blades that are correct for your opera-

tion, contact the blade manufacturer.

4. in the applicable row, read across to the right

and find the box where the row and column

intersect. listed in the box is the minimum

tpi recommended for the variable tooth pitch

blades.

to select the correct blade pitch:

5. the "Cutting speed rate recommendation"

section of the chart offers guidelines for vari-

ous metals, given in feet per minute (FpM).

Choose the speed closest to the number

shown in the chart.

1. Measure the material thickness. this mea-

surement is the distance from where each

tooth enters the workpiece to where it exits

the workpiece.

2. refer to the "Material Width/diameter" row

of the blade selection chart in Figure 25, and

read across to find the workpiece thickness

you need to cut.

Material Width/diameter

teeth per inch (tpi) for Bandsaw Blades

Material shapes

TOOTH SELECTION

100

4/6

150

200

250

300

350

1.4/2.5

400

2/3

450

1.5/.8

5/8

3/4

2/3

4/6

3/4

1.5/.8

2/3

1.4/2.5

3/4

2 2½ 3 3½ 4 5

inch

10 11 12 13 14 15 16 17 18 19

figure 25. general guidelines for blade selection and speed chart.

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5. open both wheel covers and clean out all the

chips and shavings.

Blade Change

6. loosen the blade tension handwheel and slip

the old blade off of the wheels then out of the

blade guide roller bearings.

CuttinG hazaRD! Blades are sharp!

wear heavy leather gloves to prevent cuts

when handling blades.

7. install the new blade into the front and rear

blade guide roller bearings, as shown in

figure 27, then around the bottom and top

wheels.

Blades should be changed when they become

dull, damaged, or when you are using materials

that require a blade of a certain type or tooth

count.

to change the blade on the bandsaw:

1. unplug the BandsaW!

2. raise the bow of the bandsaw about six

inches, then lock it in position by turning the

feed control knob to the right.

3. loosen and slide both blade guides toward

the center of the bow.

figure 27. typical blade installation.

4. remove the the upper blade guard (see

figure 26).

upper Blade guard

& Knobs

figure 26. removing upper blade guard.

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note: It is sometimes possible to flip the

blade inside out, in which case the blade will

be installed in the wrong direction. Check to

make sure the blade teeth are facing toward

the workpiece, as shown in Figure 28, after

mounting on the bandsaw. Some blades will

have a directional arrow as a guide.

Blade tension

proper tension is essential to avoid blade vibra-

tion, twist, or`slippage on the wheels. a correctly

tensioned blade provides long life, straight cuts,

and efficient cutting times.

the three major signs of incorrect blade tension

are: 1) the blade stalls in the cut and slips on the

wheels, 2) the blade frequently breaks, and 3) the

bandsaw does not make straight cuts.

Blade Travel

to tension the blade on the bandsaw:

1. Make sure the blade is tracking properly.

2. disConneCt BandsaW FroM poWer!

3. loosen and slide the blade guide as far out

as it will go, then tighten it down again.

figure 28. Blade cutting direction.

8. apply a light amount of tension to hold the

blade in place. Work your way around the

blade to adjust the position so the back of

4. turn the tension handwheel in figure 29

clockwise to tighten the blade or clockwise to

loosen the blade.

the blade is within ⁄16" of the flange of the

wheels.

tension

gauge

9. Complete the blade change by following the

steps in Blade tension & Blade tracking,

on this page & page 28.

Blade

tension

handwheel

figure 29. adjusting blade tension.

5. tighten the blade until the tension gauge

moves into the green section.

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Blade tracking

Blade Breakage

The blade tracking has been properly set at

the factory. The tracking will rarely need to be

adjusted if the bandsaw is used properly.

Many conditions may cause a bandsaw blade to

break. some of these conditions are unavoidable

and are the natural result of the stresses placed

on the bandsaw; other causes of blade breakage

are avoidable.

to adjust the blade tracking on the bandsaw,

loosen or tighten the tracking adjustment bolt and

lock nut in figure 30 until the blade is tracking

properly. the blade is tracking properly when the

back of the blade is approximately ¹⁄16" away from

the flange of both wheels.

the most common causes of avoidable blade

breakage are:

•

Faulty alignment or adjustment of the blade

guides.

tracking

adjustment Bolt

& lock nut

•

Forcing or twisting a wide blade around a

tight radius.

•

Feeding the workpiece too fast.

dull or damaged teeth.

over-tensioned blade.

top blade guide assembly set too high above

the workpiece. adjust the top blade guide

assembly so that there is approximately

⁄

8"–¹⁄4" between the bottom of the assembly

and the workpiece. understand that with

smaller workpieces, this may not be possible.

in these cases, simply adjust the blade guide

as far down as possible.

figure 30. tracking set screw.

•

using a blade with a lumpy or improperly fin-

ished braze or weld.

Continuously running the bandsaw when not

in use.

leaving the blade tensioned when not in

use.

using the wrong blade pitch (tpi) for the

workpiece thickness. the general rule of

thumb is to have no fewer than three teeth

in contact with the workpiece when starting a

cut and at all times during cutting.

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Blade Care &

Break-in

Downfeed

downfeed is controlled by two knobs on the con-

trol panel.

Blade Care

to set the feed rate:

to prolong blade life, always use a blade with the

proper width, set, type, and pitch for each applica-

tion. Maintain the appropriate feed rate, feed pres-

sure, and blade speed and pay attention to the

chip characteristics (refer to the Chip inspection

Chart on page 31). Keep your blades clean, since

dirty or gummed up blades pass through the

cutting material with much more resistance than

clean blades, causing unnecessary heat.

1. raise the bow to the highest position.

2. set the downfeed rate Knob in figure 31 to

the desired feed rate.

downfeed rate

Knob

downfeed start/

stop Knob

Blade Break-in

the tips and edges of a new blade are extremely

sharp. Cutting at too fast of a feed rate or too

slow of a blade speed can fracture these tips and

edges, quickly dulling the blade. properly break-

ing-in a blade allows these sharp edges to wear

without fracturing, thus keeping the blade sharp

longer. Below is a typical break-in procedure. For

aftermarket blades, refer to the manufacturer's

break-in procedure to keep from voiding the war-

ranty.

figure 31. Feed rate controls.

use the Chip inspection Chart on page 31 as

a guide to evaluate the chips and ensure that

the optimal blade speed and feed rate are being

used.

3. turn the downfeed start/stop knob to the left

to lower the bow at the feed rate you have

set. turning the knob to the right locks the

bow in position.

to properly break-in a new blade:

1. Choose the correct speed for the blade and

material of the operation.

2. reduce the feed pressure by half for the first

50–100 square inches of material cut.

3. to avoid twisting the blade when cutting,

adjust the feed pressure when the total width

of the blade is in the cut.

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Downfeed pressure

Blade speed

the downfeed pressure is controlled by the spring

shown in figure 32.

the Model g0717 has four speed settings—83,

132, 170, and 235 feet per minute (FpM). refer

to the chart on page 25 for cutting speed recom-

mendations by material type.

to decrease downfeed pressure, turn the hex nut

clockwise to increase spring tension. to increase

downfeed pressure, turn the hex counterclock-

wise to release spring tension. after adjustments,

tighten the lock nut against the bracket to secure

the spring setting.

132

170

235

Motor pulley

gearbox pulley

figure 33. V-belt positions in FpM.

hex nut

to change blade speeds:

1. unplug the BandsaW!

2. open the belt cover.

spring

lock nut

3. With one hand, support the weight of the

motor; with the other hand, loosen the hex

bolt shown in figure 34. the motor will drop

and the V-belt will slacken.

figure 32. downfeed rate adjustment.

hex Bolt

figure 34. Belt tension bolt.

4. Move the V-belt to the desired pulley combi-

nation (see figure 33, above).

5. lift the motor to tension the belt (refer to

v-Belt on page 43) and tighten the hex bolt.

6. Close the belt cover.

-30-

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Chip inspection Chart

the best method for choosing the cutting speed and feed rate for a cutting operation is to inspect the chips

created by the cut. these chips are indicators of what is commonly referred to as the "chip load." refer to

the chip inspection chart below to evaluate chip characteristics and determine whether to adjust feed rate/

pressure, blade speed, or both.

Chip

appearance

Chip

Description

Chip

Color

Blade

speed

feed Rate/

pressure

Other

actions

thin & Curled

silver

good

hard, thick &

short

Brown or Blue

increase

decrease

hard, strong &

thick

Brown or Blue

increase

decrease

hard, strong,

Curled & thick

silver or light

Brown

decrease

slightly

Check Blade

pitch

good

increase

good

hard, Coiled &

thin

Check Blade

pitch

silver

decrease

increase

straight & thin

powdery

decrease

Coiled, tight &

thin

Check Blade

pitch

silver

good

decrease

figure 35. Chip inspection chart.

Blade speed Chart

the chart in figure 36 offers blade speed guidelines for various metals in feet per minute (FpM) and meters

per minute (M/Min). Choose the closest available speed on the machine, then adjust the feed rate as neces-

sary, using the appearance of the chips produced as a guide. refer to the Chip inspection Chart above for

recommendations on adjusting feed rate or blade speed based on the appearance of the chips produced.

Speed FPM

(M/Min)

Speed FPM

(M/Min)

Speed FPM

(M/Min)

Speed FPM

(M/Min)

Material

Carbon

Steel

196~354

(60) (108)

203

(62)

111~321

(34) (98)

Free Machining

Stainless Steel

150~203

(46) (62)

Alloy

Steel

Tool Steel

75~118

(25) (36)

246

(75)

108~225

(33) (75)

High-Speed

Tool Steel

180~220

(54) (67)

Angle

Steel

Gray

Cast Iron

Mold Steel

Water

Hardened

Tool Steel

Ductile

Austenitic

Cast Iron

180~220

(54) (67)

242

(75)

65~85

(20) (26)

Cold-Work

Tool Steel

95~213

(29) (65)

Thin

Tube

203

(62)

220~534

(67) (163)

(26)

321

(98)

Aluminum

Alloy

Hot-Work

Tool Steel

Stainless

Steel

Malleable

Cast Iron

203~213

(62) (65)

Copper

Alloy

229~482

(70) (147)

85-203

(26) (62)

Oil-Hardened

Tool Steel

CR Stainless

Steel

220

(67)

Plastics

figure 36. dry cutting blade speed chart.

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vise

Blade Guide arms

the blade guide bearings are mounted on the

front and rear arms. the upper arm is adjustable

and should be set as close to the workpiece as

possible. this will help ensure straight cuts by

keeping the blade from twisting and drifting off of

the cut line. it also maximizes safety by exposing

only enough blade to make the cut.

always turn the saw OFF and allow the blade

to come to a complete stop before using the

vise! failure to follow this caution may lead

to injury.

the vise has a quick release feature that allows

jaw width to be quickly adjusted when changing

from one sized material to another.

to adjust the rear blade guide arm:

loosen the knob shown in figure 38 and slide

the rear blade guide as close to the workpiece as

possible, then tighten the knob.

to rapidly change the vise jaw gap:

1. turn the handwheel counterclockwise to

relieve any pressure on the vise jaw.

Knob

Blade

guides

2. lift the handle on the vise quick adjustment,

then pull or push the jaw in the desired direc-

tion.

3. Finish tightening the jawagainst the workpiece

with the handwheel.

note: Figure 37 shows correct methods of

holding different workpiece shapes.

figure 38. typical blade guides.

figure 37. Workholding options by material

shape.

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Cutting fluid

BiOLOGiCaL and pOisOn

hazaRD!

While simple in concept and function, many

issues must be taken into account to find and use

the correct cutting fluid. always follow all product

warnings and contact the fluid manufacturer for

unanswered questions.

use the information below as a guideline to

choose the appropriate cutting fluid. always refer

to the cutting fluid manufacturer for specific appli-

cation and safety information:

the reservoir on this machine is designed

to store cutting fluid. During storage, some

fluids grow dangerous microbes, or due to

the collection of toxic metal chips in the

fluid, the fluid can become a potent and

extremely poisonous solution to humans

and animals.

•

For cutting low alloy, low carbon, and gen-

eral-purpose category metals with a bi-metal

blade—use a water soluble cutting fluid.

•

For cutting stainless steels, high carbon, and

high alloy metals, brass, copper and mild

steels—use "neat Cutting oil" (commonly

undiluted mineral oils) that have extreme

pressure additives (ep additives).

usE the correct personal protection

equipment when handling cutting fluids to

prevent infections and poisoning.

•

For cutting cast iron, cutting fluid is not rec-

ommended.

usE a good bactericide and fungicide for

additional protection.

Remember: Too much flow at the cutting fluid

nozzles will make a mess and can make the work

area unsafe; and not enough fluid at the cut will

heat the blade, causing the blade teeth to load up

and break.

fOLLOw federal, state, and the fluid

manufacturer requirements to properly

dispose of cutting fluid when it becomes

unsafe.

tip: Using a refractometer or hydrometer to

replenish water in water-based coolant can extend

the life of blades and coolant, and ensure consis-

tent cutting results.

NOTICE

Clean coolant system with a bactericide and

fungicide between coolant changes to pre-

vent recontamination.

BiOLOGiCaL

anD

pOisOn hazaRD! use

proper personal protection

equipment

when

handling cutting fluid

and follow federal, state,

and fluid manufacturer

requirements to properly

dispose of cutting fluid.

-33-

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2. thoroughly clean and remove any foreign

material that may have fallen inside the res-

ervoir during shipping.

Cutting fluid system

3. Fill the reservoir with your chosen cutting fluid

solution and replace the rear panel.

fiRE hazaRD! DO nOt

cut magnesium when

using oil-water solutions

as a cutting fluid! always

use a cutting fluid intend-

ed for magnesium. the

water in the solution will

cause a magnesium-chip

fire.

4. Make sure the cutting fluid control valve is

turned OFF.

5. turn the cutting fluid pump switch ON before

making your cut.

6. adjust the valve on the coolant hose to con-

trol the flow of cutting fluid (see figure 40).

Make sure that the pressure is not so high

that cutting fluid spills on the floor and creates

a slipping hazard.

this bandsaw has a built-in cutting fluid system

that extends the life of your bandsaw blades

by lowering the temperature of the blade and

workpiece when cutting.

Coolant

Control

Valve

see Cutting fluid on page 33 for additional

information.

to use the cutting fluid system:

1. access the reservoir by removing the rear

panel on the base (see figure 39).

figure 40. Coolant control valve.

7. When the bandsaw reaches the bottom of the

cut, the motor and cutting fluid system will

shut OFF.

reservoir Cover

NOTICE

Keep the tray chip screen clear so cutting

fluid can recycle to the pump reservoir.

nEvER operate the pump with the reservoir

below the low mark or you will overheat the

pump and void your warranty!

figure 39. Cutting fluid system reservoir cover.

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you need to change coolant when you notice

the following conditions:

Blade Brush

•

low sump level

the lower blade guide arm has a self-adjusting

wire brush that makes contact with the blade to

help clear away chips and extend blade life (see

figure 41).

abnormal fluid appearance (change in color)

Foul smell (rancidity)

Floating matter on the fluid (chips, swarf,

mold)

•

tramp oil floating on the surface (leaking

machine and hydraulic oils)

excessive foam (improper mixture, too high

of pressure, excessive air in system)

Blade Brush

dirty machine or trenches (cleaners in the

fluid have become depleted)

•

user notices skin irritation

user has respiratory irritation

figure 41. typical blade brush.

other problems that might be fluid related

are:

—rust on machine or part

—staining on machine or part

—tool failure due to loss of coolant perfor-

mance

—growth of fungi that would block coolant

flow

—change in coolant viscosity (thicker or thin-

ner

—accumulation of water at the bottom of the

sump in straight oils

—dirt and grit suspended in coolant

—general loss of performance (burning part

or tool)

Consult your coolant manufacturer and Msds for

complete use and disposal information.

-35-

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•

Wait until the blade has completely stopped

before removing the workpiece from the vise,

and avoid touching the cut end—it could be

very hot!

Operation tips

the following tips will help you safely and effec-

tively operate your bandsaw, and help you get the

maximum life out of your saw blades.

•

support long pieces so they won't fall when

cut, and flag the ends to alert passers-by of

potential danger.

•

use the work stop to quickly and accurately

cut multiple pieces of stock to the same

length.

adjust the blade guides as close as possible

to the workpiece to minimize side-to-side

blade movement.

•

Clamp the material firmly in the vise jaws to

ensure a straight cut through the material,

and use the positive lock to speed produc-

tion.

use coolant when possible to increase blade

life.

NOTICE

Loosen blade tension at the end of each day

to prolong blade life.

•

let the blade reach full speed before engag-

ing the workpiece.

never start a cut with the blade in contact

with the workpiece, and do not start a cut on

a sharp edge.

•

pay attention to the chips produced by the

cutting operation and use their appearance

to fine-tune the blade speed, feed speed, and

pressure (refer to the Chip inspection Chart

on page 31).

-36-

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sECtiOn 5: aCCEssORiEs

tool steel Blades

h9240—water soluable Machining Oil

rustlick water soluable machining oil contains

effective chlorinated e.p. additive to provide excel-

lent tool life. guaranteed to protect neoprene

seals. great for general purpose or heavy duty

applications. Can be used on all metals except

titanium.

G6432—129³⁄8 x 1 x .032 10 tpi Raker

G6433—129³⁄8 x 1 x .032 14 tpi Raker

variable pitch Bi-Metal Blades

G6434—129³⁄8 x 1 x .032 3-4 variable pitch

G6435—129³⁄8 x 1 x .032 4-6 variable pitch

G6436—129³⁄8 x 1 x .032 5-8 variable pitch

G6437—129³⁄8 x 1 x .032 6-10 variable pitch

G6438—129³⁄8 x 1 x .032 8-12 variable pitch

figure 44. h9240 rustlick Machining oil.

h9231—safe tap™ stick, 13 oz.

a natural lubricant in a convenient stick form that

can be used on grinding wheels to allow them to

cut freely and improve wheel life. safetap™ stick

is excellent for belt-grinding applications, giving

better finishes and increased belt life. safetap™

stick can also be used on saw blades to improve

blade life.

figure 42. Blades.

h5408—Blade tensioning Gauge

the Blade tensioning gauge ensures long blade

life, reduced blade breakage, and straight cutting

by indicating correct tension. a precision dial indi-

cator provides you with a direct readout in psi.

figure 45. h9231 safe tap™ stick, 13 oz.

figure 43. h5408 Blade tensioning gauge.

Model g0717 (Mfg. since 9/10)

-37-

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G5618—Deburring tool with two Blades

G5619—Extra aluminum Blades

G5620—Extra Brass and Cast iron Blade

the quickest tool for smoothing freshly machined

metal edges. Comes with two blades—one for

steel/aluminum and one for brass/cast iron.

h4978—Deluxe Earmuffs - 27dB

h4979—twin Cup hearing protector - 29dB

t20446—Ear plugs 200 pair - 31dB

protect your hearing before its too late. especially

important if you or employees operate for hours

at a time.

h4978

t20446

h4979

figure 46. g5618 deburring tool.

figure 48. hearing protection assortment.

G9256—6" Dial Caliper

G9257—8" Dial Caliper

G9258—12" Dial Caliper

these traditional dial calipers are accurate to

0.001" and can measure outside surfaces, inside

surfaces, and heights/depths. Features stainless

steel, shock resistant construction and a dust

proof display.

Basic Eye protection

t20501—face shield Crown protector 4"

t20502—face shield Crown protector 7"

t20503—face shield window

t20452—"Kirova" anti-Reflective s. Glasses

t20451—"Kirova" Clear safety Glasses

h0736—shop fox^®safety Glasses

h7194—Bifocal safety Glasses 1.5

h7195—Bifocal safety Glasses 2.0

h7196—Bifocal safety Glasses 2.5

t20502

t20452

t20503

t20451

h0736

figure 49. grizzly^®dial Calipers.

h7194

figure 47. assortment of basic eye protection.

-38-

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sECtiOn 6: MaintEnanCE

Lubrication

always disconnect power

to the machine before

since all bearings are sealed and permanently

performing maintenance.

lubricated, leave them alone until they need to be

failure to do this may

replaced. do not lubricate them. however, you

result in serious personal

must periodically lubricate threaded adjustment

injury.

locations and check the gear box oil level.

Lubricate the following areas as follows:

schedule

•

Blade tension Mechanism: apply a few

drops of oil on the tension knob lead screw

(see figure 50).

For optimum performance from your machine,

follow this maintenance schedule and refer to any

specific instructions given in this section.

tension

Knob lead

screw

Daily Check:

•

loose mounting bolts.

damaged saw blade.

Worn or damaged wires.

any other unsafe condition.

Clean after each use.

proper blade tension.

Coolant level.

Blade guide

Coolant condition.

Monthly Check:

•

lubricate vise screw.

•

Check gear box fluid level.

figure 50. typical main lubrication points.

annual Check:

Change gear box oil (every four months if

being used daily).

•

Blade and Guides: drop a few drops of

light machine oil on the blade and the blade

guides daily, especially when cutting cast

iron, as no cutting fluid is recommended (see

figure 50).

•

Cleaning

Cleaning the Model G0717 is relatively easy. After

using your bandsaw, remove excess chips by

sweeping. Then remove chips for recycling.

Wipe down the machine and remove any standing

coolant.

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•

table and Machined surfaces: tables can

be kept rust-free with regular applications of

products like slipit®. For long term stor-

age you may want to consider products like

Boeshield t-9™.

the gearbox should be drained and refilled after

the first 50 hours of use and then once every year.

use a high quality, iso 68 or sae 90 gear oil.

to change the gear oil:

vise Leadscrew: place a few drops of light

machine oil on the vise leadscrew weekly

(see figure 51).

1. run the bandsaw for a couple of minutes to

warm up the oil in the gearbox.

2. unplug the BandsaW!

3. raise the bow to the highest angle and close

the feed control knob to lock the bow in posi-

tion.

4. drain the gearbox by removing the drain plug

shown in figure 52.

leadscrew

5. replace the drain plug, then lower the bow to

its lowest position.

6. open the fill cap and fill the gearbox with oil

until you see the oil level reach the halfway

point in the sight glass (see figure 53).

figure 51. typical vise leadscrew lubrication

area.

•

Grease fittings on pivot point: grease

these with general purpose grease as needed

to keep the pivot moving freely (see figure

52).

sight glass

Fill Cap

grease Fitting

(1 of 2)

figure 53. gear box.

7. tighten the fill plug, connect the machine to

power and run the saw for a minute or two,

then check the oil level. add more oil if need-

ed to maintain the level at the halfway mark

in the sight glass.

drain plug

figure 52. lubrication points.

-40-

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sECtiOn 7: sERviCE

Review the troubleshooting and procedures in this section if a problem develops with your machine. If you

need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663.

Note: Please gather the serial number and manufacture date of your machine before calling.

troubleshooting

Motor & Electrical

syMptOM

pOssiBLE CausE

CORRECtivE aCtiOn

Machine does not start or

a breaker trips.

1. Emergency-Stop button pressed.

2. Plug/receptacle is at fault or wired

incorrectly.

1. Twist Emergency-Stop button until it pops out.

2. Test for good contacts; correct the wiring.

3. Start capacitor is at fault.

4. Wall fuse/circuit breaker is blown/

tripped.

3. Test/replace capacitor if faulty.

4. Ensure correct size for machine load; replace weak

breaker.

5. Motor connection wired incorrectly. 5. Correct motor wiring connections.

6. Power supply is at fault/switched

OFF.

6. Ensure hot lines have correct voltage on all legs and

main power supply is switched ON.

7. Replace faulty ON/OFF switch.

7. Motor ON/OFF switch is at fault.

8. Wiring is open/has high resistance. 8. Check for broken wires or disconnected/corroded

connections, and repair/replace as necessary.

9. Motor is at fault.

9. Test/repair/replace.

Machine stalls or is

underpowered.

1. Wrong blade for the workpiece

material.

1. Use blade with correct properties for your type of

cutting.

2. Wrong workpiece material.

2. Use metal with correct properties for your type of

cutting.

3. Feed rate/cutting speed too fast for 3. Decrease feed rate/cutting speed.

task.

4. Blade is slipping on wheels.

5. Low power supply voltage.

6. Motor bearings are at fault.

4. Adjust blade tracking and tension.

5. Ensure hot lines have correct voltage on all legs.

6. Test by rotating shaft; rotational grinding/loose shaft

requires bearing replacement.

7. Plug/receptacle is at fault.

8. Motor connection is wired

incorrectly.

7. Test for good contacts; correct the wiring.

8. Correct motor wiring connections.

9. Motor has overheated.

10. Motor is at fault.

9. Clean off motor, let cool, and reduce workload.

10. Test/repair/replace.

Machine has vibration or

noisy operation.

1. Motor fan is rubbing on fan cover.

1. Replace dented fan cover; replace loose/damaged

fan.

2. Blade is at fault.

2. Replace/resharpen blade.

3. Rebuild gearbox for bad gear(s)/bearing(s).

4. Change blade.

3. Gearbox is at fault.

4. Wrong blade for material.

5. Speed is set too slow.

5. Adjust speed as required.

-41-

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Bandsaw Operations

syMptOM

pOssiBLE CausE

CORRECtivE aCtiOn

Machine is loud when

cutting or bogs down in

the cut.

1. Excessive feed rate.

1. Refer to feed Rate on page 29, or Blade speed

on page 30 and adjust as required.

2. Refer to Blade selection on page 23 and adjust as

required.

2. The blade TPI is too great, or the

material is too coarse.

Blades break often.

1. Blade is not tensioned correctly.

1. Check to see that blade is not excessively tight or

too loose.

2. The workpiece is loose in the vise. 2. Clamp the workpiece tighter, or use a jig to hold the

workpiece.

3. The feed or cut speed is wrong.

3. Refer to feed Rate on page 29, or Blade speed

on page 30 and adjust as required.

4. Refer to Blade selection on page 23, and adjust

as required.

4. The blade TPI is too great, or the

material is too coarse.

5. The blade is rubbing on the wheel 5. Refer to Blade tracking on page 28, and adjust as

flange.

required.

6. The bandsaw is being started with 6. Start bandsaw and then slowly lower the headstock

the blade resting on the workpiece.

7. The guide bearings are

misaligned, too tight, or the blade

is rubbing on the wheel flange.

8. The blade is too thick, or the

blades are of low quality.

by setting the feed rate.

7. Refer to Blade tracking on page 28, or Blade

Guide arms on page 32, and adjust as required.

8. Use a higher quality blade.

Blade dulls prematurely.

1. The cutting speed is too fast.

1. Refer to Blade speed on page 30 and adjust as

required.

2. The blade TPI is too coarse.

2. Refer to Blade selection on page 23, and adjust

as required.

3. The blade feed pressure is too

light.

3. Refer to feed Rate on page 29, and adjust as

required.

4. The workpiece has hard spots,

welds, or scale is on the material.

5. The blade is twisted.

6. The blade is slipping on the

wheels.

4. Increase the feed pressure, and reduce the cutting

speed.

5. Replace the blade.

6. Refer to Blade tension on page 27, and adjust as

required.

Blade wears on one side.

1. The blade guides are worn or mis-

adjusted.

1. Refer to Blade Guide arms on page 32 and

replace or adjust.

2. The blade guide slide bracket is

loose.

2. Tighten the blade guide bracket.

3. The wheels are out of alignment.

3. Refer to Blade tracking on page 28, and adjust as

required.

Teeth are ripping from the

blade.

1. The feed pressure is too heavy

and the blade speed is too slow; or

the blade TPI is too coarse for the

workpiece.

1. Refer to Blade selection on page 23 and decrease

the feed pressure. Refer to feed Rate on page 29,

and adjust as required.

2. The workpiece is vibrating in the

vise.

2. Re-clamp the workpiece in the vise, and use a jig if

required.

3. The blade gullets are loading up

with chips.

3. Use a coarser-tooth blade.

The cuts are crooked.

1. The feed pressure is too high.

1. Refer to feed Rate on page 29, and adjust as

required.

2. The guide bearings are out of

adjustment, or too far away from

the workpiece.

2. Refer to Blade Guide arms on page 32 and

replace or adjust.

3. The blade tension is low.

3. Refer to Blade tension on page 27, and adjust as

required.

4. The blade is dull.

4. Refer to Blade Change on page 26 and replace

the blade.

5. The blade speed is wrong.

5. Refer to Blade speed on page 30 and adjust as

required.

-42-

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4. remove the V-belt, then install a new belt

to the desired pulley combination (refer to

figure 33 for blade speeds).

v-Belt

5. lift the motor to tension the belt and tighten

the hex bolt.

if the V-belt may require periodic tightening, espe-

cially after the initial break-in period. the V-belt

needs to be replaced if it shows any signs of

glazing, cracking, or fraying. to tighten the belt,

perform the following procedure, omitting step 4.

—Check the belt tension. When properly ten-

sioned, the belt will deflect approximately

⁄4", as shown in figure 55, when pressed

with moderate force. adjust as necessary.

to replace the v-belt:

1. unplug the BandsaW!

2. open the belt cover.

Pulley

3. With one hand, support the weight of the

motor. With the other hand, loosen the hex

bolt shown in figure 54. the motor will drop

and the V-belt will slacken.

Deflection

Pulley

figure 55. Proper belt tension.

6. Close the belt cover.

hex Bolt

figure 54. Belt tension bolt.

-43-

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machine

sECtiOn 8: wiRinG

These pages are current at the time of printing. However, in the spirit of improvement, we may make chang-

es to the electrical systems of future machines. Compare the manufacture date of your machine to the one

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at

(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated

wiring diagram may be available. Note: Please gather the serial number and manufacture date of your

machine before calling. This information can be found on the main machine label.

wiring safety instructions

SHOCK HAZARD. Working on wiring that is con- WIRE/COMPONENT DAMAGE. Damaged wires

nected to a power source is extremely dangerous. or components increase the risk of serious per-

Touching electrified parts will result in personal sonal injury, fire, or machine damage. If you notice

injury including but not limited to severe burns, that any wires or components are damaged while

electrocution, or death. Disconnect the power performing a wiring task, replace those wires or

from the machine before servicing electrical com- components.

ponents!

MOTOR WIRING. The motor wiring shown in

MODIFICATIONS. Modifying the wiring beyond these diagrams is current at the time of printing

what is shown in the diagram may lead to unpre- but may not match your machine. If you find this

dictable results, including serious injury or fire. to be the case, use the wiring diagram inside the

This includes the installation of unapproved after- motor junction box.

market parts.

CAPACITORS/INVERTERS. Some capacitors

WIRE CONNECTIONS. All connections must and power inverters store an electrical charge for

be tight to prevent wires from loosening during up to 10 minutes after being disconnected from

machine operation. Double-check all wires dis- the power source. To reduce the risk of being

connected or connected during any wiring task to shocked, wait at least this long before working on

ensure tight connections.

capacitors.

CIRCUIT REQUIREMENTS. You MUST follow EXPERIENCING DIFFICULTIES. If you are expe-

the requirements at the beginning of this man- riencing difficulties understanding the information

ual when connecting your machine to a power included in this section, contact our Technical

source.

Support at (570) 546-9663.

The photos and diagrams

included in this section are

best viewed in color. You

can view these pages in

color at www.grizzly.com.

-44-

Model g0717 (Mfg. since 9/10)

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wiring Overview

Main Motor

(see page 46)

Control panel

(see page 46)

electrical Box

(see page 47)

Cutting Fluid

pump Motor

(see page 46)

limit switch

(see page 46)

power Cord

(see page 46)

READ ELECTRICAL SAFETY

ON PAGE 44!

-45-

Model g0717 (Mfg. since 9/10)

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wiring Diagram

Control Panel

(viewed from behind)

Cutting Fluid

Pump Switch

Emergency Stop Button Start Button

ON Lamp

Main Motor, Rewired for 110V

Run

Ground

Capacitor

40MFD

250VAC

Cutting Fluid

Pump Motor

1/8HP, 220V

Ground

Main Motor 1-1/2HP, 220V

Run

Ground

Start

Capacitor

40MFD

250VAC

Capacitor

3MFD

450VAC

Cutting Fluid

Pump Motor

Rewired for 110V

Ground

Start

Capacitor

400MFD

125VAC

Start

Capacitor

3MFD

450VAC

4 0

Rewired for 110V

Neutral

Hot

Ground

Hot

220

110 VAC

5-20 Plug

(As Recommended

for 110V)

VAC

Ground

Saw Travel

Limit Switch

Hot

6-15 Plug

(Included)

READ ELECTRICAL SAFETY

ON PAGE 44!

-46-

Model g0717 (Mfg. since 9/10)

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Electrical Box

Ground

U1 V1

U2 V2

4 4

U1 V1 W1 U2 V2 W2

R R S S

6 6

S S

110V

220V

1L1

3L2

5L3

1L1

3L2

5L3

13NO

14NO

13NO

NHD-12D

110V

NHD-12D

110V

220V

110V

14NO

2T1

4T2

6T3

2T1

4T2

6T3

220V

110V

GDM Transformer 50/60Hz 100VA

Overload Relay

Type TH-12

1 8

ACG-2A Fuse

Fuse Location for

110V Conversion

READ ELECTRICAL SAFETY

ON PAGE 44!

-47-

Model g0717 (Mfg. since 9/10)

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sECtiOn 9: paRts

Base Breakdown

-48-

Model g0717 (Mfg. since 9/10)

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Base parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

P0717001

STAND

P0717020

P0717021

LOCK HANDLE M12-1.25 X 24

HANDWHEEL ASSEMBLY 5.5"

SET SCREW 5/16-18 X 3/8

LEAD SCREW BLOCK

HEX BOLT M8-1.25 X 30

LOCK WASHER 8MM

FLAT WASHER 8MM

LEADSCREW

1-1

1-2

1-3

1-4

P0717001-1 STRAIN RELIEF

P0717001-2 POWER CORD 14G 3W 100" 6-15

21-1 PSS02

PB125M

HEX BOLT M12-1.75 X 65

HEX NUT M12-1.75

P0717022

PB26M

PN09M

P0717002

P0717003

P0717004

PTH001M

PLW03M

P0717007

HOSE 1 X 12"

23-1 PLW04M

23-2 PW01M

HOSE CLAMP 35MM

COOLANT PUMP ASSEMBLY

TRUSS HD SCR M6-1 X 16

LOCK WASHER 6MM

HOSE 5/16" X 51"

24-1 P0717024-1

24-2 PK34M

KEY 5 X 5 X 20

25-1 P0717025-1

25-2 PCAP13M

25-3 PLW04M

26-1 P0717026-1

26-2 PSS03M

LEADSCREW NUT

CAP SCREW M8-1.25 X 30

LOCK WASHER 8MM

SLIDE BRACKET

7-1

7-2

P0717007-1 HOSE CLAMP 14MM

P0717007-2 PUSH-ON HOSE FITTING 3/8 NPT-5/16"

P0717009

PTH002M

P0717010

COOLANT PUMP COVER PANEL

TRUSS HD SCR M6-1 X 10

CHIP TRAY

SET SCREW M6-1 X 8

VISE RACK

9-1

27-1 P0717027-1

28-1 P0717028-1

29-1 P0717029-1

VISE RACK PAWL

10-1 P0717010-1 KNOB 1/4-20 X 3/8"

VISE RACK PIN

P0717011

SAW BASE

P0717030

BUSHING CV 25 X 12MM

SPACER

11-1 PN02M

11-2 PB01M

HEX NUT M10-1.5

HEX BOLT M10-1.5 X 30

HEX BOLT M8-1.25 X 30

FLAT WASHER 8MM

LOCK WASHER 8MM

HEX NUT M8-1.25

WORK STOP BRACKET

WORK STOP ROD

KNOB 3/8-16 X 1.25

WORK STOP

30-1 P0717030-1

P0717031

P0717032

TORSION SPRING

PB26M

PIVOT SHAFT

PW01M

32-1 P0717032-1

32-2 P0717032-2

32-3 P0717032-3

PIVOT END CAP

PLW04M

PN03M

HOLLOW HEX BOLT M12-1.75 X 20

GREASE FITTING STRAIGHT 1/16"

PIVOT BRACKET

P0717016

P0717017

P0717018

P0717019

33-1 PSS13M

34 PN09M

P0717033

SET SCREW M10-1.5 X 12

HEX NUT M12-1.75

-49-

Model g0717 (Mfg. since 9/10)

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Base parts List (continued)

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

PW06M

PB35M

P0717037

PR10M

PB26M

FLAT WASHER 12MM

58 P0717058

SPRING BRACKET

HEX BOLT M12-1.75 X 40

TORSION SPRING SHAFT

EXT RETAINING RING 22MM

HEX BOLT M8-1.25 X 30

FLAT WASHER 8MM

58-1 PB26M

58-2 PW01M

58-3 PLW04M

58-4 PN03M

HEX BOLT M8-1.25 X 30

FLAT WASHER 8MM

LOCK WASHER 8MM

HEX NUT M8-1.25

39-1 PW01M

40 P0717040

40-1 PN03M

P0717059

P0717060

P0717061

SPRING EYE BOLT 1/2-12 X 8

EXTENSION SPRING

ANGLE SCALE

MOTOR TILT PLATE

HEX NUT M8-1.25

P0717041

PW01M

LIMIT SWITCH PLATE

61-1 PRIV013M

STEEL FLUTED RIVET 2.5 X 4MM

HEX BOLT M12-1.75 X 40

DOCK WASHER 12MM

LOCK WASHER 12MM

VISE JAW-OUTER

FLAT WASHER 8MM

PB35M

42-1 PLW04M

LOCK WASHER 8MM

P0717063

PB09M

HEX BOLT M8-1.25 X 20

HEX BOLT M6-1 X 12

63-1 PLW05M

PB02M

P0717064

PB33M

P0717045

P0717047

PR09M

DOWNFEED LIMIT SWITCH

HYDRAULIC CYLINDER MAIN PIN

EXT RETAINING RING 20MM

EXT RETAINING RING 25MM

HEX BOLT M12-1.75 X 40

HYDRAULIC CYLINDER ASSEMBLY

HYDRAULIC CYLINDER TOP PIN

COTTER PIN #2 X 1"

HEX BOLT M12-1.75 X 50

PIVOT WASHER 12MM

LOCK WASHER 12MM

VISE JAW-INNER

P0717066

66-1 PLW05M

PR11M

P0717067

PB35M

HEX BOLT M12-1.75 X 40

CAP SCREW M6-1 X 30

LOCK WASHER 6MM

FLAT WASHER 6MM

P0717051

P0717052

PCAP07M

69-1 PLW03M

69-2 PW03M

52-1 P0717052-1

53 P0717053

HYDRAULIC MOUNTING PLATE

LOCK WASHER 10MM

HEX BOLT M10-1.5 X 30

HEX BOLT M12-1.75 X 50

FLAT WASHER 12MM

P0717070

ELECTRICAL PANEL COVER

DOOR HINGE PIN

53-1 PLW06M

53-2 PB01M

70-1 P0717070-1

P0717071

P0717072

FUSE BLOCK

PB33M

PW06M

P0717056

PN06

CONTACTOR NHD C12D 110V

TRANSFORMER GDM 100VA

TERMINAL BAR 15P

72-1 P0717072

LOCK PLATE

P0717073

P0717074

HEX NUT 1/2-13

-50-

Model g0717 (Mfg. since 9/10)

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saw Bow Breakdown

-51-

Model g0717 (Mfg. since 9/10)

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saw Bow parts List

REF PART #

DESCRIPTION

REF

PART #

DESCRIPTION

P0717007 HOSE 5/16" X 51"

P0717007-1 HOSE CLAMP 14MM

P0717040 MOTOR TILT PLATE

P0717075 HANDLE

107

108

PB07M

PW01M

HEX BOLT M8-1.25 X 25

7-1

FLAT WASHER 8MM

108-1 PLW04M

109 PB118M

109-1 PW01M

LOCK WASHER 8MM

HEX BOLT M8-1.25 X 45

PTH001M TRUSS HD SCR M6-1 X 16

FLAT WASHER 8MM

PB02M

HEX BOLT M6-1 X 12

LOCK WASHER 6MM

FLAT WASHER 6MM

110

111

P0717110

P0717111

MOTOR MOUNT PLATE

77-1 PLW03M

77-2 PW03M

MOTOR 1-1/2 HP 110/220V 50/60HZ 1PH

CENT SWITCH 5/8-1725

111-1 PCS001

111-2 PCP003

111-3 PC400S

111-4 PC040F

P0717078 WIRE BRUSH GUARD

CONTACT PLATE 1" X 2.5" EXT

S CAPACITOR 400M 125V 1-3/4 X 3-3/8

R CAPACITOR 40M 250V 1-3/8 X 2-3/8

P0717079 UPPER BLADE WHEEL COVER

P0717080 LOWER BLADE WHEEL COVER

P0717082 DRIVE WHEEL SPACER

P0717083 DRIVE WHEEL WASHER

P0717084 DRIVE WHEEL

111-5 P0717111-5 JUNCTION BOX

111-6 P0717111-6 CAPACITOR COVER

111-7 P0717111-7 FAN

P0717085 BLADE 119-1/2L X 1-1/16W VP TPI

111-8 P0717111-8 FAN COVER

PB49M

HEX BOLT M12-1.75 X 20

111-9 P6203ZZ

111-10 P6205ZZ

BALL BEARING 6203ZZ

BALL BEARING 6205ZZ

FLAT WASHER 8MM

LOCK WASHER 8MM

HEX NUT M8-1.25

PCAP50M CAP SCREW M5-.8 X 10

P0717088 FILTER SCREEN

112

PW01M

PB75M

HEX BOLT M12-1.75 X 35

LOCK WASHER 12MM

112-1 PLW04M

89-1 PLW05M

113

114

116

118

PN03M

P0717090 LOCK KNOB 1/4-20 X 10

P0717091 SAW BOW SUPPORT

PK110M

PCAP14M

P608ZZ

KEY 7 X 7 X 12

CAP SCREW M8-1.25 X 20

BALL BEARING 608ZZ

LOCK WASHER 8MM

HEX BOLT M12-1.75 X 20

FLAT WASHER 12MM

BALL BEARING 6205Z

IDLER WHEEL

91-1 PLW06M

91-2 PCAP72M CAP SCREW M10-1.5 X 30

92 P0717092 SAW BOW

92-1 PSS13M SET SCREW M10-1.5 X 12

94 P0717094 GEAR BOX ASSEMBLY

94-1 PK62M

LOCK WASHER 10MM

118-1 PLW04M

119

120

121

122

123

PB49M

PW06M

P6205Z

KEY 7 X 7 X 45

KEY 7 X 7 X 55

P0717122

P0717123

PK66M

BLADE GUARD

P0717096 PULLEY COVER

123-1 PB03M

123-2 PW01M

123-3 PLW04M

HEX BOLT M8-1.25 X 16

FLAT WASHER 8MM

LOCK WASHER 8MM

LEFT GUIDE BRACKET

SET SCREW M8-1.25 X 16

96-1 P0717096-1 LOCK KNOB 1/4-20 X 1/2

P0717097 GEAR BOX PULLEY

PVA39 V-BELT A39

P0717099 MOTOR PULLEY

124

P0717124

124-1 PSS06M

99-1 PSS16M

100 PB03M

SET SCREW M8-1.25 X 10

HEX BOLT M8-1.25 X 16

FLAT WASHER 8MM

124-2 P0717124-2 NOZZLE

124-3 P0717124-3 NOZZLE SUPPORT

100-1 PW01M

100-2 PLW04M

124-4 PLW03M

124-5 PB02M

LOCK WASHER 6MM

HEX BOLT M6-1 X 12

SPACER 8 X 25MM

LOCK WASHER 8MM

102

P0717102 SUPPORT SHAFT

125

126

127

P0717125

P6201ZZ

P0717127

102-1 PR08M

EXT RETAINING RING 19MM

HEX BOLT M12-1.75 X 35

BALL BEARING 6201ZZ

ECCENTRIC SLEEVE

103

104

PB75M

P0717104 MOTOR MOUNT BRACKET

127-1 P0717127-1 SLEEVE

104-1 PW06M

104-2 PN06

FLAT WASHER 12MM

HEX NUT 1/2-13

128

129

PLW04M

LOCK WASHER 8MM

PCAP45M

CAP SCREW M8-1.25 X 45

-52-

Model g0717 (Mfg. since 9/10)

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saw Bow parts List (continued)

REF PART #

130 PCAP07M

DESCRIPTION

REF PART #

DESCRIPTION

CAP SCREW M6-1 X 30

LOCK WASHER 6MM

FLAT WASHER 6MM

TUNGSTEN CARBIDE BLADE GUIDE

HEX BOLT M8-1.25 X 40

LOCK WASHER 8MM

FLAT WASHER 8MM

ADJUSTABLE BRACKET

SCALE

160-5 PB02M

HEX BOLT M6-1 X 12

POWER INDICATOR LIGHT TEND

START SWITCH TEND

EMER STOP SWITCH KEDU HY57B

PUMP SWITCH TEND

SPEED CONTROL VALVE

CONNECTION TUBE

HOSE 5/16 X 15-3/4"

HOSE 5/16 X 37"

130-1 PLW03M

130-2 PW03M

161

162

163

164

165

166

P0717161

P0717162

P0717163

P0717164

P0717165

P0717166

131

132

133

P0717131

PB126M

PLW04M

133-1 PW01M

134

135

P0717134

P0717135

166-1 P0717166-1

166-2 P0717166-2

135-1 PRIV013M

STEEL FLUTED RIVET 2.5 X 4MM

CAP SCREW M10-1.5 X 25

SLIDE

168

169

P0717168

P0717169

CONTROL BOX

136

137

138

140

PCAP64M

P0717137

P0717138

PB31M

CONTROL PANEL

169-1 P0717169-1

169-2 P0717169-2

HYRAULIC MICRO-ADJUST VALVE

ON/OFF SWITCH

LEFT BLADE BRACKET

HEX BOLT M10-1.5 X 40

FLAT WASHER 10MM

BLOCK

170

172

173

174

PS05M

PHLP HD SCR M5-.8 X 8

HANDLE M12-1.75 X 30

HEX NUT M12-1.75

140-1 PW04M

P0717172

PN09M

141

142

143

144

145

P0717141

P0717142

PSS16M

P0717144

PB02M

LOCK KNOB 3/8-16 X 2

SET SCREW M8-1.25 X 10

RIGHT BLADE BRACKET

HEX BOLT M6-1 X 12

LOCK WASHER 6MM

FLAT WASHER 6MM

WIRE BRUSH

PSS08M

SET SCREW M4-.7 X 5

HINGE PIN

174-1 P0717174-1

175

176

177

178

179

180

181

182

183

184

187

188

189

190

191

PS09M

PHLP HD SCR M5-.8 X 10

INDICATOR SCALE

P0717176

P0717177

P0717178

PK20M

145-1 PLW03M

SLIDE BRACKET

146

147

148

149

150

151

152

153

155

PW03M

TENSION SHAFT

P0717147

P0717148

P0717149

P0717150

PB02M

KEY 5 X 5 X 15

BUSHING

P0717180

P0717181

P0717182

P0717183

P51104

HANDWHEEL

RIGHT GUIDE BRACKET

BRUSH BRACKET

CONICAL SPRING 22 X 45 X 6MM

SPACER 22MM

HEX BOLT M6-1 X 12

LOCK WASHER 6MM

FLAT WASHER 6MM

HEX NUT M12-1.75

HEX BOLT M12-1.75 X 30

LOCK WASHER 12MM

FLAT WASHER 12MM

SAW BOW STOP M12-1.75 X 50

BLADE GUARD

TENSION INDICATOR

THRUST BEARING 51104

BLADE WHEEL GUIDE

SET SCREW 5/16-18 X 3/8

EXTENSION CYLINDER

BLADE WHEEL SHAFT

HEX NUT M16-2

PLW03M

PW03M

P0717187

PSS02

PN09M

155-1 PB27M

155-2 PLW05M

155-3 PW06M

P0717189

P0717190

PN13M

156

157

158

159

160

P0717156

P0717157

P0717158

P0717159

P0717160

191-1 PSS03M

SET SCREW M6-1 X 8

CAP SCREW M8-1.25 X 20

CAP SCREW M12-1.75 X 20

AXLE WASHER

192

193

PCAP14M

KNOB 1/4-20 X 3/8"

HOSE 8 X 700MM

PCAP129M

193-1 P0717193-1

ADJUSTING VALVE

HOSE 8 X 320MM

194

195

196

197

P0717194

P0717195

PB34M

GIB

160-1 P0717160-1

160-2 P0717160-2

160-3 P0717160-3

160-4 PLW03M

WHEEL ALIGNMENT BOLT M16-2 X 30

HEX BOLT M10-1.5 X 60

LOCK WASHER 10MM

HOSE CLAMP 14MM

VALVE BRACKET

PLW06M

LOCK WASHER 6MM

-53-

Model g0717 (Mfg. since 9/10)

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Labels

202

203

201

211

210

204

209

208

205

207

206

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

201

202

203

204

205

206

PLABEL-11C

PLABEL-12A

P0717203

G8589

SAFETY GLASSES LABEL HL

READ MANUAL LABEL VL

MACHINE ID LABEL

207

208

209

210

211

PLABEL-63

PPAINT-1

DISCONNECT 220V LABEL VL

GRIZZLY GREEN TOUCHUP PAINT

GRIZZLY PUTTY TOUCHUP PAINT

NO HANDS/BLADE LABEL VL

DISCONNECT 220V LABEL VL

PPAINT-11

PLABEL-19A

PLABEL-63

GRIZZLY NAMEPLATE-LARGE

MODEL NUMBER LABEL

BIOHAZARD LABEL HL

P0717205

PLABEL-50B

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes

off or becomes unreadable, the owner of this machine MUST replace it in the original location

before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

-54-

Model g0717 (Mfg. since 9/10)

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WARRANTY CARD

Name_____________________________________________________________________________

Street_____________________________________________________________________________

City _______________________ State_________________________ Zip _____________________

Phone #____________________ Email ________________________ Invoice #_________________

Model # ____________________ Order #_______________________ Serial #__________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop

better products and services. Of course, all information is strictly confidential.

1. How did you learn about us?

____ Advertisement

____ Card Deck

____ Friend

____ Website

____ Catalog

____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM

____ Family Handyman

____ Hand Loader

____ Popular Science

____ Popular Woodworking

____ Precision Shooter

____ Projects in Metal

____ RC Modeler

____ Riﬂe

____ Shop Notes

____ Wooden Boat

____ Woodshop News

____ Woodsmith

____ Handy

____ Woodwork

____ Home Shop Machinist

____ Journal of Light Cont.

____ Live Steam

____ Woodworker West

____ Woodworker’s Journal

____ Other:

____ Model Airplane News

____ Old House Journal

____ Popular Mechanics

____ Shotgun News

____ Today’s Homeowner

____ Wood

3. What is your annual household income?

____ $20,000-$29,000

____ $30,000-$39,000

____ $40,000-$49,000

____ $70,000+

____ $50,000-$59,000

____ $60,000-$69,000

4. What is your age group?

____ 20-29

____ 30-39

____ 60-69

____ 40-49

____ 70+

____ 50-59

5. How long have you been a woodworker/metalworker?

____ 0-2 Years ____ 2-8 Years

____ 8-20 Years

____20+ Years

____10+

6. How many of your machines or tools are Grizzly?

____ 0-2 ____ 3-5

____ 6-9

7. Do you think your machine represents a good value?

8. Would you recommend Grizzly Industrial to a friend?

_____Yes

_____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area?

Note: We never use names more than 3 times. _____Yes _____No

10. Comments:_____________________________________________________________________

_________________________________________________________________________________

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FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC.

P.O. BOX 2069

BELLINGHAM, WA 98227-2069

FOLD ALONG DOTTED LINE

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

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waRRanty & REtuRns

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue

you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We

will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

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Buy Direct and Save with Grizzly^®– Trusted, Proven and a Great Value!

~Since 1983~

Visit Our Website Today For

Current Specials!

ORDER

24 HOURS A DAY!

1-800-523-4777

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