MODEL G0651/G0652
10" EXTREME SERIES
TABLE SAWS
OWNER'S MANuAL
Copyright © marCh, 2008 By grizzly industrial, inC. revised July, 2008 (Bl)
WARNING: NO pORTION Of ThIS MANuAL MAy BE REpRODucED IN ANy ShApE
OR fORM WIThOuT ThE WRITTEN AppROvAL Of GRIzzLy INDuSTRIAL, INc.
#Bl10437 printed in taiWan
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Table of contents
INTRODucTION............................................... 2
SEcTION 5: AccESSORIES......................... 44
Foreword........................................................ 2
Contact info.................................................... 2
Functional overview ...................................... 2
g0651 machine data sheet .......................... 3
g0652 machine data sheet .......................... 5
identification................................................... 7
SEcTION 6: MAINTENANcE......................... 46
schedule...................................................... 46
Cleaning....................................................... 46
lubrication ................................................... 46
SEcTION 7: SERvIcE ................................... 47
troubleshooting ........................................... 47
replacing Flat Belt....................................... 49
Blade tilt stops............................................ 51
table tilt handwheel Backlash ................... 52
digital readout ............................................ 53
miter slot to Blade ....................................... 53
parallelism ................................................... 53
Blade alignment........................................... 55
adjusting Fence ........................................... 55
miter gauge ................................................. 57
SEcTION 1: SAfETy....................................... 8
safety instructions for machinery .................. 8
safety instructions for table saws.............. 10
preventing Kickback .................................... 11
protecting yourself From Kickback.............. 11
glossary of terms ....................................... 12
SEcTION 2: cIRcuIT REQuIREMENTS ...... 13
model g0651 220v operation..................... 13
model g0652 220/440v operation.............. 14
440v Conversion ......................................... 15
SEcTION 8: WIRING...................................... 58
electrical safety instructions........................ 58
g0651/g0652 electrical Components ......... 59
g0651 Wiring diagram 220v, 1-ph............. 60
g0652 electrical Components..................... 61
g0652 Wiring diagram 220v, 3-ph............. 62
g0652 Wiring diagram 440v, 3-ph............. 63
SEcTION 3: SETup ....................................... 16
setup safety ................................................ 16
items needed for setup............................... 16
unpacking.................................................... 16
inventory ...................................................... 17
hardware recognition Chart ....................... 19
Clean up...................................................... 20
site Considerations...................................... 20
assembly ..................................................... 21
saw Blade.................................................... 24
Blade guard and splitter ............................. 24
riving Knife.................................................. 25
table insert.................................................. 25
on/off switch............................................... 26
miter gauge ................................................. 26
Fence Components...................................... 27
dust Collection............................................. 27
test run ...................................................... 28
SEcTION 9: pARTS....................................... 64
motor and arbor Breakdown........................ 64
Cabinet Breakdown...................................... 67
Blade guard Breakdown.............................. 69
Fence assembly Breakdown ....................... 70
miter gauge Breakdown.............................. 71
extension table Breakdown........................ 72
outfeed table Breakdown........................... 73
label placement .......................................... 74
WARRANTy AND RETuRNS ........................ 77
SEcTION 4: OpERATIONS ........................... 30
operation safety.......................................... 30
Basic Controls.............................................. 30
Blade selection............................................ 31
Workpiece inspection................................... 33
non-through & through Cuts ..................... 33
ripping......................................................... 34
Crosscutting................................................. 35
miter Cuts..................................................... 35
Blade tilt/Bevel Cuts ................................... 36
dado Cutting................................................ 36
rabbet Cutting............................................. 38
resawing ..................................................... 40
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INTRODucTION
foreword
functional Overview
We are proud to offer the model g0651/g0652
10" extreme series table saw. this machine
is part of a growing grizzly family of fine wood-
working machinery. When used according to
the guidelines set forth in this manual, you can
expect years of trouble-free, enjoyable operation
and proof of grizzly’s commitment to customer
satisfaction.
a table saw is considered the primary machine
in any woodworking shop and is capable of the
following cuts:
•
•
•
•
•
rip and Crosscuts
miters, Bevels, Compound miters
rabbets and dadoes
tenons and mortises
resaw Cuts
the specifications, drawings, and photographs
illustrated in this manual represent the model
g0651/g0652 when the manual was prepared.
however, owing to grizzly’s policy of continuous
improvement, changes may be made at any
time with no obligation on the part of grizzly.
For your convenience, we always keep current
grizzly manuals available on our website at www.
grizzly.com. any updates to your machine will
be reflected in these manuals as soon as they
are complete. visit our site often to check for the
latest updates to this manual!
the main components of a table saw are the
cabinet, table top, extension tables, main blade
and arbor, rip fence, miter gauge, blade guard
and splitter, and riving knife.
a typical rip cut using the table saw is made by
adjusting the fence to the desired width of cut, set-
ting the blade height and tilt with the handwheels,
and placing the workpiece on the table against
the fence so the waste portion of the workpiece is
on the opposite side of the blade. Featherboards
can be installed on the fence or clamped to an
auxillary fence to control thin or narrow stock.
contact Info
the operator turns the table saw ON, and while
standing slightly to the side of the blade, uses
a push stick to guide the workpiece through
the blade. the saw blade teeth cut a kerf in the
workpiece, which is held open by the splitter or
riving knife, helping reduce the risk of kickback.
the operator pushes the workpiece past the
blade, turns the saw OFF, and waits until the
blade has come to a complete stop before remov-
ing the workpiece.
We stand behind our machines. if you have any
service questions or parts requests, please call or
write us at the location listed below.
grizzly industrial, inc.
1203 lycoming mall Circle
muncy, pa 17756
phone: (570) 546-9663
Fax: (800) 438-5901
e-mail: techsupport@grizzly.com
Web site: http://www.grizzly.com
a typical crosscut is performed in a similar man-
ner, except the fence is removed and the miter
guage is used to push the workpiece through the
blade.
if you have any comments regarding this manual,
please write to us at the address below:
to produce accurate results, the miter slot and rip
fence must be adjusted parallel to the blade. the
type of cut to be performed typically determines
the type of blade that will be used.
grizzly industrial, inc.
technical documentation manager
p.o. Box 2069
C
/
o
Bellingham, Wa 98227-2069
email: manuals@grizzly.com
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g0651/g0652 10" extreme series table saws
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Identification
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K
figure 1. g0651 identification.
K. lower shelf
L. Fence lock handle
M. arbor Wrench
A. Front rail tube
B. Front rail
c. miter gauge
N. Blade tilt handwheel & lock
O. Blade angle digital readout
p. Blade tilt scale
Q. Blade height handwheel
R. motor Cover
D. Blade guard and splitter
E. outfeed table
f. Fence scale indicator
G. Fence
h. Front (main) extension table
I. rear rail
J. support leg
S. on/oFF switch w/emergency stop
paddle
-7-
g0651/g0652 10" extreme series table saws
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3%#4)/. ꢄꢈ 3!&%49
&OR 9OUR /WN 3AFETYꢇ 2EAD )NSTRUCTION
-ANUAL "EFORE /PERATING THIS -ACHINE
4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONSꢁ 4HIS
MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE
OF THE SAFETY MESSAGESꢁ 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOWꢁ 2EMEMBER THAT SAFETY
MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTITUTE FOR PROPER ACCIDENT
PREVENTION MEASURESꢁ
)NDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICHꢇ IF NOT AVOIDEDꢇ
7),, RESULT IN DEATH OR SERIOUS INJURYꢁ
)NDICATES A POTENTIALLY HAZARDOUS SITUATION WHICHꢇ IF NOT AVOIDEDꢇ
#/5,$ RESULT IN DEATH OR SERIOUS INJURYꢁ
)NDICATES A POTENTIALLY HAZARDOUS SITUATION WHICHꢇ IF NOT AVOIDEDꢇ
-!9 RESULT IN MINOR OR MODERATE INJURYꢁ )T MAY ALSO BE USED TO ALERT
AGAINST UNSAFE PRACTICESꢁ
4HIS SYMBOL IS USED TO ALERT THE USER TO USEFUL INFORMATION ABOUT
PROPER OPERATION OF THE MACHINEꢁ
./4)#%
Safety Instructions for Machinery
3AFETY )NSTRUCTIONS FOR -ACHINERY
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-8-
g0651/g0652 10" extreme series table saws
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3AFETY )NSTRUCTIONS FOR -ACHINERY
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-9-
g0651/g0652 10" extreme series table saws
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Safety Instructions for Table Saws
1. SAfETy GuARDS. always use the blade
8. cROSScuTTING OpERATIONS. remove
the rip fence whenever using the miter
gauge to crosscut a workpiece.
guard, splitter, or riving knife on ''through-
sawing'' operations. The blade cuts com-
pletely through the top of the workpiece on
through-sawing operations. always use a
riving knife for non-through cuts.
9. BLADE hEIGhT. always adjust the blade to
the proper height above the workpiece.
2. KIcKBAcK. Be familiar with kickback.
Kickback happens when the workpiece is
thrown towards the operator at a high rate of
speed. Until you have a clear understanding
of kickback and how it occurs, DO NOT oper-
ate this table saw!
10. WORKpIEcE SuppORT. provide adequate
support to the rear and sides of the saw table
for wide or long workpieces.
11. DAMAGED SAW BLADES. never use
blades that have been dropped or otherwise
damaged.
3. REAchING OvER SAW BLADE. never
reach behind or over the blade with either
hand while the saw is running; hands or arms
could be pulled into the saw blade if kickback
occurs.
12. DADO AND RABBET OpERATIONS dado
and rabbeting operations require special
attention because those operations must be
performed with the blade guard removed.
always use a riving knife for dado and rab-
beting operations,. and always immediately
replace the blade guard after operations are
complete.
4. WORKpIEcE cONTROL. make sure the
workpiece is stable on the table and is sup-
ported by the rip fence or the miter gauge
during cutting operations. do not perform
any cutting operations free-hand.
13. cuTTING cORREcT MATERIAL. this
machine is intended for cutting natural and
man-made wood products, laminate cov-
ered wood products, and some plastics.
this machine is not designed to cut metal,
glass, stone, tile, etc.; cutting these materials
with a table saw may lead to injury.
5. SAfETy AccESSORIES. use push sticks,
hold-downs, featherboards, and other devic-
es to increase cutting safety.
6. OpERATOR pOSITION. never stand or have
any part of your body directly in-line with the
cutting path of the saw blade. avoid opera-
tions and hand positions where a slip could
cause your hand to move into the blade.
14. EXpERIENcING DIffIcuLTIES. if at any
time you are experiencing difficulties perform-
ing the intended operation, stop using the
machine! Contact our service department at
(570) 546-9663.
7. cuT-Off pIEcES. turn saw OFF before
removing small workpiece cut-offs.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. use this and
other machinery with caution and respect.
failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
-10-
g0651/g0652 10" extreme series table saws
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•
•
Keep the blade guard installed and in good
working order. only remove it when perform-
ing non-through cuts and immediately re-
install the blade guard when finished with the
non-through cut. always use the riving knife
for all non-through operations.
Statistics show that most common acci-
dents among table saw users can be
linked to kickback. Kickback is typically
defined as the high-speed expulsion of
stock from the table saw toward its opera-
tor. In addition to the danger of the opera-
tor or others in the area being struck by
the flying stock, it is often the case that
the operator’s hands are pulled into the
blade during the kickback.
make multiple, shallow passes when per-
forming a non-through cut. making a deep
non-through cut will greatly increase the
chance of kickback.
preventing Kickback
protecting yourself
from Kickback
Below are tips to avoid the most common
causes of kickback:
•
•
only cut workpieces with at least one smooth
and straight edge. do not cut warped,
cupped or twisted wood.
Even if you know how to prevent kickback, it
may still happen. here are some tips to pro-
tect yourself if kickback DOES occur:
never attempt freehand cuts. if the workpiece
is not fed parallel with the blade, kickback
will likely occur. always use the rip fence or
crosscut fence to support the workpiece.
•
stand to the side of the blade during every
cut. if kickback does occur, the thrown
workpiece usually travels directly in front of
the blade.
•
make sure the splitter or riving knife is
aligned with the blade. a misaligned splitter
can cause the workpiece to catch or bind,
increasing the chance of kickback. if you
think that your splitter is not aligned with the
blade, check it immediately!
•
•
•
Wear safety glasses or a face shield. in the
event of kickback, your eyes and face are the
most vulnerable part of your body.
never, for any reason, place your hand
behind the blade. should kickback occur,
your hand will be pulled into the blade.
•
•
take the time to check and adjust the rip
fence parallel with the blade; otherwise, the
chances of kickback are extreme.
use a push stick to keep your hands farther
away from the moving blade. if kickback
occurs, the push stick will most likely take
the damage that your hand would have
received.
use the splitter or riving knife for all "through
cuts." the splitter or riving knife maintains the
kerf in the workpiece, reducing the chance of
kickback. always use the riving knife for all
non-through operations.
•
use featherboards or anti-kickback devices
to prevent or slow down kickback.
•
Feed cuts through to completion. anytime
you stop feeding a workpiece in the middle
of a cut, the chance of kickback is greatly
increased.
-11-
g0651/g0652 10" extreme series table saws
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Glossary of Terms
the following is a list of common definitions, terms and phrases used throughout this manual as they relate
to this table saw and woodworking in general. Become familiar with these terms for assembling, adjusting
or operating this machine. your safety is vERy important to us at grizzly!
Arbor: a metal shaft extending from the drive
mechanism that is the mounting location for
the saw blade.
Non-Through cut: a sawing operation that
requires the removal of the blade guard and
splitter or the riving knife. dado and rabbet cuts
are considered non-through Cuts because the
blade does not protrude above the top face of
the wood stock. deep non-through Cuts must
be made with multiple, light passes to reduce
chance of kickback. always remember to re-
install the blade guard and riving knife after
performing a non-through cut.
Bevel Edge cut: tilting the arbor and saw blade
to an angle between 0˚ and 45˚ to cut a bev-
eled edge onto a workpiece.
Blade Guard: metal or plastic safety device that
mounts over the saw blade. its function is to
prevent the operator from coming into contact
with the saw blade.
perpendicular: lines or planes that intersect
and form right angles (i.e. the blade is perpen-
dicular to the table surface).
crosscut: Cutting operation in which the cross-
cut fence is used to cut across the shortest
width of the workpiece.
push Stick: safety device used to push the
workpiece through a cutting operation. used
most often when rip cutting thin workpieces.
Dado Blade: Blade or set of blades that are used
to cut grooves and rabbets.
Rabbet: Cutting operation that creates an l-
shaped channel along the edge of the
workpiece.
Dado cut: Cutting operation that uses a dado
blade to cut a flat bottomed groove into the
face of the workpiece.
Riving Knife or Splitter: metal plate located
behind the blade. it maintains the kerf opening
in the wood when performing a cutting opera-
tion.
featherboard: safety device used to keep the
workpiece against the rip fence and against the
table surface.
Kerf: the resulting cut or gap in the workpiece
after the saw blade passes through during a
cutting operation.
Straightedge: a tool used to check the flatness,
parallelism, or consistency of a surface(s).
Through cut: a sawing operation in which the
workpiece is completely sawn through.
Kickback: an event in which the workpiece is
propelled back towards the operator at a high
rate of speed.
Rip cut: Cutting operation in which the rip fence
is used to cut across the widest width of the
workpiece.
parallel: Being an equal distance apart at every
point along two given lines or planes (i.e. the
rip fence face is parallel to the face of the saw
blade).
-12-
g0651/g0652 10" extreme series table saws
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SEcTION 2: cIRcuIT REQuIREMENTS
power connection Device
Model G0651 220v
the type of plug required to connect your machine
to power depends on the type of service you cur-
rently have or plan to install. We recommend
using the plug shown in figure 2.
Operation
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
figure 2. nema 6-20 plug and receptacle.
result if machine is not
grounded and installed in
compliance with electrical
codes. compliance MuST
be verified by a qualified
electrician!
Extension cords
using extension cords may reduce the life of the
motor. instead, place the machine near a power
source. if you must use an extension cord:
•
•
•
use at least a 12 gauge cord that does not
exceed 50 feet in length!
full Load Amperage Draw
this machine draws the following amps under
maximum load:
the extension cord must also have a ground
wire and plug pin.
amp draw.............................................. 15 amps
a qualified electrician must size cords over
50 feet long to prevent motor damage.
power Supply circuit Requirements
you must connect your machine to a grounded
circuit that is rated for the amperage given below.
never replace a circuit breaker on an existing cir-
cuit with one of higher amperage without consult-
ing a qualified electrician to ensure compliance
with wiring codes. If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
minimum Circuit size.............................20 amps
-13-
g0651/g0652 10" extreme series table saws
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Minimum cord Requirements
Model G0652
For 220v connection, use a stranded-copper flex-
ible cord that meets the minimum requirements
listed below, does not exceed 50 ft., and has an
insulation type that starts with "s." a qualified
electrician must determine the best cord to use
in your environment depending on exposure to
moisture, heat, and oils.
220/440v Operation
Serious personal injury could occur if you
connect the machine to the power source
before you have completed the setup pro-
cess. DO NOT connect the machine to the
power source until instructed after setup.
For 440v connection, an electrician must
hardwire the machine. the electrician who hard-
wires the machine will determine the appropriate
wire to use inside the conduit.
g0652 220v 3-phase....15-20/12 aWg, 300vaC
g0652 440v 3-phase......electrician to hardwire
Electrocution or fire could
result if this machine is
not installed to code. you
MuST ensure compliance
by checking with a quali-
fied electrician!
power connection Device
the power connection device depends on the
type of installed or planned service. We recom-
mend using one of the devices shown in figure
3, depending on the voltage being used.
NOTICE
<gdjcYZY
DjiaZiꢀ7dm
The Model G0652 is prewired for 220v
operation. If you plan to use your machine
at 440v, you MuST have a qualified electri-
can perform the 440v conversion described
on page 15.
15-20
plug & outlet
for 220v, 3-phase
8jggZci
8Vggn^c\
7aVYZh
<gdjcY^c\ꢀE^c
full Load Amp Draw
g0652 220v 3-phase..............................14 amp
g0652 440v 3-phase................................7 amp
hardwired locking
disconnect switch
for 440v, 3-phase
8dcYj^i
8dcYj^i
id
BVX]^cZ
EdlZgꢀHdjgXZ
id
power Supply circuit Requirements
you must connect your machine to a grounded
circuit that is rated for the amperage given below.
never replace a circuit breaker on an existing cir-
cuit with one of higher amperage without consult-
ing a qualified electrician to ensure compliance
with wiring codes. If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
figure 3. recommended connection types.
phase converter precaution
the power from the manufactured leg may dam-
age electrical components if connected to the
wrong incoming power terminal on your machine.
only connect the manufactured leg to the l3 ter-
minal (see page 62 for identification).
minimum Circuit size (220v).................20 amps
minimum Circuit size (440v)................. 15 amps
-14-
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440v conversion
the model g0652 can be converted for 440v
operation. this conversion job consists of discon-
necting the saw from the power source, rewiring
the motor, switching the transformer fuse from
220v to 440v, and changing the thermal overload
relay from 14 to 7 amps. refer to the photos and
wiring diagram on pages 61 and 63 for wiring
details.
all wiring changes must be inspected by a quali-
fied electrician before the saw is connected to the
power source. if, at any time during this procedure
you need help, call grizzly tech support at (570)
546-9663
-15-
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SEcTION 3: SETup
Setup Safety
Items Needed for
Setup
the following items are needed to complete the
setup process, but are not included with your
machine:
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Description
Qty
•
•
•
•
•
•
•
•
•
straightedge 36" (or longer)....................... 1
straightedge 12" (or longer) ....................... 1
level........................................................... 1
hex Wrench 3mm....................................... 1
safety glasses (for each person)............... 1
dust Collection system.............................. 1
dust hose 4" (length as needed)............... 1
hose Clamp 4" .......................................... 1
assistant for lifting help ............................ 1
Wear safety glasses dur-
ing the entire setup pro-
cess!
unpacking
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
your machine was carefully packaged for safe
transportation. remove the packaging materials
from around your machine and inspect it. if you
discover the machine is damaged, please imme-
diately call Customer Service at (570) 546-9663
for advice.
save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
-16-
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Tools (not shown)
Qty
Inventory
•
open-end Wrenches
8 x 10, 11 x 13, 14 x 17......................1 each
hex Wrenches 3, 4, 5, 6mm..............1 each
screwdriver, phillips/Flat ............................ 1
•
•
the following is a description of the main compo-
nents shipped with your machine. lay the compo-
nents out to inventory them.
fence
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Box contents: (figure 5)
A. Fence ......................................................... 1
B. Fence handle............................................. 1
Qty
Table Saw unit
Box contents (figure 4):
a
Qty
A. table saw unit (not shown)........................ 1
B. splitter/guard assembly............................. 1
c. riving Knife ................................................ 1
D. Fence resting Brackets ............................. 2
E. miter gauge................................................ 1
f. miter gauge handle ................................... 1
G. handwheel handles ................................... 2
h. arbor Wrenches ......................................... 2
B
figure 5. Fence components.
fence Rail
Box contents: (figure 6)
A. Fence tube (91 /2" long)............................ 1
B. Front rail (91 /2" long)................................ 1
C
Qty
B
1
1
c. rear rail (79" long)................................... 1
d
h
a
e
F
g
B
figure 4. main components.
C
fasteners (and where used, not shown): Qty
•
•
•
•
•
•
•
•
Flat Washer 8mm (miter gauge)................ 1
hex Bolts m8-1.25 x 12 (Fence Brackets).. 2
Flat Washers 8mm (Fence Brackets)......... 2
hex Bolts m8-1.25 x 12 (switch) ................ 2
Flat Washers 8mm (switch) ....................... 2
lock Washers 8mm (switch)...................... 2
safety pin (switch) ..................................... 1
Flat head screw m5-8 x 20 (insert)........... 1
figure 6. Fence rail components.
-17-
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Extension Table
Box contents: (figure 7)
Outfeed Table
Box contents: (figure 8)
Qty
Qty
A. extension table.......................................... 1
B. lower shelf ................................................ 1
c. shelf end plate........................................... 1
D. support legs.............................................. 2
E. lower shelf Brackets ................................. 2
A. outfeed table............................................. 1
B. lower shelf ................................................ 1
c. shelf end plate........................................... 1
D. support legs.............................................. 2
E. lower shelf Brackets ................................. 2
fasteners (and where used, not shown): Qty
fasteners (and where used, not shown): Qty
•
•
•
•
•
•
Cap screws m8-1.25 x 25
(rear rail/Cabinet/ext. table).................... 8
Flat head screws m8-1.25 x 25
(Front rail/Cabinet/ext. table) ................... 8
Flat Washers 8mm
(Front rail/ext. table/rear rail) .............. 14
hex nuts m8-1.25
(Front rail/ext. table/rear rail) ................ 8
lock Washers 8mm
(Front rail/ext. table/rear rail) .............. 10
hex Bolts m8-1.25 x 12
•
•
•
•
hex Bolts m8-1.25 x 20 w/Washer
(rear rail/outfeed table)........................... 2
hex nuts m8-1.25
(rear rail/outfeed table)........................... 2
Flat Washers 8mm
(rear rail/outfeed table)........................... 2
hex Bolts m6-1 x 12
(Brackets/Cabinet)...................................... 2
hex nuts m6-1 (Bracket/end plate) ........... 2
Flat Washers 6mm
•
•
(outfeed table/legs/shelf Brackets)........ 16
phillips head screws m6-1 x 12
(outfeed table/legs/shelf Brackets)........ 14
(Cabinet/ext. table).................................... 2
Flat Washers 8mm (Cabinet/ext. table) .... 2
Flat head screws m8-1.25 x 25
•
•
•
3
•
•
Feet ⁄8-16 x 2 (legs).................................. 2
3
(table/ext. table) ....................................... 2
mounting plates (table/ext. table) ............ 2
hex Bolts m6-1 x 12
hex nuts ⁄8-16 (legs) ................................ 2
•
•
(Brackets/Cabinet/legs)............................. 2
hex nuts m6-1
a
•
d
e
(Brackets/Cabinet)...................................... 2
•
•
•
Feet 3⁄8"-16 x 2 (legs)................................. 2
3
hex nuts ⁄8-16 (legs) ................................ 2
B
phillip head screws m6-1 x 12
(ext. table/legs/shelf Brackets) .............. 14
Flat Washers 6mm
(ext table/legs/shelf Brackets) ............... 16
hex Bolts w/Washers m8-1.25 x 12
(tube/ Front rail)........................................ 9
•
•
C
figure 8. outfeed table components.
a
SuffOcATION hAzARD!
Immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
d
e
B
C
if any nonproprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
figure 7. extension table components.
-18-
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hardware Recognition chart
-19-
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clean up
Site considerations
the unpainted surfaces are coated with a waxy
oil to prevent corrosion during shipment. remove
this protective coating with a solvent cleaner or
degreaser, such as shown in figure 9. For thor-
ough cleaning, some parts must be removed.
for optimum performance, clean all moving
parts or sliding contact surfaces. avoid chlo-
rine-based solvents, such as acetone or brake
parts cleaner that may damage painted surfac-
es. always follow the manufacturer’s instructions
when using any type of cleaning product.
floor Load
refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
some residential floors may require additional
reinforcement to support both the machine and
operator.
placement Location
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your new machine. see figure 10 for the mini-
mum working clearances.
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
,*ꢀ
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
.&&$'ꢀ
figure 10. minimum working clearances.
G2544—Solvent cleaner & Degreaser
a great product for removing the waxy shipping
grease from your machine during clean up.
children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
figure 9. Cleaner/degreaser available from
grizzly.
-20-
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3. secure the metal plates to the table with
m8-1.25 x 25 flat head screws on the right
side of the table saw cabinet, as shown in
(figure 13), then thread two m8-1.25 x 12
hex bolts with flat washers into the metal
plates. do not fully tighten the bolts.
Assembly
To assemble the extension table and outfeed
tables:
1. Fasten the 911/2" front rail onto the table saw
with four m8-1.25 x 25 flat head screws, as
shown in figure 11. also, secure the far left
side of the rail with an m8-1.25 x 25 flat head
screw, lock washer and hex nut.
metal plate
x 2
x 4
x 2
figure 13. metal plates installed.
4. With the help of an assistant, place the exten-
sion table between the rails and slide the
table slots over the hex bolts installed in Step
3.
figure 11. Front rail installed.
5. While an assistant holds the extension table,
fasten the 911/2" front rail to the extension
table with three m8-1.25 x 25 flat head
screws, flat washers, lock washers, and hex
nuts (figure 14). Finger-tighten for now.
2. Fasten the 79" rear rail to the table with four
m8-1.25 x 25 cap screws, lock washers, and
flat washers, as shown in figure 12. secure
the left side of the rail to the table with an
m8-1.25 x 25 cap screw, two flat washers,
two lock washers, and a hex nut.
x 3
x 4
figure 14. Front rail/table fastener locations.
figure 12. rear rail installed.
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6. Fasten the 79" rear rail to the extension table
with three m8-1.25 x 25 cap screws, three
lock washers, six flat washers, and three hex
nuts, as shown in figure 15. Finger tighten
for now.
support leg
hex nut
Foot
x 3
figure 17. Foot installed on support leg.
11. Fasten each support leg to the main exten-
sion table with four m6-1 x 12 phillips head
screws and flat washers, as shown in figure
18.
figure 15. rear rail/table fastener locations.
7. align the table and extension table with a
straightedge (figure 16), then tighten the
fasteners in figure 14 with a 5mm hex
wrench and 13mm wrench.
x 4
figure 18. support leg fastened to main
extension table.
12. rotate both feet until they touch the ground,
and tighten the hex nuts against the support
legs to secure the feet.
figure 16. aligning main extension table.
8. repeat the aligning procedure and tighten
the fasteners in figure 15 with a 6mm hex
wrench and 13mm wrench.
9. tighten the cap screws shown in figure 13.
3
10. install each foot with a ⁄8-16 hex nut onto
into the bottom of a support leg, as shown in
figure 17.
-22-
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13. Fasten the shelf end plate to the legs with
four m6-1 x 12 phillips head screws and flat
washers, as shown in figure 19.
17. repeat Steps 10-13 to install the feet, sup-
port legs, and shelf end plate on the outfeed
table.
18. place the outfeed extension table assembly
upright with the feet on the ground, align the
slots in the extension table bracket with the
rear rail mounting holes, then fasten the table
to the rail with two m8-1.25 x 20 hex bolts, flat
washers, and hex nuts, as shown in figure
21.
x 4
Bracket
figure 19. installing shelf end plate on extension
table legs.
x 2
14. place the shelf brackets between the cabinet
and support legs, and fasten with two m6-1
x 12 phillip head screws, two m6-1 x 12 hex
bolts, four flat washers and two hex nuts, as
shown in figure 20.
figure 21. outfeed table fastened to rear rail.
19. secure the lower shelf brackets to the sup-
port legs and cabinet, using the same fasten-
ers as in Step 14.
Note: The flange on the shelf bracket must
point up to ensure proper installation.
20. install the lower shelf on the brackets.
21. place the 911/2" fence tube over the 911/2
"
shelf Bracket
front rail and secure with nine m8-1.25 x 12
hex bolts with washers, as shown in figure
22.
Flange
handwheel
handles
x 2
x 2
figure 20. shelf brackets installed.
x 9
15. place the lower shelf on the brackets.
16. turn the outfeed table upside down and
place it on a level surface.
figure 22. Fence tube mounted to front fence
rail.
22. install the handwheel handles, as shown in
figure 22.
-23-
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Saw Blade
Blade Guard and
Splitter
you must install the blade guard and splitter
before operating the table saw.
The saw blade is extremely sharp. use extra
care when handling the blade or working
near it. Serious injury is possible.
To install the blade guard:
review this section, even if your saw blade came
pre-installed.
1. disConneCt the saW From poWer!
2. put on heavy leather gloves.
3. raise the blade up all the way.
To install the blade:
1. disConneCt the saW From poWer!
2. put on heavy leather gloves.
4. using an arbor wrench, loosen the hex bolt
shown in figure 24.
3. remove the table insert, blade guard, and
splitter–if previously installed.
splitter
4. use the arbor wrenches to loosen and remove
the arbor nut, flange, and blade.
Bracket
Note: The arbor nut has right hand threads;
turn it counterclockwise to loosen.
pawls
5. slide the blade over the arbor with the teeth
facing the front of the saw, as shown in
figure 23.
hex Bolt
figure 24. Blade guard and splitter installed.
5. insert the splitter into the bracket slot, and
tighten the hex bolt to lock the splitter.
6. lift up on the splitter pawls and install the
table insert (see Table Insert, page 25).
teeth direction
& Blade rotation
Front of saw
figure 23. Correct blade direction.
6. re-install the arbor flange and the arbor nut,
and tighten them against the blade with the
wrenches included with the saw. do not
overtighten.
-24-
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Riving Knife
Table Insert
you must install the table insert before operating
the table saw.
review this section, even if your saw riving knife
came pre-installed. you must install the riving
knife or the splitter and blade guard before operat-
ing the table saw.
To install and adjust the table insert:
1. disConneCt the saW From poWer!
To install the riving knife:
2. place the table insert into the table, then
place a straightedge across the table and the
table insert.
1. disConneCt the saW From poWer!
2. put on heavy leather gloves.
3. use a 3mm hex wrench and straightedge to
adjust the table insert flush with the table as
shown in figure 26.
3. remove the table insert, blade guard, and
splitter—if previously installed.
4. loosen the hex bolt (figure 25), insert the
riving knife into the bracket slot, and tighten
the hex bolt to secure the riving knife.
riving Knife
Bracket
figure 26. adjusting the table insert.
the table insert must be flush with the table
top or the workpiece will hit the edge of the
table insert at the beginning of the cut.
hex Bolt
4. tighten the m5-.8 x 20 flat head screw shown
in figure 27.
figure 25. riving knife installed.
5. install the table insert, as described in Table
Insert.
table insert
screw
figure 27. table insert screw.
Note: Do not overtighten the table insert
screw. If you have questions, contact
Technical Support.
-25-
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On/Off Switch
Miter Gauge
to install the switch, fasten the switch to the left
end of the front rail with two m8-1.25 x 12 hex
bolts, flat washers and lock washers, and install
the anti-start safety pin as shown in figure 28.
to assemble the miter gauge, install the miter
gauge handle and 8mm flat washer onto the miter
gauge as shown in figure 29. slide the miter
gauge into the miter gauge slot to the left of the
blade; or store it temporarily on the brackets near
the blade angle handwheel.
stop paddle
x 2
handle
Washer
anti-start
safety pin
figure 28. switch installed.
figure 29. miter gauge installed.
-26-
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Dust collection
fence components
To install the fence knobs, fence, and fence
resting brackets:
DO NOT operate the Model G0651/G0652
without an adequate dust collection system.
This saw creates substantial amounts of
wood dust while operating. failure to use a
dust collection system can result in short
and long-term respiratory illness.
1. install the fence knob as shown in figure
30.
components and hardware Needed:
Qty
4" dust hose (not included) ...............................1
4" hose Clamp (not included) ............................2
dust Collection system (not included) ...............1
Recommended cfM at Dust port: 400 cfM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine
the CFM at the dust port, you must consider
these variables: (1) CFM rating of the dust col-
lector, (2) hose type and length between the
dust collector and the machine, (3) number
of branches or wyes, and (4) amount of other
open lines throughout the system. Explaining
how to calculate these variables is beyond the
scope of this manual. Consult an expert or pur-
chase a good dust collection "how-to" book.
figure 30. Fence knob installed.
2. install the fence onto the table to the right of
the blade.
3. Check for fence parallelism and adjust if
needed. see Adjusting fence on page 56.
To connect a dust collection hose:
4. install the fence resting brackets (figure
31) onto the back of the cabinet with the two
m8-1.25 x 12 hex bolts and flat washers.
1. Fit the 4" dust hose over the dust port, as
shown in figure 32, and secure in place with
a hose clamp.
Brackets
2. tug the hose to make sure it does not come
off. Note: A tight fit is necessary for proper
performance.
x 2
figure 31. Fence resting brackets installed.
figure 32. dust hose attached to dust port.
-27-
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8. verify that the machine is operating cor-
rectly by pressing the on button.
Test Run
—if the saw is operating normally, press the
stop paddle. this should stop the saw.
once the assembly is complete, test run your
machine to make sure it runs properly for regular
operations.
—if any problems occur, immediately press
the stop paddle and disConneCt the
saW From the poWer sourCe. turn
to Troubleshooting on page 47 and correct
the problem before starting the table saw
again.
the test run consists of verifying the following:
1) the motor powers up and runs correctly, 2)
the safety disabling mechanism on the switch
works correctly, and 3) the saw operates without
unusual noises or vibration.
—if you cannot easily locate the source of
an unusual noise or vibration by yourself,
please contact technical support at (570)
546-9663.
if, during the test run, you cannot easily locate
the source of an unusual noise or vibration, stop
using the machine immediately, then review the
Troubleshooting on page 47.
9. lift the paddle switch and insert the safety
pin through the on button.
if you still cannot remedy a problem, contact our
tech support at (570) 546-9663 for assistance.
10. press the on button.
To test run the machine:
—if the saw does not start, the safety dis-
abling feature is working correctly.
1. read this manual and make sure you under-
stand SEcTION 1: SAfETy on page 8.
—if the saw starts, immediately press the
oFF button and disConneCt the saW
From the poWer sourCe. the safety
disabling feature is not working correctly.
please contact our technical support at
(570) 546-9663 immediately.
2. review cIRcuIT REQuIREMENTS on page
13, double check your work, and make any
necessary changes.
3. make sure the blade guard and splitter (or riv-
ing knife) are installed and correctly adjusted,
and verify that the blade is secured by the
arbor nut.
4. remove all tools and foreign objects from the
machine.
5. Connect the tablesaw to the power source.
6. put on safety glasses and hearing protection,
and make sure any bystanders are wearing
safety glasses, hearing protection, and are
out of the way.
7. make sure the safety pin is not installed.
-28-
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11. Model G0652 only: verify that the power is
connected in phase by starting/stopping the
table saw and determining if the motor turns
in the correct direction, using the criteria
below:
incoming
power Wires
—if the blade turns clockwise (toward the
front of the saw), it is turning in the correct
direction.
Contactor
6
A&ꢀ&
A'ꢀ( A(ꢀ*
CDꢀ&(
C8&*
—if the blade turns counterclockwise, (toward
the back of the saw), it is turning in the
wrong direction.
H9:
B6"&-
stop the table saw, shut OFF the power
source, swap any two of the three power
wires—l1, l2, or l3—that connect to the
saw. if using a phase converter for 220v
3-phase operation, only swap l1 and l2,
as shown in figure 33.
figure 33. example of switching incoming power
wires l1 and l2.
12. the saw is now ready to operate.
-29-
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SEcTION 4: OpERATIONS
Operation Safety
Basic controls
this section covers the basic controls used during
routine operations.
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
ON Button: starts motor.
Stop paddle/Off Button: stops motor when
pushed in.
Safety pin & chain: disable the saw and pre-
vent accidental startup by inserting the safety pin
through the holes in the on button, and insert the
end of the chain into the pin, as shown in figure
34.
Loose hair and clothing
can get caught in machin-
ery and cause serious per-
sonal injury. Keep loose
clothing and long hair
away from machinery.
on
switch
stop
paddle
Keep the blade guard in
the down position at all
times. failure to do this
could result in serious
personal injury or death.
safety pin
figure 34. switch disabled.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLy REc-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
-30-
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Blade Tilt: to adjust the blade tilt, loosen the
blade tilt lock, turn the blade tilt handwheel to
position the blade at the desired angle, and tight-
en the lock shown in figure 35.
Blade Selection
this section on blade selection is by no means
comprehensive. always follow the saw blade
manufacturer's recommendations to ensure safe
and efficient operation of your table saw.
digital
Blade tilt
lock
Blade height
lock
readout
Ripping blade features:
•
Best for cutting with the grain of the
workpiece.
•
•
•
20-40 teeth.
Flat-top ground tooth profile.
large gullets for large chip removal.
Fence
lock
Blade height
handwheel
Blade tilt
handwheel
;aVi
Ide
figure 35. Basic table saw controls.
7aVYZ
Blade height: to set the blade height, unlock the
blade height lock, turn the handwheel to set the
blade height approximately ⁄4" higher than the
1
workpiece, then re-tighten the blade height lock.
fence Lock: after adjusting the fence to the
desired width of cut, lock it in place by firmly push-
ing the fence lock down until it stops.
figure 36. ripping blade.
crosscut blade features:
Digital Readout: displays the current blade
angle when the handwheel is moved and power
is connected to the table saw. see page 53 for
setting the digital readout.
•
Best for cutting across the grain of the
workpiece.
•
•
•
60-80 teeth.
alternate top bevel tooth profile.
small hook angle and a shallow gullet.
6aiZgcViZ
Ide
7ZkZa
figure 37. Crosscutting blade.
-31-
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combination blade features:
Dado Blades:
there are two types of dado blades: stacked and
•
adequate for cutting both with and across the
grain.
wobble.
•
•
40-50 teeth.
alternate top bevel and flat, or alternate top
bevel and raker tooth profile.
teeth are arranged in groups of five.
gullets are small and shallow within the
groups of five teeth, similar to a cross-cut
blade; then large and deep between each
group of five, like a ripping blade.
•
Stacked Dado Blade: these dedicated dado
cutting blade sets consist of up to 8 indi-
vidual blades. multiple cutters are "stacked"
between two outside blades. the width of
the dado is determined by the combination of
cutters that are “stacked” together. the dado
is cut in a single pass leaving a smooth and
square channel in the face of the workpiece.
stacked dado blades are the most expen-
sive option, but are worth considering if your
projects require a lot of visible dado cuts. a
stacked dado blade is shown in figure 40.
•
•
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figure 38. Combination blade.
Laminate blade features:
•
•
•
•
Best for cutting plywood or veneer.
40-80 teeth.
triple chip tooth profile.
very shallow gullet.
figure 40. stacked dado blade.
•
Wobble Dado Blade: also a dedicated dado
blade, a wobble blade usually consists of a
single blade that is tilted on the arbor shaft
while it is spinning. the channel is cut in the
face of the workpiece as the blade pass-
es through its pre-adjusted width of travel.
Wobble blades are an inexpensive option
when visibly pleasing channels are not a con-
cern.
Ig^eaZ
8]^e
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figure 39. laminate blade.
-32-
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Workpiece
Inspection
Non-Through &
Through cuts
some workpieces are not safe to cut or may
require modification before they are safe to cut.
Before cutting, inspecting all workpieces for
the following:
Non-Through cuts
a non-through cut is a sawing operation where
the blade does not protrude above the top face of
the wood stock. since non-through cuts require
the removal of the blade guard and splitter, the
riving knife must be installed. dado cuts, rabbet
cuts, and resawing operations are non-through
cuts that can be performed with this table saw.
•
Material Type: this machine is intended for
cutting natural and man-made wood prod-
ucts, laminate covered wood products, and
some plastics. Cutting drywall or cementi-
tious backer board creates extremely fine
dust and may reduce the life of the bearings.
this machine is not designed to cut metal,
glass, stone, tile, etc.; cutting these materials
with a table saw may lead to injury.
non-through cuts have a higher risk of injury from
kickback because the splitter and blade guard
must be removed. Kickback is an event in which
the workpiece is propelled back towards the
operator at a high rate of speed. always remem-
ber to re-install the blade guard and splitter after
performing a non-through cut.
•
Foreign Objects: nails, staples, dirt, rocks
and other foreign objects are often embed-
ded in wood. While cutting, these objects
can become dislodged and hit the operator,
cause kickback, or break the blade, which
might then fly apart. always visually inspect
your workpiece for these items. if they can't
be removed, do not cut the workpiece.
non-through cuts have a risk of kickback. read,
understand, and follow instructions and safety
precautions for each type of cut to reduce the risk
of injury.
Through cuts
•
Large/Loose Knots: loose knots can
become dislodged during the cutting opera-
tion. large knots can cause kickback and
machine damage. Choose workpieces that
do not have large/loose knots or plan ahead
to avoid cutting through them.
a through cut is a sawing operation in which the
workpiece is completely sawn through. ripping,
crosscutting, miter cuts, and angled cuts are all
through cutting operations. the blade guard and
splitter or riving knife must be installed during
through cuts.
•
Wet or "Green" Stock: Cutting wood with a
moisture content over 20% causes unneces-
sary wear on the blades, increases the risk of
kickback, and yields poor results.
through cuts have a risk of kickback. read,
understand, and follow instructions and safety
precautions for each type of cut to reduce the risk
of injury.
•
Excessive Warping: Workpieces with exces-
sive cupping, bowing, or twisting are danger-
ous to cut because they are unstable and
often unpredictable when being cut. do not
use workpieces with these characteristics!
Safety precautions and instructions for each
type of cut are located on the following
pages:
•
•
•
•
•
•
•
ripping: page 34
Crosscutting: page 35
miter Cuts: page 35
Blade tilt & Bevel Cuts: page 36
dado Cutting: page 36
rabbet Cutting: page 38
resawing: page 40
•
Minor Warping: Workpieces with slight cup-
ping can be safely supported if the cupped
side is facing the table or the fence. on
the contrary, a workpiece supported on the
bowed side will rock during a cut and could
cause kickback or severe injury.
-33-
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Note: The jointed edge of the workpiece
must slide against the fence during the cut-
ting operation.
Ripping
"ripping" means cutting with the grain of a natu-
ral wood workpiece. in other man-made materials
such as mdF or plywood, ripping simply means
cutting lengthwise.
10. use a push stick to feed the workpiece
through the saw blade, as shown in figure
41, until the workpiece is completely past the
saw blade.
Serious injury can be caused by kickback.
Kickback is a high-speed expulsion of stock
from the tablesaw toward an operator. The
operator or bystanders may be struck by
flying stock, or the operator’s hands can be
pulled into the blade during the kickback.
To make a rip cut:
1. review preventing Kickback on page 11
and take the necessary precautions to pre-
vent kickback.
figure 41. typical ripping operation.
2. if using natural wood, joint one long edge of
the workpiece on a jointer.
Turn OFF the saw and allow the blade to
come to a complete stop before removing
the cut-off piece. failure to follow this warn-
ing could result in serious personal injury.
3. disConneCt the saW From poWer!
4. ensure that the blade guard and splitter or
riving knife is installed.
5. set the fence to the desired width of cut on
the scale.
6. adjust the blade height so the highest saw
1
tooth protrudes approximately ⁄4" above the
workpiece.
7. set up safety devices such as featherboards
or other anti-kickback devices.
Keep the blade guard installed and in the
down position. failure to do this could
result in serious personal injury or death.
8. rotate the blade to make sure it does not
come into contact with any of the safety
devices.
9. plug the saw into the power source, turn it
ON, and allow it to reach full speed.
-34-
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crosscutting
Miter cuts
"Crosscutting" means cutting across the grain of
a natural wood workpiece. in other man-made
materials, such as mdF or plywood, crosscutting
means cutting across the width of the workpiece.
a miter is an angled crosscut. miters are usually
cut in the same manner as crosscuts, using the
miter gauge and a predetermined mark on the
workpiece.
To make a crosscut using the miter gauge:
1. disConneCt the saW From poWer!
To perform a miter cut:
1. disConneCt the saW From poWer!
2. ensure that the blade guard and splitter (or
the riving knife) is installed.
2. ensure that the blade guard and splitter (or
the riving knife) is installed.
3. move the rip fence aside and position the
miter gauge, adjusted to 90°, in a miter slot.
3. determine the angle of your cut. if the angle
needs to be very precise, use a protractor to
set the miter gauge to the blade.
4. adjust the blade height so the teeth protrude
1
approximately ⁄4" above the workpiece.
4. place the face of the miter gauge against
the edge of the workpiece and place the bar
across the face of the workpiece. use the
bar as a guide to mark your cut as shown in
figure 43.
5. slide the miter gauge near the blade and
adjust the workpiece so the blade will cut on
the waste side of the line.
6. plug in the tablesaw, turn it ON, and allow it
to reach full speed.
7. hold the workpiece firmly against the face
of the miter gauge (figure 42), and ease it
through the blade until the workpiece is com-
pletely past the saw blade.
figure 43. example of marking miter line.
5. place the miter gauge back into the slot and
hold the workpiece firmly against the miter
gauge body. slide the miter gauge near the
blade and adjust the workpiece so the blade
will cut on the waste side of the line.
figure 42. typical crosscutting operation.
6. proceed to make the cut in the same manner
as described in the crosscutting instruc-
tions.
Turn OFF the saw and allow the blade to
come to a complete stop before removing
the cut-off piece. failure to follow this warn-
ing could result in serious personal injury
-35-
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Blade Tilt/Bevel cuts
DO NOT make a through-cut with a dado
blade. Dado blades are not designed for
through cuts. failure to follow this warning
could result in serious personal injury.
When the blade tilt stop bolts are properly adjust-
ed (page 51), the blade tilt handwheel allows the
operator to tilt the blade to the left, anywhere
between 0° and 45°. this is used most often when
cutting bevels, compound miters or chamfers.
figure 44 shows an example of the blade when
tilted to 45°.
Always use push sticks, featherboards,
push paddles and other safety accessories
whenever possible to increase safety and
control during operations which require
that the blade guard and splitter must be
removed from the saw. ALWAyS replace the
blade guard after dadoing is complete.
using a Stacked or Wobble Dado
Blade
figure 44. Blade tilted to 45° for bevel cutting on
a typical table saw.
1. disConneCt the saW From poWer!
2. remove the table insert, the blade guard and
splitter, and the saw blade.
Dado cutting
3. attach and adjust the dado blade system
according to the dado blade manufacturer’s
instructions.
Commonly used in furniture joinery, a dado is a
straight channel cut in the face of the workpiece.
dadoes can be cut using either a dedicated dado
blade or a standard saw blade. the optional zero
clearance table insert, model t20645, (see page
44) must be installed during dado cutting with a
dado blade.
4. install the optional zero clearance insert.
5. raise the dado blade up to the desired depth
of cut (depth of dado channel desired). When
cutting deep dadoes, take more than one
pass to reduce the risk of kickback.
the table saw motor is pushed to its limits when
making a dado cut. if the motor starts to bog
down, slow down your feed rate and make mul-
tiple shallow passes.
The danger of kickback increases relative
to the depth and width of a cut. Reduce the
risk of kickback by making multiple passes
to achieve the desired depth of cut. failure
to follow these warnings could result in seri-
ous personal injury.
Dado operations require proper procedures
to avoid serious injury. Extra care must be
taken to prevent kickback when using dado
blades. Any movement of the workpiece
away from the fence will cause kickback. Be
certain that stock is flat and straight. failure
to follow these warnings could result in
serious personal injury.
-36-
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6. adjust the distance between the fence and the
inside edge of the blade as shown in figure
45 to dado the length of a workpiece.
8. reconnect the saw to the power source.
9. turn the saw ON. the blade should run
smooth, with no vibrations.
10. When the blade has reached full speed, per-
form a test cut with a scrap piece of wood.
11. if the cut is satisfactory, repeat the cut with
the actual workpiece.
using a Standard Saw Blade to cut
Dadoes
Note: Reduce motor overloading and blade wear
by using a ripping blade. Ripping blades are
designed to clear the sawdust quickly. See Page
31 for more details.
figure 45. stacked or wobble dado cut.
1. disConneCt the saW From poWer!
7. if dadoing across the workpiece, use the
miter gauge and carefully line up the desired
cut with the dado blade. do not use the
fence in combination with the miter gauge.
2. ensure that the riving knife and standard
insert are installed.
3. mark the width of the dado cut on the
workpiece. include marks on the edge of the
workpiece so the cut path can be aligned
when the workpiece is lying on the table.
raise the blade up to the desired depth of cut
(depth of dado channel desired). When cut-
ting deep dadoes, take more than one pass
to reduce the risk of kickback.
Never try to dado a board that is not flat by
holding it down against the table. If kick-
back occurs, your hand will likely be pulled
into the blade, resulting in serious personal
injury.
The danger of kickback increases relative
to the depth and width of a cut. Reduce the
risk of kickback by making multiple passes
to achieve the desired depth of cut. failure
to follow these warnings could result in seri-
ous personal injury.
Always use push sticks, featherboards,
push paddles and other safety accessories
whenever possible to increase safety and
control during operations which require
that the blade guard and splitter must be
removed from the saw. ALWAyS replace the
blade guard after dadoing is complete.
4. if dadoing across the workpiece, use the
miter gauge to support the workpiece, and
align the blade to cut one of the dado sides.
do not use the fence in combination with
the miter gauge.
-37-
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5. if dadoing the length of a workpiece, align the
blade to cut one of the dado sides as shown
in figure 46.
Rabbet cutting
you may experience kickback during this
procedure. Stand to the side of the blade
and wear safety glasses or a face shield to
prevent injury when cutting rabbets. Do not
put hands behind blade!
Commonly used in furniture joinery, a rabbet is an
l-shaped groove cut in the edge of the workpiece.
rabbets can be cut with either a dado blade or a
standard saw blade. the optional zero clearance
table insert, model t20645 (see page 44), must
be installed during rabbeting operations.
figure 46. single-blade dado first cut.
cutting Rabbets with Dado Blade
Note: Rabbet cutting on the edge of the workpiece
requires a sacrificial fence attachment, as shown
in Figure 48.
6. reconnect the saw to the power source and
turn the saw ON. allow the blade to reach full
speed.
7. perform the cutting operation.
1. disConneCt the saW From poWer!
8. re-adjust the fence so the blade is aligned
with the other edge of the intended dado
channel (figure 47).
2. lower the blade completely, then install the
optional zero clearance insert.
3. make the sacrificial fence the same length as
Note: Be sure to keep the cuts within your
marks; otherwise, the dado will be too big.
3
the fence and ⁄4" thick.
4. attach it to the fence with screws or clamps
as shown in figure 48, making sure they are
all secure and tight.
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figure 47. single-blade dado second cut.
figure 48. sacrificial fence.
9. Continue making cuts toward the center of
the dado until the dado is complete.
5. adjust the fence, turn the saw ON, raise the
blade into the sacrificial fence to the height
needed for the rabbeting operation, and turn
the saw OFF.
-38-
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6. disConneCt the saW From poWer!
cuting Rabbets with Standard Blade
Note: Cutting rabbets with a standard saw blade
DOES NOT require the use of a sacrificial fence.
Note: Reduce motor overloading and blade wear
by using a ripping blade. Ripping blades are
designed to clear the sawdust quickly.
Always use push sticks, featherboards,
push paddles and other safety accessories
whenever possible to increase safety and
control during operations which require
that the blade guard and splitter must be
removed from the saw. ALWAyS replace the
blade guard after dadoing is complete.
1. disConneCt the saW From poWer!
2. ensure that the riving knife and standard
insert are installed.
7. align the workpiece to perform the cutting
operation as shown in figure 49.
3. Clearly mark the width of the rabbet cut on
the workpiece.
Note: Include marks on the edge of the
workpiece to clearly identify the intended cut
while it is laying flat on the saw table.
4. raise the blade up to the desired depth of cut
(depth of rabbet channel desired). When cut-
ting deep rabbets, take more than one pass
to reduce the risk of kickback.
The danger of kickback increases relative to
the depth of a cut. Reduce the risk of kick-
back by making multiple passes to achieve
the desired depth of cut. failure to follow
these warnings could result in serious per-
sonal injury.
figure 49. rabbet cutting.
The danger of kickback increases relative
to the depth and width of a cut. Reduce the
risk of kickback by making multiple passes
to achieve the desired depth of cut. failure
to follow these warnings could result in seri-
ous personal injury.
5. adjust the fence so the blade is aligned with
the inside of your rabbet channel as shown in
figure 50.
8. reconnect the saw to the power source and
turn the saw ON.
9. When the blade has reached full speed, per-
form a test cut with a scrap piece of wood.
10. if the cut is satisfactory, repeat the cut with
the final workpiece.
figure 50. rabbet cutting with a standard blade.
-39-
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6. reconnect the saw to the power source and
turn the saw ON.
Resawing
7. When the blade has reached full speed, per-
form a test cut with a scrap piece of wood.
8. if the cut is satisfactory, repeat the cut with
the final workpiece.
Resawing on a table saw increases the
chances of kickback. Serious injury can be
caused by kickback. Kickback is a high-
speed expulsion of stock from the tablesaw
toward an operator. The operator or bystand-
ers may be struck by flying stock, or the
operator’s hands can be pulled into the
blade during the kickback.
9. stand the workpiece on edge as shown in
figure 51.
Resawing operations require proper pro-
cedures to avoid serious injury. Extra care
must be taken to prevent kickback when
resawing. Any tilting or movement of the
workpiece away from the fence will cause
kickback. Be certain that stock is flat and
straight. failure to follow these warnings
could result in serious personal injury.
figure 51. second cut to create a rabbet.
resawing is the process of cutting a thick piece of
stock into one or more thinner pieces. Bandsaws
are ideal for resawing and the process is fairly
easy and safe. A table saw is not intended
for resawing and the process is difficult and
extremely dangerous. resawing on the table
saw often binds the blade, causing kickback.
the risk of kickback increases relative to the
depth of a cut. Kickback is more dangerous when
resawing on a table saw because the anti-kick-
back devices and blade guard must be removed,
leaving no protection between your hands and the
saw blade. Kickback can pull the operator's hands
into the blade, or the operator or bystanders may
be hit by flying stock. do not resaw on a table
saw without using a resaw barrier. do not resaw
on a table saw without wearing a full face shield.
10. adjust the saw blade height to intersect with
the first cut.
11. perform the second cut to complete the rab-
bet.
the following instructions describe how to build a
resaw barrier, add an auxiliary fence to your stan-
dard fence, and more safely perform resawing
operations.
Note: this table saw can only resaw wood that is
less than 63⁄8" tall.
-40-
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3. glue the end of the 3" board, then clamp the
boards at a 90° angle with the larger board in
the vertical position as shown in figure 53.
Resaw Barrier
the resaw barrier shown in figure 52 holds the
workpiece vertical, keeps the workpiece aligned
with the fence, and keeps your hands away from
the blade.
figure 53. Clamping the resawing barrier.
4. secure the joint with the wood screws.
figure 52. resawing barrier.
Auxiliary fence
the auxiliary fence is necessary if you are
resawing a workpiece that is taller than it is wide.
it should be no less than ⁄2" shorter than the
components Needed for the Resaw Barrier:
3
hardwood or plywood ⁄4" x 6" x 401⁄4" ...............1
3
hardwood or plywood ⁄4" x 3" x 401⁄4" ...............1
1
1
Wood screws /4-20 x 2" ....................................8
Wood glue .........................................as needed
board to be resawn.
Tools Needed for the Resaw Barrier:
components Needed for the Auxiliary fence:
3
hardwood or plywood ⁄4" x (height) x 401⁄4"......1
table saw ..........................................................1
Jointer and planer ....................... recommended
Clamps ...............................................2 minimum
drill and drill Bits................................................1
Flat head screws m8-1.25 x 25 (not included). 4
hex nuts m8-1.25 (included) .............................4
Tools Needed for the Resaw Barrier:
To build the resaw barrier:
table saw ..........................................................1
Jointer and planer ....................... recommended
Clamps ...............................................2 minimum
3
3
1. Cut two boards to ⁄4" x 6" x 401⁄4" and ⁄4" x
3" x 401⁄4". if you are using hardwood, cut
the boards oversize, then joint and plane the
boards to the correct size to make sure the
boards are square and flat.
drill
a..n..d...d...r.i.ll..B...i.t.s.............................1
To build the auxiliary fence:
1. Cut a ⁄4" thick board 401⁄4" long, and cut a
3
height no less than 1⁄2" shorter than the board
to be resawn. if you are using hardwood, cut
the board oversize, then joint and plane the
board to the correct size to make sure the
board is square and flat.
Note: Only use furniture grade plywood or
kiln dried hardwood to prevent warping.
2. pre-drill and countersink 8 holes approxi-
3
mately ⁄8" from the bottom of the 6" tall
board.
Note: Only use furniture grade plywood or
kiln dried hardwood to prevent warping.
-41-
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2. pull an end cap off of the standard fence,
then remove four hex nuts, flat washers, t-
bolts and one side of the fence facing from
the fence body.
you may experience kickback during this
procedure. Stand to the side of the blade
and wear a full face shield to prevent injury
when resawing.
3. place the auxilliary fence next to the open
side of the fence and mark the location of four
mounting holes on the auxilliary fence.
To perform resawing operations:
4. pre-drill and countersink four mounting holes
on the auxilliary fence.
1. disConneCt the saW From poWer!
5. thread the flat head screws through the
auxiliary fence and into the hex nuts in the
standard fence body, and tighten securely, as
shown in figure 54.
2. remove the standard table insert and the
blade guard/splitter, and install the riving
knife. install a ripping blade and the optional
model t20645 zero clearance table insert.
then lower the blade below the table sur-
face.
3. attach the auxiliary fence to the standard
fence and set it to the desired width.
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Note: Account for blade kerf, the rough cut
made by the blade, and the inaccuracy of
the fence scale when the auxiliary fence is
installed when figuring out the correct width.
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4. place the workpiece against the auxillary
fence and slide the resaw barrier against
the workpiece, as shown in figure 55. now
clamp the resaw barrier to the top of the table
saw at both ends.
figure 54. auxiliary fence.
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Resawing Operations
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the table saw motor is pushed to its limits when
resawing. if the motor starts to bog down, slow
down your feed rate. motor overloading and blade
wear can be reduced by using a ripping blade.
ripping blades are designed to clear the sawdust
quickly.
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components Needed for Resawing:
zero Clearance insert.........................................1
ripping Blade 10"...............................................1
Clamps ...............................................................2
shop made auxiliary Fence ...............................1
shop made resaw Barrier.................................1
figure 55. ideal resaw workpiece setup.
-42-
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5. slide the workpiece over the blade to make
sure it moves smoothly, then remove the
workpiece.
9. repeat Steps 6–8 until the blade is close to
half of the height of the board to be resawn.
the ideal completed resaw cut will leave an
1
⁄
8" connection when the resawing is com-
1
6. raise the blade approximately an inch, or
close to half the height of the workpiece
(figure 56), whichever is less.
plete as shown in figure 56. leaving an ⁄8
"
connection will reduce the risk of kickback.
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7Vgg^Zg
The danger of kickback increases relative to
the depth of a cut. Reduce the risk of kick-
back by making multiple passes to achieve
the desired depth of cut. failure to follow
these warnings could result in serious per-
sonal injury.
&$-ꢀꢁ8dccZXi^dc
Always use push sticks or push paddles to
increase safety and control during opera-
tions which require that the blade guard
and splitter must be removed from the
saw. ALWAyS replace the blade guard after
resawing is complete.
figure 56. ideal completed resaw cut.
10. turn OFF the table saw, then separate the
parts of the workpiece and hand plane the
remaining ridge to remove it.
11. When finished resawing, remove the resaw
barrier and auxiliary fence, then re-install the
blade guard/splitter or riving knife and stan-
dard table insert.
7. plug in the table saw, turn it ON, and use a
push stick to feed the workpiece through the
blade using a slow, steady feed rate.
8. Flip the workpiece end for end, keeping the
same side against the fence, and run the
workpiece through the blade.
-43-
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aCCessories
SEcTION 5: AccESSORIES
h9587—Table Saw fundamentals
h8085—front Tool Box for G0651/G0652
this heavy-duty tool box features powder coated
paint and ball bearing slides. 25"l x 221/2"h x
15"d.
the table saw is the single tool that turns the hob-
byist into a real woodworker, capable of handling
a range of challenging jobs. With expert advice,
color photos, drawings, and exploded diagrams,
popular mechanics reveals exactly what this
all-important piece of equipment can do. this
invaluable and instructive manual covers it all.
192 pages.
T20646—zero clearance Insert for G0651/
G0652
made especially for the g0651/g0652 table saw.
height is easily adjustable. special phenolic mate-
rial.
figure 58. model h9587 table saw
Fundamentals guide book.
h7583—Grizzly Tenoning Jig
G5562—SLIpIT® 1 Qt. Gel
our fully adjustable tenoning jig handles stock
up to 31⁄4" thick and features an adjustable bevel
angle with a 90° to 75° range. the two large grip
handles, adjustable guide bar, multi-position con-
trol levers, and extra large clamping handwheel
will ensure accurate and repeatable results. a top
seller!
G5563—SLIpIT® 12 oz Spray
G2871—Boeshield® T-9 12 oz Spray
G2870—Boeshield® T-9 4 oz Spray
h3788—G96® Gun Treatment 12 oz Spray
h3789—G96® Gun Treatment 4.5 oz Spray
figure 57. model h7583 tenoning Jig.
figure 59. recommended products for
protecting your cast iron table top.
-44-
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G0638—10hp 3-ph cyclone Dust collector
our largest dust Collector features a whopping
4029 CFm capacity and can handle any large
duct system with a static pressure loss less than
16.8” of water. dual collection drums minimize
the down time necessary for emptying dust and
chips and the noise reducing exhaust manifold
keeps the noise level below 87 dB. the ramped
air intake is so efficient, there is very little fine dust
that makes it to the plastic filter bags and with a
99.9% filter efficiency rating, essentially no dust
escapes. the steel stand is included.
carbide-Tipped ATB circular Saw Blades
h9144—10" Ripping Blade, 30T
h9145—10" General purpose, 40T
h9146—10" fine finishing/cabinet Work, 60T
h9147—10" cabinet Work/Trimming, 80T
h9148—10" Super fine Work/Trimming, 100T
We looked long and hard for a high quality, heavy-
duty, balanced woodworking saw blade that brings
precision into the price range of most woodwork-
ers. now, for the cost of a construction quality
blade, you can enjoy the benefits of a saw blade
designed for precision woodworking. alternate top
bevel. 10” diameter, 5/8” arbor.
figure 60. g0638 10hp Cyclone dust Collector.
figure 62. Carbide-tipped saw blades.
G7581—Superbar™
G7582—Master plate
G2370—Shop Fox® Board Buddies-yellow
these unique hold downs only turn in one
direction to prevent kickback. adjustable height,
spring loaded wheels are designed to hold your
workpiece tight against the table and rip fence
and are made of a special composition that will
not mark your work.
the miter slot mounted superbar™ will align, tune
and calibrate your tablesaw to within ±.001 in just
minutes. replace your tablesaw blade when cali-
brating the double disk ground master plate for a
precision measurement, with no runout!
figure 61. superbar™ and master plate.
figure 63. g2370 Shop Fox® Board Buddies.
-45-
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SEcTION 6: MAINTENANcE
cleaning
Always disconnect power
to the machine before
Cleaning the model g0651/g0652 is relatively
performing maintenance.
easy. vacuum excess wood chips and sawdust,
failure to do this may
and wipe off the remaining dust with a dry cloth.
result in serious person-
if any resin has built up, use a resin dissolving
al injury.
cleaner to remove it. treat all unpainted cast
iron and steel with a non-staining lubricant after
cleaning. We recommend products like g96®
gun treatment, slipit®, or Boeshield® t-9 (see
Schedule
Section 5: Accessories on page 44 for more
details).
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
occasionally it will become necessary to clean
the internal parts with more than a vacuum. to do
this, remove the table top and clean the internal
parts with resin/pitch dissolver or mineral spirits
Daily check:
•
•
•
•
inspect blades for damage or wear.
Check for loose mounting bolts/arbor nut.
Check cords, plugs, and switch for damage.
any other condition that could hamper the
safe operation of this machine.
and a stiff wire brush or steel wool. do not use
Water—Water Will Cause Cast iron to
rust. make sure the internal workings are dry
before using the saw again, so that wood dust
will not accumulate. if any essential lubrication
is removed during cleaning, re-lubricate those
areas.
•
•
vacuum dust buildup from inside the cabinet
and off of the motor after use.
Wipe the table clean after every use—this
ensures moisture from wood dust does not
remain on bare metal surfaces.
Lubrication
Weekly Maintenance:
•
Wipe down the table surface and grooves
with a lubricant and rust preventive such as
slipit®.
Clean the pitch and resin from the saw blade
with a cleaner like oxisolv® Blade & Bit
Cleaner.
lubricate the areas indicated below every 6–12
months, depending on frequency of use. these
areas can be reached through the motor cover
opening or the blade opening. Check all adjust-
ments after lubricating.
•
Lubricate the following components with
multi-purpose grease:
Monthly check:
•
Check the flat belt for damage or wear.
1. Trunnion and trunnion slide (where parts
43 and 44 slide each other, on page 64).
2. The worm gear, bevel gears, acme screw
and shafts (parts 52, 55, 61, and 114 on
pages 64 & 67).
Note: Using a small brush to apply the grease
may be easier than using your fingers.
-46-
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SEcTION 7: SERvIcE
review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-
ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical
support at (570) 546-9663.
Troubleshooting
Motor & Electrical
symptom
possible Cause
possible solution
machine does not 1. anti-start safety pin engaged.
1. remove anti-start safety pin.
start or a breaker
trips.
2. Wall fuse/circuit breaker is blown/tripped.
3. power supply is at fault/switched oFF.
2. ensure correct size for machine load (refer to page
13); replace weak breaker.
3. ensure hot lines have correct voltage on all legs and
main power supply is switched ON.
4. motor on button or on/oFF switch is at 4. replace faulty on button or on/oFF switch.
fault.
5. plug/receptacle is at fault or wired 5. test for good contacts; correct the wiring.
incorrectly.
6. start capacitor is at fault (g0651 only).
7. motor connection wired incorrectly.
8. thermal overload relay has tripped.
6. test/replace if faulty.
7. Correct motor wiring connections.
8. unplug machine, open magnetic switch cover, turn
amperage dial on thermal protection Circuit Breaker
to a higher amperage setting.
9. Contactor not getting energized/has burnt 9. test for power on all legs and contactor operation.
contacts.
replace unit if faulty.
10. Centrifugal switch is at fault (g0651 only).
11. Wiring is open/has high resistance.
10. adjust/replace the centrifugal switch if available.
11. Check for broken wires or disconnected/corroded
connections, and repair/replace as necessary.
12. test/repair/replace.
12. motor is at fault.
machine stalls or is 1. applying too much pressure to workpiece.
1. use sharp blade, and reduce the feed rate.
2. test/repair/replace.
underpowered.
2. run capacitor is at fault (g0651 only).
3. Belt slipping.
3. replace bad belt, align pulleys, and re-tension.
4. Correct motor wiring connections.
4. motor connection is wired incorrectly.
5. plug/receptacle is at fault.
6. motor bearings are at fault.
5. test for good contacts; correct the wiring.
6. test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
7. motor has overheated.
7. Clean off motor, let cool, and reduce workload.
8. Contactor not getting energized or has poor 8. test for power on all legs and contactor operation.
contacts.
replace if faulty.
9. motor is at fault.
9. test/repair/replace.
10. Centrifugal switch is at fault (g0651).
10. adjust/replace centrifugal switch if available.
-47-
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symptom
possible Cause
possible solution
machine
vibration or noisy
operation.
has 1. motor or component is loose.
1. inspect/replace stripped or damaged bolts/nuts, and
re-tighten with thread locking fluid.
2. inspect/replace flat belt with new one (refer to page
49).
2. Flat belt worn or loose.
3. motor fan is rubbing on fan cover.
3. replace dented fan cover; replace loose/damaged
fan.
4. arbor bearings are at fault.
5. arbor pulley is loose.
4. replace arbor housing bearings; replace arbor.
5. retighten/replace arbor pulley with shaft and thread
locking liquid.
6. pulley is loose.
6. realign/replace shaft, pulley, set screw, and key as
required.
7. machine sits unevenly on floor.
8. loose arbor nut.
7. relocate/shim machine.
8. tighten the arbor nut.
9. motor bearings are at fault.
9. test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
10. Blade is at fault.
10. replace warped, bent, or twisted blade; resharpen
dull blade.
11. Centrifugal switch at fault (g0651 only).
11. replace centrifugal switch.
Table Saw Operations
symptom
possible Cause
possible solution
Blade is not aligned 1. Blade is warped.
1. replace blade (page 24).
with miter slot or
fence.
2. table top is not parallel to blade.
3. Fence is not parallel to blade.
2. make table parallel to blade (page 53).
3. make fence parallel to blade (page 56).
Blade does not 1. 90° stop bolt is out of adjustment.
reach 90°.
1. adjust 90° stop bolt (page 51).
2. Clean sawdust off positive stop.
2. sawdust loaded up on positive stop.
Blade hits insert at 1. 45° stop bolt is out of adjustment.
1. adjust 45° stop bolt (page 51).
2. File or mill the hole in the insert.
3. align blade to the table (page 53).
4. adjust blade position.
45°.
2. hole in insert is inadequate.
3. table out of alignment.
4. Blade position is incorrect.
Board binds or 1. dull blade.
1. replace blade.
burns when feeding
through tablesaw.
2. Blade is warped.
2. replace blade (page 24).
3. Fence is not parallel to blade.
4. table top is not parallel to blade.
3. make fence parallel to blade (page 56).
4. make table parallel to blade (page 53).
digital angle gauge 1. gearing is at fault.
not accurate
1. adjust rack and pinion backlash (page 52).
-48-
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4. lower the arbor assembly until the motor
rests on the wood block, as shown in figure
65, to reduce tension on the flat belt.
Replacing flat Belt
to ensure optimum power transmission from the
motor to the blade, the flat belt must be in good
condition. replace the belt if it becomes cracked,
frayed, or glazed.
Note: Be careful not to damage the motor,
and do not force the arbor down further when
it becomes difficult to move the handwheel.
5. tighten the motor mounting nuts to hold the
motor in place.
Tools Needed
Qty
arbor Wrenches ................................................ 2
Wood Block 9" long 4x4 ................................. 1
Wrench or socket 17mm ................................... 1
6. raise the motor all the way up and remove
the wood block.
7. roll the belt off of the upper and lower pul-
leys, as shown in figure 66. Be careful not
to pinch your fingers.
Removing flat Belt
1. disConneCt the saW From poWer!
2. raise the motor all the way up, tilt it to 0°,
and open the motor cover.
Note: To make belt removal easier, turn the
belt sideways and slide it down and past the
back of the motor pulley.
3. loosen the three motor mounting hex nuts
(figure 64) two turns, and place the 4x4
block between the cabinet and bottom of the
motor, as shown in figure 65.
Flat Belt
mounting Bolts
and nuts
motor pulley
figure 66. removing flat belt.
figure 64. motor mounting bolts.
Wood
Block
figure 65. motor resting on wood block.
-49-
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5. raise the motor to tension the belt, ensuring
that the wood block is between the motor and
cabinet, as shown in figure 69.
Installing New Belt
1. turn the flat belt sideways and slip it over
the motor pulley, so it engages one or two
grooves (figure 67).
Note: Be careful not to damage the motor,
and do not force it up further when it becomes
difficult to move the handwheel.
Flat Belt
Wood
Block
motor pulley
figure 67. installing flat belt (table removed for
clarity.)
figure 69. using wood block to tension belt.
2. push the belt inward and roll it onto the top
pulley. Continue pushing the belt and rotating
it up and down (figure 68) until it is centered
on both pulleys.
6. Check belt deflection, as shown in figure 70.
adjust deflection by raising or lowering the
motor until you can deflect the belt no more
1
than ⁄8".
Flat Belt
EjaaZn
9Z[aZXi^dc
EjaaZn
figure 70. Checking belt deflection.
figure 68. Flat belt installed (table removed for
clarity.)
7. tighten the motor mounting hex nuts, lower
the motor, and remove the wood block.
3. lower the motor all the way down.
8. Close the motor cover.
4. loosen the motor mounting hex nuts two
turns, then place the wood block on top of the
motor.
-50-
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Blade Tilt Stops
mounting
plate
the table saw features stop bolts that stop the
blade exactly at 45° and 90° during blade adjust-
ments. the stops have been set at the factory and
should require no adjustments, unless you notice
that your cuts are not accurate.
Tools Needed
Qty
90° stop Bolt
& Jam nut
90° square ........................................................ 1
Combo square .................................................. 1
Wrench 12 & 13mm........................................... 1
hex Wrench 2.5mm........................................... 1
figure 71. 90° stop bolt and jam nut.
Setting 90° Stop Bolt
1. disConneCt the saW From poWer!
2. position the blade tilt to zero (see indicator
on the front of the saw), and raise the blade
several inches above the table.
3. place a machinist’s square against the table
and blade so it contacts the blade evenly from
bottom to top. make sure a blade tooth does
not obstruct the placement of the square.
90° stop Bolt
& Jam nut
—if the blade is 90° to the table when the
stop bolt contacts the underside of the table,
go to To Set the 45° Stop Bolt.
figure 72. 90° stop bolt and jam nut (table
removed for clarity).
—if the blade is not 90° to the table, you will
need to adjust the 90° stop bolt; go to Step
4.
6. tighten the jam nut, then close the motor
access cover.
4. tilt the blade to 20° to access the 90° stop
bolt on the cabinet.
Setting 45° Stop Bolt
1. repeat Steps 1-3 from the previous set of
steps using a combo square and the blade tilt
set to 45°.
5. open the motor access cover, loosen the
jam nut shown in figures 71 & 72, adjust
the stop bolt up or down, and repeat Steps
2-3 until the stop bolt contacts the handwheel
mounting plate when the blade tilt is set to
0°.
—if the blade is 45° to the table when the stop
bolt contacts the cabinet, go to To Adjust
the Tilt Indicator Arrow, on page 52.
—if the blade is not 45° to the table go to
Step 2.
2. move the blade angle to 30°, or remove
the panel on the right side of the cabinet to
access the 45° stop bolt.
-51-
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3. loosen the jam nut (figure 73) on the 45°
stop bolt, adjust the stop bolt in or out, then
check to see if the blade is 45° to the table.
Table Tilt handwheel
Backlash
45° stop Bolt
the table tilt handwheel should move with very
little backlash or slop when the saw is new.
however, over time the rack and pinion gears
controlling the tilt handwheel will wear from use,
causing backlash to increase. you can eliminate
freeplay by adjusting the tilt handwheel gears.
Jam nut
To adjust the table tilt gear backlash:
1. disConneCt the saW From poWer!
figure 73. 45° stop bolt and jam nut.
2. turn the table tilt handwheel one way a
couple turns, then turn it the other way to feel
the backlash.
4. Continue adjusting the stop bolt until it con-
tacts the cabinet when the blade is at 45°.
5. tighten the jam nut.
3. unscrew the tap screws securing the angle
sensor cover, then remove it to expose the
rear rack mounting cap screw.
Adjusting Tilt Indicator Arrow
1. set the 90° stop bolt (see instructions on
page 51).
4. loosen the two rack mounting cap screws
and the loosen the jam nut shown in figure
75.
2. remove the blade height lock knob, loosen
the blade height handwheel set screw, then
remove the handwheel.
rack mounting Cap screws
3. loosen the phillips head screw shown in
figure 74 and move the tip of the indicator to
0°.
Jam nut
adjustment
hex Bolt
figure 75. table tilt handwheel adjustment.
4. While a helper tightens the adjustment hex
bolt, turn the tilt handwheel back and forth.
tighten the hex bolt enough until you no
longer feel any wobble or looseness when
the handwheel is initially turned. do not over-
tighten the rack-and-pinion gears or they will
bind.
phillips head
screw
indicator
figure 74. tilt indicator arrow.
4. tighten the phillips head screw, and reinstall
the handwheel and the lock knob.
5. tighten the jam nut and the rack mounting
screws, reinstall the angle sensor cover, then
close the motor access cover.
-52-
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Digital Readout
Miter Slot to Blade
parallelism
the digital readout displays the current blade
angle. only set the readout after verifying that
the 90° and 45° blade tilt stops are correctly posi-
tioned.
Tools Needed
Qty
adjustable square............................................. 1
metal shim stock .............................. as needed
marker ............................................................... 1
To set the digital readout:
your table saw will give the best results if the
miter slot and the rip fence are adjusted paral-
lel to the blade. if either of these are not exactly
parallel, your cuts and your finished work will be
lower in quality, but more importantly, the risk of
kickback will be increased. take the time to adjust
your table saw properly. a few minutes now will
be time well spent.
1. ensure the power is connected and the 45°
and 90° stop bolts are set (see Blade Tilt
Stops on page 51).
2. move the blade angle to 0° and press the 0°
set button (figure 76) for several seconds
until the readout displays 0.00.
Note: For safest and most accurate adjustments,
use a Superbar and Master Plate (see Figure 61
on Page 45).
45° set Button
0° set Button
To adjust the blade parallel to the miter slot:
1. disConneCt saW From poWer!
2. use an adjustable square to measure the
distance from the miter slot to a carbide tip on
the blade as shown in figure 77. make sure
that the face of the adjustable square is even
along the miter slot.
figure 76. digital readout.
3. move the blade angle to 45° and press the
45° set button for several seconds until the
readout displays 45.0.
Note: If you move the blade angle handwheel
when the power is disconnected, the digital
readout will be incorrect when the saw is
reconnected, and you will need to reset it.
figure 77. example of adjusting blade to miter
slot.
-53-
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3. With the end of the adjustable square just
touching the tip, lock the square in place.
now, mark the carbide tip with a marker
where you made this measurement.
7. tilt the blade to 45° and repeat Steps 2-5. if
the blade is still parallel to the miter slot, con-
tinue on to the Blade Alignment procedure.
otherwise, continue with the next step.
8. if the blade was parallel to the miter slot at
90° but not at 45°, the table will need to be
shimmed with metal shim stock. the shims
are placed under the table over each of the
three table mounting bolts.
The saw blade is dangerously sharp. use
extra care when handling the blade or
working near it. Serious injury is possible.
9. refer to figures 79 and 80 for shim place-
ment. if the distance of a is shorter than B,
shim(s) will need to be placed under corners
#1 and #2. if the distance of B is shorter than
a, shim(s) will need to be placed under cor-
ner #3. very thin shim stock works well.
4. rotate that tip to the other end of the table
insert.
5. slide the adjustable square down to the other
end of the table insert, and compare the dis-
tance from the marked blade tip to the end of
the adjustable square.
—if the blade tip does not touch the end of
the adjustable square similar to the first
measurement, the table will need to be
adjusted.
ꢀ&
ꢀ(
ꢀ'
—if the blade tip measurement is the same
on both sides, go to Step 8.
6. to adjust the table, loosen the three bolts in
the table mounting locations (see figure 78)
and slightly tap the table. repeat Steps 2-6
until the blade and miter slot are parallel. do
not forget to tighten the table mounting bolts
when finished.
figure 79. shim procedure diagram a.
table mounting locations
ꢀ&
ꢀ(
figure 78. table mounting bolt holes.
ꢀ'
figure 80. shim procedure diagram B.
-54-
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10. tighten down one bolt a small amount and
then move on to each of the others, tighten-
ing each down the same amount. Continue
to rotate through the bolts, tightening them a
little each time until they are all secure.
Adjusting fence
the rip fence included with your model g0651/
g0652 table saw is designed to provide excellent
ripping accuracy when properly adjusted. there
are four main adjustments: square, height, paral-
lelism, and clamping pressure. Keep in mind that
these adjustments are interconnected and some
trial-and-error may be needed to achieve satisfac-
tory results.
11. now recheck the blade to miter slot at 90°
and 45° by repeating Steps 2-6. if the dis-
tance of a and B are equal, continue to the
Blade Alignment procedure. if the distances
are still off, repeat Steps 9-11.
12. once you feel you have the miter slot adjust-
ed to the blade, recheck all measurements
and be sure the table mounting bolts are
secure. also, if you ever remove the table
in the future, be sure to make note of shim
placements and reassemble exactly how it
came apart.
Tools Needed
Qty
hex Wrench 4mm.............................................. 1
hex Wrench 6mm.............................................. 1
machinist square............................................... 1
Square and height
adjust the the nylon screws (figure 81) on top of
the fence bracket with a 6mm hex wrench to set
the fence square with the blade and set the fence
height above the table.
Blade Alignment
if the blade contacts the table insert when raised
or tilted, the blade must be aligned by moving the
table.
nylon
screws
Tools Needed
Qty
Wrench 14mm ................................................... 1
To adjust the blade alignment by moving the
table:
rear rail
Foot
1. disConneCt the saW From poWer!
Fence
Bracket
2. loosen the three table mounting bolts (page
54, figure 78) and adjust the table until the
blade does not contact the insert. tighten all
the mounting bolts.
figure 81. nylon adjustment screws.
place a machinist’s square on the table against
the side of the fence. if the square does not
remain flush against both the fence and the table,
adjust the nylon screws until the fence and table
are square.
3. make sure the blade does not contact the
table insert when raised or tilted. recheck
parallelism of the blade to the miter slot (see
page 53). adjust as necessary until the blade
does not touch the insert.
if the bottom surface of the fence is more than
1/16" above the table at the front or back, adjust the
fence height using the nylon screws and the rear
rail foot (figure 81).
-55-
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clamping pressure and parallelism
the fence clamping mechanism adjusts the
clamping pressure the right amount to hold your
fence securely and position the fence parallel to
the miter slot.
remove the fence and, using a 4mm hex wrench,
adjust the set screws shown in figure 82 equally
on the rear side of the front bracket.
set
Fence
screws
Bracket
figure 83. example of fence aligned parallel to
miter slot.
trial-and-error will be needed to adjust the set
screws so the fence is parallel to the miter slot
and the clamping pressure is sufficient.
Optional: if you are cutting wet or green stock,
offsetting the rear of the fence 1/64" from the blade
by using the set screws in figure 82 can help pre-
vent the workpiece from binding and burning.
figure 82. set screw adjustments.
place the fence alongside the miter slot (figure
83), and check the fence to miter slot parallelism.
also, check the fence clamping strength by push-
ing and pulling the fence with moderate pressure
by hand.
-56-
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4. adjust the miter body until the pointer is at
0° and there is no space between the square
and the blade, then tighten the lock knob.
Miter Gauge
Tools Needed
Qty
5. loosen the jam nut and adjust the stop screw
until it is seated against the shaft (see figure
84 for part locations), then tighten the jam
nut.
hex Wrench 2.5mm........................................... 1
phillips head screwdriver.................................. 1
machinist square............................................... 1
adjustable square............................................. 1
Wrench 8mm ..................................................... 1
6
loosen the screw on the front of the miter
bar, adjust the pointer to 0°, then tighten the
screw.
To adjust the miter gauge so it is perpendicu-
lar to the saw blade:
7. to adjust to 45°, follow Steps 1-5 using an
adjustable square set to 45°.
1. slide the miter gauge into the miter gauge
slot to the left of the blade.
8. double-check your adjustments at 45° and
90° to assure that you have accurately set
your miter gauge.
2. push in the shaft (figure 84).
9. to adjust the sliding resistance of the miter
bar in the miter slot, turn the adjustment set
screws shown in figure 84 clockwise in small
increments, and test fit between adjustments
until the miter gauge fits your expectations.
lock Knob
Jam nut
stop screw
miter Body
pointer
shaft
set
screws
figure 84. miter gauge diagram.
3. loosen the lock knob on the miter gauge and
place a square against the face of the miter
body and the blade.
-57-
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SEcTION 8: WIRING
these pages are current at the time of printing. however, in the spirit of improvement, we may make changes
to the electrical systems of future machines. study this diagram carefully. if you notice differences between
your machine and these wiring diagrams, call technical support at (570) 546-9663 for assistance.
Electrical Safety Instructions
1. pRINTED INfORMATION. the electrical
information included in this section is current
at the time of printing. however, in the spirit
of improvement, we may make changes to
the electrical system of future machines.
study the photos and diagrams in this
section carefully. if you notice differences
between your machine and these diagrams,
call technical support at (570) 546-9663 for
assistance.
4. GROuNDED cIRcuIT. electrocution or fire
could result if the machine is not grounded
and installed in compliance with electrical
codes. Compliance must be verified by a
qualified electrician.
5. MOTOR WIRING. the motor wiring shown
in these diagrams are current at the time of
printing, but it may not match your machine.
always use the wiring diagram inside the
motor junction box.
2. ShOcK hAzARD. disconnect the power
from the machine before servicing electri-
cal components. touching electrified parts
will result in personal injury including but
not limited to severe burns, electrocution, or
death.
6. EXpERIENcING DIffIcuLTIES. if at any
time you are experiencing difficulties under-
standing the information included in this
section, contact our technical support at
(570) 546-9663.
3. cIRcuIT REQuIREMENTS. you must fol-
low the cIRcuIT REQuIREMENTS section
on page 13. If you are unsure about the
wiring codes in your area or you plan to
connect your machine to a shared cir-
cuit, consult a qualified electrician.
NOTICE
The photos and diagrams included in this
sectionarebestviewedincolor.youcanview
-58-
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G0651/G0652 Electrical components
figure 85. g0651 motor junction box.
figure 88. g0651/g0652 digital readout and
angle sensor.
figure 86. g0651/g0652 switch.
figure 87. g0651 capacitors.
figure 89. g0651 magnetic switch.
-59-
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ON PAGE 58!
G0651 Wiring Diagram 220v, 1-ph
Ground
G
Hot
220
VAC
Hot
6-20 Plug
(As Recommended)
<gdjcYꢀ
6ꢀ
A&ꢀ&ꢀ A'ꢀ(ꢀ A(ꢀ*ꢀ
CDꢀ&(ꢀ
C8&*ꢀ
H9:ꢀ
B6"&-ꢀ
B6<C:I>8
HL>I8=
C8&+ꢀ
6HHNꢀBE:"&-ꢀ
I&ꢀ'ꢀ I'ꢀ)ꢀ I(ꢀ+ꢀ CDꢀ&)ꢀ
see
figure 89
7ꢀ
G6"'%ꢀ
&'ꢀ
&-ꢀ
&$'ꢀ
($)ꢀ
*$+ꢀ
&*ꢀ
9><>I6AꢀG:69DJIꢀ
.+ꢀ
.-ꢀ
.*ꢀ
68&ꢀ
68'ꢀ
G&-ꢀ
see figure 88
6c\aZꢀ
HZchdgꢀ
<gdjcYꢀ
HiVgiꢀ
''%Kꢀ
BDIDGꢀꢀ
8VeVX^idgꢀ
+%%B;9ꢀ
&'*K68ꢀ
HL>I8=ꢀ
see figure 86
Gjcꢀ
8VeVX^idgꢀ
*%B;9ꢀ
(*%K68ꢀ
see figure 87
The motor wiring shown here is
current at the time of printing, but it
may not match your machine.
Always use the wiring diagram
inside the motor junction box.
D;;ꢀ
DCꢀ
-60-
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ON PAGE 58!
G0652 Electrical components
figure 90. g0652 magnetic switch prewired to
220v, 3-phase.
figure 92. g0652 magnetic switch converted to
440v, 3-phase.
Note: The thermal relay in Figure 90 is set for 14
amp, 220V, 3-phase operation.
Note: The therrmal relay in Figure 92 is adjusted
for 7 amp, 440V, 3-phase operation.
figure 91. g0652 motor junction box wired for
figure 93. g0652 motor junction box wired for
220v.
440v.
-61-
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ON PAGE 58!
G0652 Wiring Diagram 220v, 3-ph
<gdjcYꢀ
=diꢀ
MOTOR DIRECTION
=diꢀ
=diꢀ
''%ꢀK68
&*"'%ꢀEAJ<
ꢁVhꢀgZXdbbZcYZYꢂ
If motor rotates in opposite direc-
tion, swap L1 & L2 power source
wires at the incoming terminals.
PHASE CONVERTER
<gdjcYꢀ
If connecting machine to a phase
converter, the manufactured leg
must be connected to terminal L3.
6ꢀ
A&ꢀ&ꢀ A'ꢀ(ꢀ A(ꢀ*ꢀ
CDꢀ&(ꢀ
C8&*ꢀ
H9:ꢀ
B6"&-ꢀ
C8&+ꢀ
I&ꢀ'ꢀ I'ꢀ)ꢀ I(ꢀ+ꢀ CDꢀ&)ꢀ
7ꢀ
G6"'%ꢀ
&,ꢀ
-ꢀ
&$'ꢀ
($)ꢀ
*$+ꢀ
&)ꢀ
.+ꢀ
.-ꢀ
.*ꢀ
9><>I6AꢀG:69DJIꢀ
B6<C:I>8
HL>I8=
6HH:B7AN
BE:"(%ꢀ
see figure 90
see figure 88
68"&ꢀ
68"'ꢀ
6c\aZ
HZchdg
see figure 86
-ꢀ 'ꢀ
(ꢀ .ꢀ
,ꢀ &ꢀ
HL>I8=ꢀ
<gdjcYꢀ
+ꢀ
)ꢀ
*ꢀ
''%Kꢀ(E=ꢀBDIDGꢀ
see figure 91
D;;ꢀ
DCꢀ
-62-
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ON PAGE 58!
G0652 Wiring Diagram 440v, 3-ph
<gdjcYꢀ
3-PHASE
=diꢀ
440 VAC
=diꢀ
DISCONNECT
=diꢀ
SWITCH
(as recommended
)
MOTOR DIRECTION
<gdjcYꢀ
If motor rotates in opposite direc-
tion, swap any two power source
wires at the incoming terminals.
6ꢀ
A&ꢀ&ꢀ A'ꢀ(ꢀ A(ꢀ*ꢀ
CDꢀ&(ꢀ
C8&*ꢀ
H9:ꢀ
B6"&-ꢀ
C8&+ꢀ
I&ꢀ'ꢀ I'ꢀ)ꢀ I(ꢀ+ꢀ CDꢀ&)ꢀ
7ꢀ
G6"'%ꢀ
&,ꢀ
-ꢀ
&$'ꢀ
($)ꢀ
*$+ꢀ
&)ꢀ
.+ꢀ
.-ꢀ
.*ꢀ
9><>I6AꢀG:69DJIꢀ
B6<C:I>8
HL>I8=
6HH:B7AN
BE:"(%ꢀ
see figure 92
see figure 88
68&ꢀ
68'ꢀ
6c\aZ
HZchdg
see figure 86
(ꢀ 'ꢀ
&ꢀ
HL>I8=ꢀ
<gdjcYꢀ
+ꢀ .ꢀ
,ꢀ )ꢀ
-ꢀ *ꢀ
))%Kꢀ(E=ꢀBDIDGꢀ
see figure 93
D;;ꢀ
DCꢀ
-63-
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ON PAGE 58!
SEcTION 9: pARTS
Motor and Arbor Breakdown
'&ꢀ
<%+*'ꢀ
*=Eꢀ(E=ꢀꢀ
''%$))%Kꢀ
BDIDGꢀ
'&"(ꢀ
'&"&ꢀ
'&"'ꢀ
<%+*&ꢀ
(=Eꢀ&E=ꢀꢀ
''%Kꢀ
'&ꢀ
'&"(ꢀ
'&"&ꢀ
'&"-ꢀ
'&")ꢀ
'&"*ꢀ
'&"+ꢀ
'&",ꢀ
'&"'ꢀ
BDIDGꢀ
'(ꢀ
')ꢀ
(&ꢀ
'%ꢀ
''ꢀ
((ꢀ
('ꢀ
()ꢀ
'-ꢀ
',ꢀ
'.ꢀ
'+ꢀ
(%ꢀ
'&ꢀ
'*ꢀ
(,ꢀ
(-ꢀ
(.ꢀ
(%ꢀ
(*ꢀ
(+ꢀ
)%ꢀ
)&ꢀ
)(ꢀ
&).
&*
)-ꢀ
'-ꢀ
&*ꢀ
,ꢀ
,ꢀ
).
((
&&,ꢀ
&&-ꢀ
&&.ꢀ
&),
*%
*&ꢀ
&)-
)'ꢀ
+&"&
))ꢀ
(,ꢀ
*(ꢀ
<%+*&ꢀ
,
)*ꢀ
--"&ꢀ
*'
**ꢀ
&'%ꢀ
&'&ꢀ
&''ꢀ
&'(ꢀ
(=Eꢀ''%Kꢀ
*)ꢀ
*,ꢀ
+&
)+ꢀ
),ꢀ
&"E=ꢀHL>I8=ꢀ
*-ꢀ
++ꢀ
**ꢀ
--ꢀ
*+ꢀ
)'ꢀ
*.ꢀ
)(ꢀ
(,ꢀ
+%ꢀ
+-ꢀ
&*%"(ꢀ
&*%"&ꢀ
+,ꢀ
&')ꢀ
+*ꢀ
+)ꢀ
,ꢀ
,-ꢀ
(,ꢀ
*,ꢀ
,,ꢀ
+(ꢀ
,%ꢀ
&*%ꢀ
,-ꢀ
&(%ꢀ
,+ꢀ
&-ꢀ
&(&ꢀ
&(%ꢀ
,,ꢀ
+'ꢀ
,)ꢀ
,(ꢀ
,'ꢀ
,*ꢀ
,ꢀ
+,ꢀ
&*%"'ꢀ
&*%")ꢀ
+.ꢀ
&&+ꢀ
,&ꢀ
,'ꢀ
*,ꢀ
<%+*'ꢀ
&+"&ꢀ
&+ꢀ
&+"&ꢀ
&+ꢀ
*=Eꢀ''%$))%Kꢀ
("E=ꢀHL>I8=ꢀ
-&ꢀ
-%")ꢀ
&*%"(ꢀ
&*%"&ꢀ
-%"(ꢀ
&*%",ꢀ
-%"'ꢀ
-%"&ꢀ
&*%ꢀ
-%"*ꢀ
&*&ꢀ
&*%"-ꢀ
&*(ꢀ
&*%"'ꢀ
&*%")ꢀ
-%ꢀꢀ
&*'ꢀ
-64-
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Motor and Arbor parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
7
PLW04M
PSB40M
PB06M
LOCK WASHER 8MM
CAP SCREW M8-1.25 X 35
HEX BOLT M8-1.25 X 12
FLAT WASHER 8MM
STRAIN RELIEF PGA 16-14B
HEX NUT M10-1.5
LOCK WASHER 10MM
FLAT WASHER 10MM
SPECIAL MOTOR BOLT
KEY 5 X 5 X 30
61-1 P0651061-1
SUPPORT (R)
15
16
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
80
PN03M
HEX NUT M8-1.25
PS14M
PHLP HD SCR M6-1 X 12
TILT ARROW POINTER
EXT TOOTH WASHER 6MM
KEY 5 X 5 X 18
16-1 PW01M
P0651064
PTLW05M
PK14M
20
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
P0651020
PN02M
PLW06M
PW04M
PSB31M
P0651068
P0651069
P0651070
P0651071
P0651072
P0651073
P0651074
PB20M
CAP SCREW M8-1.25 X 25
HEIGHT HANDWHEEL MOUNTING PLATE
LOCK KNOB
P0651025
PK12M
HANDWHEEL
P0651027
PSS03M
P0651029
P6204-2RS
P0651031
P0651032
PSB11M
P0651034
P0651035
P0651036
PK14M
FLAT BELT 180J-9
SET SCREW M6-1 X 8
PULLEY
LOCK COLLAR
FLAT WASHER 19MM
BLADE HEIGHT HANDWHEEL SHAFT
ALIGNMENT PIN
BALL BEARING 6204-2RS
CLAMPING BRACKET
ADJUSTING PLATE
CAP SCREW M8-1.25 X 16
SPECIAL BOLT
HEX BOLT M8-1.25 X 35
BEVEL GEAR (R)
P0651076
PSB06M
PLW03M
P0651080
CAP SCREW M6-1 X 25
LOCK WASHER 6MM
ON/OFF SWITCH ASSEMBLY
ON/OFF PUSH BUTTON SWITCH
ON/OFF SWITCH BRACKET
ON/OFF SWITCH BOX
ON/OFF SWICH CORD 16AWG X 4C
SAFETY PIN
STICK
BUSHING
80-1 P0651080-1
80-2 P0651080-2
80-3 P0651080-3
80-4 P0651080-4
80-5 P0651080-5
KEY 5 X 5 X 18
P0651038
P0651039
P0651040
P0651041
PSB72M
P0651043
P0651044
P0651045
P0651046
PS06M
ARBOR SHAFT
BLADE 10" X 40T
ARBOR FLANGE
ARBOR NUT
81
88
P0651081
PSB115M
NYLON SCREW 3/16-24 X 1/2
BUTTON HD CAP SCR M6-1 X 16
FLAT WASHER 6MM
CAP SCREW M10-1.5 X 30
TRUNNION SLIDE
TRUNNION
88-1 PW03M
116
117
118
119
120
121
122
123
124
130
131
147
148
149
151
152
153
P0651116
PWR810
PWR1113
PWR1417
PAW03M
PAW04M
PAW05M
PAW06M
P0651124
P0651130
P0651131
P0651147
P0651148
PW04M
HANDWHEEL HANDLE
WRENCH 8 X 10
BELT COVER PLATE
DUST CHUTE
WRENCH 11 X 13
PHLP HD SCR M5-.8 X 20
MOTOR PULLEY
WRENCH 14 X 17
P0651048
P0651049
PB03M
HEX WRENCH 3MM
BRACKET
HEX WRENCH 4MM
HEX BOLT M8-1.25 X 16
FLAT WASHER 8MM
LEAD SCREW
HEX WRENCH 5MM
PW01M
HEX WRENCH 6MM
P0651052
P0651053
P0651054
P51102
SCREWDRIVER PHLP/FLAT HEAD #1
BODY
BUSHING
GASKET
DUST CHUTE HOSE 64 X 1000MM
SPECIAL SCREW
THRUST BEARING 51102
LEAD SCREW BRACKET
SET SCREW M5-.8 X 5
BEVEL GEAR (L)
P0651056
PSS07M
P0651058
PW04M
WAVE WASHER
FLAT WASHER 10MM
MOTOR CORD 14AWG X 4C
POWER CORD 14AWG X 4C
WIRE PROTECTOR 16 X 20 X 300MM
P0651151
P0651152
P0651153
FLAT WASHER 10MM
LOCK NUT M10-1.25
SUPPORT (L)
PLN10M
P0651061
G0651 3HP, 220V, SINGLE-PHASE MOTOR
G0652 35P, 220V/440V, THREE-PHASE MOTOR
21
P0651021
MOTOR 3HP, 1 PHASE
MOTOR FAN COVER
MOTOR FAN
21
P0652021
MOTOR 5HP, 3 PHASE
MOTOR FAN COVER
MOTOR FAN
21-1 P0651021-1
21-2 P0651021-2
21-3 P0651021-3
21-4 P0651021-4
21-5 P0651021-5
21-6 P0651021-6
21-7 P0651021-7
21-8 P0651021-8
21-1 P0652021-1
21-2 P0652021-2
21-3 P0652021-3
JUNCTION BOX
JUNCTION BOX
RUN CAPACITOR COVER
R CAP 50M 350V 1-3/4 X 3-3/8
S CAP COVER
S. CAP 600M 125V 1-3/4 X 3-3/8
CENTRIFUGAL SWITCH
-65-
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Motor and Arbor parts List continued
G0651 3HP, 220V, 1-PHASE SWITCH
G0652 5HP, 220V/440V, 3-PH SWITCH
150
P0651150
MAGNETIC SWITCH 3HP-1PH, 13A
MAG SWITCH FRONT COVER
MAG SWITCH BACK COVER
CONTACTOR SDE MA-18 220V
OL RELAY SDE RA-20 12-18
150
P0652150
MAGNETIC SWITCH 5HP-3PH, 12A
MAG SWITCH FRONT COVER
MAG SWITCH BACK COVER
CONTACTOR SDE MA-18 220V
OL RELAY SDE RA-20 7-17
TRANSFORMER
150-1 P0651150-1
150-2 P0651150-2
150-3 P0651150-3
150-4 P0651150-4
150-1 P0652150-1
150-2 P0652150-2
150-3 P0652150-3
150-4 P0652150-4
150-7 P0652150-7
150-8 P0652150-8
FUSE
-66-
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cabinet Breakdown
&(
&&ꢀ
&'
&)
&)ꢀ
&%ꢀ
.ꢀ
,ꢀ
+ꢀ
-ꢀ
&,ꢀ
*ꢀ
&)
&.ꢀ
.'ꢀ
.(ꢀ
'%ꢀ
&('ꢀ
.)ꢀ
,ꢀ
&%'ꢀ
+'ꢀ
.&ꢀ
+'ꢀ
.%ꢀ
+ꢀ
&%&ꢀ
*%ꢀ
&+"&ꢀ
&+ꢀ
'(ꢀ
.)ꢀ
*%ꢀ
,ꢀ
')ꢀ
''ꢀ
.,ꢀ
.+ꢀ
&%)ꢀ
&+ꢀ
&%*ꢀ
&%+ꢀ
&+ꢀ
&+ꢀ
.*ꢀ
.,ꢀ
&+"&ꢀ
+'ꢀ
.-ꢀ
&%%ꢀ
&('ꢀ
&+"&ꢀ
'%ꢀ
&%(ꢀ
&'-ꢀ
&'.ꢀ
&%+ꢀ
&+ꢀ
,'ꢀ
&%-ꢀ
&((ꢀ
&+"&ꢀ
&&(ꢀ
&%,ꢀ
..ꢀ
+,ꢀ
&',ꢀ
&&)ꢀ
,ꢀ
&&'ꢀ
&&&ꢀ
-("+ꢀ
-.ꢀ
(,ꢀ
++ꢀ
&&%ꢀ
+ꢀ
&()ꢀ
,%ꢀ
+'ꢀ
-(")ꢀ
,'ꢀ
&&+ꢀ
+.ꢀ
-("(ꢀ
-("'ꢀ
.+ꢀ
&&*ꢀ
&-
-("&ꢀ
-("+ꢀ
-("*ꢀ
-("-ꢀ
-(",ꢀ
-,ꢀ
-(ꢀ
-67-
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cabinet parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
5
P0651005
PB07M
EXTENSION WING
HEX BOLT M8-1.25 X 25
LOCK WASHER 8MM
FLAT HD SCR M5-.8 X 20
TABLE INSERT
83-8 P0651083-8
DIGITAL READOUT CORD 18 AWG X 2C
COVER
6
87
P0651087
PSB26M
P0651090
P0651091
P0651092
P0651093
PW01M
7
PLW04M
PFH54M
P0651009
P0651010
P0651011
P0651012
P0651013
PSS04M
PB06M
89
CAP SCREW M6-1 X 12
LOCK KNOB M6-1 X 20
RUBBER BUMPER
8
90
9
91
10
11
12
13
14
16
TAPE (L)
92
ALIGNMENT PIN 8 X 54
MOTOR ACCESS COVER
FLAT WASHER 8MM
STRAIN RELIEF PGA 13.5-11B
PHLP HD SCR M4-.7 X 6
FENCE MOUNTING BRACKET
FLAT WASHER 4MM
FRONT COVER
TAPE (R)
93
PLATE (L)
94
PLATE (R)
95
P0651095
PS17M
SET SCREW M6-1 X 12
HEX BOLT M8-1.25 X 12
FLAT WASHER 8MM
SPLITTER
96
97
P0651097
PW05M
16-1 PW01M
98
17
18
19
20
22
23
24
37
50
62
66
67
69
70
72
83
P0651017
PSS01M
P0651019
P0651020
PN02M
99
P0651099
P0651100
P0651101
P0651102
PHTEK5M
P0651104
PFH06M
P0651106
P0651107
P0651108
PW02M
SET SCREW M6-1 X 10
TABLE
100
101
102
103
104
105
106
107
108
110
111
112
113
114
115
116
127
128
129
132
133
134
CABINET
STRAIN RELIEF
STRAIN RELIEF PGA 16-14B
HEX NUT M10-1.5
LOCK WASHER 10MM
FLAT WASHER 10MM
KEY 5 X 5 X 18
CHAIN
TAP SCREW M4 X 12
RIGHT COVER
PLW06M
PW04M
FLAT HD SCR M6-1 X 20
MITER GAUGE MOUNTING BRACKET
WRENCH MOUNTING BRACKET
ARBOR WRENCH
PK14M
PB03M
HEX BOLT M8-1.25 X 16
HEX NUT M8-1.25
KEY 5 X 5 X 18
PN03M
PK14M
FLAT WASHER 5MM
HEX BOLT M5-.8 X 10
L-PLATE
PSB31M
P0651069
P0651070
P0651072
P0651083
CAP SCREW M8-1.25 X 25
LOCK KNOB
PB96M
P0651112
P0651113
P0651114
P0651115
P0651116
P0651127
PN06M
HANDWHEEL
BLADE TILT SHAFT BRACKET
BLADE TILT SHAFT
SPECIAL RING
FLAT WASHER 19MM
DIGITAL SENSOR ASSEMBLY
PHLP HD SCR M5-.8 X 8
DIGITAL READOUT COVER
PHLP HD SCR M3-.5 X 8
FLAT WASHER 3MM
CIRCUIT BOARD
83-1 PS05M
HANDWHEEL HANDLE
SHAFT
83-2 P0651083-2
83-3 PS79M
HEX NUT M5-.8
83-4 PW07M
P0651129
PSS42M
P0651133
PSS16M
PLATE
83-5 P0651083-5
83-6 P0651083-6
83-7 P0651083-7
SET SCREW M8-1.25 X 50
ALIGNMENT PIN 5 X 28
SET SCREW M8-1.25 X 10
SENSOR PLATE
DATA CORD 24 AWG X 450
-68-
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Blade Guard Breakdown
'%%
,%%
,%'
,%&
'%'
,%(
'%*
'%)
'%&
'%+
'%(
'%,
'%-
'&&
'&'
'&(
'%.
''%
'&%
'&+
'&.
'&)
'&*
'%,
'&%
'%-
'%.
'&-
'&,
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
200
201
202
203
204
205
206
207
208
209
210
211
212
P0651200
P0651201
PB39M
BLADE GUARD ASSEMBLY
BLADE GUARD
HEX BOLT M6-1 X 50
LOCK NUT M6-1
PHLP HD SCR M4-.7 X 6
SPINE
213
214
215
216
217
218
219
220
700
701
702
703
P0651213
P0651214
P0651215
P0651216
P0651217
P0651218
P0651219
P0651220
P0651700
P0651701
P0651702
P0651703
TORSION SPRING (R)
SPLITTER BRACKET
ALIGNMENT PIN
PLN03M
PS17M
SPLITTER
TORSION SPRING (L)
PAWL (R)
P0651205
P0651206
P0651207
P0651208
PEC10M
P0651210
PEC02M
P0651212
BRACKET
HINGE PIN
SHAFT
SPECIAL PIN 4 X 16
TORSION SPRING
E-CLIP 9MM
GUARD AND ANTI-KICK BACK LABEL
DISC PWR-BLADE LABEL
BLADE GUARD WARNING LABEL
BLADE CONTACT WARNING LABEL
SPECIAL RING
E-CLIP 4MM
PAWL (L)
-69-
g0651/g0652 10" extreme series table saws
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fence Assembly Breakdown
(%%
(&%
(''
('&
('%
(%+
(&-
(&.
(%,
(%&
(%'
(%(
(%)
(%*
(&.
(&-
(&(
(&,
(')
('(
(%)
(%.
(%-
('*
(&+
(&*
(&)
(&'
(&&
('+
REF PART #
DESCRIPTION
FENCE ASSEMBLY
REF PART #
DESCRIPTION
LOCK NUT M10-1.5
PLASTIC PAD
300
301
302
303
304
305
306
307
308
309
310
311
312
313
P0651300
PS14M
314
315
316
317
318
319
320
321
322
323
324
325
326
PLN05M
P0651315
P0651316
PSS20M
P0651318
P0651319
P0651320
P0651321
PW01M
PHLP HD SCR M6-1 X 12
FLAT WASHER 6MM
INDICATOR PLATE
PLASTIC SET SCREW M12-1.75 X 13
HEX BOLT M10-1.5 X 50
HEX NUT M6-1
PW03M
CLAMPING BRACKET
P0651303
P0651304
PB73M
SET SCREW M8-1.25 X 8
PLATE CAP
FENCE PLATE
PN01M
FENCE
P0651307
P0651308
P0651309
PN03M
REAR RAIL FOOT
T-BOLT M8-1.25 X 20
FLAT WASHER 8MM
PLASTIC BUMPER
HEX BOLT M6-1 X 45
LOCK NUT M6-1
FRONT PLATE
FRONT BRACKET
P0651323
PB71M
HEX NUT M8-1.25
P0651311
P0651312
PFH04M
FENCE HANDLE SHAFT
CAM
PLN03M
P0651326
FENCE LOCK HANDLE
FLAT HD SCR M6-1 X 8
-70-
g0651/g0652 10" extreme series table saws
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Miter Gauge Breakdown
)%%
)&%
)&&
)%*
)%&
)%'
)%+
)&'
)%,
)&(
)%(
)&)
)%.
)%)
)&+
)%.
)&*
)%-
)%&
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
400
401
402
403
404
405
406
407
408
P0651400
MITER GAUGE ASSEMBLY
PHLP HD SCR 10-24 X 3/8
POINTER
409
410
411
412
413
414
415
416
P0651409
P0651410
PW01M
SPECIAL SET SCREW M5-.8 X 12
MITER GAUGE HANDLE
FLAT WASHER 8MM
MITER GAUGE
PS06
P0651402
P0651403
P0651404
P0651405
PS25
BLOCK
P0651412
P0651413
P0651414
PFH9M
SHAFT
PLATE
MITER GAUGE SCALE
PHLP HD SCR 8-32 X 5/8
HEX NUT 8-32
GUIDE PLATE
FLAT HD SCR M6-1 X 6
O-RING 4.8 X 1.9 P5
PN14
PORP005
PS04
PHLP HD SCR 1/4-20 X 1/2
-71-
g0651/g0652 10" extreme series table saws
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Extension Table Breakdown
*&&
*%-
*%(
*&)"&
*&-
*%,
*'.
*&&
*%.
*&)
*&,
*&.
*&&
*%+
*%,
*&*
*%-
*%*
*&%
*%-
*'.
*%)
*',
*'-
*%)
*'.
*%-
*%&
*&+
*&*
*&'
*&*
*&(
*&(
*&'
*(%
*%%
*%'
*&(
*&'
*'%
*&(
*'*
*'+
*&'
*'&
*''
*&(
*'(
*')
REF PART #
DESCRIPTION
EXTENSION TABLE ASSEMBLY
LEFT SCALE 18"
REF PART #
DESCRIPTION
TAP SCREW M4 X 20
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
P0651500
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
PHTEK8M
P0651516
P0651517
P0651518
P0651519
PN01M
P0651501
P0651502
P0651503
P0651504
P0651505
P0651506
PFH21M
PN03M
RIGHT EXTENSION BRACKET
FRONT RAIL (91-1/2" LONG)
FENCE TUBE (91-1/2" LONG)
END CAP
RIGHT SCALE 52"
EXTENSION TABLE PLATE
EXTENSION TABLE SUPPORT
FRONT EXTENSION BRACKET
MOUNTING PLATE
HEX NUT M6-1
P0651521
P0651522
PN08
SHELF END PLATE
SUPPORT LEG
FLAT HD SCR M8-1.25 X 25
HEX NUT M8-1.25
HEX NUT 3/8-16
PSB31M
P0651510
PLW04M
PS14M
CAP SCREW M8-1.25 X 25
REAR RAIL 79" LONG
LOCK WASHER 8MM
P0651524
PB02M
FOOT
HEX BOLT M6-1 X 12
LOWER SHELF BRACKET
FLAT WASHER 8MM
HEX BOLT M8-1.25 X 12
FLAT WASHER 8MM
LOWER SHELF
P0651526
PW01M
PHLP HD SCR M6-1 X 12
FLAT WASHER 6MM
PW03M
PB06M
PB06M
HEX BOLT M8-1.25 X 12
FLAT WASHER 8MM
PW01M
514-1 PW01M
P0651530
-72-
g0651/g0652 10" extreme series table saws
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Outfeed Table Breakdown
+%%
+%'
+%(
+%*
+%(
+%'
+%)
+%'
+%(
+%+
+%+
+%)
+%(
+%'
+%,
+%+
+%'
+%(
+%'
+%(
+&)
+&*
+%,
+%'
+%(
+%&
+&)
+&*
+%'
+%(
+&+
+&%
+&'
+%+
+&&
+%-
+%-"&
+&(
+&+
+&'
+%(
+%.
+&(
+%(
+&-
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
600
601
602
603
604
605
606
607
608
P0651600
P0651601
PS14M
OUTFEED TABLE ASSEMBLY
OUTFEED TABLE PLATE
PHLP HD SCR M6-1 X 12
FLAT WASHER 6MM
609
610
611
612
613
614
615
616
618
PN03M
HEX NUT M8-1.25
P0651610
P0651611
P0651612
PB02M
FRONT OUTFEED TABLE BRACKET
SHELF END PLATE
LOWER SHELF BRACKET
HEX BOLT M6-1 X 12
HEX NUT 3/8-16
PW03M
P0651604
P0651605
PHTEK8M
P0651607
PB03M
OUTFEED TABLE SUPPORT
OUTFEED TABLE BRACKET
TAP SCREW M4 X 20
PN08
P0651615
PN01M
FOOT
SUPPORT LEG
HEX NUT M6-1
HEX BOLT M8-1.25 X 16
FLAT WASHER 8MM
P0651618
LOWER SHELF
608-1 PW01M
-73-
g0651/g0652 10" extreme series table saws
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Label placement
,%'
,%(
,%%
,%&
,&'
,&(
,&&
,&%
,%.
,%-
,%,
,%+
,%*
,%)
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
700
701
702
703
704
705
706
707
P0651700
GUARD AND ANTI-KICK BACK LABEL
DISC PWR-BLADE LABEL
708
708
709
709
710
711
712
713
P0651708
P0652708
P0651709
P0652709
PLABEL-12A
PPAINT-1
P0651712
PLABEL-14
MODEL NUMBER LABEL G0651
MODEL NUMBER LABEL G0652
MACHINE ID LABEL G0651
MACHINE ID LABEL G0652
READ MANUAL-VERTICAL NS 7/05
GRIZZLY GREEN PAINT
P0651701
P0651702
P0651703
G8589
BLADE GUARD WARNING LABEL
BLADE CONTACT WARNING LABEL
GRIZZLY NAMEPLATE-LARGE
EXTREME SERIES PLATE
P0651705
PPAINT-11
P0651707
PUTTY TOUCH-UP PAINT
BLADE TILT ANGLE LABEL
ELECTRICITY LABEL
SAFETY GLASSES-HEARING LABEL
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MuST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REpLAcE that label before using the machine again. contact
-74-
g0651/g0652 10" extreme series table saws
Download from Www.Somanuals.com. All Manuals Search And Download.
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