Grizzly Saw G0613 G0614 User Manual

Model G0613/G0614

Swivel Mast Metal Cutting

Bandsaw

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#CR8638 PRINTED IN TAIWAN

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Table of Contents

INTRODUCTION............................................... 2

SECTION 5: ACCESSORIES......................... 27

Foreword........................................................ 2

Contact Info ................................................... 2

Machine Data Sheet ...................................... 3

Machine Data Sheet ...................................... 5

Identification................................................... 7

Control Panel................................................. 8

SECTION 6: MAINTENANCE......................... 29

Schedule...................................................... 29

Cleaning....................................................... 29

Lubrication ................................................... 29

SECTION 7: SERVICE ................................... 30

Troubleshooting ........................................... 30

Blade Change.............................................. 32

Blade Tension.............................................. 33

Blade Guides (G0613)................................. 34

Blade Guides (G0614)................................. 36

Swivel Stops ............................................... 38

Feed Stop .................................................... 39

Feed Auto Stop............................................ 39

Blade-to-Vise Squareness........................... 40

Electrical Components (G0613)................... 41

Electrical Components (G0614)................... 42

G0613 220V Single-Phase Wiring Diagram 46

G0614 220V Three-Phase Wiring Diagram. 47

SECTION 1: SAFETY....................................... 9

Safety Instructions for Machinery .................. 9

Additional Safety Instructions for Bandsaws11

SECTION 2: CIRCUIT REQUIREMENTS ...... 12

110/220V Single-Phase (G0613)................. 12

220V 3-Phase (G0614)................................ 13

SECTION 3: Setup ......................................... 14

Setup Safety ................................................ 14

Items Needed for Setup............................... 14

Unpacking.................................................... 14

Inventory ...................................................... 15

Clean Up...................................................... 16

Site Considerations...................................... 16

Cabinet Assembly........................................ 17

Mounting to Shop Floor ............................... 17

Cutting Fluid System.................................... 18

Recommended Adjustments........................ 19

Test Run ...................................................... 19

SECTION 8: PARTS....................................... 48

Headstock and Bow Breakdown (G0613) ... 48

Headstock and Bow Breakdown (G0614) ... 50

Base Breakdown (G0613) ........................... 52

Base Breakdown (G0614) ........................... 54

Electrical Box Breakdown (G0613).............. 56

Electrical Box Breakdown (G0614).............. 57

Cabinet and Gearbox Breakdown (G0613

SECTION 4: OPERATIONS ........................... 20

Operation Safety.......................................... 20

Cutting Angle ............................................... 20

Workstop...................................................... 21

Vise.............................................................. 21

Blade Selection............................................ 23

Blade Speed ................................................ 23

Splash Tray.................................................. 24

Using Blade Guides..................................... 24

Setting Feed Rate........................................ 25

Cutting Fluid Tips ........................................ 26

Operation Tips ............................................. 26

& G01614) ................................................... 59

Labels and Placement ................................. 61

WARRANTY AND RETURNS ........................ 62

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INTRODUCTION

Foreword

Contact Info

We are proud to offer the Model G0613/14 Swivel

Mast Metal Cutting Bandsaw. This machine is

part of a growing Grizzly family of fine metal-

working machinery. When used according to

the guidelines set forth in this manual, you can

expect years of trouble-free, enjoyable operation

and proof of Grizzly’s commitment to customer

satisfaction.

If you have any comments regarding this manual,

please write to us at the address below:

Grizzly Industrial, Inc.

Technical Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: [email protected]

We are pleased to provide this manual with the

Model G0613/14. It was written to guide you

through assembly, review safety considerations,

and cover general operating procedures. It repre-

sents our effort to produce the best documenta-

tion possible.

We stand behind our machines. If you have any

service questions or parts requests, please call or

write us at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901

The specifications, drawings, and photographs

illustrated in this manual represent the Model

G0613/14 as supplied when the manual was pre-

pared. However, owing to Grizzly’s policy of con-

tinuous improvement, changes may be made at

any time with no obligation on the part of Grizzly.

For your convenience, we always keep current

Grizzly manuals available on our website at www.

grizzly.com. Any updates to your machine will be

reflected in these manuals as soon as they are

complete. Visit our site often to check for the lat-

est updates to this manual!

E-Mail: [email protected]

Web Site: http://www.grizzly.com

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Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MODEL G0613 SWIVEL MAST METAL-CUTTING BANDSAW

Product Dimensions:

Floor to Table Height .......................................................................................................................................... 35⁵⁄8

Overall Dimensions...................................................................................................................63"L x 29³⁄4"W x 66"H

Approximate Net Weight ................................................................................................................................................418 lbs.

Shipping Dimensions:

Overall Dimensions (Crate 1, Machine)...........................................................................26¹⁄2"L x 50¹⁄2"W x 34⁹⁄16"H

Crate Dimensions (Crate 2, Cabinet)............................................................................ 25¹³⁄16"L x 6³⁄8"W x 24¹³⁄16"H

Type ...................................................................................................................................................Wood Slat Crate

Approximate Shipping Weight (Crate 1, Machine) .........................................................................................451 lbs.

Approximate Shipping Weight (Crate 2, Cabinet) ..........................................................................................59.5 lbs.

Electrical:

Controls.............................................................................................................. Centralized Control Panel Operation

Switch......................................................................................................................................................... Pushbutton

Switch Voltage ............................................................................................................................................110V/220V

Recommended Cord Gauge......................................................................................................... Three-Wire, 12 Ga.

Recommended Breaker Size................................................................................................................................20 A

Motors:

Main

Type..................................................................................................................TEFC Capacitor Start Induction

Horsepower................................................................................................................................................ 1 HP

Voltage (Prewired 110V)...................................................................................................................110V/220V

Phase....................................................................................................................................................... Single

Amps.................................................................................................................................................15.4A/7.7A

Speed................................................................................................................................................ 3450 RPM

Cycle .........................................................................................................................................................60 Hz

Number of Speeds........................................................................................................................................... 1

Blade Drive ......................................................................................................................... Sealed Worm Gear

Bearings...................................................................................................................... Shielded and Lubricated

Pump

Type.................................................................................................................. ................... Sealed/Waterproof

Horsepower...............................................................................................................................................¹⁄8 HP

Voltage (Prewired 110V)...................................................................................................................110V/220V

Phase....................................................................................................................................................... Single

Amps...................................................................................................................................................4.5A/2.2A

Speed................................................................................................................................................ 3450 RPM

Cycle .........................................................................................................................................................60 Hz

Bearings...................................................................................................................... Shielded and Lubricated

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Main Specifications:

Operation Info

Blade Speeds.......................................................................................................................................314 FPM

Blade Size............................................................................................................................................³⁄4" x 82"

Head Swivel......................................................................................................................................... 0° to 60°

Cutting capacities:

0°, round .........................................................................................................................................................7"

0°, rectangular......................................................................................................................................7" x 8¹⁄4

±45°, round ................................................................................................................................................. 4¹⁄4

±45°, rectangular .................................................................................................................................4" x 4¹⁄4

+60°, round .....................................................................................................................................................2"

+60°, rectangular .................................................................................................................................2³⁄4" x 2"

Miter cutting capacity ........................................................................................................................... 0° to 60°

Other Specifications:

Country of Origin...............................................................................................................................................Taiwan

Warranty.............................................................................................................................................................1 Year

Serial Number Location ......................................................................................................................Grizzly ID Label

Features:

Swivel Base with Degree Scale

Centralized Control Panel

Heavy-duty All Steel, One Piece Base

Adjustable Hydraulic Down Feed

Extra Clamping Capacity Vise with Lever Lock

Quick Release Vise

Tooth Selection Chart

Built-in Cutting fluid System

Automatic Shut Off

Adjustable Blade Guide System Blade Wheels Have Heavy-duty Ball Bearings

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Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MODEL G0614 SWIVEL MAST METAL-CUTTING BANDSAW

Product Dimensions:

Floor to table height............................................................................................................................................ 35⁵⁄8

Overall dimensions ...................................................................................................................68"L x 26⁷⁄8"W x 69"H

Approximate Net Weight .................................................................................................................................506 lbs.

Shipping Dimensions:

Overall Dimensions (Crate 1, Machine)................................................................................... 28¹⁄8"L x 53"W x 52"H

Crate Dimensions (Crate 2, Cabinet).................................................................................. 34¹⁄2"L x 6³⁄8"W x 24¹⁄2"H

Type ...................................................................................................................................................Wood Slat Crate

Approximate Shipping Weight (Crate 1, Machine) .........................................................................................550 lbs.

Approximate Shipping Weight (Crate 2, Cabinet) ..........................................................................................72.7 lbs.

Electrical:

Controls.............................................................................................................. Centralized Control Panel Operation

Switch......................................................................................................................................................... Pushbutton

Switch Voltage ..................................................................................................................................... 220V, 3-Phase

Recommended Cord Gauge.................................................................................................................4-Wire, 14 Ga.

Recommended Breaker Size.................................................................................................................................15A

Motors:

Main

Type ..........................................................................................................................................................TEFC

Horsepower.............................................................................................................................................1¹⁄2 HP

Voltage.......................................................................................................................................................220V

Phase....................................................................................................................................................3-Phase

Amps..............................................................................................................................................................3A

Speed...................................................................................................................................... 1725, 3450 RPM

Cycle .........................................................................................................................................................60 Hz

Number of Speeds........................................................................................................................................... 2

Blade Drive ......................................................................................................................... Sealed Worm Gear

Bearings...................................................................................................................... Shielded and Lubricated

Pump

Type.................................................................................................................. ................... Sealed/Waterproof

Horsepower...............................................................................................................................................¹⁄8 HP

Voltage.......................................................................................................................................................220V

Phase....................................................................................................................................................3-Phase

Amps........................................................................................................................................................... 0.65

Speed................................................................................................................................................ 3450 RPM

Cycle .........................................................................................................................................................60 Hz

Bearings...................................................................................................................... Shielded and Lubricated

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Main Specifications:

Operation Info

Blade Speeds...............................................................................................................................170, 341 FPM

Blade Size..........................................................................................................................................1" x 97⁵⁄8

Head Swivel......................................................................................................................................... 0° to 60°

Cutting capacities:

0°, round ..................................................................................................................................................... 8³⁄4

0°, rectangular......................................................................................................................................6" x 9¹⁄2

±45°, round .....................................................................................................................................................5"

±45°, rectangular .....................................................................................................................................5" x 5"

+60°, round ................................................................................................................................................. 2³⁄4

+60°, rectangular .............................................................................................................................2³⁄4" x 2³⁄4

Miter cutting capacity ........................................................................................................................... 0° to 60°

Other Specifications:

Country of Origin...............................................................................................................................................Taiwan

Warranty.............................................................................................................................................................1 Year

Serial Number Location ......................................................................................................................Grizzly ID Label

Features:

Swivel Base with Degree Scale

Two-Speed Motor

Centralized Control Panel

Heavy-duty All Steel, One Piece Base

Adjustable Hydraulic Down Feed

Extra Clamping Capacity Vise with Lever Lock

Quick Release Vise

Tooth Selection Chart

Built-in Cutting fluid System

Automatic Shut Off

Adjustable Blade Guide System Blade Wheels Have Heavy-duty Ball Bearings and Carbide Rub Blocks

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Identification

Figure 1. G0613/14 Machine Identification.

J. Main Support Cabinet

K. Headstock Swivel Lock Lever

L. Swivel Degree Scale

M. Work Stop

N. Vise Lock Lever

A. Blade Tension Handwheel

B. Cutting Fluid Flow Valves

C. Control Panel

D. Main Electrical Box

E. Bandsaw Motor

O. Vise Clamp Handwheel

P. Blade Guide Position Lock Lever

Q. Headstock Lift Arm and Handle

F. Worm Drive Gearbox

G. Feed Rate Control Knob

H. Feed ON/OFF Valve

I. Cutting Fluid Pump

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Control Panel

Figure 2. G0613 control panel.

Figure 3. G0614 control panel.

E. ON Button: Turns the motor ON and starts

A. ON/OFF Push Button Switch: When the

cover is open, it allows access to the normal-

operation ON/OFF pushbutton switch that is

used to start and stop the bandsaw.

the bandsaw.

F. OFF Button: Turns the motor OFF and stops

the bandsaw.

B. EMERGENCY Stop and Anti-Start Lockout

Cover: When the cover is closed but not

latched shut, it serves as an easy-to-find

EMERGENCY STOP button with anti-start

lockout. If pushed in an emergency situation,

the cover pushes the OFF button and then

latches shut, preventing accidental machine

startup.

G. Cutting Speed Switch: Changes the motor

speed between 1725 and 3450 RPM, giving

two cutting speeds of 170 and 341 FPM.

H. Cutting Fluid Pump Switch: Turns the cut-

ting fluid pump ON.

I. EMERGENCY STOP/OFF Button: Kills

power to the system and turns the motor

OFF. Twist the button until it pops out to re-

energize the system.

Note: Both bandsaws also have an auto-

matic shut-off (limit switch) that turns the saw

OFF at the completion of the cutting arc.

C. Circuit Breaker: Kills power in the event of

high current draw or motor overload.

D. Cutting Fluid Pump Switch: Turns the cut-

ting fluid pump ON.

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SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words which are intended to convey the level of

importance of the safety messages. The progression of symbols is described below. Remember

that safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

1. READ THROUGH THE ENTIRE MANUAL

BEFORE STARTING MACHINERY.

Machinery presents serious injury hazards

to untrained users.

4. ALWAYS USE HEARING PROTECTION

WHEN OPERATING MACHINERY.

Machinery noise can cause permanent

hearing damage.

5. WEAR PROPER APPAREL. DO NOT

wear loose clothing, gloves, neckties, rings,

or jewelry which may get caught in moving

parts. Wear protective hair covering to con-

tain long hair and wear non-slip footwear.

2. ALWAYS USE ANSI APPROVED

SAFETY GLASSES WHEN OPERATING

MACHINERY. Everyday eyeglasses only

have impact resistant lenses, they are

NOT safety glasses.

6. NEVER OPERATE MACHINERY WHEN

TIRED, OR UNDER THE INFLUENCE OF

DRUGS OR ALCOHOL. Be mentally alert

at all times when running machinery.

3. ALWAYS WEAR AN NIOSH APPROVED

RESPIRATOR WHEN OPERATING

MACHINERY THAT PRODUCES DUST.

Wood dust is a carcinogen and can cause

cancer and severe respiratory illnesses.

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Safety Instructions for Machinery

7. ONLY ALLOW TRAINED AND PROP-

17. REMOVE ADJUSTING KEYS AND

ERLY SUPERVISED PERSONNEL TO

OPERATE MACHINERY. Make sure

operation instructions are safe and clearly

understood.

WRENCHES. Make a habit of checking for

keys and adjusting wrenches before turn-

ing machinery ON.

18. CHECK FOR DAMAGED PARTS

BEFORE USING MACHINERY. Check

for binding and alignment of parts, broken

parts, part mounting, loose bolts, and any

other conditions that may affect machine

operation. Repair or replace damaged

parts.

8. KEEP CHILDREN AND VISITORS AWAY.

Keep all children and visitors a safe dis-

tance from the work area.

9. MAKE WORKSHOP CHILD PROOF. Use

padlocks, master switches, and remove

start switch keys.

19. USE RECOMMENDED ACCESSORIES.

Refer to the instruction manual for recom-

mended accessories. The use of improper

accessories may cause risk of injury.

10. NEVER LEAVE WHEN MACHINE IS

RUNNING. Turn power OFF and allow all

moving parts to come to a complete stop

before leaving machine unattended.

20. DO NOT FORCE MACHINERY. Work at

the speed for which the machine or acces-

sory was designed.

11. DO NOT USE IN DANGEROUS

ENVIRONMENTS. DO NOT use machin-

ery in damp, wet locations, or where any

flammable or noxious fumes may exist.

21. SECURE WORKPIECE. Use clamps or

a vise to hold the workpiece when practi-

cal. A secured workpiece protects your

hands and frees both hands to operate the

machine.

12. KEEP WORK AREA CLEAN AND WELL

LIT. Clutter and dark shadows may cause

accidents.

22. DO NOT OVERREACH. Keep proper foot-

13. USE A GROUNDED EXTENSION CORD

RATEDFORTHEMACHINEAMPERAGE.

Undersized cords overheat and lose power.

Replace extension cords if they become

damaged. DO NOT use extension cords

for 220V machinery.

ing and balance at all times.

23. MANY MACHINES WILL EJECT THE

WORKPIECETOWARDTHEOPERATOR.

Know and avoid conditions that cause the

workpiece to "kickback."

14. ALWAYS DISCONNECT FROM POWER

24. ALWAYS LOCK MOBILE BASES

(IF USED) BEFORE OPERATING

MACHINERY.

SOURCE

BEFORE

SERVICING

MACHINERY. Make sure switch is in OFF

position before reconnecting.

25. BE AWARE THAT CERTAIN DUST MAY

BE HAZARDOUS to the respiratory sys-

tems of people and animals, especially

fine dust. Make sure you know the hazards

associated with the type of dust you will be

exposed to and always wear a respirator

approved for that type of dust.

15. MAINTAIN MACHINERY WITH CARE.

Keep blades sharp and clean for best and

safest performance. Follow instructions for

lubricating and changing accessories.

16. MAKE SURE GUARDS ARE IN PLACE

AND WORK CORRECTLY BEFORE

USING MACHINERY.

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Additional Safety Instructions for Bandsaws

8. FIRE HAZARD. Use EXTREME CAUTION

if cutting magnesium. Using the wrong cut-

ting fluid will lead to chip fire and possible

explosion.

1. BLADE CONDITION. Do not operate with

dull, cracked or badly worn blade. Inspect

blades for cracks and missing teeth before

each use.

9. CUTTING FLUID SAFETY. Always follow

manufacturer’s cutting fluid safety instruc-

tions. Pay particular attention to contact,

contamination, inhalation, storage and dis-

posal warnings. Spilled cutting fluid is a

slipping hazard and a toxicity hazard.

2. HAND PLACEMENT. Never position fin-

gers or thumbs in line with the cut. Hands

could be crushed in vise or by falling

machine components or cut by the blade.

3. ENTANGLEMENT HAZARDS. Do not

operate this bandsaw without blade guard

in place. Otherwise, loose clothing, jewelry,

long hair and work gloves can be drawn

into working parts.

10. ATTENTION TO WORK AREA. Never

leave a machine running and unattended.

Pay attention to the actions of others in the

area to avoid unintended accidents.

4. BLADE REPLACEMENT. When replacing

blades, make sure teeth face toward the

workpiece. Wear gloves to protect hands

and safety glasses to protect eyes.

11. MAINTENANCE/SERVICE. All inspec-

tions, adjustments, and maintenance are

to be done with the machine OFF and the

power disconnected to the machine. Wait

for all moving parts to come to a complete

stop.

5. WORKPIECE HANDLING. Always sup-

port the workpiece with table, vise, or other

support fixture. Flag long pieces to avoid a

tripping hazard. Never hold the workpiece

with your hands during a cut.

12. HEARING PROTECTION & HAZARDS.

Noise generated by blade and workpiece

vibration, material handling, and power

transmission can cause permanent hear-

ing loss over time and interfere with com-

munication and audible signals. Always

wear hearing protection.

6. LOSS OF STABILITY. Unsupported

workpieces may jeopardize machine sta-

bility and cause the machine to tip and fall,

which could cause serious injury.

13. HOT SURFACES. Due to friction, the

workpiece, chips, and some machine com-

ponents can be hot enough to burn you.

7. POWERINTERRUPTION. Unplugmachine

after power interruption. Machines without

magnetic switches can start up after power

is restored.

No list of safety guidelines can be complete. Every shop environment is different. Like all

machines there is danger associated with the Model G0613/14. Accidents are frequently caused

by lack of familiarity or failure to pay attention. Use this machine with respect and caution to

lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored,

serious personal injury may occur.

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SECTION 2: CIRCUIT REQUIREMENTS

110/220V Single-

Phase (G0613)

Electrocution or fire could

result if this machine is

not grounded correctly or

if your electrical configu-

ration does not comply

with local and state codes.

Ensure compliance by

checking with a qualified

The Model G0613 is prewired for 110V opera-

tion. If you plan to use your machine at

220V, you must rewire the motor. Refer to

the wiring diagram and consult a qualified

electrician!

electrician.

Amperage Draw

The Model G0613 features a 110/220V motor

that is prewired for 110V and draws the following

amps under maximum load:

Motor Draw at 220V .............................7.7 Amps

Motor Draw at 110V........................... 15.4 Amps

Circuit Requirements

We recommend connecting your machine to a

dedicated and grounded circuit that is rated for

the amperage given below. Never replace a circuit

breaker on an existing circuit with one of higher

amperage without consulting a qualiﬁed electri-

cian to ensure compliance with wiring codes. If

you are unsure about the wiring codes in your

area or you plan to connect your machine to a

shared circuit, consult a qualified electrician.

Figure 4. Recommended 220V 6-15

outlet and plug.

Extension Cords

Using extension cords may reduce the life of the

motor. Instead, place the machine near a power

source. If you must use an extension cord:

110V Circuit...........................................20 Amps

220V Circuit...........................................15 Amps

•

For 110V, use at least a 12 gauge cord that

does not exceed 50 feet in length.

220V Connection

For 220V, use at least a 14 gauge cord that

does not exceed 50 feet in length.

Rewire the motors according to the wiring con-

nection diagram on the inside cover of the motor

and pump junction boxes. Refer to G0613 Single

Phase 220V Wiring Diagram on Page 46 for

general wiring details. Also use the following

220V plug for your machine on a dedicated circuit

(see Figure 4):

Ensure that the extension cord contains a

ground wire and plug pin.

220V Plug & Receptacle ..............................6-15

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220V 3-Phase

(G0614)

Grounding

In the event of an electrical short, grounding

reduces the risk of electric shock. The grounding

wire in the power cord must be properly connect-

ed to the grounding prong on the plug; likewise,

the outlet must be properly installed and ground-

ed. All electrical connections must be made in

accordance with local codes and ordinances.

Serious personal injury could occur if you

connect your machine to the power source

before you have completed the setup pro-

cess. DO NOT connect the machine to the

power source until instructed to do so.

Electrocution or fire could

result if this machine is

not installed correctly or

the electrical installation

does not comply with local

and state codes. Ensure

compliance by using a

qualified electrician for the

electrical installation!

Amperage Draw

The Model G0614 features a 1 HP, 220V, 3-phase

motor that draws the following amps under maxi-

mum load:

Motor Draw at 220V ............................... 3 Amps

Circuit Requirements

We recommend connecting your machine to a

dedicated and grounded circuit that is rated for

the amperage given below. Never replace a circuit

breaker on an existing circuit with one of higher

amperage without consulting a qualiﬁed electri-

cian to ensure compliance with wiring codes. If

you are unsure about the wiring codes in your

area or you plan to connect your machine to a

shared circuit, consult a qualified electrician.

Extension Cords

We do not recommend using an extension cord

for the machine power supply. Instead, locate

your machine where you can eliminate the need

of an extension cord.

If you find it absolutely necessary to use an exten-

sion cord, make sure the extension cord contains

a ground wire, and a grounding lug.

220V 3-Phase Circuit ............................15 Amps

Use at least a 10 gauge cord that does not exceed

50 feet in length!

Figure 5. NEMA L15-20R Plug and receptacle.

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SECTION 3: Setup

Setup Safety

Items Needed for

Setup

The following items are needed to complete the

setup process, but are not included with your

machine:

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Description

Qty

•

Safety Glasses (for each person) .............. 1

Solvent Cleaner.......................... As Needed

Shop Towels............................... As Needed

Mounting Hardware (optional).... As Needed

Forklift or Hoist........................................... 1

Cutting Fluid ....................................1 Gallon

Assistant..................................................... 1

Wear safety glasses dur-

ing the entire setup pro-

cess!

Unpacking

The Model G0613/14 was carefully packed when

it left our warehouse. If you discover the machine

is damaged after you have signed for delivery,

please immediately call Customer Service at

(570) 546-9663 for advise.

The Model G0613/14

is an extremely heavy

machine. Serious per-

sonal injury may occur if

safe moving methods are

not followed. To be safe,

you will need assistance

and power equipment

when moving the ship-

ping crate and remov-

ing the machine from the

crate.

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the con-

dition of your shipment, you should inventory the

contents.

CUTTING HAZARD!

Blades are sharp! Put

on heavy leather gloves

when handling a blade

or making adjustments

near a blade or cutter!

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In the event that any nonproprietary parts are

missing (e.g. a nut or a washer), we would be

glad to replace them, or for the sake of expedi-

ency, replacements can be obtained at your local

hardware store.

Inventory

After all the parts have been removed from the

crate, you should have the following accesso-

ries:

NOTICE

Shipping Crate: (Figure 6)

Qty

Some hardware/fasteners on the inventory

list may arrive pre-installed on the machine.

Check these locations before assuming that

any items from the inventory list are miss-

ing.

A. Splash tray ................................................. 1

B. Handle........................................................ 1

C. Work Stop Arm........................................... 1

D. Work Stop Lock Lever................................ 1

E. Work Stop Rod........................................... 1

F. Hardware.................................................... 1

—Flat Washer 8mm ................................... 8

—Hex Bolt M8-1.25 X 16............................ 8

—Flat Washer 10mm ................................. 4

—Hex Bolt M10-1.5 X 35............................ 4

—Hex Nut M8-1.25 .................................... 8

Figure 6. G0613/14 inventory.

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Clean Up

Site Considerations

The unpainted surfaces are coated with a waxy

oil to protect them from corrosion during ship-

ment. Remove this protective coating with a sol-

vent cleaner or citrus-based degreaser such as

Grizzly’s G7895 Degreaser. To clean thoroughly,

some parts may need to be removed. For opti-

mum performance from your machine, make

sure you clean all moving parts or sliding

contact surfaces that are coated. Avoid chlo-

rine-based solvents, such as acetone or brake

parts cleaner, as they will damage painted sur-

faces should they come in contact. Always follow

the manufacturer’s instructions when using any

type of cleaning product.

Floor Load and Working Clearances

Refer to the Machine Data Sheet for the weight

and footprint specifications of your machine.

Some floors may require additional reinforcement

to support both the machine and operator.

Consider existing and anticipated needs, size of

material to be processed through each machine,

and space for auxiliary stands, work tables or

other machinery. See Figure 7 for the minimum

working clearances.

��

Gasoline and petroleum

products have low flash

points and could cause

an explosion or fire if

used to clean machinery.

DO NOT use gasoline or

petroleum products to

clean the machinery.

��

Many of the solvents

commonly used to clean

machinery can be toxic

when inhaled or ingest-

ed. Lack of ventilation

while using these sol-

vents could cause seri-

ous personal health risks

or fire. Take precautions

from this hazard by only

using cleaning solvents

in a well ventilated area.

��

Figure 7. Minimum working clearances.

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Cabinet Assembly

The Model G0613/14

is an extremely heavy

machine. Serious per-

sonal injury may occur if

safe moving methods are

not followed. To be safe,

you will need assistance

and power equipment

when moving the ship-

ping crate and remov-

ing the machine from the

crate.

To assemble the cabinet:

1. Assemble the four cabinet sides together with

the eight M8-1.25 x 16 hex bolts and nuts.

2. Using a hoist and straps that can hold at least

600 lbs. (see Figure 8), lower the bandsaw

and base onto the top of the cabinet so the

swivel lock lever protrudes through the side

of the cabinet and the four cabinet mounting

holes line up.

3. Secure the bandsaw base to the cabinet with

the four M10-1.5 x 35 hex bolts and the flat

washers.

Mounting to Shop

Floor

Typical Machine Mounting Options

Although not required, we recommend that you

mount your new machine to the floor. Using

machine mounts, shown in Figure 9, gives the

advantage of fast leveling and vibration reduc-

tion. Lag shield anchors with lag bolts and anchor

studs are two popular methods for anchoring

an object to a concrete floor. Because this is an

optional step and floor materials may vary, floor

mounting hardware is not included. Generally,

you can either bolt your machine to the floor or

mount it on machine mounts. It may be neces-

sary to level your machine after mounting.

NOTICE

Anchor studs are stronger and more per-

manent alternatives to lag shield anchors;

however, they will stick out of the floor,

which may cause a tripping hazard if you

decide to move your machine.

Figure 8. G0613/14 lifting points.

Figure 9. Typical options for machine

mounting.

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4. Turn the cutting fluid pump switch ON, and

adjust the valves on the cutting fluid hoses

to control the flow of cutting fluid (see

Figure11).

Cutting Fluid System

Note: Too much flow at the fluid nozzle will

make a mess and can make the work area

unsafe; and not enough fluid at the cut will

heat the blade, causing the blade teeth to

load up and break.

FIRE HAZARD! DO NOT

cut magnesium when

using oil-water solutions

as a cutting fluid! Always

use a cutting fluid intend-

ed for magnesium. The

water in the solution will

cause a magnesium-chip

fire.

This bandsaw has a built-in cutting fluid system

that extends the life of your bandsaw blades

by lowering the temperature of the blade and

workpiece.

Blade Guide

Housing

See Cutting Fluid on Page 26 for additional

information.

To use the cutting fluid system:

Figure 11. Cutting fluid control valve.

1. Remove the Phillip head screw and the res-

ervoir screen.

NOTICE

2. Thoroughly clean and remove any foreign

material that may have fallen inside the res-

ervoir during shipping and machine use.

Keep the screen clear so cutting fluid can

recycle to the pump reservoir. NEVER oper-

ate the pump with the reservoir below the

low mark or you will over-heat the pump

and void your warranty!

3. Fill the reservoir (Figure 10) with your chosen

cutting fluid solution and replace the screen.

5. Monitor the cutting fluid level frequently to

keep the system working properly. DO NOT

let the cutting fluid level fall out of view on the

sight glass.

Screen

Figure 10. Cutting fluid system reservoir and

cover.

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Recommended

Adjustments

Test Run

The adjustments listed below have been per-

formed at the factory. However, because of the

many variables involved with shipping, we recom-

mend that you verify the following adjustments

before the Test Run and to ensure cutting results

meet your standards.

Projectiles thrown from

the machine could cause

serious eye injury. Wear

safety glasses during

assembly and operation.

Step-by-stepinstructionsonverifyingtheseadjust-

ments can be found in SECTION 7: SERVICE

ADJUSTMENTS.

Starting the machine:

1. Read the entire instruction manual.

Factory adjustments that should be verified:

1. Blade Tension (Page 33).

2. Make sure all tools and foreign objects have

been removed from the machine.

3. Make sure that you verify the Recommended

Adjustments listed on this page.

2. G0613 Blade Guide Adjustment (Page 34).

3. G0614 Blade Guide Adjustment (Page 36).

4. Stop Adjustments (Page 38).

4. Fill the cutting fluid reservoir with cutting

fluid if not done so already, DO NOT run the

pump without cutting fluid or you will damage

the pump.

5. Blade Squaring Adjustment (Page 40).

5. Put on safety glasses and secure loose

clothing or long hair.

6. Connect the bandsaw to power.

7. Raise the bandsaw and close the feed rate

control knob to keep the saw in place.

8. Start the bandsaw while keeping your finger

near the EMERGENCY STOP/OFF button

at all times during the test run. The bandsaw

should run smoothly with little or no vibra-

tion.

Note: If the EMERGENCY STOP/OFF but-

ton is pressed, it needs to be twisted until it

pops out or the bandsaw will not start.

—If you hear or see any problems, immedi-

ately stop the bandsaw and correct before

continuing.

—If you need any help with your bandsaw

call our Tech Support at (570) 546-9663.

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SECTION 4: OPERATIONS

Operation Safety

Cutting Angle

Your bandsaw has a locking turret with a range of

0° to 60° degrees.

Damage to your eyes, lungs, and ears could

result from using this machine without

proper protective gear. Always wear safety

glasses, a respirator, and hearing protection

when operating this machine.

To set the angle of cut:

1. Raise the bow to the highest position and

lock in place (Figure 12).

Feed ON/OFF

Loose hair and cloth-

ing could get caught in

machinery and cause seri-

ous personal injury. Keep

loose clothing and long

hair away from moving

machinery.

Figure 12. Feed ON/OFF Valve.

2. Move the swivel lock lever (Figure 13), to the

left and rotate the headstock until the scale

indicates the angle that you need.

NOTICE

This bandsaw is for trained operators only.

WE STRONGLY RECOMMEND that you read

books, trade magazines, and get formal

training before beginning any projects.

Regardless of the content in this section,

Grizzly Industrial will not be held liable for

accidents caused by lack of training.

Lock

Unlock

Figure 13. Swivel lock lever.

3. Move the swivel lock lever to the right to lock

the headstock in place. The cutting angle is

now set.

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Workstop

Vise

Your bandsaw has an adjustable workstop (Figure

14) that is easy to install and to use.

The vise has a quick tighten/release lever and,

depending on the cut angle or workpiece shape,

you can remove or install the aluminium vise

clamp plate (Figure 16) for additional holding

force.

To install the workstop:

1. Thread the workstop rod in the base and

To use the vise:

tighten the jam nut.

1. Raise the bow and lock it in place by closing

the feed ON/OFF valve (Figure 15).

2. Slide the workstop onto the rod.

Feed ON/OFF

Workstop

Lock

Lever

Jam Nut

Figure 15. Feed ON/OFF Valve.

Workstop Rod

2. Insert the workpiece between the jaws.

Figure 14. Workstop assembly.

3. Use the handwheel (Figure 16) to move the

jaws so they are within 1/8" from clamping

the workpiece.

3. Measure the distance from the blade to the

workstop, slide workstop to the needed posi-

tion and tighten the lock lever.

Handwheel

Aluminum Plate

Vise Lock Lever

Figure 16. Vise options and controls.

4. Use the vise lock lever to hold the workpiece

and quickly release the jaws to move the

workpiece after a cut.

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5. Use the chart shown in Figure 17 as a guide

to quickly position the workpiece between

the vise jaws correctly and to avoid slipping

during a cut. DO NOT CUT STEEL THAT

IS STACKED OR BUNDLED. One or more

workpieces will slip and damage the saw

blade.

Always turn the saw OFF and allow the blade

to come to a complete stop before using the

vise! Failure to follow this caution may lead

to injury.

��

Figure 17. Vise clamping options.

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Blade Selection

Blade Speed

The Model G0613 uses a ³⁄4" wide x 82" long x

0.35" thick bandsaw blade.

The Model G0613 is a single speed (314 FPM)

bandsaw. Like the G0614, it has a cutting fluid

system which gives the saw a wider cutting range

than a single speed bandsaw that is not equipped

with a cutting fluid system.

The Model G0614 uses a 1" wide x 97⁵⁄8" long x

0.35" thick bandsaw blade.

Do some research for your specific situation so

you get the best blade to match your needs.

The Model G0614 has a two speed control rang-

ing from 170 to 341 feet per minute (FPM). The

speed is controlled by a rotary switch and can be

switched while the motor is operating.

Selecting the right blade for the job depends on

a variety of factors, such as the type of mate-

rial being cut, hardness of the material, material

shape, machine capability, and operator tech-

nique.

NOTICE

On the Model G0614, DO NOT change motor

speed during a cut as this may overload a

series of engaged blade teeth.

Grizzly offers a variety of selections that can be

found in the current catalog and in SECTION 5:

ACCESSORIES on Page 27.

The chart shown in Figure 18 is a reproduction of

the chart on the blade cover of your bandsaw. Use

it as a rough guideline.

Material Width/Diameter

Teeth Per Inch (TPI)

Material Shapes

��

� ��

��

�

��

Figure 18. G0613/14 general blade selection and speed chart.

G0613/14 Swivel Mast Metal Cutting Bandsaw

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The table shown in Figure 19 is a sampling of

speed rates for various materials. Use these as a

guideline, and use the cutting fluid system on your

bandsaw to get the most life from your blades.

Splash Tray

Use the splash tray to reduce cutting fluid lost at

the end of a workpieces such as tubes, channels,

I-beams, and angle iron. The splash tray fits over

the lip of the base as illustrated in Figure 20.

��

Figure 20. Splash tray installation.

��

Using Blade Guides

The upper blade guide should be as close to the

workpiece as possible. This helps ensure straight

cuts by keeping the blade from twisting or drifting

off the cut line.

��

To adjust the upper blade guide:

Loosen the lever shown in Figure 21 and slide

the upper blade guide as close to the workpiece

as possible, then tighten the knob.

��

Figure 19. Material speed table.

Figure 21. Blade guide lock lever.

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3. Start the pump and the bandsaw and begin

Setting Feed Rate

cutting.

—If you get evenly-shaped chips that are

slightly curled or spiraled with only a slight

color change; the feed rate, blade speed,

cutting fluid type, and blade type are cor-

rect.

Feed rate is the speed at which the bow and the

saw blade cuts through a workpiece. The feed

rate dial adjusts the feed rate. If a lubricant is

used while cutting, the feed rate can be increased

by approximately 15%. The feed ON/OFF lever

starts and stops the lowering of the bow.

—If you get a tightly curled, warm shavings,

brown to black in color, reduce the feed

rate, increase blade speed or both.

To set the feed rate:

—If you get smoking blue-colored metal

chips, slow the blade speed, use cutting

fluid, reduce the feed rate, or a combina-

tion of the three.

1. Raise the bow to the highest position and

lock it in place with the feed ON/OFF lever.

2. Set the feed rate dial to the desired feed rate;

1 is the slowest and 9 is the fastest.

—If you get thin powder-like silver colored

chips, increase feed rate, decrease the

blade speed, or both.

Feed Rate Dial

Feed ON/OFF

Figure 22. Feed rate dial.

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Cutting Fluid Tips

Operation Tips

The following tips will help you safely and effec-

tively operate your bandsaw and get the maxi-

mum life out of your saw blades.

POISON & BIOLOGICAL

HAZARD! Use the proper

personal

protection

NOTICE

Loosen blade tension at the end of each day

to prolong blade life.

equipment when handling

cutting fluid and dispose

by following federal, state,

and fluid manufacturer

requirements to properly

dispose of cutting fluid.

Tips for horizontal cutting:

•

Use the work stop to quickly and accurately

cut multiple pieces of stock to the same

length.

While simple in concept and function, many

issues must be taken into account to find and use

the correct cutting fluid. For example, you must

consider the workpiece type and hardness, its

shape, the blade feed rate, blade TPI, the tooth

type, and blade type, and cutting speed. Always

follow all product warnings and contact the fluid

manufacturer for unanswered questions.

•

Clamp the material firmly in the vise jaws to

ensure a straight cut through the material

and use the positive lock to speed produc-

tion.

•

Let the blade reach full speed before engag-

ing the workpiece.

Use the selections below to choose the appro-

priate cutting fluids:

Never start a cut with the blade in contact

with the workpiece and do not start a cut on

a sharp edge.

•

For cutting low alloy, low carbon, and gen-

eral-purpose category metals with a bi-metal

blade—use a water soluble cutting fluid.

•

Chips should be curled and silvery. If the

chips are thin and powder like, increase your

feed rate.

•

For cutting stainless steels, high carbon, and

high alloy metals, brass, copper and mild

steels—use "Neat Cutting Oil" (commonly

undiluted mineral oils) that have extreme

pressure additives (EP additives).

•

Burned chips indicate a need to reduce your

blade speed.

Wait until the blade has completely stopped

before removing the workpiece from the vise,

and avoid touching the cut end—it could be

very hot!

•

For cutting cast iron, cutting fluid is not rec-

ommended.

Remember: Too much flow at the cutting fluid

nozzle will make a mess and can make the work

area unsafe; and not enough fluid at the cut will

heat the blade, causing the blade teeth to load up

and break.

•

Support long pieces so they won't fall when

cut, and flag the ends to alert passers-by of

potential danger.

Adjust the blade guides as close as possible

to the workpiece to minimize side-to-side

blade movement.

Use cutting fluid when possible to increase

blade life.

-26-

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SECTION 5: ACCESSORIES

H5405—Lenox^®Lube Tube^™

MODEL G0614

MODEL G0613

Lenox^®Lube Tube^™is a stick lubricant designed

to prevent heat buildup. Apply it directly to the

blade to improve overall blade life and productiv-

ity. Can be used on ferrous and non-ferrous met-

als. Biodegradeable, non-toxic, and non-staining

14.5 oz tube.

97-5/8" x 1" x 0.032"

Variable Pitch

Bi-Metal Blades:

82" x 3/4" x 0.032"

Variable Pitch

Bi-Metal Blades:

H9731— 4-6 VP

H9732— 5-8 VP

H9733— 6-10 VP

H9734— 8-12 VP

H9735— 10-14 VP

H9726— 4-6 VP

H9727— 5-8 VP

H9728— 6-10 VP

H9729— 8-12 VP

H9730— 10-14 VP

Figure 25. Lenox^®Lube Tube^™.

Figure 23. Blades

G7897—Machining Fluid

This biostable, soluble oil for heavy-duty machin-

ing applications provides stable pH performance,

which resists bacteria, fungal growth, rancidity

and odors. Can be used in light or heavy machin-

ing. Mix with water, 1:21 for general use or 1:11-

1:16 for heavy use.

H5408—Blade Tensioning Gauge

The Blade Tensioning Gauge ensures long blade

life, reduced blade breakage, and straight cutting

by indicating correct tension. A precision dial indi-

cator provides you with a direct readout in PSI.

Figure 26. G7897 Machining Fluid.

Figure 24. H5408 Blade Tensioning Gauge.

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G5618—Deburring Tool with Two Blades

G5619—Extra Aluminum Blades

G5620—Extra Brass and Cast Iron Blade

The quickest tool for smoothing freshly machined

metal edges. Comes with two blades—one for

steel/aluminum and one for brass/cast iron.

H1302—Standard Earmuffs

H4979—Deluxe Twin Cup Hearing Protector

H4977—Work-Tunes Radio Headset Earmuffs

Protect yourself comfortably with a pair of cush-

ioned earmuffs. Especially important if you or

employees operate for hours at a time.

H1302

H4979

H4977

Figure 27. G5618 Deburring tool.

Figure 29. Our most popular earmuffs.

G7984—Face Shield

G9256—6" Dial Caliper

H1298—Dust Sealed Safety Glasses

H1300—UV Blocking, Clear Safety Glasses

H2347—Uvex^®Spitfire Safety Glasses

H0736—Shop Fox^®Safety Glasses

Safety Glasses are essential to every shop. If

you already have a pair, buy extras for visitors

or employees. You can't be too careful when it

comes to shop safety!

G9257—8" Dial Caliper

G9258—12" Dial Caliper

These traditional dial calipers are accurate to

0.001" and can measure outside surfaces, inside

surfaces, and heights/depths. Features stainless

steel, shock resistant construction and a dust

proof display.

H1300

H1298

G7984

H0736

H2347

Figure 30. Grizzly^®Dial Calipers.

Figure 28. Our most popular safety glasses.

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SECTION 6: MAINTENANCE

Lubrication

Always disconnect power

to the machine before

1. Beforeapplyinglubricanttoanyarea, wipethe

performing maintenance.

area clean to avoid contamination. Lubricate

Failure to do this may

the blade tensioner leadscrew (Figure 31)

result in serious person-

with general purpose grease, and apply a

al injury.

coat of general purpose oil to all unprotected

cast iron surfaces.

Schedule

Note: All bearings and the gearbox on the

Model G0613/14 are lubricated and sealed

for life. No further attention is needed unless

For optimum performance from your machine,

follow this maintenance schedule and refer to any

specific instructions given in this section.

damage occurs.

Blade Tensioner Lead Screw

Daily Check:

•

Loose mounting bolts.

Damaged saw blade.

Worn or damaged wires.

Any other unsafe condition.

Clean and wipe down after each use.

Proper blade tension.

Check cutting fluid level.

Monthly Check:

•

Lubricate vise screw.

Check cutting fluid level.

Figure 31. Lubrication points.

2. Lubricate the leadscrew as needed with

general purpose grease. Apply a thin layer

all along the leadscrew surface (see Figure

32).

Annual Check:

Replace cutting fluid and clean out tank. If

•

the saw is used heavily, clean the tank and

replace the cutting fluid at a sooner inter-

vals.

Cleaning

Cleaning the Model G0613/14 is relatively easy.

After using your bandsaw, vacuum up excess

chips or by sweeping them up.

Vise

Lead

Screw

If using water based cutting fluid, wipe down

and lubricate areas where the liquid may collect,

causing rust after a period of time.

Figure 32. Vise leadscrew lubrication area.

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SECTION 7: SERVICE

Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you

need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support

at (570) 546-9663.

Troubleshooting

Motor & Electrical

SYMPTOM

POSSIBLE CAUSE

CORRECTIVE ACTION

Machine does not start or a 1. E-Stop button pressed.

1. Twist E-Stop button until it pops out.

2. Plug/receptacle is at fault or wired 2. Test for good contacts; correct the wiring.

incorrectly.

breaker trips.

3. Start capacitor is at fault (G0613).

4. Wall fuse/circuit breaker is blown/ 4. Ensure correct size for machine load; replace weak

tripped. breaker.

3. Test/replace capacitor if faulty.

5. Motor connection wired incorrectly. 5. Correct motor wiring connections.

6. Power supply is at fault/switched 6. Ensure hot lines have correct voltage on all legs and

OFF.

main power supply is switched ON.

7. Replace faulty ON/OFF switch.

7. Motor ON/OFF switch is at fault.

8. Wiring is open/has high resistance. 8. Check for broken wires or disconnected/corroded

connections, and repair/replace as necessary.

9. Motor is at fault.

9. Test/repair/replace.

Machine stalls or is under- 1. Wrong blade for the workpiece 1. Use blade with correct properties for your type of cut-

powered.

material.

ting.

2. Wrong workpiece material.

2. Use metal with correct properties for your type of cut-

ting.

3. Feed rate/cutting speed too fast for 3. Decrease feed rate/cutting speed.

task.

4. Blade is slipping on wheels.

5. Incorrect power supply voltage.

6. Motor bearings are at fault.

4. Adjust blade guides and tension.

5. Ensure hot lines have correct voltage on all legs.

6. Test by rotating shaft; rotational grinding/loose shaft

requires bearing replacement.

7. Plug/receptacle is at fault.

7. Test for good contacts; correct the wiring.

8. Motor connection is wired incor- 8. Correct motor wiring connections.

rectly.

9. Motor has overheated.

10. Motor is at fault.

9. Clean off motor, let cool, and reduce workload.

10. Test/repair/replace.

Machine has vibration or 1. Motor fan is rubbing on fan cover.

noisy operation.

1. Replace dented fan cover; replace loose/damaged

fan.

2. Blade is at fault.

2. Replace/resharpen blade.

3. Rebuild gearbox for bad gear(s)/bearing(s).

4. Change blade.

3. Wormgear is at fault.

4. Wrong blade for material.

5. Speed is set too slow.

5. Adjust speed as required.

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Bandsaw Operations

SYMPTOM

POSSIBLE CAUSE

CORRECTIVE ACTION

Machine is loud when

cutting or bogs down in

the cut.

1. Excessive feed rate.

1. Refer to Feed Rate on Page 25, or Blade Speed

on Page 23 and adjust as required.

2. Refer to Blade Selection on Page 23 and adjust as

required.

2. The blade TPI is too great, or the

material is too coarse.

Blades break often.

1. Blade is not tensioned correctly.

1. Check to see that blade is not excessively tight or

too loose.

2. The workpiece is loose in the vise. 2. Clamp the workpiece tighter, or use a jig to hold the

workpiece.

3. The feed or cut speed is wrong.

3. Refer to Feed Rate on Page 25, or Blade Speed

on Page 23, and adjust as required.

4. Refer to Blade Selection on Page 23, and adjust

as required.

4. The blade TPI is too great, or the

material is too coarse.

5. The blade is rubbing on the wheel 5. Refer to Blade Squaring on Page 40, and adjust

flange. as required.

6. The bandsaw is being started with 6. Start bandsaw and then slowly lower the headstock

the blade resting on the workpiece.

7. The guide bearings are

by setting the feed rate.

7. Refer to Blade Squaring on Page 40, or Blade

Guides on Page 34, and adjust as required.

misaligned, or the blade is rubbing

on the wheel flange.

8. The blade is too thick, or the

blades are of low quality.

8. Use a higher quality blade.

Blade dulls prematurely.

1. The cutting speed is too fast.

1. Refer to Blade Speed on Page 23, and adjust as

required.

2. The blade TPI is too coarse.

2. Refer to Blade Selection on Page 23, and adjust

as required.

3. The blade feed pressure is too

light.

3. Refer to Feed Rate on Page 25, and adjust as

required.

4. The workpiece has hard spots,

welds, or scale.

4. Increase the feed pressure, and reduce the cutting

speed.

5. The blade is twisted.

6. The blade is slipping on the

wheels.

5. Replace the blade.

6. Refer to Blade Tension on Page 33, and adjust as

required.

Blade wears on one side.

1. The blade guides are worn.

1. Refer to Blade Guides on Page 34 and replace or

adjust.

2. The blade guide slide bracket is

loose.

2. Tighten the blade guide bracket.

3. The wheels are out of alignment.

3. Refer to Blade Squaring on Page 40, and adjust

as required.

Teeth are ripping from the 1. The feed pressure is too heavy

1. Refer to Blade Selection on Page 23 and decrease

the feed pressure. Refer to Feed Rate on Page 25,

and adjust as required.

blade.

and the blade speed is too slow; or

the blade TPI is too coarse for the

workpiece.

2. The workpiece is vibrating in the

vise.

2. Re-clamp the workpiece in the vise, and use a jig if

required.

3. The blade gullets are loading up

with chips.

3. Use a coarser-tooth blade.

The cuts are crooked.

1. The feed pressure is too high.

1. Refer to Feed Rate on Page 25, and adjust as

required.

2. The guide bearings are out of

adjustment, or too far away from

the workpiece.

2. Refer to Blade Guides on Page 34 and replace or

adjust.

3. The blade tension is low.

3. Refer to Blade Tension on Page 33, and adjust as

required.

4. The blade is dull.

4. Refer to Blade Change on Page 32 and replace

the blade.

5. The blade speed is wrong.

5. Refer to Blade Speed on Page 23, and adjust as

required.

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Blade Change

Change the blade when it becomes dull, damaged,

or when you are using materials that require a

blade of a certain type or tooth count.

Guard Screws

Blade Guide Guard

CUTTING HAZARD!

Blades are sharp! Put

on heavy leather gloves

when handling a blade

or making adjustments

near a blade or cutter!

Figure 34. Installed blade and guide guard.

5. Loosen the blade tension handle in Figure 33

To change the blade on the bandsaw:

and slip the blade off of the wheels.

1. DISCONNECT THE BANDSAW FROM

6. Install the new blade through both blade guide

POWER!

bearings and around the bottom wheel.

2. Raise the bow of the bandsaw for access

and close the feed control lever to hold the

bow in place.

Tip: This is a good time to adjust the blade

guides if you have not done so recently.

Tensioner

Blade Tension

Handwheel

Blade Guide Guard

Bow Lift Handle

Figure 35. Installed blade and guide guard.

Figure 33. Blade tension handwheel and

tensioner, and bow lift handle.

7. Hold the blade around the bottom wheel with

one hand and slip it around the top wheel with

the other hand, keeping the blade between

the blade guide bearings.

3. Slide the blade guides as far apart as possible,

and remove the wheel access cover.

4. Remove both of the blade guide guards

(Figures 34 and 35) from the bandsaw.

Tip: You can use a block of wood to tap

on the blade in order to fully seat the blade.

Note: Do not to flip the blade inside out so the

blade will be installed in the wrong direction.

Make sure the blade teeth are facing toward

the workpiece and the direction of cut.

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8. When the blade is around both wheels,

adjust the position so the back of the blade is

against the shoulder of the wheels.

2. Using the graduated scale on the blade ten-

sion indicator (Figure 37) turn the blade

tension handwheel so the tension is in the

orange range when using the saw. When the

saw is not being used, adjust the tension to

the yellow range.

9. Reinstall the blade cover and the blade guide

guards.

Note: For carbon blades, the blade tension

should be 20,000 PSI. For bi-metal blades,

like the one supplied with your machine, the

blade should be tensioned from 30,000 to

35,000 PSI.

10. Now go to the Blade Tension procedure and

set the blade tension.

Blade Tension

If you are using a blade tensioning gauge, like

the one found in SECTION 5: ACCESSORIES

on Page 27, you will find the specifications

below useful. Follow the manual instruc-

tions included with your gauge and the blade

manufacturer's recommendations on blade

tension.

Proper blade tension is essential to long blade

life, straight cuts, and efficient cutting. The Model

G0613/14 features a blade tension indicator to

assist you with blade tensioning.

Two major signs that you do not have proper blade

tension are: 1) The blade stalls in the cut and slips

on the wheels, and 2) the blade frequently breaks

from being too tight.

Red, High Orange, Medium

Yellow, Low

NOTICE

Loosen blade tension at the end of each day

to prolong blade life.

To tension the blade on the bandsaw:

1. Locate the blade tension handle (Figure

36) and add a few drops of oil on the lead

screw.

Figure 37. Blade tension scale.

3. When the correct tension is reached, adjust

the tension stop bolt so when you need to

de-tension and re-tension the blade, the

handwheel will stop at your predetermined

tension setting. (Figure 38).

Blade Tension

Handwheel

Tensioner

Blade Tension

Stop Bolt

Bow Lift Handle

Figure 36. Blade tension handwheel, tensioner,

bow lift handle.

Figure 38. Blade tension stop bolt.

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6. Tighten the cap screws.

Blade Guides

(G0613)

Note: To access the cap screws on the other

blade guide, you will have to remove the two

Phillips head screws (Figure 40) and move

the limit switch and its bracket out of the

way.

The blade guides have a basic factory adjust-

ment, but due to shipping and storage we recom-

mend that you readjust the blade guides yourself

to ensure the cuts will to be your standards.

Limit Switch, Bracket, and Screws

CUTTING HAZARD!

Blades are sharp! Put

on heavy leather gloves

when handling a blade

or making adjustments

near a blade or cutter!

To adjust the blade guides:

1. Make sure the blade is oiled, tensioned, and

Figure 40. Lower blade guide limit switch.

tracking correctly.

7. Loosen the 14mm jam nuts and rotate the

7mm hex on top of the bearing eccentrics

(Figure 41), and adjust the bearings against

the side of the blade.

2. DISCONNECT THE BANDSAW FROM

POWER!

3. Raise and lock the bow in place and slide the

guides together as close as you can and lock

into place.

Tip: There should be no gap between the

blade and the bearings. To set this clearance

to zero without fighting the twist of the blade,

remove the blade guide assemblies, set this

clearance to the blade thickness, then rein-

stall the blade guide assemblies.

4. Loosen the two cap screws and the blade

guide guard shown in Figure 39.

Blade Guide

Jam Nuts

and

Upper

Blade

Guide

Roller

Blade Guide

Guard and

Cap Screws

Eccentrics

Cap Screws

Blade

Guide

Rollers

Figure 39. Upper blade guide components.

Figure 41. Blade guide adjustment locations.

5. Loosen the cap screws (Figure 41), and

adjust the blade guide housing so the back of

the blade slightly touches the bearing and the

guide housing is not tilted.

-34-

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8. Double check bearing adjustments.

9. Adjust the other blade guide, and reinstall the

blade guide guards and the limit switch.

Limit Switch and

Auto Stop Bolt

10. Adjust the auto stop bolt and the bow stop

bolt (Figure 42), so the bandsaw motor will

stop when the blade teeth are just below the

vise table surface.

Bow

Stop

Bolt

11. Go to Setting Stops on Page 38 and com-

plete the steps to make sure the cuts will be

perpendicular to the table.

Figure 42. Auto stop and bow stop bolts.

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6. Loosen both of the cap screws (Figure 43)

and push the guide bearing housing down

until the upper carbide pad rests on the back

of the saw blade.

Blade Guides

(G0614)

Cap Screw

The blade guides have a basic factory adjust-

ment, but due to shipping and storage we recom-

mend that you readjust the blade guides yourself

to ensure the cuts will to be your standards.

Blade Guide

Bearing

Eccentric and

Cap Screw

CUTTING HAZARD!

Blades are sharp! Put

on heavy leather gloves

when handling a blade

or making adjustments

near a blade or cutter!

Guide

Guard

Carbide Blade Guide Cap Screw

Carbide Blade Guide Set Screw

Figure 43. Upper blade guide adjustments.

To adjust the blade guides:

Note: To access the cap screws on the

other blade guide, you must remove the two

Phillips head screws (Figure 44), and move

the limit switch and its bracket out of the

way.

1. Make sure the blade is oiled, tensioned, and

tracking correctly.

2. DISCONNECT THE BANDSAW FROM

POWER!

Limit Switch

and Bracket

3. Raise and lock the bow in place and slide the

guides together as close as you can and lock

into place.

4. Remove the two Phillips head screws and the

blade guide guard, (see Figure 43).

Tip: There should be no gap between the

blade and the bearings or the carbide blade

guides. To set the clearance without fighting

blade twist, remove the blade guides, and

set this clearance to the blade thickness and

then reinstall the blade guides.

Figure 44. Lower blade guide limit switch.

5. Make sure the guide housing has not tilted.

-36-

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7. Loosen the cap screw, rotate the 10mm hex

eccentric (Figure 45), and adjust the bear-

ing against the side of the blade so there is

no clearance, but the bearing is not

overloaded.

12. When finished with the carbide guide adjust-

ments, make sure the ball bearing guide

(Figure 46) adjustments have not changed.

Re-adjust if required.

10mm Hex Eccentric

Ball Bearing Guide

Cap Screw

Carbide Guide

Figure 46. Guide types.

Figure 45. Upper blade guide adjustments.

8. Double check bearing adjustments.

9. Adjust the other blade guide.

13. Reinstall the guide guards and the limit switch

and bracket.

14. Adjust the auto stop bolt and the bow stop

bolt (Figure 47), so the bandsaw motor will

stop when the blade teeth are just below the

vise table surface.

10. Loosen the carbide guide cap screw and use

the set screw (Figure 43) to set the carbide

guide clearance to zero, but do not tighten

the set screw so the carbide guides pinch the

blade.

10. Tighten the cap screw making sure that when

you tighten it, the carbide guide does not

rotate out of the guide housing.

Limit Switch and

Auto Stop Bolt

11. Adjust the other set of carbide guides.

Bow Stop Bolt

Figure 47. Auto stop.

15. Go to Swivel Stops on Page 38 and com-

plete the steps to make sure the cuts will be

perpendicular to the table.

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5. Raise the bow, move and lock the headstock

Swivel Stops

to 60° , then lower the bow.

6. Read the scale. The bandsaw blade should

The blade swivel stops are factory set. However,

due to shipping and storage we recommend that

you check the 0° degree and the 60° degree

stops yourself to ensure the cuts will to be your

standards. Note: The accuracy range for the

scale is approximately 1/2° degree.

be at 60°.

—If the headstock did not completely reach

60°, or it has overshot the mark, adjust the

stop (Figure 50) so it will line up with the

60° mark.

To adjust the blade-to-vise squareness:

1. Make sure the blade is oiled, tensioned, and

tracking correctly, and that the guides are

set.

2. DISCONNECT THE BANDSAW FROM

POWER!

3. Raise the bow, move and lock the headstock

to zero (Figure 48), then lower the bow.

60° Stop

Figure 50. 60° swivel stop.

7. Go to Blade Squaring on Page 40 and com-

plete the steps to make sure the cuts will be

perpendicular to the table.

Figure 48. Bow and headstock moved to zero.

4. Observe the scale, and if the headstock has

not completely stopped at zero, or if it has

overshot the zero mark, adjust the zero stop

(Figure 49) so it will line up with the mark .

Zero Stop

Figure 49. Zero degree swivel stop.

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Feed Stop

Feed Auto Stop

It may be necessary to adjust the feed stop

before you make blade adjustments. The blade

should never rest on or rub on any part of the vise

assembly. Also, the over-tilt stop may be adjusted

to stop the bow from being lifted past 40°, causing

machine instability and hydraulic cylinder dam-

age.

It may be necessary to adjust the auto stop after

you have removed the limit switch for adjustment

or maintenance.

To set the auto stop:

Adjust the auto stop bolt and jam nut (Figure

52), so the bandsaw blade teeth are just below

the vise table surface when the saw blade has

completed its cut.

To adjust the feed stop bolt:

Adjust the feed stop bolt and jam nut (Figure 51),

so the bandsaw blade teeth are just below the

vise table surface when the cut is complete.

Feed Stop

Feed Auto Stop

Over-Tilt Stop

Figure 52. Feed auto stop.

Figure 51. Feed stop bolt.

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—If blade is tilted and not perpendicular to

the vise surface as indicated by the square,

adjust the blade guide housing so it tilts the

blade square with the vise.

Blade-to-Vise

Squareness

Note: On the G0613 only one blade guide

can be tilted, and on the G0614 both will

need to be tilted.

The blade-to-vise squareness is factory set.

However, due to shipping and storage we recom-

mend that you check the blade alignment yourself

to ensure the cuts will to be your standards.

5. Slide both blade guards as far as you can

apart and lock into place.

To adjust the blade-to-vise squareness:

Note: On the G0614, to access the cap

screws on the other blade guide, remove the

two Phillips head screws securing it, then

move the limit switch and its bracket out of

the way.

1. DISCONNECT THE BANDSAW FROM

POWER!

2. Make sure the blade is oiled, tensioned, and

tracking correctly, and that the guides and

stops are set.

6. Loosen the two cap screws, then alternately

adjust the four 4mm set screws to tilt the

blade guide assembly and the blade square

the vise. See Figure 55 or 56 for your model

of bandsaw.

3. Raise the bow, move the headstock to zero

(Figure 53) and lower the bow.

Cap Screw

Figure 53. Bow and headstock moved to zero.

4. Place a quality square against the vise and

the side of the blade (Figure 54) to verify the

blade is square with the vise.

Figure 55. G0613 blade guide adjustment.

Set Screw

Lock Lever

Cap Screw

Figure 56. G0614 blade guide adjustment.

7. Snug the 6mm cap screws in place to hold

Figure 54. Checking blade squareness to vise.

the new blade and guide setting.

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Electrical Components (G0613)

Figure 57. G0613 control panel wiring.

Figure 1. Pump motor wiring.

Figure 58. G0613 main electrical box junction.

Figure 60. G0613 pump motor junction box.

Figure 59. G0613 saw motor junction box.

Figure 61. G0613 blade stop limit switch.

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Electrical Components (G0614)

Figure 64. G0614 OFF button.

Figure 62. G0614 ON button.

Figure 63. G0614 Pump and speed switches.

-42-

Figure 65. G0614 Emergency stop button.

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Electrical Components (G0614)

Figure 66. G0614 contactors.

Figure 67. G0614 control box.

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Electrical Components (G0614)

Figure 69. G0614 pump relay.

Figure 68. G0614 pump motor data/connection.

Figure 70. G0614 saw motor connection.

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Electrical Components (G0614)

Figure 71. G0614 main junction.

Figure 72. G0614 blade stop limit switch.

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G0613 220V Single-Phase Wiring Diagram

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G0614 220V Three-Phase Wiring Diagram

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SECTION 8: PARTS

Headstock and Bow Breakdown (G0613)

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Parts List (G0613)

REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

PSB64M

PW04M

CAP SCREW M10-1.5 X 25

FLAT WASHER 10MM

SHAFT

PSS06M

P0613043

P0613044

PSBS05M

PSS20M

PSB40M

P0613048

PSB58M

PS09M

SET SCREW M8-1.25 X 16

HANDLE

P0613003

P0613004

PN13M

HANDLE PIPE

ANCHOR BLOCK

BUTTON HD CAP SCR M6-1 X 25

SET SCREW M8-1.25 X 8

CAP SCREW M8-1.25 X 35

BLADE ADJUSTMENT BAR

CAP SCREW M8-1.25 X 12

PHLP HD SCR M5-.8 X 10

FLAT WASHER 5MM

BLADE COVER (FRONT)

ADJUSTMENT BLOCK (FRONT)

FLOW VALVE

HEX NUT M16-2

P6204

BALL BEARING 6204

BODY FRAME

P0613007

PN01M

HEX NUT M6-1

PB29M

HEX BOLT M6-1 X 30

KNOB

22-1

22-2

22-3

22-4

P0613010

P0613011

P0613012

P0613013

PSB31M

P0613015

PSB13M

PLW04M

P0613018

PW01M

PW02M

BLADE TENSION HANDLE

CONCAVE WASHER

LEADSCREW

P0613052

P0613053

P0613053-1

P0613053-2

P0613054

P608A

53-1

53-2

53-3

CAP SCREW M8-1.25 X 25

FIXED BLOCK

COOLANT HOSE

STEEL "T"

CAP SCREW M8-1.25 X 30

LOCK WASHER 8MM

REDUCER BLOCK

FLAT WASHER 8MM

CAP SCREW M8-1.25 X 25

GEARBOX

ECCENTRIC GUIDE (L)

BALL BEARING 608

PR09M

EXT RETAINING RING 20MM

ECCENTRIC GUIDE (R)

CAP SCREW M8-1.25 X 30

FLAT WASHER 8MM

ADJUSTMENT BLOCK (REAR)

CAP SCREW M8-1.25 X 35

STEEL BALL

P0613058

PSB13M

PW01M

PSB31M

P0613021

P0613022

P0613022-1

P0613022-2

P0613022-3

P0613022-4

PB32M

MOTOR 220V, SINGLE PHASE

START CAPACITOR

RUN CAPACITOR

FAN

P0613064

PSB40M

P608A

P0613067

PW02M

CHIP PLATE

FAN COVER

FLAT WASHER 5MM

PHLP HD SCR M5-.8 X 10

DRIVE WHEEL

HEX BOLT M10-1.5 X 25

FLAT WASHER 10MM

KEY 8 X 7 X 35

PS09M

PW04M

P0613070

PW04M

P0613027

P0613028

PK109M

FLAT WASHER 10MM

HEX BOLT M10-1.5 X 25

WATERPROOF LIMIT SWITCH

SWITCH BRACKET

OUTPUT SHAFT

PB32M

KEY 7 X 7 X 35

P0613073

P0613073-1

PS09M

P6206

BALL BEARING 6206

SPRING SUPPORT

TENSION SPRING

CAP SCREW M6-1 X 25

LOCK WASHER 6MM

FRAME PIVOT SHAFT

CHIP COVER

73-1

73-2

73-3

73-4

P0613031

P0613032

PSB06M

PLW03M

P0613035

P0613036

P0613037

P0613038

P0613039

P0613040

PHLP HD SCR M5-.8 X 10

PHLP HD SCR M5-.8 X 35

WATERPROOF POWER CORD

MAIN BLADE COVER

FLAT WASHER 6MM

KNOB SCREW M6-1 X 10

SAW BLADE

PS75M

P0613073-4

P0613074

PW03M

P0613076

P0613077

P0613078

PR11M

TAPERED BEARING 32006

BLADE COVER(REAR)

KNOB BOLT 3/8-24 X 1

FIXED BLOCK

IDLER WHEEL

EXT RETAINING RING 25MM

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Headstock and Bow Breakdown (G0614)

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Parts List (G0614)

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

PSB64M

PW04M

CAP SCREW M10-1.5 X 25

FLAT WASHER 10MM

SHAFT

53-1

53-2

53-3

P0614043

P0614044

PSBS05M

PSS20M

PSB40M

P0614048

PSB58M

PS09M

HANDLE

HANDLE PIPE

P0614003

P0614004

P0614005

P6205

BUTTON HD CAP SCR M6-1 X 20

SET SCREW M8-1.25 X 8

CAP SCREW M8-1.25 X 35

BLADE ADJUSTMENT BAR

CAP SCREW M8-1.25 X 12

PHLP HD SCR M5-.8 X 10

FLAT WASHER 5MM

BLADE COVER (FRONT)

ADJUSTMENT BLOCK (FRONT)

FLOW VALVE

ANCHOR BLOCK

HEX NUT M16-2

BALL BEARING 6205

BODY FRAME

P0614007

PN01M

HEX NUT M6-1

PB29M

HEX BOLT M6-1 X 30

KNOB

PW02M

22-1

22-2

P0614010

P0614011

P0614012

P0614013

P0614014

P0614015

PSB13M

PLW04M

P0614018

PW01M

P0614052

P0614053

P0614053-1

P0613053-2

P0614054

P0614055

PSBS05M

P0614057

P608A

BLADE TENSION HANDLE

CONCAVE WASHER

LEADSCREW

COOLANT HOSE

CAP SCREW M8-1.25 X 25L

FIXED BLOCK

STEEL "T"

GUIDE

CAP SCREW M8-1.25 X 30

LOCK WASHER 8MM

REDUCER BLOCK

FLAT WASHER 8MM

CAP SCREW M8-1.25 X 25

GEARBOX

GUIDE

BUTTON HD CAP SCR M6-1 X 20

ECCENTRIC GUIDE

BALL BEARING 608

PHLP HD SCR M5-.8 X 25

ECCENTRIC GUIDE

CAP SCR M5-.8 X 15

CAP SCREW M8-1.25 X 35

LOCK WASHER 8MM

ADJUSTMENT BLOCK (REAR)

CAP SCREW M8-1.25 X 12

CHIP PLATE

PSB31M

P0614021

P0614022

P0614022-1

P0614022-2

PB32M

PS22M

P0614060

PSB10M

PSB40M

PLW04M

P0614065

PSB58M

P0614067

P0614068

PW02M

MOTOR 220V 3-PHASE

FAN

COVER

HEX BOLT M10-1.5 X 25

FLAT WASHER 10MM

KEY 8 X 7 X 35

PW04M

P0614027

P0614028

PK109M

OUTPUT SHAFT

BLADE COVER (REAR)

FLAT WASHER 5MM

PHLP HD SCR M5-.8 X 10

DRIVE WHEEL

KEY 7 X 7 X 35

P6206

BALL BEARING 6206

SPRING SUPPORT

TENSION SPRING

CAP SCREW M6-1 X 25

LOCK WASHER 6MM

FRAME PIVOT SHAFT

CHIP COVER

PS09M

P0614031

P0614032

PSB06M

PLW03M

P0614036

P0614037

P0614038

P0614039

P0614040

PSS06M

P0614071

PW04M

FLAT WASHER 10MM

HEX BOLT M10-1.5 X 25

MAIN BLADE COVER

FLAT WASHER 6MM

KNOB SCREW M6-1 X 10

SAW BLADE

PB32M

P0614075

PW03M

P0614077

P0614078

P0614079

PR11M

TAPERED BEARING 32006

LEVER BOLT 3/8-24 X 1

FIXED BLOCK

IDLER WHEEL

EXT RETAINING RING 25MM

SET SCREW M8-1.25 X 16

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Base Breakdown (G0613)

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Parts List (G0613)

REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

100

101

102

102-1

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

121-1

122

123

124

125

126

127

128

129

130

P0613100

P0613101

P0613102

PB14M

VISE JAW ADJUSTABLE ROD

RETAINER

131

132

133

134

135

136

136-1

139

143

144

145

180

181

182

183

184

185

186

187

188

189

190

191

192

193

194

195

196

197

198

198-1

199

199-1

PN02M

HEX NUT M10-1.5

PB01M

HEX BOLT M10-1.5 X 30

HEX PLUG 3/8PT

SWIVEL ARM

P0613133

PSB01M

PLW03M

P0613136

P0613136-1

P0613139

P0613143

PSB124M

PSB90M

PSBS01M

PW01M

HEX BOLT M10-1.5 X 35

HEX NUT M10-1.5

HEX BOLT M10-1.5 X 30

DISTANCE SET ROD

KNOB NUT M6-1

CAP SCR M6-1 X 16

LOCK WASHER 6MM

PUMP 110V, SINGLE PHASE

COOLANT HOSE

PN02M

PB01M

P0613105

P0613106

P0613107

PS26M

CYLINDER BRACKET

CYLINDER

BRACKET

PHLP HD SCR M6-1 X 20

BALL BEARING 32006

BUSHING

CAP SCREW M12-1.75 X 80

CAP SCREW M10-1.5 X 55

BUTTON HD CAP SCR M8-1.25 X 20

FLAT WASHER 8MM

HANDWHEEL

P0613109

P0613110

P0613111

P0613112

PSB01M

PLW03M

P0613115

P0613116

PLW04M

PSB31M

PS05M

BEARING COVER

SPANNER NUT M30 X 1.5

CAP SCREW M6-1 X 16

LOCK WASHER 6MM

SPRING ANCHOR

L-BRACKET

P0613082

P0613183

P0613084

P0613085

P0613086

P0613087

P0613088

PS11M

ROLL PIN

BEARING COVER

BALL BEARING 51106

VISE BED

LOCK WASHER 8MM

CAP SCREW M8-1.25 X 25

PHLP HD SCR M5-.8 X 8

SCREEN

TENSION SPRING

BUSHING

PHLP HD SCR M6-1 X 16

VISE JAW BRACKET(FRONT)

VISE PLATE

P0613120

P0613121

P0613121-1

P0613122

P0613123

PN02M

P0613090

P0613091

PFH23M

PSS09M

PN03M

BASE

BASE CABINET

FLAT HD SCR M8-1.25 X 16

SET SCREW M8-1.25 X 20

HEX NUT M8-1.25

COVER

SWIVEL PLATE

HEX NUT M10-1.5

HEX BOLT M10-1.5 X 30

FIXED PLATE

P0613095

PW01M

O-RING

PB01M

FLAT WASHER 8MM

CAP SCREW M8-1.25 X 20

LEADSCREW A

P0613126

PSB115M

PSB84M

P0613129

P0613130

PSB14M

P0613098

P0613098-1

P0613099

P0613099-1

BUTTON HD CAP SCR M6-1 X 16

CAP SCREW M10-1.5 X 35

NUT

LEADSCREW LOCK LEVER

VISE JAW BRACKET(REAR)

GIB

ADJUSTABLE HANDLE

-53-

G0613/14 Swivel Mast Metal Cutting Bandsaw

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Base Breakdown (G0614)

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-54-

G0613/14 Swivel Mast Metal Cutting Bandsaw

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Parts List (G0614)

REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

100

101

102

103

103-1

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

122-1

123

123-1

124

126

127

128

129

130

P0614100

P0614101

P0614102

P0614103

PB14M

VISE JAW BRACKET(REAR)

VISE JAW ADJUSTABLE ROD

RETAINER

131

132

133

134

135

136

136-1

140

141

141-1

142

143

144

145

181

182

183

184

185

186

187

188

189

190

191

192

193

194

195

196

197

198

199

P0614131

P0614132

P0614133

PSB01M

PW03M

NUT

ADJUSTABLE HANDLE

HEX PLUG 3/8PT

SWIVEL ARM

CAP SCR M6-1 X 16

FLAT WASHER 6MM

PUMP 220V, 3-PHASE

PLASTIC TUBING

HEX BOLT M10-1.5 X 35

HEX NUT M10-1.5

HEX BOLT M10-1.5 X 30

DISTANCE SET ROD

BRACKET

PN02M

P0614136

P0614136-1

P0614140

P0614141

P0614141-1

P0614142

PS75M

PB01M

P0614106

P0614107

P0614108

PS26M

CYLINDER

WATERPROOF LIMIT SWITCH

WATERPROOF POWER CORD

SWITCH PLADE

LEVER

PHLP HD SCR M6-1 X 20

BALL BEARING 32006

BUSHING

P0614110

P0614111

P0614112

P0614113

PSB01M

PLW03M

P0614116

P0614117

PLW04M

PSB31M

PS05M

PHLP HD SCR M5-.8 X 35

CAP SCREW M12-1.75 X 80

CAP SCREW M10-1.5 X 55

BUTTON HD CAP SCR M8-1.25 X 20

FLAT WASHER 8MM

WHEEL

PSB124M

PSB90M

PSBS01M

PW01M

BEARING COVER

SPANNER NUT M30 X 1.5

CAP SCREW M6-1 X 16

LOCK WASHER 6MM

SPRING ANCHOR

L-BRACKET

P0614083

PSS20M

P0614085

P0614086

P0614087

P0614088

P0614089

PSB06M

P0614091

P0614092

PFH23M

PSS09M

PN03M

ROLL PIN

BEARING COVER

LOCK WASHER 8MM

CAP SCREW M8-1.25 X 25

PHLP HD SCR M5-.8 X 8

SCREEN

BALL BEARING 51106

VISE HANDLE

TENSION SPRING

BUSHING

P0614121

P0614122

P0614122-1

P0614123

PS14M

BASE

CAP SCREW M6-1 X 25

VISE JAW BRACKET(FRONT)

VISE PLATE

BASE CABINET

COVER

PHLP HD SCR M6-1 X 12

SWIVEL PLATE

FLAT HD SCR M8-1.25 X 16

SET SCREW M8-1.25 X 20

HEX NUT M8-1.25

P0614124

PB01M

HEX BOLT M10-1.5 X 30

HEX NUT M10-1.5

FIXED PLATE

PN02M

P0614096

PW01M

GIB

P0614128

PSB115M

PSB84M

FLAT WASHER 8MM

CAP SCREW M8-1.25 X 20

LEADSCREW A

BUTTON HD CAP SCR M6-1 X 16

CAP SCREW M10-1.5 X 35

PSB14M

P0614099

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G0613/14 Swivel Mast Metal Cutting Bandsaw

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Electrical Box Breakdown (G0613)

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Parts List (G0613)

REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

232

233

234

235

237

238

242

243

PLW03M

PSB48M

PW01M

LOCK WASHER 6MM

CAP SCREW M6-1 X 35

FLAT WASHER 8MM

CONTROL BOX

244

255

257

258

259

260

262

263

PS14M

PHLP HD SCR M6-1 X 12

PUMP ROTARY SWITCH

ON/OFF & EMGNCY STOP SWITCH

MOTOR POWER CORD 110V

PUMP POWER CORD 110V

POWER SUPPLY CORD 110V

JUNCTION BLOCK

P0613255

P0613257

P0613258

P0613259

P0613260

P0613262

P0613263

P0613235

P0613237

P0613238

P0613242

PSB14M

CONTROL BOX COVER

CONTROL BOX STAND

HANDLE

CAP SCREW M8-1.25 X 20

15A CIRCUIT BREAKER

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G0613/14 Swivel Mast Metal Cutting Bandsaw

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Electrical Box Breakdown (G0614)

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-57-

G0613/14 Swivel Mast Metal Cutting Bandsaw

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Parts List (G0614)

REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

232

233

234

235

236

237

238

242

243

244

245

246

247

248

PLW03M

PSB48M

PW01M

LOCK WASHER 6MM

CAP SCREW M6-1 X 35

FLAT WASHER 8MM

CONTROL BOX

249

250

251

252

252-1

253

254

255

256

257

258

259

260

P0614249

P0614250

P0614251

P0614252

P0614252-1

P0614253

P0614254

P0614255

P0614256

P0614257

P0614258

P0614259

P0614260

RELAY BASE

CONTACTOR 220V, TCF-4

CONTACTOR 220V, TC-11

THERMAL RELAY 220V, THR-12

ON PUSHBUTTON

P0614235

P0614236

P0614237

P0614238

P0614242

PSB14M

PS14M

ELECTRICAL MOUNTING PLATE

CONTROL BOX COVER

CONTROL BOX STAND

HANDLE

MOTOR 2-SPEED SWITCH

PUMP ROTARY SWITCH

OFF PUSHBUTTON SWITCH

EMERGENCY STOP SWITCH

MOTOR POWER CORD 3-PHASE

PUMP POWER CORD 3-PHASE

POWER SUPPLY CORD 3-PHASE

CAP SCREW M8-1.25 X 20

PHLP HD SCR M6-1 X 12

GROUND PLATE

P0614245

P0614246

P0614247

P0614248

FUSE HOUSING

FUSE

RELAY RXL 4A06B1P7

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G0613/14 Swivel Mast Metal Cutting Bandsaw

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Cabinet and Gearbox Breakdown

(G0613 & G01614)

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-59-

G0613/14 Swivel Mast Metal Cutting Bandsaw

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Parts List (G0613)

REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

300

301

302

303

304

305

306

307

308

309

310

311

312

308

309

310

P0613300

P0613301

P0613302

PN03M

FRONT PANEL

311

312

313

314

315

316

317

318

319

320

321

322

323

324

325

326

P0613311

P0613312

P0613313

P0613314

PSB02M

P6008

WORM SHAFT

REAR PANEL

O-RING

SIDE PANEL

OUTPUT SHAFT COVER

OIL SEAL

HEX NUT M8-1.25

FLAT WASHER 8MM

HEX BOLT M8-1.25 X 16

FLAT WASHER 10MM

HEX BOLT M10-1.5 X 35

MOTOR FLANGE

O-RING

PW01M

CAP SCREW M6-1 X 20

BALL BEARING 6008

WORM WHEEL

OUTPUT SHAFT

BALL BEARING 6008

OIL SEAL

PB03M

PW04M

P0613317

P0613318

P6008

PB14M

P0613308

P0613309

P6006

P0613320

PB10M

BALL BEARING 6006ZZ

WORM SHAFT

HEX BOLT M6-1 X 25

HOUSING

P0613311

P0613312

P0613308

P0613309

P6006

P0613322

P0613323

P6204

O-RING

OIL SEAL

MOTOR FLANGE

O-RING

BALL BEARING 6204ZZ

EXT RETAINING RING 47MM

OIL SEAL

PR79M

BALL BEARING 6006ZZ

P0613326

Parts List (G0614)

REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

300

301

302

303

304

305

306

307

308

309

310

311

312

308

309

310

P0614300

P0614301

P0614302

PN03M

FRONT PANEL

311

312

313

314

315

316

317

318

319

320

321

322

323

324

325

326

P0614311

P0614312

P0614313

P0614314

PSB02M

P6008

WORM SHAFT

REAR PANEL

O-RING

SIDE PANEL

OUTPUT SHAFT COVER

OIL SEAL

HEX NUT M8-1.25

FLAT WASHER 8MM

HEX BOLT M8-1.25 X 16

FLAT WASHER 10MM

HEX BOLT M10-1.5 X 35

MOTOR FLANGE

O-RING

PW01M

CAP SCREW M6-1 X 20

BALL BEARING 6008

WORM WHEEL

OUTPUT SHAFT

BALL BEARING 6008

OIL SEAL

PB03M

PW04M

P0614317

P0614318

P6008

PB14M

P0614308

P0614309

P6006

P0614320

PB10M

BALL BEARING 6006ZZ

WORM SHAFT

HEX BOLT M6-1 X 25

HOUSING

P0614311

P0614312

P0614308

P0614309

P6006

P0614322

P0614323

P6204

O-RING

OIL SEAL

MOTOR FLANGE

O-RING

BALL BEARING 6204ZZ

EXT RETAINING RING 47MM

OIL SEAL

PR79M

BALL BEARING 6006ZZ

P0614326

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G0613/14 Swivel Mast Metal Cutting Bandsaw

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Labels and Placement

401 402 403

404

405

407

411

406

410

408

409

G0613 412

G0614 413

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

401

402

403

404

405

406

407

P0613401

FINGERS CUT WARNING LABEL

WEAR SAFETY GLASSES LABEL

ENTANGLEMENT LABEL

GRIZZLY LOGO PLATE

408

409

410

411

412

413

PLABEL-15

P0613409

P0613410

P0614410

P0613411

P0613412

P0614413

HEARING PROTECTION LABEL

LOCK AND UNLOCK LABEL

G0613 DATA LABEL

PLABEL-11

P0613403

P0613404

G0614 DATA LABEL

PLABEL-14

PLABEL-12A

PLABEL-36

ELECTRICITY LABEL

BLADE DIRECTION LABEL

MODEL NUMBER LABEL (G0613)

MODEL NUMBER LABEL (G0614)

READ MANUAL LABEL

UNPLUG 220V LABEL

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine

MUST maintain the original location and readability of the labels on the machine. If any label is

removed or becomes unreadable, REPLACE that label before using the machine again. Contact

Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

-61-

G0613/14 Swivel Mast Metal Cutting Bandsaw

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WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then

issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the

carton. We will not accept any item back without this number. Proof of purchase must accompany the

merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

-62-

G0613/14 Swivel Mast Metal Cutting Bandsaw

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