Grizzly Saw G0524 User Manual

MODEL G0524  
RIP SAW  
OWNER'S MANUAL  
COPYRIGHT © NOVEMBER 2003 BY GRIZZLY INDUSTRIAL, INC. REVISED JANUARY, 2007 (TR)  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
#DS5689 PRINTED IN TAIWAN  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Table Of Contents  
SECTION 1: SAFETY....................................................................................................................... 2  
Safety Instructions for Power Tools ........................................................................................... 2  
Additional Safety Instructions for Rip Saws ............................................................................... 4  
SECTION 2: INTRODUCTION ......................................................................................................... 5  
Commentary............................................................................................................................... 5  
SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................ 6  
Voltage & Amperage Draw ........................................................................................................ 6  
Circuit Breaker ........................................................................................................................... 6  
Connection Type........................................................................................................................ 6  
Circuit Capacity.......................................................................................................................... 6  
Minimum Cord Size.................................................................................................................... 7  
Grounding................................................................................................................................... 7  
Extension Cords......................................................................................................................... 7  
Rewire To 440V (3-Phase) ....................................................................................................... 8  
SECTION 4: FEATURES & CONTROLS......................................................................................... 9  
External Features....................................................................................................................... 9  
Control Panel ........................................................................................................................... 10  
SECTION 5: SET UP...................................................................................................................... 11  
About this Section .................................................................................................................... 11  
Unpacking ................................................................................................................................ 11  
Loose Parts Inventory .............................................................................................................. 12  
Hardware Recognition Chart.................................................................................................... 14  
Site Considerations.................................................................................................................. 15  
Clean Up .................................................................................................................................. 15  
Power Cord .............................................................................................................................. 16  
Placement ................................................................................................................................ 16  
Test Run................................................................................................................................... 17  
Remove The Blade .................................................................................................................. 17  
Scale Calibration...................................................................................................................... 18  
Dust Collection......................................................................................................................... 19  
Auxiliary Rollers ....................................................................................................................... 19  
SECTION 6: OPERATIONS ........................................................................................................... 21  
Safe Operation......................................................................................................................... 21  
Adjusting Feed Rate................................................................................................................. 22  
Rip Cutting ............................................................................................................................... 22  
SECTION 7: MAINTENANCE ........................................................................................................ 24  
Schedule .................................................................................................................................. 24  
Grease Fittings......................................................................................................................... 24  
Gear Box.................................................................................................................................. 24  
V-Belts...................................................................................................................................... 25  
Bearings ................................................................................................................................... 25  
Lube System ............................................................................................................................ 25  
Maintenance Log...................................................................................................................... 26  
SECTION 8: SERVICE ADJUSTMENTS ....................................................................................... 27  
About Service........................................................................................................................... 27  
Fence Alignment ...................................................................................................................... 27  
V-Belt Tension.......................................................................................................................... 28  
Fence Ride Height ................................................................................................................... 29  
Pressure Rollers....................................................................................................................... 30  
Gibs.......................................................................................................................................... 31  
Service Log .............................................................................................................................. 32  
SECTION 9: REFERENCE INFO ................................................................................................... 33  
General..................................................................................................................................... 33  
Aftermarket Accessories .......................................................................................................... 33  
G0524 Machine Data Sheet..................................................................................................... 35  
Parts Breakdown...................................................................................................................... 36  
Troubleshooting........................................................................................................................ 50  
G0524 Wiring Diagrams........................................................................................................... 51  
Warranty & Returns.................................................................................................................. 54  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 1: SAFETY  
For Your Own Safety Read Instruction  
Manual Before Operating This Equipment  
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This  
manual uses a series of symbols and signal words which are intended to convey the level of  
importance of the safety messages. The progression of symbols is described below. Remember  
that safety messages by themselves do not eliminate danger and are not a substitute for proper  
accident prevention measures.  
Indicates an imminently hazardous situation which, if not avoided,  
WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or mod-  
erate injury. It may also be used to alert against unsafe practices.  
This symbol is used to alert the user to useful information about  
proper operation of the equipment.  
NOTICE  
Safety Instructions for Power Tools  
1. KEEP GUARDS IN PLACE and in working  
5. KEEP CHILDREN AND VISITORS AWAY.  
All children and visitors should be kept at a  
safe distance from work area.  
order.  
2. REMOVE ADJUSTING KEYS AND  
WRENCHES. Form a habit of checking to  
see that keys and adjusting wrenches are  
removed from tool before turning on.  
6. MAKE WORKSHOP CHILD PROOF with  
padlocks, master switches, or by removing  
starter keys.  
3. KEEP WORK AREA CLEAN. Cluttered  
7. NEVER FORCE TOOL. It will do the job  
better and safer at the rate for which it was  
designed.  
areas and benches invite accidents.  
4. NEVER  
USE  
IN  
DANGEROUS  
ENVIRONMENT. DO NOT use power tools  
in damp or wet locations, or where any  
flammable or noxious fumes may exist.  
Keep work area well lighted.  
8. USE RIGHT TOOL. DO NOT force tool or  
attachment to do a job for which it was not  
designed.  
G0524 Rip Saw  
-2-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Safety Instructions for Power Tools  
9. USE PROPER EXTENSION CORD. Make  
sure your extension cord is in good condi-  
tion. Conductor size should be in accor-  
dance with the chart below. The amperage  
rating should be listed on the motor or tool  
nameplate. An undersized cord will cause  
a drop in line voltage resulting in loss of  
power and overheating. Your extension  
cord must also contain a ground wire and  
plug pin. Always repair or replace exten-  
sion cords if they become damaged.  
15. USE RECOMMENDED ACCESSORIES.  
Consult the owner’s manual for recom-  
mended accessories. The use of improper  
accessories may cause risk of injury.  
16. REDUCE THE RISK OF UNINTENTIONAL  
STARTING. On machines with magnetic  
contact starting switches there is a risk of  
starting if the machine is bumped or jarred.  
Always disconnect from power source  
before adjusting or servicing. Make sure  
switch is in OFF position before reconnect-  
ing.  
Minimum Gauge for Extension Cords  
LENGTH  
17. CHECK DAMAGED PARTS. Before further  
use of the tool, a guard or other part that  
is damaged should be carefully checked  
to determine that it will operate properly  
and perform its intended function. Check  
for alignment of moving parts, binding of  
moving parts, breakage of parts, mounting,  
and any other conditions that may affect  
its operation. A guard or other part that is  
damaged should be properly repaired or  
replaced.  
AMP RATING  
0-6  
25ft  
16  
16  
16  
14  
12  
10  
50ft  
16  
16  
16  
12  
12  
10  
100ft  
16  
14  
14  
12  
7-10  
11-12  
13-16  
17-20  
10  
No  
21-30  
10. WEAR PROPER APPAREL. DO NOT  
wear loose clothing, gloves, neckties, rings,  
bracelets, or other jewelry which may get  
caught in moving parts. Non-slip footwear  
is recommended. Wear protective hair cov-  
ering to contain long hair.  
18. NEVER LEAVE TOOL RUNNING  
UNATTENDED. TURN POWER OFF. DO  
NOT leave tool until it comes to a complete  
stop.  
11. ALWAYS USE SAFETY GLASSES. Also  
use face or dust mask if cutting operation  
is dusty. Everyday eyeglasses only have  
impact resistant lenses, they are NOT  
safety glasses.  
19. NEVER OPERATE A MACHINE WHEN  
TIRED, OR UNDER THE INFLUENCE OF  
DRUGS OR ALCOHOL. Full mental alert-  
ness is required at all times when running  
a machine.  
12. SECURE WORK. Use clamps or a vise to  
hold work when practical. It’s safer than  
using your hand and frees both hands to  
operate tool.  
20. NEVER ALLOW UNSUPERVISED OR  
UNTRAINED PERSONNEL TO OPERATE  
THE MACHINE. Make sure any instruc-  
tions you give in regards to machine opera-  
tion are approved, correct, safe, and clearly  
understood.  
13. DO NOT OVER-REACH. Keep proper  
footing and balance at all times.  
21. IF AT ANY TIME YOU ARE EXPERIENC-  
ING DIFFICULTIES performing the intend-  
ed operation, stop using the machine! Then  
contact our service department or ask a  
qualified expert how the operation should  
14. MAINTAIN TOOLS WITH CARE. Keep  
tools sharp and clean for best and safest  
performance. Follow instructions for lubri-  
cating and changing accessories.  
G0524 Rip Saw  
-3-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Additional Safety Instructions for Rip Saws  
1. BLADE GUARD. Always use the blade  
6. STALLED BLADE. Turn the saw off and  
disconnect from the power source before  
attempting to "free" a stalled saw blade.  
guard on all cutting operations.  
2. KICKBACK. Be familiar with kickback.  
Kickback happens when the workpiece is  
thrown towards the operator at a high rate  
of speed. Until you have a clear under-  
standing of kickback and how it occurs, DO  
NOT operate this saw!  
7. COMFORTABLE  
CUTTING  
OPERATIONS. Avoid awkward operations  
and hand positions where a sudden slip  
could cause your hand to move into the  
conveyor track.  
3. WORKPIECE CONTROL. Make sure the  
workpiece is placed in a stable position on  
the table and is supported by the rip fence  
during cutting operations.  
8. EXPERIENCING DIFFICULTIES. If at  
any time you are experiencing difficulties  
performing the intended operation, stop  
using the machine! Contact our Service  
Department at (570) 546-9663.  
4. SAFETY ACCESSORIES. Use safety  
glasses, a respirator, and hearing protec-  
tion to make cutting operations safe.  
9. DAMAGED SAW BLADES. Never use  
blades that have been dropped or dam-  
aged; otherwise, serious personal injury  
could occur.  
5. OPERATOR POSITION. Never stand or  
have any part of your body directly in-line  
with the cutting path of the saw blade.  
No list of safety guidelines can be complete.  
Every shop environment is different. Always  
consider safety first, as it applies to your  
individual working conditions. Use this and  
other machinery with caution and respect.  
Failure to do so could result in serious per-  
sonal injury, damage to equipment, or poor  
work results.  
Like all machines there is danger associ-  
ated with the Model G0524. Accidents are  
frequently caused by lack of familiarity or  
failure to pay attention. Use this machine  
with respect and caution to lessen the pos-  
sibility of operator injury. If normal safety  
precautions are overlooked or ignored, seri-  
ous personal injury may occur.  
-4-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 2: INTRODUCTION  
Most importantly, we stand behind our machines.  
Commentary  
If you have any service questions or parts  
requests, please call or write us at the location  
listed below.  
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
Phone: (570) 546-9663  
Fax: (800) 438-5901  
Lack  
of  
familiarity  
with this manual could  
cause serious per-  
sonal injury. Become  
familiar with the con-  
tents of this manual,  
including all the safety  
warnings.  
The specifications, drawings, and photographs  
illustrated in this manual represent the Model  
G0524 as supplied when the manual was pre-  
pared. However, owing to Grizzly’s policy of con-  
tinuous improvement, changes may be made at  
any time with no obligation on the part of Grizzly.  
For your convenience, we always keep current  
Grizzly manuals available on our website at www.  
grizzly.com. Any updates to your machine will be  
reflected in these manuals as soon as they are  
complete. Visit our site often to check for the lat-  
est updates to this manual!  
We are proud to offer the Model G0524 Rip Saw.  
This machine is part of a growing Grizzly family of  
fine woodworking machinery. When used accord-  
ing to the guidelines set forth in this manual,  
you can expect years of trouble-free, enjoyable  
operation and proof of Grizzly’s commitment to  
customer satisfaction.  
We are pleased to provide this manual with the  
Model G0524. It was written to guide you through  
assembly, review safety considerations, and  
cover general operating procedures. It represents  
our effort to produce the best documentation pos-  
sible. If you have any comments regarding this  
manual, please write to us at the address below:  
Grizzly Industrial, Inc.  
Technical Documentation  
P.O. Box 2069  
C
/
O
Bellingham, WA 98227-2069  
G0524 Rip Saw  
-5-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 3: CIRCUIT REQUIREMENTS  
Voltage & Amperage  
Draw  
Connection Type  
Because of the high amperage draw from this  
machine, we recommend that you hardwire it  
directly to your circuit breaker and install a lock-  
ing shut-off lever (Figure 1) near the machine as  
a way to quickly disconnect the power.  
The following list outlines the electrical phase and  
voltage required to operate the rip saw, as well as  
the amperage draw of the motors:  
Pre-Wired For 220V, 3-Phase  
15 HP Main Motor .................................37 Amps  
2 HP Feed Motor.....................................6 Amps  
Rewired For 440V, 3-Phase  
15 HP Main Motor ..............................18.5 Amps  
2 HP Feed Motor.....................................3 Amps  
Circuit Breaker  
Figure 1. Locking shut-off lever.  
Use the following guidelines when choosing a  
circuit breaker (circuit breakers rated any higher  
are not adequate to protect the circuit):  
220V 3-Phase ............................ 45 Amp, 3 Pole  
440V 3-Phase............................. 25 Amp, 3 Pole  
Circuit Capacity  
Always check to see if the wires in your circuit  
are capable of handling the amperage draw from  
your machine, as well as any other machines that  
could be operating on the same circuit. If you are  
unsure, consult a qualified electrician.  
If the circuit breaker trips or the fuse blows regu-  
larly, your machine may be operating on a cir-  
cuit that is close to its amperage draw capacity.  
However, if an unusual amperage draw does not  
exist and a power failure still occurs, contact a  
qualified electrician.  
-6-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Grounding  
Rewire To 440V  
(3-Phase)  
The Model G0524 can be rewired for 440V 3-  
phase operation. This rewiring job consists of  
disconnecting the rip saw from the power source,  
changing the connections on the voltage trans-  
former, changing the overload relays for the  
motors, and rewiring the motors.  
Electrocution or a fire  
can result if the bandsaw  
is not grounded cor-  
rectly. Make sure all  
electrical circuits are  
grounded. DO NOT use  
the machine if it is not  
grounded.  
The necessary overload relays for this procedure  
can be purchased in the Model G0524 440V  
Conversion Kit (P/N P0524067) by calling our  
customer service number at (800) 523-4777.  
In the event of an electrical short, grounding pro-  
vides electric current a path of least resistance to  
reduce the risk of electrical shock to the opera-  
tor. Ground the power cord and this machine in  
accordance with all local codes and ordinances.  
This procedure takes moderate electrical skill and  
the rewiring job must be inspected by a licensed  
electrician before the saw is connected to the  
power source.  
Operating this machine when it is not properly  
grounded can result in electric shock or electro-  
cution.  
To rewire the Model G0524 to 440V 3-Phase:  
1. Disconnect the rip saw from the power  
source!  
2. Open the electrical box.  
3. Remove the wire labeled “R” at the 220V ter-  
minal of the power transformer and connect  
it to the 440V terminal (Figure 2).  
220V Terminal  
440V Terminal  
Figure 2. The “R” wire is connected to the 440V  
terminal post to operate the rip saw on a 440V  
3-phase power source.  
G0524 Rip Saw  
-7-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
4. Remove the RH10E/7C overload relay  
(Figure 3) and replace it with an RH10E/4C  
(3-5A) type, with the dial set to 4A.  
 
��  
 
5. Remove the RH18/20 overload relay (Figure  
3) and replace it with an RH18/15 (12-18A)  
type, with the dial set to 12A.  
 
 
 
 
 
 
RH18/20  
 
 
 
 
 
�  
Figure 4a. 440V main motor wiring.  
RH10E/7C  
��  
��  
Figure 3. Overload relays.  
6. Wire the main motor and the feed motor  
as shown on the diagrams on the inside  
of each motor wire cover. After connecting  
wires together with the screws, nuts, and  
washers provided in the 440V conversion kit,  
completely wrap the connecting hardware in  
electrical tape so no metal is exposed where  
the wires connect.  
�  
Figure 4b. 440V feed motor wiring.  
NoteFigures 4a and 4b have been provid-  
ed for your reference and were current at the  
time that this manual was written. However,  
always use the diagram on the wire cover  
that comes with your motor!  
-8-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 4: FEATURES & CONTROLS  
External Features  
I
J
H
A
G
F
B
C
E
D
Figure 5. Front View.  
A. Control Panel—Location of the START &  
STOP buttons that power the saw.  
B. Fence Handwheel—Moves the rip fence  
along the fence rail.  
C. Electrical Access Door—Provides access  
to the electrical components.  
D. Oil Reservoir Access Door—Provides  
access to the oil reservoir.  
E. Lower Conveyor Track Access Door—  
Provides access to the conveyor track and  
the lubrication brushes.  
G. Blade Guard—Protects the operator and  
bystanders from the saw blade.  
H. Dust Port—4" dust hook-up for efficient dust  
extraction from the cutting operation.  
I. Pressure Roller Height Handwheel—  
Adjusts the height of the pressure roller  
assembly.  
J. Blade Height Handwheel—Adjusts the  
height of the saw blade. Note—Only adjust  
the handwheel when making blade chang-  
es.  
F. Anti-Kickback Fingers—Prevents the  
workpiece from being ejected out of the saw  
towards the operator.  
G0524 Rip Saw  
-9-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M
Control Panel  
K
A
N
D
B
E
F
L
Figure 6. Blade compartment close-up.  
C
Figure 8. Control panel.  
A. EMERGENCY STOP Button—Disconnects  
power to all motors in the motor cabinet.  
B. MAIN MOTOR START Button—Starts the  
saw blade.  
C. FEED MOTOR START Button—Starts the  
conveyor track.  
D. POWER Light—Indicates there is power to  
the control panel.  
O
E. MAIN MOTOR STOP Button—Stops the  
saw blade.  
F. FEED MOTOR STOP Button—Stops the  
conveyor track.  
Figure 7. Variable speed knob close-up.  
K. Pressure Rollers—(1 of 4) Holds the  
workpiece against the conveyor track during  
the cutting operation.  
L. Auxiliary Pressure Rollers—(2 of 4) Must  
be used when rip cutting workpieces shorter  
than 812" long.  
M. Saw Blade—Performs the cutting operation.  
N. Lubrication Points—(2 of 4) Grease fittings  
that need to be lubed periodically with a  
grease gun.  
O. Variable Speed Adjustment Knob—Turn  
the dial clockwise to decrease the feed rate  
and counterclockwise to increase it. The feed  
rate is variable between 30-112 FPM.  
-10-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 5: SET UP  
About this Section  
Unpacking  
The Model G0524 was carefully packed when it  
left our warehouse. If you discover the machine  
is damaged after you have signed for delivery,  
please immediately call Customer Service at  
(570) 546-9663 for advice.  
The purpose of this section is to guide you  
through the required steps to get your machine  
out of its packaging and into operating condition.  
Save the containers and all packing materials  
for possible inspection by the carrier or its agent.  
Otherwise, filing a freight claim can be difficult.  
This machine presents  
serious injury hazards  
to untrained users. Read  
through this entire man-  
ual to become familiar  
with the controls and  
operations before start-  
ing the machine!  
When you are completely satisfied with the con-  
dition of your shipment, you should inventory the  
parts.  
Wear safety glasses dur-  
ing the entire set up pro-  
cess!  
G0524 Rip Saw  
-11-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Loose Parts Inventory  
K
A
B
C-H  
J
I
Figure 9. Tool Box Contents.  
DESCRIPTION  
QTY  
A. T-Handle Wrench 19mm ...........................1  
B. Grease Gun...............................................1  
C. Combo Wrench 8 x 10mm ........................1  
D. Combo Wrench 10 x 12mm ......................1  
E. Combo Wrench 11 x 13mm ......................1  
F. Combo Wrench 14 x 17mm ......................1  
G. Combo Wrench 17 x 19mm ......................1  
H. Combo Wrench 22 x 24mm ......................1  
I. 10 pc Allen Wrench Set (1.5-10mm).........1  
J. Arbor Wrench 45mm .................................1  
K. Cast Iron Feet............................................4  
-12-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
L
P
N
M
S
R
Q
T
O
Figure 10. Auxiliary Roller Box Contents.  
Figure 11. Hardware Bag Contents.  
DESCRIPTION  
DESCRIPTION QTY  
QTY  
L. Auxiliary Roller Brackets (Left) .................2  
M. Auxiliary Roller Brackets (Right)...............2  
N. Auxiliary Rollers........................................4  
O. Hardware Bag...........................................1  
P. Cap Screws M6-1.0 x 16 ..........................8  
Q. Setscrews M6-1.0 x 30.............................4  
R. Lock Washers 6mm..................................8  
S. Flat Washers 6mm....................................4  
T. Hex Nuts 6-1.0..........................................4  
G0524 Rip Saw  
-13-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Hardware Recognition Chart  
USE THIS CHART TO MATCH UP  
HARDWARE DURING THE ASSEMBLY  
PROCESS!  
Lock  
Nut  
Wing  
Nut  
5
8''  
#10  
Countersunk  
Phillips  
Head  
Thumb  
Screw  
1
4''  
Phillips  
Head  
Screw  
Slotted  
Screw  
Screw  
516''  
916''  
3
8''  
Carriage  
Bolt  
Button  
Head  
Screw  
Cap  
Screw  
Flange  
Bolt  
716''  
1
2''  
Phillips  
Head  
Sheet  
Metal  
Screw  
Phillips  
Head  
Hex  
Hex  
Head  
Bolt  
1
2''  
Setscrew  
Washer  
Bolt  
E
S
716''  
5
8''  
Hex  
Nut  
Lock  
Washer  
12mm  
4mm  
6mm  
3
8''  
5mm  
1
3
1
5
''  
4''  
8''  
2''  
5
7
''  
16''  
10mm  
15mm  
20mm  
25mm  
30mm  
35mm  
40mm  
45mm  
50mm  
55mm  
60mm  
65mm  
70mm  
75mm  
91166''  
8
4mm  
8mm  
3
4''  
''  
7
18''  
516''  
10mm  
114''  
112''  
134''  
2
214''  
212''  
234''  
3
10mm  
A
1
4''  
12mm  
6mm  
I
S
8mm  
16mm  
#10  
-14-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Site Considerations  
Clean Up  
Floor Load  
The unpainted surfaces are coated with a waxy  
oil to protect them from corrosion during ship-  
ment. Remove this protective coating with a sol-  
vent cleaner or citrus-based degreaser such as  
Grizzly’s G7895 Degreaser. To clean thoroughly,  
some parts may need to be removed. For opti-  
mum performance from your machine, make  
sure you clean all moving parts or sliding  
contact surfaces that are coated. Avoid chlo-  
rine-based solvents as they may damage painted  
surfaces should they come in contact.  
The Model G0524 weighs 1980 lbs. Most com-  
mercial floors are suitable for your machine.  
Some floors may require additional reinforcement  
to support the machine, the operator, and the  
workpiece.  
Working Clearances  
Consider existing and anticipated needs, size of  
material to be processed through each machine,  
and space for auxiliary stands, work tables or  
other machinery when establishing a location for  
your saw. See Figure 12 for the footprint of the  
Model G0524.  
Gasoline and petroleum  
products have low flash  
points and could explode  
if used to clean machin-  
ery. DONOTusegasoline  
or petroleum products to  
clean the machinery.  
62"  
FRONT  
Smoking near solvents  
could ignite an explosion  
or fire and cause serious  
injury. DO NOT smoke  
while using solvents.  
45"  
Figure 12. Model G0524 footprint.  
Unsupervisedchildrenand  
visitors inside your shop  
could receive serious per-  
sonal injury. Ensure child  
and visitor safety by keep-  
ing all entrances to the  
shop locked at all times.  
DO NOT allow unsuper-  
vised children or visitors  
in the shop at any time.  
Lack of ventilation while  
using solvents could  
cause serious person-  
al health risks, fire, or  
environmental hazards.  
Always work in a well  
ventilated area to pre-  
vent the accumulation  
of dangerous fumes.  
Supply the work area  
with a constant source  
of fresh air.  
G0524 Rip Saw  
-15-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Placement  
Power Cord  
To connect the power cord to the saw:  
1. ReadthroughSection3:CircuitRequirements  
to double-check that your setup follows the  
safety and circuit requirements, and that  
the power cord you use meets the minimum  
requirements for this machine.  
The Model G0524 is a  
heavy machine that  
weighs approximately  
1980 lbs. Serious per-  
sonal injury may occur  
if safe moving methods  
are not followed. Use  
the assistance of power  
equipment when moving  
the crate and placing the  
machine.  
2. Open the electrical panel box.  
3. Feed the power cord through the strain  
relief on the side of the electrical panel, and  
connect the cord wires to the main terminal  
(Figure 14).  
To remove the saw base unit from the crate  
pallet:  
1. Cut off and remove all plastic straps from the  
crate.  
2. Using a forklift, position the saw over the final  
location.  
3. Place the cast iron feet under the leveling  
screws.  
4. Lower the saw onto the cast iron feet as  
shown in Figure 13.  
Figure 14. Main terminal located inside saw  
electrical panel.  
Leveling Screw  
(1 of 4)  
4. Close the electrical panel door.  
5. DO NOT connect the power cord to the  
power source at this time.  
Cast Iron Foot  
(1 of 4)  
Figure 13. Cast iron feet.  
5. Adjust the leveling screws until the saw table  
is level.  
-16-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Remove The Blade  
Test Run  
For safety reasons, the saw blade must be  
removed before the saw is test run to ensure  
the wiring is not reversed at the main terminal  
(Figure 14). If the wiring is reversed, the saw  
arbor and the conveyor track will run in the wrong  
direction.  
Before starting the saw, make sure you  
have removed the saw blade, performed  
the preceding assembly and adjustment  
instructions, and have read through the  
rest of the manual and are familiar with the  
various functions and safety issues associ-  
ated with this machine. Failure to follow this  
warning could result in serious personal  
injury or even death!  
The saw blade is very sharp and can cause  
personal injury. Always wear thick leather  
gloves when working on or around the saw  
blade.  
To test run the saw:  
1. Connect the power cord to an adequate  
To remove the blade:  
power source.  
1. If not already done, make sure the saw is  
not connected to the power source!  
2. Put on safety glasses and make sure any  
bystanders are out of the way and are also  
wearing safety glasses.  
2. Loosen the saw arbor lock lever.  
3. At the front of the control panel, rotate  
the red EMERGENCY STOP button until it  
springs up. The control panel is now live and  
any buttons you push will react accordingly.  
3. Using the blade height handwheel, raise the  
1
blade until it is approximately 4" above the  
conveyor track.  
4. Open the blade access door.  
4. Press the MAIN MOTOR START button. The  
arbor should start and run smoothly.  
5. Using the arbor wrench, hold the blade arbor  
stationary.  
5. The arbor should spin counterclockwise.  
6. Using the T-handle wrench, remove the  
— If the arbor spins counterclockwise, then  
arbor bolt by rotating it counterclockwise.  
skip ahead to the step 6.  
7. Remove the large blade flange and carefully  
slide the blade off the arbor.  
DO NOT turn the conveyor track ON if the  
arbor rotates clockwise. Reverse any two of  
the power wires at the main terminal.  
8. DO NOT re-install the arbor bolt or flange  
at this time.  
— If the arbor spins clockwise, DO NOT  
start the conveyor track. Press the  
red EMERGENCY STOP button and  
disconnect the power cord from the  
power source. Reverse any two of the  
power wires at the main terminal and start  
again at step 1.  
G0524 Rip Saw  
-17-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
6. Approximately 5 seconds after the arbor is  
started, press the FEED MOTOR START  
button. The conveyor track should start and  
run smoothly. Note—An automatic time delay  
prevents the conveyor track from starting up  
until 5 seconds after the main motor has  
started.  
Scale Calibration  
The distance between the right edge of the blade  
teeth and the fence face should be equal to the  
scale reading on the fence rail. The scale can  
be adjusted back and forth once the two Phillips  
head screws (Figure 15) are loosened.  
7. Press both the MAIN MOTOR STOP and  
the FEED MOTOR STOP buttons to turn the  
machine off.  
8. Disconnect the machine from the power  
source.  
9. Install the saw blade by reversing the steps  
in the “Remove the Blade” subsection on the  
previous page. Note—Make sure the blade  
is NOT making contact with any part of the  
conveyor track.  
Figure 15. Phillips head screws securing  
the fence scale.  
-18-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Dust Collection  
Auxiliary Rollers  
An efficient and clean dust collection system is  
essential to the proper function of the rip saw.  
Ensuring a healthy work environment is also  
dependent upon cleaning and maintaining the  
dust collection system. Clamp a 4" hose from the  
dust collection system to the dust port (Figure  
16).  
Components and Hardware Needed: Qty  
Auxiliary Roller Brackets (Left).................... 2  
Auxiliary Roller Brackets (Right) ................. 2  
Auxiliary Rollers........................................... 4  
Hardware Bag  
—Cap Screws M6-1.0 x 16.................. 8  
—Setscrews M6-1.0 x 30..................... 4  
—Lock Washers 6mm.......................... 8  
—Flat Washers 6mm ........................... 4  
—Hex Nuts 6-1.0.................................. 4  
Tools Needed:  
Allen Wrench 3mm...................................... 1  
Allen Wrench 4mm...................................... 1  
Allen Wrench 5mm...................................... 1  
Wrench 10mm............................................. 1  
Wrench 13mm............................................. 1  
The Model G0524 is supplied with 4 auxiliary  
rollers (Figure 17) that can be attached when rip  
cutting workpieces shorter than 8". Note—These  
auxiliary rollers can be left on the machine when  
cutting longer boards; however, the maximum  
thickness cutting capacity of the saw is reduced  
to 214".  
Figure 16. Dust collection hook-up.  
Auxiliary Roller  
Figure 17. Auxiliary roller (1 of 4).  
G0524 Rip Saw  
-19-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
To install the auxiliary rollers:  
1. Using a 13mm wrench, remove the 4 hex  
nuts from the setscrews on the underside of  
the head casting (Figure 18).  
Auxiliary Roller  
Bracket  
Hex  
Nut and  
Setscrew  
(1 of 4)  
M6-1.0 Hex Nut &  
6mm Flat Washer  
Hex Nut  
(Step 1)  
Figure 20. Auxiliary roller bracket.  
4. Using a 5mm Allen wrench, secure the 4  
auxiliary rollers to the brackets with the 8 cap  
screws and lock washers (Figure 21).  
Figure 18. Hex nut.  
2. Using a 3mm Allen wrench, remove the four  
M6-1.0 x 10 setscrews from the bottom edge  
of the head casting and replace with the four  
M6-1.0 x 30 setscrews (Figure 19). Note—  
The head of the M6-1.0 x 10 setscrews will  
be recessed up in the head casting.  
Cap Screws &  
Lock Washers  
Figure 21. Auxiliary roller  
mounting configuration.  
Setscrew (1 of 4)  
Note—Will be recessed  
Figure 19. Setscrew.  
3. Slide the 4 auxiliary roller brackets over the  
setscrews and secure them with the four M6-  
1.0 hex nuts and 6mm flat washers, as well  
as the 4 hex nuts removed in step 1 (Figure  
20).  
-20-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: OPERATIONS  
Safe Operation  
Damage to your eyes, lungs, and ears could  
result from using this machine without  
proper protective gear. Always wear safety  
glasses, a respirator, and hearing protection  
when operating this machine.  
Your safety is important. The bullets below are  
intended to supplement Section 2: Safety. But  
remember, no safety list can be comprehensive  
of every situation. The operator is ultimately  
responsible for their own safety, as well as the  
safety of bystanders. Every cutting operation is  
uniquely different and may require safety equip-  
ment or safety procedures not mentioned in this  
manual.  
Please follow these tips EVERY time the saw  
is operated:  
Loose hair and cloth-  
ing could get caught in  
machinery and cause  
serious personal injury.  
Keep loose clothing and  
long hair away from mov-  
ing machinery.  
Stand to the right of the blade line-of-cut  
when performing a cutting operation.  
Turn the saw OFF and allow the blade to  
come to a complete stop before making any  
adjustments.  
Make sure the blade guard is installed and  
that it raises and drops as the workpiece  
enters and leaves the cutting operation.  
NOTICE  
The following section was designed to give  
instructions on the basic operations of this  
machine. However, it is in no way com-  
prehensive of all of the machine’s applica-  
tions. WE STRONGLY RECOMMEND that  
you read books, trade magazines, or get  
formal training to maximize the potential of  
your machine.  
Carefully plan each cutting operation to avoid  
injuries.  
G0524 Rip Saw  
-21-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Adjusting Feed Rate  
Rip Cutting  
To make a rip cut:  
NOTICE  
The conveyor track must be moving when  
adjusting the feed rate.  
1. Read and understand Section 1: Safety,  
beginning on page 1.  
2. Before making the very first rip cut, adjust  
Turn the variable speed adjustment knob (Figure  
22) clockwise to decrease the feed rate and  
counterclockwise to increase it. The feed rate is  
variable between 30-112 FPM.  
the blade height handwheel to lower the  
1
saw blade to within 16" of the orange insert  
located in the conveyor track.  
3. Disconnect the saw from the power  
source.  
4. Rock the blade back and forth to ensure it  
is NOT making contact with the conveyor  
track. Note—Once the height of the blade is  
correctly set, DO NOT adjust it until the next  
time the blade is removed.  
5. Connect the saw to the power source.  
6. If not already done, plane the workpiece on  
both sides and joint one edge.  
7. Set the fence to the desired width of cut on  
Figure 22. Variable speed adjustment knob.  
the scale.  
Determining Ideal Feed Rates—There are no  
definitive rules to follow when determining the  
best feed rate. As a general rule, always start  
with the slowest feed rate and work up from  
there. Always perform a test cut with a piece of  
scrap wood similar to the actual workpiece.  
DO NOT adjust the height of the pressure  
roller/head assembly higher than 214" when  
the auxiliary rollers are attached. Doing so  
will cause the blade arbor flange to make  
contact with the auxiliary rollers.  
8. Adjust the pressure roller height handwheel  
until the distance between the pressure roll-  
1
ers and the table is approximately 8" less  
than the thickness of the workpiece.  
9. Press the MAIN MOTOR START button. The  
arbor should start and run smoothly.  
-22-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
10. Approximately 5 seconds after the arbor is  
started, press the FEED MOTOR START  
button. The conveyor track should start  
and run smoothly. Note—An automatic time  
delay prevents the conveyor track from start-  
ing up until 5 seconds after the main motor  
has started.  
Never stand directly behind the workpiece  
while feeding it through the rip saw. Stand  
to the left or right of the workpiece to avoid  
serious personal injury in the event of kick-  
back.  
12. Push the workpiece into the saw to perform  
the cutting operation (Figure 23).  
Never attempt to rip a board that does not  
have one perfectly straight edge. Always  
guide the straight edge of the board against  
the rip fence. Failure to do this could result  
in kickback and serious personal injury.  
— If the saw is not cutting completely through  
to the bottom face of the workpiece, the  
blade needs to be lowered. Only lower  
the blade just enough to cut complete-  
ly through the workpiece. Lowering the  
blade too far could cause the blade to  
make contact with the conveyor track.  
Placing  
fingers  
hands  
under  
or  
the  
workpiece could cause  
them to be pulled into  
the rip saw, causing  
serious personal inju-  
ry. Do not place hands  
or fingers under the  
workpiece.  
Figure 23. Rip cutting operation. The operator  
is standing to the side of the workpiece to avoid  
injury in the event of kickback.  
G0524 Rip Saw  
-23-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 7: MAINTENANCE  
Grease Fittings  
Alwaysdisconnectpower  
to the machine before  
performing maintenance.  
Failure to do this may  
result in serious person-  
al injury.  
Lubricate the four grease fittings (Figure 24) with  
a general purpose grease after every month (160  
Hours) of regular use.  
Schedule  
Grease Fittings  
(2 of 4)  
Check for the following conditions before  
each use:  
Loose mounting bolts.  
Damaged saw blade.  
Worn or damaged wires.  
Leaking or broken lube lines.  
Empty lube reservoir.  
Figure 24. Grease fittings (Additional 2 fittings  
are on opposite side of head casting).  
Any other condition that could hamper the  
safe operation of this machine.  
Monthly:  
Gear Box  
Grease Fittings  
V-belts  
The oil inside the gear reducer should be replaced  
after the first month (160 hours) of regular use.  
We recommend 90 Wt. gear oil.  
After the first 100 hours:  
Gear Box  
Every 2500 Hours:  
After the first oil change, the oil inside the gear  
reducer should be replaced after every 2500  
hours of use. We recommend 90 Wt. gear oil.  
Gear Box  
-24-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
V-Belts  
Lube System  
Inspect V-belts for damage or cracks after every  
month (160 Hours) of regular use.  
The lube reservoir (Figure 25) houses the oil that  
lubricates the conveyor track. The oil is pumped  
through a series of plastic tubes at a rate of 3-6  
cc every 5 minutes, and onto a brush under the  
main table. When the oil level in the reservoir  
becomes low, a switch is triggered that prevents  
the saw from being operated. If this occurs, fill  
the reservoir above the “low” line and the saw will  
operate normally.  
Bearings  
The sealed ball bearings in this machine are  
permanently sealed and lubricated. There is no  
need to lubricate them. If the bearing wears out,  
simply replace it with one ordered from our ser-  
vice department.  
Figure 25. Lube reservoir.  
G0524 Rip Saw  
-25-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Maintenance Log  
Maintenance Performed  
Date  
Approximate Hours Of Use  
-26-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 8: SERVICE ADJUSTMENTS  
Fence Alignment  
Always  
disconnect  
power to the machine  
before performing ser-  
vice adjustments. Failure  
to do this may result in  
serious personal injury.  
If the face of the fence is not parallel to the saw  
blade (cut line), the resulting rip cut will yield a  
workpiece that is wider at one end or the other.  
To adjust the fence alignment:  
About Service  
1. Rip cut a scrap workpiece.  
2. Measure the width at each end of a workpiece  
This section is designed to help the operator with  
adjustments that were made at the factory and  
that might also need to be made during the life of  
the machine.  
that has been cut on the rip saw.  
— If end A is wider than end B, then the tip  
of the fence needs to be adjusted to the  
left to make the fence parallel to the blade  
(Figure 26).  
This section is provided for your convenience—  
it is not a substitute for the Grizzly Service  
Department. If any adjustments arise that are not  
described in this manual, then feel free to call the  
Grizzly Service Department at (570) 546-9663.  
A
Similarly, if you are unsure of how to perform  
any procedure in this section, the Grizzly Service  
Department will be happy to guide you through  
the procedures or help in any other way.  
B
Figure 26. Adjusting the fence to the left.  
G0524 Rip Saw  
-27-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
— If end B is wider than end A, then the tip of  
the fence needs to be adjusted to the right  
to make the fence parallel to the blade  
(Figure 27).  
V-Belt Tension  
To adjust the main motor V-belt tension:  
1. Disconnect the saw from the power  
source!  
A
2. Remove the side access panel to reveal the  
adjustment mechanism.  
3. Loosen the jam nut (Figure 29).  
B
Figure 27. Adjusting the fence to the right.  
Turnbuckle  
Jam Nut  
3. Loosen the cap screws (Figure 28) on the  
top of the fence to allow adjustment of the  
fence. Retighten when complete.  
Figure 29. Arbor motor V-belt adjustment.  
Cap Screws  
4. Adjust the turnbuckle to increase or decrease  
the V-belt tension. Note—Turning the turn-  
buckle clockwise lowers the tension and  
counterclockwise increases it.  
5. Retighten the jam nut when the V-belt has  
been tensioned correctly and re-install the  
side access panel.  
Figure 28. Cap screws to loosen fence.  
4. Repeat step 1 to verify that the adjustments  
are correct.  
-28-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
To adjust the feed motor V-belt tension:  
Fence Ride Height  
1. Disconnect the saw from the power  
source!  
To adjust the ride height of the fence:  
2. Remove the side access panel to reveal the  
adjustment mechanism.  
Adjust the setscrew (Figure 31) to raise and  
lower the ride height of the fence. Note—The  
fence could scratch the cast iron table surface if  
the ride height is set too low.  
3. Loosen the jam nut (Figure 30).  
Jam Nut  
Adjustment  
Nut  
Figure 30. Feed motor V-belt adjustment.  
Figure 31. Fence ride height adjustment.  
4. Raise or lower the adjustment nut to change  
the V-belt tension. Note—Raise the adjust-  
ment nut to decrease the tension and lower  
it to increase the tension.  
5. Retighten the jam nut when the V-belt has  
been tensioned correctly and re-install the  
side access panel.  
G0524 Rip Saw  
-29-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
5. Each pressure roller can be independently  
adjusted by loosening the jam nut and turn-  
ing the small setscrew (Figure 32). Note—  
Turning the setscrew clockwise, as viewed  
from the top, lowers the pressure roller;  
counterclockwise raises the pressure roller.  
Pressure Rollers  
The pressure rollers must all be the same dis-  
tance away from the table surface (conveyor  
track).  
To adjust the pressure rollers:  
1. Disconnect the saw from the power  
source!  
Setscrew  
2. Using the blade height handwheel, raise the  
bottom edge of the blade above the bottom-  
dead-center of the pressure rollers.  
3. Using the pressure roller height handwheel,  
raise the head of the saw high enough to  
allow a flat board to be placed under all the  
the pressure rollers.  
Jam Nut  
Figure 32. Setscrew for height adjustment.  
4. Slowly lower the head.  
6. Once the pressure rollers are adjusted cor-  
rectly, retighten the jam nuts.  
— If the pressure rollers make contact with  
the board at the same time, they are  
adjusted correctly.  
— If the pressure rollers do not make con-  
tact with the board at the same time, they  
need to be adjusted so they do. Continue  
with the next step.  
-30-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Gibs  
The head of the saw slides up and down on gibs.  
Over time, the gibs may need to be tightened to  
compensate for wear. Loosen the jam nuts and  
adjust the setscrews to reduce the “play” along  
the gibs (Figure 33). Always make small adjust-  
ments to the setscrews, starting with 14 turn incre-  
ments. When adjusted correctly, tighten the jam  
nuts and make sure the head slides up and down  
smoothly.  
Figure 33. Gib adjustment setscrews.  
G0524 Rip Saw  
-31-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Service Log  
Service Performed  
Date  
Approximate Hours Of Use  
-32-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 9: REFERENCE INFO  
General  
Aftermarket  
Accessories  
This section contains the following subsections  
for the Model G0524: aftermarket accessories,  
data sheets, parts diagrams and lists, troubleshoot-  
ing, wiring diagrams, and warranty/return informa-  
tion.  
OxiSolv® Blade & Bit Cleaner - G1955  
Used to clean the gummy pitch and residue  
from saw blades and router bits, this high qual-  
ity cleaner will make blades and bits last longer  
while improving cutting action.  
If you need parts or help in assembling your  
machine, or if you need operational information,  
call the service department at (570) 546-9663.  
Trained service technicians will be glad to help  
you.  
If you have any comments regarding this manual,  
please write to Grizzly at the address below:  
Grizzly Industrial, Inc.  
Technical Documentation  
P.O. Box 2069  
C
/
O
Bellingham, WA 98227-2069  
We recommend you keep a copy of our cur-  
rent catalog for complete information regarding  
Grizzly's warranty and return policy. If you need  
additional technical information relating to this  
machine, or if you need general assistance or  
replacement parts, please contact the Service  
Department at the location listed below.  
Figure 34. G1955 OxiSolv®.  
SLIPIT® Lubricant - G5562 & G5563  
Used on cast iron table surfaces and other  
unpainted metal surfaces to reduce rust and cor-  
rosion. This product is perfect for keeping tools  
clean, especially during long-term storage.  
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
Phone: (570) 546-9663  
Fax: (800) 438-5901  
Figure 35. G5562 & G5563 SLIPIT.  
G0524 Rip Saw  
-33-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Laser Guide with Arm - H5749  
Improve rip cutting accuracy, work more efficient-  
ly, and increase yields with the optional Grizzly  
H5749 Laser Guide. This bolt-on accessory is  
perfect for production shop looking to make the  
most of their Grizzly G0524 Rip Saw.  
7. Connect the R1 and T1 power wires to their  
respective R1 and T1 locations on the main  
terminal at the electrical panel.  
8. Feed the laser power wire through the access  
holes on the steel arm, and plug the power  
wire into the back of the power box.  
Inventory  
Qty  
Steel Arm.....................................................1  
Laser Bracket ..............................................1  
Laser Clamp................................................1  
Laser............................................................1  
Power Box...................................................1  
Cap Screws M8-1.25 x 25...........................4  
Flat Washers 8mm ......................................4  
Lock Washers 8mm.....................................4  
Cap Screws M6-1 x 16................................2  
Flat Washers 6mm ......................................2  
Cap Screws M6-1 x 35................................2  
Phillips Head Screws M5-.8 x 8 ..................2  
9. Cut a board, turn the saw OFF, place the  
board against the fence, and finally, adjust  
the laser beam along the freshly cut edge.  
DO NOT look into the end of the laser.  
Serious eye damage will occur.  
Power Box  
To install the laser guide on the Model G0524  
Rip Saw:  
Steel Arm  
Placement  
1. Disconnect the Model G0524 Rip Saw  
from the power source!  
Laser  
Clamp  
2. Attach the steel arm to the head casting  
with the (4) M8-1.25 x 25 cap screws, (4)  
8mm flat washers, and (4) M8 lock wash-  
ers. Note—The mounting location and drill  
pattern for the steel arm are shown on page  
46. The holes must be drilled and tapped to  
accept M8-1.25 threads.  
Laser  
Bracket  
Laser  
Figure 1. Model H5749 Laser Guide.  
3. Mount the laser bracket to the top of the steel  
arm with the (2) M6-1 x 16 cap screws and  
(2) 6mm flat washers.  
4. Place the laser clamp around the laser and  
secure the assembly to the laser bracket with  
the (2) M6-1 x 35 cap screws.  
5. Attach the black power box to the rip saw  
with the (2) M5-8 x 8 Phillips head screws.  
Note—Make sure the loose end of the green  
ground wire is secured between the head of  
the Phillips screw and the black power box.  
6. Route the power wires from the power box  
through the side of the saw base and into the  
electrical panel compartment.  
Figure 2. Electrical wiring.  
-34-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MACHINE DATA  
SHEET  
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901  
MODEL G0524 RIP SAW  
Design Type ......................................................................................................Floor Model  
Capacities:  
Maximum Blade Diameter................................................................................. 10"-12"  
Arbor Size ..................................................................................................................1"  
Spindle Speed..............................................................................................4500 RPM  
Maximum Cutting Height.........................................................................................378  
"
"
Maximum Cutting Height W/Auxiliary Rollers .........................................................214  
Maximum Width of Cut.............................................................................................18"  
Maximum Distance From Blade to Column .............................................................18"  
Minimum Cutting Length ...................................8" with Auxiliary Hold-Down Roller Kit  
Feed Speed............................................................................................... 30-112 FPM  
Overall Dimensions:  
Table Height..........................................................................................................3214  
"
Table Size .................................................................................................53"W x 37"D  
Table Size with Fence...............................................................................56"W x 37"D  
Crate Size .................................................................................... 57"W x 4514"D x 67"  
Footprint .......................................................................................................35" x 3018  
"
Net Weight ..................................................................................................... 1980 lbs.  
Shipping Weight............................................................................................. 2243 lbs.  
Construction:  
Table .................................................................................... Precision Machined Steel  
Cabinet..................................................................................................................Steel  
Rails ..............................................................Hardened & Precision Ground Cast Iron  
Anti-Kickback Fingers ...........................................................................................Steel  
Spindle Bearings.................................................. Shielded & Permanently Lubricated  
Blade Guard......................................................................................Pre-Formed Steel  
Fence ....................................................................Precision Machined Cast Iron Body  
Motors:  
Type .....................................................................................................TEFC Induction  
Horsepower........................................................15 HP Main Motor; 2 HP Feed Motor  
Phase-Type ⁄ Voltage..................................................................... 3-Phase, 220/440V  
Pre-Wired ..............................................................................................................220V  
Amps ................................................................... 37/1812 Main Motor; 6/3 Feed Motor  
RPM ...................................................1725 RPM Main Motor; 1725 RPM Feed Motor  
Switch.......................................................Magnetic with Thermal Overload Protection  
Power Transfer.......................................................................................... V-Belt Drive  
Bearings ........................................................ Shielded & Permanently Lubricated Ball  
Features:  
............................................................Automatic Conveyor Track Lubrication System  
.......................................................................... Double Row of Anti-Kickback Fingers  
..........................................................................................High-Efficiency 4" Dust Port  
......................................................................................4 Heavy-Duty Pressure rollers  
............................................................... Convenient & Easy-To-Reach Control Panel  
Specifications, while deemed accurate, are not guaranteed.  
11/2003  
G0524 Rip Saw  
-35-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
42  
61  
60  
58  
7
65  
64  
22  
48  
62  
59  
63  
37  
57  
51  
54  
53  
50  
49  
56  
55  
1
52  
45  
44  
2
3
43  
4
6
31  
5
33  
44  
47  
41  
6
40  
46  
19  
7
32  
8
39  
38  
31  
37  
9
6
34  
12  
30  
10  
51  
36  
29  
11  
28  
27  
12  
26  
13  
35  
14  
66  
14  
15  
15  
17  
19  
25  
24  
16  
18  
23  
22  
21  
20  
19  
-36-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
REF  
PART #  
DESCRIPTION  
REF  
PART #  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
PSB24M  
P0524002 COVER, GEAR BOX  
P0524003 SPANNER LOCK NUT M20-1.0  
PTLW09M EXT TOOTH WASHER 20MM  
P51104  
PSB07M  
PLW03M LOCK WASHER 6MM  
P0524008 GEAR BOX  
CAP SCREW M5-.8 X 16  
35 PW01M  
36 P0524036 HANDWHEEL  
37 PS05M  
38 P0524038 COVER  
39 P0524039 BEVEL GEAR, SMALL  
FLAT WASHER 8MM  
PHLP HD SCR M5-.8 X 8  
THRUST BEARING 51104  
CAP SCREW M6-1 X 30  
40 PRP49M  
ROLL PIN 5 X 25  
41 P0524041 LEAD SCREW  
42 P0524042 ARM, CONTROL BOX  
43 P0524043 BEVEL GEAR, BIG  
44 P0524044 SPACER  
PK82M  
KEY 7 X 7 X 18  
10 P0524010 LEAD SCREW  
11 P0524011 LOCK SEAT  
45 P0524045 BUSHING  
12 PSS06M  
13 P0524013 HANDLE  
14 PLW04M LOCK WASHER 8MM  
SET SCREW M8-1.25 X 16  
46 P0524046 SPECIAL PIN  
47 P0524047 COVER  
48 P0524048 SWITCH BOX  
15 PSB40M  
CAP SCREW M8-1.25 X 35  
49 PSS16M  
SET SCREW M8-1.25 X 10  
16 P0524016 SHAFT  
50 P0524050 HANDWHEEL  
17 P0524017 KNOB LEVER M10-1.5 X 135  
18 P0524018 BLOCK  
51 PSS15  
SET SCREW 3/8-16 X 3/8  
52 P0524052 INFEED BUTTON, ON  
53 P0524052 SAW BLADE BUTTON, ON  
54 P0524054 EMERGENCY BUTTON  
55 P0524055 INFEED BUTTON, OFF  
56 P0524055 SAW BLADE BUTTON, OFF  
57 P0524057 ELECTRIC POWER BUTTON  
58 P0524058 ARM, CONTROL BOX  
59 P0524059 PANEL  
19 PSS01M  
SET SCREW M6-1 X 10  
20 P0524020 SHAFT  
21 P0524021 ANTI-KICKBACK FINGER  
22 PSB01M  
CAP SCREW M6-1 X 16  
23 P0524023 FIXED PLATE  
24 P0524024 SEAT  
25 P0524025 BLOCK  
26 PW06M  
FLAT WASHER 12MM  
60 P0524060 ROTATION SEAT  
27 PLW05M LOCK WASHER 12MM  
28 PSB119M CAP SCREW M12-1.75 X 55  
29 P0524029 SPECIAL TAPER PIN  
30 P0524030 LOCKING STOPPER  
31 P0524031 SPECIAL RING  
32 P0524032 LIFTING EYE BOLT M12-1.75 X 22  
33 P0524033 SPECIAL RING  
34 P0524034 SHAFT  
61 PN03M  
62 P0524062 HANDLE  
63 P0524063 ROTATION SEAT  
64 PSB14M  
65 PSS09M  
HEX NUT M8-1.25  
CAP SCREW M8-1.25 X 20  
SET SCREW M8-1.25 X 20  
66 P0524066 BRACKET  
67 P0524067 440V CONVERSION KIT  
G0524 Rip Saw  
-37-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
S
T
C
E
!
ET  
N
N
A
K
H
D
RC  
H
O
R
IO  
R
IE  
T
T
E
IF  
N
O
E
Y
A
R
R
T
C
H
R
V
E
T
R
T
U
O
T
N
V
O
R
O
IL  
E
N
O
N
T
E
O
B
N
B
O
C
R
U
D
A
s
t
k
e
s
t
a
e
s
e
a
e
a
e
e
e
u
h
t
id  
h
t
is  
g
d
m
e
)
o
t
o
,
m
o
r
!
g
r
v
r
w
h
la  
k
r
d
a
itn  
t
o
o
d
r
c
l
s
b
t
r
a
a
b
c
u
h
s
o
s
m
r
o
w
e
y
er  
o
t
e
e
e
a
r
t
r
e
h
d
c
r
o
t
n
S
f
v
e
c
e
e
e
e
n
r
u
a
t
b
w
B
o
u
o
o
c
s
c
ie  
N
v
(
E
IC  
T
O
N
r
e
b
m
n
u
a
l
N
iw  
l
a
z
e
ia  
t
r
iz  
r
T
a
e
G
in  
y
r
D
S
d
o
f
e
r
u
t
c
a
f
u
n
a
M
-38-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
REF  
PART #  
DESCRIPTION  
REF  
PART #  
DESCRIPTION  
BRACE  
HEX BOLT M10-1.5 X 30  
PHLP HD SCR #8 X 3/4"  
RAIL BODY  
BRACE  
OIL NOZZLE 1/8"PT X 4MM  
IDLE WHEEL  
BALL BEARING ASSEMBLY  
HEX BOLT M12-1.75 X 30  
EXT RETAINING RING 12MM  
SHAFT  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
P0524101  
P0524102  
P0524103  
P0524104  
PN13M  
P0524106  
P0524107  
PSS06M  
PVA55  
SPEC. EYE-BOLT M16-2 X 90LH  
HEX NUT M16-2LH  
SPECIAL NUT M16-2 LH/RH  
SPECIAL BOLT M16-2 X 110  
HEX NUT M16-2.0  
ADJUSTING RING  
PULLEY  
SET SCREW M8-1.25 X 16  
V-BELT A-55 4L550  
KEY 10 X 8 X 70  
135  
136  
137  
138  
139  
140  
141  
142  
143  
144  
145  
146  
P0524135  
PB01M  
PS21  
P0524138  
P0524139  
P0524140  
P0524141  
P0524142  
PB27M  
PK83M  
P0524111  
PR03M  
P0524145  
P0524146  
MOTOR 2 HP  
111-1 P0524111-1 MOTOR COVER 2 HP  
111-2 P0524111-2 MOTOR FAN 2 HP  
CATERPILLAR BLOCK  
146-1 P0524146-1 CAT. BLOCK FITTED BAKELITE  
111-3 P0524111-3 MOTOR WIRE COVER 2 HP  
147  
148  
149  
150  
151  
152  
P0524147  
P0524148  
PSB31M  
P0524150  
P0524151  
P0524152  
BAKELITE  
SHAFT  
CAP SCREW M8-1.25 X 25  
SHAFT  
SPACER  
112  
113  
114  
115  
116  
117  
118  
119  
120  
121  
122  
123  
124  
125  
126  
127  
128  
129  
130  
131  
132  
133  
134  
PK41M  
P0524113  
PK62M  
PLW05M  
PB35M  
P0524117  
P0524118  
P0524119  
P0524120  
PN09M  
P0524122  
PW06M  
P0524124  
PW06M  
PLW04M  
PB07M  
PB14M  
PLW06M  
P0524130  
PN02M  
P0524132  
PK84M  
KEY 8 X 8 X 40  
REDUCER PULLEY  
KEY 7 X 7 X 45  
LOCK WASHER 12MM  
HEX BOLT M12-1.75 X 40  
REDUCER, WORM GEAR  
REDUCER PULLEY  
COG TOOTH BELT 1922V30-22  
SHAFT  
HEX NUT M12-1.75  
STUD BOLT M12-1.75 X 100  
FLAT WASHER 12MM  
MOTOR SEAT  
FLAT WASHER 12MM  
LOCK WASHER 8MM  
HEX BOLT M8-1.25 X 25  
HEX BOLT M10-1.5 X 35  
LOCK WASHER 10MM  
MOTOR SEAT  
MOTOR 15 HP  
152-1 P0524152-1 MOTOR COVER 15 HP  
152-2 P0524152-2 MOTOR FAN 15 HP  
152-3 P0524152-3 MOTOR WIRE COVER 15 HP  
153  
154  
155  
156  
157  
158  
159  
160  
161  
162  
163  
164  
165  
166  
P0524153  
P0524154  
P0524155  
MACHINE ID LABEL  
KEEP COVER CLOSED LABEL  
KICKBACK LABEL  
PLABEL-11 SAFETY GLASSES LABEL  
P0524157 UNPLUG LABEL 220V  
PLABEL-12 READ MANUAL LABEL  
P0524159  
P0524160  
INFEED HAND LABEL  
TRAINING LABEL  
PLABEL-14 ELECTRICITY LABEL  
P0524162  
P0524163  
P0524164  
P0524165  
P0524166  
HANGING BUTTON LABEL  
ARBOR ROTATION LABEL  
GREASE FITTING LABEL  
LUBRICANT OIL LABEL  
GEAR OIL LABEL  
HEX NUT M10-1.5  
SPROCKET (10T)  
KEY 10 X 8 X 30  
P0524134  
BRUSH  
G0524 Rip Saw  
-39-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
-40-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
REF  
PART #  
DESCRIPTION  
REF  
PART #  
DESCRIPTION  
201 PB35M  
202 PLW05M  
HEX BOLT M12-1.75 X 40  
LOCK WASHER 12MM  
217 PB20M  
218 P0524218 LOCK COLLAR  
HEX BOLT M8-1.25 X 35  
203 P0524203 SPECIAL WASHER 12 X 30 X 5MM  
204 P0524204 PRESS PLATE  
205 P0524205 MAIN SPINDLE  
219 PSS16M  
220 P0524220 SHAFT  
221 P0524221 SPECIAL NUT TW22-P5  
SET SCREW M8-1.25 X 10  
206 PSB01M  
207 P0524207 COVER, FRONT  
208 P7208 BALL BEARING 7208  
CAP SCREW M6-1 X 16  
222 P6207  
223 P0524223 STOPPER, REAR  
224 P0524224 COVER, SPINDLE  
BALL BEARING 6207ZZ  
209 P0524209 RING  
225 PSB07M  
CAP SCREW M6-1 X 30  
210 P0524210 RING  
226 P0524226 SPACER  
211 P0524211 STOPPER, FRONT  
212 PTLW10M EXT TOOTH WASHER 40MM  
213 P0524213 SPANNER LOCK NUT M40-1.5LH  
214 P0524214 SPECIAL NUT M12-1.75  
215 P0524215 SPINDLE SHAFT BOX  
227 P0524227 PULLEY, SPINDLE  
228 PK85M  
229 PW04M  
230 PLW06M  
231 PSB64M  
KEY 10 X 8 X 40  
FLAT WASHER 10MM  
LOCK WASHER 10MM  
CAP SCREW M10-1.5 X 25  
216 PN03M  
HEX NUT M8-1.25  
232 P0524232 SAW BLADE 12" X 48T X 4W  
G0524 Rip Saw  
-41-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
-42-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
REF  
301 P0524301 KNOB SCREW M10-1.5 X 20  
302 PSS02M SET SCREW M6-1 X 6  
303 P0524303 CHIP FUNNEL  
PART #  
DESCRIPTION  
REF  
PART #  
DESCRIPTION  
334 P0524334 SPRING  
335 P0524335 ARM  
336 P0524336 SHAFT  
304 PS32M  
305 PLW04M  
PHLP HD SCR M8-1.25 X 25  
LOCK WASHER 8MM  
337 P0524337 GREASE FITTING M6-1 X 6  
338 P0524338 SHAFT  
306 P0524306 SHAFT  
339 PSS01M  
SET SCREW M6-1 X 10  
307 P0524307 HINGE (BIG)  
340 P0524340 BEARING COVER, LEFT  
308 PS11M  
309 P0524309 BUSHING 6 X 10 X 10T  
PHLP HD SCR M6-1 X 16  
341 P6302  
342 PS14M  
BALL BEARING 6302  
PHLP HD SCR M6-1 X 12  
310 P696  
311 PS47M  
312 P0524312 WOBBLE ARM  
313 P0524313 BUSHING 6 X 10 X 6T  
314 P0524314 SIDE GUARD  
BALL BEARING 696  
PHLP HD SCR M6-1 X 25  
343 P0524343 ROLLER, LEFT  
344 P0524344 ROLLER, RIGHT  
345 P0524345 BEARING COVER, RIGHT  
346 P0524346 ARM, LEFT  
347 P0524347 HINGE (SMALL)  
315 PN01M  
HEX NUT M6-1  
348 PSS19M  
SET SCREW M8-1.25 X 30  
316 P0524316 STEEL KNOB (FEMALE 7MM)  
349 P0524349 HANDLE M12-30  
350 P0524350 SHAFT  
351 P0524351 FINGERS  
352 P0524352 BLOCK  
317 PB13M  
318 PN02M  
HEX BOLT M10-1.5 X 80  
HEX NUT M10-1.5  
319 P0524319 BRACKET  
320 P0524320 LIMIT SWITCH  
353 P0524353 BRACKET  
354 P0524354 SHAFT  
321 PS08M  
PHLP HD SCR M5-.8 X 12  
322 P0524322 COVER  
355 P0524355 SLIDE PLATE  
356 P0524356 LOCK BAR  
357 P0524357 NEEDLE  
323 PS05M  
PHLP HD SCR M5-.8 X 8  
324 P0524324 BACK SAFETY GUARD  
325 PW03M  
326 P0524326 SHAFT  
327 P0524327 BEARING COVER, RIGHT  
328 P6204  
FLAT WASHER 6MM  
358 PLW06M  
359 PB01M  
360 PLW05M  
361 PB35M  
LOCK WASHER 10MM  
HEX BOLT M10-1.5 X 30  
LOCK WASHER 12MM  
HEX BOLT M12-1.75 X 40  
BALL BEARING 6204ZZ  
329 P0524329 ROLLER  
330 P0524330 BEARING COVER, LEFT  
331 P0524331 SPRING  
362 P0524362 BRACKET  
363 P0524363 LOCK BAR  
364 PN03M  
HEX NUT M8-1.25  
332 P0524332 SPRING SEAT  
333 P0524333 ARM  
365 P0524365 ROLLER SEAT  
366 G8589  
LARGE CAST LOGO  
G0524 Rip Saw  
-43-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
-44-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
REF  
PART #  
DESCRIPTION  
REF  
PART #  
DESCRIPTION  
401 P0524401 BRACKET  
430 PS05M  
PHLP HD SCR M5-.8 X 8  
402 PW06M  
FLAT WASHER 12MM  
431 P0524431 OIL TUBE  
403 PLW05M LOCK WASHER 12MM  
432 P0524432 CONTACTOR, LUBRICATION  
404 PSB92M  
CAP SCREW M12-1.75 X 40  
433 PSB02M  
CAP SCREW M6-1 X 20  
405 P0524405 COVER PLATE  
434 P0524434 COVER  
406 PSB24M  
407 P0524407 COVER  
CAP SCREW M5-.8 X 16  
435 P0524435 COLUMN, GEAR  
436 P0524436 LUBRICATOR  
408 PN03M  
409 PB20M  
410 PN08M  
HEX NUT M8-1.25  
HEX BOLT M8-1.25 X 35  
HEX NUT M10-1.25  
437 PS79M  
PHLP HD SCR M3-0.5 X 8  
438 P0524438 SCALE 480MM  
439 P0524439 ACRYLIC PIECE  
440 P0524440 COVER  
411 P0524411 SPRING  
412 PSB89M  
413 PB116M  
414 PLW06M LOCK WASHER 10MM  
415 PR03M EXT RETAINING RING 12MM  
CAP SCREW M10-1.25 X 35  
HEX BOLT M10-1.5 X 45  
441 PSB71M  
CAP SCREW M10-1.5 X 60  
442 P0524442 BRACKET  
443 P0524443 GEAR  
444 P0524444 GEAR BOX  
445 P0524445 SHAFT  
416 P0524416 SHAFT  
417 P0524417 BRACKET  
446 PSS16M  
SET SCREW M8-1.25 X 10  
418 PSB04M  
419 P0524419 BRACKET  
CAP SCREW M6-1 X 10  
447 P0524447 HANDWHEEL  
448 P0524448 SETTING BLOCK  
420 PS14M  
PHLP HD SCR M6-1 X 12  
449 PSS01M  
SET SCREW M6-1 X 10  
421 P0524421 COVER  
450 P0524450 KNOB LEVER M12-1.75 X 140  
451 P0524451 SPECIAL SCREW M10-1.5 X 28  
452 P0524452 TAPER PIN #7 X 1-1/2"  
422 PB114M  
423 PN05M  
HEX BOLT M10-1.5 X 45  
HEX NUT M16-1.5  
424 P0524424 STAND  
425 P0524425 COVER  
426 P0524426 LOCK SCREW  
453 PSB89M  
454 PSS75M  
455 P0524455 FENCE  
456 P0524456 COVER  
CAP SCREW M10-1.25 X 35  
SET SCREW M10-1.5 X 16  
427 PSS02M  
SET SCREW M6-1 X 6  
428 P0524428 STEEL KNOB (FEMALE 7MM)  
429 P0524429 COVER  
457 PFH06M  
458 P0524458 SAFE COVER  
FLAT HD SCR M6-1 X 20  
G0524 Rip Saw  
-45-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Hole Pattern For  
Arm Attachment  
60mm  
55mm  
501  
502  
503  
504  
505  
506  
507  
508  
509  
510  
503  
507  
510  
511  
508  
516  
505  
512  
504  
502  
516  
504  
502  
505  
515  
513  
514  
506  
506  
501  
505  
502  
504  
REF  
PART #  
DESCRIPTION  
REF  
509 PSB01M  
510 P0524510 SPRING PLANK  
PART #  
DESCRIPTION  
501 P0524501 SPRING PLANK  
502 P0524502 SHAFT  
CAP SCREW M6-1.0 X 16  
503 P0524503 BEARING COVER, RIGHT  
511 PSS28M  
512 PN01M  
513 PSS28M  
514 PN03M  
SETSCREW M6-1.0 X 30  
HEX NUT M6-1.0  
SETSCREW M8-1.25 X 30  
HEX NUT M8-1.25  
504 P6003  
505 PW03M  
506 PS14M  
BALL BEARING 6003  
FLAT WASHER 6MM  
PHLP HD SCR M6-1.0 X 12  
507 P0524507 ROLLER, RIGHT  
508 P0524508 ROLLER, LEFT  
515 PLW03M LOCK WASHER 6MM  
516 P0524516 BEARING COVER, LEFT  
-46-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
 
 
 
 
 
 
�����  
 
 
���  
�  
�  
���  
�  
�  
�  
 
�  
�  
��  
 
�  
�  
 
 
��  
�  
 
�  
�  
�  
 
�  
 
 
 
�  
�  
�  
 
 
�����  
�  
�  
 
�  
���  
 
�����  
 
�  
 
 
 
 
�  
�  
�  
 
�  
�  
����  
�  
�  
�  
�  
G0524 Rip Saw  
-47-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
REF  
PART #  
DESCRIPTION  
REF  
PART #  
DESCRIPTION  
601 P0524601 RELAY MY2NJ-200/220VAC  
602 P0524602 TIMER  
612 P0524612 CONTACTOR CN-11  
613 P0524613 TERMINAL  
603 P0524603 TRANSFORMER 0V-440V/DC24V  
604 P0524604 TERMINAL PLATE  
605 P0524605 FUSE 10*38-4A  
614 P0524614 GROUND  
615 P0524615 RELAY MY2NJ-200/220VAC  
616 P0524616 TIMER  
606 P0524606 FUSE 10*38-4A  
617 P0524617 RELAY MY2NJ-200/220VAC  
618 P0524618 COMMUTATOR S2506  
619 P0524619 STRAIN RELIEF  
619A P0524619A WIRING HARNESS ASSEMBLY  
620 P0524620 CONDUIT  
607 P0524607 CONTACTOR CN-11  
608 P0524608 OVERLOAD RH10E/7C 5.5-8.5A  
609 P0524609 CONTACTOR CN-18  
610 P0524610 OVERLOAD RH18/20 16-24A  
611 P0524611 CONTACTOR CN-16  
621 P0524621 POWER WIRES  
-48-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
701  
703  
702  
704  
702-1  
705-3  
705-2  
705-1  
705-4  
714  
702-2  
705-1  
705  
706  
711  
710  
708  
709  
713  
712  
707  
REF  
PART #  
DESCRIPTION  
CAP SCREW M6-1.0 X 35  
LASER CLAMP ASSEMBLY  
REF  
PART #  
DESCRIPTION  
701 PSB48M  
702 PH5749702  
702-1 PH5749702-1 LASER CLAMP (TOP)  
702-2 PH5749702-2 LASER CLAMP (BOTTOM)  
703 PH5749703  
704 PSB01M  
705 PH5749705  
705-1 PSB18M  
705-2 PW05M  
705-4 PH5749705-4 LASER BRACKET (BOTTOM)  
706 PH5749706  
707 PSB31M  
708 PS05M  
709 PH5749709  
710 PH5749710  
711 PH5749711  
712 PLW04M  
713 PW01M  
STEEL ARM  
CAP SCREW M8-1.25 X 25  
PHLP HD SCR M5-0.8 X 8  
POWER BOX  
FUSE T1AL250V  
FUSE COVER  
LOCK WASHER 8MM  
FLAT WASHER 8MM  
FLAT WASHER 6MM  
LASER  
CAP SCREW M6-1.0 X 16  
LASER BRACKET ASSEMBLY  
CAP SCREW M4-0.7 X 8  
FLAT WASHER 4MM  
705-3 PH5749705-3 LASER BRACKET (TOP)  
714 PW03M  
G0524 Rip Saw  
-49-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Troubleshooting  
SYMPTOM  
POSSIBLE CAUSE  
CORRECTIVE ACTION  
1. Check power line for proper voltage.  
1.  
2.  
Low voltage.  
Open circuit in motor or loose con- 2.  
nections.  
Motor will not start.  
Inspect all lead connections on motor for loose or open con-  
nections.  
1.  
2.  
Short circuit in line cord or plug.  
Short circuit in motor or loose con-  
nections.  
Incorrect fuses or circuit breakers in  
power line.  
1.  
2.  
3.  
1.  
Inspect cord or plug for damaged insulation and shorted  
wires.  
Inspect all connections on motor for loose or shorted terminals  
or worn insulation.  
Motor will not start; fuses or  
circuit breakers blow.  
3.  
Install correct fuses or circuit breakers.  
1.  
2.  
Motor overloaded.  
Air circulation through the motor 2.  
restricted.  
Reduce load on motor.  
Clean out motor to provide normal air circulation.  
Motor overheats.  
1.  
Short circuit in motor or loose con- 1.  
nections.  
Inspect connections on motor for loose or shorted terminals or  
worn insulation.  
Correct the low voltage conditions.  
Install correct fuses or circuit breakers.  
Motor stalls (resulting in  
blown fuses or tripped cir-  
cuit).  
2.  
3.  
Low voltage.  
2
Incorrect fuses or circuit breakers in 3.  
power line.  
4.  
1.  
Motor overloaded.  
4.  
Reduce load on motor.  
Tighten belts.  
Belts loose.  
1.  
Machine slows when oper-  
ating.  
Loud, repetitious noise com-  
ing from machine.  
1.  
Pulley setscrews or keys are missing 1.  
or loose.  
Inspect keys and setscrews. Replace or tighten if necessary.  
2.  
3.  
Motor fan is hitting the cover.  
V-belts are defective.  
2.  
3.  
Tighten fan or shim cover.  
Replace V-belts.  
Hand wheels will not turn.  
1.  
2.  
3.  
Hand wheel key is inserted too far.  
Bullets are wedged.  
Roll pin or setscrew in worm gear is 3.  
contacting geared trunnion.  
1.  
2.  
Remove hand wheel and adjust key.  
Remove hand wheel and adjust bullets.  
Inspect roll pins and setscrews in the worm gear. Tighten if  
necessary.  
-50-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
G0524 Wiring Diagrams  
G0524 Rip Saw  
-51-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
�  
 
 
�  
 
�����  
 
 
���  
�  
�  
���  
�  
�  
�  
�  
 
�  
�  
�  
��  
 
�  
�  
�  
 
 
��  
 
��  
�  
�  
�  
�  
�  
 
 
�  
�  
�  
�  
 
�  
 
 
 
�  
�  
�  
 
�  
�  
�����  
�  
 
�  
 
�  
 
�  
���  
 
�����  
 
�  
 
�  
�  
�  
�  
�  
�  
-52-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Notes  
G0524 Rip Saw  
-53-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Warranty & Returns  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from  
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,  
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty  
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-  
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent  
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.  
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and  
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,  
or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then  
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the  
carton. We will not accept any item back without this number. Proof of purchase must accompany the  
merchandise.  
The manufacturers reserve the right to change specifications at any time because they constantly strive to  
achieve better quality equipment. We make every effort to ensure that our products meet high quality and  
durability standards and we hope you never need to use this warranty.  
Please feel free to write or call us if you have any questions about the machine or the manual.  
Thank you again for your business and continued support. We hope to serve you again soon.  
-54-  
G0524 Rip Saw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
WARRANTY CARD  
Name_____________________________________________________________________________________  
Street_____________________________________________________________________________________  
City ______________________________________________________________ State________Zip_________  
Phone Number_______________________E-Mail_______________________FAX________________________  
MODEL #_____________________Serial # __________________________ Order #______________________  
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of  
course, all information is strictly confidential.  
1.  
How did you learn about us?  
___Other__________________________________________________  
How many of your woodworking machines are Grizzly? _____________  
___Advertisement  
___Catalog  
___Friend  
___Card Deck  
9.  
___World Wide Web  
10.  
Which benchtop tools do you own? Check all that apply.  
___Other__________________________________________________  
Which of the following magazines do you subscribe to.  
___1" x 42" Belt Sander  
___5" - 8" Drill Press  
___8" Table Saw  
___8" - 10" Bandsaw  
___Disc/Belt Sander  
___Mini Jointer  
___6" - 8" Grinder  
___Mini Lathe  
___10" - 12" Thickness Planer  
___Scroll Saw  
___Spindle/Belt Sander  
2.  
___American Woodworker  
___Cabinetmaker  
___Practical Homeowner  
___Shop Notes  
___Family Handyman  
___Fine Homebuilding  
___Fine Woodworking  
___Home Handyman  
___Journal of Light Construction  
___Old House Journal  
___Popular Mechanics  
___Popular Science  
___Today’s Homeowner  
___WOOD  
___Wooden Boat  
___Woodshop News  
___Woodsmith  
___Woodwork  
___Woodworker  
___Woodworker’s Journal  
___Workbench  
___Other__________________________________________________  
How many of the machines checked above are Grizzly? ____________  
Which portable/hand held power tools do you own? Check all that apply.  
11.  
12.  
___Belt Sander  
___Biscuit Joiner  
___Circular Saw  
___Detail Sander  
___Drill/Driver  
___Orbital Sander  
___Palm Sander  
___Portable Planer  
___Saber Saw  
___Reciprocating Saw  
___Router  
___Popular Woodworking  
___Other__________________________________________________  
Which of the following woodworking/remodeling shows do you watch?  
3.  
___Miter Saw  
___Backyard America  
___Home Time  
___The American Woodworker  
___The New Yankee Workshop  
___This Old House  
___Woodwright’s Shop  
___Other__________________________________________________  
What machines/supplies would you like Grizzly Industrial to carry?  
13.  
___Other__________________________________________________  
What is your annual household income?  
__________________________________________________________  
__________________________________________________________  
4.  
5.  
___$20,000-$29,999  
___$30,000-$39,999  
___$40,000-$49,999  
___$50,000-$59,999  
___$60,000-$69,999  
___$70,000-$79,999  
___$80,000-$89,999  
___$90,000 +  
14.  
15.  
What new accessories would you like Grizzly Industrial to carry?  
__________________________________________________________  
__________________________________________________________  
What other companies do you purchase your tools and supplies from?  
__________________________________________________________  
__________________________________________________________  
Do you think your purchase represents good value?  
What is your age group?  
___20-29  
___30-39  
___40-49  
___50-59  
___60-69  
___70 +  
6.  
7.  
8.  
How long have you been a woodworker?  
16.  
17.  
18.  
___0 - 2 Years  
___2 - 8 Years  
___8 - 20 Years  
___20+ Years  
___Yes  
Would you recommend Grizzly Industrial to a friend?  
___Yes ___No  
___No  
How would you rank your woodworking skills?  
___Simple  
___Intermediate  
___Advanced  
___Master Craftsman  
Would you allow us to use your name as a reference for Grizzly customers  
in your area? Note: We never use names more than three times.  
What stationary woodworking tools do you own? Check all that apply.  
___Yes  
___No  
___Air Compressor  
___Bandsaw  
___Drill Press  
___Drum Sander  
___Dust Collector  
___Horizontal Boring Machine  
___Jointer  
___Panel Saw  
___Planer  
19.  
Comments:_________________________________________________  
___Power Feeder  
___Radial Arm Saw  
___Shaper  
___Spindle Sander  
___Table Saw  
___Lathe  
___Mortiser  
___Vacuum Veneer Press  
___Wide Belt Sander  
Download from Www.Somanuals.com. All Manuals Search And Download.  
FOLD ALONG DOTTED LINE  
Place  
Stamp  
Here  
GRIZZLY INDUSTRIAL, INC.  
P.O. BOX 2069  
BELLINGHAM, WA 98227-2069  
FOLD ALONG DOTTED LINE  
Send a Grizzly Catalog to a friend:  
Name_______________________________  
Street_______________________________  
City______________State______Zip______  
TAPE ALONG EDGES--PLEASE DO NOT STAPLE  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value!  
Visit Our Website Today And Discover Why  
Grizzly® Is The Industry Leader!  
SECURE ORDERING  
ORDERS SHIPPED WITHIN 24 HOURS  
E-MAIL RESPONSE WITHIN ONE HOUR  
-OR-  
Call Today For A  
FREE  
Full Color Catalog  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Graco Baby Gym 9757 User Manual
Graco Baby Swing 1762140 User Manual
Haier Washer HWF5300AW User Manual
Harbor Freight Tools Drill 94434 User Manual
Harbor Freight Tools Sander 2485 User Manual
Havis Shields Automobile Accessories E 250 E 350 User Manual
Husqvarna Brush Cutter 347 User Manual
Hypertec Laptop Ergo Q 330 User Manual
Iiyama Car Video System E2001WS User Manual
Image Treadmill IMTL941060 User Manual