MODEL G0460/G0461
12" SLIDING TABLE SAW
OWNER'S MANUAL
COPYRIGHT © JANUARY, 2007 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR8129 PRINTED IN TAIWAN
Download from Www.Somanuals.com. All Manuals Search And Download.
Table of Contents
INTRODUCTION............................................... 2
SECTION 4: OPERATIONS ........................... 32
Operation Safety.......................................... 32
Operation Tips ............................................. 32
Changing Blades ......................................... 33
Rip Cutting................................................... 34
Crosscutting................................................. 36
Miter Cutting ................................................ 38
Foreword........................................................ 2
Contact Info ................................................... 2
Machine Data Sheet ...................................... 3
Machine Data Sheet ...................................... 3
Identification................................................... 5
SECTION 1: SAFETY....................................... 7
Safety Instructions for Machinery .................. 7
Safety Instructions for Sliding Table Saws.... 9
Preventing Kickback .................................... 10
Protecting Yourself from Kickback............... 10
Glossary of Terms ....................................... 11
SECTION 5: ACCESSORIES......................... 39
SECTION 6: MAINTENANCE......................... 41
Schedule...................................................... 41
Cleaning....................................................... 41
Unpainted Cast Iron..................................... 41
Lubrication ................................................... 42
SECTION 2: CIRCUIT REQUIREMENTS ...... 12
Rewiring to 440V ......................................... 13
SECTION 7: SERVICE ................................... 43
Troubleshooting ........................................... 43
Replacing Belts............................................ 45
Blade Tilt...................................................... 46
Squaring Crosscut Fence to Blade.............. 47
Sliding Table Parallelism ............................. 48
G0460 Electrical Components..................... 49
G0460 Wiring Diagram ................................ 50
G0461 Electrical Components..................... 51
G0461 Wiring Diagram at 220V................... 52
G0461 Wiring Diagram at 440V................... 53
SECTION 3: SETUP ....................................... 15
Setup Safety ................................................ 15
Unpacking.................................................... 15
Items Needed for Setup............................... 15
Clean Up...................................................... 16
Inventory ...................................................... 16
Hardware Recognition Chart ....................... 18
Site Considerations...................................... 19
Moving & Placing Base Unit ........................ 19
Mounting to Shop Floor ............................... 20
Extension Tables ......................................... 21
Main Blade................................................... 22
Rip Fence and Scale ................................... 23
Riving Knife.................................................. 25
Scoring Blade .............................................. 27
Aligning Blades............................................ 28
Crosscut Table............................................. 28
Crosscut Fence............................................ 29
Fence Scale Alignment................................ 30
Dust Collection............................................. 30
Test Run ...................................................... 31
SECTION 8: PARTS....................................... 54
Main Body.................................................... 54
Extension Tables ......................................... 56
Sliding Table................................................ 57
Crosscut Table............................................. 59
Crosscut Fence............................................ 61
Rip Fence .................................................... 62
Tilt Assembly ............................................... 63
Motor Assembly........................................... 64
Arbor Assembly ........................................... 65
WARRANTY AND RETURNS ........................ 66
Download from Www.Somanuals.com. All Manuals Search And Download.
INTRODUCTION
Foreword
Contact Info
We are proud to offer the Model G0460/G0461 12"
Sliding Table Saw. This machine is part of a grow-
ing Grizzly family of fine woodworking machinery.
When used according to the guidelines set forth in
this manual, you can expect years of trouble-free,
enjoyable operation and proof of Grizzly’s com-
mitment to customer satisfaction.
If you have any comments regarding this manual,
please write to us at the address below:
Grizzly Industrial, Inc.
Technical Documentation Manager
P.O. Box 2069
C
/O
Bellingham, WA 98227-2069
Email: [email protected]
We are pleased to provide this manual with the
Model G0460/G0461. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It repre-
sents our effort to produce the best documenta-
tion possible.
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0460/G0461 as supplied when the manual was
prepared. However, owing to Grizzly’s policy of
continuous improvement, changes may be made
at any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the lat-
est updates to this manual!
E-Mail: [email protected]
-2-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G0460/G0461 12" SLIDING TABLE SAW
Overall Dimensions:
Overall Size (with Cross Slide Fence and Sliding Table Extended).....................................................132" W x 136" D x 48" H
Table Height............................................................................................................................................................................ 36"
Table Size (w/Extension Wings) ............................................................................................................................65" W x 59" D
Sliding Table Size ............................................................................................................................................. 13¾" W x 59" D
Machine Net Weight.........................................................................................................................................................885 lbs.
Machine Shipping Weight ..............................................................................................................................................1163 lbs.
Crate Size ...........................................................................................................................................701⁄2" W x 42" D x 441⁄2" H
Base Footprint (w/Extension Leg).......................................................................................................................... 45" W x 73" L
Capacities:
Main Blade Diameter................................................................................................................................................12" (305mm)
Scoring Blade Diameter ............................................................................................................................................31⁄8" (80mm)
Maximum Depth of Cut at 90°................................................................................................................................................ 33⁄4
Maximum Depth of Cut at 45°................................................................................................................................................ 25⁄8
"
"
Blade Tilt .............................................................................................................................................................................0–45°
Ripping Width (w/Standard Rip Fence)................................................................................................................................ 441⁄2
"
Cross Cut Width (Maximum Distance from Left of Blade to Crosscut Fence Stop)...............................................................72"
Cross Cut Length (Maximum Distance in Front of Blade) ...................................................................................................... 59"
Maximum Miter Cut Width at 45°............................................................................................................................................ 51"
Construction:
Sliding Table ................................................................................................................................................................ Aluminum
Machine Frame .................................................................................................................................................................... Steel
Fence ............................................................................................................................................................Extruded Aluminum
Rails ..................................................................................................................................................................... Chromed Steel
Trunnions .......................................................................................................................................................................Cast Iron
Motor:
G0461 Motor ............................................................................................71⁄2 HP, 220/440V (Prewired 220V), 20/10A, 3-Phase
G0460 Motor ..............................................................................................................................5 HP, 220V, 22A, Single-Phase
Motor RPM.................................................................................................................................................................. 3450 RPM
Main Blade Arbor ...................................................................................................................................................................... 1"
Main Blade Arbor Speed............................................................................................................................................. 4900 RPM
Scoring Blade Arbor........................................................................................................................................................... 20mm
Scoring Arbor Speed................................................................................................................................................... 9000 RPM
Ball Bearings.............................................................................................................................................Shielded & Lubricated
Power Transfer..............................................................................................................................................................Belt Drive
Switch..........................................................................................................................Magnetic w/Thermal Overload Protection
Features:
......................................................................................................................................................Blade Guard w/2½" Dust Port
.........................................................................................................................................................................5" Main Dust Port
...................................................................................................................................................... Adjustable Scoring Knife Kerf
................................................................................................................................................................ Adjustable Riving Knife
............................................................................................................................Micro Adjustable, Single Lever Locking Fence
Specifications, while deemed accurate, are not guaranteed.
-3-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
��������������
��������������
������������������������������������������������������������������������������������������
�������������������������������������������
���
���
���
�������������
���������
���
���
���
�������������
����������
�������������
����������
���
���
���
���
���������
��������������������
�������������
���
���
���
���
�������������
������������������������������
�������������
��������������������
-4-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Identification
D
B
A
E
G
C
F
H
J
I
Figure 1. Main view of machine features and controls.
A. Flip Stops: Used for quick measurements
F. Sliding Table: Conveniently glides the
workpiece through the blade with effortless
precision and ease.
when crosscutting.
B. Crosscut Fence: Used during crosscutting
operations. Features a scale and multiple
flip-style stop blocks for precise, repeatable
crosscutting operations.
G. Blade Height Handwheel: Adjusts the height
of the blade.
H. Magnetic Switch: Turns the main and scor-
ing blades ON or OFF. The stop button on
the switch has a safety feature that forces
the operator to reset the button by rotating it
before the machine can be turned ON again.
C. Crosscut Table: Provides a wide, stable
platform for supporting full-size panels during
crosscutting operations.
D. Blade Guard: Fully-adjustable blade guard
maintains maximum protection around the
saw blade and a 2½" dust port effectively
extracts dust from the cutting operation.
I. Blade Angle Handwheel: Adjusts the angle
of the saw blades.
J. Swing Arm: Supports the crosscut table.
E. Rip Fence: Fully adjustable with micro-adjust-
ment knob for precision adjustments. Fence
face can be positioned for standard cutting
operations or for narrow ripping operations.
-5-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
R
Q
K
L
T
U
V
M
S
W
P
N
O
Figure 2. Fence controls.
Figure 3. Blades.
K. Rip Fence Lock Handle: Secures the fence
Q. Riving Knife: Maintains kerf opening during
cutting operations. This function is crucial to
preventing kickback caused by the kerf clos-
ing behind the blade.
face on its forward/backward slide track.
L. Micro-Adjust Knob: Precisely adjusts the
fence.
R. Main Blade (Not Included): Performs the cut-
M. Rip Fence Scale: Allows precise measure-
ting operations.
ment of rip cutting operations.
S. Scoring Blade (Not Included): Small cutting
blade that rotates opposite the main saw
blade. The blade scores the workpiece before
the actual cutting operation is performed, thus
preventing tear-out in laminate materials. The
scoring blade is adjustable left and right, up
and down, and in kerf thickness.
N. Fence Face: The surface that the workpiece
slides along.
O. Fence Body: Guides the fence along the rail
and supports the fence face.
P. Rip Fence Body Lock Lever: Secures the
fence body in position along the fence rail.
T. Scoring Blade Vertical Adjustment Socket:
Internal cap screw adjusts the height of the
scoring blade.
U. Scoring Blade Horizontal Adjustment
Socket: Internal cap screw adjusts the hori-
zontal position of the scoring blade in relation
to the main blade.
V. Scoring Blade Lock Socket: Locks the
scoring blade adjustments.
W. Lower Blade Guard: Reduces the risk of
accidental operator contact with the blade
when the table is at its full extension.
-6-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
1. READ THROUGH THE ENTIRE MANUAL
BEFORE STARTING MACHINERY.
Machinery presents serious injury hazards
to untrained users.
4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
Machinery noise can cause permanent
hearing damage.
5. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties, rings,
or jewelry which may get caught in moving
parts. Wear protective hair covering to con-
tain long hair and wear non-slip footwear.
2. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY. Everyday eyeglasses only
have impact resistant lenses, they are
NOT safety glasses.
6. NEVER OPERATE MACHINERY WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Be mentally alert
at all times when running machinery.
3. ALWAYS WEAR AN ANSI APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
Wood dust is a carcinogen and can cause
cancer and severe respiratory illnesses.
-7-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Safety Instructions for Machinery
7. ONLY ALLOW TRAINED AND PROP-
17. REMOVE ADJUSTING KEYS AND
ERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. Make sure oper-
ation instructions are safe and clearly
understood.
WRENCHES. Make a habit of checking for
keys and adjusting wrenches before turn-
ing machinery ON.
18. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY. Check
for binding and alignment of parts, broken
parts, part mounting, loose bolts, and any
other conditions that may affect machine
operation. Repair or replace damaged
parts.
8. KEEP CHILDREN AND VISITORS AWAY.
Keep all children and visitors a safe dis-
tance from the work area.
9. MAKE WORKSHOP CHILD PROOF. Use
padlocks, master switches, and remove
start switch keys.
19. USE RECOMMENDED ACCESSORIES.
Refer to the instruction manual for recom-
mended accessories. The use of improper
accessories may cause risk of injury.
10. NEVER LEAVE WHEN MACHINE IS
RUNNING. Turn power OFF and allow all
moving parts to come to a complete stop
before leaving machine unattended.
20. DO NOT FORCE MACHINERY. Work at
the speed for which the machine or acces-
sory was designed.
11. DO NOT USE IN DANGEROUS
ENVIRONMENTS. DO NOT use machin-
ery in damp, wet locations, or where any
flammable or noxious fumes may exist.
21. SECURE WORKPIECE. Use clamps or
a vise to hold the workpiece when practi-
cal. A secured workpiece protects your
hands and frees both hands to operate the
machine.
12. KEEP WORK AREA CLEAN AND WELL
LIT. Clutter and dark shadows may cause
accidents.
22. DO NOT OVERREACH. Keep proper foot-
13. USE A GROUNDED EXTENSION CORD
RATEDFORTHEMACHINEAMPERAGE.
Undersized cords overheat and lose power.
Replace extension cords if they become
damaged. DO NOT use extension cords
for 220V machinery.
ing and balance at all times.
23. MANY MACHINES WILL EJECT THE
WORKPIECETOWARDTHEOPERATOR.
Know and avoid conditions that cause the
workpiece to "kickback."
14. ALWAYS DISCONNECT FROM POWER
24. ALWAYS LOCK MOBILE BASES
(IF USED) BEFORE OPERATING
MACHINERY.
SOURCE
BEFORE
SERVICING
MACHINERY. Make sure switch is in OFF
position before reconnecting.
25. BE AWARE THAT CERTAIN WOODS
MAY CAUSE AN ALLERGIC REACTION
in people and animals, especially when
exposed to fine dust. Make sure you
know what type of wood dust you will be
exposed to and always wear an approved
respirator.
15. MAINTAIN MACHINERY WITH CARE.
Keep blades sharp and clean for best and
safest performance. Follow instructions for
lubricating and changing accessories.
16. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
-8-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Safety Instructions for Sliding Table Saws
1. SAFETY ACCESSORIES. Always use the
blade guard and riving knife on all ''through-
sawing'' operations. Through-sawing oper-
ations are those when the blade cuts com-
pletely through the workpiece.
7. RIP FENCE USAGE. When using the
crosscut fence, the workpiece should never
contact the rip fence while the saw blade is
cutting.
8. STALLED BLADE. Turn the saw OFF
2. KICKBACK. Kickback is defined as high
speed expulsion of stock from the table
saw toward the operator. Until you have a
clear understanding of kickback and how it
occurs, DO NOT operate this table saw!
before "freeing" a stalled saw blade.
9. AWKWARD OPERATIONS. Avoid awk-
ward operations and hand positions where
a sudden slip could cause your hand to
move into the spinning saw blade.
3. WORKPIECE CONTROL. Make sure the
workpiece is placed in a stable position on
the table and is either supported by the rip
fence or the crosscut table during cutting
operations.
10. BLADE HEIGHT. Always adjust the blade
to the proper height above the workpiece.
11. DAMAGED SAW BLADES. Never use
blades that have been dropped or dam-
aged. A damaged blade could lose teeth
while turning, causing injury or death.
4. PUSH STICK. Always use a push stick
when ripping narrow stock.
5. OPERATOR POSITION. Never stand or
have any part of your body directly in-line
with the cutting path of the saw blade.
12. RIVING KNIFE ALIGNMENT. Only oper-
ate the saw if the riving knife is aligned with
the main blade to prevent kickback.
6. REACHING OVER SAW BLADE. Never
reach behind or over the blade with either
hand while the saw is running. If kick-
back occurs while reaching over the blade,
hands or arms could be pulled into the
spinning saw blade.
13. EXPERIENCING DIFFICULTIES. If at any
time you are experiencing difficulties per-
forming the intended operation, stop using
the machine! Contact Tech Support at
(570) 546-9663.
Like all machines there is danger associat-
ed with the Model G0460/G0461. Accidents
are frequently caused by lack of familiarity
or failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
-9-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
•
•
Make multiple, shallow passes when per-
forming a non-through cut. Making a deep
non-through cut greatly increases the chance
of kickback.
Statistics prove that most common acci-
dents among table saw users can be linked
to kickback. Kickback is typically defined
as the high-speed expulsion of stock from
the table saw toward its operator. In addi-
tion to the danger of the operator or oth-
ers in the area being struck by the flying
stock, the operator’s hands can be pulled
into the blade during the kickback.
Feed cuts through to completion. Anytime
you stop feeding a workpiece in the middle of
a cut, the chance of kickback greatly increas-
es.
Protecting Yourself
from Kickback
Preventing Kickback
Even if you know how to prevent kickback,
it may still happen. Here are some tips to
reduce the likelihood of injury if kickback
DOES occur:
Tips to reduce the likelihood of kickback:
•
Never attempt freehand cuts. If the workpiece
is not fed perfectly parallel with the blade,
a kickback will likely occur. Always use the
rip fence or crosscut fence to support the
workpiece.
•
Never place your hand behind the blade.
Should kickback occur, your hand will be
pulled into the blade.
•
Make sure the riving knife is always aligned
with the blade. A misaligned riving knife can
cause the workpiece to bind or stop the flow
of the cut, resulting in an increased chance
of kickback. If you think that your riving knife
is not aligned with the blade, check it imme-
diately!
•
Stand to the side of the blade during every
cut. If a kickback does occur, the thrown
workpiece usually travels directly in front of
the blade.
•
•
Always wear safety glasses or a face shield.
In the event of a kickback, your eyes and
face are the most vulnerable part of your
body.
•
•
•
Ensure that your table slides parallel with the
blade; otherwise, the chances of kickback are
extreme. Take the time to check and adjust
the sliding table.
Use a push stick to keep your hands farther
away from the moving blade. If kickback
occurs, the push stick will most likely take
the damage that your hand would have
received.
Use the riving knife whenever performing a
through cut. The riving knife helps maintain
the kerf in the workpiece after it is cut, there-
fore, reducing the chance of kickback.
Keep the blade guard installed and in good
working order. Only remove it when perform-
ing non-through cuts and immediately re-
install the blade guard when finished with the
non-through cut.
-10-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Glossary of Terms
The following is a list of common definitions, terms and phrases used throughout this manual. Become
familiar with these terms for assembling, adjusting or operating this machine. Your safety is VERY important
to us at Grizzly!
Arbor: A metal shaft extending from the drive
mechanism on which the saw blade is mount-
ed.
Non-Through Cut: A sawing operation that
requires the removal of the blade guard and
riving knife. Dado and rabbet cuts are con-
sidered Non-Through Cuts because the blade
does not protrude above the top face of the
wood stock. Deep Non-Through Cuts must be
made with multiple, light passes to reduce the
risk of kickback. Always remember to re-install
the blade guard and riving knife after perform-
ing a non-through cut.
Bevel Edge Cut: Tilting the arbor and saw blade
to an angle between 0° and 45° to cut a bev-
eled edge onto a workpiece.
Blade Guard: Metal or plastic safety device that
mounts over the saw blade to reduce the risk
of the accidental operator contact with the saw
blade.
Perpendicular: Lines or planes that intersect
and form right angles (i.e. the blade is perpen-
dicular to the table surface).
Crosscut: Cutting operation in which the cross-
cut fence is used to cut across the shortest
width of the workpiece.
Push Stick: Safety device used to push the
workpiece through a cutting operation, while
keeping the operator's hands away from the
blade. Used most often when rip cutting thin
workpieces.
Dado Blade: Blade or set of blades that are used
to cut grooves and rabbets.
Dado Cut: Cutting operation that uses a dado
blade to cut a flat bottomed groove into the
face of the workpiece.
Rabbet: Cutting operation that creates an L-
shaped channel along the edge of the
workpiece.
Featherboard: Safety device used to keep the
workpiece against the rip fence and against the
table surface.
Riving Knife (Splitter): Metal plate located
behind the blade that maintains the kerf open-
ing in the wood during a cut.
Kerf: The cut or gap in the workpiece after the
saw blade cuts through it.
Straightedge: A tool used to check the flatness,
parallelism, or consistency of a surface(s).
Kickback: When the workpiece is propelled back
towards the operator at a high rate of speed.
Through Cut: A sawing operation in which the
workpiece is completely sawn through.
Parallel: Being an equal distance apart at every
point along two given lines or planes (i.e. the
rip fence face is parallel to the face of the saw
blade).
Rip Cut: Cutting operation in which the rip fence
is used to cut across the widest width of the
workpiece.
-11-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 2: CIRCUIT REQUIREMENTS
220V Plug/Connection Type
G0460 220V 1-Phase.................................L6-30
G0461 220V 3-Phase............................... L15-30
Serious personal injury could occur if you
connect the machine to the power source
before you have completed the setup pro-
cess. DO NOT connect the machine to the
power source until instructed to do so.
Full Load Amperage Draw
G0460 5 HP 220V 1-Phase...................22 Amps
G0461 7.5 HP 220V 3-Phase................20 Amps
G0461 7.5 HP 440V 3-Phase................ 10 Amps
Circuit Requirements
Figure 4. NEMA L6-30 plug and receptacle.
We recommend connecting your machine to a
dedicated and grounded circuit that is rated for
the amperage given below. Never replace a circuit
breaker on an existing circuit with one of higher
amperage without consulting a qualified electri-
cian to ensure compliance with wiring codes. If
you are unsure about the wiring codes in your
area or you plan to connect your machine to a
shared circuit, consult a qualified electrician.
G0460 220V 1-Phase..............................30 Amp
G0461 220V 3-Phase..............................30 Amp
G0461 440V 3-Phase..............................15 Amp
Figure 5. NEMA L15-30 plug and receptacle.
Minimum Cord Requirements
G0461 440V Connection to Power
Have a qualified electrician hardwire this machine
to a dedicated locking shut-off switch that is con-
nected to the main power source.
For 220V connection, we recommend using a
stranded-copper flexible cord that meets the
minimum criteria listed below, does not exceed
50 ft., and has an insulation type that starts with
"S." The exact insulation type should account for
any exposure to moisture, heat, and oils in the
working environment.
G0460 220V 1-Phase...........10/3 AWG, 300VAC
G0461 220V 3-Phase...........10/4 AWG, 300VAC
G0461 440V 3-Phase......Electrician to Hardwire
�������
�������
��
��
�������
������������
Figure 6. Hardwired locking disconnect switch.
-12-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Grounding
Rewiring to 440V
In the event of an electrical short, grounding
reduces the risk of electric shock. Improper con-
nections of the electrical-grounding conductor
increase the risk of electric shock. Ensure that
this machine is properly grounded before operat-
ing it.
The Model G0461 can be rewired for 440V opera-
tion. This rewiring job consists of disconnecting
the saw from the power source, installing the
magnetic switch assembly from the 440V conver-
sion kit, and rewiring the motor.
The necessary components for this procedure can
be purchased by calling our Customer Service
number at (800) 523-4777 and ordering the 440V
conversion kit (item #P0461199).
Electrocution or fire could
result if this machine is
not grounded correctly
or if your electrical con-
figuration does not com-
ply with local and state
codes. Ensure compliance
by checking with a quali-
fied electrician!
Improperly wiring the machine may result
in electrocution, fire, or machine damage.
Get help from a qualified electrician when
rewiring your machine.
To rewire the Model G0461 for 440V opera-
tion:
A fire may occur if your particular electrical
configuration does not comply with local and
state codes. The best way to ensure compli-
ance is to check with your local municipality
or a qualified electrician.
1. DISCONNECT MACHINE FROM POWER!
2. Remove the motor cabinet cover shown in
Figure 7.
Figure 7. Motor cabinet cover.
-13-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
3. Remove the motor junction box cover (see
Figure 8).
5. Remove the magnetic switch cover.
6. Replace the original magnetic switch assem-
bly with the assembly included in the 440V
conversion kit. Set the dial on the new over-
load relay to 11A (Figure 9).
Motor
Junction Box
Magnetic
Contactor
Figure 8. Motor location.
Overload
Relay Dial
4. Rewire the motor per the diagram on the
inside of the motor junction box, using the
additional wiring nuts included with the 440V
conversion kit.
Note: A wiring diagram is provided in the back
of this manual for your reference; it is current
at the time of printing, but the machine may
change. The diagram on the inside of the
motor junction box will always be current with
the motor.
Overload
Relay
Figure 9. Magnetic switch.
7. Reinstall the switch cover.
-14-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 3: SETUP
Setup Safety
Unpacking
The Model G0460/G0461 was carefully packed
when it left our warehouse. If you discover the
machine is damaged after you have signed
for delivery, please immediately call Customer
Service at (570) 546-9663 for advice.
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and operations
before starting the machine!
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, you should inventory the
contents.
Wear safety glasses during
the entire setup process!
Items Needed for
Setup
The Model G0460/G0461
is a very heavy machine.
Serious personal injury
may occur if safe mov-
ing methods are not fol-
lowed. To be safe, get
assistance and use
power equipment when
moving the crate and
removing the machine
from the crate.
The following items are needed to complete the
setup, but are not included with your machine:
Description
Qty
•
•
•
•
•
•
•
•
•
•
•
•
•
Safety Glasses (for each person) .............. 1
Forklift or Other Power Lifting Equipment.. 1
Lifting Straps (1500 lb capacity)................. 2
An Assistant to Help with Heavy Items...... 1
Main Blade 12" (305mm) ........................... 1
Scoring Blade 3" (80mm)........................... 1
High Quality Straightedge .......................... 1
Phillips Head Screwdriver .......................... 1
Machinist's Square..................................... 1
Framing Square.......................................... 1
Dust Collection System.............................. 1
5" Dust Hose and Hose Clamps ................ 1
2½" Dust Hose and Hose Clamps ............. 1
Unsupervised children and
visitors inside your shop
could cause serious per-
sonal injury to themselves.
Lock all entrances to the
shop when you are away and
DO NOT allow unsupervised
children or visitors in your
shop at any time!
-15-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Clean Up
Inventory
After all the parts have been removed from the
two boxes, you should have the following items
included with the base unit of the saw:
The unpainted surfaces are coated with a waxy
oil to prevent corrosion during shipment. Remove
this protective coating with a solvent cleaner or
citrus-based degreaser such as Grizzly’s G7895
Citrus Degreaser. To clean thoroughly, some parts
must be removed. For optimum performance
from your machine, clean all moving parts or
sliding contact surfaces. Avoid chlorine-based
solvents, such as acetone or brake parts cleaner
that may damage painted surfaces. Always follow
the manufacturer’s instructions when using any
type of cleaning product.
Inventory ...................................................... Qty
A. Large Extension Wing................................ 1
B. Small Extension Wing w/Set Screws ......... 1
C. Support Leg w/Hex Bolt & Nut ................... 1
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
A
B
C
Figure 11. Extension table components.
D. Round Rail w/M12 Studs,
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
Washers, and Nuts..................................... 1
E. Square Tube w/Scale................................. 1
F. Aluminium Rip Fence................................. 1
G. Rip Fence Body.......................................... 1
G7895—Grizzly Citrus Degreaser
This natural, citrus-based degreaser is a great
solution for removing export grease, and it’s much
safer to work around than nasty solvents.
D
E
F
G
Figure 12. Rip fence components.
Figure 10. Grizzly citrus degreaser.
-16-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
H. Lock Plate................................................... 1
I. Crosscut Aluminium Fence ........................ 1
J. Crosscut Table ........................................... 1
K. Flip Stops w/Knobs, T-Nuts & Washers..... 2
L. Adjustable Handles .................................... 2
P. Hold-down .................................................. 1
Q. Edge Shoe.................................................. 1
P
H
I
J
Q
K
L
Figure 15. Included accessories.
Hardware and Tools
Figure 13. Crosscut table components.
•
•
•
•
Hex Bolt M10-1.5 x 45 (Leg/Large Wing) .. 1
Lock Washer 10mm (Leg/Large Wing) ...... 1
Flat Washer 10mm (Leg/Large Wing)........ 1
Cap Screws M8-1.25 x 25
M. Blade Guard Dust Hood............................. 1
N. Riving Knife ................................................ 1
O. Adjustable Handle M8-1.25 x 28................ 1
(Large Wing/Table)..................................... 2
Lock Washers 8mm (Large Wing/Table) ... 2
Flat Washers 8mm (Large Wing/Table)..... 2
Cap Screws M8-1.25 x 25
•
•
•
(Small Wing/Table)..................................... 2
Lock Washers 8mm (Small Wing/Table).... 2
Flat Washers 8mm (Small Wing/Table) ..... 2
Cap Screws M6-1 x 20 (Scale/Table) ........ 5
Flat Washers 6mm (Scale/Table)............... 3
Hex Nuts M6-1 (Scale/Table)..................... 3
T-Hex Wrenches 6, 5, 4mm..................1 Ea
Hex Wrenches 6, 5, 4, 3, 2mm .............1 Ea
Open End Wrenches
M
•
•
•
•
•
•
•
•
N
O
10/12, 14/17, 22/24mm .........................1 Ea
Combo Wrenches 13, 19mm ................1 Ea
Push Stick .................................................. 1
Long Knobs M10-1.5 (Crosscut Fence)..... 2
•
•
•
Figure 14. Blade guard components.
In the event that any nonproprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or for the sake of expedi-
ency, replacements can be obtained at your local
hardware store.
-17-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Hardware Recognition Chart
-18-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Site Considerations
Moving & Placing
Base Unit
Floor Load
Most commercial floors are suitable for this
machine. Residential floors may require additional
reinforcement to support the machine and opera-
tor. Refer to the Machine Data Sheet on Page 3
for details about the weight and foot print size.
Use lifting straps with a 1500 lbs. minimum
lifting capacity. If a lifting strap breaks, seri-
ous personal injury may occur.
Placement
To remove the saw base unit from the crate
pallet:
Consider existing and anticipated needs, size of
material to be processed through your machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your saw. See Figure 16 for the minimum operat-
ing clearances of the Model G0460/G0461.
1. Remove the top of the crate and position the
forklift forks together and directly above the
saw.
2. Place two lifting straps (with hooks on the
ends) over the forks and slide the hooks into
the points shown in Figure 17.
����
Figure 16. Operating clearances.
Figure 17. Lifting the saw base unit.
DO NOT lift the table saw any higher than
necessary to clear the floor. Serious per-
sonal injury and damage to the machine
may occur if safe moving methods are not
followed.
3. Lift the saw base unit and move it to your
predetermined location.
-19-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Mounting to Shop
Floor
Although not required, we recommend that you
mount your new machine to the floor. Because
this is an optional step and floor materials may
vary, floor mounting hardware is not included.
However you decide to mount your machine, we
strongly suggest leveling the machine with a pre-
cision level before bolting it down.
Figure 18. Typical lag shield anchor and lag bolt.
Bolting to Concrete Floors
Lag shield anchors with lag bolts (Figure 18) and
anchor studs (Figure 19) are two popular meth-
ods for anchoring an object to a concrete floor.
We suggest you research the many options and
methods for mounting your machine and choose
the best that fits your specific application.
NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
Figure 19. Typical anchor stud.
NOTICE
We strongly recommend securing your
machine to the floor if it is hardwired to the
power source. Consult with your electrician
to ensure compliance with local codes.
-20-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
4. Attach the support leg (Figure 21) to the
large extension wing with the M10-1.5 x 45
hex bolt, lock washer, and flat washer.
Extension Tables
Components and Hardware Needed:
Qty
Large Extension Wing ....................................... 1
Small Extension Wing w/Set Screws ................ 1
Support Leg w/Hex Bolt & Nut .......................... 1
Cap Screws M8-1.25 x 25
(Small Wing/Table)............................................ 2
Lock Washers 8mm (Small Wing/Table)........... 2
Flat Washers 8mm (Small Wing/Table) ............ 2
Cap Screws M8-1.25 x 25
(Large Wing/Table)............................................ 2
Lock Washers 8mm (Large Wing/Table)........... 2
Flat Washers 8mm (Large Wing/Table) ............ 2
Hex Bolt M10-1.5 x 45 (Leg/Large Wing).......... 1
Lock Washer 10mm (Leg/Large Wing) ............. 1
Flat Washer 10mm (Leg/Large Wing)............... 1
Figure 21. Support leg installed.
To install the extension tables:
5. Check the table surfaces with a straightedge,
as shown in Figure 22, to ensure that they
are flush and even with each other.
1. Make sure the set screws in the small exten-
sion wing do not stick out from the mating
surface.
2. Attach the small extension wing with two M8-
1.25 x 25 cap screws, lock washers, and flat
washers as shown in Figure 20.
Note: Get assistance positioning the tables
and holding them in place while installing.
Mounting Screws
Figure 22. Checking with a straightedge.
6. Adjust the set screws under the small exten-
sion wing to align it with the main table sur-
face. (You may need to slightly loosen the
wing mounting cap screws to adjust the wing
position.)
Set Screws
7. Use the hex bolt in the bottom of the support
leg to level the surface of the large extension
wing.
Figure 20. Small extension wing attached.
3. Attach the large extension wing to the back
of the machine with the two M8-1.25 x 25 cap
screws, lock washers, and flat washers.
8. Tighten all of the wing mounting cap screws.
-21-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Main Blade
Scoring
Blade Arbor
Components and Hardware Needed:
Qty
Blade 12" (Not Included) ....................................1
Riving Knife ........................................................1
To install the blade:
1. DISCONNECT SAW FROM POWER!
Main Blade
Arbor
2. Open the cabinet and remove the red motor
support bolt, shown in Figure 23, by remov-
ing the nut and tilting the blade assembly to
clear the bolt.
Figure 24. Main blade arbor components.
5. Place a hex wrench in the hole in the arbor
to prevent the arbor from rotating, then use
the arbor wrench to remove the arbor nut and
arbor flange.
Note: The arbor nut has left-hand threads
and loosens by turning clockwise.
6. Slide the blade onto the arbor with the teeth
facing the front of the saw (see Figure 25).
Note: Wear heavy leather gloves to pro-
tect your hands when installing or removing
blades.
Figure 23. Motor support shipping bolt.
3. Move the blade tilt to 0° (blade 90° to table)
and raise the main blade arbor.
4. Slide the table all the way forward to access
the blade arbor, loosen the flange bolt secur-
ing the lower blade guard, slide the bolt up,
and pull open the lower blade guard (see
Figure 24).
Figure 25. Installing the main blade.
7. Re-install the arbor flange and the arbor nut
then tighten them against the blade as shown
in Figure 25.
8. Close the lower blade guard and secure it
closed with the flange bolt.
-22-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
4. Align the square tube w/scale parallel with
the top of the table and secure it with the five
cap screws, flat washers, and hex nuts (see
Figure 27).
Rip Fence and Scale
Components and Hardware Needed:
Qty
Rip Fence...........................................................1
Round Rail..........................................................1
Rip Fence Body..................................................1
Square Tube w/Scale.........................................1
Flat Washers 6mm (Scale/Table).......................5
Hex Nuts M6-1 (Scale/Table).............................5
Cap Screws M6-1 x 20 (Scale/Table) ................5
Note: Two of the cap screws attach directly
into the table without washers or hex nuts.
Stop
Screw
The accuracy of the rip fence being parallel to the
blade is dependent on the position of the round
rail. The round rail is equipped with hex nuts on
mounting studs to precisely adjust the position of
the round rail when bringing the rip fence parallel
to the blade.
To install the rip fence:
1. DISCONNECT SAW FROM POWER!
Figure 27. Attaching the scale.
2. Remove a hex nut and a flat washer from
5. Slide the rip fence body onto the rail and
move it all the way to the left, until it stops
against the stop screw at the end of the rail.
each of the studs in the round rail.
3. Insert the studs into the table as shown in
Figure 26, and loosely secure with the hex
nuts and flat washers removed in Step 1.
6. Adjust the nut shown in Figure 28 until the
pinion gear teeth under the rip fence body
mesh with the teeth on the square tube
when the micro-adjust knob is pushed down.
Tighten the hex nuts on that stud to secure
the rail on that end.
Micro-Adjust
Knob
Nut
(on rail stud)
Figure 28. Aligning the round rail.
Figure 26. Installing the round rail.
-23-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
7. Slide the rip fence all the way onto the clamp-
ing plate (Figure 29) and secure it by rotat-
ing the locking handle on top of the rip fence
body.
11. Tighten the hex nuts on that stud to secure
the rail to the table on that end (one of the
nuts acts as a jam nut and tightens against
the other one to keep the setting).
Note: Leave the center studs loose until the
adjustments are complete.
Locking
Handle
12. Slide the fence to the middle of the round rail,
and replace the stop screw.
13. Slide the fence back-and-forth across the
round rail. Make sure the gap between the rip
fence body and the table is equal along the
entire distance—and that the micro adjust-
ment knob engages at both ends of the rail
when it is pushed down and rotated.
Clamping
Plate
—If the gap between the fence and table
is even—and the micro-adjustment knob
engages—continue to the next step.
Figure 29. Installing the rip fence.
8. Raise the blade all the way up and adjust it to
—If the gap between the fence and the table
is NOT even—or the micro-adjustment
knob DOES NOT engage—then loosen
the nuts on both ends of the rail and repeat
Steps 9–13.
90°.
9. Remove the stop screw on the left hand side
of the rail, and slide the fence over until it just
touches the blade.
14. Tighten all of the nuts securing the rail
against the table (see Figure 31) and tighten
the outside nuts against the adjusting nuts.
10. Adjust the round rail mounting position on the
table by rotating the adjusting nut on the far
right stud (of the round rail) until the rip fence
is parallel with the blade as shown in Figure
30. (See Figure 26 for a better view of all the
round rail studs and adjusting nuts.)
Rip
Fence
Adjusting
Nut on Far
Right Stud
Sliding
Table
Figure 31. Rip fence rail adjustment nuts.
Figure 30. Aligning the fence with the blade.
-24-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
15. Check if the bottom of the rip fence rests on
Riving Knife
the surface of the table.
Note: The rip fence will scratch the table if
the ride height is not adjusted correctly.
To install the riving knife:
1. DISCONNECT SAW FROM POWER!
—If the rip fence DOES NOT rest on the
table, then the fence is correctly adjusted.
2. Loosen the riving knife center bolt, slide the
riving knife between the plates as shown in
Figure 33, and slightly tighten.
—If the rip fence rests on the table, loosen
the hex nut shown in Figure 32 and rotate
the hex bolt to raise the roller. Tighten the
hex nut to lock the height.
Riving Knife
Figure 33. Installing the riving knife.
1
3. Position the riving knife about 3mm or ⁄8
"
Figure 32. Rip fence height adjustment.
away from the nearest carbide tooth on the
main blade. Note: For a quick gauge, use the
3mm hex wrench to find the correct spacing
between the blade and the riving knife, as
shown in Figure 34.
Figure 34. Adjusting the riving knife.
4. Tighten the center bolt to secure the riving
knife in position.
-25-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
5. Check the blade alignment on both sides of
the riving knife with a straightedge, as shown
in Figure 35.
7. Slide the table all the way forward to access
the blade arbor.
8. Loosen the flange bolt securing the lower
blade guard, slide the flange bolt up, and pull
open the lower blade guard.
—If the straightedge touches the riving knife
evenly on both sides, go to Step 5.
—If the straightedge only touches the riving
9. Loosen the riving knife center bolt and remove
knife on one side, go to Step 6.
the riving knife.
10. Use the set screws shown in Figure 37 to
adjust the riving knife bracket, so the riving
knife aligns with the main blade when re-
installed.
Figure 35. Checking riving knife alignment.
6. Place a machinist's square flat on the table
and slide it against the riving knife as shown
in Figure 36.
Figure 37. Set screws for adjusting riving knife.
—If the square lies flat against the riving
knife, the riving knife is correctly adjusted.
—If there is a gap between the square and
the riving knife, go to Step 6.
Figure 36. Checking vertical alignment.
-26-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
5. Install the blade set with the teeth facing the
opposite direction as the main blade, then re-
install the arbor flange and the arbor nut.
Scoring Blade
Most scoring blade sets consist of an inner and
outer blade and internal shims. The shims are
provided so the scoring blade thickness can be
adjusted to match the kerf thickness of the main
blade. The requirements for the G0460/G0461
scoring blade are an 80mm outside diameter with
a 20mm arbor hole.
6. Place a hex wrench in the hole in the arbor
and use the arbor wrench to tighten the arbor
nut as shown in Figure 39.
Note: The arbor nut has right-hand threads
and tightens by turning clockwise.
Components and Hardware Needed:
Qty
Scoring Blade (Not Included) .............................1
To install the scoring blade:
1. DISCONNECT SAW FROM POWER!
2. Move the blade tilt to 0° (blade 90° to table)
and lower the main blade all the way down.
3. Slide the table all the way forward to access
the blade arbor, loosen the flange bolt secur-
ing the lower blade guard, slide the flange
bolt up, and pull open the lower blade guard.
Figure 39. Installing the scoring blade.
4. Measure the thickness of the main blade (at
the carbide tips). Use the shims that came
with the scoring blade set (Figure 38) to
stack the scoring blade to the same thickness
as the main blade.
7. Move the lower blade guard back into its
original position and lock it in place.
Figure 38. Typical scoring blade with shims.
-27-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
5. Use the adjustment controls to move the
scoring blade so that the rip fence can touch
both the scoring blade and the main blade.
Aligning Blades
6. Install the riving knife, making sure it is
The scoring blade must be aligned with the main
blade to ensure satisfactory cutting results.
aligned with the blades.
To align the blades and riving knife:
Crosscut Table
1. DISCONNECT SAW FROM POWER!
Components and Hardware Needed:
Qty
2. Move the blade tilt to 0° (blade 90° to table),
Crosscut Table ...................................................1
Lock Plate...........................................................1
Adjustable Handles M10-1.5...............................1
Flat Washers 10mm ...........................................2
and raise the main blade all the way up.
3. Unlock the scoring blade adjustment using
a hex wrench in the adjustment lock socket
(Figure 40) and raise the blade to its high-
est point using a hex wrench in the vertical
adjustment socket.
To install the crosscut table:
1. Thread the adjustable handles, with 10mm
flat washers, two or three turns onto the studs
in the lock plate, as shown in Figure 42.
Horizontal
Adjustment
Note: The lock handles have a ratcheting
action. Disengage them by pulling back on
the handle. When held back (disengaged),
the handles will rotate in either direction with-
out turning the threads. When you let go of
the handles, the internal spring will automati-
cally engage them again.
Adjustment
Lock
Vertical
Adjustment
Crosscut
Table
Adjustable
Handles
Figure 40. Scoring blade adjustment controls.
4. Remove the stop screw from the round rail
and move the rip fence against the blade as
shown in Figure 41.
Lock Plate
Figure 42. Adjustable handles threaded into lock
plate to prepare for crosscut table installation.
Figure 41. Fence against blade as a guide for
aligning the scoring blade.
-28-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
2. Slide the lock plate into the T-slot in the side
Forward
Mounting Points
of the sliding table.
3. With the help of an assistant, place the
crosscut table on the pivot pin of the swing
arm and over the studs of the lock plate (see
Figure 43).
Crosscut
Table Leg
Rear Mounting
Points
Pivot Pin
Crosscut Fence
Knobs
T-Slot
Figure 44. Crosscut fence mounting.
Figure 43. Installing the crosscut table.
2. Place a framing square along the edge of
the sliding table and use the crosscut fence
adjustment screw (Figure 45) to align the
fence perpendicular to the sliding table.
4. Lock the crosscut table in place with the
adjustable handles.
Note: Refer the instructions on Page 47 for
additional details on making the fence per-
pendicular.
Crosscut Fence
Components and Hardware Needed:
Qty
Crosscut Aluminium Fence ................................1
Long Knobs M10-1.5...........................................2
Flip Stops ...........................................................2
To install the crosscut fence:
1. Insert the T-bolts in the areas indicated in
Figure 44, depending on whether or not you
want the crosscut fence in the forward or rear
position. (Refer to Page 36 for more details.)
Figure 45. Crosscut fence adjustment screw.
-29-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
3. Thread the knobs onto the T-bolts to secure
Dust Collection
the crosscut fence.
4. Unlock the fence extension and slide the flip
stops into the fence as shown in Figure 46.
Components and Hardware Needed:
Qty
Blade Guard Dust Hood.....................................1
Flat Washer 8mm...............................................1
Adjustable Handle M8-1.25 x 28........................1
5" Dust Hose (not included) ...............................1
5" Hose Clamp (not included) ............................2
2½" Dust Hose (not included) ............................1
2½" Hose Clamp (not included) .........................2
Dust Collection System (not included) ...............1
To connect the dust ports to a dust collector:
1. Run a 5" hose from the dust collector to the
dust port located under the saw table (Figure
47) and secure it with hose clamps.
Figure 46. Stop block installation.
Fence Scale
Alignment
5" Dust
Port
Before operation, align the 0" mark on the rip
fence scale with the right side of the blade to
ensure accurate measurements.
To align the rip fence scale with the blade:
2½" Dust
Port
1. Move the blade tilt to 0° (blade 90° to table),
and raise the main blade all the way up.
2. Remove the stop screw from the round rail
and move the rip fence against the blade.
3. Loosen the cap screws securing the scale.
Figure 47. Dust port locations.
4. Slide the fence scale to line up the first mark
on the scale with the left edge of the rip fence
and tighten the cap screws.
2. Install the blade guard/dust hood on the riv-
ing knife with the adjustable handle and flat
washer as shown in Figure 47.
5. Slide the fence away from the blade and
replace the stop screw.
3. Run a 2½" hose from the dust collector to
the blade guard port (Figure 47) and secure
it with hose clamps.
-30-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
5. Verify that the machine is operating correctly
by turning it ON.
Test Run
—When operating correctly, the machine
runs smoothly with little or no vibration or
rubbing noises.
Once the assembly is complete, test run your
machine to make sure it runs properly and is
ready for regular operation.
—Investigate and correct strange or unusual
noises or vibrations before operating the
machine further. Always disconnect the
machine from power when investigating or
correcting potential problems.
The test run consists of verifying the following: 1)
The motor powers up and runs correctly and 2)
the stop button safety feature works correctly. For
the G0461 only, you must also make sure that the
motor turns the correct direction.
6. Turn the machine OFF.
7. Push the STOP button.
If, during the test run, you cannot easily locate
the source of an unusual noise or vibration,
stop using the machine immediately, then review
Troubleshooting on Page 43.
8. Press the green ON button. The machine
should not start.
If you still cannot remedy a problem, contact our
Tech Support at (570) 546-9663 for assistance.
—If the machine does not start, the STOP
button safety feature is working correctly.
—If the machine does start (with the stop
button pushed in), immediately disconnect
power to the machine. The STOP button
safety feature is not working correctly. This
safety feature must work properly before
proceeding with regular operations. Call
Tech Support for help.
Before starting the saw, make sure you
have performed the preceding assembly
and adjustment instructions, and you have
read through the rest of the manual and
are familiar with the various functions and
safety features on this machine. Failure to
follow this warning could result in serious
personal injury or even death!
9. FOR G0461 ONLY: Verify that the main
blade is turning the correct direction by start-
ing the motor, then stopping the motor while
watching the main blade come to a stop.
To test run the machine:
1. Make sure you have read the safety instruc-
tions at the beginning of the manual and that
the machine is setup properly.
—If the main blade turns clockwise (as stand-
ing in front of the machine), it is turning in
the correct direction.
2. Make sure all tools and objects used during
—If the main blade turns counterclockwise
(toward the rear of the machine), it is
turning in the wrong direction. Stop the
machine, disconnect it from power, then
exchange any two of the three power wires
in the terminal box. For additional help
with this, contact our Technical Support
Department at (570) 546-9663.
setup are cleared away from the machine.
3. Connect the machine to the power source.
4. Push the stop button in, then twist it clock-
wise so it pops out.
-31-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 4: OPERATIONS
Operation Safety
Operation Tips
Your safety is important. The tips below are
intended to supplement SECTION 1: SAFETY.
But remember, no safety list can be comprehen-
sive of every situation. The operator is ultimately
responsible for their own safety, as well as the
safety of bystanders. Every cutting operation is
uniquely different and may require safety equip-
ment or safety procedures not mentioned in this
manual.
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
Please follow these tips EVERY time you use
your saw:
•
Stand to the left of the blade line-of-cut when
operating the saw to reduce your risk of injury
if a kickback occurs.
Loose hair and cloth-
ing could get caught in
machinery and cause seri-
ous personal injury. Keep
loose clothing and long
hair away from moving
machinery.
•
Turn OFF the saw and allow the blade to
come to a complete stop before removing the
cut-off piece.
•
•
•
•
Make sure that the riving knife is always
aligned with the main blade before cutting.
Always position the blade guard to the correct
height above the workpiece.
NOTICE
Carefully plan each cutting operation to avoid
injuries.
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
When you release the sliding table lock,
make sure that the knob is positioned so that
it will not lock the table during a cut.
-32-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
5. When replacing the scoring blade, measure
the main blade carbide teeth and stack the
scoring blade with shims to match this thick-
ness.
Changing Blades
The Model G0460/G0461 performs best when
high quality, sharp blades are used. Therefore,
whenever the blades start to get dull, we rec-
ommend that you have them resharpened or
replaced with a new blade.
6. Install the main blade with the teeth facing to
the right (as standing in front of the machine),
and install the scoring blade with the teeth
facing the back of the saw.
To change the blades:
7. Re-install the arbor flange and the arbor nut,
then tighten them against the blade as shown
in Figure 49.
1. DISCONNECT SAW FROM POWER!
2. Move the blade tilt to 0° (blade 90° to table)
and raise the main blade as high as it will
go.
Note: Wear gloves to protect your hands
when installing or removing blades.
3. Slide the table all the way forward to access
the blade arbor, loosen the bolt securing the
lower blade guard, slide the bolt up, and pull
open the lower blade guard shown in Figure
48.
Figure 49. Replacing the main blade.
1
8. Position the riving knife about 3mm or ⁄8
"
away from the nearest carbide tooth on the
main blade.
Note: For a quick gauge, use the 3mm hex
wrench to find the correct spacing between
the blade and the riving knife.
Figure 48. Internal blade guard exposed.
4. Place a hex wrench in the hole in the arbor
of the blade you wish to change to prevent
the arbor from rotating, then use the arbor
wrench to remove the arbor nut and flange.
9. Align the scoring blade to the main blade as
described in the Aligning Blade instructions
on Page 28.
Note: The arbor nut on the main blade has
left hand threads and loosens by turning
clockwise. The arbor nut on the scoring blade
has right hand threads and loosens by turn-
ing counterclockwise.
10. Align the riving knife with the blades as
instructed on Page 25.
11. Move the lower blade guard back into its
original position and lock it in place with the
bolt.
-33-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
2. Slide the protection block on the end of the
crosscut fence against the blade teeth to cali-
brate the scale, then tighten the lock knob.
Rip Cutting
The Model G0460/G0461 easily rips 4' x 8' panels
(Figure 50). The sliding table removes the burden
of sliding a large and heavy panel over a station-
ary table surface.
Note: The scale will not be accurate if the
protection block has been cut.
3. Set a flip stop to the desired width-of-cut.
This saw also can rip smaller boards using the
rip fence in the same manner as a traditional
table saw (Figure 51). Smaller, lighter boards are
easier to slide across the stationary cast iron table
surface to the right of the saw blade.
4. Position the blade guard to the correct height
for your workpiece.
5. Load the workpiece onto the table saw. The
setup should look similar to Figure 50.
6. When ripping irregular shaped stock, wedge
the leading edge under the edge shoe (Figure
52), slide the hold-down into place as shown
in Figure 52, and clamp the stock firmly.
Note: DO NOT use the edge shoe for ripping
warped or twisted boards. The tension that
causes warps and twists can cause the board
to spring free from the edge shoe and hold-
down during a cut.
Protection
Block
Edge
Shoe
Figure 50. Typical rip cutting operation with a
sliding table.
Rip Fence
Hold-
down
Figure 51. Traditional rip cutting.
Rip cutting with the sliding table:
1. Install the crosscut fence, align the fence to
90°, and adjust it as instructed on Page 47.
Figure 52. Edge shoe and hold-down placement.
7. Take all the necessary safety precautions,
then perform the cutting operation.
-34-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
4. Lift the lock lever and position the rip fence to
Rip cutting with the rip fence:
1. Remove the crosscut fence.
approximately the desired width-of-cut.
5. Slide the leading end of the rip fence so it is
even with the center of the main saw blade as
shown in Figure 55.
2. Use the table lock (Figure 53) to lock the slid-
ing table into a stationary position. (To lock
the sliding table, you have to engage the lock
and center the table in front of the machine.
The table will automatically lock when it is in
the correct position.)
Note: This technique allows the finished cut-
off piece to “fall” away from the blade when
the cutting operation is complete, reducing
the possibility of kickback.
Table Lock
Figure 53. Sliding table lock.
Figure 55. Rip fence even with center of blade
3. Place the rip fence in the vertical position for
larger workpieces or in the horizontal posi-
tion for angled cuts and operations with thin
workpieces (see Figure 54).
(blade guard removed for clarity).
6. Push down on the rip fence micro-adjust
knob (Figure 56) and turn it to precisely set
the width-of-cut.
Note: Refer to Figure 29 on Page 24 for
instructions on installing/removing the rip
fence.
Micro-Adjust
Knob
Vertical
Lock Lever
Horizontal
Figure 56. Rip fence micro-adjusting controls.
7. Push down the lock lever, then perform the
cutting operation.
Figure 54. Rip fence positions.
-35-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
This machine can also crosscut workpieces while
using the rip fence as a cut-off gauge (Figure
59).
Crosscutting
The Model G0460/G0461 can crosscut 4' x 8'
panels with the fence in the forward or rear posi-
tion, although it is easier to load full size panels
with the crosscut fence mounted in the forward
position (see Figure 57).
Forward Mounted
Crosscut Fence
Figure 59. Crosscutting workpieces
using the rip fence as a cut-off gauge.
Determine which cutting operation will be best
suited for the workpiece to be crosscut.
Figure 57. Typical crosscutting operation with
the crosscut fence in the forward position.
—If you will be crosscutting full size panels,
then skip ahead to “Crosscutting full size
panels” on the next page.
Mounting the crosscut fence in the rear position
(Figure 58) gives greater stability for crosscutting
smaller panels.
—If you will be crosscutting smaller panels,
then skip ahead to “Crosscutting smaller
panels” on the next page.
Rear Mounted
Crosscut Fence
—If you will be crosscutting workpieces using
the rip fence as a cut-off gauge, then skip
ahead to “Crosscutting using the rip
fence as a cut-off gauge” on the next
page.
Figure 58. Typical crosscutting operation with
the crosscut fence in the rear position.
-36-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
4. Load the workpiece onto the table saw. The
setup should look similar to Figure 58.
Crosscutting full size panels:
1. Install the crosscut fence in the forward
mounting points shown in Figure 60 and lock
it in place.
5. Once all the necessary safety precautions
have been taken, perform the cutting opera-
tion.
Forward
Mounting Points
Crosscutting using the rip fence as a
cut-off gauge:
1. Install the crosscut fence in the rear mount-
ing points shown in Figure 60 and lock it in
place.
2. Check to make sure the fence is at 90° and
adjust it as described in Squaring Crosscut
Fence to Blade on Page 47 if necessary.
Rear Mounting
Points
3. Position the rip fence for the desired width.
Figure 60. Crosscut fence mounting points.
4. Load the workpiece onto the table saw. The
setup should look similar to Figure 59.
2. Check to make sure the fence is at 90° and
adjust it as described in Squaring Crosscut
Fence to Blade on Page 47 if necessary.
5. Slide the leading end of the rip fence behind
the back edge of the blade as shown in
Figure 61.
3. Set either flip stop to the desired width-of-
cut.
4. Load the workpiece onto the table saw. The
setup should look similar to Figure 57.
5. Once all the necessary safety precautions
have been taken, perform the cutting opera-
tion.
Crosscutting smaller panels:
1. Install the crosscut fence in the rear mount-
ing points shown in Figure 60 and lock it in
place.
Figure 61. Correct rip fence position when using
2. Check to make sure the fence is at 90° and
adjust it as described in Squaring Crosscut
Fence to Blade on Page 47 if necessary.
it as a cut-off gauge.
6. Take all the necessary safety precautions,
then perform the cutting operation.
3. Set either flip stop to the desired width-of-
cut.
-37-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
3. Set the fence to the desired angle using
the crosscut table angle gauge and lock the
angle with the crosscutting fence knob (see
Figure 64).
Miter Cutting
The miter fence allows miter cuts from 0° to 90°.
The table mounted miter scale has a resolution
of 1°.
Angle Gauge
To perform a miter cut:
1. Slide the crosscut table to the front edge of
the sliding table and lock it in place.
2. Install the fence as shown in Figures 62 & 63
for angled cuts.
Figure 64. Crosscut table angle gauge.
4. Position the flip stop according to the length
of the workpiece you want to cut off to the left
of the blade.
5. Load the workpiece onto the table saw. The
setup should look similar to Figure 65.
Figure 62. Fence set-up for angled cuts.
Figure 65. Example of miter cutting operation.
Crosscut Fence
Knobs
6. Once all the necessary safety precautions
have been taken, perform the cutting opera-
tion.
Figure 63. Fence installed (underside view).
-38-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 5: ACCESSORIES
H3308—SHOP FOX® Push Stick
H3771—Blade Loc®
This simple tool secures the blade during blade
changes, keeping your hands safe and your
expensive blade from being damaged.
Measuring 131⁄2" overall, this push stick allows the
operator to keep their hands at a safe distance
away from the blade or cutter.
Figure 66. H3308 SHOP FOX® Push Stick.
Figure 68. H3771 Blade Loc®.
G3445—Precision Saw Tool
G7581—Superbar™
This high impact plastic Saw Aid™ quickly mea-
sures blade height and angle and can also serve
as a solid push stick. Includes a graduated ruler
guide and center finder.
G7582—Master Plate
The miter slot mounted Superbar™ will align, tune
and calibrate your tablesaw to within ±0.001 in
just minutes. Replace your tablesaw blade when
calibrating the double disk ground Master Plate
for a precision measurement, with no runout!
Figure 67. G3445 Precision Saw Tool.
Figure 69. Superbar™ and Master Plate.
-39-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
G7984—Face Shield
Carbide-Tipped Saw Blades (ATB)
G4808—12" Ripping, 40T
G4809—12" General Purpose, 60T
H1298—Dust Sealed Safety Glasses
H1300—UV Blocking, Clear Safety Glasses
H2347—Uvex® Spitfire Safety Glasses
H0736—Shop Fox® Safety Glasses
Safety Glasses are essential to every shop. If
you already have a pair, buy extras for visitors
or employees. You can't be too careful when it
comes to shop safety!
G4810—12" Fine Finishing/Cabinet Work, 80T
These ATB blades are manufactured to close tol-
erances and are fully balanced before leaving the
factory. All the carbide-tipped teeth are precisely
ground to give a smooth cut every time. The pat-
tern of the teeth is alternate top bevel and the
saw kerf is approx. 1⁄8". These blades have proven
themselves in thousands of cabinet shops around
the country. Manufactured for heavy-duty use.
H1300
H1298
G7984
H0736
H2347
Figure 70. Our most popular safety glasses.
G5562—SLIPIT® 1 Qt. Gel
G5563—SLIPIT® 12 oz Spray
Figure 72. Carbide-tipped saw blades.
G2871—Boeshield® T-9 12 oz Spray
G2870—Boeshield® T-9 4 oz Spray
H3788—G96® Gun Treatment 12 oz Spray
H3789—G96® Gun Treatment 4.5 oz Spray
H6460—12 Tooth Scoring Blade Set
The scoring blade set consists of an inner and
outer blade and four internal shims. Two shims
are 0.008" thick and two are 0.004". The shims
are provided so the scoring blade set can match
the kerf thickness of the main blade.
Figure 71. Recommended products for protect-
ing unpainted cast iron/steel part on machinery.
Figure 73. H6460 Scoring Blade Set.
-40-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 6: MAINTENANCE
Cleaning
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person-
Cleaning the Model G0460/G0461 is relatively
easy. Vacuum excess wood chips and sawdust,
and wipe off the remaining dust with a dry cloth.
al injury.
Use compressed air to blow dust from between
the two sections of the sliding table. If any resin
has built up, use a resin dissolving cleaner to
remove it.
Schedule
Never use water to clean the machine. Unpainted
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
cast iron or other metal parts will quickly rust.
Treat all unpainted cast iron and steel with a non-
staining lubricant or metal protectant after clean-
ing.
Daily Check
•
•
•
•
Loose mounting bolts.
Worn or damaged saw blade.
Worn or damaged switches or wires.
Any other unsafe condition.
Unpainted Cast Iron
Protect the unpainted cast iron surfaces on the
table by wiping the table clean after every use—
this ensures moisture from wood dust does not
remain on bare metal surfaces.
Weekly Maintenance
•
•
•
•
•
Clean sliding table surface and grooves.
Clean the cast iron saw table.
Clean the sliding table roller guideways.
Clean the rip fence and sliding grooves.
Clean the rip fence bracket.
Keep tables rust-free with regular applications of
products like G96® Gun Treatment, SLIPIT®, or
Boeshield® T-9(seeSECTION5:ACCESSORIES
on Page 39 for more details).
Monthly Check
•
Clean/vacuum dust buildup from inside cabi-
net and off motor.
•
V-belt tension, damage, or wear. (Adjust
V-belt tension after the initial 10 hours of
operation.)
-41-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
•
Blade height and tilt worm gears. Lubricate
with an automotive wheel bearing grease
(see Figure 75).
Lubrication
The bearings are sealed and pre-lubricated and
require no lubrication during their usable life.
However, your saw components will operate
at their best if the bearing surfaces are kept
clean—this is especially important for the trunnion
bearings.
Blade Height
Worm Gear
Lubricate the areas indicated below every 6-12
months, depending on frequency of use.
•
Sliding table ways. Spray or wipe on a light
machine oil or lubricant (such as Boeshield
T9®) along the entire length of the steel rods
(see Figure 74).
Blade Tilt
Worm Gear
Figure 75. Gear lubrication.
•
Other pivot points. All other pivot points
under the table should be lubricated with 6 or
7 drops of light machine oil.
Figure 74. Sliding table ways.
-42-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 7: SERVICE
Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-
ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical
Support at (570) 546-9663.
Troubleshooting
Motor & Electrical
Symptom
Possible Cause
Possible Solution
Machine does not start or a
breaker trips.
1. Start capacitor is at fault (G0460).
1. Test/replace if faulty.
2. Emergency stop push-button is 2. Rotate clockwise slightly until it pops out/
engaged/faulty. replace it.
3. Motor connection wired incorrectly. 3. Correct motor wiring connections.
4. Thermal overload relay has tripped. 4. Turn cut-out dial to increase working amps
and push the reset pin. Replace if tripped mul-
tiple times (weak relay).
5. Contactor not getting energized/has 5. Test for power on all legs and contactor opera-
burnt contacts.
6. Power supply switched OFF or is at 6. Ensure power supply is switch on; ensure
fault. power supply has the correct voltage.
7. Blade guard limit switch engaged/at 7. Move blade guard to the working position;
fault. replace faulty limit switch.
tion. Replace unit if faulty.
8. Wiring is open/has high resistance. 8. Check for broken wires or disconnected/cor-
roded connections, and repair/replace as nec-
essary.
9. Motor is at fault.
9. Test/repair/replace.
Machine stalls or is underpow- 1. Workpiece material is not suitable 1. Only cut wood products; make sure moisture
ered.
for this machine.
content is below 20% and there are no foreign
materials in the workpiece.
2. Feed rate/cutting speed too fast for 2. Decrease feed rate/cutting speed.
task.
3. Run capacitor is at fault (G0460).
4. Belt(s) slipping.
3. Test/repair/replace.
4. Replace bad belt(s) as a matched set, align
pulleys, and re-tension.
5. Plug/receptacle is at fault.
6. Motor is wired incorrectly.
7. Pulley/sprocket slipping on shaft.
8. Motor bearings are at fault.
5. Test for good contacts; correct the wiring.
6. Correct motor wiring connections.
7. Replace loose pulley/shaft.
8. Test by rotating shaft; rotational grinding/loose
shaft requires bearing replacement.
9. Machine is undersized for the task. 9. Use sharp blade with lower TPI; reduce the
feed rate/depth of cut.
10. Motor has overheated.
10. Clean off motor, let cool, and reduce work-
load.
11. Contactor not getting energized or 11. Test for power on all legs and contactor opera-
has poor contacts.
12. Motor is at fault.
tion. Replace if faulty.
12. Test/repair/replace.
-43-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Symptom
Possible Cause
Possible Solution
Machine has vibration or noisy 1. Motor or component is loose.
operation.
1. Inspect/replace stripped or damaged bolts/
nuts, and re-tighten with thread locking fluid.
2. Replace dented fan cover; replace loose/dam-
aged fan.
2. Motor fan is rubbing on fan cover.
3. Blade is at fault.
3. Replace warped, bent, or twisted blade;
resharpen dull blade.
4. V-belt(s) worn or loose.
4. Inspect/replace belts with a new matched set.
5. Realign/replace shaft, pulley, setscrew, and
key as required.
5. Pulley is loose.
6. Motor mount loose/broken.
7. Arbor pulley is loose.
6. Tighten/replace.
7. Retighten/replace arbor pulley with shaft and
thread locking liquid.
8. Arbor bearings are at fault.
9. Motor bearings are at fault.
10. Blade is at fault.
8. Replace arbor housing bearings; replace
arbor.
9. Test by rotating shaft; rotational grinding/loose
shaft requires bearing replacement.
10. Replace/resharpen blade.
Main blade runs backwards 1. Two of the power wires are reversed 1. Exchange wires R & T in the terminal box
(Model G0461 only).
(G0461).
(G0461).
Cutting Operations
Symptom
Possible Cause
Possible Solution
Workpiece has burned edges, 1. Sliding table is not parallel to blade. 1. Make sliding table parallel to the
binds, or kicks back.
blade (Page 48).
2. Riving knife is not aligned with the 2. Shim the riving knife to align it with the main
blade.
blade.
3. Blade is warped.
3. Replace the blade.
Workpiece has chip out on the 1. Scoring blade height is incorrect.
bottom edge.
1. Adjust the height of the scoring blade to
approximately 5⁄64" (2mm).
2. Scoring blade is not aligned with the 2. Align the scoring blade (Page 28).
main blade.
3. Scoring blade kerf does not match 3. Adjust the scoring blade kerf (Page 27).
the main blade.
Sliding table saw does not cut 1. Sliding table is not parallel to blade. 1. Adjust the sliding table (Page 48).
square.
2. Rip fence is not parallel to blade.
2. Adjust the rip fence (Page 23).
3. Crosscut fence is not perpendicular 3. Adjust the crosscut fence perpendicular to the
to the blade.
Fence hits table top when sliding 1. Front rail is too low.
across table. 2. Rip fence roller is too low.
blade (Page 47).
1. Raise the rail (Page 23).
2. Adjust the roller (Page 23).
Blade does not reach 90°, or 1. Blade stop nuts are out of adjust- 1. Adjust the stop nuts (Page 46).
blade does not reach 45°. ment.
The rip fence scale is not accu- 1. The rip fence scale is out of calibra- 1. Adjust the rip fence scale (Page 30).
rate. tion or was not setup correctly.
Tilt or blade height handwheels 1. Lock knob is tight.
1. Release the lock knob.
difficult to turn.
2. Gears caked with dust.
2. Clean out dust and grease the worm shafts.
-44-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
5. Remove the old V-belt set and replace them
Replacing Belts
with a new V-belt set.
Note: The motor V-belts should always be
replaced as a matched set to ensure maxi-
mum belt longevity and power transmission.
To ensure optimal power transmission from the
motor to the blades, the belts must be in good
condition (free from cracks, fraying and wear) and
operate under proper tension.
6. Tighten the tension bolt until the belts deflect
1
1
between a ⁄4" and a ⁄2" when pressed firmly
To change the main blade arbor V-belt:
in the center of each V-belt.
1. DISCONNECT SAW FROM POWER!
7. Replace the lower blade guard.
2. Move the blade tilt to 45°, lower the main
blade all the way down, and remove the
motor cabinet door.
8. Close and secure the motor cabinet door.
Note: Re-tension the new V-belts after the
initial 10 hours of use.
3. Loosen the belt tension bolt (Figure 76) and
pivot the motor up.
To change the scoring blade arbor flat belt:
1. DISCONNECT SAW FROM POWER!
2. Move the blade tilt to 45°, raise the main
blade all the way up, and open the motor
cabinet door.
3. Rotate the belt tension arm shown in Figure
78 and slide the flat belt off of the roller.
Figure 76. V-belt tension bolt.
4. Remove the screws that secure the lower
blade guard (Figure 77) and set the guard in
the bottom of the cabinet.
Belt Tension Arm
Figure 78. Scoring blade belt tension arm.
4. Remove the old flat belt and replace it with a
new one. The belt tension arm will self-ten-
sion the belt.
5. Close and secure the motor cabinet door.
Figure 77. Lower blade guard removal.
-45-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
5. Turn the handwheel until the blade and
Blade Tilt
square are flush from top to bottom.
6. Snug the 0° tilt stop nut against the leadscrew
The blade tilt is calibrated at the factory, but can
be adjusted if it changes during the life of the
machine.
nut and tighten the set screw.
7. Recheck the blade with the square to ensure
the nut has not been over-tightened.
To calibrate the blade tilt:
8. Adjust the blade angle until you hit the 45°
positive stop. Check the bevel with an adjust-
able square set to 45°.
1. DISCONNECT SAW FROM POWER!
2. Move the blade tilt to 0° according to the
gauge, and raise the main blade as high as it
will go.
9. If variations exist, loosen the set screw in the
45° tilt stop nut (Figure 79) and adjust the
stop nut until the blade and square match.
3. Place a machinist's square on the table sur-
face and between the blade teeth. Inspect for
gaps between the blade and the square.
10. Tighten the set screw and recheck the bevel
by adjusting the blade tilt to 0°, then back to
45°.
4. If a gap exists at either the top or bottom of
the square, loosen the set screw in the 0° tilt
stop nut shown in Figure 79.
11. Check the scale for accuracy at 45° and 0°.
—If the scale reads 45° when the blade is at
45° and 0° when the blade is at 90° to the
table, it is accurate.
45° Tilt Stop Nut
—If the scale reading does not match the
blade angle, move the tilt angle to 0° and
adjust the pointer on the scale to match the
reading.
Leadscrew
Nut
0° Tilt
Stop Nut
Figure 79. Blade tilt stop nuts.
-46-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
1
3. Use the crosscut fence to cut ⁄2" off of each
Squaring Crosscut
Fence to Blade
side of the test piece, then cut side 1 again
(make 5 cuts total).
4. Measure the test piece diagonally from cor-
ner-to-corner as shown in Figure 80.
Squaring the crosscut fence to the blade ensures
that cuts made with the crosscut fence will be
square. This procedure consists of cutting a piece
of scrap plywood five times, then adjusting the
fence as necessary.
1
—If both measurements are not within ⁄16",
then the crosscut fence needs to be adjust-
ed. Proceed to Step 5.
1
—If both measurements are within ⁄16" then
To square the crosscut fence with the blade:
you are finished with this procedure.
1. Make sure the blade is parallel with the slid-
5. Loosen the hex nut shown in Figure 81 and
rotate the hex bolt to square the crosscut
fence.
ing table.
2. Prepare the scrap test piece by numbering all
four sides as shown in Figure 80.
Hex Nut
Figure 81. Crosscut fence adjustment cam.
6. Tighten the hex nut and repeat Steps 3-6.
Figure 80. Fence adjustment test piece.
-47-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
4. Using an adjustable square or a dial indica-
tor, measure the distance (A) between the
miter slot and the front of the blade as shown
in Figure 85.
Sliding Table
Parallelism
Note: Use a dial indicator for the most accu-
rate results.
To adjust the sliding table parallel with the
main blade:
5. Rotate the blade 180° and slide the table
with the measuring device to position (B) in
Figure 85.
1. Move the blade tilt to 0° (blade 90° to table),
and raise the main blade as high as it will
go.
2. Loosen the sliding table mounting nuts (refer
to Figures 82–84).
Blade
Figure 82. Access panel (left side).
Figure 83. Access panel (center).
Figure 84. Access panel (right side).
Table
Miter Slot
Figure 85. Measuring gap between the table and
the blade.
6. Measure the difference between the two
positions (use the feeler gauge if using the
adjustable square). Make note of the differ-
ence between the two measurements.
—If the difference is less than 0.004" then the
blade parallelism is correct.
—If the difference is greater than 0.004",
then the sliding table needs to be adjusted.
Continue with the next step.
7. Push the end of the table that is closer to the
blade out half the distance noted in Step 6.
8. Repeat Steps 4-7 until the gap between the
blade and the sliding table is equal.
9. Tighten the table mounting nuts to secure the
3. Make a mark near the edge of the blade with
a felt tip pen. This will allow you to take your
measurements from the exact same place on
the blade.
sliding table and replace the access plates.
-48-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
G0460 Electrical Components
Contactor
Thermal Overload
Relay
Junction Box
Wiring
Motor Wiring
-49-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
G0460 Wiring Diagram
��������
�����������
��
���
���
���
����
��
���������
��
����
���
���
���
��
����������
�
�
��
�����
������
��
���
��
��
��
���
���
����������
����������������
������
�
�
���
�
���
��������
���
�������
�������
������
��
��
�����
���� ������ ������� ������ ����� ���
�������� ��� ���� ����� ��� ����������
�����������������������������������
���� ������� ��� ��������� ���� ������
�������������������������
-50-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
G0461 Electrical Components
Contactor
220V Switch
Shown
Thermal Overload
Relay
Motor Wiring
at 220V
Junction Box
Wiring
-51-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
G0461 Wiring Diagram at 220V
��������
�����������
��
���
���
���
����
��
���������
��
����
���
���
���
��
����������
�
�
��
�����
������
�����������
��
���
��
��
��
����������������
���
���
������
���
���
���
��������
���
�������
�������
������
�
�
�
�
�
�
�
�
��
�
��
��
�����
���� ������ ������� ������ ����� ���
�������� ��� ���� ����� ��� ����������
�����������������������������������
���� ������� ��� ��������� ���� ������
�������������������������
-52-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
G0461 Wiring Diagram at 440V
��������
�����������
��
���
���
���
����
��
���������
��
����
���
���
���
��
����������
�
�
��
�����
������
����������
������
��
���
��
��
��
���
���
���������������
�
������
��
��
��
��
��������
���
�������
�������
������
�
�
�
�
�
�
��
�
��
�
��
�
�����
���� ������ ������� ������ ����� ���
�������� ��� ���� ����� ��� ����������
�����������������������������������
���� ������� ��� ��������� ���� ������
�������������������������
-53-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 8: PARTS
Main Body
�
��
���
��
���
��
��
��
��
��
�
��
��
��
�
�
���
���
���
���
��
���
��
��
��
��
��
���
��
-54-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Main Body Parts List
REF PART #
DESCRIPTION
1
P0460001
P0588002
PW01M
BODY
2
TABLE
3
FLAT WASHER 8MM
CAP SCREW M8-1.25 X 30
COVER PLATE
4
PSB13M
P0460010
PSB02M
P0588013
PSB26M
P0588015
PSB49M
PN09M
10
12
13
14
15
16
40
41
78
81
154
158
202
278
301
307
329
333
CAP SCREW M6-1 X 20
ADJUSTMENT BOLT COVER
CAP SCREW M6-1 X 12
MOTOR COVER
CAP SCREW M6-1 X 60
HEX NUT M12-1.75
FLAT WASHER 12MM
HEX BOLT M14-2 X 30
HEX NUT M14-2
PW06M
PB137M
PN32M
P0460154
P0460158
P0588202
P0588278
P0460301
P0588307
P0460329
P0460333
POINTER
SCALE
JUNCTION BOX SCREW
SCALE DUST COVER
STRAIN RELIEF
JUNCTION BOX
POSITION SCREW
PHLP HD SCR M5-.8 X 8
-55-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Extension Tables
��
��
��
��
��
��
��
��
��
��
�
��
�
��
��
��
��
��
��
��
��
��
��
�
��
��
�
��
��
��
��
��
���
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
2
P0588002
PW01M
TABLE
28
29
30
31
32
33
36
37
38
39
40
41
279
PN13M
HEX NUT M16-2
HEX NUT M6-1
3
FLAT WASHER 8MM
PN01M
8
P0588008
P0588017
PFH07M
P0588019
PSB13M
PSS16M
PN03M
MAG. SWITCH 220V-75HP (G0461)
TABLE INSERT
PW03M
FLAT WASHER 6MM
SCALE BAR
SCALE BAR PLUG
SCALE
17
18
19
20
21
22
23
24
25
26
27
P0588031
P0588032
P0588033
P0588036
PSB03M
P0588038
P0588039
PN09M
FLAT HD SCR M5-.8 X 10
EXTENSION WING (FRONT)
CAP SCREW M8-1.25 X 30
SET SCREW M8-1.25 X 10
HEX NUT M8-1.25
RACK
CAP SCREW M5-.8 X 8
RAIL
P0588023
PB34M
EXTENSION WING (RIGHT)
HEX BOLT M10-1.5 X 60
HEX NUT M10-1.5
STUD M12-1.75 X 120
HEX NUT M12-1.75
FLAT WASHER 12MM
PN02M
PW06M
P0588026
PB138M
EXTENSION WING LEG
HEX BOLT M16-2 X 100
P0588279
FENCE RAIL PLUG 45 X 33
-56-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Sliding Table
��
��
��
��
��
��
��
��
���
���
��
�� ��
��
���
��
��
��
��
��
���
��
��
��
��������������
���
���
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
�
��
��
��
��
��
��
��
��
��
��
����
�
�
���
���
���
���
���
�
���
���
��
�������������
��������������
���������
���
��
��
-57-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Sliding Table Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
3
6
8
PW01M
FLAT WASHER 8MM
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
P0588063
P0588064
P0588065
P0588066
P0588067
P0588068
PB74M
BALL KNOB
P0460006
P0588008
SWITCH BASE
HOLD DOWN ARBOR
PLASTIC HOLD DOWN WASHER
T-NUT PLATE
MAG. SWITCH 220V-7.5HP 3Ø & 5HP 1Ø
8-1 P0588008-1 MAG. SWITCH REAR COVER
8-2 P0588008-2 CONTACTOR 220V
EDGE SHOE PLATE
8-3 P0588008-3 OVERLOAD RELAY 21-25A
8-4 P0588008-4 MAG SWITCH FRONT COVER
T-NUT PLATE
HEX BOLT M10-1.5 X 20
ADJUSTABLE HANDLE M10-1.5 X 16
SLED
9
PSB01M
P0460042
P0588043
PSB01M
P0588045
PFH23M
P0588047
PB83M
CAP SCREW M6-1 X 16
SLIDING TABLE
SLIDING TABLE END COVER
CAP SCREW M6-1 X 16
RUBBER PLATE
FLAT HD SCR M8-1.25 X 16
GIB
P0588070
P0460071
P0588072
P0588073
P0588074
P0460075
P0588076
P0588077
PB137M
42
43
44
45
46
47
48
49
SLED SPONGE
STEEL BALL 18MM
STEEL BALL 11/16MM
SLIDING TABLE RAIL
TABLE RAIL COVER (BACK)
TABLE RAIL COVER (FRONT)
HEX BOLT M14-2 X 30
HEX BOLT M14-2 X 40
ADJUSTMENT PLATE
HEX NUT M14-2
HEX BOLT M6-1 X 16
STEEL RAILS
P0588049
50A P0588050
51A P0588051
HANDLE
PB153M
HANDLE COVER
STOP LEVER
P0588080
PN32M
52
53
54
55
56
57
58
59
60
61
62
P0588052
P0588053
P0588054
PN13M
SLEEVE
199 P0588199
259 P0588259
260 P0588260
261 P0588261
300 P0460300
302 PSB14M
304 P0588304
330 P0460330
331 P0460331
332 P0460332
440V CONVERSION KIT (G0461)
HOLD DOWN PLATE
KNOB M8-1.25 X 20
EXTENSION SPRING
HEX NUT M16-2
STOP PIN
P0588056
P0588057
PR02M
HOLD DOWN SHAFT
STRAIN RELIEF PG1335
CAP SCREW M8-1.25 X 20
PUSH HANDLE M14-2 X 16 (OPTIONAL)
SWITCH BASE FIX PLATE
HEX BOLT M8-1.25 X 20
STRAIN RELIEF
HOLD DOWN BRACKET
EXT. RETAINING RING 14MM
ROLL PIN 5 X 32
COMPRESSION SPRING
CAM
PRP45M
P0588060
P0588061
P0588062
HANDLE SHAFT
-58-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Crosscut Table
��
��
��
��
��
��
���
��
��
��
��
���
���
���
���
���
��� ���
��
��
��
��
���
���
��
��
��
���
���
���
���
��
��
���
���
��
��
���
���
���
��
��
���
�
���
���
���
-59-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Crosscut Table Parts List
REF PART #
DESCRIPTION
9
PSB01M
PSB13M
PN03M
CAP SCREW M6-1 X 16
CAP SCREW M8-1.25 X 30
HEX NUT M8-1.25
20
22
25
PN02M
HEX NUT M10-1.5
29
PN01M
HEX NUT M6-1
37
PSB03M
P0460082
P0588084
PSB04M
PSS09M
P0460087
P0588089
P0588090
PW04M
CAP SCREW M5-.8 X 8
CROSSCUT TABLE
82
84
SUPPORT ADJUSTMENT BLOCK
CAP SCREW M6-1 X 10
SET SCREW M8-1.25 X 20
SCALE LABEL (RIGHT)
SLIDING SURFACE PLATE
CROSSCUT TABLE LOCK PLATE
FLAT WASHER 10MM
ADJUST HANDLE M10-1.5
SWING ARM
85
86
87
89
90
91
92
P0588092
P0460093
P0460093A
P0588094A
P6901
93
93A
94A
95A
96A
97
SWING ARM ATTACHMENT
ECCENTRIC ROLLER
BALL BEARING 6901
ECCENTRIC SHAFT
P0588096A
P0588097
P0588098
P0588099
PFH30M
P0588101
P0588102
P0588103
PSB117M
P0588105
P0460106
P0588107
PN28M
ROTATE ARBOR SUPPORT
MAGNET
98
99
MAGNET BASE
100
101
102
103
104
105
106
107
108
117
118
188
189
262
265
FLAT HD SCR M5-.8 X 8
NYLON SCREW M12-1.75 X 12
SWING ARM END
BRUSH
BUTTON HD CAP SCR M5-.8 X 8
SWING ARM END
EXTENSION SWING ARM
SWING ARM ADJUST SCREW M20-2.5
HEX NUT M20-2.5
PW01M
FLAT WASHER 8MM
LOCK NUT M8-1.25
PLN04M
P0460188
P0588189
P6204
HEX BOLT M8-1.25 X 100
STOP BLOCK
BALL BEARING 6204ZZ
SWING ARM SHAFT
P0588265
-60-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Crosscut Fence
���
���
���
���
���
���
���
���
���
���
���
���
���
���
����
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
��
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
29
PN01M
HEX NUT M6-1
121
122
123
124
124A
125
126
127
128
129
130
131
263
PSS04M
SET SCREW M6-1 X 12
PROTECTION BLOCK
T-BOLT M10-1.5
109
110
111
112
113
114
115
116
117
118
119
120
P0588109
P0588110
P0588111
PW01M
STOP PLATE
P0588122
P0588123
P0588124
NYLON PAD
KNOB M6-1 X 35
FLAT WASHER 8MM
FLAT WASHER 6MM
CLAMPING BASE
T-NUT M6-1
KNOB M10-1.5
P0460124A KNOB W/SHOULDER
PW03M
P0588125
P0460126
P0588127
P0588128
PSS29M
P0588130
PS31M
LOCK PLATE M10-1.5 X 25
SCALE(SHORT)
P0588114
P0588115
P0588116
PW01M
CROSS CUTTING FENCE-SHORT BASE
LOCK PLATE
CLAMPING ARBOR
FLAT WASHER 8MM
LOCK NUT M8-1.25
SCALE (LONG)
SET SCREW M6-1 X 35
CROSS FENCE SUPPORT PLATE
PHLP HD SCR M6-1 X 35
SCALE TUBE
PLN04M
P0460119
P0460120
CROSSCUT FENCE
P0460263
-61-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Rip Fence
��
���
���
���
���
��
���
���
���
���
���
���
���
���
���
���
���
��
���
���
���
���
���
���
���
���
���
���
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
41
PW06M
PN13M
FLAT WASHER 12MM
HEX NUT M16-2
143
144
145
146
147
148
149
150
151
152
153
305
306
P0588143
ECCENTRIC SHAFT
ROLLER
28
P0588144
PB33M
63
P0588063
PSB117M
P0588132
PR06M
BALL KNOB
HEX BOLT M12-1.75 X 50
HEX BOLT M8-1.25 X 20
HEX BOLT M8-1.25 X 60
RIP FENCE PLATE
LOCK BLOCK (LONG)
LOCK BLOCK (SHORT)
ECCENTRIC SHAFT
HOLD PLATE
104
132
133
134
135
136
137
138
139
140
142
BUTTON HD CAP SCR M5-.8 X 8
RIP FENCE BASE
PSB14M
PB28M
EXT RETAINING RING 16MM
WARNING LABEL PLATE
RIVET
P0588148
P0588149
P0588150
P0588151
P0588152
P0588134
P0588135
PR36M
EXT RETAINING RING 7MM
KNOB SHAFT
P0588137
P0460138
P0588139
P0588140
P0588142
KNOB SHAFT W/GEAR
COMPRESSION SPRING
KNOB M14-1.75
P0588153A
PN09M
ECCENTRIC
HEX NUT M12-1.75
EXT TOOTH WASHER 12MM
PTLW12M
FENCE CLAMP HANDLE
-62-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Tilt Assembly
��� ��
���
���
���
���
���
���
���
���
���
���
���
���
���
�
���
���
���
���
���
���
���
��
���
���
�
���
�
��
��
���
��
��
���
�
���
���
���
���
���
���
���
���
���
���
���
���
REF PART #
DESCRIPTION
FLAT WASHER 8MM
REF PART #
DESCRIPTION
CAP SCREW M8-1.25 X 35
LOCK NUT 16-2
3
PW01M
175
177
178
179
180
181
182
183
184
185
186
187
190
192
226
264
266
275
276
277
PSB40M
PLN07M
13
P0588013
PN03M
ADJUSTMENT BOLT COVER
HEX NUT M8-1.25
HEX NUT M6-1
22
P0588178
P0588179
P0588180
PSB54M
P0588182
PSS11
WORM
29
PN01M
WORM GEAR
40
PN09M
HEX NUT M12-1.75
FLAT WASHER 12MM
CAP SCREW M6-1 X 16
LOCK NUT M8-1.25
CAP SCREW M8-1.25 X 35
HAND WHEEL
COPPER SLEEVE
CAP SCREW M16-2 X 40
GEAR BOX
41
PW06M
44
PSB01M
PLN04M
PSB40M
P0588160
P0588161
P0588162
P0588163
P0588164
P0588165
P0588166
P0588169
P0588170
P0588171
P0588173
P0588174
118
156
160
161
162
163
164
165
166
169
170
171
173
174
SET SCREW 1/4-20 X 1/4
COPPER SLEEVE
SET SCREW M8-1.25 X 14
HAND WHEEL SHAFT
HAND WHEEL
P0588184
PSS59M
P0588186
P0588187
P0588190
P0588192
P0460226
P0588264
P0588266
P0588275
PRP42M
PSB14M
HAND WHEEL COLLAR
SHAFT NUT
SHAFT NUT BASE
TW-NUT
FOLDABLE HANDLE HL-80
ARBOR PLATE
LEAD SCREW NUT
HANDWHEEL HANDLE
KNOB M10-1.5
LEAD SCREW TW-16 8 TEETH/ INCH
COVER SUPPORT M6-1 X 25
SET SHAFT
COVER (UPPER)
ROTATE PART LOCK
ROLL PIN 3 X 20
BODY ARBOR
CRANK ARM
CAP SCREW M8-1.25 X 20
PULLEY COLLAR
-63-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Motor Assembly
��
���
��
���
���
���
���
��
���
��
���
���
����
���
���
���
���
���
���
�
��
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
�����������
�����
����������
�����
���
�����
���
���
�����
�����
�����
���
���
���
���
DESCRIPTION
�
���
���
REF PART #
REF PART #
DESCRIPTION
24
PB34M
HEX BOLT M10-1.5 X 60
HEX NUT M10-1.5
214
215
216
216
PSS01M
PK42M
SET SCREW M6-1 X 10
KEY 6 X 6 X 30
25
PN02M
91
PW04M
FLAT WASHER 10MM
P0591216
P0588216
MOTOR 5HP-1PH (G0460)
101
118
164
193
194
195
196
197
198
200
201
203
204
205
206
207
208
209
210
211
211A
212
213
P0588101
PLN04M
P0588164
P0588193
PFH23M
PFH11M
P0588196
P0588197
PRP74M
P0588200
P6004
NYLON SCREW M12-1.75 X 12
LOCK NUT M8-1.25
TW-NUT
MOTOR 7.5HP-3PH (G0461)
MOTOR FAN COVER (G0460)
MOTOR FAN COVER (G0461)
MOTOR FAN (G0460)
216-1 P0588216-2
216-1 P0591216-2
216-2 P0588216-1
216-2 P0591216-1
216-3 P0588216-7
216-3 P0591216-7
216-4 P0460216-4
216-5 PC600
DUST COVER
FLAT HD SCR M8-1.25 X 16
FLAT HD SCR M8-1.25 X 15
HEX NUT M16-2 (LH)
ARBOR FLANGE
MOTOR FAN (G0461)
WIRING CONNECT BOX (G0460)
WIRING CONNECT BOX (G0461)
CAPACITOR COVER (G0460)
S CAPACITOR 600M 125V (G0460)
R CAPACITOR 45M 250 V (G0460)
HEX BOLT M10-1.5 X 20
LOCK WASHER 10MM
SPANNER NUT M25-1.5
MOTOR PLATE
ROLL PIN 4 X 8
BLADE ARBOR
216-6 PC045A
BALL BEARING 6004ZZ
CAP SCREW M4-.7 X 40
HEX NUT M4-.7
217
218
219
220
221
222
223
224
227
228
229
280
305
PB74M
PSB46M
PN04M
PLW06M
P0588219
P0588220
PR09M
P0588205
P0588206
P0588207
PR71M
LIMIT SWITCH
COGGED V-BELT MX-26.5
MOTOR PULLEY
EXT RETAINING RING 20MM
ROTATE HOUSING
P0588222
PRP08M
P0588224
P0588227
P0588228
P0588229
P0588280
PN09M
EXT RETAINING RING 60MM
SET SCREW M8-1.25 X 10
CAP SCREW M8-1.25 X 16
RIVING KNIFE HOLDER
MAGNET
ROLL PIN 6 X 30
PSS16M
PSB11M
P0588211
P0460211A
P0588212
PCB25M
BLADE GUARD
ADJUST HANDLE M8-1.25 X 30
RIVING KNIFE
COVER LOCK BLOCK
RIVING BRACKET
WAVE WASHER 60MM
HEX NUT M12-1.75
CARRIAGE BOLT M12-1.75 X 35
-64-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
Arbor Assembly
���
���
���
���
���
���
���
���
���
���
���
���
���
���
�
���
���
���
���
���
���
���
���
��
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
3
PW01M
FLAT WASHER 8MM
HEX NUT M10-1.5
LOCK NUT M8-1.25
PULLEY COLLAR
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
268
P0588244
P0460245
PR05M
ECCENTRIC SHAFT
SET SCREW
25
PN02M
118
174
230
232
233
234
235
236
237
238
239
240
241
242
243
PLN04M
P0588174
P0588230
P0588232
PK47M
EXT RETAINING RING 15MM
SCORING PULLEY
P0588247
P0588248
PSB72M
P0588250
P6000
SCORING BLADE WASHER
SCORING ARBOR
HEX NUT M8-1.25 (LH)
CAP SCREW M10-1.5 X 30
IDLE WHEEL
KEY 4 X 4 X 15
PR29M
INT RETAINING RING 32MM
WAVE WASHER 15MM
BLADE LINK SHAFT
BALL BEARING 6002ZZ
BLADE LINK SHAFT
TORSION SPRING
BALL BEARING 6000ZZ
INT RETAINING RING 26MM
CAP SCREW M10-1.5 X 16
FLAT BELT PULLEY
P0588235
P0588236
P6002
PR40M
PSB130M
P0588254
PK99M
P0588238
P0588239
PSS02M
P0588241
PSB12M
P0588243
KEY 6 X 6 X 15
P0588256
P0588257
P0588258
PSS05M
PULLEY SUPPORT
SET SCREW M6-1 X 6
SLEEVE
EXTENSION SPRING
FLAT BELT 17 X 930 X 1
SET SCREW M5-.8 X 10
CAP SCREW M8-1.25 X 40
LINK SHAFT BASE
-65-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue
you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We
will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
-66-
G0460/G0461 12" Sliding Table Saw
Download from Www.Somanuals.com. All Manuals Search And Download.
WARRANTY CARD
Name_____________________________________________________________________________
Street_____________________________________________________________________________
City _______________________ State_________________________ Zip _____________________
Phone #____________________ Email ________________________ Invoice #_________________
Model # ____________________ Order #_______________________ Serial #__________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
____ Advertisement
____ Card Deck
____ Friend
____ Website
____ Catalog
____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinet Maker
____ Family Handyman
____ Hand Loader
____ Popular Mechanics
____ Popular Science
____ Popular Woodworking
____ Practical Homeowner
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Today’s Homeowner
____ Wood
____ Wooden Boat
____ Woodshop News
____ Woodsmith
____ Handy
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Model Airplane News
____ Modeltec
____ Woodwork
____ Woodworker West
____ Woodworker’s Journal
____ Other:
____ Rifle
____ Shop Notes
____ Old House Journal
____ Shotgun News
3. What is your annual household income?
____ $20,000-$29,000
____ $30,000-$39,000
____ $40,000-$49,000
____ $70,000+
____ $50,000-$59,000
____ $60,000-$69,000
4. What is your age group?
____ 20-29
____ 30-39
____ 60-69
____ 40-49
____ 70+
____ 50-59
5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years
____ 8-20 Years
____ 6-9
____20+ Years
____10+
6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5
7. Do you think your machine represents a good value?
8. Would you recommend Grizzly Industrial to a friend?
_____Yes
_____Yes
_____No
_____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____Yes _____No
10. Comments:_____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
Download from Www.Somanuals.com. All Manuals Search And Download.
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Download from Www.Somanuals.com. All Manuals Search And Download.
Download from Www.Somanuals.com. All Manuals Search And Download.
�����������������������������������������������������������������������
�������������������������������������
������������������������������������
�����������������
��������������������������������
���������������������������������
����
�����������������
����
������������������
Download from Www.Somanuals.com. All Manuals Search And Download.
|