DRUM / FLAP SANDER
MODEL G0518
INSTRUCTION MANUAL
COPYRIGHT © JANUARY 2003 BY GRIZZLY INDUSTRIAL, INC
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN TAIWAN
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE
MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF
THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS
ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
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TABLE OF CONTENTS
PAGE
1.
SAFETY ......................................................................................................................................................2
Safety Instructions For Power Tools ................................................................................................2-3
Safety Instructions For Drum / Flap Sanders ......................................................................................4
INTRODUCTION ........................................................................................................................................5
Commentary ........................................................................................................................................5
CIRCUIT REQUIREMENTS ........................................................................................................................6
110V Operation ....................................................................................................................................6
220V Operation ....................................................................................................................................7
Grounding ............................................................................................................................................8
Extension Cords ..................................................................................................................................8
MACHINE FEATURES................................................................................................................................9
SET UP......................................................................................................................................................10
Unpacking ..........................................................................................................................................10
Piece Inventory..............................................................................................................................10-11
Hardware Recognition Chart..............................................................................................................12
Clean Up ............................................................................................................................................13
Site Considerations ............................................................................................................................13
Beginning Assembly ..........................................................................................................................14
Stand To Base....................................................................................................................................14
Motor To Stand ..................................................................................................................................15
Dust Hood Brackets ..........................................................................................................................15
Dust Hoods ........................................................................................................................................16
Acrylic Eye Shields ............................................................................................................................16
Sanding Drum ....................................................................................................................................17
Flap Sander ..................................................................................................................................18-19
Dust Collection ..................................................................................................................................19
Start Up ..............................................................................................................................................20
OPERATION..............................................................................................................................................21
Operation Safety ................................................................................................................................21
Choosing Sandpaper..........................................................................................................................21
Drum Sanding ....................................................................................................................................22
Flap Sanding ......................................................................................................................................23
MAINTENANCE ........................................................................................................................................24
Maintenance Safety............................................................................................................................24
General ..............................................................................................................................................24
SERVICE ADJUSTMENTS ......................................................................................................................25
Flap Sander........................................................................................................................................25
Changing Motor Voltage ....................................................................................................................26
REFERENCE INFO ..................................................................................................................................27
Data Sheet..........................................................................................................................................28
Parts Diagram And List ................................................................................................................29-32
Aftermarket Accessories ....................................................................................................................33
Warranty And Returns ..................................................................................................................34-36
2.
3.
4.
5.
6.
7.
8.
9.
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SECTION 1: SAFETY
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words which are intended to convey the level
of importance of the safety messages. The progression of symbols is described below.
Remember that safety messages by themselves do not eliminate danger and are not a substi-
tute for proper accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the equipment.
Safety Instructions For Power Tools
1. KEEP GUARDS IN PLACE and in working
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept at a safe distance from work area.
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
3. KEEP WORK AREA CLEAN. Cluttered
7. NEVER FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
areas and benches invite accidents.
4. NEVER USE IN DANGEROUS ENVI-
RONMENT. DO NOT use power tools in
damp or wet locations, or where any flam-
mable or noxious fumes may exist. Keep
work area well lighted.
8. USE RIGHT TOOL. DO NOT force tool or
attachment to do a job for which it was not
designed.
-2-
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Safety Instructions For Power Tools
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi-
tion. Conductor size should be in accor-
dance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause
a drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace exten-
sion cords if they become damaged.
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom-
mended accessories. The use of improper
accessories may cause risk of injury.
16. REDUCE THE RISK OF UNINTENTION-
AL STARTING. On machines with magnet-
ic contact starting switches there is a risk of
starting if the machine is bumped or jarred.
Always disconnect from power source
before adjusting or servicing. Make sure
switch is in OFF position before reconnecting.
Minimum Gauge for Extension Cords
17. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, bind-
ing of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.
LENGTH
AMP RATING
0-6
25ft
16
16
16
14
12
10
50ft
16
16
16
12
12
10
100ft
16
14
14
12
7-10
11-12
13-16
17-20
10
No
21-30
10. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties,
rings, bracelets, or other jewelry which may
get caught in moving parts. Non-slip
footwear is recommended. Wear protective
hair covering to contain long hair.
18. NEVER LEAVE TOOL RUNNING UNAT-
TENDED. TURN POWER OFF. DO NOT
leave tool until it comes to a complete stop.
19. NEVER OPERATE A MACHINE WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a
machine.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have impact
resistant lenses, they are NOT safety glasses.
20. NEVER ALLOW UNSUPERVISED OR
UNTRAINED PERSONNEL TO OPER-
ATE THE MACHINE. Make sure any
instructions you give in regards to machine
operation are approved, correct, safe, and
clearly understood.
12. SECURE WORK. Use clamps or a vise to hold
work when practical. It’s safer than using your
hand and frees both hands to operate tool.
13. DO NOT OVER-REACH. Keep proper
footing and balance at all times.
21. IF AT ANY TIME YOU ARE EXPERIENC-
ING DIFFICULTIES performing the intend-
ed operation, stop using the machine! Then
contact our service department or ask a
qualified expert how the operation should
be performed.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubri-
cating and changing accessories.
G0518 Drum / Flap Sander
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Safety Instructions For Drum / Flap Sanders
1. BE AWARE OF DRUM OR FLAP
ATTACHMENT ROTATION DIRECTION
when sanding.
6. DO NOT SAND A WORKPIECE IF YOU
DOUBT ITS STABILITY OR INTEGRITY.
Inspect all materials carefully for foreign
objects like nails and staples.
2. KEEP FINGERTIPS AWAY FROM MOV-
ING PARTS.
7. WHEN DRUM SANDING, FEED MATER-
IAL INTO THE PORTION OF THE DRUM
SPINNING DOWNWARD.
3. NEVER USE EXCESSIVE FORCE
WHEN SANDING. Doing so greatly
increases the chance of personal injury,
mechanical damage, or damage to your
workpiece.
8. PROLONGED EXPOSURE TO WOOD
DUST IS KNOWN TO CAUSE CANCER
IN HUMANS. Always wear an OSHA-
approved respirator when working in an
environment that could contain wood dust.
4. ALWAYS FEED YOUR WORKPIECE
AGAINST THE DIRECTION OF ROTA-
TION.
9. DO NOT OPERATE THE SANDER IF
THE DRUM OR FLAP ATTACHMENT IS
DAMAGED OR BADLY WORN. Pieces of
sandpaper could be ejected from the
sander, causing serious injury.
5. DEVELOP GOOD HABITS IN YOUR
SHOP and safety will become second-
nature to you. Habits – good and bad – are
hard to break.
Like all power tools, there is danger asso-
ciated with the Model G0518. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this tool with
respect and caution to lessen the possibil-
ity of operator injury. If normal safety pre-
cautions are overlooked or ignored, seri-
ous personal injury may occur.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment or poor
work results.
-4-
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SECTION 2: INTRODUCTION
Most importantly, we stand behind our machines.
Commentary
If you have any service questions or parts
requests, please call or write us at the location
listed below:
We are proud to offer the Grizzly Model G0518
Drum / Flap Sander. The Model G0518 is part of
a growing Grizzly family of fine woodworking
machinery. When used according to the guide-
lines set forth in this manual, you can expect
years of trouble-free, enjoyable operation and
proof of Grizzly’s commitment to customer satis-
faction.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: [email protected]
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0518 as supplied when the manual was pre-
pared. However, owing to Grizzly’s policy of con-
tinuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
Current Grizzly machine manuals can be viewed
Grizzly is also pleased to provide this manual
with the Model G0518. It was written to guide you
through the assembly, review the safety consid-
erations, and cover the general operating proce-
dures. If you have any comments regarding this
manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/O
Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Lack of familiarity with
this manual could
cause serious person-
al injury. Become
familiar with the con-
tents of this manual,
including all the safety
warnings.
G0518 Drum / Flap Sander
-5-
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SECTION 3: CIRCUIT REQUIREMENTS
Circuit Breaker Requirements
We recommend operating the machine on a ded-
icated circuit. Because the machine draws 12A
110V Operation
when operated at 110V, use a 15A circuit break-
er. Circuit breakers rated any higher are not ade-
Amperage Draw
The Model G0518 is prewired to operate at 110V,
quate to protect the circuit from overheating and
with an amperage draw of approximately 12A.
fire.
Plug Type
Your Circuit Capacity
Always check to see if the wires in your circuit are
capable of handling the amperage draw from
The Model G0518 is supplied with a NEMA 5-15
plug. DO NOT modify the plug or power cord in
any way. See Figure 1 for a NEMA 5-15 plug and
your machine, as well as any other machines that
grounded outlet.
could be operating on the same circuit. If you are
unsure, consult a qualified electrician.
If the circuit breaker trips or the fuse blows regu-
larly, your machine may be operating on a circuit
that is close to its amperage draw capacity.
However, if an unusual amperage draw does not
exist and a power failure still occurs, contact a
qualified electrician or our service department.
Serious personal injury could occur if you
connect your machine to the power source
before you have completed the assembly
process. DO NOT connect the machine to
the power source until instructed to do so.
Figure 1. NEMA 5-15 plug and
grounded outlet.
-6-
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Circuit Breaker Requirements
220V Operation
We recommend operating the machine on a ded-
icated circuit. Because the machine draws 6A
when operated at 220V, use a 10A double-pole
circuit breaker. Circuit breakers rated any higher
are not adequate to protect the circuit from over-
heating and fire.
NOTICE
If a 220V power source will be used, rewire
the power switch before assembling the
motor to the stand. See Page 26 for complete
instructions on rewiring the sander.
Your Circuit Capacity
Always check to see if the wires in your circuit are
capable of handling the amperage draw from
your machine, as well as any other machines that
could be operating on the same circuit. If you are
unsure, consult a qualified electrician.
Amperage Draw
The Model G0518 can be rewired to operate at
220V, with an amperage draw of approximately
6A.
If the circuit breaker trips or the fuse blows regu-
larly, your machine may be operating on a circuit
that is close to its amperage draw capacity.
However, if an unusual amperage draw does not
exist and a power failure still occurs, contact a
qualified electrician or our service department.
Plug Type
If the Model G0518 is rewired to operate at 220V,
the existing plug must be replaced with a NEMA
6-15 plug. A suitable 220V power source must be
used along with a properly grounded outlet. See
Figure 1 for a NEMA 6-15 plug and grounded
outlet.
Serious personal injury could occur if you
connect your machine to the power source
before you have completed the assembly
process. DO NOT connect the machine to
the power source until instructed to do so.
Figure 2. NEMA 6-15 plug and
grounded outlet.
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Grounding
Extension Cord
In the event of an electrical short, grounding
reduces the risk of electric shock by providing a
path of least resistance to disperse electric cur-
rent. This machine is equipped with a power cord
that has an equipment-grounding prong. The out-
let must be properly installed and grounded in
accordance with all local codes and ordinances.
If you find it absolutely necessary to use an
extension cord while operating this machine on a
110V power source:
•
•
•
•
Make sure the cord is rated for Standard
Service (Grade S) or better.
The extension cord must also contain a
ground wire and plug pin.
Electrocution or a fire
can result if the machine
is not grounded correct-
ly. Make sure all electri-
cal circuits are ground-
ed. Do not use the
machine if it is not
grounded.
Use a 16 gauge cord if the cord is 50 feet long
or less.
Use a 14 gauge cord if the cord is between 50
and 100 feet long.
We do not recommend the use of extension
cords on 220V equipment. Instead, arrange the
placement of your equipment and the installed
wiring to eliminate the need for extension cords.
NOTICE
The wire on the power cord with green or
green and yellow striped insulation is the
grounding conductor.
If you find it absolutely necessary to use an
extension cord while operating this machine on a
220V power source:
•
•
•
Make sure the cord is rated for Standard
Service (Grade S) or better.
The extension cord must also contain a
ground wire and plug pin.
Use at least a 16 gauge cord if the cord is 100
feet long or less.
No single list of electrical guidelines can
be comprehensive for all shop environ-
ments. Operating this machinery may
require additional electrical upgrades spe-
cific to your machine and shop environ-
ment. It is your responsibility to make sure
your electrical systems comply with all
local electrical codes and ordinances.
This machine must have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove ground prong from plug to
fit into a two-pronged outlet! If the plug will
not fit the outlet, have the proper outlet
installed by a qualified electrician.
-8-
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SECTION 4: MACHINE FEATURES
Set up and operation instructions will be easier to understand if you become familiar with the location and
names of the basic features of the sander
.
(Figure 3)
Acrylic
Motor
Eye Shield
Dust
Hood
Flap
Sander
Sanding
Drum
Power
Switch
Dust Hood
Mounting Bracket
Storage
Compartment
Base
Stand
Figure 3. Front view of sander.
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SECTION 5: SET UP
Unpacking
Piece Inventory
The Model G0518 Drum / Flap Sander is shipped
from the manufacturer in three carefully packed
boxes. If any of the boxes are damaged after you
have signed for delivery, immediately call our
customer service for advice.
When you are completely satisfied with the con-
dition of the shipment, you should inventory its
parts
.
(Figure 4)
Sharp edges on metal
parts may cause person-
al injury. Examine the
edges of all metal parts
before handling.
The Model G0518 is a
heavy machine, weigh-
ing 155 lbs. Personal
injury could occur if the
machine is moved with-
out additional assis-
tance. Seek the help of
friends when moving or
lifting the machine.
-10-
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1
10
3
4
9
5
11
2
6
14
8
7
13
12
Figure 4. Model G0518 component layout.
Box 1 of 3:
Qty
1
2
2
2
Box 2 of 3:
Qty
1. Motor
2. Arbor Nuts
3. Arbor Wrenches
4. Dust Hoods
10. Stand
11. Sanding Drum
12. Sandpaper Sleeve 4"D x 9"W
13. Flap Sander
1
1
1
1
5. Dust Hood Supports
6. Acrylic Eye Shields
7. Arbor Spacer
2
2
1
1
Box 3 of 3:
Qty
1
14. Stand Base
8. Flange
9. Hardware Bag
1
–Cap Screws M8-1.25 x 20
–Hex Flange Nuts M8-1.25
–Flat Washers 8MM
–Lock Washers 8MM
–Cap Screws M8-1.25 x 40
–Open-End Wrench 13MM
–Allen Wrench 6MM
8
8
20
20
12
1
1
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Hardware Recognition Chart
Use this chart to match up
hardware pieces during the
assembly process!
-12-
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Clean Up
Site Considerations
Unpainted surfaces may be coated with a waxy
oil to protect them from corrosion during ship-
ment. Remove this waxy oil with a solvent clean-
er or citrus-based degreaser such as Grizzly’s
G7895 Degreaser. To clean thoroughly, some
parts may need to be removed. The machine
will operate best when the waxy oil is
removed from all moving and sliding parts.
Chlorine-based cleaners and solvents will dam-
age the painted surfaces of the machine. Follow
the manufacturer’s instructions when using any
type of cleaning product.
Weight Load
The Model G0518 is a medium weight load with a
small footprint. Most shop floors should be suffi-
cient to carry the weight of the machine. Reinforce
the floor if you question its ability to support the
weight.
Working Clearance
Working clearances can be thought of as the dis-
tances between machines and obstacles that
allow safe operation of every machine without lim-
itation. Consider existing and anticipated machine
needs, size of material to be processed through
each machine, and space for auxiliary stands
and/or work tables. Also consider the relative
position of each machine to one another for effi-
cient material handling.
Gasoline and petroleum
products have low flash
points and could explode
if used to clean machin-
ery. DO NOT use gaso-
line or petroleum prod-
ucts to clean the machin-
ery.
Lighting And Outlets
Lighting should be bright enough to eliminate
shadow and prevent eye strain. Electrical circuits
should be dedicated or large enough to handle
the amperage draw. Outlets should be located
near each machine so power or extension cords
are clear of high-traffic areas. Observe local elec-
trical codes for proper installation of new lighting,
outlets, or circuits.
Smoking near solvents
could ignite an explosion
or fire and cause serious
injury. DO NOT smoke
while using solvents.
Unsupervised
children
and visitors inside your
shop could receive seri-
ous
personal
injury.
Lack of ventilation while
using solvents could
cause serious personal
health risks, fire, or
environmental hazards.
Always work in a well
ventilated area to pre-
vent the accumulation
of dangerous fumes.
Supply the work area
with a constant source
of fresh air.
Ensure child and visitor
safety by keeping all
entrances to the shop
locked at all times. DO
NOT allow unsupervised
children or visitors in the
shop at any time.
G0518 Drum / Flap Sander
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Beginning Assembly
Stand To Base
This section will cover the basic assembly and
adjustment instructions needed to begin opera-
tion. Complete the assembly in the order provid-
ed in this manual and then read the remaining
portion of the manual before attempting any type
of operation.
To attach the stand to the base:
Attach the stand to the base with (4) M8-1.25 x 20
cap screws, (4) M8 flat washers, (4) M8 lock
washers and (4) M8-1.25 hex flange nuts (Figure
5). Note–The lock washers should be installed
between the flat washers and the head of the cap
screws.
Your safety is important! Please follow the
warnings below during this entire section:
Stand
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
Fasteners
Base
Serious personal injury
could occur if you con-
Figure 5. Stand attached to base.
nect your machine to the
power source before you
have completed the
assembly process. DO
!
NOT
connect
the
machine to the power
source until instructed to
do so.
Sharp edges on metal
parts may cause person-
al injury. Examine the
edges of all metal parts
before handling.
-14-
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Motor To Stand
Dust Hood Brackets
The two dust hood brackets are identical, but they
do not attach to the stand in the same configura-
tion. Figure 7 shows the correct bracket configu-
ration.
NOTICE
If you intend to operate the Model G0518 at
220V, rewire it before continuing. See Page
26 for complete instruction on rewiring the
sander.
To attach the motor to the stand:
Attach the motor to the stand with (4) M8-1.25 x
20 cap screws, (4) M8 flat washers, (4) M8 lock
washers, (4) plastic disc pads and (4) M8-1.25
hex flange nuts (Figure 6). Note–The plastic disc
pads should be installed between the motor and
the stand.
Dust Hood
Brackets
Motor
Stand
Figure 7. Dust hood bracket
configuration (Front View).
To attach the dust hood brackets to the stand:
Plastic Disc Pads
(One Under Each Corner)
Attach the dust hood brackets to the stand with
(4) M8-1.25 x 40 cap screws, (4) M8 flat washers
and (4) M8 lock washers (Figure 8).
Figure 6. Attaching motor to stand.
Figure 8. Attaching dust hood
brackets to stand (back-side view).
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Dust Hoods
Acrylic Eye Shields
To attach the dust hoods to the brackets:
To attach the acrylic eye shields to the dust
hoods:
Attach the dust hoods to the brackets with (4) M8-
1.25 x 40 cap screws, (4) M8 flat washers and (4)
M8 lock washers (Figure 9).
Loosely attach the acrylic eye shields to the dust
hoods with (4) M8-1.25 x 20 cap screws, (4) M8
flat washers and (4) M8 lock washers (Figure
10). Final tighten the cap screws carefully as to
not break the acrylic eye shields. Note–Match the
correct acrylic eye shield to each dust hood by
aligning the mounting holes.
Figure 9. Attaching one of the dust hoods.
Figure 10. Attaching one of the
acrylic eye shields.
-16-
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4. Slide the sanding sleeve over the sanding
drum as shown in Figure 13. If there is a
directional arrow printed on the inside of an
aftermarket sanding sleeve, make sure it
matches the rotation direction label on the
motor. Note–The Model G0518 uses 4"D x
9"W sanding sleeves. The Grizzly Catalog
offers a wide range of available grits to suite
just about any sanding operation.
Sanding Drum
Slide the arbor wrench over the “flat” on the arbor
when loosening or tightening the arbor nuts.
Figure 11 shows the location of the arbor “flat.”
!
Rotational
Direction
Label
Figure 11. One side of the arbor “flat.”
To attach the sanding drum to the arbor:
Figure 13. Sliding the sanding sleeve
over the sanding drum.
1. Slide the sanding drum onto the left-side
arbor. Note–Make sure the air valve on the
sanding drum faces away from the motor.
5. Using a hand-operated bicycle tire pump,
carefully inflate the sanding drum (Figure
14) to a pressure no greater than 10 PSI.
2. Begin threading the right-hand threaded
arbor nut onto the end of the arbor.
!
3. Using the two arbor wrenches, tighten the
arbor nut to secure the sanding drum onto
the arbor as shown in Figure 12.
!
Arbor Nut
Figure 14. Inflating the sanding drum.
Figure 12. Tightening the sanding
drum arbor nut.
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2. Slide the flange and the arbor spacer onto
the arbor, and begin threading the left-hand
threaded arbor nut onto the end of the arbor
(Figure 16).
Flap Sander
To attach the flap sander to the arbor:
1. Slide the flap sander onto the right-side arbor
as shown in Figure 15.
!
Flange
Arbor Spacer
Arbor Nut
Figure 16. Flap sander with correctly
mounted hardware.
Figure 15. Sliding the flap sander
onto the arbor.
-18-
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3. Using the two arbor wrenches, tighten the
arbor nut to secure the flap sander onto the
arbor as shown in Figure 17. Note–Use the
arbor “flat” shown in Figure 11 when using
the arbor wrenches to tighten the left-hand
threaded arbor nut.
Dust Collection
To attach dust collection hoses to the dust
hoods:
Attach each dust hood to 4" hoses from your dust
collection system (Figure 18).
!
Arbor Nut
Figure 17. Tightening the flap sander arbor nut.
Figure 18. Dust collection hose hook-up.
G0518 Drum / Flap Sander
-19-
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Starting the machine:
Start Up
1. Wear safety glasses at all times when
running the sander!
2. Plug the sander into the power source.
Serious personal injury could result if the
machine is connected to the power source
during assembly or adjustment. Wait until
the machine is turned off, unplugged and all
working parts have come to a complete stop
before you attempt to assemble or adjust the
machine!
3. Push the ON button shown in Figure 19.
Make sure that your finger is poised on the
OFF button, just in case there is a problem.
The sander should run smoothly, with little or
no vibration or rubbing noises. Strange or
unnatural noises should be investigated and
corrected before operating the machine fur-
ther.
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
Projectiles from the
machine could cause
serious eye injury.
Wear safety glasses at
all times.
Figure 19. Power switch.
If the sander seems to be running correctly, let it
run for a short time to ensure that the moving
parts are working properly with no excessive
vibration. If any problem develops, correct it
before attempting to use the machine.
Before starting the machine:
1. Read this manual and make sure you under-
stand Section 1: Safety beginning on Page
2.
If you cannot locate the source of unusual nois-
es, feel free to contact our service department for
help.
2. Make sure the acrylic eye shields are
installed (Figure 10) and are covering the
sanding drum and the flap sander.
3. Make sure all tools and foreign objects have
been removed from the machine.
4. Review Section 3: Circuit Requirements
beginning on Page 6, and make any neces-
sary changes.
-20-
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SECTION 6: OPERATION
Operation Safety
Choosing Sandpaper
Your safety is important! Please follow the
warnings below during this entire section:
The grit you choose will depend on the type of
work, the species of wood and the stage of fin-
ishing. Below is a chart that groups sandpaper
into different categories and shows which grits fall
into each one. We recommend using aluminum
oxide sandpaper for best results.
To avoid serious personal injury, read and
become familiar with the entire instruction
manual before using the Model G0518.
Grit
Type
60
Coarse
80-100
Medium
Fine
Damage to your eyes, lungs, and ears
could result from failure to wear safety
glasses, a dust mask, and hearing protec-
tion while sanding with this machine.
120-150
The general rule of thumb is to sand a workpiece
with progressively higher grit numbers, with no
one grit increase of more than 50; however, the
type of wood you use and your stage of finish will
determine the best grit types to install on your
sander.
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
G0518 Drum / Flap Sander
-21-
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4. Wear safety glasses, a dust mask and
hearing protection at all times when oper-
ating the sander.
Drum Sanding
To correctly perform a drum sanding opera-
tion:
5. Plug the machine into the power source,
press the ON switch and wait for the sander
to reach full speed
.
1. Unplug the machine from the power
source!
6. Once the sander has reached full speed, you
can begin sanding the workpiece (
Figure
2. If not already installed, mount the desired
sanding sleeve over the sanding drum as
described on Page 17, Step 4-5.
).
21 Note–Move the workpiece back and
forth across the entire sanding sleeve sur-
face to ensure maximum sanding sleeve life
and to achieve the best finish results.
3.
,
Using a hand-operated bicycle tire pump
carefully inflate the air bladder of the sanding
drum to no more than 10 PSI. Check the PSI
setting with a pressure gauge to make sure
you do not over-inflate the air bladder
(
).
Experiment with different
Figure 20 Note–
PSI settings to achieve the desired sanding
drum performance
.
Inflating the drum sander over 10 PSI can
damage the air bladder. Use a hand-operat-
ed bicycle tire pump when inflating and use
a pressure gauge to ensure the air bladder
is not inflated over to over 10 PSI.
Figure 21. Drum sanding.
!
Figure 20. Checking air pressure.
-22-
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3. Wear safety glasses, a dust mask and
hearing protection at all times when oper-
ating the sander.
Flap Sanding
To correctly perform a flap sanding operation:
4. Plug the machine into the power source,
press the ON switch and wait for the sander
1. Unplug the machine from the power
source!
to reach full speed
.
5. Once the sander has reached full speed, you
can begin sanding the workpiece (
2. If not already installed, mount the flap sander
as described on Page 18-19. When attached
correctly, the flap sander should resemble
Figure 22.
Figure
).
23 Note–Move the workpiece back and
forth across the entire sanding surface to
ensure maximum sanding surface life and to
achieve the best finish results.
Figure 22. Correctly installed flap sander.
Figure 23. Flap sanding.
G0518 Drum / Flap Sander
-23-
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SECTION 7: MAINTENANCE
Maintenance Safety
General
Your safety is important! Please follow the
warnings below during this entire section:
Regular periodic maintenance on your Model
G0518 will ensure its optimum performance.
Make a habit of inspecting your machine each
time you use it.
Before each use, perform the following
checks:
Serious personal injury
could occur if you con-
nect your machine to the
power source during the
!
• Tighten loose fasteners and hardware.
maintenance process.
DO NOT connect the
machine to the power
source while performing
any maintenance on the
Model H3118.
• Make sure the ON/OFF switch functions cor-
rectly. If it is not functioning correctly, replace
it. DO NOT try to repair a malfunctioning
switch.
• Remove accumulations of sawdust from the
machine to allow adequate heat dissipation.
• Replace worn or damaged sanding sleeves,
sanding flaps, and sanding brushes.
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
• Correct any other condition that could inhibit
the safe operation of this machine.
Projectiles from the
machine could cause
serious eye injury.
Wear safety glasses at
all times.
-24-
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SECTION 8: SERVICE ADJUSTMENTS
Flap Sander
The flap sander is comprised of many pieces.
When the sanding surfaces of the flap sander
begin to wear, they can be adjusted to reveal a
fresh sanding surface. Figure 24 shows the com-
ponents of the flap sander.
Figure 25. Re-assembling the flap sander.
Periodically the sandpaper flaps and brushes will
need to be replaced. Brush sets (Model H2491)
can be ordered from the Grizzly Catalog, as well
as various grits of 6" wide sandpaper rolls.
To replace the sandpaper flaps:
1. Once disassembled, remove the clamps that
secure the sandpaper flaps to the center post
(Figure 26).
Figure 24. Flap sander components.
To reveal fresh sanding surfaces on the flap
sander:
1. Unplug the machine from the power
source!
2. Loosen the arbor nut that secures the flap
sander to the arbor.
3. Remove the flap sander from the arbor and
disassemble it down to the components
shown in Figure 24.
4. Using scissors or tin snips, cut off the worn
portion of the sandpaper from every flap.
Note–Every flap must be the same length
after they have been cut.
Figure 26. Removing sandpaper clamps.
2. Cut new 6" wide sandpaper flaps to 12" long.
3. Using the clamps, attach the new sandpaper
5. Cut approximately (15) 2" slits into the end of
to the center post in groups of two per clamp.
each flap.
4. Cut the sandpaper slits and re-assemble as
6. Begin to re-assemble the flap sander as
shown in Figure 25, until fully assembled.
described earlier on this page.
G0518 Drum / Flap Sander
-25-
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4. Follow the wiring diagram in Figure 28 to
Changing Motor
Voltage
wire the Model G0518 for 110V.
The Model G0518 comes from the factory
prewired to operate at 110V. The motor can also
be wired to operate at 220V. Before changing the
running voltage to 220V, review Page 7 and
make sure you have a suitable 220V power
source.
To change the running voltage:
1. Unplug the machine from the power
source!
Figure 28. G0518 110V wiring.
2. Remove the 4 bolts that secure the motor
assembly to the stand.
5. Follow the wiring diagram in Figure 29 to
wire the Model G0518 for 220V.
3. Carefully lift the motor assembly from the
stand and lay it on its side to reveal the elec-
trical wires shown in Figure 27.
!
Figure 29. G0518 220V wiring.
Figure 27. G0518 Wiring.
6. Re-assemble the machine when finished.
-26-
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SECTION 9: REFERENCE INFO
If you need parts or help in assembling your
machine, or if you need operational information,
please call the Grizzly Service Department. Our
trained service technicians will be glad to help
you.
We recommend you keep a copy of our current
catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the Service
Department at the location listed below.
If you have any comments regarding this manual,
please write to Grizzly at the address below:
Grizzly Industrial, Inc.
1203 Lycoming Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
Grizzly Industrial, Inc.
Technical Documentation
P.O. Box 2069
C
/O
Bellingham, WA 98227-2069
E-Mail: [email protected]
Important safety measures that are essential to
the operation of this machine have been
explained in Section 1: Safety. While most safety
measures are generally universal, Grizzly
reminds you that each workshop is different and
safety rules should be considered as they apply to
your specific situation.
Additional information sources are necessary to
realize the full potential of this machine. Trade
journals, woodworking magazines, and your local
library are good places to start.
G0518 Drum / Flap Sander
-27-
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G0518 DRUM / FLAP SANDER
Design Type ......................................................................................................Floor Model
Overall Dimensions:
Height ......................................................................................................................40''
Width ........................................................................................................................38''
Depth ....................................................................................................................193⁄4''
Shaft Height..............................................................................................................34"
Stand Height..........................................................................................................261⁄2
"
Stand Footprint..........................................................................................193⁄4'' x 193⁄4''
Weight (Net)......................................................................................................144 lbs.
Weight (Shipping)..............................................................................................155 lbs.
Box 1 Size ..........................................................................................405⁄8" x 14" x 14"
Box 2 Size ........................................................................................251⁄2" x 137⁄8" x 11
Box 3 Size ......................................................................................201⁄2" x 201⁄2" x 25⁄8
Capacities:
Arbor Size ......................................................................................................1" x 101⁄2
"
"
Pneumatic Drum 4" x 9"................................................................................1800 FPM
Construction:
Motor Base......................................................................................................Cast Iron
Body ................................................................................................................Cast Iron
Stand....................................................................................................Preformed Steel
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower............................................................................................................1 HP
Phase / Hertz................................................................................Single-Phase / 60Hz
Voltage ......................................................................................................110V / 220V
Amps................................................................................................................12A / 6A
RPM ......................................................................................................................1725
Bearings............................................62606ZZ Shielded and Lubricated Ball Bearings
Switch..........................................................................................ON/OFF Push Button
Features:
..............................................................................................(1) 4" x 9" Sanding Drum
..................................................................................................(1) 9" x 6" Flap Sander
........................................................................................................Safety Eye shields
............................................................................................................(2) 4" Dust Ports
..................................................................................................Included Arbor Wrench
Specifications, while deemed accurate, are not guaranteed.
-28-
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PARTS DIAGRAMS AND LISTS
G0518 Drum / Flap Sander
-29-
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REF
1
2
3
4
5
6
7
8
PART #
PSB14M
PLW04M
PW01M
P0518004
P0518005
P0518006
P0518007
P0518008
PSB12M
DESCRIPTION
CAP SCREW M8-1.25 X 20
LOCK WASHER 8MM
FLAT WASHER 8MM
ACRYLIC EYE SHIELD
DUST HOOD
ACRYLIC EYE SHIELD
DUST HOOD BRACKET
PLUG
CAP SCREW M8-1.25 X 40
BASE
DOOR LATCH ASSEMBLY
DOOR COVER
REF
PART #
DESCRIPTION
BRUSH
1 HP MOTOR
PLATE
PHLP HD SCR M5-0.8 X 12
STRAIN RELIEF
19 P0518019
20 P0518020
21 P0518021
22 PS08M
23 P0518023
24 PWRCRD110L POWER CORD 110V
25 P0518025
26 PS06M
27 P0518027
28 P0518028
29 PN18
30 PLW01M
31 P0518031
32 P0518032
33 P0518033
34 PLABEL-14
35 PLABEL-12
36 PLABEL-11
SANDING DRUM
PHLP HD SCR M5-0.8 X 20
POWER SWITCH
PLASTIC DISC PAD
HEX NUT 1"-8 LH
LOCK WASHER 5MM
FOAM
MACHINE ID LABEL
ROTATION LABEL
ELECTRICITY LABEL
READ MANUAL LABEL
SAFETY GLASSES LABEL
9
10 P0518010
11 P0518011
12 P0518012
13 PW05M
14 PS17M
15 P0518015
16 PFN01M
17 PN22
FLAT WASHER 4MM
PHLP HD SCR M4-0.7 X 6
STAND
HEX FLANGE NUT M8-1.25
HEX NUT 1"-8
18 P0518018
BUSHING
-30-
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G0518 Drum / Flap Sander
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REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
101 P0518101 MOTOR SHAFT
102 P0518102 STATOR WINDING
103 P0518103 MOTOR BODY
112 PS35
113 P0518113 MOTOR BASE
114 PLW04M LOCK WASHER 8MM
115 P0518115 HEX NUT M8-1.25
116 PS18
117 P0518117 CAPACITOR CLAMP
118 P0518118 CAPACITOR
119 P0518119 CAPACITOR COVER
120 P0518120 CAPACITOR
PHLP HD SCR 5/16" X 3/4"
104 PB09M
105 P0518105 CENTRIFUGAL SWITCH
106 P6206 BALL BEARING 6206
HEX BOLT M8-1.25 X 20
PHLP HD SCR #10-24 X 1/4
107 P0518107 MOTOR COVER
108 P0518108 SPRING PLATE
109 PLW01M LOCK WASHER 5MM
110 PS18
111 PLW03M LOCK WASHER 6MM
PHLP HD SCR #10-24 X 1/4
121 P0518121 CAPACITOR COVER
122 P0518122 CAPACITOR CLAMP
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Aftermarket Accessories
Sandpaper Rolls
(6" x 60", J Weight, Aluminum Oxide)
The following aftermarket accessories can be
ordered from the Grizzly Catalog by calling 1-800-
DESC. MODEL
Sanding Sleeves
(4" Dia. Aluminum Oxide)
120 Gr. ..................................................G9187
180 Gr. ..................................................G9188
220 Gr. ..................................................G9189
DESC.
MODEL
60 Gr. ....................................................H5010
80 Gr. ....................................................H5011
100 Gr. ..................................................H5012
120 Gr. ..................................................H5013
150 Gr. ..................................................H5014
180 Gr. ..................................................H5015
Sandpaper Cleaning Sticks
DESC.
MODEL
G1511
G1512
11⁄2" x 11⁄2" x 81⁄2
"
......................................
2" X 2" X 12"
..........................................
Dust Collection Accessories
Replacement Flap Brushes
DESC.
4" x 10' Flexible Hose
MODEL
DESC.
MODEL
G1536
G2974
............................
Set Of 12 ..............................................H2491
4" Wire Hose Clamp
................................
G0518 Drum / Flap Sander
-33-
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WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-
cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car-
ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-
chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
-34-
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WARRANTY CARD
Name ____________________________________________________________________________________
Street ____________________________________________________________________________________
City ______________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_______________________FAX________________________
MODEL #_______________ Order #___________________ Serial #__________________________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of
course, all information is strictly confidential.
1.
How did you learn about us?
9.
How many of your woodworking machines are Grizzly? _____________
Which benchtop tools do you own? Check all that apply.
___Advertisement
___Catalog
___Friend
___Card Deck
___World Wide Web
10.
___Other__________________________________________________
Which of the following magazines do you subscribe to.
___1" x 42" Belt Sander
___5" - 8" Drill Press
___8" Table Saw
___8" - 10" Bandsaw
___Disc/Belt Sander
___Mini Jointer
___6" - 8" Grinder
___Mini Lathe
___10" - 12" Thickness Planer
___Scroll Saw
___Spindle/Belt Sander
2.
___American Woodworker
___Cabinetmaker
___Practical Homeowner
___Shop Notes
___Family Handyman
___Fine Homebuilding
___Fine Woodworking
___Home Handyman
___Journal of Light Construction
___Old House Journal
___Popular Mechanics
___Popular Science
___Today’s Homeowner
___WOOD
___Wooden Boat
___Woodshop News
___Woodsmith
___Woodwork
___Woodworker
___Woodworker’s Journal
___Workbench
___Other__________________________________________________
How many of the machines checked above are Grizzly? ____________
11.
12.
Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander
___Biscuit Joiner
___Circular Saw
___Detail Sander
___Drill/Driver
___Orbital Sander
___Palm Sander
___Portable Planer
___Saber Saw
___Reciprocating Saw
___Router
___Popular Woodworking
___Other__________________________________________________
Which of the following woodworking/remodeling shows do you watch?
3.
___Miter Saw
___Backyard America
___Home Time
___The American Woodworker
___The New Yankee Workshop
___This Old House
___Woodwright’s Shop
___Other__________________________________________________
What machines/supplies would you like Grizzly Industrial to carry?
13.
___Other__________________________________________________
What is your annual household income?
__________________________________________________________
__________________________________________________________
What new accessories would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
Do you think your purchase represents good value?
4.
5.
___$20,000-$29,999
___$30,000-$39,999
___$40,000-$49,999
___$50,000-$59,999
___$60,000-$69,999
___$70,000-$79,999
___$80,000-$89,999
___$90,000 +
14.
15.
What is your age group?
___20-29
___30-39
___40-49
___50-59
___60-69
___70 +
6.
7.
8.
How long have you been a woodworker?
16.
17.
18.
___0 - 2 Years
___2 - 8 Years
___8 - 20 Years
___20+ Years
___Yes
Would you recommend Grizzly Industrial to a friend?
___Yes ___No
___No
How would you rank your woodworking skills?
___Simple
___Intermediate
___Advanced
___Master Craftsman
Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
What stationary woodworking tools do you own? Check all that apply.
___Yes
___No
___Air Compressor
___Band Saw
___Drill Press
___Drum Sander
___Dust Collector
___Horizontal Boring Machine
___Jointer
___Panel Saw
___Planer
19.
Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
___Power Feeder
___Radial Arm Saw
___Shaper
___Spindle Sander
___Table Saw
___Lathe
___Mortiser
___Vacuum Veneer Press
___Wide Belt Sander
___Other__________________________________________________
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FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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Visit Our Website Today And Discover Why
Grizzly® Is The Industry Leader!
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• ORDERS SHIPPED WITHIN 24 HOURS
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