Grizzly Indoor Furnishings T23036 User Manual

MODEL T23036  
37" FOOT SHEAR  
OWNER'S MANuAL  
Copyright © AUgUSt, 2010 By grizzly indUStriAl, inC.  
WARNiNg: NO pORTiON OF THiS MANuAL MAy bE REpRODucED iN ANy SHApE  
OR FORM WiTHOuT THE WRiTTEN AppROvAL OF gRizzLy iNDuSTRiAL, iNc.  
#Bl13197 printed in ChinA  
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Table of contents  
iNTRODucTiON............................................................................................................................... 2  
Manual Accuracy........................................................................................................................ 2  
Contact info................................................................................................................................ 2  
Functional overview................................................................................................................... 2  
identification ............................................................................................................................... 3  
Machine data Sheet................................................................................................................... 4  
SEcTiON 1: SAFETy....................................................................................................................... 5  
Safety instructions for Machinery............................................................................................... 5  
Additional Safety instructions for Foot Shears........................................................................... 7  
SEcTiON 2: SET up........................................................................................................................ 8  
Setup Safety............................................................................................................................... 8  
items needed for Setup ............................................................................................................. 8  
Unpacking .................................................................................................................................. 8  
inventory..................................................................................................................................... 9  
Clean Up .................................................................................................................................. 10  
Site Considerations.................................................................................................................. 10  
Moving & placement ................................................................................................................ 11  
Mounting to Shop Floor............................................................................................................ 11  
Assembly.................................................................................................................................. 12  
SEcTiON 3: OpERATiONS ........................................................................................................... 14  
operation Safety ...................................................................................................................... 14  
Basic Controls.......................................................................................................................... 14  
Stops & guides ........................................................................................................................ 15  
operation overview.................................................................................................................. 15  
Shearing tips........................................................................................................................... 15  
Finger guard ............................................................................................................................ 15  
hold-down Adjustment............................................................................................................. 16  
Blade Adjustment ..................................................................................................................... 16  
SEcTiON 4: AccESSORiES......................................................................................................... 18  
SEcTiON 5: MAiNTENANcE......................................................................................................... 20  
Schedule .................................................................................................................................. 20  
Cleaning ................................................................................................................................... 20  
lubrication................................................................................................................................ 20  
Unpainted Cast iron ................................................................................................................. 20  
SEcTiON 6: SERvicE ................................................................................................................... 21  
troubleshooting........................................................................................................................ 21  
Adjusting Blade Bow ................................................................................................................ 22  
gib Adjustment......................................................................................................................... 22  
Blade Sharpening/replacement............................................................................................... 23  
SEcTiON 7: pARTS....................................................................................................................... 24  
parts Breakdown...................................................................................................................... 24  
parts list .................................................................................................................................. 25  
labels Breakdown & list.......................................................................................................... 26  
WARRANTy AND RETuRNS........................................................................................................ 29  
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iNTRODucTiON  
Manual Accuracy  
Functional Overview  
We are proud to offer this manual with your new  
machine! We've made every effort to be exact  
with the instructions, specifications, drawings, and  
photographs of the machine we used when writ-  
ing this manual. however, sometimes errors do  
happen and we apologize for them.  
A foot shear is a machine that uses the opera-  
tor's body weight to cut sheet metal. A stationary  
blade is mounted to the machine base and a mov-  
ing blade is connected to a foot lever. these two  
blades pass by each other, creating a shearing  
action.  
Also, owing to our policy of continuous improve-  
ment, your machine may not exactly match  
the manual. if you find this to be the case, and  
the difference between the manual and machine  
leaves you in doubt, immediately call our techni-  
cal support for updates or clarification.  
to cut a sheet metal workpiece on the Model  
t23036, the operator places the workpiece on the  
machine table, aligning the desired cut line with the  
shear blades. the operator then presses down on  
the foot pedal. this action lowers the hold-down,  
securing the position of the workpiece. As the foot  
pedal is pressed further down, the upper blade  
passes through the workpiece, cutting it into two  
pieces.  
For your convenience, we always keep current  
grizzly manuals and most updates available on  
our website at www.grizzly.com. Any updates to  
your machine will be reflected in these documents  
as soon as they are complete. Visit our site often  
to check for the latest updates!  
For large workpieces, the Model t23036 is  
equipped with front and rear extension arms.  
these arms provide additional support for ease  
of use and safety during operation. in addition to  
this support, they also provide mounting points for  
work stops that can be used when creating repeti-  
tive cuts. once positioned, these eliminate the  
need for measuring and marking the workpiece.  
contact info  
We stand behind our machines. if you have any  
service questions, parts requests or general ques-  
tions about the machine, please call or write us at  
the location listed below.  
grizzly industrial, inc.  
1203 lycoming Mall Circle  
Muncy, pA 17756  
phone: (570) 546-9663  
Fax: (800) 438-5901  
e-Mail: techsupport@grizzly.com  
if you have any comments regarding this manual,  
please write to us at the address below:  
grizzly industrial, inc.  
technical documentation Manager  
p.o. Box 2069  
C
/
o
Bellingham, WA 98227-2069  
email: manuals@grizzly.com  
-2-  
t23036 37" Foot Shear  
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identification  
e
F
d
g
C
B
h
A
Figure 1. identification.  
A. Foot pedal  
b. Front extension Arm  
c. Front Stop  
D. hold-down  
E. Bevel Stop  
F. Scale  
g. rear extension Arm  
H. table  
-3-  
t23036 37" Foot Shear  
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Machine Data Sheet  
MACHINE DATA  
SHEET  
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MODEL T23036  
37" FOOT SHEAR  
Product Dimensions:  
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Shipping Dimensions:  
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Capacities:  
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Construction  
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Other Specifications:  
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Features:  
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-4-  
t23036 37" Foot Shear  
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SECTION 1: SAFETY  
For Your Own Safety, Read Instruction  
Manual Before Operating this Machine  
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This  
manual uses a series of symbols and signal words intended to convey the level of importance  
of the safety messages. The progression of symbols is described below. Remember that safety  
messages by themselves do not eliminate danger and are not a substitute for proper accident  
prevention measures.  
Indicates an imminently hazardous situation which, if not avoided,  
WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
MAY result in minor or moderate injury. It may also be used to alert  
against unsafe practices.  
This symbol is used to alert the user to useful information about  
proper operation of the machine.  
NOTICE  
Safety instructions for Machinery  
Safety Instructions for Machinery  
OWNER’S MANUAL.ꢀ GZVYꢀ VcYꢀ jcYZghiVcYꢀ  
i]^hdlcZg»hbVcjVa7:;DG:jh^c\bVX]^cZ#ꢀ  
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WEARING PROPER APPAREL.ꢀ 9dꢀ cdiꢀ lZVgꢀ  
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ZciVc\aZYꢀ ^cꢀ bdk^c\ꢀ eVgih#ꢀ 6alVnhꢀ i^Zꢀ WVX`ꢀ dgꢀ  
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ldg`e^ZXZꢀXdcigda#  
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VeegdkZYꢀhV[Zinꢀ\aVhhZhꢀdgꢀVꢀ[VXZꢀh]^ZaYꢀl]Zcꢀ  
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Y^higVXiZY#  
-5-  
t23036 37" Foot Shear  
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Safety Instructions for Machinery  
DISCONNECTING POWER SUPPLY.ꢀ 6alVnhꢀ  
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XVcꢀ WZꢀ hZg^djhanꢀ ]jgiꢀ Wnꢀ bVX]^cZgn#ꢀ Dcanꢀ Vaadlꢀ  
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bVX]^cZ#L]ZcbVX]^cZ^hcdiWZ^c\jhZY!Y^h"  
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^ciZcYZYꢀejgedhZꢀVcYꢀdcanꢀjhZꢀgZXdbbZcYZYꢀ  
VXXZhhdg^Zh#CZkZghiVcYdcbVX]^cZ!bdY^[nꢀ  
^iꢀ [dgꢀ Vcꢀ VaiZgcVi^kZꢀ jhZ!ꢀ dgꢀ dji[^iꢀ ^iꢀ l^i]ꢀ cdc"  
VeegdkZYꢀVXXZhhdg^Zh#  
CHILDREN & BYSTANDERS. @ZZeꢀ X]^aYgZcꢀ  
VcYꢀWnhiVcYZghꢀVꢀhV[ZꢀY^hiVcXZꢀVlVnꢀ[gdbꢀldg`ꢀ  
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ZghꢀWZXdbZꢀVꢀY^higVXi^dc#  
STABLE MACHINE. JcZmeZXiZYꢀ bdkZbZciꢀ  
Yjg^c\deZgVi^dch\gZVian^cXgZVhZhi]Zg^h`d[ꢀ  
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hiVWaZ$hZXjgZꢀ VcYꢀ bdW^aZꢀ WVhZhꢀ ꢁ^[ꢀ jhZYꢂꢀ VgZꢀ  
adX`ZYꢀWZ[dgZꢀhiVgi^c\#  
FEED DIRECTION.ꢀJcaZhhꢀdi]Zgl^hZꢀcdiZY!ꢀ[ZZYꢀ  
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ndjgꢀ]VcYꢀ^cidꢀi]ZꢀXji#  
SECURING WORKPIECE.ꢀ L]Zcꢀ gZfj^gZY!ꢀ jhZꢀ  
XaVbehdgk^hZhidhZXjgZldg`e^ZXZ#6hZXjgZYꢀ  
ldg`e^ZXZꢀegdiZXihꢀ]VcYhꢀVcYꢀ[gZZhꢀWdi]ꢀd[ꢀi]Zbꢀ  
idꢀdeZgViZꢀi]ZꢀbVX]^cZ#  
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WZ[dgZꢀlVa`^c\ꢀVlVn#  
GUARDS & COVERS.ꢀ<jVgYhꢀVcYꢀXdkZghꢀXVcꢀ  
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egdeZganꢀ ^chiVaaZY!ꢀ jcYVbV\ZY!ꢀ VcYꢀ ldg`^c\ꢀ  
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MAINTENANCE & INSPECTION.ꢀ6ꢀbVX]^cZꢀi]Viꢀ  
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ldg`^c\XdcY^i^dc#GZ\jaVgan^cheZXibVX]^cZ[dgꢀ  
addhZꢀWdaih!ꢀVa^\cbZciꢀd[ꢀXg^i^XVaꢀeVgih!ꢀW^cY^c\!ꢀdgꢀ  
Vcndi]ZgXdcY^i^dchi]VibVnV[[ZXihV[ZdeZgV"  
i^dc#ꢀ 6alVnhꢀ gZeV^gꢀ dgꢀ gZeaVXZꢀ YVbV\ZYꢀ dgꢀ b^h"  
VY_jhiZYꢀeVgihꢀWZ[dgZꢀdeZgVi^c\ꢀbVX]^cZ#ꢀ  
REMOVING TOOLS.ꢀ CZkZgꢀ aZVkZꢀ VY_jhibZciꢀ  
iddah!ꢀ X]jX`ꢀ `Znh!ꢀ lgZcX]Zh!ꢀ ZiX#ꢀ ^cꢀ dgꢀ dcꢀ  
bVX]^cZ·ZheZX^VaanꢀcZVgꢀbdk^c\ꢀeVgih#ꢀKZg^[nꢀ  
gZbdkVaꢀWZ[dgZꢀhiVgi^c\ꢃ  
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^c\ꢀ VcYꢀ WVaVcXZꢀ Viꢀ Vaaꢀ i^bZhꢀ l]Zcꢀ deZgVi^c\ꢀ  
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]VcYꢀedh^i^dchꢀi]ViꢀbV`Zꢀldg`e^ZXZꢀXdcigdaꢀY^["  
[^Xjaiꢀdgꢀ^cXgZVhZꢀi]Zꢀg^h`ꢀd[ꢀVXX^YZciVaꢀ^c_jgn#  
EXPERIENCING DIFFICULTIES. >[ꢀ Viꢀ Vcnꢀ i^bZꢀ  
ndjꢀ VgZꢀ ZmeZg^ZcX^c\ꢀ Y^[[^Xjai^Zhꢀ eZg[dgb^c\ꢀ i]Zꢀ  
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8dciVXiꢀ djgꢀ IZX]c^XVaꢀ Hjeedgiꢀ 9ZeVgibZciꢀ Viꢀ  
ꢁ*,%ꢂꢀ*)+".++(#  
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b^oZꢀg^h`ꢀd[ꢀ^c_jgn#  
-6-  
t23036 37" Foot Shear  
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Additional Safety for Foot Shears  
guARDS. Keep all guards in place and in working  
order.  
EXTENSiON ARMS. Always be aware of the  
extension arm location when working around the  
shear to avoid walking into them, causing injury  
and damage to the tool.  
FOOTiNg. never stand on the foot pedal with  
both feet. Keep one foot on the ground at all times  
to maintain your balance. never jump on the foot  
pedal to make a cut.  
cOMFORTAbLE cuTTiNg OpERATiONS. Avoid  
awkward operations and hand positions where a  
sudden slip could cause your hand or body to fall  
into a sharp edge or corner.  
HANDS AND FiNgERS. Always keep hands and  
fingers away from the blade and hold-down.  
EXpERiENciNg DiFFicuLTiES. if at any time  
you are experiencing difficulties performing the  
intended operation, stop using the shear! Contact  
tech Support at (570) 546-9663.  
OpERATOR pOSiTiON. Keep all body parts out  
of the way of all moving parts. Serious pinches  
and cuts could occur.  
cApAciTy. never exceed the rated capacity for  
this foot shear.  
bL ADE  
AD JuSTMENTS  
AND  
MAiNTENANcE. Always keep blades properly  
adjusted and sharp.  
pROpER uSE. only use the foot shear for the  
purpose it was designed. do not cut round  
stock.  
No list of safety guidelines can be complete.  
Every shop environment is different. Always  
consider safety first, as it applies to your  
individual working conditions. use this and  
other machinery with caution and respect.  
Failure to do so could result in serious per-  
sonal injury, damage to equipment, or poor  
work results.  
Like all machinery there is potential danger  
when operating this machine. Accidents are  
frequently caused by lack of familiarity or  
failure to pay attention. use this machine  
with respect and caution to lessen the pos-  
sibility of operator injury. if normal safety  
precautions are overlooked or ignored, seri-  
ous personal injury may occur.  
-7-  
t23036 37" Foot Shear  
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SEcTiON 2: SET up  
Setup Safety  
items Needed for  
Setup  
the following items are needed to complete the  
set up process, but are not included with your  
machine:  
This machine presents  
serious injury hazards  
to untrained users. Read  
through this entire manu-  
al to become familiar with  
the controls and opera-  
tions before starting the  
machine!  
Description  
Qty  
Forklift (rated for at least 1000 lbs.)................... 1  
lifting Straps (rated for at least 1000 lbs.) ........ 2  
Assistant............................................................ 1  
Safety glasses (for each person)...................... 1  
Wrenches 21, 24mm....................................1 ea.  
Wear safety glasses dur-  
ing the entire set up pro-  
cess!  
unpacking  
the Model t23036 was carefully packed when it  
left our warehouse. if you discover the machine  
is damaged after you have signed for delivery,  
please immediately call Customer Service at  
(570) 546-9663 for advice.  
The Model T23036 is  
an extremely heavy  
machine. Serious per-  
sonal injury may occur if  
safe moving methods are  
not followed. To be safe,  
you will need assistance  
and power equipment  
when moving the ship-  
ping crate and remov-  
ing the machine from the  
crate.  
Save the containers and all packing materials for  
possible inspection by the carrier or its agent.  
Otherwise, filing a freight claim can be difficult.  
When you are completely satisfied with the condi-  
tion of your shipment, you should inventory the  
contents.  
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t23036 37" Foot Shear  
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inventory  
C
the following is a description of the main compo-  
nents shipped with your machine. lay the compo-  
nents out to inventory them.  
B
d
e
Note: If you can't find an item on this list, check  
the mounting location on the machine or examine  
the packaging materials carefully. Occasionally  
we pre-install certain components for shipping  
purposes.  
F
g
h
i
inventory: (Figure 2)  
Qty  
Figure 2. loose parts inventory.  
A. Foot Shear (not Shown)............................. 1  
b. pedal Assembly.......................................... 1  
c. hex Bolts M14-2 x 50 (pedal Assembly).... 2  
D. hex nuts M14-2 (pedal Assembly)............. 2  
E. Bevel gauge (w/hardware) ........................ 1  
F. rear extension Arms  
if any nonproprietary parts are missing (e.g. a  
nut or a washer), we will gladly replace them; or  
for the sake of expediency, replacements can be  
obtained at your local hardware store.  
w/Adjustable Stops..................................... 2  
g. Front extension Arms................................. 2  
H. rear Stop (w/hardware)............................. 1  
i. Front Stop (w/hardware) ............................ 1  
SuFFOcATiON HAzARD!  
immediately discard all plas-  
tic bags and packing materi-  
als to eliminate choking/suf-  
focation hazards for children  
and animals.  
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t23036 37" Foot Shear  
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clean up  
Site considerations  
the unpainted surfaces are coated with a waxy  
oil to prevent corrosion during shipment. remove  
this protective coating with a solvent cleaner or  
degreaser, such as shown in Figure 3. For thor-  
ough cleaning, some parts must be removed.  
For optimum performance, clean all moving  
parts or sliding contact surfaces. Avoid chlo-  
rine-based solvents, such as acetone or brake  
parts cleaner that may damage painted surfac-  
es. Always follow the manufacturer’s instructions  
when using any type of cleaning product.  
Floor Load  
refer to the Machine Data Sheet for the weight  
and footprint specifications of your machine.  
Some residential floors may require additional  
reinforcement to support both the machine and  
operator.  
placement Location  
Consider existing and anticipated needs, size of  
material to be processed through each machine,  
and space for auxiliary stands, work tables or  
other machinery when establishing a location for  
your new machine. See Figure 4 for the minimum  
working clearances.  
gasoline and petroleum  
products have low flash  
points and can explode  
or cause fire if used to  
clean machinery. DO  
NOT use these products  
to clean the machinery.  
80"  
4578  
"
Many cleaning solvents  
are toxic if inhaled.  
Minimize your risk by only  
using these products in a  
well ventilated area.  
Figure 4. Minimum working clearances.  
g2544—Solvent cleaner & Degreaser  
H9692—Orange power Degreaser  
great products for removing shipping grease.  
children and visitors may be  
seriously injured if unsuper-  
vised around this machine.  
Lock entrances to the shop  
or disable start switch or  
power connection to prevent  
unsupervised use.  
Figure 3. Cleaner/degreasers available from  
grizzly.  
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t23036 37" Foot Shear  
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Moving & placement  
Mounting to Shop  
Floor  
the Model t23036 is a heavy machine. A forklift  
or other lifting device will be needed to lift the  
shear off of the pallet. place lifting straps under  
the table and connect them to the forklift forks.  
have a helper nearby to assist and stabilize the  
shear while you lift it, as shown in Figure 5.  
the Model t23036 must be mounted to the floor  
to avoid accidental tipping during use. Because  
floor materials vary, floor mounting hardware is  
not included. Whichever option you choose, it is  
necessary to level your machine with a precision  
level.  
lag shield anchors with lag bolts and anchor  
studs (Figure 6) are two popular methods for  
anchoring an object to a concrete floor. We sug-  
gest you research the many options and methods  
for mounting your machine and choose the best  
that fits your specific application.  
NOTICE  
Anchor studs are stronger and more per-  
manent alternatives to lag shield anchors;  
however, they will stick out of the floor,  
which may cause a tripping hazard if you  
decide to move your machine.  
Figure 5. Lifting the foot shear.  
Figure 6. typical fasteners for mounting to  
concrete floors.  
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t23036 37" Foot Shear  
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5. loosen, but do not remove the four 19mm  
hex bolts on the front of the table.  
Assembly  
6. place the front extension arms over the hex  
Assembling the Model t23036 consists of install-  
ing the foot pedal assembly and the front and rear  
extension arms assemblies. installation of the  
extension arms is an optional step that is depen-  
dent on the operations you plan to perform.  
bolts and behind the special washers (Figure  
9).  
To assemble the foot shear:  
1. At the lower rear of the machine, loosen the  
set screws that hold the hinge pins in place  
and slide them outward (Figure 7).  
hex Bolt  
Special Washer  
hinge pin  
extension Arms  
Figure 9. Front extension arm installed.  
7. line up the channel of the front extension  
arm with the channel on the table.  
Set Screw  
Foot pedal Assembly  
8. Make sure the ground flat surface on the front  
extension arms is flush with the top of the  
table surface.  
Figure 7. Hinge pin & foot pedal.  
2. With the help of an assistant, align the foot  
pedal assembly with the hinge pin and slide  
the hinge pin back in.  
9. tighten the hex bolts and check to make  
sure the alignment is still intact. if it is not,  
re-adjust as necessary.  
3. tighten the set screws to hold the hinge pins  
in position.  
10. Slide the front work stop into the extension  
arms. When the foot pedal, front exten-  
sion arms, and work stops are installed, the  
machine should look like Figure 10.  
4. Attach the two blade yokes to the arms of the  
foot pedal with the M14-2 x 50 bolts, washers  
and nuts, and tighten in position (Figure 8).  
Front extension  
Arms  
Blade yoke  
Work Stops  
Arm  
Foot pedal Assembly  
Foot pedal  
Figure 8. Foot pedal assembly.  
Figure 10. Foot pedal and front extension arms.  
t23036 37" Foot Shear  
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To install the rear extension arms (optional):  
3. Attach the rear stop to the rear extension  
bars and secure with the knurled thumb  
screws (Figure 12).  
1. With the scales facing up, slide the rear  
extension arms into the holes in the back of  
the blade assembly.  
rear extension Bar  
Knurled Screw  
2. tighten the set screws (Figure 11).  
rear Stop  
rear extension Arm  
Figure 12. installing rear extension bars.  
Figure 11. installing rear extension arm.  
-13-  
t23036 37" Foot Shear  
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SEcTiON 3: OpERATiONS  
basic controls  
Operation Safety  
Use Figures 1314 and the descriptions below  
to familiarize yourself with the basic operations of  
the machine.  
cRuSHiNg AND SEvERiNg  
HAzARD!  
Keep hands and fingers out  
of hold-down and blade path  
when shearing or serious  
injury will occur!  
Foot pedal: lowers the top blade downward  
when stepped upon.  
Front and Rear Extension Arms: Support large  
workpieces and provide mounting points for the  
stops.  
Front and Rear Stops: Align workpieces when  
performing repetitive operations.  
To reduce the risk of  
serious injury when using  
this machine, read and  
understand this entire  
manual before beginning  
any operations.  
Front Stop  
bodily injury could result from using this  
machine. Always wear safety goggles,  
leather work boots, and heavy duty leather  
work gloves when operating this machine or  
whenever handling metal.  
Front extension  
Foot pedal  
Arms  
Figure 13. Basic controls.  
rear extension  
Arms  
NOTICE  
if you have never used this type of machine  
or equipment before, WE STRONgLy  
REcOMMEND that you read books, trade  
magazines, or get formal training before  
beginning any projects. Regardless of the  
content in this section, grizzly industrial  
will not be held liable for accidents caused  
by lack of training.  
rear Stop  
Assembly  
Figure 14. Basic controls (continued).  
t23036 37" Foot Shear  
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Stops & guides  
Shearing Tips  
the front stop and angle guide are quickly  
adjusted by wing nuts on the top of the stops. the  
rear extension arms have micro-adjusting stops  
(Figure 15) that allow you to fine tune your cut  
length. For the most accurate cuts, make sure that  
you have at least one square edge up against a  
stop.  
For the best results, never cut any piece nar-  
rower than eight times the thickness of the  
material. For example 2" strip of 0.06" mild  
1
steel.  
Keep the blade gap to the smallest distance  
possible.  
the table below lists other materials and the  
equivalent decimal thicknesses that can be  
used on this shear.  
Micro-Adjuster  
16 gA.  
0.060"  
18 gA.  
0.048"  
20 gA.  
0.036"  
0.031"  
0.030"  
0.063"  
Mild Steel  
Stainless  
Cold rolled  
Aluminum  
0.048"  
0.100"  
0.035"  
0.090"  
Brass, yellow  
• Soft  
Stop  
0.072"  
0.064"  
0.054"  
0.064"  
0.051"  
0.051"  
0.051"  
0.036"  
0.036"  
• 1/2 hard  
• hard  
Figure 15. Micro-adjusting stop.  
Bronze, phosphor  
• Annealed  
0.064"  
0.051"  
0.040"  
Operation Overview  
Copper  
• Soft  
0.072"  
0.064"  
0.064"  
0.051"  
0.051"  
0.040"  
• hard  
To use the foot shear:  
Figure 16. equivalent material thickness chart.  
1. Mark the workpiece along the line to be cut.  
2. place the workpiece on the table and adjust it  
so that the line made in Step 1 is aligned with  
the edge of the bottom blade.  
Finger guard  
A clear plastic finger guard is fixed to the front of  
the hold-down. Under no circumstances should  
this guard be removed. it will keep your fingers  
away of the blades but it will NOT protect you from  
the crushing force of the hold-down. never put  
any part of your body under or behind this finger  
guard! Be sure to keep the guard in working order  
and maintain the position and readability of all the  
warning labels.  
—if you are making repetitive cuts, place a  
stop against the workpiece. For each cut  
that follows, place the workpiece against  
the stop to create the same cut.  
3. Step down on the foot pedal until the cut is  
complete.  
—if the workpiece is longer than the exten-  
sion arms can support, have an assistant  
wear heavy leather gloves and boots and  
support the workpiece while it is cut, so it  
doesn't fall to the floor and get damaged.  
-15-  
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Hold-Down  
blade Adjustment  
Adjustment  
the blade adjustment has been made at the fac-  
tory before shipment. A few test cuts will deter-  
mine if this adjustment is satisfactory for your  
needs. if it is, you are ready to start using your  
foot shear. however, you may find it necessary  
to check the blade adjustment before continuing.  
depending on how often you change the type  
and gauge of material you cut, this adjustment  
process may become routine.  
the hold-down functions as a safety device to  
secure the workpiece while it is being sheared  
and to help prevent the operator's fingers from  
getting in the blade cutting path. the hold-down  
must be adjusted properly to perform these func-  
tions.  
the ideal adjustment provides only enough clear-  
ance to slide the workpiece under the workstop.  
For practicality and safety, the workstop should be  
Tools Required  
Qty.  
Socket or Wrench 24mm....................................1  
hex Wrench 8mm...............................................1  
Feeler gauge 0.002" ..........................................1  
1
adjusted to provide approximately 8" clearance.  
items Needed  
Qty.  
Stock 18".............................................................1  
Socket or Wrench 19mm....................................1  
To perform the blade adjustment:  
1. loosen, but do not remove the two table bolts  
and table adjustment screws on both sides of  
the foot shear (see Figure 18).  
To adjust the hold-down:  
1. tighten the hex nuts on the springs to raise  
the hold-down off the table (Figure 17).  
hex nut  
Fixing Bolt  
table Bolts  
table Adjustment Screws  
Shim  
Figure 18. Adjustment screws.  
Figure 17. tightening hold-down.  
2. Using the foot pedal, lower the blade and  
hold it in position. (it may help to have your  
assistant do this step.)  
2. insert the shim stock under the hold-down,  
then loosen the hex nut to lower the hold-  
down until it makes contact with the shim.  
3. turn the table adjustment screws to move  
the table and fixed blade until the fixed blade  
makes light contact with the moving blade.  
3. repeat Step 2 at the other side of the shear.  
4. Check the gap to make sure the distance is  
equal across the length of the hold-down.  
NOTICE: The moving blade should never  
overlap the fixed blade. This will cause dam-  
age to both.  
Tip: To avoid scratching the surface of your  
workpiece, apply thin rubber pads to the bottom  
of the hold-down fingers.  
-16-  
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4. looking behind the hold-down, make sure  
the two blades surfaces appear to make light  
contact all the way across the length.  
—if they do, proceed to the next step.  
—if you observe a gap between the two  
blade surfaces, move to the next section  
Adjusting blade bow section.  
gap distance  
5. Using a sheet of paper, confirm that you have  
proper contact by making several cuts along  
the length of the blade. the shear should cut  
through the paper cleanly.  
Figure 19. Measuring gap between blades.  
6. turn the table adjustment screws to move the  
fixed blade away from the moving blade so  
you have a gap of 0.002". Check this mea-  
surement with a feeler gauge as shown in  
Figure 19.  
7. repeat Step 6 on the other side so the gap is  
uniform across the length of the blade.  
8. tighten the four table bolts and double check  
the gap to make sure it has not changed.  
Note: 0.002" is a good starting point for  
most operations. The gap width will change,  
however, depending on the type and gauge  
of the material being sheared. This is a trial-  
and-error process. Test with scrap pieces  
until you achieve satisfactory results.  
-17-  
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ACCeSSorieS  
SEcTiON 4: AccESSORiES  
H5614—Wire gauge uS Standard  
Calibrated for sheet metal sized from 0 to 30  
gauge. the front is marked with gauge sizes, the  
back is marked with actual inch measurements.  
Some aftermarket accessories can be  
installed on this machine that could cause  
it to function improperly, increasing the risk  
of serious personal injury. To minimize this  
risk, only install accessories recommended  
for this machine by grizzly.  
NOTICE  
Refer to the newest copy of the grizzly  
catalog for other accessories available for  
this machine.  
g5618—Deburring Tool with two blades  
g5619—Extra Aluminum blades  
Figure 22. h5614 Wire gauge.  
g5620—Extra brass and cast iron blade  
the quickest tool for smoothing freshly sheared  
metal edges. Comes with two blades, one for  
steel and aluminum and one for brass and cast  
iron.  
H5958—Sheet Metal pliers  
For bending and forming sheet metal. Jaws are  
312" wide. rubber grips. overall length is 8". ideal  
for hVAC installers.  
Figure 20. g5618 deburring tool.  
Figure 23. Model h5958 Sheet Metal pliers.  
-18-  
t23036 37" Foot Shear  
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g4956—Super Nibbler  
g8781—412" Suction cup  
the super nibbler is just the ticket for cutting sheet  
handle plate glass, glass mirrors and sheet metal  
with safety and security. Simple hand lever action  
provides tremendous gripping power on any flat,  
smooth material. Buy two Suction Cups for two-  
handed control!  
3
metal up to 64" thick. extremely narrow headed  
design allows cuts in hard-to-reach areas, yet still  
features a safety guard to prevent flying splinters.  
1014" overall.  
Figure 24. Model g4956 Super nibbler.  
Figure 25. Model g8781 412" Suction Cup.  
g5562—SLipiT® 1 Qt. gel  
g5563—SLipiT® 12 oz Spray  
g2871—boeshield® T-9 12 oz Spray  
g2870—boeshield® T-9 4 oz Spray  
H3788—g96® gun Treatment 12 oz Spray  
H3789—g96® gun Treatment 4.5 oz Spray  
Figure 21. recommended products for protect-  
ing unpainted cast iron/steel part on machinery.  
-19-  
t23036 37" Foot Shear  
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SEcTiON 5: MAiNTENANcE  
Lubrication  
Always disconnect power  
to the machine before  
lubricate all pivot and sliding points on this  
performing maintenance.  
machine daily. lightly oil the surface of the blades  
Failure to do this may  
and other bare cast iron surfaces to ensure they  
result in serious person-  
don't develop rust.  
al injury.  
unpainted cast iron  
Schedule  
protect the unpainted cast iron surfaces on the  
table by wiping the table clean after every use—  
this ensures moisture from wood dust does not  
remain on bare metal surfaces.  
For optimum performance from your machine,  
follow this maintenance schedule and refer to any  
specific instructions given in this section.  
Daily check:  
Keep tables rust-free with regular applications of  
products like g96® gun treatment, Slipit®, or  
Boeshield® t-9 (see Section 5: Accessories on  
page 19 for more details).  
loose mounting bolts.  
Any other unsafe condition.  
Weekly Maintenance:  
Clean machine.  
lubricate machine.  
cleaning  
Cleaning the Model t23036 is relatively easy.  
periodically wipe down the machine to remove  
dust and oil. treat all unpainted surfaces with a  
non-staining lubricant after cleaning.  
-20-  
t23036 37" Foot Shear  
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SEcTiON 6: SERvicE  
review the troubleshooting and procedures in this section to fix your machine if a problem develops. if you  
need replacement parts or you are unsure of your repair skills, then feel free to call our technical Support  
at (570) 546-9663.  
Troubleshooting  
Operations  
Symptom  
possible Cause  
possible Solution  
Won't  
material.  
cut 1. improper blade gap distance.  
2. Cut exceeds machine capacities.  
1. Widen gap to accommodate thicker gauge material.  
2. Make cuts within the capacity of the machine.  
Cuts  
square.  
aren't 1. Blade gap unequal across length.  
1. Adjust blade gap to be equal across length (page  
16).  
2. too much bow in blade.  
2. Correct blade bow (page 22).  
3. Adjust gap of hold-down (page 16).  
4. Maintain consistent contact with guides.  
3. inadequate hold-down pressure.  
4. Uneven contact with guides.  
poor quality of 1. dull blades.  
1. replace or sharpen blades.  
cuts, ripping or  
tearing.  
2. poor blade gap set up.  
3. loose gibs.  
2. Adjust blade set up (page 16).  
3. remove play from gibs (page 22).  
-21-  
t23036 37" Foot Shear  
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Adjusting blade bow  
gib Adjustment  
Tools Required  
open-end Wrench 24mm...................................1  
Qty.  
Tools Required  
hex Wrench 8mm...............................................1  
Qty.  
open-end Wrench 14mm...................................2  
the blade bow of the moving blade is adjusted  
by loosening or tightening the bow bolt at the  
center of the straightening rod (see Figure 27.)  
observe the change in the gap when the moving  
blade is just below the top of the fixed blade. For  
optimum performance, the gap must be consis-  
tent across the entire length of the blades. After  
making adjustments to the bow, repeat the blade  
Adjustment section. perform a paper shear test  
to check the blade bow performance.  
When adjusting gibs, keep in mind that the goal  
of gib adjustment is to remove unnecessary slide  
movement without causing them to bind. loose  
gibs may allow play in the moving blade resulting  
in poor cuts on the workpiece and undue wear on  
the slide. over-tightening will make lowering the  
foot pedal difficult.  
loosen the jam hex nuts, tighten each gib screw  
1
until it is just snug, then loosen it 8 of a turn.  
—if the shear cuts paper on the ends but not  
the center, turn the bow bolt clockwise until  
paper can be easily cut across the length.  
tighten the jam nuts against the machine base to  
secure the gib screw setting  
—if the shear cuts paper at the center but  
not the ends, turn the bow bolt counter-  
clockwise until the paper can be easily cut  
across the length.  
Jam nut  
gib Screw  
Figure 28. gib screw location.  
Figure 26. example of a paper shear test.  
Bow Bolt  
Figure 27. Adjusting bow bolt.  
-22-  
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blade Sharpening/  
Replacement  
Tools Required  
Qty.  
Socket or Wrench 17mm ....................................1  
Blade hex Bolts  
the blades can be removed by removing the hex  
bolts that attach the blades to the castings (see  
Figure 29).  
the moving blade has two cutting edges that are  
ground with a 2° edge relief. reverse the blade  
to expose the new cutting edge as soon as one  
edge is dull. the blade can be sharpened on a  
surface grinder by grinding both wide sides of the  
blade.  
Figure 29. top blade bolts (typical foot shear  
shown).  
After new blades are installed or old blades are  
sharpened, they must be adjusted. proceed to  
blade Adjustment on page 16.  
the fixed blade has one cutting edge with a  
edge relief and a 1° face relief. it can be  
resharpened on a surface grinder by grinding the  
wide side of the blade.  
-23-  
t23036 37" Foot Shear  
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SEcTiON 7: pARTS  
parts breakdown  
-24-  
t23036 37" Foot Shear  
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parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
PT23036001  
TABLE  
38  
39  
40  
41  
PN05M  
HEX NUT M16-1.5  
2
PT23036002  
PT23036003  
PT23036004  
PT23036005  
PT23036006  
PB24M  
CUTTER BAR  
PW08M  
FLAT WASHER 16MM  
SET SCREW M10-1.5 X 20  
COMPRESSION SPRING  
3
HOLDDOWN  
PSS10M  
PT23036041  
4
RIGHT SIDE PANEL  
LEFT SIDE PANEL  
5
41A PT23036041A SPRING CAP  
6
FRONT EXTENSION ARM  
HEX BOLT M12-1.75 x 45  
HOLDDOWN SPRING  
HOLDDOWN SHAFT  
HEX NUT M12-1.75  
SPECIAL BOLT  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
53  
58  
59  
60  
61  
62  
63  
64  
65  
67  
68  
70  
71  
72  
74  
75  
91  
92  
93  
94  
PT23036042  
PT23036043  
PT23036044  
PW08M  
SWIVEL TOP  
7
SWIVEL BOTTOM  
8
PT23036008  
PT23036009  
PN09M  
SPRING STUD  
9
FLAT WASHER 16MM  
HEX NUT M16-2  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
21  
22  
23  
24  
25  
26  
27  
28  
29  
31  
32  
33  
34  
35  
36  
37  
PN13M  
PT23036011  
PT23036012  
PT23036013  
PSB58M  
PT23036047  
PSB64M  
SPRING MOUNTING BRACKET  
CAP SCREW M10-1.5 X 25  
FLAT WASHER 10MM  
SPECIAL BOLT M12 X 70  
SPECIAL BOLT M12 X 50  
FOOT PEDAL SHAFT  
REAR EXTENSION ARM  
REAR STOP  
SPECIAL WASHER 12MM  
FINGER GUARD  
PW04M  
CAP SCREW M8-1.25 x 12  
LEFT TABLE SCALE  
RIGHT TABLE SCALE  
HEX BOLT M8-1.25 X 20  
SET SCREW M10-1.5 X 50  
CAP SCREW M10-1.5 X 40  
SPECIAL BOLT M16-2 X 100  
FLAT WASHER 16MM  
SPECIAL NUT M16-2  
TOP BLADE  
PT23036050  
PT23036051  
PT23036053  
PT23036058  
PT23036059  
PT23036060  
PT23036061  
PT23036062  
PT23036063  
PN08M  
PT23036015  
PT23036016  
PB09M  
PSS39M  
PSB47M  
REAR STOP BRACKET  
REAR STOP BLOCK  
ADJUSTER DIAL  
PT23036021  
PW08M  
PT23036023  
PT23036024  
PT23036025  
PSB47M  
ADJUSTER SHAFT  
HEX NUT M10-1.25  
LOCK KNOB M8-1.25 X 25  
ADJUSTER BLOCK  
KNURLED SCREW M10-1.5 X 12  
HEX NUT M10-1.5  
BOTTOM BLADE  
PT23036065  
PT23036067  
PT23036068  
PN02M  
CAP SCREW M10-1.5 X 40  
CAP SCREW M10-1.5 X 55  
FLAT WASHER 10MM  
FLAT WASHER 10MM  
GIB  
PSB90M  
PW04M  
PW04M  
PT23036071  
PT23036072  
PWN04M  
FRONT STOP  
PT23036031  
PSB143M  
PN02M  
T BOLT M10-1.5 X 45  
WING NUT M10-1.5  
BEVEL GAUGE  
CAP SCREW M10-1.5 X 50  
HEX NUT M10-1.5  
PT23036075  
PT23036091  
PT23036092  
PT23036093  
PW06M  
PT23036034  
PW08M  
STRAIGHTENER ROD  
FLAT WASHER 16MM  
HEX NUT M16-1.5  
TOP SPRING CAP  
PEDAL FRAME  
PN05M  
BACK GAUGE ASSEMBLY  
FLAT WASHER 12MM  
PT23036037  
ADJ SCREW STRAIGHTENER ROD  
-25-  
t23036 37" Foot Shear  
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Labels breakdown & List  
&%*  
&%)  
&%'  
&%(  
&%'  
&%&  
&%&  
&%+  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
101  
102  
103  
PT23036101  
GUARD REMOVAL LABEL  
SHEARING HAZARD LABEL  
SAFETY GLASSES LABEL  
104  
105  
106  
PT23036104  
MODEL NUMBER LABEL  
READ MANUAL LABEL  
MACHINE ID LABEL  
PT23036102  
PLABEL-11B  
PLABEL-12C  
PT23036106  
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine  
MuST maintain the original location and readability of the labels on the machine. if any label is  
removed or becomes unreadable, REpLAcE that label before using the machine again. contact  
grizzly at (800) 523-4777 or www.grizzly.com to order new labels.  
-26-  
t23036 37" Foot Shear  
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WARRANTY CARD  
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The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop  
better products and services. Of course, all information is strictly confidential.  
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10. 8dbbZcih/ _____________________________________________________________________  
_________________________________________________________________________________  
_________________________________________________________________________________  
_________________________________________________________________________________  
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WARRANTy AND RETuRNS  
7!22!.49 !.$ 2%452.3  
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