Grizzly Dust Collector G0508 User Manual

MODEL G0508  
10 HP INDUSTRIAL  
DUST COLLECTOR  
OWNER'S MANUAL  
COPYRIGHT © NOVEMBER, 2006 BY GRIZZLY INDUSTRIAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
#TS8335 PRINTED IN TAIWAN  
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Table of Contents  
INTRODUCTION............................................................................................................................... 2  
Foreword .................................................................................................................................... 2  
Contact Info................................................................................................................................ 2  
Machine Data Sheet................................................................................................................... 3  
Identification ............................................................................................................................... 5  
SECTION 1: SAFETY....................................................................................................................... 6  
Safety Instructions for Machinery............................................................................................... 7  
Additional Safety for Dust Collectors ......................................................................................... 8  
SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................ 9  
220/440V 3-Phase ..................................................................................................................... 9  
Grounding................................................................................................................................... 9  
Rewiring to 440V........................................................................................................................ 9  
SECTION 3: SET UP...................................................................................................................... 10  
Set Up Safety........................................................................................................................... 10  
Items Needed for Setup........................................................................................................... 10  
Unpacking ................................................................................................................................ 10  
Inventory................................................................................................................................... 11  
Site Considerations.................................................................................................................. 12  
Assembly.................................................................................................................................. 12  
Test Run................................................................................................................................... 15  
SECTION 4: DESIGNING THE SYSTEM....................................................................................... 17  
General..................................................................................................................................... 17  
Duct Material............................................................................................................................ 17  
System Design......................................................................................................................... 19  
System Grounding ................................................................................................................... 23  
SECTION 5: ACCESSORIES......................................................................................................... 25  
SECTION 6: OPERATIONS ........................................................................................................... 28  
General..................................................................................................................................... 28  
SECTION 7: MAINTENANCE ........................................................................................................ 29  
Schedule .................................................................................................................................. 29  
Lubrication................................................................................................................................ 29  
Bag Cleaning............................................................................................................................ 29  
SECTION 8: SERVICE ................................................................................................................... 30  
About Service........................................................................................................................... 30  
Troubleshooting........................................................................................................................ 30  
Electrical Components ............................................................................................................. 31  
Wiring Diagram ........................................................................................................................ 32  
Parts Breakdown...................................................................................................................... 33  
Label Placement ...................................................................................................................... 35  
WARRANTY AND RETURNS........................................................................................................ 36  
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INTRODUCTION  
Foreword  
Contact Info  
We are proud to offer the Model G0508 10 HP  
Industrial Dust Collector. This machine is part  
of a growing Grizzly family of fine woodworking  
machinery. When used according to the guide-  
lines set forth in this manual, you can expect  
years of trouble-free, enjoyable operation and  
proof of Grizzly’s commitment to customer satis-  
faction.  
If you have any comments regarding this manual,  
please write to us at the address below:  
Grizzly Industrial, Inc.  
Technical Documentation Manager  
P.O. Box 2069  
C
/O  
Bellingham, WA 98227-2069  
We are pleased to provide this manual with the  
Model G0508; it will guide you through assembly,  
safety considerations, and general operating pro-  
cedures. It represents our effort to produce the  
best documentation possible.  
We stand behind our machines. If you have any  
service questions or parts requests, please call or  
write us at the location listed below.  
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
Phone: (570) 546-9663  
Fax: (800) 438-5901  
The specifications, drawings, and photographs  
illustrated in this manual represent the Model  
G0508 as supplied when the manual was pre-  
pared. However, owing to Grizzly’s policy of con-  
tinuous improvement, changes may be made at  
any time with no obligation on the part of Grizzly.  
For your convenience, we always keep current  
Grizzly manuals available on our website at www.  
grizzly.com. Any updates to your machine will be  
reflected in these manuals as soon as they are  
complete. Visit our site often to check for the lat-  
est updates to this manual!  
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Machine Data Sheet  
MACHINE DATA  
SHEET  
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901  
MODEL G0508 10 HP INDUSTRIAL DUST COLLECTOR  
Product Dimensions:  
Weight .............................................................................................................................................................515 lbs.  
Length/Width/Height .........................................................................................................................61 x 61 x 134 in.  
Foot Print (Length/Width).............................................................................................................................61 x 61 in.  
Shipping Dimensions:  
Type .......................................................................................................................................Cardboard/Wood Frame  
Content............................................................................................................................................................Machine  
Weight..............................................................................................................................................................560 lbs.  
Length/Width/Height.............................................................................................................................47 x 53 x 31 in.  
Electrical:  
Switch.............................................................................................................Magnetic with Thermal Overload Relay  
Switch Voltage .....................................................................................................................................................220V  
Cord Length ......................................................................................................................................................... 12 ft.  
Cord Gauge .................................................................................................................................................. 10 gauge  
Recommended Breaker Size........................................................................................................................... 40 amp  
Plug..........................................................................................................................................................................No  
Conversion To 440V............................................................................................................... Part Number P0508037  
Phase Converter.....................................................................................................................................Model G7979  
Motors:  
Type .......................................................................................................................................... TEFC Induction  
Horsepower.............................................................................................................................................. 10 HP  
Voltage................................................................................................................................................220/440V  
Prewired.....................................................................................................................................................220V  
Phase........................................................................................................................................................Three  
Amps....................................................................................................................................................... 26/13A  
Speed................................................................................................................................................ 3450 RPM  
Cycle .........................................................................................................................................................60 Hz  
Number Of Speeds.......................................................................................................................................... 1  
Power Transfer.................................................................................................................................Direct Drive  
Bearings...................................................................................................................... Shielded and Lubricated  
Main Specifications:  
Air Suction Capacity ..........................................................................................................................6700 CFM  
Maximum Static Pressure Rating ..............................................................................................................21 in.  
Main Inlet Size .............................................................................................................................................9 in.  
Manifold Included..........................................................................................................................................Yes  
Manifold Inlets.................................................................................................................................................. 5  
Manifold Inlet Size .......................................................................................................................................4 in.  
Machine Collection Capacity ...........................................................................................................8 Machines  
Maximum Material Collection Capacity............................................................................................. 64.8 cu. ft.  
Upper Bag Filtration...........................................................................................................................2.5 micron  
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Bag Information  
Number of Upper Bags.................................................................................................................................... 4  
Upper Bag Capacity.......................................................................................................................... 17.8 cu. ft.  
Lower Bag Capacity.......................................................................................................................... 13.7 cu. ft.  
Number of Lower Bags.................................................................................................................................... 4  
Upper Bags Total Area......................................................................................................................... 71 cu. ft.  
Lower Bags Total Area...................................................................................................................... 54.8 cu. ft.  
Upper Bag Diameter........................................................................................................................... 23-5/8 in.  
Upper Bag Length......................................................................................................................................70 in.  
Lower Bag Diameter........................................................................................................................... 23-5/8 in.  
Lower Bag Length......................................................................................................................................54 in.  
Impeller Information  
Impeller Type .....................................................................................................................................Radial Fin  
Impeller Size ....................................................................................................................................... 14-3/4 in.  
Impeller Blade Thickness..........................................................................................................................1/4 in.  
Construction  
Upper Bag Material...................................................................................................................... Woven Fabric  
Lower Bag Material..................................................................................................................................Plastic  
Base Construction............................................................................................... Pre-Formed Steel on Casters  
Frame Construction ......................................................................................................................Formed Steel  
Caster Construction .................................................................................................................................Plastic  
Impeller Construction....................................................................................................Balanced Welded Steel  
Paint...........................................................................................................................................Powder Coated  
Other Specifications:  
ISO Factory...................................................................................................................................................ISO 9001  
Country Of Origin.............................................................................................................................................. Taiwan  
Warranty.............................................................................................................................................................1 Year  
Serial Number Location ..........................................................................................................Data Label on Machine  
Assembly Time...........................................................................................................................................1-1/2 hours  
Features:  
10 HP Industrial Motor  
4 Heavy Duty Plastic Collection Bags  
4 filtration Bags  
Includes Steel Base with Casters  
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Identification  
E
A
F
G
B
H
C
I
D
Figure 1. Dust collector, front view.  
A. Upper Filter Bag  
B. Collector  
C. Lower Collection Bag  
D. Caster  
E. Upper Bag Hanger Assembly  
F. Inlet  
G. ON/OFF Power Switch  
H. Motor  
I. Base  
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Safety Instructions for Machinery  
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Additional Safety for Dust Collectors  
1. MACHINE USE. Do not use this dust col-  
lector to pick up liquids and metal scrap  
including, but not limited to, nails and filings.  
Also, do not pick up material which cannot  
safely pass through the impeller such as  
solid wood scraps.  
6. AVOIDING FIRES. Do not allow steel to  
strike against impeller—this may produce  
a spark. Sparks can smolder in wood dust  
for a long time before fire or flame is detect-  
ed. If metal contacts metal during opera-  
tion, immediately turn off the dust collector,  
unplug the power cord from the outlet or flip  
the disconnect switch and wait for all moving  
parts to stop. Remove collection bags and  
empty the dust into an approved air tight  
metal container in case of spark. Remedy  
the metal to metal contact problem before  
resuming operation.  
2. KEEPING FINGERS SAFE. Do not place  
your hands or tools near the open inlet dur-  
ing operation for any reason including, but  
not limited to, unclogging material and test-  
ing suction. The impeller could cause seri-  
ous damage to body parts if touched while  
spinning.  
7. OPERATIONAL QUESTIONS. If at any time  
you are experiencing difficulties perform-  
ing the intended operation, stop using the  
machine! Then contact our Tech Support  
or ask a qualified expert how the operation  
should be performed.  
3. SAFE SERVICING. Disconnect power and  
allow impeller to come to a complete stop  
before servicing or working on the dust col-  
lector ducting system.  
4. SUSPENDED DUST PARTICLES AND  
IGNITION SOURCES. Do not operate the  
dust collector in areas where explosion risks  
would be high if dust were dispersed into the  
area. Areas of high risk include, but are not  
limited to, areas near pilot lights and/or open  
flames.  
8. CLEANING AIR. Do not confuse this dust  
collector with an air cleaner. This dust col-  
lector is only designed to collect dust from  
a machine, not clean dust suspended in the  
air.  
5. DUST HAZARD. Be aware that certain  
woods may cause an allergic reaction in peo-  
ple and animals, especially when exposed to  
fine dust. Make sure you know what type of  
wood dust you will be exposed to in case  
there is a possibility of an allergic reaction.  
Always wear an approved respirator during  
and for a short time after machine opera-  
tion!  
9. EMPTYING DUST. When emptying dust  
from the collection bags or drum, wear a  
respirator and safety glasses. Empty dust  
into an approved container and dispose of  
properly.  
No list of safety guidelines can be complete.  
Every shop environment is different. Always  
consider safety first, as it applies to your  
individual working conditions. Use this and  
other machinery with caution and respect.  
Failure to do so could result in serious per-  
sonal injury, damage to equipment, or poor  
work results.  
Like all machines there is danger associated  
with this machine. Accidents are frequently  
caused by lack of familiarity or failure to pay  
attention. Use this machine with respect  
and caution to lessen the possibility of  
operator injury. If normal safety precautions  
are overlooked or ignored, serious personal  
injury may occur.  
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SECTION 2: CIRCUIT REQUIREMENTS  
220/440V 3-Phase  
Grounding  
In the event of an electrical short, grounding  
reduces the risk of electric shock. The grounding  
wire in the power cord must be properly connected  
to the grounding prong on the plug; likewise, the  
outlet must be properly installed and grounded.  
All electrical connections must be made in accor-  
dance with local codes and ordinances.  
Serious personal injury could occur if you  
connect your machine to the power source  
before you have completed the set up pro-  
cess. DO NOT connect the machine to the  
power source until instructed to do so.  
Improper connections of the electrical-grounding  
conductor increases the risk of electric shock.  
Check with a qualified electrician or one of  
our service personnel if you do not understand  
the grounding instructions, or if you doubt the  
machine is properly grounded.  
Amperage Draw  
The Model G0508 features a 220/440V motor  
that is prewired for 220V and draws the following  
amps under maximum load:  
Motor Draw at 220V ............................. 26 Amps  
Motor Draw at 440V ............................. 13 Amps  
Electrocution or fire could  
result if this machine is  
not installed correctly or  
the electrical installation  
does not comply with local  
and state codes. Ensure  
compliance by using a  
qualified electrician for the  
electrical installation!  
Circuit Requirements  
We recommend connecting your machine to a  
dedicated and grounded circuit that is rated for  
the amperage given below. Never replace a circuit  
breaker on an existing circuit with one of higher  
amperage without consulting a qualified electri-  
cian to ensure compliance with wiring codes. If  
you are unsure about the wiring codes in your  
area or you plan to connect your machine to a  
shared circuit, consult a qualified electrician.  
220V Circuit...........................................40 Amps  
440V Circuit...........................................20 Amps  
Rewiring to 440V  
The Model G0508 can be rewired for 440V opera-  
tion. This rewiring job consists of disconnecting  
the dust collector from the power source, chang-  
ing the magnetic switch, and rewiring the motor.  
Connection to Power  
Have a qualified electrician hardwire this machine  
to a dedicated locking shut-off switch that is con-  
nected to the main power source.  
The necessary magnetic switch for this procedure  
can be purchased by calling our customer service  
number at (800) 523-4777 and ordering part num-  
ber P0508037.  
This procedure takes moderate electrical skill and  
the rewiring job must be inspected by a qualified  
electrician before the dust collector is connected  
to the power source.  
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SECTION 3: SET UP  
Set Up Safety  
Items Needed for  
Setup  
The following items are needed to complete the  
set up process, but are not included with your  
machine:  
This machine presents  
serious injury hazards  
to untrained users. Read  
through this entire manu-  
al to become familiar with  
the controls and opera-  
tions before starting the  
machine!  
Description  
Qty  
Assistant........................................1 or more  
Safety Glasses (for each person) .............. 1  
Gloves (for each person)............................ 1  
Phillips Head Screwdriver .......................... 1  
Wrench 10mm............................................ 1  
Wrenches 12mm ........................................ 2  
Ladder (for hanging upper bag) ................. 1  
Wear safety glasses dur-  
ing the entire set up pro-  
cess!  
Unpacking  
The Model G0508 was carefully packed when it  
left our warehouse. If you discover the machine  
is damaged after you have signed for delivery,  
please immediately call Customer Service at  
(570) 546-9663 for advice.  
The Model G0508 is a  
heavy machine. DO NOT  
over-exert yourself while  
unpacking or moving  
your machine—get assis-  
tance.  
Save the containers and all packing materials for  
possible inspection by the carrier or its agent.  
Otherwise, filing a freight claim can be difficult.  
Some metal parts may  
have sharp edges on  
them after they are  
formed. Please examine  
the edges of all metal  
parts before handling  
them. Failure to do so  
could result in injury.  
When you are completely satisfied with the condi-  
tion of your shipment, you should inventory the  
contents.  
Turn OFF the power at  
the power disconnect  
and do NOT turn ON  
until instructed to do so.  
Failure to heed this warn-  
ing could result in seri-  
ous personal injury or  
death.  
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Inventory  
H
After all the parts have been removed from the  
two boxes, you should have the following items:  
I
Contents (Figure 2–4)  
Qty  
E
A. Main Housing with Motor............................ 1  
B. Inlet............................................................. 1  
C. Collectors ................................................... 4  
D. Supporting Legs......................................... 4  
E. Base ........................................................... 1  
F. Hanger Supports........................................ 4  
G. Hangers...................................................... 4  
H. Upper Filter Bags (fabric)........................... 4  
I. Lower Collection Bags (plastic).................. 4  
J. Casters....................................................... 4  
K. Rubber Gaskets ......................................... 4  
L. Bag Clamps................................................ 8  
M. Hardware Bag (not shown)......................... 1  
— Combo Wrench 10/12mm...................... 1  
— Phillips Head Screw M6-1.0 x 10 ........... 1  
— Flange Bolts 14"-20 x 12"...................... 12  
— Flange Bolts 516"-18 x 12"..................... 32  
— Flat Washers 516"................................. 64  
— Hex Bolts 516"-18 x 1"........................... 32  
— Hex Nuts 516"-18 .................................. 32  
G
F
Figure 3. Model G0508 Inventory (E–I).  
J
K
L
Figure 4. Model G0508 Inventory (J–L).  
C
In the event that any nonproprietary parts are  
missing (e.g., a nut or a washer), we would be  
glad to replace them, or for the sake of expedi-  
ency, replacements can be obtained at your local  
hardware store.  
A
B
NOTICE  
D
Some hardware/fasteners listed in the inven-  
tory may arrive pre-installed on the machine.  
Check these locations before assuming that  
any items from the inventory list are miss-  
ing.  
Figure 2. Model G0508 Inventory (A–D).  
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Site Considerations  
Assembly  
Floor Load  
To the dust collector system:  
Refer to the Machine Data Sheet on Page 3 for  
the weight and footprint specifications of your  
machine. Some floors may require additional  
reinforcement to support both the machine and  
operator.  
1. Place the base upside down on the floor.  
5
1
2. Attach the casters with the (16) 16"-18 x 2  
flange bolts (see Figure 6).  
"
Placement Location  
Consider existing and anticipated needs, size of  
material to be processed through each machine,  
and space for auxiliary stands, work tables or  
other machinery when establishing a location for  
your new machine. See Figure 5 for the minimum  
working clearances.  
Caster  
Caster Mounting  
 
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Figure 6. Caster mounted on base.  
3. With assistance, place the main housing on  
the floor so that the motor is pointing up.  
4. Place the end of the supporting leg with the  
threaded holes on the inside of the housing  
bracket (see Figure 7).  
Figure 5. Model G0508 illustrated top view and  
suggested clearances.  
Flange Bolts  
Figure 7. Supporting leg mounted to main  
housing.  
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5. Attach the supporting legs to the housing  
10. With assistance, position and hold the collec-  
tor so the holes in the collector flange match  
with those of the rubber gasket and main  
housing.  
bracket with 516"-18 x 12" flange bolts.  
6. Position the base on top of the supporting  
legs (see Figure 8).  
5
11. Insert and hand tighten one 16"-18 x 1"  
flange bolt, two 516"flat washers, and one 516"-  
18 hex nut in all eight holes.  
12. Tighten the eight flange bolts and nuts in a  
alternating fashion so that the rubber gasket  
is evenly compressed without deformation.  
13. Repeat Steps 10–13 for the remaining col-  
lectors.  
14. Place the inlet on the top center circular  
flange of the main housing (see Figure 10).  
Flange Bolts  
Figure 8. Base attached to supporting leg.  
7. Fasten the supporting legs to the base with  
516"-18 x 12" flange bolts.  
8. With assistance, turn the entire assembly  
Screw  
over so that the casters rest on the floor.  
9. Position and hold the rubber gasket against  
the square opening in the main housing (see  
Figure 9).  
Main Housing  
Figure 10. Inlet mounted on main housing.  
Collector  
15. Rotate the inlet so the hole in the inlet aligns  
with the hole in the housing flange.  
16. Use the M6-1 x 10 Phillips head screw to fas-  
ten the inlet securely to the housing flange.  
Mounting Bolts  
Rubber Gasket  
Figure 9. Collector mounted to main housing.  
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17. Slide the hanger into the hanger support,  
20. Align the hanger assembly so that the hook  
at the top is directly over the center of the col-  
lector.  
aligning the two holes on each part.  
18. Secure this hanger assembly with two 14"-20  
x 12" flange bolts (see Figure 11).  
1
21. Secure the hanger assembly with one 4"-20  
x 12" flange bolt (see Figure 12).  
22. Repeat Steps 18–22 for the remaining hang-  
er assemblies.  
Hanger  
23. Place the loop at the top of the upper col-  
lection bag over the top hook of the hanger  
assembly (see Figure 13).  
Bag Loop  
Hanger Support  
Figure 11. Hanger attached to hanger support.  
Hanger  
Assembly  
19. Mount the hanger assembly on the protruding  
rod on the collector as shown in Figure 12.  
Hanger  
Assembly  
Figure 13. Upper filter bag mounted on hanger  
assembly.  
24. Thread the bag clamp into and around the  
bottom seam of the upper collection bag (see  
Figure 14).  
Flange  
Bolt  
Figure 12. Hanger assembly mounted onto  
collector.  
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Bag Clamp  
Collector Hook  
Figure 14. Upper filter bag secured to collector.  
Figure 15. Bottom collection bag snagged on  
collector hooks.  
25. Slip the bottom of the bag over the top lip of  
the collector so that the bag clamp is com-  
pletely over the lip as well.  
29. Wrap the bag clamp around the collector and  
position it between the bottom lip of the col-  
lector and the hooks, fasten the bag clamp to  
secure the bag to the collector (see Figure  
16).  
26. Fasten the locking mechanism of the bag  
clamp to secure the bag to the collector (see  
Figure 14).  
27. Slip the lower collection bag over the bottom  
lip of the collector and position the bag evenly  
around the collector.  
28. Snag the bag on the hooks to hold the bag  
in place until the bag clamp can be secured  
(see Figure 15).  
Bag Clamp  
Figure 16. Lower collection bag secured to  
collector.  
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2. Connect the dust collector to the proper power  
source (reference Circuit Requirements on  
Page 9).  
Test Run  
3. Clear away from the machine all tools and  
objects used during the setup.  
Wear safety glasses  
4. Turn the machine ON by pushing in the  
whenever starting or  
using machine. Failure  
to comply may result in  
serious personal injury.  
GREEN button on the power switch.  
5. Listen and watch for abnormal noises or  
operation. The machine should run smoothly  
with little or no vibration or rubbing noises.  
—Strange or unusual noises MUST be inves-  
tigated and corrected before operating the  
machine further. Always disconnect the  
machine from power before investigating  
or correcting potential problems.  
Keep loose clothing  
rolled up and out of the  
way of machinery and  
keep hair pulled back.  
—If you cannot easily locate the source of a  
potentialproblem,refertoTroubleshooting  
on Page 30 or contact our Technical  
Support at (570) 546-9663.  
Do NOT put hands or  
small objects near inlet  
openings during opera-  
tion. Objects sucked  
into the inlet will meet  
with the impeller blade.  
Failure to heed this  
warning could result in  
property damage or per-  
sonal injury.  
6. Turn OFF the machine by pushing in the RED  
button on the power switch.  
Once assembly is complete, test run your machine  
to make sure it runs properly.  
To test run the dust collector:  
1. Make sure you have read and understand all  
of the safety instructions starting on Page 6  
of this manual, and make sure the machine is  
set up properly.  
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SECTION 4: DESIGNING THE  
SYSTEM  
Plastic duct is also a popular material for home  
shops. However, be aware that there is a fire or  
General  
explosion hazard if plastic duct material is used  
for dust collection without being grounded against  
The Model G0508 can be operated as either a sta-  
static electrical charge build-up. This topic will be  
tionary or mobile unit. There are advantages and  
discussed later in this section. Another problem  
disadvantages to both set-ups. The advantage of  
with using plastic is that it is less efficient per foot  
the mobile system is eliminating the cost of many  
than metal.  
ducts and fittings. On the other hand, the station-  
ary system is more versatile and convenient.  
Metal Duct  
The Model G0508 is designed to be a central  
dust collector system. Locate the dust collector  
in an out of the way location such as a corner or  
separate room. The dust collector is capable of  
collecting dust from up to eight machines running  
simultaneously. The large suction capacity of the  
Model G0508 allows great flexibility in planning  
and designing of your dust collection duct layout.  
Grizzly offers a complete line of dust collection  
accessories for setting up a stationary system.  
Additionally, Grizzly offers a complete guide book  
titled Dust Collection Basics.  
Advantages of metal duct is its conductivity and  
that it does not contribute to static electrical  
charge build-up. However, static charges are still  
produced when dust particles strike other dust  
particles as they move through the duct. Since  
metal duct is a conductor, it can be grounded quite  
easily to dissipate any static electrical charges.  
A 5-port inlet is included with the Model G0508  
for quick and economical dust collection setup.  
However, depending upon your system design  
using this feature, bags may fill at different rates  
requiring you to empty some bags more often  
than others.  
Whatever system you choose, always make sure  
there are no open flames (including pilot lights) in  
the same room as the dust collector; otherwise  
you risk an explosion if dust is dispersed into the  
air.  
Figure 17. Examples of metal pipe and  
components.  
Duct Material  
You have many choices regarding main line and  
branch line duct material. For best results, use  
metal duct for the main line and branch lines, then  
use a short lengths of flexible hose to connect  
each machine to the branch lines.  
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There are quite a number of options when it  
comes to metal duct, but metal duct that is spe-  
cially manufactured for dust collection is the best  
choice. When selecting your metal duct, choose  
high quality metal duct with smooth welded inter-  
nal seams that will minimize airflow resistance.  
This type of duct usually connects to other ducts  
or elbows with a simple, self-sealing clamp, is  
very quick and easy to assemble, and can be  
readily dismantled and re-installed. This is espe-  
cially important if you ever need to change things  
around in your shop or add more tools. See the  
Accessories section on Page 25 for examples.  
There are also many kinds of pure plastic flexible  
hose, such as non-perforated drainage type hose  
and dryer vent hose. Drainage type hose, while  
being economical, does not quite have the flex-  
ibility required for dust collection. The inside of the  
duct is also deeply corrugated and can increase  
the static pressure loss by as much as 50% over  
smooth wall duct. Dryer vent hose offers greater  
flexibility, but is non-resistant to abrasion and  
tends to collapse in a negative pressure system.  
We DO NOT recommend using dryer vent hose in  
your dust collection system.  
If using flex-hose, choose one of the many types  
designed specifically for the movement of solid  
particles, i.e. dust, grains and plastics. However,  
the cost of specifically designed flexible duct can  
vary greatly. Grizzly offers polyethylene hose,  
which is well suited for the removal of particulate  
matter, especially sawdust, since it is durable and  
completely flexible. Polyethylene is also very eco-  
nomical and available in a wide variety of diam-  
eters and lengths for most applications.  
Avoid inferior metal duct that requires you to cut it  
to length and snap it together. This type of duct is  
time consuming to install because it requires you  
to seal all the seams with silicone and screw the  
components on the ends with sheet metal screws.  
Another disadvantage is the rough internal seams  
and crimped ends that unavoidably increase  
static pressure loss.  
Flexible Duct  
Plastic Duct  
Flexible hose is generally used for short runs,  
small shops and at rigid duct-to-tool connections.  
There are many different types of flex hose on  
the market today. These are manufactured from  
materials such as polyethylene, PVC, cloth hose  
dipped in rubber and even metal, including steel  
and aluminum.  
The popularity of plastic duct is due to the fact  
that it is economical and readily available. It is  
also simple to assemble and easily sealed against  
air loss. The primary disadvantage of plastic duct  
for dust collection is the inherent danger of static  
electrical build-up.  
The superior choice for flexible ducting is metal  
flex hose that is designed to be flexible and as  
smooth as possible to reduce static pressure  
loss.  
Figure 19. Example of plastic duct and  
components.  
Figure 18. Example of flexible metal duct.  
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Step 3. Sketch a Basic Duct Layout  
For the next step, sketch how your machines will  
connect to the dust collector. Consider these gen-  
eral guidelines for planning an efficient system:  
System Design  
Step 1. Decide Who Will Design  
For most small-to-medium sized shops, you can  
design and build the dust collection system your-  
self without hiring engineers or consultants. We  
have included some basic information here to get  
you started on a dust collection system design.  
1. Machines that produce the most sawdust  
should be placed nearest to the dust collector  
(i.e. planers and sanders).  
2. An ideal design will feature the shortest pos-  
sible main line and secondary branch ducts.  
See Figures 21 & 22 for ideas of good duct  
layouts vs bad duct layouts.  
If you have a large shop or must design a com-  
plicated system, then we recommend additional  
research beyond this manual, or seek help from  
an expert.  
Step 2. Sketch Your Shop Layout  
Planning is the most important step when design-  
 
 
��  
ing a successful dust collection system.  
Before you begin to draw your necessary layout  
sketch, we recommend that you visit our FREE  
Workshop Planner available on our website at  
�  
�  
Our Workshop Planner will allow you to quickly  
and easily draw and print a basic shop layout.  
Don't worry, non-Grizzly brand machines can be  
substituted with Grizzly machines for layout pur-  
poses. Note: After you're finished, make sure to  
save your layout for later modification.  
Figure 21. Good duct layout.  
Your sketch only needs the basic details of the  
shop layout, similar to Figure 20, including all  
your current/planned machines and your planned  
placement of the dust collector.  
 
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Figure 22. Bad duct layout.  
Figure 20. Initial sketch of shop layout.  
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3. Directional changes should be kept to a mini-  
mum. The more directional change fittings  
you use directly increases the overall resis-  
tance to airflow.  
If your machine does not have a built in dust port,  
use Figure 24 to determine the size of dust port  
to install on your machine.  
Machine  
Average Dust Port Size  
4. Gradual directional changes are more effi-  
cient than sudden directional changes (i.e.  
use the largest corner radius possible when  
changing hose or pipe direction).  
Table Saw .....................................................4"  
Miter/Radial-Arm Saw ...................................2"  
Jointer (6" and smaller) .................................4"  
Jointer (8"-12") ..............................................5"  
Thickness Planer (13" and smaller) ..............4"  
Thickness Planer (14"-20")............................6"  
Shaper...........................................................4"  
Router (mounted to table) .............................2"  
Bandsaw........................................................4"  
Lathe..............................................................4"  
Disc Sander (12" and smaller) ......................2"  
Disc Sander (13-18").....................................4"  
Belt Sander (6" and smaller).........................2"  
Belt Sander (7"-9") ........................................3"  
Edge Sander (6" x 80" and smaller)..............4"  
Edge Sander (6" x 80" and larger)................5"  
Drum Sander (24" and smaller) ..............2 x 4"  
Drum Sander (24" and larger).................4 x 4"  
Widebelt Sander (18" and smaller) ...............5"  
Widebelt Sander (24"–37" single head) ..2 x 6"  
Widebelt Sander (24"_51" double head).5 x 4"  
5. Each branch line should have a blast gate  
immediately after the branch to control suc-  
tion from one machine to another.  
6. The simpler the system, the more efficient  
and less costly it will be.  
Step 4. Determine Required CFM of  
Each Machine  
Since each machine produces a different amount  
of sawdust, the requirements for the minimum  
amount of CFM needed to move that sawdust is  
unique to the machine (for example, a planer pro-  
duces more sawdust than a table saw). Knowing  
this required CFM is important in gauging which  
size of duct to use.  
Figure 23 will give you a close estimation of the  
airflow your machine requires. Machines that  
generate the most sawdust should be placed near  
the dust collector. If the machine has multiple  
dust ports, the total CFM required is the sum of  
all ports.  
Figure 24. Dust port size and quantity per  
average machine.  
Write the required CFM for each machine on your  
sketch, as shown in Figure 25.  
Machine  
Dust Port Size  
Approximate  
Required CFM  
 
 
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2"  
2.5"  
3"  
98  
 
150  
220  
4"  
395  
5"  
614  
6"  
884  
7"  
1203  
1570  
1990  
2456  
 
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�  
8"  
9"  
Figure 25. CFM requirements labeled for each  
machine.  
10"  
Figure 23. Approximate required airflow for  
machines, based on dust port size.  
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Determining Main Line Duct Size  
The general rule of thumb for a main line duct is  
that the velocity of the airflow must not fall below  
3500 FPM.  
 
 
 
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For small/medium sized shops, using the inlet  
size of the dust collector as the main line duct size  
will usually keep the air velocity above 3500 FPM  
and, depending on your system, will allow you to  
keep multiple branches open at one time.  
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For the Model G0508 this is 9". Mark your drawing  
as in Figure 26.  
 
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Figure 27. Branch line sizes labeled on sketch.  
 
 
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A few frequently asked questions when deter-  
mining branch line sizes:  
 
What size of branch line do I use if the machine  
has two dust ports?  
 
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Simply add the total CFM given for each size from  
Figure 23 and refer to that CFM number in Figure  
28. Then, split the branch line just before the dust  
ports with matching duct sizes.  
How do I manage two machines on the same  
branch line?  
 
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You have two options:  
Figure 26. Main line size labeled on sketch.  
1. If both machines will be running at the same  
time, add the total CFM given for each size  
from Figure 23 and match the branch line  
given in Figure 28.  
Determining Branch Line Duct Size  
The general rule of thumb for a branch line duct is  
that the velocity of the airflow must not fall below  
4000 FPM.  
2. If both the machines will never be run at the  
same time, reference the machine with big-  
gest dust port in Figure 28 and add blast  
gates after the Y-branch to open/close the  
line to each machine.  
For small/medium sized shops, using the dust  
port size from the machine as the branch line duct  
size will achieve the correct velocity in most appli-  
cations. However, if the dust port on the machine  
is smaller than 4", make the branch line 4" and  
neck the line down right before the dust port.  
Total CFM  
600  
Branch Line Size  
5"  
5"  
6"  
6"  
7"  
8"  
8"  
Note: Systems with powerful dust collectors work  
better if multiple blast gates are left open. This  
also allows you to run two machines at once.  
Experiment with different combinations of blast  
gates open/closed to find the best results for your  
system.  
700  
800  
1000  
1200  
1400  
1600  
Write your determined branch line sizes on your  
drawing, as shown in Figure 27.  
Figure 28. Branch line sizing chart by total CFM  
(for use when multiple machines share line).  
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In most small/medium shops it is only necessary  
to calculate FPM for the line with the longest duct  
length or the most fittings (operating under the  
assumption that if the line with the highest resis-  
tance works, the others will be fine).  
Calculating Duct Resistance  
Adding duct work, elbows, branches and any  
other components to a duct line increases airflow  
resistance (static pressure loss). This resistance  
can be minimized by using rigid (smooth) pipe  
and gradual curves, as opposed to flexible pipe  
and 90˚ elbows.  
To calculate the static pressure loss of any  
given line in the system, follow these steps:  
To help you think about this resistance, imagine  
riding a bicycle in a tunnel that is an exact replica  
of your duct work. If the inside of the tunnel is very  
bumpy (flexible pipe) and has many sharp turns  
(90˚ elbows), it will take a lot more effort for you to  
travel from one end to the other than if your path  
had been smooth and straight.  
1. Make a list of each size duct in the line,  
including the length, and multiply those num-  
bers by the static pressure loss value given in  
Figure 29.  
2. List each type of elbow or branch and multiply  
the quantity (if more than one) by the static  
pressure loss given in Figure 29.  
The purpose of calculating this resistance is to  
determine if it is low enough from the machine to  
the dust collector to meet the given requirement  
for the machine. Use the charts in Figure 29 to  
calculate the resistance of duct work.  
3. Add the additional factors from Figure 30 to  
your list.  
Additional Factors  
Seasoned (well used)  
Dust Collection Filter  
Entry Loss at Large  
Machine Hood  
Static Pressure Loss  
Duct  
Dia.  
Approximate  
Static Pressure Static Pressure  
Loss Per Foot of Loss Per Foot  
Approximate  
1
Rigid Pipe  
of Flex Pipe  
2
Main  
Lines  
Branch  
Lines  
Main  
Lines  
Branch  
Lines  
Figure 30. Additional factors affecting static  
pressure loss.  
at 3500 at 4000 at 3500 at 4000  
FPM  
0.091  
0.08  
FPM  
0.122  
0.107  
0.094  
0.075  
0.059  
0.047  
0.036  
0.027  
0.019  
FPM  
0.35  
FPM  
0.453  
0.397  
0.352  
0.28  
4. Total your list as shown in the example in  
Figure 31 to come up with your overall static  
pressure loss number for that line.  
2"  
2.5"  
3"  
0.306  
0.271  
0.215  
0.172  
0.136  
0.106  
0.08  
0.071  
0.057  
0.046  
0.037  
0.029  
0.023  
0.017  
Note: Always account for a seasoned filter,  
so you don't end up with a system that only  
works right when the filter is clean.  
4"  
5"  
0.225  
0.18  
6"  
7"  
0.141  
0.108  
0.079  
 
 
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8"  
9"  
0.057  
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Fitting  
Dia.  
90˚  
45˚  
45˚  
90˚  
Elbow Elbow Wye(Y) Wye(Y)  
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3"  
4"  
5"  
6"  
7"  
8"  
0.47  
0.45  
0.235  
0.225  
0.266  
0.282  
0.234  
0.203  
0.282  
0.375  
0.354  
0.329  
0.324  
0.297  
0.188  
0.225  
0.236  
0.235  
0.216  
0.189  
����������������������������������������  
���  
�  
0.531  
0.564  
0.468  
0.405  
�������������������������������� ���  
�������������������������� ���  
Figure 29. Static pressure loss charts.  
Figure 31. Example list for totaling SP loss.  
-22-  
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Note: When calculating static pressure loss to  
determine if multiple lines can be left open at the  
same time, only include the main line numbers  
once.  
System Grounding  
Since plastic hose is abundant, relatively inex-  
pensive, easily assembled and air tight, it is a  
very popular material for conveying dust from  
woodworking machines to the dust collector. We  
recommend using flexible hose (flex-hose) to con-  
nect the woodworking machine to the dust collec-  
tion system. However, plastic flex-hose and plastic  
duct are insulators, and dust particles moving  
against the walls of the plastic duct create static  
electrical build up. This charge will build until it  
discharges to a ground. If a grounding medium  
is not available to prevent static electrical build  
up, the electrical charge will arc to the nearest  
grounded source. This electrical discharge may  
cause an explosion and subsequent fire inside  
the system.  
5. Compare the total static pressure loss for that  
line to the maximum static pressure rating of  
21 inches (refer to the Machine Data Sheet  
on Page 3).  
—If your static pressure loss is below the  
static pressure rating of the dust col-  
lector, then the line will most likely be  
successful. Congratulations! You've just  
designed your own dust system. Refer to  
the Accessories section on Page 25 to  
start buying the components necessary to  
make your system a reality.  
—If your static pressure loss is equal to or  
above the static pressure rating of the dust  
collector, then that line will not effectively  
collect the dust. You must then modify  
some of the factors in that line to reduce  
the static pressure loss. Some of the ways  
to do this include 1) installing larger duct,  
2) reducing amount of flexible duct used,  
3) increasing machine dust port size, 4)  
moving machine closer to dust collector to  
eliminate duct length, and 5) reducing 90˚  
elbows or replacing them with 45˚ elbows.  
To protect against static electrical build up inside  
a non-conducting duct, a bare copper wire should  
be placed inside the duct along its length and  
grounded to the dust collector. You must also  
confirm that the dust collector is continuously  
grounded through the electrical circuit to the elec-  
tric service panel.  
If you connect the dust collector to more than one  
machine by way of a non-conducting branching  
duct system and blast gates, the system must still  
be grounded as mentioned above. We recom-  
mend inserting a continuous bare copper ground  
wire inside the entire duct system and attaching  
the wire to each grounded woodworking machine  
and dust collector.  
Be sure that you extend the bare copper wire  
down all branches of the system. Do not forget  
to connect the wires to each other with wire nuts  
when two branches meet at a “Y” or “T” connec-  
tion.  
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Always guard against  
static electrical build up  
by grounding all dust  
collection lines.  
External Ground  
Wire  
Internal  
Ground  
Wire  
Ground Screw  
Ensure that the entire system is grounded. If using  
plastic blast gates to direct air flow, the grounding  
wire must be jumped (Figure 32) around the  
blast gate without interruption to the grounding  
system.  
Flex-Hose  
Figure 33. Flex-hose grounded to machine.  
We also recommend wrapping the outside of all  
plastic ducts with bare copper wire to ground the  
outside of the system against static electrical build  
up. Wire connections at Y’s and T’s should be  
made with wire nuts.  
Plastic  
Blast Gate  
Attach the bare ground wire to each stationary  
woodworking machine and attach to the dust  
collector frame with a ground screw as shown in  
Figure 33. Ensure that each machine is continu-  
ously grounded to the grounding terminal in your  
electric service panel.  
Copper  
Ground  
Metal Duct  
Wire  
Figure 32. Ground jumper wire when using  
plastic blast gates and metal duct.  
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SECTION 5: ACCESSORIES  
H5293—4" Metal Duct Starter Kit  
H5295—5" Metal Duct Starter Kit  
H5297—6" Metal Duct Starter Kit  
Save over 20% with this great starter kit. Includes:  
(2) machine adapters, (10) pipe clamps, (3) 5'  
straight pipes, (1) branch, (3) pipe hangers, (1)  
end cap, (3) adjustable nipples, (1) 90˚ elbow, and  
(1) 60˚ elbow.  
G6162—4" x 5' Straight Metal Pipe  
G7346—5" x 5' Straight Metal Pipe  
G7364—6" x 5' Straight Metal Pipe  
H5227—7" x 5' Straight Metal Pipe  
H5237—8" x 5' Straight Metal Pipe  
H5252—9" x 5' Straight Metal Pipe  
These laser welded straight pipes ensure a super  
smooth internal seam. Ends easily clamp together  
for a sealed fit without screws or silicone.  
Figure 34. Metal Duct Starter Kit.  
Figure 36. Straight Metal Pipe.  
H5294—4" Metal Duct Machine Addition Kit  
H5296—5" Metal Duct Machine Addition Kit  
H5298—6" Metal Duct Machine Addition Kit  
Save over 20% with this great machine addition  
kit. Includes: (2) blast gates, (1) machine adapter,  
(10) pipe clamps, (2) pipe hangers, (2) 5' straight  
pipes, (2) adjustable nipples, (1) branch, and (1)  
60˚ elbow.  
H7216—5" x 5' Rigid Metal Flex Hose  
H7217—6" x 5' Rigid Metal Flex Hose  
H7218—7" x 5' Rigid Metal Flex Hose  
H7219—8" x 5' Rigid Metal Flex Hose  
H7220—9" x 5' Rigid Metal Flex Hose  
This flex hose provides just enough flexibility to  
make difficult connections while still keeping the  
inside wall as smooth as possible to minimize  
static pressure loss.  
Figure 35. Metal Duct Machine Addition Kit.  
Figure 37. Rigid Metal Flex Hose.  
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Metal Elbows  
Metal Branches  
We carry many different branches, all designed  
to minimize airflow resistance.  
These industrial metal elbows are available from  
4"–8" with 90˚, 60˚, 45˚, or 30˚ curves. Also, avail-  
able with a 90˚ long radius curve. Call (800) 523-  
4777 or visit www.grizzly.com for more informa-  
tion and pricing.  
90°  
90° Long Radius  
Figure 40. Metal Branches.  
Reducers & Adapters  
We carry a multitude of reducers and elbows to  
cover most applications from 4" through 9".  
30°  
60°  
45°  
Figure 38. Metal elbow examples.  
G6177—4" Metal Blast Gate  
G7340—5" Metal Blast Gate  
G7358—6" Metal Blast Gate  
H5234—7" Metal Blast Gate  
H5249—8" Metal Blast Gate  
H5259—9" Metal Blast Gate  
Figure 41. Metal Reducers & Adapters.  
G6252—4" Floor Sweep  
G7341—5" Floor Sweep  
G7342—6" Floor Sweep  
Great for cleaning up around the shop, these  
metal floor sweeps close tight when not in use.  
Figure 39. Metal Blast Gate.  
Figure 42. Industrial Floor Sweep.  
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G6163—4" Clamp  
G7343—5" Clamp  
G7361—6" Clamp  
H5228—7" Clamp  
H5238—8" Clamp  
H5253—9" Clamp  
H2443—Universal Adapter  
This seven step adapter provides a multitude of  
dust collection reducing options. Simply cut away  
unneeded steps with a hacksaw. Outside diam-  
eter step sizes include 1", 2", 2.5", 3", 4", 5", and  
6". Wall thickness is 18".  
These clamps feature lever latches and foam  
seals, and secure around the rolled ends of fit-  
tings and pipe.  
Figure 45. H2443 Universal Adapter.  
Figure 43. Dust collection pipe clamps.  
G0572—Hanging Air Cleaner w/Remote  
G2752—4" Rolling Floor Sweep  
Unfortunately, not even the best dust collection  
systems get all the dust. This is why it is extreme-  
ly important to have one or two air cleaners to  
claim the fine dust suspended in the air. This  
model features a convenient remote control, three  
speeds, an automatic shutoff timer, and a 2-stage  
filter system (5 micron outer and 1 micron inner).  
Easily the best value in its class!  
G2753—4" Bench Dust Collection Attachment  
G2754—4" Floor Dust Collection Attachment  
These attachments are indispensable for collect-  
ing dust at machines without a port. The rolling  
floor sweep is also a convenient way to keep the  
shop floor or workbench top clean! Designed for  
use with 4" flexible hose (not included).  
G2752  
G2753  
G2754  
Figure 46. G0572 Hanging Air Cleaner.  
Figure 44. Dust collection attachments.  
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SECTION 6: OPERATIONS  
Wear safety glasses  
whenever starting or  
using machine. Failure  
to comply may result in  
serious personal injury.  
Do NOT put hands or  
small objects near inlet  
openings during opera-  
tion. Objects sucked  
into the inlet will meet  
with the impeller blade.  
Failure to heed this  
warning could result in  
property damage or per-  
sonal injury.  
DO NOT use the dust collector for any  
other purpose besides collecting dust from  
connected woodworking machines. A dust  
collector should NEVER be used as a shop  
vacuum. For safest use, wear a respirator  
and use an air cleaner in addition to the  
dust collector.  
General  
Operating your Model G0508 is simple and  
straightforward. Blast gates located at each of the  
machines controls the air flow from the woodwork-  
ing machine to the dust collector. If a machine is  
not being used, keep the blast gate closed to  
maintain higher levels of efficiency throughout the  
system.  
All dust collectors dis-  
perse fine dust which may  
cause allergic reactions  
or respiratory problems.  
Always wear a respirator  
when operating your dust  
collector.  
-28-  
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SECTION 7: MAINTENANCE  
Bag Cleaning  
Disconnect power to the  
machine when perform-  
ing any maintenance,  
assembly or adjustments.  
Failure to do this may  
result in serious personal  
injury.  
All dust collectors dis-  
perse fine dust which may  
cause allergic reactions  
or respiratory problems.  
Always wear a respirator  
when operating your dust  
collector.  
Keep loose clothing  
rolled up and out of the  
way of machinery and  
keep hair pulled back.  
Empty the lower collection bags on a regular  
basis to maintain dust collection efficiency.  
Always wear the appropriate respirator or dust  
mask and safety glasses when emptying the col-  
lection bags. Small dust particles can escape the  
bags during emptying, causing them to become  
airborne and easily inhaled. This microscopic air-  
borne dust is extremely unhealthy to breathe and  
can cause serious health problems.  
Schedule  
For optimum performance from your machine,  
follow this maintenance schedule and refer to any  
specific instructions given in this section.  
While the Model G0508 excels at collecting the  
majority of wood dust produced by your machines,  
we always recommend the supplemental aid of a  
shop air filter such as the Grizzly G5955, G9956,  
or G0572 (see Page 27). Air filters are designed  
to collect the smaller dust particles that a dust col-  
lector bags cannot trap.  
Daily Check:  
Dust collector is completely powered down at  
the end of use.  
Loose mounting bolts.  
Worn switch or wires.  
Any other condition that would hamper the  
safe operation of this machine.  
Empty the lower collection bags before they  
become completely full.  
Lubrication  
Since all bearings are shielded and permanently  
lubricated, simply leave them alone until they  
need to be replaced. Do not lubricate them.  
-29-  
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SECTION 8: SERVICE  
About Service  
This section is provided for your convenience—it is not a substitute for the Grizzly Service Department. If  
you need help troubleshooting, need replacement parts, or are unsure of how to perform the procedures in  
this section, please call our Technical Support at (570) 546-9663.  
Troubleshooting  
Motor & Machine Operation  
SYMPTOM  
POSSIBLE CAUSE  
CORRECTIVE ACTION  
Machine does not start or  
a breaker trips.  
1. Plug/receptacle is at fault or wired 1. Test for good contacts; correct the wiring.  
incorrectly. 2. Correct motor wiring connections.  
2. Motor connection wired incorrectly. 3. Turn cut-out dial to increase working amps and  
3. Thermal overload relay has  
tripped.  
push the reset pin. Replace if tripped multiple  
times (weak relay).  
4. Contactor not getting energized/  
has burnt contacts.  
4. Test for power on all legs and contactor operation.  
Replace unit if faulty.  
5. Power supply is at fault/switched  
OFF.  
6. Motor ON button or ON/OFF  
switch is at fault.  
5. Ensure hot lines have correct voltage on all legs  
and main power supply is switched ON.  
6. Replace faulty ON button or ON/OFF switch.  
7. Centrifugal Switch is at fault.  
8. Wiring is open/has high  
resistance.  
7. Adjust/replace the centrifugal switch if available.  
8. Check for broken wires or disconnected/corroded  
connections, and repair/replace as necessary.  
9. Test/repair/replace.  
9. Motor is at fault.  
10. Start delay module is at fault.  
10. Adjust to correct delay; replace module.  
Machine stalls or is  
underpowered.  
1. Motor connection is wired  
incorrectly.  
2. Plug/receptacle is at fault.  
3. Motor bearings are at fault.  
4. Motor has overheated.  
1. Correct motor wiring connections.  
2. Test for good contacts; correct the wiring.  
3. Test by rotating shaft; rotational grinding/loose  
shaft requires bearing replacement.  
4. Clean off motor, let cool, and reduce workload.  
5. Contactor not getting energized or 5. Test for power on all legs and contactor operation.  
has poor contacts.  
Replace if faulty.  
6. Motor is at fault.  
6. Test/repair/replace.  
7. Centrifugal switch is at fault.  
7. Adjust/replace centrifugal switch if available.  
Machine has vibration or  
noisy operation.  
1. Motor or component is loose.  
1. Inspect/replace stripped or damaged bolts/nuts,  
and re-tighten with thread locking fluid.  
2. Replace dented fan cover; replace loose/damaged  
fan.  
2. Motor fan is rubbing on fan cover.  
3. Cast iron motor mount loose/  
broken.  
4. Motor bearings are at fault.  
5. Centrifugal switch.  
3. Tighten/replace.  
4. Test by rotating shaft; rotational grinding/loose  
shaft requires bearing replacement.  
5. Replace  
-30-  
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Dust Collection Operation  
SYMPTOM  
POSSIBLE CAUSE  
CORRECTIVE ACTION  
Loud, repetitious noise, or 1. Dust collector is not on a flat  
1. Stabilize the dust collector.  
excessive vibration coming  
from dust collector.  
surface and wobbles.  
2. Impeller fan is damaged and  
unbalanced.  
2. Unplug dust collector, and inspect the impeller for  
dents, bends, loose fins. Replace impeller if any  
damage is found.  
3. The motor mounting is loose.  
3. Make sure all fasteners on the dust collector are  
tight.  
4. Impeller is loose on the motor  
shaft.  
4. Replace the motor and impeller as a set if the  
motor shaft and the impeller hub is damaged.  
5. Motor fan cover is dented, causing 5. Replace motor fan cover.  
the motor fan to hit the cover while  
spinning.  
Dust collector does not  
adequately collect dust or  
chips; poor performance.  
1. Dust collection bag is full.  
2. There is a restriction in the duct  
line.  
1. Empty collection bag.  
2. Remove dust line from dust collector inlet and  
unblock the restriction in the duct line. A plumbing  
snake may be necessary.  
3. The dust collector is too far away  
from the point of suction, or there  
are too many sharp bends in the  
ducting.  
3. Relocate the dust collector closer to the point of  
suction, and rework ducting without sharp bends.  
Refer to Designing the System, beginning on  
Page 17 .  
4. The lumber is wet and not flowing 4. Process lumber with less than 20% moisture  
through the dust lines smoothly. content.  
5. There is a leak in the ducting, or a 5. Rework the ducting to eliminate all leaks. Close  
series of small leaks, or too many  
open ports.  
dust ports for lines not being used. Refer to  
Designing the System on Page 17 for more  
solutions.  
6. There are not enough open branch 6. Open 1 or 2 more blast gates to different branch  
lines at one time, thereby causing  
a velocity drop in the main line.  
7. The ducting and ports are  
incorrectly sized.  
lines to allow the velocity in the main line to  
increase.  
7. Reinstall correctly sized ducts and fittings. Refer  
to Designing the System on Page 17 for more  
solutions.  
8. The machine dust collection  
design is inadequate.  
8. Use a dust collection nozzle on a stand.  
9. The dust collector is too small for  
the dust collection system.  
9. Install a larger dust collector to power your dust  
collection system.  
Sawdust being blown  
into the air from the dust  
collector.  
1. Bag clamps, dust collection  
bag, or filter bag is not properly  
secured.  
1. Reclamp the dust collection bag and air filter bag,  
making sure bag clamps are tight and completely  
over the bags.  
-31-  
G0508 10 HP Industrial Dust Collector  
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Electrical Components  
Figure 47. G0508 220V switch.  
Figure 48. G0508 motor wiring diagrams.  
Figure 49. G0508 220V motor.  
-32-  
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Wiring Diagram  
 
 
 
 
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-33-  
G0508 10 HP Industrial Dust Collector  
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Parts Breakdown  
 
 
 
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-34-  
G0508 10 HP Industrial Dust Collector  
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Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
P5954001  
PB09  
CASTER  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
33  
34  
35  
36  
37  
P0508018  
P0508019  
P0508020  
P0508021  
P0508022  
P0508023  
PB09  
BAG CLAMP  
2
HEX BOLT 5/16-18 X 1/2  
BASE  
HANGER SUPPORT  
HANGER  
3
P0508003  
P0508005  
P0508006  
P0508007  
P0508008  
P0508009  
P0508010  
P0508010-1  
P0508010-2  
P0508010-3  
P0508011  
P0508012  
P0508013  
P5954023  
P0508015  
P0508016  
P0508017  
5
SUPPORTING LEG  
MAIN HOUSING  
IMPELLER  
SWITCH 220VAC 3-P  
POWER CORD  
6
7
MOTOR CORD  
8
MOTOR PLATE  
SPECIAL WASHER  
MOTOR  
HEX BOLT 5/16-18 X 1/2  
HEX BOLT 1/2-13 X 1-1/2  
HEX NUT 1/2-13  
9
PB55  
10  
10-1  
10-2  
10-3  
11  
12  
13  
14  
15  
16  
17  
PN13  
MOTOR FAN COVER  
MOTOR FAN  
PB07  
HEX BOLT 5/16-18 X 3/4  
STRAIN RELIEF  
P0508028  
PN02  
MOTOR JUNCTION BOX  
KEY 10 X 8 X 50  
RUBBER GASKET  
COLLECTOR  
HEX NUT 5/16-18  
PB03  
HEX BOLT 5/16-18 X 1  
FLAT WASHER 5/16  
HEX BOLT 1/4-20 X 1/2  
HEX BOLT 3/8-16 X 1-1/4  
PHLP HD SCR 1/4-20 x 5/8  
COMBO WRENCH 10/12MM  
440V CONVERSION KIT  
PW07  
PB19  
LOWER COLLECTION BAG  
UPPER FILTER BAG  
INLET  
PB24  
PS12  
PWR1012  
P0508037  
INLET COVER  
-35-  
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Label Placement  
42  
39  
41  
40  
38  
43  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
38  
39  
40  
P05080038  
MACHINE ID LABEL  
ELECTRICITY LABEL  
DUST MASK LABEL  
41  
42  
43  
PLABEL-12  
P05080042  
PLABEL-8  
READ MANUAL  
PLABEL-14  
P05080040  
NO HANDS AT INLET LABEL  
GRIZZLY LOGO  
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine  
MUST maintain the original location and readability of the labels on the machine. If any label is  
removed or becomes unreadable, REPLACE that label before using the machine again. Contact  
-36-  
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WARRANTY AND RETURNS  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from  
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,  
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty  
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-  
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent  
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.  
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and  
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,  
or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then  
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the  
carton. We will not accept any item back without this number. Proof of purchase must accompany the  
merchandise.  
The manufacturers reserve the right to change specifications at any time because they constantly strive to  
achieve better quality equipment. We make every effort to ensure that our products meet high quality and  
durability standards and we hope you never need to use this warranty.  
Please feel free to write or call us if you have any questions about the machine or the manual.  
Thank you again for your business and continued support. We hope to serve you again soon.  
-37-  
G0508 10 HP Industrial Dust Collector  
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