MODEL G1014Z/G1014ZX
COMBINATION SANDER
OWNER'S MANuAL
G1014Z
G1014ZX
Copyright © marCh, 2009 By grizzly industrial, inC.
WARNING: NO pORTION Of ThIS MANuAL MAy BE REpRODuCED IN ANy ShApE
OR fORM WIThOuT ThE WRITTEN AppROvAL Of GRIZZLy INDuSTRIAL, INC.
(For models manuFaCtured sinCe 11/07) #Bl11448 printed in taiWan
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Table of Contents
INTRODuCTION............................................... 2
SECTION 5: ACCESSORIES......................... 41
manual accuracy ........................................... 2
Contact info.................................................... 2
machine description ...................................... 2
identification................................................... 3
g1014z machine data sheet ........................ 4
g1014zX machine data sheet...................... 6
SECTION 6: MAINTENANCE......................... 43
schedule...................................................... 43
Cleaning....................................................... 43
unpainted Cast iron..................................... 43
lubrication ................................................... 43
SECTION 7: SERvICE ................................... 45
troubleshooting ........................................... 45
V-Belt tension & replacement.................... 47
sanding Belt tension................................... 48
pulley alignment .......................................... 49
squaring Work table to sanding disc......... 49
miter slot-disc parallelism........................... 50
SECTION 1: SAfETy....................................... 9
safety instructions for machinery .................. 9
safety for Belt and disc sanders................. 11
SECTION 2: CIRCuIT REQuIREMENTS ...... 12
110/220V operation..................................... 12
SECTION 3: SETup ....................................... 13
needed for setup......................................... 13
unpacking.................................................... 13
g1014z inventory ........................................ 14
g1014zX inventory...................................... 15
hardware recognition Chart ....................... 16
Clean up...................................................... 17
site Considerations...................................... 17
mounting to shop Floor ............................... 18
mounting to Workbench............................... 19
g1014z stand assembly............................. 19
g1014zX Cabinet assembly ....................... 21
sanding unit assembly................................ 21
Calibrating miter gauge............................... 27
dust Collection............................................. 28
test run ...................................................... 29
SECTION 8: WIRING...................................... 51
Wiring safety instructions............................ 51
g1014z Wiring diagram.............................. 52
g1014zX Wiring diagram............................ 53
SECTION 9: pARTS....................................... 54
g1014z main ............................................... 54
g1014z main parts list............................... 55
g1014z stand.............................................. 56
g1014z labels ............................................ 56
g1014zX main............................................. 57
g1014zX main parts list............................. 58
g1014zX Cabinet ........................................ 59
g1014zX labels.......................................... 60
WARRANTy AND RETuRNS ........................ 63
SECTION 4: OpERATIONS ........................... 30
Basic Controls.............................................. 30
operation overview..................................... 31
sanding tips................................................ 32
Choosing sandpaper ................................... 32
stock inspection and requirements............ 32
horizontal & edge sanding.......................... 33
Contour sanding.......................................... 34
disc sanding................................................ 35
Vertical sanding........................................... 36
Changing sanding Belt................................ 39
tracking Belt................................................ 40
Changing sanding disc ............................... 40
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INTRODuCTION
Manual Accuracy
Contact Info
We stand behind our machines. if you have any
service questions, parts requests or general ques-
tions about the machine, please call or write us at
the location listed below.
We are proud to offer this manual with your new
machine! We've made every effort to be exact
with the instructions, specifications, drawings, and
photographs of the machine we used when writ-
ing this manual. however, sometimes errors do
happen and we apologize for them.
grizzly industrial, inc.
1203 lycoming mall Circle
muncy, pa 17756
phone: (570) 546-9663
Fax: (800) 438-5901
also, owing to our policy of continuous improve-
ment, your machine may not exactly match the
manual. if you find this to be the case, and the dif-
ference between the manual and machine leaves
you in doubt, check our website for the latest
manual update or call technical support for help.
e-mail: techsupport@grizzly.com
if you have any comments regarding this manual,
please write to us at the address below:
Before calling, find the manufacture date of your
machine by looking at the date stamped into the
machine id label (see below). this will help us
determine if the manual version you received
matches the manufacture date of your machine.
grizzly industrial, inc.
technical documentation manager
p.o. Box 2069
Bellingham, Wa 98227-2069
email: manuals@grizzly.com
C
/o
Machine Description
manufacture date
of your machine
this combination sander can be used to smooth
the faces, edges, or ends of workpieces using the
sanding belt or the sanding disc.
the sanding belt can be used in either the hori-
zontal position or vertical position.
For your convenience, we post all available man-
uals and manual updates for free on our website
of machine will be reflected in these documents
as soon as they are complete.
the back stop supports workpieces in the hori-
zontal position, and the work table supports
workpieces on the sanding disc or the belt when
it is in the vertical position.
the work table and miter gauge can be adjusted
for the desired angle.
-2-
model g1014z/g1014zX (mfg. 11/07+)
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Identification
9" sanding
disc
Back
stop
idler roller
idler roller
drive
roller
guard
sanding
Belt
2" dust
port
platen
Work
table
tracking
Knob
miter
gauge
pulley
Cover
angle scale
21⁄2" dust
port
angle scale
lock Knob
support
rod
Quick
release
tension
lever
on/oFF
switch w/
disabling
Key
door
handle
Cabinet
power Cord
Foot
figure 1. g1014zX identification.
NOTICE
If you have never used this type of machine or equipment before, WE STRONGLy RECOMMEND
that you read books, review industry trade magazines, or get formal training before beginning
any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable
for accidents caused by lack of training.
-3-
model g1014z/g1014zX (mfg. 11/07+)
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G1014Z COMBINATION SANDER 6" X 48" BELT 9"
DISC Z SERIES
Product Dimensions:
Weight.............................................................................................................................................................. 117 lbs.
Length/Width/Height............................................................................................................................. 30 x 24 x 56 in.
Foot Print (Length/Width)............................................................................................................................. 23 x 19 in.
Shipping Dimensions:
Type............................................................................................................................................................. Cardboard
Content............................................................................................................................................................ Machine
Weight.............................................................................................................................................................. 122 lbs.
Length/Width/Height............................................................................................................................. 29 x 19 x 15 in.
Electrical:
Switch................................................................................................................................................. Safety Key Type
Switch Voltage...................................................................................................................................................... 110V
Cord Length............................................................................................................................................................ 6 ft.
Cord Gauge....................................................................................................................................................16 gauge
Minimum Circuit Size........................................................................................................................................ 20 amp
Plug Included.......................................................................................................................................................... Yes
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower..............................................................................................................................................3/4 HP
Voltage.................................................................................................................................................110/220V
Prewired......................................................................................................................................................110V
Phase........................................................................................................................................................Single
Amps..........................................................................................................................................................12/6A
Speed.................................................................................................................................................3450 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ...................................................................................................................................Belt Drive
Bearings.....................................................................................................Sealed and Permanently Lubricated
Main Specifications:
Table Info
Table Tilt............................................................................................................................................ 0 - 45 deg.
Floor To Table Height.................................................................................................................................35 in.
Miter Gauge Slot Width............................................................................................................................. 3/4 in.
Miter Gauge Slot Height........................................................................................................................13/32 in.
Disc Table Length................................................................................................................................ 12-1/4 in.
Disc Table Width.......................................................................................................................................... 6 in.
Disc Table Thickness................................................................................................................................... 1 in.
-4-
model g1014z/g1014zX (mfg. 11/07+)
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Belt Info
Sanding Belt Width.......................................................................................................................................6 in.
Sanding Belt Length...................................................................................................................................48 in.
Sanding Belt Speed............................................................................................................................2300 FPM
Belt Arm Tilt....................................................................................................................................... 0 - 90 deg.
Height Belt Arm Horizontal.........................................................................................................................40 in.
Height Belt Arm Vertical............................................................................................................................. 56 in.
Belt Release................................................................................................................................ Quick Release
Drive Roller Type................................................................................................................................ Aluminum
Drive Roller Length.......................................................................................................................................6 in.
Drive Wheel Diameter............................................................................................................................3-1/2 in.
Idler Roller Type..................................................................................................................................Aluminum
Idler Roller Length........................................................................................................................................6 in.
Idler Roller Diameter.............................................................................................................................. 3-1/2 in.
Spindle Info
Arbor Size..................................................................................................................................................5/8 in.
Total Arbor Length............................................................................................................................... 11-1/2 in.
Disc Info
Sanding Disc Diameter.................................................................................................................................9 in.
Sanding Disc Speed...........................................................................................................................3450 RPM
Platen Info
Platen Type...............................................................................................................................Graphite Coated
Platen Length............................................................................................................................................. 17 in.
Platen Width...........................................................................................................................................6-1/4 in.
Construction
Base Construction................................................................................................................................ Cast Iron
Stand Construction....................................................................................................................Preformed Steel
Table Construction............................................................................................................................... Cast Iron
Frame Construction..............................................................................................................................Cast Iron
Disc Construction................................................................................................................................. Cast Iron
Miter Gauge Construction.............................................................................Die Cast Aluminum/Aluminum Bar
Paint..........................................................................................................................................................Epoxy
Other
No. Of Dust Ports..............................................................................................................................................2
Dust Port Size.................................................................................................................................... 2, 2-1/2 in.
Mobile Base..............................................................................................................................................G7314
Other Specifications:
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ...........................................................ID Label on Front of Stand, Above Grizzly Nameplate
Awards ....................................................................................................................Wood Magazine Best Value 1998
Assembly Time .......................................................................................................................................... 1-1/2 hours
Features:
2" Dust Port for Belt and 2-1/2" Dust Port for Disc
Quick Belt Release
Work Table Mounts for Use on Disc or Belt
Single Knob Tracking
Cast Iron Table
Graphite Coated Platen
Sturdy Steel Stand
-5-
model g1014z/g1014zX (mfg. 11/07+)
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G1014ZX COMBINATION SANDER WITH CABINET
STAND
Product Dimensions:
Weight.............................................................................................................................................................. 148 lbs.
Length/Width/Height............................................................................................................................. 30 x 24 x 56 in.
Foot Print (Length/Width)....................................................................................................................... 15 x 16-1/2 in.
Shipping Dimensions:
Carton #1
Type................................................................................................................................................... Cardboard
Content..................................................................................................................................................Machine
Weight.................................................................................................................................................... 104 lbs.
Length/Width/Height................................................................................................................... 19 x 28 x 15 in.
Carton #2
Type................................................................................................................................................... Cardboard
Content...................................................................................................................................................... Stand
Weight...................................................................................................................................................... 52 lbs.
Length/Width/Height................................................................................................................... 20 x 17 x 28 in.
Electrical:
Switch................................................................................................................................................. Safety Key Type
Switch Voltage...................................................................................................................................................... 110V
Cord Length...................................................................................................................................................... 8-1/2 ft.
Cord Gauge....................................................................................................................................................16 gauge
Minimum Circuit Size........................................................................................................................................ 20 amp
Plug Included.......................................................................................................................................................... Yes
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower..............................................................................................................................................3/4 HP
Voltage.................................................................................................................................................110/220V
Prewired......................................................................................................................................................110V
Phase........................................................................................................................................................Single
Amps..........................................................................................................................................................12/6A
Speed.................................................................................................................................................3450 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ...................................................................................................................................Belt Drive
Bearings...........................................................................................................Sealed, Permanently Lubricated
-6-
model g1014z/g1014zX (mfg. 11/07+)
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Main Specifications:
Table Info
Table Tilt............................................................................................................................................ 0 - 45 deg.
Floor To Table Height.......................................................................................................................... 37-1/2 in.
Miter Gauge Slot Width............................................................................................................................. 3/4 in.
Miter Gauge Slot Height........................................................................................................................13/32 in.
Disc Table Length................................................................................................................................ 12-1/4 in.
Disc Table Width.......................................................................................................................................... 6 in.
Disc Table Thickness................................................................................................................................... 1 in.
Belt Info
Sanding Belt Width.......................................................................................................................................6 in.
Sanding Belt Length...................................................................................................................................48 in.
Sanding Belt Speed............................................................................................................................2300 FPM
Belt Arm Tilt....................................................................................................................................... 0 - 90 deg.
Height Belt Arm Horizontal.........................................................................................................................42 in.
Height Belt Arm Vertical............................................................................................................................. 58 in.
Belt Release................................................................................................................................ Quick Release
Drive Roller Type................................................................................................................................ Aluminum
Drive Roller Length.......................................................................................................................................6 in.
Drive Wheel Diameter............................................................................................................................3-1/2 in.
Idler Roller Type..................................................................................................................................Aluminum
Idler Roller Length........................................................................................................................................6 in.
Idler Roller Diameter.............................................................................................................................. 3-1/2 in.
Spindle Info
Arbor Size..................................................................................................................................................5/8 in.
Total Arbor Length............................................................................................................................... 11-1/2 in.
Disc Info
Sanding Disc Diameter.................................................................................................................................9 in.
Sanding Disc Speed...........................................................................................................................3450 RPM
Platen Info
Platen Type...............................................................................................................................Graphite Coated
Platen Length............................................................................................................................................. 17 in.
Platen Width...........................................................................................................................................6-1/4 in.
Platen Travel......................................................................................................................................0 - 90 deg.
Construction
Base Construction................................................................................................................................ Cast Iron
Stand Construction.......................................................................................................................... Sheet Metal
Table Construction............................................................................................................................... Cast Iron
Frame Construction..............................................................................................................................Cast Iron
Disc Construction................................................................................................................................. Cast Iron
Miter Gauge Construction.................................................................................................... Die Cast Aluminum
Paint........................................................................................................................................... Powder Coated
Other
No. Of Dust Ports..............................................................................................................................................2
Dust Port Size.................................................................................................................................... 2, 2-1/2 in.
Mobile Base..............................................................................................................................................G8683
-7-
model g1014z/g1014zX (mfg. 11/07+)
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Other Specifications:
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location .......................................................................................................................... On the Stand
Assembly Time ........................................................................................................................................... 30 minutes
Features:
Solid Cabinet Stand
Built-in Storage Shelf
Quick Belt Release Mechanism
Cast Iron Table, Disc and Body
-8-
model g1014z/g1014zX (mfg. 11/07+)
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model g1014z/g1014zX (mfg. 11/07+)
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-10-
model g1014z/g1014zX (mfg. 11/07+)
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Safety for Belt and Disc Sanders
1. RESpIRATOR AND SAfETy GLASSES.
7. fEEDING STOCK. Firmly grasp the
always wear a respirator and safety glass-
es while operating the machine. dust and
chips are created when sanding. some
debris will be ejected, becoming hazards to
the eyes and lungs.
workpiece in both hands and ease it into
the machine using light pressure. do not
jam the workpiece into the machine during
operation. Feed the workpiece against the
direction of rotation. do not sand tapered
or pointed stock with the point facing the
feed direction. never sand more than one
piece of stock at a time.
2. DuST COLLECTION SySTEM. never
operate the sander without an adequate
dust collection system in place and run-
ning.
8. uNATTENDED OpERATION. never leave
the machine running unattended.
3. CLOThING. do not wear loose clothing
while operating this machine. roll up or
button sleeves at the cuff to avoid entangle-
ment.
9. REpLACING SANDpApER. replace
sanding paper when it becomes worn. do
not operate the sander with a damaged or
badly worn sandpaper.
4. hAND pROTECTION. do not place
hands near, or in contact with, sanding belt
during operation. do not allow fingers to
get pinched between the workpiece and
the table. this may pull your hand into the
machine and cause serious injury!
10. MAINTENANCE AND ADJuSTMENTS.
perform machine inspections and main-
tenance service promptly when called for.
disconnect power before performing main-
tenance or adjustments on the sander.
5. MINIMuM STOCK DIMENSIONS. do not
11. EXpERIENCING DIffICuLTIES. if at any
time you are experiencing difficulties per-
forming the intended operation, stop using
the machine! Contact tech support at
(570) 546-9663.
1
sand any stock thinner than ⁄16", narrower
1
than ⁄8", or shorter than 9", to reduce the
risk abrasion injury.
6. INSpECTING WORKpIECES. always
inspect workpiece for nails, staples, knots,
and other imperfections that could be dis-
lodged and thrown from the machine during
sanding operations.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. use this and
other machinery with caution and respect.
failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety pre-
cautions are overlooked or ignored, serious
personal injury may occur.
-11-
model g1014z/g1014zX (mfg. 11/07+)
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SECTION 2: CIRCuIT REQuIREMENTS
power Connection Device
110/220v Operation
the model g1014z/g1014zX comes prewired
with a nema 5-15 plug for connection to a 110V
outlet. if you rewire the motor to 220V, we recom-
mend using the 6-15 plug and receptacle shown
in figure 2 for 220V.
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
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later in this manual.
5-15 plug & outlet
for 110V
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Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MuST
be verified by a qualified
electrician!
6-15 plug & outlet
for 220V
figure 2. recommended plug types.
NOTICE
The Model G1014Z/G1014ZX is prewired for
110v operation. If you plan to operate your
machine at 220v, the motor must be rewired
(see page 52).
Extension Cords
using extension cords may reduce the life of the
motor. instead, place the machine near a power
source. if you must use an extension cord:
•
•
•
For 110V, use at least a 14 gauge cord that
does not exceed 50 feet in length.
full Load Amperage Draw
amp draw at 110V (prewired)................12 amps
amp draw at 220V ..................................6 amps
For 220V, use at least a 14 gauge cord that
does not exceed 50 feet in length.
power Supply Circuit Requirements
the extension cord must have a ground wire
and plug pin.
the power supply circuit for your machine must
be grounded and rated for the amperage given
below. never replace a circuit breaker on an exist-
ing circuit with one of higher amperage without
consulting a qualified electrician to ensure compli-
ance with wiring codes. If you are unsure about
the wiring codes in your area or you plan to
connect your machine to a shared circuit, con-
sult a qualified electrician.
minimum Circuit size (110V)................... 15 amps
minimum Circuit size (220V).................. 15 amps
-12-
model g1014z/g1014zX (mfg. 11/07+)
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SECTION 3: SETup
Needed for Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
the following are needed to complete the setup
process, but are not included with your machine.
Description
Qty
•
•
•
•
•
•
•
•
•
•
•
•
•
safety glasses ............................................ 1
Cleaner/degreaser (page 17) ..... as needed
disposable shop rags................ as needed
Forklift.......................................................... 1
additional people ........................................ 1
Wrench 10mm ............................................. 1
Wrench 12mm ............................................. 1
dust hose 2" .............................................. 1
dust hose Clamp 2".................................... 1
dust hose 21⁄2"............................................ 1
dust hose Clamp 21⁄2"................................. 1
Flashlight ..................................................... 1
machinist's square...................................... 1
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
unpacking
your machine was carefully packaged for safe
transportation. remove the packaging materials
from around your machine and inspect it. if you
discover the machine is damaged, please imme-
diately call Customer Service at (570) 546-9663
for advice.
save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
-13-
model g1014z/g1014zX (mfg. 11/07+)
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G1014Z Inventory
the following is a description of the main com-
ponents shipped with the model g1014z. lay the
components out to inventory them.
a
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
figure 3. g1014z sander unit.
Box 1: (figures 3–5)
Qty
B
A. sander unit ................................................. 1
B. stand legs .................................................. 4
C. long lower Braces ..................................... 2
D. long upper Braces ..................................... 2
E. short lower Braces..................................... 2
f. short upper Braces..................................... 2
G. sanding Belt 6" x 48" .................................. 1
h. dust port 21⁄2" (Black).................................. 1
I. Work table .................................................. 1
J. miter gauge................................................. 1
K. Back stop.................................................... 1
L. rubber Feet ................................................ 4
M. table support rod ...................................... 1
N. Quick release lever stud........................... 1
O. short lever, 41⁄2" long................................. 1
p. Quick release lever handle ...................... 1
Q. idler roller................................................... 1
R. idler roller guard........................................ 1
S. dust port 2" (green).................................... 1
T. Cast iron plate............................................. 1
u. sanding disc 9"........................................... 1
C
e
d
F
figure 4. g1014z stand components.
h
g
i
J
u
t
K
Q
m
s
hardware & Tools (not shown)
Qty
l
n
•
•
•
•
•
•
•
hex Wrench 4mm........................................ 1
r
5
hex Bolts ⁄16"-18 x 1" (Feet)........................ 4
o
p
5
hex nuts ⁄16"-18 (Feet, stand) .................. 36
5
Flat Washers ⁄16" (Feet, stand)................. 40
figure 5. loose inventory items.
5
hex Bolts ⁄16"-18 x 1⁄2" (stand & sander).... 4
5
Carriage Bolts ⁄16"-18 x 1⁄2" (stand)........... 32
phillip head screws #10-24 x 3⁄8
"
(21⁄2" dust port)............................................ 4
hex nuts #10-24 (21⁄2" dust port)................ 4
Flat Washers #10 (21⁄2" dust port)............... 4
SuffOCATION hAZARD!
Immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
•
•
•
3
hex nuts ⁄8"-16 (Quick release lever) ...... 2
if any nonproprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
-14-
model g1014z/g1014zX (mfg. 11/07+)
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G1014ZX Inventory
the following is a description of the main compo-
nents shipped with the model g1014zX. lay the
components out to inventory them.
a
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Box 1: (figure 6)
Qty
figure 6. g1014zX sander unit.
A. sander unit ................................................. 1
B. sanding Belt 6" x 48" .................................. 1
C. dust port 21⁄2" (Black).................................. 1
D. Work table .................................................. 1
E. miter gauge................................................. 1
f. Back stop.................................................... 1
G. rubber Feet (Cabinet).................................4
h. Quick release lever handle ...................... 1
I. table support rod ...................................... 1
J. Quick release lever stud........................... 1
K. short lever, 41⁄2" long................................. 1
L. idler roller guard........................................ 1
M. idler roller................................................... 1
N. Cast iron plate............................................. 1
O. sanding disc 9"........................................... 1
p. dust port 2" (green).................................... 1
C
B
d
e
o
n
F
m
p
i
g
J
l
h
K
figure 7. g1014zX loose inventory items.
hardware & Tools (not shown)
Qty
•
•
•
•
hex Wrench 4mm........................................ 1
5
hex Bolts ⁄16"-18 x 1⁄2" (sander & Cabinet) . 4
a
5
Flat Washers ⁄16" (sander & Cabinet)......... 4
phillip head screws #10-24 x 1⁄2
"
(21⁄2" dust port)............................................ 4
hex nuts #10-24 (21⁄2" dust port)................ 4
Flat Washers #10 (21⁄2" dust port)............... 4
•
•
•
3
hex nuts ⁄8"-16 (Quick release lever) ...... 2
B
Box 2: (figure 8)
Qty
A. Cabinet ........................................................ 1
B. shelf ............................................................ 1
hardware (not shown)
Qty
figure 8. Cabinet inventory.
•
•
•
hex nuts 5/16"-18 (Cabinet) ........................ 4
5
hex Bolts ⁄16"-18 x 1" (Cabinet)................... 4
5
Flat Washers ⁄16" (Cabinet)......................... 4
-15-
model g1014z/g1014zX (mfg. 11/07+)
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hardware Recognition Chart
-16-
model g1014z/g1014zX (mfg. 11/07+)
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Clean Up
Site Considerations
The unpainted surfaces are coated with a waxy
oil to prevent corrosion during shipment. Remove
this protective coating with a solvent cleaner
or degreaser, such as shown in Figure 10. For
thorough cleaning, some parts must be removed.
For optimum performance, clean all moving
parts or sliding contact surfaces. Avoid chlo-
rine-based solvents, such as acetone or brake
parts cleaner that may damage painted surfac-
es. Always follow the manufacturer’s instructions
when using any type of cleaning product.
Floor Load
Refer to the Machine Data Sheet for the weight
and footprint specifications of your machine. Some
residential floors or workbenches may require
additional reinforcement to support the machine
and operator or machine and workpiece.
Placement Location
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your new machine. See Figure 11 for the mini-
mum working clearances.
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
G1014Z
28"
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
30"
G1014ZX
T23692—Orange Power Cleaner & Degreaser
A great product for removing the waxy shipping
grease from your machine during clean up.
28"
30"
Figure 11. Minimum working clearances.
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Figure 10. T23692 Orange Power Degreaser.
-18-
Model G1014Z/G1014ZX (Mfg. 11/07+)
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To mount the Model G1014Z stand to the
floor:
Mounting to Shop
floor
1. Follow the instructions for assembling the
stand (refer to G1014Z Stand Assembly on
page 19).
although not required, we recommend that you
mount your new model g1014z sander to the
floor. the model g1014zX sander cabinet cannot
be mounted to the floor because the mounting
holes cannot be accessed through the cabinet.
however, you can use machine mounts on the
g1014zX cabinet.
2. place the stand on the floor where you plan
to mount it.
3. use a pencil or pen to transfer the stand
mounting hole locations onto the floor.
4. drill holes in the floor and install the stand
with the appropriate mounting hardware.
Because this is an optional step and floor materials
may vary, floor mounting hardware is not included.
generally, you can either bolt your machine to the
floor or mount it on machine mounts. Whichever
option you choose, it is necessary to level your
machine with a precision level.
5. using a precision level, level the stand front-
to-back and side-to-side. if necessary, place
shims between the floor and the stand to
level it.
Bolting to Concrete floors
lag shield anchors with lag bolts (figure 11) and
anchor studs are two popular methods for anchor-
ing an object to a concrete floor.
Mobile Base
you can mount the model g1014z to the model
g7314 (shown below) or the g1014zX to the
model g8683 mobile base (see Accessories,
page 42).
We suggest you research the many options and
methods for mounting your machine and choose
the best that fits your specific application.
G7314—heavy-Duty SHOP FOX® Mobile Base
make your machine mobile with this popular
patented mobile base. the unique outrigger type
supports increase stability and lower machine
height. this heavy duty mobile base is rated for
up to a 700 lb. capacity.
NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
anchor stud
lag shield anchor and lag Bolt
figure 12. g7314 SHOP FOX® mobile Base.
model g1014z/g1014zX (mfg. 11/07+)
figure 11. typical fasteners for mounting to
concrete floors.
-18-
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Mounting to
Workbench
G1014Z Stand
Assembly
you can mount your model g1014z/g1014zX
to a workbench through the holes in the base,
instead of using the included stand or cabinet.
the model g1014z stand can be assembled with
the included feet or mounted directly to a concrete
floor (refer to Mounting to Shop floor on page
18 for further details).
the strongest mounting option is a "through
mount" where holes are drilled all the way through
the workbench, and hex bolts, washers, and hex
nuts are used to secure the sander unit to the
workbench.
To assemble the G1014Z Stand:
5
1. insert a ⁄16"-18 x 1" hex bolt through the bot-
tom of a rubber foot, then insert the foot into
the bottom of a leg and fasten it finger tight
5
with a ⁄16"-18 hex nut and flat washer, as
shown in figure 15.
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-ACHINE "ASE
7ORKBENCH
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figure 13. example of a through mount setup.
another option for mounting is a "direct mount"
where the machine is simply secured to the work-
bench with a lag screw.
figure 15. Foot fastened to bottom of a leg.
2. repeat Step 1 to install the remaining feet on
the three other legs.
AV\ꢀHXgZl
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-ACHINE "ASE
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figure 14. example of a direct mount setup.
-19-
model g1014z/g1014zX (mfg. 11/07+)
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3. Fasten a long upper and long lower brace
make sure the two short upper braces overlap
the long upper braces and that the braces are
placed inside the leg assemblies, as shown in
figure 18.
5
1
to the two stand legs with (8) ⁄16"-18 x ⁄2
"
5
5
carriage bolts, ⁄16"-18 hex nuts, and ⁄16" flat
washers, as shown in figure 16. Finger
tighten the fasteners for now.
short upper Brace
Note: Make sure the lip on the long braces
faces up.
leg
long lower Brace
area of overlap
long upper Brace
lip
figure 18. short brace overlapping long upper
brace.
6. Fasten the second leg assembly to the brac-
es on the first leg assembly with the remain-
ing (8) 5⁄16"-18 x 1⁄2" carriage bolts, 5⁄16"-18 hex
long upper Brace
x8
5
nuts, and ⁄16" flat washers, then place the
stand upright on its feet, as shown in figure
19.
figure 16. stand legs fastened to long braces.
4. repeat Step 3 to fasten the two remaining
long upper and long lower braces to the
remaining stand legs.
5. Fasten the two short upper braces and the
two short lower braces to one of the leg
5
1
assemblies with the (8) ⁄16"-18 x ⁄2" carriage
5
5
bolts, ⁄16"-18 hex nuts, and ⁄16" flat washers,
as shown in figure 17.
short lower
Brace
x8
figure 19. stand assembled.
7. Final tighten all the fasteners on the stand.
8. tighten the lock nuts on the feet.
short
upper
Braces
figure 17. short upper and lower braces
fastened to leg assembly.
-20-
model g1014z/g1014zX (mfg. 11/07+)
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4. place the stand upright on its feet, then place
the shelf in the cabinet.
9. (Optional) place a level on top of the stand
(figure 20) and adjust the stand if needed by
shimming the feet so it is level from front-to-
back and side-to-side.
5. (Optional) place a level on top of the cabinet
(see figure 22) and adjust it level from front-
to-back and side-to-side by shimming it.
figure 22. leveling cabinet.
figure 20. leveling stand.
Sanding unit
G1014ZX Cabinet
Assembly
Assembly
To assemble the sanding unit:
To assemble the G1014ZX cabinet:
1. With the help of an assistant, lift the head-
stock onto the stand (g1014z) or the cabinet
(g1014zX), and align the mounting holes in
the sander unit and the stand or cabinet.
1. place the stand flat on its side, but do not lay
it down on the switch or door handle.
5
2. insert a ⁄16"-18 x 1" hex bolt through the bot-
tom of each of the four rubber feet, then insert
the hex bolt on each foot into the mounting
holes on the bottom of the cabinet.
Note: To access the top mounting holes
inside the G1014ZX cabinet stand, open the
front door.
5
3. Fasten each foot with a ⁄16"-18 hex nut and
Tip: Insert the end of the included 4mm hex
wrench through the mounting holes in the
sanding unit and the stand or cabinet, then
jiggle the wrench back and forth to align the
mounting holes.
5⁄16" flat washer (see figure 21).
figure 21. Feet installed onto bottom of cabinet.
model g1014z/g1014zX (mfg. 11/07+)
-21-
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2. secure the sanding unit to the stand or cabi-
4. use the 4mm hex wrench to back the shaft
set screws on the cast iron plate out of the
shaft hole and keyway (figure 26).
5
5
net with the (4) ⁄16"-18 hex bolts and ⁄16" flat
washers, as shown in figures 23 & 24.
set screws
x4
figure 26. set screw locations on sanding disc
plate.
figure 23. g1014z sander fastened to stand
(view from underneath stand).
5. align the keyway on the plate with the drive
shaft key, then slide the plate onto the shaft,
as shown in figure 27.
x4
Key
figure 27. installing plate onto drive shaft.
figure 24. g1014zX sander fastened to cabinet
(two of four hex bolts shown).
6. adjust the cast iron plate so it protrudes slight-
ly (1⁄16"-1⁄8") beyond the curved lip of the metal
cover on both sides, as illustrated in figure
28, to avoid the possibility of workpieces hit-
ting the cover during sanding operations.
3. slide the flat ends of the idler roller into
the slots on the roller adjustment bars (see
figure 25).
idler roller
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figure 28. gap between plate and cover.
model g1014z/g1014zX (mfg. 11/07+)
figure 25. idler roller installed.
-22-
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7. While looking through the access hole on the
side of the cover, rotate the plate and tighten
each of the set screws to secure the plate to
the drive shaft (see figure 29).
9. install the 21⁄2" black plastic dust port onto the
pulley cover with the (4) #10-24 phillips head
screws, #10-24 hex nuts and #10 flat wash-
ers, as shown in figure 31.
set screws
x4
access hole
pulley
dust port
Cover
figure 31. 21⁄2" dust port installed.
figure 29. securing plate to drive shaft.
10. secure the pulley cover with the thumb
knob.
8. peel off the backing on the 9" psa (pres-
sure sensitive adhesive) sanding disc, make
sure the cast iron plate is clean, and install
the sanding disc onto the plate, as shown
in figure 30. make sure the sanding disc
adheres completely flat against the plate.
11. loosen the two set screws on the back of
the base, slide the table support rod into the
shaft, making sure the flat of the shaft faces
the set screws, then tighten the set screws,
as shown in figure 32. the rod should pro-
trude about 61⁄4" from the side of the base.
table
support
rod
figure 30. installing sanding disc onto cast iron
plate.
61⁄4
"
figure 32. installing table support rod.
-23-
model g1014z/g1014zX (mfg. 11/07+)
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12. loosen the two set screws on the work table
arm so their ends are flush with the inside of
the opening, as shown in figure 33.
15. using a ruler (see figure 34) adjust the edge
1
of the work table approximately ⁄16" away
from the sanding disc on both sides (see
figure 35), then tighten the set screws on the
work table arm.
opening
set
screws
Work
table
arm
angle
adjustment
Knob
1⁄16"
gap
table mount
Bracket screw
figure 33. location of set screws on work table
arm.
figure 35. Correct distance between disc and
work table.
13. loosen the angle adjustment knob on the
work table (figure 33), tilt the table to the 0º
mark, then tighten the knob.
—if the gap between the work table and the
sanding disc is not the same on both sides,
loosen one of the table mount bracket
screws (see figure 33), adjust the table
as needed to even the gap, then tighten
the screw.
14. slide the work table arm onto the table sup-
port rod, making sure that the set screws on
the table arm face the flat part of the rod, as
shown in figure 34.
To reduce the risk of your fingers getting
stuck between the work table and sanding
1
disc, set the table approximately ⁄16" away
from the sanding disc.
16. square the table to the sanding disc (refer to
instructions on page 49 for more details).
17. adjust the miter gauge slot parallel with the
sanding disc (refer to instructions on page
50 for more details), then insert the miter
gauge.
figure 34. installing work table onto table
support rod.
-24-
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18. install the 2" dust port onto the back of the
1
sanding belt frame with the pre-installed ⁄4"-
20 x 1⁄2" hex bolts and flat washers, as shown
in figure 36.
idler
roller
drive roller
figure 38. Belt installed onto idler and drive
rollers.
2" dust
port
21. push the lever toward the motor to tension
the sanding belt.
figure 36. 2" dust port installed.
19. assemble the quick release lever, as shown
in figure 37, using the handle, 6" quick
release lever stud, short lever arm, and 3⁄8"-16
hex nuts, thread the assembly into the rocker
arm, then tighten the hex nuts.
22. loosen the thumb knobs behind the idler
roller, and install the idler roller assembly
(figure 39).
idler roller guard
thumb Knob
hex nuts
6" stud
handle
rocker
arm
short
lever
arm
figure 39. idler roller guard installed.
figure 37. Quick release lever installed.
20. move the quick release lever toward the
motor, slide the sanding belt over the lever
and onto the idler roller and drive rollers,
then center the belt on the rollers (see figure
38).
-25-
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23. adjust the inside edge of the idler roller guard
27. at this point, decide if you want to set up the
sanding belt horizontally as in Step 28, or fol-
low the instructions on page 36 to set up the
sanding belt vertically.
1
⁄
4-1⁄2" away from the sanding belt (see figure
40).
5
28. loosen the pre-installed ⁄16"-18 x 1" hex bolt
and flat washer on the side of the sanding
belt frame, slide the backstop groove onto the
bolt, then finger tighten the bolt.
1
⁄
4"-1⁄2
"
29. place a square flat against the sanding belt
and back stop (see figure 42) adjust the
backstop flush with the square on both sides
of the belt and 1⁄8" above the belt (see figure
43), then tighten the hex bolt.
Backstop
hex Bolt
figure 40. Correct distance between belt and
idler guard. measuring distance (inset).
24. rotate the sanding belt just enough to verify
that the belt does not catch on or rub against
the ends of the thumb screws on the sleeve
guard.
25. tighten the thumb knobs located behind the
idler roller to secure the guard.
26. G1014ZX Only: Connect the motor cord to
the power cord on the cabinet (see figure
41). do not connect the sander to the
power until indicated in the Test Run section
on page 29.
figure 42. adjusting backstop square with belt.
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power
Cord
figure 43. Correct clearance between backstop
and belt.
figure 41. motor cord connected to power cord.
-26-
model g1014z/g1014zX (mfg. 11/07+)
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Calibrating Miter
pre-Tracking Belt
Gauge
you must perform the following procedure before
the test run to ensure that the belt does not come
off or get jammed against the sanding belt frame.
the miter gauge needs to be calibrated to the
sanding disc when it is first mounted in the miter
slot.
To pre-track the belt:
To calibrate the miter gauge:
1. disConneCt sander From poWer!
1. place one edge of a machinist's square
against the face of the miter gauge and the
other against the sanding disc (see figure
44) or sanding belt.
2. loosen the lock nut on the tracking control
knob (see figure 53 on page 31), then move
the quick release tension lever to the ten-
sioned position.
fingers or other body parts can be quickly
injured if they touch moving sanding surfac-
es. To reduce the risk of injury, wear gloves
during the next step.
3. standing in front of the sander, push the
sanding belt multiple times along the platen,
so that it moves in the direction of operation
(clockwise on the rollers), then watch how the
belt tracks on the rollers.
figure 44. Calibrating miter gauge with square.
4. adjust the tracking with the tracking control
knob and continue to rotate the belt by hand
until the sanding belt is centered on the main
roller, as shown in figure 45.
2. loosen the lock knob on the miter gauge and
adjust it flush with the edge of the square.
3. tighten the lock knob and verify the setting.
Note: Sometimes the tightening procedure
can affect the adjustment.
4. loosen the screw that secures the angle
pointer and adjust the pointer to the 0º mark
on the scale.
even spaces
on Both
5. retighten the screw that secures the angle
pointer.
sides
figure 45. example of sanding belt centered on
main roller.
6. repeat Steps 1–5 in a similar manner to cali-
brate the miter gauge to the belt if you set up
the sander for vertical sanding.
5. tighten the tracking control knob lock nut.
-27-
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figure 48 shows a 2" dust hose connected to the
dust collection port with a hose clamp.
Dust Collection
DO NOT operate the Model G1014Z/G1014ZX
without an adequate dust collection system.
This sander creates substantial amounts of
wood dust while operating. failure to use a
dust collection system can result in short
and long-term respiratory illness.
Recommended CfM at 2" Dust port: 100
Recommended CfM at 21⁄2" Dust port: 150
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must consider these
variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust col-
lector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines
throughout the system. Explaining how to cal-
culate these variables is beyond the scope of
this manual. Consult an expert or purchase a
good dust collection "how-to" book.
figure 47. hose attached to 2" dust port.
Note: A tight fit is necessary for proper perfor-
mance.
figure 47 shows a 21⁄2" dust hose attached to the
dust port with a hose clamp. after installing the dust
hoses on the two ports, tug the hoses to make sure
they do not come off.
the model g1014z/g1014zX features a 2" dust
port and a 21⁄2" dust port that can be connected to
a dust collector or a dust collection system, using
the components shown in figure 46.
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figure 48. hose attached to 21⁄2" dust port.
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you can also attach a wet/dry vacuum with a 21⁄4
outside diameter hose to the sander. the hose
will slide into the 21⁄2" dust port or fit over the 2"
dust port.
"
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figure 46. sander hooked up to 4" hose.
-28-
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Test Run
Moving sanding belts are dangerously abra-
sive. use extreme caution when working near
sanding surfaces.
test run your machine to make sure it runs prop-
erly and is ready for regular operation.
the test run consists of verifying the following:
1) the motor powers up and runs correctly, and
2) the safety disabling mechanism on the switch
works correctly.
7. loosen the lock nut on the tracking control
knob, and carefully adjust the tracking in
small increments toward the front or back
of the sander frame until the sanding belt
remains centered on the main roller (see
figure 45, page 27).
you must perform the pre-tracking procedure on
page 27 before starting the sander to ensure that
the belt does not come off of the rollers or jam
against the sander during startup.
8. When the tracking is correct, allow the sander
to run for approximately one minute to verify
that the tracking stays in the correct position.
if, during the test run, you cannot easily locate
the source of an unusual noise or vibration, stop
using the machine immediately, then review
Troubleshooting on page 45. if you still cannot
remedy a problem, contact our tech support at
(570) 546-9663 for assistance.
9. repeat Steps 7–8 if the tracking does not
stay correct, otherwise proceed to Step 10.
10. When the sanding belt is tracking correctly,
tighten the lock nut on the tracking control
knob.
To test run the machine:
11. turn the machine OFF, and remove the
switch disabling key, as shown in figure 49.
1. make sure you have read the safety instruc-
tions at the beginning of the manual and that
the machine is set up properly.
2. make sure all tools and objects used during
setup are cleared away from the machine.
3. make sure the belt is properly pre-tracked
(refer to pre-Tracking Belt on page 27).
4. tie back loose clothing and long hair to pro-
tect yourself from getting caught in the mov-
ing sanding belt when you start the sander.
figure 49. removing switch key from paddle
switch.
5. Connect the machine to the power source.
6. Verify that the machine is operating correctly
by turning it ON. Be ready to turn if OFF if it
tracks over the sanding belt frame edge.
12. try to turn the start the sander with the pad-
dle switch.
—if the sander does not start, the switch dis-
abling feature is working as designed.
—When operating correctly, the machine
runs smoothly with little or no vibration or
rubbing noises.
—if the sander starts, immediately stop the
machine. the switch disabling feature is
not working correctly. this safety feature
must work properly before proceeding with
regular operations. Call tech support for
help.
—investigate and correct strange or unusual
noises or vibrations before operating the
machine further. always disconnect the
machine from power when investigating or
correcting potential problems.
-29-
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SECTION 4: OpERATIONS
Basic Controls
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
refer to figures 50–54 and the following descrip-
tions to become familiar with the basic controls of
this machine.
any operations.
paddle Switch: turns the motor ON when flipped
up; turns motor OFF when pressed down (figure
51).
Switch Disabling Key: disables switch when the
yellow key is removed.
Damage to your eyes and lungs could result
from using this machine without proper pro-
tective gear. Always wear safety glasses and
a respirator when operating this machine.
paddle
switch
Key
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
figure 50. paddle switch location on g1014zX.
NOTICE
Key
If you have never used this type of machine
or equipment before, WE STRONGLy REC-
OMMEND that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
Regardless of the content in this section,
Grizzly Industrial will not be held liable for
accidents caused by lack of training.
paddle switch
figure 51. paddle switch location on g1014z.
-30-
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Table Tilt: use to tilt the table relative to the
sanding disc or the sanding belt. to tilt the table,
loosen the table tilt lock knob (figure 52), tilt the
work table to the desired angle, then retighten the
lock knob.
tracking
Control Knob
Quick
release
tension
lever
1
the work table should be set approximately ⁄16"
away from the sanding disc or sanding belt to
prevent fingers or workpieces from getting caught.
to adjust the work table relative to the sanding
disc, refer to Step 16 in Sanding unit Assembly
on page 24. to adjust the work table relative to
the belt, refer to Step 9 in "setting up sander for
Vertical sanding" on page 37.
figure 53. Belt tracking and tension controls.
vertical Tilt and Work Table position:
the sanding belt frame can be tilted to the vertical
position (see figure 54) and the work table can
be moved behind the motor to support workpieces
during vertical sanding. (see vertical Sanding on
page 36 for more detail.)
miter
gauge
table tilt lock
Knob
figure 52. table tilt controls.
figure 54. model g1014zX set up for vertical
sanding.
Miter Gauge: use to move workpieces into the
sanding disc (horizontal sanding) or belt (verti-
cal sanding) at a specific angle. to use the miter
gauge (figure 52), slide it into the miter slot,
loosen the lock knob, set the angle, then tighten
the knob.
Operation Overview
this combination sander removes surface mate-
rial from the edges, ends, and faces of wood
stock using an abrasive belt and disc. a graphite
coated platen on the sanding belt frame provides
a flat support surface for the sanding belt and
workpiece.
Belt Tracking and Tension: the quick release
tension lever (see figure 53) tensions the belt. to
tension the sanding belt, move the quick release
tension lever toward the motor.
the tracking control knob keeps the belt in the
center of the idler and drive rollers. to adjust the
belt tracking, loosen the lock nut on the track-
ing control knob. turn the motor ON, adjust the
tracking in small increments with the knob, then
tighten the lock nut to secure the knob. (refer to
Tracking Belt instructions on page 40 for more
details.)
the abrasive belt revolves around a pair of metal
rollers, one of which is driven by the motor. the
adhesive-backed abrasive disc is attached to a
cast iron disc, which revolves in a counterclock-
wise direction.
during a typical operation, the sander is turned
ON, and while holding the workpiece with both
hands, the operator gradually eases the workpiece
into the belt or the left side of the sanding disc.
-31-
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Sanding Tips
Stock Inspection and
Requirements
•
replace the sandpaper with a higher grit to
achieve a finer finish.
some workpieces are not safe or may require
modification before they are safe to sand. Before
sanding, inspect all workpieces for the follow-
ing:
•
extend the life of the sandpaper by regularly
using pro-stiCK® abrasive belt cleaners
(see Accessories on page 41).
•
Material Type: this machine is intended for
only sanding natural and man-made wood
products. this machine is not designed
to sand metal, glass, stone, tile, drywall or
cementitious backerboard.
•
When sanding workpieces with a bow or
crown, place the high point up on the table
(prevents the workpiece from rocking) and
take very light passes.
•
Foreign Objects: nails, staples, dirt, rocks
and other foreign objects are often embed-
ded in wood. While sanding, these objects
can become dislodged and tear the sanding
belt. always visually inspect your workpiece
for these items. if they can't be removed, do
not sand the workpiece.
Choosing Sandpaper
the model g1014z/g1014zX uses a 6" x 48"
sanding belt and a 9" sanding disc.
there are many types of sanding belts and discs
to choose from. We recommend aluminum oxide
for general workshop environments. Below is a
chart that groups abrasives into different classes,
and shows which grits fall into each class.
•
Excessive glue or finish: sanding
workpieces with excess glue or finish will load
up the abrasive, reducing its usefullness and
lifespan.
•
Workpiece Dimensions: do not sand
Grit
36
Class
1
1
boards less than 9" long, ⁄8" wide and ⁄16"
thick to prevent damage to the workpiece to
reduce the risk of your hands contacting the
abrasive belt (see figure 30).
extra Coarse
Coarse
60
80–100 medium
120–180 Fine
the general rule of thumb is to sand a workpiece
with progressively higher grit numbers, with no
one grit increase of more than 50 grits at a time.
avoid skipping grits; the larger the grit increase,
the harder it will be to remove the scratches from
the previous grit.
9" min.
1⁄16" min.
ultimately, the type of wood you use and your
stage of finish will determine the best grit types to
install on your sander.
1
⁄8" min.
figure 30. minimum dimensions for sanding.
-32-
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2. loosen the sanding frame rotation lock nuts
(behind the sanding disc cover), rotate the
frame to the horizontal position, as shown
in figure 56, then tighten the rotation lock
nuts.
horizontal & Edge
Sanding
if the sanding belt frame is in the vertical posi-
tion, proceed to "setting up sander for horizontal
and edge sanding" below to setup the sander
for horizontal sanding. if the sander is already in
the horizontal position, skip ahead to "performing
horizontal sanding and edge sanding."
rotation lock
nut
sanding disc
Cover
Setting up Sander for horizontal
Sanding
1. loosen the set screws that secure the work
table support rod to the mounting bracket
behind the motor, then remove the work table
assembly (see figure 55).
rotation nut (hidden)
figure 56. table tilted to horizontal position.
3. insert the table support rod into the hole in
the base under the sanding disc, and position
1
the work table ⁄16" away from the sanding
disc, as shown in figures 34–35 on page
24.
4. Check that the miter gauge slot-sanding disc
distance is correct (see instructions on page
50 for further detail).
5. re-install the backstop so it is square with
set screws
1
and ⁄8" above the sanding belt (see figure
42 on page 26).
figure 55. location for removing work table
assembly.
performing horizontal or Edge
Sanding
1. make sure the sanding belt is tensioned—if it
is not already tight.
2. make sure the belt tracking is correctly set
(see Tracking Belt on page 40).
3. turn the sander ON.
-33-
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4. While holding the back end of the workpiece
against the backstop with both hands, and
while keeping your fingers away from the
belt, slowly feed the workpiece into the belt,
as shown in figures 57 & 58.
Contour Sanding
To perform contour sanding:
1. make sure the sanding belt is tensioned—if it
is not already tight.
Note: Apply even pressure and move the
workpiece back and forth across the sanding
belt.
2. make sure the belt tracking is correctly set
(see Tracking Belt on page 40).
3. loosen the knobs that secure the idler roller
guard and sleeve guard assembly, then
remove the guard.
4. turn the sander ON.
figure 57. sanding workpiece in horizontal
position.
figure 59. example of contour sanding.
5. slowly feed the workpiece into the curved
end of the belt and continue moving the
workpiece profile along the contour until you
achieve your desired shape, as shown in
figure 59.
figure 58. sanding edge of workpiece in
horizontal position.
Do not operate this equipment when wear-
ing loose clothing, gloves, neckties, rings,
bracelets or other jewelry that might get
caught in the moving belt. Serious personal
injury may result. you must re-install the
idler roller and sleeve guard before perform-
ing edge or horizontal sanding operations.
Sanding surfaces can cause serious person-
al injury if they come in contact with fingers,
hands or other body parts. use extreme care
to provide a safe distance between the belt
and any part of your body.
6. re-install the idler roller and sleeve guard.
-34-
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Disc Sanding
the sanding disc can be used to smooth the ends
of workpieces.
To reduce the risk of your fingers getting
trapped between the work table and sand-
ing disc, make sure the table is approxi-
1
mately ⁄16" away from the sanding disc.
figure 61. example of miter sanding.
Always keep the workpiece on the left side of
the wheel that rotates down toward the work
table. This will keep the workpiece from fly-
ing out of your hands due to kickback.
To use the sanding disc:
1. disConneCt sander From poWer!
2. adjust the angles of the work table and the
miter gauge for your operation.
figure 62. example of angle sanding.
3. Connect the sander to power, turn it ON, and
allow it to reach full speed.
4. place the workpiece on the work table and
firmly against the miter gauge.
5. slowly, and with light pressure, move the
workpiece into the left side of the sanding
disc. see figures 60–63 for examples of disc
sanding.
figure 63. example of sanding round workpiece.
Note: To prevent burning the workpiece and over-
loading the sanding disc, move the workpiece
slowly back and forth from the left side of the
sanding disc to the center.
figure 60. example of 90° disc sanding.
model g1014z/g1014zX (mfg. 11/07+)
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6. raise the sanding belt frame until it reaches
the 90º mark (or the desired angle) on the tilt
scale, as shown in figure 66, then tighten
the rotation lock nuts.
vertical Sanding
if the sanding belt frame is in the horizontal posi-
tion, proceed to Setting up Sander for vertical
Sanding. if the sander is already in the vertical
position, skip to performing vertical Sanding
on page 38.
Setting up Sander for vertical
Sanding
1. make sure the sanding belt is tensioned—if it
is not already tight.
2. make sure the belt tracking is correctly set
(see Tracking Belt on page 40).
3. disConneCt sander From poWer!
figure 66. sanding belt tilted to 90º position.
4. remove the backstop and miter gauge from
the work table.
7. loosen the set screws that secure the table
support rod under the sanding disc, then
remove the support rod and work table
assembly.
5. loosen the sanding frame rotation lock nuts
(behind the sanding disc cover) as shown in
figures 64 & 65.
8. loosen the set screws on the mounting
bracket behind the motor, then slide the sup-
port rod and work table assembly into the
bracket hole, as shown in figure 67.
top rotation nut
mounting
Bracket
figure 64. location of top rotation lock nut.
set screws
Bottom
rotation nut
figure 67. Work table installed for vertical
sanding.
figure 65. location of bottom rotation lock nut.
-36-
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1
9. adjust the front of the work table ⁄16" away
11. place a machinist's square on the work table
and against the sanding belt, as shown in
figure 70, and check for gaps between the
square, belt, and table.
from the sanding belt (see figure 68) across
its entire length.
1⁄16"
gap
figure 68. Correct distance between work table
and sanding belt.
figure 70. squaring table and sanding belt.
—if the gap is not 1⁄16" across the entire length
of the work table, loosen one or both of the
screws under the table (see figure 69),
where the arm is attached to the table, and
adjust the table untll the distance is correct,
then tighten the screws.
—if there are any gaps, loosen the table tilt
knob, adjust the table as needed to remove
the gaps, then tighten the knob. loosen the
angle pointer screw, position the pointer
over the zero mark on the scale, then
tighten the screw.
12. use a fine ruler or combination square to
check if the distance from the slot to the belt
is the same at both edges of the belt.
mounting
screws
arm
angle
pointer
table tilt
Knob
figure 69. location of work table arm mounting
screws.
Note: To reduce the chance of vibration or
rattling sounds, make sure the table support
rod does not touch the motor.
figure 71. Checking miter slot-belt distance.
—if the distance is the same, no adjustments
need to be made.
10. tighten the mounting bracket set screws to
secure the support rod.
-37-
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—if the distance is not the same from side-
to-side, loosen the screws that secure the
work table arm to the work table. then
adjust the table until the miter slot-belt
distance is even side-to-side and the table
1
is approximately ⁄16" away from the belt
across its entire length.
13. insert the miter gauge into the left side of the
miter slot.
performing vertical Sanding
1. adjust the angles of the work table and miter
gauge for your operation.
figure 73. example of vertical miter sanding.
2. place the workpiece on the table and firmly
against the miter gauge.
3. slowly and with light pressure, move the
workpiece into the left side of the sanding
belt. see figures 72–75 for examples of
horizontal belt sanding.
figure 74. example of vertical face and edge
sanding.
figure 72. example of end grain sanding.
figure 75. example of sanding round workpiece
in vertical position.
-38-
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6. position the belt in the center of the roller,
then move the quick release tension lever
toward the motor to tension the belt (see
figure 77).
Changing Sanding
Belt
some sanding belts are designed to sand in
only one direction and will have a direction indi-
cated on the back of the belt. the model g1014z/
g1014zX is designed so that the sanding belt
travels clockwise as viewed from the side with the
quick release tension lever.
To change the sanding belt:
1. disConneCt sander From poWer!
figure 77. new belt installed.
7. re-install the back stop.
2. move the quick release lever away from the
motor to release the belt tension.
3. remove the idler roller guard and back stop.
8. perform the belt pre-tracking procedure (refer
to pre-Tracking Belt on page 27).
4. remove the belt from the rollers and sanding
belt frame.
9. perform the belt tracking procedure outlined
below.
5. install a new sanding belt onto the idler and
drive rollers, making sure the arrows on the
bottom of the belt face the front of the sander,
as shown in figure 76.
arrow direction on Belt
figure 76. installing new sanding belt.
-39-
model g1014z/g1014zX (mfg. 11/07+)
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Tracking Belt
Changing Sanding
Disc
the aim of tracking the belt is to keep it centered
on the rollers.
the model g1014z/g1014zX accepts 9" diameter
paper-backed pressure sensitive adhesive (psa)
discs (refer to Accessories on page 41).
To track the belt:
1. make sure the belt is properly pre-tracked
(refer to pre-Tracking Belt on page 27).
To change the sanding disc:
1. disConneCt sander From poWer!
2. remove the work table and miter gauge.
2. tie back loose clothing and long hair to pro-
tect yourself from getting caught in the mov-
ing sanding belt when you start the machine.
3. unscrew the pulley cover thumb knob, open
the cover, then remove the existing psa
disc.
3. move the quick release tension lever toward
the back of the sander to tension the belt.
4. loosen the lock nut on the belt tracking
knob.
4. remove dried-on adhesive from the cast
iron disc with acetone or lacquer thinner and
a brush, then let it dry. CAuTION: Follow
the manufacturer's safety recommendations
when using acetone or lacquer thinner.
5. turn the sander ON, and using the tracking
control knob (figure 78), carefully adjust the
tracking in or out until the sanding belt is cen-
tered on the main roller (see figure 45, page
27).
5. peel off the backing from the new psa disc,
then press it onto the cast iron plate, making
sure it contacts the surface evenly.
6. Close the pulley cover, re-install the lock
knob, then re-install the work table and miter
gauge.
tracking
Control Knob
figure 78. tracking control knob.
Note: The tracking control knob is very sen-
sitive; adjust it carefully in small increments.
Turning the knob clockwise moves the belt
toward the front of the sander.
6. tighten the belt tracking knob lock nut.
-40-
model g1014z/g1014zX (mfg. 11/07+)
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aCCessories
SECTION 5: ACCESSORIES
6" x 48" Aluminum Oxide Sanding Belts
our aluminum oxide sanding belts are available in
grits from 60–220 and packs of 2.
T20501—face Shield Crown protector 4"
T20502—face Shield Crown protector 7"
T20503—face Shield Window
T20448—Economy Clear Safety Glasses
T20452—"Kirova" Anti-Reflective Glasses
T20456—"Dakura" Clear Safety Glasses
h0736—Shop fox® Safety Glasses
these glasses meet ansi z87.1-2003 specifica-
tions. Buy extras for visitors or employees. you
can't be too careful with shop safety!
Grit
Model
60 grit, 2 pack .........................................g1214
80 grit, 2 pack..........................................g4283
100 grit, 2 pack........................................g1215
120 grit, 2 pack........................................g4284
150 grit, 2 pack........................................g1216
180 grit, 2 pack........................................g4285
220 grit, 2 pack........................................g4286
T20502
T20503
T20452
9" pSA Aluminum Oxide Sanding Discs
our aluminum oxide sanding discs are manufac-
tured in iso 9002 factories to ensure the highest
quality and are available in packs of two.
Grit
Model
T20448
h0736
60 grit.......................................................g1217
80 grit.......................................................g4244
100 grit.....................................................g1218
120 grit.....................................................g4245
150 grit.....................................................g1219
180 grit.....................................................g4246
220 grit.....................................................g4247
T20456
figure 80. our most popular eye protection.
T20514—Small half-Mask Respirator
T20515—Medium half-Mask Respirator
T20516—Large half-Mask Respirator
T20511—pre-filter p100
pro-Stik® Abrasive Belt Cleaners
G1511—Small: (11/2" x 11/2" x 81/2")
G1512—Large: (2 " x 2" x 12")
T20539—Cartridge filter 2pK p100
T20541—Cartridge filter 2pK p100 & O vapor
Wood and other types of dust can cause severe
respiratory damage. if you work around dust every-
day, a half-mask respirator can greatly reduce
your risk. Compatible with safety glasses!
figure 79. pro-stik® Belt Cleaners.
figure 81. half-mask respirator with disposable
cartridge filters.
-41-
model g1014z/g1014zX (mfg. 11/07+)
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G1029Z—2hp Dust Collector
G8683—Mini SHOP FOX® Mobile Base
the great combination of price and performance
make this one of the most popular dust collectors
we sell. perfect for use as a central dust collector
in a small shop or as a "dedicated" dust collector
next to an industrial machine. Features 220V sin-
gle-phase power, 1550 CFm, 2.5 micron filtration,
and a 6" main inlet w/included 4" x 2” "y" fitting.
shop Fox mobile bases are the strongest bases
on the market. adjusts from 101⁄2" x 141⁄2" to 17"
x 211⁄2". has outrigger supports and a stable 4
wheel system. 600 lb. capacity. Weighs 32 lbs.
figure 84. g8683 SHOP FOX® mobile Base.
G2405—Safety push Blocks
made of high-impact molded plastic, these safety
push blocks have a layer of friction rubber on the
bottom that grabs your workpiece as you press
down. We strongly recommend these for use with
jointers, router tables, shapers and table saws.
measures 3" x 6".
figure 82. g1029z 2hp dust Collector.
G5955—heavy Duty hanging Air fIlter
this ceiling mounted air filter system can clean up
to 98% of airborne contaminates without affecting
existing room temperatures. Features continuous
duty, low noise motor, easy clean double filter
design and heavy gauge steel cabinet. moves 510
CFm of air. measures 305⁄16" x 24" x 123⁄16".
figure 85. g2405 safety push Blocks.
figure 83. g5955 air Filter.
-42-
model g1014z/g1014zX (mfg. 11/07+)
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SECTION 6: MAINTENANCE
Cleaning
Always disconnect power
to the machine before
performing maintenance.
failure to do this may
result in serious person-
Cleaning the model g1014z/g1014zX is relatively
easy. Vacuum excess wood chips and sawdust,
and wipe off the remaining dust with a dry cloth.
if any resin has built up, use a resin-dissolving
al injury.
cleaner to remove it. treat all unpainted cast iron
and steel with a non-staining lubricant after clean-
ing.
Schedule
unpainted Cast Iron
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
protect the unpainted cast iron surfaces on the
table by wiping the table clean after every use—
this ensures moisture from wood dust does not
remain on bare metal surfaces.
Daily Check:
•
•
•
•
loose mounting bolts.
damaged or worn sanding belt or disc.
Check cords, plugs, and switch for damage.
Wipe the work table clean after every use—
this ensures moisture from wood dust does
not remain on bare metal surfaces.
Worn or damaged wires.
Keep tables rust-free with regular applications of
products like g96® gun treatment, slipit®, or
Boeshield® t-9 (see Section 5: Accessories on
page 41 for more details).
•
•
any other unsafe condition.
After Each use:
Clean/vacuum dust buildup on tables and
motor.
Lubrication
•
an essential step for lubrication is cleaning the
components before lubricating them.
Monthly Check:
Check and lubricate table support rod (see
page 44).
•
this idea is critical because dust will build up on
lubricated components and make them hard to
move. simply adding more grease to the com-
ponents with built-up grime on them will not yield
smooth moving components.
After 50 hours of use:
•
Check and correct V-belt tension, damage, or
wear (see page 47).
•
Check and correct sanding belt tension (see
page 48).
Clean the components in this section with an oil/
grease solvent cleaner, such as shown on page
17 so they move smoothly.
yearly
Check and lubricate the rocker plate (see
page 44).
the following components need to be lubricated:
•
•
•
rocker plate
table support rod
-43-
model g1014z/g1014zX (mfg. 11/07+)
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Table Support Rod
Rocker plate
Lubricant
frequency
monthly
Qty
Lubricant
frequency
Qty
light machine
oil
thin Coat
nlgi #2 grease yearly
dollop
Clean the rocker plate with mineral spirits and
a rag, and brush a dollop of grease onto the
rocker plate. move the quick release tension lever
foward and backward to spread the grease (see
figure 87).
use a shop rag and mineral spirits to wipe away
any built up grime and debris off of the table sup-
port rod, then brush on a thin coat of light machine
oil onto the shaft (see figure 86). move the work
table back and forth to distribute the oil.
rocker
plate
figure 87. rocker plate lubrication.
figure 86. table support rod lubrication.
-44-
model g1014z/g1014zX (mfg. 11/07+)
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SECTION 7: SERvICE
review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-
ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical
support at (570) 546-9663.
Troubleshooting
Motor & Electrical
symptom
possible Cause
possible solution
machine does not 1. switch disabling key removed.
start or a breaker
trips.
1. install switch disabling key.
2. motor cord not connected to power cord 2. Connect motor cord to power cord (g1014zX).
(g1014zX only).
3. power supply switched oFF or at fault.
4. plug/receptacle at fault/wired wrong.
5. motor connection wired wrong.
6. Wall circuit breaker tripped.
7. Wiring open/has high resistance.
8. start capacitor at fault.
3. ensure power supply is on/has correct voltage.
4. test for good contacts; correct the wiring.
5. Correct motor wiring connections.
6. ensure circuit size is correct/replace weak breaker.
7. Check/fix broken, disconnected, or corroded wires.
8. test/replace if faulty.
9. motor on/oFF switch at fault.
10. motor at fault.
9. replace switch.
10. test/repair/replace.
machine stalls or is 1. Feed rate too aggressive.
underpowered.
1. decrease feed rate.
2. machine undersized for task.
2. Clean/replace sandpaper; reduce feed rate/sanding
depth.
3. Workpiece material not suitable for 3. only sand wood, ensure moisture is below 20%.
machine.
4. Belt slipping.
4. tension/replace belt; ensure pulleys are aligned.
5. Wire motor correctly.
5. motor wired incorrectly.
6. pulley slipping on shaft.
7. plug/receptacle at fault.
8. motor bearings at fault.
9. motor overheated.
10. motor at fault.
6. replace loose pulley/shaft.
7. test for good contacts/correct wiring.
8. test/repair/replace.
9. Clean motor, let cool, and reduce workload.
10. test/repair/replace.
machine
vibration or noisy
operation.
has 1. motor or component loose.
1. inspect/replace damaged bolts/nuts, and re-tighten
with thread locking fluid.
2. V-belt worn or loose.
3. Workpiece loose.
2. inspect/replace belt.
3. use the correct holding fixture and reclamp
workpiece.
4. pulley loose.
4. realign/replace shaft, pulley, setscrew, and key.
5. adjust feet, shim, or tighten mounting hardware.
6. Fix/replace fan cover; replace loose/damaged fan.
7. tighten/replace.
5. incorrectly mounted to workbench.
6. motor fan rubbing on fan cover.
7. motor mount loose/broken.
8. sanding disc out of balance or loose.
9. motor bearings at fault.
8. tighten disc hub or replace disc.
9. test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
10. Work table support rod rubbing on motor.
10. adjust table support rod.
-45-
model g1014z/g1014zX (mfg. 11/07+)
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Machine Operation
symptom
possible Cause
possible solution
Machine vibrates
excessively.
1. sander not secured properly to stand 1. tighten fasteners that mount sander to stand
(g1014z) or cabinet (g1014zX).
2. stand not stable on floor.
(g1014z) or cabinet (g1014zX).
2. secure stand to floor, reposition to level surface, or
shim stand.
3. incorrect motor mounting.
4. idler roller is too loose.
3. Check/adjust motor mounting.
4. adjust idler roller.
5. Broken/defective sanding belt.
5. replace sanding belt (see page 39).
6. end of table support rod touches side of 6. position the table support rod further away from
motor.
motor.
Sanded surface not
square.
1. Work table not perpendicular to disc.
1. adjust work table square to sanding disc (see page
49).
2. miter gauge not square to disc.
2. adjust miter gauge square to disc or belt (page 27).
3. Work table not perpendicular to belt in verti- 3. adjust work table square to belt in vertical position
cal position. (see page 37).
Deep
grooves or scars in
workpiece.
sanding
1. sandpaper too coarse for the desired fin- 1. use a finer grit sanding belt/disc.
ish.
2. Workpiece sanded across the grain.
3. too much sanding force on workpiece.
4. Workpiece held still against the belt/disc.
2. sand with the grain.
3. reduce pressure on workpiece while sanding.
4. Keep workpiece moving while sanding on the belt/
disc.
Grains rub off the
belt or disc easily.
1. sanding belt/disc has been stored in an 1. store sanding belt/disc away from extremely dry or
incorrect environment. hot temperatures.
2. sanding belt/disc has been folded or 2. store sanding belt/disc flat, not folded or bent.
smashed.
Sanding surfaces
clog quickly or burn.
1. too much pressure against belt/disc.
2. sanding softwood, or stock has surface 2. use different stock. or, accept the characteristics of
1. reduce pressure on workpiece while sanding.
residue.
the stock and plan on cleaning or replacing belts or
discs frequently.
Burn marks on
workpiece.
1. using too fine of sanding grit.
2. using too much pressure.
3. Work held still for too long.
1. use a coarser grit sanding belt/disc.
2. reduce pressure on workpiece while sanding.
3. do not keep workpiece in one place for too long.
Glazed sanding sur-
faces.
1. sanding wet stock.
2. sanding stock with high residue.
1. dry stock properly before sanding.
2. use different stock. or, accept the characteristics of
the stock and plan on cleaning/replacing belts/discs
frequently.
Workpiece frequent-
ly gets pulled out of
your hand.
1. not supporting the workpiece against the 1. use back stop or miter gauge to support workpiece.
stop.
2. starting the workpiece on a leading corner. 2. start workpiece on a trailing corner.
Belt slips on rollers. 1. Quick release tension lever not engaged.
2. Belt tension not sufficient.
1. engage quick release tension lever.
2. adjust belt tension (see page 48)
-46-
model g1014z/g1014zX (mfg. 11/07+)
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1
—if there is approximately ⁄4" deflection, no
v-Belt Tension &
adjustments are necessary. go to Step 9.
Replacement
—if there is more or less than that 1⁄4" deflec-
tion when you push the V-belt with moder-
ate pressure, follow Steps 6-7.
the V-belt is pre-installed and tensioned at the
factory. however, we recommend you verify this
setting and also check the V-belt tension after the
first 16 hours of operation, during which the belt
will stretch and seat.
6. loosen the four hex bolts that secure the
motor to the base, as shown in figures
89–90, then slide the motor toward the back
of the sander to reduce belt tension or slide
it toward the front of the sander to increase
tension.
Tools Needed
hex Wrench 4mm............................................... 1
Qty
Wrench 12mm .................................................... 1
Tensioning v-Belt
1. disConneCt sander From poWer!
2. remove the work table assembly from the
sanding disc, then open the pulley cover.
3. While looking through the access hole on
the side of the pulley cover (see figure 29
on page 23), rotate the cast iron plate and
loosen each of the set screws that secure the
plate to the drive shaft.
hex Bolts
figure 89. rear motor mounting bolts.
4. remove the cast iron plate to expose the
V-belt.
5. push the center of the V-belt with your finger
to check belt tension. the belt is correctly
1
tensioned when there is approximately ⁄4
"
deflection when it is pushed with moderate
pressure, as shown in figure 88.
hex Bolts
figure 90. Front motor mounting bolts.
EjaaZn
7. tighten the four hex bolts to secure the
motor.
9Z[aZXi^dc
8. repeat Step 5 and re-adjust the V-belt ten-
sion if necessary.
1
⁄4"
9. re-install the cast iron plate onto the drive
shaft and secure with the set screws, close
and secure the pulley cover, then re-install
the work table.
EjaaZn
figure 88. Checking belt tension.
-47-
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3. loosen the hex bolt on the eccentric (see
figure 91).
Replacing v-Belt
1. disConneCt sander From poWer!
2. Follow Steps 2-4 in Tensioning v-Belt on
page 47.
3. loosen the four hex bolts that secure the
motor to the base, as shown in figures
89–90, then slide the motor toward the back
of the sander to reduce belt tension.
hex Bolt
4. remove the V-belt and replace it with a new
one.
eccentric
5. slide the motor toward the front of the sander,
then tighten the four hex bolts on the motor
base.
figure 91. location of belt tension adjustments
(belt removed for clarity).
6. repeat Step 5 on page 47 and adjust the
V-belt tension as needed.
4. turn the eccentric to the left to tighten the
belt or right to loosen the belt tension, then
tighten the hex bolt on the eccentric.
7. re-install the cast iron plate onto the drive
shaft and secure it with the two set screws,
close and secure the pulley cover, then re-
install the work table.
5. push the belt in the center with your finger
using moderate pressure. the deflection is
1
correct when the belt deflects ⁄2", as shown
in figure 92.
Sanding Belt
Tension
9Z[aZXi^dc
>YaZgꢀEjaaZn
9g^kZꢀEjaaZn
Correct belt tension will ensure that your sand-
er functions properly. if the sanding belt slaps
against the platen or slips on the idler and drive
rollers, the belt may be too loose. if you have a
difficult time installing a new sanding belt, tension
may be too tight.
1
⁄
2
"
figure 92. Checking sanding belt tension.
Tools Needed
Qty
Wrench 14mm .................................................... 1
adjustable Wrench w/ 1 ⁄2" throat...................... 1
1
6. Follow the pre-Tracking Belt instructions on
page 27.
To adjust sanding belt tension:
7. turn the sander ON and check the belt track-
ing. if the belt does not stay in the center of
the idler and drive rollers, adjust the track-
ing with the tracking control knob (refer to
Tracking Belt on page 40 for further detail).
1. disConneCt sander From poWer!
2. move the quick release tension lever toward
the motor to tighten the sanding belt.
-48-
model g1014z/g1014zX (mfg. 11/07+)
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6. loosen the set screw on the pulley where you
noticed the gap, then adjust the pulley so it
touches the bottom of the straightedge when
it is extended across both pulleys, as shown
in figure 93.
pulley Alignment
proper pulley alignment prevents premature belt
wear. the pulleys are properly aligned when they
are parallel and in the same plane as each other.
7. tighten the pulley set screw, re-install the
cast iron plate, close the pulley cover, then
re-install the thumb knob and work table.
Tools Needed
Qty
hex Wrench 4mm............................................... 1
straightedge 12"................................................. 1
standard screwdriver......................................... 1
Squaring Work Table
To check and adjust pulley alignment:
to Sanding Disc
1. disConneCt sander From poWer!
Tools Needed
machinist's square ............................................. 1
Qty
2. remove the work table assembly and miter
gauge.
To square the sanding disc table:
3. open the pulley cover.
1. disConneCt sander From poWer!
4. loosen the set screws that secure the cast
iron plate to the drive shaft, then remove the
plate.
2. place a machinist's square or other 90° mea-
suring tool against the work table and sand-
ing disc (see figure 94).
5. place a 12" straightedge across both pulleys,
as shown in figure 93.
lock
Knob
angle pointer
figure 94. using a machinist's square to adjust
the work table to 90°.
figure 93. Checking pulley alignment.
3. loosen the table lock knob, adjust the table
square with the sanding disc, then re-tighten
the table lock knob.
—if the straightedge touches the pulleys
evenly, no adjustments need to be made.
go to Step 7.
4. loosen the phillips head screw on the angle
pointer, position the red scale pointer over the
"0" mark on the angle scale, then re-tighten
the screw.
—if there is a gap between the straightedge
and one of the pulleys, that pulley needs to
be adjusted. proceed to Step 6.
-49-
model g1014z/g1014zX (mfg. 11/07+)
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3. slide the square to the other side and check
to see if the distance from the slot to the
sanding disc is the same.
Miter Slot-Disc
parallelism
—if the distance is the same, no adjustments
need to be made.
if the miter slot is not parallel with the disc,
workpieces may not be sanded correctly when
using the miter gauge.
—if the distance is not the same from side to
side, loosen the screws (see figure 69 on
page 37) that secure the work table arm to
the work table and adjust the table so it is
Tools Needed
Combination square........................................... 1
Qty
1
approximately ⁄16" away from the sanding
belt across its entire length.
To check and adjust the miter slot parallel with
the sanding disc:
4. repeat Step 3 and adjust the table as needed
until the miter slot is parallel with the sanding
disc on both sides.
1. disConneCt sander From poWer!
2. remove the miter gauge, then place a combi-
nation square with the 90º square in the miter
slot, as shown in figure 95.
figure 95. Checking miter slot parallelism with
sanding disc.
-50-
model g1014z/g1014zX (mfg. 11/07+)
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SECTION 8: WIRING
these pages are current at the time of printing. however, in the spirit of improvement, we may make chang-
es to the electrical systems of future machines. study this section carefully. if there are differences between
your machine and what is shown in this section, call technical support at (570) 546-9663 for assistance
BeFore making any changes to the wiring on your machine.
Wiring Safety Instructions
1. ShOCK hAZARD. Working on wiring that
is connected to a power source is extremely
dangerous. touching electrified parts will
result in personal injury including but not lim-
ited to severe burns, electrocution, or death.
disconnect the power from the machine
before servicing electrical components!
5. MODIfICATIONS. using aftermarket parts or
modifying the wiring beyond what is shown
in the diagram may lead to unpredictable
results, including serious injury or fire.
6. MOTOR WIRING. the motor wiring shown
in these diagrams is current at the time of
printing, but it may not match your machine.
always use the wiring diagram inside the
motor junction box.
2. QuALIfIED ELECTRICIAN. due to the
inherent hazards of electricity, only a quali-
fied electrician should perform wiring tasks
on this machine. if you are not a quali-
fied electrician, get help from one before
attempting any kind of wiring job.
7. CApACITORS. some capacitors store an
electrical charge for up to five minutes after
being disconnected from the power source.
to avoid being shocked, wait at least this
long before working on capacitors.
3. WIRE CONNECTIONS. all connections
must be tight to prevent wires from loosen-
ing during machine operation. double-check
all wires disconnected or connected during
any wiring task to ensure tight connections.
8. CIRCuIT REQuIREMENTS. you must fol-
low the requirements on page 12 when con-
necting your machine to a power source.
4. WIRE/COMpONENT DAMAGE. damaged
wires or components increase the risk of
serious personal injury, fire, or machine
damage. if you notice that any wires or
components are damaged while performing
a wiring task, replace those wires or compo-
nents before completing the task.
9. EXpERIENCING DIffICuLTIES. if you are
experiencing difficulties understanding the
information included in this section, contact
our technical support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
-51-
model g1014z/g1014zX (mfg. 11/07+)
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G1014Z Wiring Diagram
MOTOR (Prewired 110V)
<gdjcY
figure 96. g1014z motor wiring.
MOTOR (Wired 220V)
E699A:ꢀHL>I8=
ꢁk^ZlZYꢀ[gdbꢀWZ]^cYꢂ
<gdjcY
ꢁL^gZYꢀ''%Kꢂ
5-15 PLUG
(Included)
<gdjcY
110V
CZjigVa
=di
figure 97. g1014z switch
wiring.
<gdjcY
<
220V
=di
=di
6-15 PLUG
(As Recommended)
READ ELECTRICAL SAFETY
-52-
model g1014z/g1014zX (mfg. 11/07+)
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G1014ZX Wiring Diagram
MOTOR (Prewired 110V)
<gdjcY
figure 98 g1014zX motor wiring.
MOTOR (Wired 220V)
E699A:ꢀHL>I8=
ꢁk^ZlZYꢀ[gdbꢀWZ]^cYꢂ
<gdjcY
ꢁL^gZYꢀ''%Kꢂ
figure 99. g1014zX
5-15 PLUG
(Included)
switch wiring.
<gdjcY
110V
CZjigVa
=di
The motor wiring shown here is
current at the time of printing;
however, always use the diagram
on the inside of junction box cover
when rewiring your motor.
<gdjcY
<
220V
=di
=di
6-15 PLUG
(As Recommended)
READ ELECTRICAL SAFETY
ON PAGE 51!
-53-
model g1014z/g1014zX (mfg. 11/07+)
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SECTION 9: pARTS
G1014Z Main
-54-
model g1014z/g1014zX (mfg. 11/07+)
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G1014Z Main parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1
P1014Z001
PR03M
DUST COVER
50
P1014Z050
PN07
SWITCH PLATE
2
EXT RETAINING RING 12MM
BALL BEARING 6201-2RS
DRIVER ROLLER SHAFT
SANDING BELT 6'' X 48''
KEY 5 X 5 X 55
51
HEX NUT 10-24
3
P6201-2RS
P1014Z004
P1014Z005
PK112M
52
P1014Z052
G8988
BASE
4
53A
56
GRIZZLY SAFETY PADDLE SWITCH
HEX NUT 5/8-11
5
PN04
6
57
P1014Z057
P1014059B
P1014Z062B
P1014064B
P1014Z069
P1014Z070
HEX BOLT 5/8-11 X 9
IDLER SHAFT V3.08.97
ROLLER ADJUST BAR
IDLER ROLLER V3.08.97
MITER BODY
7
PR05M
EXT RETAINING RING 15MM
SANDING BELT FRAME
BACK STOP
59
8
P1014Z008
P1014Z009
PSS02
62B
64
9
10
11
12
13
14
15
16A
17
18
19
20
21
22
23
24
25
26
27
27A
28
29
30
32
33
34
35
36
37
39
40
41
42
43
43-1
43-2
43-3
43-4
43-5
43-6
44
45
46
49
SET SCREW 5/16-18 X 3/8
DRIVE ROLLER
69
P1014Z011
PN02
70
TILT SCALE
HEX NUT 5/16-18
71
PWRCRD110L POWER CORD
PW07
FLAT WASHER 5/16
KNOB 5/16-18
77
PAW04M
PK02M
HEX WRENCH 4MM
KEY 5 X 5 X 40
P1014Z014
P6202-2RS
P1014Z016A
P1014Z017
PCB08
80
BALL BEARING 6202-2RS
COMPLETE MITER GAUGE ASSY
BUSHING 15 X 19.4 X 12MM
CARRIAGE BOLT 5/16-18 X 1-1/2
PULLEY COVER V2.07.00
MITER BAR
81A
82A
83A
84A
85A
86A
87A
88A
89
P1014Z081A
P1014Z082A
P1014Z083A
P1014Z084A
P1014Z085A
P1014Z086A
P1014Z087A
PB21
ROCKER PLATE
SHORT LEVER
ROCKER ARM
ECCENTRIC
P1014019A
P1014Z020
P1014021
P1014Z022
P1014Z023
P1014Z024
PW06
LONG LEVER
KNOB 3/8-16
CAST IRON DISC V2.02.97
SANDING DISC PAPER 9"
TABLE
SPACER
HEX BOLT 3/8-16 X 3/4
CAP SCREW 10-24 X 5/8
MOTOR CORD 16AWG x 3C
HEX BOLT 3/8-16 X 1-1/2
FLAT WASHER 3/8
WASHER PLATE 19 X 88
KNOB 3/8-24
PSB31
TRUNNION
90
P1014Z090
PB16
FLAT WASHER 1/4
91
PS04
PHLP HD SCR 1/4-20 X 1/2
PHLP HD SCR 10-24 X 3/8
FLANGE SCREW 10-24 X 3/8
POINTER
92
PW02
PS06
93
P1014Z093
P1014Z094A
PLW01
PFS03
94A
95
P1014Z028
P1014029
P1014Z030
PB09
LOCK WASHER 5/16
SET SCREW 5/16-18 X 3/4
FENDER WASHER 5/16 X 21 X 2
HEX NUT 3/8-16
TABLE SUPPORT BRACKET V2.01.98
SUPPORT BAR
96
PSS18
97
P1014Z097
PN08
HEX BOLT 5/16-18 X 1/2
TABLE MOUNT
98
P1014Z033
PVM24
99
P1014Z099
P1014Z100
P1014Z101
P1014Z102
P1014Z103
PN08
GRAPHITE PAD 6W X 17L
DUST PORT
V-BELT M-24 3L240
PULLEY
100
101
102
103
105
106
107
108
114A
P1014Z035
P1014Z036
P1014Z037
PB03
FENDER WASHER 3/8
BELT DIRECTION ARROW
TABLE TILT POINTER
HEX NUT 3/8-16
MOTOR PULLEY
KNOB 10-24
HEX BOLT 5/16-18 X 1
BRACKET
P1014040
PB03
PLW01M
PB19
LOCK WASHER 5MM
HEX BOLT 1/4-20 X 1/2
FLAT WASHER 1/4
IDLER ROLLER GUARD V2.03.08
HEX BOLT 5/16-18 X 1
SET SCREW 5/16-18 X 3/8
MOTOR 3/4 HP 110V/220V 1-PH
PSS02
PW06
P1014Z043
P1014Z114A
P1014Z043-1 CENTRIFUGAL SWITCH
P1014Z043-2 MOTOR FAN
114A-1 P1014Z114A-1 SLEEVE GUARD
115
116
117
118
119
120
126
127
P1014Z115
PW06
LOCK KNOB 1/4-20
FLAT WASHER 1/4
FLAT WASHER 5/16
PHLP HD SCR 10-24 X 3/8
DUST PORT (ABS) 2-1/2"
MOTOR LABEL
P1014Z043-3 MOTOR FAN COVER
P1014Z043-4 S CAP 200M 125V 1-3/8 x 2-1/4
P1014Z043-5 S CAPACITOR COVER
P1014Z043-6 JUNCTION BOX COVER
PW07
PS06
G2977
P1014Z044
P1014Z045
PW03
LOCK KNOB 1/4-20 X 5/8
PLASTIC WASHER 1/4-16
FLAT WASHER #10
P1014Z120
P1014Z126
PW03
LOCK KNOB 10-32
FLAT WASHER #10
P1014Z049
STRAIN RELIEF
-55-
model g1014z/g1014zX (mfg. 11/07+)
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G1014Z Stand
REF PART #
DESCRIPTION
12
PN02
HEX NUT 5/16-18
13
PW07
FLAT WASHER 5/16
HEX BOLT 5/16-18 X 1/2
HEX BOLT 5/16-18 X 1
RUBBER FOOT
&(
('
&&'
32
PB09
41
PB03
58
P1014Z058
PCB01
&&(
65
CARRIAGE BOLT 5/16-18 X 5/8
LEG
&'
109
110
111
112
113
P1014Z109
P1014Z110
P1014Z111
P1014Z112
P1014Z113
&%.
&'
LONG LOWER BRACE
SHORT LOWER BRACE
LONG UPPER BRACE
SHORT UPPER BRACE
&(
&(
&&%
&&&
*-
)&
+*
G1014Z Labels
#$+
#%%
#%'
#%"
#%#
#%&
#%(
#"&
#$*
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
104
128
129
130
131
P1014Z104
P1014Z128
PLABEL-12B
PPAINT-1
MACHINE ID LABEL
133
134
135
136
P1014Z133
ABRASION INJURY HAZARD
GLASSES/RESPIRATOR 2W X 3.3H
DISCONNECT 110V 2W X 3.3H
ELECTRICITY LABEL
MODEL # LABEL G1014Z
PLABEL-57
PLABEL-62
PLABEL-14B
READ MANUAL 3.7W X 2H NS 7/05
GRIZZLY GREEN TOUCH UP PAINT
BLACK TOUCH UP PAINT
PPAINT-7
-56-
model g1014z/g1014zX (mfg. 11/07+)
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G1014ZX Main
-57-
model g1014z/g1014zX (mfg. 11/07+)
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G1014ZX Main parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1
P1014Z001
PR03M
DUST COVER
46
51
PW03
FLAT WASHER #10
HEX NUT 10-24
2
EXT RETAINING RING 12MM
BALL BEARING 6201-2RS
DRIVER ROLLER SHAFT
SANDING BELT 6'' X 48''
KEY 5 X 5 X 40
PN07
3
P6201-2RS
P1014Z004
P1014Z005
PK02M
52
P1014Z052
PN04
BASE
4
56
HEX NUT 5/8-11
5
57
P1014Z057
P1014059B
P1014Z062B
P1014064B
P1014Z069
P1014Z070
PAW04M
PK02M
HEX BOLT 5/8-11 X 9
IDLER SHAFT V3.08.97
ROLLER ADJ UST BAR
IDLER ROLLER V3.08.97
MITER BODY
6
59
7
PR05M
EXT RETAINING RING 15MM
SANDING BELT FRAME
BACK STOP
62
8
P1014Z008
P1014Z009
PSS02
64
9
69
10
11
12
13
14
15
16A
17
18
19
20
21
22
23
24
25
26
27
28
29
30
32
33
34
35
36
37
39
40
41
42
43
43-1
43-2
43-3
43-4
43-5
43-6
44
45
SET SCREW 5/16-18 X 3/8
DRIVE ROLLER
70
SCALE
P1014Z011
PN02
77
HEX WRENCH 4MM
KEY 5 X 5 X 40
HEX NUT 5/16-18
80
PW07
FLAT WASHER 5/16
KNOB
81
P1014Z081A
P1014Z082A
P1014Z083A
P1014Z084A
P1014Z085A
P1014Z086A
P1014Z087A
PB21
ROCKER PLATE
P1014Z014
P6202-2RS
P1014Z016A
P1014Z017
PCB08
82
LEVER, SHORT
BALL BEARING 6202-2RS
COMPLETE MITER GAUGE ASSY
BUSHING 15 X 19.4 X 12MM
CARRIAGE BOLT 5/16-18 X 1-1/2
PULLEY COVER V2.07.00
MITER BAR
83
ROCKER ARM
84
ECCENTRIC
85
LONG LEVER
86
KNOB 3/8-16
P1014019A
P1014Z020
P1014021
P1014Z022
P1014Z023
P1014Z024
PW06
87
SPACER
88
HEX BOLT 3/8-16 X 3/4
CAP SCREW 10-24 X 5/8
HEX BOLT 3/8-16 X 1-1/2
FLAT WASHER 3/8
WASHER PLATE 19 X 88
KNOB 3/8-24
CAST IRON DISC V2.02.97
SANDING DISC PAPER 9"
TABLE
89
PSB31
91
PB16
92
PW02
TRUNNION
93
P1014Z093
P1014Z094A
PLW01
FLAT WASHER 1/4
94
PS04
PHLP HD SCR 1/4-20 X 1/2
PHLP HD SCR 10-24 X 3/8
MITER GAUGE POINTER
TABLE SUPPT BRACKET V2.01.98
SUPPORT BAR
95
LOCK WASHER 5/16
SET SCREW 5/16-18 X 3/4
FENDER WASHER 5/16 X 21 X 2
HEX NUT 3/8-24
PS06
96
PSS18
P1014Z028
P1014029
P1014Z030
PB09
97
P1014Z097
PN11
98
99
P1014Z099
P1014Z100
P1014Z101
P1014Z102
P1014Z103
PN08
GRAPHITE PAD 6"W X 17"L
DUST PORT
HEX BOLT 5/16-18 X 1/2
TABLE MOUNT
100
101
102
103
105
106
107
108
114A
P1014Z033
PVM24
FENDER WASHER 3/8"
DIRECTION SCALE
POINTER
V-BELT M-24 3L240 (QTY 1)
PULLEY
P1014Z035
P1014Z036
P1014Z037
PB03
MOTOR PULLEY
HEX NUT 3/8-16
KNOB
PLW01M
PB19
LOCK WASHER 5MM
HEX BOLT 1/4-20 X 1/2
FLAT WASHER 1/4
IDLER ROLLER GUARD V2.03.08
HEX BOLT 5/16-18 X 1
BRACKET
P1014040
PB03
PW06
HEX BOLT 5/16-18 X 1
SET SCREW 5/16-18 X 3/8
MOTOR 3/4 HP 110V/220V 1-PH
P1014Z114A
PSS02
114A-1 P1014Z114A-1 SLEEVE GUARD
P1014Z043
115
116
117
119
120
126
127
128
P1014Z115
PW06
LOCK KNOB 1/4-20
FLAT WASHER 1/4
FLAT WASHER 5/16
DUST PORT (ABS) 2-1/2"
MOTOR LABEL
P1014Z043-1 CENTRIFUGAL SWITCH
P1014Z043-2 MOTOR FAN
PW07
P1014Z043-3 MOTOR FAN COVER
P1014Z043-4 S CAP 200M 125V 1-3/8 x 2-1/4
P1014Z043-5 S CAPACITOR COVER
P1014Z043-6 JUNCTION BOX COVER
G2977
P1014Z120
P1014Z126
PW03
LOCK KNOB 10-32
FLAT WASHER #10
PHLP HD SCR 10-24 X 3/8
P1014Z044
P1014Z045
LOCK KNOB 1/4-20 X 5/8
PLASTIC WASHER 1/4-16
PS06
-58-
model g1014z/g1014zX (mfg. 11/07+)
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G1014ZX Cabinet
,(6
,(
).
+,
,'"&
&%)
,&
&&-
),
++
&(
('
**
*(
*&
)+
,'
)-
),
,.
,*
,)
,+
*&
)+
,-
,*
+%
&'
&(
*-
)&
+&
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
12
13
32
41
46
47
48
49
51
53
55
58
60
61
PN02
HEX NUT 5/16-18
66
67
71
72
PLABEL-62
DISCONNECT 110V 2W X 3.3H
READ MANUAL V2.07.05
PW07
FLAT WASHER 5/16
PLABEL-12A
PB09
HEX BOLT 5/16-18 X 1/2
HEX BOLT 5/16-18 X 1
FLAT WASHER #10
PWRCRD110L POWER CORD
P1014ZX072 MOTOR CORD 1 (FEMALE)
PB03
PW03
72-1 P1014ZX072-1 MOTOR CORD 2 (MALE)
73 P1014ZX073 CABINET
73A P1014ZX073A COMPLETE STAND ASSY (BOX 2)
PFS03
PTLW01
P1014Z049
PN07
FLANGE SCREW 10-24 X 3/8
EXT TOOTH WASHER #10
STRAIN RELIEF
74
75
76
78
79
P1014ZX074
P1014ZX075
P1014ZX076
P1014ZX078
PLABEL-14
CABINET DOOR
HEX NUT 10-24
DOOR LATCH SYSTEM
SHELF
G8988
GRIZZLY SAFETY PADDLE SWITCH
PADDLE SWITCH KEY
RUBBER FOOT
PSW09-1
P1014Z058
SWITCH HOUSING
ELECTRICITY LABEL
GRIZZLY NAMEPLATE- SMALL
TAP SCREW #5 X 3/8
P1014ZX060
P1014ZX061
MACHINE ID LABEL
104 G9987
MODEL # LABEL G1014ZX
118 PHTEK24
-59-
model g1014z/g1014zX (mfg. 11/07+)
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G1014ZX Labels
&()
&((
&(&
&'.
++
&%)
&(%
,.
+%
+,
+&
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
60
61
66
67
79
P1014ZX060 MACHINE ID LABEL
129 PPAINT-1
GRIZZLY GREEN TOUCH-UP PAINT
GRAY PUTTY TOUCH UP-PAINT
BLACK TOUCH UP PAINT
P1014ZX061 MODEL # LABEL G1014ZX
PLABEL-62 DISCONNECT 110V 2W X 3.3H
PLABEL-12A READ MANUAL V2.07.05
PLABEL-14 ELECTRICITY LABEL
130 PPAINT-11
131 PPAINT-7
133 P1014Z133 ABRASION INJURY HAZARD
134 PLABEL-57 GLASSES/RESPIRATOR 2W X 3.3H
104 G9987
GRIZZLY NAMEPLATE- SMALL
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MuST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REpLACE that label before using the machine again. Contact
-60-
model g1014z/g1014zX (mfg. 11/07+)
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WARRANTy AND RETuRNS
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