Grindmaster Hot Beverage Maker AMW B Series User Manual

OPERATOR MANUAL  
AMW B-SERIES  
INSTALLATION  
START UP PROCEDURE  
WATER CONNECTION  
The National Sanitation Foundation requires the following for an NSF approved water hook-up:  
• A quick disconnect water connection or enough coiled tubing so that the machine can be moved for cleaning underneath.  
• An approved backflow prevention device, such as a double check valve to be installed between the machine and water supply.  
A 1/4” male flare adapter is provided. Installation to a water filter system is recommended to prevent lime and scale build-up in the machine.  
• Water pipe connections and fixtures directly connected to portable water supply shall be sized, installed and maintained in accordance with  
federal, state and local codes.  
• Flush the water line to purge any debris from the supply line.  
Connect a 1/4” pressurized water line to the 1/4” male connection  
(on rear of brewer) and turn the water supply on.  
a) Minimum water pressure to the machine: 30 psi  
b) Maximum water pressure to the machine: 80 psi  
For 120V, 15A or 20A Service  
(2 Wire + Ground)  
ON DUAL VOLT UNITS,  
FLIP SWITCH TO “120V”  
L2  
L1  
N
CONNECT NEUTRAL (N) TO MIDDLE  
CONNECT HOT (L1) TO LEFT SIDE  
NOTE: Single head machines may be used without a pressurized water  
supply. (See Pour-Over Mode section)  
CONNECT GROUND TO SCREW  
ELECTRICAL CONNECTION  
NOTE: Wiring connections should be performed by a qualified technician.  
(Refer to serial tag to verify model number of your machine)  
Figure A  
For 120/208-240V, 20A Service  
(3 Wire + Ground)  
Remove front panel.  
• Connect electrical service through rear of machine to terminal block  
(inside front panel) marked L1, N, and L2. (See Figures A and B)  
• On dual volt units, flip voltage switch (inside front panel next to terminal  
block) to 120V for 120 Volt service or 240V for 120/208, or  
120/240 Volt service. (See Figures A, B and table below)  
• Re-install front panel.  
• Turn on (plug-in) electrical service to brewer.  
• Water tank will fill after a 7-second delay. The machine will make a  
hissing sound when this occurs. On single head models, allow  
ON DUAL VOLT UNITS,  
FLIP SWITCH TO “120V”  
L2  
L1  
N
CONNECT HOT (L1) TO LEFT SIDE  
CONNECT GROUND TO SCREW  
CONNECT NEUTRAL (N) TO MIDDLE  
CONNECT HOT (L2) TO RIGHT SIDE  
Figure B  
approximately 1.5 minutes for the brewer to fill. On two head models, allow approximately five minutes for the brewer to fill.  
NOTE: If water supply is inadequate or not connected, display will read “P-O” after 4 minutes of fill time (Refer to Pour-Over Mode  
section). If Fill Cycle times out and display reads “P-O” before tank is full, turn unit OFF then ON again to reset and continue filling.  
• The tank will begin heating slightly before machine fills.  
• Turn brewer on by pressing ON/OFF switch in front of machine. (Light will illuminate)  
• The brewer settings can be adjusted through the front touch pad. (Refer to Adjustments section)  
• The water will be hot and the brewer will be ready to brew when “READY” light illuminates.  
• Set Brew volume. (Refer to Setting Brew Volume section)  
POWER REQUIREMENTS: (Refer to serial tag for voltage to be supplied.)  
Applied Volts  
Models  
B-3, B-3WL, B-3WR  
B-SAP, B-ID  
Watts  
1800  
1780  
Amps  
15  
NEMA Plug  
Cord AWG  
Connections  
Hot to L1  
Neutral to N  
Ground to ground screw  
120  
5-15P, 5-20P for CUL  
3X14  
14.9  
B-3, B-3WL, B-3WR  
B-SAP, B-ID, B-DAP, B-DGP  
B-6  
B-DAP, B-DGP (30A)  
B-3, B-3WL, B-3WR  
B-SAP, B-ID, B-DAP, B-DGP  
B-6  
2920  
2620  
5110  
4510  
3800  
3500  
6600  
6000  
14.1  
12.6  
24.6  
21.7  
15.9  
14.6  
27.5  
25  
Hot to L1  
L14-20P  
L14-30P  
L14-20P  
L14-30P  
4X12  
4X10  
4X12  
4X10  
Neutral to N  
120/208  
120/240  
Hot to L2  
Ground to ground screw  
Hot to L1  
Neutral to N  
Hot to L2  
Ground to ground screw  
B-DAP, B-DGP (30A)  
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B-SERIES  
Page 3  
ADJUSTMENTS (cont.):  
Refer to B-Series Programming Chart on page 5.  
Pour-Over Mode  
Left display controls this.  
• The display will read “P-O” (pour-over).  
• Press “BREW” button to proceed to the next setting.  
• Press up or down arrow to change to “YES” or “NO”. Plumbed-in units must be set to “NO”.  
• Press “BREW” button to accept and exit menu.  
SETTING BREW VOLUME:  
• Remove brew basket & spray head.  
• Make sure “READY” light is on.  
• Place empty server under exit nozzle to capture water.  
• Press “BREW” button to fill water lines.  
• Press “BREW” button again after approximately 10 seconds to stop water flow.  
• Empty server then place under exit nozzle.  
• Press-and-hold “BREW” button for 5 seconds until display reads “Pro”, then release.  
• Press-and-release “BREW” button to initiate brew.  
• The brew valve opens and the time begins to count up on display.  
• Water will flow into decanter.  
• When water level reaches desired amount, press-and-release “BREW” button again.  
• Time value will flash in the display.  
• Press-and-release “BREW” button within 10 seconds to set time.  
• Reinstall spray head and brew basket.  
• Repeat process for each brew head.  
BREWING PROCEDURE:  
• Place a new paper filter in the brew basket.  
• Put desired amount of ground coffee in brew basket. (3.5 oz (100 grams) maximum)  
• Place decanter or airpot under brew basket.  
• Be sure lower warmer is on. (if available)  
• Press “BREW” button to start brewing.  
The “READY” light will flash for the entire brew cycle.  
Water will dispense for the set time of brew, and light will flash after water is dispensed to denote “drip time”.  
(ex.. Time set for 2:30, water is dispensed for 2:30, and light continues to flash for another 1:15 for total brew cycle of 3:45.)  
Do not remove the brew basket while the “READY” light is blinking.  
A stop function is added to the “BREW” switch. Pressing the “BREW” switch during a brew cycle will stop the brew. Coffee will need to be  
emptied from brew basket and brew procedure will need to be started again.  
After a brew cycle, the tank must reheat and the “READY” light must be lit before starting the next cycle. Reheat (recovery) time is dependent  
on voltage applied and inlet water temperature.  
Approximate reheat times for a 64 oz decanter are as follows:  
120 Volt supply: 3-4 minutes; 120/208 Volt supply: 30-90 seconds; 120/240 Volt supply: 0 – 30 seconds  
PULSE BREWING MODE:  
• When mode is “ON” (number of pulses, pulse on, and pulse off time), and a brew cycle is initiated, water is dispensed for the ON time then  
stops for the OFF time to define one pulse. This repeats for number of pulses programmed. After pulsing is finished, the water continues to  
dispense for the remaining set time. During the pulse-off time, the water infuses the coffee and the bed rises to allow for better extraction.  
• When mode is “OFF” and a brew cycle is initiated, water is dispensed continually for the entire set time without any delay.  
ENERGY SAVINGS MODE (WARMER SHUT-OFF):  
(ONLY FOR MODELS WITH WARMERS)  
When set time has elapsed after a brew cycle, the lights above the warmer switches will flash and the warmers will automatically turn off. To  
stop lights from flashing, press one of the warmer switches. To turn warmers back on, press corresponding warmer switch. The timer will reset  
when a new brew cycle is initiated.  
Refer to Adjustments section to adjust time values or simply disable mode. Time values may be adjusted from OFF to 10 minutes to 240  
minutes in increments of 10 minutes.  
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Page 4  
B-SERIES  
LOW TEMP/NO BREW MODE:  
When set to “ON”, a brew cycle cannot be initiated until tank is hot and “READY” light is ON.  
When set to “OFF”, a brew cycle may be initiated at any time.  
POUR-OVER MODE:  
Note: Not available on B-6, B-DAP, and B-DGP (twin) models.  
Brewers are capable of operating without a pressurized water source.  
If there is no pressurized water source, brewer can be set-up as a pour-over.  
1. If no water is in the tank to begin with, pour about three decanters of fresh water into the basin  
(Fig. D). A small amount of water should remain in the basin.  
2. If tank already has water, pour fresh water into basin (Fig D) until a small amount is in the basin  
and no longer drains into the tank.  
3. Place server under the EMPTY brew basket.  
4. Turn power on to machine  
5. Go into Settings Mode and change “P-O” to “YES”.  
6. Display will read “P-O”. (Fig C)  
Figure C  
Figure D  
7. Wait until Ready light illuminates.  
8. Press-and-release Brew button to initiate a brew cycle.  
9. Water should stop flowing before READY light stops flashing to create a “short pot”.  
10. After tank water recovers and READY light illuminates, brewer is ready to brew coffee. See Brew Procedure.  
If brewer is in operation (connected to a pressurized water source) and water is shut off for four minutes, display will read “P-O” (Fig C) and  
brewer can be used as a pour-over:  
1. Place server under the EMPTY brew basket.  
2. Wait until Ready light illuminates.  
3. Press-and-release Brew button to initiate a brew cycle.  
4. Water should stop flowing before READY light stops flashing to create a “short pot”.  
5. After tank water recovers and READY light illuminates, brewer is ready to brew coffee. See Brew Procedure.  
If water pressure problem is resolved, simply press Off then On.  
Brew Procedure while brewer is in pour over “P-O” mode:  
1. Wait until tank water heats up and READY light is on.  
2. Place brew basket in place with ground coffee inside filter.  
3. Pour a full (64oz) maximum container of fresh water into basin at top/front of brewer. (Fig D)  
4. Place container under brew basket.  
5. Press-and-release “BREW” button to initiate brew cycle.  
COUNTER:  
The brewer is equipped with a counter that displays the total number of brew cycles for each dispense head. After turning the brewer on, the  
number will scroll across the display two times and then clears.  
CLEANING CABINET  
The outside of the brewer can be cleaned with a damp cloth, a household dusting spray or a stainless steel cleaner. Do not use an  
abrasive such as Scotchbrite or Brillo pads. These may mar the finish.  
Wipe the underside of the cabinet hood with a clean cloth. Be especially careful when using soap or detergent around the sprayhead.  
Any soap left on the deflector may impart an unpleasant taste to the first brews.  
CLEANING WARMERS  
The warmer plates are easy to clean and will maintain its appearance longer if cleaned regularly. Coffee stains can be wiped off with a damp  
cloth. Use detergent or sanitizer for heavy deposits, but refrain from using abrasives.  
CLEANING BREW BASKET, AIRPOTS AND DECANTERS  
Use commercial grade urn cleaner (as directed by manufacturer) and rinse thoroughly.  
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B-SERIES  
Page 5  
User Lockout  
User Lockout is achieved via the position of the LOCK jumper on the board header. Locate the header on the board  
(shown below) and place the jumper in the desired position. In the Locked position all menus in this document are  
locked out, and the unit will only allow brewing or grinding functions. There are two versions of the header, 10 pin  
and 2 pin. Both configurations are shown below.  
User  
Lockout  
Jumper  
2 Pin Version  
Locked  
LOCK  
Unlocked  
LOCK  
User Lockout Jumper  
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Page 6  
B-SERIES  
Programming for B-Series  
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B-SERIES  
Page 7  
Models B-3, B-3WR, B-3WL, B-SAP & B-ID Parts List  
serial numbers A166225 and lower (without a -P suffix)  
Model B-3 Dual Voltage Unit Shown  
A12124  
Spray Head  
Deflector Kit  
A531-072  
Heater Relay,  
12VDC coil  
A554-109  
Transformer  
30VA, 24V ct  
A71934  
Controller Kit  
A61467  
Switch,  
120 or 240 Heater  
(Dual volt models only)  
A71683  
24V Inlet Valve  
A71619  
Brew Basket  
Assembly  
(not shown)  
A71431  
Gourmet Brew Basket Assy  
(optional for B-SAP)  
(not shown)  
A13029  
Warmer  
Heater  
(not shown)  
A71577  
Warmer Plate  
(not shown)  
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Page 8  
B-SERIES  
Models B-3, B-3WR, B-3WL, B-SAP & B-ID Parts List  
serial numbers A166226P and higher (with a -P suffix)  
Model B-3 Dual Voltage Unit Shown  
A12124  
Spray Head  
Deflector Kit  
A71450  
Heater Relay,  
24VDC coil  
A554-109  
Transformer  
30VA, 24V ct  
A530-059  
Controller  
A61467  
Switch,  
120 or 240 Heater  
(Dual volt models only)  
A71683  
24V Inlet Valve  
A71619  
Brew Basket  
Assembly  
(not shown)  
A71431  
Gourmet Brew Basket Assy  
(optional for B-SAP)  
(not shown)  
A13029  
Warmer  
Heater  
(not shown)  
A71577  
Warmer Plate  
(not shown)  
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B-SERIES  
Page 9  
Models B-3, B-3WR, B-3WL, B-SAP & B-ID Parts List  
Dual Voltage Unit Shown  
A62305  
Thermostat,  
Hi-Limit  
A71567  
Thermistor  
A71562  
Element,  
A71561  
Element,  
120V/1500W  
240V/3500W  
A71681  
Gasket,  
Tank  
A544-008  
Grommet,  
Probe (3)  
A61243  
Grommet,  
Dump Valve  
A12124  
Spray Head  
Deflector Kit  
A71684  
24V Dump  
Valve  
A71570  
Decal  
T-Pad,  
B-3, B-3WR,  
B-3WL  
Touch Pad  
w/Cable*  
(see note  
A71699  
Decal  
T-Pad,  
B-SAP  
B-ID  
under photo)  
* A71933: used on serial number A166225 and lower (used with controller # A530-056)  
A530-061: used on serial number A166226P and higher (used with controller # A530-059)  
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Page 10  
B-SERIES  
Models B-6, B-DGP & B-DAP Parts List  
serial numbers A166225 and lower (without a -P suffix)  
Model B-6 Shown  
A71822  
Decal,  
T-pad  
B-6  
A71823  
Decal,  
T-pad,  
B-DAP,  
B-DGP  
A548-128  
Deflector Spray  
Head (2)  
A61481  
Transformer (2)  
40VA, 24VCT  
A531-072  
Heater  
Relay,  
12VDC coil  
A71934  
Controller Kit (2)  
A71683  
Valve, Inlet  
A71619  
Brew Basket Assy. (not shown) (2)  
A13029  
Warmer Heater (not shown)  
A71577  
Warmer Plate (not shown)  
A71431  
Gourmet Brew Basket Assy (optional for B-DAP, B-DGP) (not shown)  
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B-SERIES  
Page 11  
Models B-6, B-DGP & B-DAP Parts List  
serial numbers A166226P and higher (with a -P suffix)  
Model B-6 Shown  
A71822  
Decal,  
T-pad  
B-6  
A71823  
Decal,  
T-pad,  
B-DAP,  
B-DGP  
A548-128  
Deflector Spray  
Head (2)  
A61481  
Transformer  
40VA, 24VCT  
A71450  
Heater  
Relay,  
24VDC coil  
A530-059  
Controller  
A71683  
Valve, Inlet  
A71619  
Brew Basket Assy. (not shown) (2)  
A13029  
Warmer Heater (not shown)  
A71577  
Warmer Plate (not shown)  
A71431  
Gourmet Brew Basket Assy (optional for B-DAP, B-DGP) (not shown)  
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Page 12  
B-SERIES  
Models B-6, B-DGP & B-DAP Parts List  
A71936  
Element,  
240V/6000W  
A71562  
Element,  
240V/3500W  
A62305  
Thermostat  
Hi-Limit  
A71508  
Heat Sensor  
Probe  
A61108  
Level  
Probe  
A71567  
Thermistor  
(see NOTE 1 below)  
A71567  
Thermistor  
(see NOTE 1 below)  
A71147  
Grommet  
Probe (4)  
A61243  
Grommet  
Dump Valve  
A61243  
Grommet  
Dump Valve  
A71684  
Valve  
Dump  
A71684  
Valve  
Dump  
A515027  
Contactor for  
30A Models  
Touch Pad w/ Cable (2)**  
(see Note 2 below)  
A548-127  
Nozzle, Spray  
Head (2)  
NOTE 1: (2) Thermistors (pn A71567) used on serial number A166225 and lower (used with controller # A530-056)  
(1) Thermistor (pn A71567) used on serial number A166226P and higher (used with controller # A530-059)  
NOTE 2: A71933: used on serial number A166225 and lower (used with controller # A530-056)  
A530-061: used on serial number A166226P and higher (used with controller # A530-059)  
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B-SERIES  
Page 13  
TROUBLESHOOTING GUIDE  
Possible Cause  
Problem  
Solution  
Weak coffee  
• Set to portion more coffee  
• Readjust to finer grind  
Not enough coffee used  
• Grind is too coarse  
• Water not hot enough  
• Check spray temp; should be greater than  
185°F/85°C  
• Coffee bed has dry areas  
Too much coffee used  
• Spray deflector broken or missing. Replace  
Strong coffee  
Bitter coffee  
• Use less coffee  
• Grind is too fine  
• Use a coarser grind  
• Paper filter collapsed during brewing  
• Use proper filter  
Grounds in coffee  
• Position filter carefully  
• Use no more than 3 1/2 oz. (100 grams) of  
Too much coffee  
Brew basket overflowed  
coffee  
• Grind is too fine  
• Double batching  
• Use a coarser grind  
You must dump old coffee and use fresh  
new filter for each brew  
Unpleasant taste  
• Clean, sanitize (delime)  
• Water tank or brew basket needs cleaning  
Quantity of coffee dispensed  
each throw is not the same  
• Delime machine  
• Lime scale build-up  
• Hose kinked  
• Check hoses  
• Dump Valve not adjusted properly  
• Turn screw on Dump Valve to open fully  
• Check the length of time brewer runs  
with watch  
• Defective timer  
• Insufficient current due to  
use of extension cord  
• Insufficient current due to  
overloaded line  
• Plug unit directly into outlet. Do not use  
Circuit breaker trips  
continuously  
extension cord  
• Designate single line for unit. Do not  
use multi-outlet box  
• Water supply turned off  
• Turn water supply on, then reset power  
Control board displays “P-O”  
Control board displays “ER2”  
• Water fill valve on too long  
• Clean or replace water fill valve  
• Problem with thermistor  
• Replace if defective  
Temperature set too high  
• Defective thermistor  
• Check settings with actual temperature  
Water boiling (or steaming)  
• No power to brewer  
• Check power at source  
• Turn switch on  
No lights are on  
• Power switch turned off  
Touch pad disconnected  
(including warmer lights)  
• Reconnect touchpad  
• Water volume adjustment  
• Lime build up in dump valve  
• Faulty seal  
• Readjust  
Too much or not enough water in server  
Spray head dripping  
• Delime unit  
• Replace seal  
Hot water spigot dripping  
• Tube limed up  
• Delime tank  
• Replace seat  
Hot water spigot not dispensing  
• Defective valve seat  
• Loss of power  
• Check power source  
• Replace fuse  
Warmer failure  
• Bus fuse (5 Amp) on controller board is blown  
• Defective warmer heater  
• Replace defective heater  
• Bus fuse (1 Amp) on controller board is blown  
• LED burned out  
• Replace fuse  
Water solenoids not working  
• Replace touchpad  
One indicator light will not illuminate  
Error Messages  
Problem  
Possible Causes  
Service Check  
Remedy  
• Correct any leaks and reset controller.  
• Fill valve on for over  
• Check system for  
water leaks.  
ER1  
ER2  
6 min. (This occurs  
during initial fill on some units –  
see Initial Start-up.)  
• Thermistor failure or  
loose connections in  
thermistor circuit.  
• Ensure that connector  
is securely attached to controller  
and that thermistor is securely  
connected.  
• Secure connections and reset controller. If  
error reoccurs, replace thermistor.  
• Thermistor is reading  
out of range.  
• Check tank  
temperature.  
• Replace thermistor.  
• Repair as needed.  
ER3  
ER4  
• No heating is detected  
• Verify power to heating element  
and high limit operation  
If you still need help, call an authorized dealer in your area or our Technical Service Department. You can reach Grindmaster Corporation’s Technical  
Service Department at 800-695-4500 (USA & Canada only) or 502-425-4776 Monday-Friday, 8:00 AM - 6:00 PM EST. Please have the model and serial  
number ready so that accurate information can be given.  
Prior authorization must be obtained from Grindmaster Corporation’s Technical Services Department for all warranty claims.  
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Page 14  
B-SERIES  
Wiring Diagram  
Models B-3, B-3WR, B-3WL, B-SAP & B-ID  
serial numbers A166225 and lower (without a -P suffix)  
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B-SERIES  
Page 15  
Wiring Diagram  
Models B-3, B-3WR, B-3WL, B-SAP & B-ID  
serial numbers A166225 and lower (without a -P suffix)  
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Page 16  
B-SERIES  
Wiring Diagram  
Models B-6, B-DAP, B-DGP  
serial numbers A166225 and lower (without a -P suffix)  
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B-SERIES  
Page 17  
Wiring Diagram - E Models  
Models B-6, B-DAP, B-DGP  
serial numbers A166225 and lower (without a -P suffix)  
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Page 18  
B-SERIES  
Wiring Diagram  
Models B-3, B-3WR, B-3WL, B-SAP & B-ID  
serial numbers A166226P and higher (with a -P suffix)  
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B-SERIES  
Page 19  
Wiring Diagram  
Models B-3, B-3WR, B-3WL, B-SAP & B-ID  
serial numbers A166226P and higher (with a -P suffix)  
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Page 20  
B-SERIES  
Wiring Diagram  
Models B-6, B-DAP, & B-DGP  
serial numbers A166226P and higher (with a -P suffix)  
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B-SERIES  
Page 21  
Wiring Diagram - E Models  
Models B-6, B-DAP, & B-DGP  
serial numbers A166226P and higher (with a -P suffix)  
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Grindmaster® Coffee Grinders and Brewers • PrecisionBrew™ Brewing Systems • Espressimo® Espresso Machines  
Crathco® Hot Beverage Dispensers • Crathco® Cold and Frozen Beverage Dispensers • AMW Coffee and Tea Systems  
Tel (502) 425-4776 • Fax (502) 425-4664 • 1-800-695-4500 (USA & Canada only)  
P.O. Box 35020 • Louisville, KY 40232 • USA  
© Grindmaster Corporation, 1999  
PRINTED IN USA  
0109 Form # AM-375-08  
Part # 71580  
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