Greenheck Fan Fan 240XP CUb User Manual

Fan Selection  
Application-Based Selection  
Performance Theory  
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TABLE OF CONTENTS  
SECTION 1  
INTRODUCTION TO FAN SELECTION  
Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4  
Model Designation . . . . . . . . . . . . . . . . . . . . . .4  
Reading Performance Charts . . . . . . . . . . . . . .5  
Matching a Specification . . . . . . . . . . . . . . . . .7  
Cross Reference Chart . . . . . . . . . . . . . . . . . . .8  
SECTION 2  
FAN SELECTION BASED ON FAN APPLICATION  
Basic Overview. . . . . . . . . . . . . . . . . . . . . . . . .9  
Commercial Kitchen Ventilation . . . . . . . . . . .10  
General Commercial Ventilation . . . . . . . . . . .12  
High Static Pressure Ventilation . . . . . . . . . .15  
Determining CFM . . . . . . . . . . . . . . . . . . . . . .16  
Determining Static Pressure . . . . . . . . . . . . .17  
Sound Levels . . . . . . . . . . . . . . . . . . . . . . . . .19  
Motor Horsepower . . . . . . . . . . . . . . . . . . . . .19  
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .20  
Wheel Rotation . . . . . . . . . . . . . . . . . . . . . . . .20  
SECTION 3  
FAN PERFORMANCE  
Fan Dynamics . . . . . . . . . . . . . . . . . . . . . . . . .21  
System Dynamics . . . . . . . . . . . . . . . . . . . . . .21  
Combining Fan and System Dynamics . . . . . .22  
Adjusting Fan Performance . . . . . . . . . . . . . .23  
Fan Laws . . . . . . . . . . . . . . . . . . . . . . . . . . . .24  
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INTRODUCTION TO FAN SELECTION  
This is the first and most basic of this manual’s three  
belt driven fans different? What types of motors and  
accessories are used with these fans? Are there  
Greenheck fans that will match the size and  
performance of fans from other manufacturers? The  
goal is to understand and use the Greenheck literature  
as an important tool in filling a customer’s fan order.  
sections, all of which are designed to enable you to  
select the right fan for the job. Look at this first section  
as a “user’s manual” for Greenheck literature. It will  
answer the following questions (and more): What is a  
SONE? How are model numbers and performance  
tables used to select a fan? How are direct drive and  
Terms  
cfm -  
Ps -  
Cubic Feet Per Minute. A measure of airflow.  
Static Pressure. Resistance to airflow measured in inches of water gauge.  
sone - A measure of loudness. One sone can be approximated as the loudness of a quiet  
refrigerator at a distance of 5 feet. Sones follow a linear scale, that is, 10 sones are  
twice as loud as 5 sones.  
Bhp - Brake Horsepower. A measure of power consumption. Used to determine the proper  
motor horsepower and wiring.  
hp -  
rpm - Revolutions Per Minute. Measure of fan speed.  
TS - Tip Speed. The speed of the tip of a fan wheel or prop measured in feet per minute.  
Horsepower. Used to indicate a fan’s motor size.  
AMCA - Air Movement and Control Association. A nationally recognized association which  
establishes standards for fan testing and performance ratings. AMCA also licenses air  
volume and sound certified ratings.  
Model Designation  
For Greenheck belt drive models, the model  
designation tells the model type, size and the motor hp.  
The table below lists model designation suffixes for  
motor horsepower and fan rpm.  
EXAMPLE:  
GB-090-6  
Belt Drive  
Motor hp  
Direct Drive  
Suffix Fan rpm  
Model is GB  
hp is 1/6  
Suffix  
6
Nominal Wheel Dia. 9 in.  
1
/6  
1
/4  
1
/3  
1
/2  
3
/4  
A
B
C
D
G
E
F
1725  
1140  
860  
1550  
1300  
1050  
680  
4
3
5
7
10  
15  
20  
30  
50  
75  
For direct drive units, the model designation tells the  
model type, the size and the motor/fan rpm.  
1
1
1 /2  
EXAMPLE:  
G-121-B  
2
3
5
P
1625  
Model is G  
rpm is 1140  
Nominal Wheel Dia. 12 in.  
1
7 /2  
4
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Reading Performance Charts  
The most important part of selecting a fan is the ability  
to read the performance charts. Most of the  
performance charts in the catalog are similar and are  
read in the same manner. Models RSF and BCF are  
exceptions to this rule. The selection procedure for  
these models is handled separately. Direct drive and  
belt drive fans are also addressed separately.  
Belt Drive Selection  
Assume that a job requires a belt drive roof exhauster  
to move 1000 cfm against 0.25 in. Ps. Refer to the  
performance model at the bottom of this page. Start at  
the top of the chart with the 0.25 in. Ps column. (All  
numbers in this column correspond to .25 in. Ps.) Now  
follow the column downward until a value is found that  
slightly exceeds 1000 cfm. In this case, 1012 cfm is the  
first box that meets the requirements.  
At this point, the sone value is 7.9 and the Bhp is 0.14.  
Following across to the left we find the rpm to be 1355.  
The model is GB-101-4-R1, which also has a 1/4 hp  
motor.  
Both the GB-090-4 and the GB-101-4-R1 will perform  
the air movement task equally as well. However, the  
sound generated by the fan may have to be  
considered. Compare the sone values: 7.9 sones for the  
GB-101 and 11.1 for the GB-090. The GB-101 is about  
30% quieter. Where a low sound fan is required, the  
GB-101 would be a better selection. If loudness is not a  
factor, the GB-090 would be a better selection because  
it is less expensive.  
Note: Notice that each performance box is divided into  
3 smaller boxes. The numbers refer to cfm, Sones and  
Bhp.  
Example:  
CFM  
Sone  
1012  
Another possibility for this particular selection is a  
GB-100-4-R2. Even though there is no performance  
box showing close to 1000 cfm, there are two  
performance boxes that bracket 1000 cfm. At 921 cfm  
the fan will be running at 1260 rpm. At 1269 cfm the fan  
will be running at 1635 rpm. Therefore, there is an rpm  
for this model that will correspond to 1000 cfm  
(obviously somewhere within the 1260-1635 rpm  
range). As with all Greenheck belt drive fans,  
intermediate cfm values are easily achieved by  
adjusting the motor pulley (see illustration on next  
page).  
Bhp  
11.1  
0.16  
At this performance point, the sone value is 11.1 and  
the fan Bhp required is 0.16. Now by following the row  
to the left, we can determine fan rpm and fan model.  
In this case, the fan rpm is 1510 and the model is  
GB-090-4 which has a 1/4 hp motor.  
Notice that the GB-090-4 is not the only model to  
choose from. If we follow the 0.250 in. Ps column down  
further, we find a performance point at 1010 cfm.  
Table 2  
STATIC PRESSURE / CAPACITY  
MODEL  
RPM  
hp  
TS  
0.000  
Sone Bhp Sone Bhp Sone Bhp Sone Bhp Sone Bhp Sone Bhp Sone Bhp Sone Bhp Sone Bhp  
1030 957 884 807 725 632  
10.1 0.11 9.9 0.12 9.6 0.12 9.3 0.12 8.8 0.13 8.5 0.13  
1144 1078 1012 946 875 800  
11.4 0.15 11.2 0.16 11.1 0.16 10.7 0.17 10.4 0.17 10.0 0.17 9.8 0.17 9.5 0.17  
1295 1237 1179 1121 1061 999 934 866  
13.4 0.22 13.3 0.23 13.2 0.23 13.0 0.24 12.7 0.24 12.4 0.25 12.1 0.25 11.8 0.25 11.6 0.25  
906 818 731 607  
6.0 0.060 5.4 0.065 5.0 0.070 4.3 0.070  
1148 1077 1010 943  
8.5 0.12 8.1 0.13 7.9 0.14 7.8 0.14 7.2 0.14 6.8 0.14  
1067 991 921 840 735 385  
7.6 0.099 7.1 0.104 6.8 0.112 6.5 0.115 5.9 0.115 4.4 0.083  
1385 1325 1269 1214 1161 1094  
11.1 0.22 10.8 0.22 10.4 0.23 10.2 0.24 9.8 0.25 9.3 0.25 8.9 0.25 8.4 0.25 7.8 0.24  
1525 1471 1418 1367 1320 1270 1208 1141 1064  
0.125  
0.250  
0.375  
0.500  
0.625  
0.750  
0.875  
1.000  
(rpm RANGE)  
1360  
1510  
1710  
1070  
1355  
1260  
1635  
1800  
3983  
4422  
5008  
3116  
3946  
3669  
4761  
5242  
720  
607  
GB-090-4  
(1290-1710)  
1/4  
785  
GB-101-4-R1  
(1020-1400)  
1/4  
856  
739  
GB-101-4-R2  
(1260-1635)  
1/4  
1/3  
1019  
928  
792  
GB-101-3  
13.2 0.29 12.8 0.30 12.5 0.30 12.3 0.31 12.2 0.33 11.3 0.33 10.8 0.33 10.6 0.33 10.1 0.33  
5
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One advantage of choosing the GB-101-4-R2 over the  
GB-101-4-R1 is that it is capable of running at higher  
rpm’s, which enables the fan to move more air if  
necessary.  
Motor pulleys are adjusted by loosening the set screw  
and turning the top half of the pulley (see illustrations at  
right). This causes the pulley diameter to change, which  
results in changing the fan rpm.  
Belt  
Opening the pulley decreases fan rpm.  
Closing the pulley increases fan rpm.  
2. Models CUE and CW, sizes 060-095 and Model SQ,  
sizes 60-95, are provided with 115 volt, 60 cycle  
motors. The three speeds are 1550 rpm (D), 1300  
rpm (G) and 1050 rpm (E). Changing a motor lead is  
all that is necessary to change speeds. When  
selecting a model with 3 speed motors, it is  
recommended that the G speed be chosen whenever  
possible. This is the middle speed, which gives the  
greatest flexibility in air volume because airflow can  
be increased or decreased simply by changing a  
motor lead.  
Direct Drive Selection  
Selection of direct drive fans (those with the motor shaft  
connected to the fan wheel or propeller) is nearly the  
same as belt drive selection. However, there are two  
differences worth noting. Where belt drive fan speed  
can be altered by adjusting the motor pulley, direct  
drive fans (since they have no pulleys) must use a  
different method.  
1. To adjust a direct drive fan's speed (also motor  
speed) or to provide a means of meeting an exact  
performance requirement, a speed control can be  
furnished. Speed controls vary the voltage supplied  
to the fan and slows it down; a principle similar to  
the way dimmer light switches work.  
Typical Motor Tag  
Electrical Instructions  
Suffix Letter Motor Speed  
Wiring Connections  
White to L1 Black to L2  
White to L1 Blue to L2  
White to L1 Red to L2  
D
G
E
1550 rpm  
1300 rpm  
1050 rpm  
Motor Information (Belt Drive Only)  
When specifying a belt drive fan, the model designation Speeds  
does not completely describe the unit. Additional  
information about the motor is necessary. These items  
are listed below:  
Motors are available in either single speed or two  
speed. Single speed motors are 1725 rpm. Two speed  
motors will be 1725/1140 rpm. Single speed will be  
supplied unless otherwise specified.  
Motor Enclosure  
This will be either “Open” (open, drip proof), “TE”  
(totally enclosed) or “EXP” (explosion resistant). Open  
is the most common and will be supplied unless  
otherwise specified.  
Electrical Characteristics  
Voltage and phase. Voltage can be 115, 208, 230 or  
460. Phase is either single or 3 phase. A 115 volt, single  
phase motor is shown as 115/1. Typically, motors of  
1/2 hp and less are single phase. Motors of 3/4 hp and  
greater are 3 phase.  
Accessories  
Most fans are ordered with accessories. Here are some common accessories for selected models:  
Model  
Common Accessories  
Model  
Common Accessories  
Roof Curb  
Backdraft Damper  
Speed Control  
Discharge Vents  
G & GB  
SP & CSP  
Roof Curb  
Grease Trap  
CUBE  
SB  
Backdraft Damper  
Vibration Isolators  
SQ & BSQ  
Wall Mount Housing or  
Wall Mount Collar  
6
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Matching a Specification  
There will be times when a Greenheck model will have  
to be matched to a competing manufacturer’s unit. To  
aid in these circumstances, we have provided a cross  
reference chart which includes our nine most common  
competitors. If the manufacturer you need is not on this  
chart, contact Greenheck for assistance.  
the left to determine which Greenheck model is  
equivalent. Once this is determined, refer to the  
Greenheck catalog to find the best size to meet the  
specified performance.  
Hint: Typically, when matching a Greenheck fan to a  
competitive model, the size should also be matched. If  
you are unsure of the size of the competitive unit,  
compare fan rpm. Fans of equal size should move  
approximately the same amount of air.  
To use the cross reference chart, on next page, start  
with the manufacturer at the top. Then follow down  
until the model in question is found. Follow across to  
complicated. The Bhp is only 0.20, which suggests that  
a 1/4 hp motor is adequate. However, forward curved  
fans draw more horsepower at low Ps than at high Ps.  
Assume this fan was running at about 893 rpm, but  
instead of 0.625 in. Ps, it was operating at only 0.25 in.  
Ps. The new performance box in the 0.25 in. Ps column  
reveals 894 rpm at 0.45 Bhp. The airflow would then be  
1860 cfm.  
Model RSF and BCF Selection  
The RSF and BCF selection charts are different from all  
other selection charts. For these models, the cfm  
values are at the left side of the chart in a single column  
and the rpms are in the performance boxes. It is just the  
opposite for other models. The reason for this is that  
the RSF and BCF models are forward curved, and the  
fan industry historically catalogs forward curved fans in  
this fashion.  
Notice that as the Ps was reduced from 0.625 in. to 0.25  
in., the Bhp increased from 0.20 to 0.45. This would  
burn out the 1/4 hp motor quickly. With this in mind, it is  
good practice to size RSF and BCF motors at least one  
size larger than necessary based on the Bhp value in  
the performance box, especially if the estimated Ps is  
questionable.  
Sample problem:  
Choose the fan size and appropriate motor horsepower  
to move 980 cfm against 0.625 in. Ps.  
Solution: (Refer to table below)  
The first row in the chart corresponds to 980 cfm.  
Follow across to the right to the 0.625 in. Ps column.  
The performance box reveals that size 90 will meet this  
performance at 893 rpm and will require 0.20 Bhp.  
For this case, an RSF-90-3 (1/3 hp motor) would be a  
good selection if we had confidence in the estimated  
Ps. Otherwise, use an RSF-90-5 (1/2 hp motor).  
RSF-90-4 (1/4 hp motor) is not recommended for this  
job.  
Motor hp selection for forward curved fans is more  
STATIC PRESSURE / CAPACITY  
CFM  
OV  
MODEL  
0.125  
521  
0.250  
630  
0.375  
725  
0.500  
812  
0.625  
893  
0.750  
967  
1.000  
1.250  
1.500  
1.750  
rpm  
Bhp  
rpm  
Bhp  
rpm  
Bhp  
rpm  
Bhp  
rpm  
Bhp  
rpm  
Bhp  
rpm  
Bhp  
rpm  
Bhp  
rpm  
Bhp  
980  
1065  
0.08  
593  
0.11  
685  
0.13  
771  
0.16  
849  
0.20  
925  
0.23  
994  
1125  
0.38  
1153  
0.48  
1191  
0.61  
1236  
0.76  
1200  
1420  
1640  
1860  
2080  
1240  
1780  
2140  
1304  
1543  
1783  
2022  
2261  
1097  
1575  
1894  
0.13  
668  
0.16  
747  
0.19  
825  
0.23  
898  
0.26  
966  
0.30  
1031  
0.39  
1077  
0.51  
1128  
0.65  
1267  
0.57  
1298  
0.71  
1371  
0.67  
0.19  
746  
0.23  
819  
0.27  
887  
0.31  
953  
0.35  
1016  
0.46  
1073  
0.60  
1134  
0.77  
807  
RSF-90  
0.28  
828  
0.33  
894  
0.37  
954  
0.42  
1014  
0.55  
1080  
0.71  
733  
0.40  
910  
0.45  
970  
0.50  
1027  
0.66  
656  
0.54  
476  
0.60  
572  
876  
0.27  
931  
0.47  
989  
0.67  
0.10  
605  
0.13  
679  
0.16  
748  
0.19  
813  
0.23  
873  
1040  
0.56  
1086  
0.78  
1143  
0.66  
1181  
0.89  
1240  
0.77  
1269  
1.00  
RSF-100  
0.24  
699  
0.29  
763  
0.33  
823  
0.38  
880  
0.42  
935  
1354  
1.12  
0.40  
0.45  
0.50  
0.56  
0.61  
7
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Cross Reference Chart  
(Models in italics refer to older models)  
Jenn  
Cook  
COOLAIR AirMaster Captive Aire  
Penn  
Acme  
PRN  
Carnes  
(Breidert)  
(Stanley)  
Greenheck  
Updated 12-7-2004  
(ILG)  
(Chelsea)  
(Flow Air)  
G
ACED  
Domex DX  
XQ,XR,AT,AW  
CRD  
VEDK  
VEDB,VEDC  
CRD  
CDD  
RDD  
DR  
CE,CX,CH  
C-D,CVD,TCD  
GB  
CDE, CBX  
ACEB  
C-B,TCB,UCB  
Domex DXB  
KB,JB,MB,AB,LB  
PN,PNN,PV NBCR  
VEBK  
VEBC  
CRB  
LSB  
CBD  
RDB  
DD  
BCR  
CUE  
ACRUD, VCRD  
Fumex FX  
PDU  
PNU  
n/a  
VUDK  
CUD, UBD n/a  
DU  
CUBE  
UCBE,UCBH  
ACRUB,VCR  
URB,R-B,BTD  
Fumex FXB  
FMXB  
NBTD  
PUB,PU,PUH NBRTD  
VUBK,VRBK UBC,CUB CBU  
VUBB,URBA  
NCA  
CVB  
CUBA  
CW  
SW,GW  
ACWD  
CW  
Fumex WFX  
Domex  
PDU-W  
PW  
CWD  
VWDK  
VWDB  
CWD  
CWF  
CDU  
WDC  
DU  
WX,WA,WB  
NCA  
CWB  
ACWB  
Fumex WFXB  
PNU-W  
NBTD  
VWBK  
CWB  
IL  
CBU  
GWB  
CWB,TWB  
Domex WCB,WLB PWB  
NBRTD (UL 762) VWBB  
WBC  
SP  
Gemini GC  
Zephyr  
Z, (RA,TD)  
VQ/VQL  
J,EC,L  
n/a  
VCDB,VCDC, CF  
VCDD  
NCF  
CF  
CFA  
CSP  
Gemini Inline GN Zephyr  
VQ/VQL  
XD  
VCDB  
DCF  
n/a  
n/a  
Z, (TDA)  
SQ  
DSQ,SQD  
SQID,SQND  
CV-D  
Centrex SX  
ISD  
ILD  
VIDK  
VIDB,AMDA  
SQDA  
CLD  
CVIDK  
CVIBK  
BSQ  
SQIB,SQNB,  
SQN-HP  
Centrex SX-BC XB  
ILB  
VIBK  
VIBA  
SQBA  
SBCL  
SE/SS  
SDE  
SWD  
SD  
P
FQ  
GDW  
HDW,FDW  
LYDK,LZDK  
LWDA  
UDU/UDF EPR  
C-EPR  
PV  
WFA  
SCE/SCS  
AWD  
BC  
FN  
n/a  
LRDA,LNDA CDC  
HV, HVE n/a  
PLFA  
SBE/SBS  
XLW,XMW  
BBK,BFL  
BF  
DC  
DCH  
TBW  
LBW  
LWBK,LMBK CBL,CBH HA  
CPB  
n/a  
SPFE/SPFS  
SWB SPB  
TYPE T  
PF  
IND, FHA  
SBE/SBS-3  
SPNE/SPNS  
XLWH,XMWH  
AWB  
LJDB, LKDB, CBHX  
LRDA, LNDA  
n/a  
SBCE/SBCS  
BC,BAT  
AF  
DCK, K  
HBW  
n/a  
LRBA,LNBA CBC  
HA  
IND  
n/a  
n/a  
RBS/RBE  
RPE,RPS  
HXSL, HXSM,  
HXEL, HXEM  
EC/EC-S  
LTBA,LGBA  
PB  
n/a  
RBCE/RBCS  
RE/RS  
HEE,HES  
AC  
AF  
EC, ECH  
n/a  
HBRE,HBRS n/a  
PBC  
n/a  
n/a  
n/a  
HEE-D/HES-D  
n/a  
LTDA,LGDA PD  
n/a  
RBU  
LEU, LXUL, LXUM HF,HS,HZ  
UBG  
BRU  
LUBA  
LUKA  
LUDA  
JBH,JBC  
UPB  
CUPB  
PBU,PUB  
AVB,VB  
(cast)  
(cast)  
RUBA  
RBUMO  
SUBH, SUB  
HX  
UBH  
UD  
available  
DRU  
n/a  
RUBDX  
(cast)  
n/a  
RDU  
AUD  
HZ,HC  
JDC  
CFS  
UP  
RUDA  
CUPD  
n/a  
RSF  
ASP  
CFS  
Muffan MU  
AFSN  
PLS  
BCFS  
VSBB  
VSBA  
CAS  
RSFP  
SFD  
ASP-T  
CPF-D  
CPF-B  
n/a  
n/a  
n/a  
AFSL  
FCE  
n/a  
VHBB  
n/a  
n/a  
n/a  
n/a  
n/a  
n/a  
FCD  
n/a  
UDF  
UXF  
SFB  
FCF, FCD, FCB  
FCA  
VFBA  
VSFC  
SWB  
CPV,CPS  
Dynamo D,QX QBR  
GWB  
JVS  
VBBA  
VSBC  
UXB  
BI  
Competitor Model Number Deciphering Hints  
Cook-  
Direct Drive  
120 W 10 D  
Belt Drive  
150 V 6 B  
Direct Drive  
PW 135 A 8  
Belt Drive  
PNN 163 G  
Acme-  
Direct Drive  
rpm x 100  
Model ACW  
Wheel Size  
Belt Drive  
3/4 hp  
860 rpm  
1/20 hp  
Wheel Size =13.5 in.  
Model PW  
1/2 hp  
Wheel Size = 16.3 in.  
Model PNN  
Model VCR  
Wheel Size = 15 in.  
Horsepower Designations  
Letter Designations  
C=ACE (G,GB)  
R=ACRU (CUBE)  
W=ACW (CW,CWB)  
V=VCR (CUBE)  
Direct Drive rpm Designation  
8 = 860 rpm  
6 = 1160 rpm  
Horsepower Designation  
2=1/6 hp 6=3/4  
10=3  
A=1/20 hp F=1/3  
L=2  
M=3  
N=5  
P=71/2  
R=10  
3=1/4  
4=1/3  
5=1/2  
7=1  
11=5  
B=1/12  
C=1/8  
D=1/6  
E=1/4  
G=1/2  
H=3/4  
J= 1  
12=71/2  
4 = 1725 rpm  
8=11/2  
9=2  
K=11/2  
8
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FAN SELECTION BASED ON FAN APPLICATION  
Basic Overview  
Fan specification is usually not a precise science and  
can be done confidently when the fan application is  
understood.  
Ventilating a building simply replaces stale or foul air  
with clean, fresh air. Although the ventilation process is  
required for many different applications, the airflow  
fundamentals never change:  
Based on the application, four parameters need to be  
determined. They are:  
Undesired air out, fresh air in  
The key variables that do change depending on  
applications are the fan model and the air volume flow  
rate (cfm). Other considerations include the resistance  
to airflow (static pressure or Ps) and sound produced  
by the fan (Sones).  
1. Fan Model  
2. cfm  
3. Static Pressure (Ps)  
4. Loudness limit (sones)  
Occasionally, a customer will require a fan to perform a  
particular function, yet does not know which model to  
use or even what cfm is necessary. In this case, some  
fan specification work must be done.  
The information that follows will help walk you through  
this type of problem and enable you to select the right  
fan for the job.  
Fan Model  
Propeller vs. Centrifugal Wheel  
Fans all perform the basic function of moving air from  
one space to another. But the great diversity of fan  
applications creates the need for manufacturers to  
develop many different models. Each model has  
benefits for certain applications, providing the most  
economical means of performing the air movement  
function. The trick for most users is sorting through all  
of the models available to find one that is suitable for  
their needs. Here are some guidelines.  
Propeller fans provide an economical method to move  
large air volumes (5,000+ cfm) at low static pressures  
(0.50 in. or less). Motors are typically mounted in the  
airstream which limits applications to relatively clean  
air at maximum temperatures of 110°F.  
Centrifugal fans are more efficient at higher static  
pressures and are quieter than propeller fans. Many  
centrifugal fan models are designed with motors  
mounted out of the airstream to ventilate contaminated  
and high temperature air.  
Direct Drive vs Belt Drive  
Fan Location  
Direct drive fans are economical for low volume (2000  
cfm or less) and low static pressure (0.50 in. or less).  
They require little maintenance and most direct drive  
motors can be used with a speed control to adjust the  
cfm.  
Fan models are designed to be mounted in three  
common locations: on a roof, in a wall, or in a duct.  
Whatever the location, the basic fan components do  
not change. Only the fan housing changes to make  
installation as easy as possible.  
Belt drive fans are better suited for air volumes above  
2000 cfm or static pressures above 0.50 in..Adjustable  
pulleys allow fan speed and cfm to be adjusted by  
about 25%. High temperature fans (above 120°F) are  
almost always belt driven.  
Determining the best location for a fan depends on the  
airflow pattern desired and the physical characteristics  
of the building. By surveying the building structure and  
visualizing how the air should flow, the place to locate  
the fan usually becomes evident.  
Examples of fans installed in common applications are  
illustrated on the following 6 pages. Even if you come  
across an application that is not shown in this manual,  
the concepts remain the same.  
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Commercial Kitchen Ventilation  
Recommended Exhaust Fans  
Model CUBE  
Model USGF  
Model CWB  
Model SWB  
Belt Drive  
Belt Drive  
Belt Drive  
Belt Drive  
Upblast Roof Exhaust  
300-30,000 cfm  
Up to 5.0 in. wg  
Upblast Roof Exhaust  
300-7,000 cfm  
Up to 3 in. wg  
Sidewall Exhaust  
300-12,000 cfm  
Up to 2.75 in. wg  
Utility Blower  
500-30,000 cfm  
Up to 5.0 in. wg  
The above models are designed for exhausting dirty or grease laden air up and away from the roof line or away  
from the wall in commercial restaurant applications. All three models are UL 762 listed for restaurant applications  
and for operation with air temperatures up to 300°F.  
Recommended Supply Fans  
Model IG  
Model DG  
Indirect Gas-Fired  
Make-Up Air  
Direct Gas-Fired  
Make-Up Air  
800-7,000 cfm  
Up to 2.0 in. wg  
800-15,000 cfm  
Up to 2.0 in. wg  
Model TCB  
Model RSF  
Filtered Roof Supply  
650-14,300 cfm  
Up to 2.0 in. wg  
Model BSQ  
Model SQ  
Direct Drive Inline  
120-5,000 cfm  
Belt Drive Inline Fan  
Roof Upblast, Supply  
360-24,000 cfm  
Belt Drive Inline  
150-28,000 cfm  
Up to 4.0 in. wg  
Up to 1.75 in. wg  
Up to 4.5 in. wg  
The above models are designed to provide efficient economical make-up air to replenish the air exhausted  
through the kitchen hood. Provisions for make-up air must be considered for proper kitchen ventilation.  
10  
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Commercial Kitchen Ventilation  
This drawing shows a commercial kitchen with a typical  
kitchen ventilation system consisting of a roof mounted  
CUBE upblast exhaust fan and a Model RSF supply fan.  
Exhaust fan variations include the model CWB sidewall  
exhaust fan (also shown) when penetrating the roof is not  
practical. The Model SWB utility blower is recommended  
when higher static pressure capability is required to pull  
exhaust through long duct runs (typically 3 stories or  
more).  
Fan Sizing  
Exhaust  
When not specified by local codes, the following guidelines may be used  
to determine the minimum kitchen hood exhaust cfm. Some local codes  
require 100 cfm/ft.2 of hood area for wall style hoods.  
Supply  
Type of Cooking Equipment  
cfm/ft.2 of Hood  
Recommended supply airflow is 90% of  
exhaust cfm. The remaining 10% of  
supply air will be drawn from areas  
adjacent to the kitchen, which helps  
prevent undesirable kitchen odors from  
drifting into areas such as the dining  
room.  
Light Duty  
Oven, Range, Kettle  
Fryer, Griddle  
50  
75  
Medium Duty  
Heavy Duty  
Charbroiler, Electric Broiler  
100  
Static pressure typically ranges from .625 in. to 1.0 in. for 1 story buildings.  
NFPA Considerations  
The National Fire Protection Association specifies  
minimum distance criteria for restaurant exhaust and  
supply fans as shown below:  
10 ft. Horizontal Separation  
1. Roof deck to top of exhaust fan windband - 40 in. min.  
2. Roof deck to top of curb - 18 in. min.  
3. Supply fan intake - 10 ft. min. from all exhaust fans.  
3 ft. Horizontal Separation  
For applications where the 10 ft. horizontal distance  
cannot be met, vertical separation between exhaust and  
supply must be at least 3 feet.  
11  
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General Commercial Ventilation  
Model G  
Model CW  
Direct Drive Roof Exhaust  
90-3,200 cfm  
Direct Drive Wall Exhaust  
80-6,000 cfm  
Up to 1.0 in. wg  
Up to 2.25 in. wg  
Model GB  
Model CWB  
Belt Drive Roof Exhaust  
80-44,700 cfm  
Belt Drive Wall Exhaust  
300-12,000 cfm  
Up to 3.25 in. wg  
Up to 2.75 in. wg  
The above models are designed for exhausting relatively clean air at temperatures up to 130°F. Motors  
are out of the airstream. Direct drive sizes 60-95 are equipped with 3-speed motors for maximum airflow  
flexibility. All direct drive units except 1725 rpm (A speed) can be used with a speed control.  
Model SP  
Ceiling Exhaust Fan  
50-1,600 cfm  
Up to 1.0 in. wg  
Model CSP  
Model BSQ  
Inline Cabinet Fan  
100-3,800 cfm  
Belt Drive Inline Fan  
150-28,000 cfm  
Up to 1.0 in. wg  
Up to 4.0 in. wg  
Model SQ  
Direct Drive Inline Fan  
120-5,000 cfm  
Up to 1.75 in. wg  
Models SP and CSP are designed for exhausting relatively  
clean air at temperatures up to 110°F. Motors are in the  
airstream. All models are direct drive and can be used with  
a speed control.  
Models SQ and BSQ are versatile  
fans that can be used for exhaust  
or supply and can be mounted in  
any position. Two removable side  
panels provide access for service.  
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Typical Commercial Ventilation Installations  
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General Industrial Ventilation  
Model SB  
Belt Drive  
Propeller Sidewall  
3,600-85,000 cfm  
Up to 1.0 in. wg  
Model RBU  
Belt Drive  
Propeller Upblast  
4,000-65,000 cfm  
Up to 1.0 in. wg  
Model RBUMO  
Belt Drive  
Propeller Upblast  
3,000-60,000  
Up to 1.0 in. wg  
Model RB  
RBS-Supply  
RBE-Exhaust  
RBF-Filtered  
Belt Drive Propeller Roof  
2,000-86,500 cfm  
Up to 1.5 in. wg  
Typical Applications  
Propeller fans are ideal for ventilating high air volumes at low static pressures (0.50 in. or less). Industrial  
applications often include factories and warehouses. A variety of fan models offer flexibility for roof or wall mount  
as well as exhaust or supply. However, because the motors are mounted in the airstream, these models are not  
recommended for temperatures above 110°F.  
14  
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High Static Pressure Ventilation  
Model SWB  
Belt Drive Utility Blower  
500-30,000 cfm  
Temperatures up to 400°F  
Up to 5.0 in. wg  
Model BSQ  
Belt Drive Inline Fan  
150-28,000 cfm  
Temperatures up to 180°F  
Up to 4.0 in. wg  
Typical Applications  
Models SWB and BSQ are general, all-purpose fans that are capable of moving high air volumes  
against high static pressures (up to 5.0 in wg). High static pressures are generated by long or complex  
duct systems, especially when capture hoods are present. Both models can be used for either exhaust  
or supply. Model SWB is designed to be mounted indoors or outdoors, while model BSQ can be used  
indoors only.  
15  
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Determining CFM (cfm)  
climates and heavier than normal area usage, select a  
lower number in the range to change the air more  
quickly. For moderate climates with lighter usages,  
select a higher number in the range.  
After the model is known, the cfm must be determined.  
Consult local code requirements or the table below for  
suggested air changes for proper ventilation.  
The ranges specified will adequately ventilate the  
corresponding areas in most cases. However, extreme  
conditions may require “Minutes per Change” outside  
of the specified range. To determine the actual number  
needed within a range, consider the geographic  
location and average duty level of the area. For hot  
To determine the cfm required to adequately ventilate  
an area, divide the room volume by the appropriate  
“Minutes per Change” value.  
Suggested Air Changes for Proper Ventilation  
Room Volume  
Min./Chg.  
cfm =  
Room Volume = L x W x H (of room)  
Area  
Assembly Hall  
Attic  
Auditorium  
Bakery  
Bar  
Min./Chg.  
3-10  
2-4  
3-10  
2-3  
2-4  
12-18  
1-3  
3-7  
3-5  
4-10  
4-6  
3-7  
Area  
Min./Chg.  
3-7  
4-8  
2-5  
1-3  
2-7  
1-5  
2-10  
2-5  
3-8  
Area  
Machine Shop  
Mill  
Min./Chg.  
3-6  
3-8  
2-8  
2-5  
1-2  
2-8  
2-6  
5-10  
5-7  
Dance Hall  
Dining Room  
Dry Cleaner  
Engine Room  
Factory  
Office  
Packing House  
Projection Room  
Recreation Room  
Residence  
Restaurant  
Rest Room  
Store  
Barn  
Foundry  
Garage  
Boiler Room  
Bowling Alley  
Cafeteria  
Church  
Classroom  
Club Room  
Generator Room  
Gymnasium  
Kitchen  
Laboratory  
Laundry  
1-5  
2-5  
2-4  
3-7  
1-5  
3-10  
Transfer Room  
Warehouse  
Sample problem:  
A building requires an exhaust fan to ventilate a general Since the air to be exhausted is relatively clean, this is  
office (see diagram below) which measures 30 ft. x 40  
ft. x 8 ft. The office is often crowded.  
an ideal application for a model GB fan.  
Note: In this example, make-up air was provided  
through a set of louvers at the wall farthest from the  
exhaust fan. If there were no provisions for make-up air  
Solution:  
The total room volume is 30 ft. x 40 ft. x 8 ft. = 9600  
cubic feet. From the chart, the range for general offices in this room, a supply fan would also have to be sized.  
is 2-8 minutes per change. Since the office has heavier  
than normal usage, 4 minutes per change is  
recommended. Therefore, the required exhaust is:  
The supply cfm should equal the exhaust cfm. Supply  
fan location should be as far as possible from the  
exhaust fan.  
9600 ft3  
= 2400 cfm  
4 min.  
16  
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Determining Static Pressure (Ps)  
The pressures generated by fans in ductwork are very small.  
Yet, accurately estimating the static pressure is critical to  
proper fan selection.  
Exhaust Fan  
Fan static pressure is measured in inches of water gauge.  
One pound per square inch is equivalent to 27.7 in. of water  
gauge. Static pressures in fan systems are typically less  
than 2 in. of water gauge, or 0.072 Psi. The drawing to the  
right illustrates how static pressures are measured in  
ductwork with a manometer.  
A pressure differential between the duct and the atmosphere  
will cause the water level in the manometer legs to rest at  
different levels. This difference is the static pressure  
measured in inches of water gauge.  
In the case of the exhaust fan at right, the air is being drawn  
upward through the ductwork because the fan is producing  
a low pressure region at the top of the duct. This is the same  
principle that enables beverages to be sipped through a straw.  
The amount of static pressure that the fan must overcome depends on the air velocity in the ductwork, the number  
of duct turns (and other resistive elements), and the duct length. For properly designed systems with sufficient  
make-up air, the guide lines in the table below can be used for estimating static pressure:  
STATIC PRESSURE GUIDELINES  
Ductwork  
Non-Ducted  
Ducted  
0.05 in. to 0.20 in.  
0.2 in. to 0.40 in. per  
100 feet of duct (assuming duct  
air velocity falls within 1000-1800  
feet per minute)  
Fittings  
0.08 in. per fitting  
(elbow, register, grill, damper, etc.)  
Kitchen Hood Exhaust 0.625 in. to 1.50 in.  
Important: Static pressure requirements are significantly affected  
by the amount of make-up air supplied to an area. Insufficient  
make-up air will increase static pressure and reduce the amount of  
air that will be exhausted. Remember, for each cubic foot of air  
exhausted, one cubic foot of air must be supplied.  
To calculate the system losses, one must know the  
ductwork system configuration (see Ductwork figure).  
one grill, two duct turns, one damper and louvers in  
the wall of the office. The total pressure drop for  
fittings is:  
This duct is sized for air velocities of 1400 feet per minute.  
Referring to the static pressure chart, that will result in  
about 0.3 in. per 100 feet. Since we have 10 feet of total  
ductwork, our pressure drop due to the duct is:  
5 x 0.08 in. = 0.4 in.  
Therefore, the total pressure drop is:  
0.03 in. + 0.40 in. = 0.43 in.  
.3 in.  
x 10 ft. = .03 in.  
100 ft.  
For convenience in using selection charts, round this  
value up to the nearest 1/8 in., which would be 0.50 Ps.  
There is also a 0.08 in. pressure drop for each resistive  
element or fitting. For this example, there are 5 fittings:  
17  
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Preliminary Selections  
selecting near the maximum rpm of a size to allow for  
final adjustments if necessary.  
At this point we know the model, cfm and Ps. With this  
information we can refer to the GB performance charts  
to determine the sizes available to move 2400 cfm  
against 0.50 in. Ps.  
There are four GB sizes to choose from in the QD  
catalog. These sizes along with their performance data  
are in the table below.  
In our case, all of the criteria can be met by more than  
one size of a particular model. When this occurs,  
choose the size that provides the greatest airflow range  
about the desired cfm. For example, many direct drive  
fans have three speeds. If possible, choose a size that  
uses the middle rpm. This will allow some final system  
adjustment if the actual cfm the job requires is  
somewhat higher or lower once the fan is installed. Belt  
driven fans have adjustable motor pulleys which allow  
the fan speed to be varied. With belt drive units, avoid  
Performance Box Data  
Model and  
RPM  
Size  
CFM Sones Bhp  
GB-141  
GB-161  
GB-180  
GB-200  
2556  
2614  
2375  
2493  
16.8  
13.5  
8.6  
.76  
.53  
.35  
.40  
1545  
1100  
810  
7.8  
700  
Stability Considerations  
The next box to the right (0.625 in. Ps) is empty  
because the performance at that point is unstable. This  
means that 2494 cfm at 0.50 in. is marginally stable.  
Whenever there is more than one size to choose from,  
it is not recommended to select from the performance  
box in the far right column for any given rpm unless the  
Ps is known to be accurate. For example, the GB-200  
selection (see table below) of 2493 cfm at 0.50 in. Ps is  
the far right selection at 700 rpm.  
For more information on fan stability, contact  
Greenheck.  
STATIC PRESSURE / CAPACITY  
Tip  
Speed  
MODEL  
RPM  
hp  
0.000  
Sone Bhp Sone Bhp Sone Bhp Sone Bhp Sone Bhp Sone Bhp Sone Bhp Sone Bhp Sone Bhp  
2522 2433 2346 2258 2166 2062 1942 1792 1602  
14.6 0.48 14.3 0.50 13.9 0.51 13.5 0.52 13.1 0.52 12.7 0.52 12.2 0.53 11.6 0.52 11.0 0.51  
2866 2787 2709 2634 2556 2475 2384 2286 2176  
17.6 0.71 18.0 0.72 17.4 0.74 17.1 0.75 16.8 0.76 15.9 0.77 14.9 0.77 14.8 0.77 14.7 0.78  
2318 2104 1875 1587  
8.9 0.18 8.5 0.19 8.3 0.19 7.8 0.19  
2555 2359 2162 1932  
10.6 0.24 10.1 0.25 9.7 0.26 9.4 0.26 8.8 0.25  
2909 2737 2567 2382 2176  
13.4 0.35 12.7 0.36 12.3 0.37 11.9 0.38 11.5 0.38 10.9 0.37 10.2 0.35  
3249 3094 2943 2786 2614 2428 2197  
15.3 0.48 14.7 0.50 14.1 0.52 13.8 0.53 13.5 0.53 13.0 0.53 12.5 0.52 12.0 0.50  
2994 2833 2651 2427 2139 1700  
8.1 0.25 9.2 0.26 9.1 0.29 8.5 0.30 7.8 0.30 7.4 0.28  
3150 2997 2832 2624 2375 2053  
10.6 0.29 10.3 0.31 10.0 0.33 9.3 0.35 8.6 0.35 8.2 0.34  
3500 3364 3219 3052 2858 2624  
12.7 0.40 12.4 0.42 12.1 0.44 11.3 0.46 10.5 0.48 10.2 0.48 9.8 0.47 9.2 0.43  
3655 3527 3388 3234 3052 2844 2601 2272  
13.6 0.46 13.4 0.47 13.1 0.49 12.3 0.52 11.4 0.54 11.0 0.55 10.6 0.54 10.1 0.52  
3888 3768 3638 3504 3339 3164 2952 2712  
15.2 0.55 14.7 0.57 13.7 0.58 13.3 0.62 13.0 0.64 12.4 0.66 11.9 0.66 11.6 0.65 11.1 0.63  
4102 3989 3866 3741 3596 3432 3251 3050 2811  
16.2 0.65 15.7 0.67 14.9 0.68 14.4 0.72 14.0 0.74 13.5 0.76 12.9 0.77 12.7 0.77 12.4 0.77  
4607 4507 4400 4290 4179 4045 3900 3753 3575  
19.0 0.91 18.4 0.94 17.8 0.96 17.4 0.98 17.1 1.03 16.7 1.05 16.2 1.07 15.8 1.10 15.4 1.10  
5191 5102 5010 4912 4814 4715 4599 4474 4343  
22.0 1.31 22.0 1.33 21.0 1.36 21.0 1.37 21.0 1.41 20.0 1.47 19.9 1.49 19.5 1.51 19.2 1.54  
5677 5595 5514 5424 5335 5245 5155 5049 4938  
26.0 1.71 25.0 1.74 24.0 1.77 24.0 1.79 24.0 1.81 24.0 1.86 23.0 1.93 23.0 1.95 23.0 1.97  
3873 3591 3307 2973 2493  
10.3 0.39 9.6 0.40 9.2 0.41 8.6 0.41 7.8 0.40  
4260 4013 3744 3477 3140  
0.125  
0.250  
0.375  
0.500  
0.625  
0.750  
0.875  
1.000  
(rpm RANGE)  
GB-141-5  
(1125-1360)  
1/2  
3/4  
1360  
1545  
785  
5207  
5915  
3416  
3764  
4287  
4787  
3729  
3923  
4359  
4553  
4843  
5109  
5739  
6465  
7071  
3917  
4308  
GB-141  
GB-161-4  
(634-865)  
1/4  
1/2  
1624  
865  
1914  
1550  
985  
GB-161-5  
(852-1100)  
1899  
1100  
770  
GB-180-3  
(618-810)  
1/3  
1/2  
810  
2347  
1821  
900  
GB-180-5  
(700-940)  
940  
2387  
1000  
1055  
1185  
1335  
1460  
700  
GB-180-7  
(764-1055)  
3/4  
1
GB-180  
11  
/
2
2
GB-200-5  
(512-770)  
1/2  
2643  
770  
12.1 0.52 11.0 0.53 10.7 0.55 10.2 0.55 9.8 0.55 9.3 0.52  
18  
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Sound Levels  
In many cases, the sound generated by a fan must be  
considered. For the fan industry, a common unit for  
expressing sound pressure level is the sone. In  
practical terms, the loudness of one sone is equivalent  
to the sound of a quiet refrigerator heard from five feet  
away in an acoustically average room.  
Suggested Limits for Room Loudness  
Sones DBA  
1.3-4 32-48 Private homes (rural and suburban)  
1.7-5 36-51 Conference rooms  
2-6  
38-54 Hotel rooms, libraries,  
movie theatres, executive offices  
Sones are a linear measurement of sound pressure  
levels. For example, a sound level of 10 sones is twice  
as loud as 5 sones.  
2.5-8  
3-9  
41-58 Schools and classrooms,  
hospital wards, and operating rooms  
Refer to the Suggested Limits for Room Loudness chart  
to determine the acceptable sone range for the  
application. As a general guideline, choose a fan that  
has a sone value within the range specified.  
44-60 Court rooms, museums,  
apartments, private homes urban)  
4-12  
5-15  
7-21  
48-64 Restaurants, lobbies,  
general open offices, banks  
51-67 Corridors and halls, cocktail lounges,  
washrooms and toilets  
Note: Rooms with a hard construction (concrete block,  
tile floors, etc.) reflect sound. For these rooms, select  
fans on the lower end of the range. Rooms with soft  
construction or those with carpeting and drapes, etc.,  
absorb sound. For these rooms, fans near the higher  
end of the range may be selected.  
56-72 Hotel kitchens and  
laundries, supermarkets  
12-36 64-80 Light machinery, assembly lines  
15-50 67-84 Machine shops  
Our example describes an exhaust fan for an office.  
Referring to the “Suggested limits for Room Loudness”  
chart, offices should have a loudness range from 4 to  
12 sones. Of our remaining three selections, only the  
GB-180 has a sone value of less than 12. Therefore, the  
GB-180 is the best selection for this application.  
25-60 74-87 Heavy machinery  
From AMCA Publication 302 (Application of Sone Ratings  
for Non Ducted Air Moving Devices with Room-Sone-dBA  
correlations).  
Motor Horsepower  
If this is the case, we will need a 1/2 hp motor because  
our fan will have to run at almost 900 rpm (refer to  
performance box - 2624 cfm at 0.625 in.Ps). Therefore,  
choosing a 1/2 hp motor in this case is exercising good  
judgement.  
The motor horsepower for direct drive fans is always  
sized by Greenheck and does not require further  
consideration. For belt drive models, the catalog  
identifies which horsepower is recommended.  
However, there are times when it is wise to bump the  
horsepower one size. For example, the hp  
The complete model designation for this application is  
GB-180-5.  
recommended for the GB-180 at 810 rpm is 1/3 hp.  
Although a 1/3 hp motor is recommended, it is not  
necessarily a good motor selection for this application.  
Our static pressure of 0.5 in. was only an estimate. It  
may actually turn out to be .625 in.  
Note: The GB-180-5 has an rpm range of 700-940  
(refer to model column in catalog). This means  
that if the static pressure is less than estimated,  
say 0.25 in. Ps, the fan can be slowed down to  
accommodate this condition.  
19  
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Installation  
selected dampers, etc., can cause reduced  
performance, excessive noise, and increased  
mechanical stressing. For the fan to perform as  
published, the system must provide uniform and stable  
airflow into the fan.  
To ensure proper fan performance as cataloged,  
caution must be exercised in fan placement and  
connection to the ventilation system. Obstructions,  
transitions, poorly designed elbows, improperly  
Uniform Flow  
Improperly sized or  
obstructed damper  
Elbow too close  
to fan inlet  
Wheel Rotation  
When connecting a 3 phase motor, there is a 50%  
chance that the fan will run backwards. Changing any  
two supply power connections will reverse the direction  
of rotation.  
A common problem is wheel rotation in the wrong  
direction. For centrifugal fans, incorrect wheel rotation  
will provide some airflow. However, the airflow will be  
far below the cataloged value. Rotation should be  
checked while the fan is coasting to a stop. Proper  
rotation for the most common wheels are shown below.  
20  
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FAN PERFORMANCE  
The first two sections of this guide contain information  
needed to select the right fan for the particular  
application. The information in this section is useful  
once the fan has been selected and installed on the job.  
The fan curves and system resistance curves below will  
help to solve fan performance problems that may be  
encountered in a variety of applications.  
Fan Dynamics  
At 0.25 in. Ps, this fan will deliver 1000 cfm. If the  
pressure increases, cfm decreases. If the pressure  
decreases, cfm will increase.  
A fan is simply an air pump. The rate at which a fan can  
“pump” air depends on the pressure the fan must  
overcome. This principle also relates to water pumps.  
A water pump is able to deliver more water through a  
2 in. diameter hose than a 1 in. diameter hose because  
the 1 in. hose creates more resistance to flow.  
At 700 rpm, the operating point will slide along the fan  
curve as static pressure changes, but it will never lie off  
the curve. In order for a fan to perform at a point off the  
curve, the rpm must be changed.  
For a fan, every flow rate (CFM-Cubic Feet per Minute)  
corresponds to a specific resistance to flow (Ps-Static  
Pressure). The series of cfm, Ps points for a fan at a  
constant rpm is called a fan curve. A fan curve at 700  
rpm is shown below.  
The figure below illustrates how rpm affects the fan  
curve. Notice that the general shape of the curves are  
the same. Changing rpm simply moves the curve  
outward or inward.  
Fan Curve  
Varying Fan Curve  
System Dynamics  
Tests have established a relationship between cfm and  
Ps. This relationship is parabolic and takes the form of  
the following equation:  
For a given flow rate (cfm), an air distribution system  
produces a resistance to airflow (Ps). This resistance is  
the sum of all static pressure losses as the air flows  
through the system. Resistance producing elements  
include ductwork, dampers, grills, coils, etc.  
2
Ps = K x (cfm)  
Where K is the constant that reflects the “steepness” of  
the parabola. This equation literally states that Ps  
varies as the square of the cfm.  
A fan is simply the device that creates the pressure  
differential to move air through the system.  
The greater the pressure differential created by the fan,  
the greater the volume of air moved through the  
system. Again, this is the same principle that relates to  
water pumps. The main difference in our case is that  
the fan is pumping air.  
For example, whenever the cfm doubles, the Ps will  
increase 4 times. The figures on the next page  
graphically illustrate this concept.  
21  
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System Resistance Curve  
Varying System Resistance Curve  
Sample problem:  
If a system is designed to move 1000 cfm at a  
resistance of 0.25 in. Ps, what static pressure would the  
fan have to overcome to produce 2000 cfm of airflow?  
Note: Physically changing the system will alter the  
system resistance. For example, closing a  
damper from 100% open to only 50% open will  
add resistance and increase the “steepness” of  
the system resistance curve. The same effect  
occurs as filters become dirty. The figure above  
illustrates this point.  
Solution:  
Since static pressure varies as the square of cfm, we  
can solve for the new Ps (Ps2) with the following  
equation:  
Curve A defines a system that requires 0.5 in. Ps to  
move 1000 cfm. Curve B requires 0.75 in. Ps to move  
the same amount of air. This is typical of how a system  
reacts to increased resistance.  
cfm2  
2000cfm  
(1000 cfm )  
Ps2 = Ps1 x  
2 = 0.25 in. x  
2 = 1.0 in.  
(cfm )  
1
In this section, there are three key points to emphasize:  
Referring to the figure above, this results in sliding up  
the system resistance curve from Point A to Point B.  
1. As airflow through a system changes, so does the  
static pressure.  
For this system, it is impossible to move 2000 cfm at  
only 0.25 in. Ps. For any given system, every cfm  
requires a unique Ps. This series of cfm/Ps points  
forms a system resistance curve such as the one  
above. Once the system resistance curve is defined,  
changing the fan rpm will change the cfm and Ps  
simultaneously, which results in sliding along the  
system resistance curve.  
2. For a steady-state system, operating points must  
lie on the curve defining that system’s cfm/Ps  
characteristics.  
3. As the system’s resistive elements change, the  
steepness of the system resistance curve changes.  
Combining Fan and System Dynamics  
The previous two sections introduced fan curves and  
system resistance curves. This section will show how  
these relate to each other to provide an understanding  
of the way the fan-system operates as a complete  
entity.  
Remember that a fan curve is the series of points at  
which the fan can operate at a constant rpm. Likewise,  
a system resistance curve is the series of points at  
which the system can operate. The operating point  
(cfm, Ps) for the fan-system combination is where these  
these two curves intersect.  
22  
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Operating Point  
The operating point of the fan and the system is  
the point where these two curves intersect. This  
intersection will determine the cfm and Ps  
delivered.  
Varying Operating Points  
Adjusting Fan Performance  
There is a direct relationship between cfm and rpm  
within a system. Doubling the fan rpm will double the  
cfm delivered.  
Sample problem:  
The figure on page 21 showed a fan curve at 700 rpm  
which had an operating point of 1000 cfm at 0.25 in. Ps.  
What rpm is required to move 2000 cfm through the  
same system?  
Solution:  
Within a system, cfm is directly related to rpm.  
Therefore, the new rpm (rpm2) can be determined from  
the following equation:  
cfm2  
rpm2 = rpm1 X  
(cfm )  
1
2000 cfm  
(1000 cfm)  
=700 rpm x  
= 1400 rpm  
For our example,  
Referring to figure at right, this results in sliding up the  
system resistance curve from 700 rpm to 1400 rpm.  
2
1400 rpm  
Ps2 = 0.25 in. X  
= 1.0 in.  
( 700 rpm)  
Notice that as we doubled our airflow from 1000 cfm to  
2000 cfm, the Ps went up from 0.25 in. to 1.0 in. It must  
be kept in mind that we are not changing the system,  
only increasing fan speed. Therefore, we must remain  
on the system resistance curve. Within a system, Ps  
varies as the square of cfm. Since cfm and rpm are  
directly proportional, an equation relating Ps and rpm  
can be derived as follows:  
This verifies the operating point on the 1400 rpm curve  
(2000 cfm at 1.0 in. Ps). With this example, it should be  
clear how cfm, rpm and Ps tie together in a steady-  
state system.  
2
rpm2  
Ps2 = Ps1 X  
(rpm )  
1
23  
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Fan Laws  
In a steady-state system, as the fan rpm changes, cfm, Ps  
and BHp (horsepower) also change. The equations below,  
known better as fan laws, show the relationship between  
these performance parameters.  
rpmNew  
rpmOld  
cfmNew  
=
x cfmOld  
2
rpmNew  
PsNew  
=
x PsOld  
(rpm )  
Old  
3
rpmNew  
=
BhpNew  
x BhpOld  
(rpm )  
Old  
The first two equations have already been covered in the fan  
and system dynamics section. Refer to the examples in those  
sections on how to apply these equations.  
The third equation relates horsepower to rpm. The change in  
horsepower can be determined when the rpm is increased by  
25%. This is shown below:  
BhpNew =(1.25)3 x BhpOld = 1.95 x BhpOld  
NOTE: a 25% increase in rpm results in a 95% increase in  
horsepower. Considering this, initial fan selections should be  
sized with motor horsepowers greater than necessary if any  
increase in fan rpm is likely in the future.  
Fan Fundamentals Rev 2 June 2005  
Copyright © 2005 Greenheck Fan Corp.  
P.O. Box 410 • Schofield, WI 54476-0410 • Phone (715) 359-6171 • greenheck.com  
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