Instructions - Parts
™
™
PR70 and PR70v
312394V
Feed Systems
EN
Fixed or variable ratio systems. For accurate metering, mixing, and dispensing of
two-component materials. For professional use only.
Not approved for use in European explosive atmosphere locations.
3000 psi (21 MPa, 207 bar) Maximum Working Pressure
100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure
Important Safety Instructions
Read all warnings and instructions in all sup-
plied manuals. Save these instructions.
ti12580b
PR70v shown with Polyethylene Tanks and
Advanced Display Module
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Product Configurator
Product Configurator
PR7F -
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Code:
A
B-C D-E
F
G-H I-J
K
L
M
N
O
P
Q
R
S
T
U
V
An example of the product configurator would be the following configurator code.
PR7F - J - A5 - A5 - E - A6 - A6 - 3 - 1 - 2 - A - N - 3 - N - H - N - 6 - N - N
Code:
A
B-C D-E
F
G-H I-J
K
L
M
N
O
P
Q
R
S
T
U
V
The following part number fields apply for the PR70 and PR70v part numbering configurator fields. Shaded items
listed in the configurator table below are “Super Standard” items that are typically stocked and provide the best deliv-
ery dates.
High Volume Side Piston and
Metering Tube Material
Code A
Part
Air Motor
Code B
Part
A
B
C
LC0262 PR70 with 3.0 in. (4.56 mm) Air Motor
LC0264 PR70 with 4.5 in. (10.26 mm) Air Motor
A
LC1___ Nylon Piston, Stainless Steel Metering
Tube (last three digits of part number
LC0263 PR70 with 3.0 in. (4.56 mm) Air Motor
and Hydracheck
2
is the mm piston size)
B
C
LC2___ UHMWPE Piston, Stainless Steel
Metering Tube (last three digits of part
D
LC0265 PR70 with 4.5 in. (10.26 mm) Air Motor
and Hydracheck
2
number is the mm piston size)
F
LC0242 PR70v with 3.0 in. (4.56 mm) Air Motor
LC3___ UHMWPE Piston, Ceramic Metering
Tube (last three digits of part number
G
LC0244 PR70v with 4.5 in. (10.26 mm) Air
Motor
2
is the mm piston size)
H
J
LC0243 PR70v with 3.0 in. (4.56 mm) Air Motor
and Hydracheck
2
Code C
Part
High Volume Piston Size (mm )
LC0245 PR70v with 4.5 in. (10.26 mm) Air
Motor and Hydracheck
1
2
3
80, Available in Nylon Only
100, Available in Nylon Only
120, Available in Nylon Only
312394V
3
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Product Configurator
4
5
140, Available in Nylon Only
J
L
440
480
520
560
600
640
720
800
880
960
160
180
200
220
240
260
280
300
320
360
400
440
480
520
560
600
640
720
800
880
960
6
M
R
S
T
7
8
9
A
B
C
F
G
H
J
U
W
X
Y
Z
Custom Low Volume side, consult fac-
tory (stainless steel only)
Code F
Part
Controls
L
B
LC0272 Standard Display Module with 1 Fluid
Control Module
M
R
S
T
U
W
X
Y
Z
D
E
LC0274 Advanced Display Module with 1 Fluid
Control Module
LC0275 Advanced Display Module with 2 Fluid
Control Modules
Codes
G-H,
I-J
High Volume Hose /
Low Volume Hose
Part
A1
A2
A3
A4
A5
A6
A7
A8
A9
AA
AB
AC
AG
AH
B4
B5
B6
B7
B8
B9
BA
BB
BC
BG
BH
C1
LC0801 3/16 in. (4.8 mm) - 2.5 ft (0.6 m)
LC0802 3/16 in. (4.8 mm) - 10 ft (3.0 m)
LC0803 3/16 in. (4.8 mm) - 15 ft (4.6 m)
LC0804 1/4 in. (6.5 mm) - 2.5 ft (0.6 m)
LC0805 1/4 in. (6.5 mm) - 10 ft (3.0 m)
LC0806 1/4 in. (6.5 mm) - 15 ft (4.6 m)
LC0807 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
LC0808 3/8 in. (9.5 mm) - 10 ft (3.0 m)
LC0809 3/8 in. (9.5 mm) - 15 ft (4.6 m)
LC0810 1/2 in. (13 mm) - 2.5 ft (0.6 m)
LC0811 1/2 in. (13 mm) - 10 ft (3.0 m)
Custom High Volume side, consult fac-
tory (stainless steel only)
Low Volume Side Piston and
Metering Tube Material
Code D
Part
A
LC1___ Nylon Piston, Stainless Steel Metering
Tube (last three digits of part number
2
is the mm piston size)
B
C
LC2___ UHMWPE Piston, Stainless Steel
Metering Tube (last three digits of part
2
number is the mm piston size)
LC3___ UHMWPE Piston, Ceramic Metering
Tube (last three digits of part number
LC0812 1/2 in. (13 mm) - 15 ft (4.6 m)
2
is the mm piston size)
LC0813 3/4 in. (19 mm) - 10 ft (3.0 m)
2
LC0814 3/4 in. (19 mm) - 15 ft (4.6 m)
Code E
Part
Low Volume Side Piston Size (mm )
LC0881 Heated, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m)
LC0882 Heated, 1/4 in. (6.5 mm) - 10 ft (3.0 m)
LC0883 Heated, 1/4 in. (6.5 mm) - 15 ft (4.6 m)
LC0884 Heated, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
LC0885 Heated, 3/8 in. (9.5 mm) - 10 ft (3.0 m)
LC0886 Heated, 3/8 in. (9.5 mm) - 15 ft (4.6 m)
LC0887 Heated, 1/2 in. (13 mm) - 2.5 ft (0.6 m)
LC0888 Heated, 1/2 in. (13 mm) - 10 ft (3.0 m)
LC0889 Heated, 1/2 in. (13 mm) - 15 ft (4.6 m)
LC0890 Heated, 3/4 in. (19 mm) - 10 ft (3.0 m)
LC0891 Heated, 3/4 in. (19 mm) - 15 ft (4.6 m)
1
2
80, Available in Nylon Only
100, Available in Nylon Only
3
120, Available in Nylon Only
4
140, Available in Nylon Only
5
160
180
200
220
240
260
280
300
320
360
400
6
7
8
9
A
B
C
F
G
H
LC0161 Recirculating, On-Board Tanks,
3/16 in. (4.8 mm) - 2.5 ft (0.6 m)
C2
LC0162 Recirculating, On-Board Tanks,
3/16 in. (4.8 mm) - 10 ft (3.0 m)
4
312394V
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Product Configurator
C3
C4
C5
C6
C7
C8
C9
CA
CB
CC
CD
CE
D1
D2
D3
D4
D5
D6
D7
D8
D9
DA
DB
DC
DD
DE
E1
LC0163 Recirculating, On-Board Tanks,
3/16 in. (4.8 mm) - 15 ft (4.6 m)
E2
E3
E4
E5
E6
E7
E8
E9
EA
EB
F1
F2
F3
F4
F5
F6
F7
F8
F9
FA
FB
GA
GB
GC
GD
GE
GF
LC0191 Recirculating, Heated, On-Board
Tanks, 1/4 in. (6.5 mm) - 10 ft (3.0 m)
LC0164 Recirculating, On-Board Tanks,
1/4 in. (6.5 mm) - 2.5 ft (0.6 m)
LC0192 Recirculating, Heated, On-Board
Tanks, 1/4 in. (6.5 mm) - 15 ft (4.6 m)
LC0165 Recirculating, On-Board Tanks,
1/4 in. (6.5 mm) - 10 ft (3.0 m)
LC0193 Recirculating, Heated, On-Board
Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
LC0166 Recirculating, On-Board Tanks,
1/4 in. (6.5 mm) - 15 ft (4.6 m)
LC0194 Recirculating, Heated, On-Board
Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m)
LC0167 Recirculating, On-Board Tanks,
3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
LC0195 Recirculating, Heated, On-Board
Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m)
LC0168 Recirculating, On-Board Tanks,
3/8 in. (9.5 mm) - 10 ft (3.0 m)
LC0196 Recirculating, Heated, On-Board
Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m)
LC0169 Recirculating, On-Board Tanks,
3/8 in. (9.5 mm) - 15 ft (4.6 m)
LC0197 Recirculating, Heated, On-Board
Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m)
LC0170 Recirculating, On-Board Tanks,
1/2 in. (13 mm) - 2.5 ft (0.6 m)
LC0198 Recirculating, Heated, On-Board
Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m)
LC0171 Recirculating, On-Board Tanks,
1/2 in. (13 mm) - 10 ft (3.0 m)
LC0199 Recirculating, Heated, On-Board
Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m)
LC0172 Recirculating, On-Board Tanks,
1/2 in. (13 mm) - 15 ft (4.6 m)
LC0200 Recirculating, Heated, On-Board
Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m)
LC0173 Recirculating, On-Board Tanks,
3/4 in. (19 mm) - 10 ft (3.0 m)
LC0201 Recirculating, Heated, Off-Board
Tanks, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m)
LC0174 Recirculating, On-Board Tanks,
3/4 in. (19 mm) - 15 ft (4.6 m)
LC0202 Recirculating, Heated, Off-Board
Tanks, 1/4 in. (6.5 mm) - 10 ft (3.0 m)
LC0175 Recirculating, Off-Board Tanks,
3/16 in. (4.8 mm) - 2.5 ft (0.6 m)
LC0203 Recirculating, Heated, Off-Board
Tanks, 1/4 in. (6.5 mm) - 15 ft (4.6 m)
LC0176 Recirculating, Off-Board Tanks,
3/16 in. (4.8 mm) - 10 ft (3.0 m)
LC0204 Recirculating, Heated, Off-Board
Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
LC0177 Recirculating, Off-Board Tanks,
3/16 in. (4.8 mm) - 15 ft (4.6 m)
LC0205 Recirculating, Heated, Off-Board
Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m)
LC0178 Recirculating, Off-Board Tanks,
1/4 in. (6.5 mm) - 2.5 ft (0.6 m)
LC0206 Recirculating, Heated, Off-Board
Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m)
LC0179 Recirculating, Off-Board Tanks,
1/4 in. (6.5 mm) - 10 ft (3.0 m)
LC0207 Recirculating, Heated, Off-Board
Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m)
LC0180 Recirculating, Off-Board Tanks,
1/4 in. (6.5 mm) - 15 ft (4.6 m)
LC0208 Recirculating, Heated, Off-Board
Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m)
LC0181 Recirculating, Off-Board Tanks,
3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
LC0209 Recirculating, Heated, Off-Board
Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m)
LC0182 Recirculating, Off-Board Tanks,
3/8 in. (9.5 mm) - 10 ft (3.0 m)
LC0210 Recirculating, Heated, Off-Board
Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m)
LC0183 Recirculating, Off-Board Tanks,
3/8 in. (9.5 mm) - 15 ft (4.6 m)
LC0211 Recirculating, Heated, Off-Board
Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m)
LC0184 Recirculating, Off-Board Tanks,
1/2 in. (13 mm) - 2.5 ft (0.6 m)
LC0400 High Pressure, 3/8 in. (9.5 mm) - 2.5 ft
(0.6 m)
LC0185 Recirculating, Off-Board Tanks,
1/2 in. (13 mm) - 10 ft (3.0 m)
LC0401 High Pressure, 3/8 in. (9.5 mm) - 10 ft
(3.0 m)
LC0186 Recirculating, Off-Board Tanks,
1/2 in. (13 mm) - 15 ft (4.6 m)
LC0402 High Pressure, 3/8 in. (9.5 mm) - 15 ft
(4.6 m)
LC0187 Recirculating, Off-Board Tanks,
3/4 in. (19 mm) - 10 ft (3.0 m)
LC0403 High Pressure, 1/2 in. (13 mm) - 2.5 ft
(0.6 m)
LC0188 Recirculating, Off-Board Tanks,
3/4 in. (19 mm) - 15 ft (4.6 m)
LC0404 High Pressure, 1/2 in. (13 mm) - 10 ft
(3.0 m)
LC0190 Recirculating, Heated, On-Board
Tanks, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m)
LC0405 High Pressure, 1/2 in. (13 mm) - 15 ft
(4.6 m)
312394V
5
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Product Configurator
GH
GJ
LC0406 High Pressure, 3/4 in. (19 mm) - 10 ft
HC
HF
HG
HJ
LC0474 High Pressure, Heated, 3/8 in. (9.5
mm) - 15 ft (4.6 m)
(3.0 m)
LC0407 High Pressure, 3/4 in. (19 mm) - 15 ft
(4.6 m)
LC0475 High Pressure, Heated, 1/2 in. (13
mm) - 2.5 ft (0.6 m)
GK
LC0432 High Pressure, Recirculating,
On-Board Tanks,
LC0476 High Pressure, Heated, 1/2 in. (13
mm) - 10 ft (3.0 m)
3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
LC0477 High Pressure, Heated, 1/2 in. (13
mm) - 15 ft (4.6 m)
GL
GM
GQ
GR
GS
GT
GU
GW
GX
GY
G1
G2
G3
G4
G5
LC0433 High Pressure, Recirculating,
On-Board Tanks,
HL
HM
HQ
HR
HS
HT
HU
HX
HY
H2
LC0478 High Pressure, Heated, 3/4 in. (19
mm) - 10 ft (3.0 m)
3/8 in. (9.5 mm) - 10 ft (3.0 m)
LC0434 High Pressure, Recirculating,
On-Board Tanks,
LC0479 High Pressure, Heated, 3/4 in. (19
mm) - 15 ft (4.6 m)
3/8 in. (9.5 mm) - 15 ft (4.6 m)
LC0480 High Pressure, Heated, 3/8 in. (9.5
mm) - 2.5 ft (0.6 m)
LC0435 High Pressure, Recirculating,
On-Board Tanks,
LC0481 High Pressure, Heated, 3/8 in. (9.5
mm) - 10 ft (3.0 m)
1/2 in. (13 mm) - 2.5 ft (0.6 m)
LC0436 High Pressure, Recirculating,
On-Board Tanks,
LC0482 High Pressure, Heated, 3/8 in. (9.5
mm) - 15 ft (4.6 m)
1/2 in. (13 mm) - 10 ft (3.0 m)
LC0483 High Pressure, Heated, 1/2 in. (13
mm) - 2.5 ft (0.6 m)
LC0437 High Pressure, Recirculating,
On-Board Tanks,
LC0484 High Pressure, Heated, 1/2 in. (13
mm) - 10 ft (3.0 m)
1/2 in. (13 mm) - 15 ft (4.6 m)
LC0438 High Pressure, Recirculating,
On-Board Tanks,
LC0485 High Pressure, Heated, 1/2 in. (13
mm) - 15 ft (4.6 m)
3/4 in. (19 mm) - 10 ft (3.0 m)
LC0486 High Pressure, Heated, 3/4 in. (19
mm) - 10 ft (3.0 m)
LC0439 High Pressure, Recirculating,
On-Board Tanks,
LC0487 High Pressure, Heated, 3/4 in. (19
mm) - 15 ft (4.6 m)
3/4 in. (19 mm) - 15 ft (4.6 m)
LC0440 High Pressure, Recirculating,
On-Board Tanks,
NN
---
Not required
Dispense Valve
3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
Code K
Part
LC0441 High Pressure, Recirculating,
On-Board Tanks,
N
2
3
4
5
6
7
N/A
None
255179
255181
MD2, Valve Only with 1:1 Nose
MD2, Valve Only with 10:1 Nose
3/8 in. (9.5 mm) - 10 ft (3.0 m)
LC0442 High Pressure, Recirculating,
On-Board Tanks,
LC0120 MD2, Handheld with 1:1 Nose
LC0122 MD2, Handheld with 10:1 Nose
LC0121 MD2, Lever with 1:1 Nose
LC0123 MD2, Lever with 10:1 Nose
3/8 in. (9.5 mm) - 15 ft (4.6 m)
LC0443 High Pressure, Recirculating,
On-Board Tanks,
1/2 in. (13 mm) - 2.5 ft (0.6 m)
Code L
Part
Mixer Type
LC0444 High Pressure, Recirculating,
On-Board Tanks,
N
1
2
3
4
5
6
7
8
9
N/A
None
LC0063 3/16 in. (4.8 mm) x 32
LC0057 1/4 in. (6.4 mm) x 24
1/2 in. (13 mm) - 10 ft (3.0 m)
LC0445 High Pressure, Recirculating,
On-Board Tanks,
LC0058 3/8 in. (9.5 mm) x 24
1/2 in. (13 mm) - 15 ft (4.6 m)
LC0059 3/8 in. (9.5 mm) x 36
LC0446 High Pressure, Recirculating,
On-Board Tanks,
LC0060 3/8 in. (9.5 mm) Combo
LC0062 1/4 in. (6.4 mm) x 24 Luer Lock
LC0061 3/16 in. (4.8 mm) x 32 Luer Lock
LC0295 1/2 in. (12.7 mm) x 24
LC0296 1/2 in. (12.7 mm) x 36
3/4 in. (19 mm) - 10 ft (3.0 m)
LC0447 High Pressure, Recirculating,
On-Board Tanks,
3/4 in. (19 mm) - 15 ft (4.6 m)
HA
HB
LC0472 High Pressure, Heated, 3/8 in. (9.5
mm) - 2.5 ft (0.6 m)
LC0473 High Pressure, Heated, 3/8 in. (9.5
mm) - 10 ft (3.0 m)
6
312394V
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Product Configurator
Code M
Part
Applicator Mounting
Code P
Part
High Volume Side Tank
N
LC0294 None, Customer Mount Controls and
Applicator
N
1
2
3
N/A
None
256896
255241
255250
No Tanks, 1 1/2 in. npt flange
1
LC0292 Mast Mount, Controls & MD2 Applica-
tor Machine Mounted
8 L, Twin Polyethylene Tanks and Lids
8 L, Twin Polyethylene Tanks and Lids,
One 120V Agitator
2
3
LC0293 Mast Mount, Controls Only
256439
Tank Stand Mount, Controls & MD2
Applicator Machine Mounted
4
5
6
255251
255281
255282
8 L, Twin Polyethylene Tanks and Lids,
Two 120V Agitators
4
256438
Tank Stand Mount, Controls Only
8 L, Twin Polyethylene Tanks and Lids,
with Shut-Off Valves
Code N
Part
Power Cord Option
8 L, Twin Polyethylene Tanks and Lids,
One 120V Agitator, with Shut-Off
Valves
1
2
3
4
5
6
7
8
9
A
B
121055
121054
121056
121057
121058
124864
124861
124863
124862
121060
N/A
120VAC North American Cord Set
10A, 250V US Cord Set
10A, 250V Continental europe
10A, 250V U.K./Ireland
10A, 250V Israel
7
255283
8 L, Twin Polyethylene Tanks and Lids,
Two 120V Agitators, with Shut-Off
Valves
10A, 250V Australia
8
9
LC0235‹ 7.5 L, Stainless Steel, High Level Sen-
sors
10A, 250V Italy
LC0236‹ 7.5 L, Stainless Steel, High Level Sen-
10A, 250V Switzerland
10A, 250V Denmark
10A, 250V India
sors, with Shut-Off Valve
A
B
C
LC0013‹ 3 L, Stainless Steel
LC0012‹ 7.5 L, Stainless Steel
Heat Controller Option
255285‹ 3 L, Stainless Steel, with Shut-Off
Code O
Part
Flow Monitoring
Valve
N
1
2
LC0041 None
D
E
F
LC0156 8 L, Twin Polyethylene Tanks and Lids,
One Pneumatic Agitator
257433
Pressure Transducer
LC0302 Two 0.5 gpm Flow Meters, No Pres-
sure Transducers
LC0157 8 L, Twin Polyethylene Tanks and Lids,
Two Pneumatic Agitator
3
4
LC0305 Two 1.0 gpm Flow Meters, No Pres-
sure Transducers
255284‹ 7.5 L, Stainless Steel, with Shut-Off
Valve
LC0303 One 1.0 gpm Flow Meter, One
0.5 gpm Flow Meter, No Pressure
Transducers
G
H
LC0254‹ 7.5 L, Stainless Steel, 240V Heat
LC0255‹ 7.5 L, Stainless Steel, 240V Heat,
with Shut-Off Valve
5
6
LC0307 Two 2.0 gpm Flow Meters, No Pres-
sure Transducers
J
LC0054 30 L, Stainless Steel
K
LC0158 8 L, Twin Polyethylene Tanks and Lids,
One Pneumatic Agitator, with Shut-Off
Valves
LC0306 One 2.0 gpm Flow Meter, One
1.0 gpm Flow Meter, No Pressure
Transducers
L
M
P
LC0259 30 L, Stainless Steel, 240V Heat
LC0055 60 L, Stainless Steel
7
A
B
C
LC0304 One 2.0 gpm Flow Meter, One 0.5 gpm
Flow Meter, No Pressure Transducers
LC0159 8 L, Twin Polyethylene Tanks and Lids,
Two Pneumatic Agitators, with
Shut-Off Valves
LC0312 Two 0.5 gpm Flow Meters, With Pres-
sure Transducers
LC0315 Two 1.0 gpm Flow Meters, With Pres-
sure Transducers
R
S
LC0260 60 L, Stainless Steel, 240V Heat
LC0126 8 L, Twin Polyethylene Tanks and Lids,
One 240V Agitator
LC0313 One 1.0 gpm Flow Meter, One
0.5 gpm Flow Meter, With Pressure
Transducers
T
LC0127 8 L, Twin Polyethylene Tanks and Lids,
Two 240V Agitators
D
E
LC0317 Two 2.0 gpm Flow Meters, With Pres-
sure Transducers
U
LC0128 8 L, Twin Polyethylene Tanks and Lids,
One 240V Agitator, with Shut-Off
Valves
LC0316 One 2.0 gpm Flow Meter, One
1.0 gpm Flow Meter, With Pressure
Transducers
V
LC0238‹ 7.5 L, Stainless Steel, High Level Sen-
sors, 240V Heat, with Shut-Off Valve
F
LC0314 One 2.0 gpm Flow Meter, One 0.5 gpm
Flow Meter, With Pressure Transduc-
ers
312394V
7
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Product Configurator
W
LC0129 8 L, Twin Polyethylene Tanks and Lids,
A
B
C
LC0013‹ 3 L, Stainless Steel
LC0012‹ 7.5 L, Stainless Steel
Two 240V Agitators, with Shut-Off
Valves
255285‹ 3 L, Stainless Steel, with Shut-Off
X
Y
Z
LC0160 Accumulator, Fluoroelastomer
LC0297 Accumulator, EP
Valve
F
255284‹ 7.5 L, Stainless Steel, with Shut-Off
LC0237‹ 7.5 L, Stainless Steel, High Level Sen-
Valve
sors, 240V Heat
G
H
LC0254‹ 7.5 L, Stainless Steel, 240V Heat
---
‹
When ordering tanks for spare or
page 27.
LC0255‹ 7.5 L, Stainless Steel, 240V Heat,
with Shut-Off Valve
J
L
LC0054 30 L, Stainless Steel
Code Q
Part
High Volume Side Tank Cover
LC0259 30 L, Stainless Steel, 240V Heat
LC0055 60 L, Stainless Steel
N
1
2
3
4
5
6
N/A
None
M
R
V
LC0018 On-Board Dust Cover
LC0260 60 L, Stainless Steel, 240V Heat
LC0019 On-Board Clamp Down
LC0238‹ 7.5 L, Stainless Steel, High Level Sen-
sors,
LC0020 On-Board Vacuum De-gas
LC0021 On-Board Agitate 120VAC 50/60 Hz
LC0022 On-Board Agitate 240VAC 50/60 Hz
240V Heat, with Shut-Off Valve
X
Y
Z
LC0160 Accumulator, Fluoroelastomer
LC0297 Accumulator, EP
LC0023 On-Board Agitate 120 VAC 50/60 Hz
and De-gas
LC0237‹ 7.5 L, Stainless Steel, High Level Sen-
sors,
240V Heat
7
8
9
LC0024 On-Board Agitate 240 VAC 50/60 Hz
and De-gas
---
‹
When ordering tanks for spare or
page 27.
LC0025 On-Board 120VAC 50/60 Hz, De-gas
and Fill-Port
LC0026 On-Board 240 VAC 50/60 Hz, De-gas
and Fill-Port
Code S
Part
Low Volume Side Tank Covers
A
B
C
F
LC0142 Off-Board Clamp Down - 30L
LC0101 Off-Board Clamp Down - 60L
LC0043 Off-Board Vacuum De-gas - 30L
LC0102 Off-Board Vacuum De-gas - 60L
LC0047 Off-Board Electric Agitator - 30L
LC0048 Off-Board Electric Agitator - 60L
N
1
2
3
4
5
6
N/A
None
LC0018 On-Board Dust Cover
LC0019 On-Board Clamp Down
LC0020 On-Board Vacuum De-gas
LC0021 On-Board Agitate 120VAC 50/60 Hz
LC0022 On-Board Agitate 240VAC 50/60 Hz
G
H
K
LC0147 Off-Board Vacuum De-gas, Pneu-
matic Agitator, Fill Port, Slinger - 60 L
LC0023 On-Board Agitate 120 VAC 50/60 Hz
and De-gas
M
R
LC0051 Off-Board Vacuum De-gas, Electric
Agitator, Fill Port, Slinger - 30 L
7
8
9
LC0024 On-Board Agitate 240 VAC 50/60 Hz
and De-gas
LC0052 Off-Board Vacuum De-gas, Electric
Agitator, Fill Port, Slinger - 60 L
LC0025 On-Board 120VAC 50/60 Hz, De-gas
and Fill-Port
S
T
LC0130 On-Board, Pneumatic Agitate
LC0026 On-Board 240 VAC 50/60 Hz, De-gas
and Fill-Port
LC0131 On-Board, Pneumatic Agitate, De-gas
A
B
C
F
LC0142 Off-Board Clamp Down - 30L
LC0101 Off-Board Clamp Down - 60L
LC0043 Off-Board Vacuum De-gas - 30L
LC0102 Off-Board Vacuum De-gas - 60L
LC0047 Off-Board Electric Agitator - 30L
LC0048 Off-Board Electric Agitator - 60L
U
LC0132 On-Board, Pneumatic Agitate, De-gas,
Fill Port
V
W
Z
LC0142 Off-Board Pneumatic Agitator - 30 L
LC0143 Off-Board Pneumatic Agitator - 60 L
LC0146 Off-Board Vacuum De-gas, Pneu-
matic Agitator, Fill Port, Slinger - 30 L
G
H
K
Code R
Part
Low Volume Side Tank
LC0147 Off-Board Vacuum De-gas, Pneu-
matic Agitator, Fill Port, Slinger - 60 L
N
1
8
N/A
None
No Tanks, 1 1/2 in. npt flange
M
R
LC0051 Off-Board Vacuum De-gas, Electric
Agitator, Fill Port, Slinger - 30 L
256896
LC0235‹ 7.5 L, Stainless Steel, High Level Sen-
LC0052 Off-Board Vacuum De-gas, Electric
Agitator, Fill Port, Slinger - 60 L
sors
9
LC0236‹ 7.5 L, Stainless Steel, High Level Sen-
S
T
LC0130 On-Board, Pneumatic Agitate
sors,
with Shut-Off Valve
LC0131 On-Board, Pneumatic Agitate, De-gas
8
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Product Configurator
U
LC0132 On-Board, Pneumatic Agitate, De-gas,
Fill Port
V
W
Z
LC0142 Off-Board Pneumatic Agitator - 30 L
LC0143 Off-Board Pneumatic Agitator - 60 L
LC0146 Off-Board Vacuum De-gas, Pneu-
matic Agitator, Fill Port, Slinger - 30 L
Code T
Part
Tank Level Sensors
N
2
N/A
None
LC0278 Polyethylene Tanks - Low Level Sen-
sors Only
3
4
5
LC0279 Two 7.5 L Stainless Steel Tanks - Low
Level Sensors Only
LC0282 Two 30 L or 60 L Stainless Steel Tanks
- Low Level Sensors Only
LC0281 7.5 L Stainless Steel - Low Level Sen-
sors Only, and 30 L or 60 L Stainless
Steel - Low Level Sensors Only
6
7
9
LC0280 Accumulator Sensors, and 7.5 L Low
Level Sensors
LC0283 Accumulator Sensors, and 30 L or
60 L Low Level Sensors
LC0284 Two 7.5 L Stainless Steel Tanks - High
and Low Level Sensors with Refill
Logic
A
B
LC0287 Two 30 L or 60 L Stainless Steel Tanks
- High and Low Level Sensors with
Refill Logic
LC0286 7.5 L Stainless Steel - Low Level Sen-
sors, and
30 L or 60 L Stainless Steel - High and
Low Level Sensors with Refill Logic
C
LC0289 7.5 L Stainless Steel - High and Low
Level Sensors with Refill Logic, and
30 L or 60 L Stainless Steel - High and
Low Level Sensors with Refill Logic
D
E
LC0285 Accumulator Sensors, and 7.5 L High
and Low Level Sensors
LC0288 Accumulator Sensors, and 30 L or
60 L High and Low Level Sensors
G
N/A
Part
N/A
Two Sets of Accumulator Sensors
Heat Zone Controller
None
Code U
N
C
D
LC0250 1 Tank or 1 Hose
LC0251 2 Tanks, 1 Tank and 1 Hose, or 2
Hoses
E
LC0252 2 Tanks and 1 Hose, or 1 Tank and 2
Hoses
F
LC0253 2 Tanks and 2 Hoses
Code V
Part
Off-Board Tank Stands
N
2
3
N/A
None
LC0103 PR70 Tank Stand
LC0247 PR70v Tank Stand
312394V
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Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
ELECTRIC SHOCK HAZARD
Improper grounding, setup, or usage of the system can cause electric shock.
•
•
•
•
•
Turn off and disconnect power cord before servicing equipment.
Use only grounded electrical outlets.
Use only 3-wire extension cords.
Ensure ground prongs are intact on power and extension cords.
Do not expose to rain. Store indoors.
SKIN INJECTION HAZARD
High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
•
•
•
•
Do not point dispense valve at anyone or at any part of the body.
Do not put your hand over the end of the dispense nozzle.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•
•
•
Read MSDS’s to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
Always wear impervious gloves when spraying or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
•
•
•
•
Protective eyewear
Clothing and respirator as recommended by the fluid and solvent manufacturer
Gloves
Hearing protection
10
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Warnings
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•
•
Use equipment only in well ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static arc).
•
•
•
•
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
Ground all equipment in the work area. See Grounding instructions.
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
•
Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•
•
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
•
•
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
•
•
•
•
•
•
Do not alter or modify equipment.
Use equipment only for its intended purpose. Call your distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.
312394V
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Grounding
Grounding
Products that include electric agitators, heated hoses, or
heated tanks must be grounded. In the event of an elec-
trical short circuit, grounding reduces the risk of electric
shock by providing an escape wire for the electric cur-
rent. This product is equipped with a cord having a
grounding wire with an appropriate grounding plug. The
plug must be plugged into an outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
Improper installation of the grounding plug is able to
result in a risk of electric shock. When repair or replace-
ment of the cord or plug is required, do not connect the
grounding wire to either flat blade terminal. The wire
with insulation having an outer surface that is green with
or without yellow stripes is the grounding wire. Do not
modify the plug provided; if it does not fit the outlet, have
the proper outlet installed by a qualified electrician. Only
connect the product to an outlet having the same config-
uration as the plug. Do not use an adapter with this
product.
12
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Installation
Installation
7. Attach appropriate hoses and cables.
Polyethylene Tank Lid with
Agitator
•
For electric agitator models, plug the agitator
power cable into one of the outlets in the incom-
ing power bracket then turn on the power switch
located on the agitator.
The polyethylene tank lid o-ring is installed with Kry-
tox. Contact with Krytox can lead to flu-like symp-
toms. The MSDS for this material is available upon
request.
Power Outlets
to Electric Agi-
tator
213
222
ti12583a
224
214
ti12558a
1. Remove tethered quick-release pin (213) from both
sides of tank support beam (224).
2. Slide the clamp (222) out of each side of the sup-
port beam (224) until it hits the stop.
3. Rotate the clamp (222) 180 degrees about the
shoulder screw (214) so it is hanging freely.
4. The tank lid assembly can now be removed or
installed as required. Install tank lid assembly onto
tank body.
5. Rotate the clamp (222) 180 degrees about the
shoulder screw (214) so it is in position to secure
the tank lids.
6. With the clamps in position, slide the tethered
quick-release pin (213) into place.
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Installation
Pneumatic Agitator Motor
Level Sensors
Polyethylene Tanks
Always maintain a minimum of one inch clearance
between rotating agitator parts and container to pre-
vent sparks caused by contact.
1. Install sensor (2001) using two screws (2003). The
cable (2002) for the sensor should be pointing
towards the center of the machine base.
Air Line Lubricator
Agitator Motor
2001
2003
2002
Mix Tank
(reference only)
ti12493b
Air Line Filter
* Air Regulator and Gauge
2. Plug the sensor cable (2002) into the connector on
* Do not use an air regulator and gauge with pneumatic
air motor 01/0368-1/11.
Each machine will have either one or two Fluid
Control Modules, each labeled as #1 or #2. Fluid
Control Module #1 is always used for the low level
sensors. Fluid Control Module #2 is always used for
FIG. 1: Typical Installation
Ground Pneumatic Agitator Motor
High Volume Side
Low Volume Side
The equipment must be grounded. Grounding
reduces the risk of static and electric shock by pro-
viding an escape wire for the electrical current due to
static build up or in the event of a short circuit.
To ground the agitator connect one end of the ground
wire (A) to the ground connector (B) on the agitator
mounting bracket. Connect the other end of the wire to a
true earth ground. For a replacement ground wire and
clamp, order Part 237569.
ti12337a
FIG. 3: Fluid Control Module
B
A
FIG. 2: Ground Agitator Motor
14
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Installation
Stainless Steel Tanks
Accumulators
The accumulator level sensors (144) can be
installed on any side of the main cylinder (123).
However, the sensor must be the specified distance
from the pump flange.
2102
CAUTION
To prevent machine damage, if the material being
cycled through the accumulator is moisture sensitive,
a dryer must be installed in the air supply line before
the accumulator.
2101
2103
ti12494a
2104
1. Place the main sensor body (144a) against the side
of the main cylinder (123) wall.
144a
123
1. Empty the tank.
2. Insert the PTFE proximity sensor well (2102) into
the tank and turn until flush with the flat face of the
tank.
3. Insert the proximity sensor (2101) into the proximity
sensor well (2102).
144b
144c
4. Hand tighten the well cap (2103) into the proximity
sensor well.
111
ti12592a
FIG. 4
5. Plug the sensor connector (2104) into the connector
2. Line up the bolt holes of the clamp (144b) and the
main sensor body (144a). Lightly clamp the two
together around the nearest tie rod by finger tighten-
ing the socket head cap screw (144c) provided.
Each machine will have either one or two Fluid
Control Modules, each labeled as #1 or #2. Fluid
Control Module #1 is always used for the low level
sensors. Fluid Control Module #2 is always used for
3. For accumulator low level sensors, once the
screw (144c) is finger-tight, slide the sensor (144)
so it is located 1/2 in. (13 mm) above the bottom
pump flange (111).
For accumulator high level sensors, once the
screw (144c) is finger-tight, slide the sensor (144)
so it is located 1-1/2 in. (38 mm) below the top pump
flange (111).
4. Plug the sensor connector into the connector on the
Each machine will have either one or two Fluid
Control Modules, each labeled as #1 or #2. Fluid
Control Module #1 is always used for the low level
sensors. Fluid Control Module #2 is always used for
312394V
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Installation
Auto-Refill Installation
The Auto-Refill assembly is shipped uninstalled. The
Auto-Refill assembly can be installed in multiple places
on the tanks. See FIG. 5.
1
1
ti12393a
1
Possible locations for Auto-Refill installation.
FIG. 5: Auto-Refill Installation Locations
Pressure Transducer and Flow
Meter Installation
See manual 312760.
16
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Startup
Startup
1. Locate power switch at rear of machine and turn
power on. The display module will automatically turn
on and begin to load.
2. Slide the system air pressure relief switch up. It is
the yellow tab located at the rear, left of the
machine. The hole in the tab should not be showing.
3. For systems with an Advanced Display Module:
if the machine is in Disabled Mode, press the Select
Operating Mode button (
) repeatedly to exit
Disabled mode and to select a new operating mode.
Press the Enter button (
operating mode.
) to accept the new
FIG. 6: Advanced Display Module - Disabled Mode
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Pressure Relief Procedure
Pressure Relief Procedure
Models with Advanced Display
Module
Models with Standard Display
Module
1. Place a waste container below the dispense valve.
2. Navigate to the Manual screen.
With the machine in an idle state:
1. If the machine pistons are not fully retracted, retract
the pistons by pressing
manual 3A0429 for more information.
in the M1 screen. See
3. Press the Open Dispense Valve button on the Man-
ual screen to relieve chemical pressure.
2. Manually open the dispense valve by pressing the
4. Press the Machine Disable Mode button (
).
third M1 soft key until the “ ” ICON is shown in the
Current DV field. See manual 3A0429 for more infor-
mation.
5. Press the system air pressure relief switch down to
stop air supply and to vent air pressure in the
machine. It is the yellow tab at the left, rear of the
machine. The hole in the tab should be visible.
3. Press the system air pressure relief switch down to
stop air supply and to vent air pressure in the
machine. It is the yellow tab at the left, rear of the
machine. The hole in the tab should be visible.
6. If necessary, run a lock through the hole to lock the
tab in place. This prevents the system air pressure
from being inadvertently enabled.
4. If necessary, run a lock through the hole to lock the
tab in place. This prevents the system air pressure
from being inadvertently enabled.
18
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Setup
Setup
Stainless Steel Tanks
Level Sensor Calibration
Polyethylene Tanks
2102
2001
2101
2103
ti12494a
2002
2104
Teach
Element
2003
ti12493b
1. Empty tanks by executing multiple shots.
1. Locate the calibration button on the sensor (2101)
closest to the electrical connector through one of
the four holes of the sensor well (2102).
page 18.
2. If the calibration button cannot be seen through one
of the four holes in the sensor well, rotate the sen-
sor.
3. With the level sensor installed, locate the “[OUT
OFF]” button. Activate teach mode by holding the
button down for at least two seconds but no more
than six seconds.
a. Loosen the sensor well cap (2103).
4. The LED will flash once and then go out. This sig-
nals that the sensor is now in standard operating
mode.
b. Rotate sensor until the calibration button can be
seen through one of the four holes in the sensor
well.
c. Tighten sensor well cap (2103).
d. Press and hold the button down with the ball
end of an allen wrench for two seconds. The
light will flash slowly and then go out.
5. Using appropriate protective wear, check the sensor
for proper operation by reaching inside the tank and
placing hand in the area of the sensor. If the LED
lights up with your hand next to the sensor, it is func-
tioning properly.
3. Test for proper sensor function.
a. Loosen the sensor well cap (2103).
b. Back the sensor out of the well. The sensor
should sense the tank wall.
Accumulators
The accumulator low level sensors cannot be calibrated.
To ensure proper accumulator sensor operation ensure
the sensor is located in the correct location as described
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Setup
10. Close bottom ball valve of the vacuum tree
manifold (1015).
Vacuum De-gas
11. Turn off the vacuum pump.
12. Open the top ball valve of the vacuum tree
manifold (1015).
This procedure is for assemblies with Vacuum Tree
CAUTION
Operating the tank after the vacuum de-gas proce-
dure without the top ball valve open will result in pump
cavitation, off-ratio conditions, and possible collapse
of the tank.
1034
1015
13. Open the shutoff valves at the base of the tanks.
ti12560a
FIG. 7
1. Models with ADM: To prevent machine movement,
press the Machine Disable Mode key ( ).
Models with SDM: To prevent machine movement,
press the Red button
.
2. Close the shut-off ball valves at the base of the
tanks.
3. If the tank lid has a fill port, turn off any systems that
might refill the tank during the vacuum de-gas pro-
cedure.
4. Close the fill port ball valve (1034).
5. If the tank lid requires a desiccant dryer or nitrogen
pump installed, install one into the top ball valve of
the vacuum tree manifold (1015).
6. Close the top ball valve of the vacuum tree
manifold (1015).
7. Attach vacuum pump to the bottom ball valve of the
vacuum tree manifold (1015) then open the ball
valve.
8. Turn on the vacuum pump.
9. Continue to de-gas for sufficient time to de-gas the
material.
20
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Setup
Vacuum De-gas and Vacuum
Auto-Fill
12. If necessary, press the Abort/Cancel button (
to cancel auto-refill.
)
If an auto-refill is aborted or times out, the software
will not initiate a new auto-refill until a manually initi-
ated auto-refill has completed. To complete a man-
ually initiated auto-refill after an aborted or timed
out auto-refill, restart at step 2.
This procedure is for assemblies with a Vacuum
1. Press the Select Operating Mode button (
)
repeatedly to select Shot, Sequence, or Operator
(Manual) mode.
CAUTION
If an auto-refill is stopped and not restarted as
described in the previous note, the pumps may be run
dry and chemical crossover at the valve may occur.
2. Close the shut-off ball valves at the base of the
tanks.
3. If the tank lid requires a desiccant dryer or nitrogen
pump installed, install one into the top ball valve of
the vacuum tree manifold (1015).
13. Continue to de-gas for sufficient time to de-gas the
material.
4. Close the top ball valve of the vacuum tree
manifold (1015).
14. Close bottom ball valve of the vacuum tree
manifold (1015).
5. Attach vacuum pump to the bottom ball valve of the
vacuum tree manifold (1015) then open the ball
valve.
15. Turn off the vacuum pump.
16. Open the top ball valve of the vacuum tree
manifold (1015).
6. Turn on the vacuum pump.
7. Turn on agitator.
CAUTION
Operating the tank after the vacuum de-gas proce-
dure without the top ball valve open will result in pump
cavitation, off-ratio conditions, and possible collapse
of the tank.
8. Select Manual Auto-Refill mode. See operation
manual referenced at the beginning of this manual
for more information.
17. Open the shutoff valves at the base of the tanks.
9. Press the Initiate Auto-Refill button (
). The
Active Shot/Sequence button (
Operating Mode button (
) and Select
) will each change to
the Auto-Refill Tank Select button (
or
) if a
valid Auto-Refill mode is enabled for both tanks.
10. Press the appropriate Auto-Refill Tank Select button
or buttons (
refill.
and/or
) to select the tanks to
11. Press the Initiate Auto-Refill button (
Enter button ( ) to confirm.
) or the
312394V
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Setup
7. Use accumulator air pressure regulator (106) to
adjust to desired accumulator air pressure.
Accumulator Filling
Accumulator air pressure should be set to the low-
est possible setting to adequately run the accumu-
lator.
106
8. See the PR70 and PR70v Operation manual refer-
enced at the beginning of this manual to adjust dis-
play module run settings for the accumulator.
109
ti12561a
1. Relieve accumulator air pressure to zero using
accumulator air pressure regulator (106).
2. Install material feed line to accumulator material
inlet (143a) on refill valve (143).
CAUTION
The refill valve has an open port on one side and a
closed port on the other. Do not remove the plug
opposite the material inlet (143a). The valve will not
function properly if the plugged side of the valve is
changed.
143
143a
ti12629a
3. Place a waste container below the ball valve (109).
4. Open the ball valve (109).
5. Slowly increase air pressure until the accumulator
begins filling slowly.
6. Close the ball valve (109) when material begins to
spill into the waste container.
The vent tube is now full. The accumulator will fin-
ish filling and it will stop when the fluid level
reaches the high level sensor.
22
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Shutdown
Shutdown
If the machine is to remain idle for an extended period of
time, perform the following steps.
1. Place a waste container below the dispense valve.
2. If installed, remove static mixer from the end of the
dispense valve.
3. Place a container below the dispense valve and
activate a small shot to flush mixed material out of
the valve.
on page 18.
5. With a clean rag and cotton swabs, clean the end of
the dispense valve.
6. Install nightcap on the dispense valve.
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Repair
Repair
5. On models without ball valves, remove the tanks.
Tank Removal
1. On models without ball valves, empty tanks by
executing multiple shots.
•
For polyethylene tank models, rotate the lock
ring (218) for each tank counter clockwise and
lift the tanks off of the base.
On models with ball valves, close the ball valves.
•
For stainless steel tank models, rotate the
tank counter clockwise and lift the tank off of the
base.
page 18.
3. For polyethylene tank models, remove the two
screws (211) that attach the tank T-beam support to
the pump sub-assembly.
Ball Valve Removal from Tank
CAUTION
Disassembly of the ball valve is not recommended.
Ensure the ball valve does not accidentally disassem-
ble when detaching the ball valve from the tank.
Polyethylene Tanks
211
215
ti12566a
4. On models without ball valves, loosen but do not
remove the six socket head cap screws (204) that
hold the tank to the pump housing.
On models with ball valves, remove the six socket
head cap screws (204) that hold the ball valve to the
pump housing. The tanks can now be pulled off of
the pump housing.
ti12566a
1. Remove polyethylene tank assembly from the base.
2. Remove the six M5 screws (215) holding the two
ball valves to the polyethylene tank assembly.
218
204
ti12567a
24
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Repair
3. Reassemble and install the four screws that hold the
ball valve assembly together. Follow ball valve
removal from tank procedure in reverse order.
Stainless Steel Tanks
503
506a
505
506b
506c
506d
503
504
ti12453a
Assembly 255284 Shown
1. Remove the stainless steel tanks from the base.
2. Remove four long screws (506d) holding the ball
valve assembly together.
3. Remove three screws (505) holding the tank to the
top plate of the ball valve assembly.
Ball Valve Repair
CAUTION
Disassembly of the ball valve is not recommended.
1. Remove ball valve from tank.
When the ball valve is removed from the tank, it is
disassembled.
2. Check o-rings and replace as necessary.
2204
2202
2201
2203
2206
2204
ti12564a
2205
312394V
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Parts
Parts
Accumulators, Assemblies
LC0160 and LC0297
126
1
Apply thread sealant tape to male npt
threads prior to installation.
128
127
129
124
136
130
131
132
133
144
127
111, 121
143
112
122
123
142
113
116
141
114
118
144
119
116
115
117
ti12449a
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Parts
Accumulators, continued
135
135
106
135
105
108
125
140
103
108
102
120
139
109
138
137
103
107
134
101
ti12472a
1
Apply thread sealant tape to male npt threads prior to installation.
28
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Parts
Ref Part
127 95/0913/02
Description
O-RING, ep, jbh
(assembly LC0297 only)
O-RING, fluoroelastomer,
jbh (assembly LC0160 only)
SEAL, u-cup, 1/2 ID x 3/4
OD, NIT
Qty
Ref Part
101 15T679
Description
COVER, front, accumulator,
mild steel, PR70
COVER, back, accumulator,
mild steel
FASTENER, screw, button
head cap screw, 8-32 x
0.38, stainless steel
Qty
2
1
95/0913/00
2
102 01/1449/99
103 96/0282/98
1
6
128 95/0605/01
1
1
1
1
129 96/0611-08/98 NUT, jam, 1/2-20, stainless
steel
104 84/1460-1/11 LABEL, accumulator, air
pressure
1
1
1
1
2
1
1
1
1
1
1
130 96/0556-08/99 WASHER, Sealing, 1/2, mild
steel
131 95/0601/02
105 82/0053/11
106 82/0052/11
107 94/0070/96
108 94/0642/96
109 94/0809/96
110 15T686
GAUGE, 0-30psi, 2 in., 1/8
npt, back
REGULATOR, air, 1/8 npt,
3-30 psig, 10 scfm
FITTING, nipple, 1/8 npt x
1.50, brass
FITTING, elbow, 1/8 npt,
female, 90deg, brass
VALVE, ball, 2w, 1/8 npt,
male, lp, brass
LABEL, accumulator, plant
air in
FLANGE, pump, accumula-
tor, 1.5, stainless steel
FITTING, nipple, 1/2 npt x
3.00, male / male, 304
SEAL, u-cup, 1-3/16 ID x
1-1/2OD, EP
(assembly LC0297 only)
SEAL, u-cup, 1-3/16 ID x
1-1/2 OD, fluoroelastomer
(assembly LC0160 only)
MAGNET, accumulator, 1.5
PISTON, accumulator, 1.5
FITTING, elbow, str, 1/8 npt,
90 deg, brass
95/0601/00
1
132 16M909
133 16M880
134 94/0527/96
1
1
1
135 94/0705-1/96 FITTING, elbow, swivel, 1/4
tube x 1/8 npt
3
1
1
1
111 01/1454/98
112 121307
136 96/0514/98
137 94/0463/96
138 82/0171/11
WASHER, flat, 1/2, 0.53 x
1.06 x 0.097, stainless steel
FITTING, bushing, 1/8 npt x
10-32, brass
FITTING, elbow, street,
10-32, adjustable, brass
VALVE, qck exh, 10-32, mini
CONNECTOR,
113 94/0616/98A FITTING, tee, 1/2 npt,
female, 3000 psi, 316 ss
114 94/0360-2/98 VALVE, check, 1/2 npt,
male, fluoroelastomer, stain-
139 82/0241/11
140 94/0102/96
1
1
less steel, adj
CAP, valve, check, 1/2
O-RING
(assembly LC0297 only)
O-RING, fluoroelastomer
(assembly LC0160 only)
SCREW, socket head cap,
M5 x 0.8 x 18 mm
1/4tubex10-32, brass
115 94/0348/11
116 95/0223/02
1
2
141 94/0301-1/98 FITTING, elbow, strt, 90,
1/2 npt, stainless steel
142 94/0568/98
1
1
BUSHING, 1/2x1/4npt,
male/female, stainless steel,
6K, 316
VALVE, assy, on-board tank
refill
HARNESS, reed sw, QC,
assy
CABLE, M12 x M8, 4P,
female/male,
straight/right angle, 2 m
CABLE, M8 x M8, 4P,
female/male, straight/right
angle, 2 m
FITTING, tee, union, 1/4
tube
95/0223/00
117 120904
2
3
143 256179
144 LC0310
145 121684
1
2
2
118 15M849
119 96/0304-4/98 NUT, hex, lock, 10-24, stain-
less steel
ADAPTER, accumulator
1
8
120 94/3201/96
FITTING, union, bulkhead,
1/4 tube
1
1
121 94/0545/98
PLUG, socket head, 1/8npt,
18-8 stainless steel
ROD, tie, accumulator, 1.5
CYLINDER, accumulator,
1.5, stainless steel
TUBE, vent, accumulator,
1.5, stainless steel
FITTING, 1/4tube x 1/8 npt,
male, brass
146 121686
1
1
122 01/1453/99
123 01/1455/98
4
1
147✖ 94/1063/11
124 01/1451/98
125 94/0702/96
126 01/1456/97
1
1
1
148✖ 84/0130-27/11 LABEL, hand crush
149✖ 23526-01
1
1
WASHER, nylon
✖ Not shown.
CAP, end, cylinder, accumu-
lator, 1.5
312394V
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Parts
8 Liter Polyethylene Tanks
CAUTION
The electric agitators used with on-board tanks will fail
prematurely when material viscosity exceeds
24,000 cps. Use pneumatic agitators if material vis-
cosity exceeds 24,000 cps.
216
209
220
210
202
215
2
2
203
207
2
2
218
219
213
201
212
223
217
201
204
214
205
222
221
206
208
224
Assembly 255282 Shown
211
ti12450a
1
Apply thread sealant tape to male npt threads prior to installation.
2
Do not attempt to remove from tank. Disassembling will damage tank.
30
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Parts
Quantity
Ref Part
Description
201
O-RING, fluoroelastomer, bbc
†‹*
2
4
2
4
4
2
4
4
2
4
4
2
2
4
2
2
4
2
2
4
2
2
4
2
4
4
2
4
4
2
2
2
2
2
2
2
4
2
2
4
2
2
95/0223/00
202
O-RING
†‹*
203 120902
SCREW, button head cap screw, M5
x 0.8 x 40 mm
204
SCREW, socket head cap,
M5 x 0.8 x 18 mm
†‹*
6
6
6
6
6
6
6
6
6
6
6
6
6
6
120904
205 120905
206 120906
207 120907
208 120908
NUT, HEX, lock M5 X 0.8
NUT, HEX, lock M8 X 1.25
WASHER, plain #10
WASHER, plain M8
BREATHER
2
2
4
4
2
2
2
4
2
2
2
4
2
2
2
4
2
2
2
4
2
2
2
4
2
2
2
4
2
2
2
4
2
2
2
4
2
2
2
4
2
2
2
4
2
2
2
4
2
2
2
4
2
2
2
4
209
†‹*
120909
2
2
2
2
2
2
2
2
2
2
2
2
2
2
210
CLAMP, gap-free pinch hose
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
†‹*
211 120913
212 120925
213 120927
214 120929
215 121013
SCREW
RETAINER, lanyard with tab
FASTENER, quick-release pin
SCREW, shoulder, M5 x 0.8 x 6 mm
SCREW, M5 x 0.8 x 25 mm,
socket head cap, stainless steel
AGITATOR, 120V, assembly
AGITATOR, 240V, assembly
AGITATOR, pneumatic, assembly
VALVE, ball
6
6
1
6
2
6
6
6
6
216 255246
255503
1
2
1
2
1
2
255730
1
2
1
2
2
2
2
2
217 255280
218
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
RING, lock
2
2
2
2
2
2
2
2
2
2
2
2
2
2
†‹*
†‹*
†‹*
15K840
219
FITTING, flange
O-RING
2
2
220
2
2
2
2
2
2
2
2
2
2
2
2
2
2
221 15K882
RETAINER, slide, clamp,
8L PE tank
CLAMP, dual 8L PE tank
TANK, assembly
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
222 15K883
223
1
1
†
TANK, assembly
TANK, assembly
1
1
1
1
1
1
1
1
1
1
1
1
‹
*
1
1
1
1
1
1
1
1
1
1
1
1
224 15M226
15K842
BALLAST
BALLAST
CAP, plug, square
1
2
1
2
225
**120915
*
Parts included in kit 255481.
Parts included in kit 255479.
†
‹ Parts included in kit 255480.
** Part not shown.
312394V
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Parts
Polyethylene Tank Agitators
Electric Agitator Assemblies 255246 and 255503
701
1
Shown for reference only.
704
718
706
707
1
705
717
715
716
702
712
720
715
703
719
710
720
708
724
711
723
709
708
717
715
714
725
713
721
716
Assembly 255246 Shown
ti12456a
32
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Parts
Ref Part
Description
Qty
701 01/2218/97
703 01/2219/97
704 81/2218-1/11 MOTOR, 50 rpm, 60 in-lb, 120V, 1.2A
(assembly 255246 only)
ENCLOSURE, agitator, electric, prmv/f, hd
PLATE, adapter, electric agitator, hd, prm
1
1
1
256613
MOTOR, 50 rpm, 60 in-lb, 230V
(assembly 255503 only)
MODULE, ac, 2p, 250V, 10a, double pull sin-
gle throw, w/fuse
1
1
1
705 81/1040/11
706 81/1040-1/11 MODULE, ac connector, 2P, 250V, 10A, with
bar
707 81/1053-1.6/11 FUSE, 5 x 20 mm, 1.6A, time delay
708 84/2215-A/11 COUPLING, alignment, 1 in. OD, hub, 3/8 ID
709 84/2215-B/11 COUPLING, alignment, 1 in. OD, disk, nylon
1
2
1
1
710 95/0842/11
SEAL, posipak, 3/8ID x 7/8OD, P/fluoroelas-
tomer
711 95/0864/00
712 96/0271/99
O-RING, fluoroelastomer, ada
FASTENER, button head cap screw, 8-32 x
0.31, mild steel
1
8
713 96/0817/99
714 120905
715 120907
716 120928
RING, retaining, external, 0.375, mild steel
NUT, hex, lock M5 x 0.8
WASHER, plain #10
SCREW, button head cap screw, M5 x 0.8 x
25 mm
1
3
11
7
717 120930
718 120960
WASHER, seal, fluoroelastomer
SCREW, button head cap screw, M5 x 0.8 x
20 mm, stainless steel
7
4
719 120961
720 121173
SCREW, button head cap screw, 10-32 x
1.25 in., stainless steel
BEARING, ball,
4
2
3/8 in. ID x 7/8 in. OD x 9/32 in.
AGITATOR, shaft and blade assy
HOUSING, bearing
SPACER, agitator standoff
DISK, bearing
721 255724
723 15K884
724 15K885
725 15K886
726 † 121599
1
1
4
1
1
CORD, power, v-lock, C14/C13, 10A
†
Part not shown.
312394V
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Parts
Pneumatic Agitator Assembly 255730
801
802
1
808
1
2
813
817
815
816
823
805
818
809
818
810
824
804, 811
821
807
806
817
815
816
814
822
812
819
1
Apply thread sealant tape to male npt
threads prior to installation.
2
Shown for reference only.
ti12457a
34
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Parts
Ref Part
Description
801 82/0216/11
802 94/0838/96
MOTOR, motor, pneumatic, agitator, 0.32 hp
VALVE, needle, 1/8 npt x 1/8 npt, male /
female
1
1
804 01/1189/98
805 5-01-0510
806 84/2215-A/11 COUPLING, alignment, 1 in. OD, hub,
3/8 in. ID
ADAPTER, coupling, air motor, agitator
SCREW, socket head cap, 10-32 x 5/8 in.
1
3
1
807 84/2215-B/11 COUPLING, alignment, 1 in. OD, disk, nylon
1
1
1
808 94/0702/96
809 95/0842/11
FITTING, 1/4 tube x 1/8 npt, male, brass
SEAL, posipak, 3/8ID x 7/8OD, P/fluoroelas-
tomer
810 95/0864/00
811 96/0029/99
O-RING, fluoroelastomer, ADA
SCREW, socket head, 5/16-24 x 0.25, cup
point
1
1
812 96/0817/99
813 120904
814 120905
815 120907
816 120928
RING, retaining, external, 0.375, mild steel
SCREW, socket head cap, M5 x 0.8 x 18 mm
NUT, hex, lock M5 x 0.8
WASHER, plain #10
SCREW, button head cap screw, M5 x 0.8 x
25 mm
1
4
3
7
7
817 120930
818 121173
WASHER, seal, fluoroelastomer
BEARING, ball, 3/8 in. ID x 7/8 in. OD
x 9/32 in.
7
2
819 255724
821 15K884
822 15K886
823 15R363
824 15R364
AGITATOR, shaft and blade assy
HOUSING, Bearing
DISK, bearing
ADAPTER, plate, pneumatic agitator
SPACER, standoff, pneumatic agitator
1
1
1
1
4
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Parts
Agitator Shaft, 255724
906
905
907
902
901
901
905
903
904
ti12458a
Ref Part
Description
Qty
901 01/2230-1/98 PADDLE, agitator, tfm tank, stainless steel
902 01/2230-2/98 SUPPORT, mount, paddle, agitator
2
1
2
903 96/0097/98
904 96/0125/98
905 96/0129/98
FASTENER, screw, socket head cap, 10-24
x 1.25, stainless steel
FASTENER, screw, socket head cap,
10-24 x 0.50, stainless steel
WASHER, flat, SAE, #10, stainless steel,
1/2 in. OD, 0.049
1
4
906 96/0304-4/98 NUT, hex, lock, 10-24, stainless steel
2
1
907 15R307
SHAFT, agitator, 8L polyethylene tanks
36
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Parts
On-Board Stainless Steel Tanks
Tank Assemblies LC0237, LC0238,
LC0254, and LC0255
Right hand tank shown, left hand tank is mirror image.
304
3
304a
302
2
306
4
309
301
Assembly LC0237 Shown
307
ti12451a
308
4
303
1
305
1
4
1
Use glass cloth tape to secure ground strap, thermal switch, and RTD to tank wall before adding heat blanket.
Secure heat blanket to tank with string laced through eyelets.
2
3
Insulation blanket should cover heat blanket completely. Secure insulation blanket to tank with 2 in. wide velcro
strap.
4
The RTD sensor assembly (308) should always be connected to side one of the M8 splitter harness (306). Side
one is on the female/female end of connector and is marked with a molded imprint of the number “1”. The RTD
sensor assembly (305) should always be connected to side two of the M8 splitter harness (306).
312394V
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Parts
Ref Part
Description
Qty
301 ---
44, for replacement or spare parts.
BLANKET, heat, 7.5L tank, 220V
SWITCH, assy, thermal, 125C, 3P, M8
BLANKET, insulation
1
302 LC0861
303 256558
304 LC0056
1
1
1
304a
LABEL, hot surface
121208
305 256611
306 121615
307 121478
308 256612
309 121682
SENSOR, assy, 1.5 in. rtd, 4-pin M8
HARNESS, splitter, M8, 4-pin, female/male, 3 m
FITTING, compression, 3/16 x 1/4 npt
SENSOR, assy, 4.25 in. rtd, 4-pin M8
CABLE, M8, 3-pin, male / female, 3 meter,
molded
1
1
1
1
1
310 † 121633
CIRCUIT, breaker, 2-pole, 4A, C type
1
†
Not shown. See Integrated Heat manual referenced at beginning of this manual.
▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.
38
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Parts
Tank Assemblies 255284, 255285, LC0235, LC0236, LC0012, and LC0013
It is recommended that the flat face of the tank
faces the back of the base machine. Right hand
tank shown, left hand tank is mirror image.
503
506a
507
505
506b
506c
506d
501
502
503
504
ti12453a
Assembly 255284 Shown
Description
Ref Part
Description
Qty
Ref Part
Qty
506 † 255280
VALVE, ball, shutoff (assemblies
255284, 255285, LC0235, and
LC0236 only)
Refer to Tanks for Use with
with Clampdown Covers, page
44, for replacement or spare
parts.
1
501 94/0370/98 PLUG, socket head, 1/4 npt,
stainless steel
502 94/0372/98 PLUG, socket head, 3/4 npt,
stainless steel
2
1
507 ---
1
503 95/0223/00 O-RING, fluoroelastomer, bbc
2
3
504 120904
SCREW, socket head cap, M5 x
0.8 x 18mm
505 121011
SCREW, M5 x 0.8 x 14mm,
socket head cap, stainless steel
(assemblies 255284, 255285,
LC0235, and LC0236 only)
3
†
parts information.
312394V
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Parts
Ball Valve, Assembly 255280
2204a
2204b
2204c
2202
2201
2204h
2203
2204j
2205
2206
2204d
2204e
ti12564a
2204f
2204g
Ref Part
Description
Qty
2201 96/0075-1/99 WASHER, flat, sae, 7/16, mild steel, n series
1
1
4
2202 96/0075/99
2203 121012
WASHER, lock, split, 7/16, mild steel
SCREW, M8 x 1.25 65 mm, socket head cap
screw, stainless steel
2204 121111
2205 15M224
2206 15M225
VALVE, ball, 3 piece, 1-1/4 in. fp
FLANGE, plate, top
FLANGE, plate, bottom
1
1
1
40
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Parts
Flange Assembly, 256896
The flange assembly can be installed if no tanks or
accumulators are installed. It allows for other feed sys-
tem options to be installed onto the pump subassembly.
2701
ti12455a
Ref Part
Description
Qty
2701 15M237
2702 * 95/0223/00 O-RING, fluoroelastomer, bbc
2703 * 120904
Flange, 1-1/2 in. npt
1
1
3
SCREW, socket head cap, M5
x 0.8 x 18 mm
*
Part not shown.
312394V
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Parts
On-Board Stainless Steel Tank Lids
Lid Assemblies LC0019 to LC0026 and LC0130 to LC0132
CAUTION
The electric agitators used with on-board tanks will fail pre-
maturely when material viscosity exceeds 24,000 cps. Use
pneumatic agitators if material viscosity exceeds 24,000 cps.
1017
Assembly LC0025 Shown
1018
1019
1027
1020
1028
1015
1021
1023
1009
1008
1021
1024
1006
1007
1034
1
1033
1016
1025
1026
1030
1029
1016
1016
1035
1022
1010
1011
1005
(Tank
1036
shown for
reference
only. Tanks
sold sepa-
rately.)
1031
1032
ti12459a
1
Secure screw inside tank with hex wrench and turn until secure. Do
not over tighten, o-ring will extrude.
42
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Parts
Quantity
Ref Part
Description
1005 ---
1006 95/0518/00
1007 96/0282/98
Reference Only. Tank sold separately.‡
O-RING, fluoroelastomer, JJF
FASTENER, screw, button head cap screw,
8-32 x 0.38, stainless steel
-
6
-
6
-
6
-
6
-
6
-
6
-
6
-
6
-
6
-
6
-
6
6
6
6
6
6
6
6
6
6
6
6
1008 96/0820/98
1009 96/0176-1/98 NUT, lock, 8-32, nylock, stainless steel
1010 15M320
15M321
CLAMP, over the center, stainless steel
3
6
1
3
6
1
3
6
3
6
3
6
3
6
3
6
3
6
3
6
3
6
3
6
LID, 7L, 2 npt, 1 9/16-32
LID, 7L, 2 npt, 1 9/16-32, agitator
LID, 7L, 2 npt, 9/16-32, agitator, fill port
1
1
1
1
1
1
1
1
1
15M322
1
1
1
1
1
1
1011 94/0752-D/97 VALVE, relief, 9/16-32, 5 psi
1
1
1
1
1
1
1
1
1
1
1
1
1
1012
1013
1014
VALVE, drain cock, 1/4 npt, male, brass
†94/0736/96
†94/0370/98
†121090
PLUG, socket head, 1/4 npt, stainless steel
FITTING, 1/4 npt expander
1
1
1
1
1
1
1015 255342
MANIFOLD, vacuum tree
1
2
1
1
2
1
2
1
1
3
1
2
1
3
1016 94/0299/98
1017 255337
FITTING, elbow, str, 1/4 npt, 45, 3K
AGITATOR, motor assembly, 120V
AGITATOR, motor assembly, 240V
AGITATOR, assembly, pneumatic, TFM, 0.32 HP, 15:1
SEAL, posipak, 3/8 ID x 5/8 OD
WASHER, 3/8 x 7/8 x 0.062, PTFE
SPRING, wave, 0.86 x 0.65 x 0.010, stainless steel
BEARING, ball, 0.375ID, DS
1
1
1
1
1
255338
02/1116/50
1
1
1
1
1
1
2
1
2
1
3
1
1
1
1
2
1
2
1
3
1
1
1
1
2
1
2
1
3
1018 95/0849/11
1019 96/0733/87
1020 97/2215/98
1021 84/0120/98
1022 255339
1023 96/0817/99
1024 01/2212/70
1025 96/0005/98
1026 96/0125/98
1
1
1
2
1
2
1
3
1
1
1
2
1
2
1
3
1
1
1
2
1
2
1
3
1
1
1
2
1
2
1
3
1
1
1
2
1
2
1
3
1
1
1
2
1
2
1
3
AGITATOR, blade assembly
RING, retaining, external, 0.375, mild steel
HOUSING, bearing, electric agitator
WASHER, lock, #10, stainless steel
FASTENER, screw, socket head cap, 10-24X0.50,
stainless steel
3
3
3
3
3
3
3
3
3
1027 84/2215-B/11 COUPLING, alignment, 1 in. OD, disk, nylon
1028 84/2215-A/11 COUPLING, alignment, 1 in. OD, hub, 3/8 ID
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1029 95/0117/00
1030 01/1174-3/97 BULKHEAD, 1/4 npt, tank lid, thin, tfm
1031 96/0056/98 NUT, hex, jam, 3/4-16, stainless steel
O-RING, fluoroelastomer, jai
1032 94/0300-1/98A FITTING, elbow, STRT, 90, 1/4 npt, male / female
1033 94/0320-1/99 FITTING, nipple, hex, 1/4npt, 5K, mild steel
1034 94/0900-R2/98 VALVE, ball, 2W, 1/4npt, female, 2000 psi
1035 87/0220-2/98 PLATE, slinger, tfm, 3/8ID, 5-1/2OD
1036 95/0524/01
GASKET, lid, tfm, nit
1
1
1
1
1
1
1
1
†
‡
Part not shown.
Spare clamps will be provided with all clamp-down lid assemblies.
312394V
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Parts
Tanks for Use with Dust Covers
LC0012
LC0235
LC0013
7.5 L stainless steel
7.5 L stainless steel
3 L stainless steel
with high level port
Tanks for Use with Clampdown Covers
24U714
7.5 L stainless steel
with clamps
24U713
24U715
3 L stainless steel
7.5 L stainless steel
with high level port
and clamps
with clamps
Ball valve shutoff assemblies and mounting hard-
ware must be ordered separately.
44
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Parts
Lid Assembly LC0018
1303
1301
1304
1302
ti12461a
1
Apply thread sealant tape to male npt threads prior to installation.
Ref Part
Description
Qty
1301 15M956
1302 96/0127/98
LID, mod, 7.5L & 3L, stainless steel
FASTENER, socket head cap screw, 1/4-20 x
0.37, stainless steel
1
1
1303 96/0148/11
1304 96/0311/98
KNOB, 1/4-20, female, plastic
WASHER, lock, 1/4, hc, stainless steel
1
1
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Parts
Off-Board Stainless Steel Tanks
Tank Assemblies LC0054 and LC0055
1
601
606
601
1
601
1
602
1
Apply thread sealant tape to male
npt threads prior to installation.
605
1
603
604
ti12454a
Assembly LC0054 Shown
Ref Part
Description
Qty
601 111384
602 103778
603 108832
604 120904
605 255391
PLUG, pipe
PLUG, pipe, headless
O-RING
SCREW, socket head cap, M5 x 0.8 x 18 mm
SYSTEM, pipe and tube, 1-1/2 in.
TANK, 30 L, stainless steel
(assembly LC0054 only)
TANK, 60 L, stainless steel
(assembly LC0055 only)
5
1
1
3
1
1
606
†
‹
1
†
Parts can be purchased in Tank Kit 255389 which includes the tank body, a basic tank lid with clamps, and a tank
lid gasket.
‹ Parts can be purchased in Tank Kit 256633 which includes the tank body, a basic tank lid with clamps, and a tank
lid gasket.
46
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Parts
Tank Assemblies LC0259 and LC0260
408
403
3
407
5
402
2
401
5
4
404
406
1
405
1
ti12452a
Assembly LC0259 Shown
1
Use glass cloth tape to secure ground strap, thermal switch, and RTD to tank wall
before adding heat blanket.
2
3
Secure heat blanket to tank with string laced through eyelets.
Insulation blanket should cover heat blanket completely. Secure insulation blanket to
tank with 2 in. wide velcro strap.
4
5
Apply thread sealant tape to male npt threads prior to installation.
The RTD sensor assembly (404) should always be connected to side one of the M8
splitter harness (407). Side one is on the female/female end of connector and is
marked with a molded imprint of the number “1”.
312394V
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Parts
Pipe and Tube System, 255391
2806
Ref Part
Description
Qty
2808
401 LC0054 TANK, assy, 30 L, stainless steel
(assembly LC0259 only)
1
2805
2802
LC0055 TANK, assembly, 60 L, stainless
steel
2804
2801
(assembly LC0260 only)
402 LC0257 BLANKET, assy, heat, 30L, 240V,
GCA
1
1
(assembly LC0259 only)
LC0258 BLANKET, assy, heat, 60L, 240V,
GCA
(assembly LC0260 only)
403 257757 INSULATOR, blanket assy, 38 L
(assembly LC0259 only)
2804
2802
257758 INSULATOR, blanket assy, 75 L
(assembly LC0260 only)
ti12574a
2803
403a
LABEL, hot surface
1
1
1
121208
404 257759 SENSOR, thermowell assy, RTD
405 256611 SENSOR, assy, 1.5 in. rtd, 4-pin
M8
2807
406 256558 SWITCH, assy, thermal, 125C,
3P, M8
407 121615 HARNESS, splitter, M8, 4-pin
female/female/male, 3M
408 121682 CABLE, M8, 3-pin, male/female,
3 meter, molded
410 †121635 CIRCUIT, breaker, 2-pole, 13A, C
type
1
1
1
1
1
Apply thread sealant tape to all male npt threads.
Ref Part
Description
Qty
2801 61/0056/88 HOSE, chemical, polyethyl-
ene,1-1/2 in.
2802 94/0910/98 FITTING, barb, 1-1/2 x 1-1/2
NPT, male, stainless steel
1
2
1
2
2803 94/1081/98 FITTING, elbow, 1-1/2 in.,
female, 45 deg, stainless steel
2804 94/0414/99 CLAMP, hose, 2-1/4 in. - 1-5/16
in., mild steel
†
Not shown. See Integrated Heat manual referenced
at the beginning of this manual.
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
2805 121135
2806 121136
VALVE, ball, 1-1/2 NPT full port
BUSHING, hex, 2 in. NPT x
1-1/2 in. NPT
1
1
2807 15M237
2808 15R536
FLANGE,1-1/2 in. NPT
FITTING, nipple, 1.5 NPT x 3 in.,
stainless steel
1
1
48
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Parts
Off-Board Stainless Steel Tank Lids
Lid Assembly LC0101
1101
1103
1102
1105
1102
1101
1104
ti14656a
1
Apply thread sealant tape to all pipe threads.
Ref Part
Description
Qty
1101 111384
1102 122767
PLUG, pipe
BUSHING, 1/2 npt x 1/4 npt, stainless steel
2
2
1
1
1
1103 94/0736/96 VALVE, drain cock, 1/4 npt, male, brass
1104 15M578
1105 15R145
LID, stainless steel
VALVE, relief, 1/4 npt, male, 40 psi, sil
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Parts
Lid Assembly LC0102
1204
1202
1207
1203
1205
1206
ti14722a
1201
1202
1
Apply thread sealant tape to male npt threads prior to installation.
Ref Part
Description
Qty
1201 187875
1202 122767
1203 15M861
GAUGE, pressure, fluid
1
2
1
BUSHING, 1/2 npt x 1/4 npt, stainless steel
FITTING, reducer, pipe, 3/4 x 1/4, stainless
steel
1204 94/0736/96 VALVE, drain cock, 1/4 npt, male, brass
1
1
1
1
1205 257746
1206 15M578
1207 15R145
FITTING, vacuum tree
LID
VALVE, relief, 1/4 npt, male, 40 psi, sil
50
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Parts
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Parts
Lid Assemblies LC0050, LC0144, LC0145, LC0146, LC0147
CAUTION
The electric agitators used with off-board tanks will fail
prematurely when material viscosity exceeds
48,000 cps. Use pneumatic agitators if material vis-
cosity exceeds 48,000 cps.
1401
Assembly LC0147 Shown
1406
1408
1403
1407
1405
1409
1402
1404
1411
1410
ti12460b
1
Apply thread sealant tape to male npt threads prior to installation.
52
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Parts
Quantity
LC0145,
LC0050,
60 L,
LC0146,
LC0147,
LC0144, Pneumatic Pneumatic Pneumatic
Agitator, Agitator,
De-gas, De-gas, Fill De-gas, Fill
Agitator, Pneumatic Agitator,
Vacuum
De-gas
Agitator,
De-gas
Ref
Part
Description
60 L
Port, 30 L Port, 60 L
1401‹ 24J183
AGITATOR
1
1
1
1
256822
MOTOR, single phase,
50/60 hz
LID, agitator
RING, retaining, external,
0.750, mild steel
AGITATOR, blade assem-
bly
AGITATOR, blade assem-
bly
BUSHING, 1/2 x 1/4 npt,
male / female, stainless
steel, 6K, 316
VALVE, relief, 1/4 npt,
male, 40 psi, sil
1
1
1
1402 15M621
1403 122776
1
1
1
1
1
1
1
1
1404 257607
257608
1
1
1
2
1
1
2
1
1
2
1
1405 122767
2
1
2
1
1406 15R145
1407 187875
1408 257746
1409 257602
GAUGE, pressure, fluid
FITTING, vacuum tree
VALVE, assembly, ball, fill,
lid, 3/4, stainless steel
PLUG, pipe
1
1
1
1
1
1
1
1
1
1
1
1
111384
1410 255747
1411 257606
1
1
1
FITTING
PLATE, slinger
1
1
1
1
‹ Previous versions of these lid assemblies include agitator 255670 but that agitator is no longer available. Agitator
kit 24J182 is the replacement for 255670.
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Parts
Lid Assemblies LC0042, LC0043, LC0142, and LC0143
CAUTION
The electric agitators used with off-board tanks will fail
prematurely when material viscosity exceeds
48,000 cps. Use pneumatic agitators if material vis-
cosity exceeds 48,000 cps.
1504
1503
1505
1508
1501
1507
1506
1506
1502
ti12464b
Assembly LC0143 Shown
1
Apply thread sealant tape to male npt threads prior to installation.
54
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Parts
Quantity
LC0142
LC0143
30 L Lid
Assembly
with
60 L Lid
Assembly
with
LC0043
30 L Lid
LC0042
30 L Lid
Assembly Pneumatic Pneumatic
Ref
Part
Description
Assembly with De-gas
Agitator
Agitator
1501 255607
255608
1502 15M621
15M578
BLADE, assy, agitator
BLADE, assy, agitator
LID
1
1
1
1
LID
1
1
1503 122776
RING, retaining, external, 0.750,
mild steel
AGITATOR
GAUGE, pressure, fluid
FITTING, 3/4 npt x 1/4 npt
PLUG, pipe
BUSHING, 1/2 x 1/4 npt,
male/female, stainless steel, 6K,
316
VALVE, drain cock, 1/4 npt, male,
brass
VALVE, relief, 1/4 npt, male, 40 psi,
sil
1
1
1
1
1504‹ 24J183
1505 187875
15M861
111384
1506 122767
1
1
2
2
2
2
2
2
2
1
1507 94/0736/96
1508 15R145
1
1
1
1
1
1
1
1
1509 † 255746
FITTING, vacuum tree
†
Part not shown.
‹ Previous versions of these lid assemblies include agitator 255670 but that agitator is no longer available. Agitator
kit 24J182 is the replacement for 255670.
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Parts
Lid Assemblies LC0047, LC0048, LC0051, LC0052
CAUTION
The electric agitators used with off-board tanks will fail
prematurely when material viscosity exceeds
48,000 cps. Use pneumatic agitators if material vis-
cosity exceeds 48,000 cps.
1602
1605
1608
1606
1604
1603
1609
1607
1601
1611
1607
1610
Assembly LC0051 Shown
ti17647a
1
Apply thread sealant tape to male npt threads prior to installation.
56
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Parts
Quantity
LC0051,
LID, assy, LID, assy,
LC0052,
LC0047,
LID, assy, LC0048,
7.5 gal,
15 gal,
agit, vac,
fill
7.5 gal,
agit
LID, assy, agit, vac,
15 gal, agit fill
Ref
Part
Description
1601 15M621
1602 256822
1603 257608
257607
LID, agitator
1
1
1
1
1
1
1
1
1
1
MOTOR, assy, single phase, 50/60hz
BLADE, assy agitator, 75l
BLADE, assy, agitator, 38l
VALVE, assy, ball, fill, lid, 3/4, ss
PLUG, pipe
1
2
1
1
1
1604 257602
125009
1
1
2
1
1605 124400
GAUGE, pressure
1
94/0736/96 VALVE, drain cock, 1/4npt, m, brs
1606 257606
PLATE, slinger, 38l/75l
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1607 122767
1608 122776
1609 257746
1610 257747
1611 15R145
1612 U90331
1613 070408
1614 070445
BUSHING, 1/2x1/4npt, mf, ss, 6k, 316
RING, ret, ext, 0.750, ms
FITTING, vacuum tree assy
FITTING, inner fill port assy
VALVE, relief, 1/4npt, m, 40psi, sil
TAPE, PTFE 1/2" wide
2
1
2
1
1
1
1
1
1
1
1
1
SEALANT, pipe
SEALANT, thread
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Parts
Vacuum Tree Manifold, 255342
Vacuum Tree Manifold, 257746
3004
2901
3003
2902
2904
3002
2905
3001
2903
2902
ti12576a
ti12575a
Ref Part
Description
Qty
3001 1228444
FITTING, tee, 3/4
npt, male, 3k
VALVE, ball, 3/4 npt,
female
1
1
Apply thread sealant tape to male npt threads
prior to installation.
3002 122770
2
3003 122769
3004 121116
COUPLING, 3/4 npt
FITTING, elbow,
3/4 npt, male/male,
right angle
1
1
Ref Part
Description
Qty
2901 82/0220-1/11 GAUGE, 30 in. hg, 30 psi,
liquid filled
2902 94/0900-R2/99 VALVE, ball, 2-way, 1/4 npt,
female, 2K, mild steel
2903 121087
2904 121088
2905 121089
1
2
1
FITTING, tee,
male-male-male, 1/4 in.
NPT
FITTING, tee,
male-male-female, 1/4 in.
npt
1
1
FITTING, nipple, hex,
female-female, 1/4 in. npt
58
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Parts
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Parts
Stainless Steel Tank Agitators
Electric Agitator Motor Assembly, 256822
1705
1707
1706
1701h
1701j
1701i
1701a
1701k
1701f
1701j
1701b
1701g
1701z
1701af
1701l
1701z
1701m
1701e,
1701t
1701n
1701v,
1701w,
1701ab,
1701ac,
1701ad,
1701ae,
1702,
1701r,
1701s
1701c,
1701o
1701d
1701p
1701q
1703,
1701x,
1701y,
1701aa
1704
1701u
1701ag
ti17646a
60
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Parts
Ref
Part
Description
Qty
Ref
Part
Description
Qty
1701
. 1701a 124741
. 1701b 16K267
257605
HOUSING, agitator
MOTOR, agitator
ADAPTER, plate, agitator
motor
WASHER
SCREW, hex
SCREW, cap
NUT, eye, 1/4-20
HOUSING, upper, agitator
SPACER, agitator
COUPLING, alignment
HOSE, alignment
SCREW, cap
BEARING, ball
SPACER, seal, shaft
SEAL
1
1
1
. 1701r
. 1701s
. 1701t
. 1701u
105510
112222
100985
WASHER, lock
SCREW, cap
WASHER, lock
4
4
2
1
15R328 JUNCTION BOX, motor
switch
. 1701c 158223
. 1701d 108803
. 1701e 100021
. 1701f
. 1701g 15Y358
. 1701h 15V746
. 1701i
. 1701j
. 1701k 101885
. 1701l 122774
. 1701m 15Y360
. 1701n 122772
. 1701o 15Y357
. 1701p 15Y363
. 1701q 15Y355
4
4
2
2
1
1
1
2
4
2
1
1
1
1
1
. 1701v
. 1701w
. 1701x
. 1701y
. 1701z
. 1701aa
111307
102598
120910
120916
121172
115142
WASHER, lock
SCREW, cap
SOCKET, electrical
SCREW
2
2
1
2
2
2
1
1
3
1
1
1
1
4
4
1
4
4
122775
GRIP, cord
122760
122761
FUSE, 5.0 amp, time lag
LABEL, earth ground
SCREW, socket head
NUT, hex
. 1701ab▲ 125008
. 1701ac
. 1701ad
. 1701ae
. 1701af
121013
120993
24H375 HARNESS, ground
24H376 HARNESS, power
HOUSING, lower
GASKET
NUT, shaft
.1701ag▲ 15X092 LABEL, 240 volts
1702
1703
1704
1705
1706
1707
124442
124437
124436
24K356 COVER, motor
116876
102598
TERMINAL, ring
CAP, splice
CONNECTOR, splice
WASHER
SCREW, cap
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
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Parts
Electric Agitator Motor, Assemblies 255337 and 255338
2507
2508
2506
2511
2501
2513
2502
2509
2505
ti12584a
2503
2511
2504
2512
Assembly 255337 Shown
Ref Part
Description
Qty
2501 01/1198-2/97 FASTENER, standoff, agitator, hd, elec, alu
4
1
1
1
2502 01/2218/97
2504 01/2219/97
ENCLOSURE, agitator, electric, prmv/f, hd
PLATE, adapter, electric agitator, hd, prm
2505 81/2218-1/11 MOTOR, 50 rpm, 60 in-lb, 120V, 1.2A
(assembly 255337 only)
256613
MOTOR, assembly, 50 rpm, 60 in-lb, 230V
(assembly 255338 only)
MODULE, AC, 2P, 250V, 10A, double pull sin-
gle throw, with fuse
1
1
2506 81/1040/11
2507 81/1040-1/11 MODULE, AC conn, 2p, 250V, 10A, with bar
2508 81/1053-1.6/11 FUSE, 5 x 20 mm, 1.6A, time delay
2509 84/2215-A/11 COUPLING, alignment, 1 in. OD, HUB,
3/8 in. ID
1
1
1
2510 96/0212/99
FASTENER, button head cap screw,
10-24 x 0.50, mild steel
FASTENER, button head cap screw, 8-32 x
0.31, mild steel
4
8
2511 96/0271/99
2512 120907
2513 120961
WASHER, plain #10
SCREW, button head cap screw, 10-32 x
1.25 in., stainless steel
4
4
2514 † 121599
CORD, power, v-lock, C14/C13, 10A
1
†
Part not shown.
62
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Parts
Pneumatic Agitator Motor Assembly, 02/1116/50
2605
2604
2601
2602
2606
2603
ti12585a
Ref Part
Description
Qty
2601 82/0216/11
2602 01/1189/98
2603 01/1168/98
MOTOR, pneumatic, agitator, 0.32 hp
ADAPTER, coupling, air motor, agitator
SHAFT, mount, pneumatic gear, agitator,
stainless steel
1
1
3
2604 94/0838/96
VALVE, needle, 1/8 npt x 1/8 npt,
male/female
1
2605 94/0702/96
2606 01/1179/98
FITTING, 1/4 tube x 1/8 npt, male, brass
ADAPTER, shaft, mounting, air motor
1
3
312394V
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Parts
Pneumatic Agitator Motor, 255670
Pneumatic Agitator Motor, 24J183
NOTE: This agitator assembly is no longer available.
Piece parts from the assembly can be ordered but if the
entire assembly is needed then agitator kit 24J182 must
be ordered.
2224
2211
2209
1801
1809
1810
2212
2202
2213
2203
2215
2210
2201
1806
2214
2208
1805
1804
2222
2221
2204
2223
2207
1808
1811
1808
1803
1802
2215
2216
2217
2218
2205
2206
1807
1811
ti12466a
2219
2220
ti15109a
Ref Part
Description
Qty
2201 121953 GEAR REDUCER, 56c, 27.8 ratio,
1
Ref Part
1801 ---
Description
MOTOR, pneumatic, agitator,
0.5 hp, 15:1
NUT, agitator, 1.75-16, 7/8
Qty
2 stage
1
2202 106115 WASHER, lock, hi-collar
2203 C19837 SCREW, cap, socket head
2204 15V745 ADAPTER, plate, agitator motor
2205 112600 WASHER, lock, spring, hi-collar
2206 125012 SCREW, socket head, 7/16-14 x
4
4
1
4
4
1802 15Y355
1
1
1
shaft
1803 01/1487/01 GASKET, mating, agitator
housing, asme, buna
1.25
1804 01/1492/98 SHAFT, extension, air motor
2207 100021 SCREW, hex head cap
2208 122775 NUT, eye, 1/4-20, mild steel
2209 121963 COUPLER, agitator motor, 1 in.
2210 15Y358 HOUSING, upper, agitator, electric
2211 15V746 SPACER, agitator motor
2212 122760 COUPLING, alignment, disk, TPE
2213 122761 HOSE, alignment, hub
2214 101885 SCREW, cap, sch
2
2
1
1
1
1
1
4
2
coupler
1805 15Y358
1806 5-06-0706
HOUSING, agitator, pneumatic
1
1
SCREW, shs, 5/16-18 x 0.38,
cup point
1807 84/1480/11 COUPLING, alignment,
1
2
2
2
2
2.11 OD, disk, TPE
1808 84/1481/11 COUPLING, alignment,
2215 122774 BEARING, ball, 3/4 bore x
2.11 in. OD, hub, 3/4 ID
1-3/4 dia. x 1/2
1809 96/0038/99 SCREW, hex head cap, 3/8-16
2216 15Y360 SPACER, seal, shaft, agitator
2217 122772 SEAL, 0.875 x 1.125, ptfe
2218 15Y357 HOUSING, lower, agitator, electric
2219 15Y363 GASKET, mating, agitator housing
2220 15Y355 NUT, agitator, shaft, 1.75-16
2221 105510 WASHER, lock, spring hi-collar
2222 112222 SCREW, cap, sch
1
1
1
1
1
4
4
2
1
1
x 1.00, mild steel, grade 5
1810 96/0046/99 WASHER, lock, split, 3/8, mild
steel
1811 96/0455-1/99 SCREW, socket head cap,
5/16-18 x 0.75, cup point
--- Not available for sale.
2223 100985 WASHER, lock
2224 24J181 MOTOR, air
2225 070269 SEALANT, anaerobic
64
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Parts
Agitator Blade Assemblies 257607 and 257608
1902
1901
ti12468a
Assembly 257607 Shown
1901c
1901b
1901b
1901a
1901c
1901d
ti12474a
Ref Part
1901 257604
Description
BLADE, assy, electric agitator
Qty
2
1
2
4
1901a 15Y362 BLOCK, blade, coupler, 1 in. diameter
1901b 15Y361 BLADE, agitator
1901c 551903 FASTENER, socket head cap screw,
1/4-20 x 0.50, stainless steel
1901d 122778 FASTENER, square head, 1/4-20 x
0.75, stainless steel
1
1
1
1902 15M624
SHAFT, blade assy
(assembly 257607 only)
SHAFT, blade assy
15M625
(assembly 257608 only)
312394V
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Parts
Level Sensors
Polyethylene Tanks Level Sensors,
Assembly LC0278
2002
2001
ti12470b
2003
Ref Part
Description
Qty
2001 123549
2002 121686
SENSOR, level, quick disconnect
CABLE, M8 x M8, 4P, female / male,
straight/right angle, 2 m
2
2
2003 96/1000/99
FASTENER, screw, socket head cap,
M3 x 8, mild steel
4
66
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Parts
Stainless Steel Tanks Level Sensors
2103
2102
2101
2104
ti12469a
Reference Number, Description, Quantity
2101
2102
2103
2104
Sensor
121511
01/0025-EF/87
15U978
121684
121694
Package
LC0279
LC0280
Description
Level Sensor Level Sensor Well Sensor Well Cap CABLE, 2 m
CABLE, 3 m
Low level sensor for two 7.5 L tanks
Low level sensor for one 7.5 L tank
2
1
2
1
2
1
2
1
Low level sensor for one 7.5 L tank and
one low level sensor for one 30 L or 60 L
tank
LC0281
2
2
2
1
1
LC0282
LC0283
LC0284
Low level sensor for two 30 or 60 L tanks
2
1
2
1
2
1
2
1
Low level sensor for one 30 or 60 L tank
High and low level sensors for two 7.5 L
tanks
High and low level sensors for one 7.5 L
tank
High and low level sensors for one 30 or
60 L, Low level sensors for one 7.5 L tank
High and low level sensors for two 30 or
60 L tanks
High and low level sensors for one 30 or
60 L tank
4
2
3
4
2
4
2
3
4
2
4
2
3
4
2
4
2
1
LC0285
LC0286
LC0287
LC0288
LC0289
2
4
2
High and low level sensors for one 30 or
60 L tank, high and low level sensors for
one 7.5 L tank
4
4
4
2
2
312394V
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Kits
Kits
Mixer and Shroud Options
Machine Rebuild Kits
Part
LC0063
Description
Mixer, 3/16 in. (6.5 mm) x 32, 10 Mixers
with shroud
See the PR70 and PR70v Repair - Parts manual
referenced at the beginning of this manual for parts
included in each kit.
LC0057
LC0058
LC0059
LC0060
LC0061
LC0062
Mixer, 1/4 in. (6.5 mm) x 24, 10 Mixers
with shroud
Mixer, 3/8 in. (9.8 mm) x 24, 10 Mixers
with shroud
Mixer, 3/8 in. (9.8 mm) x 36, 10 Mixers
with shroud
Mixer, 3/8 in. (9.8 mm) Combo, 10 Mixers
with shroud
Mixer, 3/16 in. (4.8 mm) x 32 Luer Lock, 10
Mixers with shroud
Mixer, 1/4 in. (6.5 mm) x 24 Luer Lock, 10
Mixers with shroud
Mixer, 3/16 in. (4.8 mm) x 32, 50 Mixers
Mixer, 1/4 in. (6.5 mm) x 24, 50 Mixers
Mixer, 3/8 in. (9.8 mm) x 24, 50 Mixers
Mixer, 3/8 in. (9.8 mm) x 36, 50 Mixers
Mixer, 3/8 in. (9.8 mm) combo, 50 Mixers
Mixer, 1/4 in. (6.5 mm) x 24 Luer Lock, 50
Mixers
Part
Description
LC0091 3.0 in. Air Cylinder rebuild kit
LC0092 4.5 in. Air Cylinder rebuild kit
LC0093 Check Valve rebuild kit, Stainless Steel Ball
LC0318 Check Valve rebuild kit, Carbide Ball
LC0094 Rear Pump Seal rebuild kit
Tank Accessories
Part
LC0097
Description
Desiccant Dryer, 3/8 in. NPT with adapter
and cartridge
LC0077
LC0078
LC0079
LC0080
LC0081
LC0083
LC0098
Desiccant Dryer refill cartridge
‹LC0095 Nitrogen Harness Kit for 30 L and 60 L
tank, 1 tank
‹LC0096 Nitrogen Harness Kit for 30 L and 60 L
tank, 2 tanks
LC0082
Mixer, 3/16 in. (4.8 mm) x 32 Luer Lock, 50
Mixers
†LC0099
Vacuum Transfer Pump, 120V, down to 25
Torr
Vacuum Transfer Pump, 240V, down to 25
Torr
LC0084
LC0085
LC0086
LC0087
LC0088
LC0089
Mixer, 3/16 in. (4.8 mm) x 32, 250 Mixers
Mixer, 1/4 in. (6.5 mm) x 24, 250 Mixers
Mixer, 3/8 in. (9.8 mm) x 24, 250 Mixers
Mixer, 3/8 in. (9.8 mm) x 36, 250 Mixers
Mixer, 3/8 in. (9.8 mm) combo, 250 Mixers
Mixer, 3/16 in. (4.8 mm) x 32 Luer Lock,
250 Mixers
†LC0100
†
Item includes only the pump. A vacuum kit must be pur-
chased to install the pump onto the tank.
Kit includes all parts needed to connect a nitrogen tank
to the material tank.
‹
LC0090
Mixer, 1/4 in. (6.5 mm) x 24 Luer Lock, 250
Mixers
MD2 Valve Kits
See MD2 Dispense Valve instruction manual refer-
enced at the beginning of this manual for installa-
tion instructions or for more information.
Part
Description
255217 MD2, kit rebuild, air cylinder
255218 MD2, kit rebuild, back-end of wet section
(no needle or seat)
255219 MD2, Soft Seat rebuild, needle and nose
255220 MD2, convert Soft Seat nose to Hard Seat
(Hard Seat rebuild), needle and nose
68
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Kits
Vacuum Kits
Refill Kits
These vacuum kits contain the parts necessary to
attach a vacuum pump to the tanks.
Refill Kits 256659 and 256660 are designed to turn on
and off a transfer pump as needed to keep the tanks at
the proper fluid level. Tank Refill Kit 256577 is designed
to open and close a valve to allow fluid to flow into the
tank from an always-on transfer pump. Tank Refill
Kit 256577 includes the parts necessary to install on the
base or lid of a 7.5 L, 30 L, or 60 L tank.
On-Board
Off-Board
Vacuum Kits
Vacuum Kits
ti12589a
ti12588a
ti12590a
Assembly 256206
Shown
Assembly 256207
Shown
Assembly 256659
ti12591a
Shown
Assembly 256577 shown
installed on tank for reference
Part
Description
256205
256206
256207
256209
Vacuum Kit, Single On-Board Tank
Vacuum Kit, Two On-Board Tanks
Vacuum Kit, Single Off-Board Tank
Vacuum Kit, Two Off-Board Tanks
Part
Description
256659
256660
256577
Refill Kit, 1/4 npt, solenoid, 24V
Refill Kit, 1/2 npt, solenoid, 24V
Tank Refill Kit
External Control Interface Connection Kit
Part
Description
LC0008 Cord, I/O interface and splitter
312394V
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Dimensions
Dimensions
Machine with On-Board Tanks
A
D
ti12621b
ti12622b
C
B
PR70
† Assembly Dimensions, in. (mm)
Polyethylene Tanks ‹ Stainless Steel Tanks
7.5 L, No
Agitators
7.5 L, with
Agitators
No Agitators With Agitators
3 L
Ref
A
B
C
D
26.4 (670)
18.5 (470)
30.6 (778)
13.4 (340)
38.6 (980)
18.5 (470)
30.6 (778)
13.4 (340)
28.2 (716)
15.5 (394)
30.6 (778)
13.4 (340)
38.2 (970) 39.9 (1013)
15.5 (394)
30.6 (778)
13.4 (340)
15.5 (394)
30.6 (778)
13.4 (340)
PR70v
† Assembly Dimensions, in. (mm)
Polyethylene Tanks ‹ Stainless Steel Tanks
3 L, No
Agitators
7.5 L, No
Agitators
7.5 L, with
Agitators
No Agitators With Agitators
Ref
A
B
C
D
30.0 (762) 39.4 (1001) 29.0 (737)
39.0 (991) 40.6 (1031)
20.9 (531)
38.6 (980)
14.3 (363)
20.9 (531)
38.6 (980)
14.3 (363)
20.9 (531)
38.6 (980)
14.3 (363)
20.9 (531)
38.6 (980)
14.3 (363)
20.9 (531)
38.6 (980)
14.3 (363)
†
Assembly dimensions listed are maximum for all assemblies under the given title.
‹
On-board stainless steel tank dimensions include ball valves and vacuum de-gas in maximum height calculation.
70
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Dimensions
Machine with Off-Board Tanks
A
D
ti12624c
ti12623c
C
B
PR70
† Assembly Dimensions, in. (mm)
30 L Tank 60 L Tank
Ref
No Agitators
With Agitators
83.4 (2118)
32.1 (815)
29.3 (236)
16.0 (406)
No Agitators
64.9 (1648)
32.1 (815)
29.3 (236)
16.0 (406)
With Agitators
89.5 (2273)
32.1 (815)
29.3 (236)
16.0 (406)
A
B
C
D
55.7 (1415)
32.1 (815)
29.3 (236)
16.0 (406)
PR70v
† Assembly Dimensions, in. (mm)
30 L Tank 60 L Tank
Ref
No Agitators
55.7 (1415)
32.1 (815)
40.1 (1019)
17.0 (432)
With Agitators
83.4 (2118)
32.1 (815)
40.1 (1019)
17.0 (432)
No Agitators
64.9 (1648)
32.1 (815)
40.1 (1019)
17.0 (432)
With Agitators
89.5 (2273)
32.1 (815)
40.1 (1019)
17.0 (432)
A
B
C
D
†
Assembly dimensions listed are maximum for all assemblies under the given title.
312394V
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Technical Data
Technical Data
Metering Pump Effective Area . . . . . . . . . . . . . . . . . . . . .
Small Air Cylinder Effective Area . . . . . . . . . . . . . . . . . . .
Large Air Cylinder Effective Area . . . . . . . . . . . . . . . . . .
2
2
80 to 960 mm (0.124 to 1.49 in. ) per side
2
2
4560 mm (7.07 in. )
2
2
10260 mm (15.9 in. )
Maximum Stroke Length . . . . . . . . . . . . . . . . . . . . . . . . . 38.1 mm (1.50 in.)
Minimum Stroke Length . . . . . . . . . . . . . . . . . . . . . . . . . 5.8 mm (0.23 in.)
3
Volume per Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 to 70 cc (0.12 to 4.3 in. )
Pump Cycles per 1 L (0.26 gal) . . . . . . . . . . . . . . . . . . . . 14.3 to 500 cycles (varies by piston size)
Ratios (fixed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1:1 to 12:1 (depending upon cylinders selected)
Maximum Fluid Working Pressure . . . . . . . . . . . . . . . . . . 3000 psi (20.7 MPa, 207 bar)
Maximum Air Input Pressure . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)
Maximum Cycle Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 cpm
Maximum Operating Temperature . . . . . . . . . . . . . . . . . . 70°C (160°F), nylon pistons 50°C (120°F) UHMWPE pis-
tons or PE Tanks
Air Inlet Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 NPT female
Pump Fluid Outlet Size . . . . . . . . . . . . . . . . . . . . . . . . . . -03, -04, -06, -08 or –12 JIC fittings for 3/16 in. (4.8 mm),
1/4 in. (6.4 mm), 3/8 in. (9.5 mm), 1/2 in. (12.7 mm),
3/4 in. (19.1 mm) hoses
™
Wetted Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
303/304, 17-4 PH, hard chrome, Chromex , carbide,
Chemical Resistant O-rings, PTFE, nylon, UHMWPE
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 kg (120 lb) typical with two 7.5 L tanks
150 kg (330 lb) typical with two 60 L tanks
Sound Pressure Level (at typical operator station for
machine mounted Dispense Valve . . . . . . . . . . . . . . . . . 82 dBA
Compressed Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Less than 10 scfm typical (varies with cycle times)
Electrical Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • 100-240 V 50/60Hz, 1 phase for machine – 80 Watts
•
•
208-240V 50/60Hz, 1 phase for heat – 11 kW max
120 or 240 VAC 50/60Hz 1 phase for on-board agita-
tors, 80 Watts
•
240 VAC 50/60Hz 1 phase for off-board agitators,
600 Watts
312394V
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Graco Standard Warranty
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Toll Free: 1-800-746-1334 or Fax: 330-966-3006
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
)RUꢀSDWHQWꢀLQIRUPDWLRQꢁꢀVHHꢀZZZꢂJUDFRꢂFRPꢃSDWHQWVꢂ
Original instructions. This manual contains English. MM 312394
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2007, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Revised February 2014
74
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