Graco Inc Paint Sprayer XM Series User Manual

XM Plural-Component  
Sprayers  
High-Pressure Equipment for Protective Coatings  
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Build a System for Your Application  
Fully configurable – simply select the accessories required for your material and application  
More flexibility means more affordability  
With Graco XM Plural-Component Sprayers, you have the flexibility to select the essential equipment on your system – no more, no less – to  
complete your jobs accurately and reliably. If your application does not require heaters, feed pumps or hoppers, this flexibility may provide you  
with a lower cost option. The components shown below are available as options on your configured unit. Some assembly is required.  
Junction Box  
Transfer pumps  
• Conveniently houses switches  
and breakers for heaters  
®
• Choose Graco T2 or Monark 5:1  
• Not approved for  
explosive atmospheres  
®
Twistork Agitator  
• Helps maintain proper  
material consistency  
Material Hoppers  
Hose Rack Kit  
• Side or rear-mount  
• Choose 20-gal or 7-gal  
(76 or 26 liter)  
®
Viscon Fluid Heaters  
• Choose standard or  
model approved for  
explosive atmospheres  
Rear Mounted Hoppers  
Hopper Heater  
• Excellent for highly viscous materials  
• Standard 240-volt, 1500 watt immersion heaters  
• Use optional circulation kit (256273*)  
for explosive atmospheres  
*Viscon fluid heater approved for use  
in explosive atmospheres must be ordered separately  
Caster Kit  
Graco XM Plural-Component Sprayer (base model plus options)**  
Visit www.graco.com/xm and use the Graco XM configuration tool to choose the accessories you need  
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** Not approved for use in explosive atmospheres unless the base model, all accessories and wiring comply with national, state and local codes  
Performance You Can Trust  
Advanced technology that boosts your productivity  
Packed with features  
Whether your application requires a basic machine or one that is fully loaded, the Graco XM provides the technology and performance  
you need to get the job done faster and more efficiently than ever before.  
Advanced controls  
The user interface on the Graco  
XM is intuitive and simple to use.  
It provides two display modes:  
“setup” for entering parameters  
and a basic “run” mode for  
everyday operation. The user  
interface monitors and tracks  
pressure, temperature and flow,  
and allows you to program  
maintenance schedules as well.  
With a conveniently located  
USB port, you can easily  
access and download  
historical spraying data.  
Precise mixing and ratio assurance  
Material mixing reaches a new level of precision due to new dosing technology.  
With the Graco XM, the minor component (or side B material) is injected at high  
pressure into the major material (side A). Advanced sensors allow pumps to  
compensate for pressure fluctuations, resulting in accurate, on-ratio mixing  
for better yield and less waste.  
Choose standard, frame-mounted  
mix manifold or remote mix  
manifold; both include  
a pressure gauge  
that displays fluid  
output pressure.  
Remote Mix Manifold  
Standard Mix Manifold  
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Technical Specifications & Configurable Options  
Everything you need to make an informed decision  
Technical Specifications  
Dimensions  
Ambient temperature range  
Base Unit (no hoppers) ................................... 39W x 70H x 38D in (99 x 178 x 97 cm)  
Operating ........................................................................... 32° to 130°F (0° to 54°C)  
Side mounted hoppers ................................. 99W x 70H x 38D in (252 x 178 x 97 cm)  
Storage............................................................................. 30° to 160°F (-1° to 71°C)  
Rear mounted hoppers............................... 57W x 70H x 65D in (145 x 178 x 165 cm) Weight  
Base machine................................................................................... 1160 lb (526 kg)  
Mix ratio range .............................................................. 1:1 to 10:1 (in 0.1 increments)  
Ratio tolerance range ....................................................................................... +/- 5%  
(No heaters, hoppers or junction box)  
Fully configured ................................................................................ 1550 lb (703 kg)  
Fluid filtration ............................................................... 60 mesh (238 micron standard)  
(not included on some models)  
(Includes heated hoppers, feed pumps, heaters and junction box)  
Sound pressure .................................................... 86 dBA at 100 psi (7.0 bar, 0.7 MPa)  
Flow rates  
Fluid viscosity range........................................................................... 200-20,000 cps  
(heavier viscosities can be sprayed using heat, recirculation and/or pressure feeding)  
Minimum.................................................................................... 1 qt/min (0.95 lpm)*  
Maximum...................................................................................... 3 gpm (11.4 lpm)*  
Wetted parts  
*Actual flow rates vary by material type  
Suction tubes.............................................................................................. Aluminum  
Air inlet ........................................................................................................ 3/4 npt (f)  
Fluid inlets without feed kits ................................................................... 1-1/4 npt (m)  
Flush pump ........................................................... Stainless steel, aluminum, carbide,  
UHMWPE and PTFE  
Max mixed fluid working pressure  
50:1.............................................................................. 5200 psi (358 bar, 35.8 MPa)  
Hoses............................................................................................................... Nylon  
Pumps (A and B)............................... Carbon steel, alloy steel, 303, 440, 17-ph grades  
stainless steel, zinc and nickel plating, ductile iron,  
tungsten carbide, and PTFE  
70:1.............................................................................. 6300 psi (434 bar, 43.4 MPa)  
Air supply pressure range.........................50-150 psi (3.5 to 10.3 bar, 0.35 to 1.0 MPa)  
Max pump air set pressure  
Metering valves .................... Carbon steel, nickel plating, carbide, polyethylene, leather  
50:1................................................................................... 100 psi (7.0 bar, 0.7 MPa)  
Manifold................................. Carbon steel, nickel plating, carbide, 302 stainless steel,  
PTFE, UHMWPE  
70:1................................................................................... 90 psi (6.2 bar, 0.62 MPa)  
Max pump inlet fluid pressure............................................... 250 psi (17 bar, 1.7 MPa)  
Mixer ....................................................... Stainless steel housing with acetal elements  
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Max air consumption at 100 psi (0.7 MPa, 7.0 bar) ......... 75 scfm/gpm (0.56 m /min/lpm)  
Spray gun................................................... Stainless steel, acetal, polyethylene, nylon,  
polypropylene, carbide, polyurethane, solvent-resistant o-rings  
Configurable options loaded with features  
Hoppers  
Viscon Fluid Heater*  
Transfer Pumps*  
Twistork Agitators  
20-gal (76 l) hoppers are:  
• Jacketed for heated water or oil  
• 240 VAC, 4000 watts  
• Feeds material to main pumps  
• Helps maintain proper  
material consistency  
• Other voltage options  
sold separately  
• Recommended for highly  
viscous materials  
• Easily mounts on 20-gal (76 l)  
hoppers or drums  
• Made of rugged,  
double-wall polyethylene  
• Easily mounts to 20-gal  
(76 l) hoppers or drums  
• Approved for use  
in explosive atmospheres  
• Available in heated* or standard  
• Choose Graco T2 or  
Monark 5:1 transfer pump  
7-gal (26 l) hoppers are:  
Excellent for high ratio applications  
5
* Models approved for explosive atmospheres are available  
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Ordering Information  
For genuine Graco products, see your nearest Graco distributor, or call 877-844-7226  
For easy ordering, visit www.graco.com/xm and use the Graco XM configuration tool  
Base Unit Includes:  
• Frame  
• Flush pump  
• Dosing valves  
• Mix manifold  
• Controls  
• USB port  
• Xtreme Pumps  
• Xtreme-Duty Hose  
• Two static mixers  
• XTR-7 Gun  
• Your choice of power supply  
• Recirculation kit  
Accessory Kits for XM50 and XM70  
255963  
256257  
256273  
256259  
256170  
256980  
256512  
256262  
256263  
256274  
20-gal (76 l) hopper (heat source not included)  
Hopper heater kit, 240V  
Hopper/hose heat circulation kit (heater not included)  
20-gal (76 l) hopper mounting bracket kit  
Hopper fluid outlet kit  
Remote mix manifold conversion kit  
Desiccant kit (for use with 20-gal (76 l) hoppers)  
Caster kit  
256275  
256276  
256232  
256255  
256260  
256653  
256876  
256433  
256991  
T2 2:1 feed pump kit  
Monark 5:1 feed pump kit  
Dual agitator & 2:1 drum feed pump kit  
Dual agitator & 5:1 drum feed pump kit  
7-gal (26 l) hopper installation kit  
Lower strainer and valve kit  
Electric heated hose power supply kit  
President 10:1 drum feed kit  
Hose rack kit  
Twistork agitator kit  
Alternator conversion kit  
5600 psi  
7250 psi  
Xtreme-Duty High-Pressure Hoses  
H x x x x x  
Choose the Right Hose for the Job  
Technical Specifications  
Working pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5600 psi (386 bar), or 7250 psi (500 bar)  
Temperature rating (all sizes). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -40˚ to 180˚F (-40˚ to 82˚C)  
Chemical resistance. . . . . . . . Hose cover resistant to a wide variety of solvents, acids and bases  
Product Identifier:  
H = Hose  
Pressure Rating:  
5: 5600 psi  
7: 7250 psi  
Hose Diameter:  
25: 1/4 in (6.4 mm)  
38: 3/8 in (9.5 mm)  
50: 1/2 in (12.7 mm)  
Weather resistance . . . . . . . . . . . . . . . . . . . . . Hose cover has outstanding resistance to oxygen,  
ozone, sunlight and general weather conditions  
Length:  
Electrical properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conductive hose  
Example:  
H53850 is a 5600 psi,  
3/8 in, 50 ft hose  
03: 3 ft (0.9 m)  
06: 6 ft (1.8 m)  
10: 10 ft (3.0 m)  
25: 25 ft (7.6 m)  
50: 50 ft (15.2 m)  
1X: 100 ft (30.5 m)  
Xtreme-Duty 5600 psi (386 bar) High-Pressure Hose  
Hose  
Xtreme-Duty 7250 psi (500 bar) High Pressure-Hose  
Female  
NPSM  
Hose  
Female  
NPSM  
Part #  
Length  
Diameter  
Part #  
Length  
Diameter  
H52503  
H52506  
H52510  
H52525  
H52550  
H5251X  
H53803  
H53806  
H53810  
H53825  
H53850  
H5381X  
H55010  
H55025  
H55050  
H5501X  
3 ft (0.9 m)  
6 ft (1.8 m)  
1/4 in (6.4 mm)  
1/4 in (6.4 mm)  
1/4 in (6.4 mm)  
1/4 in (6.4 mm)  
1/4 in (6.4 mm)  
1/4 in (6.4 mm)  
3/8 in (9.5 mm)  
3/8 in (9.5 mm)  
3/8 in (9.5 mm)  
3/8 in (9.5 mm)  
3/8 in (9.5 mm)  
3/8 in (9.5 mm)  
1/2 in (12.7 mm)  
1/2 in (12.7 mm)  
1/2 in (12.7 mm)  
1/2 in (12.7 mm)  
1/4 in  
1/4 in  
1/4 in  
1/4 in  
1/4 in  
1/4 in  
3/8 in  
3/8 in  
3/8 in  
3/8 in  
3/8 in  
3/8 in  
1/2 in  
1/2 in  
1/2 in  
1/2 in  
H72503  
H72506  
H72510  
H72525  
H72550  
H7251X  
H73803  
H73806  
H73810  
H73825  
H73850  
H7381X  
H75010  
H75025  
H75050  
H7501X  
3 ft (0.9 m)  
6 ft (1.8 m)  
1/4 in (6.4 mm)  
1/4 in (6.4 mm)  
1/4 in (6.4 mm)  
1/4 in (6.4 mm)  
1/4 in (6.4 mm)  
1/4 in (6.4 mm)  
3/8 in (9.5 mm)  
3/8 in (9.5 mm)  
3/8 in (9.5 mm)  
3/8 in (9.5 mm)  
3/8 in (9.5 mm)  
3/8 in (9.5 mm)  
1/2 in (12.7 mm)  
1/2 in (12.7 mm)  
1/2 in (12.7 mm)  
1/2 in (12.7 mm)  
1/4 in  
1/4 in  
1/4 in  
1/4 in  
1/4 in  
1/4 in  
3/8 in  
3/8 in  
3/8 in  
3/8 in  
3/8 in  
3/8 in  
1/2 in  
1/2 in  
1/2 in  
1/2 in  
10 ft (3.0 m)  
25 ft (7.6 m)  
50 ft (15.2 m)  
100 ft (30.5 m)  
3 ft (0.9 m)  
10 ft (3.0 m)  
25 ft (7.6 m)  
50 ft (15.2 m)  
100 ft (30.5 m)  
3 ft (0.9 m)  
6 ft (1.8 m)  
6 ft (1.8 m)  
10 ft (3.0 m)  
25 ft (7.6 m)  
50 ft (15.2 m)  
100 ft (30.5 m)  
10 ft (3.0 m)  
25 ft (7.6 m)  
50 ft (15.2 m)  
100 ft (30.5 m)  
10 ft (3.0 m)  
25 ft (7.6 m)  
50 ft (15.2 m)  
100 ft (30.5 m)  
10 ft (3.0 m)  
25 ft (7.6 m)  
50 ft (15.2 m)  
100 ft (30.5 m)  
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Airless Guns  
XTR-5 Airless Spray Gun  
XTR-7 Airless Spray Gun  
Maximum working pressure: 5000 psi (345 bar, 34.5 MPa)  
Maximum working pressure: 7250 psi (500 bar, 50.0 MPa)  
XTR500  
XTR501  
XTR502  
XTR503  
XTR504  
XTR505  
One inch round handle, four-finger trigger, no tip  
XTR700  
XTR701  
XTR702  
XTR703  
XTR704  
XTR705  
Round handle, four-finger trigger, no tip  
Round handle, four-finger trigger, 519 flat tip  
Oval-insulated handle, four-finger trigger, 519 XHD RAC tip  
Oval-insulated handle, two-finger trigger, 519 XHD RAC tip  
Round handle, four-finger trigger, 519 XHD RAC tip  
Round handle, two-finger trigger, 519 XHD RAC tip  
One inch round handle, four-finger trigger, 519 flat tip  
Oval-insulated handle, four-finger trigger, 519 XHD RAC tip  
Oval-insulated handle, two-finger trigger, 519 XHD RAC tip  
One inch round handle, four-finger trigger, 519 XHD RAC tip  
One inch round handle, two-finger trigger, 519 XHD RAC tip  
Gun Accessories  
Accessories  
287450  
287449  
287451  
246294  
246295  
246296  
Two-finger Trigger Kit  
Four-finger Round Trigger Kit  
Four-finger Oval Insulation Trigger Kit  
10 in (254 mm) Gun Extension, 7250 psi (500 bar, 50 MPa)  
15 in (380 mm) Gun Extension, 7250 psi (500 bar, 50 MPa)  
18 in (457 mm) Gun Extension, 7250 psi (500 bar, 50 MPa)  
246297  
248837  
245994  
287032  
287033  
287034  
180º spray nozzle, 7/8-14 UNC-2B, 7250 psi (500 bar, 50 MPa)  
Gun Repair Kit, Includes Gasket, Needle and Seat  
GHD Tip Guard Kit  
Filter, 60 Mesh  
Filter, 100 Mesh  
Filter, 60 and 100 Mesh Combination  
XHD RAC SwitchTip  
Graco XHD Guard  
XHD001  
XHD010  
XHD RAC Guard for pressures up to 7250 psi (500 bar, 50.0 MPa)  
Seat and Seal Kit (5-pack)  
Other Accessories  
Heated Hose - 5000 psi (345 bar, 34.5 MPa), 50 ft (15 m)  
Viscon HP Fluid Heaters - Compatible with Graco XM junction box  
Not approved for explosive atmospheres  
Not approved for explosive atmospheres  
248907  
248908  
Hose Set, ID 1/4 (A) x 3/8 (B) (6.3 x 9.5 mm)  
Hose Set, ID 3/8 (A) x 3/8 (B) (9.5 x 9.5 mm)  
245867  
245868  
245869  
246276  
245870  
Non-hazardous location,120 VAC, 2300 watts, 19.2 amps  
Non-hazardous location, 200 VAC, 4000 watts, 20.0 amps  
Non-hazardous location, 240 VAC, 4000 watts, 16.7 amps  
Non-hazardous location, 380 VAC, 4000 watts, 10.5 amps  
Non-hazardous location, 480 VAC, 4000 watts, 8.3 amps  
Fittings  
15B729  
150287  
214925  
236987  
189018  
156971  
165198  
162449  
159239  
158491  
Coupling, 7250 psi (500 bar, 50.0 MPa), 3/8 npt (f) x 3/8 npsm (m)  
Coupling, 7250 psi (500 bar, 50.0 MPa), 3/8 npt (f) x 1/4 npt (m)  
Swivel, 5000 psi (345 bar, 34.5 MPa), 3/8 npt (f) x 1/4 npsm (f)  
Swivel, 7250 psi (500 bar, 50.0 MPa), 1/4 npsm (m) x 1/4 npsm (f)  
Swivel, 5800 psi (399 bar, 39.9 MPa), 1/4 npsm (m) x 1/4 npsm (f)  
Nipple, 7250 psi (500 bar, 50.0 MPa), 1/4 npt x 1/4 npt (mbe)  
Nipple, 7250 psi (500 bar, 50.0 MPa), 1/4 npt x 3/8 npt (mbe)  
Nipple, 7250 psi (500 bar, 50.0 MPa), 1/4 npt x 1/2 npt (mbe)  
Nipple, 7250 psi (500 bar, 50.0 MPa), 3/8 npt x 1/2 npt (mbe)  
Nipple, 7250 psi (500 bar, 50.0 MPa), 1/2 npt x 1/2 npt (mbe)  
Pump Lower Filter Screens  
2-Pack  
224458  
224459  
224468  
25-Pack  
238436  
238438  
238440  
Description  
30 mesh (595 micron), 145cc, 180cc, 220cc, 250cc, 290cc  
60 mesh (290 micron), 145cc, 180cc, 220cc, 250cc, 290cc  
100 mesh (149 micron), 145cc, 180cc, 220cc, 250cc, 290cc  
Other Accessories  
511352  
15E592  
246078  
246456  
248927  
206995  
206996  
Static mixer, 3/8 npt SST pipe, 12 SST element, 7250 psi  
Static mixer housing, 3/8 npt SST, 7250 psi. Uses plastic element below  
Scuff guard, 50 ft (15.2 m) braided polyethylene mesh  
Scuff guard, 50 ft (15.2 m) polyethylene bag  
Element mixer kit, plastic 12 element sticks, 25 pack  
Graco throat seal liquid (TSL), 1 qt (0.9 l)  
Viscon HP Fluid Heaters - Compatible with Graco XM junction box  
Approved for explosive atmospheres  
245848 Hazardous location, 120 VAC, 2300 watts, 19.2 amps  
245862 Hazardous location, 200 VAC, 4000 watts, 20 amps  
245863 Hazardous location, 240 VAC, 4000 watts, 16.7 amps  
246254 Hazardous location, 380 VAC, 4000 watts, 10.5 amps  
245864 Hazardous location, 480 VAC, 4000 watts, 8.3 amps  
Graco throat seal liquid (TSL), 1 gal (3.8 l)  
7
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ABOUT GRACO  
Founded in 1926, Graco is a world leader in fluid handling systems and components. Graco products  
move, measure, control, dispense and apply a wide range of fluids and viscous materials used  
in vehicle lubrication, commercial and industrial settings.  
The company’s success is based on its unwavering commitment to technical excellence, world-class  
manufacturing and unparalleled customer service. Working closely with qualified distributors, Graco  
offers systems, products and technology that set the quality standard in a wide range of fluid handling  
solutions. Graco provides equipment for spray finishing, protective coating, paint circulation, lubrication,  
and dispensing sealants and adhesives, along with power application equipment for the contractor  
industry. Graco’s ongoing investment in fluid management and control will continue to provide  
innovative solutions to a diverse global market.  
INDIA  
MAILING ADDRESS  
P.O. Box 1441  
Minneapolis, MN 55440-1441  
Tel: 612.623.6000  
GRACO LOCATIONS  
ASIA PACIFIC  
Graco Hong Kong Ltd.  
India Liaison Office  
AUSTRALIA  
Graco Australia Pty Ltd  
Suite 17 2 Enterprise Drive  
Bundoora Victoria 3083  
Australia  
Room 103, Level 4, Augusta Point  
Golf Course Road  
Gurgaon, Haryana, India 122001  
Tel: +91.124.435.4208  
Fax: +91.124.435.4001  
Fax: 612.623.6777  
Tel: 61 3 9467 8558  
Fax: 61 3 9467 8559  
AMERICAS  
JAPAN  
MINNESOTA  
Graco K.K.  
Worldwide Headquarters  
Graco Inc.  
CHINA  
1-27-12 Hayabuchi  
Tsuzuki-ku  
Yokohama City, Japan 2240025  
Tel: 81.45.593.7300  
Fax: 81.45.593.7301  
Graco Hong Kong Ltd.  
Shanghai Representative Office  
Room 118 1st Floor  
No.2 Xin Yuan Building  
No.509 Cao Bao Road  
Shanghai, P.R. China 200233  
Tel: 86.21.649.50088  
Fax: 86.21.649.50077  
88-11th Avenue N.E.  
Minneapolis, MN 55413  
EUROPE  
KOREA  
Graco Korea Inc.  
4th Floor. Shinhan Bank Building  
#1599  
BELGIUM  
European Headquarters  
Graco N.V.  
Gwanyang-dong, Dongan-ku,  
Nayang-si Korea  
431-060  
Tel: 82 31 476 9400  
Fax: 82 31 476 9801  
Industrieterrein-Oude Bunders  
Slakweidestraat 31  
3630 Maasmechelen,  
Belgium  
Tel: 32.89.770.700  
Fax: 32.89.770.777  
Call today for product information or to request a demonstration.  
SALES/  
DISTRIBUTION/  
SERVICE  
Graco Inc. is registered to I.S. EN ISO 9001  
North America  
Customer Service  
800-328-0211  
Fax 877-340-6427  
©2009 Graco Inc. 340146 Rev. A 3/09 All written and visual data contained in this document are based on the latest product information available at the time  
of publication. Graco reserves the right to make changes at any time without notice. All other brand names or marks are used for identification purposes and  
are trademarks of their respective owners.  
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