450
MAGNESIUM
PALM BELT SANDER
PBSM
INSTRUCTION MANUAL
Code: PBSM IM
Date: 070710
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Introduction
Description of symbols
Your new GMC power tool will more than satisfy
your expectations. It has been manufactured under
stringent GMC Quality Standards to meet superior
performance criteria.
The rating plate on your tool may show symbols.
These represent important information about the
product or instructions on its use.
Wear hearing protection.
Wear eye protection.
Wear breathing protection.
You will find your new tool easy and safe to operate,
and, with proper care, it will give you many years
of dependable service.
Double insulated for additional protection.
CAUTION. Carefully read through this entire Instruction
Manual before using your new GMC Power Tool. Take
special care to heed the Cautions and Warnings.
Conforms to relevant standards
for electromagnetic compatibility.
Your GMC power tool has many features that will make
your job faster and easier. Safety, performance, and
dependability have been given top priority in the
development of this tool, making it easy to maintain
and operate.
Specifications
Voltage:
230–240Vac ~ 50 Hz
450W
Input power:
No load speed:
Insulation:
340m/min
Environmental protection
Double insulated
64mm x 90mm
64mm x 406mm
2.1kg
Recycle unwanted materials instead
of disposing of them as waste. All tools,
hoses and packaging should be sorted,
taken to the local recycling centre and
disposed of in an environmentally safe way.
Sanding area:
Sanding belt size:
Weight:
Sound pressure level:
87.6dB(A)
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3. Personal safety
General safety rules
a. Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in
serious personal injury.
WARNING. Read all instructions. Failure to follow all
instructions listed below may result in electric shock, fire
and/or serious injury. The term “power tool” in all of the
warnings listed below refers to your mains operated (corded)
power tool or battery operated (cordless) power tool.
Save these instructions
1. Work area
b. Use safety equipment. Always wear eye protection.
Safety equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
a. Keep work area clean and well lit. Cluttered and dark
areas invite accidents.
b. Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
c. Avoid accidental starting. Ensure the switch is in the
off position before plugging in. Carrying power tools with
your finger on the switch or plugging in power tools that
have the switch on invites accidents.
c. Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
d. Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to
a rotating part of the power tool may result in personal
injury.
2. Electrical safety
a. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools. Unmodified
plugs and matching outlets will reduce risk of electric
shock.
e. Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
f. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away from
moving parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
b. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
g. If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of these devices
can reduce dust related hazards.
c. Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
d. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric
shock.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the job
better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
e. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
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c. Disconnect the plug from the power source before
making any adjustments, changing accessories, or
storing power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained
users.
e. Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and
any other condition that may affect the power tools
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
Always remove the plug from the mains socket before
making any adjustments or maintenance, including
changing the sanding belt.
• Fully unwind cable drum extensions to avoid potential
overheating.
• When an extension cable is required, you must ensure
that it has the right ampere rating for your power tool
and is in safe electrical condition.
• After long working periods external metal parts and
accessories could be hot.
• If possible, always use clamps or a vice to hold your work.
• Always switch off before you put the sander down.
• Do not force the sander; let the tool do the work at
a reasonable speed. Overloading will occur if too
much pressure is applied and the motor slows
resulting in inefficient sanding and possible damage
to the sander motor.
f. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc.,
in accordance with these instructions and in the
manner intended for the particular type of power
tool, taking into account the working conditions and
the work to be performed. Use of the power tool for
operations different from those intended could result in a
hazardous situation.
• When sanding wood, always connect the dust bag
or use a dust extraction system.
• Before using the sander with metal, always remove
the dust bag from the outlet as sparks may ignite the
dust or the bag.
• Do not continue to use worn, torn or heavily clogged
sanding belts.
5. Service
• Do not touch the moving sanding belt.
a. Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
• Ensure that you have removed foreign objects such as nails
and screws from the work before commencing sanding.
• Rags, cloths, cord, string and the like should never be left
around the work area.
Additional safety rules for sanders
WARNINGS. Before connecting a tool to a power source
(mains switch power point receptacle, outlet, etc.) be sure
that the voltage supply is the same as that specified on the
nameplate of the tool. A power source with a voltage greater
than that specified for the tool can result in serious injury to
the user, as well as damage to the tool. If in doubt, do not
plug in the tool. Using a power source with a voltage less
than the nameplate rating is harmful to the motor.
• Use safety equipment including safety goggles
or shield, ear protection, dust mask and protective
clothing including safety gloves.
Wear goggles
Wear earmuffs
Wear a breathing mask
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The tool must be used only for its prescribed purpose.
Any use other than those mentioned in this Manual will
be considered a case of misuse. The user and not the
manufacturer shall be liable for any damage or injury
resulting from such cases of misuse.
Unpacking
Due to modern mass production techniques, it is unlikely
that your GMC Power Tool is faulty or that a part is missing.
If you find anything wrong, do not operate the tool until the
parts have been replaced or the fault has been rectified.
Failure to do so could result in serious personal injury.
The manufacturer shall not be liable for any changes made
to the tool nor for any damage resulting from such changes.
Contents of carton
• 5 x 60 Grit sanding belts (1 fitted on product)
Even when the tool is used as prescribed it is not possible to
eliminate all residual risk factors. The following hazards may
arise in connection with the tool’s construction and design:
• Dust extraction adaptor
• Damage to the lungs if an effective dust mask is not worn.
• Damage to hearing if effective earmuffs are not worn.
Assembly
The Sander is packed, fully assembled, apart from
the dust canister.
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Know your product
1. On/Off switch
2. Main handle
3. Micro adjustment knob for belt tracking
4. Belt tension release lever
1
2
5. Dust/Chip extraction port
6. Drive roller
7. Belt direction indicator
8. Front belt roller
5
8
7
3
4
6
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power point and with the sander held tight, press the “I”
switch (1) and allow the belt to rotate for a short period.
Switching on and off
1. Press the “I” switch to turn the power on, and the “O” to
switch the power off.
6. Whilst the belt is running,
adjust the micro adjustment
knob for belt tracking (3) to
align the belt to the centre of
the front roller (8).
7. Make fine adjustments only
and wait a few seconds
between each adjustment
as there is a short delay in
the response of the adjustment before it effects the belt
tracking on the rollers.
Attaching a sanding belt
WARNING. Switch off the sander and disconnect it from the
power point.
8. Repeat the micro adjustment knob for belt tracking until
the belt is correctly aligned.
9. Run the sander for a minute or so to ensure correct
alignment before using the sander on a work piece.
1. Pull the belt tension release lever (4) and slide off the
old belt.
WARNING. Do not continue to use the sander with a
sanding belt that is overworn or damaged.
WARNING. Do not use a sanding belt designed for sanding
wood on metal. Metal particles become embedded in the
belt and will scour a wooden surface.
Selecting the right grade of sanding belt
Different grades of sanding belt
can be purchased from your
local hardware store. Typical
grades are Coarse (40 grit),
Medium (80 and 100 grit) and
Fine (120 grit).
2. Check that the replacement belt has a good join and is
not frayed at the edges.
3. Slip the new belt into position with the rotation arrow on
the inside of the belt pointing in the same direction as the
arrow on the sander.
Use Coarse grade to remove
rough finishes, Medium grade to
smooth the work and Fine grade
to finish it off. It is best to make a trial run on a scrap piece
of material to determine the optimum grades of belt for a
particular job.
Note. When doing this try to place the belt as central as
possible on the front and rear rollers
4. Push the Belt Tension release lever (4) back into place to
tension the belt onto the machine.
In order to take full advantage of your sander, always
purchase good quality belts.
5. Before use, the new belt must be checked and aligned
for correct tracking on the rollers. Plug the sander into a
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7. Use the front roller (8) only to
sand corners or
irregular shapes.
Note. After sanding with a belt sander, an orbital sander
should be used to give a finer surface finish.
Sanding
8. Lift the sander off the work
before switching off.
WARNING. The sander is designed for most sanding
operations but it is not to be used as a wet sander.
9. Remember to keep your
hands away from the moving
belt, as it will continue to
move for a short time after the
machine is switched off.
The sander is designed for sanding wood, plastic and
similar materials. It is used mainly for quickly removing a
large amount of material. Do not use this sander for
sanding magnesium.
1. Ensure that the belt is in good condition.
2. Plug the tool into a power socket.
10. Wear safety goggles, a dust mask and ear defenders.
Dust extraction
1. Disconnect the plug from the power supply
3. Bring down the sander onto
the work piece and apply light
pressure. Do not apply too
much pressure on the palm
belt sander. Pushing down too
hard on the belt sander may
cause damage or reduce the
life of the product
2. A vacuum cleaner adaptor can be used to connect a
household vacuum cleaner or workshop dust extraction
system to the sander. The adaptor fits into the dust
extraction port (5).
As the unit has no self-dust extraction, we suggest you use
a vacuum cleaner or other workshop dust extraction system
(not included) where possible.
4. Press the “I” switch (1) and
allow the belt to reach full speed before moving it across
the work.
WARNING. Never use a dust extraction device when
sanding metal. The hot metal particles may cause wood
dust or the bag itself to catch on fire.
5. To remove paint or smooth
very rough wood, sand
General inspection
• Regularly check that all the fixing screws are tight. They
may vibrate loose over time.
across the grain at 45o in two
directions, and then finish
parallel with the grain.
• The supply cord of the tool and any extension cord used
should be checked frequently for damage. It damaged,
have the cordset replaced by an authorised service
facility. Replace the extension cord if necessary.
6. Bring down the sander onto
the workpiece and apply light
pressure. For best results use
the sander in a linear motion not circular.
Using the sander in a circular motion may result in the
belt tracking slipping.
WARNING. Do not apply too much pressure on the palm belt
sander. Pushing down too hard on the belt sander may cause
damage or reduce the life of the product. The product is
designed for one handed operation applying light pressure.
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Cleaning
1. Keep the tool’s air vents
unclogged and clean
at all times.
2. Remove dust and dirt
regularly. Cleaning is best
done with a soft brush
or a rag.
3. If the body of the sander needs cleaning, wipe it with a
soft damp cloth. A mild detergent can be used but nothing
like alcohol, petrol or other cleaning agent.
4. Never use caustic agents to clean plastic parts.
CAUTION: Water must never come into contact with the
sander.
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GMC customer assist
If your product needs repairing, replacing,
technical service or you simply need help or advice,
please contact us on our Customer Assist Line
1300 880 001 (Australia) or 0800 445 721 (New Zealand).
For prompt service we suggest you log your service request
access to the Internet, please contact our service department
on 1300 880 001 (Australia) or 0800 445 721 (New Zealand).
7am –7pm, 7days a week (AEST).
Please note that if repair or replacement is required,
you must provide a valid original purchase receipt.
You will need the following details at hand to log your service request;
Personal details: First & Last name, address, pick up address,
contact phone numbers, email address
Product details: Product number, date of purchase, retailer bought from,
State & postcode, receipt number, reason for the request,
copy of official purchase receipt
Attach your purchase receipt and save with this Manual for future reference.
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