GE Water Heater AP13204 4 User Manual

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WARNING: This water heater is not suitable  
for use in manufactured (mobile) homes!  
Use & Care Manual  
With Installation Instructions for the Installer  
GWas Raesidtenetial r Heaters  
Residential 30, 40 and 50 Gallon  
Model: HG Series, GG Series, GP Series, PG Series, SG Series,  
SG Series with SmartWater™ Ignition System  
The purpose of this manual is twofold: one, to provide the installer with basic directions and  
recommendations for the proper installation and adjustment of the water heater; and two, for the  
owner–operator, to explain the features, operation, safety precautions, maintenance and troubleshooting  
of the water heater. This manual includes a parts list.  
It is imperative that all persons who are expected to install, operate or adjust this water heater read  
the instructions carefully so that they may understand how to perform these operations. If you do not  
understand these instructions or any terms within it, seek professional advice.  
Any questions regarding the operation, maintenance, service or warranty of this water heater should be  
directed to the seller from whom it was purchased. If additional information is required, refer to the  
section “If You Need Service….”  
Do not destroy this manual. Please read carefully and keep in a safe place for future  
reference.  
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Recognize this symbol as an indication of Important Safety Information!  
California Proposition 65 Warning: This product contains chemicals known to the  
State of California to cause cancer, birth defects or other reproductive harm.  
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WARNING: If the information in these instructions is not followed exactly, a fire or  
explosion may result causing property damage, personal injury or death.  
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If you cannot reach your gas supplier, call  
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FOR YOUR SAFETY!  
the fire department.  
Do not store or use gasoline or other flammable  
vapors or liquids or other combustible materials  
in the vicinity of this or any other appliance.  
To do so may result in an explosion or fire.  
Do not return to your home until authorized  
by the gas supplier or fire department.  
Improper installation, adjustment, alteration,  
service or maintenance can cause property  
damage, personal injury or death. Refer to this  
manual. Installation and service must be  
performed by a qualified installer, service  
agency or the gas supplier.  
— WHAT TO DO IF YOU SMELL GAS  
Do not try to light any appliance.  
Do not touch any electrical switch; do not  
use any phone in your building.  
Immediately call your gas supplier from a  
neighbor’s phone. Follow the gas supplier’s  
instructions.  
S
I
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Manufactured under trademark license by:  
Rheem Manufacturing Company  
2600 Gunter Park Drive East, Montgomery, AL 36109-1413  
E
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®
Part No. AP13204-4 (01/05)  
Pub. No. 49-50103 JR  
Printed in USA  
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IMPORTANT SAFETY INFORMATION.  
READ ALL INSTRUCTIONS BEFORE USING.  
Be sure to read and understand the entire Use and Care Manual before attempting to install or operate this  
water heater. It may save you time and money. Pay particular attention to the Safety Instructions. Failure to  
follow these warnings could result in serious bodily injury or death. Should you have problems understanding  
the instructions in this manual, or have any questions, STOP, and get help from a qualified service technician,  
or the local gas utility.  
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DANGER!  
INSTALL THE DRAFT HOOD AND PROPERLY VENT  
THE WATER HEATER…  
Failure to install the draft hood and properly vent the water heater to the outdoors as  
outlined in the Venting Section of the Installation Instructions in this manual can result in  
unsafe operation of the water heater. To avoid the risk of fire, explosion, or asphyxiation from  
carbon monoxide, never operate this water heater unless it is properly vented and has an  
adequate air supply for proper operation. Be sure to inspect the vent system for proper  
installation at initial start-up; and at least annually thereafter. Refer to the Care and Cleaning  
section of this manual for more information regarding vent system inspection.  
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WARNING!  
Gasoline, as well as other flammable materials and liquids (adhesives, solvents, paint thinners,  
etc.), and the vapors they produce are extremely dangerous. DO NOT handle, use or store  
gasoline or other flammable or combustible materials anywhere near or in the vicinity of a  
water heater or any other appliance. Be sure to read and follow the warning label pictured  
below and other labels on the water heater, as well as the warnings printed in this manual.  
Failure to do so can result in property damage, bodily injury or death.  
W A R N I N G  
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FLAMMABLES  
Flammable Vapors  
FIRE AND EXPLOSION HAZARD  
Can result in serious injury or death.  
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Do not store or use gasoline or other flammable vapors and liquids  
in the vicinity of this or any other appliance. Storage of or use of gasoline  
or other flammable vapors or liquids in the vicinity of this or any other  
appliance can result in serious injury or death.  
3
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IMPORTANT SAFETY INFORMATION.  
READ ALL INSTRUCTIONS BEFORE USING.  
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DANGER!  
WATER TEMPERATURE SETTING  
Safety and energy conservation are factors to be considered when selecting the water  
temperature setting of a water heater’s thermostat. Water temperatures above 125°F  
can cause severe burns or death from scalding. Be sure to read and follow the warnings  
outlined on the label pictured below. This label is also located on the water heater.  
Time/Temperature Relationship in Scalds  
Water Temperature Time To Produce a Serious Burn  
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D A N G E R  
120°F  
More than 5 minutes  
11/2 to 2 minutes  
125°F  
130°F  
135°F  
140°F  
145°F  
150°F  
155°F  
About 30 seconds  
About 10 seconds  
Less than 5 seconds  
Less than 3 seconds  
About 11/2 seconds  
About 1 second  
Table courtesy of Shriners Burn Institute  
The chart shown above may be used as a guide  
in determining the proper water temperature for  
your home.  
HOT  
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DANGER: Households with small children,  
disabled, or elderly persons may require a 120°F  
or lower gas control (thermostat) setting to prevent  
contact with “HOT” water.  
BURN  
Maximum water temperatures occur just after the  
burner has shut off. To find water temperature being  
delivered, turn on a hot water faucet and place a  
thermometer in the water stream and read the  
thermometer. (See pages 17 and 18 for more details.)  
Water temperature over 125°F can  
cause severe burns instantly or  
death from scalds.  
The temperature of the water in the heater can  
be regulated by setting the temperature dial  
on the front of the thermostat. To comply with  
safety regulations the gas control (thermostat)  
was set  
Children, disabled and elderly are  
at highest risk of being scalded.  
See instruction manual before  
setting temperature at water  
heater.  
120°F at its lowest setting  
before the water heater  
130°F  
140°F  
110°F  
100°F  
90°F  
was shipped from the  
factory.  
Feel water before bathing or  
showering.  
W A R N I N G  
READ ALL INSTRUCTONS  
BEFORE  
IGING  
The illustration at the  
left details the  
80°F  
70°F  
Temperature limiting valves are  
available, see manual.  
O
N
150°F  
160°F  
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approximate water  
temperature for each  
mark on the Gas  
60°F  
Notice: Mixing valves are available for reducing point  
of use water temperature by mixing hot and cold  
water in branch water lines. Contact a licensed  
plumber or the local plumbing authority for further  
information.  
Control (Thermostat)  
Temperature Dial.  
Temperatures are  
approximate  
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DANGER: Hotter water increases the Potential  
for Hot Water SCALDS.  
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DANGER!  
LIQUIFIED PETROLEUM (LP—PROPANE OR BUTANE)  
AND NATURAL GAS MODELS  
LP and natural gas have an odorant added to aid in detecting a gas leak. Some people may not  
physically be able to smell or recognize this odorant. If you are unsure or unfamiliar with the smell  
of LP or natural gas, ask the gas supplier. Other conditions, such as “odorant fade”, which causes  
the odorant to diminish in intensity, can also hide or camouflage a gas leak.  
Water heaters utilizing LP gas are different  
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DANGER: If a gas leak is present or  
from natural gas models. A natural gas  
water heater will not function safely on LP  
gas and vice versa.  
suspected:  
Do not attempt to find the cause  
yourself.  
No attempt should ever be made to  
convert the water heater from natural gas  
to LP gas. To avoid possible equipment  
damage, personal injury or fire, do not  
connect the water heater to a fuel type  
Do not try to light any appliance.  
Do not touch any electrical switch.  
Do not use any phone in your building.  
not in accordance with the unit data plate. Leave the house immediately and make  
LP for LP units. Natural gas for natural  
gas units. These units are not certified for  
any other fuel type.  
sure your family and pets leave also.  
Leave the doors open for ventilation and  
contact the gas supplier, a qualified service  
agency or the fire department.  
LP appliances should not be installed below  
grade (for example, in a basement) if such  
installation is prohibited by federal, state  
and/or local laws, rules, regulations or  
customs.  
Stay away from the house (or building)  
until the service call has been made, the  
leak is corrected and a qualified agency  
has determined the area to be safe.  
LP gas must be used with great caution.  
It is heavier than air and will collect first  
in lower areas making it hard to detect at  
nose level.  
Before attempting to light the water  
heater, make sure to look and smell for gas  
leaks. Use a soapy solution to check all gas  
fittings and connections. Bubbling at a  
connection indicates a leak that must be  
corrected. When smelling to detect a gas  
leak, be sure to sniff near the floor also.  
Gas detectors are recommended in LP  
& natural gas applications and their  
installation should be in accordance  
with the detector manufacturer’s  
recommendations and/or local laws,  
rules, regulations or customs.  
It is recommended that more than one  
method, such as soapy solution, gas  
detectors, etc., be used to detect leaks  
in gas applications.  
5
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IMPORTANT SAFETY INFORMATION.  
READ ALL INSTRUCTIONS BEFORE USING.  
!
WARNING!  
For your safety, the information in this manual must be followed to minimize the risk of fire or  
explosion, electric shock, or to prevent property damage, personal injury, or loss of life.  
FOR INSTALLATIONS IN THE STATE OF CALIFORNIA  
California Law requires that residential water heaters must be braced, anchored or strapped  
to resist falling or horizontal displacement due to earthquake motions. For residential water  
heaters up to 52-gallon capacity, a brochure with generic earthquake bracing instructions can  
be obtained from: Office of the State Architect, 400 P Street, Sacramento, CA 95814 or you  
may call 916-445-8100 or ask a water heater dealer.  
However, applicable local codes shall govern installation. For residential water heaters  
of a capacity greater than 52 gallons, consult the local building jurisdiction for acceptable  
bracing procedures.  
SAFETY PRECAUTIONS  
Have the installer show you the location of the gas shut-off valve and how to shut it off  
if necessary. Turn off the manual shut-off valve if the water heater has been subjected to  
overheating, fire, flood, physical damage or if the gas supply fails to shut off.  
Read this manual entirely before installing  
Do not attempt to repair or replace  
any part of your water heater unless it is  
specifically recommended in this manual.  
All other servicing should be referred to  
a qualified technician.  
or operating the water heater.  
Use this appliance only for its intended  
purpose as described in this Use and Care  
Manual.  
Be sure your appliance is properly installed  
in accordance with local codes and the  
provided installation instructions.  
READ AND FOLLOW THIS SAFETY INFORMATION  
CAREFULLY.  
SAVE THESE INSTRUCTIONS  
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Installing the water heater.  
This water heater must be installed in accordance with these instructions, local codes, utility  
company requirements, and/or in the absence of local codes, use the latest edition of the  
American National Standard/National Fuel Gas Code. A copy can be purchased from either  
the American Gas Association, 400 N. Capitol Street NW, Washington, DC 20001 as ANSI  
standard Z223.1 or National Fire Protection Association, 1 Batterymarch Park, Quincy, MA  
02269 as booklet NFPA 54.  
Location  
Combustion Air Inlet  
Combustion Air Inlet Openings  
The water heater must be located so it is  
not subject to physical damage, for example,  
by moving vehicles, area flooding, etc.  
The water heater should not be  
located in an area where leakage  
from the tank or connections will  
result in damage to the area adjacent  
to the heater or to lower floors of the  
structure.  
Max.  
2”  
If local codes require the use of a stand  
kit to raise the water heater 18” above the  
floor, please contact the store where the  
water heater was purchased, or any water  
heater distributor. These kits must  
comply with local codes.  
When such areas cannot be avoided  
it is recommended that a suitable  
catch pan, adequately drained, must  
be installed under the water heater.  
Diameter of  
water heater  
plus 2” min.  
The water heater should be installed as  
close as practical to the gas vent or  
chimney.  
The pan must not restrict air flow to  
the combustion air inlet openings  
(perforation openings) located around  
the lower perimeter of the water heater.  
The auxiliary catch pan  
installation MUST conform  
to local codes.  
Long hot water lines should be insulated  
to conserve water and energy.  
Catch pan kits are available from the store  
where the water heater was purchased, or  
any water heater distributor.  
The water heater and water lines  
should be protected from exposure  
to freezing temperatures.  
Top View Alcove  
Rear  
Make certain the floor underneath the  
water heater is strong enough to  
sufficiently support the weight of the  
water heater once it is filled with water.  
Do not install the water heater in  
bathrooms, bedrooms, any occupied  
rooms normally kept closed, or in  
unprotected outdoor areas.  
A gas fired water heater or any other  
appliance should not be installed  
in a space where liquids which give off  
flammable vapors are to be used or  
stored. Such liquids include gasoline, LP  
gas (butane or propane), paint or  
adhesives and their thinners, solvents or  
removers.  
Minimum clearance from combustible  
construction:  
Sides  
Location Front  
Sides  
Rear  
Top  
Front Open  
3”  
0”  
0”  
12”  
Alcove  
(7.6 cm) (0 cm) (0 cm) (30.5 cm)  
3” 1” 0” 12”  
(7.6 cm) (2.5 cm) (0 cm) (30.5 cm)  
Top View Closet  
Rear  
Closet  
When installed in a closet, DO NOT  
block or obstruct any of the combustion  
air inlet openings located around the  
If the clearances stated on the  
Instruction/Warning Label, located on  
the front of the heater differ, install  
the water heater according to the  
clearances stated on the label.  
perimeter of the water heater.  
A
minimum of 1” is required between  
these combustion air inlet openings  
and any obstruction.  
If the water heater is installed in an  
alcove or closet, the entire floor must  
be covered by a wood or metal panel.  
A minimum of 24” clearance from the  
front and top should be available for  
adequate inspection and servicing.  
Sides  
Because of natural air movement in a  
room or other enclosed space, flammable  
vapors can be carried some distance from  
where liquids which give off flammable  
vapors are to be used or stored. The open  
flame of the water heater’s pilot or main  
burner can ignite these vapors and create  
a shut down condition of the water  
heater which will not allow the water  
heater to ignite until examined by a  
Qualified Service Technician.  
Front Enclosed  
!
WARNING: Combustible  
construction refers to  
adjacent walls and ceilings  
and should not be  
confused with combustible  
or flammable products and  
materials. Combustible  
and/or flammable products  
and materials should never  
be stored in the vicinity of  
this or any gas appliance.  
The water heater may be installed on  
combustible floors, but not directly on  
carpeting. If the water heater must be  
installed on carpeting, place a metal or  
wood panel beneath the water heater,  
extending beyond its full width and  
depth at least 3” in all directions.  
7
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Installing the water heater.  
Inspect Shipment  
Inspect the water heater for possible damage. Check the markings on the rating plate of  
the water heater to be certain the type of gas supplied corresponds to the water  
heater requirements.  
Combustion and Ventilation Air  
the appliances in the enclosure (but not  
less than 100 square inches), if each  
opening communicates with other  
unconfined areas inside the building.  
Proper operation of the water heater  
requires air for combustion and  
ventilation. Provisions for combustion  
and ventilation air must comply with  
referenced codes and standards.  
Buildings of unusually tight construction  
shall have the combustion and ventilation  
air supplied from outdoors, or a freely  
ventilated attic or crawl space.  
When installed in a closet, DO NOT  
block or obstruct any of the combustion  
air inlet openings located around the  
perimeter of the water heater. A  
minimum of 1” is required between  
these combustion air inlet openings and  
any obstruction.  
If air is supplied from outdoors, directly  
or through vertical ducts, there must be  
two openings located as specified above  
and each must have a minimum net free  
area of not less than one square inch per  
4000 Btuh of the total input rating of  
all the appliances in the enclosure.  
NOTICE: If the water heater is installed  
in an unconfined space within a building  
of conventional frame, masonry or metal  
construction, infiltration air is normally  
adequate for proper combustion and  
ventilation. If the water heater is installed  
in a confined space, provisions for  
combustion and ventilation air must be  
made.  
If horizontal ducts are used to  
communicate with the outdoors, each  
opening must have a minimum net free  
area of not less than one square inch per  
2000 Btuh of the total input rating of all  
the appliances in the enclosure. If ducts  
are used, the minimum dimensions of  
rectangular air ducts shall not be  
less than 3”.  
A confined space is one having a volume of  
less than 50 cubic feet per 1000 Btuh of  
the aggregate input of all appliances within  
that space.  
The air must be supplied through two  
permanent openings of equal area.  
One is to be located within 12” above  
the floor and the other is to be located  
within 12” from the ceiling.  
NOTICE: If the duct openings which  
supply combustion and ventilation air  
are to be covered with a protective  
screen or grill, the net free area  
(openings in the material) of the  
covering material must be used in  
determining the size of the openings.  
Protective screening for the openings  
MUST NOT be smaller then 1/4” mesh to  
prevent clogging by lint or other debris.  
The minimum net free area of each opening  
must not be less than one square inch per  
1000 Btuh of the total input rating of all  
NOTICE: The water heater  
should not be installed  
near an air supply  
containing halogenated  
hydrocarbons.  
Corrosive Atmospheres  
The air in beauty shops, dry cleaning  
establishments, photo processing labs,  
and storage areas for liquid and powdered equipment are highly corrosive after  
bleaches or swimming pool chemicals often passing through a flame.  
contain such halogenated hydrocarbons.  
Propellants from common spray cans  
or gas leaks from A/C and refrigeration  
The water heater warranty is voided when  
An air supply containing halogenated  
hydrocarbons may be safe to breathe,  
but when it passes through a gas flame  
corrosive elements are released that  
will shorten the life of any gas burning  
appliance.  
failure of the heater is due to operation in  
a corrosive atmosphere.  
8
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Thermal Expansion  
Determine if a check valve exists in the inlet water line. Check with your local water  
utility. It may have been installed in the cold water line as a separate back flow preventer, or it  
may be part of a pressure reducing valve, water meter or water softener. A check valve located in  
the cold water inlet line can cause what is referred to as a “closed water system”. A cold  
water inlet line with no check valve or back flow prevention device is referred to as an “open”  
water system.  
As water is heated, it expands in volume and creates an increase in the pressure within the water  
system. This action is referred to as “thermal expansion”. In an “open” water system,  
expanding water which exceeds the capacity of the water heater flows back into the city main  
where the pressure is easily dissipated.  
A “closed water system”, however, prevents the expanding water from flowing back into the  
main supply line, and the result of “thermal expansion” can create a rapid and dangerous  
pressure increase in the water heater and system piping. This rapid pressure increase can quickly  
reach the safety setting of the relief valve, causing it to operate during each heating cycle.  
Thermal expansion, and the resulting rapid, and repeated expansion and contraction of  
components in the water heater and piping system can cause premature failure of the relief  
valve, and possibly the heater itself. Replacing the relief valve will not correct the problem!  
The suggested method of controlling thermal expansion is to install an expansion tank in the cold  
water line between the water heater and the check valve (see illustration below). The expansion  
tank is designed with an air cushion built in that compresses as the system pressure increases,  
thereby relieving the over pressure condition and eliminating the repeated operation of the relief  
valve. Other methods of controlling thermal expansion are also available. Contact your installing  
contractor, water supplier or plumbing inspector for additional information regarding this subject.  
IMPORTANT: Do not apply  
heat to the HOT or COLD  
water connections. If sweat  
connections are used,  
sweat tubing to adapter  
before fitting adapter to  
the cold water connections  
on heater. Any heat applied  
to the cold water supply  
fittings will permanently  
damage the dip tube.  
Water Supply Connections  
Refer to the illustration below for suggested typical installation. The installation of unions or  
flexible copper connectors is recommended on the hot and cold water connections so that the  
water heater may be easily disconnected for servicing if necessary. The HOT and COLD water  
connections are clearly marked and are 3/4” NPT on all models. Install a shut-off valve in the cold  
water line near the water heater.  
Typical Installation  
Pitch up 1/4”  
per foot  
Vent connector  
to chimney  
Union  
Heat trap  
6” minimum  
Draft hood  
Anode  
Vacuum Relief Valve  
(Not Supplied)  
H
H
O
O
T
T
Union  
Hot water outlet  
to fixtures  
C
C
O
O
L
L
D
D
Temperature and  
pressure relief valve  
Heat trap  
6” minimum  
If required, install per local codes  
and valve manufacturer’s  
instructions.  
Manual gas shut-off  
To gas supply  
Shut-  
off  
valve  
To cold water  
supply  
NOTICE: The National Fuel  
Gas Code (NFGC)  
Shut-off valve  
Ground joint union  
mandates a manual gas  
shut-off valve: See (NFGC)  
for complete instructions.  
Local codes or plumbing  
authority requirements may  
vary from the instructions  
or diagrams provided and  
take precedent over these  
instructions.  
Thermal expansion  
tank (if required)  
Sediment trap  
Cap  
Drain valve  
Relief valve  
discharge line to  
suitable open drain.  
Thermostatic gas valve  
Jacket door  
Combustion Air  
Inlet Openings  
6” air gap  
Auxiliary catch pan  
Drain Pan Pipe to  
suitable drain  
9
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Installing the water heater.  
A new combination temperature and pressure relief valve, complying with the Standard for Relief Valves and  
Automatic Gas Shut-Off Devices for Hot Water Supply Systems, ANSI Z21.22, is supplied and must remain in  
the opening provided and marked for the purpose on the water heater. No valve of any type should be installed  
between the relief valve and the tank. Local codes shall govern the installation of relief valves.  
Relief Valve  
The pressure rating of the relief valve must The discharge line must be no smaller than  
not exceed 150 PSI, the maximum working  
pressure of the water heater as marked  
on the rating plate.  
the outlet of the valve and must pitch  
downward from the valve to allow complete  
drainage (by gravity) of the relief valve and  
discharge line.  
The Btuh rating of the relief valve must  
equal or exceed the Btuh input of the water  
heater as marked on its rating plate.  
The end of the discharge line should not be  
threaded or concealed and should be  
protected from freezing. No valve of any  
type, restriction or reducer coupling  
should be installed in the discharge line.  
Position the outlet of the relief valve  
above a suitable open drain to eliminate  
potential water damage. Piping used  
should be of a type approved for hot water  
distribution.  
To Fill the Water Heater  
Make certain that drain valve is closed,  
then open the shut-off valve in the cold  
water supply line.  
!
WARNING: The tank  
must be full of water before  
heater is turned on. The  
water heater warranty does  
not cover damage or failure  
resulting from operation  
with an empty or partially  
empty tank. (Refer to the  
Certificate of Limited  
Open each hot water faucet slowly to allow  
the air to vent from the water heater and  
piping.  
Warranty for complete  
terms and conditions.)  
A steady flow of water from the hot water  
faucet(s) indicates a full water heater.  
Condensation  
Condensation can form on the tank  
when it is first filled with water.  
Condensation might also occur with  
a heavy water draw and very cold inlet  
water temperatures.  
Additional information on this subject  
may be found at www.rheem.com  
under “Library,” scroll down to the  
Technical Service Bulletins 1400 Series  
Section and choose Bulletin #1402.  
Drops of water falling on the burner can  
produce a sizzling or pinging sound.  
This condition is not unusual, and will  
disappear after the water becomes  
heated. If, however, the condensation  
continues, examine the piping and fittings  
for possible leaks.  
10  
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!
WARNING: Do not attempt to convert this water heater for use with a different type of gas other than the type  
shown on the rating plate. Such conversion could result in hazardous operating conditions.  
Gas Supply  
The branch gas supply line to the water  
A sediment trap should be installed at the  
heater should be clean 1/2” black steel pipe bottom of the gas line.  
or other approved gas piping material.  
Do not use excessive force (over 31.5 ft  
A ground joint union or ANSI design  
certified semi-rigid or flexible gas  
appliance connector should be installed in  
lbs.) in tightening the pipe joint at the gas  
control (thermostat) inlet, particularly if  
teflon pipe compound is used, as the valve  
the gas line close to the water heater. The body may be damaged.  
National Fuel Gas Code (NFGC) mandates  
The inlet gas pressure to the water heater  
a manual gas shut-off valve: See (NFGC)  
for complete instructions.  
must not exceed 10.5” w.c. for natural gas,  
or 14” w.c. for LP gas. For purposes of  
input adjustment, the minimum inlet gas  
pressure (with main burner on) is shown on  
the water heater rating plate. If high or  
low gas pressures are present, contact  
your gas supplier for correction.  
If flexible connectors are used, the  
maximum length shall not exceed 36”.  
If lever type gas shut-offs are used,  
they shall be T-Handle type.  
Compound used on the threaded joints of  
the gas piping must be of the type  
resistant to the action of LP gas. Use  
compound sparingly on male threads only.  
Leak Testing  
The water heater and its gas connections  
must be leak tested at normal operating  
pressures before it is placed in operation.  
!
WARNING: Never use  
an open flame to test for  
gas leaks, as property  
damage, personal injury  
or death could result.  
The factory connections to the  
thermostat should also be leak tested  
after the water heater is placed in  
operation.  
Turn on the manual gas shut-off  
valve near the water heater.  
Use a soapy water solution to test  
for leaks at all connections and  
fittings. Bubbles indicate a gas leak  
that must be corrected.  
Pressure Testing the Gas Supply System  
The water heater and its manual gas  
shut-off valve must be disconnected from  
the gas supply piping system during any  
high pressure testing of that system at  
pressures in excess of 3/8 psi (10.5” w.c.)  
for natural gas, or 1/2 psi (14” w.c.) for LP  
gas.  
The water heater must be isolated from  
the gas piping system by closing the  
manual gas shut-off valve during any  
pressure testing of the gas supply piping  
at pressures equal to or less than 3/8 psi  
(10.5” w.c.) for natural gas, or  
1/2 psi (14” w.c.) for LP gas.  
High Altitude  
!
WARNING: Failure to  
install a water heater  
Ratings of gas appliances are based  
on sea level operation and need not be  
changed for installations at elevations  
up to 5,999 feet.  
For installations above 5,999 feet, please  
contact your local distributor or place of  
purchase for a high altitude model.  
suitable for the altitude at  
the location it is intended  
to serve, can result in  
improper operation of the  
appliance resulting in  
property damage and/or,  
producing carbon monoxide  
gas which could result in  
personal injury, or death.  
11  
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Installing the water heater.  
The water heater must be installed with the factory supplied draft hood in place.  
Venting  
!
DANGER: Failure to  
install the draft hood and  
Vent connectors must be attached to the Horizontal vent connectors must be  
properly vent the water  
heater to the outdoors as  
outlined in the Venting  
section of this manual will  
result in unsafe operation  
of the water heater causing  
bodily injury, explosion,  
fire or death. To avoid the  
risk of fire, explosion, or  
asphyxiation from carbon  
monoxide, NEVER operate  
the water heater unless  
it is properly vented and  
has adequate air supply  
for proper operation as  
outlined in the Venting  
section of this manual.  
draft hood outlet to connect the water  
heater to the gas vent or chimney. The  
vent connectors must be the same size  
(diameter) as the draft hood or larger,  
never smaller.  
pitched upward to the chimney at least  
1/4” per foot of length. Single wall vent  
connectors must be at least 6 from  
adjacent unprotected combustible  
surface. Vent joints must be securely  
fastened by sheet metal screws or other  
approved method.  
For proper venting in certain installations  
a larger vent connector size may be  
needed. Consult the Vent Tables in  
Appendix G of the latest version of the  
National Fuel Gas Code (ANSI booklet  
Z223.1 or NFPA booklet 54.)  
Test for spillage at the draft hood relief  
opening after 5 minutes of main burner  
operation. Use a flame of a match or  
candle or smoke. The flame or smoke  
should be pulled into the draft hood’s  
relief opening(s).  
Insulation Blankets  
!
WARNING: If local  
codes require external  
application of insulation  
blanket kits the  
manufacturer’s instructions  
included with the kit must  
be carefully followed.  
Insulation blankets, available to the  
general public, for external use on gas  
water heaters are not necessary. The  
purpose of an insulation blanket is to  
reduce the standby heat loss encountered  
with storage tank heaters. This water  
heater meets or exceeds the National  
Appliance Energy Conservation Act  
standards with respect to insulation  
and standby loss requirements making  
an insulation blanket unnecessary.  
!
CAUTION: If local codes require the  
application of an external insulation  
blanket to this water heater, pay careful  
attention to the following so as not to  
restrict the proper function and  
operation of the water heater:  
Do not cover the operating or warning  
labels attached to the water heater or  
attempt to relocate them on the  
exterior of insulation blanket.  
Do not apply insulation to the top of  
the water heater. This will interfere with  
the safe operation of the draft hood.  
The manufacturer’s warranty does not  
cover any damage or defect caused by  
installation, attachment or use of  
any type of energy saving or other  
unapproved devices (other than those  
authorized by the manufacturer) into,  
onto or in conjunction with the water  
heater. The use of unauthorized energy  
saving devices may shorten the life of the  
water heater and may endanger life and  
property.  
Do not cover the burner access door,  
jacket door, gas control  
(thermostat)/gas valve or pressure and  
temperature relief valve.  
Do not apply insulation to the bottom  
of the water heater or the area where  
the combustion air inlet openings are  
located. This area must be  
The manufacturer disclaims any  
responsibility for such loss or injury  
resulting from the use of such  
unauthorized devices.  
unobstructed so as not to restrict  
combustion air flow to the burner.  
Inspect the insulation blanket frequently  
making certain it has not sagged and is  
restricting the air flow to the  
combustion air inlet openings  
(perforation holes) located around  
the lower perimeter of the water heater.  
This could result in an unsafe operating  
condition.  
12  
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Hot and Cold Pipe Insulation Installation  
Typical horizontal piping arrangement  
Typical vertical piping arrangement  
For increased energy efficiency, some  
water heaters have been supplied with  
two 24” sections of pipe insulation.  
Please install the insulation, according to  
the illustrations above, that best meets  
your requirements.  
Heat Traps  
For increased energy efficiency, some  
water heaters have been supplied with  
factory installed 3/4” NPT heat traps  
in the hot outlet line and cold water  
inlet line.  
These heat traps may require a minimum  
of one (1) 90° 3/4” NPT elbow and may  
require an additional 90° 3/4” NPT elbow  
or a 3/4” coupling depending on your  
installation needs. See illustration of  
nipples and heat traps on page 25.  
During Installation of this water heater…  
DO  
DON’T  
DO check inlet gas pressure to ensure  
that it is within the range specified on  
the rating plate.  
DON’T block or restrict Combustion  
Air Inlet Openings located around the  
lower portion of the water heater  
jacket.  
DO provide adequate air for  
combustion and ventilation as  
discussed in the Use and Care Manual  
and the National Fuel Gas Code.  
DON’T remove the Burner Access  
Door unless absolutely necessary.  
This should only be done by a qualified  
service technician. A new burner access  
door gasket must be installed on any  
burner access door that has  
DO maintain proper clearances to  
combustibles as specified on the rating  
plate.  
been removed.  
DO ensure that the venting system  
complies with the guidelines found  
in the Use and Care Manual and  
National Fuel Gas Code.  
DON’T install this water heater  
where standing water may occur. The  
base of the water heater is meant to be  
mounted on a dry surface.  
DO contact a Qualified service  
technician if the pilot or main  
burner will not stay lit. The burner  
chamber is designed to be sealed  
utilizing a gasket and tamper resistant  
screws.  
DON’T operate the water heater  
if the sight glass or burner access door  
grommet is damaged or broken.  
Burner  
Access  
Sight  
Glass  
Door  
Grommet  
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Installation checklist.  
Water Heater Location  
Close to area of vent.  
Provisions made to protect area  
from water damage.  
Indoors and protected from  
freezing temperatures.  
Sufficient room to service heater.  
Proper clearance from combustible  
surfaces observed and water heater  
not installed on carpeted floor.  
Combustible materials, such as  
clothing, cleaning materials, rags, etc.  
clear of the base of the heater.  
Sufficient fresh air supply for  
Clearances from combustion air  
inlet openings observed (see  
page 7).  
proper operation of water heater.  
Air supply free of corrosive  
elements and flammable vapors.  
Water Supply  
Water heater completely filled  
with water.  
Air purged from water heater and  
piping.  
Water connections tight and  
free of leaks.  
Gas Supply  
Gas line equipped with shut-off  
Soap and water solution used to  
check all connections and fittings  
for possible gas leak.  
valve, union and sediment trap.  
Approved pipe joint compound used.  
Gas Company inspected installation  
(if required).  
Relief Valve  
Temperature and Pressure Relief  
Valve properly installed and  
discharge line run to open drain.  
Discharge line protected from  
freezing.  
Venting  
Flue baffle properly hung in top of  
Vent connector(s) securely  
heater’s flue.  
fastened together with screws.  
Draft hood properly installed.  
Single wall vent connector(s) at  
least 6” from combustible material.  
Vent connector(s) pitched upward  
to chimney (1/4” per foot of length  
minimum).  
14  
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Supplemental instructions for gas water heaters  
installed in potable/space heating applications.  
Local codes or plumbing authority requirements may vary from the instructions or diagrams provided in this  
manual and take precedent over these instructions.  
Hot water  
Combination Potable and Space Heating Application  
supply to  
Tee fitting must be installed as shown.  
This ensures that any air in the water  
lines will be purged through the domestic  
water faucets and showers.  
house  
! DANGER: If this water heater is  
installed in an application intended to  
supply domestic hot water needs and  
hot water for space heating purposes,  
do not connect the heater to an existing  
heating unit or components of a heating  
system that have previously been used  
with a non drinking water system.  
Toxic chemicals such as those used for  
boiler treatment may be present and  
will contaminate the drinking water  
supply causing possible health risks.  
Never introduce toxic chemicals, such  
as those used for boiler treatment,  
into this system.  
Hot water  
supply to  
heating  
unit  
From HOT  
DANGER: When this system  
!
outlet on  
requires water for space heating at  
elevated temperatures (above 125°F  
[52°C]), a mixing or tempering valve  
must be installed in the hot water  
supply line to the house in order to  
reduce the scald hazard potential.  
water heater  
Tee fitting for vertical hot water  
supply lines  
From HOT  
Hot water  
outlet on  
supply to  
water heater  
house  
DANGER: Any piping or components  
!
used in the installation of this water  
heater in a combination potable and  
space heating application must be  
suitable for use with drinking water.  
Hot water supply  
to heating unit  
Tee fitting for horizontal hot  
water supply lines  
Typical Piping Diagram for Combination Potable/Space Heating Installation  
Air vent  
Domestic hot water supply  
Spring loaded check valve in  
heating unit hot water supply line  
Incoming cold water supply  
and cold water return line (not  
supplied with water heater)  
Heat trap  
6” Min.  
NOTICE: This check valve is  
incorporated in some heating units.  
Refer to the installation instructions  
supplied with specific heating unit  
to determine if it is required.  
Mixing or  
tempering  
valve (refer  
to warning  
above)  
Thermal expansion tank  
(if required-not supplied  
with water heater)  
H
O
T
Isolation valve in hot water supply line  
to heating unit  
C
O
L
D
Shut-off valve  
(not supplied with water heater)  
Isolation valve in cold  
water return line from  
heating unit (not  
supplied with water  
heater)  
See diagrams above for proper  
pipe application for vertical  
or horizontal supply lines  
Gas line to water heater  
Temperature and pressure  
relief valve  
Cold water return  
line from heating unit  
Water heater jacket  
Temperature and pressure  
relief valve discharge line  
Hot water  
supply line into  
heating unit  
Heating unit  
Drain valve  
(not supplied  
with water heater)  
Combustion Air Inlet Openings  
6” air gap  
15  
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Lighting the water heater. (With SmartWater™ Ignition System)  
Before operating this water heater, be sure to read and follow the instructions on the label pictured below  
and all other labels on the water heater, as well as the warnings printed in this manual. Failure to do so  
can result in unsafe operation of the water heater resulting in property damage, personal injury, or death.  
Should you have any problems reading or following the instructions in this manual, STOP, and get help from a  
qualified person.  
16  
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Operating the water heater.  
! CAUTION: Hydrogen gas can be produced in a hot water system served by this water heater that has not been  
used for a long period of time (generally two weeks or more). HYDROGEN GAS IS EXTREMELY FLAMMABLE!! To  
dissipate such gas and to reduce risk of injury, it is recommended that the hot water faucet be opened for several  
minutes at the kitchen sink before using any electrical appliance connected to the hot water system. If hydrogen is  
present, there will be an unusual sound such as air escaping through the pipe as the water begins to flow. Do not  
smoke or use an open flame near the faucet at the time it is open.  
Safety Precautions  
Do turn off manual gas shut-off valve if water heater  
has been subjected to over heating, fire, flood,  
Do Not store or use gasoline or other flammable  
vapors and liquids, such as adhesives or paint  
thinner, in vicinity of this or any other appliance.  
If such flammables must be used, open doors and  
windows for ventilation, and all gas burning  
appliances in the vicinity should be shut off including  
their pilot burners, to avoid vapors lighting.  
physical damage or if the gas supply fails to shut off.  
Do Not turn on water heater unless it is completely  
filled with water.  
Do Not turn on water heater if cold water supply  
shut-off valve is closed.  
NOTICE: Flammable vapors can be drawn by air currents  
from surrounding areas to the water heater.  
Do Not allow combustible materials such as  
newspaper, rags or mops to accumulate near  
water heater.  
If there is any difficulty in understanding or following  
the Operating Instructions or the Care and Cleaning  
section, it is recommended that a qualified person or  
serviceman perform the work.  
Water Temperature Setting  
!
DANGER: Hotter water  
The temperature of the water in the water Water temperatures above 125°F can  
increases the Potential  
for Hot Water SCALDS.  
Households with small  
children, disabled, or  
elderly persons may require  
a 120°F or lower gas control  
(thermostat) setting to  
prevent contact with HOT  
water.  
heater can be regulated by setting the  
temperature dial on the front of the gas  
control (thermostat).  
cause severe burns or death from  
scalding. Be sure to read and follow the  
warnings outlined in this manual and on  
the label located on the water heater near  
the gas control (thermostat).  
Safety and energy conservation are  
factors to be considered when selecting  
the water temperature setting of the  
water heater’s gas control  
(thermostat(s)). The lower the  
temperature setting, the greater the  
savings in energy and operating costs.  
Mixing valves are available for reducing  
point of use water temperature by mixing  
hot and cold water in branch water lines.  
Contact a licensed plumber or the local  
plumbing authority for further information.  
(See page 4 for more details).  
To comply with safety regulations the gas  
control (thermostat) was set at its  
lowest setting before the water heater  
was shipped from the factory. The  
recommended starting point temperature  
is 120°F.  
The chart below may be used as a guide in  
determining the proper water temperature  
for your home.  
Time/Temperature Relationship in Scalds  
Water Temperature  
Time To Produce a Serious Burn  
120°F  
125°F  
More than 5 minutes  
11/2 to 2 minutes  
130°F  
135°F  
140°F  
145°F  
150°F  
About 30 seconds  
About 10 seconds  
Less than 5 seconds  
Less than 3 seconds  
About 11/2 seconds  
About 1 second  
155°F  
Table courtesy of Shriners Burn Institute  
17  
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Operating the water heater.  
Water Temperature Setting…  
Maximum water temperatures occur  
just after the burner has shut off.  
To determine the water temperature,  
turn on a hot water faucet and place  
a thermometer in the water stream.  
Therefore, always remember to test the  
water temperature with your hand before  
use and remember that hotter water  
increases the risk of scald injury.  
Also, always supervise young children or  
others who are incapacitated.  
The wide reference mark near WARM  
on the rim of the temperature dial,  
represents an approximate water  
temperature of 120°F.  
The gas control (thermostat) is  
constructed with a built in safety shut-off  
device designed to shut off the gas supply  
to the burner if the pilot flame is  
extinguished for any reason.  
The long wide reference mark, to the  
left, represents an approximate water  
temperature of 130°F.  
The gas control (thermostat) is also  
equipped with a single use gas shut off  
device that will shut off the gas supply to  
the burner if the water heater exceeds  
normal operating temperatures. Refer to  
the BEFORE YOU CALL FOR SERVICE  
section of this manual, or contact your  
dealer.  
Each reference mark above or below these  
points indicates an approximate change  
of 10°F.  
To adjust the temperature, turn the  
temperature dial to an initial setting  
of 120°F.  
A condition known as “stacking” or  
“layering” can occur when a series of short  
and frequent hot water draws are taken.  
!
WARNING: Should overheating  
occur or the gas supply fail to shut off,  
turn off the manual gas control valve to  
the appliance.  
The hottest temperature water will be  
at the top of the tank, closest to the  
outlet pipe delivering hot water to  
the home.  
If the water heater has been subjected to  
fire, flood or physical damage, turn off the  
manual gas control (shut-off) valve, and  
do not operate the water heater again  
until it has been checked by qualified  
personnel.  
Stacking can cause this top layer of water  
to be hotter than the water toward the  
bottom of the tank near the gas control  
(thermostat).  
NOTICE: Replace any part of the gas  
control system which has been under water.  
Red Button  
Gas cock knob  
120°F  
130°F  
140°F  
110°F  
100°F  
90°F  
80°F  
70°F  
150°F  
W A R N I N G  
READ ALL INSTRUCTIONS  
160°F  
BEFORE  
LIGHTING  
W
A
RM  
O
N
I
T
AU  
T
C
60°F  
E
C
E R  
U
S
J
T
A
E
H
T
A
N
W
A
I
R
T
D
L
T
T
E
C
R
I
H
I
A
E
C
O
R
S
I
F
N
Temperature dial  
(Temperatures are approximate)  
18  
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Care and cleaning of the water heater.  
Draining the Water Heater  
In order to drain the water heater, turn off  
!
CAUTION: Shut off gas to the water  
the cold water supply. Open a hot water  
faucet or lift the handle on the relief valve  
to admit air to the tank.  
heater at the gas control (thermostat)  
gas cock or manual shut-off valve  
before draining water.  
Attach a garden hose to the drain  
valve on the water heater and direct  
the stream of water to a drain. Open  
!
DANGER: Before manually operating  
the temperature and pressure relief  
valve, make certain no one will be  
exposed to the hot water released by the the valve.  
valve. The water drained from the tank  
may be hot enough to present a scald  
hazard and should be directed to a  
suitable drain to prevent injury or  
damage.  
Routine Preventative Maintenance  
!
DANGER: Before  
Properly maintained, your water heater will  
provide years of dependable trouble-free  
service.  
Because accumulated solids can prevent the  
manually operating the  
relief valve, make certain  
no one will be exposed to  
the danger of the hot water  
released by the valve. The  
water may be hot enough  
to create a scald hazard.  
The water should be  
gas control (thermostat) sensors from  
accurately reading the water temperature,  
the water at the fixture can be hotter than  
the gas control (thermostat) dial setting. It  
is suggested that a few quarts of water be  
drained from the water heater’s tank every  
month to clean the tank of these deposits.  
It is recommended that a periodic inspection  
of the gas control (thermostat), burner,  
relief valve, internal flue-way and venting  
system should be made by service personnel  
qualified in gas appliance repair.  
released into a suitable  
drain to prevent injury or  
property damage.  
It is suggested that a routine preventative  
maintenance program be established and  
followed by the user.  
Rapid closing of faucets or solenoid valves in  
automatic water using appliances can cause  
a banging noise heard in a water pipe.  
Strategically located risers in the water pipe  
system or water hammer arresting devices  
can be used to minimize the problem.  
At least once a year, lift and release the  
lever handle on the temperature pressure  
relief valve, located near the top of the water  
heater, to make certain the valve operates  
freely. Allow several gallons to flush through  
the discharge line to an open drain.  
NOTICE: If the temperature and  
pressure relief valve on the hot water  
heater discharges periodically, this may  
be due to thermal expansion in a closed  
water system. Contact the water supplier  
or your plumbing contractor on how to  
correct this. DO NOT plug the relief  
valve outlet.  
A water heater’s tank can act as a setling  
basin for solids suspended in the water. It is  
therefore not uncommon for hard water  
deposits to accumulate in the bottom of the  
tank. If allowed to accumulate, these solids  
can cover the gas control (thermostat)  
sensors, causing the sensors to operate  
erratically.  
!
DANGER: Hotter water  
increases the potential for  
Hot Water Scalds.  
The anode rod should be removed from the  
water heater’s tank annually for inspection  
and replaced when more than 6” of core  
wire is exposed at either end of the rod.  
!
DANGER: Failure to  
perform the recommended  
Routine Preventative  
Make sure the cold water supply is turned  
off before removing anode rod.  
Maintenance can harm the  
proper operation of this  
water heater, which can  
cause carbon monoxide  
dangers, excessive hot  
water temperatures and  
other potentially hazardous  
conditions  
This water heater incorporates a  
combustion shut off device that shuts  
the operation of the water heater down  
if undesirable combustion conditions occur.  
Such as the presence of flammable vapors  
or blockage of the combustion air inlet  
openings. Please contact a Qualified  
Service Technician if this occurs.  
Housekeeping  
Visually inspect pilot burner and relight if  
necessary.  
!
DANGER: Combustible  
materials, such as clothing,  
cleaning materials, or  
flammable liquids, etc.,  
must not be placed against  
or next to the water heater.  
When installed in a closet, DO NOT  
block or obstruct any of the combustion  
air inlet openings located around the  
perimeter of the water heater. A  
minimum of 1” is required between  
these combustion air inlet openings and  
To ensure sufficient ventilation and  
combustion air supply, proper clearances  
must be maintained.  
any obstruction.  
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Care and cleaning of the water heater.  
Venting System Inspection  
The water heater’s internal flue must be  
If after inspection of the vent system  
inspected annually to be certain it is clean you found sooting or deterioration  
by removing the draft hood and flue baffle. call the local gas utility to correct the  
problem and clean the flue, or replace the  
When reinstalling the flue baffle make  
flue, flue baffle, and venting system before  
certain it is hung securely by its hanger  
resuming operation of the water heater.  
at the top of the flue way.  
Test for spillage at the draft hood relief  
opening after 5 minutes of burner  
Reinstall the draft hood.  
operation. Use a flame of a match or  
candle or smoke.  
Inspect the gas venting system and  
the chimney.  
Make certain the vent connector  
from the draft hood to the chimney  
is properly positioned and securely  
attached.  
Burner Inspection  
Visually inspect the pilot and main burners  
annually.  
!
CAUTION: For your safety, cleaning  
of the main burner must be performed  
only by qualified service personnel. The  
burner chamber is a sealed area.  
If the burner access door is removed,  
the burner access door gasket must be  
replaced.  
Through the sight glass, inspect the pilot  
burner flame with main burner off and  
inspect the main burner while firing.  
Proper burner and pilot flame  
pattern  
If any unusual burner operation is noted,  
the water heater should be shut off  
until qualified service assistance can  
be obtained.  
For cleaning, remove the burner from the  
water heater. A vacuum cleaner can be  
used on the burner and floor shield inside  
the water heater.  
The burner can also be cleaned by  
scrubbing with mild detergent.  
NOTICE: Refer to the  
Hydrogen Gas Caution in  
the Operating Instructions.  
Vacation and Extended Shut-Down  
If the water heater is to remain idle for an  
extended period of time, the power and  
water to the appliance should be turned  
After a long shut-down period, the water  
heater’s operation and controls should be  
checked by qualified service personnel.  
off to conserve energy and prevent a build- Make certain the water heater is  
up of dangerous hydrogen gas.  
completely filled again before placing it  
in operation.  
The water heater and piping should be  
drained if they might be subjected to  
freezing temperatures.  
NOTICE: Do not remove the  
anode rod from the water  
heater’s tank, except for  
inspection and/or  
replacement, as operation  
with the anode rod removed  
will greatly shorten the life of  
the glass lined tank and will  
exclude warranty coverage.  
Anode Rod  
This water heater is equipped with an  
anode rod designed to prolong the life  
of the glass lined tank. The anode rod  
is slowly consumed, thereby eliminating  
or minimizing corrosion of the glass  
lined tank.  
Water sometimes contains a high sulfate  
and/or mineral content and together with  
cathodic protection process can produce  
a hydrogen sulfide, or rotten egg odor in  
the heated water. Chlorination of the  
water supply should minimize the problem.  
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Before you call for service…  
Troubleshooting Tips  
Save time and money! Review the charts on the following  
pages first and you may not need to call for service.  
This water heater incorporates a combustion shut off device that shuts the operation of the water heater  
down if undesirable combustion conditions occur. Such as the presence of flammable vapors or blockage of  
the combustion air inlet openings. Please contact a Qualified Service Technician if this occurs.  
Problem  
Possible Causes  
What To Do  
Condensation  
This usually happens when  
a new water heater is  
filled for the first time.  
This is normal. After the water in the tank warms  
up the condensation will disappear. If, however, the  
condition persists, examine the piping and fittings  
for possible leaks.  
Moisture from the products  
of combustion condensing  
on the tank surface.  
This is normal and will disappear in time. Excessive  
condensation can cause pilot outage.  
An undersized water  
heater will cause  
condensation.  
Use a water heater size that meets the requirements  
of your needs.  
Yellow flame  
or soot  
Scale on top of the burner.  
Call a qualified service technician to remove scale.  
Flue or combustion air inlet  
openings are restricted.  
Remove obstruction or debris from flue or  
combustion air inlet openings on jacket.  
Not enough combustion or  
ventilation air supplied to  
the water heater location.  
Proper operation of the water heater requires air for  
combustion and ventilation. See the Combustion and  
Ventilation Air information in the “Installing The Water  
Heater” section of this manual.  
Unable to light  
the pilot  
Air in gas line.  
Contact a qualified service technician to purge the air  
from the gas line.  
Pilot orifice clogged.  
The pilot should be cleaned or replaced by a qualified  
service technician.  
Pilot tube pinched or  
clogged.  
The pilot should be cleaned, repaired or replaced by a  
qualified service technician.  
Gas Cock Knob not  
correctly positioned.  
See the “Lighting The Water Heater” section of this  
manual.  
Pilot does not stay  
lit when the RED  
button is released  
Loose thermocouple.  
The connection at the gas control (thermostat) should  
be tightened by a qualified service technician.  
Thermocouple defective.  
Safety magnet defective.  
The thermocouple should be replaced by a qualified  
service technician.  
The gas control (thermostat) should be replaced by a  
qualified service technician.  
Gas control (thermostat)’s  
single use gas shut-off  
device has opened.  
The gas control (thermostat) should be replaced by a  
qualified service technician.  
Combustion Shutoff Device  
Tripped.  
The combustion shutoff device should be replaced  
by a qualified service technician  
!
CAUTION: For your safety DO NOT attempt repair of gas piping, gas control (gas control (thermostat)),  
burners, vent connectors or other safety devices. Refer repairs to qualified service personnel.  
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Before you call for service…  
Troubleshooting Tips  
Problem  
Possible Causes  
What To Do  
Rumbling noise  
Scale and sediment  
in tank.  
Clean tank.  
Relief valve  
producing popping  
noise or draining  
Pressure build up  
caused by thermal  
expansion to a  
This is an unacceptable condition and must be  
corrected. Contact the water supplier or plumbing  
contractor on how to correct this. Do not plug the  
relief valve outlet.  
closed system.  
Not enough or  
no hot water  
Water usage may have  
exceeded the capacity  
of the water heater.  
Wait for the water heater to recover after an abnormal  
demand.  
Low gas pressure.  
Check gas supply pressure and manifold pressure.  
The pilot may be out.  
Check the pilot. If necessary, relight using the  
instructions in the “Lighting The Water Heater” section  
of this manual.  
The gas control (thermostat)  
may be set too low.  
See the “Water Temperature Setting of The Water  
Heater” section of this manual.  
Leaking or open hot water  
faucets.  
Make sure all faucets are closed.  
Combustion Shutoff System  
tripped.  
Contact a qualified service technician.  
Water is too hot  
The gas control (thermostat)  
is set too high.  
See the “Water Temperature Setting of The Water  
Heater” section of this manual.  
Gas control (thermostat).  
Defective  
Contact a qualified service technician to replace the  
gas control (thermostat).  
Pilot Lights, but  
Burner will not  
stay lit  
Combustion Shutoff System  
tripped.  
Contact a qualified service technician.  
!
CAUTION: For your safety DO NOT attempt repair of gas piping, gas control (gas control (thermostat)),  
burners, vent connectors or other safety devices. Refer repairs to qualified service personnel.  
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Notes.  
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Notes.  
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Replacement parts.  
For 30, 40 and 50 gallon models using natural or LP gas.  
Instructions For Placing a Parts Order  
To place orders using a Visa/MasterCard  
call 800-431-1549.  
Part description (as noted below)  
and number of parts desired.  
All parts orders should include:  
!
CAUTION: For your safety  
DO NOT attempt repair of gas piping,  
gas control (thermostat), burners, vent  
connectors or other safety devices.  
Refer repairs to qualified service  
personnel.  
The model and serial number of the  
water heater from the rating plate.  
Specify type of gas (natural or LP)  
as marked on the rating plate.  
Draft hood  
**Heat Trap  
**Nipple  
Flue baffle and  
hanger  
*Burner Assembly Kit  
**Heat Trap  
**Nipple  
Dip tube  
Anode rod  
Dip tube gasket  
The kit provides extra speed clips  
and tamper resistant screws.  
**Not supplied with all models.  
Temperature and  
pressure relief valve  
Piezo Ignitor Striker  
Mounting Bracket  
Drain Valve  
Gas Control (Thermostat)  
* Burner  
* Pilot Supply Tube  
* Burner Supply Tube  
* Sight Glass  
* Burner Access Door Gasket  
* Burner Orifice  
Jacket Door  
* Pilot Burner and  
Piezo electrode  
* Thermocouple  
* Burner Access Door Grommet  
* Piezo Ignitor Wire  
* Burner Access Door  
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If you need service…  
Should you have any questions about your new water heater, or if it requires adjustment,  
repair, or routine maintenance, it is suggested that you first contact your installer, plumbing  
contractor or previously agreed upon service agency. In the event the firm has moved, or is  
unavailable, refer to the telephone directory, commercial listings or local utility for qualified  
service assistance.  
Should your problem not be solved to your complete satisfaction, you should then contact  
the Manufacturer’s National Service Department at the following address:  
2600 Gunter Park Drive  
Montgomery, AL 36109-1413  
When contacting the manufacturer, the following information will be requested:  
Model and serial number of the water heater as shown on the rating plate attached  
to the jacket of the heater.  
Address where the water heater is located and physical location.  
Name and address of installer and any service agency who performed service  
on the water heater.  
Date of original installation and dates any service work was performed.  
Details of the problems as you can best describe them.  
List of people, with dates, who have been contacted regarding your problem.  
Si requiere de un manual de uso y cuidado en espanol, usted puede obtanerlo en  
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Cut here  
Please place in envelope and mail to:  
Rheem Manufacturing Company  
Warranty Registration Department  
P.O. Box 34070  
Louisville, KY 40232-4070  
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Consumer Product Ownership Registration  
Follow these three steps to protect your  
new appliance investment:  
Complete and mail  
this Consumer  
Product Ownership  
Registration today.  
After mailing the  
Read your Use and  
Care Manual  
carefully. It will help  
you operate your  
new appliance  
properly.  
registration below,  
store this document  
in a safe place. It  
contains information  
you will need should  
you require service.  
1 2 3  
Model Number  
Serial Number  
If you require service, call 800-431-1549.  
Cut here  
Consumer Product Ownership Registration  
Water Heater  
Model Number  
Serial Number  
Mr. Ms. Mrs. Miss ●  
First  
Name  
Last  
Name  
Street  
Address  
Apt. #  
City  
Zip  
Code  
State  
Date Placed  
In Use  
Month  
Day  
Year  
Phone  
Number  
_
_
NOTICE: Failure to complete and return this card does not diminish your limited warranty rights.  
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