TM
44-Elite Owner's Manual
SAFETY NOTICE:
If this appliance is not properlyinstalled, a housefiremayresult. For
your safety, follow the installationdirections. Contactlocal building
or fire officials about restrictionsand installationinspection
requirements in yourarea.
Listed
portionsof U.L. 1482 & 907
Copyright 2007, T.I.
$10.00 93508094
4050923
Tested to: U.L. 127 and
4800 Harbour Pointe Blvd SW
Mukilteo, WA 98275
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Introduction
1
Introduction
We welcome you as a new owner of a Fireplace Xtrordinair wood fireplace. In purchasing a Fireplace
Xtrordinair you have joined the growing ranks of concerned individuals whose selection of an energy
system reflects both a concern for the environment and aesthetics. The Fireplace Xtrordinair is one of
the finest home heaters the world over. This manual will explain the installation, operation, and
maintenance of this fireplace. Please familiarize yourself with the Owner's Manual before operating
your heater and save the manual for future reference. Included are helpful hints and suggestions
which will make the operation and maintenance of your new fireplace an easier and more enjoyable
experience. We offer our continual support and guidance to help you achieve the maximum benefit
and enjoyment from your heater.
Important Information
No other Fireplace Xtrordinair wood fireplace has the
same serial number as yours. The serial number is
behind the left side door just inside the firebox.
Mail your Warranty Card
Today, and Save Your Bill of
Sale.
This serial number will be needed in case you require
service of any type.
To receive full warranty coverage,
you will need to show evidence of
the date you purchased your
heater. Do not mail your Bill of
Sale to us.
Model:
Serial Number:
Purchase Date:
Purchased From:
We suggest that you attach your
Bill of Sale to this page so that you
will have all the information you
need in one place should the need
for service or information occur.
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2
Safety Precautions
•
•
•
•
•
This fireplace must be
installed by a qualified
installer. Installation
instructions are shipped
inside the fireplace and
must be strictly adhered
to.
•
•
•
•
Contact your local
building officials to obtain
a permit and information
on installation restrictions
or inspection requirements
in your area. Notify your
insurance company of this
fireplace.
Ok
This fireplace is designed
and listed for cord wood
only. Burning of any
other material will void the
warranty and listing and
may create a fire hazard.
Do not store gasoline or
other flammables near the
fireplace. Do not use
gasoline or other
flammable liquids to start
or invigorate a fire.
The door(s) must be
closed and latched during
operation. Open the
door(s) only when re-
loading the fireplace or
conducting maintenance.
This prevents smoke,
embers from entering the
room.
Do not touch the hot
surfaces of the fireplace.
Educate all children of the
danger of a high-
temperature fireplace.
Young children should be
supervised when they are
in the same room as the
fireplace.
Ashes must be disposed of
in a metal container with a
tight fitting lid. Place the
container on a non-
combustible surface until
the ashes have fully cooled
before final disposal.
Keep all furniture or other
combustible items at least
36" away from the front of
the fireplace (this includes
drapes or doors that may
swing within 36" of the
front of fireplace).
ASHES
36"
If you smell smoke, see
the section "Smoke Smell
in Home" on page 13 of
this manual for a remedy.
•
•
Do not place clothing or
other flammable items on
or near the fireplace.
Never block free airflow
through the vents.
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Safety Precautions
3
•
•
•
Do not repair, alter, or
replace any part of the
fireplace and chimney
unless instructions are
give in this manual. All
other work must be done
by a qualified service
person.
•
Allow the fireplace to cool
before carrying out any
maintenance or cleaning.
The chimney must be
inspected twice a year for
creosote build-up or
chimney damage.
•
Do not throw this manual
away. This manual has
important operating and
maintenance instructions
that you will need at a later
time. Always follow the
instructions in this
This
Manual
Creosote build-up must be
removed and damage fixed
prior to using the
fireplace.
manual.
This fireplace was
designed to burn solid
wood fuel only (cord
wood). Never use treated
wood, wax logs, coal,
garbage, or other
materials. These materials
will void the safety listing
and may damage the
combustor.
•
Travis Industries, Inc. grants no warranty, implied or stated, for
the installation or maintenance of your fireplace, and assumes no
responsibility of any consequential damage(s).
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93508094
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4
Table of Contents
Introduction
Maintenance
Introduction................................................1
Important Information ...................................1
Daily Maintenance (while fireplace is in use) ......14
Check Ash, Remove if Necessary...............14
Clean any Gold Surfaces if Necessary.........14
Twice Yearly Maintenance .............................15
Check Firebrick, Baffle.............................15
Clean Combustor.....................................15
Clean the Blower Filter..............................15
Check Door Seal, Adjust if Necessary .........16
Check Chimney for Creosote Build-Up .........16
Replacement Parts List.................................17
Safety Precautions
Safety Precautions ......................................2
Specifications
Features ....................................................5
Heating Specifications..................................5
Electrical Specifications................................5
Packing List................................................5
EPA Compliance..........................................5
Safety Label
Safety Label ...............................................18
Operation
Safety Notice..............................................6
Before Your First Fire....................................6
Verify the Installation...............................6
Curing the Paint ......................................6
Over-Firing the Fireplace...........................6
Acid Wash .............................................6
Opening the Doors .......................................7
Opening the Doors while Fireplace is Hot......7
Location of Controls .....................................8
Starting a Fire..............................................8
Maintaining Catalytic Burn-Off........................9
Adjusting the Burn Rate.................................10
Blower Operation .........................................10
Optional Summer Fan Switch .....................10
Re-Loading the Fireplace...............................11
Overnight Burn............................................11
Normal Operating Sounds..............................11
Hints for Burning..........................................11
Selecting Wood ...........................................12
Dry Wood is Key......................................12
Testing Wood Moisture.............................12
Why Dry Wood is Key...............................12
Wood Cutting and Storage.........................12
Don't Burn Treated Wood, Wax Logs, Etc.....12
Troubleshooting...........................................13
Warranty
Warranty....................................................19
Optional Equipment
Temperature Meter.......................................20
Index
Index.........................................................22
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Specifications
5
Features:
• Maximum Log Length of 32"
• Large firebox capacity - 4.3 cu. ft.
• Long burn time - from 10 to 12 Hours
• Large glass doors for maximum visibility
• Firebrick lining for firebox protection
• 388 CFM blower for convection heat and outside combustion air
• Thermostat for automatic control of the blower
Heating Specifications
Approximate Heating Capacity
up to 3,000 Square Feet
( Will vary with the home's floor plan, insulation, and outside
temperature.)
Maximum Burning Time
Up to 12 Hours
BTU Output per Hour (Cord Wood Method)
10,700 to 76,700
Electrical Specifications:
The blower on "HIGH" draws 1.1 Amps on 120 Volts A.C. (approximately 130 watts).
Packing List
Shipped with the Fireplace:
Shipped with the Faceplate:
• Installation Manual
• Grate
• Baffle
• Faceplate (two switch plate screws are attached)
• Switch Plate (includes blower rheostat)
• 12 Faceplate Screws
• Blower Assembly
• Ember Strip
• Log Retainer
Shipped with the Door(s):
• Flex Duct w/ start collar – 3' Length, 6" Dia (For Blower)
• Two 12' Flex Ducts, 7" Diameter (For Cooling Vents)
• Two Vent Hoods (For Cooling Vents)
• Two Vent Hood Storm Collars (For Cooling Vents)
• Owner's Manual
• Installation Hardware Pack
• Pair of Gloves
• Efficiency and Registration Cards
• Touch-up Paint
EPA Compliance:
This heater meets EPA Phase II requirements (2.5 grams per hour)
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6
Operation
Safety Notice:
• If this appliance is not properly installed, a house fire may result. For
your safety, follow the installation directions. Contact local building
or fire officials about restrictions and installation inspection
requirements in your area.
• Read and follow all of the warnings on pages 2 and 3 of this manual.
Before Your First Fire
Clean Any Gold Surfaces
If you have an optional gold face,
clean the surface prior to starting
the fireplace. Any marks left on the
Denatured
Alcohol
gold may become etched-in by the
heat of the fireplace. Use
denatured alcohol and a soft cloth
to clean.
Soft Cloth
Verify the Installation
Before starting the fireplace, verify that the fireplace is properly installed and all of the requirements in
the 44 Elite-ZC Installation Manual have been followed.
Keep all flammables 36" away from the front of the fireplace (drapes, furniture, clothing, etc.).
Do not use a fireplace insert or other products not specified for use in this fireplace.
Curing the Paint
2 to 4 hours
This heater uses a heat-activated paint that will emit some fumes
while starting the first fire. Open doors and windows to the
room to vent these fumes. This typically lasts two to four hours.
You may also notice oil burning off of the interior of the heater.
This rust-stopping agent will soon dissipate.
Door Gasket – The door gasket might adhere to the paint on
the front of the fireplace. Leave the door slightly ajar for the first
fire and be careful when opening the door after the first fire.
Over-Firing the Fireplace (Over-Firing may void your warranty)
This fireplace was designed to operate at a high temperature. But due to differences in vent
configuration, fuel, and draft, this appliance can be operated at an excessive temperature. If the area
behind the faceplate or other area starts to glow red, you are over-firing the fireplace (this may damage
the optional gold surface, internal components, and void the warranty). Do not burn excessively large
fires for a long time. Shut the air control down and allow the fireplace to cool if you detect over-firing.
Operating the Fireplace During a Power Outage
This fireplace includes a blower to dissipate heat from the firebox. During power outages build small to
medium-sized fires to prevent the fireplace from over-firing (especially if you have a gold face).
Acid Wash
Some installations utilize a masonry facing or hearth. This masonry is often cleaned with muriatic acid.
This acid may damage gold finish once the fireplace reaches temperature. Verify with your mason that
all masonry is fully neutralized using ammonia water or other alkaline.
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Operation
7
Opening the Doors
Follow the directions below to open and close the doors.
a
Pull the By-Pass
Control all the way
out (use gloves or
other tool if hot).
This helps prevent
smoke from spilling
into the room.
b
Twist the left
handle counter-
clockwise.
Heat
Door
Shield
Latch
Door
Frame
c
Slowly open both
doors simutaneously.
Closing the Door
Close both doors
simutaneously.
Make sure the door
latch fits between the
heat shield and door
frame of the left door.
Warning: When closing the doors, make sure the door latch does not strike the front of the left side
door. This will damage the finish on the doors.
Opening the Doors while the Fireplace is Hot
Warning: Open the by-pass prior to opening the doors. This
will help prevent smoke from entering the room.
Also, open the doors slowly, to allow airflow inside
the firebox to stabilize.
Warning: The door handles becomes hot during operation -
use gloves if necessary.
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8
Operation
Location of Controls
When hot, use
gloves to adjust
the controls.
By-Pass
Control
Air
Control
Summer Fan
Switch (optional)
Blower Speed
Control
Starting a Fire
Since the dawn of time man has debated the best way to start a fire. Some use the boy-scout "tee-
pee", some prefer the "tic-tac-toe" stack. Either way, review the hints and warnings below to ensure
proper fire starting.
•
Make sure the by-pass is open while starting a fire (leave it open for the first 15 minutes).
Make sure the By-Pass
is all the way out.
•
•
•
Make sure the air control is on high. If additional air is needed, open the doors 1/4" during the first five
minutes of start-up.
If the smoke does not pass up the chimney, ball up one sheet of newspaper, place it in the center of
the grate and light it. This should start the chimney drafting (this eliminates "cold air blockage").
Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to
start or "freshen up" a fire in this fireplace. Keep all such liquids well away from the fireplace while it is
in use.
•
•
If using a firestarter, use only products specifically designed for
fireplaces - follow the manufacturer's instructions carefully.
Use plenty of kindling to ensure the fireplace reaches a proper
temperature. Once the kindling is burning rapidly, place a few
larger pieces of wood onto the fire.
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Operation
9
Maintaining Catalytic Burn-Off
This fireplace uses a catalytic combustor to increase heat transfer to the room and reduce emissions.
The catalytic combustor
takes dirty smoke and turns it
into extra heat and cleaner
emissions.
NOTE: If the combustor is engaged
(bypass closed) when the fireplace
is still cool, it will not work, leading
to dirty smoke, no extra heat, and a
dirtier combustor.
Warning: The bypass control becomes hot during operation - use gloves or a tool to prevent burns.
Follow the directions below to utilize the combustor to its fullest potential.
•
•
•
Keep the by-pass open (pulled out) until the fireplace becomes hot (approximately 15 to 30 minutes).
Close the by-pass (push in) when the fireplace is hot.
Keep the by-pass closed (pushed in) while the fireplace is operating, except when re-loading.
Hint:
The combustor can be viewed through the glass from below. You will notice the
combustor glowing red when the combustor is working effectively.
With the by-pass open (pulled out), the smoke passes through
the by-pass and does not go through the combustor.
With the by-pass closed (pushed in), the
smoke passes through the combustor.
Chimney
Combustor
By-Pass
Plate
By-Pass Control
•
An optional combustor temperature probe is available from your dealer. It allows you to monitor the
combustor temperature, which light off if the temperature is above 600° F.
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10
Operation
Adjusting the Burn Rate
Use the air control slider to control the burn rate of the fireplace. See the illustration below for details.
Use the air control to
change the burn rate.
Low Burn
High Burn
Warning: The air control becomes hot during operation - use gloves or a tool to prevent burns.
Hint:
The air control may take several minutes to influence the burn rate. When making
adjustments, you may wish to let the fireplace burn for 10 minutes to gauge performance.
Hint:
The blower may be used to affect heat output (i.e.: to reduce heat output, turn the blower
down).
Blower Operation
The blower will turn on once the fireplace is up to temperature. This is typically 15 to 30 minutes after
starting the fire. Follow the directions below to alter the blower speed.
Blower
Speed
Summer
Fan Switch
High
Off
Low
On
Summer Fan
Switch (optional)
Blower Speed
Control
Note:
The blower will shut off when the doors are opened.
Optional Summer Fan Switch
The optional summer fan switch allows the blower to be turned on even if the fireplace is cool. This
allows the blower to circulate air into the home during summer months.
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Operation
11
Re-Loading the Fireplace
Follow the directions below to minimize smoke spillage while re-loading the fireplace.
Pull the by-pass out all the way (use a glove or tool).
1
2
3
4
Move the air control to high.
Open the door slightly. Let the airflow inside the firebox to stabilize before opening the doors fully.
Load wood onto the fire (on top of the grate).
Overnight Burn
This fireplace is large enough to accommodate overnight, 10 to 12 hour burns. Follow the steps
below to achieve an overnight burn.
1
2
3
4
Get the fireplace hot by moving the air control to high and letting the fireplace burn for 15 minutes.
Load as much wood as possible. Use large pieces if possible.
Let the fireplace burn on high for 15 minutes to keep the fireplace hot, then turn the air control to low.
In the morning the fireplace should still be hot, with embers in the coal bed. Stir the coals and load
small pieces of wood to re-ignite the fire, if desired.
Note:
Differences if chimney height and draft may lower overall burn times.
Normal Operating Sounds
Blower Air
Dependent upon blower placement, you
may hear a slight "whirring" sound
coming from the blower. Turning the
blower down may reduce the sound.
Firebox Body
You may notice some "clicks" and
"creaks" coming from inside the fireplace.
This is most noticeable when the fireplace
is warming up to temperature and cooling
down.
Hints for Burning
•
•
•
•
•
•
•
•
Get the appliance hot before adjusting to low burn
Use smaller pieces of wood during start-up and high burns to increase temperature
Use larger pieces of wood for overnight or sustained burns
Stack the wood tightly together to establish a longer burn
Leave a bed of ashes (1/2" deep) to allow for longer burns
Be considerate of neighbors & the environment: burn dry wood only
Burn small, intense fires instead of large, slow burning fires when possible
Learn your appliance's operating characteristics to obtain optimum performance
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12
Operation
Selecting Wood
Wet
Wood
Dry
Wood
Dry Wood is Key
Leads
To
Leads
To
Dry wood burns hot, emits
less smoke and creates
less creosote.
Less
Heat
More
Heat
Leads
To
Leads
To
More Smoke
and Creostoe
Less Smoke
and Creostoe
Testing Wood Moisture
Wood cut, split and stored in a dry area will be fully dry within a year. This insures dry wood. If
purchasing wood for immediate use, test the wood with a moisture meter. Some experienced wood
burners can measure wood moisture by knocking pieces together and listening for a clear "knock" and
not a "thud".
Why Dry Wood is Key
Wet wood, when burned, must release water stored within the wood. This cools the fire, creates
creosote, and hampers a complete burn. Ask any experienced wood burner and he or she will agree:
dry wood is crucial to good performance.
Wood Cutting and Storage
Cut wood to length and
chop into quarters.
Store the wood off the ground in a
covered area. Allow for airflow
around the wood to dry the wood.
Air Flow
Air Flow
Air Flow
Don't Burn Treated Wood, Wax Logs, Coal, Garbage, Etc.
This fireplace has a catalytic combustor (see page 9) designed specifically to work with emissions from
cord wood. Other fuels may clog or contaminate the combustor, leading to a drastic loss in heat
output, increased emissions, and damage to the combustor.
In addition, fuel other than cord wood may burn excessively hot, leading to a serious fire hazard.
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Operation
13
Troubleshooting
Problem
Possible Cause
•
•
•
Cold Air Blockage - burn a piece of newspaper to
establish a draft.
Smoke Enters Room
During Start-Up
By-pass is Closed - Open the by-pass by pulling the
ring above the door all the way out.
Close the doors - if the flame is not getting enough air,
first make sure the air control is open (all the way left). If
additional air is needed, a small crack in the door is all
that is needed.
•
•
•
•
Cold Air Blockage - burn a piece of newspaper to
establish a draft.
Kindling Does Not Start -
Fire Smolders
Not enough starter paper - use additional newspaper if
necessary.
By-pass is Closed - Open the by-pass by pulling the
ring above the door all the way out.
Not enough air - first make sure the air control is open
(all the way left). If additional air is needed, a small crack
in the door is all that is needed.
•
•
By-Pass not Opened - Open the by-pass (the ring
above the doors) using gloves or a tool before opening
the door.
Smoke Enters Room
While Re-Loading
Insufficient Draft - Chimney height and outside
conditions can negatively affect draft. In these cases a
small amount of smoke may enter the home. Adding
more pipe or a draft-inducing cap may help.
•
•
Wood is Wet - see the section "Selecting Wood" on
page 12 for details on wood.
Fireplace Does Not Burn
Hot Enough
Insufficient Draft - Chimney height and outside
conditions can negatively affect draft. In these cases
the fire may burn slowly. Adding more pipe or a draft-
inducing cap may help.
•
•
Air Control is Not Wide Open - Make sure the air control
is all the way to the left. Slide the control back and forth
rapidly to insure the control is not stuck.
Fireplace is Not Up to Temperature - This is normal.
The blower will come on when the fireplace is hot -
usually 15 to 30 minutes.
Blower Does Not Run
Faceplate is Cold
•
•
Electricity is Cut to the Blower - Check the household
breaker or fuse to make sure it is operable.
This is Normal - The air leading into the firebox comes
from the exterior. In some cases this air comes into the
firebox and exits up the chimney. This will not damage
the fireplace nor cool the home much.
•
The doors are not sealing - See the section "Check the
Door Seal, Adjust if Necessary" on page 16 for details.
Fireplace Does Not Burn
Overnight
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14
Maintenance
Daily Maintenance (while fireplace is in use)
Check Ash, Remove if Necessary
Ash can build up inside the firebox without affecting performance. Generally, remove ash once it has
built up over 1" (or more often if desired). Follow the directions below to remove ash.
1
2
3
4
Let the fireplace cool completely (at least two hours after the last coal has extinguished).
Place a cloth or cardboard protector over the hearth to catch ash and protect against scratching.
Open the doors. Remove the grate and place it on the protector.
Scoop the ash into an air-tight, metal container. Place a lid over the container and take outside. Store
the container away from the structure to ensure the ashes are entirely cold. Then dispose the ashes.
ASHES
Warning: Improperly disposed ashes lead to fires. Hot ashes placed in cardboard boxes, dumped
in back yards, or stored in garages, are recipes for disaster.
Note:
Note:
Wood-burning fireplaces are inherently dirty. During cleaning have a vacuum ready to
catch spilled ash (make sure ash is entirely extinguished).
There are vacuum cleaners specifically made to remove ash (even if the ash is warm).
Contact your Fireplace Xtrordinair dealer for details.
Clean any Gold Surfaces if Necessary
With the fireplace cool, clean any gold surfaces. Any marks left on the gold may become etched-in by
the heat of the fireplace. Use denatured alcohol and a soft cloth to clean.
Denatured
Alcohol
Soft Cloth
Gold Surfaces
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Maintenance
15
Twice Yearly Maintenance
Check Firebrick, Baffle
With the fireplace completely cool, remove ash from the firebox (see the instructions on the previous
page) and check the firebrick and baffle.
The baffle should be intact - some
warping and flaking is not uncommon. It
rests on three tabs at the rear of the
firebox and should be pushed all the
way back. NOTE: the bend should go
upwards.
Make sure the firebrick is intact.
Serial Number Label
Door Switch (turns blower off
when doors are opened)
Clean the Combustor
With the fireplace completely cool (at least two hours after the last coal has extinguished), use a
vacuum cleaner to draw all ash from the catalytic combustor (see the illustration below).
The catalytic combustor is located
above the firebox. It can be seen by
looking from below with the doors open.
To clean the combustor, use a vacuum
cleaner to suck out ash and other
deposits inside the square holes of the
combustor. The brush attachment is
especially effective in removing ash.
WARNING: The combustor becomes
extremely hot during operation. Wait at
least two hours after the last coal has
extinguished before cleaning.
Clean the Blower Filter
The remote blower has a removable cover to allow for cleaning of the filter. This filter can be removed
and washed to clean dust and debris. See the directions to the right to remove the filter.
Blower
Filter Screen
Filter
Intake Grill
Housing
Remove the four
screws that go into
these holes.
Shake the filter to remove any
dirt that may have accumulated.
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16
Maintenance
Check Door Seal, Adjust if Necessary
The door latch and door gasket work in conjunction to seal the firebox. If the doors do not seal, air will
leak into the firebox and cause the fire to burn too fast. This reduces the ability to burn the fireplace
overnight or precisely adjust the burn rate. Follow the directions below to check the door gasket.
Use wood stove gasket
cement to re-adhere
loose gasket.
Check the door
gasket. It should
adhere to the door
and be intact
(check both
doors). The
Severely frayed
or thread-bare
gasket should be
replaced.
gasket follows the
perimter of the
door along the
outside edge (the
inside edge does
not have gasket).
Follow the directions below to check the door latch.
When closing the doors, the handle should pull the doors in and dreate a snug fit. If it
doesn’t check the following two items.
Door Latch Adjustment
Latch Shaft
Latch
If the door latch is
Doo
r
loose, move one of
the washers from the
inner side of the
Outer
Washer(s)
latch shaft to the
outer side. For finer
adjustments, tighten
the outer nut against
the inner nut to
Inner
Washer(s)
create a precise fit.
Outer
Nut
Inner Nut
Door Latch Rod Adjustment
Door
Latch
Rod
If the door latch rod does not keep
the bottom of the doors snug
against the firebox, bend the rod in
slightly to create a tighter fit.
Door Handle
9/16" Wrench
Glass Inspection & Removal
If the glass is cracked or broken, it must be replaced. The glass & gasket should seal against the door.
See the illustration below for glass removal. When re-installing the glass, gently press the rope gasket
in place (use a putty knife).
WARNING: The top of the glass comes close to the face of the fireplace. The glass must be all the
way down to prevent is from striking the fireplace when the door is closed.
Cross-Section of
Door & Glass
The rope gasket pins the glass in place.
Remove it to access the glass.
The glass slides up
and out of the door
frame.
Glass
1/2” Dia.
Rope Gasket
Channel
Gasket
Door
Frame
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Maintenance
17
Check Chimney for Creosote Build-Up
Remove the chimney cap and carefully inspect for creosote build-up over the entire length of
chimney. If creosote build-up is over 1/4", the chimney must be thoroughly cleaned. Failure to clean
the chimney may lead to a fire.
Hint:
Chimney cleaning is a very dirty, complicated, and dangerous task. We strongly
recommend you have a professional chimney sweep conduct this service.
Warning: Chimney fires are created by excessive creosote build-up. To prevent this dangerous
situation, have your chimney inspected twice per year minimum.
Replacement Parts List
Title
Part #
91001627
99900102
251-00004
251-00037
251-00038
251-00039
91001632
91001636
91001631
98500761
98500763
99900104
98500717
91001605
98500714
98500713
98500759
98500780
98500785
98500788
98500773
98500774
98500719
91001628
91001635
98500717
98500741
91001630
Air Control Assembly (sliding control on plate, 4 nuts)
Brick, Box of 8 Bricks
Brick, (Cut) 4.5 x 6.75
Brick, (Angle Cut) 4.5 x 6.375 x 3.75
Brick, (Cut) 4.5 x 2
Brick, (Angle Cut) 4.5 x 4.875 x 2.25
By-pass base plate (bolt-in) w/ nuts
By-pass rod assembly (yoke & extension) with ring
By-pass sliding plate
Catalytic combustor
Catalytic Temperature Meter, FPX Woodburning Fireplaces
Cut brick set
Door Gasket (1/8 x 5/8" wide fiberglass tape w/ cement)
Door Handle, Black Phenolic, FPX , (One Handle)
Door Hinge Replacement Kit, FPX 44 & 36 Fireplaces
Door Latch Assembly, Right Side of Double Door, FPX 44
Fan Switch, FPX, Auto Door Shut-off
Fan, Convection, FPX, Without Mounting Box
Fan, FPX Convection, Complete Assembly with Mounting Box & Grill
Filter Replacement for FPX Fan
FPX 7" flex duct 44Elite (expands to 12 ft.)
FPX 7" vent hood 44 ELite w/ weather ring
FPX rear baffle 44 Elite
Front Cover, Air Channel (rectangular cover, gasket, 4 screws)
Gasket only for snap disc plate
Gasket, Door, FPX Fireplace
Gasket, Glass, FPX 44A, Double Door
Glass gasket set (7/8" 302B glass tape, 130" long for 2 doors) and packing gasket (
1/2" fiberglass rope, 100" long for 2 doors)
Glass, Double Door, Clear, (One Side), FPX 44A
Grate, Firewood, FPX Wood Burning Fireplaces
Heat Shield for left door ( 13-7/8" long)
Knob, Fan Control, Solid Brass
98500740
98500738
91001629
98500782
93007002
98500786
98500784
98500787
91001634
98500601
98500600
98500691
Log Retainer, 44 Elite Only
Rheostat Fan Control with Black Plate
Rheostat Fan Control, with Gold Plate
Rheostat, Fan, FPX & Pellet, No Off Position
Snap disc, on Plate w/ gasket
Summer Switch Option, Black, For FPX Convection Fan
Summer Switch Option, Gold, For FPX Convection Fan
Template, Installation, Arched for FPX 44
Travis Industries
93508094
4060420
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18
Safety Label
Fireplace Xtrordinair
SERIAL NO.
LISTED FACTORY BUILT FIREPLACE
MODEL NO. 44 ELITE
REPORT NO. 028-F-61-4
TESTED TO: UL-127
MANUFACTURE DATE:
WARNING:
• Operate with feed doors closed. Open to feed fire only.
• For use with solid fuel only.
2006
2007
2008
Jan.
Feb.
Mar.
Apr.
May
Jun.
Jul.
Aug.
Sep.
Oct.
Nov.
Dec.
U.S. ENVIRONMENTAL PROTECTION AGENCY
Certified to comply with July, 1990 particulate emission standards.
This wood heater contains a catalytic combustor which needs periodic inspection and replacement for
proper operation. Consult the owner’s manual for further information. It is against the law to operate
this wood heater in a manner inconsistent with operating instructions in the owner’s manual or if the
catalytic element is deactivated or removed.
Manufactured by:
TRAVIS INDUSTRIES, INC.
Do not use a fireplace insert or other products not specified for use with this product. This fireplace
has not been tested with an unvented gas log set. To reduce risk of fire or injury, do not install an
unvented gas log set into fireplace.
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
0316 (IGN)
DO NOT REMOVE THIS LABEL
Travis Industries
93508094
220602
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Limited 7 Year Warranty
19
To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the
appliance purchase date to: TRAVIS INDUSTRIES, INC., 10850 117th Place N.E., Kirkland, Washington 98033. TRAVIS INDUSTRIES, INC.
warrants this appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and
workmanship to the original purchaser from the date of purchase as follows:
Years 1 & 2 - COVERAGE: PARTS & LABOR
Air Control Assembly
Door Assembly
Log Grate
Slider Plate, Linkage
Door, Latch Assembly, Glass Retainers
Removable Log Grate
Blower Assembly
Face Assembly
Accessories
Blower, Wire Harness, Snap Disk
Faceplate, Fasteners
Andiron, Summer Fan Switch
Ceramic Glass
Firebox Assembly
Re-Installation Allowance
Glass (breakage from thermal shock)
Firebox, Combustor Support, Baffle, Air Channels
In cases where heater must be removed from home
for repairs, a partial cost of re-installation is covered
(pre-authorization required)
Catalytic Combustor
Firebrick
Catalytic Combustor (see “Conditions and Exclusions” # 10)
Breakage from thermal shock
One-Way Freight Allowance
Damper Assembly
Gold Plating
Damper Plate, Linkage
Face & Door (see “Conditions and Exclusions” # 9)
One-way freight allowance on pre-authorized repair
done at factory is covered.
Exclusions:
Paint, Gasketing
Years 3 Through 5 - COVERAGE: PARTS & LABOR
Air Control Assembly
Damper Assembly
Firebox Assembly
Slider Plate, Linkage
Damper Plate, Linkage
Firebox, Combustor Support, Baffle, Air Channels
Catalytic Combustor
Door Assembly
One-Way Freight Allowance
Coverage for thermal crumbling and disintegration only.
Door, Latch Assembly, Glass Retainers
One-way freight allowance on pre-authorized repair
done at factory is covered.
Face Assembly
Faceplate, Fasteners
Exclusions:
Paint, Gasketing, Blower Assembly, Glass, Firebrick, Gold Plating, Log Grate, Accessories, Re-Installation Allowance
Years 6 & 7 - COVERAGE: PARTS ONLY
Air Control Assembly
Damper Assembly
Face Assembly
Slider Plate, Linkage
Damper Plate, Linkage
Faceplate, Fasteners
Door Assembly
Firebox Assembly
Door, Latch Assembly, Glass Retainers
Firebox, Combustor Support, Baffle, Air Channels
Exclusions:
Paint, Gasketing, Blower Assembly, Glass, Firebrick, Gold Plating, Log Grate, Accessories, Catalytic Combustor, Re-Installation
Allowance, One-Way Freight Allowance, Labor
CONDITIONS & EXCLUSIONS
1. This new appliance must be installed by a qualified installer. It must be installed, operated, and maintained at all times in accordance with the instructions in the Owner’s Manual. Any
alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty.
2. This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized Travis dealer.
3. Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered under warranty. Over-firing
(operation where the steel may glow red) of this appliance can cause serious damage and will nullify this warranty.
4. The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the installation of this product. If in doubt
as to the extent of this warranty, contact your authorized Travis retailer before installation.
5. Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills or mountains or negative
pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc.
6. This Warranty is void if:
a. The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals.
b. The unit is subject to submersion in water or prolonged periods of dampness or condensation.
c. Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not limited to, improper
chimney/venting installation.
7. Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or adjustment of the
manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit, alteration, or act of God.
8. This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, chipped or cracked firebrick, etc. Also excluded is
damage to the unit caused by abuse, improper installation, modification of the unit, or the use of fuel other than that for which the unit is configured (use cord wood only).
9. Damage to gold surfaces caused by fingerprints, scratches, melted items, or other external sources left on the gold from the use of cleaners other than denatured alcohol is not covered in
this warranty. Damage to the gold surfaces from over-firing (operation where the steel may glow red) is not covered in this warranty.
10. Damage to the catalytic combustor due to mishandling, removal, cleaning, or other handling is not covered. Degradation of the combustor due to burning of anything other than natural cord
wood is not covered. Burning of trash, garbage, artificial or paper logs, gift wrappings, coal, lighter fluids, chemical starters, treated or painted wood, driftwood or chemical cleaners will void
the combustor warranty. These items contain chemicals that may cause the combustor to become deactivated.
11. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or consequential damages are not
covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.
12. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the express written permission of
TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.
13. Any statement or representation of Travis products and their performance contained in Travis advertising, packaging literature, or printed material is not part of this 7 year warranty.
14. This warranty is automatically voided if the appliance’s serial number has been removed or altered in any way. If the appliance is used for commercial purposes, it is excluded from this
warranty.
15. No dealer, distributor, or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty. TRAVIS INDUSTRIES, INC. assumes no
liability for such warranties or representations.
16. Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components.
17. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.
18. This 7 year warranty is the only warranty supplied by Travis Industries, Inc., the manufacturer of the appliance. All other warranties, whether express or implied, are hereby expressly
disclaimed and purchaser’s recourse is expressly limited to the warranties set forth herein.
IF WARRANTY SERVICE IS NEEDED:
1. If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your Travis dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date,
and the model name and serial number.
2. Travis Industries has the option of either repairing or replacing the defective component.
3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased
the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance. At that time, you may be asked to ship your appliance, freight
charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your appliance if it is found to be defective in material or
workmanship within the time frame stated within this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS
INDUSTRIES, INC., to your regional distributor, or dealership.
4. Check with your dealer in advance for any costs to you when arranging a warranty call. Dealers may require you to pay a service or trip charges for any warranty work. This charge can
vary from store to store.
Travis Industries
93508094
4070309
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20
Optional Equipment
Temperature Meter
The temperature meter displays the temperature of the combustor, allowing the operator to monitor
combustor light-off. To obtain a suitable temperature meter, contact the manufacturer listed below:
Condar Company
P.O. Box 250
108 Mill Spring Road
Columbus, NC 28722-0250
(828) 894-8383
Model: 9-88
1
Before installing the faceplate, route the thermocouple wire to the catalytic combustor (see the
illustration below). With the wire in place, the faceplate can be installed.
Remove this screw and pass the
a
soldered end of the included
thermocouple wire through the hole.
NOTE: if the hole is not present, drill a
1/8" diameter hole (drill frominside the
firebox).
5/16" Nutdriver
Insert the soldered end of the wire into the
Run the wire through this
b
catalytic combustor approximately 1/2"
c
notch
NOTE: if the notch is not
present, file a notch in the
arched piece of metal)
Route the wire along the outside of the
d
firebox assembly, behind the location
where the face attaches (either side).
Tuck excess wire to the side so it does
not contact the firebox.
Attach the molex connector from the wire to the
e
quick-connect on the temp meter. Route the
wire so it exits below the faceplate.
Temp Meter
NOTE: If the connector is not present, connect the wires
to the two posts on the back of the temp meter. The
yellow inner wire goes to the positive (+) pole.
Travis Industries
93508094
220602
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Optional Equipment
21
Travis Industries
93508094
220602
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22
Index
Acid Wash...................................................6
Important Information .............................1
Index ....................................................22
Introduction...........................................1
Kindling ................................................8
Listing Label..........................................18
Location of Controls...............................8
Log Length...........................................5
Maintaining Catalytic Burn-Off.................9
Normal Operating Sounds......................11
Opening the Doors................................7
Opening the Doors while Fireplace is Hot 7
Optional Equipment...............................20
Optional Summer Fan Switch..................10
Over-Firing the Fireplace........................6
Overnight Burn......................................11
Packing List...........................................5
Parts List...............................................17
Problems ..............................................13
Re-Loading the Fireplace.......................11
Replacement Parts List ..........................17
Safety Label..........................................18
Safety Notice.........................................6
Safety Precautions ................................2 & 3
Selecting Wood.....................................12
Starting a Fire ........................................8
Adjusting the Burn Rate...............................10
Air Control (see 'Burn Rate')..........................10
Amps..........................................................5
Ash (Disposal) .............................................14
Baffle..........................................................15
Before Your First Fire ...................................6
Blower (Cleaning) ........................................15
Blower Operation.........................................10
BTU Output.................................................5
Burn Rate....................................................10
Burn Time ...................................................5
By-Pass Control...........................................8
Catalytic Combustor (Cleaning).....................15
Catalytic Combustor (Operation) ...................9
Catalytic Combustor (Replacement Info)........17
Check Ash, Remove if Necessary .................14
Check Chimney for Creosote Build-Up..........16
Check Door Seal, Adjust if Necessary............16
Check Firebrick, Baffle .................................15
Chimney (inspection)...................................16
Clean any Gold Surfaces if Necessary............14
Clean Combustor.........................................15
Clean the Blower Filter .................................15
Combustor (Cleaning)..................................15
Combustor (Operation) ................................9
Combustor (Replacement Information)..........17
Curing the Paint...........................................6
Daily Maintenance (while fireplace is in use) ...14
Don't Burn Treated Wood, Wax Logs, Etc......12
Door Gasket ................................................16
Door Latch ..................................................16
Dry Wood is Key ..........................................12
Electrical Specifications................................5
EPA Compliance .........................................5
Features .....................................................5
Firebrick......................................................15
Fumes (after break-in period)........................13
Fumes (first fire)...........................................6
Gold Surfaces (cleaning) ..............................14
Heating Specifications .................................5
Hints for Burning..........................................11
Table of Contents..................................4
Temperature Meter (Installation)..............20
Temperature Meter (Operation) ..............9
Testing Wood Moisture..........................12
Troubleshooting....................................13
Twice Yearly Maintenance ......................15
Verify the Installation..............................6
Warnings...............................................2 & 3
Warranty................................................19
Watts ....................................................5
Why Dry Wood is Key.............................12
Wiring ...................................................21
Wood....................................................12
Wood Cutting and Storage.....................12
Travis Industries
93508094
220602
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