Exmark Lawn Mower 4500 461 User Manual

PHAZER™  
For Serial Nos.  
790,000 & Higher  
Part No. 4500-461 Rev. A  
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READ OPERATOR’S MANUAL BEFORE  
OPERATING OR SERVICING EXMARK EQUIPMENT  
TABLE OF CONTENTS  
Description  
Page  
34” Deck Group ............................................................3-4  
Decal Group ..................................................................13  
Electrical Diagram..........................................................15  
Electrical Group.............................................................14  
Electrical Logic Schematic.............................................16  
Engine Group ................................................................11  
Frame Group ................................................................5-6  
Fuel Group.....................................................................10  
Motion Control Group ......................................................7  
Park Brake Group............................................................8  
Seat Group ......................................................................9  
Transaxle Group............................................................12  
-2-  
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34” DECK GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
8
9
1-303508  
1-303520  
1-403005  
1-413113  
1-513034  
1-603384  
1-613098  
52-2860  
Decal, Discharge Warning......................1  
Decal, Trivantage...................................1  
Decal, Danger........................................2  
Bushing, Idler.........................................1  
Sleeve, Bearing......................................2  
Bushing, Idler Pivot ................................1  
Idler, Flat................................................2  
Washer ..................................................2  
Washer ..................................................2  
Decal-Danger.........................................4  
Decal, Bolt Torque .................................1  
Spring, Extension...................................1  
Flat, Strut ...............................................2  
Spacer, Strut..........................................6  
Bushing, Idler.........................................1  
Nut, Nyloc 3/8-16 Flg .............................8  
Brace, Deck Linkage..............................1  
Decal, Commercial 34............................1  
Decal, Belt Routing ................................1  
20 109-3086-01 Cover, RH Spindle................................. 1  
21 109-3100  
22 109-3891  
23 3256-4  
24109-9467  
25 109-5150  
26 109-6886  
Nut, Cage 5/16....................................... 4  
Asm, Idler Arm W/Bearings.................... 1  
Washer, 3/8 Std..................................... 2  
Asm, Deck W/Decals ............................. 1  
Chute, Discharge................................... 1  
Spring, Torsion ...................................... 1  
27 109-9441-01 Cover, Left Spindle ................................ 1  
63-8410  
28 109-9461  
29 302-40  
30 323-8  
Pin, Chute.............................................. 1  
Zerk, 90° 1/4-28..................................... 1  
Screw, HH 3/8-16 x 1 1/2....................... 2  
Screw, HH 3/8-16 x 1 3/4....................... 2  
Bolt, Carriage 3/8-16 x 3 1/2 .................. 1  
Bolt, Carriage 3/8-16 x 3/4..................... 1  
Bolt, Carriage 3/8-16 x 2 1/4 .................. 1  
Bolt, Carriage 3/8-16 x 2 3/4 .................. 1  
Screw, HH FLG 5/16-18 x 3/4................ 4  
Washer, 5/8 SAE ................................... 2  
Asm, Deck Complete............................. 1  
10 98-5954  
11 103-1077  
12 103-3330  
13 103-3898  
14 103-3900  
15 103-9948  
16 104-8301  
17 109-0381  
18 109-2462  
19 109-2465  
31 323-9  
32 3231-11  
33 3231-21  
34 3231-7  
35 3231-9  
36 3234-47  
37 3256-27  
38109-9473  
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  
V
Includes all item shown on pages 3 & 4. Does not include struts or strut hardware.  
Includes items 25, 26, & 28.  
-3-  
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34” DECK GROUP (cont)  
Item Part No.  
Description  
Qty.  
Item Part No.  
103-9953  
15 104-8300  
16 104-8301  
17 109-2548  
109-2551  
Description  
Qty.  
1
2
3
4
1-513208  
1-633447  
1-807268  
103-1026  
Washer, Spring Disc 5/8.........................2  
Chain, Deck Lift......................................4  
Key, Machine 1/4 x 3/16 x 1...................2  
Screw, HH 5/8-11 x 1 Gr 8 .....................2  
Guard, Bearing Top................................2  
Screw, HH 7/16-20 x 1-5/8 Sp................8  
Spacer, Guard Bottom ...........................2  
Spindle...................................................2  
Washer, Spring Disc 3/4.........................2  
Asm, Cutter Housing Complete..............2  
Belt, Blade .............................................1  
Asm, Chain Deck ...................................1  
Asm, Chain Deck ...................................3  
Sheave, Blade Drive.............................. 2  
Nut, Nyloc 5/16-18 Flg ........................... 2  
Nut, Nyloc 3/8-16 Flg............................. 12  
Blade, 17.5 Standard............................. 2  
Blade, Low lift ........................................ 2  
Blade, Mulch.......................................... 2  
Blade, Solid ........................................... 2  
14+  
5+ 103-1330  
6
103-1898  
109-3129  
109-2549  
7
103-2535  
8+ 103-2788  
103-2802  
18 109-2610-01 Baffle, Discharge ................................... 1  
19 323-7  
20 3217-46  
21 3230-23  
22 32128-37  
23 103-8280  
9
Screw, HH 3/8-16 x 1 1/4....................... 12  
Nut, Hex 3/4-16 Heavy........................... 2  
Bolt, Carriage 5/16-18 x 3/4, short neck 2  
Nut, Whizlock 7/16-14............................ 16  
Kit, Cutter Housing................................. 2  
10 109-3522  
11 103-9366  
12 103-9792  
13 103-9817  
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  
Anti-scalp kit P/N AS34 is available for this unit.  
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & bearings  
and spindles & sheaves and under top bearing guard. DO NOT use a copper or nickel based anti-seize.  
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK343.  
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on nut.  
Q
+
-4-  
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FRAME GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
32144-70  
1-513658  
93-8069  
Screw, HWH 5/16-18 x 3/4 TF................3  
Bumper..................................................5  
Decal, Hot Surface.................................1  
Decal, Battery ........................................1  
Bolt, Carriage 5/16-18 x 7/8 ...................4  
Asm, Frame W/Decals ...........................1  
15  
16  
17  
18  
19  
20  
21  
22  
23  
109-2429-03 Bracket, Rear Fuel Tank........................ 2  
2
109-2466  
109-2467  
109-2490  
109-2494  
109-2539  
109-2605  
109-2862  
302-19  
Decal, Phazer........................................ 1  
Decal, Drive Wheel Release.................. 2  
Decal, Danger Slope.............................. 1  
Decal, Console...................................... 1  
Decal, Relay.......................................... 1  
Stop, Motion Control.............................. 2  
Decal, Rotating Devices......................... 1  
Zerk, 1/4-28 Str...................................... 5  
3
4
1-513747  
3230-16  
5
6
109-3125  
7
116-0201-03 Guard, Muffler........................................1  
103-9381-01 Plate, Floor ............................................1  
8
9
104-8300  
114-0543  
109-0375  
109-2356  
Nut, Nyloc 5/16-18 Flg ...........................18  
Asm, Rear Guard W/Decal.....................1  
Grip, Brake Lever...................................1  
Decal, Motion Control.............................2  
10  
11  
12  
13  
14  
24  
25  
26  
109-2992  
32151-48  
3230-23  
Decal, Pump Belt Routing...................... 1  
E-Ring ................................................... 1  
Bolt, Carriage 5/16-18 x 3/4................... 13  
27  
3234-7  
Screw, HH FLG 5/16-18 x 5/8................ 3  
109-2421-03 Bracket, LH Fuel Tank ...........................1  
109-2422-03 Bracket, RH Fuel Tank...........................1  
Exmark black touch up spray paint – gloss black.  
-5-  
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FRAME GROUP (cont.)  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
8
9
283-6  
Pin, Clevis 5/16 x 1 1/4 ..........................1  
Cone, Bearing Tapered Roller................4  
Seal, Grease..........................................2  
Cup, Bearing Tapered Roller .................4  
Washer, Spring Disc ..............................6  
Bearing, Cone Tapered Roller................4  
Plug .......................................................2  
Seal, Double Lip.....................................4  
Guard, Seal............................................4  
Spacer, Nut............................................4  
Axle, Caster ...........................................2  
Cap, Grease ..........................................2  
21 116-0199  
22 109-3544  
23 109-2416  
24 109-2463  
25 109-2620  
26 109-2628  
27 109-3323  
28 321-5  
Bar, Height Adjust.................................. 1  
Asm, Height Adjust W/Decal.................. 1  
Spring, Extension................................... 1  
Decal, Deck Height................................ 1  
Pawl, Height Control.............................. 1  
Cable..................................................... 1  
Asm, Height Pin W/Lanyard................... 1  
Screw, HH 1/4-20 x 7/8.......................... 2  
Screw, HH 3/8-16 x 1............................. 2  
Screw, HH 1/2-13 x 6............................. 2  
Bolt, Carriage 5/16-18 x 3/4 ................... 2  
Washer, 5/16 SAE ................................. 1  
Washer, Spring Disc 5/16 ...................... 2  
Washer.................................................. 5  
Screw, Flat HD 3/8-16 x 1 3/4................ 1  
Hairpin, Cotter ....................................... 1  
Nut, Nyloc 1/2-13 Thin ........................... 2  
Nut, Nyloc 3/4-10................................... 2  
Screw, Button Head 5/16-18 x 1 ............ 1  
1-543509  
1-543511  
1-543508  
1-633508  
1-633585  
1-811010  
103-0063  
103-2768  
29 323-6  
10103-3051  
11 103-3157  
12 103-4882  
30 325-20  
31 3230-23  
32 3256-23  
33 1-303334  
34 63-8410  
35 3289-19  
36 1-806003  
37 3296-45  
38 3296-51  
39 3274-104  
13 103-8618-01 Wld, Caster Fork....................................2  
14 112-3810  
15 103-9932  
16 103-9933  
17 103-9934  
18 104-7201  
19 104-8300  
20 104-8301  
Asm, Wheel And Bearings .....................2  
Link, Deck Control..................................1  
Nut, Shoulder.........................................2  
Bushing..................................................1  
Nut, Nyloc 1/4-20 Flg .............................2  
Nut, Nyloc 5/16-18 Flg ...........................3  
Nut, Nyloc 3/8-16 Flg .............................1  
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut Item #10.  
-6-  
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MOTION CONTROL GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
8
9
1-543017  
3296-4  
Balljoint..................................................2  
Nut, Esna 5/16-24..................................2  
Plate, Tapped.........................................2  
Grip, Control Lever.................................2  
Screw, SH 5/16-18 x 3/4 .......................4  
Switch....................................................2  
Washer, Spring Disc 3/8.........................4  
Asm, Lever Control (RH) W/Grip............1  
Asm, Lever Control (LH) W/Grip.............1  
Trunnion.................................................2  
Rod, Steering.........................................2  
Wld, Steering Control (RH).....................1  
Wld, Steering Control (LH) .....................1  
Post, Lever Mount..................................2  
Bearing ..................................................4  
Nut, Nyloc 1/4-20 Flg .............................4  
Nut, Nyloc 5/16-18 Flg ...........................4  
18 104-8301  
19 109-2339  
20 109-2423  
21 109-2428  
22 1-633545  
23 322-6  
Nut, Nyloc 3/8-16 Flg............................. 2  
Damper, Motion Control......................... 2  
Shaft, Control Pivot................................ 2  
Bracket, Damper Mount......................... 2  
Spacer................................................... 4  
Screw, HH 5/16-18 x 1 1/4..................... 2  
Screw, HH 3/8-16 x 1............................. 4  
Screw, HH 3/8-16 x 1 3/4....................... 2  
Nut, Jam 5/16-24 ................................... 6  
Bolt, Carriage 1/4-20 x 1 1/2 .................. 4  
Screw, HH FLG 5/16-18 x 5/8................ 4  
Washer, 3/8 SAE ................................... 2  
Nut, Whizlock 5/16-18............................ 4  
Pin, Cotter 1/8 x 3/4............................... 2  
Screw, PPH #10-24 x 5/8....................... 4  
Nut, Whizlock 1/4-20.............................. 4  
1-633181  
1-633257  
1-809057  
65-7410  
98-5975  
103-9367  
103-9368  
24 323-6  
25 323-9  
26 3220-2  
27 3229-4  
28 3234-7  
29 3256-24  
30 32128-20  
31 3272-10  
32 3290-500  
33 32128-33  
10 103-9373  
11 103-9407  
12 103-9411  
13 103-9413  
14 103-9414  
15 103-9928  
16 104-7201  
17 104-8300  
-7-  
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PARK BRAKE GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
8
9
3256-3  
Washer, 5/16 Std ...................................2  
E-Ring....................................................1  
Bar, Equalizer ........................................1  
Bracket ,Brake Pivot...............................1  
Nut, Nyloc 5/16-18 Flg ...........................2  
Wld, Brake Bellcrank..............................1  
Spring, Brake.........................................1  
Nut, Square............................................1  
E-Ring....................................................1  
Wld, Brake Clevis...................................1  
11 109-0223  
12 109-5370  
13 3256-23  
14 109-2861  
15 283-6  
Link, Over Center................................... 2  
Wld, Brake Link...................................... 1  
Washer, 5/16 SAE ................................. 2  
Spring, Extension................................... 1  
Pin, Clevis 5/16 X 1 1/4.......................... 2  
Pin, Clevis 5/16 X 3/4............................ 1  
Screw, HH 5/16-18 x 2 1/2..................... 2  
Pin, Cotter 1/8 x 3/4............................... 3  
Spacer................................................... 1  
32120-19  
103-9408  
103-9409  
104-8300  
109-5376  
103-9925  
103-9926  
32120-35  
16 283-75  
17 322-12  
18 3272-10  
19 1-633545  
10 114-0548  
-8-  
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SEAT GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
116-0950  
10 109-2607-03 Bracket, Seat......................................... 1  
Description  
Qty.  
1
2
3
4
5
6
7
8
27-0410  
63-8410  
82-2190  
103-3999  
103-9376  
104-8300  
109-3128  
Screw, Shoulder 5/16-18 x 1 Sp.............2  
Washer ..................................................4  
Switch....................................................1  
Decal, Exmark Logo...............................1  
Bumper, Seat.........................................2  
Nut, Nyloc 5/16-18 Flg ...........................4  
Asm, Seat W/Decals ..............................1  
9
Decal, Service Aid ................................. 1  
11 109-2608  
12 108-6163  
13 32144-4  
14 322-10  
Spacer................................................... 4  
Kit, Armrest............................................ 1  
Screw, HWH 1/2-20 x 1/2 Taptite........... 2  
Screw, HH 5/16-18 x 2........................... 4  
Washer.................................................. 4  
15 1-653036  
109-2427-03 Bar, Seat Stop........................................1  
Exmark black touch up spray paint – gloss black.  
-9-  
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FUEL GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
1-303077  
1-603770  
Clamp, Fuel Line....................................12  
Valve, Fuel.............................................1  
Stud, Fuel Tank......................................4  
Spring ....................................................4  
Valve, Fuel Check..................................2  
Fitting, Barbed Tee.................................1  
Bushing..................................................2  
Hose, Fuel Line 11"................................1  
Hose, Fuel Line 21"................................1  
Hose, Fuel Line 8 1/2"............................1  
11 109-0304  
12 109-0346  
13 109-3124  
14 109-3123  
15 109-2420  
16 322-3  
Hose, Fuel Line 2 1/2"............................ 3  
Cap, Fuel............................................... 2  
Asm, Fuel Tank (LH).............................. 1  
Asm, Fuel Tank (RH)............................. 1  
Fitting, Fuel W/Line And Screen............. 2  
Screw, HH 5/16-18 x 3/4........................ 2  
Washer, 5/16 SAE ................................. 6  
Nut, Nyloc 5/16-18 Thin ......................... 4  
Part No. 49019-7001 Fuel Filter............. 1  
3* 1-633023  
4
5
6
7
8
9
1-633349  
99-5000  
99-5005  
104-7789  
107-7684  
108-4582  
17 3256-23  
18 3296-47  
19) Kawasaki  
10 109-0293  
)
*
Refer to Engine Owner’s manual. (Fuel filter Must be 15 Micron or smaller).  
Use Pro-Lock, Retaining Type (P/N 1-840023, .5ml tube) on stud threads, item #3 going into tanks.  
-10-  
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ENGINE GROUP  
1
1
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
8
9
1-303334  
1-513034  
1-513592  
1-513593  
1-603384  
1-603414  
1-603610  
1-807513  
13-2840  
Washer, Spring Disc 5/16.......................4  
Sleeve, Bearing......................................2  
Knob, Ball Red.......................................1  
Knob, Ball Black.....................................1  
Bushing, Idler Pivot ................................1  
Spring, Extension...................................1  
Washer, Spring Disc 7/16.......................2  
Bolt, Carriage #10-24 x 1/2 ....................4  
Key, Machine 1/4 x 1/4 x 1 1/4...............1  
Valve, Oil Drain......................................1  
Nut, Nyloc 5/16-18 .................................4  
Adapter..................................................1  
17 103-9950  
18 104-8301  
19Q 106-7022  
20 109-0393  
21 3296-59  
22 109-3119  
23 302-40  
Clutch .................................................... 1  
Nut, Nyloc 3/8-16 Flg............................. 1  
Hose, Oil Drain ...................................... 1  
Sheave .................................................. 1  
Nut, Nyloc 3/8-16 Thin ........................... 1  
Asm, Idler Arm W/Bearings.................... 1  
Zerk, 90° 1/4-28..................................... 1  
Screw, HH 5/16-18 x 1 3/4..................... 4  
Screw, HH 3/8-16 x 1 1/2....................... 1  
Screw, HH 7/16-20 x 2 1/2..................... 1  
Bolt, Carriage 3/8-16 x 3........................ 1  
Washer, 3/8 Std..................................... 2  
Nut, Nyloc #10-24.................................. 4  
Bumper.................................................. 1  
Clip, Loom ............................................. 1  
24 322-9  
25 323-8  
10W 92-6877  
11 3296-29  
12W 103-1966  
26X 3212-10  
27 3231-10  
28 3256-4  
13 103-9356-03 Stop, Clutch Rotation .............................1  
29 3296-2  
14 112-3823  
15 103-9401  
16 103-9946  
Belt, Hydro.............................................1  
Pulley, Idler............................................1  
Asm, Throttle Control .............................2  
30 109-3765  
31* 1-603727  
Exmark black touch up spray paint – gloss black.  
W
X
Q
*
Use a Teflon Pipe Sealant or equivalent on threads.  
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.  
Supplied in literature pack.  
Route throttle and choke cables through clip.  
-11-  
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TRANSAXLE GROUP  
Part No.  
Description  
Part No.  
Description  
Item  
Qty.  
Item  
Qty.  
1
103-9397  
103-9380  
103-9398  
104-8300  
242-50  
Spacer, Hydro........................................2  
Rod, Hydro Bypass ................................2  
Spacer, Axle ..........................................1  
Nut, Nyloc 5/16-18 Flg ...........................6  
Nut, Lug 1/2-20 ......................................8  
Plate, Tank Mount..................................1  
Asm, Transaxle (RH)..............................1  
Tank, Hydraulic......................................1  
Washer, Spring Disc 3/8.........................2  
Bolt, Carriage 5/16-18 x 2 3/4.................4  
Screw, HWH 1/2-20 x 1/2 Taptite...........2  
Nut, Nyloc 1/4-20 Flg .............................2  
Washer, 1/4 SAE ...................................2  
Screw, HH 1/4-20 x 3/4..........................2  
Screw, HH 5/16-18 x 6...........................2  
Hairpin, Cotter........................................2  
Screw, HH 3/8-16 x 2 1/4.......................2  
Asm, Transaxle (LH) ..............................1  
Tire, 18 x 7.00-8 4 Ply............................2  
Asm, Wheel & Tire.................................2  
Wheel ....................................................2  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
109-6801  
3256-3  
Clamp, Hose.......................................... 1  
Washer.................................................. 2  
Guard, Transmission.............................. 1  
Adapter, Straight.................................... 2  
Hose, Hydraulic ..................................... 1  
Cap, Hydraulic Reservoir....................... 1  
Filter, Hydraulic...................................... 1  
Clamp, Hose.......................................... 3  
Hose, Hydraulic ..................................... 1  
Nut, Hub ................................................ 2  
Kit, Hub.................................................. 2  
O-Ring, Charge Cover Seal ................... 2  
Kit, Fan And Pulley ................................ 2  
Kit, Fan And Pulley ................................ 2  
Fan,7”-10 Blade..................................... 2  
Fan,7”-10 Blade..................................... 2  
Spring, Extension................................... 2  
Kit, Seal................................................. 2  
O-Ring, SAE #6..................................... 2  
Screw, HH 3/8-16 x 1 1/2....................... 2  
Nut, Whizlock 3/8-16.............................. 2  
2
3
4
5
6
114-0469-03  
109-3278  
109-3319  
109-3320  
109-3321  
109-3322  
109-3459  
109-3536  
109-3538  
109-3540  
103-9350-03  
7116-1204  
8
109-2250  
98-5975  
3230-9  
9
10  
11  
12  
13  
14  
15  
16  
32144-4  
104-7201  
3256-22  
321-4  
34Q 116-0172  
116-1207  
35Q 116-0173  
x
1-800286  
1-806003  
x
116-1206  
109-2631  
17O 323-11  
36  
18116-1205  
37V 109-3537  
19  
20  
21  
109-2594  
109-2595  
109-2596  
38  
39  
40  
1-603921  
323-8  
3290-357  
Exmark black touch up spray paint – gloss black.  
LH and RH transmission comes complete with items #28, #31, #32, #33, #34, #35, #36, & #37  
O Use Pro-Lock, Nut type (P/N 1-840022, .5ml tube) screw.  
V Item not shown  
Q For Serial No. 792822 & Lower.  
x
For Serial No. 792823 & Higher.  
-12-  
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DECAL GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
8
9
109-2494  
109-2539  
109-2356  
109-2490  
103-1077  
109-2463  
109-2467  
1-513748  
93-8069  
Decal, Console.......................................1  
Decal, Relay ..........................................1  
Decal, Motion Control.............................2  
Decal, Danger Slope..............................1  
Decal, Bolt Torque .................................1  
Decal, Deck Height ................................1  
Decal, Zt Dump......................................2  
Decal, Guard..........................................1  
Decal, Hot Surface.................................1  
Decal, Belt Routing ................................1  
Decal, Warning Cover............................1  
12 1-403005  
13 109-2465  
14 1-303520  
15 98-5954  
16 109-2462  
17 109-2862  
18 116-0950  
19 109-2466  
20 103-3999  
Decal, Danger........................................ 2  
Decal, Belt Routing 34/44 ...................... 1  
Decal, Trivantage................................... 1  
Decal, Missing Cover............................. 4  
Decal, Commercial 34............................ 1  
Decal, Rotating Devices......................... 1  
Decal, Service Aid ................................. 1  
Decal, Phazer........................................ 1  
Decal, Exmark Logo............................... 1  
10 109-2992  
11 1-303508  
21 1-513747  
109-3530  
Decal, Battery........................................ 1  
Decal Kit  
-13-  
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ELECTRICAL GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
8
9
109-7653  
1-513075  
1-513374  
3256-2  
Wire, Battery Positive (+) W/Caps..........1  
Solenoid, Plastic ....................................1  
Meter, Engine Hours ..............................1  
Washer ..................................................2  
Insulator, Battery....................................1  
Insulator, Solenoid .................................3  
Wingnut, Nyloc 1/4-20............................2  
Switch....................................................1  
Plate, Tapped.........................................1  
Cable, Battery W/Caps...........................1  
Bolt, Hold Down .....................................2  
Nut, Whizlock 1/4-20..............................2  
Relay, 12VDC 40 Amp...........................2  
Screw, PPH #10-24 x 5/8.......................4  
Asm, Switch W/Nut ................................1  
16 103-0498  
17 103-2106  
1-603511  
Nut, Ignition ........................................... 1  
Key, Exmark Logo ................................. 1  
Key, Ignition........................................... 1  
Switch, PTO........................................... 1  
Cable, Ground(-).................................... 1  
18 103-5221  
19 103-8355  
109-2407  
1-543393  
1-543792  
1-633111  
1-633181  
20 103-9944-03 Strap, Battery......................................... 1  
21 32144-4  
22X 109-4112  
23 3296-2  
Screw, HWH 1/2-20 x 1/2 Taptite........... 2  
Harness, Wiring..................................... 1  
Nut, Nyloc #10-24.................................. 3  
Screw, HH 1/4-20 x 3/4.......................... 2  
Module, Seat Delay ............................... 1  
Bolt, Carriage #10-24 x 1/2 .................... 1  
Tie, Plastic............................................. 3  
Grommet ............................................... 1  
Clip, Loom ............................................. 1  
10 109-7620  
11 1-633651  
12 32128-33  
13 1-643275  
14 3290-500  
15 109-4736  
24 321-4  
25 100-6186  
26 1-807513  
27 1-303335  
28 1-543286  
29 1-603727  
X
Use dielectric grease on all wiring harness connectors  
Exmark black touch up spray paint – gloss black.  
-14-  
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ELECTRICAL DIAGRAM  
G R D E K E N .  
G R D E K E N .  
G R D E K E N . / W H T S T R I P E  
W H I T E  
V I O L E T  
K C B L A  
K C B L A  
K C B L A  
C K B L A  
C K B L A  
G R D E K E N .  
C K B L A  
C K B L A  
G R E Y  
G R D E K E N .  
O R A N G E / B L K S T R I P E  
G R D E K E N . / W H T S T R I P E  
W
Y E L L O  
. B T L L U E  
N
T A  
T A  
G R D E K E N .  
G R D E K E N .  
N
P I N K / B L K S T R I P E  
N
T A  
. B T L L U E  
. B T L L U E  
. B T L L U E  
C K B L A  
G R D E K E N .  
. G T R L E E N  
N
N
T A  
T A  
. G T R L E E N  
. B T L L U E  
. B T L L U E  
G007920  
-15-  
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ELECTRICAL SCHEMATIC  
G R D E K E N .  
V I O L E T  
G R D E K E N .  
K C B L A  
K C B L A  
G R D E K E N . / W H T S T R I P E  
K C B L A  
W H I T E  
K C B L A  
K C B L A  
G R E Y  
K C B L A  
K C B L A  
G R D E K E N .  
G R D E K E N .  
N
N
T A  
T A  
G R D E K E N . / W H T S T R I P E  
O R A N G E / B L K S T R I P E  
Y E L L O  
W
. B T L L U E  
G R D E K E N .  
G R D E K E N .  
N
T A  
C K S T R I P E P I N K / B L A  
K C B L A  
. B T L L U E  
G R D E K E N .  
. G T R L E E N  
N
N
T A  
T A  
. G T R L E E N  
. B T L L U E  
. B T L L U E  
G007921  
-16-  
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SERVICE RECORD  
Date  
Description of Work Done  
Service Done By  
-17-  
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-18-  
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© 2009 Exmark Mfg. Co., Inc.  
Industrial Park Box 808  
Beatrice, NE 68310  
Part No. 4500-461 Rev. A  
(402) 223-6300  
Fax (402) 223-5489  
Printed In USA.  
All Rights Reserved  
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