Owners &
P95-3 Zero Clearance Direct Vent Gas Fireplace
Installation Manual
MODELS: P95-NG3 Natural Gas P95-LP3 Propane
WARNING:
FOR YOUR SAFETY
Iftheinformationintheseinstructionsarenotfollowedexactly,
a fire or explosion may result causing property damage,
personal injury or loss of life.
What to do if you smell gas:
ꢀDo not try to light any appliance
ꢀDo not touch any electrical switch:
do not use any phone in your
building.
ꢀImmediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
ꢀIf you cannot reach your gas
supplier, call the fire department.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
Tested by:
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
918-526
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
07/17/06
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TABLE OF CONTENTS
Log Set Installation......................................................27
Glass Door Installation ................................................29
Front Facade...............................................................29
Optional Screen Doors................................................29
Accent Kit Installation..................................................30
Option 1: Remote Control............................................31
Option 2: Wall Switch ..................................................31
Option 3: Wall Thermostat ..........................................31
Wiring Diagrams .........................................................32
SAFETY LABEL
Serial No. Decal ............................................................4
REQUIREMENTS
MA Code - CO Detector
(for state of Massachusetts only) ..................................5
INSTALLATION
OPERATING INSTRUCTIONS
Important Message ......................................................6
Before You Start ............................................................6
General Safety Information ...........................................6
Installation Checklist......................................................6
Locating Your Gas fireplace ..........................................7
Manufactured Mobile Home Additional Requirements ..7
Optional Heatwave .......................................................7
Duct System Kit.............................................................7
Optional Heat Release Kit.............................................7
Clearances ....................................................................7
Combustible Mantels....................................................8
Unit Base Stand-offs......................................................8
Framing and Finishing...................................................8
Facing Requirement......................................................9
Hearth Requirements ....................................................9
Optional Cover Plate Template....................................10
Unit Assembly Prior To Installation ..............................10
Venting Introduction.....................................................10
Venting ........................................................................11
Exterior Vent Termination Locations............................12
Simpson Dura-vent Venting.........................................13
Simpson Dura-vent Venting Components List.............14
Venting Arrangements - Horizontal Terminations ........15
Venting Arrangements - Vertical Terminations............18
Unit Installation with Horizontal Termination................20
Vertical Termination .....................................................21
Installation Procedures................................................22
High Elevation .............................................................23
Gas Line Installation....................................................23
Pilot Adjustment...........................................................23
Gas Pipe Pressure Testing..........................................23
Conversion Kit# 773-969 From NG To LP ..................24
Optional Brick Panels..................................................27
Operating Instructions .................................................34
Lighting Procedure ......................................................34
Shutdown Procedure...................................................34
First Fire ......................................................................34
Aeration Adjustment ....................................................34
Normal Operating Sounds Of Gas Appliances............35
MAINTENANCE
Maintenance Instructions ............................................36
Gold-plated Door or Surround.....................................36
Log Replacement .......................................................36
Thermopile / Thermocouple.........................................36
Glass Gasket...............................................................36
Door Glass ..................................................................36
Fan Maintenance.........................................................37
Removing Valve...........................................................38
Installing Valve.............................................................38
P95-3 Main Assembly..................................................39
P95-3 Burner Assembly & Log Set..............................41
P95-3 Flush Front Accessories ...................................42
WARRANTY
The Warranty: Limited Lifetime...................................43
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SAFETY LABEL
Thisisacopyofthelabelthataccompanieseach
P95-3ZeroClearanceDirectVentGasFireplace.
We have printed a copy of the contents here for
your review. The safety label is located on the
front inside base of the unit, visible when the
bottom louver is open.
NOTE: Excalibur® units are constantly being
improved. Check the label on the unit and if
there is a difference, the label on the unit is the
correct one.
For the State of Massachusetts, installation
and repair must be done by a plumber or
gasfitter licensed in the Commonwealth of
Massachusetts.
For the State of Massachusetts, flexible
connectors shall not exceed 36 inches in
length.
For the State of Massachusetts, the appli-
ances individual manual shut-off must be a
t-handle type valve.
The State of Massachusetts requires the
installation of a carbon monoxide alarm in
accordance with NFPA720 and a CO alarm
withbatterybackupinthesameroomwhere
the gas appliance is installed.
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4
REQUIREMENTS
MA Code - CO Detector
(for the State of Massachusetts only)
5.08: Modifications to NFPA-54, Chapter 10
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for
residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than
seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall
be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is
installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery
operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure
served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of
qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon
monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of
thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions
shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight
(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The
sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation
unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by
the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or
structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product
Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the
instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a
Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies
"special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and
detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions,
all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of
the installation.
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INSTALLATION
14) Under no circumstances should any solid
fuels (wood, paper, cardboard, coal, etc.)
be used in this appliance.
C L O T H I N G
O R
O T H E R
IMPORTANT MESSAGE
SAVE THESE
FLAMMABLEMATERIALSHOULD
NOT BE PLACED ON OR NEAR
THE APPLIANCE.
INSTRUCTIONS
15) The appliance area must be kept clear and
free of combustible materials, (gases and
other flammable vapours and liquids).
TheP95-NG3or P95-LP3 Direct Vent Fireplace
must be installed in accordance with these
instructions. Carefully read all the instructions
in this manual first. Consult the "authority
having jurisdiction" to determine the need for
a permit prior to starting the installation. It is
the responsibility of the installer to ensure
this fireplace is installed in compliance with
manufacturer's instructions and all applicable
codes.
GENERAL SAFETY
INFORMATION
1) The appliance installation must conform
with local codes or, in the absence of local
codes,withthecurrentCanadianorNational
Gas Codes, CAN1-B149 or ANSI Z223.1
Installation Codes.
Emissions from burning wood or gas could
contain chemicals known to the State of
California to cause cancer, birth defects or
other reproductive harm.
INSTALLATION
CHECKLIST
2) The appliance when installed, must be
electrically grounded in accordance with
localcodes, orintheabsenceoflocalcodes
with the current National Electrical Code,
ANSI/NFPA 70 or CSA C22.1 Canadian
Electrical Code.
BEFORE YOU START
1) Checkallclearancestocombustibles. Refer
to the following sections:
Safe installation and operation of this appliance
requires common sense, however, we are
required by the Canadian Safety Standards
and ANSI Standards to make you aware of
the following:
a) Locating Your Gas Fireplace
b) Clearances
c) Combustible Mantels
d) Unit Base Stand-offs
e) Framing and Finishing
f) Hearth Requirement
g) Unit Assembly Prior to Installation
h) Venting
3) See general construction and assembly
instructions. The appliance and vent should
be enclosed.
INSTALLATION AND REPAIR
SHOULD BE DONE BY A
QUALIFIED SERVICE PERSON.
THE APPLIANCE SHOULD
BE INSPECTED BEFORE USE
AND AT LEAST ANNUALLY BY
A PROFESSIONAL SERVICE
PERSON. MORE FREQUENT
CLEANING MAY BE REQUIRED
DUE TO EXCESSIVE LINT FROM
CARPETING,BEDDINGMATERIAL,
ETC. IT IS IMPERATIVE THAT
CONTROL COMPARTMENTS,
BURNERS AND CIRCULATING
AIR PASSAGEWAYS OF THE
APPLIANCE BE KEPT CLEAN.
4) This appliance must be connected to the
specified vent and termination cap to the
outsideofthebuildingenvelope. Nevervent
to another room or inside a building. Make
sure that the vent is fitted as per Venting
instructions.
2) Make gas and electrical connections. Test
the pilot. Must be as per diagram. Refer to
the "Gas Line Installation" section.
3) Installstandardandoptionalfeatures. Refer
to the following sections where applicable:
5) Inspect the venting system annually for
blockage and any signs of deterioration.
a. Brick Panels
b. Log Set
6) Venting terminals shall not be recessed into
c. Glass Door
a wall or siding.
d. Arch Surround
e. Double Screen Doors
f. Accent Kit (Double Door & Surround)
g. Remote Control
h. Wall Switch
7) Any safety glass removed for servicing
must be replaced prior to operating the
appliance.
DUE TO HIGH TEMPERATURES,
THE APPLIANCE SHOULD BE
LOCATED OUT OF TRAFFIC AND
AWAY FROM FURNITURE AND
DRAPERIES.
i. Wall Thermostat
8) To prevent injury, do not allow anyone who
is unfamiliar with the operation to use the
fireplace.
4) Final check.
Before leaving this unit with the customer,
the installer must ensure that the appliance is
firing correctly and operation fully explained
to customer.
9) Wearglovesandsafetyglassesforprotection
while doing required maintenance.
WARNING: FAILURE TO INSTALL
THISAPPLIANCECORRECTLYWILL
VOID YOUR WARRANTY AND MAY
CAUSE A SERIOUS HOUSE FIRE.
10) Be aware of electrical wiring locations in
walls and ceilings when cutting holes for
termination.
This includes:
1) Clockingtheappliancetoensurethecorrect
firing rate (rate noted on label 45,000 Btu/h)
after burning appliance for 15 minutes.
11) Under no circumstances should this
appliancebemodified. Partsthathavetobe
removed for servicing should be replaced
prior to operating this appliance.
CHILDREN AND ADULTS SHOULD
BE ALERTED TO THE HAZARDS OF
HIGH SURFACE TEMPERATURES,
ESPECIALLY THE FIREPLACE
GLASS,ANDSHOULDSTAYAWAY
TO AVOID BURNS OR CLOTHING
IGNITION.
2) Ifrequired,adjustingtheprimaryairtoensure
that the flame does not carbon. First allow
the unit to burn for 15-20 min. to stabilize.
12) Installationandanyrepairstothisappliance
shouldbedonebyaqualifiedserviceperson.
A professional service person should be
called to inspect this appliance annually.
Make it a practice to have all of your gas
appliances checked annually.
CAUTION:Any alteration to the product that
causes sooting or carboning that results
in damage is not the responsibility of the
manufacturer.
YOUNG CHILDREN SHOULD BE
CAREFULLY SUPERVISEDWHEN
THEY ARE IN THE SAME ROOM
AS THE APPLIANCE.
13) Do not slam shut or strike the glass door.
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6
INSTALLATION
LOCATING YOUR
GAS FIREPLACE
1) When selecting a location for your fireplace,
ensure that the clearances outlined on this
page are met.
MANUFACTURED
MOBILE HOME
ADDITIONAL
CLEARANCES
The clearances listed below are Minimum
distances unless otherwise stated:
A major cause of chimney related fires is
failure to maintain required clearances (air
space) to combustible materials. It is of the
greatest importance that this fireplace and
vent system be installed only in accordance
with these instructions.
REQUIREMENTS
1) Ensure that structural members are not cut
2) Provide adequate clearances for
or weakened during installation.
servicing.
2) Ensure proper grounding using the #8
ground lug provided. See the "Wiring
Diagram" section.
3) The appliance must be installed on a flat,
solid, continuous surface (e.g. wood, metal,
concrete).Thismaybethefloor,orraisedup
on a platform to enhance its visual impact.
If the appliance is going to be installed
on carpeting, combustible linoleum tile or
other combustible material other than wood
flooring,theappliancemustbeinstalledona
metal or wood panel extending the full width
and depth of the appliance.
Clearance to Combustibles from:
Back
Side
0"
0"
0"
(0mm)
(0mm)
(0mm)
Floor
OPTIONAL
NOTE: The minimum floor clearance must
be maintained from the top surface of the
carpeting, tile, etc.
DUCT SYSTEM KIT
#946-556
The HeatWave Air Duct Kit increases the
effectiveness of your fireplace by dispersing
warmairfromthefireplacetoremotelocationsin
the same room or other rooms in your home.
4) The P95-3 Direct Vent Gas Fireplace
can be installed in a recessed position or
framed out into the room as in A, B, C, D.
See Diagram 1.
Up to two kits may be installed on the fireplace.
Please Note: Only 1 HeatWave kit may be
operated at one time. This includes the internal
blower option as well.
A) Flat on Wall
B) Flat on Wall Corner
C) Recessed into
Wall/Alcove
D) Corner
OPTIONAL
HEAT RELEASE KIT
#946-570
Side Wall Clearance
6-1/2" (165mm)
Diagram 1
Horizontal Vent Clearances
Top
3"
2"
2"
5) This appliance is Listed for bedroom
installationswhenusedwithaListedMillivolt
Thermostat. Some areas may have further
requirements, check local codes before
installation.
Side
Bottom
The Heat Release Kit expels warm air from
the fireplace to the outside of the building,
allowing the fireplace to be operated with less
heat entering the room. The kit may be used
on either the left or right side.
Vertical Vent Clearances
1-1/4" (32mm)
* see mantle clearance instructions in the
"Combustible Mantels" section.
6) The P95-3 Direct Vent Gas Fireplace is
approved for alcove installations, which
meet the clearances listed on this page.
WARNING:
7) Werecommendthatyouplanyourinstallation
on paper using exact measurements for
clearances and floor protection before
actually installing this appliance. Have a
qualifiedinspector,dealer,orinstallerreview
your plans before installation.
Fire hazard is an extreme risk if
these clearances are not adhered to.
Clearances for HeatWave and
Heat Release Kit
Note: For vent terminations see the
"Venting" section.
Heat Release Kit
TheHeatWaveDuctKitandtheHeatRelease
Kit have different clearance and framing
requirements,checktheHeatWaveandHeat
Release manual for details.
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7
INSTALLATION
COMBUSTIBLE MANTELS
FRAMING AND
FINISHING
1) Determine the total thickness of facing
material (e.g. drywall plus ceramic tiles) to
allow the finished surface to be flush with
the front of the unit. Total facing thickness
can vary from 1/2" (13mm) to 1" (32mm)
thick.
Because of the extreme heat this fireplace
emits, the mantel clearances are critical.
Combustible mantel clearances from top of unit
are shown in Diagram below.
Note: A non-combustible mantel may be
installed at a lower height if the
framing is made of metal studs
covered with a non-combustible
board.
These drawings are to scale at 1:6 (one inch
= 6 inches)
Mantel can be installed anywhere in shaded
area or higher using the above scale.
Note: Ensure the paint that is used
on the mantel and the facing is
"heat resistant" or the paint may
discolour.
Install Top Standoffs & Side Nailing Strips
before unit is slipped into position. See the
"Unit Assembly Prior to Installation" section
for assembly details.
P95-3 Flat Wall Surround and Tile Kit
2) Frame in the enclosure for the unit with
framing material. The framed opening is
50-1/8" high x 53-3/8" wide x 21-1/4" deep
(1276mm high x 1346mm wide x 533mm
deep).
The P95-3 Flat Wall Surround, Hearth Pad and Tile Kit cannot be modified in any way. It must
be installed as manufactured.
Framing Dimensions
A
B
C
53-3/8" 50-1/8" 21-1/4"
1346mm 1276mm 533mm
P95-3 Flat Wall Surround and Tile Kit Specifications
UNIT BASE STAND-OFFS
To accommodate varying thicknesses and Insert the 2 unit base stand-offs underneath the
finishes of hearth materials, we have increased unit as shown in the diagram below. Space the
the overall height of the appliance by a further stand-offs centrally, approximately 2 or 2-1/2
1-1/8”. This increase is added with the inclusion feet apart. Ensure that the unit is not unstable.
of two stand-offs at the bottom of the unit, below
the outer box, taking the overall height of the
framing dimensions from 49” up to 50-1/8”.
In the event that you should choose to use
thinner materials to finish the hearth, you can
omit the stand-offs provided for raising the unit.
However, we recommend that you leave the
framing dimensions as they are in the manual
andalteronlythefacingrequirementbyreducing
it by the same distance that you have lowered
the unit.
3) For exterior walls, insulate the enclosure to
the same degree as the rest of the house,
apply vapour barrier and drywall, as per
local installation codes. (Do not insulate
the fireplace itself.)
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INSTALLATION
4) Note: The unit does not
have to be completely
enclosed in a chase. The
clearance on top of the
unitis0"tothestandoffs
so combustible building
materials can be laid
directly on top of the
standoffs. You must
maintain clearancefrom
the vent to combustible
materials for both
rigid and flex, see the
"Clearances" section.
Facing Over 1" (25mm) Thick
Header
11” dia. hole
through wall
for Flex
If the facing material is over 1" (25mm) thick (example: brick or river
rock), install the facing around the perimeter of the face. You may wish
to make a face template as shown on the diagram.
or for DuraVent
C
L
FPI offers
a
cover
plate template. See the
"Optional Cover Plate
Template" section.
2"
2-7/8”
21-1/8” (533mm)
2-1/4” 4"
Gas connection
on this side
NOTE: If using a brick
hearth, the fireplace will
need to be raised to
accommodate the brick
thickness.Example:Ifthe
brick is 2" thick, the unit
must be raised 1".
Note: 53-3/4" is the minimum height for both flex termination or
Simpson Dura-Vent venting.
The HeatWave Duct Kit has different
clearance and framing requirements,
check the HeatWave manual for details.
FACING REQUIREMENT
HEARTH REQUIREMENTS
Thisfireplacerequiresanon-combustible
material extending from the framing
header and sides.
Floor Mounted Fireplaces
The flanges on the front face of the
fireplace are for a facing thickness of 1"
(25mm).
Pleasenotethatallvertical
measurements are taken
from the base of the unit
excludingrisersorbottom
stand-offs.
Raised Fireplaces
No hearth is
required when
the unit is raised
3" (76mm) off of
the floor surface
You must take
into account the
depth of the floor
covering (carpet,
tile, linoleum, etc.)
when determining
the height of the
fireplace stand.
Fireplace
Stand
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INSTALLATION
VENTING
OPTIONAL COVER
PLATE TEMPLATE
UNIT ASSEMBLY
PRIOR TO
INTRODUCTION
INSTALLATION
The P95-3 uses the "balanced flue" technology
Co-axial system. The inner liner vents products
of combustion to the outside while the outer
liner draws outside combustion air into the
combustion chamber thereby eliminating the
need to use heated room air for combustion and
losing warm room air up the chimney.
1) Ensure top clip screws are at top of oblong
holes before installation.
The2TopStandoffsmustbecorrectlypositioned
and attached to the top before unit is slipped
into position.
Oblong Screw
Holes
Top Standoff Assembly
The top standoffs are shipped in a flat position
and must be folded into shape and attached.
Note: These flue pipes must not be
connected to any other appliance.
1) Remove the standoffs from the fireplace
top.
The gas appliance and vent system must be
vented directly to the outside of the building,
and never be attached to a chimney serving a
separate solid fuel or gas burning appliance.
Eachdirectventgasappliancemustuseit'sown
separate vent system. Common vent systems
areprohibited(see"SimpsonDura-VentVenting"
section for more details and exceptions).
2) Takeeachstandoffandbendintothecorrect
shape. Bend up at the bend lines until the
screw holes in the standoff and the pre-
punched screw holes on the fireplace top
line up.
2) Position bottom of cover plate over pins
located at the bottom of the firebox.
3) Attachthestandoffsecurelytothetopwith2
Pins
3) Bring cover plate towards the unit and hook
top clip over and behind the glass frame.
Thetopclipmayneedtobeadjusted.Loosen
the 2 screws that secure the top clip to let
the cover plate settle over and behind the
glass frame. Once settled tighten screws.
screws per standoff (on opposite corners).
Side Nailing Strips
Top Clip
Thesidenailingstripscomeattachedtotheunit.
There are 2 plates, one on the top and bottom
that can be folded out as required.
Back View of
Cover Plate
Pin Holes
TO REMOVE:
Plates can be
folded out.
1) Remove 2 screws that secure top clip.
Ensure to hold cover plate as it will fall
forward.
2) Pull out top clip that is still hooked onto
glass.
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10
INSTALLATION
VENTING
FPI Direct Vent System Flex Horizontal Terminations Only
These venting systems, in combination with the P95-3 Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by
Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram from the "Exterior
Vent Termination Locations" section.
Iflongerrunsareneeded, theFPIDirectVent
system (Flex) kit is (Part # 946-616) which
includes all the parts needed to install the
P95-3 with a maximum 10' run.
FPI Direct Vent Flex System Termination
Kit (Part # 946-615) includes all the parts
needed to install the P95-3 with a maximum
run of 4 feet.
1) 8" dia. flexible liner (10 ft. length)
2) 5" dia. flexible liner (10 ft. length)
3) spring spacers (7)
1) 8" dia. flexible liner (4 ft. length)
2) 5" dia. flexible liner (4 ft. length)
3) spring spacers (4)
4) thimble (2)
4) thimble (2)
5) AstroCap XL termination cap (1)
6) screws (12)
5) AstroCap XL termination cap (1)
6) screws (12)
7) tube of Mill Pac (1)
7) tube of Mill Pac (1)
8) plated screws (8)
8) plated screws (8)
9) screws #8 x 1-1/2" Drill Point,
Stainless Steel (4)
9) screws #8 x 1-1/2" Drill Point,
Stainless Steel (4)
10) vinyl siding standoff
10) vinyl siding standoff
Notes:
1) Liner sections should be continuous
without any joints or seams.
2) Only Flex pipe purchased from FPI may
be used for Flex installations.
3) Horizontalventmustbesupportedevery
3 feet.
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11
INSTALLATION
EXTERIOR VENT TERMINATION LOCATIONS
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12
INSTALLATION
SIMPSON DURA-VENT VENTING
The Simpson Dura-Vent Direct Vent System offers a complete line of component parts for installation of both horizontal and vertical installations.
Many items are offered in decorative black, as well as galvanized finish. We recommend using the galvanized finish for installation with the
P95-3.
The minimum components required for a basic horizontal termination are:
Flat Wall Installation
Wall Thickness
(inches)
Vent Length Required
(inches)
1
1
1
1
1
Horizontal Termination Cap
90o Elbow
Flue Adaptor
4" - 5-1/2"
7" - 8-1/2"
10" - 1-1/2"
9" - 14-1/2"
15" - 23-1/2"
6"
Wall Thimble
Length of pipe to suit wall thickness
(see chart)
9"
12"
11" - 14-5/8" Adj. Pipe
17" - 24" Adj.
Wallthickness ismeasuredfromthebackstandoffstotheinsidemountingsurface
of termination cap. For siding other than vinyl furring strips may be used, instead
of the vinyl siding standoff, to create a level surface to mount the vent terminal.
The Terminal must not be recessed into siding. Measure the wall thickness
including furring strips.
Corner Installation
Wall Thickness
(inches)
Vent Length Required
(inches)
If a Vinyl Siding Standoff is required (it must be used with vinyl siding), measure
to outside surface of wall without siding and add 2 inches.
3-1/4" - 6-3/4"
7-3/4" - 16-1/4"
7-1/4" - 8-3/4"
11" - 14-5/8" Adj. Pipe
17" - 24" Adj. Pipe
6" + 12"
9" + 9"
4-1/4" - 5-3/4"
6" + 9"
Horizontal and Vertical
Terminations for 5" x 8" Venting
Alternate Horizontal
Termination Cap
The FPI AstroCap XLTM is certified for installations using
FPI venting systems as well as Simpson Dura-Vent® and
Direct Vent GS.
Simpson
Dura-Vent
Direct Vent GS
The FPI AstroCap XLTM is a proprietary trademark of FPI
Fireplace Products International Ltd.
Dura-Vent® and Direct Vent GS are registered and/or
proprietary trademarks of Simpson Dura-Vent Co. Inc.
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INSTALLATION
SIMPSON DURA-VENT VENTING COMPONENTS LIST
All Simpson Dura-Vent components are available directly from FPI.
5" x 8"
Description
5" x 8"
Description
1208
6" Pipe Length
1240
1241
Round Ceiling Support/Wall Thimble Cover*
Cathedral Ceiling Support Box Brass Trim for
Wall Thimble/Ceiling Support*
Wall Thimble (only required in Canada)
Flashing, 0/12 to 6/12 Roof Pitch
Flashing, 7/12 to12/12 Roof Pitch
Wall Firestop
1208B
1207
6" Pipe Length, Black*
9" Pipe Length
1207B
1206
9" Pipe Length, Black*
12" Pipe Length
1247
1243
1243S
1242
1253
1263
1288
1281
1282
1284
1285
1291
N/A
1206B
1204
12" Pipe Length, Black*
24" Pipe Length
1204B
1203
24" Pipe Length, Black*
36" Pipe Length
Storm Collar
Ceiling Firestop
1203B
1202
36" Pipe Length, Black*
48" Pipe Length
Wall Strap*
Snorkel Termination (36")
1202B
1211
48" Pipe Length, Black*
11" to 14-5/8" Pipe, Adjustable
11" to 14-5/8" Pipe, Adjustable, Black*
17" to 24" Pipe, Adjustable
17" to 24" Pipe, Adjustable, Black*
45o Elbow
Snorkel Termination (14")
Horizontal Square Termination*
Horizontal Square Termination, High Wind
Vertical Termination, High Wind
Extended Vertical Termination
Vinyl Siding Standoff
1211B
1217
1217B
1245
1250
1245B
45o Elbow, Black*
1245G 45o Elbow, Swivel*
Parts not supplied by Dura-Vent
770-994 Dura-Vent Flue Adaptor
1245BG 45o Elbow, Black, Swivel*
1290
90o Elbow
1290B
90o Elbow, Black*
1290G 90o Elbow, Swivel*
* Not Supplied by FPI.
1290BG 90o Elbow, Black, Swivel*
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14
INSTALLATION
VENTING ARRANGEMENTS - HORIZONTAL TERMINATIONS
SIMPSON DURA-VENT DIRECT VENT GS SYSTEM and
FPI DIRECT VENT SYSTEM (FLEX)
(Propane & Natural Gas)
The diagram shows all allowable combinations of vertical runs with horizontal terminations, using one 90o elbow (two 45o elbows equal one 90o
elbow).
Regency® Flex Vent
5" inner diameter
8" outer diameter
Simpson Dura-Vent
5" inner diameter
8" outer diameter
Note: FPI Direct Vent System (Flex) is only approved
for horizontal terminations.
Note: Must use optional flue adapter (Part # 770-994)
when using Simpson Dura-Vent pipe.
A vent guard should be used whenever the
termination is lower than the specified minimum
or as per local codes.
Please note that all vertical
measurements are taken from
the base of the unit excluding
risers or bottom stand-offs.
•
Maintain clearances to combustibles as listed in the "Clearances," "Locating Your Gas Fireplace," "Combustible Mantels," "Unit Base
Stand-offs," "Framing and Finishing," "Facing Requirement," & "Hearth Requirement" sections.
Horizontal vent must be supported every 3 feet.
•
•
Firestops are required at each floor level and whenever passing through a wall.
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INSTALLATION
Horizontal Venting with Two (2) 90o Elbows
One 90o elbow = Two 45o elbows.
Option
A)
V
H + H1
2' Max.
With these options,
maximum total pipe length
is 30 feet with minimum
of 6 feet total vertical
and maximum 8 feet total
horizontal.
0' Min.
1' Min.
2' Min.
3' Min.
4' Min.
5' Min.
B)
C)
D)
E)
3' Max.
4' Max.
5' Max.
6' Max.
7' Max.
8' Max.
Please note minimum 1
foot between 90o elbows
is required.
F)
G) 6' Min.
Horizontal Venting with Three (3) 90o Elbows
One 90o elbow = Two 45o elbows.
Option
A)
V
H
V + V1 H + H1
With these options,
max. total pipe length
is 30 feet with min. of
12 feet total vertical
and max. 9 feet total
horizontal.
0' Min. 1' Max. 1' Min. 2' Max.
1' Min. 2' Max. 3' Min. 3' Max.
2' Min. 2' Max. 5' Min. 4' Max.
3' Min. 2' Max. 7' Min. 5' Max.
4' Min. 3 Max. 9' Min. 6' Max.
5' Min. 4' Max. 10' Min. 7' Max.
6' Min. 5' Max. 11' Min. 8' Max.
7' Min. 6' Max. 12' Min. 9' Max.
B)
C)
D)
E)
F)
G)
H)
Please note min. 1
foot between 90o
elbows is required.
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INSTALLATION
Vertical Venting with Two (2) 90o Elbows
One 90o elbow = Two 45o elbows.
Option V
H
V + V1
With these options, max. total
pipe length is 30 feet with min.
of6feettotalverticalandmax.
8 feet total horizontal.
A)
B)
C)
D)
E)
F)
0' Min. 2' Max. 1' Min.
1' Min. 4' Max. 2' Min.
2' Min. 5' Max. 3' Min.
3' Min. 6' Max. 4' Min.
4' Min. 7' Max. 5' Min.
5' Min. 8' Max. 6' Min.
Please note min. 1 foot
between 90o elbows is
required.
Foradditionalverticalventingwith2
x 90o elbows, refer to next page.
Vertical Venting with Three (3) 90o Elbows
One 90o elbow = Two 45o elbows.
Option
A)
V
H + H1 V + V1
With these options, max.
total pipe length is 30 feet
with min. of 10 feet total
vertical and max. 8 feet
0' Min. 2' Max. 3' Min.
1' Min. 2' Max. 3' Min.
2' Min. 3' Max. 4' Min.
3' Min. 4' Max. 6' Min. total horizontal.
4' Min. 5' Max. 7' Min.
5' Min. 6' Max. 8' Min.
6' Min. 7' Max. 9' Min.
7' Min. 8' Max. 10' Min.
B)
C)
D)
E)
F)
G)
H)
Please note min. 1 foot
between 90o elbows is
required.
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INSTALLATION
VENTING ARRANGEMENTS - VERTICAL TERMINATIONS
SIMPSON DURA-VENT DIRECT VENT GS SYSTEM
(Propane & Natural Gas)
The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations, using two 90o elbow, with
Simpson Dura-Vent Direct Vent GS vent systems for Propane and Natural Gas.
•
•
•
Vent must be supported at offsets.
Firestops are required at each floor level and whenever passing through a wall.
Maintain clearances to combustibles.
Note: Must use optional flue adapter when using Simpson Dura-Vent pipe (Part # 770-994).
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INSTALLATION
The P95-3 is approved for a maximum 40 ft. straight vertical, with Simpson
Dura-Vent Direct Vent GS vent systems for Propane and Natural Gas, as
per the diagram.
The shaded area in the diagram shows all allowable combinations of straight
vertical and offset to vertical terminations with Simpson Dura-Vent Direct
Vent GS vent systems for Propane and Natural Gas. Maximum two 45o
elbows allowed.
•
•
Vent must be supported at offsets
Firestops are required at each floor level and whenever passing
through a wall.
•
Maintain clearances to combustibles as listed in the "Clearances,"
"Locating Your Gas Fireplace," "Combustible Mantels," "Unit Base
Stand-offs,""FramingandFinishing,""FacingRequirement,"&"Hearth
Requirement" sections.
Please note that all vertical
measurements are taken from
the base of the unit excluding
risers or bottom stand-offs.
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INSTALLATION
b) Horizontal runs of vent must be
supported every three feet. Wall straps
are available for this purpose.
UNIT INSTALLATION
WITH HORIZONTAL
TERMINATION
5) Mark the wall for a 11" x 11" square hole.
The center of the square hole should line
up with the centerline of the horizontal pipe.
Cut and frame the 10 inch square hole in
the exterior wall where the vent will be
terminated. If the wall being penetrated is
constructedofnon-combustiblematerial,i.e.
masonry block or concrete, a 8" dia. hole is
acceptable.
Install the vent system according to the
manufacturer's instructions included with
the components.
1) Set the unit in its desired location. Check
to determine if wall studs or roof rafters
are in the way when the venting system is
attached. If this is the case, you may want
to adjust the location of the unit. Rough in
the gas preferably on the right side of the
unit and the electrical (junction block is on
the left side) on the left.
Note: With Dura-Vent, the minimum height is
achieved by installing a 90o elbow directly to
the flue adaptor.
2) Direct Vent pipe and fittings are designed
with special twist-lock connections to
connecttheventingsystemtotheappliance
flue outlet. A twist-lock appliance adaptor
is an available option that must be used in
conjunction with the Simpson Dura-Vent
Direct Vent GS system.
Diagram 3
*Diagam 3 & 4: As specified in CGA B149
InstallationCode.Localcodesorregulations
may require different clearances.
Below Grade Installation
If the Snorkel Termination must be installed
below grade, i.e. basement application, proper
drainage must be provided to prevent water
from entering the Snorkel Termination. Refer
to Diagram 4. Do not attempt to enclose the
Snorkel within the wall, or any other type of
enclosure.
3) Put a bead of silicone inside the outer
section of the adapter and a bead of Mill
Pac on the inner collar. Slip the adapter
over the existing inner and outer flue collar
and fasten to the outer collar only with the
3 supplied screws (drilling pilot holes will
make this easier). Level the fireplace and
fasten it to the framing using nails or screws
through the nailing strips.
Diagram 2
4) Assemble the desired combination of pipe
and elbows to the appliance adaptor and
twist-lock for a solid connection.
Note:
a) The horizontal run of vent must be level,
or have a 1/4 inch rise for every 1 foot
of run towards the termination. Never
allow the vent to run downward. This
couldcausehightemperaturesandmay
present the possibility of a fire.
Note:
a) Twist-lockprocedure:Fourindentations,
locatedon thefemaleendsofpipesand
fittings, are designed to slide straight
onto the male ends of adjacent pipes
and fittings, by orienting the four pipe
indentations so they match and slide
in to the four entry slots on the male
ends,Diagram1.Pushthepipesections
completely together, then twist-lock
one section clockwise approximately
one-quarter turn, until the two sections
arefullylocked.Thefemalelockinglugs
will not be visible from the outside, on
the Black Pipe or fittings. They may be
located by examining the inside of the
female ends.
b) The location of the horizontal vent
terminationonanexteriorwallmustmeet
all local and national building codes,
and must not be blocked or obstructed.
For External Vent Terminal Locations,
see diagram from the "Exterion Vent
Termination Locations" section.
c) Snorkel Terminations:
For installations requiring a vertical rise
on the exterior of the building, 14-inch
and36-inchtallSnorkelTerminations are
available. Follow the same installation
procedures as used for standard
Horizontal Termination. NEVER install
the snorkel upside down.
Diagram 4
NOTE: For Snorkel terminations in ABOVE
grade installations, follow national
or local code requirements.
Diagram 1
6) The arrow on the vent cap should
be pointing up. Insure that the 1-1/2"
clearances to combustible materials
are maintained (Diagram 4). Install the
termination cap.
Note: Apply sealant "Mill-Pac" to inner
pipe and high temperature silicone
sealant to outer pipe on every twist-
lock joint.
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INSTALLATION
4) Assemble the desired lengths of pipe and
elbows. Ensure that all pipes and elbow
connections are in the fully twist-locked
position and sealed.
VERTICAL
TERMINATION
1) M a i n t a i n t h e 1 - 1 / 2 "
clearances (air spaces) to
combustibles when passing
through ceilings, walls, roofs,
enclosures, attic rafter, or
other nearby combustible
surfaces. Do not pack air
spaces with insulation. Check
the "Venting Arrangements
- Vertical Temination" section
for the maximum vertical rise
of the venting system and the
maximum horizontal offset
limitations.
5) Cut a hole in the roof centered on the small
drilled hole placed in the roof in Step 2. The
hole should be of sufficient size to meet
the minimum requirements for clearance
to combustibles of 1-1/2". Slip the flashing
under the shingles (shingles should overlap
half the flashing) as per Diagram 4.
Diagram 5
The four wood screws provided should
be replaced with appropriate fasteners for
stucco, brick, concrete, or other types of
sidings.
2) Set the gas appliance in
its desired location. Drop a
Diagram 1
plumb bob down from the
ceiling to the position of the
appliance flue exit, and mark the location
wheretheventwillpenetratetheceiling.Drill
a small hole at his point. Next, drop a plumb
bobfromtherooftotheholepreviouslydrilled
in the ceiling, and mark the spot where the
vent will penetrate the roof. Determine if
ceilingjoists,roofraftersorotherframingwill
obstruct the venting system.
You may wish
Note: If installing termination on a siding
covered wall, a vinyl siding standoff
or furring strips must be used to
ensure that the termination is not
recessed into the siding.
Diagram 4: The upper half of the flashing is
installed under the roofing material and not
nailed down until the chimney is installed. This
allows for small adjustments.
6) Continue to assemble pipe lengths.
7) Beforeconnectingthehorizontalrunofvent
pipe to the vent termination, slide the Wall
Thimble (Part # 1247) over the vent pipe.
Note: If an offset is necessary in the attic
to avoid obstructions, it is important
to support the vent pipe every 3 feet,
to avoid excessive stress on the
elbows,andpossibleseparation. Wall
straps are available for this purpose
(Diagram 2).
to relocate the
8) Slide the appliance and vent assembly
towards the wall carefully inserting the
vent pipe into the vent cap assembly. It is
important that the vent pipe extends into
the vent cap sufficient distance so as to
result in a minimum pipe overlap of 1-1/4
inches. Secure the connection between the
vent pipe and the vent cap by attaching the
two sheet metal strips extending from the
vent cap assembly into the outer wall of the
vent pipe. Use the two sheet metal screws
provided to connect the strips to the pipe
section. See Diagram 6.
appliance or to
offset,asshown
in Diagram 2
to avoid cutting
load bearing
members.
Galvanizedpipeisdesirableabovetheroofline
duetoitshighercorrosionresistance.Continue
to add pipe sections through the flashing until
the height of the vent cap meets the minimum
height requirements specified in Diagram 5 or
local codes. Note that for steep roof pitches,
Diagram 2
Note: Apply sealant "Mill-Pac" to inner
pipe and high temperature silicone
sealant to outer pipe on every twist-
lock joint.
3) A Firestop spacer must be installed in the
floor or ceiling of every level. To install the
Firestop spacer in a flat ceiling or wall,
cut a 11 inch square hole. Frame the hole
as shown in Diagram 3 and install the
firestop.
Diagram 5
Roof Pitch
Minimum Vent Height
Feet
2
Meters
0.61
0.61
0.61
0.76
0.99
1.22
1.52
1.83
2.13
2.29
2.44
flat to 7/12
over 7/12 to 8/12
over 8/12 to 9/12
over 9/12 to 10/12
over 10/12 to 11/12
over 11/12 to 12/12
over 12/12 to 14/12
over 14/12 to 16/12
over 16/12 to 18/12
over 18/12 to 20/12
over 20/12 to 21/12
2
2
2.5
3.25
4
5
6
7
7.5
8
Diagram 6
9) Installwallthimble
in the center of
the 11" square
and attach with
wood screws
(Diagram 7).
Diagram 3
Diagram 7
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INSTALLATION
4) Separatethe2halvesofthewallthimbleand
securely fasten the one with the tabs to the
outside wall making sure that the tabs are
on top and bottom. Fasten the other thimble
half to the inside wall. The thimble halves
slip inside each other and can be adjusted
for 2 x 4 or 2 x 6 walls. The liners must slip
over the collars a minimum of 1-3/8".
the vertical height must be increased. A poor
draft, or down drafting can result from high
wind conditions near big trees or adjoining
roof lines, in these cases, increasing the vent
height may solve the problem.
Note: To make
the installation
more aesthetically
p l e a s i n g ,
w e
7) Ensure vent is vertical and secure the base
of the flashing to the roof with roofing rails,
slide storm collar over the pipe section and
seal with a mastic.
recommend framing
outasquaretomount
the terminal to.
5) Slip the assembled liner and termination
assembly through the thimble making sure
the termination cap faces up (there are
markings on the cap that show which way
is up). This will position the termination cap
with proper down slope for draining water.
Fasten the cap to the outer wall with the 4
supplied screws.
8) Install the vertical termination cap by twist-
locking it.
Note: If installing termination on a siding
covered wall, furring strips must be
used to ensure that the termination
is not recessed into the siding.
Note: Anyclosetsorstoragespaces,which
the vent passes through must be
enclosed.
2) Levelthefireplaceandfastenittotheframing
using nails or screws through the nailing
strips.
6) Pull the centre 5"(127mm) liner and outer
8"(203mm) liner out enough to slip over
the flue collars of the fireplace. (You may
wish to cut the liner shorter to make it more
workable.) Do not bend liner more than
90o.
Offset Chart
GS 8" Nominal Diameter ID
Offset
5-11/16"
8-13/16"
10-15/16"
13"
Pipe Length
Height
3) Assemble the vent assembly by applying
Mill Pac to the 5"(127mm) inner collar of the
terminationand slippingthe5"(127mm)liner
over it at least 1-3/8" (35mm). Fasten with
the3screws(drillingpilotholeswillmakethis
easier). Apply Mill Pac or high temperature
silicone to the 8"(203mm) flex pipe and slip
itoverthe8"(203mm)outercollarofthevent
terminal at least 1-3/8"(35mm) and fasten
with the 3 screws.
0"
6"
9"
12"
24"
36"
48"
15-5/16"
15-7/16"
20-9/16"
22-11/16"
31-1/16"
37-7/16"
47-7/8"
7) Apply Mill Pac over the fireplace inner collar
and slip the 5"(127mm) liner down over it
and attach with 3 supplied screws.
21-7/16"
29-13/16"
38-1/4"
8) Do the same with the 8"(203mm) liner.
9) Applyabeadofsiliconebetweenthethimble
and termination and around the outer edge
of the terminal at the wall in order to keep
the water out.
NOTE: Horizontal sections must be
supported at intervals not exceeding
3 feet (0.9 meter). (Flame picture and
performance will be affected by sags
in the liner).
IMPORTANT: Do not locate termination
hood where excessive snow or ice
buildup may occur. Be sure to check vent
terminationareaaftersnowfalls, andclear
to prevent accidental blockage of venting
system. When using snow blowers, make
sure snow is not directed towards vent
termination area.
INSTALLATION
PROCEDURES
for FPI Direct Vent
System (Flex)
1) Locate the unit in the framing, rough in the
gas (preferably on the right side of the unit)
and the electrical (Junction block is on the
left side) on the left. Locate the centerline of
the termination and mark wall accordingly.
Cut a 11"(279mm) hole in the wall (inside
dimension).
Note: A 3-1/2"(76mm) clearance around
the liner must be maintained except
that only a 1" (25mm) clearance is
needed at the termination end. We
recommend framing a 11"(279mm) x
11"(279mm)(insidedimensions)hole
togivestructuralrigidityformounting
the termination.
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INSTALLATION
Themanifoldpressureiscontrolledbyaregulator
builtintothegascontrol,andshouldbechecked
at the pressure test point.
For USA installations follow local codes and/or
the current National Fuel Gas Code, ANSI
Z223.1.
P95-NG3 System Data
For 0 to 4500 feet altitude
Burner Inlet Orifice Sizes:
#30
Note: To properly check gas pressure, both
inlet and manifold pressures should
be checked using the valve pressure
ports on the valve.
When using copper or flex connectors use only
approved fittings. Always provide a union so
that gas lines can be easily disconnected for
servicing. Flare nuts for copper lines and flex
connectors are usually considered to meet this
requirement.
Max. Input Rating 45,000 Btu/h
Min. Input Rating 23,200 Btu/h
Supply Pressure
min.5.0" w.c.
1) Make sure the valve is in the "OFF"
position.
Manifold Pressure
(High)
Important:Alwayscheckforgasleakswitha
soapandwatersolutionorgasleakdetector.
Do not use open flame for leak testing.
3.8"+/- 0.2"w.c.
2) Loosen the "IN" and/or "OUT" pressure
tap(s), turning counter clockwise with a
1/8" wide flat screwdriver.
P95-LP3 System Data
3) Attach manometer to "IN" and/or "OUT"
PILOT ADJUSTMENT
For 0 to 4500 feet altitude
pressure tap(s) using a 5/16" ID hose.
Burner Inlet Orifice Sizes:
# 4 9
Periodically check the pilot flames. Correct
flame pattern has three strong blue flames:
1 flowing around the thermopile, 1 around
the thermocouple and 1 flowing across the
burner (it does not have to be touching the
burner).
Max. Input Rating 40,000 Btu/h
Min. Input Rating 22,400 Btu/h
4) Light the pilot and turn the valve to "ON"
position.
5) The pressure check should be carried out
with the unit burning and the setting should
be within the limits specified on the safety
label.
Supply Pressure
min.12.0" w.c.
11"+/- 0.2" w.c.
Manifold Pressure
(High)
Note: Ifyouhaveanincorrectflamepattern,
contact your Excalibur® dealer for
further instructions.
6) When finished reading manometer, turn
off the gas valve, disconnect the hose and
tighten the screw (clockwise) with a 1/8" flat
screwdriver.Note:Screwshouldbesnug,
but do not over tighten.
Electrical: 120 V A.C. System.
Incorrect flame pattern will have small,
probably yellow flames, not coming into
proper contact with the rear burner or
thermopile or thermocouple.
Circulation Fan: variable speed 200 CFM.
Log Set: Ceramic fibre, 7 per set.
Vent System: Simpson Dura-Vent Direct
Vent System or FPI Flex System.
S.I.T. VALVE DESCRIPTION
1) Gas on/off knob
2) Manual high/low adjustment
3) Pilot Adjustment
4) Thermocouple Connection - option
5) Outlet Pressure Tap
6) Inlet Pressure Tap
7) Pilot Outlet
8) Main Gas Outlet
9) Alternative TC Connection
Point
HIGH ELEVATION
This unit is approved in Canada for altitude
0 to 4500 ft. (CAN1 2.17-M91) & U.S.A ANSI
ZZ1.88a
GAS LINE
INSTALLATION
The gas line is brought in through the left side
of the appliance. The gas valve is situated on
the right hand side of the unit and the gas inlet
is on the right hand side of the valve.
Note: When the gas line is being installed
from the left side, be sure to leave
room to accommodate servicing of
the fan.
GAS PIPE PRESSURE
TESTING
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut-off valve during any pressure
testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig. (3.45
kPa). Disconnectpipingfromvalveatpressures
over 1/2 psig.
The gas line connection may be made of rigid
pipe,copperpipeoranapprovedflexconnector.
(Ifyouareusingrigidpipe,ensurethatthevalve
can be removed for servicing.) Since some
municipalities have additional local codes it is
alwaysbesttoconsultwithyourlocalauthorities
and the CAN/CGA B149 installation code.
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INSTALLATION
CONVERSION KIT# 773-969 FROM NG TO LP
FOR P95-3 USING SIT 820 NOVA GAS VALVE
THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER
IF IN DOUBT DO NOT DO THIS CONVERSION !!
8) Unscrew the pilot orifice with the allen key
Each Kit contains one LPG
Conversion Kit and one DC
Sparker Kit.
and replace with the LP pilot orifice in the
kit and replace pilot cap.
Remove
screw
LPG Conversion Kit Contains:
Qty.
1
1
Part #
904-431
918-590
Description
Burner Orifice #49
Label "Converted to
LPG"
1
1
1
1
908-528
908-529
910-037
918-486
Red "LPG" label
5/32" Allen Key
LP Injector (Pilot Orifice)
Instruction Sheet
Allen Key
DC Sparker Kit Contains:
Qty.
Part #
Description
1
1
1
1
1
820-475
820-476
904-153
904-330
904-438
Bracket DC Sparker
Bracket DC Sparker
Washer #8 External Star
Nut 8-32 Hex
9) Remove burner orifice with a 1/2" wrench
and discard. Use another wrench to hold
on to the elbow behind the orifice.
6) Remove the 2 screws, one on each side
of the burner. Slide the burner to the left
and then lift out.
Plug Nylon 0.750 Hole,
Black
Burner
Orifice
1
1
2
1
1
1
904-531
904-543
904-553
910-073
910-074
910-078
Bushing Split Plastic
0.500 in.
Screw 8-32 x 3/4 Pan
Head
Remove screw
Screw #8 x 1/2 Type "B",
Black Oxide
Spark Generator Battery
Holder
Spark Generator Switch
C/W Wire
10) Reinstall new burner orifice LP stamped
#49 and tighten.
Battery Size AA
Energizer En91
2
1
910-199
910-903
Clip Wire Holder
Wire Fan To Power Cord
Ground 30 in.
Slide the burner to
the left and lift out.
11) Remove the black protection cap by
hand from the high-low knob (Fig.1).
904-781
904-782
Velcro Hook, Black
Velcro Hook, Black
7) Pull off the pilot cap to expose the pilot
Installation of LPG
Conversion Kit:
orifice.
1) Turn the gas off.
2) Turn control knob to the “OFF” position.
3) Remove the glass frame.
4) Removethelogs,embers,andbrickpanels
(if used).
Fig. 1
5) Remove the burner/grate assembly, first
by removing the two screws, one on each
side of the grate, then pull out the grate.
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INSTALLATION
12) Insert a 5/32” or 4mm Allen wrench into
the hexagonal key-way of the screw
(Fig. 2), rotate it counter-clockwise until
it is free and extract it.
Installation of the DC Sparker:
WARNING!
Do not overtighten the screw.
Recommended to
15) LocatethePiezoIgnitorsituatedattheside
of valve.
grip the wrench by the short side.
Piezo
Ignitor
16) Verify that if the conversion is from
NG to LPG, the screw must be re-
assembled with the red o-ring visible
(Fig. 5).
LPG Configuration
Red o-ring visible
16) RemovethePiezoIgnitorbyunscrewingthe
nut at the back of the mounting bracket.
Ignitor
Wire
Fig.2
Fig.5
13) Check that the screw is clean and if
necessary remove dirt.
Piezo
Ignitor
17) Re-assemble the black protection cap
(Fig. 6).
14) Flip the screw (Fig. 3).
17) Disconnect the ignitor wire from the Piezo
Ignitor and connect it to the DC Sparker.
DC
Sparker
Ignitor
Wire
Fig. 6
Fig.3
18) Install the 3/4" nylon plug to cover up the
hole on the mounting bracket.
WARNING!
Also check that the pilot and main
burner injectors
are appropriate for the gas type.
15) Using the Allen wrench as shown in
Fig.4, rotate the screw clockwise until
snug, do not overtighten.
12) Reverse steps 6) to 1).
13) Attach the label "This unit has been
converted to LPG near or on top of the
serial # decal.
14) Replace yellow "Natural Gas" label with
red "LPG" label.
Fig.4
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INSTALLATION
19) Connect the DC spark generator wires
to the SIT Valve with the screw, which is
provided in the kit.
23) Run the other end of the ground wire and
DC spark generator wires through the
bushing on the heat shield.
27) Mount the heat shield to the DC Sparker.
Secure into place with the velcro, which is
provided in the kit.
Heat Shield
28) Find a location which is not too hot and
24) Plug the DC spark generator wires to the
is easy to reach for changing the battery.
DC Sparker.
20) Locatethegroundlugattherecepticalbox,
left of the unit.
29) Tie up the loose wire with the wire clip.
25) ConnectthegroundwiretotheDCSparker
mounting bracket.
21) Connect one end of the supplied green
ground wire to the lug with the nut and
washer from the kit.
Ground
wire from
kit
30) Check inlet and outlet pressures.
31) Check operation of flame control.
26) Install the supplied battery into the DC
Sparker Box by opening the battery
compartment.
22) Install the 1/2" bushing to the heat
32) Check for proper flame appearance and
shield.
glow on logs.
NOTE:ThebatteryintheDCSparkerBox
will need to be replaced annually.
Installer Notice:
These instructions must be
left with the appliance.
Battery
Compartment
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INSTALLATION
4) Place Log 312 on the front right side of the
burner, fitting the log on the 2 pins.
LOG SET
INSTALLATION
OPTIONAL
BRICK PANELS
Read the instructions below carefully and
refer to the diagrams. If logs are broken
do not use the unit until they are replaced.
Broken logs can interfere with the pilot
operation.
1) Open the bottom louver door. Loosen the 2
screws holding the Burner ON/OFF switch
and bracket to the bottom louver and lift the
assembly out.
312
2) Remove facade.
Log Kit # 770-930 contains the following
pieces:
3) Remove glass door. Remove logs.
Note: The logs must not be in the unit.
a) 306
b) 307
c) 308
d) 309
e) 310
f) 311
g) 312
h)
Rear Log
Middle Left Log
Center Right Log
Middle Right Log
Front Left Log
Center Left Log
Front Bottom Log
Embers
5) Position Log 311 across the notch in Log
306 and rest the bottom of the log into the
2nd grate tab.
4) Insert the back brick panel first by carefully
slipping it between the back wall of the
firebox and the rear log bracket.
902-154
902-179
i)
Vermiculite
306
311
5) Put the side panels in next. Slide them in
from the front and push them flat up against
the wall. Be very careful not to scratch them
on the firebox hardware.
306
307
Notch
2nd Grate Tab
309
311
308
6) Position Log 308 across the log landing in
Log 311. Rest the bottom of the log against
the 5th grate tab.
6) Install the 2 brick retaining clips, one on
each side.
310
312
The 3-digit numbers (ie. 312) are
molded into the rear of each log.
311
308
NOTE: If you will be installing the optional
Brick Panels, install the Brick Panels
prior to installing the logs.
1) Carefully remove the logs from the box and
unwrap them. The logs are fragile, handle
with care - do not force into position.
5th Grate Tab
2) Sprinkle the vermiculite all over the top of
the base brick panel.
7) Fit the bottom of Log 307 into the bracket
on the left side of the burner.
3) Place Log 306 on the rear log support pins
with the flat side to the back.
307
306
Note:Ifthebottombrickpanelmustberemoved:
Remove the Rear Log Stand, then remove
the Burner Tray. See the instructions in the
"Removing Valve" section.
Bracket
Pins on the rear log support.
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INSTALLATION
12) Place the embers on the front of the burner
tray.
8) Place the top of Log 307 across the notch 11) Fit Log 310 on the pin and then swing the
on Log 311.
front end of the log to hit the first grate
306
311
307
310
311
Place embers on the burner tray.
DO NOT BLOCK BURNER HOLES
Notch
13) Test fire to ensure proper light off (make
sure flame flows smoothly from one end of
burner to the other). If there is any flame
hesitation, check that area for any blockage
of the burner ports.
Pin
9) PlacethebackofLog309againstthebracket
on the top right side of the burner.
The picture below is a view from the back
of the burner.
14) Reverse steps 1-3 under the "Optional Brick
Panels" section.
309
Rest log against
bracket
307
Middle Left Log
309
306
Rear Log
Middle Right Log
10) Place the top of Log 309 on Log 308,
supported by the knot.
309
308
Knot
310
Front Left Log
308
Center Right Log
312
311
Front Bottom Log
Center Left Log
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