SPI9000 Inverter Unit FI9 – FI14
User Manual
September 2006
Supersedes April 2006
MN04004002E
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Important Notice – Please Read
The product discussed in this literature is subject to terms and conditions outlined in Eaton
Electrical Inc. selling policies. The sole source governing the rights and remedies of any
purchaser of this equipment is the relevant Eaton Electrical Inc. selling policy.
NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A
PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE
OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION,
RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton
Electrical Inc. be responsible to the purchaser or user in contract, in tort (including
negligence), strict liability or otherwise for any special, indirect, incidental or consequential
damage or loss whatsoever, including but not limited to damage or loss of use of equipment,
plant or power system, cost of capital, loss of power, additional expenses in the use of
existing power facilities, or claims against the purchaser or user by its customers resulting
from the use of the information, recommendations and descriptions contained herein.
The information contained in this manual is subject to change without notice.
®
Cover Photo: Cutler-Hammer SPI9000 Inverter Unit.
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Table of Contents
LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iii
iv
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings, Cautions and Notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
v
v
v
vi
CHAPTER 1 — OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiving and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
1-1
1-2
1-2
1-2
CHAPTER 2 — MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1
2-1
2-4
CHAPTER 3 — POWER WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Frame Sizes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable Installation and the UL Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable and Motor Insulation Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1
3-9
3-15
3-16
3-17
3-17
CHAPTER 4 — CONTROL WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Wiring Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Galvanic Isolation Barriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Input Signal Inversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jumper Selections on Option Board A9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
4-2
4-4
4-5
4-7
4-8
CHAPTER 5 — MENU INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indicators on the Keypad Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Keypad Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Further Keypad Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1
5-1
5-1
5-3
5-5
5-31
CHAPTER 6 — START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1
6-1
6-2
APPENDIX A — FAULT CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
List of Figures
Figure 1-1: SPI9000 Inverter Unit Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3
2-1
2-2
2-3
2-4
2-5
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
4-1
4-1
4-2
4-2
4-3
4-3
4-4
4-5
4-7
4-8
4-9
5-1
5-3
5-5
5-6
5-7
5-9
Figure 2-1: SPI9000 FI9 Inverter Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 2-2: SPI9000 FI10 Inverter Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 2-3: SPI9000 FI12 Inverter Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 2-4: SPI9000 FI13 Inverter Dimensions (FI14 Is a Double FI13) . . . . . . . . . . . . . . .
Figure 2-5: Installation Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-1: FI9/FI10 Basic Wiring Diagram with Charging . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-2: FI9/FI10 Basic Wiring Diagram without Charging . . . . . . . . . . . . . . . . . . . . . .
Figure 3-3: FI12 Basic Wiring Diagram with Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-4: FI12 Basic Wiring Diagram without Charging . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-5: FI13 Basic Wiring Diagram with Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-6: FI13 Basic Wiring Diagram without Charging . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-7: FI14 Basic Wiring Diagram with Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-8: FI14 Basic Wiring Diagram without Charging . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-1: Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-2: Basic and Option BoardConnections of the Control Board . . . . . . . . . . . . . .
Figure 4-3: Inverters Connected in Parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-4: I/O Terminals of the Two Basic Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-5: Option Board A9 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-6: Option Board A2 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-7: Option Board A3 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-8: Galvanic Isolation Barriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-9: Positive/Negative Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-10: Jumper Blocks on Option Board A9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-11: Jumper Selection for Option Board A9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-1: Control Keypad and Drive Status Indications . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-2: Keypad Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-3: Keypad Display Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-4: Keypad Navigation Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-5: Monitoring Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-6: Parameter Value Change Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-7: Selection of Control Place . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Figure 5-8: Normal State, No Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Figure 5-9: Fault Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Figure 5-10: Fault History Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Figure 5-11: Selection of Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Figure 5-12: Change of Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Figure 5-13: Storing and Loading of Parameter Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Figure 5-14: Parameter Copy to Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Figure 5-15: Parameter Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Figure 5-16: Password Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Figure 5-17: Parameter Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Figure 5-18: Activation of Start-Up Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Figure 5-19: Disabling the Change of Multimonitoring Items . . . . . . . . . . . . . . . . . . . . . . 5-23
Figure 5-20: Keypad Settings Submenu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Figure 5-21: Default Page Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Figure 5-22: Timeout Time Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Figure 5-23: Internal Brake Resistor Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Figure 5-24: Fan Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Figure 5-25: HMI Acknowledge Timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-26: Counter Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-27: Applications Info Submenu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-28: Expander Board Information Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-29: Expander Board Information Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-27
5-28
5-29
5-30
5-31
List of Tables
Table 1-1: FI9 – FI14 Inverter Unit Catalog Numbering System . . . . . . . . . . . . . . . . . . . .
Table 1-2: 380 – 500V AC, 50/60 Hz, Three-Phase Inverters Ratings . . . . . . . . . . . . . . . . .
Table 1-3: 525 – 690V AC, 50/60 Hz, Three-Phase Inverters Ratings . . . . . . . . . . . . . . . . .
Table 1-4: Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 1-5: DC Currents for 465 – 800V DC Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . .
Table 1-6: DC Currents for 640 – 1100V DC Supply Voltage . . . . . . . . . . . . . . . . . . . . . . .
Table 2-1: SPI9000 FI9 Inverter Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 2-2: SPI9000 FI10 Inverter Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 2-3: SPI9000 FI12 Inverter Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 2-4: SPI9000 FI13 Inverter Dimensions (FI14 Is a Double FI13) . . . . . . . . . . . . . . . .
Table 2-5: Mounting Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 2-6: Required Cooling Air. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 3-1: Cable Types Required to Meet Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 3-2: Fuses Used in 465 – 800V DC Inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 3-3: Fuses Used in 640 – 1100V DC Inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 3-4: Cable Sizes for 380 – 500V AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 3-5: Terminal Sizes for 380 – 500V AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 3-6: Cable Sizes for 525 – 690V AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 3-7: Terminal Sizes for 525 – 690V AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 3-8: Cable Distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 3-9: Terminal Tightening Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 4-1: Tightening Torques of Option Board Terminals . . . . . . . . . . . . . . . . . . . . . . . .
Table 4-2: Control I/O Terminal Signals on Option Board A9 . . . . . . . . . . . . . . . . . . . . . .
Table 4-3: Control I/O Terminal Signals on Option Board A2 . . . . . . . . . . . . . . . . . . . . . .
Table 4-4: Control I/O Terminal Signals on Option Board A3 . . . . . . . . . . . . . . . . . . . . . .
Table 5-1: Drive Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 5-2: Control Place Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 5-3: Status LEDs (Green – Green – Red) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 5-4: Text Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 5-5: Button Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 5-6: Monitored Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 5-7: Fault Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 5-8: Fault Time Recorded Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 5-9: Real Time Record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 5-10: System Menu Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 5-11: Counter Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 5-12: Resettable Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 5-13: Software Information Pages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 5-14: Applications Information Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 5-15: Hardware Information Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 5-16: Expander Board Parameters (Board OPTA9). . . . . . . . . . . . . . . . . . . . . . . . . .
Table A-1: Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
1-4
1-5
1-6
1-8
1-8
2-1
2-2
2-3
2-4
2-6
2-6
3-9
3-9
3-10
3-11
3-12
3-13
3-14
3-15
3-17
4-4
4-6
4-7
4-7
5-2
5-2
5-3
5-3
5-4
5-8
5-12
5-13
5-13
5-15
5-27
5-28
5-28
5-29
5-29
5-31
A-1
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Safety
Definitions and Symbols
WARNING
This symbol indicates high voltage. It calls your attention to items
or operations that could be dangerous to you and other persons
operating this equipment. Read the message and follow the
instructions carefully.
WARNING
This symbol is the “Safety Alert Symbol.” It occurs with either of
two signal words: CAUTION or WARNING, as described below.
WARNING
Indicates a potentially hazardous situation which, if not avoided,
can result in serious injury or death.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
can result in minor to moderate injury, or serious damage to the
product. The situation described in the CAUTION may, if not
avoided, lead to serious results. Important safety measures are
described in CAUTION (as well as WARNING).
Hazardous High Voltage
WARNING
Motor control equipment and electronic controllers are connected
to hazardous line voltages. When servicing drives and electronic
controllers, there may be exposed components with housings or
protrusions at or above line potential. Extreme care should be taken
to protect against shock.
Stand on an insulating pad and make it a habit to use only one
hand when checking components. Always work with another
person in case an emergency occurs. Disconnect power before
checking controllers or performing maintenance. Be sure
equipment is properly grounded. Wear safety glasses whenever
working on electronic controllers or rotating machinery.
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Warnings, Cautions and Notices
Read this manual thoroughly and make sure you understand the procedures before you
®
attempt to install, set up, or operate this Cutler-Hammer SPI9000 Inverter Unit from Eaton’s
electrical business.
Warnings
WARNING
Only a competent electrician may carry out the electrical
installation.
WARNING
The components of the power unit of the inverter are live when the
SPI9000 inverter is connected to DC supply. Coming into contact
with this voltage is extremely dangerous and may cause death or
severe injury. The control unit is isolated from mains potential.
WARNING
The supply and motor terminals are live when the inverter is
connected to DC supply, even if the motor is not running.
WARNING
The control I/O-terminals are isolated from the mains potential.
However, the relay outputs and other I/O-terminals may have
dangerous control voltage present even when the inverter unit is
disconnected from the DC supply.
WARNING
The inverter has a large capacitive leakage current.
WARNING
If the inverter is used as a part of a machine, the machine
manufacturer is responsible for providing the machine with a main
switch (EN 60204-1).
WARNING
Only spare parts delivered by Eaton can be used.
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Cautions
CAUTION
The SPI9000 inverter is meant for fixed installations only.
CAUTION
Do not perform any measurements when the inverter is connected
to the DC supply.
CAUTION
After having disconnected the inverter from the DC supply, wait
until the fan stops and the indicators on the keypad go out (if no
keypad is attached see the indicator through the keypad base). Wait
5 more minutes before doing any work on inverter connections. Do
not even open the cover before this time has expired.
CAUTION
Do not perform any voltage withstand tests on any part of inverter.
There is a certain procedure according to which the tests shall be
performed. Ignoring this procedure may result in damaged
product.
CAUTION
Prior to measurements on the motor or the motor cable, disconnect
the motor cable from the inverter.
CAUTION
Do not touch the components on the circuit boards. Static voltage
discharge may damage the components.
CAUTION
Before connecting the inverter to DC supply, make sure that the
inverter front and cable covers are closed.
CAUTION
Ensure that the jumper positions are correct. Running the motor
with signal settings that differ from the jumper positions will not
harm the inverter but may harm the motor.
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Grounding and ground fault protection
The SPI9000 inverter must always be grounded with a ground conductor connected to the
ground terminal.
The ground fault protection inside the inverter only protects the inverter against ground
faults in the motor or the motor cable.
Due to the high capacity currents present in the inverter, fault current protective switches
may not function properly. If fault current protective switches are used, they need to be
tested with ground fault currents present during possible fault situations.
Motor and Equipment Safety
CAUTION
Before starting the motor, check that the motor is mounted properly
and ensure that the machine connected to the motor allows the
motor to be started.
CAUTION
Set the maximum motor speed (frequency) according to the motor
and the machine connected to it.
CAUTION
Before reversing the motor, make sure that this can be done safely.
CAUTION
Make sure that no power correction capacitors are connected to the
motor cable.
CAUTION
Make sure that the motor terminals are not connected to mains
potential.
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Chapter 1 — Overview
Receiving and Inspection
®
Cutler-Hammer SPI9000 Inverter Units from Eaton’s electrical business have undergone
scrupulous tests and quality checks at the factory before they are delivered to the customer.
However, after unpacking the product, check that no sign of transportation damage is to be
found on the product and that the delivery is complete (compare the type designation of the
product to the code below, see Table 1-1).
If the drive has been damaged during shipping, please contact the cargo insurance company
or the carrier.
If the delivery does not correspond to your order, contact the supplier immediately.
Table 1-1: FI9 – FI14 Inverter Unit Catalog Numbering System
S P I 0 1 6 A 0 – 4 A 1 N 1
Product Family
Board Modifications
SPI = Inverter Unit
1 = Standard Boards
Brake Chopper Options
Current Rating
380 – 500V
140 = 140A
170 = 170A
205 = 205A
245 = 245A
300 = 300A
385 = 385A
460 = 460A
520 = 520A
590 = 590A
650 = 650A
N = No Brake Chopper Circuit
730 = 730A
820 = 820A
920 = 920A
H10 = 1030A
H11 = 1150A
H13 = 1300A
H16 = 1600A
H19 = 1940A
H23 = 2300A
Input Options
1 = Three-Phase
Keypad
A = Alphanumeric
Voltage Rating
525 – 690V
4 = 380 – 500V AC
5 = 525 – 690V AC
100 = 100A
125 = 125A
144 = 144A
170 = 170A
208 = 208A
261 = 261A
325 = 325A
385 = 385A
460 = 460A
502 = 502A
590 = 590A
650 = 650A
820 = 820A
920 = 920A
H10 = 1030A
H13 = 1300A
H15 = 1500A
H19 = 1900A
Enclosure Rating
0 = Chassis
Software Series
A = Standard
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Standard Features of SPI Inverter Units
●
●
●
●
●
●
●
●
Air cooling
Standard board
Alphanumeric control panel with fiber connection
EMC Class T (EN 61800-3 for IT networks)
Safety CE / UL
External charging required
I/O Modules A1 and A2
IP00
Storage
If the inverter is to be stored before use, make sure that the ambient conditions are
acceptable.
Storage temperature: -40 to 158°F (-40 to 70°C)
Relative humidity:
<95%, no condensation
If the inverter is stored for over 12 months, contact Eaton before connecting the inverter to
the power supply.
Maintenance
In normal conditions, Cutler-Hammer inverters are maintenance-free. However, we
recommend cleaning the heatsink with compressed air whenever necessary. The cooling fan
can easily be changed if required.
It may also be necessary to check the tightening torques of terminals at certain intervals.
Technical Data
Figure 1-1 presents the block diagram of the SPI9000 inverter. The inverter mechanically
consists of two units, the Power Unit and the Control Unit.
The Power Unit contains an inverter bridge which consists of IGBT switches and produces
symmetrical, three-phase PWM-modulated AC voltage to the motor.
The Motor and Application Control Block is based on microprocessor software. The
microprocessor controls the motor based on the information it receives through
measurements, parameter settings, control I/O and the control keypad. The motor and
application control block control the motor control ASIC which, in turn, calculates the IGBT
positions. Gate drivers amplify these signals for driving the IGBT inverter bridge.
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Power Module
+
–
B
B
U
IGBT
Bridge
V
W
Power
Supply
Measurements
Driver
Fan
ASIC
Control Module
Keypad
RS-232
Control
I/O
Slot A
I/O
Slot B
I/O
Slot C
I/O
Slot D
I/O
Slot E
Figure 1-1: SPI9000 Inverter Unit Block Diagram
The control keypad constitutes a link between the user and the inverter. The control keypad is
used for parameter setting, reading status data and giving control commands. It is
detachable and can be operated externally and is connected via a cable to the inverter.
Instead of the control keypad, a PC can be used to control the inverter if connected through a
similar cable.
The basic control interface and the parameters (the Basic Application) are easy to use. If a
more versatile interface or parameters are required, a more suitable application can be
chosen. See the application manual for more information on the different applications.
Optional I/O expander boards that increase the number of inputs and outputs to be used are
also available. For more information, contact Eaton.
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Power Ratings
Supply Voltage 465 – 800V DC, Motor Voltage 380 – 500V AC
High overload = Maximum current IS, 2 sec./20 sec., 150% overloadability, 1 min./10 min.
Following continuous operation at rated output current, 150% rated output current (I ) for
H
1 min, followed by a period of load current less than rated current, and of such duration that
the r.m.s output current, over the duty cycle, does not exceed rated output current (I )
H
Low overload = Maximum current IS, 2 sec./20 sec., 110% overloadability, 1 min./10 min.
Following continuous operation at rated output current, 110% rated output current (I ) for
L
1 min, followed by a period of load current less than rated current, and of such duration that
the r.m.s output current, over the duty cycle, does not exceed rated output current (I )
L
Table 1-2: 380 – 500V AC, 50/60 Hz, Three-Phase Inverters Ratings
Motor Shaft
Loadability
Power
675V DC
Supply
Low
High
10%
50%
Over-
load
10%
50%
Rated
Cont.
Over-
load
Rated
Cont.
Over- Over-
Max
load
load
50°C
Dimensions and Weight
W x H x D/Wt. in
in./lbs. (mm/kg)
Nominal
Current
Current Current Current Current Current 40°C
I (A)
(A)
I (A)
(A)
I
S
P (kW) P (kW) Frame
L
H
140
170
205
245
170
205
261
300
187
140
170
205
245
210
280
110
132
160
200
90
110
132
160
FI9
9.4 x 40.6 x 14.6/143
(239 x 1030 x 372/65)
226
287
330
255
308
368
336
349
444
300
385
460
385
460
520
424
506
572
300
385
460
450
578
690
540
693
828
250
315
355
200
250
315
FI10
FI12
FI12
FI13
FI14
9.4 x 40.6 x 21.7/220
(239 x 1030 x 552/100)
520
590
650
590
650
730
649
715
803
520
590
650
780
885
975
936
1062
1170
400
450
500
355
400
450
2x9.4 x 40.6 x 21.7/440
(2x239 x 1030 x 552/200)
730
820
920
820
920
1030
902
1012
1133
730
820
920
1095
1230
1380
1314
1476
1656
560
630
710
500
560
630
2x9.4 x 40.6 x 21.7/440
(2x239 x 1030 x 552/200)
1030
1150
1300
1150
1300
1450
1265
1430
1595
1030
1150
1300
1545
1725
1950
1854
2070
2340
800
900
1000
710
800
900
27.9 x 40.6 x 21.8/665
(708 x 1030 x 553/302)
1600
1940
2300
1770
2150
2700
1947
2365
2970
1600
1940
2300
2400
2910
3287
2880
3492
3933
1200
1500
1800
—
—
—
2x27.9 x 40.6 x 21.8/665
(2x708 x 1030 x 553/302)
Note: The rated currents in given ambient temperatures are achieved only when the switching frequency is
equal to or less than the factory default.
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Supply Voltage 640 – 1100V DC, Motor Voltage 525 – 690V AC
High overload = Max current IS, 2 sec/20 sec, 150% overloadability, 1 min/10 min
Following continuous operation at rated output current, 150% rated output current (I ) for 1
H
min, followed by a period of load current less than rated current, and of such duration that
the r.m.s output current, over the duty cycle, does not exceed rated output current (I )
H
Low overload = Max current IS, 2 sec/20 sec, 110% overloadability, 1 min/10 min
Following continuous operation at rated output current, 110% rated output current (I ) for 1
L
min, followed by a period of load current less than rated current, and of such duration that
the r.m.s output current, over the duty cycle, does not exceed rated output current (I )
L
All frames are available as IP21 and IP54.
Table 1-3: 525 – 690V AC, 50/60 Hz, Three-Phase Inverters Ratings
Motor Shaft
Power
Loadability
Low
930V DC
Supply
High
10%
50%
Over-
load
10%
50%
Rated
Cont.
Over-
load
Rated
Cont.
Over- Over-
Max
load
load
50°C
Dimensions and Weight
W x H x D/Wt. in
Nominal
Current
Current Current Current Current Current 40°C
I (A)
(A)
I (A)
(A)
I
S
P (kW) P (kW) Frame in./lbs. (mm/kg)
L
H
100
125
144
170
125
144
170
208
138
100
125
144
170
150
200
110
132
160
200
90
110
132
160
FI9
9.4 x 40.6 x 14.6/143
(239 x 1030 x 372/65)
158
187
229
188
216
255
213
245
289
208
261
325
325
261
325
385
416
287
358
424
458
208
261
325
325
312
392
488
488
375
470
585
585
250
315
355
400
200
250
315
355
FI10
9.4 x 40.6 x 21.7/220
(239 x 1030 x 552/100)
385
460
502
460
502
590
506
552
649
385
460
502
578
690
753
693
828
904
450
500
560
400
450
500
FI12
FI12
FI13
FI14
2x9.4 x 40.6 x 21.7/441
(2x239 x 1030 x 552/200)
590
650
650
650
750
820
715
825
902
590
650
650
885
975
975
1062
1170
1170
630
710
800
560
630
710
2x9.4 x 40.6 x 21.7/441
(2x239 x 1030 x 552/200)
820
920
1030
920
1030
1180
1012
1133
1298
820
920
1030
1230
1380
1464
1476
1656
1755
900
1000
1200
800
900
1000
27.9 x 40.6 x 21.8/665
(708 x 1030 x 553/302)
1300
1500
1900
1500
1900
2250
1650
2090
2475
1300
1500
1900
1950
2250
2782
2340
2700
3335
1500
1800
2000
1300
1500
1800
2x27.9 x 40.6 x 21.8/665
(2x708 x 1030 x 553/302)
Note: The rated currents in given ambient temperatures are achieved only when the switching frequency is
equal to or less than the factory default.
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Table 1-4: Technical Information
Description
Specification
Supply Connection
Input Voltage V
465 – 800V DC; 380 – 500V AC (-0%. to +0%)
640 – 1100V DC; 525 – 690V AC (-0% to +0%)
in
The waviness of the inverter supply voltage, which is formed in
rectification of the electric network’s alternating voltage in basic
frequency, must be less than 50V peak-to-peak.
Input Current I
(sqrt3 x U
x I
x cosϕ) / (V x 0.98)
in
mot
mot in
DC Bank Capacitance
FI9 380 – 500V: 4950 μF; FI9 525 – 690V: 3733 μF
FI10 380 – 500V: 9900 μF; FI10 525 – 690V: 7467 μF
FI12 380 – 500V: 19800 μF; FI12 525 – 690V: 14933 μF
FI13 380 – 500V: 29700 μF; FI13 525 – 690V: 22400 μF
Starting Delay
5 seconds (FI9 and greater)
Motor Connection
Output Voltage
3 ~ 0 – V / 1.4
in
Continuous Output Current
I : Ambient temperature max. +50°C,
H
overload 1.5 x I (1 min./10 min.)
H
I : Ambient temperature max. +40°C,
L
overload 1.1 x I (1 min./10 min.)
L
Starting Torque
Peak Current
I for two seconds (torque motor dependent)
S
I for 2 seconds every 20 seconds
S
Output Frequency
Frequency Resolution
Control Characteristics
Control Method
0 – 320 Hz; 7200 Hz (special)
Application dependent
Frequency control V/f
Open loop: Sensorless vector control
Closed loop: Frequency control
Closed loop: Vector control
Switching Frequency
(See Parameter 2.6.9)
380 – 500V, 1 – 10 kHz; Factory default 3.6 kHz
525 – 690V, 1 – 6 kHz; Factory default 1.5 kHz
Frequency Reference
Analog Input
Panel Reference
Resolution 0.1% (10 bits); Accuracy 1%
Resolution 0.01 Hz
Field Weakening Point
Acceleration Time
Deceleration Time
Braking Torque
30 – 320 Hz
0 – 3000 sec
0 – 3000 sec
DC brake: 30% * T (without brake)
N
Ambient Conditions
Ambient Operating Temperature -10°C (no frost) to +40°C: I
H
L
-10°C (no frost) to +40°C: I
Storage Temperature
Relative Humidity
-40 to 158°F (-40 to 70°C)
0 – 95% RH, non-condensing, non-corrosive,
no dripping water
Air Quality:
– Chemical Vapors
– Mechanical Particles
IEC 721-3-3, unit in operation, Class 3C2
IEC 721-3-3, unit in operation, Class 3S2
Altitude
100% load capacity (no derating) up to 1,000m
1% derating for each 100m above 1000 (maximum, 3000m)
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Table 1-4: Technical Information, continued
Description
Specification
Ambient Conditions, continued
Vibration
EN 50178/EN 60068-2-6
5 – 150 Hz
Displacement amplitude: 1 mm (peak) at 3 – 15.8 Hz
Maximum acceleration amplitude: 1G at 15.8 – 150 Hz
Shock
UPS Drop Test (for applicable UPS weights)
Storage and shipping: Maximum 15G, 11 ms (in package)
EN 50178, EN 60068-2-27
Cooling Capacity Required
Cooling Air Required
P
[kW] approx. P [kW] x 0,025
loss mat
FI9, 677 cfm; FI10, 824 cfm;
FI12, 1648 cfm; FI13, 2472 cfm
Unit Enclosure Class
EMC (at Default Settings)
Immunity
IP00
Fulfill all EMC immunity requirements
Safety
CE, UL, CUL
EN 61800-5-1 (2003) See unit nameplate for more detailed approvals.
Control Connections
Ω
Analog input voltage
0 to +10V, R = 200k , (–10V to +10V joystick control)
i
Resolution 0.1%; Accuracy 1%
Ω
Analog input current
Digital inputs (6)
0(4) – 20 mA, R = 250 differential
i
Positive or negative logic; 18 – 30V DC
+24V, 15%, max. 250 mA
Auxiliary voltage
Output reference voltage
Analog output
+10V, +3%, max. load 10 mA
Ω
0(4) – 20mA; R max. 500
L
Resolution 10 bits; Accuracy 2%
Digital outputs
Relay outputs
Open collector output, 50 mA/48V
2 programmable change-over relay outputs
Switching capacity: 24V DC/8A, 250V AC/8A, 125V DC/0.4A
Minimum switching load: 5V/10 mA
Protections
Overvoltage Protection
Undervoltage Protection
500V inverters: 911V DC; 690V inverters: 1200V DC
500V inverters: 333V DC; 690V inverters: 460V DC
Ground Fault Protection
In case of ground fault in motor or motor cable, only the inverter is
protected.
Motor Phase Supervision
Overcurrent Protection
Trips if any of the output phases are missing.
Yes
Unit Overtemperature Protection Yes
Motor Overload Protection
Motor Stall Protection
Yes
Yes
Yes
Motor Underload Protection
Short Circuit Protection of +24V Yes
and +10V Reference Voltages
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Table 1-5: DC Currents for 465 – 800V DC Supply Voltage
Structure
Inom (Output)
Motor COS
IDC (Input)
FI9
261
300
.89
.89
.9
304
350
FI10
FI12
385
454
460
.9
542
520
.9
613
590
.9
695
650
.9
766
730
.91
.91
.91
.91
.91
.91
.91
.92
.92
.92
870
820
977
920
1096
1227
1370
1549
1727
2132
2590
3252
1030
1150
1300
1450
1770
2150
2700
FI13
FI14
Table 1-6: DC Currents for 640 – 1100V DC Supply Voltage
Structure
Inom (Output)
Motor COS
IDC (Input)
FI9
125
144
.89
.89
.89
.9
146
168
170
198
208
245
FI10
F12
261
.9
308
325
.9
383
385
.9
454
416
.9
490
460
.91
.91
.91
.91
.91
.91
.91
.91
.92
.92
.93
.93
548
502
598
590
703
650
774
750
894
820
977
FI13
FI14
920
1096
1227
1421
1807
2313
2739
1030
1180
1500
1900
2250
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Chapter 2 — Mounting
Dimensions
The inverter can be mounted in a vertical position on the back plane of a cubicle. Enough
space must be reserved around the inverter to ensure sufficient cooling, see Figure 2-5. You
must follow the minimum dimensions for installation, see Tables 2-5 and 2-6. Also make sure
that the mounting plane is relatively even. The inverter is fixed with four screws (or bolts,
depending on the unit size). The following pages show the dimensions for the IP00 power
module.
D1
W1
H2
H1
H3
Dia. 1
W2 W2
Side
Front
Dia. 2
D3
D3
D4
D3
D2
Bottom
Top
Figure 2-1: SPI9000 FI9 Inverter Dimensions
Table 2-1: SPI9000 FI9 Inverter Dimensions
Approximate Dimensions in Inches (mm)
W1 W2 H1 H2 H3 D1
SPI100 – 170 480V/575V 9.41 3.94 40.63 37.40 2.46 15.20 2.12 5.51 6.03
(239) (100) (1032) (950) (62.5) (386) (53.9) (140) (153.1) (4.6) (9.5)
Inverters
Voltage
D2
D3
D4
Dia. 1 Dia. 2
.18 .37
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
D1
W1
W2
H1
H2
H3
Side
Front
D3
D2
D2
Dia.
Bottom
Top
Figure 2-2: SPI9000 FI10 Inverter Dimensions
Table 2-2: SPI9000 FI10 Inverter Dimensions
Approximate Dimensions in Inches (mm)
Inverters
Voltage
W1
W2
H1
H2
H3
D1
D2
D3
Dia.
SPI208 – 325 480V/575V 9.4
7.9
(200)
41.3
37.5
2.4
22.3
9.1
(230)
1.6
(41)
.37
(9.5)
(239)
(1050) (952)
(60.5) (566)
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D1
W1
W2
W2
W3
H1
H2
H3
Side
Front
D3
Dia.
D2
D2
Bottom
Top
Figure 2-3: SPI9000 FI12 Inverter Dimensions
Table 2-3: SPI9000 FI12 Inverter Dimensions
Approximate Dimensions in Inches (mm)
Inverters
Voltage W1
W2
W3
H1
H2
H3
D1
D2
D3
Dia.
SPI385 – 650 480V
18.8
7.9
1.1
41.3
37.5
2.4
22.3
9.1
1.6
.37
(9.5)
(478) (200) (28)
(1050) (952) (60.5) (566) (230) (41)
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
D1
W1
W2
H1
H2
H3
Side
Front
D2
Dia.
D3
D5
D4
D3
Bottom
Top
Figure 2-4: SPI9000 FI13 Inverter Dimensions (FI14 Is a Double FI13)
Table 2-4: SPI9000 FI13 Inverter Dimensions (FI14 Is a Double FI13)
Approximate Dimensions in Inches (mm)
Inverters
Voltage W1
W2
H1
H2
H3
D1
D2
D3
D4
D5
5.9
Dia.
SPI820 – H10 480V
27.9 26.7 41.5
(708) (677) (1055) (950) (62.5) (566) (27)
37.4 2.46 22.3 1.1
1.6
(40)
9.6
.37
(245) (150) (9.5)
Fan Cooling
Frames FI9 to FI14
Enough free space must be left around the inverter to ensure sufficient air circulation and
cooling. You will find the required dimensions for free space Table 2-5.
If several units are mounted on top of each other, the required free space equals 2 * C (see
Figure 2-5). Moreover, the outlet air used for cooling by the lower unit must be directed away
from the air intake of the upper unit. When planning the cooling for the space, take into
consideration that the inverter’s heat loss is 2.5% of the nominal capacity.
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September 2006
A
B2
B
FI9/FI10
FI12
FI13
C
Figure 2-5: Installation Space
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Table 2-5: Mounting Space Requirements
Approximate Dimensions in Inches (mm)
Frame
Voltage
A
B
B
C
2
FI9
380 – 500V
525 – 690V
7.9 (200)
.79 (20)
3.9 (100)
3.9 (100)
3.9 (100)
3.9 (100)
3.9 (100)
FI10
FI12
FI13
FI14
380 – 500V
525 – 690V
7.9 (200)
7.9 (200)
7.9 (200)
7.9 (200)
.79 (20)
.79 (20)
.79 (20)
.79 (20)
380 – 500V
525 – 690V
0
0
0
380 – 500V
525 – 690V
380 – 500V
525 – 690V
A
B
= free space above the inverter
= distance between inverter and cabinet wall
= distance between two inverters
B
C
2
= free space underneath of the inverter
Table 2-6: Required Cooling Air
Minimum Air
Greatest Possible
Heat Loss (kW)
Cooling Air
Required (cfm)
Exhausting Hole
2
Frame
Voltage
on Switchgear (in )
FI9
380 – 500V
525 – 690V
4.8
4.6
677
77.5
FI10
FI12
FI13
FI14
380 – 500V
525 – 690V
8.3
9.1
824
93
380 – 500V
525 – 690V
16.5
18.0
1648
186
380 – 500V
525 – 690V
23.0
26.0
2472
279
380 – 500V
525 – 690V
46.0
52.0
2 x 2472
2 x 279
Power Losses
Raising the switching frequency of the drive, to reduce motor noise for example, inevitably
affects the power losses and cooling requirements. For more information, contact Eaton.
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Chapter 3 — Power Wiring
The following wiring diagrams show the supply and motor connections.
+
–
DC
DC
External
Supply
+
–
B
B
FI 9/10
Controller
X10 1...H7 X9 X15
H
PE
U
V
W
M
Figure 3-1: FI9/FI10 Basic Wiring Diagram with Charging
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September 2006
+
–
DC
DC
+
–
B
B
FI 9/10
Controller
X10 1...H7 X9 X15
H
PE
U
V
W
M
Figure 3-2: FI9/FI10 Basic Wiring Diagram without Charging
3-2
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September 2006
+
–
DC
+
–
DC
DC
DC
External
Supply
+
–
+
–
B
B
B
B
FI 10 Module 1
FI 10 Module 2
Controller
PE
PE
U
V
W
U
V
W
Note: Min. Cable Length
(131.2í) 40m
M
Figure 3-3: FI12 Basic Wiring Diagram with Charging
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September 2006
+
–
DC
+
–
DC
DC
DC
+
–
+
–
B
B
B
B
FI 10 Module 1
FI 10 Module 2
Controller
PE
PE
U
V
W
U
V
W
Note: Min. Cable Length
(131.2’) 40m
M
Figure 3-4: FI12 Basic Wiring Diagram without Charging
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September 2006
+
–
DC
+
–
+
–
DC
DC
DC
DC
DC
External
Supply
+
–
B
+
–
B
+
–
B
B
B
B
FI 10 Module U
FI 10 Module V
FI 10 Module W
Controller
PE
U
V
W
M
Figure 3-5: FI13 Basic Wiring Diagram with Charging
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September 2006
+
–
+
–
DC
+
–
DC
DC
DC
DC
DC
+
–
+
–
B
+
–
B
B
B
B
B
FI 10 Module U
FI 10 Module V
FI 10 Module W
Controller
PE
U
V
W
M
Figure 3-6: FI13 Basic Wiring Diagram without Charging
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September 2006
+
–
DC
+
–
DC
+
–
+
–
DC
+
–
DC
+
–
DC
DC
DC
DC
DC
DC
DC
DC
External
Supply
External
Supply
+
–
B
+
–
B
+
–
B
+
–
B
+
–
B
+
–
B
B
B
B
B
B
B
FI 10 Module U
FI 10 Module V
FI 10 Module W
FI 10 Module U
FI 10 Module V
FI 10 Module W
Controller
PE
PE
U
V
W
U
V
W
Note: Min. Cable Length
(131.2’) 40m
M
Figure 3-7: FI14 Basic Wiring Diagram with Charging
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
+
–
+
–
DC
+
–
DC
+
–
DC
+
–
DC
+
–
DC
DC
DC
DC
DC
DC
DC
DC
+
–
+
B
–
B
+
–
B
+
–
+
–
+
–
B
B
B
B
B
B
B
B
B
FI 10 Module U
FI 10 Module V
FI 10 Module W
FI 10 Module U
FI 10 Module V
FI 10 Module W
Controller
PE
PE
U
V
W
U
V
W
Note: Min. Cable Length
(131.2’) 40m
M
Figure 3-8: FI14 Basic Wiring Diagram without Charging
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Power Connections
DC Supply and Motor Cables
The power cables are connected to terminals DC+ and DC- (R+/B+ and DC terminals when
using an external charging circuit) and the motor cables to terminals U, V and W. A cable
entry gland should be used at the motor cable end to reach the EMC levels, see Table 3-2.
Use cables with a heat resistance of at least +60C. The cables and the fuses must be sized
according to the inverter nominal output current which you can find on the rating plate.
Installation of cables according to UL regulations is presented on Page 3-17 and aR fuse sizes
in Tables 3-2 and 3-3 below.
If the motor temperature protection of the drive is used as an overload protection, the cable
shall be chosen accordingly. If three or more cables are used in parallel for bigger units, each
cable requires a separate overload protection.
These instructions apply only to installations with one motor and one cable connection from
the inverter to the motor. In any other case, ask the factory for more information.
Table 3-1: Cable Types Required to Meet Standards
Cable Type
EMC Level T
Supply Cable
Power cable intended for fixed installation and the specific DC voltage.
Shielded cable not required.
Motor Cable
Power cable equipped with concentric protection wire and intended for the
specific mains voltage.
Control Cable
Screened cable equipped with compact low-impedance shield.
Fuses, 465 – 800V DC Inverters
Table 3-2: Fuses Used in 465 – 800V DC Inverters
Nominal
Current
Bussman aR
Fuse Type
Frame
Fuse Size
Fuse U (V) Fuse I (A)
No. of Fuses
n
n
140
170
FI9
170M3819
170M3819
170M6812
170M6812
170M8547
170M8547
170M8547
170M8547
170M8547
170M8547
170M8547
170M8547
170M8547
170M8547
170M8547
170M8547
170M8547
170M8547
170M8547
DIN1
DIN1
DIN3
DIN3
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
690
690
690
690
690
690
690
690
690
690
690
690
690
690
690
690
690
690
690
400
400
2
FI9
2
205
FI9
800
2
245
FI9
800
2
300
FI10
FI10
FI10
FI12
FI12
FI12
FI12
FI12
FI12
FI13
FI13
FI13
FI14
FI14
FI14
1250
1250
1250
1250
1250
1250
1250
1250
1250
1250
1250
1250
1250
1250
1250
2
385
2
460
2
520
4
590
4
650
4
730
4
820
4
920
4
1030
1150
1300
1600
1940
2300
6
6
6
2 x 6
2 x 6
2 x 6
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Fuses, 640 – 1100V DC Inverters
Table 3-3: Fuses Used in 640 – 1100V DC Inverters
Nominal
Current
Bussman aR
Fuse Type
Frame
Fuse Size
Fuse U (V) Fuse I (A)
No. of Fuses
n
n
100
125
144
170
208
261
325
325
385
460
502
590
650
650
820
920
1030
1300
1500
1900
FI9
170M4199
170M4199
170M4199
170M4199
170M6305
170M6305
170M6277
170M6277
170M6305
170M6305
170M6305
170M6277
170M6277
170M6277
170M6305
170M6277
170M6277
170M6277
170M6277
170M6277
1SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
3SHT
1250
1250
1250
1250
1250
1250
1250
1250
1250
1250
1250
1250
1250
1250
1250
1250
1250
1250
1250
1250
400
400
2
FI9
2
FI9
400
2
FI9
400
2
FI10
FI10
FI10
FI10
FI12
FI12
FI12
FI12
FI12
FI12
FI13
FI13
FI13
FI14
FI14
FI14
700
2
700
2
1000
1000
700
2
4
4
700
4
700
4
1000
1000
1000
700
4
4
4
6
1000
1000
1000
1000
1000
6
6
2 x 6
2 x 6
2 x 6
Information about fuses:
gR fuses are designed to protect the device against both overcurrent and short circuits.
aR fuses protect the cables of the device against short circuits.
gG fuses are generally used to protect cables against overcurrent and short circuits.
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Inverter Supply and Motor Cables — 380 – 500V AC
Table 3-4: Cable Sizes for 380 – 500V AC
Nominal
Module Supply (DC)
Motor Cable
2
2
Current
Frame
I [A]
L
(per terminal Cu [mm ] [mm ]
ꢀ
140
FI9
170
2x(1x24)
2x(1x24)
3x(1x24)
6x(1x24)
Cu: 3x95+50
Al: 3x120+70
ꢀ
ꢀ
ꢀ
170
205
205
Cu: 3x150+70
Al: 3x240Al+72Cu
261
Cu: 3x185+95
Al: 2x(3x120+70)
245
300
Cu: 2x(3x120+70)
Al: 2x(3x185Al+57Cu)
ꢁ
300
FI10
385
5x40
Cu: 2x(3x120+70)
Al: 2x(3x185Al+57Cu)
ꢁ
385
460
5x40
Cu: 2x(3x150+70)
Al: 2x(3x240Al+72Cu)
ꢁ
460
520
6x40
Cu: 2x(3x185+95)
Al: 2x(3x300Al+88Cu)
ꢂ
ꢁ
520
FI12
590
5x40
Cu: 2x(3x240+120)
Al: 4x(3x120Al+41Cu)
ꢁ
590
650
5x40
Cu: 4x(3x95+50)
Al: 4x(3x150Al+41Cu)
ꢁ
650
730
5x40
Cu: 4x(3x120+70)
Al: 4x(3x185Al+57Cu)
ꢁ
730
820
5x40
Cu: 4x(3x150+70)
Al: 4x(3x185Al+57Cu)
ꢁ
820
920
5x40
Cu: 4x(3x150+70)
Al: 4x(3x240Al+72Cu)
ꢁ
920
1030
1150
1300
1450
1770
2150
2700
6x40
Cu: 4x(3x185+95)
Al: 4x(3x300Al+88Cu)
ꢁ
1030
1150
1300
1600
1940
2300
FI13
5x40
Cu: 4x(3x240+170)
Al: 6x (3x185Al+57Cu)
ꢁ
5x40
Cu: 6x(3x150+70)
Al: 6x (3x240Al+70Cu)
ꢁ
6x40
Cu: 6x(3x185+95)
Al: 6x (3x240Al+70Cu)
ꢂ
ꢁ
FI14
5x40
Cu: 2x 4x(3x240+170)
Al: 2x 6x (3x185Al+57Cu)
ꢁ
5x40
Cu: 2x 6x(3x150+70)
Al: 2x 6x (3x240Al+70Cu)
ꢁ
6x40
Cu: 2x 6x(3x185+95)
Al: 2x 6x (3x240Al+70Cu)
ꢀ
Flexible conductor. Minimum temperature endurance for isolation 70°C.
Copper busbar.
The modules require symmetrical parallel cable with minimum length 40m or dU/dt- or sinus filter.
ꢁ
ꢂ
Table valid for enclosure class IP20 cabinets.
Motor cables — EN 60204-1, IEC 60364-5-2/2001
–
–
–
PVC insulation
40°C ambient temperature
70°C surface temperature
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Terminal Sizes — 380 – 500V AC
Table 3-5: Terminal Sizes for 380 – 500V AC
Approximate Dimensions in Inches (mm)
Nominal
Current
Frame
I [A]
L
DC Supply Terminal
Motor Cable Terminal
140
170
205
245
300
385
460
520
590
650
730
820
920
1030
FI9
170
205
261
300
385
460
520
590
650
730
820
920
1030
1150
PE: M8 x 25
FI10
FI12
PE: M8 x 25
PE: M8 x 25
FI13
.51
(13)
.51
(13)
1.57
(40)
1.57
(40)
1150
1300
1300
1450
.67
(17)
.63
(16)
1.50
(38)
1.97
(50)
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Inverter Supply and Motor Cables — 525 – 690V AC
Table 3-6: Cable Sizes for 525 – 690V AC
Nominal
Module Supply (DC)
Motor Cable
2
2
Current
Frame
I [A]
L
(per terminal Cu [mm ] [mm ]
ꢀ
100
FI9
125
2x(1x24)
2x(1x24)
2x(1x24)
2x(1x24)
3x(1x24)
Cu: 3x95+50
Al: 3x120+70
ꢀ
ꢀ
ꢀ
ꢁ
125
144
170
208
261
325
325
385
460
502
590
650
650
820
920
1030
1300
1500
1900
144
Cu: 3x95+50
Al: 3x120+70
170
Cu: 3x95+50
Al: 3x120+70
208
Cu: 3150+70
Al: 3x240Al+72Cu
FI10
261
Cu: 3x185+95
Al: 2x(3x95Al+29Cu)
ꢁ
325
5x40
Cu: 2x(3x95+50)
Al: 2x(3x150Al+41Cu)
ꢁ
385
5x40
Cu: 2x(3x120+70)
Al: 2x(3x185Al+57Cu)
ꢁ
416
5x40
Cu: 2x(3x150+70)
Al: 2x(3x185Al+57Cu)
ꢂ
ꢁ
FI12
460
5x40
Cu: 2x(3x150+70)
Al: 2x(3x240Al+72Cu)
ꢁ
502
5x40
Cu: 2x(3x185+95)
Al: 2x(3x300Al+88 Cu)
ꢁ
590
5x40
Cu: 2x(3x240+120)
Al: 4x(3x120Al+41Cu)
ꢁ
650
5x40
Cu: 4x(3x95+50)
Al: 4x(3x150Al+41Cu)
ꢁ
750
5x40
Cu: 4x(3x120+70)
Al: 4x(3x150Al+41Cu)
ꢁ
820
5x40
Cu: 4x(3x150+70)
Al: 4x(3x185Al+57Cu)
ꢁ
FI13
920
5x40
Cu:4x(3x150+70)
Al:4x(3x2405+72Cu)
ꢁ
1030
1180
1500
1900
2250
5x40
Cu:4x(3x185+95)
Al:5x(3x185+57Cu)
ꢁ
5x40
Cu:5x(3x185+95)
Al:6x(3x185+72Cu)
ꢂ
ꢁ
FI14
5x40
Cu: 2x4x(3x120+70)
Al: 2x4x(3x150Al+41Cu)
ꢁ
5x40
Cu: 2x4x(3x185+95)
Al: 2x5x(3x185+57Cu)
ꢁ
5x40
Cu: 2x5x(3x185+95)
Al: 2x6x(3x185+72Cu)
ꢀ
Flexible conductor. Minimum temperature endurance for isolation 70°C.
Copper busbar.
The modules require symmetrical parallel cable with minimum length 40m or dU/dt- or sinus filter.
ꢁ
ꢂ
Table valid for enclosure class IP20 cabinets.
Motor cables — EN 60204-1, IEC 60364-5-2/2001
–
–
–
PVC insulation
40°C ambient temperature
70°C surface temperature
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Terminal Sizes — 525 – 690V AC
Table 3-7: Terminal Sizes for 525 – 690V AC
Approximate Dimensions in Inches (mm)
DC Supply Terminal Motor Cable Terminal
Nominal
Current
Frame
I [A]
L
100
125
144
170
FI9
125
144
170
208
.51
(13)
.51
(13)
1.57
(40)
1.57
(40)
.67
(17)
.63
(16)
1.38
(35)
1.50
(38)
208
261
325
325
FI10
261
325
385
416
.51
.51
(13)
(13)
1.57
(40)
1.57
(40)
.67
(17)
.63
(16)
1.97
(50)
1.50
(38)
385
460
502
590
650
650
820
FI12
460
502
590
650
750
820
920
.51
(13)
.51
(13)
1.57
(40)
1.57
(40)
.67
(17)
.63
(16)
1.97
(50)
1.50
(38)
FI13
.51
(13)
.51
(13)
1.57
(40)
1.57
(40)
920
1030
1180
1030
.67
(17)
.63
(16)
1.97
(50)
1.50
(38)
3-14
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Installation Instructions
1. Before starting the installation, check that none of the components of the inverter are live.
2. If the inverter is installed outside the cubicle, cabinet or device space, you need to install
a separate inverter cover in accordance with protection class IP21 requirements (see
Page 3-16. There is no need to install the inverter cover if the inverter is installed in a
cubicle, separate cabinet or device space.
3. Place the motor cables sufficiently far from other cables:
– Avoid placing the motor cables in long parallel lines with other cables
– If the motor cables runs in parallel with other cables, note the minimum distances
between the motor cables and other cables given in Table 3-8.
– The given distances also apply between the motor cables and signal cables of other
systems.
– The maximum length of the motor cables is 984 feet (300m) (units with power
greater than 1.5 kW) and 328 feet (100m) (units with power from 0.75 to 1.5 kW).
– The motor cables should cross other cables at an angle of 90 degrees.
Table 3-8: Cable Distances
Distance Between Cables in
Inches (m)
Shielded
Cable in Feet (m)
11.8 (.3)
39.4 (1.0)
≥ 193 (59)
≤ 656 (200)
4. If cable insulation checks are needed, see Page 3-17.
5. Connect the cables:
– Strip the motor and DC supply cables.
– Remove the screws of the cable protection plate. Do not open the cover of the power unit!
– Make holes into and pass the cables through the rubber grommets on the bottom of
the power unit. The rubber grommets are delivered in a separate bag.
– Connect the DC supply, motor and control cables into their respective terminals.
– For information on the installation of greater units, please contact Eaton or your
local distributor.
– For Information on cable installation according to UL regulations, see Page 3-17.
– For information on cable installation according to EMC regulations, see Table 3-1.
– Make sure that the control cable wires do not come in contact with the electronic
components of the unit.
– If an external brake resistor (optional) is used, connect its cable to the appropriate
terminal.
– Check the connection of the ground cable to the motor and the inverter terminals
marked with
.
– Connect the separate shield of the power cable to the ground terminals of the
inverter, motor and the supply center.
– Attach the cable protection plate with the screws.
– Ensure that the control cables or the cables of the unit are not trapped between the
frame and the protection plate.
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Frame Sizes
Inverter Frame FI9, Protection Class IP00
Inverter Frame FI10, Protection Class IP00
Inverter Frame FI12, Protection Class IP00
Inverter Frame FI13, Protection Class IP00
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Cable Installation and the UL Standards
To meet the UL (Underwriters Laboratories) regulations, a UL approved copper cable with a
minimum heat-resistance of +60/75°C must be used.
The tightening torques of the terminals are given below in Table 3-9.
Table 3-9: Terminal Tightening Torques
Tightening Torque in
ꢀ
Nominal Current
Voltage
Frame
in-lb (Nm)
140 – 245
100 – 170
380 – 500V
525 – 690V
FI9
340 (40)
300 – 460
208 – 325
380 – 500V
525 – 690V
FI10
FI12
FI13
FI14
340 (40)
340 (40)
340 (40)
340 (40)
520 – 920
385 – 650
380 – 500V
525 – 690V
1030 – 1300
920 – 1030
380 – 500V
525 – 690V
1600 – 2300
1300 – 1900
380 – 500V
525 – 690V
ꢀ
Tightening torque of terminal connection to the isolative base.
Note: Apply counter torque to the nut on the other side of the terminal when tightening/
loosening the terminal screw in order to avoid damage to the terminal.
Cable and Motor Insulation Checks
1. Motor cable insulation checks
Disconnect the motor cable from terminals U, V and W of the inverter and from the
motor. Measure the insulation resistance of the motor cable between each phase
conductor as well as between each phase conductor and the protective ground
conductor.
The insulation resistance must be >1MΩ.
2. DC supply cable insulation checks
Disconnect the DC supply cable from terminals B- and B+ of the inverter and from DC
supply. Measure the insulation resistance between each conductor and ground.
The insulation resistance must be >1MΩ.
3. Motor insulation checks
Disconnect the motor cable from the motor and open the bridging connections in the
motor connection box. Measure the insulation resistance of each motor winding. The
measurement voltage must equal at least the motor nominal voltage but not exceed
1,000V.
The insulation resistance must be >1MΩ.
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MN04004002E
SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Chapter 4 — Control Wiring
The control unit of the inverter consists of the control board and option boards (see
Figures 4-1 and 4-2) connected to the five slot connectors (A to E) on the control board. The
control board is connected to the power unit through a D connector (1).
Figure 4-1: Control Board
E
D
C
B
A
Figure 4-2: Basic and Option Board
Connections of the Control Board
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September 2006
When the inverter is delivered from the factory, the control unit usually includes two basic
boards (I/O board and relay board), which are normally installed in slots A and B. On the next
pages you will find the arrangement of the control I/O and the relay terminals of the two basic
boards, the general wiring diagram and the control signal descriptions. The I/O boards
mounted at the factory are indicated in the type code. For more information on the option
boards, see the option board user manual.
The control board can be powered externally (+24V) by connecting the external power source
to bidirectional terminal #6 (see Figure 4-5). This voltage is sufficient for parameter setting
and for keeping the fieldbus active.
Note: If the +24V input of several inverters are connected in parallel, we recommend to use a
diode in terminal #6 to avoid the current flowing in opposite direction, which might
damage the control board.
External
+
24V
+
6
+
6
+
6
+
6
–
7
–
7
–
7
–
7
#
#
#
#
#
#
#
#
Figure 4-3: Inverters Connected in Parallel
Control Wiring Details
The basic control connections for boards A2 and A3 are shown in Figures 4-6 and 4-7.
You can find the signal descriptions for applications in the application manual.
OPT-A2
OPT-A3
Board OPT-A9 in Slot A
Boards OPT-A2 and OPT-A3 in Slot B
Figure 4-4: I/O Terminals of the Two Basic Boards
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Basic I/O Board A9
+10Vref
1
2
Input Reference
(Voltage)
+
AIA1
GND
3
+
AIA2
4
Input Reference
(Current)
-
AIA2
5
6
Control Voltage Output
24Vout
GND
7
DIA1
8
DIA2
9
24V
DIA3
10
11
12
13
14
15
16
17
18
19
GND
CMA
24Vout
GND
DIB4
DIB5
DIB6
CMB
24V
GND
+
0 (4)/20 mA
Iout
-
Iout
Ω
RL<500
V<+48V
I<50 mA
+
DO1 20
Indicates Connections for Inverted Signals
Figure 4-5: Option Board A9 Wiring Diagram
Basic Relay Board A2
21
22
23
RO1/1
RO1/2
RO1/3
RL
AC / DC
Switching:
RO2/1
RO2/2
RO2/3
24
25
26
<8A / 24V DC
<0.4A / 125V DC
<2kVA / 250V AC
Continuously
<2 Arms
Figure 4-6: Option Board A2 Wiring Diagram
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September 2006
Basic Relay Board A3
Switching:
21
22
23
RO1/1
RO1/2
RO1/3
<8A / 24V DC
<0.4A / 125V DC
<2kVA / 250V AC
Continuously
<2 Arms
RL
AC / DC
RO2/1
RO2/2
25
26
+t
TL1+
28
29
TL1
–
Figure 4-7: Option Board A3 Wiring Diagram
Control Cables
The control cables shall be at least 20 AWG screened multicore cables, see Table 4-1. The
maximum terminal wire size is 14 AWG for the relay terminals and 16 AWG for other
terminals.
You can find the tightening torques of the option board terminals in Table 4-1.
Table 4-1: Tightening Torques of Option Board Terminals
Tightening Torque
Terminal Screw
lb-in.
Relay and thermistor terminals (screw M3)
Other terminals (screw M2.6)
4.5
1.8
4-4
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September 2006
Galvanic Isolation Barriers
The control connections are isolated from the mains potential and the GND terminals are
permanently connected to ground. See Figure 4-8.
The digital inputs are galvanically isolated from the I/O ground. the relay outputs are also
double-isolated from each other at 300V AC (EN-50178).
Gate Drivers
+
L1 L2 L3
10Vref
GND
+
GND
24V
Control to
Ground
AI1
+
AI2
AI2
-
Control
Panel
DIN1...
DIN3
CMA
Digital Input
Group A
DIN4...
DIN6
CMB
Digital Input
Group A
Power
Board
Control
Board
+
AO1
AO2
Analog
Output
-
Digital
Output
DO1
RO1/1
RO1/2
RO1/3
RO2/1
RO2/2
RO2/3
U
V
W
+
–
TI1
TI1
Figure 4-8: Galvanic Isolation Barriers
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September 2006
Table 4-2: Control I/O Terminal Signals on Option Board A9
Terminal
Signal
Technical Information
1
2
+10 Vref
AI1+
Reference voltage
Maximum current 10 mA
Analog input,
voltage or current
Selection V or mA with jumper block X1 (see
Page 4-8)
Default: 0 to +10V (Ri = 200 kΩ)
(-10V to +10V Joy-stick control, selected
with a jumper)
3
GND/AI1–
Analog input common
0 to 20 mA (Ri = 250 Ω)
Differential input if not connected to ground;
Allows 20V differential mode voltage to
GND
4
5
AI2+
Analog input,
Selection V or mA with jumper block X1 (see
Page 4-8):
Default: 0 to 20 mA (Ri = 250 Ω)
0 to +10V (Ri = 200 kΩ)
voltage or current
GND/AI2–
Analog input common
(10V to +10V Joy-stick control, selected with
a jumper)
Differential input if not connected to ground;
Allows 20V differential mode voltage to
GND
6
24 Vout
(bidirectional)
24V auxiliary voltage
±15%; maximum current 250 mA all boards
total; 150 mA from single board. Can also be
used as external power backup for the
control unit (and fieldbus).
7
GND
DIN1
DIN2
DIN3
CMA
I/O ground
Ground for reference and controls
8
Digital input 1
Digital input 2
Digital input 3
R = min. 5kΩ
i
18 – 30V = “1”
9
10
11
Digital input common A for Must be connected to GND or 24V of I/O
DIN1, DIN2 and DIN3.
terminal or to external 24V or GND
Selection with jumper block X3 (see
Page 4-8)
12
24 Vout
(bidirectional)
24V auxiliary voltage
Same as terminal #6
13
14
15
16
17
GND
DIN4
DIN5
DIN6
CMB
I/O ground
Same as terminal #7
Digital input 4
Digital input 5
Digital input 6
R = min. 5kΩ
i
18 – 30V = “1”
Digital input common B for Must be connected to GND or 24V of I/O
DIN4, DIN5 and DIN6
terminal or to external 24V or GND
Selection with jumper block X3 (see
Page 4-8)
18
19
AO1+
AO1-
Analog signal (+output)
Analog output common
Output signal range:
Current 0(4) – 20 mA, R max. 500Ω or
L
Voltage 0 – 10V, R >1kΩ
L
Selection with jumper block X3 (see
Page 4-8)
20
DO1
Open collector output
Maximum U = 48V DC
in
Maximum current = 50 mA
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Table 4-3: Control I/O Terminal Signals on Option Board A2
OPTA2
21
22
23
24
25
26
RO1/1
RO1/2
RO1/3
RO2/1
RO2/2
RO2/3
Relay output 1
Relay output 2
Switching capacity
24V DC/8A
250V AC/8A
125V DC/0.4A
5V/10 mA
Min. switching load
Switching capacity
24V DC/8A
250V AC/8A
125V DC/0.4A
5V/10 mA
Min. switching load
Table 4-4: Control I/O Terminal Signals on Option Board A3
OPTA3
21
22
23
24
25
26
28
29
RO1/1
RO1/2
RO1/3
RO2/1
RO2/2
RO2/3
TI1+
Relay output 1
Relay output 2
Thermistor input
Switching capacity
24V DC/8A
250V AC/8A
125V DC/0.4A
5V/10 mA
Min. switching load
Switching capacity
24V DC/8A
250V AC/8A
125V DC/0.4A
5V/10 mA
Min. switching load
TI1-
Digital Input Signal Inversions
The active signal level depends on which potential the common inputs CMA and CMB
(terminals 11 and 17) are connected to. The alternatives are either +24V or ground (0V). See
Figure 4-9.
We recommend the use of positive logic in all control connections of the inverter. If negative
logic is used, additional appropriate measures are needed to meet the safety regulation
requirements.
The 24 volt control voltage and the ground for the digital inputs and the common inputs
(CMA, CMB) can be either internal or external.
ꢀ
ꢁ
ꢂ
+
24V
Ground
DIN1
DIN2
DIN1
DIN2
DIN3
CMA
DIN3
CMA
+
24V
Ground
Figure 4-9: Positive/Negative Logic
Positive logic (+24V is the active signal) = Input is active when the switch is closed.
Negative logic (0V is the active signal) = Input is active when the switch is closed.
Requires setting of jumper X3 to position “CMA/CMB isolated from ground.”
ꢀ
ꢁ
ꢂ
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Jumper Selections on Option Board A9
The user can customize the functions of the inverter to better suit his needs by selecting
certain positions for the jumpers on the OPTA9 board. The positions of the jumpers
determine the signal type of analogue and digital inputs.
On the A9 basic board, there are four jumper blocks (X1, X2, X3 and X6), each containing
eight pins and two jumpers. The selection possibilities of the jumpers are shown in
Figure 4-11.
X6
X1 X2
X3
Figure 4-10: Jumper Blocks on Option Board A9
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Jumper Block X1:
AI1 Mode
Jumper Block X2:
AI2 Mode
A
B
C
D
A
B
C
D
AI1 Mode: 0...20mA; Current Input
AI2 Mode: 0...20mA; Current Input
A
B
C
D
A
B
C
D
AI1 Mode: Voltage Input; 0...10V
AI2 Mode: Voltage Input; 0...10V
A
B
C
D
A
B
C
D
AI1 Mode: Voltage Input; 0...10V (Differential)
AI2 Mode: Voltage Input; 0...10V (Differential)
A
B
C
D
A
B
C
D
AI1 Mode: Voltage Input; -10...10V
AI2 Mode: Voltage Input; -10...10V
Jumper Block X6:
AO1 Mode
Jumper Block X3:
CMA and CMB Grounding
A
B
C
D
CMB Connected to GND
CMA Connected to GND
CMB Isolated from GND
CMA Isolated from GND
AI1 Mode: 0...20mA; Current Output
CMB and CMA
Internally Connected Together,
Isolated from GND
A
B
C
D
AO1 Mode: Voltage Output; 0...10V
= Factory Default
Figure 4-11: Jumper Selection for Option Board A9
CAUTION
Ensure that the jumper positions are correct. Running the motor
with signal settings that differ from the jumper positions will not
harm the inverter, but may harm the motor.
Note: If you change the AI/AO signal content, remember to change the corresponding board
parameter in Menu M7.
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SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Chapter 5 — Menu Information
Keypad Operation
The control keypad is the link between the SPI9000 inverter and the user. The control keypad
features an alphanumeric display with seven indicators for the Run status (RUN, counter-
clockwise, clockwise, READY, STOP, ALARM, FAULT) and three indicators for the control
place (I/O term/Keypad/BusComm). There are also three Status Indicator LEDs (green – green
– red), see Page 5-3.
The control information, i.e. the menu number, description of the menu or the displayed
value and the numeric information are presented on three text lines.
The inverter is operable through the nine pushbuttons of the control keypad. Furthermore,
the buttons can be used in setting parameters and monitoring values.
The keypad is detachable and isolated from the input line potential.
Indicators on the Keypad Display
Figure 5-1: Control Keypad and Drive Status Indications
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Drive Status Indicators
The drive status symbols tell the user the status of the motor and the inverter. In addition,
they tell about possible irregularities detected by the motor control software in motor or
inverter functions.
Table 5-1: Drive Status Indicators
Indicator
Description
Motor is running. Blinks when the stop command is given, but the frequency
is still ramping down.
Indicates the direction of motor rotation.
Indicates that the drive is not running.
Lights up when AC power is on. In case of a trip, the symbol will not light up.
Indicates that the drive is running outside a certain limit and a warning is
given.
Indicates that unsafe operating conditions are encountered and the drive was
stopped.
Control Place Indicators
The symbols I/O Term, Keypad and Bus/Comm (see Table 5-2) indicate the choice of control
place made in the Keypad control menu (M3) (see Page 5-9).
Table 5-2: Control Place Indicators
Indicator
Description
I/O terminals are selected as the control place, i.e., START/STOP commands
or reference values, etc. are given through the I/O terminals.
Control keypad is selected as the control place, i.e., the motor can be started
or stopped or its reference values, etc. altered from the keypad.
The inverter is controlled through a fieldbus.
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Status LEDs (Green – Green – Red)
The status LEDs light up in connection with the READY, RUN and FAULT drive status
indicators.
Table 5-3: Status LEDs (Green – Green – Red)
Indicator
Description
Lights up when the AC power is connected to the drive. Simultaneously, the
drive status indicator READY is lit up.
Lights up when the drive is running. Blinks when the STOP button is pushed
and the drive is ramping down.
Lights up when unsafe operating conditions are encountered and the drive
was stopped (Fault Trip). Simultaneously, the drive status indicator FAULT
blinks on the display and a fault description appears (see Page 5-11, Active
Faults Menu).
Text Lines
The three text lines provide the users with information on their present location in the keypad
menu structure as well as with information related to the operation of the drive.
Table 5-4: Text Lines
Indicator
Description
Location indicator: Displays the symbol and number of the menu, parameter,
etc. Example: M2 = Menu 2 (Parameters); P2.1.3 = Acceleration time.
Description line: Displays the description of the menu, value or fault.
Value line: Displays the numerical and textual values of references,
parameters, etc. and the number of submenus available in each menu.
Keypad Pushbuttons
The alphanumeric control keypad has nine pushbuttons that are used for controlling the
inverter (and motor), setting parameters and monitoring values.
Figure 5-2: Keypad Pushbuttons
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Table 5-5: Button Descriptions
Indicator
Description
This button is used to reset active faults (see Page 5-11, Active Faults Menu).
This button is used to switch between the two latest displays. This may be
useful when you want to see how the changed (new) value influences some
other value.
The ENTER button is used for:
• Confirmation of selections
• Fault history reset (2 – 3 seconds)
This button is used to browse up through the main menu and pages of
different submenus.
Edit values.
This button is used to browse down through the main menu and pages of
different submenus.
Edit values.
This button is used to:
• Move backward in the menu
• Move cursor left (in parameter menu)
• Exit edit mode
• Press and hold for 2 to 3 seconds to return to main menu
This button is used to:
• Move forward in the menu
• Move cursor right (in parameter menu)
• Enter edit mode
Pressing this button starts the motor if the keypad is in the active control
place. See Page 5-10, Selection of Control Place.
Pressing this button stops the motor (unless disabled by parameter R3.4/
R3.6). See Page 5-10, Selection of Control Place.
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Menu Navigation
The data on the control keypad is arranged in menus and submenus. The menus are used for
the display and editing of measurement and control signals, parameter settings and
reference value and fault displays. Through the menus, you can also adjust the contrast of
the display.
Location
Description
Monitor
Number of Items
Available
V1 V14
Figure 5-3: Keypad Display Data
The first menu level consists of menus M1 to M7 and is called the Main menu. The user can
navigate in the main menu with the Browser buttons up and down. The desired submenu can
be entered from the main menu with the menu buttons. When there still are pages to enter
under the currently displayed menu or page, you can see an arrow in the lower right corner
of the display and can reach the next menu level by pressing Menu Button Right.
The control keypad navigation chart is shown in Figure 5-4. Please note that menu M1 is
located in the lower left corner. From there you will be able to navigate your way up to the
desired menu using the menu and browser buttons.
You will find more detailed descriptions of the menus later in this chapter.
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:
:
Expander boards
A OPTA1
A Parameters
G1 G5
G1 G1
P1
P3
Change
value
System Menu
S1 S9
Language
English
Browse
Fault history
H1 H3
11 Output phase
Operation days
T1
T7
17
Active faults
11 Output phase
T1 T7
Operation days
or:
F0
F
17
Keypad control
Control Place
I/O Terminal
Change
value
Browse
P1
P3
Parameters
Basic parameters
P1 P15
Min Frequency
Change
value
Browse
G1 G9
13.95 Hz
Monitor
V1 V15
Output frequency
No editing!
13.95 Hz
Figure 5-4: Keypad Navigation Chart
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Monitoring Menu (M1)
You can enter the Monitoring menu from the Main menu by pressing Menu Button Right
when the location indication M1 is visible on the first line of the display. Figure 5-5 shows
how to browse through the monitored values.
The monitored signals carry the indication V#.# and they are listed in Table 5-6. The values
are updated once every 0.3 seconds.
This menu is meant only for signal checking. The values cannot be altered here. For changing
values of parameters, see Page 5-8.
FreqReference
13.95 Hz
Monitor
V1 V14
Output frequency
13.95 Hz
Figure 5-5: Monitoring Menu
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Table 5-6: Monitored Signals
Code
Signal Name
Unit
Description
V7.1
Output frequency
Hz
Frequency to the motor
V7.2
Frequency reference Hz
V7.3
Motor speed
rpm
Calculated motor speed
Measured motor current
V7.4
Motor current
Motor torque
A
V7.5
%
Calculated torque based/nominal torque of the unit
Calculated actual power/nominal power of the unit
Calculated motor voltage
Measured DC-link voltage
Heatsink temperature
V7.6
Motor power
%
V7.7
Motor voltage
DC-link voltage
Unit temperature
Motor temperature
Voltage input
V
V7.8
V
V7.9
°C
%
V7.10
V7.11
V7.12
V7.13
V7.14
V7.15
V7.16
Calculated motor temperature
AI1
V
Current input
mA
—
—
—
mA
AI2
DIN1, DIN2, DIN3
DIN4, DIN5,DIN6
DO1, RO2, RO3
Digital input statuses
Digital input statuses
Digital and relay output statuses
AO1
Analog output
current
M1.17
Multimonitoring
items
Displays three selectable monitoring values. See
Page 5-23.
Note: Applications may embody more monitoring values.
Parameter Menu (M2)
Parameters are the way of conveying the commands of the user to the inverter. Parameter
values can be edited by entering the Parameter Menu from the Main Menu when the location
indication M2 is visible on the first line of the display. The value editing procedure is
presented in Figure 5-6.
Pressing Menu Button Right once takes you to the Parameter Group Menu (G#). Locate the
desired parameter group by using the Browser buttons and press Menu Button Right again
to see the group and its parameters. Use the Browser buttons to find the parameter (P#) you
want to edit. Pressing Menu Button right takes you to the edit mode. As a sign of this, the
parameter value starts to blink. You can now change the value in two different ways:
●
Set the desired value with the Browser buttons and confirm the change with the ENTER
button. Consequently, the blinking stops and the new value is visible in the value field.
●
Press Menu Button Right once more. Now you will be able to edit the value digit by
digit. This may come in handy, when a relatively greater or smaller value than that on
the display is desired. Confirm the change with the ENTER button.
The value will not change unless the ENTER button is pressed. Pressing Menu Button Left
takes you back to the previous menu.
Several parameters are locked, i.e. cannot be edited, when the drive is in RUN status. If you
try to change the value of such a parameter the text *Locked* will appear on the display. The
inverter must be stopped to edit these parameters.
The parameter values can also be locked using the function in menu M6 (see Page 5-22).
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You can return to the Main menu any time by pressing Menu Button Left for 1 to 2 seconds.
The basic application package includes seven applications with different sets of parameters.
You will find the parameter lists in the application manual.
Once in the last parameter of a parameter group, you can move directly to the first parameter
of that group by pressing Browser button up.
See the diagram for parameter value change procedure in Figure 5-6.
Note: You can connect power to the control board by connecting the external power source
to the bidirectional terminal #6 on the OPTA9 board (see Chapter 4). The external
power source can also be connected to the corresponding +24V terminal on any option
board. This voltage is sufficient for parameter setting and for keeping the fieldbus
active.
Input signals
G1 G8
M2
Parameters
Basic parameters
P1 P18
Min Frequency
G1 G8
13.95 Hz
Min Frequency
Min Frequency
13.95 Hz
14.45 Hz
Figure 5-6: Parameter Value Change Procedure
Keypad Control Menu (M3)
In the Keypad Control Menu, you can choose the control place, edit the frequency reference
and change the direction of the motor. You can enter the submenu level by pressing Menu
Button Right.
Note: There are some special functions that can be performed in menu M3:
Select the keypad as the active control place by pressing start for 3 seconds when the motor
is running. The keypad will become the active control place and the current frequency
reference and direction will be copied to the keypad.
Select the keypad as the active control place by pressing stop for 3 seconds when the motor
is stopped. The keypad will become the active control place and the current frequency
reference and direction will be copied to the keypad.
Copy the frequency reference set elsewhere (I/O, fieldbus) to the panel by pressing enter for 3
seconds.
Note: If you are in any other menu than menu M3, these functions will not work.
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If you are in some other menu than menu M3 and try to start the motor by pressing the
START button when the keypad is not selected as the active control place, you will get an
error message: Keypad Control NOT ACTIVE.
Selection of Control Place
There are three different places (sources) where the inverter can be controlled. For each
control place, a different symbol will appear on the alphanumeric display:
●
●
●
I/O terminals
Keypad (panel)
Fieldbus
You can change the control place by entering the edit mode with Menu Button Right. The
options can then be browsed with the Browser buttons. Select the desired control place with
the ENTER button. See Figure 5-7.
M3
Keypad control
Control Place
Control Place
P1 P4
I/O Remote
I/O Remote
Control Place
Control Place
Keypad
Keypad
Figure 5-7: Selection of Control Place
Keypad Reference
The keypad reference submenu (P3.2) displays and allows the operator to edit the frequency
reference. The changes will take place immediately. This reference value will not, however,
influence the rotation speed of the motor unless the keypad has been selected as the active
control place.
Note: The maximum difference in RUN mode between the output frequency and the keypad
reference is 6 Hz. The program automatically monitors the keypad reference value.
You may edit the reference value (pressing the ENTER button is not necessary).
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Keypad Direction
The keypad direction submenu (P3.3) displays and allows the operator to change the rotating
direction of the motor. This setting will not, however, influence the rotation direction of the
motor unless the keypad has been selected as the active control place.
Note: For additional information on controlling the motor with the keypad, see Pages 5-3 and
6-2.
STOP Button Activated
By default, pushing the STOP button will always stop the motor regardless of the selected
control place. You can disable this function by giving parameter 3.4 the value 0. If the value of
this parameter is 0, the STOP button will stop the motor only when the keypad has been
selected as the active control place.
Active Faults Menu (M4)
You can enter the Active Faults menu from the Main menu by pressing Menu Button Right
when the location indication M4 is visible on the first line of the keypad display.
When a fault brings the inverter to a stop, the location indication F1, the fault code, a short
description of the fault, and the fault type symbol (see below) will appear on the display. In
addition, the indication FAULT or ALARM (see Table 5-1) is displayed and, in case of a FAULT,
the red LED on the keypad starts to blink. If several faults occur simultaneously, the list of
active faults can be browsed with the Browser buttons.
The memory of active faults can store a maximum of 10 faults in the order of appearance.
The display can be cleared with the RESET button and the read-out will return to the same
state it was in before the fault trip. The fault remains active until it is cleared with the RESET
button or with a reset signal from the I/O terminal.
Note: Remove external Start signal before resetting the fault to prevent unintentional restart
of the drive.
MH
Active faults
F0
Figure 5-8: Normal State, No Faults
Fault Types
The inverter has four types of faults. These types differ from each other on the basis of the
subsequent behavior of the drive. See Table 5-7.
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Operation hours
34:21:05
11 Output phase
T1 T13
Operation days
Fault Type
Symbol
F
17
Figure 5-9: Fault Display
Table 5-7: Fault Types
Fault Type Symbol
Meaning
A (Alarm)
This type of fault is a sign of an unusual operating condition. It does not cause
the drive to stop, nor does it require any special actions. The “A fault” remains
in the display for about 30 seconds.
F (Fault)
An “F fault” makes the drive stop. Actions need to be taken to restart the drive.
AR (Fault Autoreset) If an “AR fault” occurs the drive will stop immediately. The fault is reset
automatically and the drive tries to restart the motor. Finally, if the restart is not
successful, a fault trip (FT, see below) occurs.
FT (Fault Trip)
If the drive is unable to restart the motor after an AR fault an FT fault occurs.
The “FT fault” has basically the same effect as the F fault: the drive is stopped.
Note: Fault Codes are listed in Appendix A.
Fault Time Data Record
When a fault occurs, the information described in Figure 5-8 is displayed. By pressing Menu
Button Right, you will enter the Fault time data record menu indicated by T.1➔T.#. In this
menu, some selected important data valid at the time of the fault are recorded. This feature
will help the user or the service person in determining the cause of the fault.
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The data available are:
Table 5-8: Fault Time Recorded Data
Data
Units
Description
T.1
T.2
D
Counted operation days (Fault 43: Additional code)
hh:mm:ss
(d)
Counted operation hours
(Fault 43: Counted operation days)
T.3
Hz
Output frequency
hh:mm:ss
(Fault 43: Counted operation hours)
T.4
T.5
T.6
T.7
T.8
A
V
%
%
V
Motor current
Motor voltage
Motor power
Motor torque
DC bus voltage
T.9
T.10
T.11
T.12
T.13
°C
—
—
—
—
Unit temperature
Run status
Direction
Warnings
ꢀ
Zero speed
ꢀ
Tells the user if the drive was at zero speed (< 0.01 Hz) when the fault occurred
Real Time Record
If real time is set to run on the inverter, the data items T1 and T2 will appear as follows:
Table 5-9: Real Time Record
Data
Units
Description
T.1
T.2
yyyy-mm-dd
Counted operation days
Counted operation hours
hh:mm:SS,sss
Fault History Menu (M5)
You can enter the Fault History menu from the Main menu by pressing Menu Button Right
when the location indication M5 is visible on the first line of the keypad display.
All faults are stored in the Fault History menu where you can browse them with the Browser
buttons. Additionally, the Fault Time Data Record pages (see Page 5-12) are accessible for
each fault. You can return to the previous menu any time by pressing Menu Button Left.
The memory of the inverter can store a maximum of 30 faults in order of appearance. The
number of faults currently in the fault history is shown on the value line of the main page
(H1➔H#). The order of the faults is indicated by the location indication in the upper left corner
of the display. The latest fault is indicated by F5.1, the one before that by F5.2 and so on. If
there are 30 uncleared faults in the memory, the next fault will erase the oldest fault from the
memory.
Pressing the ENTER button for about 2 to 3 seconds resets the whole fault history. The
symbol H# will change to 0.
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5 ChargeSwitch
Operation hours
13:25:43
Fault history
11 Output phase
Operation days
H1 H3
T1
T7
17
PUSH
to Reset
Figure 5-10: Fault History Menu
System Menu (M6)
You can enter the System menu from the Main menu by pressing Menu Button Right when
the location indication M6 is visible on the first line of the keypad display.
The controls associated with the general use of the inverter, such as application selection,
customized parameter sets or information about the hardware and software are located
under the System menu. The number of submenus and subpages is shown with the symbol
S (or P) on the value line.
Table 5-10 has a list of the functions available in the System menu.
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Table 5-10: System Menu Functions
Code
Function
Min
Max
Unit
Default
Cust
Selections
S6.1
Selection of
language
English
English
Deutsch
Suomi
Svenska
Italiano
S6.2
Application
selection
Basic
Application
Basic Application
Standard Application
Local/Remote control Appl.
Multi-Step Application
PID Control Application
Multi-Purpose Control Appl.
Pump and Fan Control Appl.
S6.3
Copy parameters
Parameter sets
S6.3.1
Load factory defaults
Store set 1
Load set 1
Store set 2
Load set 2
S6.3.2
S6.3.3
Load to keypad
All parameters
Load from keypad
All parameters
All but motor parameters
Application parameters
P6.3.4
S6.4
Parameter backup
Yes
No
Yes
Parameter
comparison
S6.5
Safety
S6.5.1
P6.5.2
Password
Not used
0=Not used
Parameter locking
Change
Enabled
Change Enabled
Change Disabled
S6.5.3
S6.5.4
Start-Up Wizard
No
Yes
Multimonitoring
items
Change
Enabled
Change Enabled
Change Disabled
S6.6
Keypad settings
Default page
P6.6.1
P6.6.2
P6.6.3
P6.6.4
P6.6.5
S6.7
Default page/OM
Timeout time
Contrast
0
65535
31
s
30
18
10
0
Backlight time
Hardware settings
Always
65535 min
P6.7.1
Internal brake
resistor
Connected
Continuous
Not connected
Connected
P6.7.2
Fan control function
Continuous
Temperature
P6.7.3
P6.7.4
HMI acknowledge. 200
HMI: no. of retries
5000
10
ms
200
5
1
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Table 5-10: System Menu Functions, continued
Code
Function
Min
Max
Unit
Default
Cust
Selections
S6.8
System information
Total counters
S6.8.1
C6.8.10.1.
C6.8.10.2.
MWh counter
kWh
Operation day
counter
C6.8.1.3.
Operation hour
counter
S6.8.2
Trip counters
T6.8.2.1
T6.8.2.2
T6.8.2.3
MWh counter
kWh
Clear MWh counter
Operation day
counter
T6.8.2.4
T6.8.2.5
S6.8.3
Operation hour
counter
Clear operation
hour counter
Software
information
S6.8.3.1
S6.8.3.2
Software package
System software
version
S6.8.3.3
S6.8.3.4
S6.8.4
Firmware interface
System load
Applications
S6.8.4.#
Name of
application
D6.8.4.#.1
D6.8.4.#.2
Application ID
Applications:
version
D6.8.4.#.3
Applications:
firmware interface
S6.8.5
Hardware
I6.8.5.1
I6.8.5.2
I6.8.5.3
I6.8.5.4
S6.8.6
Unit power
Unit voltage
Info: Brake chopper
Info: Brake resistor
Expander boards
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Selection of Language
The control keypad offers you the possibility to control the inverter through the keypad in the
language of your choice.
Locate the language selection page under the System menu. Its location indication is S6.1.
Press Menu Button Right once to enter the edit mode. As the name of the language starts to
blink you can select another language for the keypad texts. Confirm with the ENTER button.
The blinking stops and all text information on the keypad is presented in the selected
language.
You can return to the previous menu any time by pressing Menu Button Left.
M6
System Menu
Language
English
S1 S11
Language
English
Langue
Francais
Figure 5-11: Selection of Language
Application Selection
The user can select the desired application on the Application selection page (S6.2). To enter
the page, press Menu Button Right on the first page of the System menu. To change the
application, press Menu Button Right once more. The name of the application starts to blink.
Now you can browse the applications with the Browser buttons and select the desired
application with the ENTER button.
After application change, you will be asked if you want the parameters of the new application
to be uploaded to the keypad. If you want to do this, press the ENTER button. Pressing any
other button leaves the parameters of the previously used application saved in the keypad.
For more information about the application, see the application manual.
M6
System Menu
56.2
Application
S1 S11
Standard
56.2
Application
56.2
Application
Standard
Multi-step
Figure 5-12: Change of Application
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Copy Parameters
The parameter copy function is used when the operator wants to copy one or all parameter
groups from one drive to another. All the parameter groups are first uploaded to the keypad,
then the keypad is connected to another drive and then the parameter groups are
downloaded to it (or possibly back to the same drive).
Before any parameters can be successfully copied from one drive to another, the drive has to
be stopped when the parameters are downloaded to it:
The parameter copy menu (S6.3) contains four functions:
Parameter Sets (S6.3.1)
The user can reload the factory default parameter values and store and load two customized
parameter sets (all parameters included in the application).
On the Parameter Sets page (S6.3.1), press Menu Button Right to enter the edit mode. The
text LoadFactDef begins to blink and you can confirm the loading of factory defaults by
pressing the ENTER button. The drive resets automatically.
Alternatively, you can choose any other storing or loading functions with the Browser
buttons. Confirm with the ENTER button. Wait until “OK” appears on the display.
Confirm
56.3.1
Parameter sets
56.3.1
Parameter sets
Select
LoadFactDef
Cancel
56.3.1
Parameter sets
56.3.1
Parameter sets
Wait. . .
OK
Figure 5-13: Storing and Loading of Parameter Sets
Upload parameters to keypad (To keypad, S6.3.2)
This function uploads all existing parameter groups to the keypad provided that the drive is
stopped.
Enter the To Keypad page (S6.3.2) from the Parameter Copy menu. Pressing Menu Button
Right takes you to the edit mode. Use the Browser buttons to select the option All Parameters
and press the ENTER button. Wait until “OK” appears on the display.
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Confirm
56.3
Copy Parameters
56.3.2
Up to keypad
56.3.2
Up to keypad
Change Value
Cancel
Select P1
P4
Select
All param.
56.3.2
Up to keypad
56.3.2
Up to keypad
Wait. . .
OK
Figure 5-14: Parameter Copy to Keypad
Download parameters to drive (From keypad, S6.3.3)
This function downloads one or all parameter groups uploaded to the keypad to a drive
provided that the drive is in STOP status.
Enter the To Keypad page (S6.3.2) from the Parameter Copy menu. Pressing the Menu Button
Right takes you to the edit mode. Use the Browser buttons to select either All Parameters, All
but Motor Parameters or Application Parameters and press the ENTER button. Wait until
“OK” appears on the display.
The procedure to download the parameters from keypad to drive is similar to that of from
drive to keypad. See Figure 5-14.
Automatic Parameter Backup (P6.3.4)
On this page you can activate or inactivate the parameter backup function. Enter the edit
mode by pressing Menu Button Right. Select Yes or No with the Browser buttons.
When the Parameter backup function is activated control keypad makes a copy of the
parameters of the presently used application. When applications are changed, you will be
asked if you wish the parameters of the new application to be uploaded to the keypad. If you
want to do this, press the ENTER button. If you wish to keep the copy of the parameters of the
previously used application saved in the keypad, press any other button. Now you will be
able to download these parameters to the drive following the instructions given in Chapter
Copy Parameters on Page 5-18.
If you want the parameters of the new application to be automatically uploaded to the
keypad, you have to do this for the parameters of the new application once on page 6.3.2 as
instructed. Otherwise the panel will always ask for the permission to upload the parameters.
Note: Parameters saved in the parameter settings on page S6.3.1 will be deleted when
applications are changed. If you want to transfer the parameters from one application
to another, you have to upload them first to the keypad.
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Parameter Comparison
In the Parameter Comparison submenu (S6.4), you can compare the actual parameter values
to the values of your customized parameter sets and those loaded to the control keypad.
You can compare the parameter by pressing Menu Button Right in the Compare Parameters
submenu. The actual parameter values are first compared to those of the customized
parameter Set1. If no differences are detected, “0” is displayed on the lowermost line. If any
of the parameter values differ from those of Set1, the number of the deviations is displayed
together with symbol P (for example, P1➔P5 = five deviating values). By pressing Menu
Button Right once more, you can enter pages where you can see both the actual value and
the value it was compared to. In this display, the value on the description line (in the middle)
is the default value and the one on the value line (lowermost) is the edited value.
Furthermore, you can also edit the actual value with the Browser buttons in the edit mode
which you can enter by pressing Menu Button Right once.
56.4
ParamComparison
56.4.1
Set1
C1
C3
0
Or
56.4.1
Set1
56.4.1.1
P2.1.2= 50.0
P1
P6
20.0 Hz
56.4.1.1
P2.1.2= 50.0
Edit Value
Confirm Change
20.0 Hz
Figure 5-15: Parameter Comparison
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Safety
Note: The Security submenu is protected with a password. Store the password in a safe
place!
Password (S6.5.1)
The application selection can be protected against unauthorized changes with the Password
function (S6.5.1).
By default, the Password function is not in use. If you want to activate the function, enter the
edit mode by pressing Menu Button Right. A blinking zero appears in the display and you can
set a password with the Browser buttons. The password can be any number between 1 and
65535.
Note: You can also set the password by digits. In the edit mode, push Menu Button Right
again and another zero appears on the display. Set ones first. To set the tens, press
Menu Button Right, and so on. Confirm the password with the ENTER button. After
this, you have to wait until the Timeout time (P6.6.3) (see Page 5-24) has expired before
the password function is activated.
If you try to change applications or the password itself, you will be prompted for the current
password. Enter the password with the Browser buttons.
You can deactivate the password function by entering the value 0.
56.5.1
Password
56.5.1
Password
56.5.1
Password
Or
Not in use
0
00
Figure 5-16: Password Setting
Note: Store the password in a safe place! No changes can be made unless a valid password
is entered.
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Parameter Lock (P6.5.2)
This function allows the user to prohibit changes to the parameters.
If the parameter lock is activated, the text *locked* will appear on the display if you try to edit
a parameter value.
Note: This function does not prevent unauthorized editing of parameter values.
Enter the edit mode by pressing Menu Button Right. Use the Browser buttons to change the
parameter lock status. Confirm the change with the ENTER button or go back to the previous
level by pressing Menu Button Left.
56.5.2
Parameter Lock
M6
System Menu
Security
P1
ChangeEnable
S1
S9
P4
56.5.2
Parameter Lock
56.5.2
Parameter Lock
ChangeEnable
ChangeDisabl
Figure 5-17: Parameter Locking
Start-Up Wizard (P6.5.3)
The Start-Up Wizard facilitates the commissioning of the inverter. If active, the Start-Up
Wizard prompts the operator for the language and application of his/her choice and then
displays the first menu or page.
Activating the Start-Up Wizard: In the System Menu, find page P6.5.3. Press Menu Button
Right once to enter the edit mode. Use the Browser buttons to select Yes and confirm the
selection with the ENTER button. If you want to deactivate the function, follow the same
procedure and give the parameter value “NO”.
P6.5.3
Startup wizard
P6.5.3
Startup wizard
P6.5.3
Startup wizard
Confirm
Cancel
No
No
Yes
Figure 5-18: Activation of Start-Up Wizard
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Multimonitoring Items (P6.5.4)
The alphanumeric keypad features a display where you can monitor up to three actual values
at the same time — see Monitoring Menu (M1) on Page 5-7 and the manual of the application
you are using. On page P6.5.4 of the System Menu, you can define whether the operator can
replace the values monitored with other values. See below.
56.5.4
Multimon. items
56.5.4
Multimon. items
56.5.4
Multimon. items
ChangeEnable
ChangeEnable
ChangeDisable
Figure 5-19: Disabling the Change of Multimonitoring Items
Keypad Settings
In the Keypad Settings submenu under the System menu, you can further customize your
inverter operator interface.
Locate the Keypad Setting submenu (S6.6). Under the submenu, there are four pages (P#)
associated with the keypad operation:
5.6.6
Keypad settings
P6.6.
Default page
P1
P5
0.
Figure 5-20: Keypad Settings Submenu
Default Page (P6.6.1)
Here you can set the location (page) to which the display automatically moves when the
Timeout Time (see below) has expired or the power is switched on to the keypad.
If the default page is 0, the function is not activated, i.e. the latest displayed page remains on
the keypad display. Pressing Menu Button Right takes you to the edit mode. Change the
number of the Main menu with the Browser buttons. To edit the number of the submenu/
page, press Menu Button Right. If the page you want to move to by default is at the third
level, repeat the procedure. Confirm the new default page with the ENTER button. You can
return to the previous menu at any time by pressing Menu Button Left.
Confirm Change
P6.6.
Default page
P6.6.
Default page
P6.6.
Default page
Repeat to Set
Default Submenu/Page
Cancel
0.
0.
1.
Figure 5-21: Default Page Function
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Default page in the operating menu (P6.6.2)
Here you can set the location (page) in the Operating menu (in special applications only) to
which the display automatically moves to when the set Timeout Time (see below) has expired
or the power is switched on to the keypad.
See how to set the Default page in Figure 5-21.
Timeout Time (P6.6.3)
The Timeout Time setting defines the time after which the keypad display returns to the
Default page (P6.6.1).
Enter the edit mode by pressing Menu Button Right. Set the desired timeout time and
confirm it with the ENTER button. You can return to the previous menu at any time by
pressing Menu Button Left.
P6.6.3
Timeout time
P6.6.3
Timeout time
P6.6.3
Timeout time
Confirm Change
Cancel
90 s
90 s.
60 s.
Figure 5-22: Timeout Time Setting
Note: If the Default page value is 0, the Timeout Time setting has no effect.
Contrast Adjustment (P6.6.4)
In case the display is unclear, you can adjust its contrast through the same procedure as for
the timeout time setting (see above).
Backlight Time (P6.6.5)
By giving a value for the Backlight time, you can determine how long the backlight stays on
before going out. You can select any time between 1 and 65535 minutes or “Forever.” For the
value setting procedure, see Timeout Time above.
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Hardware Settings
Note: The Hardware settings submenu is protected with a password. Store the password in a
safe place!
In the Hardware Settings submenu (S6.7) under the System menu, you can further control
some functions of the hardware in your inverter. The functions available in this menu are
Internal brake resistor connection, Fan control, HMI acknowledge timeout and HMI retry.
Internal Brake Resistor Connection (P6.7.1)
This function tells the inverter, whether the internal brake resistor is connected or not. If you
have ordered the inverter with an internal brake resistor, the default value of this parameter is
Connected. However, if it is necessary to increase braking capacity by installing an external
brake resistor, or if the internal brake resistor is disconnected for another reason, it is
advisable to change the value of this function to Not conn. in order to avoid unnecessary
fault trips.
Enter the edit mode by pressing Menu Button Right. You can change the brake resistor
information with the Browser buttons. Confirm the change with the ENTER button or return
to the previous level with Menu Button Left.
Note: The brake resistor is available as optional equipment for all classes. It can be installed
internally in classes FR4 to FR6.
P6.7.
InternBrakeRes
M6
System Menu
56.7
HW Settings
Connected
S1
S8
P1
P4
P6.7.
InternBrakeRes
P6.7.
InternBrakeRes
Connected
Not conn.
Figure 5-23: Internal Brake Resistor Connection
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Fan Control (P6.7.2)
This function allows you to control the cooling fan of the inverter. You can set the fan to run
continuously when the power is switched on or depending on the temperature of the unit. If
the latter function has been selected, the fan is switched on automatically when the heatsink
temperature reaches 60°C. The fan receives a stop command when the heatsink temperature
falls to 55°C. After the command, the fan runs for approximately 1 minute before stopping.
The same happens after switching on the power and after changing the value from
Continuous to Temperature.
Note: The fan runs always when the drive is in RUN state.
To change the value: Enter the edit mode by pressing Menu Button Right. The value starts
blinking. Use the Browser buttons to change the fan mode and confirm the change with the
ENTER button. If you do not want to change the value, return to the previous level with Menu
Button Left. See Figure 5-24.
P6.7.2
Fan control
P6.7.2
Fan control
P6.7.2
Fan control
Continuous
Continuous
Temperature
Figure 5-24: Fan Control Function
HMI Acknowledge Timeout (P6.7.3)
This function allows the user to change the timeout of the HMI acknowledgement time. The
inverter waits for the HMI acknowledgment in accordance with the value of this parameter.
Note: If the inverter has been connected to the PC with a normal cable, the default values of
parameters 6.7.3 and 6.7.4 (200 and 5) must not be changed.
If the inverter has been connected to the PC via a modem and there is a delay in transferring
messages, the value of parameter 6.7.3 must be set according to the delay as follows:
Example:
●
●
●
Transfer delay between the inverter and the PC = 600 ms
The value of par. 6.7.3 is set to 1200 ms (2 x 600, sending delay + receiving delay)
The corresponding setting shall be entered in the [Misc] part of the file NCDrive.ini:
– Retries = 5
– AckTimeOut = 1200
– TimeOut = 6000
●
It must also be considered that intervals shorter than the AckTimeOut time cannot be
used in NC-Drive monitoring.
Enter the edit mode by pressing Menu Button Right. The current value starts to blink. Use the
Browser buttons to change the acknowledgement time. Confirm the change with the ENTER
button or return to the previous level with Menu Button Left.
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P6.7.3
HMI ACK timeout
P6.7.3
HMI ACK timeout
200ms
200ms
Figure 5-25: HMI Acknowledge Timeout
Number of retries to receive HMI acknowledgement (P6.7.4)
With this parameter you can set the number of times the drive will try to receive
acknowledgement if it does not receive acknowledgement within the acknowledgement time
(P6.7.3) or if the received acknowledgement is faulty.
You can change value through the same procedure as for P6.7.3 (see above).
Note: Changes to P6.7.3 and P6.7.4 become effective after the next start-up.
System info
In the System info submenu (S6.8) you can find inverter-related hardware and software
information.
You can enter the System info submenu by pressing Menu Button Right. You can now
browse the submenu pages with the Browser buttons.
Total Counters
The Total counters menu (S6.8.1) contains information on the inverter operation times i.e. the
total number of MWh, operation days and operation hours. Unlike the counters in the Trip
counters menu, these counters cannot be reset.
Note: The Power On time counter (days and hours) runs always when the power is on.
Table 5-11: Counter Pages
Page
Counter
C6.8.10.1
C6.8.10.2
C6.8.1.3.
MWh counter
Operation day counter
Operation hour counter
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Trip Counters
Trip counters (menu S6.8.2) are counters the values of which can be reset i.e. restored to
zero. You can use the following resettable counters:
Note: The trip counters run only when the motor is running.
Table 5-12: Resettable Counters
Page
Counter
T6.8.2.1
T6.8.2.3
T6.8.2.4
MWh counter
Operation day counter
Operation hour counter
The counters can be reset on pages 6.8.2.2 (Clear MWh counter) and 6.8.2.5 (Clear Operation
time counter).
Example: When you want to reset the operation counters, see Figure 5-26.
56.8.2
Trip counters
P6.8.2.5
Clr Optime cntr
P6.8.2.5
Clr Optime cntr
Not reset
Not reset
T1
T5
P6.8.2.5
Clr Optime cntr
P6.8.2.5
Clr Optime cntr
P6.8.2.5
Clr Optime cntr
Reset
Reset
Not reset
Figure 5-26: Counter Reset
Software (S6.8.3)
The Software information page includes information on the following inverter software
related topics:
Table 5-13: Software Information Pages
Page
Counter
6.8.3.1
6.8.3.2
6.8.3.3
6.8.3.4
Software packages
System software version
Firmware interface
System load
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Applications (S6.8.4)
At location S6.8.4, you can find the Applications submenu containing information on the
application currently in use and all other applications loaded into the inverter. The following
information is available:
Table 5-14: Applications Information Pages
Page
Counter
6.8.4.#
Name of application
Application ID
Version
6.8.4.#.1
6.8.4.#.2
6.8.4.#.3
Firmware interface
In the Applications information page, press Menu Button Right to enter the Application pages
of which there are as many as there are applications loaded into the inverter. Locate the
desired application with the Browser buttons and then enter the Information pages with
Menu Button Right. Use the Browser buttons to see the different pages.
Standard
D1 D3
Version
2.01
56.8.4
Applications
R6.8.4.
Basic
R6.8.4. .
Application id
FIFF01
A1 A7
D1 D3
Figure 5-27: Applications Info Submenu
Hardware (S6.8.5)
The Hardware information page provides information on the following hardware-related
topics:
Table 5-15: Hardware Information Pages
Page
Counter
6.8.5.1
6.8.5.2
6.8.5.3
6.8.5.4
Nominal power of the unit
Nominal voltage of the unit
Brake chopper
Brake resistor
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Expander Boards (S6.8.6)
The Expander boards submenu contains information about the basic and option boards. (See
Chapter Control unit)
You can check the status of each board slot by entering the Expander Boards page with Menu
Button Right. Use the Browser buttons to view the status of each board slot. The description
line of the keypad will display the type of the expansion board and the text “Run” is shown
below it. If no board is connected to the slot the text “no board” will be shown. If a board is
connected to a slot but the connection is lost for some reason, the text “no conn.” is
displayed. For more information, see Chapter 4.
For more information on expander board related parameters, see Page 5-30.
B:OPTA2
E1
Software version
10001.0
E2
E2
56.8.6
Expander boards
E6.8.6.
A:OPTA1
E6.8.6. .
State
Run
E1
E5
E1
Figure 5-28: Expander Board Information Menus
Expander Board Menu (M7)
In the Expander board menu the user can 1) see the expander boards connected to the
control board and 2) see and edit the parameters associated with the expander boards.
Go to the next menu level (G#) with Menu Button Right. At this level, you can browse through
slots A to E with the Browser buttons to see which expander boards are connected to the
control board. On the lowermost line of the display, you will also see the number of
parameters associated with the board. You can view and edit the parameter values as
described on Page 5-8. See Table 5-16 and Figure 5-29.
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Expander Board Parameters
Table 5-16: Expander Board Parameters (Board OPTA9)
Code
Parameter
Min
Max
Default
Cust
Selections
P7.1.1.1
AI1 mode
1
5
3
1 = 0 to 20 mA
2 = 4 to 20 mA
3 = 0 to 10V
4 = 2 to 10V
5 = –10 to +10 V
P7.1.1.2
P7.1.1.3
AI2 mode
1
1
5
4
1
1
See P7.1.1.1
AO1 mode
1 = 0 to 20 mA
2 = 4 to 20 mA
3 = 0 to 10V
4 = 2 to 10V
D:OPTC2
Monitor
G1 G2
V1 V2
M7
G7.3
C:OPTC1
G7.3.
Parameters
Expander boards
Run
G1 G5
G1 G2
P1
P4
G7.3. .
Slave address
G7.3. .
Change Value
Confirm Change
126
126
Baud rate
Auto
Figure 5-29: Expander Board Information Menu
Further Keypad Functions
The control keypad contains additional application-related functions. See the application
manual for more information.
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Chapter 6 — Start-Up
Safety Precautions
Before start-up, note the following directions and warnings:
WARNING
Internal components and circuit boards of the inverter
(except for the galvanically isolated I/O terminals) are live
when the inverter is connected to mains potential. Coming
into contact with this voltage is extremely dangerous and
may cause death or severe injury.
1
The motor terminals U, V, W and the DC-link/brake resistor
terminals+/- are live when the inverter is connected to DC
supply, even if the motor is not running.
2
3
The control I/O-terminals are isolated from the mains
potential. However, the relay outputs and other I/O-
terminals may have a dangerous control voltage present
even when the inverter is disconnected from DC supply.
Do not make any connections when the inverter is
connected to the DC supply.
4
5
After having disconnected the inverter, wait until the fan
stops and the indicators on the keypad go out (if no keypad
is attached see the indicator through the keypad base). Wait
5 more minutes before doing any work on inverter
connections. Do not open the cover before the time has
expired.
Before connecting the inverter to DC supply, make sure that
the inverter’s front cover is closed.
6
7
8
When running, the side of inverter FR8 is burning hot. Do
not touch it with bare hands!
When running, the back of inverter FR6 is burning hot.
Therefore it MUST NOT be mounted onto a surface which is
not fireproof.
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Sequence of Operation
1. Read the safety instructions in the front of this manual carefully and follow them.
2. After installation, make sure:
●
●
●
Both the inverter and the motor are grounded
DC supply and motor cables comply with the requirements given in Chapter 3
Control cables are located as far as possible from the power cables (see
Chapter 2), and the shields of the shielded cables are connected to protective
ground. The wires must not touch the electrical components of the inverter.
●
Common inputs of digital input groups are connected to +24V or the ground of the
I/O terminal or the external supply.
3. Check the quality and quantity of cooling air. (See Chapter 2, Mounting Space
Dimensions.)
4. Check the inside of the inverter for condensation.
5. Check that all Start/Stop switches connected to the I/O terminals are in the Stop
position.
6. Connect the inverter to DC supply.
7. Set the parameters of group 1 according to the requirements of your application (see
application manual). Set the following parameters at the least:
●
●
●
●
Motor nominal voltage
Motor nominal frequency
Motor nominal speed
Motor nominal current
You will find the values needed for the parameters on the motor rating plate.
8. Perform either Test A or B without the motor running:
Test A — Controls from the I/O terminals:
●
●
●
Turn the Start/Stop switch to ON position.
Change the frequency reference (potentiometer).
Check in the Monitoring Menu M1 that the value of Output Frequency changes
according to the change of frequency reference.
●
Turn the Start/Stop switch to OFF position.
Test B— Control from the Control keypad:
●
●
●
Change the control from the I/O terminals to the keypad as advised on Page 5-10.
Press the START button on the keypad.
Move over to the Keypad Control Menu M3 and Keypad Reference submenu (see
Keypad Reference on Page 5-10) and change the frequency reference with the
Browser buttons.
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●
●
Check in Monitoring Menu M1 that the value of Output Frequency changes
according to the change of frequency reference.
Press the STOP button on the keypad.
9. Perform the start-up tests without the motor being connected to the process. If this is
not possible, make sure that each test can be done safely prior to performing it. Inform
your co-workers of the tests.
●
Switch off the DC supply voltage and wait until the drive has stopped as advised on
Page 6-1, Safety Precautions.
●
Connect the motor cable to the motor and to the motor cable terminals of the
inverter.
●
●
●
Make sure that all Start/Stop switches are in Stop positions.
Switch the supply voltage ON.
Repeat Test A or B in step 8.
10. Connect the motor to the process (if the start-up test was performed without the motor
being connected). Inform our co-workers of the tests.
●
Before running the tests, make sure that this can be done safely.
Repeat Test A or B in step 8.
●
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Appendix A — Fault Codes
When a fault is detected by the inverter control electronics, the drive is stopped and the
symbol F together with the ordinal number of the fault, the fault code and a short fault
description appear on the display. The fault can be reset with the RESET button on the
control keypad or via the I/O terminal. The faults are stored in the Fault History Menu M5,
which can be browsed. Table A-1 contains all the fault codes.
Table A-1: Fault Codes
Fault
Code Fault
Possible Cause
Solution
1
Overcurrent
Inverter detected too high a current Check loading.
(>4 x I ) in the motor cable:
n
Check motor.
Check cables.
• Sudden heavy load increase
• Short circuit in the motor
• Unsuitable motor
2
3
Overvoltage
Ground Fault
The DC link voltage exceeded the
defined limits:
• Deceleration time too short
Set the deceleration time longer.
Add a brake chopper or brake
resistor.
• High overvoltage spikes in supply
ꢀ
Current measurement has detected Check motor cable and motor.
that the sum of motor phase currents
is not zero.
• Insulation failure in cables or
motor
5
Charging Switch
Charging switch is open, when the
START command is given:
• Faulty operation
Reset the fault and restart.
Should the fault re-occur, contact
your Cutler-Hammer distributor.
• Component failure
6
7
Emergency Stop
Saturation Trip
Stop signal was given from the
option board.
Various causes:
• Component failure
Cannot be reset from the keypad.
Switch off the power.
• Brake resistor is short circuited or DO NOT RE-CONNECT POWER.
overloaded
Contact Eaton.
If this fault appears simultaneously
with Fault 1, check motor cables and
motor.
8
System Fault
• Component failure
• Faulty operation
Note: See exceptional fault data
record on Page 5-12.
Reset the fault and restart.
Should the fault re-occur, contact
your Cutler-Hammer distributor.
ꢀ
Programmable.
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Table A-1: Fault Codes (Continued)
Fault
Code Fault
Possible Cause
Solution
ꢀ
9
Undervoltage
DC link voltage is below the defined In case of temporary supply voltage
voltage limits:
break, reset the fault and restart the
inverter. Check the supply voltage. If
it is adequate, an internal failure has
occurred.
• Supply voltage too low (most
probable cause)
• Inverter internal fault
Contact your Cutler-Hammer
distributor.
10
11
Input Line
Input line phase is missing.
Check supply voltage and cable.
ꢀ
Supervision
Output phase
supervision
Current measurement has detected Check motor cable and motor.
there is no current in one motor
phase.
ꢀ
12
Brake Chopper
Supervision
• No brake resistor installed
• Brake resistor is broken
• Brake chopper failure
Check brake resistor.
If the resistor is OK, the chopper is
faulty.
Contact your Cutler-Hammer
distributor.
13
14
Inverter
Heatsink temperature is under -10°C
Heatsink temperature is over 90°C.
Undertemperature
Inverter
Overtemperature
Check the correct amount and flow of
cooling air.
Overtemperature warning is issued Check the heatsink for dust.
when the heatsink temperature
exceeds 85°C.
Check the ambient temperature.
Make sure that the switching
frequency is not too high in relation
to ambient temperature and motor
load.
ꢀ
15
16
Motor Stalled
Motor stall protection has tripped.
Check motor.
Motor
• Motor overheating was detected Decrease the motor load.
ꢀ
Overtemperature
by inverter motor temperature
model
If no motor overload exists, check the
temperature model parameters.
• Motor is overloaded
ꢀ
17
22
Motor underload
Motor underload protection tripped.
EEPROM
checksum fault
Parameter save fault
• Faulty operation
• Component failure
24
25
Counter fault
Values displayed on counters are
incorrect.
Microprocessor
watchdog fault
• Faulty operation
• Component failure
Reset the fault and restart.
Should the fault re-occur, contact
your Cutler-Hammer distributor.
26
29
Startup prevented Start-up of the drive was prevented. Cancel prevention of start-up.
ꢀ
Thermistor fault
The thermistor input of option board Check motor cooling and loading.
detected an increase in the motor
temperature.
Check thermistor connection.
(If thermistor input of the option
board is not in use, it has to be short
circuited.)
ꢀ
Programmable.
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Table A-1: Fault Codes (Continued)
Fault
Code Fault
Possible Cause
Solution
31
IGBT Temperature IGBT inverter bridge
Check loading.
(hardware)
overtemperature protection detected Check motor size.
a short term overload current that is
too high.
32
34
Fan Cooling
Cooling fan of the inverter does not Contact your Cutler-Hammer
start, when ON command is given.
distributor.
CAN Bus
Communication
Sent message not acknowledged.
Ensure that there is another device
on the bus with the same
configuration.
36
37
Control Unit
Control unit cannot control power
unit and vice versa.
Change control unit.
Device Change
(same type)
• Option board or control unit
Reset
ꢁ
changed
Note: No fault time data record.
• Option board of different type or
drive with different power rating
38
39
Device Added
(same type)
• Option board or drive added
Reset
ꢁ
Note: No fault time data record.
• Drive with same power rating or
same type of board added
ꢁ
Device Removed
Device Unknown
• Option board removed
• Drive removed
Reset
Note: No fault time data record.
40
41
Unknown option board or drive.
Contact your Cutler-Hammer
distributor.
IGBT Temperature IGBT Inverter Bridge
overtemperature protection has
Check loading.
Check motor size.
detected a short term overload
current that is too high.
42
43
Brake Resistor
Overtemperature protection detected braking that is
too heavy.
Brake resistor overtemperature
Set the deceleration time longer.
Use external brake resistor.
ꢀ
Encoder Fault
Note: See the exceptional fault data Check encoder channel connections.
record on Page 5-12. Additional
codes:
Check the encoder board.
1 = Encoder 1 channel A is missing
2 = Encoder 1 channel B is missing
3 = Both encoder 1 channels are
missing
4 = Encoder reversed
44
45
Device Change
(different type)
• Option board or control unit
Reset.
ꢁ
changed
Note: No fault time data record is
• Option board of different type or made.
drive with different power rating
Note: Application parameter values
restored to default.
Device Added
(different type)
• Option board or device added
• Option board of different type or Note: No fault time data record is
Reset.
ꢁ
drive with different power rating made.
added
Note: Application parameter values
restored to default.
ꢀ
Programmable.
“A” faults only.
ꢁ
MN04004002E
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A-3
SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Table A-1: Fault Codes (Continued)
Fault
Code Fault
Possible Cause
Solution
50
Analog Input
Current for analog input is < 4 mA:
• Control cable is broken or loose
• Signal source failed
Check the current loop, signal source
and wiring.
(signal range,
ꢀ
4 to 20 mA)
51
52
External Fault
Digital input failed.
Check source of trigger.
Keypad
communication
Fault
There is no connection between the Check the keypad connection and
control keypad and the inverter.
keypad cable.
53
54
Fieldbus Fault
Slot Fault
The data connection between the
fieldbus master and the fieldbus
board is broken.
Check installation.
If installation is correct, contact your
Cutler-Hammer distributor.
Defective option board or slot.
Check that the board is properly
installed and seated in slot. If the
installation is correct, contact your
Cutler-Hammer distributor.
56
PT100 Board
Temperature limit values set for the Determine the cause of the high
temperature.
Temperature Fault PT100 board have been exceeded.
ꢀ
Programmable.
A-4
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MN04004002E
SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
MN04004002E
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A-5
SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
A-6
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MN04004002E
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Company Information
Eaton’s electrical business is a global leader in electrical control, power distribution, and
industrial automation products and services. Through advanced product development,
world-class manufacturing methods, and global engineering services and support,
Eaton’s electrical business provides customer-driven solutions under brand names such
as Cutler-Hammer®, Powerware®, Durant®, Heinemann®, Holec® and MEM®, which
globally serve the changing needs of the industrial, utility, light commercial, residential,
Eaton Corporation is a diversified industrial manufacturer with 2005 sales of $11.1 billion.
Eaton is a global leader in electrical systems and components for power quality, distribution
and control; fluid power systems and services for industrial, mobile and aircraft equipment;
intelligent truck drivetrain systems for safety and fuel economy; and automotive engine air
management systems, powertrain solutions and specialty controls for performance, fuel
economy and safety. Eaton has 60,000 employees and sells products to customers in more
than 125 countries. For more information, visit www.eaton.com.
Eaton Electrical Inc.
1000 Cherrington Parkway
Moon Township, PA 15108-4312
USA
tel: 1-800-525-2000
© 2006 Eaton Corporation
All Rights Reserved
Printed in USA
Publication No. MN04004002E/CPG
September 2006
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