Chicago Pneumatic Drill Auto Feed Drills Tappers User Manual

Chicago  
TM  
Auto Feed Drills & Tappers  
Pneumatic  
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AFD Applications  
Ease of Incorporation into Machine or Process  
l Extensiverangeofmountingclamps  
l Controlinterfaces tolinkAFD(E)tootherequipmentthroughpneumatics orelectrically  
l SinglesignalrequiredforAFD(E)toperformcycle  
l Outputsignals atdatumanddepth  
l Electricmotormountingon200,400and600series canberotatedthrough180º  
Modular Design  
l Flexibilityofunitfunctionandspeed  
l Commoncomponents indifferingmodels reducinginventory  
l Multiplespindleheadoptions  
l Drillandtappingoptions forallmodels  
Model Codes  
Control Block  
Model Type  
Pneumatic Feed and Drive  
AFD205, AFD215  
AFD415  
AFD/AFT60  
A1 – Full feature type*  
A6 – Simple type**  
A7 – Leadscrew type  
A8 – Leadscrew type  
Automatic cycle  
– Remote cycle control  
– PNP  
No Load Speed  
The free output speed of the drill or tapper  
with no drilling or tapping load applied.  
0.22kW (0.29HP)  
0.38kW (0.50HP)  
0.52kW (0.70HP)  
NPN  
Pneumatic Feed, Electric Drive  
AFDE200  
0.25kW (0.33HP)  
AFDE400, AFDE600  
AFDE410, AFDE610  
AFDE620  
AFDE700  
AFDE710  
0.33kW (0.40HP)  
0.75kW (1.00HP)  
1.10kW (1.50HP)  
1.50kW (2.00HP)  
2.20kW (3.00HP)  
Electric Feed and Drive via Leadscrew  
AFTE270  
AFTE470  
AFTE480  
0.18kW (0.24HP)  
0.38kW (0.50HP)  
0.75kW (1.00HP)  
Output Spindle**  
Output spindle to be supplied.  
* Not required on AFTE models.  
** Does not apply for AFD60 and AFT60.  
How to Order  
AFDE400  
2850  
A1  
B24  
+
Model Code  
No Load Speed  
Control Block  
Output Spindle  
3
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What is an AFD?  
The Desoutter range ofAuto Feed Drills and Tappers are fixture mounted tools combining  
linearfeedandrotationformachiningandtappingoperations.  
Thereare3basicmodeltypes:  
l AFD/AFT – Pneumatic Feed and Drive  
l AFDE  
l AFTE  
Pneumatic Feed with Electric Drive  
Electric Drive and Feed via a Leadscrew  
A wide range of accessories allow the tools to be configured to suit the application and  
include mounting clamps, output spindles, multiple spindle heads and various control  
options forinterfacingwithPLC’s orpneumatics.  
Drilling Pneumatic Drive  
AFD205/ AFD215 pneumatic drive  
l Options ofcompactAFD205orlongstrokeAFD215  
l Highthrust/sizeratio  
l Capacityupto5mm(3/16)inaluminium  
l Modularoutputspindles  
SPEED  
650,1000,2700,4350,10000,18700  
TOOLTYPE  
POWER  
HP  
THRUST  
STROKE  
mm  
WEIGHT  
kg  
N
AFD205  
AFD215  
0.30  
400  
400  
50  
3.9  
0.30  
90  
4.2  
AFD415 pneumatic drive  
l Compactunitdesign  
l Longworkingstrokeof100mm(3.94)  
l SpindlesealedtoIP64standard  
l Capacityupto8mm(5/16)inmildsteel,10mm(3/8)inaluminium  
l Modularoutputspindles  
SPEED  
490,790,1250,2100,3400,5400,7000,18000  
TOOLTYPE  
POWER  
HP  
THRUST  
STROKE  
mm  
WEIGHT  
kg  
N
AFD415  
0.51  
706  
100  
6.2  
AFD60 pneumatic drive  
l Heavydutypneumaticunit  
l Chuck supplied fitted to tool, 10mm (3/8) for 1600-4300rpm and 13mm (1 / 2) for  
550-1000rpm  
l Fullfeaturecontrolblockfittedas standard  
l Capacityupto16mm(5/8)inaluminium,12mm(1/2")inmildsteel  
SPEED  
550,700,1000,1600,2100,3000,4300  
TOOLTYPE  
POWER  
HP  
THRUST  
STROKE  
mm  
WEIGHT  
kg  
N
AFD60  
0.70  
1200  
95  
8.1  
4
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Drilling Electric Drive  
AFDE200 electric drive  
l Compactunitsize  
l Highspeedoptions upto22400rpm@50Hz,26900rpm@60HzwithK42output  
l Capacityupto5mm(3/16)inaluminium  
l Modularoutputspindles  
SPEED  
850,1200,2350,2850,3750,4600,5250,8000,10000  
TOOLTYPE  
POWER  
HP  
THRUST  
STROKE  
mm  
WEIGHT  
kg  
N
AFDE200  
0.34  
320  
90  
10.1  
AFDE400/ AFDE410 electric drive  
l Comprehensivespeedrange330-10000rpm@50Hz,400-11900rpm@60Hz  
l 0.33kW(0.44HP)and0.75kW(1.00HP)options  
l Capacityupto10mm(3/8)inaluminiumor8mm(5/16)inmildsteel  
l SpindlesealedtoIP64standard  
l Modularoutputspindles  
SPEED  
330,550,900,1200,1450,1750,2350,2850,3750,4600,5250,8000,10000  
TOOLTYPE  
POWER  
THRUST  
STROKE  
WEIGHT  
HP  
N
mm  
kg  
AFDE400  
0.44  
724  
100  
11.4  
SPEED  
330,550,900,1200,1450,1750,2350,2850,3750,4600,5250,8000  
1.00 724 100  
AFDE410  
12.4  
AFDE600/ AFDE610/ AFDE620 electric drive  
l 3powerratings togiveoptimumpower/thrustcombination  
l Heavydutybelts andpulleydrivewithintegralbelttensioner  
l Capacityupto12mm(½)inmildsteel  
l SpindlesealedtoIP64standard  
l Modularoutputspindles  
SPEED  
330,550,900,1200,1450,1750,2350,2850,3750,4600,5250  
TOOLTYPE  
POWER  
THRUST  
STROKE  
WEIGHT  
HP  
N
mm  
100  
100  
100  
kg  
AFDE600  
AFDE610  
AFDE620  
0.44  
1.00  
1.47  
1557  
1557  
1557  
17.4  
18.4  
22  
AFDE700/ AFDE710 electric drive  
l Heavydutydrillunit  
l Basemountedwithcross keylocation  
l Compactdesign  
l Capacityupto20mm(3/4)inmildsteel  
l Hydraulicfeedoptionavailableuponrequesttoprovideupto7400N(1660lbf)of thrust  
SPEED  
140,280,460,950,1400,1900,2850,4750  
TOOLTYPE  
POWER  
THRUST  
STROKE  
WEIGHT  
HP  
N
mm  
127  
127  
kg  
63  
63  
AFDE700  
AFDE710  
2.00  
2.95  
2670  
2670  
5
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Tapping Electric Drive — AFDE tappers  
l Comprehensiverangeoftappingtools  
l Tapping gearboxes feature push-pull drive which automatically reverses when the tool  
returns (exceptAFDE700)  
l Capacityupto22mm(3/4)inaluminium,16mm(5/8)inmildsteel  
tapping electric drive with pneumatic feed – push-pull  
TOOLTYPE  
SPEED  
POWER  
TORQUE  
STROKE  
mm  
WEIGHT  
kg  
r p m  
HP  
Nm  
AFDE200-850  
AFDE200-1200  
AFDE400-330  
AFDE400-550  
AFDE400-900  
AFDE400-1200  
AFDE410-330  
AFDE410-550  
AFDE410-900  
AFDE410-1200  
AFDE600-330  
AFDE600-550  
AFDE600-900  
AFDE600-1200  
AFDE610-330  
AFDE610-550  
AFDE610-900  
AFDE610-1200  
AFDE700-140  
AFDE700-280  
AFDE700-460  
AFDE700-950  
850  
1200  
330  
550  
900  
1200  
330  
550  
900  
1200  
330  
550  
900  
1200  
330  
550  
900  
1200  
140  
280  
460  
950  
0.34  
0.34  
0.44  
0.44  
0.44  
0.44  
1.00  
1.00  
1.00  
1.00  
0.44  
0.44  
0.44  
0.44  
1.00  
1.00  
1.00  
1.00  
2.00  
2.00  
2.00  
2.00  
2.4  
1.8  
8.6  
5.2  
3.2  
2.4  
19.6  
11.8  
7.2  
5.4  
8.6  
5.2  
3.2  
2.4  
19.6  
11.8  
7.2  
5.4  
92  
90  
90  
11.1  
11.1  
12.8  
12.8  
12.8  
12.8  
13.8  
13.8  
13.8  
13.8  
20.1  
20.1  
20.1  
20.1  
21.1  
21.1  
21.1  
21.1  
63  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
127  
127  
127  
127  
AFDE200  
AFDE400/410  
46  
28  
13.6  
63  
63  
63  
AFDE600/610  
The following tools require suitable output spindles to fit a tapping head:  
How to order  
Examples:  
TOOLTYPE  
AFDE200  
OUTPUTSPINDLE  
K32  
AFDE200 - 850 - A1 + K32 + 357193(H21)  
AFDE400 - 550 - A1 + B7  
AFDE610 - 900 - A1 + B24 + 383813(J19)  
AFDE600  
AFDE610  
B24  
B24  
Tapping Pneumatic Drive — AFDE / AFT tappers  
l Compacttappingunits  
l Tapping gearboxes feature push-pull drive which automatically reverses when the tool  
returns  
l Capacityupto12mm(1/2)inaluminium,8mm(5/16)inmildsteel  
tapping pneumatic drive and feed – push-pull  
TOOLTYPE  
SPEED  
POWER  
TORQUE  
STROKE  
mm  
WEIGHT  
kg  
r p m  
HP  
Nm  
AFD205-650  
AFD205-1000  
AFD215-650  
AFD215-1000  
AFD415-490  
AFD415-790  
AFD415-1250  
AFT60-550  
650  
1000  
650  
1000  
490  
790  
1250  
550  
700  
0.30  
0.30  
0.30  
0.30  
0.51  
0.51  
0.51  
0.70  
0.70  
4.3  
2.8  
4.3  
2.8  
9.9  
6.1  
3.9  
12.1  
9.5  
50  
50  
90  
90  
100  
100  
100  
95  
4.5  
4.5  
4.8  
4.8  
6.6  
6.6  
6.6  
11.9  
11.9  
AFT60-700  
95  
AFD205/215  
AFD415  
The following tools require suitable  
output spindles to fit a tapping head:  
AFT60  
TOOLTYPE  
OUTPUTSPINDLE  
AFD205  
AFD215  
K32  
K32  
How to order  
Examples:  
AFD205 - 650 - A1 + K32 + 357193(H21)  
AFD215 - 1000 - A6 + K32 + 357193(H21)  
AFD415 - 790 - A1 + B7  
AFT60 - 700  
6
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Tapping Leadscrew  
AFTE270 leadscrew  
l Lightdutyhighspeedleadscrewtappers  
l Features 0.18kW(0.24HP)brakemotor  
l Supplied fitted with proximity switches for depth,  
datumandnohole’sensing,PNPorNPN  
l Quick release interchangeable leadscrew and nut  
TOOLTYPE  
SPEED  
POWER  
HP  
0.24  
0.24  
0.24  
0.24  
0.24  
TORQUE  
Nm  
1.4  
1.1  
0.9  
0.7  
0.6  
STROKE  
mm  
60  
60  
60  
60  
60  
WEIGHT  
kg  
12  
12  
12  
12  
12  
r p m  
AFTE270-1100  
AFTE270-1300  
AFTE270-1850  
AFTE270-2350  
AFTE270-2950  
1100  
1300  
1850  
2350  
2950  
assembly  
l Capacity up to 6mm (1/4) in aluminium, 3mm (1/8) in  
leadscrew / nut assemblies AFTE270  
mildsteeldependingonthreadform  
REPLACEMENT ORDERING THREADSIZE/  
REPLACEMENT ORDERING THREADSIZE/  
SHAPE  
LEADSCREW/  
NUTONLY  
CODE  
PITCH  
LEADSCREW/  
NUTONLY  
part no.  
CODE  
PITCH  
part no.  
350993  
380373  
369933  
369923  
359303  
359293  
350713  
350723  
350733  
350743  
350753  
350763  
L34  
L33  
L32  
L31  
L30  
L1  
L2  
L3  
L4  
L5  
0.25  
0.30  
0.35  
0.40  
0.45  
0.50  
0.60  
0.70  
0.75  
0.80  
1.00  
L22  
1/8”NPT(27TPI)  
Proximity Sensor  
350923  
350933  
350943  
350953  
350963  
350973  
350983  
L23  
L24  
L25  
L26  
L27  
L28  
L29  
0BA  
1BA  
2BA  
3BA  
4BA  
5BA  
6BA  
L6  
402723  
391533  
391543  
390333  
350803  
350813  
350823  
350833  
350843  
350853  
L38  
L36  
L37  
L35  
L10  
L11  
L12  
L13  
L14  
L15  
80TPI  
64TPI  
56TPI  
48TPI  
40TPI  
36TPI  
32TPI  
28TPI  
26TPI  
24TPI  
Proximity switches  
included with tool.  
Leadscrew  
Nut  
Quick release  
Leadscrew and  
Nut Assembly  
Leadscrew  
Control Blocks  
A7 – PNP Switches  
A8 – NPN Switches  
AFTE470 / AFTE480 leadscrew  
AFTE470  
l High power brake motors with options of 0.38kW  
(0.50HP)or0.75kW(1.00HP)  
AFTE470-180  
AFTE470-330  
AFTE470-550  
AFTE470-900  
AFTE470-1200  
AFTE470-1450  
180  
330  
550  
900  
1200  
1450  
0.50  
0.50  
0.50  
0.50  
0.50  
0.50  
17.9  
9.8  
5.9  
3.6  
2.7  
2.2  
60  
25  
25  
25  
25  
25  
25  
60  
60  
60  
60  
60  
l Supplied fitted with proximity switches for depth,  
datumandnohole’sensing,PNPorNPN  
l Quick release interchangeable leadscrew and nut  
assembly  
l Capacity up to 10mm (3/8) in mild steel, 16mm (5/8)  
AFTE480  
inaluminiumdependingonthreadform  
AFTE480-180  
AFTE480-330  
AFTE480-550  
AFTE480-900  
AFTE480-1200  
AFTE480-1450  
180  
330  
550  
900  
1200  
1450  
1.00  
1.00  
1.00  
1.00  
1.00  
1.00  
35.8  
19.5  
11.7  
7.2  
5.4  
4.4  
60  
60  
60  
60  
60  
60  
26.5  
26.5  
26.5  
26.5  
26.5  
26.5  
leadscrew / nut assemblies AFTE470 / 480  
SHAPE  
REPLACEMENT ORDERING THREADSIZE/ REPLACEMENT ORDERING THREADSIZE/  
LEADSCREW/  
NUTONLY  
CODE  
PITCH  
LEADSCREW/  
NUTONLY  
CODE  
PITCH  
part no.  
part no.  
380373  
369933  
369923  
359303  
359293  
350713  
350723  
350733  
350743  
350753  
350763  
350773  
350783  
350793  
L34  
L33  
L32  
L31  
L30  
L1  
L2  
L3  
L4  
L5  
L6  
L7  
L8  
L9  
0.25  
0.30  
0.35  
0.40  
0.45  
0.50  
0.60  
0.70  
0.75  
0.80  
1.00  
1.25  
1.50  
1.75  
350823  
350833  
350843  
350853  
350863  
350873  
350883  
350893  
350903  
350913  
402793  
L12  
L13  
L14  
L15  
L16  
L17  
L18  
L19  
L20  
L21  
L39  
32TPI  
28TPI  
26TPI  
24TPI  
22TPI  
20TPI  
19TPI  
18TPI  
16TPI  
14TPI  
12TPI  
Proximity Sensor  
350993  
L22  
1/8”NPT(27TPI)  
Leadscrew  
Nut  
350923  
350933  
350943  
350953  
350963  
350973  
350983  
L23  
L24  
L25  
L26  
L27  
L28  
L29  
0BA  
1BA  
2BA  
3BA  
4BA  
5BA  
6BA  
402723  
391533  
391543  
390333  
350803  
350813  
L38  
L36  
L37  
L35  
L10  
L11  
80TPI  
64TPI  
56TPI  
48TPI  
40TPI  
36TPI  
Quick release  
Leadscrew and  
Nut Assembly  
Leadscrew  
Control Blocks : A7 – PNP Switches, A8 – NPN Switches  
7
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Control Blocks and Interfaces  
Control Blocks  
Air Connections  
A1 Full Feature Control Block  
A6 Simple Control Block  
Part No. 103862  
R
Air Return Port – Connects to breather port in nose of tool to provide  
Part No. 436313  
extraretractcapabilitywithheavyfrontendattachments (1/8”BSP)  
StartButtonFormanualoperationandset-up  
RemoteStartSignalPortPulse(M5)  
ST  
1
SP  
P
ManualStopButtonInterrupts cycleandreturns AFDtodatum  
Remote Stop Signal Port – Requires external signal pulse for  
returningtheunittodatumrestposition(M5)  
Airinlet(1/4”BSPor1/4”NPT)  
O
M
Work Cycle Complete Port – Used for sequence control with other  
AFD’s clamps,indextables,etc(positiveatdatumposition)(M5)  
DepthStopSignalPortUsedwithexternalcircuits suchas dwellor  
pecking(1/8”BSP)  
O
Retractrateadjustmentcontrol  
Advancerateadjustmentcontrol  
Feedrateadjustmentcontrol  
F
Feedport(1/8”BSP)  
RN  
Returnport(1/8”BSP)  
ElectricalConnections  
S1  
Startsolenoid  
S2  
Stopsolenoid  
SW1  
SW2  
Datumreturn(M8x1.00)  
Depthposition(M8x1.00)  
Electrical Interfaces (not included with control blocks)  
Solenoid Valves  
ALL 24V DC  
NC – Valve normally closed  
NO – Valve normally open  
C10 Part No. 438223  
C3 Part No. 104002  
Comprises :  
Comprises :  
2 x M8 Proximity Switches PNP (NO)  
2 x Plug-in Cables  
2 x M8 Proximity Switches PNP (NO)  
2 x Plug-in Cables  
2 x Solenoid Valves (NC)  
Proximity Switches  
All 10-30V DC  
NC – Normally closed  
NO – Normally open  
C5 Part No. 104842  
C11 Part No. 438233  
Comprises :  
Comprises :  
2 x M8 Proximity Switches NPN (NO)  
2 x Plug-in Cables  
2 x M8 Proximity Switches PNP (NO)  
2 x Plug-in Cables  
1 x Solenoid Valve (NC)  
1 x Solenoid Valve (NO)  
C12 Part No. 438243  
Comprises :  
2 x M8 Proximity Switches NPN (NO)  
2 x Plug-in Cables  
2 x Solenoid Valve (NC)  
AFD60 / AFT60 Control Block (Supplied fitted)  
Electrical Inputs and Outputs  
24VD.C. Switched Red  
OV. Common Black  
24VD.C. Switched Green  
Switch Yellow  
Switch Common White  
Switch Blue  
Air connection as above  
except M port which is  
negative at datum.  
To invert signal use kit  
Part No. 104822  
Electrical Interface  
Part No. 79532  
24V DC  
Comprises:  
2 metre cable Adaptor  
and O ring Interface block  
8
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AFD Control Options  
adjustable feed control unit  
Minimises burring on breakthrough. Constant feed maintained in all operating conditions.  
Hydraulicfluidsealedforlife.  
MIN. PLUNGER  
OPERATINGLOAD  
MAX. LOAD MINIMUMFEEDRATE  
AT2230N(500LBS)LOAD  
MAX. STROKE  
A
B
PARTNO.  
kg  
kg  
mm  
mm  
mm  
mm  
D1  
D2  
D3  
D7  
D8  
2.3  
2.3  
2.3  
4.1  
4.1  
544  
544  
544  
357  
357  
0.73  
0.73  
0.73  
0.45  
0.45  
25  
50  
75  
102  
127  
199  
276  
352  
417  
474  
30.1  
55.5  
80.9  
106  
132  
91942  
91952  
91962  
104452  
104462  
peck feed control  
Used when hole depth is five times hole diameter. Helps clear chips, avoids overheating and bit  
breakage.Holeaccuracyis improved.ForusewithFullFeatureControlBlock.  
D4  
D5  
D6  
25mm(1)stroke  
50mm(2)stroke  
75mm(3)stroke  
92282  
92292  
92302  
dwell control  
Used to dwell drill at bottom of stroke. Can be used to spot face, blind hole polish, friction weld  
plasticcomponents andspinrivet.ForusewithFullFeatureControlBlock.  
E1  
DwellControlUnitComplete  
DwellforAFD60  
92372  
78482  
skip feed control  
SkipDrillingcustomH.C.U.s available onrequest.  
Skip control ensures minimum cycle times without  
breakthrough burrs when drilling tubes, pocketed  
castings etc, with two controlled feed movements  
linkedbyadistanceoffasttravel.  
InformationRequired  
1. Depthoffirstcut  
2. Depthofskip  
3. Depthofsecondcut  
4. Drillpointanlge  
Output Spindles  
AFD205 / AFD215, AFDE200, AFTE270  
l Interchangeablemodularoutputspindles  
l Precisionoptionforcollettypes,R2andR36  
FUNCTION  
ORDER FEATURES  
CODE  
PART NO.  
375263  
RECOMMENDED  
SPEED RANGE  
HighSpeedOutput K42  
Spindle  
CollectChuckcanbefittedtoanyAFDE200  
tostepupspeedby4.28:1.  
<5250rpm  
Note:Maxallowablespeed 27000rpm.  
CollectChuck  
K2  
Seerangeofcollets.  
357183  
382213  
<18800rpm  
<9600rpm  
25.5mm (1”)  
No.1Jacobs Taper K32  
OutputSpindle  
No.1Jacobs Taperandforusewithchucks or.  
multispindleheads  
TappingHead  
OutputSpindle  
H21  
4.5-8.0MM(3/16-5/16)capacity.  
357193  
<1200rpm  
9
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Output Spindles  
AFD415, AFDE400 / 410, AFDE600 / 610 / 620, AFTE470 / 480  
FUNCTION  
ORDER FEATURES  
CODE  
PART NO. RECOMMENDED  
SPEED RANGE  
10mm(3/8)key  
AdjustableChuck  
OutputSpindle  
B1  
PartNo.Includes chuckkey  
327723  
<9600  
<1800  
Upto7mm(0.276)colletcapacity(SeeColletRange)  
Integral Collet Chuck  
Output Spindle  
B2  
R2  
StandardOutputAssembly  
PrecisionOutputAssembly  
326573  
384113  
Upto16mm(0.63)colletcapacity(SeeColletRange)  
PrecisionOutputAssembly  
Large Integral Collet  
Chuck Output Spindle  
<1800  
<9600  
R36  
389273  
Taper Output Spindle  
and for use with  
chucks and multi  
spindle heads  
B24  
B32  
B16  
No.2Jacobs Taper  
No.1Jacobs Taper  
B16TaperOutput  
A=30(1.18)  
A=24.1(0.95)  
A=34.8(1.37)  
326593  
355263  
368163  
ØA  
mm  
16  
ØB  
mm  
25  
C
mm  
74  
D
mm  
79  
Preset Tooling  
DIN55058  
Output Spindle  
<5450  
B3  
StandardOutputAssembly  
326563  
356373  
ØA  
ins  
5/8"  
ØB  
ins  
1
C
ins  
2.62  
D
ins  
2.85  
Preset Tooling  
TMS Standard  
Output Spindle  
<5450  
<2100  
B33  
StandardOutputAssembly  
1/4”fem.hex.drive.Torquerange0.3-11Nm  
(2.7-100ins.lbs.)  
5/16” fem.hex.drive.Torquerange0.3-11Nm  
(2.7-100ins.lbs.)  
AFD415, AFDE400  
Externally Adjustable  
Screwdriver Head  
Output Spindle  
324903  
324913  
B5  
B6  
AFD415, AFDE400  
410 Tapping Head  
Output Spindle  
B7  
B8  
3.5-6.5mm(9/64”-1/4)capacity  
4.5-8mm(3/16”-5/16)capacity  
92362  
92892  
<1450  
<1450  
AFDE600/610  
TappingHead  
OutputSpindle  
4.5-9.5mm(3/16”-3/8)capacity  
ForusewithB24output  
J19  
383813  
AFDE700 / 710  
FUNCTION  
ORDER CODE  
T34  
DESCRIPTION  
PART NO.  
362443  
Standard machine taper.  
Adapts to numerous standard machining  
heads and equipment.  
ISO30 output taper, DIN 2080  
Preset tooling spindle to DIN 55O58  
Accepts tooling to DIN 6327  
28m diameter, 85mm (3.25) deep  
Tooling spindles for automotive’ preset  
tooling.  
T3  
362453  
373333  
PresettoolingspindletoT.M.Smithstandard  
Tooling spindles for automotive’ preset  
tooling.  
T33  
1
/
1
16”diameter,3.3(84mm)deep  
ER32colletoutputspindle(seecollets)  
Maximumdrilldepth48mm(1.89)  
Accepts straight shank drills up to  
20mm diameter (7/8)  
T2  
362463  
Drive spindle for use with multi-head  
or angle head.  
T35  
Driveadaptorformulti-heads oranglehead 373343  
10  
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Collets  
For use with B2 (326573), R2 (384113), K2 (357183), K42 (375263), ER11 TYPE  
size  
part no.  
size  
part no.  
size  
part no.  
0.5 - 1.0 (0.020 - 0.039)  
1.1 - 1.5 (0.043 - 0.059)  
1.6 - 2.0 (0.063 - 0.079)  
52582  
52592  
52602  
2.1 - 2.5 (0.083 - 0.098)  
2.6 - 3.0 (0.102 - 0.118)  
3.1 - 4.0 (0.121 - 0.157)  
52622  
52632  
52642  
4.1 - 5.0 (0.161 - 0.197)  
5.1 - 6.0 (0.201 - 0.234)  
6.1 - 7.0 (0.240 - 0.276)  
52652  
52662  
52672  
For use with R36 (389273) ER25 TYPE  
6.0 - 7.0 (0.236 - 0.276)  
7.1 - 8.0 (0.279 - 0.315)  
8.1 - 9.0 (0.319 - 0.354)  
9.1 - 10.0 (0.358 - 0.394)  
104942  
104952  
104962  
104972  
10.1 - 11.0 (0.397 - 0.433)  
11.1 - 12.0 (0.437 - 0.472)  
12.1 - 13.0 (0.476 - 0.512)  
13.1 - 14.0 (0.516 - 0.551)  
104982  
104992  
105002  
105022  
14.1 - 15.0 (0.555 - 0.591)  
15.1 - 16.0 (0.594 - 0.630)  
105032  
105042  
For use with T2 (362463) ER32 TYPE  
5.0 - 6.0 (0.197 - 0.236)  
6.1 - 7.0 (0.240 - 0.276)  
7.1 - 8.0 (0.279 - 0.315)  
8.1 - 9.0 (0.319 - 0.354)  
9.1 - 10.0 (0.358 - 0.394)  
105092  
105102  
105122  
105132  
105142  
10.1 - 11.0 (0.397 - 0.423)  
11.1 - 12.0 (0.437 - 0.472)  
12.1 - 13.0 (0.476 - 0.512)  
13.1 - 14.0 (0.516 - 0.551)  
14.1 - 15.0 (0.555 - 0.591)  
105152  
105162  
105172  
105182  
105192  
15.1 - 16.0 (0.594 - 0.630)  
16.1 - 17.0 (0.634 - 0.669)  
17.1 - 18.0 (0.673 - 0.709)  
18.1 - 19.0 (0.713 - 0.748)  
19.1 - 20.0 (0.752 - 0.787)  
105202  
105222  
105232  
105242  
105252  
Chucks  
drilling chucks  
FUNCTION  
DESCRIPTION  
PART NO.  
29492  
Part No. Includes Chuck Key. Use with No. 1 standard  
Jacobs taper outputs K32 and B32  
6.5mm (1/4) Key Adjustable Chuck  
10mm (3/8) Key Adjustable Chuck  
Part No. Includes Chuck Key. Use with No. 2 standard  
Jacobs taper output B24  
34752  
34332  
Part No. Includes Chuck Key. Use with No. 2 standard  
Jacobs taper output B24  
13mm (1/2) Key Adjustable Chuck  
tapping chucks  
JACOBS TAPER FITTING  
A
B
ØTAP SHANK  
mm  
mm mm  
29462  
29452  
34742  
No. 1  
No. 1  
No. 2  
64 27  
64 27  
79 37  
3.5-6.5  
4.5-8  
4.5-9.5  
Tapping Chucks with flexible Collet (included)  
Spare or replacement Collets  
75142  
29482  
29472  
36172  
39242  
2-4.5mm (5/64-3/16) Capacity to suit 29462 / 29452  
3.5-6.5mm (9/64-1/4) Capacity to suit 29462 / 29452  
4.5-8mm (3/16-5/16) Capacity to suit 29462 / 29452  
4.5-9.5mm (3/16-3/8) Capacity to suit 34742  
9-12.5mm (9/32-1/2) Capacity to suit 34742  
drill bit/ cutter adaptor  
Morse Taper Adaptor  
No. 2 Jacobs female taper to No. 2 Morse female taper  
34862  
53232  
Fits thread of Single Collet Chuck – Part Nos. 326573  
and 384113 and Multi Heads – Part Nos. 52362,  
52462, 92162, 92172, 104022, 104062  
Ø 10mm Shank Cutter Adaptor  
multiple spindle heads  
Multi-spindle drilling / tapping heads  
Angle heads/ Offset heads  
When ordering state number of spindles, diameter of  
holes, material to be drilled and hole pattern required  
Fixed and adjustable spindle multi-heads  
Angle heads available to order to suit  
AFDE400/410/600/610/620/700/710/AFD4115  
When ordering state details of application, material to  
be machined, size and depth to cut  
11  
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Guards  
chuck guards  
FEATURES  
TOOL TYPES  
PART NO.  
AFD205/215, AFDE200, AFTE270  
AFD415, AFDE400/410, AFTE470/480  
AFD60/AFDE600/610/620  
66132  
66122  
304863  
To prevent the user inadvertently touching  
rotating parts  
control head guard  
Control Top Guard to enclose crosshead  
(Supplied with AFD60 as standard)  
A
B
C
D
259093  
AFD60, AFT60  
210mm  
(8.3)  
236mm  
(9.3)  
108mm  
(4.3)  
55mm  
(2.2)  
Silencers  
AFD/AFT silencer  
AFD205, AFD215  
AFD415  
AFD60, AFT60  
91262  
70642  
70652  
Exhaust silencer fitted with 1/4” BSP screw-in  
silencer  
Miscellaneous Accessories  
AFD205/215 HCU inverting kit  
Particularly for use with AFD205 for applications with  
height restrictions  
HCU Inverting Assembly  
381003  
104432  
AFD205/215, AFDE200, AFTE270 sealing ring  
Threaded on to nose of unit in place of protection cap.  
Forms seal on quill shaft to prevent ingress of swarf.  
Sealing Ring  
Multiple Spindle Heads  
l Rangeofadjustablespindlepositions for2,3and4spindleheads  
l
Special fixed spindle heads available for non standard hole patterns or dedicated applications  
drilling  
MultipleSpindleHeadPartNumbers  
NUMBER SPINDLE MAXIMUM AFD205 AFD415 AFD60 AFDE600 AFDE700 AFTE270 AFTE-470 COLLET  
OF  
CENTERS COLLET AFD215 AFDE400  
AFDE610 AFDE710  
AFDE620  
AFTE-480 TYPE  
SPINDLES OR PCD  
SIZE  
AFDE200 AFDE410  
2
2
2
2
2
9.5-54  
12.7-64  
18.4-87.3 7.00  
19-95 9.50  
41.1-109.9 7.00  
4.00  
6.50  
174183 92142  
A
B
C
D
C
D
D
D
92152  
92162 52362 104062  
106662 204183 106672  
92172 52462 104022  
107552 107572 107562  
107582 107602 107592  
3 inline 19.0-57.1 9.50  
3 PCD 27.9-104.1 9.50  
4 PCD 42.7-118.9 9.50  
107622 107612  
Fixed  
MSD100 MSD200 MSD200 MSD300  
tapping  
2
9.5-54  
4.00  
6.50  
174183 92142  
A
B
C
D
C
D
D
D
2
2
2
2
12.7-64  
204173 92222  
92152  
92162  
106662  
92172  
107552  
107582  
18.4-87.3 7.00  
19-95 9.50  
41.1-109.9 7.00  
92232  
104122  
106682 204193 106692  
92242 104072  
107632 107652 107642  
107662 107682 107672  
3 inline 19.0-57.1 9.50  
3 PCD 27.9-104.1 9.50  
4 PCD 42.7-118.9 9.50  
How to order  
Examples:  
107702 107692  
Fixed  
MST100 MST200 MST200 MSD300  
MSD100  
AFDE200-2850-A1 + K32 + 174183  
AFD415-3400-A6 + B24 + 107552  
AFDE610-900-A1 + B24 + 107672  
AFD60-2100 + 52362  
output spindles for use with multiple spindle heads  
AFD205  
AFD215  
AFDE200  
AFD415  
AFD60  
AFDE600  
AFDE610  
AFDE620  
AFDE700  
AFDE710  
AFTE270  
AFTE-470  
AFTE-480  
AFDE400  
AFDE410  
AFDE70-950-A1-T35 + MSD300  
K32  
B24  
B24  
T35  
K32  
B24  
12  
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Multiple Spindle Heads  
dimensions  
adjustable spindle  
QUILL DATUM  
PART NO.  
MAXIMUM MAX. / MINI. MINIMUM  
MAXIMUM  
PCD  
C
D
F
H
SPEED  
CENTERS  
PCD  
rpm  
mm  
mm  
mm  
mm  
mm  
mm  
mm  
QUILL DATUM  
52362  
8500  
8500  
5300  
5300  
8500  
8500  
1400  
1400  
1400  
8500  
8500  
1400  
1400  
5300  
5300  
1500  
1500  
5300  
5300  
5300  
5300  
5300  
5300  
5300  
5300  
900  
18.4-87.3  
41.1-109.9  
9.5-54  
12.7-64  
18.4-87.3  
41.1-109.9  
12.7-64  
18.4-87.3  
41.1-109.9  
41.1-109.9  
18.4-87.3  
41.1-109.9  
18.4-87.3  
19-95  
19-95  
19-95  
19-95  
19-57.1  
19-57.1  
19-57.1  
62  
115  
60  
193.5  
193.5  
175.4  
175.4  
196  
52462  
62  
137  
60  
92142  
50.8  
50.8  
62  
83  
50.8  
50.8  
60  
92152  
83  
92162  
115  
92172  
62  
137  
60  
196  
92222  
50.8  
62  
83  
50.8  
60  
233.8  
253  
92232  
115  
92242  
62  
137  
60  
253  
104022  
104062  
104072  
104122  
106662  
106672  
106682  
106692  
107552  
107562  
107572  
107582  
107592  
107602  
107612  
107622  
107632  
107642  
107652  
107662  
107672  
107682  
107692  
107702  
174183  
204173  
204183  
204193  
62  
137  
60  
196  
Drilling  
Tapping  
62  
115  
60  
196  
62  
137  
60  
233.5  
196  
62  
115  
60  
2 spindles  
adjustable  
3 spinndles  
inline addjusttable  
76  
124  
68.3  
68.3  
68.3  
68.3  
68.3  
68.3  
68.3  
68.3  
68.3  
68.3  
68.3  
68.3  
68.3  
68.3  
68.3  
68.3  
68.3  
68.3  
68.3  
68.3  
50.8  
50.8  
68.3  
68.3  
212  
211  
261.5  
260  
212.3  
188  
212.3  
212.3  
211.2  
188  
211.2  
188  
261.5  
260  
259.9  
261.5  
260  
76  
124  
76  
124  
76  
124  
99.2  
99.2  
99.2  
120.3  
120.3  
120.3  
147.6  
147.6  
99.2  
99.2  
99.2  
120.3  
120.3  
120.3  
147.6  
147.6  
50.8  
50.8  
76  
142.9  
142.9  
142.9  
132.6  
132.6  
132.6  
130.4  
130.4  
142.9  
142.9  
142.9  
132.6  
132.6  
132.6  
130.4  
130.4  
83  
27.9  
27.9  
27.9  
42.7  
42.7  
104.1  
104.1  
104.1  
118.9  
118.9  
19-57.1  
19-57.1  
19-57.1  
900  
3 spinndles  
adjusstable  
4 spinndles rrectanngular  
adjusstable  
900  
900  
27.9  
27.9  
27.9  
42.7  
42.7  
104.1  
104.1  
104.1  
118.9  
118.9  
900  
900  
259.9  
260  
900  
900  
259.9  
169.5  
206.1  
188  
5300  
5300  
5300  
700  
9.5-54  
12.7-64  
19-95  
19-95  
83  
124  
76  
124  
260.4  
fixed spindle  
2 – 3 – 4 – 5  
spindles fixed  
PART NO.  
MAXIMUM  
SPEED  
rpm  
MAX. / MINI. MINIMUM  
MAXIMUM  
PCD  
OE  
F
H
CENTERS  
PCD  
mm  
mm  
mm  
mm  
mm  
mm  
MSD100  
MST100  
MSD200  
MST200  
MSD300  
MST300  
5300  
1400  
5300  
700  
3500  
1500  
9.5-63.5  
9.5-63.5  
19-95  
9.5/12.7  
9.5/12.7  
19  
63.5  
63.5  
95  
56-81.8  
56-81.8  
100.8-126.2 57.2  
100.8-126.2 57.2  
150-225  
150-225  
37/40.5  
37/40.5  
168/175.4  
227.8/233.8  
211.1  
19-95  
19  
95  
260  
17.4-157  
17.4-157  
17.4  
17.4  
157  
157  
26-41  
26-41  
221-241  
221-241  
Spindle Coolant Adaptor for the AFDE700 Series  
Twotypes ofspindlecoolantadaptors arenowavailablefortheAFDE700/710.  
The adaptors are available with the ER32 style collect holder (maximum collet20mm) or a 32mm  
‘U’ drill holder. Both are supplied with DIN2080 ISO30 male tapers to fit the T34 output and  
includeasupportpillarmountedtothefrontoftheAFDEtotakethetorquereaction.  
The heads are fully sealed and coolant enters the head via a port on the side of the head suitable  
for10mmO.D.and7mmI.D.pipe.  
MaximumSpeed–5000rpm  
MaximumCoolantPressure25bar  
WeightApprox7kg(15.5lbs)  
ERColletType  
32mmUDrillType  
PartNo.107792  
PartNo.107802  
13  
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Multiple Spindle Heads  
Collets  
l Collects formultiplespindleheads  
l Types A,BandDarethreadedtypes  
l TypeCareEr11type  
SIZE  
COLLET TYPE  
SIZE  
COLLET TYPE  
SIZE  
COLLET TYPE  
A
B
C
D
A
B
C
D
A
B
C
D
mm  
mm  
mm  
0.5  
0.6  
0.7  
0.8  
0.9  
1
1.1  
1.2  
1.3  
1.4  
1.5  
1.6  
1.7  
1.8  
1.9  
2
2.1  
2.2  
2.3  
2.4  
2.5  
2.6  
2.7  
2.8  
2.9  
3
3.1  
3.2  
3.3  
3.4  
3.5  
3.6  
3.7  
3.8  
3.9  
4
52582  
52582  
52582  
52582  
52582  
52582  
52592  
52592  
52592  
52592  
52592  
52602  
52602  
52602  
52602  
52602  
52622  
52622  
52622  
52622  
52622  
52632  
52632  
52632  
52632  
52632  
52642  
52642  
52642  
52642  
52642  
52642  
52642  
52642  
52642  
52642  
4.1  
4.2  
4.3  
4.4  
4.5  
4.6  
4.7  
4.8  
4.9  
5
5.1  
5.2  
5.3  
5.4  
5.5  
5.6  
5.7  
5.8  
5.9  
6
6.1  
6.2  
6.3  
6.4  
6.5  
6.6  
6.7  
6.8  
6.9  
7
28132  
28142  
28152  
28162  
28172  
28182  
28192  
28202  
28222  
28232  
28252  
28272  
28282  
28292  
28302  
28322  
28332  
28342  
28352  
28372  
28382  
28392  
28402  
39532  
39542  
52652  
52652  
52652  
52652  
52652  
52652  
52652  
52652  
52652  
52652  
52662  
52662  
52662  
52662  
52662  
52662  
52662  
52662  
52662  
52662  
52672  
52672  
52672  
52672  
52672  
52672  
52672  
52672  
52672  
52672  
35032  
35042  
35052  
35062  
35072  
35082  
35092  
35102  
35122  
35132  
35152  
35172  
35182  
35192  
35202  
35222  
35232  
35242  
35252  
35272  
35282  
35292  
35302  
35332  
35342  
35352  
35362  
35382  
35392  
35402  
7.1  
7.2  
7.3  
7.4  
7.5  
7.6  
7.7  
7.8  
7.9  
8
8.1  
8.2  
8.3  
8.4  
8.5  
8.6  
8.7  
8.8  
8.9  
9
35422  
35432  
35452  
35462  
35472  
35492  
35502  
35522  
35532  
35552  
35562  
35572  
35582  
35592  
35602  
35622  
35632  
35652  
35672  
35682  
35692  
35722  
35732  
35752  
35762  
60002  
60022  
60032  
60042  
60052  
60062  
60072  
60082  
60092  
60102  
60122  
60132  
60142  
60152  
60162  
60172  
60182  
60192  
60202  
60222  
60232  
60242  
60252  
60262  
60272  
60282  
60292  
60302  
60322  
60332  
60342  
39442  
39452  
39462  
39472  
39482  
39492  
27852  
39502  
27862  
39522  
27872  
27882  
27892  
27902  
27922  
27932  
27942  
27952  
27962  
27972  
27982  
27992  
28002  
28032  
28042  
28052  
28062  
28082  
28092  
28102  
28122  
39302  
39322  
39322  
39342  
39352  
39362  
39372  
39382  
39392  
39402  
39422  
39432  
34902  
34932  
34942  
34952  
34962  
34982  
34992  
35002  
35022  
9.1  
9.2  
9.3  
9.4  
9.5  
Applications  
14  
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Auto Feed Drill and Tapper Applications  
Application  
Application  
Application  
!
!
!
Hydraulic cylinder  
Carburettor components  
Aluminium casting  
!
!
!
Drilling and tapping Ø6mm holes in alloy steel  
Drilling 2 Ø3mm and a Ø10mm hole in aluminium  
Drilling and tapping Ø8mm holes  
casting  
Tool Type  
Tool Type  
!
!
4 AFD41-1250-A1-B2 with skip feed control unit  
1 AFTE47-830-A6-B24 with tapping chuck and  
Tool Type  
2 AFD41-3400-A6-B2  
2 AFD41-790-A6-B8  
All tools fitted with interface kits and exhaust  
!
!
!
!
2 AFD22-4350-A1-K2 with hydraulic control units  
1 AFD60-1600  
Base and bar clamps  
!
!
!
control box  
1 R12104X 4 station rotary table  
Parallel and base clamps, tubes  
!
!
collectors  
!
1 R12104H 4 station rotary table with hydrocheck  
Mounted on bar clamps to vertical slides for  
positioning  
Cycle Time  
20 seconds  
Cycle Time  
5 seconds per component  
!
!
Cycle Time  
!
Under 20 seconds  
Application  
Application  
Application  
!
!
!
Automotive component  
Air conditioning parts  
Stainless steel component  
!
!
!
Drilling Ø6.4mm hole, 32mm deep and 4 Ø5.5mm  
Drilling 2 Ø6mm holes and spot facing 6 Ø16mm  
Drilling Ø4mm and Ø8mm holes  
holes in mild steel  
holes 1.5mm deep in cast aluminium replacing  
operations performed by a CNC machine  
Tool Type  
!
Tool Type  
AFDE41-1220-A1-B1 fitted with 25mm  
hydraulic check units  
AFDE62-860-A1-B1 fitted with 25mm hydraulic  
check unit  
!
AFD60-3000 fitted with 2 spindle head and  
Tool Type  
!
!
hydraulic check unit  
AFD41-2100-A1-B1 fitted with 50mm peck feed kit  
2 AFD22-2700-A1-K32 with chucks and hydraulic  
2 AFDE41-2350-A1-B2 fitted with interface kits  
!
!
and hydraulic check units  
AFE70-460-A1-T35 fitted with a 6 spindle head  
!
!
Both tools mounted in swivel, right angle and  
check units  
and dwell kit  
AFDE41 in bar, swivel, right angle and base  
base clamps with tubes  
!
!
Mounted on swivel and right angle clamps, base  
clamps and tubes  
clamps and tube  
Cycle Time  
8 seconds  
!
Cycle Time  
12 seconds  
Cycle Time  
8 -9 seconds  
!
!
15  
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Mounting Clamps  
Used  
with  
AFD  
type  
Base Clamp  
Part No.  
Swivel clamp  
Part No.  
Right Angle Clamp  
Part No.  
61842  
76302  
32542  
61802  
76332  
32502  
61822  
76342  
32522  
AFD205, AFDE200, AFTE270  
AFD415, AFDE400/410, AFTE470/480  
AFD60, AFT60, AFDE600/610/620  
Used  
with  
AFD  
type  
Bar Clamp  
Part No.  
Parallel clamp  
Part No.  
Pillar Support  
Part No.  
AFD205, AFDE200, AFTE270  
61852  
76272  
61832  
76352  
61862  
AFD415, AFDE400/410, AFTE470/480  
AFD60, AFT60, AFDE600/610/620  
32532  
32492  
Mounting Columns  
Column Length  
Used with  
AFD type  
228mm  
305mm  
457mm  
610mm  
760mm  
915mm  
1220mm  
Part No.  
39702  
9452  
39722  
9462  
39732  
9472  
39742  
9482  
39752  
AFD205, AFDE200, AFTE270  
AFD415, AFDE400/410, AFTE470/480  
AFD60, AFT60, AFDE600/610/620  
32562  
32572  
32582  
MUMBAI : 2570 89 94, 2570 89 11  
DELHI : 5161 50 91, 2638 69 32  
KOLKATA : 2226 15 76, 2246 98 53  
CHENNAI : 2483 55 11, 2483 55 09  
Chicago Pneumatic Sales,  
A Division of Atlas Copco (India) Ltd.  
Chemtex House, Hiranandani Gardens,  
Powai, Mumbai-400 076.  
PUNE  
: 2543 21 05  
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