Chicago Electric Washer 20 Gallon Parts Washer User Manual

20 GALLON PARTS WASHER  
94702  
ASSEMBLY & OPERATING INSTRUCTIONS  
Due to continuing improvement, actual product may differ slightly from the product described herein.  
®
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Copyright© 2006 by Harbor FreightTools®. All rights reserved. No portion of this manual or  
any artwork contained herein may be reproduced in any shape or form without the  
express written consent of Harbor Freight Tools.  
For technical questions and replacement parts please call 1-800-444-3353.  
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ELECTRICAL SAFETY  
4.  
5.  
Grounded products must be plugged into an outlet properly installed and grounded  
in accordance with all codes and ordinances. Never remove the grounding prong or  
modify the plug in any way. Do not use any adapter plugs. Check with a qualified  
electrician if you are in doubt as to whether the outlet is properly grounded. If a  
grounded prouct should electrically malfunction or break down, grounding provides a low  
resistance path to carry electricity away from the user.  
Double insulated products are equipped with a polarized plug (one blade is wider  
than the other). This plug will fit in a polarized outlet only one way. If the plug does  
not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified  
electrician to install a polarized outlet. Do not change the plug in any way.  
Double insulation eliminates the need for the three wire grounded power cord and  
grounded power supply system.  
6.  
7.  
8.  
Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and  
refrigerators. There is an increased risk of electric shock if your body is grounded.  
Do not expose the Parts Washer to rain or wet conditions. Water entering a power tool  
will increase the risk of electric shock.  
Do not abuse the Power Cord. Never use the Power Cord to carry the Parts Washer  
or to pull the Plug from an outlet. Keep the Power Cord away from heat, oil, sharp  
edges, or moving parts. Replace damaged Power Cords immediately. Damaged  
Power Cords increase the risk of electric shock.  
9.  
When operating the Parts Washer outside, use an outdoor extension cord marked  
“W-A” or “W”. These extension cords are rated for outdoor use, and reduce the risk of  
electric shock.  
PERSONAL SAFETY  
10.  
11.  
12.  
Stay alert. Watch what you are doing, and use common sense when operating the  
Parts Washer. Do not operate the Parts Washer while tired or under the influence of  
drugs, alcohol, or medication.  
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your  
hair and clothing away from the Parts Washer. Loose clothes, jewelry, or long hair can be  
caught in the Parts Washer, causing personal injury.  
Avoid accidental starting. Be sure the Power Switch is off before plugging in.  
Carrying the product with your finger on the Power Switch, or plugging in appliances with the  
Power Switch on, invites accidents.  
13.  
14.  
15.  
Use safety equipment. Always wear eye protection and heat resistant gloves during  
maintenance and operation.  
Do not overreach. Keep proper footing and balance at all times. Proper footing and  
balance enables better control of the Parts Washer in unexpected situations.  
Store idle tools out of reach of children and other untrained persons. Tools are  
dangerous in the hands of untrained users.  
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TOOL USE AND CARE  
16.  
17.  
18.  
Do not use the Parts Washer if the Power Switch does not turn it on or off. Any  
appliance that cannot be controlled with the Power Switch is dangerous and must be  
replaced.  
Disconnect the Power Cord before making any adjustments, changing accessories,  
or storing the Parts Washer. Such preventive safety measures reduce the risk of turning  
on the product accidentally.  
Do not overload the Parts Washer. Use the correct Parts Washer for your  
application. The Parts Washer will do the job better and safer at the speed and  
capacity for which it was designed.  
19.  
20.  
Store idle tools out of reach of children and other untrained persons. The Parts  
Washer is dangerous in the hands of untrained users.  
Maintain the Parts Washer with care. Do not use a damaged Parts Washer or damaged  
accessories. Tag damaged products “Do not use” until repaired.  
SERVICE  
21.  
22.  
Parts Washer service must be performed only by qualified repair personnel. Service  
or maintenance performed by unqualified personnel could result in a risk of injury.  
When servicing the Parts Washer, use only identical replacement parts. Follow  
instructions in the “Inspection, Maintenance, And Cleaning” section of this manual.  
Use of unauthorized parts or failure to follow maintenance instructions may create a risk of  
electricshock or injury.  
GROUNDING  
WARNING!  
Improperly connecting the grounding wire can result in the risk of electric shock. Check  
with a qualified electrician if you are in doubt as to whether the outlet is properly grounded.  
Do not modify the power cord plug provided with the Buffer. Never remove the grounding  
prong from the plug. Do not use the Buffer if the power cord or plug is damaged. If  
damaged, have it repaired by a service facility before use. If the plug will not fit the outlet,  
have a proper outlet installed by a qualified electrician.  
GROUNDED TOOLS: TOOLS WITH THREE PRONG PLUGS  
Note: The Parts Washer has a Three Prong Plug  
1.  
Tools marked with “Grounding Required” have a three wire cord and three prong grounding  
plug. The plug must be connected to a properly grounded outlet. If the Parts Washer should  
electrically malfunction or break down, grounding provides a low resistance path to  
carry electricity away from the user, reducing the risk of electric shock. (See Figure A.)  
SKU 94702  
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2.  
3.  
The grounding prong in the plug is connected through the green wire inside the cord to the  
grounding system in the tool. The green wire in the cord must be the only wire connected to  
the Polisher’s grounding system and must never be attached to an electrically  
“live” terminal. (See Figure A.)  
A grounded appliance must be plugged into an appropriate outlet, properly installed and  
grounded in accordance with all codes and ordinances. The plug and outlet should look like  
those in the following illustration. (See Figure A.)  
Figure A  
DOUBLE INSULATED APPLIANCES: APPLIANCES WITH TWO PRONG PLUGS  
1.  
2.  
Appliances marked “Double Insulated” do not require grounding. They have a special double  
insulation system which satisfies OSHA requirements and complies with the applicable  
standards of Underwriters Laboratories, Inc., the Canadian Standard Association, and the  
National Electrical Code. (See Figure B.)  
Double insulated tools may be used in either of the 120 volt outlets shown in the following  
illustration. (See Figure B.)  
Figure B  
EXTENSION CORDS  
1.  
2.  
Grounded appliances require a three wire extension cord. Double Insulated products can  
use either a two or three wire extension cord.  
As the distance from the supply outlet increases, you must use a heavier gauge extension  
cord. Using extension cords with inadequately sized wire causes a serious drop in voltage,  
resulting in loss of power and possible tool damage. (See Figure C, next page.)  
3.  
4.  
The smaller the gauge number of the wire, the greater the capacity of the cord. For  
example, a 14 gauge cord can carry a higher current than a 16 gauge cord. (See Figure C.)  
When using more than one extension cord to make up the total length, make sure each cord  
contains at least the minimum wire size required. (See Figure C.)  
SKU 94702  
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5.  
6.  
If you are using one extension cord for more than one tool, add the nameplate amperes and  
use the sum to determine the required minimum cord size. (See Figure C.)  
If you are using an extension cord outdoors, make sure it is marked with the suffix “W-A”  
(“W” in Canada) to indicate it is acceptable for outdoor use.  
7.  
8.  
Make sure your extension cord is properly wired and in good electrical condition. Always  
replace a damaged extension cord or have it repaired by a qualified electrician before using  
it.  
Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.  
Figure C  
SYMBOLOGY  
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SPECIFIC SAFETY RULES FORTHE 20 GALLON PARTSWASHER  
1.  
2.  
3.  
You should always wear ANSI approved safety glasses underneath a full face mask.  
Also ensure that you are not operating the Parts Washer around flammable materials or  
liquids.  
Maintain labels and nameplates on the Parts Washer. These carry important  
information. If the labels are unreadable or missing, contact Harbor Freight Tools for  
replacement.  
Carefully inspect the condition of the Parts Washer before use and check the Parts  
Washer continually during use. If any damage is noted, stop immediately and replace  
damaged components. Harbor Freight Tools cannot be held responsible for damage  
caused by using a product with defective components.  
4.  
5.  
Never leave the Parts Washer unattended when it is plugged into an electrical outlet.  
Turn off the Parts Washer and unplug it from its electrical outlet before leaving the work area.  
Exposure to aluminum oxide (a dust generated from material removing processes)  
can result in eye, skin and breathing irritation. Always use a NIOSH (National Institute  
for Occupational Safety and Health) approved respirator and safety goggles. Avoid skin  
exposure. Proper ventilation in the work area is required.  
6.  
WARNING! People with pacemakers should consult their physician(s) before using  
this product. Operation of electrical equipment in close proximity to a heart  
pacemaker could cause interference or failure of the pacemaker.  
7.  
8.  
Use water based solvents only in the Parts Washer. These are solvents with a PH of  
more than 7. Use of any other type of solvents could cause personal injury.  
The melting point for the fusible link for fire prevention is 130º C/266º F, never use  
any other items to support the lid. Close the lid when the Parts Washer is not in use.  
Note: Performance of this tool (if powered by line voltage) may vary depending on variations  
in local line voltage. Extension cord usage may also affect tool performance.  
Warning: The warnings, cautions, and instructions discussed in this instruction manual cannot  
cover all possible conditions and situations that may occur. It must be understood by the  
operator that common sense and caution are factors which cannot be built into this product,  
but must be supplied by the operator.  
SKU 94702  
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Unpacking  
When unpacking your 20 Gallon Parts Washer, check to make sure that all parts listed in the parts  
list on page 10 are included. If any parts are missing or broken, please call HARBOR FREIGHT  
TOOLS at 1-800-444-3353. It is important that you read the entire manual to become familiar with  
the product BEFORE you operate and use the Parts Washer.  
Assembly  
Your Parts Washer will require complete assembly before use. It is important that you read the  
entire manual to become familiar with the product BEFORE you set up and use the Parts Washer.  
1.  
2.  
Set the Body (7) upside down onto your work surface. Be careful to avoid breaking or  
scratching the Cover (1).  
Attach each of the four Legs (13) to the Shelf (12). Secure Legs (13) to the Shelf (12) with  
two Pan Screws (14), two Washers (8), and two Nuts (9) through each Leg (13) and into the  
Shelf (12)-see Figure 1.  
Figure 1- Legs to Shelf  
Figure 2-Legs to Body  
Body (7)  
Pan Screw (14),  
Washer (8),  
Nut (9)  
Pan Screw (14),  
Washer (8),  
Nut (9)  
Shelf (12)  
Leg (13)  
3.  
4.  
Attach Legs (13) with Shelf (12) to the Body (7). Secure to the Body (7) with four  
Pan Screws (14), four Washers (8) and four Nuts (9)-see Figure 2.  
Stand the Parts Washer on its Legs (13). Secure the Switch Box (21) in place on Pump  
Housing (18) with four Screws (22). Attach the Pump Housing (18) to the Body (7) by  
setting it into the hole located on the side and secure in place with Nuts (31) and  
Washers (32).  
5.  
Insert the Filter Screen (17) into the Filter Cover (16 ). Slide the Pump Housing Cover (15)  
down into the slots on the front of the Pump Housing (18).  
Operation  
Warning: Do not use any highly volatile, flammable or combustible solvents, or fuels such  
as gasoline, diesel, or toluene. Use only non-corrosive water based solvents.  
Warning: Parts being cleaned may contain and leave flammable or combustible residue or  
fluids in the Parts Washer. Check for solvent fumes to verify nonflammability and  
non-toxicity. Use in a well ventilated area. Do not smoke. Always dispose of  
solvents properly.  
The pump must be immersed in liquid while operating. Fluid should be replaced and the  
Parts Washer cleaned on a regular basis to avoid hazardous conditions.  
SKU 94702  
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Warning: Chlorinated solvents such as 1-1-1 Trichloroethane and Methylene Chloride (also  
known as Methyl Chloride) can chemically react with aluminum and may explode.  
Many tools and pieces of equipment contain aluminum.  
1.  
2.  
3.  
4.  
5.  
Fill the Body (7) with the proper cleaning solution. Fill the Body (7) to just below the  
horizontal crease on the Body (7).  
Lift the Cover (1) and place the tool(s) to be cleaned into the Work Basket (2) if possible. Set  
Work Basket (2) and/or tools into the cleaning solution.  
Make sure the Power Switch (23) is in the OFF position before plugging in the Parts Washer.  
When the Power Switch (23) is ON, the light in the switch will be lit up.  
Plug the Parts Washer Electrical Cord into a grounded, 120 Volt, electrical outlet. Turn on the  
Parts Washer, making certain that the Power Switch (23) is lit up.  
Once the tool is clean, press the Power Switch (23) to the OFF position. Unplug the  
Electrical Cord.  
6.  
7.  
Remove the tool from the cleaning fluid and air dry or wipe them clean with a clean cloth.  
Close the Cover (1) of the Parts Washer.  
Replacing the Cleaning Solution  
1.  
2.  
3.  
4.  
Make certain that the Parts Washer is OFF and that the Electric Cord is unplugged from the  
electrical outlet before performing any maintenance.  
Place an empty container onto the Shelf directly below the Plug (11) and O-Ring (10). Make  
certain that the container is large enough to hold all of fluid that will drain from the Body (7).  
Unscrew the Plug (11) from underneath the Body (7). Make certain the fluid is draining  
directly into the container.  
Dispose of the used cleaning solution properly. Do not drain the cleaning solution into the  
street drains, house drains or into the earth. Contact your local municipal waste  
management officials for proper disposal methods.  
5.  
Replace the Plug (11).  
Cleaning the Flexible Pipe  
1.  
2.  
3.  
Make certain that the Parts Washer is OFF and that the Electric Cord is unplugged from the  
electrical outlet before performing any maintenance.  
Remove the Flexible Pipe (24) from the Elbow (26). Drain the pipe, inspect its interior for  
debris. Use compressed air to blow clean.  
Reattach the Flexible Pipe (24) to the Elbow (26).  
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PARTS LIST  
Part # Description  
Quantity  
Part # Description  
Quantity  
1
2
3
4
5
6
7
8
Cover  
1
1
2
2
1
1
1
24  
24  
1
1
1
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
Electric Cord  
Strain Relief  
Switch Box  
Screw  
1
1
1
6
1
1
1
1
1
1
1
1
7
Work Basket  
Spring Pan  
Pin  
Safety Plate  
Work Shelf  
Body  
Spring Washer  
Nut  
O-Ring  
Plug  
Switch  
Flexible Pipe  
Elbow Seat  
Elbow  
Plastic Washer  
Spigot  
Seal Ring  
Pump  
Nut  
9
10  
11  
12  
13  
Shelf  
Leg  
4
14  
15  
Pan Screw  
24  
32  
33  
Spring Washer  
Dentiform Washer  
7
4
Pump Housing Cover 1  
16  
17  
18  
Filter Cover  
Screen  
Pump Housing  
1
1
1
34  
35  
36  
Flat Washer  
Rubber Sheath  
Hex Screw  
2
1
1
Note: Some parts are listed and shown for illustration purposes only and are not available  
individually as replacement parts.  
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE  
TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY  
KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS  
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY  
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED  
TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER  
REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION  
OF REPLACEMENT PARTS THERETO.  
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ASSEMBLY AND PARTS DIAGRAM  
WARRANTY  
LIMITED 90 DAY WARRANTY  
Harbor FreightTools Co. makes every effort to assure that its products meet high quality and durability standards,  
and warrants to the original purchaser that this product is free from defects in materials and workmanship for  
the period of ninety days from the date of purchase. This warranty does not apply to damage due directly or  
indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, or to lack of  
maintenance.We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent,  
special or consequential damages arising from the use of our product. Some states do not allow the exclusion  
or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you.  
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,  
INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with transportation charges  
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our  
inspection verifies the defect, we will either repair or replace the product at our election or we may elect to  
refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return  
repaired products at our expense, but if we determine there is no defect, or that the defect resulted from  
causes not within the scope of our warranty, then you must bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
SKU 94702  
For technical questions please call 1-800-444-3353.  
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