Char Broil Gas Grill 463620412 User Manual

PRODUCT GUIDE  
MODEL 463620412  
C-21G0CB  
IMPORTANT: Fill out the product record information below.  
Serial Number  
See rating label on grill for serial number.  
Date Purchased  
For support and to register your  
grill, please visit us at  
If you have questions or need  
assistance during assembly,  
please call 1-800-241-7548.  
Assembly instructions © 2011  
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© 2011 Char-Broil, LLC Columbus, GA 31902  
07/25/11 • G208-001-180801  
Printed in China  
WARNING  
CAUTION  
CALIFORNIA PROPOSITION 65  
Using pots larger than 6 quarts in capacity could  
exceed weight limit of the  
side burner shelf  
1. Combustion by-products produced when using  
this product contain chemicals known to the State of  
California to cause cancer, birth defects, and other  
reproductive harm.  
or side shelf,  
resulting in failure  
2. This product contains chemicals, including lead  
and lead compounds, known to the State of  
California to cause cancer, birth defects or other  
reproductive harm.  
of grill cart  
components.  
Wash your hands after handling this product.  
Installation Safety Precautions  
Use grill, as purchased, only with LP (propane) gas and the  
regulator/valve assembly supplied. If your grill is Dual Fuel ready,  
a conversion kit must be purchased for use with natural gas.  
Grill installation must conform with local codes, or in their  
absence of local codes, with either the National Fuel Gas  
Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane  
Installation Code, CSA B149.1, or Propane Storage and  
Handling Code, B149.2.  
• All electrical accessories (such as rotisserie) must be  
electrically grounded in accordance with local codes, or  
National Electrical Code, ANSI / NFPA 70 or Canadian  
Electrical Code, CSA C22.1. Keep any electrical cords and/or  
fuel supply hoses away from any hot surfaces.  
• This grill is safety certified for use in the United States and/or  
Canada only. Do not modify for use in any other location.  
Modification will result in a safety hazard.  
WARNING  
Do not attempt to repair or alter the  
hose/valve/regulator for any “assumed” defect. Any  
modification to this assembly will void your warranty  
and create the risk of a gas leak and fire. Use only  
authorized replacement parts supplied by  
manufacturer.  
NOTE: DO NOT over tighten screws and  
washers that come into contact with porcelain  
coated surfaces. Over tightening may cause the  
porcelain coating to crack and break, resulting in  
exposed metal that will be prone to rust.  
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GRILLING GUIDE – Getting Started  
Temperature - Convective Grills ONLY.  
The temperature gauge in the hood of your new grill measures  
air temperature. The air temperature inside your grill will never  
be as hot as the temperature at the cooking surface.  
First Time Use  
Read your Assembly Manual and ensure the grill is put together  
properly. Remove all Point-of-Purchase advertising material from  
all grill surfaces before first use. We recommend operating your  
grill on its highest setting for 15-20 minutes prior to your first use.  
This aids in removing the oils used during manufacturing.  
Note: Since 1995, all regulators (the part that attaches to the gas  
tank to regulate the flow of gas) have included a safety feature  
that restricts gas flow in the event of a gas leak. You can  
inadvertently activate this safety feature without having a gas  
leak. This typically occurs when you turn on the gas using the  
grill control knob before you turn on the LP tank valve. If the gas  
regulator safety feature activates, the grill will only reach  
temperatures between 250°F and 300°F even with all burners on  
the high setting.  
Lava Rock / Briquettes  
This gas grill has been designed, engineered, and tested to be  
used with flame tamers or heat distribution plates to provide  
more even heating, improve the cleaning process, and reduce  
flare-ups. The addition of after market lava rocks, charcoal, or  
briquettes of any type will cause poor combustion and increase  
the likelihood of a grease fire, and is not recommended. Using  
briquettes, lava rock, or charcoal in this grill will void your  
warranty. For extra smoke flavor, we recommend using a  
smoker box with wood chips.  
Regulator  
Coupling Nut  
If your grill is not getting hotter than 250°F to 300°F these  
steps should be taken first to reset the gas regulator safety  
device:  
1. Open the grill lid.  
2. Turn off all knobs on the control panel in front.  
3. Turn off the tank knob.  
4. Disconnect the regulator from the LP tank.  
5. Wait 30 seconds.  
6. Reconnect the regulator to the LP tank.  
7. Slowly open the LP tank knob all the way. Do not put  
excessive force on the valve at the full open position to avoid  
damaging the valve.  
8. Turn on the appropriate control knob and light the grill per the  
instructions on the control panel.  
An illustration of this process is included in this Product Guide.  
See Troubleshooting section for additional information.  
Pre-Heating Your Grill  
Just like your home oven, your grill should be pre-heated to  
provide optimum performance. Pre-heat the grill on high for 10-  
15 minutes – longer if weather conditions require. Please refer to  
the lighting instructions inside the Product Guide if you have  
questions about how to light your grill. A match-light chain and  
hole is provided for your convenience.  
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Rotisserie Cooking  
GRILLING GUIDE – Grilling 101  
Rotisserie cooking is best for 'round' meat, such as large roasts,  
whole poultry, and pork. It generally requires an accessory motor  
and spit rod that allows the meat to be turned at a constant  
speed. Rotisserie cooking is best done in front of a special  
rotisserie burner, or utilizing an indirect cooking burner  
arrangement. A pan can be placed underneath the meat to catch  
grease and food drippings, and helps minimize clean-up.  
Outdoor grilling is really quite simple. You'll succeed with  
burgers, dogs, or steaks usually on your very first try. With  
experience, you will learn how to work with your grill, creating  
more imaginative meals all the time. This knowledge makes up  
the art of grilling. Before you start grilling, organize your food  
according to cooking technique and required cooking time, and  
optimize the use of your grilling area.  
Direct Cooking  
Direct cooking involves grilling your meat directly over high heat.  
It is perfect for searing steaks, chops, and other smaller pieces of  
meat and vegetables that quickly make their way to the table.  
Indirect Cooking  
Indirect cooking utilizes select burners to circulate heat  
throughout the grill, without direct contact between the meat and  
the flame. The meat is placed over the burner that is 'off'. This  
method is generally used to slow cook large cuts of meat and  
poultry. A pan can be placed underneath the meat to catch  
grease and food drippings, and helps minimize clean-up.  
Food Safety  
Food safety is a very important part of enjoying the outdoor  
cooking experience. To keep food safe from harmful bacteria,  
follow these four basic steps:  
Clean: Wash hands, utensils, and surfaces with hot soapy water  
before and after handling raw meat.  
Separate: Separate raw meats from ready-to-eat foods to avoid  
cross contamination. Use a clean platter and utensils when  
removing cooked foods.  
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a  
thermometer to ensure proper internal food temperatures.  
Chill: Refrigerate prepared foods and leftovers promptly.  
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Wood Chips  
GRILLING GUIDE – Tips & Tricks  
For extra smoke flavor when grilling, try adding wood chips.  
Soak the chips in water for approximately 30 minutes before  
adding to a smoke box or pan. Place smoke box or pan on top of  
the cooking grate above the flame. Turn grill on high until the  
wood starts to smoke. Reduce heat to desired temperature for  
cooking, and place food on cooking grate as desired. Close lid to  
retain more smoke. Hardwood varieties that work particularly  
well with grilled foods include Alder, Apple, Cherry, Grapevines,  
Hickory, Mesquite, Oak, Rosemary and Sassafras.  
Cooking on your new grill is a hands-on experience, and it is  
recommended to remain outside with your grill while cooking.  
Grilling can be affected by many external conditions. In cold  
weather, you will need more heat to reach an ideal cooking  
temperature, and grilling may take longer. The meat's internal  
temperature and thickness can also affect cooking times. Cold  
and thicker meats will take longer to cook.  
Internal Meat Temperatures  
Meat cooked on a grill often browns very fast on the outside.  
Therefore, use a meat thermometer to ensure it has reached  
safe internal temperatures.  
USDA Recommended Safe Minimum  
Internal Temperatures  
145° F  
Beef, Veal, Lamb, Steak, Roasts, & Whole Pork  
(with a 3 minute rest time)  
Skewers  
145° F  
160° F  
160° F  
165° F  
Fish  
Metal skewers should be flat, with long handles. Round skewers  
allow food to roll when turned, so it may not cook as evenly. Use  
metal skewers when cooking meat kabobs. Wooden skewers  
should be soaked in water for an hour before use, and are best  
used for quick cooking foods such as vegetables and fruits.  
Beef, Veal, Lamb, and Pork - Ground  
Egg Dishes  
Turkey, Chicken &  
Duck-Whole, Pieces &  
Ground  
Please refer to the USDA for complete, up-to-date information.  
Our internal temperature chart is based on USDA standards for  
meat doneness. Check it out at www.isitdoneyet.gov  
Sauces  
Sauces containing sugars and fats can cause flare-ups, and your  
food may burn. In general, apply these sauces during the final  
10 minutes of cooking. Keep in mind, use of excessive sauces  
or glazes will also require extra cleaning afterwards.  
Marinades and Rubs  
To enhance the flavor of grilled foods, a liquid marinade or dry  
rub can be used prior to cooking. Meat can be either soaked or  
injected with liquid marinade up to 24 hours prior to grilling. Dry  
rubs can be applied directly to the meat immediately before  
grilling.  
Utensils  
Use tongs or a spatula to handle the food instead of a fork, and  
don't turn the food too  
often. Piercing the food  
with a fork will release  
juices that you want in  
the meat, and may  
cause flare-ups.  
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Cooking surfaces: If a bristle brush is used to clean any of the  
grill cooking surfaces, ensure no loose bristles remain on cooking  
surfaces prior to grilling. It is not recommended to clean cooking  
surfaces while grill is hot.  
GRILLING GUIDE – Cleaning Your Grill  
Why Clean?  
We've all heard the saying 'An ounce of prevention is worth a  
pound of cure'. This is great advice when it comes to keeping  
your grill clean.  
Storing Your Grill  
Clean cooking grates.  
Store grill in dry location.  
Routine Care  
When LP cylinder is connected to grill, store outdoors in a well  
ventilated space and out of reach of children.  
Cover grill if stored outdoors. Choose from a variety of grill  
covers offered by manufacturer.  
Periodic cleaning of this grill is necessary,  
as grill fires can occur when grease and  
food debris collect in the bottom of the grill.  
After each use, remove any remaining  
food particles from the cooking grate and  
inside of the grill using a grill brush. Do  
this after the grill has cooled down, yet is  
still warm. It is much easier to clean food  
particles while warmth is still present, than  
after the food particles have completely  
cooled and hardened. This grill is not  
designed to be 'burned off' by closing the  
lid and turning the burners on High for an  
extended time. The excessive heat  
generated can cause leftover grease to  
catch fire, and can cause permanent  
damage to your grill.  
Store grill indoors ONLY if LP cylinder is turned off,  
disconnected, and removed from grill. Never store LP cylinder  
indoors.  
When removing grill from storage, follow the 'Cleaning the  
Burner Assembly' instructions in the Use and Care section of  
the Product Guide.  
General Cleaning  
Plastic parts: Wash with warm soapy water and wipe dry. Do not  
use abrasive cleaners, degreasers or a concentrated grill cleaner  
on plastic parts. Damage to and failure of parts can result.  
Porcelain surfaces: Because of glass-like composition, most  
residue can be wiped away with baking soda/water solution or  
glass cleaner. Use non-abrasive scouring powder for stubborn  
stains.  
Painted surfaces: Wash with mild detergent or non-abrasive  
cleaner and warm water. Wipe dry with a soft non-abrasive cloth.  
Critters  
Spiders like to make their homes in the venturi tubes of grills.  
These must be inspected and cleaned regularly to ensure there  
are no blockages. Refer to the Use and Care portion of this  
Product Guide for complete information.  
Stainless steel surfaces: Stainless steel can rust under certain  
conditions. This can be caused by environmental conditions  
such as chlorine or salt water, or improper  
cleaning tools such as wire or steel  
wool. It can also discolor due to heat,  
chemicals, or grease build-up. To  
maintain your grill's high quality  
appearance, wash with mild detergent  
and warm water, or use a stainless  
steel grill cleaner. Baked-on grease  
deposits may require the use of an  
abrasive plastic cleaning pad. Use only  
in direction of brushed finish to avoid  
damage. Do not use abrasive pad on  
areas with graphics.  
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LP Cylinder  
USE AND CARE  
•The LP cylinder used with your grill must meet the  
following requirements:  
Use LP cylinders only with these required measurements: 12"  
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)  
capacity maximum.  
•LP cylinders must be constructed and marked in accordance  
with specifications for LP cylinders of the U.S. Department of  
Transportation (DOT) or for Canada, CAN/CSA-B339,  
cylinders, spheres and tubes for transportation of dangerous  
goods. Transport Canada (TC). See LP cylinder collar for  
marking.  
DANGER  
• NEVER store a spare LP cylinder under or near  
the appliance or in an enclosed area.  
LP cylinder valve must have:  
•Type 1 outlet compatible with  
regulator or grill.  
•Safety relief valve.  
•UL listed Overfill Protection  
Device (OPD). This OPD safety  
OPD Hand Wheel  
feature is identified by a unique triangular hand wheel. Use  
only LP cylinders equipped with this type of valve.  
•LP cylinder must be arranged for vapor withdrawal and include  
collar to protect LP cylinder valve. Always keep LP cylinders in  
upright position during use, transit or storage.  
• Never fill a cylinder beyond 80% full.  
• An over filled or improperly stored cylinder is a  
hazard due to possible gas release from the  
safety relief valve. This could cause an intense  
fire with risk of property damage, serious injury or  
death.  
• If you see, smell or hear gas escaping,  
LP cylinder in upright position for vapor withdrawal  
immediately get away from the LP  
LP (Liquefied Petroleum Gas)  
LP gas is nontoxic, odorless and colorless when produced. For  
Your Safety, LP gas has been given an odor (similar to rotten  
cabbage) so that it can be smelled.  
cylinder/appliance and call your fire department.  
LP Cylinder Removal, Transport and Storage  
•Turn OFF all control knobs and LP cylinder valve. Turn coupling  
nut counterclockwise by hand only - do not use tools to  
disconnect. Loosen cylinder screw beneath bottom shelf or  
disconnect other retention means, then lift PL cylinder up and  
and out of cart. Install safety cap onto LP cylinder valve.  
Always use cap and strap supplied with valve.  
LP gas is highly flammable and may ignite unexpectedly when  
mixed with air.  
LP Cylinder Filling  
Use only licensed and experienced dealers.  
LP dealer must purge new cylinder before filling.  
Dealer should NEVER fill LP cylinder more than 80% of LP  
cylinder volume. Volume of propane in cylinder will vary by  
temperature.  
Failure to use safety cap as directed may result in serious  
personal injury and/or property damage.  
LP Cylinder Valve  
•A disconnected LP cylinder in  
storage or being transported  
A frosty regulator indicates gas overfill. Immediately close LP  
cylinder valve and call local LP gas dealer for assistance.  
must have a safety cap installed (as shown).  
Do not store an LP cylinder in enclosed spaces  
such as a carport, garage, porch, covered  
patio or other building. Never leave an LP cylinder  
inside a vehicle which may become overheated  
by the sun.  
•Do not release liquid propane (LP) gas into the atmosphere.  
This is a hazardous practice.  
Safety  
Cap  
Retainer Strap  
To remove gas from LP cylinder, contact an LP dealer or call a  
local fire department for assistance. Check the telephone  
directory under “Gas Companies” for nearest certified LP  
dealers.  
•Do not store an LP cylinder in an area where children play.  
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LP Cylinder Exchange  
Connecting Regulator to the LP Cylinder  
•Many retailers that sell grills offer you the option of replacing  
your empty LP cylinder through an exchange service. Use only  
those reputable exchange companies that inspect, precision fill,  
test and certify their cylinders. Exchange your cylinder only  
for an OPD safety feature-equipped cylinder as described  
in the "LP Cylinder" section of this manual.  
1.LP cylinder must be properly secured onto grill. (Refer to  
assembly section.)  
2.Turn all control knobs to the OFF position.  
3.Turn LP cylinder OFF by turning hand-wheel clockwise to a  
full stop.  
Always keep new and exchanged LP cylinders in upright  
4.Remove the protective cap from LP cylinder valve. Always use  
position during use, transit or storage.  
cap and strap supplied with valve.  
Leak test new and exchanged LP cylinders BEFORE  
connecting to grill.  
•Place dust cap on cylinder valve outlet whenever the cylinder is  
not in use. Only install the type of dust cap on the cylinder valve  
outlet that is provided with the cylinder valve. Other types of caps  
or plugs may result in leakage of propane.  
OPD Hand Wheel  
Type 1 outlet with  
thread on outside  
LP Cylinder Leak Test  
For your safety  
Leak test must be repeated each time LP cylinder is exchanged  
or refilled.  
Safety Relief Valve  
Do not smoke during leak test.  
Do not use an open flame to check for gas leaks.  
Grill must be leak tested outdoors in a well-ventilated area,  
away from ignition sources such as gas fired or electrical  
appliances. During leak test, keep grill away from open flames  
or sparks.  
Strap and Cap  
•Use a clean paintbrush and a 50/50 mild soap and water  
solution. Brush soapy solution onto areas indicated by arrows  
in figure below.  
Do not use a POL transport plug  
(plastic part with external threads)!  
It will defeat the safety feature of  
the valve.  
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Do not use household cleaning agents. Damage to gas  
train components can result.  
5.Hold regulator and insert nipple into LP  
cylinder valve. Hand-tighten the  
coupling nut, holding regulator in a  
straight line with LP cylinder valve so  
as not to cross-thread the connection.  
Nipple has to be centered  
into the LP cylinder valve.  
WARNING  
If “growing” bubbles appear do not use or move the LP  
cylinder. Contact an LP gas supplier or your fire  
department!  
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Leak Testing Valves, Hose and Regulator  
1.Turn all grill control knobs to OFF.  
2.Be sure regulator is tightly connected to LP cylinder.  
3.Completely open LP cylinder valve by turning hand wheel  
counterclockwise. If you hear a rushing sound, turn gas off  
immediately. There is a major leak at the connection. Correct  
before proceeding.  
4.Brush soapy solution onto areas circled below, or other similar  
fittings on your grill.  
Hold coupling nut and regulator  
as shown for proper connection  
to LP cylinder valve.  
6.Turn the coupling nut clockwise and tighten to a full stop. The  
regulator will seal on the back-check feature in the LP cylinder  
valve, resulting in some resistance. An additional one-half to  
three-quarters turn is required to complete the  
connection. Tighten by hand only – do not use tools.  
NOTE:  
If you cannot complete the connection, disconnect regulator and  
repeat steps 5 and 6. If you are still unable to complete the  
connection, do not use this regulator!  
DANGER  
• Do not insert any tool or foreign object into the valve  
outlet or safety relief valve. You may damage the valve  
and cause a leak. Leaking propane may result in  
explosion, fire, severe personal injury, or death.  
NOTE: Your grill  
NOTE: Sideburner  
shelf fascia not  
may NOT be  
equipped with a  
sideburner.  
shown for clarity.  
WARNING  
• Outdoor gas appliance is not intended to be installed  
5.If “growing” bubbles appear, there is a leak. Close LP  
cylinder valve immediately and retighten connections. If leaks  
cannot be stopped do not try to repair. Call for replacement  
parts.  
in or on a boat.  
• Outdoor gas appliance is not intended to be installed  
in or on an RV.  
• Never attempt to attach this grill to the self-contained  
6.Always close LP cylinder valve after performing leak test by  
LP gas system of a camper trailer or motor home.  
turning hand wheel clockwise.  
• Do not use grill until leak-tested.  
• If a leak is detected at any time, STOP and call the fire  
department.  
• If you cannot stop a gas leak, immediately close  
LP cylinder valve and call LP gas supplier or your fire  
department!  
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Safety Tips  
WARNING  
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Before opening LP cylinder valve, check the coupling nut for  
tightness.  
For Safe Use of Your Grill and to Avoid Serious  
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When grill is not in use, turn off all control knobs and LP  
Injury:  
cylinder valve.  
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If the outdoor cooking gas appliance is not in use, the gas  
Do not let children operate or play near grill.  
Keep grill area clear and free from materials that burn.  
Do not block holes in sides or back of grill.  
Check burner flames regularly.  
Use grill only in well-ventilated space. NEVER use in  
enclosed space such as carport, garage, porch,  
covered patio, or under an overhead structure of any  
kind.  
must be turned off at the supply cylinder. Storage of an  
outdoor cooking gas appliance indoors is permissible only if  
the cylinder is disconnected and removed from the appliance.  
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Never move grill while in operation or still hot.  
Use long-handled barbecue utensils and oven mitts to avoid  
burns and splatters.  
Maximum load for side shelves is 10 lbs.  
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The grease cup must be inserted into grease clip and  
Do not use charcoal or ceramic briquets in a gas grill.  
emptied after each use. Do not remove grease cup until grill  
(Unless briquets are supplied with your grill.)  
has completely cooled.  
Do not cover grates with aluminum foil or any other  
material. This will block burner ventilation and create  
a potentially dangerous condition resulting in  
property damage and/or personal injury.  
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Clean grill often, preferably after each cookout. If a bristle  
brush is used to clean any of the grill cooking surfaces,  
ensure no loose bristles remain on cooking surfaces prior to  
grilling. It is not recommended to clean cooking surfaces  
while grill is hot.  
Use grill at least 3 ft. from any wall or surface.  
Maintain 10 ft. clearance to objects that can catch fire  
or sources of ignition such as pilot lights on water  
heaters, live electrical appliances, etc.  
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If you notice grease or other hot material dripping from grill  
onto valve, hose or regulator, turn off gas supply at once.  
Determine the cause, correct it, then clean and inspect valve,  
hose and regulator before continuing. Perform a leak test.  
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The regulator may make a humming or whistling noise during  
operation. This will not affect safety or use of grill.  
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Only use the pressure regulator and hose assembly supplied  
with this grill. Replacement pressure regulator and hose  
assemblies must be specified or supplied by Char-Broil, LLC.  
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If you have a grill problem see the "Troubleshooting Section".  
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If the regulator frosts, turn off grill and LP cylinder valve  
immediately. This indicates a problem with the cylinder and it  
should not be used on any product. Return to supplier!  
• Apartment Dwellers:  
CAUTION  
possible. Grills are well ventilated for safety reasons.  
•Do not use water on a grease fire. Personal injury may  
result. If a grease fire develops, turn knobs and LP tank  
off.  
Check with management to learn the requirements  
and fire codes for using an LP gas grill in your  
apartment complex. If allowed, use outside on the  
ground floor with a three (3) foot clearance from walls  
or rails. Do not use on or under balconies.  
• NEVER attempt to light burner with lid closed. A  
buildup of non-ignited gas inside a closed grill is  
hazardous.  
•Putting out grease fires by closing the lid is not  
•Do not leave grill unattended while preheating or  
burning off food residue on high. If grill has not been  
regularly cleaned, a grease fire can occur that may  
damage the product. Follow instructions on General  
Grill Cleaning and Cleaning The Burner Assembly to  
prevent grease fires.  
• Never operate grill with LP cylinder out of correct  
position specified in assembly instructions.  
• Always close LP cylinder valve and remove  
coupling nut before moving LP cylinder from  
specified operation position.  
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Sideburner Match Lighting  
Ignitor Lighting  
1. Turn ON gas at LP cylinder.  
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Do not lean over grill while lighting.  
2. Hold lit match to any port on the burner. Push in and turn  
1. Turn OFF gas burner control valves.  
sideburner knob to the HI position.  
Be sure burner lights  
2. Turn ON gas at LP cylinder.  
and stays lit.  
3. Open lid during lighting.  
Burner Flame Check  
4. To ignite, turn left knob to the HI position.  
5. Push IGNITOR button rapidly.  
• Remove cooking grates and flametamers. Light burner,  
rotate knobs from HI to LOW. You should see  
6. If ignition does NOT occur in 5 seconds, turn the burner  
controls OFF, wait 5 minutes and repeat the lighting  
procedure.  
a smaller flame in LOW position than seen on HI. Always  
check flame prior to each use. If only low flame is seen refer to  
"Sudden drop or low flame" in the Troubleshooting Section.  
7. To ignite right burner, turn knob to the HI position.  
If ignitor does not work, follow match lighting instructions.  
After Lighting: Turn knobs to HI position for warm-up.  
HI  
LOW  
WARNING  
Hose Check  
Turn controls and gas source or tank OFF when not  
in use.  
Before each use, check to see if hoses are cut, worn or kinked.  
Replace damaged hoses before using grill. Use only  
valve/hose/regulator specified in the Parts List.  
CAUTION  
Turning Grill Off  
• Turn all knobs to OFF position. Turn LP tank off by turning  
OPD hand wheel clockwise to a full stop.  
If burner does not light, turn knobs to OFF, wait 5  
minutes, and try again. Always close valve during the 5  
minute waiting period. If the burner does not ignite with  
the valve open, gas will continue to flow out of the burner  
and could accidentally ignite with risk of injury.  
Ignitor Check  
• Turn gas off at LP tank. Press and hold ignitor button. "Click"  
should be heard and spark seen each time between collector  
box or burner and electrodes. See "Troubleshooting" if no click  
or spark.  
Match-Lighting  
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Do not lean over grill while lighting.  
Valve Check  
1. Turn OFF gas burner control valves.  
2. Turn ON gas at LP cylinder.  
3. Open lid during lighting.  
• Important: Make sure gas is off at LP tank before checking  
valves. Knobs lock in OFF position. To check valves, first  
push in knobs and release, knobs should spring back. If knobs  
do not spring back, replace valve assembly before using grill.  
Turn knobs to LOW position then turn back to OFF position.  
Valves should turn smoothly.  
4. Place match into match holder (hanging from side of cart).  
Strike the match.  
5. Place lit match through the match light hole and near the burner.  
Push in and turn left knob to the HI position.  
Be sure the burner lights and stays lit.  
6. Light right burner by pushing knob in and turning to the HI  
position.  
General Grill Cleaning  
• Do not mistake brown or black accumulation of grease and  
smoke for paint. Interiors of gas grills are not painted at the  
factory (and should never be painted). Apply a strong solution  
of detergent and water or use a grill cleaner with scrub brush  
on insides of grill lid and bottom. Rinse and allow to completely  
air dry. Do not apply a caustic grill/oven cleaner to painted  
surfaces.  
Plastic parts: Wash with warm soapy water and wipe dry.  
Do not use citrisol, abrasive cleaners, degreasers or a  
concentrated grill cleaner on plastic parts. Damage to and  
failure of parts can result.  
• Porcelain surfaces: Because of glass-like composition, most  
residue can be wiped away with baking soda/water solution or  
specially formulated cleaner. Use nonabrasive scouring powder  
for stubborn stains.  
• Painted surfaces: Wash with mild detergent or nonabrasive  
cleaner and warm soapy water. Wipe dry with a soft  
nonabrasive cloth.  
• Plated wire grates: Wash grates with concentrated grill  
cleaner or use soap and water solution. Dry thoroughly and  
store indoors between cookouts.  
NOTE: Your grill may NOT be equipped with a Sideburner!  
Sideburner Ignitor Lighting  
1. Turn OFF gas burner control valves.  
Turn ON gas at LP cylinder.  
2.  
3. To ignite SIDEBURNER, open sideburner cover.  
4. Turn sideburner knob to the HI position. Push IGNITOR  
button rapidly.  
5. If sideburner does not light in 5 seconds, turn knob to OFF,  
wait 5 minutes, then repeat lighting procedure.  
12  
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• Stainless steel surfaces: To maintain your grill’s high quality  
appearance, wash with mild detergent and warm soapy water  
and wipe dry with a soft cloth after each use. Baked-on grease  
deposits may require the use of an abrasive plastic cleaning  
pad. Use only in direction of brushed finish to avoid damage.  
Do not use abrasive pad on areas with graphics.  
Cleaning the Burner Assembly  
Follow these instructions to clean and/or replace parts of burner  
assembly or if you have trouble igniting grill.  
1. Turn gas OFF at control knobs and LP cylinder.  
2. Remove cooking grate and heat tent.  
3. Under grill remove grease cup, disconnect ignitor wire from  
burner.  
• Cooking surfaces: If a bristle brush is used to clean any of  
the grill cooking surfaces, ensure no loose bristles remain on  
cooking surfaces prior to grilling. It is not recommended to  
clean cooking surfaces while grill is hot.  
4. Inside grill remove burner assembly (A), clean ceramic  
portion of electrode with rubbing alcohol and a swab.  
5. Clean outside of burner with soap and water. Lay burner  
upside down on flat surface, insert garden hose to force  
water through tubes. Make sure water comes out of all  
burner holes. Open clogged holes with a thin wire. Shake  
out excess water and examine holes. Due to normal wear  
and corrosion some holes may become enlarged. If any  
large cracks or holes are found replace burner.  
6. If grill is to be stored, coat burner lightly with cooking oil.  
Wrap in protective cover to keep insects out.  
7. If not storing grill after cleaning, replace burner into grill  
bottom.  
Storing Your Grill  
• Clean cooking grates.  
• Store in dry location.  
• When LP cylinder is connected to grill, store outdoors in a well-  
ventilated space and out of reach of children.  
• Cover grill if stored outdoors. Choose from a variety of grill  
covers offered by manufacturer.  
• Store grill indoors ONLY if LP cylinder is turned off and  
disconnected, removed from grill and stored outdoors.  
• When removing grill from storage, follow “Cleaning the Burner  
Assembly” instructions before starting grill.  
8. Check that the burners are not damaged. Because of  
normal wear and corrosion some holes may have  
enlarged. If you notice large cracks or large holes,  
replace the burner.  
CAUTION  
VERY IMPORTANT: Burner tubes must re-engage valve  
openings. See illustration (A).  
SPIDER ALERT!  
GAS COLLECTOR  
BOX & IGNITOR  
BURNER  
9.  
Reattach ignitor wire to electrode.  
CONTROL PANEL  
10.  
Reposition heat tent and cooking grate. Reattach clean  
grease cup to grease clip.  
11. Before cooking again on grill, perform a “Leak Test” and  
“Burner Flame Check”.  
SPIDER WEBS  
INSIDE VENTURI  
Correct burner-to-valve engagement  
VALVE  
AIR  
VENTURI  
SHUTTER  
If you notice that your grill is getting hard to light or that the  
flame isn’t as strong as it should be, take the time to check and  
clean the venturi’s.  
A
LIFT OUT  
BURNER ASSEMBLY  
Burner Tube  
Valve  
REMOVE  
BURNER  
CLIPS  
SPIDER WEBS  
CLEAN OUT  
VENTURI  
INSIDE VENTURI  
B
In some areas of the country, spiders or small insects have been  
known to create “flashback” problems. The spiders spin webs, build  
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of  
gas to the burner. The backed-up gas can ignite in the venturi behind  
the control panel. This is known as a flashback and it can damage  
your grill and even cause injury.  
To prevent flashbacks and ensure good performance the burner and  
venturi assembly should be removed from the grill and cleaned  
before use whenever the grill has been idle for an extended period.  
13  
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LIMITED WARRANTY  
This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this  
product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods  
indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or  
freight pre-paid by the consumer for review and examination.  
SCOPE OF COVERAGE  
PERIOD OF COVERAGE  
TYPE OF FAILURE COVERAGE  
1 year from date of purchase*  
PERFORATION, MANUFACTURING,  
AND MATERIAL DEFECTS ONLY  
All Parts  
*Note: A dated sales reciept WILL be required for warranty service.  
The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.  
This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable.  
Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a  
substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.  
This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or  
discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the  
discoloration of stainless steel surfaces. RUST is not considered a manufacturing or materials defect.  
This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.  
ITEMS MANUFACTURER WILL NOT PAY FOR:  
1. Shipping cost, standard or expedited, for warranty and replacement parts  
2. Service calls to your home.  
3. Repairs when your product is used for other than normal, single-family household or residential use.  
4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,  
acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use  
of products not approved by the manufacturer.  
5. Any food loss due to product failures or operating difficulties.  
6. Replacement parts or repair labor costs for units operated outside the United States or Canada.  
7. Pickup and delivery of your product.  
8. Repairs to parts or systems resulting from unauthorized modifications made to the product.  
9. The removal and/or reinstallation of your product.  
DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES  
Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues,  
the manufacturer reserves the right to substitute like or similar parts that are equally functional.  
Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any  
applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,  
replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,  
acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.  
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE  
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET  
FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE,  
INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY  
LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.  
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies  
in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the  
product paid by the original consumer.  
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions  
may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state  
to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or  
the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser  
prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this  
product in order to obtain performance under this limited warranty.  
If you wish to obtain performance of any obligation under this limited warranty, you should  
write to:  
Consumer Relations  
P. O. Box 1240  
Columbus, GA 31902-1240  
Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of  
the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be  
refused.  
14  
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PARTS LIST  
Key Qty Description  
Key Qty Description  
A
B
C
D
E
F
1
1
1
1
1
1
1
2
2
2
1
2
1
1
1
1
1
1
1
2
1
2
2
1
1
1
FIREBOX  
LID  
AA  
BB  
CC  
DD  
EE  
FF  
GG  
HH  
II  
1
2
1
2
1
2
2
1
1
1
COOKING GRATE  
TANK EXCLUSION WIRE  
HEAT SHIELD  
KNOB  
LOGO PLATE  
VALVE/HOSE/REGULATOR ASSEMBLY  
CONTROL PANEL  
IGNITOR  
BURNER  
LOWER HINGE  
UPPER HINGE  
TANK RETAINER  
GREASE CUP  
GREASE CUP CLIP  
G
H
I
J
K
L
ELECTRODE/COLLECTOR  
SIDE SHELF  
MOUNTING BRACKET, F/ SIDE SHELF, (LF/RB)  
MOUNTING BRACKET, F/ SIDE SHELF, (LB/RF)  
CART LEG,UPPER LEFT  
WHEEL  
JJ  
NOT Pictured  
M
N
O
P
Q
R
S
T
AXLE ROD  
SIDE BRACE  
1
1
1
HARDWARE PACK  
ASSY INSTRUCTIONS, ENGLISH  
ASSY INSTRUCTIONS, FRENCH  
CART LEG,UPPER RIGHT  
MATCH HOLDER  
RIGHT BACK LEG,STRAIGHT  
LEFT BACK LEG,STRAIGHT  
RIGHT FRONT LEG,CURVED  
EXTENDER  
U
V
W
X
Y
Z
LEFT FRONT LEG,CURVED  
SUPPORT BRACKET  
BACK BRACE  
FRONT PANEL  
HANDLE  
HEAT TENT  
NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from  
those on your particular grill model. However, the method of assembly remains the same.  
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PARTS DIAGRAM  
C
B
GG  
Y
H
F
AA  
II  
J
Z
G
FF  
JJ  
I
A
HH  
O
H
K
P
EE  
I
DD  
CC  
E
J
D
N
BB  
S
W
Q
R
V
U
M
V
T
X
L
16  
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ASSEMBLY  
Left Leg  
Place one upper leg as shown . NOTE: Left front and left back legs do not have leg extenders. In front, attach upper leg, side  
1
brace and left front leg (curve) with #10-24x1-1/4" machine screw and #10-24 flange nut.  
Attach support bracket in the third hole from bottom of leg with hinge pins and hitch pins (A).  
Upper Leg  
Hitch Pin  
Qty.2  
Hinge Pin  
Qty.2  
Left Back Leg  
(Straight)  
#10-24x1-1/4’’  
Machine Screw  
Qty.1  
Hitch Pin  
Left Front Leg  
(Curve)  
Hinge Pin  
#10-24  
Flange Nut  
Qty. 1  
A
Right Leg  
2
Place other upper leg as shown. Attach upper leg and right front leg (curve) with #10-24x1-1/4" machine screw and #10-24  
flange nut. Tighten screws.  
Attach support bracket with #10-24x1-1/4" machine screws and #10-24 flange nuts.  
Right Back Leg  
(Straight)  
Right Front Leg  
(Curve)  
#10-24  
Flange Nut  
Qty. 3  
#10-24x1-1/4’’  
Machine Screw  
Qty.3  
Leg Extender  
17  
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Front Panel  
3
Lay front legs down on the floor  
Slide front panel between legs. Attach with #10-24x2’’ machine screws and #10-24 flange nuts.  
#10-24  
Flange Nut  
Front Panel  
Qty.4  
#10-24x2”  
Machine Screw  
Qty.4  
Back Braces to Cart  
4
Attach back braces with #10-24x1-1/4’’ machine screws and #10-24 flange nuts.  
Wheels  
Turn assembly upside down.  
Insert axle rod into wheel, legs and other wheel. Attach with a wheel bushing and hitch pin. Attach all in second hole.  
Hitch Pin  
Wheel  
Qty.1  
Back Brace  
#10-24x1-1/4”  
Machine Screw  
Qty.8  
Hitch Pin  
Wheel Bushing  
Qty.1  
Wheel  
Bushing  
#10-24  
Flange Nut  
Qty.8  
Side Brace  
Back Brace  
“Cone” side of wheel against leg  
18  
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Control Panel  
5
Stand cart upright  
In front, slide control panel between left and right legs, attach control panel with #10-24x2’machine screws and #10-24  
flange nuts.Tighten all screws.  
Control panel  
#10-24  
Flange Nut  
Side Brace  
Qty.4  
#10-24x2”  
Machine Screw  
Qty.4  
Valve/Hose/Regulator and Ignitor  
6
Attach valve/hose/regulator assembly to control panel with #10-24x1/2’’ machine screws.  
Attach ignitor to control panel using the stamped nut that’s provided. NOTE: if your grill come with Snap-in ignitor, Space  
please see Option.  
Option: Snap the  
Ignitor  
ignitor into the  
Ignitor  
control panel  
Stamped nut  
Hose  
Main burner valve  
#10-24x1/2”  
Machine Screw  
Qty.2  
19  
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Hook tank exclusion wires onto front panel brackets, attach other end to back brace with #8-32x3/8’sheet metal  
screws.  
7
#8-32x3/8’’  
Sheet Metal Screw  
Qty.2  
Heat Shield  
8
Attach heat shield with#10-24x1/2’machine screws and#10-24 flange nuts.  
Tank Retainer  
Insert tank retainer into side brace and secure with #10-24x3/8’wing nut.  
10  
#10-24x1/2”  
Heat Shield  
Machine Screw  
Qty.2  
#10-24  
Flange Nut  
Qty.2  
Hea  
#10-24x3/8’’  
Shiel  
Tank Retainer  
Wing Screw  
Qty.1  
20  
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Burner ,Firebox and Control Knob  
9
Place burner assembly into firebox. Fasten the burner assembly to the firebox using 5x15 fiber washers and #10-24x1/2’’  
machine screws. Insert #10-24x1-1/4’’ machine screws from outside the firebox, then fasten with #10-24 flange nuts  
and 5x15 fiber washers from the inside( A ).  
Place firebox on cart. Make sure burner tubes are correctly engaged with valves. If burner is not level from left to right,  
adjust the two screws attaching valve to control panel. Attach ignitor wire to ignitor( B ).  
Attach firebox with #10-24x2’’ machine screws, 5x15 fiber washers and #10-24 wing nuts( C) .  
Push control knobs onto valve stems ( C ).  
Burner assembly  
A
Firebox  
#10-24 Flange Nut  
Qty.8  
#10-24X1-1/4’’  
Machine Screw  
#10-24 Flange Nut  
#10-24x1-1/4"  
Machine Screw  
Qty.4  
5x15 Fiber Washer  
Qty.10  
5x15 Fiber Washer  
9
B
5x15 Fiber Washer  
#10-24X1/2’’  
Machine Screw  
Heat shield  
for Tank  
#10-24x2’’ Machine Screw  
5x15 Fiber Washer  
Ignitor wire  
Valve  
Venturi tube  
Make sure the Venturi tubes are located  
underneath Heat Shield  
C
#10-24 Flange Nut  
Control Knob  
#10-24x1/2”  
Machine Screw  
Qty.2  
#10-24x2”  
Machine Screw  
Qty.4  
21  
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Shelves  
10  
Attach mounting brackets to shelf support with #8-32x3/8’’ sheet metal screw and side shelf bushing (A).  
Attach mounting brackets to front of leg with 1/4’’-20x1/2’’ Machine Screws. Back of leg with 1/4’’-20x1-1/4’’ machine  
screws and 1/4’’-20 flange nuts(B).  
Repeat above steps for another side.  
Mounting Bracket  
1/4’’-20x1/2’’  
A
Machine Screw  
Qty.4  
1/4’’-20x1-1/4’’  
Machine Screw  
Qty.4  
#8-32x3/8’’ Sheet Metal Screw  
1/4’’-20  
Flange Nut  
Qty.4  
#8-32X3/8’’  
Sheet Metal Screw  
Qty.8  
Side Shelf Bushing  
Side Shelf Bushing  
Qty.8  
Side Shelf  
B
1/4’’-20x1-1/4’’  
Machine Screw  
1/4’’-20x1/2’’  
Machine Screw  
22  
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Lower Hinges  
11  
Attach lower hinges to back of firebox using #10-24x1/2’’ machine screws, 5x15 fiber washers and #10-24 flange nuts.  
The center flat portion of the hinge should be at the bottom(see inset).  
#10-24  
Flange Nut  
Qty.4  
5x15  
Fiber Washer  
Qty.8  
#10-24x1/2”  
Machine Screw  
Qty.4  
Center flat portion  
of hinge on bottom  
Lid Handle and Upper Hinges  
12  
Attach handle to lid with 7x15 fiber washers and 1/4’’-20 wing nuts(A).  
Attach upper hinges to back of lid using #10-24x1/2’’ machine screws, 5x15 fiber washers and #10-24 flange nuts.  
Hinge should curve downward when properly installed(B).  
7x15  
Fiber Washer  
Qty.4  
5x15  
Fiber Washer  
Qty.8  
#10-24 Flange Nut  
Qty.4  
#10-24x1/2”  
Machine Screw  
Qty.4  
1/4’’-20 Wing Nut  
Qty.2  
B
A
7x15  
Fiber Washer  
1/4’’-20  
Wing Nut  
5x15 Fiber Washer  
7x15  
5x15  
Fiber Washer  
Fiber Washer  
#10-24X1/2”  
Machine Screw  
23  
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Lid  
13  
Place lid assembly onto firebox, aligning hinges. Upper Hinges fit inside lower hinges. Secure using two hinge pins and  
hitch pins. Tighten upper hinge screws.  
Hinge Pin  
Qty. 2  
Hitch Pin  
Qty. 2  
Heat Tent and Cooking Grate  
14  
Place heat tent into firebox. Align the slots on heat tent to heat tent support screws.  
Place cooking grate onto firebox.  
Cooking Grate  
Heat Tent  
24  
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Hang grease cup clip from bottom of firebox and place grease cup into grease clip  
17  
15  
CAUTION  
Failure to install grease cup clip  
and cup will cause hot grease to  
drip from bottom of grill with risk  
of fire or property damage.  
Grease Cup Clip  
Grease Cup  
Tank collar opening must face to front of grill. Loosen wing nuts from tank retainer bracket. Set bottom of tank into notches of  
tank bracket. Place tank retainer bracket onto tank collar and tighten wing nuts.  
16  
LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use &  
Care section). Once cylinder has been filled and leak checked, place cylinder into notches in tank support bracket. Make  
sure cylinder valve is facing front of grill. See Use & Care section of this manual to perform the “Burner  
Flame Check” and for important safety instructions before using.  
CAUTION  
Cylinder valve must face to front of cart once  
tank is attached. Failure to install cylinder  
correctly may allow gas hose to be damaged  
in operation, resulting in the risk of fire.  
Regulator  
LP Tank  
LP Cylinder  
(not included)  
Always keep LP cylinders in  
upright position during use,  
transport, and storage.  
Correctly Installed  
LP cylinder  
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DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.  
Emergencies  
Possible Cause  
Prevention/Solution  
Gas leaking from  
cracked/cut/burned  
hose.  
•Damaged hose.  
•Turn off gas at LP cylinder or at source on natural gas systems. If  
anything but burned, replace valve/hose/regulator. If burned,  
discontinue use of product until a plumber has investigated cause  
and corrections are made.  
Gas leaking from LP  
cylinder.  
•Mechanical failure due to rusting or  
mishandling.  
•Replace LP cylinder.  
Gas leaking from LP  
cylinder valve.  
• Failure of cylinder valve from  
• Turn off LP cylinder valve. Return LP cylinder to gas supplier.  
mishandling or mechanical failure.  
Gas leaking between  
LP cylinder and  
•Improper installation, connection not  
tight, failure of rubber seal.  
•Turn off LP cylinder valve. Remove regulator from cylinder and  
visually inspect rubber seal for damage. See LP Cylinder Leak Test  
and Connecting Regulator to the LP Cylinder.  
regulator connection.  
Fire coming through  
control panel.  
• Fire in burner tube section of burner due  
to blockage.  
•Turn off control knobs and LP cylinder valve. Leave lid open to  
allow flames to die down. After fire is out and grill is cold, remove  
burner and inspect for spider nests or rust. See Natural Hazard  
and Cleaning the Burner Assembly pages.  
Grease fire or  
Too much grease buildup in burner area.  
• Turn off control knobs and LP cylinder valve. Leave lid open to  
allow flames to die down. After cooling, clean food particles and  
excess grease from inside firebox area, grease cup, and other  
surfaces.  
continuous excessive  
flames above cooking  
surface.  
Troubleshooting  
Problem  
Possible Cause  
Prevention/Solution  
GAS ISSUES:  
Burner(s) will not light  
using ignitor.  
• Trying to light wrong burner.  
• See instructions on control panel and in Use and Care section.  
• Make sure valves are positioned inside of burner tubes.  
• Burner not engaged with control valve.  
• Obstruction in burner.  
Continued on next  
page.  
• Ensure burner tubes are not obstructed with spider webs or other  
matter. See cleaning section of Use and Care.  
• No gas flow.  
• Make sure LP cylinder is not empty. If LP cylinder is not empty,  
refer to “Sudden drop in gas flow.”  
• Vapor lock at coupling nut to LP cylinder.  
• Turn off knobs and disconnect coupling nut from LP cylinder.  
Reconnect and retry.  
• Coupling nut and LP cylinder valve not  
fully connected.  
• Turn the coupling nut approximately one-half to three-quarters  
additional turn until solid stop. Tighten by hand only - do not use  
tools.  
ELECTRICAL ISSUES:  
•Electrode cracked or broken; “sparks at  
crack.”  
• Replace electrode(s).  
•Electrode tip not in proper position.  
Main Burners:  
• Tip of electrode should be pointing toward gas port opening on  
burner. The distance should be 1/8” to 1/4”. Adjust if necessary.  
Sideburner (if featured):  
• Tip of electrode should be pointing toward gas port opening on  
burner. the distance should be 1/8” to 3/16”. Adjust if necessary.  
•Wire and/or electrode covered with  
cooking residue.  
•Clean wire and/or electrode with rubbing alcohol and clean swab.  
•Wires are loose or disconnected.  
•Reconnect wires or replace electrode/wire assembly.  
•Replace ignitor wire/electrode assembly.  
•Wires are shorting (sparking) between  
ignitor and electrode.  
26  
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Troubleshooting (continued)  
Problem  
Possible Cause  
Prevention/Solution  
Burner(s) will not light  
using ignitor.  
PIEZO PUSH-BUTTON AND ROTARY:  
•Push-button sticks at bottom.  
•Replace ignitor.  
•Replace knob.  
•Rotary knob rotates without clicking.  
•Sparking between ignitor and electrode.  
•Inspect wire insulation and proper connection. Replace wires if  
insulation is broken.  
Burner(s) will not  
match light.  
•See “GAS ISSUES:” on previous page.  
•Match will not reach.  
•Use long-stem match (fireplace match).  
•Improper method of match-lighting.  
•See “Match-Lighting” section of Use and Care.  
Low flame, drop in gas  
flow.  
•Out of gas.  
•Check for gas in LP cylinder.  
•Excess flow valve tripped.  
•Turn off control and tank knobs, wait 30 seconds, turn tank knob on  
slowly, light grill. If flames are still low, turn off control and tank  
knobs and disconnect regulator. Reconnect regulator, turn tank knob  
on slowly, light grill.  
•Vapor lock at coupling nut/LP cylinder  
connection.  
•Turn off control and tank knobs and disconnect regulator. Reconnect  
regulator, turn on tank knob slowly, light grill.  
Flames blow out.  
Flare-up.  
•High or gusting winds.  
•Low on LP gas.  
•Turn front of grill to face wind or increase flame height.  
•Refill LP cylinder.  
•Excess flow valve tripped.  
•Refer to “Sudden drop in gas flow” above.  
•Grease buildup.  
•Clean burners and inside of grill/firebox.  
•Trim fat from meat before grilling.  
•Excessive fat in meat.  
•Excessive cooking temperature.  
•Adjust (lower) temperature accordingly.  
Persistent grease fire.  
•Grease trapped by food buildup around  
burner system.  
•Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position  
and let fire burn out. After grill cools, remove and clean all parts.  
Flashback...  
•Burner and/or burner tubes are blocked.  
•Turn knobs to OFF. Clean burner and/or burner tubes. See burner  
cleaning section of Use and Care.  
(fire in burner tube(s)).  
Unable to fill LP  
cylinder.  
•Some dealers have older fill nozzles  
with worn threads.  
•The worn nozzles don’t have enough “bite” to engage the valve. Try  
a second LP dealer.  
27  
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NOTES  
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NOTES  
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NOTES  
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Please register your product online at:  
(If you register online, you do not need to send in this registration card.)  
PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT. RETURN IT WITHIN 10 DAYS OF PURCHASE. FOR WARRANTY SERVICE PROOF OF PURCHASE  
WILL BE REQUIRED. THIS WARRANTY IS NON‐TRANSFERABLE.  
LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA. PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE  
COMPRA. CONSERVE LA FACTURA. ESTA GARANTIA ES INTRANSFERIBLE.  
VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L’ACHAT. POUR OBTENIR LE SERVICE SOUS GARANTIE, UNE PREUVE DACHAT DOIT  
ETRE PRESENTEE. VEUILLEZ CONSERVER VOTRE FACTURE. LA PRESENTE GARANTIE N’EST PAS TRANSFERABLE.  
*Required | Necesario | Exigé  
~ PLEASE PRINT ~ IMPRIMA POR FAVOR ~ S'IL VOUS PLAÎT IMPRIMER ~  
* 1 First Name | Nombre | Prénom  
Initial | Inicial | Initiale  
Last Name | Apellido | Nom de Famillie  
Address (number & street) | Dirección (número y calle) | Adresse (numéro et rue)  
Apt Number | Nºde apart | Nºd’appt.  
Zip Code | Código Zip | Code Postal  
City | Cludad | Ville  
State | Estado | Province  
* 2 E‐mail Address | Dirección de correo electrónico | Adresse électronique  
* 3 Phone Number | Número telefónico | Numéro de téléphone  
* 4 Model Number | Número de modelo | Numéro de modèle  
* 5 Attach copy of your  
STICKER ON PRODUCT  
Serial Number | Número de serie| Numéro de série  
sales receipt here.  
Adjunte aqui la copia  
de su recibo de  
compra  
6
8
Date of Purchase | Fecha de compra | Date de l’achat  
7
9
Store Name | Nombre de la tienda | Nom du magasin  
$
Purchase Price | Precio de compra | Prix d’achat  
Your Gender | Sexo | Sexe:  
Male | Masculino | Masculin  
Female | Femenino | Féminin  
c
Veuillez attacher une  
copie de votre reçu  
ici.  
c
10 Which product are you registering?  
¿Qué producto está registrando?  
Quel produit enregistrez‐vous?  
Mail to: / Envíelo a:  
1.  
2.  
3.  
4.  
5.  
6.  
c
c
c
c
c
c
Gas Grill | Parrilla a gas | Gril au gaz  
Electric Grill | Parrilla eléctrica | Gril électrique  
Smoker | Ahumador | Fumoir  
Charcoal Grill | Parrilla a carbón | Barbecue au charbon  
Cooker/Fryer | Cocina/freidora | Cuiseur/Friteuse  
Other | Otro | Autre  
Char‐Broil Warranty Registration  
P.O. Box 1240  
Columbus, GA 31902‐1240  
We respect your privacy. | Respetamos su privacidad. | Nous respectons votre vie privée.  
=
If you prefer not to receive special offers and promotions from Char‐Broil, please check here:  
Marque aquí si no desea recibir ofertas y promociones especiales de Char‐Broil:  
Si vous préférez ne pas recevoir d’informations concernant des offres spéciales et des  
promotions de Charbroil, veuillez cocher ici:  
=
=
Thank you for completing this questionnaire. | Gracias por completer este cuestionario. | Merci d’avoir bien voulu remplir ce questionnaire.  
31  
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