PRODUCT GUIDE
MODEL 463270613
Char-Broil Performance T-22D
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
If you have questions or need
assistance during assembly,
please call 1-888-430-7870.
Assembly instructions © 2013
08/01/12 • G351-001-150801
© 2013 Char-Broil, LLC Columbus, GA 31902
Printed in China
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WARNING
CAUTION
Using pots larger than 6 quarts in capacity could
exceed weight limit of the
side burner shelf
CALIFORNIA PROPOSITION 65
1. Combustible by-products produced when using
this product contains chemicals known to the State
of California to cause cancer, birth defects, or
other reproductive harm.
or side shelf,
resulting in failure
of grill cart
components.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or
other reproductive harm.
Wash your hands after handling this product.
Installation Safety Precautions
• Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied. If your grill is Dual Fuel ready,
a conversion kit must be purchased for use with natural gas.
• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2.
CAUTION
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hot surfaces.
Grease Fires
• Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP tank
off.
• If grill has not been regularly cleaned, a grease fire can
occur that may damage the product. Pay close attention
while preheating or burning off food residue to insure
that a grease fire does not develop. Follow instructions
on General Grill Cleaning and Cleaning The Burner
Assembly to prevent grease fires.
• This grill is safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.
WARNING
Do not attempt to repair or alter the
hose/valve/regulator for any “assumed” defect. Any
modification to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.
• The best way to prevent grease fires is regular cleaning
of the grill.
NOTE: DO NOT over tighten screws and washers that
come into contact with porcelain coated surfaces. Over
tightening may cause the porcelain coating to crack and
break, resulting in exposed metal that will be prone to rust.
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LP Cylinder
USE AND CARE
•The LP cylinder used with your grill must meet the
following requirements:
•Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
•LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.
DANGER
• NEVER store a spare LP cylinder under or near
the appliance or in an enclosed area.
•LP cylinder valve must have:
•Type 1 outlet compatible with
regulator or grill.
•Safety relief valve.
•UL listed Overfill Protection
Device (OPD). This OPD safety
OPD Hand Wheel
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
•LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve. Always keep LP cylinders in
upright position during use, transit or storage.
• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a
hazard due to possible gas release from the
safety relief valve. This could cause an intense
fire with risk of property damage, serious injury or
death.
• If you see, smell or hear gas escaping,
LP cylinder in upright position for vapor withdrawal
immediately get away from the LP
LP (Liquefied Petroleum Gas)
•LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
cylinder/appliance and call your fire department.
LP Cylinder Removal, Transport and Storage
•Turn OFF all control knobs and LP cylinder valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Loosen cylinder screw beneath bottom shelf or
disconnect other retention means, then lift PL cylinder up and
and out of cart. Install safety cap onto LP cylinder valve.
Always use cap and strap supplied with valve.
•LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Cylinder Filling
•Use only licensed and experienced dealers.
•LP dealer must purge new cylinder before filling.
•Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LP Cylinder Valve
•A disconnected LP cylinder in
storage or being transported
•A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
must have a safety cap installed (as shown).
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leave an LP cylinder
inside a vehicle which may become overheated
by the sun.
•Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
Safety
Cap
Retainer Strap
•To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.
•Do not store an LP cylinder in an area where children play.
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LP Cylinder Exchange
Connecting Regulator to the LP Cylinder
•Many retailers that sell grills offer you the option of replacing
your empty LP cylinder through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your cylinder only
for an OPD safety feature-equipped cylinder as described
in the "LP Cylinder" section of this manual.
1.LP cylinder must be properly secured onto grill. (Refer to
assembly section.)
2.Turn all control knobs to the OFF position.
3.Turn LP cylinder OFF by turning hand-wheel clockwise to a
full stop.
•Always keep new and exchanged LP cylinders in upright
4.Remove the protective cap from LP cylinder valve. Always use
position during use, transit or storage.
cap and strap supplied with valve.
•Leak test new and exchanged LP cylinders BEFORE
connecting to grill.
•Place dust cap on cylinder valve outlet whenever the cylinder is
not in use. Only install the type of dust cap on the cylinder valve
outlet that is provided with the cylinder valve. Other types of caps
or plugs may result in leakage of propane.
OPD Hand Wheel
Type 1 outlet with
thread on outside
LP Cylinder Leak Test
For your safety
•Leak test must be repeated each time LP cylinder is exchanged
or refilled.
Safety Relief Valve
•Do not smoke during leak test.
•Do not use an open flame to check for gas leaks.
•Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
Strap and Cap
•Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below.
Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.
▲ Do not use household cleaning agents. Damage to gas
train components can result.
5.Hold regulator and insert nipple into LP
cylinder valve. Hand-tighten the
coupling nut, holding regulator in a
straight line with LP cylinder valve so
as not to cross-thread the connection.
Nipple has to be centered
into the LP cylinder valve.
WARNING
If “growing” bubbles appear do not use or move the LP
cylinder. Contact an LP gas supplier or your fire
department!
5
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Leak Testing Valves, Hose and Regulator
1.Turn all grill control knobs to OFF.
2.Be sure regulator is tightly connected to LP cylinder.
3.Completely open LP cylinder valve by turning hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding.
4.Brush soapy solution onto areas circled below, or other similar
fittings on your grill.
Hold coupling nut and regulator
as shown for proper connection
to LP cylinder valve.
6.Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP cylinder
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only – do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
DANGER
• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death.
NOTE: Your grill
NOTE: Sideburner
shelf fascia not
may NOT be
equipped with a
sideburner.
shown for clarity.
WARNING
• Outdoor gas appliance is not intended to be installed
5.If “growing” bubbles appear, there is a leak. Close LP
cylinder valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair. Call for replacement
parts.
in or on a boat.
• Outdoor gas appliance is not intended to be installed
in or on an RV.
• Never attempt to attach this grill to the self-contained
6.Always close LP cylinder valve after performing leak test by
LP gas system of a camper trailer or motor home.
turning hand wheel clockwise.
• Do not use grill until leak-tested.
• If a leak is detected at any time, STOP and call the fire
department.
• If you cannot stop a gas leak, immediately close
LP cylinder valve and call LP gas supplier or your fire
department!
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Safety Tips
Before opening LP cylinder valve, check the coupling nut for
▲
▲
WARNING
tightness.
When grill is not in use, turn off all control knobs and LP
For Safe Use of Your Grill and to Avoid Serious
cylinder valve.
Injury:
Never move grill while in operation or still hot.
▲
▲
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that burn.
• Do not block holes in sides or back of grill.
• Check burner flames regularly.
• Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of any
kind.
Use long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
Maximum load for sideburner and side shelf is 10 lbs.
▲
▲
The grease tray or cup must be installed during use and
emptied after each use. Do not remove grease tray or cup
until grill has completely cooled.
▲ Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.
• Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)
•
•
Do not cover grates with aluminum foil or any other
material. This will block burner ventilation and create
a potentially dangerous condition resulting in
property damage and/or personal injury.
If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a leak test.
▲
Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch fire
or sources of ignition such as pilot lights on water
heaters, live electrical appliances, etc.
Keep ventilation openings in cylinder enclosure (grill cart) free
▲
▲
and clear of debris.
Do not store objects or materials inside the grill cart
enclosure that would block the flow of combustion air to the
underside of either the control panel or the firebox bowl.
The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
▲
If you have a grill problem see the "Troubleshooting Section".
▲
▲
If the regulator frosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!
Ignitor Lighting
▲ Do not lean over grill while lighting.
1. Turn
OFF gas burner control valves.
2. Turn ON gas at LP cylinder.
• Apartment Dwellers:
3. Open lid during lighting.
Check with management to learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from walls
or rails. Do not use on or under balconies.
4. To ignite, push and turn ignition burner knob to
HIGH.
5. P. ush and hold ELECTRONIC IGNITION button until the burner
lights.
6. If ignition does NOT occur in 5 seconds, turn the burner
controls
OFF, wait 5 minutes and repeat the lighting
procedure.
• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.
7. To ignite remaining burners, turn knob to the HIGH position
starting with the burners closest to IGNITION BURNERS first.
If ignitor does not work, follow match lighting instructions.
8. For grills equipped with ELECTRONIC IGNITION at
each burner:
• Never operate grill with LP cylinder out of correct
position specified in assembly instructions.
Repeat steps 4 through 6 to light each burner.
• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.
9. Once each burner has ignited, turn knobs to desired setting.
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Burner Flame Check
• Remove cooking grates and flame tamers. Light burners, rotate
knobs from HIGH to LOW. You should see a smaller flame in
LOW position than seen on HIGH. Perform burner flame check
on sideburner, also. Always check flame prior to each use. If
only low flame is seen refer to "Sudden drop or low flame" in
the Troubleshooting Section.
WARNING
Turn controls and gas source or tank OFF when not
in use.
HIGH
CAUTION
LOW
If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.
Turning Grill Off
• Turn all knobs to the OFF position. Turn LP cylinder OFF by
turning hand-wheel clockwise to a full stop.
Ignitor Check
• Turn gas off at LP cylinder. Press and hold electronic ignitor
button. "Click" should be heard and spark seen each time
between each collector box or burner and electrode. See
"Troubleshooting" if no click or spark.
Match-Lighting
▲ Do not lean over grill while lighting.
1. Open lid. Turn ON gas at LP cylinder.
2. Place match into match holder (hanging from side panel of
grill). Light match; then light burner by placing match through
the match light hole on right or left side of grill.
Valve Check
• Important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn back to
OFF position. Valves should turn smoothly.
3. Push in and turn far right or far left burner knob to the HIGH
position, depending on match light hole selected. Be sure
burner lights and stays lit.
4. Light adjacent burners in sequence by pushing knobs in and
turning to the HIGH position.
Hose Check
• Before each use, check to see if hoses are cut or worn or kinked.
Replace damaged hoses before using grill. Use only
valve/hose/regulator specified by manufacturer.
General Grill Cleaning
• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or use a grill cleaner with scrub brush
on insides of grill lid and bottom. Rinse and allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted
surfaces.
• Plastic parts: Wash with warm soapy water and wipe dry.
▲ Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
NOTE: Your grill may NOT be equipped with a Sideburner!
Sideburner Ignitor Lighting
▲ Do not lean over grill while lighting.
• Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.
1. Open sideburner lid. Turn ON gas at LP cylinder.
2. Turn sideburner knob to the HIGH position, push and hold
ELECTRONIC IGNITOR button.
• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.
3. If sideburner does NOT light within 5 seconds, turn knob to
OFF, wait 5 minutes, then
repeat lighting procedure.
• Stainless steel surfaces: To maintain your grill’s high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.
• Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.
Sideburner Match Lighting
1. Open sideburner lid. Turn ON
gas at LP cylinder.
2. Place lit match near burner.
3. Turn sideburner knob to the
HIGH position.
Be sure burner lights and
stays lit.
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3. Remove carryover tubes and burners.
4.
Detach electrode from burner.
CAUTION
NOTE: Removal/Detachment method will depend on the
burner configuration. See different configurations in
illustrations below.
5. Carefully lift each burner up and away from valve openings.
We suggest three ways to clean the burner tubes. Use the one
easiest for you.
SPIDER ALERT!
SPIDER AND WEBS
INSIDE BURNER
(A) Bend a stiff wire (a light weight coat hanger works well)
into a small hook. Run the hook through each burner
tube several times.
(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), run the brush through each
burner tube several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
6. Wire brush entire outer surface of burner to remove food
residue and dirt.
If your barbeque is getting hard to light or
the flame is weak, check and clean the
venturis and burners.
7. Clean any blocked ports with a stiff wire such as an open
paper clip.
8. Check burner for damage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
VERY IMPORTANT: Burner tubes must reengage valve
openings. See illustrations at right.
Correct
9. Attach electrode to burner.
burner-to-valve
10. Carefully replace burners.
engagement
11. Attach burners to brackets on firebox.
12. Reposition carryover tubes and attach
to burners. Replace flame tamers and
cooking grates.
Remove screws
Storing Your Grill
• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a well-
ventilated space and out of reach of children.
• Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturers.
Firebox
Electrode
burner
bracket
• Store grill indoors ONLY if LP cylinder is turned off and
disconnected, removed from grill and stored outdoors.
• When removing grill from storage, follow “Cleaning the Burner
Assembly” instructions before starting grill.
Electrode
Cleaning the Burner Assembly
Pry off
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
electrode with
a flat blade
screwdriver
Firebox burner
bracket
1. Turn gas OFF at control knobs and LP cylinder.
2. Remove cooking grates and flame tamers.
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LIMITED WARRANTY
This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this
product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods
indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or
freight pre-paid by the consumer for review and examination.
SCOPE OF COVERAGE
PERIOD OF COVERAGE
TYPE OF FAILURE COVERAGE
PERFORATION, MANUFACTURING,
AND MATERIAL DEFECTS ONLY
Stainless Burner
Firebox and Lid
All Other Parts
Limited Lifetime
2 years from date of purchase*
1 year from date of purchase*
*Note: A dated sales receipt WILL be required for warranty service.
The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.
This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable.
Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a
substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.
This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or
discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the
discoloration of stainless steel surfaces. RUST is not considered a manufacturing or materials defect.
This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.
ITEMS MANUFACTURER WILL NOT PAY FOR:
1. Shipping cost, standard or expedited, for warranty and replacement parts
2. Service calls to your home.
3. Repairs when your product is used for other than normal, single-family household or residential use.
4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,
acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use
of products not approved by the manufacturer.
5. Any food loss due to product failures or operating difficulties.
6. Replacement parts or repair labor costs for units operated outside the United States or Canada.
7. Pickup and delivery of your product.
8. Repairs to parts or systems resulting from unauthorized modifications made to the product.
9. The removal and/or reinstallation of your product.
DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES
Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues,
the manufacturer reserves the right to substitute like or similar parts that are equally functional.
Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any
applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,
replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,
acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET
FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE,
INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY
LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies
in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the
product paid by the original consumer.
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions
may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state
to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or
the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser
prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this
product in order to obtain performance under this limited warranty.
If you wish to obtain performance of any obligation under this limited warranty, you should
write to:
Consumer Relations
P. O. Box 1240
Columbus, GA 31902-1240
Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of
the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be
refused.
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PARTS LIST
NOT Pictured
Key Qty Description
Key
…
Qty Description
A
B
C
1
1
1
TOP LID
HANDLE F/ TOP LID
LOGO PLATE
1
1
1
1
1
DOOR MAGNET
…
CASTER PIN
…
…
…
HARDWARE PACK
ASSEMBLY MANUAL, ENGLISH
CLEANING TOOL
RUBBER BUMPER, RECTANGLE, F/ TOP
LID
D
2
E
F
G
1
2
1
FIREBOX
COOKING GRATE
WARMING RACK
FLAME CARRYOVER TUBE W/ COTTER
PIN
H
1
I
J
2
2
MAIN BURNER, F/ FIREBOX
FLAME TAMER
ELECTRODE, F/ MAIN BURNER, 600MM
WIRE
K
2
L
M
N
O
P
2
1
1
1
1
1
2
SIDE SHELF, FIXED
LEFT SIDE SHELF, FOLDING
RIGHT SIDE SHELF, FOLDING
FASCIA, F/ LEFT SIDE SHELF
FASCIA, F/ RIGHT SIDE SHELF
MAIN CONTROL PANEL
Q
R
TEMPERATURE GAUGE, UFC MOUNTED
S
T
U
V
W
X
Y
Z
AA
BB
1
1
2
2
1
1
1
1
1
1
HOSE VALVE REGULATOR ASSY
MATCH HOLDER
BEZEL, F/ CONTROL KNOB
CONTROL KNOB
CART UPPER BACK PANEL
LEFT RAIL, F/ GREASE TRAY
RIGHT RAIL, F/ GREASE TRAY
GREASE TRAY
FRONT DOOR BRACE
ELECTRONIC IGNITION MODULE
BUTTON, F/ ELECTRONIC IGNITION
MODULE
CC
1
DD
EE
FF
GG
HH
II
JJ
KK
LL
1
1
1
1
1
1
1
2
2
1
2
IGNITER SWITCH MODULE
DOOR, NO HANDLE
DOOR HANDLE
CART LEFT SIDE PANEL
CART RIGHT SIDE PANEL
BOTTOM SHELF
TANK SCREW, F/ BOTTOM SHELF
CASTER, LOCKING
CASTER, FIXED
HARDWARE F/ TOP LID ASSEMBLY
RUBBER BUMPER, LID
MM
NN
NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from
those on your particular grill model. However, the method of assembly remains the same.
11
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PARTS DIAGRAM
MM
C
G
A
NN
F
D
H
J
B
I
E
K
L
L
N
T
S
M
P
O
DD
Q
R
FF
W
Y
EE
U
Z
X
AA
V
JJ
II
HH
GG
BB
CC
KK
KK
LL
LL
12
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ASSEMBLY
Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster
clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. Make
sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters
are secured remove the Caster Pin and save for future maintenance.
1
Non-lock caster
Locking caster
A
Caster pin
Front
Bottom shelf
Rear
Attach side panels to bottom shelf using three 1/4-20x1/2” screws per panel.
2
IMPORTANT: Panel with magnet must be on Left side of bottom shelf.
Left side panel
1/4-20x1/2" screw
Magnet
Right side panel
(with a hole)
Front
13
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This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the
cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is
hanging inside the cart.
3
Grill head
Regulator hose
Right side panel
Left side panel
On back of grill, place upper back panel between side panels. Secure upper back panel in lower holes, using one
1/4-20x1½” screw on each side.
4
Upper back panel
1/4-20x1 ½" screw
14
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Insert temperature gauge stem into the bigger hole above knob, shown A. Make sure the gauge is pushed in as
far as it will go, then push the gauge downward until it clips into the panel, as shown in B/C.
5
Temperature gauge stem
A
Back of the panel
B
Temperature gauge
C
Knob
Control panel
Attach right side fascia to right side shelf using two #10-24x3/8" screws.
6
Only right side shelf shown for assembly, install left side shelf with fascia in the same way.
#10-24x3/8" screw
Screwdriver must pass through holes on
the side shelf bracket.
Right side fascia
Right side shelf
15
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Attach foldable side shelf brackets to the tracks under right side shelf using one shoulder screw and 1/4" nut each
side, shown A/B.
7
Pull foldable side shelf outward and press it down, shown C.
Push foldable side shelf toward right side shelf until they gather up, shown D.
Only right side shelf shown for assembly, repeat above steps to Install left side shelf with foldable side
shelf.
Front Side,
A
No Gear TraxTM Holes
Track
Foldable side shelf
Bracket
Rear Side, With
Right side shelf
Gear TraxTM Holes
B
1/4" nut
Shoulder screw
C
D
Foldable side shelf
Foldable side shelf
Right side shelf
16
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Insert flange on right side shelf into side shelf brackets on side of firebox, shown A. Attach right side shelf using
three 1/4-20x1/2"screws and 1/4" nuts, shown B. Attach rear of shelf using one 1/4-20x1 ½"screw, shown C.
Attach front of shelf using one #8x3/8"self-tapping screw and using one 1/4-20x1/2"screw with 1/4" nut, shown
D/E.
8
Only right side shelf shown for assembly, repeat above steps to install left side shelf.
A
C
t
e
k
c
a
r
o b
t
Right side shelf
n
e i
g
n
a
l
F
1/4-20x1 ½" screw
Bracket
D
#8x3/8" self-tapping
screw
B
1/4-20x1/2"
screw
1/4" nut
1/4" nut
Back of main control panel
E
Main control
panel
Igniter switch
1/4-20x1/2" screw
Fascia, right side shelf
17
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Insert front brace under control panel and between cart panels. Make sure door hinge pin is on the top side and
facing the front. Secure front brace in upper holes using one 1/4-20x1½” screw and Fiber washer on each side.
Secure front brace in lower holes using one 1/4-20x1½” screw on each side.
9
Door
1/4-20x1 ½"
screw
Hinge Pin
Fiber washer
Control panel
1/4-20x1 ½"
screw
Front brace
Insert left and right grease tray rails into slots beneath grease tray opening in upper back panel, shown A.
Attach right and left rails under front brace with two #8x3/8" self-tapping screws, shown B.
10
B
A
Grease tray opening
Left rail
Right rail
Left rail
Right rail
#8x3/8"
self-tapping screw
18
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Insert hinge pin on bottom of door into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole
on top of door and release hinge pin into door.
11
PRESS
Top of
door
Door
Hinge pin
on bottom
of door
Hang IR cleaning tool on the slot of door back bracket.
12
Door back bracket
IR cleaning tool (for IR cooking grate)
19
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Connect each of the wires from main burner electrodes into the back of Electronic Ignition Module. Total (2)
connections. Connect the two wires [(a) and (b)] from switch wiring harness into the back of the Electronic Ignition
Module. Total (2)connections, shown A. Unscrew the cap and nut from electronic ignition module. Attach
electronic ignition module to cart right side panel with the nut, shown B. Insert AA battery into electronic ignition
module, negative (—) end first. Replace the cap, shown C.
13
NOTE: Switch terminals are larger than electrode terminals and should only be installed in location shown
as (a),(b).
B
A
Electronic
ignition module
(a)
1
Nut
2
(b)
Wire
C
AA Battery
-
+
Cap
Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end
on pins in back of firebox.
14
Front of firebox
Flame tamers
Slide into slots
Back of firebox
Pin
20
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Place IR cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in
15
back of firebox. Front wires of warming rack rest on sides of firebox.
Assembled
warming rack
Warming rack
IMPORTANT: IR cooking grates
must be placed keeping both
flat walls overlapped to prevent
any flare-up.
IR cooking grate
On back of grill, slide grease tray into opening in upper back panel.
16
CAUTION
Failure to install grease tray will
cause hot grease to drip from
bottom of grill with risk of fire or
property damage.
Grease tray
21
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LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see
Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf.
Make sure cylinder valve is facing front of grill. Secure cylinder with cylinder screw under bottom shelf.
See Use & Care section of this manual to perform the burner Flame Check and for important safety instructions
before using.
17
Cylinder screw at rear of cart
Cylinder screw
Always keep LP cylinders in upright position during
use, transport and storage.
?
LP Cylinder
(not included)
Regulator
CAUTION
Cylinder valve must face to front of cart once
tank is attached. Failure to install cylinder
correctly may allow gas hose to be damaged
in operation, resulting in the risk of fire.
22
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DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.
Emergencies
Possible Cause
Prevention/Solution
Gas leaking from
cracked/cut/burned
hose.
• Damaged hose.
• Turn off gas at LP cylinder or at source on natural gas systems. If
anything but burned, replace valve/hose/regulator. If burned,
discontinue use of product until a plumber has investigated cause
and corrections are made.
Gas leaking from LP
cylinder.
• Mechanical failure due to rusting or
mishandling.
• Replace LP cylinder.
Gas leaking from LP
cylinder valve.
• Failure of cylinder valve from
• Turn off LP cylinder valve. Return LP cylinder to gas supplier.
mishandling or mechanical failure.
Gas leaking between
LP cylinder and
• Improper installation, connection not
tight, failure of rubber seal.
• Turn off LP cylinder valve. Remove regulator from cylinder and
visually inspect rubber seal for damage. See LP Cylinder Leak Test
and Connecting Regulator to the LP Cylinder.
regulator connection.
Fire coming through
control panel.
• Fire in burner tube section of burner due
to blockage.
• Turn off control knobs and LP cylinder valve. Leave lid open to
allow flames to die down. After fire is out and grill is cold, remove
burner and inspect for spider nests or rust. See Natural Hazard
and Cleaning the Burner Assembly pages.
Grease fire or
• Too much grease buildup in burner area.
• Turn off control knobs and LP cylinder valve. Leave lid open to
allow flames to die down. After cooling, clean food particles and
excess grease from inside firebox area, grease tray, and other
surfaces.
continuous excessive
flames above cooking
surface.
Troubleshooting
Problem
Possible Cause
Prevention/Solution
GAS ISSUES:
Burner(s) will not light
using ignitor.
• Trying to light wrong burner.
• See instructions on control panel and in Use and Care section.
• Make sure valves are positioned inside of burner tubes.
(See Electronic Ignition
Troubleshooting also)
• Burner not engaged with control valve.
• Obstruction in burner.
• Ensure burner tubes are not obstructed with spider webs or other
matter. See cleaning section of Use and Care.
Continued on next
page.
• No gas flow.
• Make sure LP cylinder is not empty. If LP cylinder is not empty,
refer to “Sudden drop in gas flow.”
• For a grill equipped with the AUTO-CLEAN™ feature, make sure
the AUTO-CLEAN™ valve is set to “Grill”
• Vapor lock at coupling nut to LP cylinder.
• Turn off knobs and disconnect coupling nut from LP cylinder.
Reconnect and retry.
• Coupling nut and LP cylinder valve not
fully connected.
• Turn the coupling nut approximately one-half to three-quarters
additional turn until solid stop. Tighten by hand only - do not use
tools.
ELECTRICAL ISSUES:
• Electrode cracked or broken; “sparks at
crack.”
• Replace electrode(s).
• Electrode tip not in proper position.
Main Burners:
• Tip of electrode should be pointing toward gas port opening on
burner. The distance should be 1/8” to 1/4”. Adjust if necessary.
Sideburner:
• Tip of electrode should be pointing toward gas port opening on
burner. the distance should be 1/8” to 3/16”. Adjust if necessary.
• Wire and/or electrode covered with
cooking residue.
• Clean wire and/or electrode with rubbing alcohol and clean swab.
• Wires are loose or disconnected.
• Reconnect wires or replace electrode/wire assembly.
• Replace ignitor wire/electrode assembly.
• Wires are shorting (sparking) between
ignitor and electrode.
• Dead battery.
• Replace with a new alkaline battery.
23
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Troubleshooting (continued)
Problem
Possible Cause
Prevention/Solution
Burner(s) will not light
using ignitor.
ELECTRONIC IGNITION:
• No spark, no ignition noise.
• See Section I of Electronic Ignition System.
• See Section II of Electronic Ignition System.
• See Section III of Electronic Ignition System.
(See Electronic Ignition
Troubleshooting also)
• No spark, some ignition noise.
• Sparks, but not at electrode or at full
strength.
Burner(s) will not
match light.
• See “GAS ISSUES:” on previous page.
• Match will not reach.
• Use long-stem match (fireplace match).
• Improper method of match-lighting.
• Out of gas.
• See “Match-Lighting” section of Use and Care.
• Check for gas in LP cylinder.
Sudden drop in gas
flow or low flame.
• Excess flow valve tripped.
• Turn off knobs, wait 30 seconds and light grill. If flames are still low,
turn off knobs and LP cylinder valve. Disconnect regulator.
Reconnect regulator and leak-test. Turn on LP cylinder valve, wait
30 seconds and then light grill.
• Vapor lock at coupling nut/LP cylinder
connection.
• Turn off knobs and LP cylinder valve. Disconnect coupling nut from
cylinder. Reconnect and retry.
Flames blow out.
Flare-up.
• High or gusting winds.
• Low on LP gas.
• Turn front of grill to face wind or increase flame height.
• Refill LP cylinder.
• Excess flow valve tripped.
• Grease buildup.
• Refer to “Sudden drop in gas flow” above.
• Clean burners and inside of grill/firebox.
• Excessive fat in meat.
• Trim fat from meat before grilling.
• Excessive cooking temperature.
• Adjust (lower) temperature accordingly.
Persistent grease fire.
• Grease trapped by food buildup around
burner system.
• Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position
and let fire burn out. After grill cools, remove and clean all parts.
Flashback...
• Burner and/or burner tubes are blocked.
• Turn knobs to OFF. Clean burner and/or burner tubes. See burner
cleaning section of Use and Care.
(fire in burner tube(s)).
Unable to fill LP
cylinder.
• Some dealers have older fill nozzles
with worn threads.
• The worn nozzles don’t have enough “bite” to engage the valve. Try
a second LP dealer.
One burner does not
light from other
burner(s).
• Grease buildup or food particles in
end(s) of carryover tube(s).
• Clean carry-over tube(s) with wire brush.
AUTO-CLEAN™
Possible Cause
Prevention/Solution
(If Equipped)
Replace batteries
Timer does not work
(Green light does not
flash)
Dead Battery
Install batteries correctly.
Batteries installed incorrectly.
Knob Position did not start the Clean
Cycle
Push Knob in to start the clean cycle. (Green LED should begin to
flash)
Replace batteries
No LED’s will illuminate
Dead Battery
Prepare to replace batteries (NOTE: Clean cycle will operate with
a weak battery.
Red LED next to battery
symbol is illuminated
Low Battery Strength
24
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Troubleshooting - Electronic Ignition
Problem (Ignition)
Possible Cause
Check Procedure
Prevention/Solution
SECTION I
• Battery not installed
properly.
• Check battery orientation.
• Install battery (make sure that “+” and “–”
connectors are oriented correctly, with “+” end up
and “–” end down.)
No sparks appear at
any electrodes when
Electronic Ignition Button
is pressed; no noise can
be heard from spark
module.
• Dead battery.
• Has battery been used
previously?
• Replace battery with new alkaline battery.
• Button assembly not
installed properly.
• Check to insure threads are
properly engaged. Button
should travel up and down
without binding.
• Unscrew button cap assembly and reinstall, making
sure threads are aligned and engaged fully.
• Faulty spark module.
• If no sparks are generated
with new battery and good
wire connections, module is
faulty.
• Replace spark module assembly.
SECTION II
• Output lead
connections not
connected.
• Are output connections on
and tight?
• Remove and reconnect all output connections at
module and electrodes.
No sparks appear at
any electrodes when
Electronic Ignition Button
is pressed; noise can
be heard from spark
module.
• Output lead
connections not
connected.
• Are output connections on
and tight?
• Remove and reconnect all output connections at
module and electrodes.
SECTION III
Sparks are present
but not at all
electrodes and/or not
at full strength
• Arcing to grill away
from burner(s).
• If possible, observe grill in
dark location. Operate
ignition system and look for
arcing between output wires
and grill frame.
• If sparks are observed other than from burner(s),
wire insulation may be damaged. Replace wires.
• Weak battery.
• All sparks present but weak
or at slow rate.
• Replace battery with a new alkaline battery.
• Use paper towel to remove moisture.
• Electrodes are wet.
• Has moisture accumulated
on electrode and/or in burner
ports?
• Electrodes cracked or
broken “sparks at
crack”.
• Inspect electrodes for
cracks.
• Replace cracked or broken electrodes.
25
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NOTES
26
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Please register your product online at:
Registre su producto en línea en:
Veuillez enregistrer votre produit à l'adresse:
(If you register online, you do not need to send in this registration card.)
(Si registra en línea, no es necesario enviar esta tarjeta de registro.)
(Si vous enregistrez votre produit en ligne, il n'est pas nécessaire d'envoyer la carte
d'enregistrement.)
PLEASEFILLOUT THISCARDAND ATTACHA COPYOF YOUR SALESRECEIPT.RETURNIT WITHIN10 DAYS OF PURCHASE.FOR WARRANTYSERVICEPROOFOF PURCHASE
WILLBE REQUIRED.THISWARRANTYIS NON‐TRANSFERABLE.
LLENEESTA TARJETAY DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA.PARA EL SERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE
COMPRA.CONSERVELA FACTURA.ESTAGARANTIAES INTRANSFERIBLE.
VEUILLEZCOMPLETERCETTECARTEET LA RETOURNERDANSLES 10 JOURSSUIVANTL’ACHAT. POUROBTENIRLE SERVICESOUSGARANTIE,UNE PREUVED’ACHAT DOIT
ETREPRESENTEE.VEUILLEZCONSERVERVOTREFACTURE.LA PRESENTEGARANTIEN’EST PAS TRANSFERABLE.
~ PLEASEPRINT~ IMPRIMAPOR FAVOR ~ S'IL VOUSPLAÎTIMPRIMER~
*Required | Necesario | Exigé
*❶ First Name | Nombre | Prénom
Initial | Inicial | Initiale
Last Name | Apellido | Nom de Famillie
Address (number & street) | Dirección (número y calle) | Adresse (numéro et rue)
Apt Number | Nºde apart | Nºd’appt.
Zip Code | Código Zip | Code Postal
City | Cludad | Ville
State | Estado | Province
*❷ E‐mail Address | Dirección de correo electrónico | Adresse électronique
* ❸ Phone Number | Número telefónico | Numéro de téléphone
*❹ Model Number | Número de modelo | Numéro de modèle
Serial Number | Número de serie| Numéro de série
* ❺Attach copy of your
STICKERON PRODUCT
sales receipt here.
Adjunte aqui la copia
de su recibo de
compra
❻
❽
Date of Purchase | Fecha de compra | Date de l’achat
❼ Store Name | Nombre de la tienda | Nom du magasin
$
Purchase Price | Precio de compra | Prix d’achat
❾ Your Gender | Sexo | Sexe:
Male | Masculino | Masculin
Female | Femenino | Féminin
Veuillez attacher une
copie de votre reçu
ici.
❿
Which product are you registering?
¿Qué producto está registrando?
Quel produit enregistrez‐vous?
Mail to: / Enviar a: / Envoyer à :
1. Gas Grill | Parrilla a gas | Gril au gaz
2. Electric Grill | Parrilla eléctrica | Gril électrique
3. Smoker | Ahumador | Fumoir
4. Charcoal Grill | Parrilla a carbón | Barbecue au charbon
5. Cooker/Fryer | Cocina/freidora | Cuiseur/Friteuse
6. Other | Otro | Autre
Char‐Broil Warranty Registration
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Thank you for completing this questionnaire. | Gracias por completer este cuestionario. | Merci d’avoir bien voulu remplir ce questionnaire.
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