Casablanca Fan Company Outdoor Ceiling Fan c12d4301 User Manual

Cottage Wet owner’s Manual  
Read and Save TheSe InSTRucTIonS!  
Safety and the proper operation of your Casablanca fan both require a thorough knowledge of the product and proper  
installation; therefore, before attempting to install and operate your Casablanca fan, read this owner’s manual completely and  
carefully. Retain this manual for future reference.  
Caution: to avoid possible electrical shock, make certain that electricity is turned off at the circuit breaker or fuse box  
before attempting any installation procedure.  
conTenTS  
intRoduCtion ..............................................................................................................................................................2  
Before You Start ..................................................................................................................................................................2  
Safe use...............................................................................................................................................................................2  
MountinG RECoMMEndationS ..........................................................................................................................3  
General Guidelines .............................................................................................................................................................3  
Sloped Ceiling installations ................................................................................................................................................3  
fan inStallation........................................................................................................................................................4  
fan Preparation...................................................................................................................................................................4  
Getting Started ...................................................................................................................................................................5  
Ceiling Hardware................................................................................................................................................................5  
Canopy Gasket Preparation.................................................................................................................................................5  
Crossbar Mounting Bracket installation.............................................................................................................................5  
Canopy installation.............................................................................................................................................................6  
Hanging the fan .................................................................................................................................................................6  
Canopy Electrical Connections...........................................................................................................................................7  
Canopy Hatch installation..................................................................................................................................................7  
Remove dummy Switch Housing and Shipping Blocks ....................................................................................................8  
Blade Badge installation......................................................................................................................................................8  
Blade Badge and Blade Holder installation ........................................................................................................................9  
Switch Housing installation................................................................................................................................................9  
3-Speed • Operation..........................................................................................................................................................11  
3-Speed • Optional Light Fixture Installation...................................................................................................................11  
tRouBlESHootinG tiPS .........................................................................................................................................12  
CaRE RECoMMEndationS .....................................................................................................................................13  
PRoduCt SPECifiCationS......................................................................................................................................13  
c12d4301 aT1008  
1
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Co t t a g e We t  
MounTInG RecoMMendaTIonS  
GeneRal GuIdelIneS  
Before mounting your Casablanca fan, read the following helpful recommendations. e location of the fan, air circulation,  
and fan size are all important factors to consider before installation.  
location  
Ceiling fans have practical uses in almost every room in your home.We suggest  
you follow these mounting recommendations as you decide where to install  
your Casablanca fan.  
• For safety reasons, the fan blades must be a minimum of 7’ above the floor.  
• Do not locate the fan in a doorway or above a swinging door.  
• In bedrooms, fans work best when mounted above the foot of the bed.  
• Over pool tables, be sure to provide plenty of clearance to avoid damage from  
pool cues.  
• Do not install a fan close to or over a pool or spa. High humidity combined  
with corrosive gases will destroy the finish and warp the blades.  
fan Size  
Variable fan speed capability permits the use of a full-size 52” fan even in smaller rooms. For very large rooms, two fans may  
be needed.  
Sloped ceIlInG InSTallaTIonS  
Maximum  
hang-Tru®  
angle 32º  
SuGGeSTed exTenSIon pole lenGThS  
Extension  
Pole  
Ceiling Height  
Pole Length  
8’ 0”  
8’ 6”  
9’ 0”  
standard  
standard  
6”  
9’ 6”  
12”  
10’ 0”  
11’ 0”  
12’ 0”  
13’ 0”  
14’ 0”  
12”  
18”  
24”  
36”  
Blades must be a  
minimum of 7 feet  
above the floor  
7’ minimum  
48”  
When to use Extension Poles  
for optimum performance and appearance, an extension  
pole should be used with your Casablanca fan when  
installing on high (cathedral) ceilings or sloped ceilings.  
Casablanca offers standard poles in increments of 6” up  
to 5’. Custom poles are available in lengths up to 9’9”. See  
your authorized Casablanca dealer for details.  
This slope is less than 32º.  
It is OK to install your fan.  
EXAMPLE 1  
notE:fan may wobble or vibrate if pole length is not long  
enough and inside blade is too close to downslope or side  
wall. Extending pole length will usually solve problem.  
This slope is 32º. This is the maximum  
slope that will allow the fan to hang  
straight down. It is OK to install your fan.  
EXAMPLE 2  
EXAMPLE 3  
Calculation of Ceiling angle  
use the tear-off Ceiling AngleTemplate card inserted in this  
manual. It provides you with a simple “go” or “no-go” for  
installing your fan on a sloped ceiling.  
This slope is more than 32º. Your fan will not  
hang straight down, an adaptor is necessary.  
Contact your local Authorized Casablanca  
Dealer in regards to purchasing a “Sloped  
Ceiling Adaptor.”  
3
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Fan InSTallaTIon  
Fan pRepaRaTIon  
Perma•Lock™ Hardware (not to scale)  
Perma•Lock™ downrod  
and Ball assembly  
allenwrench  
downrod Gasket  
motor wires  
(leave at least 6” long)  
iMPoRtant SafEtY infoRMation:  
Before starting the installation of your ceiling  
fan, install the threaded downrod into the motor  
coupling and lock the assembly.  
Ground wire  
(green)  
Perma•Lock™ downrod  
and Ball assembly  
Prepare for fan installation as follows:  
Step 1a.using the provided allen wrench (attached to the  
paper motor warning shield), loosen the allen set screw  
attached to the motor coupling.  
Step 1b. Slide the downrod gasket onto the downrod as  
shown, pushing the gasket so that it is snug with the ball  
of the downrod.  
downrod Gasket  
Tapered thread  
allenwrench  
Motor  
coupling  
allen  
Set Screw  
Step 1c.Route the wires from the motor housing assembly  
through the Perma•Lock downrod and ball assembly.  
Keep all wires on one side of the pin in the ball. Insert  
the downrod into the motor coupling and turn it clockwise  
until it stops turning and 2 to 3 threads are still visible.  
tiP: e downrod has a tapered thread that is designed  
to lock completely when installed correctly.  
Motor housing  
assembly  
Step 1d. tighten the set screw with the allen wrench to  
ensure safe operation of your fan. if it is tight enough, you  
should not be able to turn the downrod counterclockwise  
with your hands.if in doubt,tighten the set screw with the  
allen wrench until you cannot turn it any further.  
paper Shield  
Step 1e. Remove the paper shield from the motor.  
Step 1f.Slide the downrod gasket down so that it fits snugly  
against the motor casing as shown.  
↑ ↑  
Caution: failure to fully lock in the downrod  
before securely tightening the allen set screw may  
cause the fan to separate from the downrod and  
fall during normal operation.  
4
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Co t t a g e We t  
GeTTInG STaRTed  
installing a new Ceiling fixture outlet Box  
if you do not have an existing fixture located where you wish  
to place your Casablanca fan, an approved ceiling fixture  
outlet box must be installed and wired.  
using Existing Ceiling fixture outlet Box  
after turning the power off at its source (either the circuit  
breaker or fuse box), lower the old fixture and disconnect  
the wiring. Check the ceiling fixture outlet box to be sure  
it is marked “Approved for Ceiling Fan Mounting.If it is  
not, a new box must be installed.  
WARNING!  
to reduce the risk of fire, electrical shock, or  
personal injury, mount to outlet box marked  
acceptable fan Support of 22.7 kg (50 lbs.) or  
less” using the mounting hardware provided with  
the outlet box.  
NOTE: e weight of this fan is 18 pounds.  
ceiLinG Hardware  
ceiLinG Hardware (not to scale)  
wire nut (4)  
hanging plate  
Screw pack a:  
2 1/4” x 8-32 roundhead Screw and washer (2)  
1” x 8-32 roundhead Screw and washer (2)  
canopy Gasket  
crossbar Mounting Bracket  
canoPy GaSket PreParation  
Step 2. fit the hanging plate into the canopy gasket as  
shown. Make sure that the four holes of the hanging  
plate align with the four indentations on the inside of  
the gasket.  
canopy  
Gasket  
Mounting  
Bracket  
Screw hole  
hanging  
plate  
croSSbar mountinG bracket inStaLLation  
Proceed with installation as follows:  
Step 3.Route the wires from the ceiling outlet box through  
the center hole of the canopy gasket and hanging plate and  
then the crossbar mounting bracket center hole.  
ceiling Fan  
approved  
outlet Box  
ceilingwir-  
ing  
Push the mounting hardware included with the outlet  
box through the rubber canopy gasket so that the screws  
align with the threaded holes of the ceiling fan approved  
outlet box.  
using the screwdriver, tighten the screws firmly by hand  
only, being careful not to bend the bracket by over-  
tightening.  
canopy  
Gasket &  
hanging  
plate  
Ridge  
Side  
down  
crossbar  
Mounting  
Bracket  
Caution:  
to reduce the risk of personal injury, use only the  
mounting hardware provided with the approved  
outlet box to install the crossbar mounting  
bracket.  
Flatwasher  
outlet Box  
Mounting  
hardware  
Green  
Ground wire  
5
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canopY InSTallaTIon  
canoPy Hardware (not to scale)  
Screw pack B:  
canopy Screws and  
washers (5)  
canopy hatch  
canopy  
Step 4.attach the canopy to the crossbar mounting bracket  
canopy Gasket, hang-  
ing plate, & crossbar  
Mounting Bracket  
Installed  
1
2
with three of the 8-32 x 2 / ” long canopy screws (Screw  
Pack B) and lock washers provided with your Casablanca  
fan. tighten using the provided screwdriver until snug  
against the ceiling.  
notE: on sloped ceilings,align the canopy opening with  
canopy  
the top or peak of the room.  
Feed outlet box  
wires through  
canopy opening  
canopy lock  
washers  
canopy  
Screws  
hanGInGThe Fan  
Step 5a.to hang the motor housing assembly in the canopy,  
hold the motor housing assembly firmly and insert the ball  
into the canopy opening.Check that no wires are pinched.  
Rotate the motor housing assembly until the slot in the ball  
fits into the pin opposite the canopy opening.  
Ball  
Step 5b.trim excess motor wires, leaving at least 6 inches  
1
2
above the downrod.Strip / -inch insulation from the end  
of each wire using a wire stripper (available at your local  
hardware store).  
Slot  
pin  
6
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Co t t a g e We t  
canopY elecTRIcal connecTIonS  
Step 6.attach the fan wires to the ceiling fixture outlet box  
wiring by placing the bare ends of the wires side by side and  
then securing with a wire nut. test that the connection is  
secure by pulling on the wire nut. Connect in this order:  
• GREEN leads from mounting plate and downrod  
assembly of fan to GRound conductor of power source  
(ceiling outlet box). Secure with wire nut.  
2 black wires  
(power) &  
1 blue wire  
• WHITE wire from fan to white NEUTRAL wire in  
2white  
wires  
(neutral)  
ceiling fixture outlet box. Secure with wire nut.  
• BLACK power wire and BLUE wire from fan to black  
PoWER wire in ceiling outlet box. Secure with wire  
nut.  
3 Green  
wires  
(Ground)  
after making the wire connections, the wires should be  
spread apart with the neutral (white) wire and ground  
(green) wire on one side of the canopy and the power (black  
and blue) wires on the other side.  
wire nut  
notE: if the color of your ceiling wires differs from that  
described, consult an electrician.  
canopY haTch InSTallaTIon  
Step 7a.tuck the wires into the canopy and turn the wires  
upward and push them carefully back through the ceiling  
plate into the outlet box.  
Step 7b.install the canopy hatch with the canopy screw and  
lock washer (Screw Pack B) using the provided screwdriver.  
to do this, tilt the motor housing assembly away from the  
hatch opening.tighten the screws firmly.  
Step 7c. Straighten the fan, then check to ensure there is  
no movement between the canopy and the ceiling or the  
Perma•Lock downrod and the ball assembly.  
7
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remove dummy SwitcH HouSinG and SHiPPinG bLockS  
Step 8.to reach the blade holder mounting holes in the fan  
motor, the dummy switch housing must be removed.  
Take out the two 5/32-32 x 3/8” screws securing the  
dummy switch housing as shown.Put the two screws aside  
for the moment.ey will be used in Step 13a to install the  
switch housing after the blades are installed. e dummy  
switch housing is used only when shipping the fan.  
tiP: Rotate the motor beneath the switch housing plate  
dummy Switch  
to access the shipping block screws through the hole in the  
housing  
switch housing plate.  
Step 9. unscrew and remove the five shipping blocks.  
Retain the five screws for use in Step 11b to install the  
blade/blade holder assembly.You can discard the shipping  
blocks. e shipping blocks are only used when shipping  
the fan.  
IMPORTANT!  
Shipping  
Block  
Retain the five screws removed in Step 9 for use  
hole in Switch  
housing plate  
in Step 11b.  
Blade BadGe InSTallaTIon  
bLade Hardware (not to scale)  
Screw pack c:  
Blade Badge Screws (21) Blade holder Screws (6)  
Screw pack d:  
Medallion nails (20)  
blade badge (5)  
blade Holder (5)  
attach Blade Holders  
Step 10.using Screw Pack C and the provided screwdriver,  
carefully align the Medallion nail on the front of the blade  
badge and install the screw.NOTE:e front of the blade  
badge is the side with the beadboard.tighten securely by  
hand.Repeat three more times per blade badge.and repeat  
for each blade badge.(Check installation to make sure that  
the Medallion nails are aligned straight.)  
WARNING!  
do not use electric screwdriver to tighten blade  
screws. Hand tighten using a manual screwdriver  
only.  
Front of Blade  
8
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Co t t a g e We t  
Blade BadGe and Blade holdeR InSTallaTIon  
Step 11a.Carefully tilt the blade holder between the switch  
housing motor plate and the motor, as shown.  
tiP: Rotate the motor beneath the switch housing plate  
to attach the blade/blade holder assembly.  
Step 11b.using the screws from Screw Pack d,the screws  
removed in Step 9, and the screwdriver provided, attach  
the blade/blade holder assembly to the motor. tighten  
securely by hand only.  
Step 11c. after all blade holders are installed, install the  
gasket into the switch housing mounting plate.e smooth  
side of the gasket should face the fan motor.  
Caution:  
Handle the gasket carefully to avoid tearing.  
Switch hous-  
ing Gasket  
tiP: for balancing purposes, loosely install all five blades  
to the motor before tightening the blade screws securely.  
Caution:  
Blade screws must be tightened securely before  
operating the fan.  
SwitcH HouSinG inStaLLation  
Preparation  
Step 12. locate the switch housing cap assembly and  
remove the two 8-32 x 3/8” screws holding the cap onto  
the switch housing. Remove the cap and gasket.  
notE: Save the two screws — they will be used in Step  
15.  
9
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SwitcH HouSinG inStaLLation (continued)  
install the Switch Housing Mounting Screws  
Step 13a. locate the two dummy switch housing screws  
you removed in Step 8. install them onto the motor as  
shown, leaving approximately 1/8” of the threads exposed  
for installation of the switch housing.  
iMPoRtant:  
if you are installing an optional light fixture at this  
time, proceed to Step 6 of oPtional liGHt  
fiXtuRE inStallation on page 11 now.  
Step 13b. Connect the plug connector from the motor to  
the plug connector from the switch housing assembly.  
Caution:  
Both plug connectors are polarized and will only  
fit together one way. Make sure the connectors are  
properly aligned before connecting them. incorrect  
connections could cause improper operation and  
damage to the product.  
Step 13c. line up the two keyholes in the switch housing  
cup with the two screws installed in Step 13a.  
Step 13d. Rotate the cup so that the screws are aligned  
with the smaller side of the keyholes. tighten the screws  
securely by hand only.  
install the Switch Housing Cap  
Guide pin  
notE: Before re-installing the cap, the gasket must be  
put on the cap so that the larger gasket holes go over the  
alignment pins.  
Step 14. line up the two guide pins in the cap with the  
two alignment holes of the switch housing. NOTE: e  
alignment holes are the larger, non-threaded holes in the  
raised rim of the switch housing. Press the cap onto the  
switch housing to seat the guide pins into the alignment  
holes of the switch housing.  
Step 15. Re-install the two screws removed in Step 12 to  
tighten the switch housing cap and switch housing.  
Step 16.attach a fandangle to each of the pull chains using  
the breakaway connectors.  
10  
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Co t t a g e We t  
3-SPeed • oPeration  
using the blade rotation (reversing) pull-chain switch:  
Pull-chain switches on the fan control the fan and blade  
rotation.  
Blade rotation controls the airflow direction. Each pull of  
the pull-chain switch toggles the blade rotation.  
using the fan control pull-chain switch:  
fan off at start.  
First pull: fan on, low speed  
Second pull: medium speed  
ird pull: high speed  
notE: Ceiling fans work best by blowing air downward  
(counterclockwise blade rotation) in warm weather to cool  
the room with a direct breeze. in cold weather, having  
the fan draw air upward (clockwise blade rotation) will  
distribute the warmer air trapped at the ceiling around the  
room without causing a draft.  
Fourth pull: fan off  
3-SPeed • oPtionaL LiGHt Fixture inStaLLation  
if you are installing a light kit to an existing fan, follow all  
11.Connect the WHitE wire from the switch housing to  
the WHitE wire from the light kit. Secure the splice  
with a wire nut.  
instructions below.  
if you are installing the light kit with the fan, skip  
Steps 1-5.  
notE: if a separate circuit is used to control the lights  
from a wall control, the BluE d1-option wire in the  
canopy should be connected to that switch leg with the  
BLACK fan power wire.  
1. Remove the switch housing cap by loosening the two  
8-32 screws that attach it to the switch housing.  
2. loosen the screws securing the switch housing to the  
motor.notE:You do not need to remove these screws,  
just loosen them enough to turn the housing.  
Return to Steps 13b-15 (SWitCH HouSinG  
inStallation) to attach (or re-attach) the switch  
housing to the motor assembly. Refer to your light kit  
instructions to assemble and attach the rest of your light  
kit correctly.  
3. Rotate the switch housing so that the screws are aligned  
with the larger side of the keyholes.  
4. Pull the switch housing away from the motor  
assembly.  
5. disconnect the switch housing plug connector from the  
motor plug connector by pressing down on the handle  
of the small clasp and pulling apart.  
wHite  
6. Remove the plug from the switch housing.  
7. install the pull-chain switch as follows:  
Blue  
light  
pull-chain  
Switch  
Remove the collar from the switch  
read the pull chain through the hole in the switch  
housing  
bLack/bLue  
Place the switch so that the neck protrudes from  
the hole  
collar  
read the collar back over the chain and hand-  
tighten the collar on the neck of the switch  
8. read the two wires from the light kit through the  
Switch hous-  
ing plug  
hole in the center of the switch housing.  
9. Connect one wire from the pull-chain switch to the  
BluE d1-option wire. Secure the splice with a wire  
nut.  
10.Connect the other wire from the pull-chain switch to  
the BLACK wire from the light kit. Secure the splice  
with a wire nut.  
light Fixture  
11  
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TRouBleShooTInGTIpS  
Please refer to this troubleshooting guide before requesting service or contacting your dealer for assistance.  
pRoBleM  
poSSIBle ReMedIeS  
Fan will not start  
• Check the main circuit fuses, circuit breakers, and wall switch position. Check all  
wire connections. Make sure the power is turned off during this inspection.  
• Check that reverse switch is not set in center of throw.  
Fan wobbles or shakes excessively  
• Be sure the canopy pin is set properly into the slot on the ball.  
• Check that the bladeholders have not been bent during installation and the blades  
are balanced.  
• Screws for bladeholders to motor are tight.  
• e hanger bracket and/or the ceiling outlet are attached too loosely. Make sure  
the hanger bracket is attached tightly to the ceiling outlet box and the downrod  
assembly is secured firmly.  
• e downrod is attached to the downrod base too loosely.Make sure all the screws  
are securely tightened.  
• Screws for blades are tight.  
Fan is noisy during operation  
• Check and tighten the light fixture retaining screws, glass shade screws, and/or  
lightbulb(s).  
• Tighten the canopy screws and mounting plate assembly. Make sure the wire nuts  
inside the canopy and switch housing are not touching the metal parts and that  
they have not fallen off the wire splices.tighten as necessary.  
• Tighten the blade holders to the flywheel (or direct drive motor) and the blade to  
the bladeholder screws.  
• Make sure all the screws in the motor housing are snug but not overly tight.  
• If fan is new, it may need to be “broken in.” Run at high speed for several days.  
• e fan wires are not connected properly. Follow the instructions in Step 7.  
• e light socket is broken. Replace the socket.  
• A lightbulb is defective. Replace the lightbulb.  
Fan does not run on low speed  
Light works, but fan does not work  
Fan works, but light does not work  
fan will not operate at proper speeds  
• Defective three-speed pull-chain switch assembly  
or will not operate at any speed  
• Defective capacitor;replace three-speed pull chain switch assembly or replace PCB  
assembly  
• Defective reverse switch  
• Defective capacitor  
fan runs slowly in either direction if  
rotation is started by hand; will not reverse  
• Open motor winding: replace reverse switch assembly, PCB assembly, or motor  
unit  
12  
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Co t t a g e We t  
caRe RecoMMendaTIonS  
fan finishes  
• For cleaning, a soft brush or lint-free cloth should be used to prevent scratching the finish.  
• A vacuum cleaner brush nozzle can remove heavier dust.  
• Surface smudges or an accumulation of dirt and dust can be removed easily using a mild detergent and slightly dampened  
soft cloth. an antistatic agent may be used, but never use abrasive cleaning agents as these will damage the finish.  
Blades  
• Wood-finish blades should be cleaned with a furniture polishing cloth. Occasionally, a light coat of furniture polish may be  
applied for added protection and beauty.  
• For painted, high-gloss or plastic blades (ABS), surface smudges or an accumulation of dirt and dust can be removed easily  
using a mild detergent and slightly dampened soft cloth. an antistatic agent may be used, but never use abrasive cleaning  
agents as these will damage the finish.  
no need for lubrication  
Never lubricate this fan! e precision motor at the heart of your Casablanca fan features sealed bearings that are lubricated  
for life.  
• Do not attempt to oil the motor.  
Changing lightbulbs  
• Be sure to turn the power to OFF at the wall switch or circuit breaker before changing lightbulbs.  
• Replace bulbs with the same type as you removed from the light fixture.  
• e maximum wattage rating for this fan’s light kit is 240 watts.  
for questions or to locate the nearest Casablanca authorized Service Center call toll free: 1-888-227-2178  
or visit us on the Web at: www.casablancafanco.com  
pRoducT SpecIFIcaTIonS  
tM  
Model name:  
Cottage Wet  
Motor:  
188 x 20mm direct drive  
Model number:  
C12dXXd  
Blade Span:  
52”  
Blade iron Pitch: 15°  
Dimensions:  
A = 12”  
no. of Blades:  
technology:  
5
B = 13”  
3-Speed  
C =  
3”  
notE: dimension B  
includes light fixture  
and glass.  
D = 13.3”  
Airflow:  
6,361 cfm  
E = 5.6”  
Electricity Use*:  
Airflow Efficiency*:  
85 watts  
Weight:  
18 lbs.  
77.3 cfm/watt  
* Performance data is for fan only. no lighting wattage is included.  
13  
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