Carrier Heat Pump 50TCQA User Manual

50TCQA  
Single Package Rooftop  
Heat Pump  
with Puronr (R---410A) Refrigerant  
S i z e s 0 4 --- 0 7  
Installation Instructions  
NOTE: Read the entire instruction manual before starting  
the installation  
SAFETY CONSIDERATIONS  
Improper installation, adjustment, alteration, service,  
maintenance, or use can cause explosion, fire, electrical  
shock or other conditions which may cause personal  
injury or property damage. Consult a qualified installer,  
service agency, or your distributor or branch for  
information or assistance. The qualified installer or  
agency must use factory-authorized kits or accessories  
when modifying this product. Refer to the individual  
instructions packaged with the kits or accessories when  
installing.  
TABLE OF CONTENTS  
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . 1  
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
Step 1 - Plan for Unit Location . . . . . . . . . . . . . . . . . . 4  
Step 2 - Plan for Sequence of Unit Installation . . . . . . 5  
Step 3 - Inspect Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Step 4 - Provide Unit Support . . . . . . . . . . . . . . . . . . . 5  
Step 5 - Field Fabricate Ductwork . . . . . . . . . . . . . . . . 7  
Step 6 - Rig and Place Unit . . . . . . . . . . . . . . . . . . . . . 7  
Step 7 - Convert to Horizontal & Connect Ductwork . 8  
Step 8 - Install Outside Air Hood . . . . . . . . . . . . . . . . 8  
Step 9 - Install External Condensate Trap and Line . 10  
Step 10 - Make Electrical Connections . . . . . . . . . . . 11  
Step 11 - Adjust Factory-Installed Options . . . . . . . . 44  
Step 12 - Install Accessories . . . . . . . . . . . . . . . . . . . 45  
Follow all safety codes. Wear safety glasses and work  
gloves. Use quenching cloths for brazing operations and  
have a fire extinguisher available. Read these instructions  
thoroughly and follow all warnings or cautions attached to  
the unit. Consult local building codes and appropriate  
national electrical codes (in USA, ANSI/NFPA70,  
National Electrical Code (NEC); in Canada, CSA C22.1)  
for special requirements.  
It is important to recognize safety information. This is the  
safety-alert symbol  
. When you see this symbol on the  
unit and in instructions or manuals, be alert to the  
potential for personal injury.  
Understand the signal words DANGER, WARNING,  
CAUTION, and NOTE. These words are used with the  
safety-alert symbol. DANGER identifies the most serious  
hazards which will result in severe personal injury or  
death. WARNING signifies hazards which could result in  
personal injury or death. CAUTION is used to identify  
unsafe practices, which may result in minor personal  
injury or product and property damage. NOTE is used to  
highlight suggestions which will result in enhanced  
installation, reliability, or operation.  
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Vertical Connections / Economizer  
Horizontal Connections / Economizer  
C09001  
Fig. 1 - Unit Dimensional Drawing – 04 — 07 Size Units  
3
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C09002  
Fig. 1 - Unit Dimensional Drawing – 04 — 07 Size Unit (cont.)  
INSTALLATION  
Jobsite Survey  
18” (457)1  
Complete the following checks before installation.  
42" (1067)  
1. Consult local building codes and the NEC (National  
Electrical Code) ANSI/NFPA 70 for special installa-  
tion requirements.  
2. Determine unit location (from project plans) or select  
unit location.  
18" (457)  
42" (1067)  
3. Check for possible overhead obstructions which may  
interfere with unit lifting or rigging.  
1 Required bottom condensate drain connection.  
Otherwise, 36” (914mm) for condensate connection.  
Step 1 — Plan for Unit Location  
C07459  
Select a location for the unit and its support system (curb  
or other) that provides for the minimum clearances  
required for safety. This includes the clearance to  
combustible surfaces, unit performance and service access  
below, around and above unit as specified in unit  
drawings. See Fig. 2.  
Fig. 2 - Service Clearance Dimensional Drawing  
Although unit is weatherproof, avoid locations that permit  
water from higher level runoff and overhangs to fall onto  
the unit.  
NOTE: Consider also the effect of adjacent units.  
Select a unit mounting system that provides adequate  
height to allow for removal and disposal of frost and ice  
that will form durring the heating-defrost mode as well as  
allow installation of condensate trap per requirements.  
Refer to Step 9 — Install External Condensate Trap and  
Line – for required trap dimensions.  
Unit may be installed directly on wood flooring or on Class  
A, B, or C roof-covering material when roof curb is used.  
Do not install unit in an indoor location. Do not locate air  
inlets near exhaust vents or other sources of contaminated  
air.  
4
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Roof mount —  
Step 3 — Inspect unit  
Inspect unit for transportation damage. File any claim  
with transportation agency.  
Check building codes for weight distribution  
requirements. Unit operating weight is shown in Table 1.  
Confirm before installation of unit that voltage, amperage  
and circuit protection requirements listed on unit data  
plate agree with power supply provided.  
Step 2 — Plan for Sequence of Unit Installation  
The support method used for this unit will dictate different  
sequences for the steps of unit installation. For example,  
on curb-mounted units, some accessories must be  
installed on the unit before the unit is placed on the curb.  
Review the following for recommended sequences for  
installation steps.  
Step 4 — Provide Unit Support  
Roof Curb Mount —  
Accessory roof curb details and dimensions are shown in  
Fig. 3. Assemble and install accessory roof curb in  
accordance with instructions shipped with the curb.  
Curb-mounted installation —  
Install curb  
Install field-fabricated ductwork inside curb  
NOTE: The gasketing of the unit to the roof curb is  
critical for a watertight seal. Install gasket supplied with  
the roof curb as shown in Fig. 3. Improperly applied  
gasket can also result in air leaks and poor unit  
performance.  
Install accessory thru-base service connection package  
(affects curb and unit) (refer to accessory installation  
instructions for details)  
Prepare bottom condensate drain connection to suit  
planned condensate line routing (refer to Step 9 for  
details)  
Curb should be level. This is necessary for unit drain to  
function properly. Unit leveling tolerances are show in  
Fig. 4. Refer to Accessory Roof Curb Installation  
Instructions for additional information as required.  
Rig and place unit  
Install outdoor air hood  
Install insulation, cant strips, roofing felt, and counter  
flashing as shown. Ductwork must be attached to curb and  
not to the unit. The accessory thru-the-base power package  
must be installed before the unit is set on the roof curb.  
Install condensate line trap and piping  
Make electrical connections  
Install other accessories  
Pad-mounted installation —  
If electric and control wiring is to be routed through the  
basepan, attach the accessory thru-the-base service  
connections to the basepan in accordance with the  
accessory installation instructions.  
Prepare pad and unit supports  
Check and tighten the bottom condensate drain  
connection plug  
Rig and place unit  
Slab Mount (Horizontal Units Only) —  
Convert unit to side duct connection arrangement  
Install field-fabricated ductwork at unit duct openings  
Install outdoor air hood  
Install condensate line trap and piping  
Make electrical connections  
Provide a level concrete slab that extends a minimum of  
6 in. (150 mm) beyond unit cabinet. Install a gravel apron  
in front of condenser coil air inlet to prevent grass and  
foliage from obstructing airflow.  
NOTE: Horizontal units may be installed on a roof curb  
if required.  
Install other accessories  
Frame-mounted installation —  
Alternate Unit Support (In Lieu of Curb or Slab  
Mount) —  
Frame-mounted applications generally follow the  
sequence for a curb installation. Adapt as required to  
suit specific installation plan.  
A non-combustible sleeper rail can be used in the unit curb  
support area. If sleeper rails cannot be used, support the long  
sides of the unit with a minimum of 3 equally spaced 4-in. x  
4-in. (102 mm x 102 mm) pads on each side.  
Table 1 – Operating Weights  
50TCQA  
Component  
UNITS LB (KG)  
A04  
A05  
A06  
A07  
Base Unit  
505 (229)  
510 (231)  
590 (268)  
630 (286)  
Economizer  
Vertical  
80 (36)  
105 (48)  
32 (15)  
80 (36)  
105 (48)  
32 (15)  
80 (36)  
105 (48)  
32 (15)  
80 (36)  
105 (48)  
32 (15)  
Horizontal  
Powered Outlet  
Curb  
14---in/356 mm  
24---in/610 mm  
110 (50)  
145 (66)  
110 (50)  
145 (66)  
110 (50)  
145 (66)  
110 (50)  
145 (66)  
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ROOFCURB  
ACCESSORY  
UNIT SIZE  
1’ - 2”  
[356]  
CRRFCURB001A02  
CRRFCURB002A02  
50TCQA04-07  
2’ - 0”  
[610]  
C08548  
Fig. 3 - Roof Curb Details  
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should be ducted through the roof deck to comply with  
applicable fire codes.  
For units with accessory electric heaters: Horizontal  
applications require a minimum clearance to combustible  
surfaces of 1-in (25 mm) from duct for first 12-in (305 mm)  
away from unit. Vertical applications do not require a  
minimum clearance.  
MAXIMUM ALLOWABLE  
DIFFERENCE IN. (MM)  
Minimum clearance is not required around ductwork.  
A-B  
B-C  
A-C  
Step 6 — Rig and Place Unit  
0.5” (13)  
1.0” (25)  
1.0” (25)  
Keep unit upright and do not drop. Spreader bars are not  
required if top crating is left on unit. Rollers may be used to  
move unit across a roof. Level by using unit frame as a  
reference. See Table 1 and Fig. 5 for additional information.  
C06110  
Fig. 4 - Unit Leveling Tolerances  
Step 5 — Field Fabricate Ductwork  
Cabinet return-air static pressure (a negative condition)  
shall not exceed 0.35 in. wg (87 Pa) with economizer or  
0.45 in. wg (112 Pa) without economizer.  
Lifting holes are provided in base rails as shown in Fig. 5.  
Refer to rigging instructions on unit.  
!
CAUTION  
For vertical ducted applications, secure all ducts to roof  
curb and building structure. Do not connect ductwork to  
unit.  
UNIT DAMAGE HAZARD  
Failure to follow this caution may result in  
equipment damage.  
Insulate and weatherproof all external ductwork, joints,  
and roof openings with counter flashing and mastic in  
accordance with applicable codes.  
All panels must be in place when rigging. Unit is not  
designed for handling by fork truck.  
Ducts passing through unconditioned spaces must be  
insulated and covered with a vapor barrier.  
Before setting the unit onto the curb, recheck gasketing on  
curb.  
If a plenum return is used on a vertical unit, the return  
C06005  
DIMENSIONS  
MAX WEIGHT  
A
B
C
UNIT  
LB  
KG  
343  
345  
381  
399  
IN  
MM  
1889  
1889  
1889  
1889  
IN  
MM  
921  
921  
905  
946  
IN  
MM  
848  
50TCQA04  
50TCQA05  
50TCQA06  
50TCQA07  
755  
760  
840  
880  
74.38  
74.38  
74.38  
74.38  
36.25  
36.25  
35.63  
37.25  
33.38  
33.38  
41.38  
41.38  
848  
1051  
1051  
NOTES:  
1. Dimensions in ( ) are in millimeters.  
2. Hook rigging shackles through holes in base rail, as shown in detail A.” Holes in base rails are centered around the  
unit center of gravity. Use wooden top to prevent rigging straps from damaging unit.  
Fig. 5 - Rigging Details  
7
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Positioning on Curb —  
Step 8 — Install Outside Air Hood  
Economizer Hood Removal and Setup - Factory  
Option  
Position unit on roof curb so that the following clearances  
are maintained: /4 in. (6.4 mm) clearance between the  
1
roof curb and the base rail inside the front and rear, 0.0 in.  
clearance between the roof curb and the base rail inside on  
the duct end of the unit. This will result in the distance  
between the roof curb and the base rail inside on the  
condenser end of the unit being approximately equal to  
Fig. 3, section C-C.  
1. The hood is shipped in knock-down form and  
located in the return air compartment. It is attached  
to the economizer using two plastic tie-wraps.  
2. To gain access to the hood, remove the filter access  
panel. (See Fig. 7.)  
3. Locate and cut the (2) plastic tie-wraps, being  
careful to not damage any wiring. (See Fig. 8.)  
4. Carefully lift the hood assembly through the filter  
access opening and assemble per the steps outlined  
in Economizer Hood and Two–Position Hood on  
page 10.  
Although unit is weatherproof, guard against water from  
higher level runoff and overhangs.  
After unit is in position, remove the compressor access  
panel. Holding the blocking between compressors with  
one hand, cut the strapping. Carefully remove the  
blocking without damaging tubing, wiring, or controls.  
Remove the strapping and replace the access panel.  
FILTER ACCESS PANEL  
Remove all shipping materials and top skid. Recycle or  
dispose of all shipping materials.  
Step 7 — Convert to Horizontal and Connect  
Ductwork (when required)  
Unit is shipped in the vertical duct configuration. Unit  
without factory-installed economizer or return air smoke  
detector option may be field-converted to horizontal  
ducted configuration. To convert to horizontal  
configuration, remove screws from side duct opening  
covers and remove covers. Using the same screws, install  
covers on vertical duct openings with the insulation-side  
down. Seals around duct openings must be tight. See  
Fig. 6.  
COMPRESSOR  
ACCESS PANEL  
OUTDOOR-AIR OPENING AND  
INDOOR COIL ACCESS PANEL  
C06023  
Fig. 7 - Typical Access Panel Locations  
Remove Hood Parts  
Cut Plastic Ties  
(2) Places  
Economizer  
C06108  
Fig. 6 - Horizontal Conversion Panels  
C08633  
Fig. 8 - Economizer Wiring  
Field-supplied flanges should be attached to horizontal  
duct openings and all ductwork should be secured to the  
flanges. Insulate and weatherproof all external ductwork,  
joints, and roof or building openings with counter flashing  
and mastic in accordance with applicable codes.  
Do not cover or obscure visibility to the unit’s informative  
data plate when insulating horizontal ductwork.  
8
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Two Position Damper Hood Removal and Setup -  
Factory Option  
3. Locate the (2) screws holding the metal tray to the  
basepan and remove. Locate and cut the (2) plastic  
tie-wraps securing the assembly to the damper. (See  
Fig. 9.) Be careful to not damage any wiring or cut  
tie-wraps securing any wiring.  
4. Carefully lift the hood assembly (with metal tray)  
through the filter access opening and assemble per  
the steps outlined in Economizer Hood and  
Two–Position Hood on page 10.  
1. The hood is shipped in knock-down form and  
assembled to a metal support tray using plastic  
stretch wrap.  
Located in the return air  
compartment, the assembly’s metal tray is attached  
to the basepan and also attached to the damper  
using two plastic tie-wraps.  
2. To gain access to the hood, remove the filter access  
panel. (See Fig. 7.)  
Hood Parts  
Plastic Tie Wrap  
Qty (2)  
Screws for Metal Tray  
Qty (2)  
C08639  
Fig. 9 - Damper Assembly  
9
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Economizer Hood and Two-Position Hood —  
filter rack (hood divider). Push the filter into position  
past the open filter clips. Close the filter clips to lock  
the filter into place. See Fig. 12.  
NOTE: If the power exhaust accessory is to be installed  
on the unit, the hood shipped with the unit will not be  
used and must be discarded. Save the aluminum filter for  
use in the power exhaust hood assembly.  
1. The indoor coil access panel will be used as the top of  
the hood. Remove the screws along the sides and bot-  
tom of the indoor coil access panel. See Fig. 10.  
DIVIDER  
OUTSIDE  
AIR  
SIDE  
PANEL  
HOOD  
CLEANABLE  
ALUMINUM  
FILTER  
FILTER  
BAROMETRIC  
RELIEF  
FILTER  
CLIP  
TOP  
SIDE  
C08634  
PANEL  
CAULK  
HERE  
Fig. 12 - Economizer Filter Installation  
INDOOR  
COIL  
ACCESS  
PANEL  
INDOOR  
COIL  
ACCESS  
PANEL  
6. Caulk the ends of the joint between the unit top panel  
and the hood top.  
7. Replace the filter access panel.  
C06025  
Fig. 10 - Indoor Coil Access Panel Relocation  
Step 9 — Install External Condensate Trap and  
Line  
2. Swing out indoor coil access panel and insert the  
hood sides under the panel (hood top). Use the screws  
provided to attach the hood sides to the hood top. Use  
screws provided to attach the hood sides to the unit.  
See Fig. 11.  
3
The unit has one /4-in. condensate drain connection on  
the end of the condensate pan and an alternate connection  
on the bottom. See Fig. 13. Unit airflow configuration  
does not determine which drain connection to use. Either  
drain connection can be used with vertical or horizontal  
applications.  
TOP  
When using the standard side drain connection, ensure the  
red plug in the alternate bottom connection is tight. Do  
this before setting the unit in place. The red drain pan can  
be tightened with a 1/2 -in. square socket drive extension.  
PANEL  
INDOOR COIL  
ACCESS PANEL  
To use the alternate bottom drain connection, remove the  
1
red drain plug from the bottom connection (use a /2 - i n .  
LEFT  
HOOD  
square socket drive extension) and install it in the side  
drain connection.  
SCREW  
SIDE  
19 1/16”  
B
(483mm)  
33 3/8”  
(848mm)  
HOOD DIVIDER  
C06026  
Fig. 11 - Economizer Hood Construction  
CONDENSATE PAN (SIDE VIEW)  
3. Remove the shipping tape holding the economizer ba-  
rometric relief damper in place.  
ALTERNATE  
BOTTOM DRAIN  
STANDARD  
SIDE DRAIN  
DRAIN PLUG  
(FACTORY-INSTALLED)  
4. Insert the hood divider between the hood sides. See  
Fig. 11 and 12. Secure hood divider with 2 screws on  
each hood side. The hood divider is also used as the  
bottom filter rack for the aluminum filter.  
5. Open the filter clips which are located underneath the  
hood top. Insert the aluminum filter into the bottom  
C08021  
Fig. 13 - Condensate Drain Pan (Side View)  
The piping for the condensate drain and external trap can  
be completed after the unit is in place. See Fig. 14.  
10  
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unit disconnect. On a unit without a unit-mounted  
disconnect, connect the source leads to compressor  
contactor C and indoor fan contactor IFC pressure lugs  
with unit field power leads.  
MINIMUM PITCH  
1” (25mm) PER  
10’ (3m) OF LINE  
BASE RAIL  
2˝ (51) MIN  
All units except 208/230-v units are factory wired for the  
voltage shown on the nameplate. If the 208/230-v unit is  
to be connected to a 208-v power supply, the control  
transformer must be rewired by moving the black wire  
with the 1/4-in. female spade connector from the 230-v  
connection and moving it to the 208-v 1/4-in. male  
terminal on the primary side of the transformer. Refer to  
unit label diagram for additional information. Field power  
wires will be connected line-side pressure lugs on the  
power terminal block or at factory-installed option  
non-fused disconnect.  
OPEN  
VENT  
TO ROOF  
DRAIN  
SEE NOTE  
ROOF  
CURB  
DRAIN PLUG  
NOTE: Trap should be deep enough to offset maximum unit static  
difference. A 4” (102) trap is recommend. ed  
C08022  
Fig. 14 - Condensate Drain Piping Details  
Field power wires are connected to the unit at line-side  
pressure lugs on compressor contactor C and indoor fan  
contactor IFC or terminal board (see wiring diagram label  
for control box component arrangement) or at  
factory-installed option non-fused disconnect switch.  
Max wire size is #2 AWG (copper only). (See Fig. 16)  
All units must have an external trap for condensate  
drainage. Install a trap at least 4-in. (102 mm) deep and  
protect against freeze-up. If drain line is installed  
downstream from the external trap, pitch the line away  
from the unit at 1-in. per 10 ft (25 mm in 3 m) of run. Do  
not use a pipe size smaller than the unit connection  
(3/4-in.).  
NOTE: TEST LEADS - Unit may be equipped with  
short leads (pigtails) on the field line connection points on  
contactor C or optional disconnect switch. These leads are  
for factory run-test purposes only; remove and discard  
before connecting field power wires to unit connection  
points. Make field power connections directly to line  
connection pressure lugs only.  
Step 10 — Make Electrical Connections  
!
WARNING  
ELECTRICAL SHOCK HAZARD  
Failure to follow this warning could result in personal  
injury or death.  
!
WARNING  
FIRE HAZARD  
Do not use gas piping as an electrical ground. Unit  
cabinet must have an uninterrupted, unbroken  
electrical ground to minimize the possibility of  
personal injury if an electrical fault should occur. This  
ground may consist of electrical wire connected to  
unit ground lug in control compartment, or conduit  
approved for electrical ground when installed in  
accordance with NEC (National Electrical Code);  
ANSI/NFPA 70, latest edition (in Canada, Canadian  
Failure to follow this warning could result in  
intermittent operation or performance satisfaction.  
Do not connect aluminum wire between disconnect  
switch and furnace. Use only copper wire.  
(See Fig. 15.)  
Electrical  
Code  
CSA  
[Canadian  
Standards  
Association] C22.1), and local electrical codes.  
ELECTRIC  
DISCONNECT  
SWITCH  
NOTE: Check all factory and field electrical connections  
for tightness. Field-supplied wiring shall conform with  
the limitations of 63_F (33_C) rise.  
COPPER  
WIRE ONLY  
ALUMINUM  
WIRE  
Field Power Supply —  
If equipped with optional Powered Convenience Outlet:  
The power source leads to the convenience outlet’s  
transformer primary are not factory connected. Installer  
must connect these leads according to required operation  
of the convenience outlet. If an always-energized  
convenience outlet operation is desired, connect the  
source leads to the line side of the unit-mounted  
disconnect. (Check with local codes to ensure this method  
is acceptable in your area.) If a de-energize via unit  
disconnect switch operation of the convenience outlet is  
desired, connect the source leads to the load side of the  
A93033  
Fig. 15 - Disconnect Switch and Unit  
Units Without Factory-Installed Disconnect —  
When installing units, provide a disconnect switch per  
NEC (National Electrical Code) of adequate size.  
Disconnect sizing data is provided on the unit informative  
plate. Locate on unit cabinet or within sight of the unit per  
national or local codes. Do not cover unit informative  
plate if mounting the disconnect on the unit cabinet.  
11  
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Units with Factory-Installed Disconnect —  
Convenience Outlets —  
The factory-installed option disconnect switch is located  
in a weatherproof enclosure located under the main  
control box. The manual switch handle is accessible  
through an opening in the access panel. Discard the  
factory test leads (see Fig. 16).  
!
WARNING  
ELECTRICAL OPERATION HAZARD  
Failure to follow this warning could result in personal  
injury or death.  
Units Without Disconnect Option  
Units with convenience outlet circuits may use  
multiple disconnects. Check convenience outlet for  
power status before opening unit for service. Locate  
its disconnect switch, if appropriate, and open it.  
Tag-out this switch, if necessary.  
IFC  
(3 Phase  
Indoor Motor)  
C
(1 Phase Indoor Motor  
and 1 Phase Unit)  
11  
13  
13  
TB  
Disconnect  
per  
Two types of convenience outlets are offered on 50TCQA  
models: Non-powered and unit-powered. Both types  
NEC  
provide  
a
125-volt  
GFCI  
(ground-fault  
L1  
L2  
L3  
circuit-interrupter) duplex receptacle rated at 15-A  
behind a hinged waterproof access cover, located on the  
end panel of the unit. See Fig. 17.  
208/230-1-60  
208/230-3-60  
460-3-60  
575-3-60  
Pwd-CO  
Transformer  
Units With Disconnect Option  
Convenience  
Outlet  
GFCI  
L1  
2
1
Optional  
Disconnect  
Switch  
Factory  
Wiring  
L2  
L3  
4
6
3
5
Pwd-CO  
Fuse  
Switch  
Disconnect factory test leads; discard.  
C09011  
Fig. 16 - Power Wiring Connections  
Control Box  
Access Panel  
All units -  
All field wiring must comply with NEC and all local  
codes. Size wire based on MCA (Minimum Circuit Amps)  
on the unit informative plate. See Fig. 16 and the unit  
label diagram for power wiring connections to the unit  
power terminal blocks and equipment ground. Maximum  
wire size is #2 ga AWG per pole.  
C08128  
Fig. 17 - Convenience Outlet Location  
Installing Weatherproof Cover –  
A
weatherproof  
while-in-use  
cover  
for  
the  
factory-installed convenience outlets is now required by  
UL standards. This cover cannot be factory-mounted due  
its depth; it must be installed at unit installation. For  
shipment, the convenience outlet is covered with a blank  
cover plate.  
Provide a ground-fault and short-circuit over-current  
protection device (fuse or breaker) per NEC Article 440  
(or local codes). Refer to unit informative data plate for  
MOCP (Maximum Over-current Protection) device size.  
All field wiring must comply with the NEC and local  
requirements.  
The weatherproof cover kit is shipped in the unit’s control  
box. The kit includes the hinged cover, a backing plate  
and gasket.  
DISCONNECT ALL POWER TO UNIT AND  
CONVENIENCE OUTLET.  
Remove the blank cover plate at the convenience outlet;  
discard the blank cover.  
Loosen the two screws at the GFCI duplex outlet, until  
approximately 1/2-in (13 mm) under screw heads are  
exposed. Press the gasket over the screw heads. Slip the  
backing plate over the screw heads at the keyhole slots  
and align with the gasket; tighten the two screws until  
snug (do not over-tighten).  
12  
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Mount the weatherproof cover to the backing plate as  
shown in Fig. 18. Remove two slot fillers in the bottom of  
the cover to permit service tool cords to exit the cover.  
Check for full closing and latching.  
the face of the receptacle to trip and open the receptacle.  
Check for proper grounding wires and power line phasing  
if the GFCI receptacle does not trip as required. Press the  
RESET button to clear the tripped condition.  
COVER – WHILE-IN-USE  
RECEPTACLE  
WEATHERPROOF  
NOT INCLUDED  
BASE PLATE FOR  
GFCI RECEPTACLE  
C09022  
Fig. 18 - Weatherproof Cover Installation  
C08283  
UNIT  
CONNECT  
AS  
PRIMARY  
TRANSFORMER  
TERMINALS  
Non-powered type: This type requires the field  
installation of a general-purpose 125-volt 15-A circuit  
powered from a source elsewhere in the building. Observe  
national and local codes when selecting wire size, fuse or  
breaker requirements and disconnect switch size and  
location. Route 125-v power supply conductors into the  
bottom of the utility box containing the duplex receptacle.  
VOLTAGE  
CONNECTIONS  
208,  
230  
L1: RED +YEL  
L2: BLU + GRA  
H1 + H3  
H2 + H4  
240  
480  
600  
L1: RED  
Splice BLU +  
YEL  
H1  
H2 + H3  
H4  
460  
575  
L2: GRA  
L1: RED  
L2: GRA  
H1  
H2  
Unit-powered type: A unit-mounted transformer is  
factory-installed to stepdown the main power supply  
voltage to the unit to 115-v at the duplex receptacle. This  
option also includes a manual switch with fuse, located in  
a utility box and mounted on a bracket behind the  
convenience outlet; access is through the unit’s control  
box access panel. See Fig. 17.  
Fig. 19 - Powered Convenience Outlet Wiring  
Using unit-mounted convenience outlets: Units with  
unit-mounded convenience outlet circuits will often  
require that two disconnects be opened to de-energize all  
power to the unit. Treat all units as electrically energized  
until the convenience outlet power is also checked and  
de-energization is confirmed. Observe National Electrical  
Code Article 210, Branch Circuits, for use of convenience  
outlets.  
The primary leads to the convenience outlet transformer  
are not factory-connected. Selection of primary power  
source is a customer-option. If local codes permit, the  
transformer primary leads can be connected at the  
line-side terminals on the unit-mounted non-fused  
disconnect or HACR breaker switch; this will provide  
service power to the unit when the unit disconnect switch  
or HACR switch is open. Other connection methods will  
result in the convenience outlet circuit being de-energized  
when the unit disconnect or HACR switch is open. See  
Fig. 19.  
Fuse on power type: The factory fuse is a Bussman  
“Fusetron” T-15, non-renewable screw-in (Edison base)  
type plug fuse.  
Factory-Option Thru-Base Connections —  
1
This service connection kit consists of a /2 -in electrical  
bulkhead connector and a 3/4 -in electrical bulkhead  
connector, all factory-installed in the embossed (raised)  
section of the unit basepan in the condenser section. The  
1/2 -in bulkhead connector enables the low-voltage control  
Duty Cycle: the unit-powered convenience outlet has a  
duty cycle limitation. The transformer is intended to  
provide power on an intermittent basis for service tools,  
lamps, etc; it is not intended to provide 15-amps loading  
for continuous duty loads (such as electric heaters for  
overnight use). Observe a 50% limit on circuit loading  
above 8-amps (i.e., limit loads exceeding 8-amps to 30  
minutes of operation every hour).  
3
wires to pass through the basepan. The /4 -in electrical  
bulkhead connector allows the high-voltage power wires  
to pass through the basepan. See Fig. 20.  
Check tightness of connector lock nuts before connecting  
electrical conduits.  
Test the GFCI receptacle by pressing the TEST button on  
13  
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control the reversing valve operation. If using an  
electronic thermostat, configure it for “non-heat pump”  
operation. Locate the thermostat accessory on a solid wall  
in the conditioned space to sense average temperature in  
accordance with the thermostat installation instructions.  
LOW VOLTAGE  
CONDUIT  
CONNECTOR  
If the thermostat contains a logic circuit requiring 24-v  
power, use a thermostat cable or equivalent single leads of  
different colors with minimum of seven leads. If the  
thermostat does not require a 24-v source (no “C”  
connection required), use a thermostat cable or equivalent  
with minimum of six leads. Check the thermostat  
installation instructions for additional features which  
might require additional conductors in the cable.  
HIGH VOLTAGE  
CONDUIT  
CONNECTOR  
C08637  
Fig. 20 - Thru-Base Connection Fittings  
For wire runs up to 50 ft. (15 m), use no. 18 AWG  
(American Wire Gage) insulated wire (35_C minimum).  
For 50 to 75 ft. (15 to 23 m), use no. 16 AWG insulated  
wire (35_C minimum). For over 75 ft. (23 m), use no. 14  
AWG insulated wire (35_C minimum). All wire sizes  
larger than no. 18 AWG cannot be directly connected to  
the thermostat and will require a junction box and splice  
at the thermostat.  
Field-supplied and field-installed liquidtight conduit  
connectors and conduit may be attached to the connectors  
on the basepan. Pull correctly rated high voltage and low  
voltage through appropriate conduits. Connect the power  
conduit to the internal disconnect (if unit is so equipped)  
or to the external disconnect (through unit side panel). A  
hole must be field cut in the main control box bottom on  
the left side so the 24-v control connections can be made.  
Connect the control power conduit to the unit control box  
at this hole.  
Typical  
Thermostat  
Connections  
Central  
Terminal  
Board  
X
C
G
Units without Thru-Base Connections —  
C
1. Install power wiring conduit through side panel open-  
ings. Install conduit between disconnect and control  
box.  
2. Install power lines to terminal connections as shown  
in Fig. 16.  
T
H
E
R
M
O
S
T
G
W2  
W1  
Y2  
Y1  
R
W2  
W1  
(Note 2)  
All Units —  
O/B/Y2  
(Note 1)  
Voltage to compressor terminals during operation must be  
within voltage range indicated on unit nameplate. See  
Table 10. On 3-phase units, voltages between phases must  
be balanced within 2% and the current within 10%. Use  
the formula shown in the legend for Table 10, Note 2 (see  
page 44) to determine the percent of voltage imbalance.  
Operation on improper line voltage or excessive phase  
imbalance constitutes abuse and may cause damage to  
electrical components. Such operation would invalidate  
any applicable Carrier warranty.  
A
T
Y1  
R
Note 1: Typical multi-function marking. Follow manufacturer’s configuration  
instructions to select Y2. Do not configure for O output.  
Note 2: W2 connection not required on units without electric heating.  
Field Wiring  
C09012  
Field Control Wiring —  
Fig. 21 - Typical Low-Voltage Control Connections  
The 50TCQA unit requires an external temperature  
Unit without thru-base connection kit —  
control device. This device can be  
a
thermostat  
(field-supplied) or a PremierLink controller (available as  
factory-installed option or as field-installed accessory, for  
use on a Carrier Comfort Network or as a stand alone  
control) or the RTU-MP Controller for Building  
Management Systems using non-CCN protocols  
(RTU-MP is available as a factory-installed option only).  
Pass the thermostat control wires through the hole  
provided in the corner post; then feed the wires through  
the raceway built into the corner post to the control box.  
Pull the wires over to the terminal strip on the upper-left  
corner of the Central Terminal Board (CTB). See Fig. 22.  
NOTE: If thru-the-bottom connections accessory is  
used, refer to the accessory installation instructions for  
information on routing power and control wiring.  
Thermostat —  
Install  
a
Carrier-approved accessory  
2
stage  
Heat Anticipator Settings —  
Cooling/Heating thermostat according to installation  
instructions included with the accessory. The 50TCQ  
models do not require a thermostat with an O function to  
Set heat anticipator settings at 0.14 amp for the first stage  
and 0.14 amp for second-stage heating, when available.  
14  
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RACEWAY  
DISCONNECT MOUNTING  
LOCATION  
INDOOR  
ACCESS  
PANEL  
UNIT BLOCK-OFF  
PANEL  
OUTDOOR  
ACCESS PANEL  
C08133  
Fig. 23 - Typical Access Panel Location  
HOLE IN END PANEL (HIDDEN)  
C08027  
Not all available heater modules may be used in every  
unit. Use only those heater modules that are UL listed for  
use in a specific size unit. Refer to the label on the unit  
cabinet for the list of approved heaters.  
Fig. 22 - Field Control Wiring Raceway  
Electric Heaters  
Unit heaters are marked with Heater Model Numbers. But  
heaters are ordered as and shipped in cartons marked with  
a corresponding heater Sales Package part number. See  
Table 2 for correlation between heater Model Number and  
Sales Package part number.  
NOTE: The value in position 9 of the part number differs  
between the sales package part number (value is 1 or 3)  
and a bare heater model number (value is 0).  
50TCQ units may be equipped with field-installed  
accessory electric heaters. The heaters are modular in  
design, with heater frames holding open coil resistance  
wires strung through ceramic insulators, line-break limit  
switches and a control contactor. One or two heater  
modules may be used in a unit.  
Heater modules are installed in the compartment below  
the indoor (supply) fan outlet. Access is through the  
indoor access panel. Heater modules slide into the  
compartment on tracks along the bottom of the heater  
opening. See Fig. 23, Fig. 24 and Fig. 25.  
Table 2 – Heater Model Number  
Bare Heater Model Number  
C
C
R
R
H
E
A
T
E
R
R
0
1
0
0
1
1
A
A
0
0
0
0
Heater Sales Package PNO  
Includes:  
Bare Heater  
H
E
A
T
E
Carton and packing materials  
Installation sheet  
DISCONNECT EMT OR RIGID CONDUIT SINGLE  
CENTER MANUAL RESET  
MOUNTING  
LOCATION  
(FIELD-SUPPLIED)  
POINT BOX POST  
LIMIT SWITCH  
HEATER  
COVERS  
SINGLE POINT  
MAIN  
BRACKET AND BOX  
HEATER  
MODULE  
HEATER  
MODULE  
HEATER  
CONTROL CONDUIT  
MOUNTING  
SCREW  
MOUNTING  
BOX  
DRIP BOOT  
(LOCATION 1) (LOCATION 2) BRACKET  
CONTROL WIRE TERMINAL BLOCK  
C08134  
Fig. 24 - Typical Component Location  
15  
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CONTROL  
BOX  
2
1
1
1
2
1
3
3
BUSHING  
SINGLE  
POINT BOX  
MOUNTING  
SCREWS  
DRIP BOOT  
BRACKET  
MOUNTING  
SCREWS  
TRACK  
POWER  
WIRES  
2 3  
2 1  
1 3  
1 1  
FOAM  
BUSHING  
LLIED  
PA  
CORP  
.
MDEL  
NO.  
OD  
EAL NO.  
FLANGE  
22.2  
IED AIR  
NTIONING  
UACCESS  
1
3
23  
2-  
46N  
.
P
/
N
5610-4  
REV  
HEATER  
RELAYS  
HEATER  
MOUNTING  
SCREWS  
C08136  
C08135  
Fig. 26 - Typical Single Point Installation  
Fig. 25 - Typical Module Installation  
All fuses on 50TCQ units are 60-A. (Note that all heaters  
are qualified for use with a 60-A fuse, regardless of actual  
heater ampacity, so only 60-A fuses are necessary.)  
Single Point Boxes without Fuses — Refer to accessory  
heater and Single Point Box installation instructions for  
details on tap connections.  
Single Point Boxes and Supplementary Fuses — When  
the unit MOCP device value exceeds 60-A, unit-mounted  
supplementary fuses are required for each heater circuit.  
These fuses are included in accessory Single Point Boxes,  
with power distribution and fuse blocks. The single point  
box will be installed directly under the unit control box,  
just to the left of the partition separating the indoor  
section (with electric heaters) from the outdoor section.  
The Single Point Box has a hinged access cover. See  
Fig. 26. The Single Point Box also includes pigtails to  
complete the wiring between the Single Point Box and the  
unit’s main control box terminals. Refer to the accessory  
heater and Single Point Box installation instructions for  
details on tap connections.  
Low-Voltage Control Connections  
Run the  
low-voltage control leads from the heater module(s) -  
VIO and BRN (two of each if two modules are installed;  
identify for Module #1) - to the 4-pole terminal board  
TB4 located on the heater bulkhead to the left of Heater  
#1. Connect the VIO leads from Heater #1 and Heater #2  
to terminal TB4-1. Connect the BRN leads to terminal  
TB4-3. See Fig. 27.  
DEFROST  
BOARD  
E-HEAT  
ORN  
BRN  
P3-3  
ORN  
1
BRN  
3
TB4  
VIO  
VIO  
BRN BRN  
Field  
Connections  
Elec Htr  
VIO  
HR2  
HR1  
BRN  
BRN  
VIO  
HR1: On Heater 1 in Position #1  
HR2: On Heater 2 in Position #2 (if installed)  
C09013  
Fig. 27 - Accessory Electric Heater Control Connections  
16  
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PremierLinkt (Factory--Option) —  
C08199  
Fig. 28 - PremierLink Controller  
The PremierLink controller (see Fig. 28) is compatible  
with Carrier Comfort Networkr (CCN) devices. This  
control is designed to allow users the access and ability to  
change factory-defined settings, thus expanding the  
function of the standard unit control board. CCN service  
access tools include System Pilot (TM), Touch Pilot (TM)  
and Service Tool. (Standard tier display tools Navigatort  
and Scrolling Marquee are not suitable for use with latest  
PremierLink controller (Version 2.x).)  
The SAT is factory-wired. The SAT probe is wire-tied to  
the supply-air opening (on the horizontal opening end) in  
its shipping position. Remove the sensor for installation.  
Re-position the sensor in the flange of the supply-air  
opening or in the supply air duct (as required by local  
codes). Drill or punch a /2 -in. hole in the flange or duct.  
Use two field-supplied, self-drilling screws to secure the  
sensor probe in a horizontal orientation. See Fig. 29.  
1
The PremierLink control is factory-mounted in the  
50TCQ unit’s main control box to the left of the Central  
Terminal Board (CTB). Factory wiring is completed  
through harnesses connected to the CTB thermostat. Field  
connections are made at a 16-pole terminal block (TB1)  
located on the bottom shelf of the unit control box in front  
of the PremierLink controller. The factory-installed  
PremierLink control includes the supply-air temperature  
(SAT) sensor. The outdoor air temperature (OAT) sensor is  
included in the FIOP/accessory EconoMi$ert2 package.  
ROOF  
CURB  
SUPPLY AIR  
TEMPERATURE  
SENSOR  
The PremierLink controller requires the use of a Carrier  
electronic thermostat or a CCN connection for time  
broadcast to initiate its internal timeclock. This is  
necessary for broadcast of time of day functions  
(occupied/unoccupied).  
SUPPLY AIR  
RETURN AIR  
C08200  
Fig. 29 - Typical Mounting Location for Supply Air  
Temperature (SAT) Sensor on Small Rooftop Units  
NOTE: PremierLink controller is shipped in Sensor  
mode. To be used with a thermostat, the PremierLink  
controller must be configured to Thermostat mode. Refer  
to PremierLink Configuration instructions for Operating  
Mode.  
NOTE:  
Refer to Form 33CS-58SI for complete  
PremierLink configuration, operating sequences and  
troubleshooting information. Have a copy of this manual  
available at unit start-up.  
NOTE: The sensor must be mounted in the discharge  
airstream downstream of the cooling coil and any heating  
devices. Be sure the probe tip does not come in contact  
with any of the unit’s heater surfaces.  
Supply Air Temperature (SAT) Sensor  
On  
FIOP-equipped 50TCQ unit, the unit is supplied with a  
supply-air temperature (SAT) sensor (33ZCSENSAT).  
This sensor is a tubular probe type, approx 6-inches  
(12.7 mm) in length. It is a nominal 10-k ohm thermistor.  
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C09014  
Fig. 30 - PremierLink Wiring Schematic  
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Outdoor Air Temperature (OAT) Sensor — The OAT is  
factory-mounted in the EconoMi$er2 (FIOP or  
accessory). It is a nominal 10k ohm thermistor attached to  
an eyelet mounting ring.  
Connect T  
                                                                                                                           
-55  
                                                                                                                                  
- See Fig. 31 for typical T-55 internal  
                                                                                                                                                                            
connections. Connect the T-55 SEN terminals to TB1  
terminals 1 and 3 (see Fig. 32).  
TB1  
1
PL  
EconoMi$er2 — The PremierLink control is used with  
EconoMi$er2 (option or accessory) for outdoor air  
management. The damper position is controlled directly  
by the PremierLink control; EconoMi$er2 has no internal  
logic device.  
SEN  
SEN  
J6-7  
J6-6  
3
C08212  
Fig. 32 - PremierLink T-55 Sensor  
Outdoor air management functions can be enhanced with  
field-installation of these accessory control devices:  
Connect T-56  
-
See Fig. 33 for T-56 internal  
Enthalpy control (outdoor air or differential sensors)  
Space CO2 sensor  
Outdoor air CO2 sensor  
connections. Install a jumper between SEN and SET  
terminals as illustrated. Connect T-56 terminals to TB1  
terminals 1, 3 and 5 (see Fig. 34).  
Refer to Table 3 for accessory part numbers.  
Field connections — Field connections for accessory  
sensor and input devices are made at the 16-pole terminal  
block (TB1) located on the control box bottom shelf in  
front of the PremierLink control (See Fig. 30). Some input  
devices also require a 24-vac signal source; connect at  
CTB terminal R at “THERMOSTAT” connection strip for  
this signal source. See connections figures on following  
pages for field connection locations (and for continued  
connections at the PremierLink board inputs).  
1
2
4
5
6
3
RED(+)  
WHT(GND)  
CCN COM  
BLK(-)  
SET  
SEN  
SW1  
BLK  
(T56)  
BRN (GND)  
BLU (SPT)  
SENSOR WIRING  
JUMPER  
TERMINALS  
AS SHOWN  
Table 4 provides a summary of field connections for units  
equipped with Space Sensor. Table 5 provides a summary  
of field connections for units equipped with Space  
Thermostat.  
Space Sensors  
-
The PremierLink controller is  
Cool  
Warm  
factory-shipped configured for Space Sensor Mode. A  
Carrier T-55 or T-56 space sensor must be used. T-55  
space temperature sensor provides a signal of space  
temperature to the PremierLink control. T-56 provides  
same space temperature signal plus it allows for  
adjustment of space temperature setpoints from the face of  
the sensor by the occupants.  
C08202  
Fig. 33 - T-56 Internal Connections  
TB1  
1
PL  
SEN  
SEN  
J6-7  
PL  
TB1  
3
J6-6  
Jumper  
SET  
SET  
J6-5  
5
1
2
4
5
6
3
C08213  
RED(+)  
WHT(GND)  
CCN COM  
Fig. 34 - PremierLink T-56 Sensor  
BLK(-)  
SEN  
SW1  
Connect Thermostat — A 7-wire thermostat connection  
requires a 24-v power source and a common connection.  
Use the R and C terminals on the CTB’s THERMOSTAT  
connection strip for these. Connect the thermostat’s Y1,  
Y2, W1, W2 and G terminals to PremierLink TB1 as  
shown in Fig. 35.  
BRN (GND)  
BLU (SPT)  
SENSOR WIRING  
If the 50TCQ unit is equipped with factory-installed  
smoke detector(s), disconnect the factory BLU lead at  
TB1-6 (Y2) before connecting the thermostat. Identify the  
BLU lead originating at CTB-DDC-1; disconnect at  
TB1-6 and tape off. Confirm that the second BLU lead at  
TB1-6 remains connected to PremierLink J4-8.  
C08201  
Fig. 31 - T-55 Space Temperature Sensor Wiring  
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CTB  
SPACE  
THERMOSTAT  
THERMOSTAT  
R
TB1  
2
R
PL  
J4-12  
G
Y1  
Y2  
W1  
W2  
C
J4-10  
J4-8  
J4-6  
J4-4  
4
6
8
10  
C
CTB  
THERMOSTAT  
C08119  
Fig. 35 - Space Thermostat Connections  
Table 3 – PremierLink Sensor Usage  
OUTDOOR AIR  
TEMPERATURE  
SENSOR  
RETURN AIR  
TEMPERATURE  
SENSOR  
OUTDOOR AIR  
ENTHALPY SENSOR  
RETURN AIR  
ENTHALPY SENSOR  
APPLICATION  
Differential Dry Bulb  
Temperature with  
PremierLink  
(PremierLink requires  
4 --- 20 m A A ctuator)  
R eq uired ---  
33ZCT55SPT  
or equivalent  
I nclud ed ---  
---  
---  
---  
CRTEMPSN001A00  
Single Enthalpy with  
PremierLink  
(PremierLink requires  
4 --- 20m A A ctuator)  
R eq uires ---  
HH57AC077  
or equivalent  
I nclud ed ---  
Not Used  
---  
---  
Differential Enthalpy  
with PremierLink  
(PremierLink requires  
4 --- 20m A A ctuator)  
R eq uires ---  
HH57AC077  
or equivalent  
R eq uires ---  
HH57AC078  
or equivalent  
I nclud ed ---  
Not Used  
NOTES:  
CO Sensors (Optional):  
2
33ZCSENCO2 --- Room sensor (adjustable). Aspirator box is required for duct mounting of the sensor.  
33ZCASPCO2 --- Aspirator box used for duct---mounted CO room sensor.  
2
33ZCT55CO2 --- Space temperature and CO room sensor with override.  
2
33ZCT56CO2 --- Space temperature and CO room sensor with override and setpoint.  
2
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Table 4 – Space Sensor Mode  
TB1 TERMINAL  
FIELD CONNECTION  
T55 --- S E N /T56 --- S E N  
RMTOCC  
INPUT SIGNAL  
Analog (10k thermistor)  
Discrete, 24VAC  
1
2
3
T55 --- S E N /T56 --- S E N  
CMPSAFE  
Analog (10k thermistor)  
Discrete, 24VAC  
4
5
T56---SET  
Analog (10k thermistor)  
Discrete, 24VAC  
6
FSD  
7
LOOP---PWR  
Analog, 24VDC  
8
SPS  
Discrete, 24VAC  
9
IAQ---SEN  
A nalog, 4 --- 20m A  
Discrete, 24VAC  
10  
11  
12  
13  
14  
15  
16  
FILTER  
I A Q --- CO M /O A Q --- CO M /R H --- CO M  
CCN + (RED)  
OAQ---SEN/RH---SEN  
CCN Gnd (WHT)  
AUX OUT(Power Exhaust)  
CCN --- (BLK)  
A nalog, 4 --- 20m A  
Digital, , 5VDC  
A nalog, 4 --- 20m A  
Digital, 5VDC  
(Output)Discrete 24VAC  
Digital, 5VDC  
LEGEND:  
T 5 5  
T 5 6  
CCN  
C MP SA F E  
F ILT E R  
--- Sp a c e Te m p e r a t u r e S e n so r  
F S D --- F ir e S h u t d o w n  
IA Q --- In d o o r A ir Q u a lit y ( C O )  
OAQ --- Outdoor Air Quality (CO )  
2
R H --- R e la t iv e H u m id it y  
S F S --- S u p p ly Fa n S t a t u s  
--- Sp a c e Te m p e r a t u r e S e n so r  
--- Carrier Comfort Network (communication bus)  
--- C o m p r e sso r S a f e t y  
2
--- D i r t y F i lt e r S w i t c h  
Table 5 – Thermostat Mode  
TB1 TERMINAL  
FIELD CONNECTION  
INPUT SIGNAL  
Analog (10k thermistor)  
Discrete, 24VAC  
1
2
RAT SEN  
G
3
RAT SEN  
Y1  
Analog (10k thermistor)  
Discrete, 24VAC  
4
5
6
Y2  
LOOP---PWR  
Discrete, 24VAC  
Analog, 24VDC  
Discrete, 24VAC  
Analog, 4---20mA  
Discrete, 24VAC  
Analog, 4---20mA  
Digital, 5VDC  
7
8
W1  
9
I A Q --- S E N  
10  
11  
12  
13  
14  
15  
16  
W2  
I A Q --- CO M /O A Q --- CO M /R H --- CO M  
CCN + (RED)  
O A Q --- S E N /R H --- S E N  
CCN Gnd (WHT)  
AUX OUT (Power Exhaust)  
CCN --- (BLK)  
Analog, 4---20mA  
Digital, 5VDC  
(Output) Discrete 24VAC  
Digital, 5VDC  
LEGEND:  
CCN  
G
IAQ  
OAQ  
RAT  
---  
---  
---  
---  
---  
Carrier Comfort Network (communication bus)  
Thermostat Fan  
RH --- Relative Humidity  
W1 --- Thermostat Heat Stage 1  
W2 --- Thermostat Heat Stage 2  
Y1 --- Thermostat Cool Stage 1  
Y2 --- Thermostat Cool Stage 2  
Indoor Air Quality (CO )  
2
Outdoor Air Quality (CO )  
2
Return Air Temperature  
21  
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If the 50TCQ unit has an economizer system and  
free-cooling operation is required, a sensor representing  
Return Air Temperature must also be connected  
(field-supplied and installed). This sensor may be a T-55  
Space Sensor (see Fig. 31) installed in the space or in the  
return duct, or it may be sensor PNO 33ZCSENSAT,  
installed in the return duct. Connect this sensor to TB1-1  
and TB1-3 per Fig. 32.  
Return Air Enthalpy Sensor — Mount the return-air  
                                                                                                                                                                                        
enthalpy sensor (33CSENTSEN) in the return-air section  
of the economizer. The return air sensor is wired to the  
enthalpy controller (33CSENTHSW). See Fig. 37.  
24V  
RED  
ECONO  
MOTOR  
4-20  
Main  
BLK  
GND  
LOW  
Configure the unit for Thermostat Mode — Connect to the  
CCN bus using a CCN service tool and navigate to  
PremierLink Configuration screen for Operating Mode.  
Default setting is Sensor Mode (value 1). Change the  
value to 0 to reconfigure the controller for Thermostat  
Mode.  
+ VDC  
Out  
GRA  
ESL  
When the PremierLink is configured for Thermostat  
Mode, these functions are not available: Fire Shutdown  
(FSD), Remote Occupied (RMTOCC), Compressor Safety  
(CMPSAFE), Supply Fan Status (SFS), and Filter Pressure  
Switch (FILTER).  
+ 24-36  
VDC In  
4-20 Main  
Out  
C09027  
Fig. 37 - Outside and Return Air Enthalpy Sensor  
Wiring  
Economizer controls —  
Outdoor Air Enthalpy Control (PNO 33CSENTHSW) -  
To wire the return air enthalpy sensor, perform the  
following:  
The enthalpy control (33CSENTHSW) is available as a  
field-installed accessory to be used with the EconoMi$er2  
damper system. The outdoor air enthalpy sensor is part of  
the enthalpy control. (The separate field-installed  
accessory return air enthalpy sensor (33CSENTSEN) is  
required for differential enthalpy control. See Fig. 36.)  
1. Use a 2-conductor, 18 or 20 AWG, twisted pair cable  
to connect the return air enthalpy sensor to the enthal-  
py controller.  
2. Connect the field-supplied RED wire to (+) spade  
connector on the return air enthalpy sensor and the  
(+) terminal on the enthalpy controller. Connect the  
BLK wire to (-) spade connector on the return air en-  
thalpy sensor and the (-) terminal on the enthalpy  
controller.  
Locate the enthalpy control in the economizer next to the  
Actuator Motor. Locate two GRA leads in the factory  
harness and connect the gray lead labeled “ESL” to the  
terminal labeled “LOW”. See Fig. 36. Connect the  
enthalpy control power input terminals to economizer  
actuator power leads RED (connect to 24V) and BLK  
(connect to GND).  
Indoor Air Quality (CO2 sensor) — The indoor air quality  
sensor accessory monitors space carbon dioxide (CO2)  
levels. This information is used to monitor IAQ levels.  
Several types of sensors are available, for wall mounting  
in the space or in return duct, with and without LCD  
display, and in combination with space temperature  
sensors. Sensors use infrared technology to measure the  
levels of CO2 present in the space air.  
Enthalpy  
Switch  
24V  
RED  
BLK  
ECONO  
MOTOR  
GND  
The CO2 sensors are all factory set for a range of 0 to  
2000 ppm and a linear mA output of 4 to 20. Refer to the  
instructions supplied with the CO2 sensor for electrical  
requirements and terminal locations. See Fig. 38 for  
typical CO2 sensor wiring schematic.  
CTB  
ECON  
LOW  
GRA  
7
ESL  
Factory Wiring Harness  
C09026  
Fig. 36 - Enthalpy Switch (33CSENTHSW) Connections  
The outdoor enthalpy changeover setpoint is set at the  
enthalpy controller.  
Differential Enthalpy Control — Differential enthalpy  
control is provided by sensing and comparing the outside  
air and return air enthalpy conditions. Install the outdoor  
air enthalpy control as described above. Add and install a  
return air enthalpy sensor.  
22  
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Refer to Form 33CS-58SI, PremierLink Installation,  
Start-up, and Configuration Instructions, for detailed  
configuration information  
Outdoor Air Quality Sensor (PNO 33ZCSENCO2 plus  
weatherproof enclosure) — The outdoor air CO2 sensor is  
designed to monitor carbon dioxide (CO2) levels in the  
outside ventilation air and interface with the ventilation  
damper in an HVAC system. The OAQ sensor is packaged  
with an outdoor cover. See Fig. 40. The outdoor air CO2  
sensor must be located in the economizer outside air hood.  
+ 0-10VDC  
-
SIG COM  
4-20mA  
+
ALARM  
NC  
COM RELAY  
}
NO CONTACTS  
24 VAC  
OR  
24 VDC  
H G  
+
-
2 1  
J3  
5 4 3 2 1  
8 7 6  
J4  
C08635  
Fig. 38 - Indoor/Outdoor Air Quality (CO2) Sensor  
(33ZCSENCO2) - Typical Wiring Diagram  
To accurately monitor the quality of the air in the  
conditioned air space, locate the sensor near a return-air  
grille (if present) so it senses the concentration of CO2  
leaving the space. The sensor should be mounted in a  
location to avoid direct breath contact.  
COVER REMOVED  
SIDE VIEW  
C07135  
Do not mount the IAQ sensor in drafty areas such as near  
supply ducts, open windows, fans, or over heat sources.  
Allow at least 3 ft (0.9 m) between the sensor and any  
corner. Avoid mounting the sensor where it is influenced  
by the supply air; the sensor gives inaccurate readings if  
the supply air is blown directly onto the sensor or if the  
supply air does not have a chance to mix with the room air  
before it is drawn into the return airstream.  
Fig. 40 - Outdoor Air Quality Sensor Cover  
Wiring the Outdoor Air CO2 Sensor — A dedicated power  
supply is required for this sensor. A two-wire cable is  
required to wire the dedicated power supply for the sensor.  
The two wires should be connected to the power supply  
and terminals 1 and 2.  
To connect the sensor to the control, identify the positive  
(4 to 20 mA) and ground (SIG COM) terminals on the  
OAQ sensor. See Fig. 38. Connect the 4 to 20 mA  
terminal to the TB1-13 terminal of the 50TCQ. Connect  
the SIG COM terminal to the TB1-11 terminal of the  
50TCQA. See Fig. 41.  
Wiring the Indoor Air Quality Sensor —  
For each sensor, use two 2-conductor 18 AWG (American  
Wire Gage) twisted-pair cables (unshielded) to connect  
the separate isolated 24 vac power source to the sensor  
and to connect the sensor to the control board terminals.  
To connect the sensor to the control, identify the positive  
(4 to 20 mA) and ground (SIG COM) terminals on the  
sensor. See Fig. 38. Connect the 4-20 mA terminal to  
terminal TB1-9 and connect the SIG COM terminal to  
terminal TB1-11. See Fig. 39.  
OAQ Sensor/RH Sensor  
TB1  
13  
PL  
J5-2  
SEN  
TB1  
11  
COM  
J5-3  
24 VAC  
C08275  
IAQ Sensor  
TB1  
9
PL  
J5-5  
Fig. 41 - Outdoor CO2 Sensor Connections  
SEN  
TB1  
11  
Smoke Detector/Fire Shutdown (FSD) — This function is  
available only when PremierLink is configured for  
(Space) Sensor Mode. The unit is factory-wired for  
PremierLink FSD operation when PremierLink is  
factory-installed.  
COM  
J5-3  
24 VAC  
C08636  
Fig. 39 - Indoor CO2 Sensor (33ZCSENCO2)  
Connections  
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Fan (Pressure) Switch (NO, close on rise in pressure)  
On 50TCQ units equipped with factory-installed Smoke  
Detector(s), the smoke detector controller implements the  
unit shutdown through its NC contact set connected to the  
unit’s CTB input. The FSD function is initiated via the  
smoke detector’s Alarm NO contact set. The PremierLink  
communicates the smoke detector’s tripped status to the  
CCN building control. See Fig. 30, the PremierLink  
wiring schematic.  
CTB  
Thermostat  
R
PL  
J4-6  
TB1  
8
C08118  
Fig. 43 - PremierLink Wiring Fan Pressure Switch  
Connection  
Filter Status Switch — This function is available only  
when PremierLink is configured for (Space) Sensor Mode.  
Remote Occupied Switch — The PremierLink control  
permits a remote timeclock to override the control’s  
on-board occupancy schedule and place the unit into  
Occupied mode. This function may also provide a “Door  
Switch” time delay function that will terminate cooling  
and heating functions after a 2-20 minute delay.  
PremierLink control can monitor return filter status in two  
ways: By monitoring a field-supplied/installed filter  
pressure switch or via supply fan runtime hours.  
Using switch input: Install the dirty filter pressure switch  
according to switch manufacturer’s instructions, to  
measure pressure drop across the unit’s return filters.  
Connect one side of the switch’s NO contact set to CTB’s  
THERMOSTAT-R terminal. Connect the other side of the  
NO contact set to TB1-10. Setpoint for Dirty Filter is set  
at the switch. See Fig. 42.  
Connect one side of the NO contact set on the timeclock  
to CTB’s THERMOSTAT-R terminal. Connect the other  
side of the timeclock contact to the unit’s TB1-2 terminal.  
CTB  
Thermostat  
R
Remote Occupied  
Filter Switch (NO, close on rising pressure (high drop))  
Time Clock  
CTB  
Thermostat  
TB1  
2
PL  
J4-12  
R
C08214  
Fig. 44 - PremierLink Wiring Remote Occupied  
TB1  
10  
PL  
J4-4  
Refer to Form 33CS-58SI for additional information on  
configuring the PremierLink control for Door Switch  
timer function.  
C08216  
Fig. 42 - PremierLink Filter Switch Connection  
Power Exhaust (output) - Connect the accessory Power  
Exhaust contactor coils(s) per Fig. 45.  
When the filter switch’s NO contact set closes as filter  
pressure drop increases (indicating dirt-laden filters), the  
input signal to PremierLink causes the filter status point to  
read “DIRTY”.  
Space Relative Humidity Sensor — The RH sensor is not  
used with 50TCQ models at this time.  
Using Filter Timer Hours: Refer to Form 33CS-58SI for  
instructions on using the PremierLink Configuration  
screens and on unit alarm sequence.  
Power Exhaust  
TB1  
15  
PL  
J8-3  
PEC  
TAN  
Supply Fan Status Switch — The PremierLink control can  
CTB  
THERMOSTAT  
monitor  
supply  
fan  
operation  
through  
a
field-supplied/installed differential pressure switch. This  
sequence will prevent (or interrupt) operation of unit  
cooling, heating and economizer functions until the  
pressure switch contacts are closed indicating proper  
supply fan operation.  
C
GRA  
C08120  
Fig. 45 - PremierLink Power Exhaust Output  
Connection  
Install the differential pressure switch in the supply fan  
section according to switch manufacturer’s instructions.  
Arrange the switch contact to be open on no flow and to  
close as pressure rises indicating fan operation.  
CCN Communication Bus — The PremierLink controller  
connects to the bus in a daisy chain arrangement.  
Negative pins on each component must be connected to  
respective negative pins, and likewise, positive pins on  
each component must be connected to respective positive  
pins. The controller signal pins must be wired to the signal  
ground pins. Wiring connections for CCN must be made  
at the 3-pin plug.  
Connect one side of the switch’s NO contact set to CTB’s  
THERMOSTAT-R terminal. Connect the other side of the  
NO contact set to TB1-8. Setpoint for Supply Fan Status  
is set at the switch. See Fig. 43.  
24  
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At any baud (9600, 19200, 38400 baud), the number of  
controllers is limited to 239 devices maximum. Bus length  
may not exceed 4000 ft, with no more than 60 total  
devices on any 1000-ft section. Optically isolated RS-485  
repeaters are required every 1000 ft.  
Connecting CCN bus:  
NOTE: When connecting the communication bus cable,  
a
color code system for the entire network is  
recommended to simplify installation and checkout. See  
Table 7 for the recommended color code.  
NOTE: Carrier device default is 9600 band.  
Table 7 – Color Code Recommendations  
COMMUNICATION BUS WIRE SPECIFICATIONS —  
The CCN Communication Bus wiring is field-supplied  
and field-installed. It consists of shielded 3-conductor  
cable with drain (ground) wire. The cable selected must  
be identical to the CCN Communication Bus wire used for  
the entire network.  
CCN BUS WIRE  
COLOR  
CCN PLUG PIN  
NUMBER  
SIGNAL TYPE  
+
Ground  
---  
Red  
White  
Black  
1
2
3
See Table 6 for recommended cable.  
Table 6 – Recommended Cables  
Connect the CCN (+) lead (typically RED) to the unit’s  
TB1-12 terminal. Connect the CCN (ground) lead  
(typically WHT) to the unit’s TB1-14 terminal. Connect  
the CCN (-) lead (typically BLK) to the unit’s TB1-16  
terminal. See Fig. 46.  
MANUFACTURER  
Alpha  
CABLE PART NO.  
2413 or 5463  
A22503  
American  
Belden  
8772  
Columbia  
02525  
CCN Bus  
TB1  
12  
PL  
J2-1  
+ (RED)  
NOTE: Conductors and drain wire must be at least 20  
AWG, stranded, and tinned copper. Individual conductors  
must be insulated with PVC, PVC/nylon, vinyl, Teflon, or  
polyethylene. An aluminum/polyester 100% foil shield  
and an outer jacket of PVC, PVC/nylon, chrome vinyl, or  
Teflon with a minimum operating temperature range of  
- 2 0 _C to 60_C is required. Do not run communication  
wire in the same conduit as or next to any AC voltage  
wiring.  
TB1  
14  
GND (WHT)  
J2-2  
TB1  
16  
– (BLK)  
J2-3  
C08276  
Fig. 46 - PremierLink CCN Bus Connections  
The communication bus shields must be tied together at  
each system element. If the communication bus is entirely  
within one building, the resulting continuous shield must  
be connected to ground at only one single point. If the  
communication bus cable exits from one building and  
enters another building, the shields must be connected to  
the grounds at a lightning suppressor in each building (one  
point only).  
25  
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The RTU-MP control is factory-mounted in the 50TCQ  
unit’s main control box, to the left of the CTB. See  
Fig. 48. Factory wiring is completed through harnesses  
connected to the CTB. Field connections for RTU-MP  
sensors will be made at the Phoenix connectors on the  
RTU-MP board. The factory-installed RTU-MP control  
includes the supply-air temperature (SAT) sensor. The  
outdoor air temperature (OAT) sensor is included in the  
FIOP/accessory EconoMi$er2 package.  
RTU--MP control system  
The RTU-MP controller, see Fig. 47, provides expanded  
stand-alone operation of the HVAC system plus  
connection and control through communication with  
several Building Automation Systems (BAS) through  
popular third-party network systems. The available  
network systems are BACnet MP/TP, Modbus and  
Johnson J2. Communication with LonWorks is also  
possible by adding an accessory interface card to the  
RTU-MP. Selection of the communication protocol and  
baud rate are made at on-board DIP switches.  
Refer to Table 8, RTU-MP Controller Inputs and Outputs  
for locations of all connections to the RTU-MP board.  
C07129  
Fig. 47 - RTU-MP Multi-Protocol Control Board  
C08652  
Fig. 48 - 50TCQ Control Box Component Locations  
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C09015  
Fig. 49 - RTU-MP System Control Wiring Diagram  
27  
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Table 8 – RTU-MP Controller Inputs and Outputs  
BACnet OBJECT  
TYPE OF I/O  
NAME  
CONNECTION PIN  
NUMBERS  
POINT NAME  
INPUTS  
Space Temperature Sensor  
Supply Air Temperature  
Local Outside Air Temperature Sensor  
Space Temperature Offset Pot  
Indoor Air Quality  
Outdoor Air Quality  
Safety Chain Feedback  
Compressor Safety  
sptsens  
sat  
oatsens  
sptopot  
iaq  
oaq  
safety  
compstat  
firedown  
enthalpy  
humstat  
AI (10K Thermistor)  
AI (10K Thermistor)  
AI (10K Thermistor)  
AI (100K Potentiometer)  
A I (4 --- 20 m a)  
J 20 --- 1, 2  
J2---1, 2  
J2---3, 4  
J 20 --- 3  
J4---2, 3  
J4---5, 6  
J1---9  
A I (4 --- 20 m a)  
DI (24 VAC)  
DI (24 VAC)  
DI (24 VAC)  
DI (24 VAC)  
DI (24 VAC)  
J1---2  
Fire Shutdown  
Enthalpy Switch  
Humidistat Input Status  
J 1 --- 10  
J2---6, 7  
J5---7, 8  
CONFIGURABLE INPUTS*  
Space Relative Humidity  
Outside Air Relative Humidity  
Supply Fan Status  
sprh  
oarh  
A I (4 --- 20 m a)  
A I (4 --- 20 m a)  
DI (24 VAC)  
DI (24 VAC)  
DI (24 VAC)  
J 4 --- 2, 3 or J 4 --- 5, 6  
fanstat  
J5---1,2 or J5---3,4 or  
J5 5,6 or J5---7,8  
Filter Status  
filtstat  
Remote Occupancy Input  
remocc  
OUTPUTS  
econocmd  
Economizer Commanded Position  
Supply Fan Relay State  
4---20ma  
J2---5  
J1---4  
J1---8  
J1---7  
J1---6  
J1---5  
J 11 --- 3  
J 11 --- 7, 8  
sf  
DO Relay (24VAC , 1A)  
DO Relay (24VAC , 1A)  
DO Relay (24VAC , 1A)  
DO Relay (24VAC , 1A)  
DO Relay (24VAC , 1A)  
DO Relay (24VAC , 1A)  
DO Relay (24VAC, 1A)  
Compressor 1 Relay State  
Compressor 2 Relay State  
Heat Stage 1 Relay State  
Heat Stage 2 Relay State  
Power Exhaust Relay State  
Dehumidification Relay State  
comp_1  
comp_2  
heat_1  
heat_2  
aux_2  
humizer  
LEGEND  
AI --- A n a lo g In p u t  
AO --- A n a lo g O u t p u t  
DI --- D iscr e t e In p u t  
DO --- Discrete Output  
*
These inputs (if installed) take the place of the default input on the specific channel according to schematic.  
Pa r a lle l p in s J 5 --- 1 = J 2 --- 6 , J 5 --- 3 = J 1 --- 1 0 , J 5 --- 5 = J 1 --- 2 a r e u se d f o r f ie ld --- in st a lla t io n .  
The RTU-MP controller requires the use of a Carrier  
space sensor. A standard thermostat cannot be used with  
the RTU-MP system.  
accessory). It is a nominal 10k ohm thermistor attached to  
an eyelet mounting ring.  
EconoMi$er2 - The RTU-MP control is used with  
EconoMi$er2 (option or accessory) for outdoor air  
management. The damper position is controlled directly  
by the RTU-MP control; EconoMi$er2 has no internal  
logic device.  
Supply Air Temperature (SAT) Sensor  
-
On  
FIOP-equipped 50TCQ unit, the unit is supplied with a  
supply-air temperature (SAT) sensor (33ZCSENSAT).  
This sensor is a tubular probe type, approx 6-inches (12.7  
mm) in length. It is a nominal 10-k ohm thermistor.  
Outdoor air management functions can be enhanced with  
field-installation of these accessory control devices:  
The SAT is factory-wired. The SAT probe is wire-tied to  
the supply-air opening (on the horizontal opening end) in  
its shipping position. Remove the sensor for installation.  
Re-position the sensor in the flange of the supply-air  
opening or in the supply air duct (as required by local  
Enthalpy control (outdoor air or differential sensors)  
Space CO2 sensor  
Outdoor air CO2 sensor  
1
codes). Drill or punch a /2 -in. hole in the flange or duct.  
Field Connections - Field connections for accessory  
sensors and input devices are made the RTU-MP, at plugs  
J1, J2, J4, J5, J11 and J20. All field control wiring that  
connects to the RTU-MP must be routed through the  
raceway built into the corner post as shown in Fig. 22.  
Use two field-supplied, self-drilling screws to secure the  
sensor probe in a horizontal orientation. See Fig. 29.  
Outdoor Air Temperature (OAT) Sensor - The OAT is  
factory-mounted in the EconoMi$er2 (FIOP or  
28  
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BRN (COM)  
The raceway provides the UL required clearance between  
high- and low-voltage wiring. Pass the control wires  
through the hole provided in the corner post, then feed the  
wires thorough the raceway to the RTU-MP. Connect to  
the wires to the removable Phoenix connectors and then  
reconnect the connectors to the board.  
BLK (STO)  
BLU (SPT)  
SENSOR  
WIRING  
OR  
SET SEN  
Space Temperature (SPT) Sensors  
A field-supplied Carrier space temperature sensor is  
required with the RTU-MP to monitor space temperature.  
There are 3 sensors available for this application:  
OPB COM- PWR+  
S 33ZCT55SPT, space temperature sensor with override  
button  
POWER  
WIRING  
24 VAC  
NOTE: Must use a separate isolated transformer.  
S 33ZCT56SPT, space temperature sensor with override  
button and setpoint adjustment  
C07132  
S 33ZCT59SPT, space temperature sensor with LCD  
(liquid crystal display) screen, override button, and  
setpoint adjustment  
Fig. 52 - Space Temperature Sensor Typical Wiring  
(33ZCT59SPT)  
Economizer controls —  
Use 20 gauge wire to connect the sensor to the controller.  
The wire is suitable for distances of up to 500 ft. Use a  
three-conductor shielded cable for the sensor and setpoint  
adjustment connections. If the setpoint adjustment  
(slidebar) is not required, then an unshielded, 18 or 20  
gauge, two-conductor, twisted pair cable may be used.  
Outdoor Air Enthalpy Control (PNO HH57AC077) -  
The enthalpy control (HH57AC077) is available as a  
field-installed accessory to be used with the EconoMi$er2  
damper system. The outdoor air enthalpy sensor is part of  
the enthalpy control. (The separate field-installed  
accessory return air enthalpy sensor (HH57AC078) is  
required for differential enthalpy control. See “Return Air  
Enthalpy Sensor” below.)  
Connect T-55 - See Fig. 31 for typical T-55 internal  
connections. Connect the T-55 SEN terminals to  
RTU-MP J20-1 and J20-2. See Fig. 50.  
Locate the enthalpy control in the economizer hood.  
Locate two GRA leads in the factory harness and connect  
these leads to enthalpy control sensors 2 and 3. See  
Fig. 36. Connect the enthalpy control power input  
terminals to economizer actuator power leads RED  
(connect to TR) and BLK (connect to TR1).  
J20-1  
J20-2  
SEN  
SEN  
C08460  
Fig. 50 - RTU-MP T-55 Sensor Connections  
The outdoor enthalpy changeover setpoint is set at the  
enthalpy controller.  
Connect T-56 See Fig. 33 for T-56 internal  
-
connections. Install a jumper between SEN and SET  
terminals as illustrated. Connect T-56 terminals to  
RTU-MP J20-1, J20-2 and J20-3 per Fig. 51.  
Differential Enthalpy Control — Differential enthalpy  
control is provided by sensing and comparing the outside  
air and return air enthalpy conditions. Install the outdoor  
air enthalpy control as described above. Add and install a  
return air enthalpy sensor.  
SEN  
SEN  
J20-1  
J20-2  
Return Air Enthalpy Sensor — Mount the return-air  
enthalpy sensor (HH57AC078) in the return-air duct. The  
return air sensor is wired to the enthalpy controller  
(HH57AC077). See Fig. 37.  
Jumper  
SET  
SET  
To wire the return air enthalpy sensor, perform the  
following:  
J20-3  
1. Use a 2-conductor, 18 or 20 AWG, twisted pair cable  
to connect the return air enthalpy sensor to the enthal-  
py controller.  
C08461  
Fig. 51 - RTU-MP T-56 Sensor Connections  
2. At the enthalpy control remove the factory-installed  
resistor from the (SR) and (+) terminals.  
3. Connect the field-supplied RED wire to (+) spade  
connector on the return air enthalpy sensor and the  
(SR+) terminal on the enthalpy controller. Connect  
the BLK wire to (S) spade connector on the return air  
Connect T-59 - The T-59 space sensor requires a  
separate, isolated power supply of 24 VAC. See Fig. 51  
for internal connections at the T-59. Connect the SEN  
terminal (BLU) to RTU-MP J20-1. Connect the COM  
terminal (BRN) to J20-2. Connect the SET terminal (STO  
or BLK) to J20-3.  
29  
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enthalpy sensor and the (SR) terminal on the enthalpy  
controller.  
with an outdoor cover. See Fig. 40. The outdoor air CO2  
sensor must be located in the economizer outside air hood.  
NOTE: The enthalpy control must be set to the “D”  
setting for differential enthalpy control to work properly.  
Wiring the Outdoor Air CO2 Sensor — A dedicated power  
supply is required for this sensor. A two-wire cable is  
required to wire the dedicated power supply for the sensor.  
The two wires should be connected to the power supply  
and terminals 1 and 2.  
Indoor Air Quality (CO2 sensor) — The indoor air quality  
sensor accessory monitors space carbon dioxide (CO2)  
levels. This information is used to monitor IAQ levels.  
Several types of sensors are available, for wall mounting  
in the space or in return duct, with and without LCD  
display, and in combination with space temperature  
sensors. Sensors use infrared technology to measure the  
levels of CO2 present in the space air.  
To connect the sensor to the control, identify the positive  
(4 to 20 mA) and ground (SIG COM) terminals on the  
OAQ sensor. See Fig. 38. Connect the 4 to 20 mA  
terminal to RTU-MP J4-5. Connect the SIG COM  
terminal to RTU-MP J4-6.  
The CO2 sensors are all factory set for a range of 0 to  
2000 ppm and a linear mA output of 4 to 20. Refer to the  
instructions supplied with the CO2 sensor for electrical  
requirements and terminal locations. See Fig. 38 for  
typical CO2 sensor wiring schematic.  
OAQ Sensor/RH Sensor  
J4-5  
J4-6  
SEN  
To accurately monitor the quality of the air in the  
conditioned air space, locate the sensor near a return-air  
grille (if present) so it senses the concentration of CO2  
leaving the space. The sensor should be mounted in a  
location to avoid direct breath contact.  
COM  
24 VAC  
C08463  
Fig. 54 - RTU-MP / Outdoor CO2 Sensor  
(33ZCSENCO2) Connections  
Do not mount the IAQ sensor in drafty areas such as near  
supply ducts, open windows, fans, or over heat sources.  
Allow at least 3 ft (0.9 m) between the sensor and any  
corner. Avoid mounting the sensor where it is influenced  
by the supply air; the sensor gives inaccurate readings if  
the supply air is blown directly onto the sensor or if the  
supply air does not have a chance to mix with the room air  
before it is drawn into the return airstream.  
On 50TCQ units equipped with factory-installed Smoke  
Detector(s), the smoke detector controller implements the  
unit shutdown through its NC contact set connected to the  
unit’s CTB input. The FSD function is initiated via the  
smoke detector’s Alarm NO contact set. The RTU-MP  
controller communicates the smoke detector’s tripped  
status to the BAS building control. See Fig. 30, the  
PremierLink wiring schematic.  
Wiring the Indoor Air Quality Sensor —  
For each sensor, use two 2-conductor 18 AWG (American  
Wire Gage) twisted-pair cables (unshielded) to connect  
the separate isolated 24 vac power source to the sensor  
and to connect the sensor to the control board terminals.  
The  
Fire  
Shutdown  
Switch  
configuration,  
identifies the  
MENUConfigInputsinput 5,  
normally open status of this input when there is no fire  
alarm.  
To connect the sensor to the control, identify the positive  
(4 to 20 mA) and ground (SIG COM) terminals on the  
sensor. See Fig. 38. Connect the 4-20 mA terminal to  
RTU-MP J4-2 and connect the SIG COM terminal to  
RTU-MP J4-3. See Fig. 53.  
Connecting Discrete Inputs  
Filter Status  
The filter status accessory is a field-installed accessory.  
This accessory detects plugged filters. When installing  
this accessory, the unit must be configured for filter status  
by setting MENUConfigInputsinput 3, 5, 8, or 9  
to Filter Status and normally open (N/O) or normally  
closed (N/C). Input 8 or 9 is recommended for easy of  
installation. Refer to Fig. 47 and Fig. 49 for wire  
terminations at J5.  
IAQ Sensor  
J4-2  
SEN  
COM  
J4-3  
24 VAC  
C08462  
Fan Status  
Fig. 53 - RTU-MP / Indoor CO2 Sensor  
(33ZCSENCO2) Connections  
The fan status accessory is a field-installed accessory.  
This accessory detects when the indoor fan is blowing air.  
When installing this accessory, the unit must be  
Outdoor Air Quality Sensor (PNO 33ZCSENCO2 plus  
weatherproof enclosure) — The outdoor air CO2 sensor is  
designed to monitor carbon dioxide (CO2) levels in the  
outside ventilation air and interface with the ventilation  
damper in an HVAC system. The OAQ sensor is packaged  
configured  
for  
fan  
status  
by  
setting  
MENUConfigInputsinput 3, 5, 8, or 9 to Fan  
Status and normally open (N/O) or normally closed (N/C).  
Input 8 or 9 is recommended for easy of installation. Refer  
to Fig. 47 and Fig. 49 for wire terminations at J5.  
30  
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Space Relative Humidity Sensor - The RH sensor is not  
used with 50TCQ models at this time.  
Remote Occupancy  
The remote occupancy accessory is a field-installed  
accessory. This accessory overrides the unoccupied mode  
and puts the unit in occupied mode. When installing this  
accessory, the unit must be configured for remote  
occupancy by setting MENUConfigInputsinput 3,  
5, 8, or 9 to Remote Occupancy and normally open (N/O)  
or normally closed (N/C).  
Also set MENUSchedulesoccupancy source to DI  
on/off. Input 8 or 9 is recommended for easy of  
installation. Refer to Fig. 47 and Table 8 for wire  
terminations at J5.  
Communication Wiring -- Protocols  
General  
Protocols are the communication languages spoken by  
control devices. The main purpose of a protocol is to  
communicate information in the most efficient method  
possible. Different protocols exist to provide different  
kinds of information for different applications. In the BAS  
application, many different protocols are used, depending  
on manufacturer. Protocols do not change the function of  
a controller; just make the front end user different.  
Power Exhaust (output)  
The RTU-MP can be set to communicate on four different  
protocols: BACnet, Modbus, N2, and LonWorks. Switch 3  
(SW3) on the board is used to set protocol and baud rate.  
Switches 1 and 2 (SW1 and SW2) are used to set the  
board’s network address. See Fig. 56 for the switch setting  
per protocol. The 3rd party connection to the RTU-MP is  
through plug J19.  
Connect the accessory Power Exhaust contactor coil(s) per  
Fig. 55.  
Power Exhaust  
PEC  
J11-3  
TAN  
CTB  
THERMOSTAT  
NOTE: Power must be cycled after changing the SW1-3  
switch settings.  
Refer to the RTU-MP 3rd Party Integration Guide for  
more detailed information on protocols, 3rd party wiring,  
and networking.  
C
GRA  
C08464  
Fig. 55 - RTU-MP Power Exhaust Connections  
SW3 Protocol Selection  
DS6 DS5  
OFF OFF  
PROTOCOL  
DS8  
DS7  
DS4  
DS3  
DS2  
DS1  
BACnet MS/TP  
(Master)  
Unused  
OFF  
ON  
OFF  
Select Baud Select Baud  
Select Baud Select Baud  
Modbus  
(Slave)  
Unused  
OFF  
OFF  
ON  
ON  
OFF  
N2  
Unused  
Unused  
OFF  
ON  
OFF  
ON  
OFF  
OFF  
ON  
ON  
ON  
OFF  
OFF  
OFF  
OFF  
(Slave)  
LonWorks  
OFF  
NOTE:  
DS = Dip Switch  
BACnet MS/TP SW3 example shown  
Baud Rate Selections  
BAUD RATE  
9600  
DS2  
OFF  
ON  
DS1  
OFF  
OFF  
ON  
19,200  
38,400  
OFF  
ON  
76,800  
ON  
C07166  
Fig. 56 - RTU-MP SW3 Dip Switch Settings  
31  
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Virtual BACview  
Local Access  
Virtual BACview is a freeware computer program that  
functions as the BACview6 Handheld. The USB Link  
interface (USB-L) is required to connect a computer to  
the RTU-MP board. The link cable connects a USB port  
to the J12 local access port. This program functions and  
operates identical to the handheld.  
6
BACview Handheld  
The BACview6 is a keypad/display interface used to  
connect to the RTU-MP to access the control information,  
read sensor values, and test the RTU, see Fig. 57. This is  
an accessory interface that does not come with the MP  
controller and can only be used at the unit. Connect the  
BACview6 to the RTU-MP’s J12 local access port. There  
are 2 password protected levels in the display (User and  
Admin). The user password is defaulted to 0000 but can  
be changed. The Admin password is 1111 and cannot be  
changed. There is a 10 minute auto logout if a screen is  
idle. See Form 48-50H-T-2T, Appendix A for navigation  
and screen content.  
RTU--MP Troubleshooting  
Communication LEDs  
The LEDs indicate if the controller is speaking to the  
devices on the network. The LEDs should reflect  
communication traffic based on the baud rate set. The  
higher the baud rate the more solid the LEDs will appear.  
C07170  
Fig. 57 - BACview6 Handheld Connections  
32  
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Table 9 – LEDs  
The LEDs on the RTU-MP show the status of certain functions  
If this LED is on...  
Status is...  
Power  
Rx  
Tx  
The RTU MP has power  
The RTU MP is receiving data from the network segment  
The RTU MP is transmitting data over the network segment  
The digital output is active  
DO#  
The Run and Error LEDs indicate control module and network status  
If Run LED shows...  
And Error LED shows...  
Status is...  
2 flashes per second  
Off  
Normal  
2 flashes,  
2 flashes per second  
2 flashes per second  
2 flashes per second  
2 flashes per second  
Five minute auto---restart delay after system error  
Control module has just been formatted  
alternating with Run LED  
3 flashes,  
then off  
4 flashes,  
then pause  
Two or more devices on this network have the  
same ARC156 network address  
Exec halted after frequent system errors or  
control programs halted  
On  
5 flashes per second  
5 flashes per second  
On  
Off  
Exec start---up aborted, Boot is running  
Firmware transfer in progress, Boot is running  
7 flashes per second, alternating with  
7 flashes per second  
14 flashes per second  
Ten second recovery period after brownout  
Run LED  
14 flashes per second,  
alternating with Run LED  
Brownout  
Failure. Try the following solutions:  
S
S
S
S
Turn the RTU---MP off, then on.  
Form at the R TU --- M P.  
Download memory to the RTU---MP.  
Replace the RTU---MP.  
On  
On  
NOTE: Refer to Form 48-50H-T-2T for complete  
configuration of RTU-MP, operating sequences and  
troubleshooting information. Refer to RTU-MP 3rd Party  
Integration Guide for details on configuration and  
troubleshooting of connected networks. Have a copy of  
these manuals available at unit start-up.  
System  
The smoke detector system consists of a four-wire  
controller and one or two sensors. Its primary function is  
to shut down the rooftop unit in order to prevent smoke  
from circulating throughout the building. It is not to be  
used as a life saving device.  
Controller  
SMOKE DETECTORS  
The controller (see Fig. 58) includes a controller housing,  
a printed circuit board, and a clear plastic cover. The  
controller can be connected to one or two compatible duct  
smoke sensors. The clear plastic cover is secured to the  
housing with a single captive screw for easy access to the  
wiring terminals. The controller has three LEDs (for  
Power, Trouble and Alarm) and a manual test/reset button  
(on the cover face).  
Smoke detectors are available as factory-installed options  
on 50TCQ models. Smoke detectors may be specified for  
Supply Air only or for Return Air without or with  
economizer or in combination of Supply Air and Return  
Air. Return Air smoke detectors are arranged for vertical  
return configurations only. All components necessary for  
operation are factory-provided and mounted. The unit is  
factory-configured for immediate smoke detector  
shutdown operation; additional wiring or modifications to  
unit terminal board may be necessary to complete the unit  
and smoke detector configuration to meet project  
requirements.  
Sensor  
The sensor (see Fig. 59) includes a plastic housing, a  
printed circuit board, a clear plastic cover, a sampling  
tube inlet and an exhaust tube. The sampling tube (when  
used) and exhaust tube are attached during installation.  
The sampling tube varies in length depending on the size  
of the rooftop unit. The clear plastic cover permits visual  
inspections without having to disassemble the sensor. The  
cover attaches to the sensor housing using four captive  
screws and forms an airtight chamber around the sensing  
electronics. Each sensor includes a harness with an RJ45  
Units equipped with factory-optional Return Air smoke  
detectors require a relocation of the sensor module at unit  
installation. See “Completing Installation of Return Air  
Smoke Sensor:” on page 35 for details.  
33  
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terminal for connecting to the controller. Each sensor has  
four LEDs (for Power, Trouble, Alarm and Dirty) and a  
manual test/reset button (on the left-side of the housing).  
Duct smoke sensor  
Exhaust gasket  
Exhaust tube  
Sensor housing  
and electronics  
Duct smoke sensor  
controller  
See  
Detail A  
Conduit nuts  
(supplied by installer)  
Intake  
gasket  
Cover gasket  
(ordering option)  
Conduit support plate  
Terminal block cover  
TSD-CO2  
(ordering option)  
Sensor cover  
Plug  
Controller housing  
and electronics  
Cover gasket  
(ordering option)  
Sampling tube  
(ordered separately)  
Controller cover  
Conduit couplings  
(supplied by installer)  
Coupling  
Fastener  
(2X)  
Detail A  
Trouble  
Magnetic  
test/reset  
switch  
Alarm  
Power  
Test/reset  
switch  
Alarm  
Trouble  
Power  
Dirty  
C08209  
C08208  
Fig. 59 - Smoke Detector Sensor  
Smoke Detector Locations  
Fig. 58 - Controller Assembly  
Air is introduced to the duct smoke detector sensor’s  
sensing chamber through a sampling tube that extends into  
the HVAC duct and is directed back into the ventilation  
system through a (shorter) exhaust tube. The difference in  
air pressure between the two tubes pulls the sampled air  
through the sensing chamber. When a sufficient amount of  
smoke is detected in the sensing chamber, the sensor  
signals an alarm state and the controller automatically  
takes the appropriate action to shut down fans and  
blowers, change over air handling systems, notify the fire  
alarm control panel, etc.  
Supply Air — The Supply Air smoke detector sensor is  
located to the left of the unit’s indoor (supply) fan. See  
Fig. 60. Access is through the fan access panel. There is  
no sampling tube used at this location. The sampling tube  
inlet extends through the side plate of the fan housing  
(into a high pressure area). The controller is located on a  
bracket to the right of the return filter, accessed through  
the lift-off filter panel.  
The sensor uses a process called differential sensing to  
prevent gradual environmental changes from triggering  
false alarms. A rapid change in environmental conditions,  
such as smoke from a fire, causes the sensor to signal an  
alarm state but dust and debris accumulated over time  
does not.  
For installations using two sensors, the duct smoke  
detector does not differentiate which sensor signals an  
alarm or trouble condition.  
Smoke Detector Sensor  
C08245  
Fig. 60 - Typical Supply Air Smoke Detector Sensor  
Location  
Return Air without Economizer — The sampling tube is  
located across the return air opening on the unit basepan.  
See Fig. 61. The holes in the sampling tube face  
34  
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downward, into the return air stream. The sampling tube is  
connected via tubing to the return air sensor that is  
mounted on a bracket high on the partition between return  
filter and controller location. (This sensor is shipped in a  
flat-mounting location. Installation requires that this  
sensor be relocated to its operating location and the tubing  
to the sampling tube be connected. See “Completing  
Installation of Return Air Smoke Sensor:” for details.)  
Completing Installation of Return Air Smoke  
Sensor:  
1. Unscrew the two screws holding the Return Air  
Sensor detector plate. See Fig. 63. Save the screws.  
2. Remove the Return Air Sensor and its detector plate.  
3. Rotate the detector plate so the sensor is facing out-  
wards and the sampling tube connection is on the bot-  
tom. See Fig. 64.  
4. Screw the sensor and detector plate into its operating  
position using screws from Step 1. Make sure the  
sampling tube connection is on the bottom and the ex-  
haust tube is on the top. See Fig. 64.  
Return Air Detector module  
(shipping position shown)*  
5. Connect the flexible tube on the sampling inlet to the  
sampling tube on the basepan.  
Controller module  
Screws  
Flexible  
Exhaust Tubes  
Return Air Detector Sampling Tube  
*RA detector must be moved from shipping position to operating position by installer  
Sample Tube  
C07307  
Fig. 61 - Typical Return Air Detector Location  
C08126  
Fig. 63 - Return Air Detector Shipping Position  
Return Air with Economizer — The sampling tube is  
inserted through the side plates of the economizer  
housing, placing it across the return air opening on the  
unit basepan. See Fig. 61. The holes in the sampling tube  
face downward, into the return air stream. The sampling  
tube is connected via tubing to the return air sensor that is  
mounted on a bracket high on the partition between return  
filter and controller location. (This sensor is shipped in a  
flat-mounting location. Installation requires that this  
sensor be relocated to its operating location and the tubing  
to the sampling tube be connected. See the following  
installation procedure.)  
C08127  
Fig. 64 - Return Air Sensor Operating Position  
Additional Application Data — Refer to Catalog No.  
HKRNKA-1XA for discussions on additional control  
features of these smoke detectors including multiple unit  
coordination.  
Return Air  
Sampling Tube  
C08129  
Fig. 62 - Return Air Sampling Tube Location  
35  
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Table 10 – Unit Wire/MOCP Sizing Data  
ELECTRIC HEATER  
NO C.O. or UNPWRD C.O.  
NO P.E.  
w/ P.E. (pwrd fr/unit)  
IFM  
TYPE  
Nom  
FLA  
DISC. SIZE  
DISC. SIZE  
(kW)  
MCA  
MOCP  
MCA  
MOCP  
FLA  
LRA  
FLA  
LRA  
---  
3.3/4.4  
4.9/6.5  
6.5/8.7  
7.9/10.5  
9.8/13.0  
---  
3.3/4.4  
4.9/6.5  
6.5/8.7  
7.9/10.5  
12.0/16.0  
---  
---  
30.7  
50.6/53.6  
60.1/64.6  
69.9/76.1  
78.1/85.4  
89.3/98.4  
24.8  
36.3/38.1  
41.8/44.3  
47.4/50.9  
52.2/56.4  
66.6/72.9  
22.6  
45  
60/60  
70/70  
70/80  
80/90  
90/100  
30  
45/45  
50/50  
50/60  
60/60  
70/80  
30  
30  
48/51  
57/61  
66/72  
74/81  
84/92  
25  
35/37  
40/43  
46/49  
50/54  
63/69  
22  
121  
137/139  
145/148  
152/157  
159/165  
215/229  
97  
106/108  
111/113  
115/118  
119/122  
130/136  
109  
32.6  
52.5/55.5  
62.0/66.5  
71.8/78.0  
80.0/87.3  
91.2/100.3  
26.7  
38.2/40.0  
43.7/46.2  
49.3/52.8  
54.1/58.3  
68.5/74.8  
24.5  
50  
60/60  
70/70  
80/80  
80/90  
100/110  
30  
45/50  
50/50  
50/60  
60/60  
70/80  
30  
32  
51/53  
59/63  
68/74  
76/83  
86/95  
27  
37/39  
43/45  
48/51  
52/56  
65/71  
24  
123  
139/141  
147/150  
154/159  
161/167  
217/231  
99  
108/110  
113/115  
117/120  
121/124  
132/138  
111  
15.9/18.3  
23.5/27.1  
31.4/36.3  
37.9/43.8  
46.9/54.2  
---  
9.2/10.6  
13.6/15.6  
18.1/20.9  
21.9/25.3  
33.4/38.5  
---  
STD  
STD  
3.3/4.4  
4.9/6.5  
6.5/8.7  
7.9/10.5  
12.0/16.0  
---  
3.3/4.4  
4.9/6.5  
6.5/8.7  
7.9/10.5  
12.0/16.0  
---  
9.2/10.6  
13.6/15.6  
18.1/20.9  
21.9/25.3  
33.4/38.5  
---  
9.2/10.6  
13.6/15.6  
18.1/20.9  
21.9/25.3  
33.4/38.5  
---  
34.1/35.9  
39.6/42.1  
45.2/48.7  
50.0/54.2  
64.4/70.7  
22.6  
34.1/35.9  
39.6/42.1  
45.2/48.7  
50.0/54.2  
64.4/70.7  
16.0  
45/45  
45/50  
50/50  
50/60  
70/80  
30  
45/45  
45/50  
50/50  
50/60  
70/80  
20  
33/34  
38/40  
43/46  
47/51  
61/66  
22  
33/34  
38/40  
43/46  
47/51  
61/66  
16  
118/120  
123/125  
127/130  
131/134  
142/148  
120  
129/131  
134/136  
138/141  
142/145  
153/159  
53  
36.0/37.8  
41.5/44.0  
47.1/50.6  
51.9/56.1  
66.3/72.6  
24.5  
36.0/37.8  
41.5/44.0  
47.1/50.6  
51.9/56.1  
66.3/72.6  
17.0  
45/45  
50/50  
50/60  
60/60  
70/80  
30  
45/45  
50/50  
50/60  
60/60  
70/80  
20  
35/37  
40/42  
45/48  
50/53  
63/69  
24  
35/37  
40/42  
45/48  
50/53  
63/69  
17  
120/122  
125/127  
129/132  
133/136  
144/150  
122  
131/133  
136/138  
140/143  
144/147  
155/161  
54  
MED  
HIGH  
6.0  
7.2  
25.0  
30  
24  
60  
26.0  
30  
26  
61  
8.8  
11.5  
14.0  
---  
6.0  
8.8  
11.5  
14.0  
10.6  
13.8  
16.8  
---  
7.2  
10.6  
13.8  
16.8  
29.3  
33.3  
37.0  
10.6  
19.6  
23.9  
27.9  
31.6  
30  
35  
40  
15  
20  
25  
30  
35  
28  
32  
36  
10  
19  
23  
26  
30  
64  
67  
70  
54  
61  
65  
68  
71  
30.3  
34.3  
38.0  
11.6  
20.6  
24.9  
28.9  
32.6  
35  
35  
40  
15  
25  
25  
30  
35  
30  
33  
37  
12  
20  
24  
27  
31  
65  
68  
71  
55  
62  
66  
69  
72  
STD  
MED  
HIGH  
---  
6.0  
8.8  
---  
7.2  
10.6  
10.6  
19.6  
23.9  
15  
20  
25  
10  
19  
23  
60  
67  
71  
11.6  
20.6  
24.9  
15  
25  
25  
12  
20  
24  
61  
68  
72  
11.5  
13.8  
27.9  
30  
26  
74  
28.9  
30  
27  
75  
14.0  
16.8  
31.6  
35  
30  
77  
32.6  
35  
31  
78  
STD  
MED  
HIGH  
---  
---  
---  
---  
---  
---  
5.4  
3.4  
2.9  
15  
15  
15  
5
3
3
5
8
7.4  
5.4  
4.9  
20  
20  
20  
15  
15  
15  
7
10  
14  
12  
NOTE: See page 44 for table legend and notes.  
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Table 10 — Unit Wire/MOCP Sizing Data (cont)  
ELECTRIC HEATER  
w/ PWRD C.O.  
NO P.E.  
w/ P.E. (pwrd fr/unit)  
IFM  
TYPE  
Nom  
(kW)  
DISC. SIZE  
DISC. SIZE  
FLA  
MCA  
MOCP  
MCA  
MOCP  
FLA  
LRA  
FLA  
LRA  
---  
3.3/4.4  
4.9/6.5  
6.5/8.7  
7.9/10.5  
9.8/13.0  
---  
3.3/4.4  
4.9/6.5  
6.5/8.7  
7.9/10.5  
12.0/16.0  
---  
---  
35.5  
55.4/58.4  
64.9/69.4  
74.7/80.9  
82.9.90.2  
94.1/103.2  
29.6  
41.1/42.9  
46.6/49.1  
52.2/55.7  
57.0/61.2  
71.4/77.7  
27.4  
50  
60/60  
70/80  
80/90  
90/100  
100/110  
40  
50/50  
50/50  
60/60  
60/70  
80/80  
40  
36  
54/57  
63/67  
72/77  
79/86  
90/98  
30  
41/42  
46/48  
51/54  
55/59  
69/75  
28  
126  
142/144  
150/153  
157/162  
164/170  
220/234  
102  
111/113  
116/118  
120/123  
124/127  
135/141  
114  
37.4  
57.3/60.3  
66.8/71.3  
76.6/82.8  
84.8/92.1  
96.0/105.1  
31.5  
43.0/44.8  
48.5/51.0  
54.1/57.6  
58.9/63.1  
73.3/79.6  
29.3  
50  
60/70  
70/80  
80/90  
90/100  
100/110  
40  
50/50  
50/60  
60/60  
60/70  
80/80  
40  
38  
56/59  
65/69  
74/80  
81/88  
92/100  
32  
43/45  
48/50  
53/56  
58/62  
71/77  
30  
128  
144/146  
152/155  
159/164  
166/172  
222/236  
104  
113/115  
118/120  
122/125  
126/129  
137/143  
116  
15.9/18.3  
23.5/27.1  
31.4/36.3  
37.9/43.8  
46.9/54.2  
---  
9.2/10.6  
13.6/15.6  
18.1/20.9  
21.9/25.3  
33.4/38.5  
---  
STD  
STD  
3.3/4.4  
4.9/6.5  
6.5/8.7  
7.9/10.5  
12.0/16.0  
---  
3.3/4.4  
4.9/6.5  
6.5/8.7  
7.9/10.5  
12.0/16.0  
---  
9.2/10.6  
13.6/15.6  
18.1/20.9  
21.9/25.3  
33.4/38.5  
---  
9.2/10.6  
13.6/15.6  
18.1/20.9  
21.9/25.3  
33.4/38.5  
---  
38.9/40.7  
44.4/46.9  
50.0/53.5  
54.8/59.0  
69.2/75.5  
27.4  
38.9/40.7  
44.4/46.9  
50.0/53.5  
54.8/59.0  
69.2/75.5  
18.2  
45/50  
50/50  
60/60  
60/60  
70/80  
40  
45/50  
50/50  
60/60  
60/60  
70/80  
25  
38/40  
43/46  
49/52  
53/57  
66/72  
28  
38/40  
43/46  
49/52  
53/57  
66/72  
19  
123/125  
128/130  
132/135  
136/139  
147/153  
125  
134/136  
139/141  
143/146  
147/150  
158/164  
55  
40.8/42.6  
46.3/48.8  
51.9/55.4  
56.7/60.9  
71.1/77.4  
29.3  
40.8/42.6  
46.3/48.8  
51.9/55.4  
56.7/60.9  
71.1/77.4  
19.2  
50/50  
50/50  
60/60  
60/70  
80/80  
40  
50/50  
50/50  
60/60  
60/70  
80/80  
25  
40/42  
46/48  
51.54  
55/59  
68/74  
30  
40/42  
46/48  
51/54  
55/59  
68/74  
20  
125/127  
130/132  
134/137  
138/141  
149/155  
127  
136/138  
141/143  
145/148  
149/152  
160/166  
56  
MED  
HIGH  
6.0  
7.2  
27.2  
30  
27  
62  
28.2  
30  
28  
63  
8.8  
11.5  
14.0  
---  
6.0  
8.8  
11.5  
14.0  
10.6  
13.8  
16.8  
---  
7.2  
10.6  
13.8  
16.8  
31.5  
35.5  
39.2  
12.8  
21.8  
26.1  
30.1  
33.8  
35  
40  
40  
15  
25  
30  
35  
35  
31  
35  
38  
13  
21  
25  
29  
32  
66  
69  
72  
56  
63  
67  
70  
73  
32.5  
36.5  
40.2  
13.8  
22.8  
27.1  
31.1  
34.8  
35  
40  
45  
20  
25  
30  
35  
35  
32  
36  
39  
14  
22  
26  
30  
33  
67  
70  
73  
57  
64  
68  
71  
74  
STD  
MED  
HIGH  
---  
6.0  
8.8  
---  
7.2  
10.6  
12.8  
21.8  
26.1  
15  
25  
30  
13  
21  
25  
62  
69  
73  
13.8  
22.8  
27.1  
20  
25  
30  
14  
22  
26  
63  
70  
74  
11.5  
13.8  
30.1  
35  
29  
76  
31.1  
35  
30  
77  
14.0  
16.8  
33.8  
35  
32  
79  
34.8  
35  
33  
80  
STD  
MED  
HIGH  
---  
---  
---  
---  
---  
---  
7.1  
5.1  
4.6  
15  
15  
15  
7
5
5
7
9.5  
7.5  
7.0  
15  
15  
15  
9
7
7
9
10  
14  
12  
16  
NOTE: See page 44 for table legend and notes.  
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Table 10 — Unit Wire/MOCP Sizing Data (cont)  
ELECTRIC HEATER  
NO C.O. or UNPWRD C.O.  
NO P.E.  
w/ P.E. (pwrd fr/unit)  
IFM  
TYPE  
Nom  
(kW)  
DISC. SIZE  
DISC. SIZE  
FLA  
MCA  
MOCP  
MCA  
MOCP  
FLA  
LRA  
FLA  
LRA  
---  
3.3/4.4  
6.5/8.7  
9.8/13.0  
13.1/17.4  
15.821.0  
---  
4.9/6.5  
6.5/8.7  
12.0/16.0  
15.8/21.0  
---  
4.9/6.5  
6.5/8.7  
12.0/16.0  
15.8/21.0  
---  
4.9/6.5  
6.5/8.7  
12.0/16.0  
15.8/21.0  
---  
---  
36.2  
50  
35  
128  
38.1  
50  
37  
130  
15.9/18.3  
31.4/36.3  
46.9/54.2  
62.8/72.5  
75.8/87.5  
---  
13.6/15.6  
18.1.20.9  
33.4/38.5  
43.8/50.5  
---  
13.6/15.6  
18.1.20.9  
33.4/38.5  
43.8/50.5  
---  
13.6/15.6  
18.1.20.9  
33.4/38.5  
43.8/50.5  
---  
56.0/59.0  
75.4/81.5  
94.8/103.9  
60/60  
80/90  
100/110  
54/56  
71/77  
89/98  
144/146  
159/164  
222/236  
57.9/60.9  
77.3/83.4  
96.7/105.8  
60/70  
80/90  
100/110  
56/59  
74/79  
91/100  
146/148  
161/166  
224/238  
STD  
114.7/126.8 125/150 108/119 254/273 166.6/128.7 125/150 110/121 256/275  
130.9/145.5 150/150 122/136 280/303 132.8/147.4 150/150 125/138 282/305  
26.0  
43.0/45.5  
48.7/52.2  
67.8/74.2  
80.8/98.2  
23.8  
40.8/43.3  
46.5/50.0  
65.6/72.0  
78.6/87.0  
23.8  
40.8/43.3  
46.5/50.0  
65.6/72.0  
78.6/87.0  
16.5  
30  
50/50  
50/60  
70/80  
90/90  
30  
50/50  
50/50  
70/80  
80/90  
30  
50/50  
50/50  
70/80  
80/90  
20  
26  
42/44  
47/50  
64/70  
76/84  
23  
39/41  
44/47  
62/68  
74/82  
23  
39/41  
44/47  
62/68  
74/82  
17  
94  
108/110  
112/115  
127/133  
182/195  
106  
120/122  
124/127  
139/145  
194/207  
117  
131/133  
135/138  
150/156  
202/218  
51  
27.9  
44.9/47.4  
50.6/54.1  
69.7/76.1  
82.7/91.1  
25.7  
42.7/45.2  
48.4/51.9  
67.5/73.9  
80.5/88.9  
25.7  
42.7/45.2  
48.4/51.9  
67.5/73.9  
80.5/88.9  
17.5  
40  
50/50  
60/60  
70/80  
90/100  
30  
50/50  
50/60  
70/80  
90/90  
30  
50/50  
50/60  
70/80  
90/90  
25  
28  
44/46  
49/52  
67/72  
79/86  
26  
41/44  
46/50  
64/70  
76/84  
26  
41/44  
46/50  
64/70  
76/84  
18  
96  
110/112  
114/117  
129/135  
184/197  
108  
122/124  
126/129  
141/147  
196/209  
119  
133/135  
137/140  
152/158  
207/220  
52  
STD  
MED  
HIGH  
STD  
6.0  
11.5  
7.2  
13.8  
25.5  
33.8  
30  
35  
25  
33  
58  
65  
26.5  
34.8  
30  
35  
26  
34  
59  
66  
14.0  
16.8  
37.5  
40  
36  
68  
38.5  
40  
37  
69  
23.0  
27.7  
51.1  
60  
49  
106  
52.1  
60  
50  
107  
---  
---  
11.2  
15  
11  
52  
12.2  
15  
12  
53  
6.0  
7.2  
20.2  
25  
19  
59  
21.2  
25  
20  
60  
11.5  
14.0  
23.0  
---  
6.0  
11.5  
13.8  
16.8  
27.7  
---  
7.2  
13.8  
28.4  
32.2  
45.8  
11.2  
20.2  
28.4  
30  
35  
50  
15  
25  
30  
27  
30  
43  
11  
19  
27  
66  
69  
107  
58  
65  
72  
29.4  
33.2  
46.8  
12.2  
21.2  
29.4  
30  
35  
50  
15  
25  
30  
28  
32  
44  
12  
20  
28  
67  
70  
108  
59  
66  
73  
MED  
HIGH  
14.0  
16.8  
32.2  
35  
30  
75  
33.2  
35  
32  
76  
23.0  
27.7  
45.8  
50  
43  
113  
46.8  
50  
44  
114  
STD  
MED  
HIGH  
---  
---  
---  
---  
---  
---  
10.6  
9.0  
15  
15  
15  
11  
9
43  
46  
50  
12.5  
10.9  
10.5  
15  
15  
15  
13  
11  
11  
45  
48  
52  
8.6  
9
NOTE: See page 44 for table legend and notes.  
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Table 10 — Unit Wire/MOCP Sizing Data (cont)  
ELECTRIC HEATER  
w/ PWRD C.O.  
NO P.E.  
w/ P.E. (pwrd fr/unit)  
IFM  
TYPE  
Nom  
(kW)  
DISC. SIZE  
DISC. SIZE  
FLA  
MCA  
MOCP  
MCA  
MOCP  
FLA  
LRA  
FLA  
LRA  
---  
3.3/4.4  
6.5/8.7  
9.8/13.0  
13.1/17.4  
15.821.0  
---  
4.9/6.5  
6.5/8.7  
12.0/16.0  
15.8/21.0  
---  
4.9/6.5  
6.5/8.7  
12.0/16.0  
15.8/21.0  
---  
4.9/6.5  
6.5/8.7  
12.0/16.0  
15.8/21.0  
---  
---  
41.0  
60  
41  
133  
149/151  
164/169  
42.9  
62.7/65.7  
82.1/88.2  
60  
80/80  
90/100  
43  
135  
15.9/18.3  
31.4/36.3  
46.9/54.2  
62.8/72.5  
75.8/87.5  
---  
13.6/15.6  
18.1.20.9  
33.4/38.5  
43.8/50.5  
---  
13.6/15.6  
18.1.20.9  
33.4/38.5  
43.8/50.5  
---  
13.6/15.6  
18.1.20.9  
33.4/38.5  
43.8/50.5  
---  
60.8/63.8  
80.2/86.3  
99.6/108.7  
70/80  
90/90  
100/110  
59/62  
77/83  
95/103  
61/64  
79/85  
97/105  
151/153  
166/171  
229/243  
STD  
227/241 101.5/110.6 110/125  
119.5/131.6 125/150 113/124 259/278 121.4/133.5 125/150 115/126 261/280  
135.7/150.3 150/175 128/141 285/308 137.6/152.2 150/175 130/144 287/310  
30.8  
47.8/50.3  
53.5/57.0  
72.6/79.0  
85.6/94.0  
28.6  
45.6/48.1  
51.3/54.8  
70.4/76.8  
83.4/91.8  
28.6  
45.6/48.1  
51.3/54.8  
70.4/76.8  
83.4/91.8  
18.7  
40  
50/60  
60/60  
80/80  
90/100  
40  
50/50  
60/60  
80/80  
90/100  
40  
50/60  
60/60  
80/80  
80/90  
25  
32  
47/49  
52/56  
70/76  
82/90  
29  
45/47  
50/53  
67/73  
79/87  
29  
45/47  
50/53  
67/73  
79/87  
19  
99  
113/115  
117/120  
132/138  
187/200  
111  
125/127  
129/132  
144/150  
199/212  
122  
136/138  
140/143  
155/161  
210/223  
53  
32.7  
49.7/52.5  
55.4/58.9  
74.5/80.9  
87.5/95.9  
30.5  
47.5/50.0  
53.2/56.7  
72.3/78.7  
85.3/93.7  
30.5  
47.5/50.0  
53.2/56.7  
72.3/78.7  
85.3/93.7  
19.7  
45  
60/60  
60/60  
80/90  
90/100  
40  
50/60  
60/60  
80/80  
90/100  
40  
50/60  
60/60  
80/80  
90/100  
25  
34  
49/52  
55/58  
72/78  
84/92  
31  
47/49  
52/55  
70/75  
82/89  
31  
47/49  
52/55  
70/75  
82/89  
20  
101  
115/117  
119/122  
134/140  
189/202  
113  
127/129  
131/134  
146/152  
201/214  
124  
138/140  
142/145  
157/163  
212/225  
54  
STD  
MED  
HIGH  
STD  
6.0  
11.5  
7.2  
13.8  
27.7  
36.0  
30  
40  
28  
35  
60  
67  
28.7  
37.0  
30  
40  
29  
36  
61  
68  
14.0  
16.8  
39.7  
40  
39  
70  
40.7  
45  
40  
71  
23.0  
27.7  
53.3  
60  
51  
108  
54.3  
60  
52  
109  
---  
---  
13.4  
15  
14  
54  
14.4  
20  
15  
55  
6.0  
7.2  
22.4  
25  
22  
61  
23.4  
25  
23  
62  
11.5  
14.0  
23.0  
---  
6.0  
11.5  
13.8  
16.8  
27.7  
---  
7.2  
13.8  
30.6  
34.4  
48.0  
13.4  
22.4  
30.6  
35  
35  
50  
15  
25  
35  
29  
33  
45  
14  
22  
29  
68  
71  
109  
60  
67  
74  
31.6  
35.4  
49.0  
14.4  
23.4  
31.6  
35  
40  
50  
20  
25  
35  
31  
34  
47  
15  
23  
31  
69  
72  
110  
61  
68  
75  
MED  
HIGH  
14.0  
16.8  
34.4  
35  
33  
77  
35.4  
40  
34  
78  
23.0  
27.7  
48.0  
50  
45  
115  
49.0  
50  
47  
116  
STD  
MED  
HIGH  
---  
---  
---  
---  
---  
---  
12.3  
10.7  
10.3  
15  
15  
15  
13  
11  
10  
45  
48  
52  
14.2  
12.6  
12.2  
20  
15  
15  
15  
13  
13  
47  
50  
54  
NOTE: See page 44 for table legend and notes.  
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Table 10 — Unit Wire/MOCP Sizing Data (cont)  
ELECTRIC HEATER  
NO C.O. or UNPWRD C.O.  
NO P.E.  
w/ P.E. (pwrd fr/unit)  
IFM  
TYPE  
Nom  
(kW)  
DISC. SIZE  
DISC. SIZE  
FLA  
MCA  
MOCP  
MCA  
MOCP  
FLA  
LRA  
FLA  
LRA  
---  
4.9/6.5  
6.5/8.7  
9.8/13.0  
13.1/17.4  
15.821.0  
---  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
---  
---  
41.7  
71.0/75.5  
80.9/87.0  
60  
80/80  
90/100  
40  
145  
169/172  
176/181  
43.6  
72.9/77.4  
82.8/88.9  
60  
80/80  
100/100  
43  
147  
23.5/27.1  
31.4/36.3  
46.9/54.2  
62.8/72.5  
75.8/87.5  
---  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
---  
67/72  
76/82  
94/103  
70/74  
79/84  
96/105  
171/174  
178/183  
241/255  
STD  
STD  
100.3/109.4 110/110  
239/253 102.2/111.3 110/125  
120.2/132.3 125/150 113/124 271/290 122.1/134.2 125/150 115/126 273/292  
136.4/151.0 150/175 128/141 297/320 138.3/152.9 150/175 130/143 299/322  
28.4  
45.4/47.9  
55.8/60.0  
70.2/76.5  
83.2/91.5  
97.4/108.2  
26.2  
40  
50/50  
60/70  
80/80  
90/100  
100/110  
40  
28  
44/46  
53/57  
67/72  
79/86  
92/102  
26  
121  
135/137  
143/146  
154/160  
209/222  
231/249  
144  
30.3  
47.3/49.8  
57.7/61.9  
72.1/78.4  
85.1/93.4  
99.3/110.1  
28.1  
45  
50/60  
60/70  
80/80  
90/100  
100/125  
40  
30  
46/48  
56/59  
69/75  
81/88  
94/104  
28  
123  
137/139  
145/148  
156/162  
211/224  
233/251  
146  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
---  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
---  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
---  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
---  
43.2/45.7  
53.6/57.8  
68.0/74.3  
81.0/89.3  
95.2/106.0  
28.5  
45.5/48.0  
55.9/60.1  
70.3/76.6  
83.3/91.6  
97.5/108.3  
18.0  
50/50  
60/60  
70/80  
90/90  
100/110  
40  
50/50  
60/70  
80/90  
90/100  
100/110  
25  
41/44  
51/55  
64/70  
76/84  
89/99  
28  
44/46  
53/57  
67/73  
79/86  
92/102  
19  
158/160  
166/169  
177/183  
232/245  
254/272  
170  
184/186  
192/195  
203/209  
258/271  
280/298  
62  
45.1/47.6  
55.5/59.7  
69.9/76.2  
82.9/91.2  
97.1/107.9  
30.4  
47.4/49.9  
57.8/62.0  
72.2/78.5  
85.2/93.5  
99.4/110.2  
19.0  
50/50  
60/60  
70/80  
90/100  
100/110  
45  
50/60  
60/70  
80/80  
90/100  
100/125  
25  
43/46  
53/57  
66/72  
78/86  
91/101  
30  
46/48  
56/60  
69/75  
81/89  
94/104  
20  
160/162  
168/171  
179/185  
234/247  
256/274  
172  
186/188  
194/197  
205/211  
260/273  
282/300  
63  
MED  
HIGH  
STD  
6.0  
11.5  
14.0  
7.2  
13.8  
16.8  
27.0  
35.3  
39.0  
30  
40  
40  
27  
34  
38  
69  
76  
79  
28.0  
36.3  
40.0  
30  
40  
45  
28  
36  
39  
70  
77  
80  
23.0  
27.7  
52.7  
60  
50  
117  
53.7  
60  
52  
118  
25.5  
30.7  
56.4  
60  
54  
123  
57.4  
60  
55  
124  
---  
---  
13.0  
20  
13  
69  
14.0  
20  
14  
70  
6.0  
7.2  
22.0  
25  
21  
76  
23.0  
25  
22  
77  
11.5  
14.0  
23.0  
25.5  
---  
6.0  
11.5  
14.0  
13.8  
16.8  
27.7  
30.7  
---  
7.2  
13.8  
16.8  
30.3  
34.0  
47.7  
51.4  
13.8  
22.8  
31.1  
34.8  
35  
35  
50  
50  
20  
25  
35  
35  
29  
32  
45  
48  
14  
22  
30  
33  
83  
86  
124  
130  
82  
89  
96  
99  
31.3  
35.0  
48.7  
52.4  
14.8  
23.8  
32.1  
35.8  
35  
40  
50  
60  
20  
25  
35  
40  
30  
33  
46  
49  
15  
23  
31  
34  
84  
87  
125  
131  
83  
90  
97  
100  
MED  
HIGH  
23.0  
27.7  
48.5  
50  
46  
137  
49.5  
50  
47  
138  
25.5  
30.7  
52.2  
60  
49  
143  
53.2  
60  
50  
144  
STD  
MED  
HIGH  
---  
---  
---  
---  
---  
---  
11.9  
9.9  
15  
15  
15  
12  
10  
11  
45  
52  
63  
13.8  
11.8  
12.6  
20  
15  
15  
14  
12  
13  
47  
54  
65  
10.7  
NOTE: See page 44 for table legend and notes.  
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Table 10 — Unit Wire/MOCP Sizing Data (cont)  
ELECTRIC HEATER  
w/ PWRD C.O.  
NO P.E.  
w/ P.E. (pwrd fr/unit)  
IFM  
TYPE  
Nom  
(kW)  
DISC. SIZE  
DISC. SIZE  
FLA  
MCA  
MOCP  
MCA  
MOCP  
FLA  
LRA  
FLA  
LRA  
---  
4.9/6.5  
6.5/8.7  
9.8/13.0  
13.1/17.4  
15.821.0  
---  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
---  
---  
46.5  
75.8/80.3  
85.7/91.8  
60  
80/90  
100/100  
46  
73/77  
82/88  
150  
174/177  
181/186  
48.4  
77.7/82.2  
87.7/93.7  
60  
80/100  
100/100  
48  
75/79  
84/90  
152  
176/179  
183/188  
23.5/27.1  
31.4/36.3  
46.9/54.2  
62.8/72.5  
75.8/87.5  
---  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
---  
STD  
STD  
105.1/114.2 110/125 100/108 244/258 107.0/116.1 110/125 102/110 246/260  
125.0/137.1 125/150 118/129 276/295 126.9/139.0 150/150 120/131 278/297  
141.2/155.8 150/175 133/147 302/325 143.1/157.7 150/175 135/149 304/327  
33.2  
45  
34  
49/52  
59/63  
72/78  
84/92  
97/107  
31  
126  
35.1  
50  
36  
52/54  
61/65  
74/80  
86/94  
99/109  
33  
128  
142/144  
150/153  
161/167  
216/229  
238/256  
151  
50.2/52.7  
60.6/64.8  
75.0/81.3  
88.0/96.3  
60/60  
70/70  
80/90  
90/100  
140/142  
148/151  
159/165  
214/227  
52.1/54.6  
62.5/66.7  
76.9/83.2  
89.9/98.2  
60/60  
70/70  
80/90  
90/100  
102.2/113.0 110/125  
236/254 104.1/114.9 110/125  
149  
31.0  
45  
32.9  
45  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
---  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
---  
6.0  
11.5  
14.0  
23.0  
25.5  
---  
6.0  
11.5  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
---  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
---  
7.2  
13.8  
16.8  
27.7  
30.7  
---  
7.2  
13.8  
48.0/50.5  
58.4/62.6  
72.8/79.1  
85.8/94.1  
60/60  
60/70  
80/80  
90/100  
47/49  
56/60  
70/75  
82/89  
95/105  
34  
49/52  
59/63  
72/78  
84/92  
97/107  
21  
29  
37  
40  
53  
56  
15  
24  
31  
163/165  
171/174  
182/188  
237/250  
49.9/52.4  
60.3/64.5  
74.7/81.0  
87.7/96.0  
60/60  
70/70  
80/90  
90/100  
49/51  
59/62  
72/78  
84/91  
97/107  
36  
52/54  
61/65  
74/80  
86/94  
99/109  
22  
30  
38  
42  
54  
58  
16  
25  
32  
165/167  
173/176  
184/190  
239/252  
261/279  
177  
191/193  
199/202  
210/216  
265/278  
287/305  
65  
72  
78  
82  
120  
126  
72  
79  
86  
MED  
HIGH  
STD  
100.0/110.8 100/125  
259/277 101.9/112.7 110/125  
175  
189/191  
197/200  
208/214  
263/276  
285/303 104.2/115.0 110/125  
64  
71  
78  
81  
119  
125  
71  
78  
85  
33.3  
45  
35.2  
50  
50.3/52.8  
60.7/64.9  
75.1/81.4  
88.1/96.4  
60/60  
70/70  
80/90  
90/100  
52.2/54.7  
62.6/66.8  
77.0/83.3  
90.0/98.3  
60/60  
70/70  
80/90  
90/100  
102.3/113.1 110/125  
20.2  
29.2  
37.5  
41.2  
54.9  
58.6  
15.2  
24.2  
32.5  
36.2  
49.9  
53.6  
16.0  
25.0  
33.3  
37.0  
50.7  
54.4  
25  
30  
40  
45  
60  
60  
20  
30  
35  
40  
50  
60  
20  
30  
35  
40  
60  
60  
21.2  
30.2  
38.5  
42.2  
55.9  
59.6  
16.2  
25.2  
33.5  
37.2  
50.9  
54.6  
17.0  
26.0  
34.3  
38.0  
51.7  
55.4  
25  
35  
40  
45  
60  
60  
20  
30  
35  
40  
60  
60  
20  
30  
35  
40  
60  
60  
MED  
HIGH  
14.0  
23.0  
25.5  
---  
6.0  
11.5  
14.0  
23.0  
16.8  
27.7  
30.7  
---  
7.2  
13.8  
16.8  
27.7  
35  
47  
51  
16  
24  
32  
36  
48  
88  
36  
48  
52  
17  
26  
33  
37  
49  
89  
127  
133  
85  
92  
99  
102  
140  
126  
132  
84  
91  
98  
101  
139  
145  
25.5  
30.7  
52  
53  
146  
STD  
MED  
HIGH  
---  
---  
---  
---  
---  
---  
13.6  
11.6  
12.4  
15  
15  
15  
14  
12  
13  
47  
54  
65  
15.5  
13.5  
14.3  
20  
15  
20  
16  
14  
15  
49  
56  
67  
NOTE: See page 44 for table legend and notes.  
41  
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Table 10 — Unit Wire/MOCP Sizing Data (cont)  
ELECTRIC HEATER  
NO C.O. or UNPWRD C.O.  
NO P.E.  
w/ P.E. (pwrd fr/unit)  
IFM  
TYPE  
Nom  
(kW)  
DISC. SIZE  
DISC. SIZE  
FLA  
MCA  
MOCP  
MCA  
MOCP  
FLA  
LRA  
FLA  
LRA  
---  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
---  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
---  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
---  
6.0  
11.5  
14.0  
23.0  
25.5  
---  
6.0  
11.5  
---  
30.5  
45  
60/60  
60/70  
80/80  
90/100  
100/125  
50  
60/60  
70/70  
80/90  
90/100  
30  
45/47  
55/59  
68/74  
80/88  
93/103  
32  
48/50  
57/61  
71/76  
83/90  
96/106  
32  
48/50  
57/61  
71/76  
83/90  
96/106  
15  
23  
31  
34  
47  
50  
16  
24  
32  
146  
32.4  
50  
32  
47/50  
57/61  
70/76  
82/90  
95/105  
34  
50/52  
60/63  
73/79  
85/92  
98/108  
34  
50/52  
60/63  
73/79  
85/92  
98/108  
16  
24  
32  
36  
48  
52  
17  
25  
33  
148  
162/164  
170/173  
181/187  
236/249  
258/276  
185  
199/201  
207/210  
218/224  
273/286  
295/313  
185  
199/201  
207/210  
218/224  
273/286  
295/313  
74  
81  
88  
91  
129  
135  
93  
100  
107  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
---  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
---  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
---  
7.2  
13.8  
16.8  
27.7  
30.7  
---  
7.2  
13.8  
47.5/50.0  
57.8/62.1  
72.2/78.6  
85.2/93.6  
99.5/110.2  
32.8  
49.8/52.3  
60.1/64.4  
74.5/80.9  
87.5/95.9  
160/162  
168/171  
179/185  
234/247  
49.4/51.9  
59.7/64.0  
74.1/80.5  
87.1/95.5  
60/60  
60/70  
80/90  
90/100  
STD  
MED  
HIGH  
STD  
256/274 101.4/112.1 110/125  
183  
197/199  
205/208  
216/222  
271/284  
293/311 103.7/114.4 110/125  
183  
197/199  
205/208  
216/222  
271/284  
293/311 103.7/114.4 110/125  
73  
80  
87  
90  
128  
134  
92  
34.7  
50  
51.5/54.2  
62.0/66.3  
76.4/82.8  
89.4/97.8  
60/60  
70/70  
80/90  
90/100  
101.8/112.5 110/125  
32.8  
50  
34.7  
50  
49.8/52.3  
60.1/64.4  
74.5/80.9  
87.5/95.9  
60/60  
70/70  
80/90  
90/100  
51.7/54.2  
62.0/66.3  
76.4/82.8  
89.4/97.8  
60/60  
70/70  
80/80  
90/100  
101.8/112.5 110/125  
15.5  
24.4  
32.8  
36.5  
50.2  
53.9  
16.3  
25.3  
33.6  
37.3  
51.0  
54.7  
16.3  
25.3  
33.6  
37.3  
51.0  
54.7  
25  
30  
35  
40  
60  
60  
25  
30  
35  
40  
60  
60  
25  
30  
35  
40  
60  
60  
16.5  
25.5  
33.8  
37.5  
51.2  
54.9  
17.3  
26.3  
34.6  
38.3  
52.0  
55.7  
17.3  
26.3  
34.6  
38.3  
52.0  
55.7  
25  
30  
40  
40  
60  
60  
25  
30  
40  
40  
60  
60  
25  
30  
40  
40  
60  
60  
99  
106  
109  
147  
153  
92  
MED  
HIGH  
14.0  
23.0  
25.5  
---  
6.0  
11.5  
14.0  
23.0  
16.8  
27.7  
30.7  
---  
7.2  
13.8  
16.8  
27.7  
35  
48  
51  
16  
24  
32  
35  
48  
36  
49  
52  
17  
25  
33  
36  
49  
110  
148  
154  
93  
100  
107  
110  
148  
99  
106  
109  
147  
153  
25.5  
30.7  
51  
52  
154  
STD  
MED  
HIGH  
---  
---  
---  
---  
---  
---  
12.3  
12.7  
12.7  
15  
20  
20  
12  
12  
12  
59  
74  
74  
14.2  
14.6  
14.6  
20  
20  
20  
14  
15  
15  
61  
76  
76  
NOTE: See page 44 for table legend and notes.  
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Table 10 — Unit Wire/MOCP Sizing Data (cont)  
ELECTRIC HEATER  
w/ PWRD C.O.  
NO P.E.  
w/ P.E. (pwrd fr/unit)  
IFM  
TYPE  
Nom  
(kW)  
DISC. SIZE  
DISC. SIZE  
FLA  
MCA  
MOCP  
MCA  
MOCP  
FLA  
LRA  
FLA  
LRA  
---  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
---  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
---  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
---  
6.0  
11.5  
14.0  
23.0  
25.5  
---  
6.0  
11.5  
---  
35.3  
50  
35  
151  
37.2  
50  
37  
153  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
---  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
---  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
---  
7.2  
13.8  
16.8  
27.7  
30.7  
---  
7.2  
13.8  
52.3/54.8  
62.6/66.9  
77.0/83.4  
90.0/98.4  
60/60  
70/70  
80/90  
90/100  
51/53  
60/64  
73/79  
85/93  
99/108  
38  
53/56  
63/67  
76/82  
88/96  
165/167  
173/176  
184/190  
239/252  
54.2/56.7  
64.5/68.8  
78.9/85.3  
91.9/100.3  
60/60  
70/80  
80/90  
100/110  
53/55  
62/66  
76/82  
88/95  
167/169  
175/178  
186/192  
241/254  
STD  
MED  
HIGH  
STD  
104.3.115.0 110/125  
261/279 106.2/116.9 110/125 101/111 263/281  
188  
202/204  
210/213  
221/227  
276/289  
37.6  
50  
39.5  
50  
40  
190  
54.6/57.1  
64.9/69.2  
79.3/85.7  
92.3/100.7  
60/60  
70/80  
80/90  
100/110  
56.5/59.0  
66.8/71.1  
81.2/87.6  
94.2/102.6  
60/60  
80/80  
90/90  
100/110  
56/58  
65/69  
78/84  
90/98  
204/206  
212/215  
223/229  
278/291  
106.6/117.3 110/125 101/111 298/316 108.5/119.2 110/125 103/113 300/318  
37.6  
50  
38  
188  
39.5  
50  
40  
190  
54.6/57.1  
64.9/69.2  
79.3/85.7  
92.3/100.7  
60/60  
70/80  
80/90  
100/110  
53/56  
63/67  
76/82  
88/96  
202/204  
210/213  
221/227  
276/289  
56.5/59.0  
66.8/71.1  
81.2/87.6  
94.2/102.6  
60/60  
80/80  
90/90  
100/110  
56/58  
65/69  
78/84  
90/98  
204/206  
212/215  
223/229  
278/291  
106.6/117.3 110/125 101/111 298/316 108.5/119.2 110/125 103/113 300/318  
17.7  
26.7  
35.0  
38.7  
52.4  
56.1  
18.5  
27.5  
35.8  
39.5  
53.2  
56.9  
18.5  
27.5  
35.8  
39.5  
53.2  
56.9  
25  
30  
40  
40  
60  
60  
25  
30  
40  
45  
60  
60  
25  
30  
40  
45  
60  
60  
18  
26  
33  
37  
49  
53  
19  
27  
34  
38  
50  
54  
19  
27  
34  
38  
50  
54  
75  
82  
89  
18.7  
27.7  
36.0  
39.7  
53.4  
57.1  
19.5  
28.5  
36.8  
40.5  
54.2  
57.9  
19.5  
28.5  
36.8  
40.5  
54.2  
57.9  
25  
30  
40  
45  
60  
60  
25  
30  
40  
45  
60  
60  
25  
30  
40  
45  
60  
60  
19  
27  
35  
38  
51  
54  
20  
28  
36  
39  
52  
55  
20  
28  
36  
39  
52  
55  
76  
83  
90  
92  
93  
130  
136  
94  
101  
108  
111  
149  
155  
94  
101  
108  
111  
149  
155  
131  
137  
95  
102  
109  
112  
150  
156  
95  
102  
109  
112  
150  
156  
MED  
HIGH  
14.0  
23.0  
25.5  
---  
6.0  
11.5  
14.0  
23.0  
16.8  
27.7  
30.7  
---  
7.2  
13.8  
16.8  
27.7  
25.5  
30.7  
STD  
MED  
HIGH  
---  
---  
---  
---  
---  
---  
14.0  
14.4  
14.4  
20  
20  
20  
14  
14  
14  
61  
76  
76  
15.9  
16.3  
16.3  
20  
20  
20  
16  
17  
17  
63  
78  
78  
NOTE: See page 44 for table legend and notes.  
43  
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Legend and Notes for Table 10  
LEGEND:  
Example: Supply voltage is 230-3-60  
CO  
--- Convenient outlet  
AB = 224 v  
BC = 231 v  
AC = 226 v  
DISC  
FLA  
--- Disconnect  
--- Full load amps  
--- Indoor fan motor  
IFM  
LRA  
--- Locked rotor amps  
--- Minimum circuit amps  
--- Maximum over current protection  
--- Po w e r e x h a u st  
MCA  
(224 + 231 + 226)  
681  
3
Average Voltage =  
3
=
MOCP  
P E  
=
227  
UNPWR CO  
NOTES:  
--- Unpowered convenient outlet  
Determine maximum deviation from average voltage.  
(AB) 227 – 224 = 3 v  
(BC) 231 – 227 = 4 v  
(AC) 227 – 226 = 1 v  
Maximum deviation is 4 v.  
1. In compliance with NEC requirements for multimotor and  
combination load equipment (refer to NEC Articles 430 and  
440), the overcurrent protective device for the unit shall be  
fuse or HACR breaker. Canadian units may be fuse or circuit  
breaker.  
Determine percent of voltage imbalance.  
2. Unbalanced 3-Phase Supply Voltage  
Never operate a motor where a phase imbalance in supply  
voltage is greater than 2%. Use the following formula to de-  
termine the percentage of voltage imbalance.  
4
% Voltage Imbalance  
= 100 x  
= 1.76%  
227  
max voltage deviation from average voltage  
This amount of phase imbalance is satisfactory as it is below the  
maximum allowable 2%.  
IMPORTANT: If the supply voltage phase imbalance is more than  
2%, contact your local electric utility company immediately.  
% Voltage Imbalance = 100 x  
average voltage  
Unit Without Economizer or  
2 Position Damper  
Economizer  
2 Position Damper  
C08631  
Fig. 65 - EconoMi$ert IV Wiring  
EconoMi$er IV Occupancy Switch —  
Step 11 — Adjust Factory--Installed Options  
Smoke Detectors —  
Refer to Fig. 65 for general EconoMi$er IV wiring.  
External occupancy control is managed through a  
connection on the Central Terminal Board.  
Smoke detector(s) will be connected at the Central  
Terminal Board (CTB), at terminals marked “Smoke  
Shutdown”. Remove jumper JMP 3 when ready to  
energize unit.  
If external occupancy control is desired, connect a time  
clock or remotely controlled switch (closed for Occupied,  
open for Unoccupied sequence) at terminals marked  
OCCUPANCY on CTB. Remove or cut jumper JMP 2 to  
complete the installation.  
44  
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Pre-Start and Start-Up  
Step 12 — Install Accessories  
Available accessories include:  
Roof Curb  
Thru-base connection kit (must be installed before unit  
is set on curb)  
This completes the mechanical installation of the unit.  
Refer to the unit’s Service Manual for detailed Pre-Start  
and Start-up instructions.  
Manual outside air damper  
Two-Position motorized outside air damper  
EconoMi$er IV (with control and integrated barometric  
relief)  
EconoMi$er2 (without control/for external signal and  
integrated barometric relief)  
Power Exhaust  
Differential dry-bulb sensor (EconoMi$er IV)  
Outdoor enthalpy sensor  
Differential enthalpy sensor  
Time Guard II compressor anti-cycle control  
Outdoor coil hail guard  
Outdoor coil protector grille  
Head pressure control  
Programmable setback thermostat  
Electrical/Mechanical thermostat and subbase  
Thermidistatt device  
Humidistat  
Electric Heaters  
Single Point kits  
Thermostat / Sensors  
CO2 sensor  
DDC interface (PremierLink)  
Louvered hail guard  
Phase monitor control  
Refer to separate installation instructions for information  
on installing these accessories.  
45  
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Catalog No: 50TCQ---01SI  
Copyright 2009 Carrier Corp. D 7310 W. Morris St. D Indianapolis, IN 46231  
Printed in U.S.A.  
Edition Date: 02/10/09  
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.  
Replaces: NEW  
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