C Crane PDAs Smartphones A 66 User Manual

5900335

Optipay CC

A-66 Coin Changer

Operation and Maintenance Manual

(Revision 1)

Includes configuration setup using a Palm Pilot^R

Setting Module

May 05

JCM Part Number 960-000102.Rev. 1

1-800-628-8363

5900335

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Optipay™ CC

Table of Contents

1 TOC

1 GENERAL INFORMATION...................................................................................1-1

General Information .................................................................................................... 1-1

General Information Concerning Coin Changer........................................................................1-2

Advantages ...............................................................................................................................1-2

Service Tools ............................................................................................................... 1-2

PC Test Station..........................................................................................................................1-2

Configuration Tools....................................................................................................................1-3

Update Tools .............................................................................................................................1-3

2 SAFETY INSTRUCTIONS.....................................................................................2-1

Proper use.................................................................................................................................2-1

Protecting Yourself and the Equipment .................................................................... 2-1

3 DESIGN.................................................................................................................3-1

The Coin Validator....................................................................................................... 3-1

Device Overview.......................................................................................................... 3-1

Return Lever..............................................................................................................................3-2

Keyboard...................................................................................................................................3-2

Pilot Lights.................................................................................................................................3-2

Interfaces...................................................................................................................................3-2

DIP Switch Block.......................................................................................................................3-2

Product Labels ..........................................................................................................................3-3

The Payout Unit ........................................................................................................... 3-3

Tube Cassette ...........................................................................................................................3-3

Payout Module ..........................................................................................................................3-4

Filling Level Sensors .................................................................................................................3-4

MDB Vending Machine Cable ..................................................................................... 3-4

4 FUNCTIONS..........................................................................................................4-1

Filling and Emptying Change Tubes.......................................................................... 4-1

Configuring Change Tube Coin Maximum................................................................ 4-1

Security Stock Considerations .................................................................................. 4-2

Inhibiting Certain Coin Types..................................................................................... 4-2

Disabling the Inventory Keys ..................................................................................... 4-2

Configuring Tokens..................................................................................................... 4-2

Sending the Telephone/Currency Code to the Vending Machine

Controller ..................................................................................................................... 4-2

Tube Counter Automatic Correction.......................................................................... 4-2

Resetting the Tube Counter........................................................................................ 4-2

Individual Wake-up Time Considerations ................................................................. 4-3

Accepting and Converting a Second Currency Type (optional) ............................. 4-3

Minimizing String Manipulation (optional)................................................................ 4-3

5 INSTALLATION ....................................................................................................5-1

6 ENERGIZING ........................................................................................................6-1

7 OPERATION .........................................................................................................7-1

Vending Change by Using the Keyboard or Emptying the Tube Cassette ............ 7-1

Emptying the Change Tubes to a Certain Fill Level ................................................. 7-1

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Optipay™ CC Table of Contents

Validator Change Filling..............................................................................................7-1

Inhibiting Coin Types Using DIP Switch Block Settings..........................................7-2

8 CLEANING............................................................................................................8-1

9 TRANSPORT ........................................................................................................9-1

10 TECHNICAL DATA.............................................................................................10-1

A-66 Specifications..................................................................................................10-1

CE Certification..........................................................................................................10-1

11 CONFIGURATION ..............................................................................................11-1

Workshop Testing the Coin Changer....................................................................... 11-1

Workshop Testing and/or Configuring the Coin Changer...................................... 11-1

On-Site Testing and/or Configuring the Coin Changer in a Vending Machine..... 11-1

PC Programming Station and Palm Pilot^®Handheld Use...................................... 11-1

Which Functions Can be Configured?..................................................................... 11-2

WinEMP^©Software .................................................................................................... 11-2

PalmA66^©Software.................................................................................................... 11-2

PalmEMP^©Software .................................................................................................. 11-2

PC Programming Station Device Environment....................................................... 11-2

Connecting a Palm Pilot^®Handheld ........................................................................ 11-3

12 PALM PILOT^®USAGE.......................................................................................12-1

A66US Changer Program Usage ..............................................................................12-1

Requirements..........................................................................................................................12-1

Managing Coin and Configuration Settings.............................................................................12-1

Changer Service, Token Programming, and Currency Conversion.........................................12-4

Changer Diagnostics.................................................................................................12-6

13 INDEX..................................................................................................................13-1

A TROUBLE SHOOTING........................................................................................A-1

Quick Pilot Light Diagnosis ....................................................................................... A-1

Diagnosis Using a Palm Pilot^®Setting Module ....................................................... A-2

B GLOSSARY .........................................................................................................B-1

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Optipay™ CC

List of Figures

1 LOF

Figure 1-1 Optipay™ CC A-66 Coin Changer........................................................ 1-1

Figure 3-1 A-66 Design Features........................................................................... 3-1

Figure 3-2 Coin Validator’s Rear Side ................................................................... 3-2

Figure 3-3 Coin Validator Removal........................................................................ 3-2

Figure 3-4 Coin Validator Side Label..................................................................... 3-3

Figure 3-5 Coin Validator Front Label.................................................................... 3-3

Figure 3-6 Tube Cassette Removal/Replacement................................................. 3-4

Figure 4-1 Tube Cassette Removal....................................................................... 4-1

Figure 5-1 Coin Validator Removal........................................................................ 5-1

Figure 5-2 Coin Changer mounting hole locations................................................. 5-1

Figure 6-1 Coin Validator Keyboard....................................................................... 6-1

Figure 7-1 Coin Validator Removal........................................................................ 7-2

Figure 7-2 Coin Validator Switch Block.................................................................. 7-2

Figure 8-1 Opening and Closing the Coin Validator’s Access Panel..................... 8-1

Figure 11-1 PC Programming Station Connection................................................. 11-3

Figure 11-2 Palm to Validator or Changer Connection.......................................... 11-3

Figure 12-1 Typical M100/500 Series Palm Pilot® Handheld & Software ................. -1

Figure 12-2 Palm A66US Selection ....................................................................... 12-1

Figure 12-3 Selecting Settings............................................................................... 12-1

Figure 12-4 Selecting Mode................................................................................... 12-1

Figure 12-5 Operating Modes................................................................................ 12-2

Figure 12-6 Inhibit Coin Channels Mode ............................................................... 12-2

Figure 12-7 Float Level Mode................................................................................ 12-2

Figure 12-8 Float up Selection Warning ................................................................ 12-3

Figure 12-9 Security Stock Mode........................................................................... 12-3

Figure 12-10 Coin Sorting Mode ............................................................................. 12-3

Figure 12-11 Recycler Mode................................................................................... 12-4

Figure 12-12 Other Settings Mode.......................................................................... 12-4

Figure 12-13 Clone Mode........................................................................................ 12-4

Figure 12-14 Service Mode..................................................................................... 12-4

Figure 12-15 Filling Levels Mode ............................................................................ 12-5

Figure 12-16 Teach Tokens Mode .......................................................................... 12-5

Figure 12-17 Token Programming Mode ................................................................ 12-5

Figure 12-18 Conversion Setting Mode................................................................... 12-6

Figure 12-19 Diagnostics Mode .............................................................................. 12-6

Figure 12-20 Error List Mode .................................................................................. 12-6

Figure A-1 Quick Diagnosis with the Help of the Pilot Lights .................................A-1

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Optipay™ CC

List of Tables

1 LOT

Table 3-1

Table 3-2

Table 3-3

Side Label Features ..............................................................................3-3

Front Label Features .............................................................................3-3

U.S. Coin Cassette Capacity.................................................................3-3

Table A-1 LED Indicator Meanings ....................................................................... A-1

Table A-2 Display Indicators ................................................................................. A-2

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Optipay™ CC

A-66 Coin Changer

Section 1

separately in the software instructions of section

11.

1 GENERAL INFORMATION

This section provides a general overview of the

advantages and options of the Optipay™ CC A-66

Coin Changer. This first section is designed to help

you navigate through this manual with ease.

The appended "Index", "Setting Module Func-

tional Overview", and "Trouble Shooting" sections

reduce the search for specific explanations and

additional help when required.

General Information

To make operation of this device and navigation

within this manual easier, the following illustra-

tions were used within the text:

This manual describes the design, operation and

functional range of the A-66 Coin Changer (See

Figure 1-1 ). Sections 5, 6 and 7 explain the steps

necessary towards installation, energizing and

operation of the coin changer.

•

Safety instructions, which need to be

observed in order to protect the operators and

equipment, have been written in bold text and

Chapters 8 to 11 describe how the Coin Changer is

cleaned, transported and electronically configured.

The section entitled “Configuration” deals prima-

rily with the use of a Palm Pilot^®to configure Coin

Changer. The JCM WinEMP^©, PalmA66^©and

PalmEMP^©configuration programs are described

have been given the pictographs:

•

Special Notes, which effect the use of the Coin

Changer have been written in italic text and

have been given the pictograph:

Steps, requiring the operator to perform

specific actions are given sequential numbers

(1., 2., 3., etc.).

ID = A66Frontmono.jpg

Figure 1-1 Optipay™ CC A-66 Coin Changer

1- 1

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Section 1

Optipay™CC

GENERAL INFORMATION

At the beginning of each section you will find a

"Chapter Guide", that summarizes the content of

the specific section.

Token types not programmed by the manufacturer,

can be programmed directly at the Coin Changer

by inserting the new tokens.

Separate software instructions to configure the

Coin Changer are located in "Configuration" sec-

tion 11.

Advantages

•

An easily configured Coin Validator enables

fast reaction to changing market situations and

new false coin introductions

•

WinEMP^©– Contains the configuration and

diagnostics programs for the JCM Coin

Validators, and the operating instructions for

the Optipay™ CC A-66 Coin Changer.

•

Easy configuration with help from:

–

the WinEMP^©PC software for the workshop

the PalmA66^©or PalmEMP^©with Palm

Pilot^®handheld software

•

PalmA66^©– Contains the operating

instructions for configuring the Optipay™ CC

A-66 Coin Changer

PalmEMP^©– Contains the operating

instructions for configuring the A-66 Coin

Validator.

•

Reliable sensing system and optimum

rejection of false coins due to the integrated,

electronic A-66 Coin Validator

•

Universal payout mechanism for different coin

diameters and thicknesses

If these instructions are not available to you,

they can be downloaded at any time from

the JCM home page (www.jcm-ameri-

can.com) in a compressed Portable Docu-

ment File (PDF) format.

Flexible payout combinations by easy tube

cassettes change out

•

Faster service due to error diagnosis

Splash-proof electronics

General Information Concerning Coin

Changer

The four tube Optipay™ CC A-66 Coin Changer

series is designed for vending and service

machines containing the serial Multi Drop Bus

(MDB) interface.

A monitored coin run and controlled sorting

guarantee an improved operating reliability

and protection against manipulation

•

An acceptance speed of 2 coins per second

A teach mode, able to learn up to three

different tokens types or sizes

The integrated Coin Validator contains the reliable

sensor system and false money rejection capabili-

ties of the tried and tested G-40.4000 Coin Valida-

tor within the G-46.4 Coin Changer series.

•

Flash Memory technology for implementing

uncomplicated and time-saving Coin Validator

operating software updates

Service Tools

In order to test the Coin Changer and adapt it to the

individual needs of your facility, the following

accessories can be acquired from JCM:

In order to react as quickly as possible to newly

inserted false coins and to enable your individual

adjustments, the Coin Validator can be connected

to a Personal Computer (PC) programming station

containing the WinEMP^©configuration and diag-

nostics software, including a card reader, chip card

and the G-19.0641 test assembly. With the aid of a

PC Test Station

If you only wish to check the functionality of the

Coin Changer without making any adjustments, the

JCM Test Station is sufficient for this purpose. The

Test Station is composed of the following two

components:

Palm Pilot^®handheld containing PalmEMP^©, and

PalmA66^©program applications, the Coin

Changer can be configured directly at the vending

machine independently from the PC method. This

manual deals exclusively with the Coin Changer

configuration using the Palm Pilot^®. For configura-

tions using the other programs, separate software

instructions are available. (see the "Service tools"

section in this section and Chapter 11 "Configura-

tion" for further information).

•

Test software WinMDB^©and

Tester G-19.0654 for use as Vending Machine

simulation and MDB functional testing.

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GENERAL INFORMATION

Optipay™CC

Section1

Chapter 11 "Configuration" explains which of the

If it is desirable to test all functions and not

preceding configuration tools can be used to set the

different Coin Changer parameters.

just the MDB functions, an additional G-

55.0348 RJ-45 PC plug adaptor is available

from JCM, allowing you to connect the Coin

Changer directly to the PC using the easily

accessible 8-pin modular RJ-45 jack

receptacle located on the top right side of

the device.

Update Tools

The Coin Changer’s integrated Coin Validator is

equipped with microprocessor circuitry that con-

tains Flash Memory. This allows quick updates of

the Coin Validator’s operating software without

complications. In order to load new operating soft-

ware into the Coin Validator, one of the following

three alternatives is required:

Configuration Tools

In order to react as quickly as possible to new false

coins in the workshop or on site, and enable indi-

vidual adjustments, the coin changer can be con-

nected to a:

•

a JCM PC Update Station consisting of:

–

WinFlash^©software

•

JCM Programming Station consisting of:

–

Tester G-19.0641

–

WinEMP^©configuration and diagnostics

software which includes the card reader and

chip card

Programming adapter G-19.0646

•

a JCM Flash Prommer G-55.0350 or

JCM Palm "PalmFlash^©" application for a

Palm Pilot^®handheld and a Flash Adapter

–

Tester G-19.0641

JCM Palm Pilot^®

and applications PalmEMP^©

and PalmA66^©for a Palm Pilot^®handheld

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Optipay™ CC

A-66 Coin Changer

Section 2

2 SAFETY INSTRUCTIONS

This section providessafety instructions for using

the Optipay™ CC A-66 Coin Changer.

Before operating the device for the first time,

please carefully read through this manual at least

once, and most importantly, read the safety instruc-

tions. This ensures that the contents of this manual

and the operation of the A-66 Coin Changer is

completely understood.

The Coin Validator‘s printed circuit

board (pcb) is fitted with electronic

components which may be damaged

beyond repair by electrostatic

discharge.

Please observe the handling

instructions regarding static sensitive

components.

Select the correct operating voltage for

the Coin Changer (see device label

directly, or Figure 3-4 in section 3).

Never pull on the Coin Validator’s Coin

Changer connecting cable when a

voltage is applied!

Proper use

The four tube A-66 Coin Changer is intended for

use in vending and service machines containing the

serial MDB interface. Only use the A-66 Coin

Changer for this purpose. Under no circumstances

can the manufacturer be held liable for any damage

or loss resulting from improper use of the device.

Remove the Vending Machine’s Power

Line Plug before you install, clean or

remove the Coin Changer.

Always transport the Coin Changer

empty of coins and in its original

packaging. It is sufficiently protected in

this way. Never carry the Coin Changer

by its external cables.

The Coin Changer series is state of the art and has

been constructed in compliance with recognized

safety regulations. Nevertheless, this equipment

can be a source of danger. Therefore, please

observe the following safety regulations:

Contact JCM if you wish to alter the Coin

Changer’s design greater than that

which is described in these instructions.

Protecting Yourself and the Equip-

ment

Keep water and other liquids away from

the Coin Changer.

Dispose of a damaged Coin Changer

correctly, if you have no further use for

it.

The A-66 Coin Changer may only be

connected by a qualified electrician/

electronics technician.

JCM reserves the right to make

technical modifications to the device

which are not covered by these

instructions.

Only use the Coin Changer according to

for it’s intended use. Under no

circumstances can the manufacturer be

held liable for any damage or loss

resulting from improper use of this

device.

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Optipay™ CC

A-66 Coin Changer

Section 3

3 DESIGN

The Coin Validator

Coins inserted into the Coin Validator (3)

This section describes the general design of the

Optipay™ CC A-66 Coin Changer and the various

Coin Validator components within it important to

the operation of the device. The following items

will be discussed:

(See Figure 3-1 ) pass through the Coin Insertion

Funnel (11) into the validation area of the device.

Here the coin’s properties are compared with the

values contained in the stored acceptance bands

data. Rejected coins from the Coin Validator pass

into the return area tray of the Vending Machine. In

the event of a sale, accepted coins are either

directed to one the four Tube Cassettes (6) or into

the Cash Box below them.

•

Return lever, keyboard, pilot lights, interfaces,

DIP Switch block, product labels

•

Tube cassette, pay out set, and filling level

sensors

Device Overview

Figure 3-1 A-66 Design Features

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Section 3

Optipay™CC

DESIGN

Board (PCB) edge connector (See Figure 3-2 [11])

Return Lever

which allows connection of the Coin Validator to a

programming PC and a JCM Test Station.

The Return Lever (See Figure 3-1 [1]) on the top

of the Coin Validator is operated by using the

Vending Machine’s Return Button. Operating this

lever is necessary if inserted coins are awaiting

return, or a coin jam caused by stuck coins require

removal. When the return lever is operated, the

measurement and validation area of the Coin Vali-

dator opens so that all objects within the Coin

Validator are directed to the return area tray

(See Figure 3-1 ).

Keyboard

The front of the Coin Validator is equipped with a

five key touch-sensitive membrane Keyboard

(See Figure 3-1 [4]) which allows filling of the

Payout Unit's change tubes before the device is put

into operation or emptying them for inventory (See

section 4 "Functions" and section 7 "Operation" for

further information).

Figure 3-2 Coin Validator’s Rear Side

Pilot Lights

DIP Switch Block

There is a Pilot Light set of three Light-Emitting

Diode (LED) at the front of the Coin Validator

positioned beneath one another colored; Green,

Yellow, and Red respectively (See Figure 3-1 [9]).

Individual settings for inhibiting various coin types

can be easily made by selecting the proper switches

on the 10-position DIP Switch Block located on the

rear PCB of the device (See Figure 3-2 (13) as

well as section 7 "Operation" for detailed user

information).

These LED Pilot Lights are mainly used for quick

fault diagnosis, but can also indicate the units

current status in normal operation conditions

(See Figure 3-1 ).

If the top Green LED lights or flashes, no faults are

indicated and the device is working properly. If the

middle Yellow LED flashes there is a definite gen-

eral fault indicated that usually can be easily reme-

died.

If the bottom Red LED flashes, a fault that must be

remedied by a service technician is indicated. (also

see the section 14 "Trouble Shooting" appendix).

Interfaces

There is a 40-Pin Dual Inline Header interface jack

on the middle rear of the Coin Validator’s circuit

board (See Figure 3-2 [12]). This interface allows

the device to be connected to the Coin Changer

using a pre-assembled flat ribbon cable assembly.

On the top right front of the Coin Validator there is

an 8-pin RJ-45 receptacle jack (See Figure 3-1

[2]). This connector allows the Coin Changer to be

connected to a Palm Pilot^®handheld device for

configuration purposes. On the left side of the Coin

Validator there is a direct 5-Pin Printed Circuit

Figure 3-3 Coin Validator Removal

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DESIGN

Optipay™CC

Section3

Table 3-2 Front Label Features

Product Labels

The Coin Validator’s Side Product Label

1. Country flag,

2. Order number

((See Figure 3-1 [11] and Figure 3-4) contains all

the device defining data, such as the device type

and series, and the data programmed according to

customer specifications such as their currency and

relative country’s coin type requirements listed in

Table 3-1.

(6 digit)

country code and

currency/coin type

requirements

3. Nominal voltage & 4. Serial device

Interface

number per order

number (3 digit)

5. Product name

7. Barcode

6. Safety tested

certification logo

8. Certified European

mark

9. Date of

manufacture (4

digit)

10. Data block number

11. Ordering code

12. Device part number

(8 digit)

The Payout Unit

The Payout Unit consists of the four tube cassette

and the payout set. The device is equipped with

filling level sensors and tube counters to monitor

each tube cassette’s inventory.

Figure 3-4 Coin Validator Side Label

Table 3-1 Side Label Features

1. Data block number 2. Order number

(6 digit)

Tube Cassette

3. Device part number 4. Serial device

number per order

The Tube Cassette (See Figure 3-1 [6] and Figure

3-6 [1]) incorporates four change tubes with

different diameters for collecting four user coin

types, available for vending to a customer. A

sticker located at the top of the Tube Cassette iden-

tifies which tube accepts a particular denomination

coin value.

number (3 digit)

5. Barcode

7. Date of

6. Certified European

mark

8. Nominal Voltage

manufacture (4

digit)

9. Ordering code

10. Product Trade

The tube coin storage capacity depends on the

thickness of each coin type (example: approxi-

mately 87 U.S. 25 coins can fill a tube), See Table

3-3 for a listing of the U.S. coin values and quanti-

ties allowed per tube.

(8 digit)

Marked name

The Front Product Label (See Figure 3-1 [5] and

Figure 3-5) contains similar information as the side

label with additional content regarding safety and

relative country’s coin age denomination require-

Table 3-3 U.S. Coin Cassette Capacity

ments listed in Table 3-2.

N^o. of Coins

@ 100%

Sensor Level

Thick

-ness

(cm)

Coin

Value

Empty

50% 75%

0.5

1.87

1.3

112

39 59

56 85

44 66

36 55

0.10

0.25 1.67

1.00 2.0

The Coin Validator tests whether an accepted coin

should be sorted into one of the four tubes, or be

directed to the Cash Box according to customer

programming.

Figure 3-5 Coin Validator Front Label

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Section 3

Optipay™CC

DESIGN

If at any time another combination of tube coins is

required, the appropriate cassette can be ordered

from the JCM and simply exchanged in the

assembly (See Figure 3-6 [1]).

Filling Level Sensors

The capacity of each tube is monitored by four

independent sensors viewing the number of it’s

related coins:

•

An empty sensor is positioned at the height of

8 to 10 collected coins

•

A 50% sensor approximately half way up

A 75% sensor near the top, and

A full sensor is positioned at the top rim of

each tube.

In order for the tube counters to function without

fault when the change tubes are filled by inserting

coins through the Coin Changer, or when the tubes

are filled by removing the four Tube Cassette, the

filling level sensors must check the tube counter’s

status after every coin acceptance and coin vend.

If the number of coins does not correspond with the

measured tube capacity level, the tube count will

be corrected depending on the respective tubes

coin thickness.

Figure 3-6 Tube Cassette Removal/Replacement

If a tubes "full" sensor displays the message "tube

full", all further coins for this tube will be auto-

matically directed to the Cash Box. Only when

coins have been vended again from this tube, will

more coins be allowed into the tube.

Payout Module

Vending change is done by two motors installed at

the bottom of the Payout Set (See Figure 3-1 [6]),

which rotate in order to vend the desired coins.

The left side motor is responsible for vending the

left “Tube L (5)” and middle left “Tube ML (4)”

tube coins, and the right side motor is responsible

for vending the right “Tube R (2)” and middle right

MDB Vending Machine Cable

The MDB Interface Connecting Cable (See Figure

3-1 [10]) to the Vending Machine is installed at

the top left corner of Coin Changer. For details of

how to install the Coin Changer into a Vending

Machine, see section 5 "Installation".

“Tube MR (3)” tube coins.

3- 4

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Optipay™ CC

A-66 Coin Changer

Section 4

4 FUNCTIONS

This section describes the main functions of the

Optipay™ CC A-66 Coin Changer with particular

emphasis on:

•

Filling and emptying the change tubes

Considering the maximum number of coins

configured for the change tube

•

Considering the configured security stock of

tube coins

•

Inhibiting certain coin types

Disabling the inventory keys

Configuring tokens

Sending the telephone/currency code to the

Vending Machine control

Figure 4-1 Tube Cassette Removal

•

Correcting the tube counter automatically

Resetting the tube counter

Coins can vend individually, (e.g. for test pur-

poses), consecutively for inventory purposes, or

before device transportation.

Considering the individual wake-up time

If the tubes must always be filled or emptied to a

certain capacity by service personal, a “float level”

can be configured (see section 11 "Configuration").

This filling capacity is irrelevant for normal use

and only guarantees that a known number of coins

is present for accounting purposes. If the “float

level” function is activated, Cash Box coins will

not be accepted. Consequently, the Cash Box must

not be emptied prior to refilling the tubes because

the unaccepted coins will not be counted during a

refill.

Accepting and converting a second currency

coinage (optional)

•

Minimizing string manipulation (optional)

Only these functions will be described in this

section. If adjustable functions require changing,

see section 7 "Operation" for direct Coin Changer

adjustments, and section 11 "Configuration" for

using the configuration tools to reset them.

Filling and Emptying Change Tubes

The simplest and quickest way to fill and empty the

tube cassette is to remove the cassette (See Figure

4-1 ). This allows for coin sorting or the removal of

several coins at once.

Configuring Change Tube Coin

Maximum

The Coin Changer can be configured so each

change tube will accept a fixed number of coins.

When this fixed number is reached in a tube, all

subsequent coins destined for this tube will be

automatically directed to the Cash Box. Only when

coins have been vended from this tube, will more

coins be allowed to enter it. (See section 11 "Con-

figuration").

If the correct number of tube coins is required to

simplify coin management, the change tubes can

be filled by inserting individual coins into the Coin

Changer one at a time. The tube counters register

every coin inserted or paid out when activated by

the keyboard (see section 6 "Energizing" and

section 7 "Operation").

The tube cassette can also be both filled and emp-

tied in this manor with the help of the PC software

or the Palm Pilot^®handheld software (see section

11 "Configuration").

If this function is unused, the full sensor located at

the top of the tube determines when the coins will

be directed into the Cash Box and no longer into

the coin tube, irrespective of the number of coins

inserted.

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Section 4

Optipay™CC

FUNCTIONS

However, a wide acceptance band should only be

Security Stock Considerations

set if a limited number of the tokens are available

for generating the token’s value measurement, or if

the tokens show very large tolerance values. Other-

wise, there is the danger that a large number of

false coins will be accepted.

If a security stock is configured for the individual

tubes, the Coin Changer will not vend a minimum

number of tube coins. The security stock can be set

between 1 and 9 coins. It should be set higher for

coins which have stacking and edge standing prob-

lems rather than those that lay flat, as these coin

types do not fall easily when they land on a stack

higher than the coin (see section 11 "Configura-

tion").

Tokens can either be configured so the customer

gets his selected product free of charge (free vend

tokens), or configured to assign a certain set

denomination (value tokens). The Coin Changer

can either direct the accepted tokens to the cash-

box or send them back to the customer in the return

tray.

The Coin Changer can also be configured in such a

way that the security stock can be paid out of the

Vending Machine, or the security stock can be

delivered to the Vending Machine, when the

machine polls the capacity level (see section 11

"Configuration").

Chapter 11 "Configuration" reveals which configu-

ration tool can be used to configure tokens.

Sending the Telephone/Currency

Code to the Vending Machine

Controller

Depending on which state or country the machine

is installed, a telephoned currency code can be

remotely sent to the Vending Machine control and

set into the Coin Changer (e.g. for setting menu

and display text).

Inhibiting Certain Coin Types

If certain coin types are no longer being accepted

as Vending Machine payment (e.g. because too

many false coins of a particular type are in circula-

tion), these coins types can either be inhibited

directly on the device by setting specific DIP

switches on the rear DIP Switch block (see Chapter

7 "Operation"), or by applying the PC software or

the Palm Pilot^®handheld software instructions (see

section 11 "Configuration").

For more details on how to change the pre-pro-

grammed telephone/currency code, please see sec-

tion 11 "Configuration".

Disabling the Inventory Keys

The inventory keys constitute a part of the Coin

Tube Counter Automatic Correction

Usually after every coin acceptance and pay out,

the Coin Changer compares the tube counter

status and the sensor’s measured fill level, and, if

necessary, corrects the tube counter data.

Changer’s front Keyboard: (e.g., keys

and ).

These keys allow the vending of one, several or all

coins from the corresponding Left, Middle Left,

Middle Right and Right change tube. Should oper-

ation of these keys no longer be desired, they can

be inhibited, or configured in such a way that they

can be enabled by Vending Machine control (see

section 11 "Configuration").

If the Vending Machine control is unable to process

the automatic tube counter correction, the Coin

Changer can be set so that the tube count will not

be automatically corrected (see section 11 "Config-

uration").

In this case, the change tubes should be

filled by inserting the coins through the

Coin Changer and not by directly placing

the coins into the tube cassettes (see

section 6 "Energizing" or section 7

"Operation").

Configuring Tokens

The Coin Changer contains three coin channel

memory locations for configuring a maximum of

three different type tokens. Therefore, a new

token’s measured value can be directly assigned to

a coin channel on the Vending Machine by insert-

ing the corresponding tokens into it. The accep-

tance band generated will then accept these tokens

for payment within the Vending Machine.

Resetting the Tube Counter

After the change tubes have being emptied follow-

ing repairs with tube counter correction switched

OFF, the Coin Changer’s tube counters should be

reset for start up. This is so the tube counter will

begin to count from zero again when the tubes are

In addition, you can choose between a normal and

wide acceptance band for the configured tokens.

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FUNCTIONS

Optipay™CC

Section4

being refilled, rather than from the stored number

of coins set in the register (see section 11 "Config-

uration").

by the main currency counter. Chapter 11 "Config-

uration" describes which configuration tool is used

to program a second currency.

Individual Wake-up Time Consider-

ations

Minimizing String Manipulation

(optional)

For battery operated Coin Changers with an exter-

nal wake-up line, a specific time period can be set

that specifies how long the Coin Changer remains

ON after the last Vending Machine poll (wake-up

time) (see section 11 "Configuration").

The Coin Changer can be optionally equipped with

a String Sensor. This device recognizes coins

inserted into the device connected to a string and

inhibits this type of coin from being accepted. By

recognizing this security condition these coin types

will not generate a credit value.

The sensitivity of the String Sensor can be individ-

ually set for each unit (see section 11 "Configura-

tion").

When the wake-up time has elapsed, the Coin

Changer automatically switches itself OFF and

must be re-initialized again by the Vending

Machine control system activating the external

wake-up line.

Following a string manipulation attempt it is possi-

ble to reject the next 100 tube coins inserted by

directing them to the Cash Box instead of into the

coin tubes. Coins directed to the Cash Box are less

prone to manipulation, so further attempts at string

manipulation will obviously fail (see section 11

"Configuration").

Accepting and Converting a Sec-

ond Currency Type (optional)

If the Coin Changer needs to accept two currency

types, the second currency value can be converted

to the main currency value using a set rate.

The second currency value is rounded up or down

respectively in such a way that it can be managed

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Optipay™ CC

A-66 Coin Changer

Section 5

5 INSTALLATION

This section provides a installation instructions for

the Optipay™ CC A-66 Coin Changer.The A-66

Coin Changer is either:

•

Energized within a Vending Machine, or

Connected to a JCM Test Station using

WinMDB^©software for test purposes or

•

Connected to one of the following JCM

configuration tools for set up purposes:

–

A PC programming station containing

WinEMP^©software

–

A Palm Pilot^®handheld (containing

installed PalmA66^®and/or PalmEMP^®

software).

Figure 5-1 Coin Validator Removal

This section describes how to connect the Coin

Changer to a Vending Machine. For details on con-

necting the service tools, see section 11 "Config-

uration".

Upper Mounting Holes

Pull

Out

Lift up

Another hole

To avoid damage to the equipment,

please make sure that you check the

following before installation:

at bottom

– check that the Coin Changer’s MDB

connecting cable is suitable for the

Vending Machine interface.

– check that the Coin Changer’s power

supply is the same as the nominal

voltage stated on its product label.

Figure 5-2 Coin Changer mounting hole locations

located at the top (See Figure 5-2 [3]) and

one is located at the bottom [4] (not shown).

The following steps describe how to install the

Coin Changer into a Vending Machine:

Ensure that the Coin Validator assembly

remains safely connected to the Coin

Changer by the flat 40-wire ribbon cable.

1. Disconnect the Vending Machine’s main AC

power plug.

2. Unlock (See Figure 5-2 [1]), pull out [2] and

remove the Coin Validator from the Coin

Changer assembly by carefully lifting the left

and right side catches and gently pulling

forward as indicated by the arrows illustrated

in Figure 5-1.

4. Tightly secure the Coin Changer's housing to

the Vending Machine.

5. Replace the Coin Validator back into the Coin

Changer and engage.

Ensure that an air space exists between

the Vending Machine’s return lever and

that of the Coin Changer when closing.

3. Hang the A-66 in the Vending Machine using

the three mounting holes located on the back

wall of the Coin Validator. Two holes are

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INSTALLATION

Optipay™CC

Section5

6. Connect the Coin Changer to the Vending

Machine using the MDB connecting cable

(See Figure 5-1 [1]).

NOTE: A second Harness containing a four

pin connector is used with the optional

DBV-301 Validator’s RC-10 Recycling Unit.

This should be tied off if not being used.

7. Reconnect the Vending Machine’s main AC

power supply. The three LEDs (See Figure 5-

1 [2]) located on the Coin Validator’s front

panel will briefly illuminate to test their

functions. Afterwards, the Green LED should

remain lit. The Coin Changer is now

operational and ready for use.

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Optipay™ CC

A-66 Coin Changer

Section 6

2. Insert the coin tubes.

6 ENERGIZING

The Coin Validator’s tube counter meters in

the accepted coins, and the Coin Changer

sorts the corresponding coin type into its pre-

configured tube until either:

This section provides energizing (power-up)

instructions for the Optipay™ CC A-66 Coin

Changer.

Although the individual functions of the A-66 Coin

Changer are pre-programmed by the manufacturer

to customer specifications, the first time the device

is activated, the four Tube Cassette change tubes

must be filled with relevant coin types.

–

The full sensor is covered, or

The maximum coin number is configured,

–

The float level is reached.

If the “float” function is active, tube coins

inserted thereafter will not be accepted and

will be directed to the return area tray.

Otherwise, they will be accepted and directed

to the Cash Box.

In many cases the Vending Machine’s

controls will offer a filling function. In this

case they should be used, because the

control unit might not accept the filling level

capacity of the Coin Changer.

If all the coin tubes are full:

If the Cash Box contains coins, it must be

emptied, otherwise new coins directed to

the Cash Box will not be counted.

3. Press the Plus

key again.

Two audible signals will sound and the Green

LED will light constantly indicating that the

Coin Changer is no longer in the filling level

mode and has returned to the operating mode.

To begin the energizing process:

1. Press the Plus

key (See Figure 6-1 [4]).

An audible signal will sound and the Green

LED (See Figure 6-1 [1]) will begin flashing

indicating that the Coin Changer is no longer

in a standard operating mode and has now

entered the filling level mode.

If no coins are inserted in a 30 second time

period, the Coin Changer will automatically

return to the operating mode, without

having to press the Plus

time.

key a second

Figure 6-1 Coin Validator Keyboard

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Optipay™ CC

A-66 Coin Changer

Section 7

If the Coin Changer is configured so the

7 OPERATION

inventory keys are disabled, these

membrane keys will not be active. The

device is either configured so the keyboard

can be enabled by the Vending Machine’s

control system, or so the keyboard must

be initially activated by one of the various

configuration tools (see section 11

"Configuration").

This section explains how to enter functions and

settings directly on the Optipay™ CC A-66 Coin

Changer using its various operating controls (e.g.,

the front panel Keyboard and the DIP Switch

Block), rather than using the additional program-

ming tool accessories.

Vending Change by Using the

Keyboard or Emptying the Tube

Cassette

Emptying the Change Tubes to a

Certain Fill Level

If a “float” level is configured, the change tubes

can be emptied to the tube counter’s set float level

value.

Coins can be either vended from the change tubes

individually if a coin acceptance test is desired, or

consecutively when the tubes need to be com-

pletely emptied (e.g., before transit, for repairs, or

in case of an inventory).

Emptying the change tubes to the set float level:

1. Press the Plus

key.

Membrane inventory keys

and apply

An audible signal will sound and the Green

LED will begin flashing indicating that the

Coin Changer is no longer in a standard oper-

ating mode and has now entered the filling

level mode.

to the "left", "middle left", "middle right", and

"right" coin tubes respectively.

If the Coin Changer is configured so the

inventory keys are disabled, these

membrane keys will not be active. The

device is either configured so the keyboard

can be enabled by the Vending Machine’s

control system, or so the keyboard must

be initially activated by one of the various

configuration tools (see section 11

"Configuration").

2. Hold down any key, for approximately five

seconds (the Green LED illuminates).

All tubes will automatically empty to the

preconfigured float level. Afterwards, two

audible signals will sound and the Green LED

will light constantly indicating that the Coin

Changer is no longer in the filling level mode,

and has returned to the operating mode.

To vend tube coins individually, simply press the

corresponding

and

key. One coin

Validator Change Filling

will pay out each time the specific key is pressed.

After an inventory or repair the tube cassette’s four

change tubes can be refilled with relevant coin

types through the Coin Validator using the key-

board.

To vend several tube coins:

1. Hold down the desired

mem-

brane key for approximately five seconds.

The corresponding tube will automatically

empty without having to press the respective

key again.

In many cases the Vending Machine’s

controls will offer a filling function. In this

case they should be used, because the

control unit might not accept the filling level

capacity of the Coin Changer.

2. Now, press any other key.

The coins will stop dispensing if not already

completely emptied.

If the Cash Box contains coins, it must be

emptied, otherwise new coins directed to

the Cash Box will not be counted.

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Section 7

Optipay™CC

OPERATION

and right side catches and gently pulling for-

ward as indicated by the arrows illustrated in

Figure 7-1 .

1. Press the Plus

key.

An audible signal will sound and the Green

LED will begin flashing indicating that the

Coin Changer is no longer in a standard oper-

ating mode and has now entered the filling

level mode.

2. Insert the coin tubes.

The Coin Validator’s tube counter meters in

the accepted coins, and the Coin Changer

sorts the corresponding coin types into its rel-

ative pre-configured tube until either:

–

The full sensor is covered, or

The maximum coin number is configured,

–

The float level is reached.

If the “float” function is active, tube coins

inserted thereafter will not be accepted and

will be directed to the return area tray.

Otherwise, they will be accepted and directed

to the Cash Box.

If all the coin tubes are full:

Figure 7-1 Coin Validator Removal

3. Press the Plus

key again.

Ensure that the Coin Validator remains

safely connected to the Coin Changer

by the flat 40-wire ribbon cable.

Two audible signals will sound and the Green

LED will light constantly indicating that the

Coin Changer is no longer in the filling level

mode, and has returned to the operating mode.

2. Set the related DIP Switches (1 through 8) to

their correct position (ON) using a scribe,

small screw driver or an opened paper clip

(See Figure 7-2 ).

If no coins are inserted in a 30 second

time period, the Coin Changer will

automatically return to the operating

mode, without having to press the Plus

key a second time.

Inhibiting Coin Types Using DIP

Switch Block Settings

By setting various switches on the DIP Switch

Block located on the rear Coin Validator’s circuit

board, it is possible to inhibit configured coin types

related to the first eight memory slots (coin chan-

nels) of the Coin Changer without using the add-

itional configuration tools available. For details on

which coin type has been programmed for each

coin channel, please contact your JCM represent-

ative, or connect the Coin Validator to the Palm

Figure 7-2 Coin Validator Switch Block

The assigned coin types will no longer be

accepted, and will now be directed to the

return area tray.

Pilot^®using PalmA66^®and/or PalmEMP^®soft-

3. Reinstall the Coin Validator and activate it.

ware (see section 11 "Configuration").

With the aid of the configuration tools, the

possibility to inhibit any or all of the

pre-programmed coin types also exists

(see section 11 "Configuration").

To inhibit a specific coin type:

1. Remove the Coin Validator from the Coin

Changer assembly by carefully lifting the left

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Optipay™ CC

A-66 Coin Changer

Section 8

8 CLEANING

This section explains how to clean the Optipay™

CC A-66 Coin Changer.

1. Remove the Vending Machine’s main AC

power plug.

2. Press up on the locking catch lever and open

the Coin Validator panel to the left

(See Figure 8-1 [1]).

Only wipe the Coin Validator from time to time

with a damp cloth (use luke warm water containing

a mild dish cleaning liquid):

3. Wipe the coin runway clean once inside the

coin validation area.

Under no circumstances allow the cloth

to be wet enough to allow excess fluid

to run into the device. Otherwise the

printed circuit board (pcb) may be

damaged.

4. Close the Coin Validator panel and gently

press in on the "Close" arrow white dot until

the metal spring engages behind the lever and

a click is heard (See Figure 8-1 [2]).

Do not use any solvents or scouring

agents which can attack the plastic

surfaces of the device.

5. Reconnect the Vending Machine to the main

AC power supply.

Figure 8-1 Opening and Closing the Coin Validator’s Access Panel

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Optipay™ CC

A-66 Coin Changer

Section 9

9 TRANSPORT

This chapter explains how to transport the Opti-

pay™ CC A-66 Coin Changer.

To avoid unnecessary damage, only

transport the device in its original

packaging; and, under no circumstance

carry it by it’s connecting cable.

Empty the tube cassette before

transporting the device so that loose

coins do not fall out.

Pull the Vending Machine's main AC

power plug before removing the Coin

Changer from the Vending Machine.

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Optipay™ CC

A-66 Coin Changer

Section 10

10 TECHNICAL DATA

This section lists and defines the Optipay™ CC A-66 Coin Changer specifications.

A-66 Specifications

Coin acceptance

20 coin types maximum

16 different coin channels (up to 3 tokens)

Coin diameter: 0.59–1.23 in. (15–33 mm)

Coin thickness: 0.047–0.138 in. (1.2–3.5 mm)

Coin vending:

4 coin types from a tube cassette

(coin diameter and thickness depends on the specific tube

cassette)

Device dimensions:

Height: 14.96 in. (380.0 mm)

Width: 5.25 in. (133.5 mm)

Depth: 3.01 in (76.5 mm [80 mm with return]) lever depressed])

Machine interface:

Mounting position:

Temperature range:

Humidity:

Serial Multi-Drop Bus (MDB) interface

Vertical (maximum deviation = 2°)

-4 °F to 167 °F (-20 °C to +75 °C)

90% maximum

Nominal voltage:

Power consumption:

Noise immunity:

24 Volts DC

Standby = 1.2 Watts; maximum 6 Watts with 24 V DC

The device fulfills the current requirements on generic immunity

and generic emissions according to current EC directives (a

EMC law)

Safety prescriptions:

Low voltage directive

The following directives and their subsequent

changes can be applied partially to JCM devices:

CE Certification

The CE certificate (CE = Communautés

1. The EMC Directive (89/336/EEC) regarding

devices that cause electromagnetic interfer-

ence or are interfered with by same.

Européennes) confirms that our products

comply with the specified basic require-

ments of the applicable directive. The CE

certif-icate is not a quality assurance certificate in

terms of the quality expected by the manufacturer,

but only in terms of the quality demanded legally.

It is a pure administrative certificate and is

intended only as proof of compliance with the

directives for the monitoring authorities and not

directed at clients or final customers.

2. The Low Voltage Directive (73/23/EEC)

regarding electrical equipment used with a

nominal voltage between 50 and 1000 Volts

AC and 75-1500 Volts DC.

The CE Certificate Labelling Directive (93/68/

EEC) modification regarding the application and

use of CE labels.

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Optipay™ CC

A-66 Coin Changer

Section 11

–

Tester G-19.0641or G55.0338 for checking

the power supply.

11 CONFIGURATION

This section explains how to configure the Opti-

pay™ CC A-66 Coin Changer for use.

If the vending unit does not require

testing, it is unnecessary to dismantle the

entire Coin Changer. In this case it is just

sufficient to remove the Coin Validator

from the Coin Changer in order to

configure or test it.

In order to test the A-66 Coin Changer, react

quickly to new false coin occurrences, and make

individual adjustments in the workshop or on site,

three different service tools are available to facili-

tate these Coin Changer requirements.

If it is difficult to connect the G-19.0641

tester to the 5-pin PCB Edge Connector

Plug located behind the Coin Changer

housing, and it is more desirable to

connect the G-55.0338 tester by means of

the MDB connecting cable, an additional

8-pin RJ-45 PC-Adaptor (plug and cable

G 55.0348) can be obtained from JCM for

this purpose. This will allow the Coin

Changer to connect directly to a PC using

the easily accessible 8-pin RJ-45 jack on

the top right corner of the device. This will

also allow testing of all Coin Changer

functions and not just the MDB functions

available through the 5-pin pcb edge

connector plug.

This section includes:

•

A presentation of the individual service tools

required depending on where the Coin

Validator is to be tested or configured

•

Lists of the functions which can be set with

each service tool

Lists of the equipment required for testing or

configuration using the respective tool

Brief descriptions detailing how to connect the

various service tools to the Coin Changer

Workshop Testing the Coin

Changer

If Coin Changer functionality needs to be checked

without making any adjustments, the JCM Test

Station is sufficient for this purpose. The Test Sta-

tion is composed of the following two components:

On-Site Testing and/or Configuring

the Coin Changer in a Vending

Machine

If the Coin Changer must be tested or configured in

a Vending Machine on site, the following mobile

JCM configuration tools are available:

•

Test Software WinMDB^©and

Tester G-19.0654 for Vending Machine

simulation and MDB functions testing

Workshop Testing and/or Configur-

ing the Coin Changer

If the Coin Changer requires testing and configura-

tion in the workshop, the following three JCM con-

figuration solutions are available:

•

A Palm Pilot^®Handheld with PalmEMP^©and

PalmA66^©software installed

PC Programming Station and Palm

Pilot^®Handheld Use

There are separate operating instructions available

for the PC base station using WinEMP^©software

and the Palm Pilot^®using PalmA66^©and

PalmEMP^©handheld software. This software con-

tains all necessary detailed steps for configuring

the Coin Changer from installation, to its initial

connection and operation. This user manual only

provides a general overview relative to these

instructions.

•

A PC programming station consisting of:

–

WinEMP^©configuration and diagnostics

software, including a card reader and a chip

card

–

Tester G-19.0641 for checking the power

supply

•

A Palm Pilot^®handheld containing:

–

PalmEMP^©and/or PalmA66^©software

installed

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Section 11

Optipay™CC

CONFIGURATION

The WinEMP^©software or PalmA66^©and

•

Restoration of an old Coin Changer

configuration

PalmEMP^©software is used to diagnose and con-

figure JCM Coin Validators as well as update the

data block in the device memory (data block down-

load). All three programs identify the connected

Coin Validator and the device’s own data, and

present them on the video screen of your PC or on

•

Storing Coin Changer settings for a

standardized configuration (cloning)

PalmA66^©Software

PalmA66^©software provides:

the Palm Pilot^®handheld’s display.

•

Replacement of the tube cassette

Resetting of the tube counters

Which Functions Can be Config-

ured?

All available functions of the Coin Changer can be

set with the PC programming station using the

WinEMP^©PC based software, whereas, by using

Configuring up to three token types

Other tube coin type configuration

Configuring the maximum number of tube

coins

either of the Palm Pilot^®handheld programs, only

some of the functions can be set. However, both of

•

Configuring a security stock

Inhibiting individual coin types

Disabling the inventory keys

the Palm Pilot^®programs together allow the same

configuration possibilities as using the WinEMP^©

PC based software alone.

In addition to Coin Changer diagnostics, (e.g. in

Service cases) the following functions can be set:

Configuring telephone and currency codes

Suppressing or activating the tube counter

correction

•

Configuring an individual wake-up time

WinEMP^©Software

WinEMP^©software provides:

Configuring a second currency including its

conversion factor

•

Replacement of the tube cassette

Resetting of the tube counters

•

Minimizing string manipulation

Configuring the smallest coin values decimal

point reference and the calculations basis for

all coin types

Genuine coin acceptance optimization and

false coin rejection

•

Storing Coin Changer settings for a

standardized configuration (cloning)

•

New coin type and token configuration

Other tube coin type configuration

PalmEMP^©Software

PalmEMP^©software provides:

Configuring the maximum number of tube

coins

•

Configuring a security stock

•

Genuine coins acceptance optimization and

false coin rejection

Inhibiting individual coin types

Disabling the inventory keys

New coin type and token configuration

(acceptance band only, not the token type)

Configuring the telephone and currency code

Data block download of current coin

information

Suppressing or activating the tube counter

correction

Storing Coin Changer settings for a

standardized configuration (cloning)

•

Configuring an individual wake-up time

Configuring a second currency including the

conversion factor

PC Programming Station Device

Environment

•

Minimizing string manipulation

The PC programming station consists of:

Configuring the smallest coin values decimal

point reference and the calculations basis for

all coin types

•

WinEMP^©configuration and diagnostics

software including Card Reader

G-19.0647 and chip card

•

Data block download of current coin

information

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CONFIGURATION

Optipay™CC

Section11

•

Tester G-19.0641 for the checking the power

supply (See Figure 11-1 ).

Figure 11-1 PC Programming Station Connection

Connecting a Palm Pilot^®Handheld

PalmEMP^©and PalmA66^©are JCM software solu-

tions that can be installed on a Palm Pilot^®hand-

held as additional applications. The Palm Pilot^®

handheld can be simply connected to the Coin Val-

idator or Coin Changer by means of an additional

connecting cable (See Figure 11-2 illustrating a

simple software delivery method).

Figure 11-2 Palm to Validator or Changer Connection

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Optipay™ CC

A-66 Coin Changer

Section 12

12 PALM PILOT^®USAGE

A66US Changer Program Usage

This section describes the use of a Palm Pilot^®to

configure the Optipay™ CC A-66 Coin Changer

using PalmA66^©and/or PalmEMP^©software.

Requirements

•

A Palm Pilot^®Handheld – All M100, 500 and

Tungsten Series handhelds (See Figure 12-1)

•

Centaur Changer Communication Cable

JCM A66US Changer Program for the Palm

Pilot^®*

Figure 12-2 Palm A66US Selection

Managing Coin and Configuration Set-

tings

•

PC with Windows 2000 or XP O/S

Palm Pilot^®Application Suite

1. Turn on the Palm Pilot^®and select the JCM

Palm A66US application (See Figure 12-2).

Hot Sync Cradle or Cable*.

2. Select the Settings tab on the main menu

*Refer to the Palm Pilot^®user’s manual

for program installation and Hot Sync

instructions.

screen (See Figure 12-3 a).

3. Select the Operating modes… tab on the

menu screen (See Figure 12-4 a).

Figure 12-3 Selecting Settings

Figure 12-1 Typical M100/500 Series Palm

Pilot^®Handheld & Software

Figure 12-4 Selecting Mode

1 2 -1

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Section 12

Optipay™CC

PALM PILOT® USAGE

5. Select Inhibit Mask… on the

screen

to enable or disable coin/bill acceptance

(See Figure 12-6 a).

a). Select the tick box next to each denomin-

ation that is to be disabled (See Figure 12-

6 b).

Figure 12-5 Operating Modes

4. Set

functions listed in

Figure 12-5 “a” through “h”.

Select the desired settings and click Send

(See Figure 12-5 i) to program the Coin

Changer or Cancel (See Figure 12-5 j) to

return to the Settings screen.

a). Inventory check box functions are:

•

Blocked – Inventory keypad is disabled

Enabled by machine control

–

Inventory keypad can be enabled by the

Vending Machine. This requires a

service pass code

Figure 12-6 Inhibit Coin Channels Mode

b). Select Send to program the Coin

Changer or Cancel to return to the

screen (See Figure 12-6 c).

•

Enabled – Inventory keypad enabled

b). Payout security stock allowed – Check

to enable the machine to pay the entire

contents of the change tubes.

6. Setting the Changer’s “Float Level”.

a). Configure the “Float Level” for each coin

denomination by using the triangular “up”

and “down” pointing arrows on the

screen (See Figure 12-7 a).

c). Accumulate credit – Low value coins are

inserted until a credit value is reached. The

Coin Changer then sends the value to the

VMC.

b). Click Send to program the Coin Changer

d). Float up function on – Enable to allow

float up levels. Coin “float” values are set

on the “Coin Settings” page.

(See Figure 12-7 b).

e). With high string protection – Enabling

high string protection will cause the Coin

Changer to send the next 100 coins to the

cashbox if the string sensor is triggered.

f). Tube Counter with security stock

–

Check Tube Counter’s security stock,

including the security stock values, to

transmit tube contents to the VMC.

g). No correction of tube counters – to

disable the automatic Coin Changer Coin

Tube Sensors.

m). “Tube empty” function for bills

–

Check this function to disable acceptance

of high value bills when the Coin Changer

is empty.

Figure 12-7 Float Level Mode

1 2 -2

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PALM PILOT® USAGE

Optipay™CC

Section12

c). Float-up function warning (See Figure 12-

8. Configuring Changer tube “Coin Sorting”.

8).

a). Select Coin sorting… from the

mode menu.

b). The

screen

shows the current tube configuration

(See Figure 12-10).

c). To change the tube configuration, select

Change (b) and then select from the

available payout combinations listed.

d). Click OK (c) to select or

e). Back to reset to Step “b” and then

f). Send to program the Coin Changer.

If “Float up function on” is enabled and

the level settings are not configured (i.e.,

set to zero [0]), the tube float level will

only fill to the 50% sensor level.

Figure 12-8 Float up Selection Warning

7. Setting Coin Changer “Security Stock”

quantities.

a). Configure the “Security Stock” for each

tube by using the

drop

down menu’s triangular “up” and

“down”arrows to set the desired value

(See Figure 12-9 a).

Figure 12-10 Coin Sorting Mode

9. Enabling the Bill Recycler.

Figure 12-9 Security Stock Mode

a). Select the Recycler… tab on the

b). Click Send (See Figure 12-9 b) to

program the Coin Changer or Cancel

(See Figure 12-9 c) to return to the

mode menu.

menu screen and then check the

Recycler active tick box to enable the

RC-10 recycling unit (See Figure 12-11).

The recycle value will be set by the Coin

Changer’s software.

NOTE: A “Security Stock” level of three

(3) coins is recommended to prevent

“coin bounce” and possible stacking

issues in the Coin Changer tubes.

1 2 -3

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Section 12

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PALM PILOT® USAGE

11. Cloning configuration settings.

a). Click on the menu bar and select

Clone setting data (See Figure 12-13 a).

Figure 12-11 Recycler Mode

12. The “Other settings” configurations.

a). Select the Other settings… mode on the

menu screen and the following

selections will appear:

•

Smallest coin value: – Reference value

for all coin values programmed. All coin

values to be accepted must be a multiple

of the smallest coin value

(See Figure 12-12).

Figure 12-13 Clone Mode

b). To record the Coin Changer’s settings,

select Read out from the

menu that appears, then select the

desired record number (See Figure 12-13

b-to-c) in the

appears.

menu that

c). To program the settings into a new Coin

Changer, select Send (See Figure 12-13

c) or Back to reset to Step “b” and

Select the desired options and click

Send to program the Changer.

d). Select the appropriate Record 1 or

Record 2 button (See Figure 12-13 d).

Figure 12-12 Other Settings Mode

Telephone code: and

•

–

Changer Service, Token Programming,

and Currency Conversion

Currency code: – These codes are used

in combination to set the Vending

Machine’s language and currency type.

1. Changer payout set & tube counter editing.

NOTE: The Telephone Code is initially set

to “01” and the Currency Code is initially

set to “9001”.

•

MDB feature level: –

–

Level 3 – The changer controls all

payout functions

–

Level 2 – The vending VMC controls

all payout functions

•

Wake up time: – External input enable

signal for use with battery powered

units.

String sensitivity: – “

minimum sensitivity level setting. “49

is the maximum sensitivity level setting.

0” is the

”

b). Make value changes by using the related

Up/Down menu triangular arrows to set

the desired value and select Send .

Figure 12-14 Service Mode

1 2 -4

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PALM PILOT® USAGE

Optipay™CC

Section12

a). Select the Service tab on the main menu

screen (See Figure 12-14 a), and then

b). Select Payout set on the

that appears to view the coin levels in each

tube (See Figure 12-14 b). Click on the

ML MR

tube

position tab to perform a payout test on the

respective tube (See Figure 12-14 c).

c). To edit the counter, click Edit counter

(See Figure 12-14 d) and

d). Adjust levels using the respective “up”

and “down” pointing triangular arrow

(See Figure 12-14 e).

l). Click Send to program the Coin Changer

(See Figure 12-14 f).

Figure 12-16 Teach Tokens Mode

2. Viewing the “Filling Levels”.

d). While in the “Teach Token” mode insert a

minimum of 10 coins to program tokens

into the Coin Changer’s memory

(See Figure 12-17 d).

a). Select the Service tab on the main menu

screen (See Figure 12-15 a); then

Figure 12-15 Filling Levels Mode

b). Select Filling levels to view the coin

level bargraphs, count, each tube’s total

coin value and the entire Tube Cassette’s

total monitory value.

Figure 12-17 Token Programming Mode

e). Select Continue on the

menu screen within the

revealing a third

menu (See Figure 12-17 e).

2. Teaching new coins & tokens.

a). Select Teach token on the

f). Select either Normal or Wide accep-

tance parameters (See Figure 12-17 f);

then

menu screen (See Figure 12-16 a -b), then

b). Select the desired channel to program the

chosen token (See Figure 12-16 c).

g). Select OK in the

c). From the

screen select a new

menu that appears (See Figure 12-17 g).

token to program (i.e., Teach ) or one to

change that has already been programmed

into the Coin Changer memory (i.e.,

Change code ).

c). Select the appropriate

func-

tion tab (e.g., Vend token

Reject token

or Value token ) to complete token pro-

gramming within the menu.

1 2 -5

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PALM PILOT® USAGE

Optipay™CC

Section12

a). The

menu functions available

(See Figure 12-19 b) are as follows:

•

Software: – Current software version

number

•

EMP: – Changer self test

Sorting: – Sorting gate test

Tube sensors: – Self test

Payout module: – Self test

Inhibit switches – Current switch

positions graphic.

b). Select Details (See Figure 12-19 c) to

access the fault description

page

and review the fault status if any.

2. To view the changer statistical meters:

a). Click on the menu bar and then

Figure 12-18 Conversion Setting Mode

b). Select from one of the three available

4. Currency conversion settings

Meter lists (i.e., Error list

Statistic

a). Select the Service tab on the main menu

counter 1 or Statistic counter 2

[See Figure 12-20 a]).

screen (See Figure 12-18 a); then

b). Select Convert currency (See Figure 12-

18 b) to view the

screen.

c). Set the required coin base and conversion

rate values. In addition, the appropriate

coin channel parameters must also be set.

NOTE: Currency conversion can only be

set if multiple currencies are programmed

into the Coin Changer.

e). Select Send when finished program-

ming (See Figure 12-18 c).

Changer Diagnostics

1. Select Diagnostics from the main menu

screen (See Figure 12-19 a-b).

Figure 12-20 Error List Mode

c). The “Error List” reveals the

menu screen (See Figure 12-20 b) that dis-

plays an error “Counter”, error “Code” list

and 10 sensor type failure totals.

d). “Statistic counter 1” (See Figure 12-20 c)

displays the page 1 listing of the coins

accepted relative to the coin channel.

e). “Statistic counter 2” (See Figure 12-20 d)

displays the page 2 listing of the total

coins accepted, paid out, and rejected. It

also shows the total transactions for each

coin tube.

Figure 12-19 Diagnostics Mode

1 2 -6

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Optipay™ CC

A-66 Coin Changer

Section 13

Coin type inhibiting

13 INDEX

certain types of… 4-2

Coin types

differences of… 3-3

Acceptance band

Coin Validator

token validation programming… 4-2

cleaning the… 8-1

width of… 4-2

integral part of Coin Changer

A-66.4000 version… 1-2

Acceptance speed

integration of… 3-1

removal of… 5-1

advantages… 1-2

Adjustable functions

changing of… 4-1

Communication cable

requirement of a… 12-1

AN/AB messages

Audible signals

…

A-2

Controlled sorting guarantee

advantages of… 1-2

sounding of… 7-1

Customer specifications

Automatic return to operation

special label listing of… 3-3

30 second delay period… 6-1

A66US Changer Program

software requirement of a… 12-1

Data block

updating the… 11-2

Diagnostic functions

Battery operated Coin Changers

w/external wake-up… 4-3

steps to set… 12-6

DIP Switch Block

location of… 3-2

DIP Switch Bock

Card Reader

location & settings… 7-1

PC Programming Station requirement for a…

DIP Switches 1 through 8

11-2

Cash Box

setting of… 7-2

Disabling inventory keys

configuration

emptying of… 6-1

location… 3-1

defination for… 7-1

CE mark certification

Disclaimer

description of… 10-1

JCM rights reserved… 2-1

Change tube

Display indicator meanings

filling of… 6-1

table listing of… A-2

Chip card

PC Programming Station requirement for a…

11-2

Easy configuration

Coin acceptance

advantages of… 1-2

conditions for… 6-1

EMC Directive

Coin and configuration settings

definition of the… 10-1

Managment of… 12-1

Emptying the Change Tubes

Coin Changer

completely, or to a certain level… 7-1

design of… 3-1

general information concerning the… 1-1; 2-1;

Energizing

beginning the process of… 6-1

5-1 6-1

;

installation of a… 5-1

Energizing Coin Changer

in a Vending Machine, by using a Test Station…

Coin insertion funnel

5-1

location & use… 3-1

Entering functions and settings

Coin number allowance

requirements

methods for… 7-1

correct amounts of… 4-1

equipment damage

Error diagnosis

…

5-1

Coin storage capacity

thickness dependency for… 3-3

service advantages for… 1-2

1 3 -1

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Section 13

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INDEX

False coin introductions

Keyboard

new & fast reactions to… 1-2

description of

uses for… 7-1

Fault diagnosis

front part of Coin Validator

membraine type… 3-2

quick LED indicating for… 3-2

Fault LED illumination conditions

Green, Yellow, Red… A-1

Fault List screen display

error counter, error code and sensor failure totals

of… 12-6

LED

Light-Emitting Diode

part of Coin Validator diagnostics… 3-2

Fault occurance indicators

…

A-1

LED Indicator Meanings

FE messages

…

A-2

table listing… A-1

Filling change through the Validator

Liability

using keyboard to… 7-1

JCM dislaimer… 2-1

Filling level sensors

empty, 50%, 75% & full

description of… 3-4

statement of… 2-1

Low Voltage Directive

definition of the… 10-1

Flash Adapter

a Palm Pilot handheld adapter… 1-3

Flash Memory

programming advantages of… 1-2

Maximum coin content

configuring of… 4-1

Flash Prommer

part of JCM PC Update Station components…

MDB Connecting Cable

1-3

Vending Machine interfacing… 3-4

Flexible payout combinations

MDB connecting cable

advantages of a… 1-2

use of an… 5-1

Float Level

Membrane keys

configuration conditioning of the… 7-1

configuring a… 4-1

touch-sensitive part of the Coin Validator’s

keyboard… 3-2

Front Product Label

Monitored coin run

location & device defining data listings on… 3-3

advantages of a… 1-2

Multi Drop Bus

a Vending Machine interface requirement… 1-2

General Information

product related… 1-1

Green LED

normal operation

indication of… 3-2

Navigation

within manual

procedures for… 1-1

Individual coin vending

Operating instructions

separate

for unit testing, inventory & transportation… 4-1

location of… 1-2

INFO messages

…

A-2

Operating software

Inhibiting coin types

update advantages of… 1-2

using the DIP Switch Block settings to… 7-2

Optimum false coin rejection

Inventory keys

advantages of… 1-2

disabling of… 4-2

uses of the… 7-1

Palm Pilot

…

A-2

software requirements & usage… 4-1

JCM PC Update Station

component parts of… 1-3

Palm Pilot Handheld

types & software requirements… 12-1

JCM service tool availability

…

A-1

Palm Pilot handheld personal assistant

…

1-2

JCM Test Station

components… 1-2

PalmEMP

JCM/Palm software type

uses for… 1-1

requirements & usage… 3-2

usage of a… 5-1

1 3 -2

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INDEX

software application

Optipay™CC

Section13

Ribbon cable

description of… 1-2

flat, multi-wire

usage… 3-2

PalmE66

JCM/Palm software type

uses for… 1-1

RJ-45 PC plug adaptor

…

1-3

software application

description of… 1-2

Safety

PalmFlash

instructions for… 2-1

a Palm Pilot handheld application… 1-3

pictographs indicating… 1-1

Payout module

Second Currency Type

location & usage… 3-4

accepting & converting of… 4-3

Payout Unit

Security stock

location & use of… 3-3

maintenance considerations for… 4-2

Vending Machine payout methods… 4-2

tube cassettes & payout set usage… 3-3

PC base station

Security stock allowance

programming uses of a… 11-1

1-9 coin maximum… 4-2

PC Programming Station

Service tools

uses of a… 5-1

JCM recommendations for… 1-2

PC programming station

Side Product Label

configuration & component parts of… 1-2

location & device defining data listings on… 3-3

PC Test Station

Software

usage… 1-2

descriptions of & user instructions for… 1-1

PC & Palm Pilot Programming

Software instructions

usage of… 11-1

user reference to… 1-2

PDF

Software updates

Portable Document File

homepage location for this documents… 1-2

advantages for… 1-2

Special Notes

Personal Computer (PC)

italic text highlighted… 1-1

programming station usage… 1-2

Specifications

Pilot lights

table listing of… 10-1

fault indicating LEDs on Coin Validator… 3-2

Splash-proof electronics

Pre-program coin type ihibiting

advantages of… 1-2

using configuration tools to… 7-2

Stacking and edge standing

Pre-programmed telephone/currency code

problems regarding… 4-2

see Chapter 11… 4-2

Statistic counters

one & two

Product Labels

location and feature listings on the… 3-3

display description of… 12-6

Programming Adapter

Status or fault messages

part of JCM PC Update Station equipment… 1-3

e.g., INFO, AN/AB or FE… A-2

Programming PC

Steps

requirements & usage… 3-2

sequential numbering of… 1-1

Proper use

String Manipulation

of Coin Changer… 2-1

minimizing… 4-3

Protection

String Sensor

option

yourself and equipment… 2-1

description & usage… 4-3

sensitivity of… 4-3

quick updates

Flash Memory usage… 1-3

Teach mode

advantages of… 1-2

Red LED

Test Software

major fault

WinMDB use in Workshop… 11-1

indication of… 3-2

Reliable sensing system

Test software

uses with WinMDB… 1-2

advantages of a… 1-2

Tester

Return Lever

#G-19.0654

usage… 1-2

part of Coin Validator… 3-2

1 3 -3

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Section 13

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INDEX

correct unit operating voltage… 2-1

Tester G-19.0654

uses in Workshop… 11-1

disposal of unit…

electrical shock…²2^--¹1

Testing and/or configuring

in Workshop… 11-1

On-Site… 11-1

electronic components… 2-1

electrostatic discharge damage… 2-1

emptying Cash Box prior to refilling…

flat 40-wire ribbon cable connection…⁴5^--¹1

Float up function zero setting… 12-3

handling static sensitive components… 2-1

keeping unit dry and clean… 2-1

liquid damage… 8-1

Testing requirements

conditions for… 11-1

Tokens

configuring of… 4-2

Tools

configuration… 1-3

JCM configurations of… 5-1

service

pulling connecting cable… 2-1

removing power… 2-1

security stock level 3 coin minimum… 12-3

availablity of… 11-1

setting the currency conversion value… 12-6

Teach Token mode coin minimums… 12-5

transportation of unit… 9-1

udating… 1-3

Trouble Shooting

see Section 14… 1-1

transporting unit

Tube cassette

always repackage when… 2-1

sticker location & information content of… 3-3

w/change tubes & content ID… 3-3

unit installation… 5-1

Windows PC

Tube Cassettes

operating system requirements… 12-1

filling and emptying

WinEMP

simplest & quickest methods for… 4-1

JCM software type

uses for… 1-1

Tube cassettes

location & use… 3-1

software application

description of… 1-2

Tube Counter

automatic correction of… 4-2

resetting of… 4-2

WinFlash

software for JCM PC Update Station use… 1-3

status of… 4-2

Workshop testing

status & description… 3-4

requirements for… 11-1

Tube "Full" Sensor

requirement & location of… 3-4

Two currency types

Yellow LED

minor fault

acceptance of… 4-3

indication of… 3-2

Numerics

Units current status

normal or fault indicators for… 3-2

40-Pin Dual Inline Header

service interface jack

location of… 3-2

Universal payout mechanism

advantages of a… 1-2

5-pin pcb edge connector plug

location of… 11-1

Vend tokens

5-Pin printed circuit board edge connector

free or value of… 4-2

location & usage… 3-2

Vending coins

8-pin modular RJ-45 Jack receptacle

…

1-3

by emptying the Tube Cassette… 7-1

using the Keyboard to… 7-1

8-pin RJ-45 jack

location of the… 11-1

Vending Machine simulation tester

8-pin RJ-45 PC-adaptor plug

Tester G-19.0654… 1-2

additional part requirement to use… 11-1

Vending several tube coins

8-pin RJ-45 receptacle jack

instructions for… 7-1

location & usage… 3-2

Wake-up time

setting of… 4-3

Warning

…

5-1

air space allowance… 5-1

altering design

contact JCM before proceeding with… 2-1

1 3 -4

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Optipay™ CC

A-66 Coin Changer

Appendix A

If the Green LED at the top of the Coin Validator is

lit or is flashing, no faults are indicated and the

device is working properly (See Figure A-1).

A TROUBLE SHOOTING

If a Coin Changer fault occurs, the pilot lights at

the top of the Coin Validator will indicate the

fault’s location.

If the Yellow LED in the middle of the Coin

Validator flashes there is a definite fault which

generally can be easily remedied.

The following JCM diagnostic service tools are

available to detail diagnose the fault’s cause (see

the "Diagnosis Using the Setting Module" area in

this appendix, as well as the in related information

located in sections 1 and 11 of this manual).

If the Red LED at the bottom of the Coin Validator

flashes, a fault that must be remedied by a service

technician is probable.

The label at the top of the Coin Validator may help

in locating the fault and Table A-1 lists their

meanings.

Front Panel LED Indicators

Quick Pilot Light Diagnosis

Figure A-1 Quick Diagnosis with the Help of the Pilot Lights

Table A-1 LED Indicator Meanings

Table A-1 LED Indicator Meanings (Continued)

LED

Meaning

Trouble

LED

Meaning

Trouble

Green Lit Coin changer No error

operational

Green & Inserted coin Activate coin channel

Red Lit inhibited

from the

using switching block or

Palm Setting Module

Green Filling level

Flashing mode active

No error

Vending

Machine

Green & Inserted coin Check vending machine

Yellow Return lever Check return mecha-

Flashes pressed or nism in Vending

Yellow Lit inhibited

from the

settings (a possibility

that high value coins

were inhibited as tube is

empty)

once switch in Coin Machine or

Vending

Validator

defective

Service case

Machine

A - 1

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Appendix A

Optipay™CC

TROUBLE SHOOTING

Table A-1 LED Indicator Meanings (Continued)

Table A-2 Display Indicators (Continued)

LED

Meaning

Trouble

Display

Meaning

Trouble

Yellow Coins stuck in Remove tube cassette

Flashes vend area or and any jammed coins,

Twice motor failure then vend one coin from

each tube using the

InFo-09 String sensor Coin on string

active

recognized (no error),

check sensor

(Service case)

inventory keys or Ser-

vice case

InFo-09A Tube coins are No error.

delivered to the This function can be

cash-box after deactivated however,

Yellow Coin changer Check Vending

Flashes inhibited

3 times by Vending

Machine

Machine (possibly

empty or defective)

a recognized

string manipu-

lation

using PRO 04 02

Red

Fault in Coin Remove jammed coins

Flashes Validator

once

by pressing the return

lever on the Coin Valida-

tor or Service case, Coin

Validator may have to be

exchanged

InFo-80 Coin Changer Check Vending

inhibited by

Vending

Machine

Machine (possibly

empty or defective)

Red

Fault in Coin Service case, Coin

An X YY Accepted coin No error

will be sorted

into:

Flashes Validator

twice

Validator may have to be

exchanged

X = 0 cash-box

X = 1 left tube

X = 2 middle

Red

Vending

Check Vending

Flashes Machine no

Machine control or

3 times longer com- connecting cable

left tube

municates

with Coin

Changer (has

sent no com-

mand in 2

secs.)

X = 3 middle

right tube

X = 4 right tube

Inserted coins

An X YY accepted in the

coin channel

Diagnosis Using a Palm Pilot^®Set-

ting Module

YY = 01–16

(Channel No.)

If a Coin Changer fault occurs, the Palm Pilot^®Set-

ting Module displays the appropriate status or error

message as soon as you connect it to the RJ-45

interface jack on the Coin Changer’s front panel

(see chapter 11 "Configuration"). Depending on

the operating mode or fault, three status or fault

messages are displayed as follows:

Ab-01 Measured

inserted coin

If necessary, widen

acceptance band limit

PalmEMP^©

values are out-

side the accep-

tance band limit

Ab-02 Inserted coin

Enable coin channel

inhibited by the using DIP Switch Block

Coin Changer or Palm Setting Module

•

INFO messages: used in general only for

information about particular operating states

Ab-03 Inserted coin

Remove coins or for-

has not passed eign objects by press-

through mea- ing the return lever on

surement sec- the Coin Validator, or

•

AN/AB messages: indicate where a coin was

accepted (AN) or why a coin was rejected

(AB)

tion in the

appropriate

amount of time level (Service case)

check measurement by

air-core coil or CP2

•

FE messages: indicate why the Coin Changer

no longer functions (Table A-2).

Table A-2 Display Indicators

Ab-04 Inserted coin

Insert coin again more

was not recog- slowly

Display

Meaning

Trouble

nized

INFO Return Lever

No error or, check the

return mechanism in

Ab-05 CP3 or CP4

Insert coin more slowly,

INFO -01 pressed or a

sensor active or inserted coin not on

string or check sensors

(Service case)

switch in Coin Vending Machine, or

Validator defec- Service case

tive

A - 2

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Appendix A

Optipay™CC

TROUBLE SHOOTING

Table A-2 Display Indicators (Continued)

Display

Meaning

Trouble

Display

Meaning

Trouble

Ab-06 Sensor behind Check acceptance

FE-02 Coin jammed in Remove the cassette

the payout area and jammed coin,

gate with WinEMP^®or

the acceptance

gate has not

PalmEMP^®and if

necessary, exchange it

(Service case) or check

the CP3 sensor

(middle left

tube) or

then vend one coin

recognized the

inserted coin

from this tube using the

motor failure of “ML” inventory key, or a

middle left tube Service case

(Service case)

FE-03 Coin jammed in Remove the cassette

the payout area and jammed coin,

Ab-07 Sensor behind Check acceptance

(middle right

tube) or

then pay out one coin

from this tube using the

“MR” inventory key, or

a Service case

gate with WinEMP^®or

the acceptance

gate has not

recognized

PalmEMP^®and if

necessary, exchange it

(Service case) or

motor failure

(middle

inserted coin

right tube)

Check the CP4 sensor

(Service case)

FE-04 Coin jammed in Remove the cassette

the payout area and jammed coin, then

(right tube) or pay out one coin from

Ab-08 Inserted coin

has covered

Insert coin more

slowly, or Inserted coin

motor failure

(right tube)

this tube using the “R”

inventory key or a

Service case

the sorting con- not on string or check

trol for too long the CP4 sensor

a time

(Service case)

FE-13 Checksum fault Check and, if

by acceptance necessary, adjust the

Ab-09 String manipu- Inserted coin not on

lation recog-

nized

string or if necessary,

reduce sensitivity of the

String Sensor using

PRO 21 01 or clean

and/or exchange

band

acceptance band of the

appropriate coin

or PalmEMP^©

String Sensor (Service

case), or check accep-

tance gate for ease of

movement (Service

case)

FE-14 Checksum fault Check and, if neces-

by coin values sary, correct coin

or PalmEMP^©

FE-15 Checksum fault Check PRO functions

Ab-10 Inserted coin

recognized in

No error

by configura-

tion

with the Palm Setting

Module and, if neces-

sary, correct them

false money

coin channel

FE-38 Vending

Machine no

Check Vending

Ab-11 Inserted coin

recognized as

No error

Machine control or the

longer commu- interconnecting cable

nicates with

enabling token

Ab-12 Inserted coin

Check Vending

Coin Changer

inhibited from Machine’s settings

(has sent no

the Vending

Machine

(is possible that high

value coins were

inhibited because tubes

are empty)

command in 2

seconds.)

Ab-00 Other fault with Service case

coin accep-

tance

FE-01 Coins jammed Remove the cassette

in the payout

and jammed coins,

area (left tube) then vend one coin

from this tube using the

“L” inventory key, or a

Service case

A - 3

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Optipay™ CC TROUBLE SHOOTING

THIS PAGE INTENTIONALLY LEFT BLANK

A - 4

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Optipay™ CC

A-66 Coin Changer

Appendix B

B GLOSSARY

N^o. Term

1 A-66 – The Coin Changer Series product code number.

2 Optipay™ CC – The A-66 Bill Validator Series product name.

3 Coin Validator – An integral part of the A-66 Centaur product

4 Data Block – a specific data area in a programmable memory used to hold coin setup data.

5 DIP Switch – Dual Inline Package Switch - a printed circuit board mountable two-position

slide switch package containing up to 16 individual switches.

6 DIP Switch Block – a single Dual Inline Package two-position circuit board switch set.

7 Dual Inline Header – a chassis connector consisting of two female or male pin rows counting

greater than ten.

8 Filling Level Sensor –four sensors that detects the relative volume of coins within a given

tube. More than one sensor is usually present mounted in the chassis

behind the coin cassette.

9 Flash Memory – Electronically programmable memory integrated circuits that can be reused

without requiring special erasure procedures.

10 Float Level – A specific amount of coinage remaining in a cassette tube when servicing a

vending machine.

11 LED – acronym for Light Emitting Diode.

12 MDB – acronym for Multi Drop Bus - a communications protocol standard used by the

Vending Machine Industry.

13 Membrane Keys – A type of keyboard in which the keys are covered by a transparent, plastic

shell. The keys have very little movement, but are pressure sensitive to

touch. The primary advantage of a membrane keyboard is that

the covering protects its internal components from dirt, but quick and

accurate typing is usually difficult.

B- 1

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AppendixB Optipay™CC

Glossary

Glossary of Terms

Continued

N^o. Term

14 Palm Pilot – A portable handheld programmable electronic device that functions as a personal

organizer, but can also contain other applications that allow music playback,

photographic display, view and edit documents, up and down loading of software

and much more. Also commonly called a Personal Digital Assistant (PDA).

15 Payout Module – a motorized coin dispensing mechanism.

16 Payout Set –a motorized coin dispensing assembly located below the coin cassette.

17 PCB Edge Connector – a keyed set of printed circuit tabs at the edge of a printed circuit board

designed to receive a mating pin count interface connector.

18 Pilot Lights – different colored incandescent or Light Emitting Diodes (LEDs) surface

mounted on a device to visually indicate specific operation conditions or

warnings.

19 Receptacle Jack – a diagnostics connector located on the Validator’s front panel for cable

connection to a Palm Pilot^®handheld programming device.

20 Security Stock – a preset number of coins programmed to remain in a cassette to prevent

jamming problems caused when coins bounce off the cassette’s plastic surface.

21 Token – a non-negotiable coin designed for inhouse or promotional use.

22 Tube Cassette – a four tube coin holder that facilitates easy bulk coin removal and filling

operations.

23 Tube Counter – a memory counter that tracks the number of coins accepted and reports same

to the host machine housing the Coin Changer.

24 Wake-up Time – part of a power saving circuit feature used with a battery powered Coin ®

Changer.

B- 2

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Optipay™ CC Glossary

B- 3

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5900335

Optipay CC

A-66 Coin Changer

Operation and Maintenance Manual

(Revision 1)

Includes configuration setup using a Palm Pilot^R

Setting Module

May 05

5900335

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