286B (2 -- 5 TONS)
289B (3 TON TROPHY)
EVOLUTIONt SERIES 2--STAGE HEAT PUMP
R
WITH PURON REFRIGERANT
Installation Instructions
Indoor Thermostat Control Options
SAFETY CONSIDERATIONS
Standard
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory--authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Evolution
Control
2 --- s t a g e
Model
Thermostat
286B / 289B
Yes
Yes
INSTALLATION RECOMMENDATIONS
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes and
current editions of the National Electrical Code ( NEC ) NFPA 70.
In Canada, refer to current editions of the Canadian electrical code
CSA 22.1.
NOTE: In some cases noise in the living area has been traced to
gas pulsations from improper installation of equipment.
1. Locate unit away from windows, patios, decks, etc. where
unit operation sound may disturb customer.
2. Ensure that vapor and liquid tube diameters are appropriate
for unit capacity.
3. Run refrigerant tubes as directly as possible by avoiding un-
necessary turns and bends.
!
!
Recognize safety information. This is the safety--alert symbol
4. Leave some slack between structure and unit to absorb vi-
bration.
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury. Understand
these signal words; DANGER, WARNING, and CAUTION. These
words are used with the safety--alert symbol. DANGER identifies
the most serious hazards which will result in severe personal injury
or death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify unsafe
practices which would result in minor personal injury or product
and property damage. NOTE is used to highlight suggestions
which will result in enhanced installation, reliability, or operation.
5. When passing refrigerant tubes through the wall, seal open-
ing with RTV or other pliable silicon--based caulk. (See Fig.
1.)
6. Avoid direct tubing contact with water pipes, duct work,
floor joists, wall studs, floors, and walls.
7. Do not suspend refrigerant tubing from joists and studs with
a rigid wire or strap which comes in direct contact with
tubing.(See Fig. 1.)
8. Ensure that tubing insulation is pliable and completely sur-
rounds vapor tube.
!
WARNING
9. When necessary, use hanger straps which are 1 in. wide and
conform to shape of tubing insulation. (See Fig. 1.)
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
10. Isolate hanger straps from insulation by using metal sleeves
bent to conform to shape of insulation.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF position and
install a lockout tag. There may be more than 1 disconnect
switch. Lock out and tag switch with a suitable warning label.
When outdoor unit is connected to factory--approved indoor unit,
outdoor unit contains system refrigerant charge for operation with
AHRI rated indoor unit when connected by 15 ft. (4.57 m) of
field--supplied or factory accessory tubing. For proper unit
operation, check refrigerant charge using charging information
located on control box cover and/or in the Check Charge section of
this instruction.
!
CAUTION
CUT HAZARD
IMPORTANT: Maximum liquid--line size is 3/8--in. OD for all
residential applications including long line applications.
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care and
wear appropriate protective clothing and gloves when
handling parts.
IMPORTANT: Always install the factory--supplied liquid--line
filter drier. Obtain replacement filter driers from your distributor or
branch.
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Outdoor units may be connected to indoor section using accessory
tubing package or field--supplied refrigerant grade tubing of correct
size and condition. For tubing requirements beyond 80 ft. (24.38
m), substantial capacity and performance losses can occur.
Following the recommendations in the Residential Piping and
Long--Line Guideline will reduce these losses. Refer to Table 1 for
field tubing diameters. Refer to Table 2 for accessory requirements.
Make Piping Connections
!
WARNING
PERSONAL INJURY AND UNIT DAMAGE
HAZARD
Failure to follow this warning could result in personal
injury or death.
Outdoor Unit Connected to Factory-Approved Indoor
Unit
Outdoor unit contains correct system refrigerant charge for
operation with factory--approved, AHRI--rated indoor unit with
highest sales volume when connected by 15 ft. (4.57 m) of
field--supplied or factory--accessory tubing, and factory--supplied
filter drier. Check refrigerant charge for maximum efficiency.
Relieve pressure and recover all refrigerant before system
repair or final unit disposal. Use all service ports and open
all flow--control devices, including solenoid valves.
!
CAUTION
NOTE: If the indoor furnace coil width is more than the furnace
casing width, refer to the indoor coil Installation Instructions for
transition requirements.
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
Table 1 – Refrigerant Connections and Recommended Liquid
and Vapor Tube Diameters (in.)
Do not leave system open to atmosphere any longer than
minimum required for installation. POE oil in compressor is
extremely susceptible to moisture absorption. Always keep
ends of tubing sealed during installation.
LIQUID
RATED VAPOR*
Connection
& Max. Tube
Diameter
UNIT SIZE
Connection
Tube
Diameter
Diameter
024
036
048
060
3/8
3/8
3/8
3/8
3/4
7/8
7/8
7/8
3/4
7/8
1-1/8
1-1/8
!
CAUTION
*
Units are rated with 25 ft. (7.6 m) of lineset. See Product Data sheet for
performance data when using different size and length linesets.
UNIT DAMAGE HAZARD
Notes:
Failure to follow this caution may result in equipment
damage or improper operation.
1. Do not apply capillary tube or fixed orifice indoor coils to these units.
2. For Tubing Set lengths between 80 and 200 ft. (24.38 and 60.96 m)
horizontal or 20 ft. (6.1 m) vertical differential 250 ft. (76.2 m) Total
Equivalent Length), refer to the Residential Piping and Longline Guide
line--- Air Conditioners and Heat Pumps using Puron refrigerant.
If ANY refrigerant tubing is buried, provide a 6 in. vertical
rise at service valve. Refrigerant tubing lengths up to 36 in.
(914.4 mm) may be buried without further special
consideration. Do not bury lines longer than 36 in. (914.4
mm).
Table 2 – Accessory Usage
REQUIRED FOR
LO W --- A M B I E N T C O O L I N G
APPLICATIONS
REQUIRED FOR SEA
REQUIRED FOR LONG LINE
COAST APPLICATIONS
ACCESSORY
APPLICATIONS*
(Within 2 miles/3.22 km)
(Below 55°F/12.8_C)
Compressor Start Assist
Crankcase Heater
No
Yes
No
Standard
Standard
Standard
Standard with Evolutiont Control
(Low Ambient not allowed with non---
communicating thermostat)
Evaporator Freeze Protection
Liquid---Line Solenoid Valve
Low---Ambient Control
No
No
No
No
Yes
No
No
Standard with Evolution Control
(Low ambient not allowed with non---
communicating thermostat)
Puron Refrigerant Balance Port
H a r d --- S h u t O f f T X V
Yes{
Yes{
Yes{
Support Feet
Recommended
Recommended
No
*
For tubing set lengths between 80 and 200 ft. (24.38 and 60.96 m) horizontal or 20 ft. (6.10 m) vertical differential (total equivalent length), refer to the Long
Line Guideline—Air Conditioners and Heat Pumps using Puron® Refrigerant.
{
Required on all indoor units. Standard on all new Puron refrigerant fan coils and furnace coils.
3
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Install Liquid-Line Filter Drier Indoor
Sweat Connections
!
!
CAUTION
WARNING
UNIT DAMAGE HAZARD
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
Failure to follow this warning could result in personal injury
or equipment damage.
S Use a brazing shield
S Wrap service valves with wet cloth or heat sink material.
PuronR refrigerant systems operate at higher pressures than
standard R--22 systems. Do not use R--22 service equipment
or components on PuronR refrigerant equipment.
Use refrigerant grade tubing. Service valves are closed from factory
and ready for brazing. After wrapping service valve with a wet
cloth, braze sweat connections using industry accepted methods
and materials. Consult local code requirements. Refrigerant tubing
and indoor coil are now ready for leak testing. This check should
include all field and factory joints.
Refer to Fig. 3 and install filter drier as follows:
1. Braze 5--in. (127 mm) liquid tube to the indoor coil.
2. Wrap filter drier with damp cloth.
3. Braze filter drier to above 5--in. (127 mm) liquid tube. Flow
arrow must point towards indoor coil.
4. Connect and braze liquid refrigerant tube to the filter drier.
Evacuate Refrigerant Tubing and Indoor Coil
!
CAUTION
!
CAUTION
UNIT DAMAGE HAZARD
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
Failure to follow this caution may result in equipment damage
or improper operation.
Never use the system compressor as a vacuum pump.
Installation of filter drier in liquid line is required.
Refrigerant tubes and indoor coil should be evacuated using the
recommended deep vacuum method of 500 microns. The alternate
triple evacuation method may be used. See Service Manual for
triple evacuation method. Always break a vacuum with dry
nitrogen.
Deep Vacuum Method
The deep vacuum method requires a vacuum pump capable of
pulling a vacuum of 500 microns and a vacuum gauge capable of
accurately measuring this vacuum depth. The deep vacuum method
is the most positive way of assuring a system is free of air and
liquid water. (See Fig. 4)
5000
4500
4000
A05227
LEAK IN
3500
SYSTEM
Fig. 3 -- Liquid--Line Filter Drier
3000
2500
2000
1500
1000
Refrigerant Tubing connection Outdoor
Connect vapor tube to fitting on outdoor unit vapor service valves
(see Table 1).
VACUUM TIGHT
TOO WET
Install Adapter Tube
TIGHT
500
DRY SYSTEM
1. Remove plastic retainer holding outdoor piston in liquid
service valve.
0
1
2
3
4
5
6
7
MINUTES
2. Check outdoor piston size with matching number listed on
unit rating plate.
3. Locate plastic bag taped to unit containing adapter tube.
A95424
Fig. 4 -- Deep Vacuum Graph
4. Remove TeflonR
washer from bag and install on open
Final Tubing Check
end of liquid service valve.
IMPORTANT: Check to be certain factory tubing on both indoor
and outdoor unit has not shifted during shipment. Ensure tubes are
not rubbing against each other or any sheet metal. Pay close
attention to feeder tubes, making sure wire ties on feeder tubes are
secure and tight.
5. Remove adapter tube from bag and connect threaded nut to
liquid service valve. Tighten nut finger tight and then with
wrench tighten an additional 1/2 turn (15 ft--lb).
DO NOT OVERTIGHTEN!
4
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Connect Control Wiring
Make Electrical Connections
Route low voltage control wires through control wiring grommet
and connect leads to control board.
!
WARNING
Connect to Evolution connections ABCD only when Evolution
User Interface is available.
ELECTRICAL SHOCK HAZARD
Standard non--communicating thermostat connections are possible
when you connect to standard thermostat connections R, C, W, Y1,
Y2, and O. Refer to wiring label for further clarification.
Failure to follow this warning could result in personal
injury or death.
Do not supply power to unit with compressor terminal box
cover removed.
General Information
Use No. 18 AWG color--coded, insulated (35°C minimum) wire for
all installations.
Be sure field wiring complies with local and national fire, safety,
and electrical codes, and voltage to system is within limits shown
on unit rating plate. Contact local power company for correction of
improper voltage. See unit rating plate for recommended circuit
protection device.
All wiring must be NEC Class 1 and must be separated from
incoming power leads.
Use furnace transformer, fan coil transformer, or accessory
transformer for control power, 24v/40va minimum. The outdoor
unit requires a minimum of 27va/24vac control power.
NOTE: Operation of unit on improper line voltage constitutes
abuse and could affect unit reliability. See unit rating plate. Do not
install unit in system where voltage may fluctuate above or below
permissible limits.
Final Wiring Check
IMPORTANT: Check factory wiring and field wire connections
to ensure terminations are secured properly. Check wire routing to
ensure wires are not in contact with tubing, sheet metal, etc.
NOTE: Use copper wire only between disconnect switch and unit.
Compressor Crankcase Heater
Furnish power to crankcase heater a minimum of 24 hr before
starting unit. To furnish power to heater only, set thermostat to
OFF and close electrical disconnect to outdoor unit.
NOTE: Install branch circuit disconnect of adequate size per NEC
to handle unit starting current. Locate disconnect within sight from
and readily accessible from unit, per Section 440--14 of NEC.
Route Ground and Power Wires
Airflow Setup for Evolution Control Furnace or
FE Fan Coil (communicating)
When using an Evolution User Interface, airflow is automatically
selected based on equipment size. See User Interface Installation
Instructions for available adjustments.
Remove access panel to gain access to unit wiring. Extend wires
from disconnect through power wiring hole provided and into unit
control box.
!
WARNING
Airflow Selections (ECM Furnaces-- non commu-
nicating)
The ECM Furnaces provide blower operation to match the
capacities of the compressor during high and low stage cooling
operation. Tap selections on the furnace control board enable the
installing technician to select the proper airflows for each stage of
cooling. Below is a brief summary of the furnace airflow
configurations
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
The unit cabinet must have an uninterrupted or unbroken
ground to minimize personal injury if an electrical fault
should occur. The ground may consist of electrical wire or
metal conduit when installed in accordance with existing
electrical codes.
1. The Y2 call for high stage cooling energizes the “Cool” tap
on the control board. The grey wire from cool tap is connec-
ted to tap 5 on the motor. Refer to the furnace Product Data
to find the corresponding airflow. If the airflow setting for
high cooling needs to be switched from tap 5 to a different
tap, jumper a connection from the cool tap to the desired tap
so that the Y2 signal is communicated via the cool tap to the
desired speed tap.
Connect Ground and Power Wires
Connect ground wire to ground connection in control box for
safety. Connect power wiring to contactor as shown in Fig. 5.
DISCONNECT
PER N.E.C. AND/OR
LOCAL CODES
CONTACTOR
2. The Y1 call for low stage cooling energizes the “Fan” tap
on the control board. The red wire from the fan tap is con-
nected to tap 1 on the motor. Refer to the furnace Product
Data to find the corresponding airflow. If the airflow setting
for low cooling needs to be switched from tap 1 to a differ-
ent tap, jumper a connection from the Fan tap to the desired
tap so that the Y1 signal is communicated via the Fan tap to
the desired speed tap. The Y1 setting will also govern the
continuous fan airflow for the furnace.
FIELD POWER
WIRING
BLUE
3 PHASE ONLY
FIELD GROUND
WIRING
GROUND
LUG
A91056
Fig. 5 -- Line Power Connections
Refer to the furnace literature for further details.
5
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Airflow Selection for Variable Speed Furnaces
(non--communicating)
The variable speed furnaces provide blower operation to match the
capacities of the compressor during high and low stage cooling
operation. The furnace control board allows the installing
technician to select the proper airflows for each stage of cooling.
Below is a summary of required adjustments. See furnace
installation instructions for more details:
!
CAUTION
PERSONAL INJURY HAZARD
Failure to follow this caution may result in personal injury.
Wear safety glasses, protective clothing, and gloves when
handling refrigerant.
1. Turn SW1----5 ON for 400 CFM/ton airflow or OFF for 350
CFM/ton airflow. Factory default is OFF.
!
CAUTION
2. The A/C DIP switch setting determines airflow during high
stage cooling operation. Select the A/C DIP switch setting
corresponding to the available airflow shown in the furnace
Installation Instructions that most closely matches the re-
quired airflow shown in the air conditioning Product Data
for HIGH speed.
3. The CF DIP switch setting determines airflow during low
stage cooling operation. Select the CF DIP switch setting
corresponding to the available airflow shown in the furnace
installation instructions that most closely matches the re-
quired airflow shown in the air conditioning Product Data
for LOW speed. If a higher or lower continuous fan speed is
desired, the continuous fan speed can be changed using the
fan switch on the thermostat. Refer to the furnace Installa-
tion Instructions for details of how to use this feature.
ENVIRONMENTAL HAZARD
Failure to follow this caution may result in environmental
damage.
Federal regulations require that you do not vent
refrigerant to the atmosphere. Recover during system
repair or final unit disposal.
Follow these steps to properly start up the system:
1. After system is evacuated, fully open liquid and vapor ser-
vice valves.
2. Close electrical disconnects to energize system.
3. Set room thermostat or User Interface at desired temperat-
ure. Be sure set point is below indoor ambient temperature
and is set low enough to energize desired stage.
Airflow Selection for FV4C Fan Coils Using
Non--Comm. (Non--Evolution) Thermostats
4. Set room thermostat or User Interface to HEAT or COOL
and fan control to AUTO or ON, as desired. Wait for appro-
priate time delay(s). Operate unit for 15 minutes. Check re-
frigerant charge.
The FV4C provides high-- and low--stage blower operation to
match the capacities of compressor at high-- and low--stage. To
select recommended airflow, refer to FV4C Installation
Instructions. The FV4C utilizes an Easy Select control board that
allows the installing technician to select proper airflows. For
adjustments to control board, select appropriate HP SIZE and CFM
ADJUST setting. This fan coil has an adjustable blower off delay
factory set at 90 sec for high-- and low--stage blower operation.
NOTE:
Systems using only
a
non--communicating
(non--Evolution) thermostat, Bryant electronic thermostats are
equipped with a 15--minute staging timer. This timer prevents the
two--stage system from operating at high stage until unit has been
operating in low stage for 15 minutes, unless there is at least a ±5°F
(±2.8°C) difference between room temperature and thermostat set
point. To force high stage (after a minimum of 2 minutes in low
stage), adjust the set point at least ±5°F (±2.8°C) below room
ambient.
When using a communicating (Evolution) control, dipswitch
adjustments are not necessary. Airflows are determined by
Evolution Control setup. The fan coil is the FE4A.
For other combinations of equipment consult Product Data Digest.
System Functions And Sequence Of Operation
Install Accessories
Refer to the individual instructions packaged with kits or
accessories when installing.
When using a communicating control with the fan coil or the
furnace, dip switch adjustments are not necessary. The outdoor
unit configuration and the indoor airflows are determined by
communicating control setup.
The 286B/289B models utilize either an Evolution
Communicating User Interface or a 2-stage cooling indoor
thermostat. With a call for first stage cooling, the outdoor fan and
low-stage compressor are energized. If low-stage cannot satisfy
cooling demand, high-stage is energized by the second stage of
indoor thermostat. After second stage is satisfied, the unit returns to
low-stage operation until first stage is satisfied or until second stage
is required again.
Start--Up
When both first stage and second stage cooling are satisfied, the
compressor will shut off. When a 2-stage unit is operating at
low-stage, system vapor (suction) pressure will be higher than a
standard single-stage system or high-stage operation.
When the outdoor ambient is more the 100_F (37.8_C), the
outdoor fan will continue to run for one minute after compressor
shuts off. This reduces pressure differential for easier starting in
the next cycle.
!
CAUTION
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this caution may result in minor personal
injury, equipment damage or improper operation.
Observe the following:
1. Do not overcharge system with refrigerant.
2. Do not operate unit in a vacuum or at negative pressure.
3. Do not disable low pressure switch
4. Dome temperatures may be hot.
With non--communicating (non--Evolution) systems, with first
stage of cooling, Y1 and O are powered on; and with second stage
of cooling, Y1, Y2, and O are on. For these systems, with first
stage of heating Y1 is on and for second stage of heating, Y1 and
Y2 are on. When the reversing valve is energized, O is powered
on.
6
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Communication and Status Function Lights
Time Delays
For Evolution Control only, Green communications (COMM)
Light
The unit time delays include:
S Five minute time delay to start cooling or heating operation
when there is a call from the thermostat or user interface. To
bypass this feature, momentarily short and release Forced
Defrost pins.
S Five minute compressor re--cycle delay on return from a
brown--out condition.
S Two minute time delay to return to standby operation from last
valid communication (with Evolution only).
S One minute time delay of outdoor fan at termination of cooling
mode when outdoor ambient is greater than or equal to 100_F
(37.78_C).
S Fifteen second delay at termination of defrost before the
auxiliary heat (W1) is de--energized.
A green LED (COMM light) on the outdoor board (see Fig. 6)
indicates successful communication with the other system
products. The green LED will remain OFF until communication is
established. Once a valid command is received, the green LED will
turn ON continuously. If no communication is received within 2
minutes, the LED will be turned OFF until the next valid
communication.
Amber Status Light
An amber colored STATUS light is used to display the operation
mode and fault codes as specified in the troubleshooting section.
See Table 5 for codes and definitions.
NOTE: Only one code will be displayed on the outdoor unit
control board (the most recent, with the highest priority).
S Twenty second delay at termination of defrost before the outdoor
fan is energized (unless fan delay defeated).
S Thirty second compressor delay when quiet shift enabled.
S There is no delay between staging from low to high and from
high to low capacity. The compressor will change from low to
high and from high to low capacity “on the fly” to meet the
demand.
Crankcase Heater Operation
The crankcase heater is energized during off cycle below 65°F
(18.33°C).
Outdoor Fan Motor Operation
The outdoor unit control energizes the outdoor fan any time the
compressor is operating except for low--ambient cooling operation.
The outdoor fan remains energized if a pressure switch or
compressor overload should open. Outdoor fan motor will
continue to operate for one minute after the compressor shuts off
when the outdoor ambient is greater than or equal to 100_F
(37.78_C) to reduce pressure differential for easier starting on next
cycle.
Compressor Operation:
The basic scroll design has been modified with the addition of an
internal unloading mechanism that opens a by--pass port in the first
compression pocket, effectively reducing the displacement of the
scroll. The opening and closing of the by--pass port is controlled
by an internal electrically operated solenoid. The modulated scroll
uses a single step of unloading to go from full capacity to
approximately 67% capacity.
On 286B models -- The outdoor fan motor is a PSC type. A fan
relay on the control board turns the fan off and on by opening and
closing a high voltage circuit to the motor. It does not change
speeds between low and high stage operation.
On 289B models -- The outdoor fan is an ECM type. The motor
control is continuously powered with high voltage. The motor
speed is determined by electrical pulses provided by the PWM
outputs on the control board. The ECM motor RPM adjusts to
outdoor conditions as described in Table 3. The PWM output can
be measured between the PWM1 and PWM2 terminals on the
circuit board with a volt meter set to DC volts.
A single speed, high efficiency motor continues to run while the
scroll modulates between the two capacity steps. Modulation is
achieved by venting a portion of the gas in the first suction pocket
back to the low side of the compressor, thereby reducing the
effective displacement of the compressor.
Full capacity is achieved by blocking these vents, thus increasing
the displacement to 100%. A DC solenoid in the compressor
controlled by a rectified 24 volt AC signal in the external solenoid
plug moves the slider ring that covers and uncovers these vents.
The vent covers are arranged in such a manner that the compressor
operates at approximately 67% capacity when the solenoid is not
energized and 100% capacity when the solenoid is energized. The
loading and unloading of the two step scroll is done ”on the fly”
without shutting off the motor between steps.
Table 3 – Outdoor Fan Motor PWM
Outdoor Temp (DC volts, Tolerance +/-- 2%)
L O W --- &
L O W --- S T A G E
H I G H --- S T A G E
MODEL
HIGH---STAGE
(OAT≤104_F/40_C)
(OAT≤104_F/40_C)
NOTE: 67% compressor capacity translates to approximately
(OAT>104_F/40_C)
75% cooling or heating capacity at the indoor coil.
289B036
9.06
10.23
11.90
NOTE:
The compressor will always start unloaded and stay unloaded for
five seconds even when the thermostat is calling for high stage
capacity.
For 289B models in low---ambient cooling, the PWM output for both high---
and low---stage equals the value for low---stage operation below 55_F
(12.8_C).
In low ambient cooling (below 55_F/12.78_C) on 286B and 289B
models, the control board cycles the fan off and on.
7
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MODEL
PLUG
MODEL
PLUG
UTILITY RELAY
*
UTILITY SIGNAL
OPEN RELAY
LLS
Liquid Line Solenoid
*
SUPPLIED BY UTILITY PROVIDER
A06525
A06526
Fig. 6 -- 2--Stage Control Board
S When defrost time 3--5 minutes, the next defrost interval=90
minutes.
S When defrost time 5--7 minutes, the next defrost interval=60
minutes.
S When defrost time >7 minutes, the next defrost interval=30
minutes.
The control board accumulates compressor run time. As the
accumulated run time approaches the selected defrost interval time,
the control board monitors the coil temperature sensor for a defrost
demand. If a defrost demand exists, a defrost cycle will be initiated
at the end of the selected time interval. A defrost demand exists
when the coil temperature is at or below 32_F (0_C) for 4 minutes
during the interval.
The defrost cycle is terminated when the coil temperature reaches
65_F (18.33_C)or 10 minutes has passed. When OAT is > 25°F
(--3.9°C), defrost will occur in low or high stage as demanded by
the thermostat or User Interface.
GENERAL INFORMATION
Evolution Controlled low ambient cooling:
This unit is capable of low ambient cooling down to 0°F (--17.8°C)
without a kit ONLY when using an Evolution Control. A low
ambient kit is not required for Evolution controlled low ambient
operation. The Evolution Control provides an automatic
evaporator freeze thermostat. Low ambient cooling must be
enabled in the User Interface setup. Fan may not begin to cycle
until about 40°F (4.4°C) OAT. Fan will cycle based on coil and
outdoor air temperature.
Evolution controlled low ambient mode operates as follows:
S Fan is OFF when outdoor coil temperature is less than outdoor air
temperature (+ 3 _F/1.7_C) or outdoor fan has been ON for 30
minutes. (Fan is turned off to allow refrigerant system to stabilize.)
S Fan is ON when outdoor coil temperature is less than outdoor air
temperature (+25_F/13.9_C) or outdoor coil temperature is more
than 80_F (26.7_C) or if outdoor fan has been OFF for 30 minutes.
(Fan is turned on to allow refrigerant system to stabilize.)
S Low pressure switch is ignored for first 3 minutes during low
ambient start up. After 3 minutes, if LPS trips, then outdoor fan
motor is turnedoff for10 minutes, withthe compressorrunning. If
LPS closes within 10 minutes then cooling continues with the
outdoor fan cycling per the coil temperature routine listed above
for the remainder of the cooling cycle. If the LPS does not close
within 10 minutes, then the normal LPS trip response (shut down
cooling operation and generate LPS trip error) will occur.
If OAT is ≤25°F (3.9_C), defrost will occur in high stage only,
regardless of thermostat or User Interface demand, and will
terminate at 50_F (10_C) coil temperature with a minimum of 2.5
minutes in defrost.
If the coil temperature does not reach 32_F (0_C) within the
interval, the interval timer will be reset and start over.
S Upon initial power up the first defrost interval is defaulted to 30
minutes. Remaining intervals are at selected times.
S Defrost is only allowed to occur below 50_F (10_C) outdoor
ambient temperature.
The outdoor fan output (ODF) will remain off for 20 seconds after
termination. This delay will allow time for the system to capture
the heat from the outdoor coil and reduce the “steam cloud” effect
that may occur on transition from defrost to heating cycle. The
outdoor fan output OFF delay of 20 seconds may be defeated to
enable the fan to energize immediately at the time of termination
and 12 seconds prior to the reversing valve de--energizing through
Defrost
This control offers 5 possible defrost interval times: 30, 60, 90, 120
minutes, or AUTO.
Defrost intervals are selected by dip switches on the unit control
board or by the Evolution Control User Interface. The Evolution
Control selection overrides the control board dip switch settings.
Defrost interval times: 30, 60, 90, and 120 minutes or AUTO are
selected by the Evolution Control User Interface (the dip switches
are not used.)
the
User
Interface
setup
screen
(available
with
SYSTXBBUID01--C), or forced defrost pins as follows:
The ODF fan delay defeat can be toggled by shorting the forced
defrost pins for >15 seconds while in the standby mode (status
LED on solid). The LED will start to flash when the toggle has
taken place.
AUTO defrost adjusts the defrost interval time based on the last
defrost time as follows:
S When defrost time <3 minutes, the next defrost interval=120
minutes.
8
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Status code 4 shows the fan delay defeat is active (no delay).
Status code 3 shows that it is not active (20 second delay).
Check Charge
Charged in high or low stage
The code will continue to be displayed until after the short is
removed. There is a 5 second wait before the code is cancelled
once the short is removed. The code that is flashing will finish
before going back to solid LED. The control is shipped with the
ODF fan delay defeat NOT active.
The change in status is remembered until toggled to a new status.
A power down/power up sequence will not reset the status. It may
be necessary to do the toggle twice to cycle to the desired state of
the defeat.
Factory charge amount and desired subcooling are shown on unit
rating plate for high stage. Charging method is shown on
information plate inside unit. To properly check or adjust charge,
conditions must be favorable for subcooling charging. Favorable
conditions exist when the outdoor temperature is between 70_F
and 100_F (21.11_C and 37.78_C), and the indoor temperature is
between 70_F and 80_F (21.11_C and 26.67_C). Follow the
procedure below:
Unit is factory charged for 15ft (4.57 m) of lineset. Adjust charge
by adding or removing 0.6 oz/ft (17.74 g/m) of 3/8 liquid line
above or below 15ft (4.57 m) respectively.
For standard refrigerant line lengths (80 ft/24.38 m or less), allow
system to operate in cooling mode at least 15 minutes. If conditions
are favorable, check system charge by subcooling method. If any
adjustment is necessary, adjust charge slowly and allow system to
operate for 15 minutes to stabilize before declaring a properly
charged system.
Defrost Hold
On a non--communicating system, if the thermostat becomes
satisfied (Y1 or Y1 and Y2) before the defrost cycle is terminated,
the control will “hold” in defrost mode and finish the defrost cycle
on the next call for heat.
On models with communicating Evolution Control, defrost hold is
not needed because the User Interface will complete the defrost
cycle before shutting down the system.
If the indoor temperature is above 80_F (26.67_C), and the
outdoor temperature is in the favorable range, adjust system charge
by weight based on line length and allow the indoor temperature to
drop to 80_F (26.67_C) before attempting to check system charge
by subcooling method as described above.
Forced Defrost
On a system with non--communicating (non--Evolution) control,
forced defrost can be initiated by manually shorting the 2--pin
header labeled FORCED DEFROST (see Fig 6) on the control
board for 5 seconds then releasing.
On a system with communicating (Evolution) control, forced
defrost is initiated with the User Interface.
If the indoor temperature is below 70_F (21.11_C), or the outdoor
temperature is not in the favorable range, adjust charge for line set
length above or below 15ft (4.57 m) only. Charge level should then
be appropriate for the system to achieve rated capacity. The charge
level could then be checked at another time when the both indoor
and outdoor temperatures are in a more favorable range.
NOTE: If line length is beyond 80 ft (24.38 m) or greater than 20
ft (6.10 m) vertical separation, See Long Line Guideline for
special charging requirements.
On all models, during a Forced Defrost:
S If coil temperature is at defrost temperature of 32_F (0_C), and
outdoor air temperature is below 50_F (10_C), a full defrost
sequence will occur.
S If coil temperature or outdoor air temperature does not meet the
above requirements, an abbreviated 30 second defrost will occur.
Quiet Shift
Heating Check Chart Procedure
Quiet Shift is a field--selectable defrost mode which may eliminate
occasional noise that could be heard at the start of the defrost cycle
and restarting of the heating cycle. On a non--communicating
system, this feature must be enabled by selecting the 3rd position
of the 3--position dip switch. For communicating (Evolution)
systems, it must be enabled at the User Interface. When activated,
the following sequence of operation will occur. Reversing valve
will energize and compressor will turn off for 30 seconds, then turn
back on to complete defrost. At the end of the defrost cycle, the
reversing valve de--energizes, compressor will turn off for another
30 seconds, and the fan will turn off for 40 seconds, before starting
in the heating mode.
To check system operation during heating cycle, refer to the Heat
Pump Charging Instructions label on outdoor unit. This chart
indicates whether a correct relationship exists between system
operating pressure and air temperature entering indoor and outdoor
units. If pressure and temperature do not match on chart, system
refrigerant charge may not be correct. Do not use chart to adjust
refrigerant charge.
NOTE: In heating mode, check refrigerant charge only when
pressures are stable. If in doubt, remove charge and weigh in
correct refrigerant charge.
NOTE: When charging is necessary during heating season, charge
must be weighed in accordance with unit rating plate, ±0.6 oz./ft
(±17.74 g/m). of 3/8--in. liquid--line above or below 15 ft (4.57
m), respectively.
Liquid-Line Solenoid Accessory
In heat pump long--line applications, a liquid--line solenoid is
required to control refrigerant migration in the heating mode. The
solenoid should be installed near the outdoor unit with the arrow
facing the outdoor unit. This is the direction of flow control. See
application manual for long--line application details.
EXAMPLE:
To calculate additional charge required for a 25--ft. line set:
25 ft. -- 15 ft. = 10 ft. X 0.6 oz./ft. = 6 oz. of additional charge.
Accessory Liquid Solenoid with Evolution Communicating
Control: When using the Evolution Control, the liquid--line
solenoid output is provided at the Y1 connection. Connect the
solenoid as shown in the wiring label diagram. This is a 24vac
output that is energized whenever the compressor is energized. It
closes, in the compressor off mode, to prevent refrigerant migration
into the unit through the liquid--line.
MAJOR COMPONENTS
2-Stage Control Board
The HP control board controls the following functions:
S High and low stage compressor contactor operation
S Outdoor fan motor operation
S Reversing valve operation
S Defrost operation
S Low ambient cooling
S Crankcase heater operation
S Compressor external protection
S Pressure switch monitoring
S Time Delays
On Systems with Accessory Liquid Solenoid Using
a
Non--Communicating Thermostat: The liquid solenoid is
connect to the Y1 and C terminal connections. The liquid solenoid
closes, in the compressor off mode, to prevent refrigerant migration
into the unit through the liquid--line.
9
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4. After a 15 minute delay, if there is a call for cooling or heat-
ing and LPS or HPS is reset, the compressor contactor is
energized.
Field Connections
On non--communicating (non--Evolution) system, the two--stage
control receives 24vac low--voltage control system inputs through
the R, C, Y1, Y2 and O connections located at the bottom of the
control board (see Fig. 6.) On a non--communicating system,
output W1 is connected at the bottom of the control board for
auxiliary heat.
5. If LPS or HPS has not closed after a 15 minute delay, the
outdoor fan is turned off. If the open switch closes anytime
after the 15 minute delay, then resume operation with a call
for cooling or heating.
6. If LPS or HPS trips 3 consecutive cycles, the unit operation
is locked out for 4 hours.
For
connections.
a
communicating system, use the ABCD Evolution
7. In the event of a high--pressure switch trip or high--pressure
lockout, check the refrigerant charge, outdoor fan operation,
and outdoor coil (in cooling) for airflow restrictions, or in-
door airflow in heating.
Two Stage Compressor
The two stage compressor contains motor windings that provide
2--pole (3500 RPM) operation.
Compressor Internal Relief
8. In the event of a low--pressure switch trip or low--pressure
lockout, check the refrigerant charge and indoor airflow
(cooling) and outdoor fan operation and outdoor coil in
heating.
The compressor is protected by an internal pressure relief (IPR)
which relieves discharge gas into the compressor shell when
differential between suction and discharge pressure exceeds
550--625 psi. The compressor is also protected by an internal
overload attached to motor windings.
Control Fault
If the outdoor unit control board has failed, the control will flash
the appropriate fault code (see Table 5). The control board should
be replaced.
Compressor Control Contactor
The contactor has a 24volt coil. The electronic control board
controls the operation of the contactor.
Brown-Out Protection
If the line voltage is less than 187v for at least 4 seconds, the
appropriate compressor contactor and fan relay are de--energized.
Compressor and fan operation are not allowed until voltage is a
minimum of 190v. The control will flash the appropriate fault code
(see Table 5).
TROUBLESHOOTING
Systems Communication Failure
If communication with the Evolution control is lost with the User
Interface, the control will flash the appropriate fault code. (See
Table 5.) Check the wiring to the User Interface and the indoor and
outdoor units.
230V Brown-Out Protection Defeated
The brownout feature can be defeated if needed for severe noisy
power conditions. This defeat should always be a last resort to
solving the problem. Defeat is available on the User Interface
setup screen (available with SYSTXBBUID01--C), or can be
initiated through the forced defrost pins for non--communicating
systems as follows:
Model Plug
Each control board contains a model plug. The correct model plug
must be installed for or the system to operate properly. (See Table
4.)
Table 4 – Model Plug Information
The brownout toggle is accomplished by sorting the defrost pins
from power up with the OAT and OCT sensor connector removed.
After 3 seconds, the status of the force defrost short and the
OAT/OCT as open will be checked. If correct, then the brownout
will be toggled.
Status code 6 shows the brownout is disabled.
Status code 5 shows the brownout is active.
PIN RESISTANCE
MODEL
MODEL PLUG
NUMBER
( K --- o h m s )
NUMBER
P i n s 1 --- 4
P i n s 2 --- 3
286BNA024
286BNA036
289BNA036
286BNA048
286BNA060
HK70EZ041
HK70EZ043
HK70EZ012
HK70EZ045
HK70EZ047
18
18
5.1
18
18
91
150
180
220
360
After the brownout defeat is set, power down and reinstall the
OAT/OCT sensor and remove the short from the forced defrost
pins. As long as the short on the forced defrost remains, the OAT
and OCT faults will not be cleared. The code will continue to be
flashed.
The control is shipped with the brownout active. The change in
status is remembered until toggled to a new status. A power
down/power up sequence will not reset the status. it may be
necessary to do the toggle twice to cycle to the desired state of the
defeat.
The model plug is used to identify the type and size of unit to the
control.
On new units, the model and serial numbers are input into the
board’s memory at the factory. If a model plug is lost or missing at
initial installation, the unit will operate according to the
information input at the factory and the appropriate error code will
flash temporarily. An RCD replacement board contains no model
and serial information. If the factory control board fails, the model
plug must be transferred from the original board to the replacement
board for the unit to operate.
NOTE: The model plug takes priority over factory model
information input at the factory. If the model plug is removed after
initial power up, the unit will operate according to the last valid
model plug installed, and flash the appropriate fault code
temporarily.
230V Line (Power Disconnect) Detection
If there is no 230v at the compressor contactor(s) when the indoor
unit is powered and cooling or heating demand exists, the
appropriate fault code is displayed. Verify the disconnect is closed
and 230v wiring is connected to the unit.
Compressor Voltage Sensing
Pressure Switch Protection
The control board input terminals labeled VS and L2 (see Fig. 6)
are used to detect compressor voltage status and alert the user of
potential problems. The control continuously monitors the high
voltage on the run capacitor of the compressor motor. Voltage
should be present any time the compressor contactor is energized
and voltage should not be present when the contactor is
de--energized.
The outdoor unit is equipped with high-- and low--pressure
switches. If the control senses the opening of a high-- or
low--pressure switch, it will respond as follows:
1. De--energize the compressor contactor.
2. Keep the outdoor fan operating for 15 minutes.
3. Display the appropriate fault code (see Table 5).
10
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Contactor Shorted Detection
Temperature Thermistors
If there is compressor voltage sensed when there is no demand for
compressor operation, the contactor may be stuck closed or there
may be a wiring error. The control will flash the appropriate fault
code.
Thermistors are electronic devices which sense temperature. As the
temperature increases, the resistance decreases. Thermistors are
used to sense outdoor air (OAT) and coil temperature (OCT).
Refer to Fig. 7 for resistance values versus temperature.
If the control senses the compressor voltage after start--up and is
then absent for 10 consecutive seconds while cooling or heating
demand exists, the thermal protector is open. The control
de--energizes the compressor contactor for 15 minutes, but
continues to operate the outdoor fan. The control Status LED will
flash the appropriate code shown in Table 5. After 15 minutes,
with a call for low or high stage cooling or heating, the compressor
contactor is energized. If the thermal protector has not re--set, the
outdoor fan is turned off. If the call for cooling or heating
continues, the control will energize the compressor contactor every
15 minutes. If the thermal protector closes, (at the next 15 minute
interval check) the unit will resume operation.
THERMISTOR CURVE
90
80
70
60
50
40
30
20
10
0
If the thermal cutout trips for three consecutive cycles, then unit
operation is locked out for 4 hours and the appropriate fault code is
displayed.
0
20
40
60
80
100
120
(-17.77) (-6.67)
(4.44)
(15.56) (26.67) (37.78) (48.89)
TEMPERATURE °F (°C)
No 230V at Compressor Contactor
A08054
If the compressor voltage is not sensed when the compressor
should be starting, the appropriate contactor may be stuck open or
there is a wiring error. The control will flash the appropriate fault
code. Check the contactor and control box wiring.
Fig. 7 -- Resistance Values Versus Temperature
If the outdoor air or coil thermistor should fail, the control will
flash the appropriate fault code. (See Table 5.)
Troubleshooting units for proper switching between
low & high stages
Check the suction pressures at the service valves. Suction pressure
should be reduced by 3--10% when switching from low to high
capacity.
Compressor current should increase 20--45% when switching from
low to high stage. The compressor solenoid when energized in
high stage, should measure 24vac.
When the compressor is operating in low stage the 24v DC
compressor solenoid coil is de--energized. When the compressor is
operating in high stage, the 24v DC solenoid coil is energized. The
solenoid plug harness that is connected to the compressor HAS an
internal rectifier that converts the 24v DC signal to 24v AC. DO
IMPORTANT: The outdoor air thermistor and coil thermistor
should be factory mounted in the final locations. Check to ensure
thermistors are mounted properly per Fig. 8 and Fig. 9.
Thermistor Sensor Comparison
The control continuously monitors and compares the outdoor air
temperature sensor and outdoor coil temperature sensor to ensure
proper operating conditions. The comparison is:
S In cooling if the outdoor air sensor indicates ≥ 10_F
(≥ 5.6_C) warmer than the coil sensor (or) the outdoor air sensor
indicates ≥ 20_F (≥ 11_C) cooler than the coil sensor, the
sensors are out of range.
S In heating if the outdoor air sensor indicates ≥ 35_F (≥ 19.4_C)
warmer than the coil sensor (or) the outdoor air sensor indicates
≥ 10_F (≥ 5.6_C) cooler than the coil sensor, the sensors are out
of range.
NOT INSTALL
A
PLUG WITHOUT AN INTERNAL
RECTIFIER.
Unloader Test Procedure
If the sensors are out of range, the control will flash the appropriate
fault code as shown in Table 5.
The unloader is the compressor internal mechanism, controlled by
the DC solenoid, that modulates between high and low stage. If it
is suspected that the unloader is not working, the following
methods may be used to verify operation.
The thermistor comparison is not performed during low ambient
cooling or defrost operation.
Failed Thermistor Default Operation
1. Operate the system and measure compressor amperage.
Cycle the unloader on and off at 30 second plus intervals at
the User Interface (from low to high stage and back to low
stage). Wait 5 seconds after staging to high before taking a
reading. The compressor amperage should go up or down
at least 20 percent.
2. If the expected result is not achieved, remove the solenoid
plug from the compressor and with the unit running and the
User Interface or thermostat calling for high stage, test the
voltage output at the plug with a DC voltmeter. The read-
ing should be 24 volts DC.
3. If the correct DC voltage is at the control circuit molded
plug, measure the compressor unloader coil resistance. The
resistance should be 32 to 60 ohms depending on com-
pressor temperature. If the coil resistance is infinite, much
lower than 32 ohms, or is grounded, the compressor must
be replaced.
Factory defaults have been provided in the event of failure of
outdoor air thermistor (OAT) and/or outdoor coil thermistor
(OCT).
If the OAT sensor should fail, low ambient cooling will not be
allowed and the one--minute outdoor fan off delay will not occur.
Defrost will be initiated based on coil temperature and time.
If the OCT sensor should fail, low ambient cooling will not be
allowed. Defrost will occur at each time interval during heating
operation, but will terminate after 5 minutes.
If there is a thermistor out of range error, defrost will occur at each
time interval during heating operation, but will terminate after 5
minutes.
Count the number of short and long flashes to determine the
appropriate flash code. Table 5 gives possible causes and actions
related to each error.
11
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OAT Thermistor must be
locked in place with spheri-
cal nib end facing towards
the front of the control box
OCT Thermistor
must be secured
tight on stub tube.
Fig. 8 -- Outdoor Air Thermistor (OAT) Attachment
Fig. 9 -- Outdoor Coil Thermistor (OCT) Attachment
Status Codes
Table 5 shows the status codes flashed by the amber status light.
Most system problems can be diagnosed by reading the status code
as flashed by the amber status light on the control board.
The short flash is 0.25 seconds ON and the long flash is 1.0 second
ON. Time between flashes is 0.25 seconds. Time between short
flash and first long flash is 1.0 second. Time between code
repeating is 2.5 seconds with LED OFF.
The codes are flashed by a series of short and long flashes of the
status light. The short flashes indicate the first digit in the status
code, followed by long flashes indicating the second digit of the
error code.
EXAMPLE:
3 short flashes followed by 2 long flashes indicates a 32 code.
Table 5 shows this to be low pressure switch open.
Table 5 – TROUBLESHOOTING
AMBER LED
FAULT
FLASH
POSSIBLE CAUSE AND ACTION
OPERATION
CODE
On solid, no
Standby – no call for unit operation
None
Normal operation
flash
Low Stage Cool/Heat Operation
High Stage Cool/Heat Operation
None
None
1, pause
2, pause
16
Normal operation
Normal operation
System Commu-
nications Failure
Communication with User Interface lost. Check wiring to User Interface,
indoor and outdoor units
Control does not detect a model plug or detects an invalid model plug. Unit
will not operate without correct model plug.
Invalid Model Plug
25
High Pressure
Switch Open
High---pressure switch trip. Check refrigerant charge, outdoor fan operation
and coils for airflow restrictions.
31*
Low Pressure
Switch or Dis-
charge Temp
Switch Open
Low---pressure switch or discharge temperature switch trip. Check refrigerant
charge and indoor air flow.
32*
Control Fault
45
46
Outdoor unit control board has failed. Control board needs to be replaced.
Line voltage < 187v for at least 4 seconds. Compressor and fan operation
not allowed until voltage>190v. Verify line voltage.
Brown Out (230 v)
There is no 230v at the contactor when indoor unit is powered and cooling/
heating demand exists. Verify the disconnect is closed and 230v wiring is
connected to the unit.
No 230v at Unit
47
53
Outdoor Air Temp
Sensor Fault
Outdoor air sensor not reading or out of range. Ohm out sensor and check
wiring.
Outdoor Coil
Sensor Fault
Thermistors out of
range
55
56
Coil sensor not reading or out of range. Ohm out sensor and check wiring.
Improper relationship between coil sensor and outdoor air sensor. Ohm out
sensors and check wiring.
Compressor operation detected then disappears while low stage demand
exists. Possible causes are internal compressor overload trip or start relay
and capacitor held in circuit too long (if installed).
Compressor operation detected then disappears while high stage demand
exists. Possible causes are internal compressor overload trip or start relay
and capacitor held in circuit too long (if installed).
Low Stage
71*
72*
Thermal Cutout
High Stage
Thermal Cutout
Compressor voltage sensed when no demand for compressor operation
Contactor Shorted
73
74
81
82
83
84
exists. Contactor may be stuck closed or there is a wiring error.
No 230V at
Compressor
Low Stage
Thermal Lockout
High Stage
Thermal Lockout
L ow --- Pr essu r e
Lockout
High --- Pr essu r e
Lockout
Compressor voltage not sensed when compressor should be starting. Con-
tactor may be stuck open or there is a wiring error.
Thermal cutout occurs in three consecutive low/high stage cycles. Low
stage locked out for 4 hours or until 24v power recycled.
Thermal cutout occurs in three consecutive high/low stage cycles. High
stage locked out for 4 hours or until 24v power recycled.
Low pressure switch trip has occurred during 3 consecutive cycles. Unit
operation locked out for 4 hours or until 24v power recycled.
High pressure switch trip has occurred during 3 consecutive cycles. Unit
operation locked out for 4 hours or until 24v power recycled.
*
Sequence: Compressor contactor is de---energized and outdoor fan is energized for up to 15 minutes. If demand still exists, control will energize compressor contactor after 15 minute
delay. If fault is cleared, unit will resume operation. If fault still exists, fan shuts off, and error code continues to flash. Control will attempt re---start every 15 minutes. Cycling low voltage
defeats the 15 minute delay.
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2 STAGE
FAN
Variable Speed
Furnace
2-Stage
Heat Pump
HEAT PUMP
COIL
THERMIDISTAT
Thermidistat
O
O
O
Y1
Y1
RVS/Heat Stage 2
O/B W2
W/W1
Y1
RVS Cooling
O/B W2
W/W1
Y1 / W2
Y/Y2
G
W2
W1
W1
W2
Y/Y2
G
Heat Stage 1
Compressor Low
Compressor High
Fan
W/W1
W1
Y1
Y2
*
Heat Stage 3 (furnace)
Heat/Cool Stage 1
Heat/Cool Stage 2
Fan
REMOVE J2
JUMPER FOR
HEAT STAGING
Y/Y2
G
Y2
Y/Y2
G
24VAC Hot Heating
24VAC Hot Cooling
Dry Contact 1
Rh
R
R
24VAC Hot Heating
24VAC Hot Cooling
Dry Contact 1
Rh
R
R
Rc
REMOVE J1 FOR
DEHUMIDIFY
MODES
Rc
D1
DH
C
D1
DHUM
COM
Dry Contact 2
D2
C
Dry Contact 2
D2
24VAC Common
Humidify
C
C
24VAC Common
Humidify
C
HUM
OAT
RRS
SRTN
Humidifier Solenoid
HUM
OAT
RRS
OAT/RRS
Outdoor Air Temp
Remote Room Sensor
OAT/RRS Com
Valve
*
Humidifier Solenoid
Valve *
Outdoor Air Temp
Remote Room Sensor
OAT/RRS Com
Outdoor Sensor *
Remote Room
Sensor *
Outdoor Sensor *
Remote Room
Sensor *
*
Indicates connection may not be required / available.
A08055
A10107
Fig. 10 - Thermidistat Models T6-PRH-01 or T6-NRH-01)
Wiring with 2-Stage Heat Pump (non-communicating)
F i g . 1 1 - T h e r m i d i s t a t M o d e l T 6 - P R H - 0 1 o r T 6 - N R H - 0 1 w i t h
Variable Speed Furnace and 2-Stage Heat Pump
(non-communicating)
Communicating HP
User Interface
Furnace or Fan Coil
D
C
B
A
D
C
B
A
D
C
B
A
Humidifier
A08091
Fig. 12 - Variable Speed Furnace or Fan Coil Wiring with Communicating 2-Stage HP
LEGEND
24v Factory Wiring
24v Field Wiring
Field Splice Connection
A09306
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FINAL CHECKS
CARE AND MAINTENANCE
IMPORTANT: Before leaving job, be sure to do the following:
For continuing high performance and to minimize possible
equipment failure, periodic maintenance must be performed on this
equipment.
1. Ensure that all wiring is routed away from tubing and sheet
metal edges to prevent rub--through or wire pinching.
Frequency of maintenance may vary depending upon geographic
areas, such as coastal applications. See Owner’s Manual for
information.
2. Ensure that all wiring and tubing is secure in unit before
adding panels and covers. Securely fasten all panels and
covers.
3. Tighten service valve stem caps to 1/12--turn past finger
tight.
4. Leave Users Manual with owner. Explain system operation
and periodic maintenance requirements outlined in manual.
5. Fill out Dealer Installation Checklist and place in
customer file.
R
PURON (R--410A) REFRIGERANT QUICK REFERENCE GUIDE
S Puron refrigerant operates at 50--70 percent higher pressures than R--22. Be sure that servicing equipment and replacement
components are designed to operate with Puron refrigerant.
S Puron refrigerant cylinders are rose colored.
S Recovery cylinder service pressure rating must be 400 psig, DOT 4BA400 or DOT BW400.
S Puron refrigerant systems should be charged with liquid refrigerant. Use a commercial type metering device in the manifold hose
when charging into suction line with compressor operating.
S Manifold sets should be 700 psig high side and 180 psig low side with 550 psig low--side retard.
S Use hoses with 700 psig service pressure rating.
S Leak detectors should be designed to detect HFC refrigerant.
S Puron refrigerant, as with other HFCs, is only compatible with POE oils.
S Vacuum pumps will not remove moisture from oil.
S Do not use liquid--line filter driers with rated working pressures less than 600 psig.
S Do not leave Puron refrigerant suction line filter driers in line longer than 72 hours.
S Do not install a suction--line filter drier in liquid--line.
S POE oils absorb moisture rapidly. Do not expose oil to atmosphere.
S POE oils may cause damage to certain plastics and roofing materials.
S Wrap all filter driers and service valves with wet cloth when brazing.
S A factory--approved liquid--line filter drier is required on every unit.
S Do NOT use an R--22 TXV.
S If indoor unit is equipped with an R--22 TXV or piston metering device, it must be changed to a hard--shutoff Puron refrigerant
TXV.
S Never open system to atmosphere while it is under a vacuum.
S When system must be opened for service, recover refrigerant, evacuate then break vacuum with dry nitrogen and replace filter
driers. Evacuate to 500 microns prior to recharging.
S Do not vent Puron refrigerant into the atmosphere.
S Do not use capillary tube coils.
S Observe all warnings, cautions, and bold text.
S All indoor coils must be installed with a hard--shutoff Puron refrigerant TXV metering device.
E2010 Bryant Heating & Cooling Systems D 7310 W. Morris St. D Indianapolis, IN 46231
Printed in U.S.A.
Edition Date: 02/10
Catalog No. II286---289B---01
Replaces: New
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
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