GALENA STRENGTH TRAINING SYSTEM
INSTRUCTION MANUAL
MODEL BCG 446
Questions?
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find missing or damaged parts, we will guarantee your complete satisfaction through our authorized
dealer service centers or our home office customer service department. Please call your local dealer for
assistance or RSI at 800-990-5556 (9:00 AM - 5:00 PM). Our trained techanicians will provide immediate
assistance to you, free of charge.
We stand behind our products. Every piece, every part of this BODYCRAFT strength training system is
guranteed for as long as you own it. We will repair or replace anything that goes wrong.
Bodycraft is a division of Recreation Supply Inc.
P. O. Box 181
Sunbury, OH 43074
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PARTS LIST
NO DESCRIPTION
QTY
NO DESCRIPTION
QTY
1
BASE FRAME
1
1
1
1
2
2
19
1
1
1
1
1
1
2
1
1
2
2
1
1
1
1
1
3
1
1
1
1
1
1
2
11
4
3
4
2
6
2
1
2
2
1
4
1
1
1
1
1
26
2
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94a
95
96
96a
96b
PRESS BACK PAD(SMALLER)
PRESS SEAT PAD(LARGER)
PEC DEC BACK PAD(LARGER)
PEC DEC SEAT PAD(SMALLER)
1-1/4" HAND GRIP(LONGER)
1-1/4" X 140 MM HAND GRIP
1" X 200 MM ROUND HAND GRIP
1" X 140 MM ROUND HAND GRIP
4" X 14" FOAM PAD
1
2
PEC DEC UPRIGHT
PRESS UPRIGHT
CENTER UPRIGHT
GUIDE ROD
1
3
1
4
1
5
2
6
STACK SPACER
WEIGHT PLATE
2
7
2
8
TOP PLATE
SELECTOR ROD
TOP FRAME
2
9
2
10
11a
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27a
28
29
30a
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45a
46a
47a
48a
49
50
4" X 7" FOAM PAD
SINGLE HANDLE
6
AB PULLEY TUBE
PEC DEC PULLEY BRACKET
PEC DEC SUPPORT
ADJ. CAM
1
ANKLE STRAP
AB CRUNCH
1
1
1" ID BUSHING
3/4" ID BUSHING
4
LEFT PEC DEC ARM BRACKET
RIGHT PEC DEC ARM BRACKET
PEC DEC ARM
4
5/8" ID BUSHING
1/2" ID BUSHING
2
2
PULLEY GUIDE BRACKET
PEC DEC SEAT BAR
PRESS ARM
3/8" ID X 10 MM BUSHING
3/8" ID SPACER
2
4
TOP PLATE BOLT 7/16" X 1-1/2"
5/8" X 7-1/2" HEX HEAD BOLT
1/2" X 4" HEX HEAD BOLT
1/2" X 3-1/2" HEX HEAD BOLT
1/2" X 3-1/8" HEX HEAD BOLT
3/8" X 7-1/2" HEX HEAD BOLT
3/8" X 4" HEX HEAD BOLT
3/8" X 3-3/4" HEX HEAD BOLT
3/8" X 3" HEX HEAD BOLT
3/8" X 2-3/4" HEAX HEAD BOLT
3/8" X 2-1/2" HEX HEAD BOLT
3/8" X 2" HEX HEAD BOLT
3/8" X 1-3/4" HEX HEAD BOLT
3/8" X 1" HEX HEAD BOLT
3/8" X 3/4" HEX HEAD BOLT
5/8" NYLON NUT
1
SEAT FRAME
1
CHROME SEAT ADJUSTER
LEG EXTENSION
ROLLER BAR
2
2
1
CURL BAR
LAT BAR
2
4
DOUBLE PULLEY BRACKET
SINGLE PULLEY BRACKET
ADJ PULLEY BLOCK
CHROME BACK ADJUSTER
60 MM SQ. END PLUG
50 MM SQ. END PLUG
50 MM SQ. END CAP
45 X 75 MM RECT. END PLUG
1" X 2" RECT. END PLUG
1-1/4" ROUND END PLUG
1" ROUND END PLUG
RUBBER CUSHION
RUBBER STOPPER
POP PIN
4
10
3
4
2
22
1
6
1
1/2" NYLON NUT
3/8" NYLON NUT
7
44
2
5/8" WASHER
1/2" WASHER
3/8" WASHER
10
66
4
KNOB
SELECT PIN
1/2" TEFLON WASHER
1/2" SPRING WASHER
CAP FOR 1/2" NUT
2
CLIP
LINK
TOP CABLE
8
AB CABLE
SQ. RUBBER STOP
1
2
PEC DEC CABLE
LINK CABLE
LOWER CABLE
WEIGHT STACK GUARD (optional)
5/16" HEX HEAD BOLT
5/16" WASHER
2
4
4
PULLEY
NONSLIP
2
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PARTS CHART
(6)
(7)
(8)
(9)
(1)
(10)
(12)
(13)
(14)
(15)
(2)
(3)
(16)
(4)
(5)
(19)
(18)
(21)
(22)
(20)
(24)
(29)
(30a)
(23)
(17)
(11a)
(25)
(27a)
(28)
(26)
3
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PARTS CHART
(31)
(32)
(33)
(34)
(35)
(36)
(37)
(38)
(50)
(39)
(64)
(40)
(65)
(41)
(66)
(42)
(67)
(49)
(68)
(95)
(69)
(57)
(56)
(58)
(62)
(93)
(59)
(60)
(61)
(63)
(43)
(44)
(54)
(45a)
(46a)
(47a)
(48a)
(94a)
(51)
(53)
(52)
4
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PARTS CHART
(71)
(72)
(75)
(76)
(84)
(70)
(90)
(89)
(88)
(91)
(87)
(86)
(85)
(92)
0 1/4 1/2 3/4 1"
(inch)
1/2
2"
1/2
3"
1/2
4"
1/2
5"
1/2
6"
1/2
7" 1/4 1/2
5
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STEP 1 ASSEMBLE BASE FRAME
Attach PEC DEC UPRIGHT(2) to BASE FRAME(1) using two 3/8" HEX HEAD BOLT
(78), four 3/8" WASHER(90) and two NYLON NUT(87).
Attach PRESS UPRIGHT(3) to BASE FRAME(1) using two 3/8" HEX HEAD BOLT(78),
four 3/8"WASHER(90) and two 3/8" NYLON NUT(87).
Attach CENTER UPRIGHT(4) to BASE FRAME(1) using three 3/8" X 3/4" HEX HEAD
BOLT(84) and three 3/8" WASHER(90).
To ease the assembly process, do not thghten bolts until instructed.
4
2
4
3
84
90
84
90
84
1
90
78
90
78
90
90
90
90
90
87
90
87
1
90
87
32
34
32
50
50
6
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STEP 2 ASSEMBLE WEIGHT STACK
Insert 1" ID BUSHING(64) into the holes on BASE FRAME(1), insert GUIDE ROD(5)
to 1" ID BUSHING(64) then slide STACK SPACER(6) and RUBBER CUSHION(38)
onto GUIDE ROD(5).
Attach TOP PLATE(8) to SELECTOR ROD(9) using TOP PLATE BOLT(70).
Slide WEIGHT PLATES(7) onto GUIDE ROD(5).
Slide TOP PLATE(8) onto GUIDE ROD(5) and insert SELECTOR ROD(9) into center
hole of WEIGHT PLATES(7).
38
38
6
8
70
9
5
7
64
64
1
7
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STEP 3 ASSEMBLE TOP FRAME
Insert two 1" ID BUSHINGS(64) into the holes on TOP FRAME(10), then place TOP
FRAME(10) down onto GUIDE RODS(5) and CENTER UPRIGHT(4).
Attach TOP FRAME(10) to CENTER UPRIGHT(4) using three 3/8" X 3/4" HEX HEAD
BOLTS(84) and three 3/8" WASHERS(90).
(NOTE: Do Not tighten)
Attach PEC DEC UPRIGHT(2) and PRESS UPRIGHT(3) to TOP FRAME(10) each
using two 3/8"X3" HEX HEAD BOLT(78), four 3/8" WASHER(90) and two 3/8" NYLON
NUT(87).
Please check the TOP FRAME(10) is EVENLY seated on CENTER UPRIGHT(4),
PRESS UPRIGHT(3) and PEC DEC UPRIGHT(2) and tighten all bolts and nuts
GRADUALLY, not individually.
Attach AB PULLEY TUBE(11a) to PRESS UPRIGHT(3) using two 3/8" x 3" HEX HEAD
BOLT(78), four 3/8" WASHER(90) and two 3/8" NYLON NUT(87).
78
90
78
90
10
84
32
64
90
84
64
90
84
32
90
87
5
90
87
5
90
87
90
87
4
11a
2
90
39
34
79
90
87
90
87
3
8
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STEP 4 ASSEMBLE PEC DEC STATION
Attach PEC DEC SUPPORT(13) and PEC DEC PULLEY BRACKET(12) to PEC DEC
UPRIGHT(2) using two 1/2" X 4" HEX HEAD BOLT(72) and two 1/2" NYLON NUT(86).
Insert four 3/4" BUSHINGS(65) into PEC DEC SUPPORT(13).
Slide ADJ. CAM(14) onto the axle of RIGHT PEC DEC ARM BRACKET(16). Then thread
the axle of RIGHT PEC DEC ARM BRACKET(16) through the hole on PEC DEC
SUPPORT(13) and attach using 1/2" WASHER(89), 1/2" SPRING WASHER(92) and 1/2"
NYLON NUT(86).
Tighten NYLON NUT(86) and back off approximately 1/2 tum so that arm moves freely.
Repeat the same process to LEFT PEC DEC SET(17L).
Be certain the two ADJ. CAMS(14) are evenly seated on PEC DEC SUPPORT(13) and
two PEC DEC ARMS(17) are WORKING SMOOTHLY before tighten with 1/2" WASHER
(89), 1/2" SPRING WASHER(92) and 1/2" NYLON NUT(86).
Attach PEC DEC SEAT BAR(19) and CONNECTOR PLATE(11) to PEC DEC UPRIGHT
(2) using two 3/8" X 4" HEX HEAD BOLT(76), four 3/8" WASHER(90) and two 3/8"
NYLON NUT(87).
93
86
86
92
89
65
72
19
13
32
65
65
72
14
14
90
87
31
17R
90
76
19
17L
34
90
76
33
56
33
56
59
91
93
16
89
86
40
73
89
59
93
17
17R
9
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STEP 5 ASSEMBLE PRESS STATION
Insert two 5/8" ID BUSHINGS(66) into TOP FRAME(10).
Attach PRESS ARM(20) to TOP FRAME(10) using 5/8" X 7-1/2" HEX HEAD BOLT(71),
two 5/8" WASHER(88) and 5/8" NYLON NUT(85).
Attach PRESS SEAT FRAME(21) to PRESS UPRIGHT(3) using two 3/8' X 4" HEX
HEAD BOLT(76), four 3/8" WASHER(90) and two 3/8" NYLON NUT(87).
Attach LEG EXTENSION(23) to PRESS SEAT FRAME(21) using 1/2" X 3-1/8" HEX
HEAD BOLT(74), two 1/2" WASHER(89) and 1/2" NYLON NUT(86), then cap 1/2" bolt
and nut with CAP FOR 1/2" NUT(93).
32
32
10
66
71
88
66
88
85
20
36
33
55
3
33
76
76
90
90
36
55
90
87
93
32
74
21
67
86
93
32
67
23
32
10
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STEP 6 INSTALL TOP CABLE
Assemble cables and pulleys simulltaneously.
Insert threaded end of TOP CABLE(45a) into slot in front of TOP FRAME(10), over
pulley T1, around pulley T2, T3, T4, T5, down to pulley T6, around pulley T7, down
to pulley T8, over pulley T9, T10 and screw into SELECTOR ROD(9).
Attach pulley T6 to PRESS UPRIGHT(3) using one 3/8" X 2-3/4" HEX HEAD BOLT
(79), two 3/8" WASHERS(90) and two 3/8" ID X 10mm BUSHINGS(68).
(45a)
T1
T9 T10
T3
T7
T8
T5
T2
T4
T7
T6
T8
T11
T8
T11
95
87
T1
29
45a
82
87
49
82
49
T3, T5
49
T6
87
87
87
69
69
90
90
90
68
69
69
75
75
3
T2, T4, T7,T9, T10
90
49
90
90
90
49
80
79
87
1
20
68
49
90
82
11
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STEP 7 INSTALL PEC DEC CABLE
Loosely attach pulley P2 and P4 and CABLE GUIDE(18) to PEC DEC PULLEY
BRACKET(12).
Insert one end of PEC DEC CABLE(46a) into receiver on right ADJ CAM(14) as shown
and route cable over pulley, behind PEC DEC UPRIGHT(2), over pulley and insert
opposite end into receive on left ADJ CAM(14).
Place pulley P3 over the PEC DEC CABLE(46a) and attach SINGLE PULLEY
BRACKET(28) as shown and let it dangle behind PEC DEC UPRIGHT(2).
Tighten bolts. Make certain the CABLE GUIDE(18) do not rub on the cable
throughout the entire range of motion.
P5
P4
P1
P2
(46a)
P3
P1, P5
P5
P1
P2, P4
P3
14
46a
17R
87
90
49
P4
17L
18
12
90
87
81
49
82
18
P2
28
90
81
12
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STEP 8 INSTALL LINK CABLE
Insert one eyelet end under P3 and hook on the eyelet end on SINGLE PULLEY
BRACKET(28).
Route cable under and around pulley C2.
Hook the opposite eyelet end on triangle plate(welded on TOP FRAME(10)).
(47a)
C3
P3
C1
C2
C2
C3
49
C1
87
10
28
P3
82
29
43
43
95
47a
13
47a
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STEP 9 INSTALL AB CABLE
Insert eyelet end of AB CABLE(94a) into slot in front of PRESS UPRIGHT(3), over
pulley A1, A2 down and around pulley A3 up and around pulley A4 down and around
pulley A5 up and around A6, then insert the eyelet end into the slot of PEC DEC
UPRIGHT(2) and fixed using 3/8" x 2-1/2" HEX HEAD BOLT(80), two 3/8" WASHER(90)
and 3/8" NYLON NUT(87).
(94a)
A7
2
T8
A1
A4
80
A2
A3
90
90
87
C2
A6
A6
A7
C2
87
29
A5
A1, A2
82
49
87
90
A4
A5
A3
3, 11a
29
T8
49
90
68
90
49
87
87
80
87
82
1
68
27a
90
82
79
49
49
82
14
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STEP 10 INSTALL LOWER CABLE
Insert eyelet end of LOWER CABLE(48a) through the "U" shape bracket of foot rest
in front of BASE FRAME(1) and route cable under pulley L1, L2, up and around
pulley L3, down and around pulley L4, under pulley L5 then attach the eyelet end
under the cam of LEG EXETESION using 3/8" x 1" HEX HEAD BOLT(83) and 3/8"
NYLON NUT(87).
(48a)
A3
L3
L1
L3
A3
27a
87
L2
L6
L5
L4
82
49
L1
L2, L4, L5
L6
49
23
49
87
1
87
1
87
82
90
83
82
48a
15
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STEP 11 INSTALL ACCESSORIES
35
82
90
30a
82
60
37
77
90
24
3
51
60
77
41
35
53
90
2
52
60
37
54
90
35
24
21
22
19
90
82
35
23
41
60
77
60
77
37
24
37
60
61
57
43
43
26
43
62
44
58
43
63
25
58
57
16
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STEP 12 INSTALL WEIGHT STACK GUARDS(optional)
Attach WEIGHT STACK GUARD(96) to BASE FRAME(1) and TOP FRAME(10)
using 5/16" HEX HEAD BOLT(96a) and 5/16" WASHER(96b).
96
10
96a
96b
96b
96a
96
96
1
96a
96b
96b
96a
17
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Assembly is complete! Please take the following steps before using the gym:
1. Make certain all bolts are tightened securely.
2. Make certain all cables are seated into all pulley grooves. A cable rubbing
against steel will peel the nylon coating, voiding warranty and resulting in
a need for replacement.
3. Pre-stretch the cables. Put the Weight Selector Pin(42) in the bottom hole on the
weight stack. Pull on the cables with great force, helping remove any kinks and
providing any initial cable stretch.
4. Be aware the cables can loosen and slightly stretch upon initial use.
5. The cables should be adjusted as tight as possible, but no so tight as to lift the
Top Plate(8) above the weight stack. Be certain to secure the jam nuts after
adjustments are made.
6. For better performance, apply a household lubricant (such as silicone) to
any adjustable areas and to the Guide Rods(5).
7. Enjoy many years of a Fit Lifestyle.
Thank you for purchasing the Bodycraft Galena Home Gym. If You
have any questions, please call your local BodyCraft dealer or call
our customer service department at 800-990-5556.
18
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