Black Decker Automobile Battery Charger BDV1084 User Manual

UK  
Ireland  
Australia  
New Zealand  
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Never attempt to remove or replace any parts other than  
those specified in this manual.  
Intended use  
Your Black & Decker battery charger is designed to charge  
lead-acid batteries. This product is intended for household,  
consumer use only.  
Power cord safety  
Warning! Never alter the ac power cord or plug. If it will not fit,  
have a proper outlet installed by a qualified electrician. Improper  
connection may result in an electric shock.  
Safety instructions  
Warning! When using mains-powered appliances, basic safety  
precautions, including the following, should always be followed  
to reduce the risk of fire, electric shock, personal injury and  
material damage.  
Specific safety instructions for battery chargers  
The following symbols are marked on the appliance:  
This appliance is double insulated; therefore no  
earth wire is required. Always check that the  
power supply corresponds to the voltage on the  
rating plate.  
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Read all of this manual carefully before using the  
appliance.  
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The intended use is described in this manual. The use of  
any accessory or attachment or the performance of any  
operation with this appliance other than those  
recommended in this instruction manual may present a risk  
of personal injury.  
Read these instructions before use:  
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If the supply cord is damaged, it must be replaced by the  
manufacturer or an authorised Black & Decker Service  
Centre in order to avoid a hazard.  
Never attempt to charge non-rechargeable batteries.  
Have defective cords replaced immediately.  
Do not expose the battery charger to water.  
Do not open the battery charger.  
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Retain this manual for future reference.  
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Using your appliance  
Always take care when using the appliance.  
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This appliance is not intended for use by young or infirm  
persons without supervision.  
Do not probe the battery charger.  
Never allow the red and black battery clamps (4) to touch  
each other or another common metal conductor. This could  
cause damage to the appliance and/or create a spark/  
explosion hazard.  
Always store the battery clamps (4) in the storage provided  
when not in use.  
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The appliance is not to be used as a toy.  
Use in a dry location only. Do not allow the appliance to  
become wet.  
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Do not immerse the appliance in water.  
Do not open body casing. There are no user-serviceable  
parts inside.  
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Do not operate the appliance in explosive atmospheres,  
such as in the presence of flammable liquids, gases or  
dust.  
To reduce the risk of damage to plugs and cords never pull  
the cable to remove the plug from a socket outlet.  
Batteries  
Warning! Never attempt to charge a frozen battery.  
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Under extreme conditions, battery leakage may occur.  
When you notice liquid on the batteries, carefully wipe the  
liquid off using a cloth. Avoid skin contact.  
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In case of skin or eye contact, follow the instructions below.  
After use  
Warning! Battery fluid is a diluted sulphuric acid and may cause  
personal injury or damage to property. In case of skin contact,  
immediately rinse with water. If redness, pain or irritation occurs  
seek medical attention. In case of eye contact, rinse  
immediately with clean water and seek immediate medical  
attention.  
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When not in use, the appliance should be stored in a dry,  
well ventilated place out of the reach of children.  
Children should not have access to stored appliances.  
When the appliance is stored or transported in a vehicle it  
should be placed in the boot or restrained to prevent  
movement following sudden changes in speed or direction.  
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When disposing of batteries, follow the instructions given in  
the section "Protecting the environment".  
Inspection and repairs  
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Before use, check the appliance for damaged or defective  
parts. Check for breakage of parts, damage to switches  
and any other conditions that may affect its operation.  
Do not use the appliance if any part is damaged or  
defective.  
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Add distilled water in each cell until the battery acid reaches  
the level specified by the battery manufacturer. This helps  
to purge excess gas from the cells. Do not overfill. For a  
battery without cell caps (maintenance free), carefully  
follow the manufacturer's charging instructions.  
Study all the battery manufacturer's specific precautions,  
such as removing or not removing cell caps while charging,  
and the recommended charging rates.  
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Have any damaged or defective parts repaired or replaced  
by an authorised repair agent.  
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Make sure that the initial charging rate does not exceed the  
battery manufacturer's requirement.  
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Do not smoke or have naked flames in the charging area.  
Follow the instructions for connecting and disconnecting  
the battery charger leads or battery terminals.  
Warning! Risk of explosive gas mixtures. Working in the vicinity  
of a lead-acid battery is dangerous. Batteries generate  
explosive gases during normal battery operation. For this  
reason, it is of utmost importance that each time, before using  
your battery charger, you read this manual and follow the  
instructions exactly.  
A marine (boat) battery must be removed and charged on  
shore. To charge it on board requires equipment specially  
designed for marine use. This appliance is NOT designed for  
such use.  
Vehicles may have electrical and electronic systems (e.g.  
engine management systems, mobile phones) that may be  
damaged if subjected to high starting voltages and voltage  
peaks. Before connecting the appliance to the vehicle, read  
the vehicle's owner's manual to confirm that external  
charging is allowed.  
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Use of an attachment not recommended or sold by Black &  
Decker may result in a risk of fire, electric shock, or injury to  
persons.  
An extension cord should not be used unless absolutely  
necessary. Use of an improper extension cord could result  
in a risk of fire and electric shock, and will void the warranty.  
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Follow these instructions and those published by the  
battery manufacturer and vehicle manufacturer.  
Only connect and disconnect the dc output clamps after  
removing the supply cord from the electric outlet. Never  
allow clamps to touch each other.  
Check the polarity of the vehicle battery terminals before  
connecting the appliance. Always disconnect the negative  
(black) cable first: followed by the positive (red) cable.  
Personal safety  
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Wear complete eye protection and suitable clothing to give  
protection from contact with battery fluid.  
Avoid touching the eyes while working with a battery. Acid,  
acid particles or corrosion may get into the eyes.  
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Remove personal metal items such as rings, bracelets,  
necklaces and watches when working with a lead-acid  
battery. A lead-acid battery can produce a short circuit  
current high enough to cause a severe burn.  
When charging a battery installed in the circuit follow the  
manufacturers instructions for accessing the battery and the  
following:  
Be extra cautious to reduce the risk of dropping a metal  
object onto the battery. This might cause sparks or short-  
circuit the battery or other electrical part, which can cause an  
explosion.  
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Do not charge the battery while the engine is operating.  
Be aware that engine components e.g. the coolant fan may  
start automatically. Keep hands and body away from  
engine components and position the battery charger and  
cables to prevent contact.  
Make sure that the battery charger and the cables are  
located to prevent damage from closure of doors and  
engine compartment covers.  
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Preparation before charging  
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The appliance must only be connected to a 12 V lead-acid  
battery. Before charging, confirm that the voltage of the  
battery is 12 V by referring to the label on the battery or from  
the information available relating to its application e.g. car  
user manual.  
Make sure that the connections can be made without  
touching the metal body or components adjacent to the  
battery.  
Do not use the appliance for charging dry-cell batteries that  
are commonly used with home appliances. These batteries  
may burst and cause injury to persons and damage to  
property.  
Warning! Explosive gas may be vented from lead acid batteries  
when charging. Make sure that the area is well ventilated and  
remove any sources of ignition when conducting charging  
procedures.  
When using this appliance in proximity to the vehicle's  
battery and engine, stand the appliance on a flat, stable  
surface and be sure to keep all clamps, cords, clothing and  
body parts away from moving parts of the vehicle.  
If it is necessary to remove the battery from the vehicle to  
charge or to clean the terminals, make sure that all  
accessories in the vehicle are switched off, so as not to  
cause a spark.  
To reduce the risk of electric shock, disconnect the  
appliance from any power source before attempting  
maintenance or cleaning. Turning off controls without  
disconnecting the appliance will not reduce this risk.  
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Position the battery charger as far away from the battery as  
the leads will allow. The battery charger contains switches  
that may create a spark.  
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Do not place the battery charger above or stand the battery  
charger on top of the battery.  
Explosive gases may collect near the ground. Locate the  
battery charger as high as possible above ground level.  
Do not use power tools in the charging area.  
Connecting the battery charger  
When all the preparations for charging and personal safety  
have been completed, proceed as follows:  
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For most automotive and similar applications the battery  
charger may be connected to the battery while it is  
connected to the dc circuit. If this is acceptable follow the  
instructions given in "Charging a battery installed in the  
circuit".  
If the battery must be disconnected from the circuit before  
charging, follow the instructions given in "Charging a  
battery disconnected from the circuit".  
Connect the positive (red) clamp from the battery charger to  
the positive (POS, P, +) post of the battery.  
Connect the negative (black) clamp from the battery charger  
to the negative (NEG, N, -) post of the battery.  
When disconnecting the battery charger from the battery,  
always:  
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Switch off and unplug the battery charger.  
Remove the negative clamp first.  
Remove the positive clamp last.  
Warning! A marine (boat) battery must be removed and  
charged on shore. To charge it on-board requires equipment  
specially designed for marine use.  
Refit any insulating covers to the battery posts.  
Features  
Charging a battery installed in the circuit.  
1. Carry handle  
2. Digital display  
3. Control panel  
4. Battery clamps  
Incorrect connection, battery short circuit, location of battery  
and location of the battery charger may create a hazard.  
Make sure that adequate preparation has been made before  
proceeding.  
Warning! If the battery posts cannot be accessed or the battery  
charger clamps will contact the bodywork or components  
adjacent to the battery, the battery must be removed before  
charging. Follow the manufacturer's instructions to remove the  
battery.  
Use  
Overview of the battery charger (fig. B)  
The Black & Decker battery charger has a fast-charge rate  
of up to 10 A, and a slow rate of 2 A. It is designed for  
charging 12 V lead-acid batteries only, i.e. conventional  
automotive, maintenance-free, marine deep cycle and gel  
batteries as used in cars, trucks, farm equipment, boats,  
lawn mowers/garden tractors, motorcycles and various other  
applications.  
Check the polarity of the battery posts. A positive (POS, P,  
+) battery post usually has a larger diameter than the  
negative (NEG, N, -) battery post.  
Follow the manufacturers' instructions to remove any  
insulating covers from the battery posts.  
The battery charger features 3-stage high-efficiency  
charging technology using built-in microprocessor control  
which ensures fast, safe and complete charging of  
serviceable batteries.  
Connect the positive (red) clamp from the battery charger to  
the positive (POS, P, +) post of the battery.  
Connect the negative (black) clamp from the battery charger  
to the negative (NEG, N, -) post of the battery.  
When disconnecting the battery charger from the battery,  
always:  
Stage 1 - rapid start charge  
Stage 1 is a rapid start charge at 10 A to deliver maximum  
charging amperage to "wake up" any serviceable 12 V  
battery and allows for quick engine starting. When the  
battery reaches a maximum safe predetermined voltage, the  
battery charger will beep and begin stage 2 of the charging  
process.  
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Switch off and unplug the battery charger.  
Remove the negative clamp first.  
Remove the positive clamp last.  
Refit any insulating covers to the battery posts.  
Charging a battery disconnected from the circuit.  
Warning! Incorrect connection, battery short circuit, location of  
battery and location of the battery charger may create a hazard.  
Make sure that adequate preparation has been made before  
proceeding.  
Stage 2 - absorption charge  
Stage 2 is an absorption charge which maintains the  
maximum possible charge at a constant, safe,  
predetermined voltage. During this phase, the charging  
voltage remains constant, while the charging current is  
reduced to allow for the maximum proper internal chemical  
energy transfer.  
If the battery is not already removed from the circuit, follow  
the manufacturers' instructions to remove the battery before  
charging.  
Check the polarity of the battery posts. A positive (POS,P, +)  
battery post usually has a larger diameter than the negative  
(NEG, N, -) battery post.  
At the end of stage 2, the battery charger will automatically  
begin stage 3 of the charging process.  
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Stage 3 - top-off charge  
will show a circulating pattern on the digital display (2), to  
indicate that power has been applied. Select the proper  
charge current rate based on battery size.  
Stage 3 is a top-off charge. The voltage is automatically  
regulated and is reduced to a predetermined level while the  
current is adjusted for a safe, effective battery charge. At the  
conclusion of stage 3, the appliance will beep, signalling the  
completion of the charging cycle.  
Charging the battery (fig. A)  
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Press the SLOW/FAST pushbutton (11), the appliance  
sounds a beep and displays the charging rate. The battery  
charger starts charging at 2 amps automatically if the  
SLOW/FAST pushbutton (11) is not pressed within 3  
minutes after applying AC power.  
The battery charger will occasionally sound a beep and  
display 0.0 during self-test or during the charging stage  
changes.  
Pressing the SLOW/FAST pushbutton (11) again will  
advance the charge rate to fast rate and displays FAS.  
Pressing the pushbutton (11) again will turn OFF the  
battery charger output and the digital display (2) will show  
000.  
Function pushbuttons (fig. A)  
The function pushbuttons on the control panel (3), from left  
to right, are:  
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SLOW/FAST pushbutton (11) (charge rate  
selector step 2). This pushbutton allows the user  
to select the charge rate based on the battery  
size. This selection and the actual battery charge  
rate are monitored by the microprocessor. The  
battery charger will stop charging if the rate is too  
fast or too slow for the battery size or condition.  
Batteryvoltagepushbutton(10). This pushbutton  
enables a check to measure the battery voltage.  
Note: This selection and the actual battery charge rate are  
monitored by the microprocessor and the unit will stop  
charging if the selected rate is too fast or too slow for battery  
size or condition.  
Alternatorcheckpushbutton(9).This pushbutton  
enables a five-second check that measures the  
battery voltage. This check is repeated at various  
electrical load levels and the tests allow the user  
to determine if the alternator can keep up with  
the loads. It can indicate whether an alternator  
service may be required.  
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As the battery nears full charge capacity, the unit's output  
will automatically drop to a lower charge rate.  
The digital display (2) shows the charge current. To view  
the battery voltage, press the battery voltage pushbutton  
(10). The battery charger will sound a beep and display the  
battery voltage.  
Press the battery voltage pushbutton (10) again to display  
the charge current.  
The digital display (2) shows FUL when the battery is fully  
charged.  
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Control panel LEDs (fig. A)  
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The following icons are shown on your battery charger:  
Fault LED (5). Lights when any of several faults  
are detected, see F01 through F05 Codes as  
described in the "Troubleshooting" section, later  
in this manual.  
!
Disconnect the ac power cord first, then the negative  
clamp, and finally the positive clamp.  
Reverse polarity LED (6) - lights when the battery  
clamps (4) are incorrectly connected to the  
battery terminals.  
Automatic float charging (fig. A)  
The automatic float charge feature is ideal for maintaining a  
battery. It automatically tops off the battery as required to  
keep the battery fully charged all the time.  
Battery voltage LED (7) - lights when the battery  
voltage pushbutton (10) is pressed.  
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Keep the ac power and battery connected when the battery  
has been fully charged.  
The battery charger monitors the battery and tops it off as  
needed.  
The digital display (2) shows FLO when topping off the  
battery and returns to FUL when completed.  
To view the battery voltage, press the battery voltage  
pushbutton (10).  
Alternator good LED (8) - lights when load or no  
load checks show that the alternator is keeping  
up with the electrical load.  
Charge rate selection (fig. A)  
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This appliance has two charge rate settings, accessed by  
the SLOW/FAST pushbutton (11):  
Warning! If the battery size is not known, charge at the 2 A rate.  
DO NOT overcharge batteries.  
- 2 amps: smaller batteries, as in lawn mowers,  
motorcycles, etc.  
- 10 amps: automobiles and light trucks.  
After the battery clamps (4) are correctly connected, plug in  
the battery charger to a 230 Vac outlet. The battery charger  
Alternator check (fig. A)  
Warning! Check only 12 Vdc systems.  
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Part 1 (no load)  
For estimates of the time it takes to charge a battery, refer to  
the following table:  
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Make sure that there is no load on the alternator by turning  
off all the vehicle's accessories.  
% of charge in the battery  
The battery must be fully charged before testing the  
alternator.  
Run the engine long enough to achieve normal idle speed  
and verify that there is a no-load voltage.  
Press the alternator check pushbutton (9) to start the  
check.  
The alternator good LED (8) will light to indicate that the  
alternator is good, or the fault LED (5) will display to indicate  
that the alternator is out of typical voltage range.  
Press the alternator check pushbutton (9) again to stop the  
test.  
Rate  
2A  
6A  
75%  
7 hrs  
2.5 hrs  
1.4 hrs  
50%  
25%  
NR*  
7 hrs  
4.2 hrs  
0%  
NR*  
9.2 hrs  
5.5 hrs  
14 hrs  
4.7 hrs  
2.8 hrs  
10A  
*NR = Not recommended at 2 A - use a higher charge rate.  
The times shown in the table above are approximate and  
refer to a 50 Ah automotive battery.  
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Example  
A 50 Ah, 12 Vdc battery is discharged (50%). To determine  
the time it takes to charge at the 10 A rate, see the chart  
above under "50%" and "at 10 A rate".  
Part 2 (under load)  
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Load the alternator by turning on as many accessories as  
possible, except for air-conditioning and defrost.  
Press the alternator check pushbutton (9) to start the test.  
The alternator good LED (8) will light to indicate that the  
alternator is good, or the fault LED (5) will light to indicate  
that the alternator is out of typical voltage range.  
Press the alternator check pushbutton (9) again to stop the  
test.  
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The battery charging times will vary depending on the size,  
age and condition of the battery. Smaller batteries should be  
charged at a slower rate (SLO) and an extra hour added to  
the charge time.  
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Maintenance  
Your Black & Decker tool has been designed to operate over  
a long period of time with a minimum of maintenance.  
Continuous satisfactory operation depends upon proper tool  
care and regular cleaning.  
Warning! Before performing any maintenance or cleaning on  
the appliance, unplug the appliance.  
If the first alternator check indicates a good alternator and  
the second indicates the alternator is not good, the problem  
could be caused by any of the following:  
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Loose fan belts.  
An intermittent diode failure.  
Bad connections between the battery and alternator and/or  
ground.  
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From time to time wipe the appliance with a damp cloth. Do  
not use any abrasive or solvent-based cleaner. Do not  
immerse the appliance in water.  
Note: The battery voltage pushbutton (10) is disabled in the  
alternator check mode.  
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After each use, clean the battery clamps (4) and be sure to  
remove any battery fluid that will cause corrosion of the  
clamps (4).  
Clean the outside case of the battery charger with a soft  
cloth and, if necessary, mild soap solution.  
Do not allow liquid to enter the battery charger. Do not  
operate when the battery charger is wet.  
Note: The fault LED (5) may display because a number of  
extra accessory loads have been added to the charging  
system, thereby increasing current demand from the  
alternator. Make sure that the alternator is rated to support  
the application.  
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X
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Note: This check may not be accurate for every make,  
manufacturer and model of vehicle.  
Keep the battery charger cords loosely coiled during  
storage to prevent damage to the cords.  
Approximate charging times  
The battery charger will automatically adjust the charge rate  
as the battery becomes charged and stop charging when the  
battery is fully charged. Deep cycle batteries may require  
longer charging times.  
Troubleshooting  
Display indications, common problems and possible  
solutions:  
No Functions  
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Make sure that the battery charger is plugged into a live  
230 Vac outlet.  
X
Follow the steps outlined in the "Connecting the battery  
charger" at the front of this manual.  
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F01 - Internal shorted cell battery  
Protecting the environment  
If the battery being charged has an internal shorted cell, F01  
will be displayed. We recommend taking your battery to a  
certified automotive service centre for evaluation.  
Should you find one day that your appliance needs  
replacement, or if it is of no further use to you, think  
of the protection of the environment. Black &  
Decker repair agents will accept old Black &  
Decker tools and ensure that they are disposed of  
in an environmentally safe way.  
F02 - Bad battery connection or battery voltage too low to  
accept a charge  
When F02 is displayed, the most common cause is a poor  
connection to the battery.  
Separate collection of used products and  
packaging allows materials to be recycled and  
used again. Re-use of recycled materials helps  
prevent environmental pollution and reduces the  
demand for raw materials.  
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Follow the steps outlined in "Safety instructions" at the front  
of this manual to disconnect the ac power cord and the  
battery clamps (4), clean the battery terminals and  
reconnect the battery charger.  
Local regulations may provide for separate collection of  
electrical products from the household, at municipal waste  
sites or by the retailer when you purchase a new product.  
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If the situation persists, we recommend taking your battery  
to a certified automotive service centre for evaluation.  
F03 - Internal open cell  
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Black & Decker provides a facility for the collection and  
recycling of Black & Decker products once they have  
reached the end of their working life. To take advantage of  
this service please return your product to any authorised  
repair agent who will collect them on our behalf.  
Have the battery checked by a certified automotive service  
center.  
F04 - Overtime condition  
F04 is displayed when the charging time exceeds 18 hours.  
You may be using a charging rate that is too low for the size  
of the battery. Select a higher charging rate to charge the  
battery.  
You can check the location of your nearest authorised repair  
agent by contacting your local Black & Decker office at the  
address indicated in this manual. Alternatively, a list of  
authorised Black & Decker repair agents and full details of  
our after-sales service and contacts are available on the  
Internet at: www.2helpU.com.  
F05 - Overheated condition  
F05 is displayed to indicate that the battery charger is  
overheating. The ventilation grill that prevents the air from  
flowing in and out of the battery charger may be blocked.  
Lead acid batteries can be recharged many times.  
At the end of their useful life, discard batteries with  
due care for our environment:  
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Follow the steps outlined in "Safety instructions" at the front  
of this manual to disconnect the ac power cord and the  
battery clamps (4), allow the appliance to cool for 30  
minutes and reconnect.  
Make sure that there is ample ventilation before resuming  
operation.  
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X
Do not dispose of the battery in fire, as this may result in an  
explosion.  
Lead acid (Pb) batteries are recyclable. They must not be  
disposed of with household waste. The battery must be  
removed and disposed of in accordance with local  
regulations.  
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Charging a very cold battery  
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X
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Do not short-circuit the battery terminals.  
Be aware that the battery is heavy.  
If possible, operate the appliance to run the battery down  
completely.  
If the battery to be charged is very cold i.e., in temperatures  
below freezing (0°C/ 32°F), it cannot accept a high rate of  
charge. The initial charge rate will be low. The charge rate  
will increase as the battery warms. Never attempt to charge  
a frozen battery.  
Place the battery in a suitable packaging to ensure that the  
terminals cannot be short-circuited.  
Mains plug replacement (U.K. & Ireland only)  
Take the battery to your service agent or a local recycling  
station. Collected batteries will be recycled or disposed of  
properly.  
If a new mains plug needs to be fitted:  
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X
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Safely dispose of the old plug.  
Connect the brown lead to the live terminal in the new plug.  
Connect the blue lead to the neutral terminal.  
Warning! No connection is to be made to the earth terminal.  
Follow the fitting instructions supplied with good quality plugs.  
Recommended fuse: 3 A.  
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Technical data  
Black & Decker repair agents and full details of our after-  
sales service and contacts are available on the Internet at:  
BDV1084  
230  
180  
12  
2/6/10  
1.93  
Input voltage  
Rated input  
Output voltage  
Output current  
Weight  
Vac  
W
Vdc  
A
Please visit our website www.blackanddecker.co.uk to  
register your new Black & Decker product and to be kept up  
to date on new products and special offers. Further  
information on the Black & Decker brand and our range of  
products is available at www.blackanddecker.co.uk.  
kg  
EC declaration of conformity  
BDV1084  
Black & Decker declares that these products conform to:  
Standards & Legislation.  
EN60335-2-29, EN60598-2-4, EN55014-1, EN55014-2,  
EN61000-3-2, EN61000-3-3  
Kevin Hewitt  
Director of Consumer  
Engineering  
Spennymoor, County Durham  
DL16 6JG,  
United Kingdom  
15-06-2007  
Guarantee  
Black & Decker is confident of the quality of its products and  
offers an outstanding guarantee. This guarantee statement  
is in addition to and in no way prejudices your statutory  
rights. The guarantee is valid within the territories of the  
Member States of the European Union and the European  
Free Trade Area.  
If a Black & Decker product becomes defective due to faulty  
materials, workmanship or lack of conformity, within 24  
months from the date of purchase, Black & Decker  
guarantees to replace defective parts, repair products  
subjected to fair wear and tear or replace such products to  
make sure of the minimum inconvenience to the customer  
unless:  
X
The product has been used for trade, professional or hire  
purposes.  
X
X
The product has been subjected to misuse or neglect.  
The product has sustained damage through foreign  
objects, substances or accidents.  
X
Repairs have been attempted by persons other than  
authorised repair agents or Black & Decker service staff.  
To claim on the guarantee, you will need to submit proof of  
purchase to the seller or an authorised repair agent. You can  
check the location of your nearest authorised repair agent by  
contacting your local Black & Decker office at the address  
indicated in this manual. Alternatively, a list of authorised  
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