™
EZ-LIGHT
Indicator Lights and
Pick-to-Light Sensors
SECOND EDITION
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Beyond Andon: EZ-LIGHT™, the next generation of visual indication
Banner’s EZ-LIGHT™ family of products provides numerous solutions for visual process management
and operator guidance. From innovative multi-color indicator lights to pick-to-light and sequence-guided
assembly, error-proofing and productivity solutions, EZ-LIGHT replaces conventional indicators and devices,
providing process refinement in ways never before possible. Incorporating sensor technology into operator
guidance indicators ensures virtually error-free assembly and the highest levels of productivity.
EZ-LIGHT™ solutions
• Deliver real-time operational status indication for workers and supervisors
• Eliminate false readings from stray light; always appear gray when off
• Prompt operators and guide sequential part selection
• Verify correct action with sensor or push-button indication
• Offer point sensing or arrays for wide area pick-to-light
• Feature compatibility with PLC or other logic-level control outputs
• Install quickly and easily with pre-wired or quick-disconnect options
• Promote high visibility from all angles
• Reduce costs, defects and Muda (waste)
• Improve plant flow, productivity and efficiency
3
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EZ-LIGHT™ Product Features
A complete range of models and styles
ExAmpLE AppLIcATIons
• Smart General-purpose indicators displaying up to three colors in one device
process status
• Multi-Function indicators displaying up to five colors with solid, flashing or
sequenced flashing cycles
• Sensor Emulator indicators displaying sensor status where sensor visibility is
obscured or limited
• Segmented indicators delivering simultaneous one, two, three or four color
display for multiple status indication
• Daylight Visible indicators generating intense levels of light output for
outdoor applications or areas of high ambient light
Overhead Door & Gate Status
• Audible indicators combining visible light indication with audio alerts
• Pick-to-Light indicators and sensors reducing assembly and picking errors,
improving product quality while reducing costs
Specify your EZ-LIGHT™ in 4 Easy Steps
Vehicle Position Indicator
for outdoor Applications
choose your housing
choose color, function, voltage
1.
2.
ON steady
Flashing
T30
call for service
Alternating
mounting solutions for any application
• Installs quickly with a single drilled hole and many mounting options
Line problem call
Cabinet mounting
Surface mount
Standoff pipe and
protective brackets
Base, nose and
DIN-mount brackets
• Includes models with 22 or 30 mm threaded base for panel mounting
• Features mounting hubs for both EMT and gas/water pipe mounting (K50L model)
• Offers models and accessories for machine- and wall-mounting, as well as
ceiling suspension
4
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Robust, durable, green and Lean design
ExAmpLE AppLIcATIons
• Completely self-contained operation—no controller needed
process Inspection Indicator
• Extremely long-lasting LED technology providing >100,000
hours (11 years continuous) working life
• Very low power consumption: <1W for most DC models, <2W for
AC models—compare to competitive units that consume up to 15W
• Ergonomic, lean shape that sheds debris and moisture
• No hook hazards for moving equipment and personnel—unlike conventional
stack lights
• Robust IP67/IP69K-rated, water- and oil-tight industrial housings for direct
machine mounting
4-color point-of-Use Indicator
• Rugged, compact design that is cost-effective and easy-to-install
• Shock, vibration and impact resistant
• Compatibility with AS-i modules and fieldbus splitter boxes
Remote Level Indicator
choose input type
choose your connection
3.
4.
Attached Cable
Integral QD
PVC or PUR Pigtail QD
- OR -
cabinet-mount status Indication
Terminal-Wired
numerous color display options
• Single devices displaying up to 5 colors each—replacing multiple indicators
to save panel space and costs
Elevated Indication
with Audible Alert
• Models with 31 functions for steady, flashing or alternating colors
• Excellent but non-aggressive light brilliance and visibility for operators
5
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EZ-LIGHT™ Operator Indicator Lights
ø 30 mm
80.8 mm
66.3 mm
ø 50 mm
45 mm
.8 mm
58 mm
109.5 mm
63.7 mm
61 mm
16.5 mm
Housing
K80L
K50L
T30
M18
K30L
50 mm dome or
flat profile
50 mm dome or
flat profile
Description
30 mm T-style
3
18 mm barrel
3
30 mm dome
3
Maximum Colors
in One Housing
5
5
Standard Colors
Functions
General purpose
ON steady
General purpose
ON steady
General purpose
ON steady
General purpose
ON steady
General purpose
ON steady
sensor Emulator
Remote indicator,
ON steady
sensor Emulator
Remote indicator,
ON steady
sensor Emulator
Remote indicator,
ON steady
sensor Emulator
Remote indicator,
ON steady
sensor Emulator
Remote indicator,
ON steady
Multi-Function
ON steady,
Flashing,
Multi-Function
ON steady,
Flashing,
Multi-Function
ON steady,
Flashing,
Multi-Function
ON steady,
Flashing,
Alternating
Alternating
Alternating
Alternating
Audible
Audible
Steady (75 dB)
Loud steady (95 dB)
Pulsed (75 dB)
Steady (75 dB)
Loud steady (95 dB)
Pulsed (75 dB)
segmented
Up to 4 segments
Specifications
18 to 30V dc or
85 to 130V ac
18 to 30V dc or
85 to 130V ac
Power Requirement
10 to 30V dc
NPN or PNP
10 to 30V dc
NPN or PNP
10 to 30V dc
NPN or PNP
DC: NPN or PNP
AC: 85 to 130V ac
DC: NPN or PNP
AC: 85 to 130V ac
Input
4-, 5- or 8-pin
integral Euro QD
4-, 5- or 8-pin
integral Euro QD
4- or 5-pin
integral Euro QD
4- or 5-pin
integral Euro QD
4-pin
integral Euro QD
Connection
(depending on number of
colors and functionality)
4-, 5- or 8-pin
pigtail Euro QD
4-, 5- or 8-pin
pigtail Euro QD
4- or 5-pin
pigtail Euro QD
4- or 5-pin
pigtail Euro QD
4-pin
pigtail Euro QD
Terminal-wired
2 m attached cable
2 m attached cable
2 m attached cable
2 m attached cable
30 mm threaded
base
30 mm threaded
nose
18 mm threaded
barrel
22 mm threaded
base
Mounting
Construction
Rating
Flat or DIN-mount
Thermoplastic
Thermoplastic
Thermoplastic
IP67
Nickel-plated brass
IP67
Thermoplastic
IP67
Audible: IP50
All others: IP67
Audible: IP50
All others: IP67
Audible: -20˚ to +50˚ C Audible: -20˚ to +50˚ C
All others: -40˚ to +50˚ C All others: -40˚ to +50˚ C
Operating Temperature
-40˚ to +50˚ C
-40˚ to +50˚ C
-40˚ to +50˚ C
More information online at bannerengineering.com
6
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EZ-LIGHT™ Specialty Indicator Lights
80.8 mm
80.8 mm
ø 50 mm
ø 50 mm
41 mm
66.3 mm
33 mm
15.8 mm
56.8 mm
109.5 mm
109.5 mm
19.1 mm
53.6 mm
49.5 mm
SEGMEnTED
K80L
DAyLIGHT VISIBLE
T18
T8L
K8A0uLD/IKB5LE0L
K50LD
18 mm T-style
3
8 mm T-style
2
50 mm flat profile
4
50 mm dome
50 mm flat profile
3
4
segmented
Audible
Daylight Visible
General purpose
General purpose
Up to 4 segments
ON steady
ON steady
Intense levels of light
output for outdoor
applications
Steady (75 dB)
Loud steady (95 dB)
Pulsed (75 dB)
sensor Emulator
Remote indicator,
ON steady
sensor Emulator
Remote indicator,
ON steady
No segments
4 segments
Horizontal split
Top half
10 to 30V dc
NPN or PNP
10 to 30V dc
NPN or PNP
18 to 30V dc
NPN or PNP
18 to 30V dc
NPN or PNP
18 to 30V dc
NPN or PNP
5-pin
integral Euro QD
4-pin
integral Euro QD
5-pin
integral Euro QD
4-pin
integral Euro QD
4-pin
pigtail Euro QD
5-pin
pigtail Euro QD
4-pin
pigtail Euro QD
5-pin
pigtail Euro QD
4-pin
pigtail Euro QD
2 m attached cable
K50L: 2 m attached cable
K80L: Terminal-wired
2 m attached cable
Terminal-wired
2 m attached cable
18 mm threaded
nose
8 mm threaded
nose
K80L: Flat or DIN-mount
K50L: 30 mm threaded base
30 mm threaded
base
Flat or DIN-mount
Thermoplastic
IP67
Thermoplastic
IP67
Polycarbonate
IP67
Thermoplastic
IP50
Thermoplastic
IP67
-40˚ to +50˚ C
-40˚ to +50˚ C
-40˚ to +50˚ C
-20˚ to +50˚ C
-40˚ to +50˚ C
More information online at bannerengineering.com
7
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30 mm
30 mm
EZ-LIGHT™ Pick-to-Light Sensors
15 mm
16.4 mm
43.2 mm
80.8 mm
59.9 mm
ø 50 mm
72.5 mm
PVD100: 137.8 mm
PVD225: 266.4 mm
PVA100: 137.8 mm
PVA225: 266.4 mm
PVA300: 341.4 mm
PVA375: 416.6 mm
109.5 mm
56.8 mm
57.1 mm
Housing
K50
K80
VTB
PVD
PVA
50 mm dome light
Description indicator with sensor
or push button
50 mm dome light
indicator with
push button
Ultra-bright optical
touch button
One-component
light array
Two-component
light array
Job Light
Retro: 2 m
Fixed-Field: 25, 50,
100 mm
Maximum
Sensing Range
Retro: 2 m
Diffuse: 400 mm
—
—
—
—
Opposed: 2 m
35 mm
Push-Button: —
Minimum Object
Detection Size
Retro: 51 to 100 mm
Diffuse: 55 mm
—
Specifications
Power Requirement
12 to 30V dc
12 to 30V dc
12 to 30V dc
12 to 30V dc
12 to 30V dc
One NPN or PNP &
NO or NC,
depending on
model
One NPN or PNP &
NO or NC,
depending on
model
One NPN or PNP,
One user-selectable depending on model;
One NPN or PNP,
depending on
model
Output Configuration
PNP or NPN
programmable for
light or dark operate
4- or 5-pin
integral Euro QD
4- or 5-pin
integral Euro QD
4- or 5-pin
integral Euro QD
5-pin
pigtail Euro QD
4-pin
pigtail Euro QD
4- or 5-pin
pigtail Euro QD
4- or 5-pin
pigtail Euro QD
Connection
2 m or 9 m
attached cable
2 m or 9 m
attached cable
2 m
attached cable
2 m or 9 m
attached cable
2 m or 9 m
attached cable
30 mm
threaded base
30 mm
threaded base
Mounting
Flat or DIN-mount
Flat mount
Flat mount
Black polysulfone or
red polycarbonate
with white
Polycarbonate &
nylon
Polycarbonate &
nylon
Black painted
aluminum
Black anodized
aluminum
Construction
polycarbonate base
IP69K (depending
on installation)
IP69K (depending
on installation)
Rating
Operating Temperature
Data Sheet
IP66; NEMA 4X
-20˚ to +50˚ C
67570
IP62; NEMA 2
0˚ to +50˚ C
113230
IP62; NEMA 2
0˚ to +50˚ C
52088
-40˚ to +50˚ C
-40˚ to +50˚ C
2-color: 126441
3-color: 137551
2-color: 126441
3-color: 137551
More information online at bannerengineering.com
8
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EZ-LIGHT™ Accessories
Standoff Pipe and Cabinet Mounting
K50LD Sun Shield
SA-M30E12
Thermoplastic
Acetal adapter
and cover
SA-M30M30-75
Thermoplastic
Acetal standoff with
30 mm mounting
base for cabinet
mounting or use
with most 30 mm
brackets
SOP-E12-150SS
(150 mm)
or
SOP-E12-300SS
(300 mm)
stainless steel pipe
SA-M22M22-50
Thermoplastic Acetal
standoff with 22.5 mm
mounting base for
cabinet mounting
SA-30RL55X93
Zinc coated, oversized
right-angle legend plate
for identification labels
BE12USS
nless steel
bracket for wall or
other flat surfaces
SA-30RL55X93C
Zinc coated bracket
with strain relief
K50DS
SA-E12M30
Thermoplastic
Acetal mounting base
Thermoplastic
Polyester sun shield
Brackets
Right-Angle
Swivel Brackets
Adapter (22.5 to 18 mm)
SMB18A
SA-2218
SMB18FA
SMB8MM
M18
T18
M18
SMB30A
M18
T18
T8L
DIN-Rail
SMB22A
T30
K50L
SMB30FA
SMBDX80DIN
SMB3
K30L
T30
K50L
K50L
T30
Quick-Disconnect (QD) Cordsets
4-Pin Euro-Style Splitter
4-Pin Euro-Style
5-Pin Euro-Style
8-Pin Euro-Style
5-Pin Micro-Style
Model
Branches Trunk
Model*
Length
2 m
5 m
Model*
Length
Model*
Length
Model*
Length
(Female)
(Male)
MQDC-406
MQDC-415
MQDC-430
MQDC1-506 2 m
MQDC1-515 5 m
MQDC1-530 9 m
MQDC2S-806 2 m
MQDC2S-815 5 m
MQDC2S-830 9 m
MQVR3S-506 2 m
MQVR3S-515 5 m
MQVR3S-530 9 m
CSB-M1240M1240 None
CSB-M1241M1241 2 x 0.3 m 0.3 m
CSB-M1248M1241 2 x 0.3 m 2.5 m
None
9 m
Used with:
Used with:
Used with:
• 5-color, multi-function
Used with:
• General purpose (AC)
Used with:
• Sensor emulator
• General purpose (DC)
• Sensor emulator
• Daylight visible
• 3- or 4-color,
multi-function
• Segmented
• Audible
More information online at bannerengineering.com
*For a right-angle cordset, add RA to the model number (example, MQDC-406RA).
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9
EZ-LIGHT™ Model Guide
Specify your model in 4 easy steps:
1. choose your housing
K50LD
K50L
K30L
2. choose your color, function and voltage
3. choose your input type
4. choose your connection
K80L
T30 T18T8LM18
Hookup Diagram: HK01
Hookup Diagram: HK02
General Purpose: DC Models
General Purpose: AC Models
Online Data Sheet:
Online Data Sheet: P/N 134548
Color*
Color*
Housing
C1 C2 C3
Input
Connection
Housing
C1 C2 C3
Voltage Connection
K50L
G R Y
P
QP
K50L
G R Y
A120
Q
M18
T18
G = Green
R = Red
P = PNP (Sourcing)
N = NPN (Sinking)
K50L
K80L
G = Green
R = Red
A120 = 120V ac
T30
Y = Yellow
B = Blue
W = White
X = No color
Y = Yellow
B = Blue
W = White
K30L
K50L
K80L
T8L (1 or 2
color only)
Blank = K80L: Terminal-wired
All others: 2 m
Q = 4-pin Euro integral QD (except T8L)
QP = 4-pin Euro pigtail QD
Blank = 2 m
Q = 5-pin Micro integral QD
Hookup Diagram: HK03
Online Data Sheet: P/N 121902
Hookup Diagram: HK03
Online Data Sheet: P/N 137329
Multi-Function: 3 Color
Multi-Function: 4 Color
Color*
Color*
Housing
C1 C2 C3 Function† Input Connection
Housing
C1 C2 C3 C4 Function† Input Connection
K50L
G R Y
2
P
QP
K50L G R Y B
4
P
QP
M18
T30
2 = Multi-Function P = PNP (Sourcing)
N = NPN (Sinking)
K50L
K80L
4 = Multi-Function P = PNP (Sourcing)
N = NPN (Sinking)
K50L
K80L
G = Green
R = Red
Y = Yellow
B = Blue
W = White
G = Green
R = Red
Y = Yellow
B = Blue
W = White
Blank = K80L: Terminal-wired
All others: 2 m
Q = 5-pin Euro integral QD
QP = 5-pin Euro pigtail QD
Blank = K80L: Terminal-wired
K50L: 2 m
Q = 5-pin Euro integral QD
QP = 5-pin Euro pigtail QD
Hookup Diagram: HK05
Online Data Sheet: P/N 121900
Multi-Function: 5 Color Hookup Diagram: HK04
Sensor Emulator: 2 Color
Online Data Sheet: P/N 131413
Color*†
Housing C1 C2 C3 C4 C5
Color*
C1 C2
Input Connection
Housing
Function Input Connection
K50L G R Y B W
P
QP
K50L
G Y
X7
P
QP
K50L
K80L
G = Green
R = Red
Y = Yellow
B = Blue
P = PNP (Sourcing)
N = NPN (Sinking)
T8L
M18
T18
X7 = Sensor Emulator P = PNP (Sourcing)
N = NPN (Sinking)
G = Green
T30
R = Red
Y = Yellow
B = Blue
Blank = K80L: Terminal-wired
K50L: 2 m
Q = 8-pin Euro integral QD
QP = 8-pin Euro pigtail QD
Blank = K80L: Terminal-wired
All others: 2 m
Q = 4-pin Euro integral QD (except T8L)
QP = 4-pin Euro pigtail QD
W = White
K30L
K50L
K80L
W = White
*Number of colors are determined by C1, C2, C3, C4, C5 specified in model guides.
General-purpose models (DC only): For less than 3 colors, use X as a model placeholder (example, K50LGXXPQP for green only).
†LED function of ON steady, flashing or alternating (depending on hookup).
More information online at bannerengineering.com
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EZ-LIGHT™
Hookup Diagrams
Note: Many other
colors are available
G
R
Y
B
W
X*
*No color: General Purpose and Daylight Visible only
NOTE: For reference only; confirm model number with
Banner as some configurations are not available.
HK01 • General Purpose (DC)
• Daylight Visible
KEY
1 = Brown
2 = White
3 = Blue
4 = Black
Hookup Diagram: HK03
Online Data Sheet: P/N 132728
Segmented
Segment
Color*
Housing
Configuration C1 C2 C3 C4 Function Input Connection
PNP
NPN
4-Pin
Euro
*K50L and K80L voltage 18-30V dc
K80L
4
-
G R Y B
1
P
Q
HK02 • General Purpose (AC)
G = Green
R = Red
Y = Yellow
B = Blue
W = White
X = Place holder
1 = Micro
Programmed
K80L
4 = 4 segments
3 = 1 half & 2 qtr.
2 = 2 halves
KEY
1 = Brown
2 = White
3 = Yellow*
4 = Black
5 = Blue
1 = Entire area
P = PNP (Sourcing)
N = NPN (Sinking)
4
3TH
Blank = 4 segments or
no segments
H = Horizontal split
TH = Top half
* = Not Used
Blank = Terminal-wired
Q = 5-pin Euro pigtail QD
QP = 5-pin Euro pigtail QD
2H
1
5-Pin
Micro
*For less than 4 colors, use X as a model placeholder (example, K80L2HGRXX1PQ =
)
HK03 • 3- or 4-color, Multi-Function
• Segmented
• Audible
KEY
1 = Brown
2 = White
3 = Blue
4 = Black
5 = Gray
Hookup Diagram: HK03
Audible
Online Data Sheet: P/N 135242
Color
C1 C2
Audible Color
Housing
Alarm
C4
Input Connection
5-Pin
K50L G R A2
Y
P
QP
Euro
PNP
NPN
*K50L and K80L voltage 18-30V dc
NOTE: Hookup diagrams are for LED ON steady.
See data sheet for LED function information.
K50L
K80L
G = Green
R = Red
P = PNP (Sourcing)
N = NPN (Sinking)
Y = Yellow
B = Blue
W = White
HK04 • 5-color, Multi-Function
A1 = Steady tone
A2 = Pulsed tone
AL1 = Loud steady tone
Blank = K80L: Terminal-wired
K50L: 2 m
Q = 5-pin integral QD
QP = 5-pin Euro pigtail QD
KEY
1 = White
2 = Brown
3 = Green
4 = Yellow
5 = Gray
6 = Pink
7 = Blue
8 = Red
Hookup Diagram: HK01
Online Data Sheet: P/N 137330
8-Pin
Euro
Daylight Visible
PNP
NPN
Color*
C1 C2 C3
Housing
Input†
Connection
NOTE: Hookup diagrams are for LED ON steady.
See data sheet for LED function information.
K50LD
G R Y
P
QP
HK05 • Sensor Emulator
K50LD
G = Green
R = Red
Y = Yellow
B = Blue
W = White
X = No color
P = PNP (Sourcing)
N = NPN (Sinking)
KEY
1 = Brown
2 = White
3 = Blue
4 = Black
Blank = 2 m
Q = 4-pin integral QD
QP = 4-pin Euro pigtail QD
4-Pin
Euro
*For single color models with full brightness, use XC2X in model number (example, K50LDXGXPQP).
For single color models with intensity control of one color, use same color for C1, C2, C3 (example, K50LDGGGPQP).
†1-color models are PNP/NPN selectable.
PNP
NPN
More information online at bannerengineering.com
11
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From simple to advanced,
Banner solves more applications in your plant!
Sensors
Vision
Wireless
Indicator Lights
Machine Safety
•
•
•
•
•
Presence
Absence
Pattern Recognition
Process Control
& Monitoring
Bin & Part Picking
Error Proofing
Safety Light Screens
•
•
•
•
Complex Part Inspection
Multi-Component Gauging
Part ID/Orientation
Assembly Verification
Print Verification
Traceability (Bar Code
and Text)
Fiber Optic Safety Systems
Safety Modules &
Controllers
Emergency Stop Devices
Safety Interlocks
•
Factory Automation
Agriculture & Water
Management
Traffic Monitoring
& Control
•
•
•
•
Inspection
Gating
Counting
Measurement
Pick-to-Light & Call for Parts
Visual & Audible Indication
Operator Guidance
Visual Management
Andon Indication
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Ergonomic Two-Hand
Control & Run Bars
•
•
•
Position
•
Commercial &
Consumer Monitoring
•
Pilot & Stack Light
Replacement
Banner Engineering Corp.
9714 Tenth Avenue North
Minneapolis, Minnesota 55441
763-544-3164 • Fax: 763-544-3213
1-888-3-SENSOR (1-888-373-6767)
P/N 141526
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