™
owNers
MaNual
Model No.
45-04072
Mow-N-Vac
CAUTION:
Read Rules for
Safe Operation
and Instructions
Carefully
• Safety
• Assembly
• Operating
• Maintenance
• Repair Parts
FORM NO. 40562 (09/04/08)
PRINTED IN USA
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CARTON CONTENTS (NOT SHOWN FULL SIZE)
1. Tailgate
2. Cart Body (2)
3. Cart Cover
11. Wheel Support
12. Tailgate Guide (2)
13. Axle
21. Hitch Bracket
22. Latch Lock Lever
23. Tailgate Rope
4. Engine
5. Tailgate Reinforcement Bracket
6. Front Panel
7. Mower Adapter
8. Hose
9. Wheel (2)
14. Tarp Strap, 25"
15. Rear Tongue
16. Front Tongue
17. Latch Stand Bracket
18. Hitch Plate
24. Deflector w/ Elbow
25. Hose Adapter
26. Top Support Angle
27. Front Support Tube
28. Lower Support Rod (3)
29. Brace (2)
19. Adapter Bracket
20. Hose Hanger Rod
10. Hose Clamp (2)
1
2
3
4
6
5
7
11
8
10
9
12
15
14
22
carToN coNTeNTs
3
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E
H
D
I
C
G
F
A
J
M
L
P
N
R
O
K
V
W
U
Q
S
X
B
Y
T
Z
AA
NOT SHOWN FULL SIZE
II
BB
CC
GG
EE
DD
HH
JJ
KK
FF
HARDWARE PACK
4
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HARDWARE PACK
reF. QTY. DESCRIPTION
reF. QTY. DESCRIPTION
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
1
5
1
4
6
6
4
2
2
Hex Bolt, 5/16" x 4"
Hex Bolt, 3/8" x 3"
Hex Bolt, 1/2" x 1-1/4"
Hex Bolt, 3/8" x 1"
Hex Bolt, 1/4" x 1-1/4"
Hex Bolt, 1/4" x 1"
Hex Bolt, 5/16" x 3/4" (self thread)
Hex Bolt, 5/16" x 1-1/4"
Carriage Bolt, 5/16" x 3/4"
T
U
V
W
X
8
1
4
2
1
Lock Nut, 1/4"
Lock Nut, 5/16"
Flat Washer
Spacer
Washer, 7/16" Std.
Y
Z
20 Washer, 1/4" Std.
Nylon Washer
14 Washer, 5/16" Std.
9
AA
BB
CC
DD
EE
FF
GG
HH
II
2
1
2
1
2
1
1
3
1
2
Hose Clip
Mounting Bracket
Tarp Strap
Hitch Pin
"S" Hook
Angle Bracket
Spring
Plastic Wing Nut
Mounting Strap
Axle Clip
23 Hex Bolt, 1/4" x 3/4"
12 Truss Head Bolt, 5/16" x 3/4"
2
1
9
1
2
2
Slotted Head Bolt, 10-32 x 5/8"
Lock Nut, 1/2"
Nylock Nut, 3/8"
Hair Cotter Pin, 3/32"
Cotter Pin, 1/8" x 1-1/4"
Nylock Nut, 10-32
JJ
KK
15 Nylock Nut, 5/16"
33 Nylock Nut, 1/4"
OPTIONAL ACCESSORY
MoDel No. 45-0253
12 FT. REMOTE HOSE KIT
TheRemoteHoseKit,Model45-0253,provides
12' x 5" diameter hose to clean around shrubs,
patios, window wells and other areas not
accessible to the tractor.
5
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5. Position the tailgate reinforcement bracket on outside
of cart as shown in figure 2. Assemble to the bottom of
the cart body using four 5/16" x 3/4" truss head bolts
and 5/16" nylock nuts. Do not tighten. See figure 2.
6. Position the tailgate guides on the inside of the cart
bodies with guide channels to the front as shown in
figure 2. Assemble using four 1/4" x 3/4" hex bolts and
1/4" nylock nuts. Do not tighten.
7. At this time, with the cart body halves pulled together,
tighten the four truss head bolts assembled in step 5
and then tighten the four hex bolts assembled in step 6.
Do not tighten the two hex bolts that were assembled
in step 4.
ASSEMBLY INSTRUCTIONS
TOOLS REQUIRED FOR ASSEMBLY
(2) 3/4" Wrench
(2) 9/16" Wrench
(2) 1/2" Wrench
(2) 7/16" Wrench
(1) Screwdriver
(1) Pliers
Spray adhesive is recommended for easier
assembly!
1/4" NYLOCK NUT
TAILGATE GUIDE
This unit is shipped WITHOUT GASOLINE or OIL. After
assembly, see separate engine manual for proper fuel and
engine oil recommendations.
1/4" x 3/4"
HEX BOLT
5/16" x 3/4"
TRUSS HEAD BOLT
CAUTION
Do NoT leaVeTHe Mow-N-Vac uNaTTeNDeD
DURING ASSEMBLY. A FALLING MOW-N-VAC
CAN CAUSE PERSONAL INJURY! PAY CLOSE
ATTENTION TO THE STABILITY OF THE MOW-
N-VAC. ASSEMBLE ON A SMOOTH, LEVEL
surFace.
TAILGATE
REINFORCEMENT
BRACKET
5/16" NYLOCK NUT
1. Remove the hardware pack and all loose parts from the
carton. Be sure the carton is empty before discarding.
2. Lay out all the parts as shown in the carton contents.
3. Position cart body halves upright on a smooth level
surface such as a garage floor or a paved driveway. See
figure 1.
FIGURE 2
4. Assemble halves together using two 1/4" x 3/4" hex
bolts and 1/4" nylock nuts as shown in figure 1. Do not
tighten.
8. Remove the bottom two pre-assembled bolts in the
tailgatereinforcementbracket.Assemblea5/16"washer
andspacerontotheboltandreassembleittothetailgate
reinforcement bracket. See figure 3.
1/4" x 3/4" HEX BOLT
1/4" NYLOCK NUT
PRE-ASSEMBLED BOLT
SPACER
5/16" WASHER
TAILGATE REINFORCEMENT BRACKET
FIGURE 3
FIGURE 1
6
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9. Assemble the front panel over the opposite end of the
cart using four 1/4" x 3/4" hex bolts and 1/4" nylock
nuts as shown in figure 4. Leave two holes open in the
bottom of the panel as shown in figure 4. With the cart
body halves pulled together, tighten the two bolts in the
bottom of the front panel, then tighten the bolt in each
side.
11. Turn the latch stand bracket so that the aligning tab is
at the rear (bottom) of the bracket. Assemble the latch
stand bracket to the cart using four 1/4" x 3/4" hex bolts
and 1/4" nylock nuts. Tighten. See figure 6.
LATCH STAND BRACKET
1/4" x 3/4"
HEX BOLT
At this time tighten the two bolts on the bottom of the
cart which were assembled in step 4.
LEAVE HOLES OPEN FOR
1/4" x 3/4"
LATCH STAND BRACKET
HEX BOLT
1/4" NYLOCK NUT
ALIGNING TAB
AT BOTTOM
1/4" HEX NUT
FIGURE 6
1/4" NYLOCK NUT
1/4" x 3/4"
HEX BOLT
FIGURE 4
12. Assemble two 1/4" x 3/4" hex bolts and 1/4" nylock
nuts to the two rear corners of the cart. Tighten. See
figure 7.
10. Assemble the wheel support to the cart using eight
5/16" x 3/4" truss head bolts and 5/16" nylock nuts as
shown in figure 5. Heads of bolts go on the inside of
cart. Tighten.
5/16" x 3/4"
TRUSS HEAD BOLT
WHEEL
SUPPORT
5/16"
NYLOCK
NUT
1/4" x 3/4"
HEX BOLT
1/4" NYLOCK
NUT
FIGURE 5
FIGURE 7
7
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13. Insert the latch lock lever into the rear tongue as shown
in figure 8A. Secure it in place using the 5/16" x 4" hex
bolt and 5/16" nylock nut.
IMPORTANT: Make sure drawbar tongue is securely
locked to the latch stand bracket by the latch lock lever.
14. Attach the spring to the hole in the rear tongue and
the lower hole in the latch lock lever as shown in figure
8B.
17. Assemble a flat washer, a wheel with the valve stem
facing out, another flat washer and an axle clip onto
the axle as shown in figure 10. Secure the wheel on
the axle with a cotter pin, spreading the ends. Repeat
on other end of axle.
a
LATCH
LOCK
5/16" LOCK NUT
LEVER
WHEEL
AXLE
FLAT
WASHER
AXLE
CLIP
5/16" x 4"
HEX BOLT
FLAT
WASHER
COTTER PIN
B
SPRING
FIGURE 10
FIGURE 8
18. Assemble the hitch bracket to the front tongue using two
3/8" x 1" hex bolts and 3/8" nylock nuts. See figure 11.
TONGUE
(FRONT)
15. To prevent accidental tipping during the following
assemblyprocedures,lowerthecarttorestupsidedown
on its top flanges, so that the wheel support is facing
up. See figure 9.
16. Lay the drawbar tongue onto the Wheel Support and
the Latch Stand Bracket. Assemble the axle through
the wheel support and the tongue. See figure 9.
3/8" x 1"
HEX BOLT
HITCH
BRACKET
AXLE
3/8" NYLOCK
NUT
REAR
TONGUE
FIGURE 11
LATCH STAND
BRACKET
FIGURE 9
8
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19. Flip the cart over so that it rests on its wheels.
20. Assemble the front tongue on top of the rear tongue
using three 3/8" x 3" hex bolts and 3/8" hex lock nuts.
See figure 12.
HINT: For easier assembly, support the rear tongue with
a block of wood.
24. Assemble the engine to the tongue using two 3/8" x 3"
hex bolts in the rear holes, two 3/8" x 1" hex bolts in the
front holes and four 3/8" nylock nuts. See figure 14.
HINT:Usecautionwhenassemblingenginetotongue.Have
another person assist you if you are having difficulty.
HINT: For easier assembly, support the tongue with a block
of wood.
21. Assemble the hitch pin to the hitch bracket and tongue,
securing it with the 1/8" hair cotter pin. See figure 12.
HITCH PIN
3/8" x 3"
HEX BOLT
TONGUE
(FRONT)
3/8" x 1"
HEX BOLT
3/8" x 3"
HEX BOLT
3/8" HEX
LOCK NUT
BLOCK
1/8" HAIR
COTTER PIN
3/8" NYLOCK NUT
FIGURE 12
FIGURE 14
22. Attach the plastic elbow to the top of the engine housing
using four 5/16" x 3/4" hex bolts (self tapping) and nylon
washers. See figure 13.
HINT: Push in on hex bolts as you tighten to form threads.
23. Connect the hose adapter to the engine housing by
fastening three wing nuts to the pre-assembled bolts
in the engine housing. See figure 13.
25. Place the hose hanger rod down into the hose hanger
bracket on the impeller housing assembly. See figure
15.
HOSE HANGER ROD
NYLON WASHER
5/16" X 3/4"
HEX BOLT
(SELF TAP)
WING NUT
FIGURE 13
FIGURE 15
9
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26. Place a hose clamp onto the end of the hose. Push the
hose onto the hose adapter (nozzle).Tighten the hose
clampontothehoseandhoseadapter.Donotcollapse
the hose adapter when tightening the clamp. See
figure 16.
29. Assemble the hitch plate to the tractor hitch if:
a. Your tractor has a square (straight) hitch frame,
to help prevent binding.
b. Your tractor has a lightweight hitch frame that
needs reinforcement for towing.
27. The remaining hose clamp will be used later to fasten
the hose to the deck adapter.
Use a 1/2" x 1-1/2" hex bolt, a 7/16" flat washer and a
1/2" lock nut. See figure 18.
1/2" x 1-1/2"
HEX BOLT
ATTACH
TRACTOR HITCH
MOW-N-VAC
FRAME (SQUARE)
HERE
HOSE ADAPTER
(NOZZLE)
CLAMP
HOSE
HITCH
PLATE
7/16" FLAT WASHER
1/2" LOCK NUT
TRACTOR HITCH
FRAME (TAPERED)
FIGURE 18
FIGURE 16
28. Loopthe25"tarpstrapunderthehose.Fastenthehooks
to the hose hanger rod. See figure 17.
HOSE HANGER ROD
25" TARP
STRAP
FIGURE 17
10
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3. Slide the last lower support rod through outer edge of
the cart cover. The bend in the rod must face in the
direction shown in figure 21.
ASSEMBLING CART COVER
1. Slide the front support tube through the double loops
located near the front of the cart cover. See figure 19.
CART COVER
DOUBLE LOOPS
SUPPORT ROD
BEND
FRONT
SUPPORT
TUBE
CART COVER
FIGURE 21
FIGURE 19
PERFORM STEPS 4-6 IF YOU ARE USING SPRAY
ADHESIVE (RECOMMENDED). IFYOU ARE NOT USING
SPRAY ADHESIVE, SKIP TO STEP 7 ON PAGE 12.
4. Applysprayadhesivetothesideofthetopsupportangle
shown in grey. Follow directions on spray adhesive for
proper application. See figure 22.
5. Once the spray adhesive is tacky to touch, place top
support angle inside of cart cover and fold the edges of
thecoverontosideofsupportanglewithsprayadhesive.
See figure 22.
2. Slide two of the lower support rods through the center
loops located in the top of the cart cover as shown in
figure 20.
6. Wait until adhesive dries, securing support angle in
place, before continuing to step 7.
CENTER LOOP
TOP SUPPORT
ANGLE
CENTER LOOP
CART
BAG
SPRAY
ADHESIVE
SUPPORT
RODS
CART COVER
FOLD EDGES
FIGURE 20
FIGURE 22
11
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7. Secure front support tube to top angle support using
two 1/4" x 1-1/4" hex bolts and 1/4" lock nuts. Do NoT
TIGHTENYET. See figure 23.
9. Attach the second lower support rod to the outside and
the third lower support rod to the inside of the top angle
support using two 1/4" x 3/4" hex bolts and 1/4" lock
nuts. DO NOT TIGHTENYET. See figure 25.
NoTe: Cart bag not shown for clarity.
NoTe: Cart bag not shown for clarity.
2ND ROD
1/4" LOCK
NUT
1/4" LOCK NUT
1/4" x 1-1/4" HEX BOLT
FIGURE 23
1/4" x 3/4"
HEX BOLT
3RD ROD
FIGURE 25
10. Attach the braces to the front support tube using two
1/4" x 1-1/4" hex bolts and 1/4" lock nuts. Do NoT
TIGHTENYET. See figure 26.
8. Attachthelowersupportrodclosesttofrontsupporttube
to the outside of the top angle support using two 1/4"
x 3/4" hex bolts and 1/4" lock nuts. DO NOT TIGHTEN
YeT. See figure 24.
NoTe: Cart bag not shown for clarity.
NoTe: Cart bag not shown for clarity.
1/4" LOCK
NUT
1/4" x 1-1/4"
HEX BOLT
1/4" LOCK NUT
1/4" x 3/4" HEX BOLT
FIGURE 24
FIGURE 26
12
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13. Slide each end of the rope through the holes in the
tailgate shown in figure 28.
Whileperformingtheassemblyoperations
instep11,makesurethecartbagisbetween
the top angle support and the cart.
14. Tie a knot in the end of each side of the rope to secure
the rope in place. Keep knot loose. See figure 28.
HINT: Knot may need to be moved up or down in rope to
secure tailgate. See step 18 for more information.
15. Slide tailgate into tailgate guides.
16. Attach clips to 3rd lower support rod and fasten them
to the tailgate using two #10 x 5/8" slotted head bolts
and #10 nuts. See figure 28.
11. Place the top angle support and cart bag ontop of the
cart as shown in figure 27. Then, using a screwdriver
or other sharp object, poke holes through the cart bag
for the bolts that will be assembled in step 12.
17. TIGHTEN all bolts assembled in steps 7 through 12.
18. Secure tailgate rope around the bolts shown in figure
28. If rope does not keep tailgate held down or rope
is too short to secure around bolts, move the knot up
the end of the rope to loosen or down to tighten. Once
knot is in desired location, tighten the knot to secure it
in place.
12. Attachthetopanglesupportandbracestothecartusing
seven 1/4" x 3/4" hex bolts, fourteen 5/16" washers (one
placed on each side) and seven 1/4" nylock nuts. Do
NOT TIGHTENYET. See figure 27.
NoTe: Cart bag not shown for clarity.
NoTe: Cart bag not shown for clarity.
1/4" x 1"
1/4" x 3/4"
HEX BOLT
HEX BOLT
#10-32 x 5/8"
TRUSS BOLT
1/4"
WASHER
CLIP
#10-32
NYLOCK
NUT
KNOT
ROPE
1/4"
WASHER
SECURE
ROPE
1/4"
NYLOCK
NUT
FIGURE 28
FIGURE 27
13
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BEFORE PROCEEDING, look in the fold-out sheets to find the template for
your mower deck. If written instructions are printed on the template, follow those
instructions instead of the instructions in this manual.
STOP
5. Position the adapter over the deck opening, and check
ASSEMBLING THE #62468 DECK ADAPTER
TO THE MOWER DECK
for fit of cutout as shown in figure 30. Trim cutout, if
necessary, to allow tilting of adapter, keeping the fit as
close as possible for best vacuum suction.
NoTe: Not all of the parts in the deck adapter hardware
package will be used for any one particular fit up.
NOTE: Make sure adapter clears gauge
wheels on mower deck
1. Identify and cut out the template for your brand and
size mower deck. If there is no template included for
your deck size, you can make your own template by
marking around a piece of cardboard held against the
edge of the deck's discharge opening.
DECK ADAPTER
MOWER DECK
2. FOLLOW THE INSTRUCTIONS PRINTED ON THE
TEMPLATE. Iftherearenoinstructions,usethefollowing
instructions as a general guide.
3. Tape the template to the face of the adapter, about
1/2" from front and 1/4" down from top for deeper decks.
For shallow decks, position template low enough that
adapterwillnotextendbelowbottomofdeck.Markoutline
of template on face of adapter using white crayon, nail
or scriber. Drill a starting hole inside the outline, then
use a saber saw or key hole saw to cut out the opening.
See figure 29.
Curl on deck may be located outside of adapter
or inside depending on deck opening design
FIGURE 30
6. Holding the adapter bracket and the deck adapter
together, position the deck adapter on the mower deck.
Keeping the edge of deck adapter as close as possible
to the offset in the adapter bracket, see if the slot in the
adapter bracket can be aligned with one or two of the
deflectorholesinyourmowerdeck’sdischargeopening.
If the bracket can not be located correctly using existing
holes, it will be necessary to drill one or two 5/16"
diameter holes in the deck. See figure 31.
1/4" DOWN
IMPORTANT:
Keep cut-off as close to
the top edge as possible.
Use existing holes or drill 5/16"
diameter hole or holes.
ADAPTER BRACKET
1/2" FROM FRONT
FIGURE 29
PERFORM THIS STEP ONLY IF NECESSARY.
4. Remove the mower discharge deflector from your
mower deck if necessary to attach deck adapter. Save
the deflector and hardware for remounting deflector.
DECK ADAPTER
MOWER DECK
CAUTION: Mower deflector must be
replaced when Vac System deck adapter
is removed. Do Not operate mower unless
adapter or deflectoris in place and properly
mounted.
Keep edge of adapter as close
as possible to offset in bracket
FIGURE 31
14
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7. Assemble the adapter bracket to the deck using two
5/16" x 1-1/4" hex bolts, 5/16" flat washers and 5/16"
nylock nuts. See figure 32.
8. Withdeckadapterpositionedcorrectlyoverthedischarge
opening, use the adapter bracket as a template and
drill three 9/32" diameter holes in the top of the deck
adapter. See figure 33.
NoTe: It may be necessary to use extra 5/16" flat washers
to shim under the bracket next to the deck surface. Ten extra
washers have been furnished as shims. See figure 32.
9. Bolt deck adapter to bracket using three 1/4" x 1" bolts,
nylon washers, 1/4" flat washers and 1/4" nylock nuts.
Nylon washers should be against the inside of the deck
adapter. See figure 33.
(2) 5/16" NYLOCK
NUTS
DECK ADAPTER
(3) 1/4" NYLOCK
(2) 5/16" FLAT
WASHERS
NUTS
ADAPTER
BRACKET
ADAPTER BRACKET
5/16" flat washers
(3) NYLON
WASHERS
used as needed for
shims to adjust for
HEX BOLT
5/16" x 1-1/4"
variations in decks.
(3) 1/4" STEEL WASHERS
(3) 1/4" x 1" HEX BOLTS
FIGURE 32
FIGURE 33
10. Assemble end of hose and a hose clamp over the round
opening of deck adapter and tighten clamp.
GO DIRECTLYTO OPERATION INSTRUCTIONS ON
PAGE 16.
15
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OPERATION
KNOWYOUR VAC SYSTEM
Read this owner's manual and safety rules before operating your Vac System.
Compare the illustration below with your Vac System to familiarize yourself with the various controls and their locations.
BOOT
CHOKE
CONTROL
THROTTLE
LATCH LOCK LEVER
CONTROL
LATCHLOCKLEVER Locksthecartbeddowntothetongue.
Releases to allow cart to be tipped back for dumping.
THroTTle coNTrol Controls speed of engine.
CHOKE CONTROL Adjust to allow cold starting.
BOOT Connectstheplasticelbowtothefabrictop, directing
discharged material into the cart.
CAUTION: Alcoholblendedfuels(calledgasoholorusingethanol
or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel
system of an engine while in storage.
BEFORE STARTING
•
•
•
YourVacSystemengineisshippedwithoutoilorgasoline.
Service the engine with oil and gas as instructed in the
separate engine manual.
To avoid engine problems, the fuel system should be emptied
before storage for 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty.
Use fresh fuel next season. See
Inspect the Vac System to make sure all covers (rear
door, vinyl boot, elbow, hose adapter, hose and deck
adapter are properly attached.
Check tires for proper inflation (printed on tire).
STORAGE Instructions for additional information.
Never use engine or carburetor cleaner products in the fuel tank
or permanent damage may occur.
HOW TO STOPYOUR VAC SYSTEM
•
To stop engine, move the throttle control lever to the
OFF position.
WARNING: Never fill fuel tank indoors, with
the engine running, or while the engine is
hot. Do not smoke while filling tank.
•
Disconnect spark plug wire from plug to prevent
accidental starting while equipment is unattended or
is being worked on.
CAUTION: The muffler and adjacent areas
are hot!
16
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TO EMPTY THE CART
How To sTarTYour Vac sYsTeM
•
•
•
Shut off the tractor engine and set the brake.
Shut off the Vac engine.
Loosen the draw string and pull the boot back from the
elbow.
WARNING: Never start or run the engine
without all covers being properly attached to
the blower housing and cart.
•
•
Remove the tailgate and fold up bag as shown below.
Use the rope from the tailgate to secure bag in upright
position. Refer to illustration below.
Release the latch lock lever on the tongue and tip the
cart back.
Using a rake or suitable tool, pull grass clippings and/or
leaves out of the cart.
After the cart is emptied, tip it forward and secure it
to the tongue with the latch lock lever. Fold down bag
and install the tailgate. Secure tailgate in place with the
rope.
•
•
•
Check oil and gas in Vac engine.
Attach spark plug wire to spark plug.
Move choke lever on engine to CHOKE position.
(A warm engine may not require choking.)
Move throttle control lever on engine to FAST
position.
Graspstarterhandleandpullropeoutslowlyuntilengine
reachesstartofcompressioncycle(ropewillpullslightly
harder at this point). Let the rope rewind slowly.
Pull rope with a rapid, continuous, full arm stroke. Keep
a firm grip on starter handle. Let rope rewind slowly. Do
not let starter handle snap back against starter.
Repeat instructions in two preceding paragraphs until
engine fires. When engine starts, move choke control
gradually to RUN position.
•
•
•
•
•
•
•
CAUTION: To avoid possible injury, be sure
that no one is near the cart before releasing
the latch lock lever.
TO USE THE CART WITHOUT THE VAC SYSTEM
How To use Your Vac sYsTeM
•
•
•
•
Remove bolts holding frame to cart and store bag and
frame in a safe place.
Keep removed bolts, washers and nuts in a safe place
with bag.
Remove and store the four bolts and nuts which fasten
the engine base to the tongue.
CAUTION: Vehiclebrakingandstabilitymay
be affected with the addition of an accessory
or an attachment. Be aware of changing
conditions on slopes.
Slide the engine off the tongue and store in a safe
storage area.
•
Inspect the Vac to make sure the cover, rear door, boot,
elbow, hose adapter (nozzle), hose and deck adapter
are properly attached.
•
•
•
Check tires for proper inflation (listed on tire).
Check for oil and gas in Vac engine.
Beginoperationatlowspeed,adjustingforwardspeedto
matchgrassheightand/ormoistureconditiontoprevent
clogging.
CAUTION: The muffler and adjacent areas
are hot!
•
Do not attempt to vacuum up any material other than
vegetationfoundinanormalyard,suchaslightbranches,
leaves, twigs, etc.
ROPE
WARNING: Should yourVac System become
clogged, shut off tractor and Vac engines.
Beforeattemptingtounclog,removewirefrom
spark plug to prevent accidental starting.
FIGURE 34
17
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MAINTENANCE
CUSTOMER RESPONSIBILITIES
•
Read and follow the maintenance schedule and the maintenance procedures listed in this section.
MAINTENANCE SCHEDULE
Fill in dates as you
complete regular service.
Service Dates
Check for loose fasteners
Check cover
Check tire pressure
Check engine oil level
Lubricate
X
X
X
X
X
Clean
X
X
Maintain engine per instructions below and in engine manual.
BEFORE EACH USE
WARNING: Always stop engine and
disconnect spark plug wire before cleaning,
lubricating or before performing any repairs
or maintenance.
CHECK FOR LOOSE FASTENERS
•
Make a thorough visual check of theVac System for any
bolts and nuts which may have loosened.Retighten any
loose bolts and nuts.
ENGINE MAINTENANCE
CHECK COVER
Only use high quality detergent oil rated with API service
classification SF or SG. Select the oil's SAE viscosity grade
according to your expected operating temperature. SAE 30
grade oil is recommended for warm weather use. For cold
weather use refer to the engine manufacturer's Operating
and Maintenance Manual.
•
Check the cover, especially the front boot and the rear
flap for wear. Replace cover if worn or damaged.
CHECK TIRE PRESSURE
•
Check tire pressure regularly. Recommended tire
pressure is printed on tire.
•
•
Check oil level before each use. Maintain engine oil as
instructed in the separate engine manual.
CHECK ENGINE OIL LEVEL
•
Check oil level before each use. Maintain engine oil as
Service air cleaner every 25 hours under normal
conditions. Clean every few hours under extremely
dustyconditions.Poorengineperformanceandflooding
usuallyindicatesthattheaircleanershouldbeserviced.
To service the air cleaner, refer to the separate engine
manual.
The spark plug should be cleaned and the gap reset
once a season. Spark plug replacement at the start of
eachseasonisrecommended.Checktheenginemanual
for correct plug type and gap specifications.
instructed in the separate engine manual.
LUBRICATION
•
At the beginning of each season, lubricate the latch,
latch pivot bolt, and the axle where the hitch tongue
pivots, with a light machine oil.
•
•
Atleastonceaseason, greaseoroilthewheelbearings.
Use automotive wheel bearing type grease or 20 weight
oil.
CLEANING
•
Make sure the cart and top are cleaned after each use.
Grass clippings and leaves left in the cart will mildew
and cause damage if not cleaned out.
•
Clean the engine regularly with a cloth or brush. Keep
the cooling fins on the engine housing clean to permit
proper air circulation which is essential to engine
performance and life. Be sure to remove all dirt and
debris from muffler area.
18
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sToraGe
•
•
Clean the engine and the entire unit thoroughly.
Refer to engine manual for correct engine storage
instructions.
If storing in an unventilated or metal storage shed, coat
metal parts with light oil or silicone to prevent rust.
Store unit in a clean, dry area.
It is important to prevent gum deposits from forming in
essential fuel system parts such as the carburetor, fuel filter,
fuel hose or tank during storage.Also, alcohol blended fuels
(called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of
an engine while in storage.
•
•
Toavoidengineproblems,thefuelsystemshouldbeemptied
before storage of 30 days or longer. Follow the instructions
in the engine’s Operating & Maintenance Manual.
TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE(S)
CORRECTIVE ACTION
Engine fails to start
1. Spark plug wire disconnected.
2. Safety switch not contacted.
3. Fuel tank empty, or stale fuel.
4. Fuel shut-off valve closed
(if so equipped).
1. Connect wire to spark plug.
2. Correctly install hose adapter nozzle.
3. Fill tank with clean, fresh fuel.
4. Open fuel shut-off valve.
5. Faulty spark plug.
5. Clean, adjust gap or replace.
Loss of power;
operation erratic.
1. Spark plug wire loose
2. Unit running on CHOKE.
3. Blocked fuel line or stale fuel.
1. Connect and tighten spark plug wire.
2. Move choke lever to OFF position.
3. Clean fuel line; fill tank with clean
fresh gasoline.
4. Water or dirt in fuel system.
4. Disconnect fuel line at carburetor to drain
fuel tank. Refill with fresh fuel.
5. Adjust carburetor.*
5. Carburetor out of adjustment.
6. Dirty air cleaner.
6. Service air cleaner.*
Engine overheats
Too much vibration
1. Carburetor not adjusted
properly.
2. Engine oil level low.
1. Adjust carburetor.*
2. Fill crankcase with proper oil.
Loose parts or damaged
impeller.
1. Stop engine immediately and disconnect
spark plug wire. Tighten all bolts and nuts.
Make all necessary repairs. If vibration
continues, have unit serviced by an
authorized service dealer.
Unit does not
discharge
1. Discharge chute (elbow)
1. Stop engine immediately and disconnect
spark plug wire. Clean inside of housing
and discharge chute (elbow).
clogged.
2. Foreign object lodged in
impeller.
3. Vac Cart is full.
2. Stop engine immediately and disconnect
spark plug wire. Remove lodged object.
3. Empty cart.
*Refer to the engine manual packed with your unit.
NoTe: For repairs beyond the minor adjustments listed above, please contact your nearest authorized service dealer.
19
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CART REPAIR PARTS
For 45-04072 Mow-N-Vac
15
3
4
16
5
1
15
17
15
17
16
16
28
A
18
2
15
29
1
A
16
9
27
6
16
31
7
19
10
18
25
21
25
22
13
11
19
20
12
30
6
8
26
14
23
23
24
23
20
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REPAIR PARTS LIST FOR 45-04072 MOW-N-VAC
reF.
No.
PART
No.
QTY. DESCRIPTION
reF.
No.
PART
No.
QTY. DESCRIPTION
1
2
23912
24906
62458
24907
23548
24896
44456
65426
25996
24497
25742
23475
25010
2
1
1
1
2
1
2
1
1
1
1
1
1
1
Cart Body
17
18
19
20
21
22
43814
47810
43009
43010
23353
43001
12 Truss Head Bolt, 5/16-18 x 3/4"
13 Nylock Nut, 5/16-16
Front Panel
3
Tailgate Reinforcement Bracket
Tailgate
4
2
1
2
5
1
3
1
1
2
2
1
2
Washer
4
Cotter Pin
5
Tailgate Guide
Axle
Hitch Pin
6
Hex Bolt, 3/8-16 x 1"
Nylock Nut, 3/8-16
Hair Cotter Pin, 3/32"
Hex Bolt, 3/8-16 x 3"
Hex Bolt, 5/16-18 x 4"
Rope, 36"
7
Wheel
23 HA21362
8
Rear Tongue
Wheel Support
Latch Stand Bracket
Front Tongue
Hitch Bracket
Latch Lock Lever
Spring
24
25
26
27
28
29
30
31
43343
43574
47407
49868
23625
43081
43064
25912
9
10
11
12
13
Spacer, .38" x .62" x .27"
Washer, 5/16" Std.
Lock Nut, 5/16-16
Axle Clip
14 HA20186
15
16
43012
47189
16 Hex Bolt, 1/4-20 x 3/4"
16 Nylock Nut, 1/4-20
21
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REPAIR PARTS FOR MODEL 45-04072
Mow-N-Vac
6
4
4
2
16
42
18
38
39
15
37
12
3
27
43
18
18
19
19
4
7
25
3
18
25
13
1
19
42
46
45
44
47
9
ADAPTER #62468
11
17
8
36
21
20
31
27
13
25
25
42
27
25
47
13
34
8
12
8
40
23
33
31
13
27
25
28
34
41
27
25
14
26
31
5
23
TO
TRACTOR
30
29
8
25
13
35
12
27
12
32
13
22
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REPAIR PARTS FOR MODEL 45-04072
Mow-N-Vac
reF. PART NO. QTY. DESCRIPTION
No.
reF. PART NO. QTY. DESCRIPTION
No.
1
25836
25740
25876
49864
43840
49865
40996
40999
47810
25834
65428
43791
43661
47189
43792
49974
46420
712-0421
43013
43012
44850
44849
43793
43790
24958
1
1
2
3
2
1
1
1
7
1
1
1
4
Top Support Angle
Front Support Tube
Brace
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
43088
23540
1543-69
43351
20 Washer, 1/4" Std.
2
1
9
1
1
1
Hitch Plate
3
Nylon Washer
4
Lower Support Rod
Hex Bolt, 5/16-18 x 1-1/4"
Cart Cover
Hex Bolt, 1/2-13 x 1-1/4"
Lock Nut, 1/2-13
Flat Washer, 7/16"
5
43262
6
43352
7
Engine (49 State)
Engine (California)
Nylock Nut, 5/16-18
Engine Mounting Base
Impeller Assembly
Hose Adapter
43081
43830
23560
43080
23825
23826
HA23761
43346
47171
62486
23827
1509-90
47630
12 Washer, 5/16" Std.
1
1
2
1
1
2
2
2
1
1
6
4
Deck Adapter
8
Deck Adapter Bracket
Carriage Bolt, 5/16" x 3/4"
Mounting Strap
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Angle Bracket
Hex Bolt, 1/4-20 x 1"
Clip
17 Nylock Nut, 1/4-20
Truss Head Bolt, #10-32 x 5/8"
Nylock Nut, #10-32
Deck Adapter Kit
1
1
1
3
8
9
2
2
2
1
1
Hose
Hose Hanger Rod
Deflector w/ Elbow
Wing Nut
Mounting Bracket
Hex Bolt, 1/4-20 x 1-1/4"
Hex Bolt, 5/16-18 x 3/4"
(Thread Forming)
Hex Bolt, 3/8-16 x 1"
Hex Bolt, 3/8-16 x 3"
Hex Bolt, 5/16-18 x 1-1/2"
Nylock Nut, 3/8-16
Owners Manual
Lock Nut, 1/4-20
Hex Bolt, 1/4-20 x 3/4"
Tarp Strap
44
45
46
47
43001
43574
2
2
4
4
1
"S" Hook
Hose Clamp
43085
Tarp Strap, 25"
Hose Hanger Bracket
HA21362
40562
23
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REPAIR PARTS FOR MODEL 45-04072 MOW-N-VAC
IMPELLER HOUSING ASSEMBLY
2
11
18
10
9
4
5
9
16
3
17
4
7
8
24
20
6
15
12
19
22
4
21
13
14
1
23
reF.
No.
PART
No.
QTY. DESCRIPTION
reF.
No.
PART
No.
QTY. DESCRIPTION
1
2
629-0241a
24634
1
1
1
Harness, Wire
Housing Assembly, Inner
Housing Assembly, Outer
13 725-3166
14 726-0272
15 731-1613
1
1
1
1
3
4
1
1
1
1
1
1
Snap Mount Switch
Clamp
3
24633
Switch Cover
4
43182
10 Hex Bolt, 5/16-18 x 3/4"
16
17
18
24958
48848
43081
Hose Hanger Bracket
Nylock Jam Nut, 5/16-18
Washer, 5/16" Std.
Washer, 13/32" x 1-1/4"
Impeller Assembly
5
40320
4
2
3
3
Hex Bolt, 5/16-24 x 1-1/4"
Screw, Self Tap #10-16 x 3/8"
Hex Bolt, 5/16-18 x 1"
Wingnut
6
710-1268
43063
7
19 736-0247
8
712-0421
47810
20
21
22
23
24
65428
44377
43003
49869
23477
9
12 Nylock Nut, 5/16-18
Hex Bolt, 3/8-24 x 1"
Lockwasher, 3/8"
10
11
43086
4
4
1
Lock Washer, 5/16"
Spacer
23727
Wire Mag. Ground
12 725-1700
Switch Cover
Key, 1/4" Sq. 2" Long
24
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SLOPE GUIDE
(Keep this sheet in a safe place for future reference.)
Use this guide to determine if a slope is safe for the operation of your tractor andVac. Refer also
to the instructions in your vehicle owners manual.
25
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NoTes
26
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NoTes
27
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REPAIR PARTS
Agri-Fab, Inc.
809 South Hamilton
Sullivan, IL. 61951
217-728-8388
This document (or manual) is protected under the U.S. Copyright Laws and the copyright laws of foreign countries,
pursuant to the Universal Copyright Convention and the Berne convention. No part of this document may be reproduced
or transmitted in any form or by any means, electronic or mechanical, including photocopying or recording, or by any
information storage or retrieval system, without the express written permission of Agri-Fab, Inc. Unauthorized uses and/or
reproductions of this manual will subject such unauthorized user to civil and criminal penalties as provided by the United
States Copyright Laws.
© 2006 Agri-Fab, Inc.
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