Advantech Network Card EKI 2525P User Manual

EKI-2525P  
5-port Industrial PoE Unmanaged  
Ethernet Switch  
User Manual  
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Product Warranty (2 years)  
Advantech warrants to you, the original purchaser, that each of its products will be free from  
defects in materials and workmanship for two years from the date of purchase.  
This warranty does not apply to any products which have been repaired or altered by persons  
other than repair personnel authorized by Advantech, or which have been subject to misuse,  
abuse, accident or improper installation. Advantech assumes no liability under the terms of  
this warranty as a consequence of such events.  
Because of Advantechs high quality-control standards and rigorous testing, most of our  
customers never need to use our repair service. If an Advantech product is defective, it will be  
repaired or replaced at no charge during the warranty period. For out-of-warranty repairs, you  
will be billed according to the cost of replacement materials, service time and freight. Please  
consult your dealer for more details.  
If you think you have a defective product, follow these steps:  
1. Collect all the information about the problem encountered. (For example, CPU speed,  
Advantech products used, other hardware and software used, etc.) Note anything  
abnormal and list any onscreen messages you get when the problem occurs.  
2. Call your dealer and describe the problem. Please have your manual, product, and any  
helpful information readily available.  
3. If your product is diagnosed as defective, obtain an RMA (return merchandize  
authorization) number from your dealer. This allows us to process your return more  
quickly.  
4. Carefully pack the defective product, a fully-completed Repair and Replacement Order  
Card and a photocopy proof of purchase date (such as your sales receipt) in a shippable  
container. A product returned without proof of the purchase date is not eligible for  
warranty service.  
5. Write the RMA number visibly on the outside of the package and ship it prepaid to your  
dealer.  
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Declaration of Conformity  
CE  
This product has passed the CE test for environmental specifications. Test conditions for  
passing included the equipment being operated within an industrial enclosure. In order to  
protect the product from being damaged by ESD (Electrostatic Discharge) and EMI leakage,  
we strongly recommend the use of CE-compliant industrial enclosure products.  
FCC Class A  
This equipment has been tested and found to comply with the limits for a Class A digital  
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide  
reasonable protection against harmful interference when the equipment is operated in a  
commercial environment. This equipment generates, uses and can radiate radio frequency  
energy and, if not installed and used in accordance with the instruction manual, may cause  
harmful interference to radio communications. Operation of this equipment in a residential  
area is likely to cause harmful interference in which case the user will be required to correct  
the interference at his own expense.  
Technical Support and Assistance  
Step 1. Visit the Advantech web site at www.advantech.com/support where you can find  
the latest information about the product.  
Step 2. Contact your distributor, sales representative, or Advantech’s customer service  
center for technical support if you need additional assistance. Please have the  
following information ready before you call:  
- Product name and serial number  
- Description of your peripheral attachments  
- Description of your software (operating system, version, application software,  
etc.)  
- A complete description of the problem  
- The exact wording of any error messages  
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Safety Instructions  
1. Read these safety instructions carefully.  
2. Keep this User's Manual for later reference.  
3. Disconnect this equipment from any AC outlet before cleaning. Use a damp cloth. Do not  
use liquid or spray detergents for cleaning.  
4. For plug-in equipment, the power outlet socket must be located near the equipment and  
must be easily accessible.  
5. Keep this equipment away from humidity.  
6. Put this equipment on a reliable surface during installation. Dropping it or letting it fall may  
cause damage.  
7. The openings on the enclosure are for air convection. Protect the equipment from  
overheating. DO NOT COVER THE OPENINGS.  
8. Make sure the voltage of the power source is correct before connecting the equipment to  
the power outlet.  
9. Position the power cord so that people cannot step on it. Do not place anything over the  
power cord.  
10. All cautions and warnings on the equipment should be noted.  
11. If the equipment is not used for a long time, disconnect it from the power source to avoid  
damage by transient overvoltage.  
12. Never pour any liquid into an opening. This may cause fire or electrical shock.  
13. Never open the equipment. For safety reasons, the equipment should be opened only by  
qualified service personnel.  
14. If one of the following situations arises, get the equipment checked by service personnel:  
a. The power cord or plug is damaged.  
b. Liquid has penetrated into the equipment.  
c. The equipment has been exposed to moisture.  
d. The equipment does not work well, or you cannot get it to work according to the user's  
manual.  
e. The equipment has been dropped and damaged.  
f. The equipment has obvious signs of breakage.  
15. DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE THE STORAGE  
TEMPERATURE MAY GO BELOW -40(-40) OR ABOVE 85(185). THIS  
COULD DAMAGE THE EQUIPMENT. THE EQUIPMENT SHOULD BE IN A  
CONTROLLED ENVIRONMENT.  
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Safety Precaution - Static Electricity  
Follow these simple precautions to protect yourself from harm and the products from damage.  
1. To avoid electrical shock, always disconnect the power from your PC chassis before you  
work on it. Don't touch any components on the CPU card or other cards while the PC is  
on.  
2. Disconnect power before making any configuration changes. The sudden rush of power  
as you connect a jumper or install a card may damage sensitive electronic components.  
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Contents  
Chapter 1 Overview...........................................2  
1.1 Introduction.........................................................2  
1.1.1 High-Speed Transmissions .......................2  
1.1.2 Power-over-Ethernet (PoE) .......................2  
1.1.3 Dual Power Input.......................................2  
1.1.4 Flexible Mounting ......................................2  
1.1.5 Advanced Protection .................................2  
1.1.6 Wide Operating Temperature....................2  
1.1.7 Easy Troubleshooting................................2  
1.2 Features..............................................................3  
1.3 Specification .......................................................4  
1.4 Packing List ........................................................6  
1.5 Safety Precaution ...............................................6  
Chapter 2 Installation........................................8  
2.1 LED Indicators ....................................................8  
Table 2.1: EKI-2525P LED Definition..........................8  
2.2 Dimensions (units: mm)......................................9  
Figure 2.1: Front View of EKI-2525P...........................9  
Figure 2.2: Side View of EKI-2525P ..........................10  
Figure 2.3: Rear View of EKI-2525P..........................11  
Figure 2.4: Top View of EKI-2525P...........................12  
2.3 Mounting...........................................................13  
2.3.1 Wall mounting..........................................13  
Figure 2.5: Combine the Metal Mounting Kit (units:  
mm)..............................................................................13  
2.3.2 DIN-rail Mounting.....................................14  
Figure 2.6: Installation to DIN-rail Step 1...................14  
Figure 2.7: Installation to DIN-rail Step 2...................15  
2.4 Network Connection .........................................16  
2.5 Power Connection ............................................16  
Figure 2.8: Pin Assignment of the Power Connector..16  
Chapter 3 Troubleshooting ............................18  
Appendix A Pin Assignment & Wiring ...........20  
Figure A.1: RJ-45 Pin Assignment..............................20  
Figure A.2: EIA/TIA-568B .........................................20  
Figure A.2: EIA/TIA-568A.........................................20  
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Overview  
Sections include:  
z
z
z
z
z
Introduction  
Features  
Specifications  
Packing List  
Safety Precaution  
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Chapter 1 Overview  
1.1 Introduction  
The EKI-2525P is a cost-effective solution and meets the high reliability requirements  
demanded by industrial applications. Using fiber port can extend the connection  
distance that increases the network elasticity and performance. Besides, the industrial  
switch provides the PoE function for kinds of Powered Devices to receive power as  
well as data over the RJ-45.  
1.1.1  
High-Speed Transmissions  
The EKI-2525P includes a switch controller that can automatically sense transmission  
speeds (10/100 Mbps). The RJ-45 interface can also be auto-detected, so MDI or MDI-  
X is automatically selected and a crossover cable is not required. All Ethernet ports  
have memory buffers that support the store-and-forward mechanism. This assures that  
data is properly transmitted.  
1.1.2  
Power-over-Ethernet (PoE)  
PoE eliminates the need to run AC power to other devices on a wired LAN. While using  
Power-over-Ethernet system, installers need to run only a single Category 5 Ethernet  
cable that carries both power and data to each device. This allows greater flexibility in  
the locating of network devices and significantly decreasing installation costs in many  
cases.  
1.1.3  
Dual Power Input  
EKI-2525P redundant power input design is with power reserve protection to prevent  
the switch device broken by wrong power wiring. When one of power input is fail, P-  
Fail LED will turn on and send an alarm through a relay output for notifying user.  
1.1.4  
Flexible Mounting  
EKI-2525P is extremely compact (37 x 140 x 95 mm) and can be mounted on a DIN-  
rail or a panel, so it is suitable for any space-constrained environment.  
1.1.5  
Advanced Protection  
EKI-2525P supports up to 3,000 VDC surge protection for power line, and also  
supports 4,000V ESD for Ethernet ports. With these 2 strong protections, it can secure  
equipment against unregulated voltage and make systems safer and more reliable.  
Further, EKI-2525P provides currency overload protection with a resettable fuse to  
ensure that the device component won’t be damaged by overload current.  
1.1.6  
Wide Operating Temperature  
The operating temperature of the EKI-2525P is between -10 ~ 60 . With such a wide  
range, you can use the EKI-2525P in some of the harshest industrial environments that  
exist.  
1.1.7  
Easy Troubleshooting  
LED indicators make troubleshooting quick and easy. Each 10/100 Base-TX port has 2  
LEDs that display the link status, transmission speed and collision status. Also the  
three power indicators P1, P2 and P-Fail help you diagnose immediately.  
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1.2 Features  
Provides 5 x 10/100Base-TX Ethernet ports with 4 PoE injectors of RJ-45 connector  
Supports full/half duplex flow control  
Supports store and forward transmission  
Supports auto-negotiation  
Supports MDI/MDI-X auto crossover  
Provides surge protection (EFT) 3,000 VDC for power line  
Supports 4,000 VDC ESD protection for Ethernet  
Supports 48 VDC power input  
Provides flexible mounting: DIN-rail, Wall Mounting  
Supports operating temperature from -10 ~ 60 ℃  
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1.3 Specification  
Communications  
IEEE 802.3, 802.3u, 802.3x, 802.3af  
10/100Base-TX  
Compatibility  
LAN  
Transmission Distance  
Transmission Speed  
Up to 100 m  
Up to 100 Mbps  
Interface  
5 x RJ-45  
Connectors  
6-pin removable screw terminal  
(power & relay)  
Unit: P1, P2, P-Fail  
LED Indicators  
TX port: Link/Active, Duplex/Collision  
Power  
57 Watts (Full load with PoE)  
2 x Unregulated 48 VDC  
1 Relay Output  
Power Consumption  
Power Input  
Fault Output  
Mechanism  
37 x 140 x 95  
Dimensions (WxHxD)  
Enclosure  
Mounting  
IP30, Metal shell with solid mounting kits  
DIN-rail, Wall  
Protection  
4,000 VDC  
ESD (Ethernet)  
Surge (EFT for power)  
Power Reverse  
3,000 VDC  
Yes  
0.9A@48VDC (25)  
Current Overload Protection  
Environment  
-10 ~ 60 ℃  
Operating Temperature  
Operating Humidity  
Storage Temperature  
5% ~ 95% (non-condensing)  
-40 ~ 85 ℃  
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Certifications  
UL, 60950-1, CAN/CSA-C22.2 No.60950  
U.S.A.: FCC Part 15 CISPR 22  
EU: EN55011, EN61000-6-4  
EN55022, Class A,  
Safety  
EMC  
EN61000-3-2/3  
EN55024  
IEC61000-4-2/3/4/5/6/8/11/12  
EN61000-6-2/4  
IEC60068-2-32  
Free Fall  
Shock  
Vibration  
IEC60068-2-27  
IEC60068-2-6  
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1.4 Packing List  
1 x EKI-2525P Industrial Ethernet Switch  
1 x eAutomation Industrial Communication CD-ROM with software, and User manual  
2 x Wall Mounting Bracket and Screws  
1 x DIN-rail Mounting Bracket and Screws  
1 x EKI-2525P Startup Manual  
1 x DC Jack Cable 2.0/150mm  
1.5 Safety Precaution  
Attention  
IF DC voltage is supplied by an external circuit, please use a protection device  
on the power supply input.  
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Installation  
Sections include:  
z
z
z
z
z
LED Indicators  
Dimensions  
Mounting  
Network Connection  
Power Connection  
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Chapter 2 Installation  
In this chapter, you will be given an overview of the EKI-2525P hardware installation  
procedures.  
2.1 LED Indicators  
There are few LEDs display the power status and network status located on the front  
panel of EKI-2525P, each of them has its own specific meaning as the table below.  
Table 2.1: EKI-2525P LED Definition  
LED  
Color  
Description  
On  
Power input 1 is active  
P1  
Green  
Off  
On  
Off  
On  
Off  
Power input 1 is inactive  
Power input 2 is active  
P2  
Green  
Red  
Power input 2 is inactive  
Power input 1 or 2 is inactive  
Power input 1 and 2 are both active, or no power input  
P-Fail  
A device is connected utilizing Power over Ethernet on the  
corresponding port  
On  
FWD (1 ~ 4)  
Green  
Green  
Off  
No device attached or power over Ethernet function failed  
Connected to network  
On  
Link/Active  
(1~5)  
Flashing  
Off  
Networking is active  
Not connected to network  
On  
Ethernet port full duplex  
Duplex/Collision  
(1~5)  
Yellow  
Flashing  
Off  
Collision of packets occurs  
Ethernet port half duplex or not connect to network  
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2.2 Dimensions (units: mm)  
Figure 2.1: Front View of EKI-2525P  
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Figure 2.2: Side View of EKI-2525P  
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Figure 2.3: Rear View of EKI-2525P  
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Please refer to page 16 for pin assignment.  
Figure 2.4: Top View of EKI-2525P  
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2.3 Mounting  
The EKI-2525P supports two mounting methods: DIN-rail & Wall.  
2.3.1  
Wall mounting  
EKI-2525P can be wall-mounted by using the included mounting kit. Then, hang on the  
EKI-2525P to the nails on the wall.  
First, use the screws included in the package to combine the EKI-2525P and metal  
mounting kit. And then you can install the device firmly via the components, please see  
Figure 2.5 as below.  
Figure 2.5: Combine the Metal Mounting Kit (units: mm)  
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2.3.2  
DIN-rail Mounting  
You can also mount EKI-2525P on a standard DIN-rail by below steps.  
The DIN-rail kit is screwed on the industrial switch when out of factory. If the DIN-rail kit  
is not screwed on the industrial switch, please screw the DIN-rail kit on the switch first.  
First, hang the EKI-2525P to the DIN-rail with angle of inclination. See figure 2.6.  
Figure 2.6: Installation to DIN-rail Step 1  
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Then, let the device down straight to slide over the rail smoothly. See Figure 2.7  
Figure 2.7: Installation to DIN-rail Step 2  
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2.4 Network Connection  
The EKI-2525P has 5 x RJ-45 ports that support connection to 10 Mbps Ethernet, or  
100 Mbps Fast Ethernet, and half or full duplex operation. EKI-2525P can be  
connected to other hubs or switches through a twisted-pair straight through the cable  
or a crossover cable up to 100m long. The connection can be made from any TX port  
of the EKI-2525P (MDI-X) to another hub or switch either MDI-X or uplink MDI port.  
The EKI-2525P supports auto-crossover to make networking more easy and flexible.  
You can connect any RJ-45 (MDI-X) station port on the switch to any device such as a  
switch, bridge or router.  
2.5 Power Connection  
The EKI-2525P supports dual 48 VDC power inputs and power-fail relay output.  
Figure 2.8: Pin Assignment of the Power Connector  
You can connect an alarm indicator, buzzer or other signaling equipment through the  
relay output. The relay opens if power input 1 or 2 fails (‘Open’ means if you connect  
relay output with an LED, the light would be off).  
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Troubleshooting  
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Chapter 3 Troubleshooting  
1.  
Power Input  
Verify that is using the right power cord/adapter 48 VDC, please don’t use the power  
adaptor with DC output voltage higher than 48V, or it will burn this converter down.  
2.  
Cable  
Select the proper UTP cable to construct user network. Please check that is using the  
right cable. Use Unshielded Twisted-Pair (UTP) or Shielded Twisted-Pair (STP) cable  
for RJ-45 connections: 100 Category 3, 4 or 5 cable for 10 Mbps connections or 100  
Category 5 cable for 100 Mbps connections. Also, be sure that the length of any  
twisted-pair connection does not exceed 100 meters (328 feet).  
3.  
Diagnosing LED Indicators  
The switch can be easily monitored through panel indicators, which describes common  
problems user may encounter and where user can find possible solutions, to assist in  
identifying.  
If the power indicator does not light up when the power cord is plugged in, user may  
have a problem with power cord. Then check for loose power connections, power  
losses or surges at power outlet. If user still cannot resolve the problem, contact the  
local dealer for assistance.  
If the Industrial switch LED indicators are normal and the connected cables are correct  
but the packets still cannot transmit, please check your system’s Ethernet devices  
configuration or status.  
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Pin Assignment & Wiring  
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Appendix A Pin Assignment & Wiring  
It is suggested to adopt ELA/TIA as the wiring of the RJ-45.  
Figure A.1: RJ-45 Pin Assignment  
Figure A.2: EIA/TIA-568B  
Figure A.2: EIA/TIA-568A  
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