Trion Air Boss 75 User Manual

Feature/Benefits  
Model 75 Applications  
• Customized for specific applications  
Oil Mist:  
HVAC:  
Clean Rooms  
Return Air  
Smoke:  
Kitchen Exhaust:  
Grease  
Smoke  
• Effective on airborne solids, liquids  
and odors  
Machine Shops  
Cold Heading  
Screw Machines  
Foundry  
Welding  
Presses/Forging  
Curing  
Available in various capacity ranges  
• Factory assembled, built-up construction  
• Integral automatic cleaning system  
• Optional fire suppression system  
• ETL and UL listed  
Outside/Makeup Air  
Lounges  
Bars  
Odors  
Rubber  
Wood-fired  
Manufacturing  
Cookers  
Presses  
Plasticisers  
Heat Treating  
Smoking Rooms  
Casinos  
Indoor Gun Ranges  
Machining Centers  
Heat Treating  
Tenter Frames  
• Designed for: simplified installation,  
ease in service, NFPA 96 standards  
• Trion Quality  
The same high quality that Trion provides on ALL of the US Navy submarine fleet  
since 1947 as a sole supplier of air cleaning equipment to the worlds navies.  
• NFPA Qualified  
• ETL Listed  
Designed to NFPA 96 standards for kitchen exhaust.  
ETL approved to UL standard 867.  
• Sectional Design  
Built-up design allows units to be tailored to your exact requirements.  
• Smoke and Odor Control Components effectively remove both liquid and solid particulate as well as gas and odor.  
• Complete System Design One central system to effectively treat virtually any application for kitchen or industrial exhaust air.  
• High Efficiency Cleaning Up to 99% efficient, per DOP or ASHRAE test methods.  
• Spiked Ionizer Design  
• Heavy Duty Cell Design  
• Automatic Cleaning  
Eliminates common wire breakage and replacement, as seen in wire and other ionizer cell designs.  
The most durable and efficient cell design on the market insures long term performance and reliability.  
Programmable Logic Controller (PLC) automates the cleaning process which reduces  
maintenance costs and insures efficient air cleaning at all times.  
• Simple to Service  
Designed for easy serviceability from either side of cabinet, as specified.  
• Optional Fire Suppression Available on all systems to meet your specific requirements.  
• Ease of Installation System design makes installation simple and requires no field assembly. Just attach your  
ductwork, electrical connection and plumbing, and its done.  
EAC with  
Prefilters  
Conditioning System  
Coils Blower  
Return  
Air  
Typical System Arrangements  
Clean  
Conditional  
Air  
Tempering  
Coils  
Make-up  
Air  
The Model 75 readily adapts to the  
various air collection methods.  
Multiple Source Captured Contaminate  
Hooded to Main Trunk Line  
Fugitive Contaminate - Multiple Overhead  
Discharge through Cental Trunk Line  
Central System  
Multiple Source Captured Contaminate  
Hooded to Common Mixing Plenum  
Fugitive Contaminate - Low Column  
Ducted Discharge  
Kitchen Exhaust  
(Weatherproof)  
3
coating to assure long life. Cabinet finish is completed with  
a durable industrial grade semi-gloss, baked-on enamel no  
less than 3 mil thick. All doors are gasketed to prevent air  
and water leakage. Finally, the housing is furnished completely  
assembled for easy shipment and installation.  
Revolutionary Technology  
for the New Millennium  
During operation, the contaminated air to be cleaned passes  
across Trions unique spiked ionizer blades which are sup-  
ported between flat grounded electrodes. Revolutionary to the  
industry, the blades are made of stainless steel that will not  
rust or break, thus eliminating costly maintenance time and  
replacement costs.  
Prefilter/Impinger  
The prefilter/impinger track is a standard integral part of the  
Model 75 ESP cabinet. A 2” rail is positioned upstream of the  
ESP collector cell to accommodate a standard 40% free area  
perforated panel for even air distribution, a metal mesh prefilter  
for light oil mist, or an impinger for more heavy, fluid or semi-  
fluid particulate matter. The particulate matter may range in  
viscosities from that of water to relatively heavy greases. In  
heavy loading applications, the liquid particles strike the  
impinger, coalesce into droplets and then flow to the drain pan  
below. If the particles are of a high viscosity nature that do not  
readily flow into the drain pan, they are periodically flushed  
down the drain with an optional bolt on collar containing an  
integral wash system located upstream of the impinger. A simi-  
lar track, located downstream of the unit, is designed to house  
a perforated panel and functions as an air distribution device as  
well as a safety screen like its upstream counterpart.  
The DC voltage supplied to the blades creates a high intensity  
field where the particulate matter in the air becomes electri-  
cally charged. The charged particles then pass into a collector  
plate section made up of a series of equally spaced parallel  
plates. Each alternate plate is charged with the same polarity  
as the particles, which repel, while the interleaving plates are  
grounded, which attract and collect.  
Periodically, depending on the type and amount, the con-  
taminate is washed into the cabinet drain basin by an  
automatic activated integral washing system that is located  
on both the upstream and downstream sides of the ionizing-  
collecting cell(s).  
A programmable logic controller (PLC) and dual solid-state  
Pulse Width Modulated (PWM) high voltage DC power supply  
are housed in a remote-mounted NEMA 12 enclosure.  
The Electrostatic Air Cleaner Section  
The PLC controls the system functions of wash, fire suppres- Electrostatic Air Cleaner Section enables extremely small  
sion, and fan on/off. A 7-day clock is standard. The PWM particulate matter, The Fines,” to be removed from an air stream  
power supply, which energizes the ionizing-collecting cells, with relatively no resistance to air flow. This is due to the open  
comes standard with LED indicator lights. Optional door-mounted area of the collecting elements. The low resistance is main-  
meters, which aid in determining cell operating status, are tained from the start to the completion of the collection cycle.  
also available.  
The unit operates in the higher efficiency collection range,  
upward of 95% DOP Method, on particles ranging in size from  
10 Microns down to 0.01 Microns in size.  
In applications requiring extremely high collection efficiency  
and low resistance to air flow, two or three electro-  
static sections may be placed inline to create a double or  
triple pass unit.  
Durable, compact cabinetry  
When you invest in a Trion Model 75 you want it not only to fit  
your unique needs, but your individual space as well.  
And you want it to last. Trion housings are constructed using  
16-gauge zinc-coated steel. Then all welds and the finished  
area of welds are treated with a corrosion and rust-inhibiting  
4
Standard Blower Package  
Side Access/Final Filter Section  
The TEFC energy efficient blower is designed for horizontal air Unlike particulate filters, odors in the form of undesirable gases  
flow and mates with the air purification system to provide a and vapors are most commonly removed from the air stream  
uniform distribution of air. The blower wheel is steel, backward by the process of adsorption that is enhanced by multi-  
inclined, welded construction.  
faceted porous surfaces of certain materials. Filter trays of  
activated carbon or optional potassium permanganate  
pellets effectively facilitate the adsorption of these odors and  
gaseous contaminates.  
Optional UpBlast Blower  
The NFPA 96 UpBlast fan is designed to mate with the air purifica-  
tion system and provide uniform air distribution. It is a centrifugal  
UpBlast exhaust fan, with drain, in compliance with UL 762 for  
kitchen exhaust applications containing grease-laden air. The blower  
wheel is steel, backward inclined, welded construction.  
Principle of Operation  
Dirty Air  
Pre-Filter Ionizer  
Collector  
Clean Air  
Side Access Filter Housing  
The flexibility of the Media section provides an efficient means  
for high efficiency filtration, as a prefilter or after filter, depend-  
ing on your requirement. This section is designed to house a  
variety of mechanical filters that may be required in your appli-  
cation. The housing allows for various filter combinations that  
are tailored to your specific needs, such as HEPAs, 95% bags,  
mini-pleated cartridges or other media. The heavy-guage dual-  
access housings are supplied with industrial-grade hardware.  
Electronic Air Cleaning  
AIR VELOCITY FEET PER MINUTE  
Efficiency-Curves 1, 2 and 3  
1. Overall DOP (Dioctylphthalate) efficiency  
using 10 Stage Cascade Impactor  
2. ASHRAE Standard 52 Dust Spot Test  
Method Atmospheric Air  
3. 0.3 Micron DOP efficiency using 10  
Stage Cascade Impactor  
Pressure Drop Across Unit-Curves 4, 5 and 6  
4. Cell with 40% open perforated plate front and rear  
5. Cell with 1metal mesh filter front and rear  
6. Cell only  
5
8
BAG HOUSING  
B
32.00  
1.50 FL
ANGE  
A
6.25  
CARBON HOUSING  
B
32.00  
1.50 FLANGE  
A
6.25  
9
Trion Equipment Losses Inches H20  
ESP Section  
0.14”  
0.15”  
0.10”  
1.25”  
40% open perforated prefilter or after filter  
Metal mesh prefilter or after filter  
2” impinger  
Media Section  
0.11”  
Initial Final  
0.17” - 1.00”  
0.40” - 1.20”  
1.00” - 1.50”  
4” pleated prefilter, 40% efficient  
10 pocket bag, 65% efficient  
HEPA, 99.97% efficient  
0.28”  
0.26”  
0.28”  
0.36”  
Adsorber Section  
1” trays  
2” trays  
4” modules  
0.11”  
Fan Transition  
The ESP section must have both an internal prefilter and an  
after filter, select and add for each.  
External losses for ductwork, exhaust hoods, manufacturing  
equipment with associated entry losses, kitchen hoods, etc.,  
must be added with the above Trion internal equipment losses  
to calculate total fan static pressure required.  
10  
Providing Clean, Comfortable & Safe IAQ  
Solutions for More Than Half a Century  
Since 1947, Trion has manufactured quality products for the  
commercial, industrial, residential, and military markets. All Trion  
products are engineered specifically to provide a clean, safe and  
comfortable indoor air environment. Trions success has been  
driven by the dependable performance and superior quality of  
our products, as well as by our excellent customer service.  
Trions technical expertise allows us to create innovative  
products and cost-effective, environmentally sound solutions that  
solve the air cleaning problems of our worldwide customer base.  
Our products can be found in homes, offices, factories, clubs,  
hospitals and sea vessels.  
Headquartered in Sanford, North Carolina, Trion manufactures  
products in a dedicated 263,000 square-foot plant. Trion UK’s  
European, Middle East and Far East operations are based in  
Andover, Hampshire in the United Kingdom.  
Trion Deutschland GmbH, formed in 1984, is responsible for  
serving markets in Central and Eastern Europe.  
In 1 9 9 6 , Trion purchased Herrmidifier, a well-known  
manufacturer of humidification products for use in a variety of  
commercial, residential and industrial settings.  
Trion is part of Fedders Indoor Air Quality, which opened its first  
Asian manufacturing facility in Suzhou, China, in August 2002.  
Today, and in the future, Trion will continue to develop  
innovative air cleaning solutions that meet the demands of our  
customers throughout the world .  
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Headquartered in Sanford, North Carolina  
Leading Technology for Cleaner Exhaust Air Since 1947  
Air Purification Systems  

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