Mitsubishi Electronics City Multi Puhy Ymc User Manual

Air-Conditioners

OUTDOOR UNIT

PUHY-YMC

FOR INSTALLER

INSTALLATION MANUAL

For safe and correct use, please read this installation manual thoroughly before installing the air-conditioner unit.

∗

Remote controller (PAR-F25MA) is available as an optional remote controller.

1. Safety precautions

•

Do not touch the heat exchanger fins.

- Improper handling may result in injury.

If refrigerant gas leaks during installation work, ventilate the

room.

- If the refrigerant gas comes into contact with a flame, poisonous

gases will be released.

1.1. Before installation and electric work

s Before installing the unit, make sure you read all the

“Safety precautions”.

s The“Safety precautions”provide very important points

•

Install the air conditioner according to this Installation Manual.

- If the unit is installed improperly, water leakage, electric shock, or

fire may result.

Have all electric work done by a licensed electrician according

to “Electric Facility Engineering Standard” and “Interior Wire

Regulations”and the instructions given in this manual and al-

ways use a special circuit.

- If the power source capacity is inadequate or electric work is per-

formed improperly, electric shock and fire may result.

Securely install the cover of control box and the panel.

- If the cover and panel are not installed properly, dust or water may

enter the outdoor unit and fire or electric shock may result.

When installing and moving the air conditioner to another site,

do not charge the it with a refrigerant different from the refriger-

ant (R22) specified on the unit.

regarding safety. Make sure you follow them.

Symbols used in the text

Warning:

Describes precautions that should be observed to prevent danger

of injury or death to the user.

•

Caution:

Describes precautions that should be observed to prevent damage

to the unit.

Symbols used in the illustrations

- If a different refrigerant or air is mixed with the original refrigerant,

the refrigerant cycle may malfunction and the unit may be dam-

aged.

If the air conditioner is installed in a small room, measures must

be taken to prevent the refrigerant concentration from exceed-

ing the safety limit even if the refrigerant should leak.

- Consult the dealer regarding the appropriate measures to prevent

the safety limit from being exceeded. Should the refrigerant leak

and cause the safety limit to be exceeded, hazards due to lack of

oxygen in the room could result.

: Indicates an action that must be avoided.

: Indicates that important instructions must be followed.

: Indicates a part which must be grounded.

•

: Indicates that caution should be taken with rotating parts. (This

symbol is displayed on the main unit label.) <Color: yellow>

: Indicates that the main switch must be turned off before servicing.

(This symbol is displayed on the main unit label.) <Color: blue>

: Beware of electric shock (This symbol is displayed on the main

unit label.) <Color: yellow>

•

When moving and reinstalling the air conditioner, consult the

dealer or an authorized technician.

- If the air conditioner is installed improperly, water leakage, electric

shock, or fire may result.

After completing installation work, make sure that refrigerant

gas is not leaking.

- If the refrigerant gas leaks and is exposed to a fan heater, stove,

oven, or other heat source, it may generate noxious gases.

Do not reconstruct or change the settings of the protection de-

vices.

: Beware of hot surface (This symbol is displayed on the main unit

label.) <Color: yellow>

: Please pay attention to electric shock fully because this is

ELV

not Safety Extra Low-Voltage (SELV) circuit.

And at servicing, please shut down the power supply for both

of Indoor Unit and Outdoor Unit.

- If the pressure switch, thermal switch, or other protection device is

shorted and operated forcibly, or parts other than those specified

by Mitsubishi Electric are used, fire or explosion may result.

Warning:

Carefully read the labels affixed to the main unit.

Warning:

1.2. Before getting installed

•

Ask the dealer or an authorized technician to install the air con-

ditioner.

Caution:

- Improper installation by the user may result in water leakage, elec-

tric shock, or fire.

Install the air unit at a place that can withstand its weight.

- Inadequate strength may cause the unit to fall down, resulting in

injuries.

Use the specified cables for wiring. Make the connections se-

curely so that the outside force of the cable is not applied to the

terminals.

- Inadequate connection and fastening may generate heat and cause

a fire.

Prepare for typhoons and other strong winds and earthquakes

and install the unit at the specified place.

- Improper installation may cause the unit to topple and result in in-

jury.

Always use an air cleaner, humidifier, electric heater, and other

accessories specified by Mitsubishi Electric.

- Ask an authorized technician to install the accessories. Improper

installation by the user may result in water leakage, electric shock,

or fire.

•

Do not install the unit where combustible gas may leak.

- If the gas leaks and accumulates around the unit, an explosion

may result.

•

Do not use the air conditioner where food, pets, plants, preci-

sion instruments, or artwork are kept.

- The quality of the food, etc. may deteriorate.

Do not use the air conditioner in special environments.

- Oil, steam, sulfuric smoke, etc. can significantly reduce the per-

formance of the air conditioner or damage its parts.

When installing the unit in a hospital, communication station,

or similar place, provide sufficient protection against noise.

- The inverter equipment, private power generator, high-frequency

medical equipment, or radio communication equipment may cause

the air conditioner to operate erroneously, or fail to operate. On the

other hand, the air conditioner may affect such equipment by creat-

ing noise that disturbs medical treatment or image broadcasting.

Do not install the unit on a structure that may cause leakage.

- When the room humidity exceeds 80% or when the drain pipe is

clogged, condensation may drip from the indoor unit. Perform col-

lective drainage work together with the outdoor unit, as required.

•

Never repair the unit. If the air conditioner must be repaired,

consult the dealer.

- If the unit is repaired improperly, water leakage, electric shock, or

fire may result.

1.3. Before getting installed (moved) -

electrical work

1.4. Before starting the test run

Caution:

•

Turn on the power at least 12 hours before starting operation.

- Starting operation immediately after turning on the main power

switch can result in severe damage to internal parts.Keep the power

switch turned on during the operational season.

Caution:

Ground the unit.

•

- Do not connect the ground wire to gas or water pipes, lightning

rods, or telephone ground lines. Improper grounding may result in

electric shock.

•

Do not touch the switches with wet fingers.

- Touching a switch with wet fingers can cause electric shock.

Do not touch the refrigerant pipes during and immediately after

operation.

•

Install the power cable so that tension is not applied to the ca-

ble.

- Tension may cause the cable to break and generate heat and cause

a fire.

- During and immediately after operation, the refrigerant pipes are

may be hot and may be cold, depending on the condition of the

refrigerant flowing through the refrigerant piping, compressor, and

other refrigerant cycle parts.Your hands may suffer burns or frost-

bite if you touch the refrigerant pipes.

•

Install an leak circuit breaker, as required.

- If an leak circuit breaker is not installed, electric shock may result.

Use power line cables of sufficient current carrying capacity

and rating.

•

Do not operate the air conditioner with the panels and guards

removed.

- Rotating, hot, or high-voltage parts can cause injuries.

Do not turn off the power immediately after stopping operation.

- Always wait at least five minutes before turning off the power. Oth-

erwise, water leakage and trouble may occur.

- Cables that are too small may leak, generate heat, and cause a

fire.

•

Use only a circuit breaker and fuse of the specified capacity.

- A fuse or circuit breaker of a larger capacity or a steel or copper

wire may result in a general unit failure or fire.

Do not wash the air conditioner units.

- Washing them may cause an electric shock.

Be careful that the installation base is not damaged by long use.

- If the damage is left uncorrected, the unit may fall and cause per-

sonal injury or property damage.

•

Install the drain piping according to this Installation Manual to

ensure proper drainage. Wrap thermal insulation around the

pipes to prevent condensation.

- Improper drain piping may cause water leakage and damage to

furniture and other possessions.

Be very careful about product transportation.

- Only one person should not carry the product if it weighs more than

20 kg.

- Some products use PP bands for packaging. Do not use any PP

bands for a means of transportation. It is dangerous.

- Do not touch the heat exchanger fins. Doing so may cut your fin-

gers.

- When transporting the outdoor unit, suspend it at the specified po-

sitions on the unit base. Also support the outdoor unit at four points

so that it cannot slip sideways.

•

Safely dispose of the packing materials.

- Packing materials, such as nails and other metal or wooden parts,

may cause stabs or other injuries.

- Tear apart and throw away plastic packaging bags so that children

will not play with them. If children play with a plastic bag which was

not torn apart, they face the risk of suffocation.

2. Combination with indoor units

The indoor units connectable to this unit are shown below.

Total capacity of

Outdoor unit model

name

Quantity of connectable

connected indoor unit

models

Model name of connectable indoor unit

indoor unit

PLFY- P32 · 40 · 50 · 63 · 80 · 100 · 125

VKM

VLMD

PUHY-600

PUHY-650

PUHY-700

PUHY-750

300 to 780

325 to 845

350 to 910

375 to 975

PLFY- P20 · 25 · 32 · 40 · 50 · 63 · 80 · 100 · 125

PEFY- P20 · 25 · 32 · 40 · 50 · 63 · 80 · 100 · 125

PDFY-P20 · 25 · 32 · 40 · 50 · 63 · 71 · 80 · 100 · 125

PCFY-P40 · 63 · 100 · 125

3 to 32

VGM

VAM

VGM

VLEM

VLRM

PKFY- P20 · 25

PKFY- P32 · 40 · 50

PFFY- P25 · 32 · 40 · 50 · 63

Note:

1. The total capacity of connected indoor unit models represents the total sum of the figures expressed in the indoor model name.

2. Combinations in which the total capacity of the connected indoor units exceeds the capacity of the outdoor unit will reduce the capacity

of each indoor unit below the rated capacity during simultaneous operation. Therefore, if circumstances allows, combine indoor units

within the capacity of the outdoor unit

3. A transmission booster (RP) is required when the number of connected indoor unit models in a cooling system exceeds the number of

models specified in the chart below.

* The maximum number of units that can be controlled is determined by the indoor unit model, the type of remote controller and their

capabilities.

Remote controller type

Remote controller PAR-F 25MA

(*1)

Capability of the

connected indoor units

Number of connected indoor units that can be

Prior to Ver. E

After Ver. F

connected without a RP.

200 or lower

16 (32)

20 (40)

16 (32)

200 or higher

The number of indoor units and the total number of remote controllers is displayed within the parenthesis ( ).

*1 If even one unit that is higher than 200 exists in the cooling system, the maximum capacity will be “200 or higher”.

3. Confirmation of parts attached

This outdoor unit is attached with the parts below. Please check the quantity for each item.

Name

Shape

1 Conduit mounting plate 2 Conduit mounting plate 3 Conduit mounting plate 4 Tapping screw M4 × 12

ø40

ø33

ø27

PUHN-200YMC

PUHN-250YMC

Name

Shape

5 Oil balance pipe

6 Connecting pipe

7 Packing

8 Seal

insideø23 outsideø35

PUHN-200YMC

PUHN-250YMC

*6 Connecting pipe is fixed with the unit.

4. Outdoor unit configuration

The unit (PUHY-600/650/700/750YSMC) consists of a combination of variable capacity units (PUHY-400/500YMC) and constant capacity units (PUHN-

200/250YMC). A CMC-30A (optional) is required when using a combination of these units.

Super Y

Variable capacity unit Constant capacity unit

PUHY-600YSMC

PUHY-650YSMC

PUHY-700YSMC

PUHY-750YSMC

PUHN-200YMC

PUHY-400YMC

PUHN-250YMC

PUHN-200YMC

PUHY-500YMC

PUHN-250YMC

CMC-30A (optional)

Name

1 Distributer (gas)

2 Oil balance pipe 2

3 Distributer (liquid)

4 Connecting pipe

Shape

CMC-30A

Name

Shape

5 Connecting pipe

6 Connecting pipe

7 Connecting pipe

8 Elbow

CMC-30A

5. Selection of installation site

Installation restriction on outdoor unit when cooling operation is performed

when the outdoor air temperature is 10 °C or lower.

Select space for installing outdoor unit, which will meet the following

conditions:

•

no direct thermal radiation from other heat sources

no possibility of annoying neighbors by noise from unit

no exposition to strong wind

with strength which bears weight of unit

note that drain flows out of unit when heating

with space for air passage and service work shown below

Because of the possibility of fire, do not install unit to the space where

generation, inflow, stagnation, and leak of combustible gas is ex-

pected.

•

Avoid unit installation in a place where acidic solution and spray

(sulfur) are often used.

When having cooling operation at an outside air temperature of be-

low 10 °C, in order to obtain steady operation of unit, select an instal-

lation site not exposed directly to rain and snow, or install air outlet

and inlet ducts. (Refer to Page 11.) Install the outdoor unit at the

same position on the same floor, or above, the indoor unit. (See the

figure at the right.)

(Same floor as indoor unit, or floor above)

4 m or less

•

Do not use unit in any special environment where oil, steam and

sulfuric gas exist.

6. Space required around unit

6.1. Individual installation

When unit is surrounded by walls

Basic space required

A space of at least 250 mm is necessary at the back for inlet air. Taking

servicing, etc. from the rear into account, a space of about 450 mm

should be provided, the same as at the front.

L¹or more

L²or more

Front

Front panel

Rear panel

Note:

•

Wall heights (H) of the front and the back sides shall be within

height of front panel and rear panel.

•

If the panel height is exceeded, add the “h” dimension of the

figure above to L1 and L2 in the table above.

250 mm or more

450 mm or more

Front (outside of machine room)

Top discharge (open in principle)

Front inlet (open in principle)

Rear inlet (open in principle)

Model

PUHY-400

PUHY-500

450

250

When inlet air enters from right and left sides of unit

Example: When h is 100

The L1 dimension becomes 450+100 = 550 mm.

When there is an obstruction above the unit

L1 or more

L²or more

Front

No restrictions on wall height (left and right)

Note:

•

Wall heights (H) of the front and the back sides shall be within

overall height of unit.

•

When the total height is exceeded, add the“h”dimension of the

figure above to L1 and L2 in the table above.

When there is little space

up to an obstruction

Model

PUHY-400

PUHY-500

45° or more

300 mm or more

450

250

Front

1000 mm or more

Air outlet guide (procured at the site)

Rear

6.2. Collective installation and continu-

ous installation

Space required for collective installation and continuous installation:

When installing several units, leave the space between each block as

shown below considering passage for air and people.

F E

(Must be open)

Wall height (H)

Front

1000 mm or more

250 mm or more

450 mm or more

900 mm or more

Note:

•

Open in the two directions

In case wall height (H) exceeds overall height of unit, add “h”

dimension (h = wall height <H> – overall height of unit) to

marked dimension.

•

If there is a wall at both the front and the rear of the unit, install

up to three units consecutively in the side direction and provide

a space of 1000 mm or more as inlet space/passage space for

each three units.

7. Lifting method and weight of product

•

When carrying the unit suspended, pass the ropes under the unit

and use the two suspension points each at the front and rear.

Weight of product:

PUHY-400

430 kg

PUHY-500

470 kg

PUHN-200

240 kg

PUHN-250

255 kg

Always lift the unit with ropes attached at four points so that impact is

not applied to the unit.

•

Attach the ropes to the unit at an angle of 40° or less.

Caution:

Be very careful to carry product.

7 ··· PUHN-200/250YMC

Use two ropes at least A m long.

A =

8 ··· PUHY-400/500YMC

- Do not have only one person to carry product if it is more than 20 kg.

- PP bands are used to pack some products. Do not use them as a

mean for transportation because they are dangerous.

- Do not touch heat exchanger fins with your bare hands. Otherwise you

may get a cut in your hands.

- Tear plastic packaging bag and scrap it so that children cannot play

with it.Otherwise plastic packaging bag may suffocate children to death.

- When carrying in outdoor unit, be sure to support it at four points. Car-

rying in and lifting with 3-point support may make outdoor unit unsta-

ble, resulting in a fall of it.

Dangerous!

40° or less

Rope suspension part

8. Installation of unit

8.1. Location of anchor bolt

Mount the constant capacity unit on the left and variable capacity unit on the right of the same frame (as seen from the front of the unit). Allow

10 mm of clearance between the units.

•

Individual installation

Constant capacity unit

(Unit: mm)

Variable capacity unit

560±2

440

780±2

Service side

•

Example of collective installation

Constant capacity unit

Variable capacity unit

Constant capacity unit

Variable capacity unit

440

560±2

440

780±2

440

560±2

780±2

Service side

For collective installation, provide a 10 mm gap between units.

8.2. Installation

•

Fix unit tightly with bolts as shown below so that unit will not fall down

due to earthquake or gust.

•

Use concrete or angle for foundation of unit.

Vibration may be transmitted to the installation section and noise

and vibration may be generated from the floor and walls, depending

on the installation conditions. Therefore, provide ample

vibrationproofing (cushion pads, cushion frame, etc.).

Be sure that the corners are firmly seated. If the corners are not firmly

seated, the installation feet may be bent.

M10 anchor bolt procured at the site.

Corner is not seated.

Unit

(provide ample vibrationproofing between the unit and the foundation by

using cushion pads, cushion frame, etc.)

Piping and wiring space (bottom piping, bottom wiring)

Concrete foundation

880±5

Warning:

•

Be sure to install unit in a place strong enough to withstand its

weight.

Any lack of strength may cause unit to fall down, resulting in a

personal injury.

Have installation work in order to protect against a strong wind

and earthquake.

Any installation deficiency may cause unit to fall down, result-

ing in a personal injury.

When building the foundation, give full attention to the floor strength,

drain water disposal <during operation, drain water flows out of the unit>,

and piping and wiring routes.

Down piping and down wiring precautions

When down piping and down wiring are performed, be sure that founda-

tion and base work does not block the base through holes. When down

piping is performed, make the foundation at least 150 mm high so that

the piping can pass under the bottom of the unit.

694

230 150

80 82 78

584

194 75

160

780B

560B

760G

990D

1760G

1990D

Bottom piping through hole

(bolt hole)

(bolt hole for old models)

(unit width)

(unit depth)

Bottom wiring through hole

(bolt hole for packing)

8.3. Connecting direction for refrigerant

piping

8.4. Noise level

(50/60Hz)

PUHN-250

PUHY-400

PUHY-500

PUHN-200

Two connecting directions are available for refrigerant piping of the out-

door unit: bottom piping and front piping.

as shown below:

60/61 dB (A-weighted)

56 dB (A-weighted) 57 dB (A-weighted)

Front

Measuring point

Knock-out hole

Measuring location: a room free from echoes and reverberations

Bottom piping

Front piping

Connect piping (to constant capacity unit)

Note:

In the case of bottom piping, build a 100 mm or higher foundation

so that piping will go through the bottom of the unit.

9. Caution for snow and seasonal wind

In cold and/or snowy areas, sufficient countermeasures to wind and snow

damages should be taken for operating unit in normal and good condi-

tion in winter time. Even in the other areas, full consideration is required

for installation of unit in order to prevent abnormal operations caused by

seasonal wind or snow. When rain and snow directly fall on unit in

the case of air-conditioning operations in 10 or less degrees centi-

grade outdoor air, mount inlet and outlet ducts on unit for assuring

stable operations.

Note:

1. Height of frame base for snow damage prevention (H) shall be

twice as high as expected snowfall. Width of frame base shall

not exceed that of the unit. The frame base shall be made of

angle steel, etc., and designed so that snow and wind slip through

the structure. (If frame base is too wide, snow will be accumu-

lated on it.)

2. Install unit so that seasonal wind will not directly lash against

openings of inlet and outlet ducts.

3. Build frame base at customer referring to this figure.

Material : Galvanized steel plate 1.2T

9.1. Snow and seasonal wind

Painting: Overall painting with polyester powder

Color : Munsell 5Y8/1 (same as that of unit)

4. When the unit is used in a cold region and the heating operation

is continuously performed for a long time when the outside air

temperature is below freezing, install a heater to the unit base

or take other appropriate measures to prevent water from freez-

ing on the base.

■ Prevention of wind and snow damages in cold or snowy areas:

Refer to the figure of snow hood shown below:

•

Snow hood

<PUHY-400/500YMC>

<PUHN-200/250YMC>

1093

1888

888

₅₀₀B

(1990)

500

(840)

500

(840)

(990)

Outlet

Inlet

9.2. Countermeasure to seasonal wind

Referring to the figure shown below, take appropriate measures which

will suit the actual situation of the place for installation.

Seasonal wind

10. Refrigerant piping installation

Connecting the piping is a terminal-branch type in which refrigerant piping from the outdoor unit is branched at the terminal and connected to each of

the indoor units.

The method of connection consists of flare connections at the indoor units, flange connections for the piping of the outdoor unit and flare connections

for the liquid, oil balance piping. Note that the branched sections are brazed.

Warning:

Always use extreme care to prevent the refrigerant gas (R22) from leaking while using fire or flame. If the refrigerant gas comes in contact

with the flame from any source, such as a gas stove, it breaks down and generates a poisonous gas which can cause gas poisoning. Never

weld in an unventilated room. Always conduct an inspection for gas leakage after installation of the refrigerant piping has been completed.

10.1. Areas of caution

1 Use the following materials for refrigeration piping.

•

Material: Seamless phosphorous deoxidized copper pipe, C1220T-OL or C1220T-O (Note: C1220T-OL is preferred.)

Size: Refer to pages 13 to 14.

2 Commercially available piping often contains dust and other materials. Always blow it clean with a dry inert gas.

3 Use care to prevent dust, water or other contaminants from entering the piping during installation.

4 Reduce the number of bending portions as much as possible, and make bending radius as big as possible.

5 Always use the branch piping set shown below, which are sold separately. This unit requires a CMC-30A (optional).

Branch pipe set name

Line branching

Header branching

Total of units down-

stream less than 160

Total of units down- Total of units downstream Total of units down-

4 branching

7 branching

10 branching

stream 161 to 330

more than 331 to 630

stream more than 631

CMY-Y102S-F

CMY-Y102L-F

CMY-Y202-F

CMY-Y302-F

CMY-Y104-E

CMY-Y107-E CMY-Y1010-E

6 If the diameters of the branch piping of the designated refrigerant piping differs, use a pipe cutter to cut the connecting section and then use an

adapter for connecting different diameters to connect the piping.

7 Always observe the restrictions on the refrigerant piping (such as rated length, the difference between high/low pressures, and piping diameter).

Failure to do so can result in equipment failure or a decline in heating/cooling performance.

^{8 A second branch cannot be made after a header branch. (These are shown by}×.)

To outdoor unit

Capped piping

9 Always use good-quality materials for brazing.

0 The City Multi Series SuperY will stop due an abnormality due to excessive or insufficient coolant. At such a time, always properly charge the unit.

When servicing, always check the notes concerning pipe length and amount of additional refrigerant at both locations, the refrigerant volume

calculation table on the back of the service panel and the additional refrigerant section on the labels for the combined number of indoor units. (Refer

to pages 13 to 14.)

A Never perform a pump down. This will damage the compressor.

B Never use refrigerant to perform an air purge. Always evacuate using a vacuum pump.

C Always insulate the piping properly. Insufficient insulation will result in a decline in heating/cooling performance, water drops from condensation and

other such problems. (Refer to pages 22 to 23.)

D When connecting the refrigerant piping, make sure the ball valve of the outdoor unit is completely closed (the factory setting) and do not operate it

until the refrigerant piping for the outdoor and indoor units has been connected, a refrigerant leakage test has been performed and the evacuation

process has been completed.

E Always use a non-oxidizing brazing material for brazing the parts. If a non-oxidizing brazing material is not used, it could cause clogging or damage

to the compressor unit. (Details of the piping connections and valve operation can be found on pages 15 to 19.)

Warning:

When installing and moving the air conditioner to another site, do not charge the it with a refrigerant different from the refrigerant (R22)

specified on the unit.

- If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may malfunction and the unit may be damaged.

10.2. Refrigerant piping system

Constant

Variable

capacity unit

Constant

capacity unit capacity unit

Variable

Distributer (gas) (optional)

Gas line B

Oil balance pipe (optional) I

(for distribution within the unit)

Gas line A

Liquid line B

Distributer (liguid) (optional)

Liquid line A

Note 1

Distributer

(liquid)

Distributer

(gas)

Gas line (main) C

Liquid line (main) C

Line-branch method

Connection examples

(connecting to six indoor units)

:indicates piping connection points

To down stream units

First branch

Note:

•

Indoor

unit

Indoor

unit

Indoor

unit

Indoor

unit

Indoor

unit

The model total for downstream units shown

in the table below is the model total when

viewed from Point A in the drawing above.

With the exception of PUHY-600YMC, the

first branch is always CMY-Y302-F.

Indoor

unit

•

Note 1: Because it is built into the variable capacity unit, B is used to carry liquid only. Set the constant capacity unit and

variable capacity unit in accordance with the G dimension given in the figure above (G = 0.01 m).

Item

Piping components

A+B+C+D+E+F+G+a+b+c+d+e+f

A (B)+C+D+E+F+G+f

D+E+F+G+f

Tolerance

220 m or less

100 m or less (Max. equivalent length 125 m)

40 m or less

Total piping length

Indoor

side

Farthest piping length

Farthest piping length after first branch (r)

(L)

The included oil balance pipe must be used. If any other piping is used, the length

of the oil balance pipe must be no more than 3 m (max. equivalent length 4 m),

and height from the bottom of the unit must be no more than 0.1 m.

4 m or less (Max. equivalent length 5 m)

50 m or less

Oil balance pipe

Outdoor

side

Distributer (liquid)/Variable capacity unit, Constant capacity unit

Distributer (gas)/Constant capacity unit

A, B (Liquid line)

A (Gas line)

Outdoor upper

Indoor/Outdoor

Permissible high/

Low difference

Outdoor lower

Indoor/Indoor

40 m or less

15 m or less

Variable capacity unit/Constant capacity unit

–

Must be installed on same frame, and there must be no high/low difference.

■

Selecting the refrigerant branch kit

Select the branch kit, sold separately, from the table below. (Each kit contains a refrigerant and gas piping set.)

Use the table to the right to make the selection based

on the model total of indoor units downstream from the

branch section.

Downstream unit model total

160 or less

Branch kit model

CMY-Y102S-F

CMY-Y102L-F

CMY-Y202-F

161 to 330

331 to 630

631 or more

CMY-Y302-F

■

Select each section of refrigerant piping

(1) Refrigerant piping diameter in section from out-

door unit to first branch (outdoor unit piping diam-

eter)

(2) Refrigerant piping diameter in section from branch

to indoor unit (indoor unit piping diameter)

(1) Section from outdoor unit to first

branch (C)

(2) Sections from branch to indoor

unit (a, b, c, d, e, f)

(3) Section from branch to branch

(D, E, F, G)

Model number

Piping diameter (mm)

Model

Liquid line

ø6.35

ø12.7

ø9.52

ø15.88

ø9.52

ø19.05

Each section

of piping

20 · 25 · 32 · 40

Liquid line

ø19.05

Gas line

ø38.1

ø44.45

Gas line

Liquid line

Gas line

Liquid line

Gas line

PUHY-600YSMC

PUHY-650YSMC

PUHY-700YSMC

PUHY-750YSMC

50 · 63 · 71 · 80

100 · 125

Select the size from the table to the right.

(3) Refrigerant piping diameter in section from branch

to branch

Downstream unit model total

80 or less

Liquid line (mm)

Gas line (mm)

ø9.52

ø12.7

ø15.88

ø19.05

ø25.4

81 to 160

161 to 330

(kg)

Variable capacity unit Constant capacity unit

331 to 480

481 to 630

631 or more

ø15.88

ø19.05

ø31.75

ø38.1

ø44.45

400

500

200

6.5

250

8.5

■

Additional refrigerant charge

The outdoor unit is charged with refrigerant at the time of

shipping according to the chart above. As this charge

does not include the amount needed for extended piping,

additional charging for each refrigerant line will be required

on site. In order that future servicing may be properly

provided, always keep a record of the size and length of

each refrigerant line and the amount of additional charge

by writing it in the space provided on the outdoor unit.

Liquid pipe size

total length of

ø19.05 × 0.29

Liquid pipe size

total length of

ø15.88 × 0.25

Liquid pipe size

total length of

ø12.7 × 0.12

Liquid pipe size

total length of

ø9.52 × 0.06

Liquid pipe size

total length of

ø6.35 × 0.024

+ α

(m) × 0.29 (kg/m) (m) × 0.25 (kg/m) (m) × 0.12 (kg/m) (m) × 0.06 (kg/m) (m) × 0.024 (kg/m)

<Example> Indoor 1 : 125

A : ø12.7

3 m

1 m

:ø9.52

:ø6.35

15 m

10 m

5 m

2 : 125

3 : 125

4 : 125

5 : 100

6 : 40

B : ø15.88

C : ø19.05 40 m

D : ø15.88 10 m

E : ø15.88

F : ø12.7

G : ø12.7

■

Calculation of additional refrigerant charge

At the conditions

below:

•

Calculate the amount of additional charge based on the length

of the piping extension and the size of the refrigerant line.

Use the table to the right as guide to calculating the amount

of additional charging and charge the system according.

If the calculation results in a fraction of less than 0.1 kg,

round up to the next 0.1 kg. For example, if the result of the

calculation was 23.28 kg, round the result up to 23.3 kg.

5 m

The total length of each liquid line is as follows

Value of α

ø19.05 : C = 40 m

ø15.88 : B + D + E = 1 + 10 + 5 = 16 m

ø12.7 : A + F + G = 3 + 5 + 5 = 13 m

ø9.52 : a + b + c + d + e = 50 m

ø6.35 : f = 5 = 5 m

Total capacity of

connecting indoor units

to Model 80

Models 81 to 160

Models 161 to 330

Models 331 to 480

Models 481 to 630

Models 631 or more

• If the total amount of refrigerant including the amount

of refrigerant sealed in the outdoor unit when shipped

from the factor plus additional refrigerant for exten-

sion piping exceeds 73 kg, use 73 kg as the total

amount of refrigerant.

Amount of refrigerant when shipped from factory +

added refrigerant 73 kg

1.0 kg

1.5 kg

2.0 kg

2.5 kg

3.0 kg

4.0 kg

Therefore,

Additional

refrigerant charge = 40 × 0.29 +16 × 0.25 + 13 × 0.12 +

50 × 0.06 + 5 × 0.024 + 3.0 = 23.3 kg

Constant

Variable

capacity unit

Distributer (gas) (optional)

Gas line B

Oil balance pipe (optional) I

(for distribution within the unit)

Constant

Variable

capacity unit capacity unit

Gas line A

Liquid line B

Distributer (liguid) (optional)

Liquid line A

Gas line (main) C

Liquid line (main) C

:indicates piping connection points

Multiple line/header

Connection examples

(connecting to six indoor units)

Note 1

Distributer

(liquid)

Distributer

(gas)

To down stream units

Branch header

Note:

•

The model total for downstream units

shown in the table below is the model

total when viewed from Point A in the

drawing above.

First branch

(branch joint)

Cap

In door

In door In door

•

With the exception of PUHY-600YMC,

the first branch is always CMY-Y302-F.

Branch joint

unit

In door

unit

In door

unit

In door

unit

Note 1: Because it is built into the variable capacity unit, B is used to carry liquid only. Set the constant capacity unit and

variable capacity unit in accordance with the G dimension given in the figure above (G = 0.01 m).

Item

Piping components

A+B+C+D+E+F+a+b+c+d+e+f

A (B)+C+D+E+c

Tolerance

220 m or less

100 m or less (Max. equivalent length 125 m)

40 m or less

Total piping length

Indoor

side

Farthest piping length

Farthest piping length after first branch (r)

(L)

D+E+c

The included oil balance pipe must be used. If any other piping is used, the length

of the oil balance pipe must be no more than 3 m (max. equivalent length 4 m),

and height from the bottom of the unit must be no more than 0.1 m.

4 m or less (Max. equivalent length 5 m)

50 m or less

Oil balance pipe

Outdoor

side

Distributer (liquid)/Variable capacity unit, Constant capacity unit

Distributer (gas)/Constant capacity unit

A, B (Liquid line)

A (Gas line)

Outdoor upper

Indoor/Outdoor

Permissible high/

Low difference

Outdoor lower

Indoor/Indoor

40 m or less

15 m or less

Variable capacity unit/Constant capacity unit

–

Must be installed on same frame, and there must be no high/low difference.

■

Selecting the refrigerant branch kit

Select the branch kit, sold separately, from the table below. (Each kit contains a refrigerant and gas piping set.)

Use the table to the right to make the selection based

on the model total of indoor units downstream from the

branch section or on the number of indoor units to be

connected on the header branch.

Line branching

Header branching

Total of units downstream Total of units downstream Total of units downstream Total of units downstream

4 branching

header

7 branching

header

10 branching

header

less than 180

181 to 370

371 to 710

CMY-Y202-C

more than 711

CMY-Y302-C

CMY-Y102S-C CMY-Y102L-C

CMY-Y104 CMY-Y107 CMY-Y1010

■

Select each section of refrigerant piping

(1) Refrigerant piping diameter in section from out-

door unit to first branch (outdoor unit piping diam-

eter)

(2) Refrigerant piping diameter in section from

branch to indoor unit (indoor unit piping diam-

eter)

(1) Section from outdoor unit to first

branch (C)

(2) Sections from branch to indoor

unit (a, b, c, d, e, f)

(3) Section from branch to branch

(D, E, F)

Piping diameter (mm)

Model

Model number

Piping diameter (mm)

Each section

of piping

Liquid line

ø19.05

Gas line

ø38.1

ø44.45

Liquid line

Gas line

Liquid line

Gas line

Liquid line

Gas line

Liquid line

Gas line

ø6.35

ø12.7

ø9.52

ø15.88

ø9.52

ø19.05

ø12.7

ø25.4

ø12.7

ø28.6

22 · 28 · 36 · 45

PUHY-600YSMC

PUHY-650YSMC

PUHY-700YSMC

PUHY-750YSMC

56 to 90

112 · 140 · 160

224

Select the size from the table to the right.

(3) Refrigerant piping diameter in section from branch

to branch

Liquid line

Gas line

Downstream unit model total Liquid line (mm) Gas line (mm)

280

90 or less

91 to 180

181 to 370

371 to 540

541 to 710

711 or more

ø9.52

ø12.7

ø15.88

ø19.05

ø15.88

ø19.05

ø25.4

ø31.75

ø38.1

ø44.45

■

Additional refrigerant charge

The outdoor unit is charged with refrigerant at the time of

shipping according to the chart above. As this charge

does not include the amount needed for extended piping,

additional charging for each refrigerant line will be required

on site. In order that future servicing may be properly

provided, always keep a record of the size and length of

each refrigerant line and the amount of additional charge

by writing it in the space provided on the outdoor unit.

Liquid pipe size

total length of

ø19.05 × 0.29

Liquid pipe size

total length of

ø15.88 × 0.25

Liquid pipe size

total length of

ø12.7 × 0.12

Liquid pipe size

total length of

ø9.52 × 0.06

Liquid pipe size

total length of

ø6.35 × 0.024

+ α

(m) × 0.29 (kg/m) (m) × 0.25 (kg/m) (m) × 0.12 (kg/m) (m) × 0.06 (kg/m) (m) × 0.024 (kg/m)

<Example> Indoor 1 : 125

A : ø12.7

3 m

1 m

:ø9.52

:ø6.35

10 m

5 m

10 m

15 m

5 m

2 : 125

3 : 125

4 : 125

5 : 100

6 : 40

B : ø15.88

C : ø19.05 30 m

D : ø15.88 10 m

E : ø12.7

■

Calculation of additional refrigerant charge

At the conditions

below:

•

Calculate the amount of additional charge based on the length

of the piping extension and the size of the refrigerant line.

Use the table to the right as guide to calculating the amount

of additional charging and charge the system according.

5 m

•

F : ø12.7

15 m

The total length of each liquid line is as follows

ø19.05 : C = 30 m

ø15.88 : B + D = 1 + 10 = 11 m

ø12.7 : A + E + F = 3 + 5 + 15 = 23 m

ø9.52 : a + b + c + d + e = 10 + 5 + 5 + 10 + 15 = 45 m

ø6.35 : f = 5 m

• If the calculation results in a fraction of less than 0.1

kg, round up to the next 0.1 kg. For example, if the

result of the calculation was 20.03 kg, round the re-

sult up to 20.1 kg.

• If the total amount of refrigerant including the amount

of refrigerant sealed in the outdoor unit when shipped

from the factor plus additional refrigerant for exten-

sion piping exceeds 73 kg, use 73 kg as the total

amount of refrigerant.

Value of α

Total capacity of

connecting indoor units

to Model 80

Models 81 to 160

Models 161 to 330

Models 331 to 480

Models 481 or more

Therefore,

1.0 kg

1.5 kg

2.0 kg

2.5 kg

3.0 kg

Additional

refrigerant charge = 30 × 0.29 +11 × 0.25 + 23 × 0.12 +

45 × 0.06 + 5 × 0.024 + 3.0 = 20.1 kg

Amount of refrigerant when shipped from factory +

added refrigerant 73 kg

10.3. Precautions concerning piping connection and valve operation

<When shipped from

the manufacturer>

•

Connect piping and operate valves exactly as described in the figure below.

After performing the following distributor (gas) connection, remove the con-

necting pipe included with the gas ball valve of the variable capacity unit, and

mount the distributor (gas) (optional).

1 When brazing the distributor (gas), braze it outside of the unit before mount-

ing on the variable capacity unit.

2 During the time when removing the connecting pipe with flange, remove

the seal attached on the back side of this sheet and paste it onto the flange

surface of the ball valve to prevent the entry of dust into the valve.

3 The refrigerant circuit is closed with a round, close-packed packing at the

shipment to prevent gas leak between flanges. As no operation can be

done under this state, be sure replace the packing with the hollow packing

attached at the piping connection.

4 At the mounting of the hollow packing, wipe off dust attached on the flange

sheet surface and the packing. Coat refrigerating machine oil onto both

surfaces of the packing.

•

After evacuation and refrigerant charge, ensure that the handle is fully open. If operating with the valve closed, abnormal pressure will be imparted

to the high- or low-pressure side of the refrigerant circuit, or a shortage of oil in the compressor may occur due to lack of oil flow between units, giving

damage to the compressor, four-way valve, etc.

•

For evacuating, be sure to provide an oil balance pipe between the variable capacity and constant capacity units.

Determine the amount of additional refrigerant charge by using the formula, and charge refrigerant additionally through the service port after

completing piping connection work.

•

After completing work, shut the service port and cap tightly so that gas leaking does not occur.

Connect ball valve piping in the order of (oil balance) → (liquid side) → (gas side).

Ball valve

(gas side)

Ball valve

(liquid side)

Ball valve

(oil balance side)

ø15.88

To distributor

(liquid)

ø12.7

To constant capacity unit

ø28.6

(Figure shows valve fully open.)

Warning:

Braze the distributor (gas) outside the unit, before mounting distributor (gas)* to ball valve of the variable capacity unit.

- If brazed while mounted, the ball valve is heated and could result in cracking or gas leaks. The wiring inside the unit could also be burned.

•

Connect piping and operate valves exactly as described in the figure below.

Replace the solid packing.

Gas side connecting piping is already assembled when the equipment is shipped. (See figure

on right.)

1 When brazing to connecting pipe with flange, remove the connecting pipe with flange from

the ball valve, and braze at the outside of the unit.

2 During the time when removing the connecting pipe with flange, remove the seal attached

on the back side of this sheet and paste it onto the flange surface of the ball valve to prevent

the entry of dust into the valve.

3 The refrigerant circuit is closed with a round, close-packed packing at the shipment to pre-

vent gas leak between flanges. As no operation can be done under this state, be sure re-

place the packing with the hollow packing attached at the piping connection.

4 At the mounting of the hollow packing, wipe off dust attached on the flange sheet surface

and the packing. Coat refrigerating machine oil onto both surfaces of the packing.

Hollow packing

•

After evacuation and refrigerant charge, ensure that the handle is fully open. If operating with the valve closed, abnormal pressure will be imparted

to the high- or low-pressure side of the refrigerant circuit, or a shortage of oil in the compressor may occur due to lack of oil flow between units, giving

damage to the compressor, four-way valve, etc.

•

For evacuating, be sure to provide an oil balance pipe between the variable capacity and constant capacity units.

Determine the amount of additional refrigerant charge by using the formula, and charge refrigerant additionally through the service port after

completing piping connection work.

•

After completing work, shut the service port and cap tightly so that gas leaking does not occur.

Ball valve

(Gas side)

Ball valve

(Liquid side)

Ball valve

(Oil balance side)

The unit is set vertically between

the compressor and control box.

Fastening plate

M P 3 5 K

D’

ø12.7

H’

ø12. 7

To variable capacity unit

To distributor

(liquid)

ø28.6

To distributor (gas) inside

variable capacity unit

(Figure shows valve fully open.)

Warning:

Be sure to remove the connecting pipe from the ball valve, and braze it outside the unit.

- If brazed while mounted, the ball valve is heated and could result in cracking or gas leaks. The wiring inside the unit could also be burned.

Valve stem

Appropriate tightening torque by torque wrench

[Fully closed at the factory, when connecting the piping, when evacuating,

and when charging additional refrigerant. Open fully after the operations

above are completed.]

Copper pipe external dia. (mm) Tightening torque (N·m) / (kg·cm)

ø6.35

ø9.52

14 to 18 / 140 to 180

35 to 42 / 350 to 420

50 to 57.5 / 500 to 575

75 to 80 / 750 to 800

100 to 140 / 1000 to 1400

Stopper pin [Prevents the valve stem from turning 90° or more.]

Packing (accessory)

ø12.7

Distributer (gas) (option)

ø15.88

ø19.05

Mount packing (accessory) securely to the valve flange so that gas does

not leak. (screw tightening torque is 43 N·m (430 kg·cm). Apply a coat of

refrigerating machine oil to both surfaces of the packing.

Tightening angle standard

D’ Connecting pipe (accessory)

[Use packing and securely install this pipe to the valve flange so that gas

leakage will not occur. (tightening torque: 25 N·m (250 kg·cm)) Coat both

surfaces of the packing with refrigerator oil.]

Pipe diameter (mm) Tightening angle (°)

ø6.35, ø9.52

ø12.7, ø15.88

ø19.05

60 to 90

30 to 60

20 to 35

Open (operate slowly)

Cap, copper packing

[Remove the cap and operate the valve stem. Always reinstall the cap after

operation is completed. (valve stem cap tightening torque: 25 N·m

(250 kg·cm) or more)]

Service port

[Use this port to evacuate the refrigerant piping and add an additional charge

at the site.

Open and close the port using a double-ended wrench.

Always reinstall the cap after operation is completed. (service port cap

tightening torque: 14 N·m (140 kg·cm) or more)]

Flare nut

[Tightening torque: 80 N·m (800 kg·cm) ··· liquid, 55 N·m (550 kg·cm) ··· oil

blance

Loosen and tighten this nut using a double-ended wrench.

Coat the flare contact surface with refrigerator oil.]

H’ Flare nut

Tightening torque is 55 N·m (550 kg·cm). Use a double spanner to open

Note:

If a torque wrench is not available, use the following method as a

standard

and close. Apply a coat of refrigerating machine oil to the flare bonding

surface.

When you tighten the flare nut with a wrench, you will reach a point

where the tightening torque will abrupt increase.Turn the flare nut

beyond this point by the angle shown in the table above.

ø38.1 (PUHY-600YSMC)

ø44.5 (PUHY-650/700/750YSMC)

Field piping

[Braze to the connecting pipe. (when brazing, use unoxidized brazing.)]

Caution:

Always remove the connecting pipe from the ball valve and braze it

outside the unit.

- Brazing the connecting pipe while it is installed will heat the ball valve

and cause trouble or gas leakage. The piping, etc. inside the unit may

also be burned.

10.4. Oil balance pipe connection method

•

Oil balance piping can be took out from the front, bottom or side of the unit (left side for the variable capacity unit, right side for the constant capacity

unit).

•

Connect piping and operate valves exactly as described below. (for details, see item 10.3.)

1 After connecting oil balance pipe, be sure to evacuate using the service port of the variable capacity unit side valve.

2 After evacuating, be sure to fully open each valve stem. If you operate with the valve closed, a shortage of oil in the compressor may occur due

to lack of oil flow between units, which could result in damage to the compressor.

3 After completing work, shut the cap of the service port and handle section tightly so that gas leaking does not occur.

Warning:

Failure to connect the oil balance pipe will result in the compressor being damaged.

•

Provide 10 mm of clearance between the variable capacity and constant capacity units. Position the variable capacity unit so that its front is facing

on the right side and the constant capacity unit so that its front is facing on the left. Connect the oil balance pipe for the optional CMC-30A according

to the following procedure.

1 Open the knock-out holes of the left side panel for the variable capacity unit, and the right side panel for the constant capacity unit.

2 After installing the units, flare-connect the piping included with the unit (ø12.7).

3 Block the clearance between units with the 2 seals included with the constant capacity unit.

10 mm (clearance between units)

Right side panel

(Constant capacity unit)

Left side panel

(Variable capacity unit)

Control box

Compressor

Ball valve (oil balance)

ø12.7 (flare)

Oil balance pipe 2

(optional)

Ball valve (oil balance)

ø12.7 (flare)

Oil balance pipe 1 (optional)

Seal material (2 pieces, included)

Through holes for oil balance pipe

and transmission cables

Flare connection (3 places)

Tightening torque is 55 N·m (550 kg·cm)

Open and close using a double

spanner. Apply a coat of refrigerating

machine oil on both sides of the flare

contact surface.

•

If the oil balance piping for the constant capacity unit from the front of the unit is took out, bend the piping as shown in the figure below. (When doing

so, be careful not to the piping doesn’t touch the compressor or other parts.)

Front panel

Ball valve (oil balance)

ø12.7 (flare)

Knock-out holes for

taking out oil balance pipe

from front surface

Control box

Compressor

Oil balance pipe (Bend piping at the site.)

(Constant capacity unit)

■ Taking out piping in the downward direction

10.5. Distributor (gas) connection

method

(1) Remove the copper cap and rubber packing attached to the pip-

ing and flange of the distributor (gas) (optional).

(2) Assemble outside the unit with the elbow (8), connecting pipe

(7 for 600 type), or connecting pipe (6 for types other than 600)

in the specified shape and braze. (see Fig. 4.)

■ Taking out piping from the front direction

(1) Remove the copper cap and rubber packing attached to the pip-

ing and flange of the distributor (gas) (optional).

Brazing

(2) Assemble outside the unit with the elbow (8) in the specified

shape and braze. (see Fig. 1.)

For the 600 type, braze the connecting pipe (7) also.

Brazing

8Elbow

Brazing

8Elbow

: 7Connecting pipe

For 600

For other than 600 6Connecting pipe

7Connecting pipe

8Elbow

Fig. 4

(3) Braze the connecting pipe (5) and connecting piping assembled

in step (2) to the distributor (gas) outside the unit. For assembly

procedure, see Fig. 5. When brazing piping, cool the brazed por-

tion of the distributor side piping with a dampened waste cloth to

prevent heating by brazing.

Fig. 1

(3) Braze the connecting pipe (4) and piping assembled in step (2)

to the distributor (gas) so that the connecting pipe is attached as

shown in Fig. 2. For assembly procedure, see Fig. 3. When braz-

ing piping, cool the brazed portion of the distributor side piping

with a dampened waste cloth to prevent heating by brazing.

Flange

5Connecting pile

4Connecting

pipe

Distributor (gas)

Flange

Fastening plate

Elbow assembly

Fastening plate

Fig. 2

Distributor (gas)

4Connecting pipe

Fig. 5

The rest of the procedure is the same as for “Running piping from front

direction”.

Caution:

When brazing, cool with a waste cloth dampened with water so that

the flange and ends of the distributor side piping don’t get heated.

- Part could be damaged if not cooled sufficiently.

Flange

Fastening plate

Distributor (gas)

Fig. 3

(4) Connect the ø12.7 oil balance pipe to the ball valve of the vari-

able capacity unit (oil balance) and constant capacity unit.

(5) Connect the ø15.88 piping branched by the distributor (liquid) to

the ball valve of the variable capacity unit (liquid side).

(6) Insert the distributor (gas) into the variable capacity unit and con-

nect to the flange of the ball valve (gas side).(Use a socket wrench

and socket wrench extension.) When doing so, be sure to mount

the included packing between the ball valve (gas side) and flange

of the distributor.

(7) Fasten the plate of the distributor (gas) to the frame of the unit

with screws.

(8) Connect and braze the ø44.45 (ø38.1 for 600 type) gas piping

(main pipe) and ø28.58 gas pipe that connects the constant ca-

pacity unit with the distributor (gas).

10.6. How to install branch pipe

For detail, please observe the instruction manual attached to the op-

tional refrigerant branch kit.

■ Joint

Pipe cutter

Deformed joint

•

When the number of pipes to be connected is smaller than the number

of header branches, install a cap to the unconnected branches. The

cap is included with the kit.

To outdoor unit

To branch piping or indoor unit

■ Distributer (liquid)

•

Apart from the CMY-Y202-F and CMY-Y302-F gas side, there are no

restrictions on the posture for attaching joints.

Field piping

Ensure that the branch pipes for the CMY-Y202-F and CMY-Y302-F

gas side are attached horizontally or facing upwards (see the dia-

gram below.)

Horizontal

Facing upwards

±15°

(Facing downwards is not possible)

Within ± 15

degrees

Variable

capacity unit capacity unit

Constant

Within ± 15

degrees

Within ± 15

degrees

•

Mount the distributor (liquid, optional CMC-30A) so that it is within

±15° in relation to the horizontal plane (see figure above).

•

There is no limitation on the joint mounting configuration.

If the diameter of the refrigerant piping selected by the procedures

described on pages 13 to 14 is different from the size of the joint,

match the sizes using a deformed joint.The deformed joint is included

with the kit.

■ Header

To outdoor unit

To indoor unit

•

No restriction is applied to the mounting posture of the header.

If the diameter of the refrigerant piping selected using the proce-

dures described on pages 14 and the size of the joint is different,

match the sizes using a deformed joint.The deformed joint is included

with the kit.

10.7. Airtight test and evacuation

1 Airtight test

Airtight test should be made by pressurizing nitrogen gas to 3.0 MPa.For the test method, refer to the following figure.(Make a test with the ball valve

closed. Be also sure to pressurize both liquid pipe and gas pipe.)

The test result can be judged good if the pressure has not bee reduced after leaving for about one day after completion of nitrogen gas pressuriza-

tion.

Nitrogen gas

To indoor unit

System analyzer

Lo knob

Hi knob

Ball valve

Liquid pipe

Gas pipe

Outdoor unit

Service port

2 Evacuation

Evacuation should be made from the service port provided on the outdoor unit’s ball valve to the vacuum pump commonly used for both liquid pipe

and gas pipe. (Make evacuation from both liquid pipe and gas pipe with the ball valve closed.)

Also evacuate the oil balance pipe that connects the variable capacity and constant capacity units with the oil balance ball valves of both units shut.

Evacuate from the service port of the variable capacity unit ball valve with a vacuum pump.

* Never perform air purging using refrigerant.

System analyzer

Lo Knob

Valve

Freon 22 cylinder

Scale

Use a graviometer. (One that can measure down to 0.1 kg.)

If you are unable to prepare such a high-precision gravimeter,

you may use a charge cylinder.

Hi Knob

Ball valve

Liquid pipe

Gas pipe

Vacuum pump

Service port

Three-way joint

Valve

Constant capacity unit side

Oil balance pipe

Variable capacity unit side

Note:

Always add an appropriate amount of refrigerant. (For the refrigerant additional charge, see pages 13 to 14.)Too much or too little refrigerant

will cause trouble.

Note that it is not possible to determine if a correct amount is being used with the accumulator level (AL).

Warning:

When installing and moving the air conditioner to another site, do not charge the it with a refrigerant different from the refrigerant (R22)

specified on the unit.

- If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may malfunction and the unit may be damaged.

Glass fiber + Steel wire

Adhesive + Heat - resistant polyethylene foam +

Adhesive tape

Heat

insulation

material A

10.8. Thermal insulation of refrigerant

piping

Indoor

Floor exposed Water-proof hemp cloth + Bronze asphalt

Outdoor Water-proof hemp cloth + Zinc plate + Oily paint

Vinyl tape

Be sure to give insulation work to refrigerant piping by covering liquid

pipe and gas pipe separately with enough thickness heat-resistant

polyethylene, so that no gap is observed in the joint between indoor unit

and insulating material, and insulating materials themselves. When in-

sulation work is insufficient, there is a possibility of condensation drip,

etc. Pay special attention to insulation work to ceiling plenum.

Outer

covering B

Note:

When using polyethylene cover as covering material, asphalt roof-

ing shall not be required.

Steel wire

Piping

Asphaltic oily mastic or asphalt

Heat insulation material A

Outer covering B

•

Do not insulate gas or low pressure pipe and liquid or high

pressure pipe together.

•

Be sure to fully insulate connecting portion.

Liquid pipe

Gas pipe

Bad example

Electric wire

Finishing tape

Insulating material

These parts are not insulated.

Liquid pipe

Gas pipe

Finishing tape

Insulating material

Good example

Note:

No heat insulation must be provided for electric wires.

Penetrations

Inner wall (concealed)

Outer wall

Outer wall (exposed)

A B

Floor (fireproofing)

Roof pipe shaft

Penetrating portion on fire limit and boundary wall

Sleeve

Mortar or other incombustible caulking

Incombustible heat insulation material

Heat insulating material

Lagging

When filling a gap with mortar, cover the penetration part with steel plate

so that the insulation material will not be caved in. For this part, use

incombustible materials for both insulation and covering. (Vinyl covering

should not be used.)

Caulking material

Band

Waterproofing layer

Sleeve with edge

Lagging material

Branch piping section

Insulate the header using the insula-

tion material attached to the branch

pipe kit as shown in the figure.

11. Electrical work

11.1. Caution

1 Follow ordinance of your governmental organization for technical standard related to electrical equipment, wiring regulations and guidance of each

electric power company.

Warning:

Be sure to have authorized electric engineers do electric work using special circuits in accordance with regulations and this installation

manual. If power supply circuit has a lack of capacity or electric work deficiency, if may cause an electric shock or fire.

2 Install the outdoor unit transmission line away from the power source wiring so that it is not affected by electric noise from the power source. (Do not

run it through the same conduit.)

3 Be sure to provide designated grounding work to outdoor unit.

Caution:

Be sure to put outdoor unit to earth. Do not connect earth line to any gas pipe, water pipe, lightning rod or telephone earth line. If earth is

incomplete, it may cause an electric shock.

4 Give some allowance to wiring for electrical part box of indoor and outdoor units, because the box is sometimes removed at the time of service work.

5 Never connect the main power source to terminal block of transmission line. If connected, electrical parts will be burnt out.

6 Use 2-core shield cable for transmission line. ( mark in the figure below) If transmission lines of different systems are wired with the same

multiplecore cable, the resultant poor transmitting and receiving will cause erroneous operations. (× mark in the figure below)

7 Only the transmission line specified should be connected to the terminal block for outdoor unit transmission.

(Transmission line to be connected with indoor unit : Terminal block TB3 for transmission line, Other : Terminal block TB7 for centralized control)

Erroneous connection does not allow the system to operate.

8 In case to connect with the upper class controller or to conduct group operation in different refrigerant systems, the control line for transmission is

required between the outdoor units each other.

Connect this control line between the terminal blocks for centralized control. (2-wire line with no polarity)

When conducting group operation in different refrigerant systems without connecting to the upper class controller, replace the insertion of the short

circuit connector from CN41 of one outdoor unit to CN40.

9 Group is set by operating the remote controller.

0 Caution! If the electrical wiring connections (L1, L2, L3, N ) are made incorrectly, damage to the unit could result.

TB3

TB7

TB3: Transmission line terminal board, TB7: Central control line terminal board

Outdoor unit

2-core cable

Indoor unit

Remote controller

Multi-core cable

3. Connect indoor and outdoor units through the terminal block for trans-

mission lines (TB3). Outdoor units and connections to central control

systems go through the terminal block for centralized control (TB7).

When making an indoor/outdoor connection with shielded wiring, con-

nect the shield ground to the earth screw ( ). When making a cen-

tral control system connection with shielded wiring, use the terminal

block for centralized control (TB7).

11.2. Control box and connecting posi-

tion of wiring

a. Variable capacity unit

1. Remove the total of six screws at the top and bottom, and remove

the service panel by pulling it forward. (see the figure below.)

When the CN41 power supply connector of an outdoor unit has been

replaced with a CN40, the shield terminal (S) for centralized control

(TB7) should also be connected to the earth screw ( ).

4. How to use the conduit mounting plate

(1) Conduit mounting plates (ø46, ø53, ø62) are being provided.

Select conduit mounting plate based on the outside diameter of con-

duit to be used and mount it as shown in the figure.

(2) Fix power source wiring to control box by using buffer bushing for

tensile force (PG connection or the like)

Service panel

2. Remove the two screws on the left and right-hand of the base of the

control box and pull the overall cover downwards to detach it. (a dia-

gram with the control box cover removed is shown below.)

knockout hole

To prevent external tensile force from applying to the wiring connection

section of power source terminal block, use buffer bushing like PG

connection or the like.

ø46 mounting hole

ø53 mounting hole

LD1

ø62 knockout hole

For the connection of conduit at bottom

ø62 mounting hole

For the connection of conduit at front

The front of outdoor unit

L1 L2 L3

TB1

M1 M2

TB3

M1 M2

TB7

b. Constant capacity unit

1. The service panel is removed by removing the six screws at the top

and bottom and pulling it forward. (see figure below.)

INV board

MAIN board

Ten position

One position

Address

FANCON board

Power source

Earth screw

Transmission line

RELAY board

Service panel

2. The control box cover is removed by removing the 2 screws and pull-

ing downward. (The control box with the cover removed is shown in

the figure below.)

4. Piping connection

Connect indoor unit crossover cables of the transmission cables ter-

minal block (TB3) of the variable capacity unit to the transmission

cables terminal block (TB3). When making an indoor/outdoor con-

nection with shielded wiring, connect the shield ground to the earth

screw ( ).

3. Method of using conduit mounting plate

The equipment includes conduit mounting plates (ø27, ø33, ø40).

Select the mounting plate according to the diameter of the conduit

used, and mount as shown in the figure below.

Address

CONT. board

If conduit is connected

from the bottom

If conduit is connected

from the front

Controlbox

Power

terminal block

(TB1)

Earth screw

(E)

Transmission

cables terminal block

(TB3)

Tapping screw

Unit front

c. Transmission booster (optional)

(For details, see item 11.3. “Wiring transmission cables”)

Connect 220/230/240 VAC to L/N of power terminal block (TB1).

Connect the ground to the

terminal of power terminal block (TB1).

Connect the outdoor unit side transmission cables to A/B of transmission cables terminal block 1 (TB2).

Connect the outdoor unit side shield to S of transmission cables terminal block 1 (TB2).

Connect additional indoor unit side transmission cables to A/B of transmission cables terminal block 2 (TB3).

Connect additional indoor unit side shield to S of transmission cables terminal block 2 (TB3).

TB1

Power terminal

block (TB1)

Earth

Transmission cables

terminal block 2 (TB3)

Transmission cables

terminal block 1 (TB2)

11.3. Wiring transmission cables

Wiring method, address setting method and permissible wiring length differ according to and whether or not you are using transmission booster. Check

permissible wiring length before wiring.

A may be required depending on the number of indoor units.

Item 4 “Wiring examples” gives typical wiring examples (a-c).

a. System using remote controller (1 outdoor unit)

b. System using remote controller (system operated as a group among multiple refrigerant systems)

c. System using power supply extension unit for transmission booster (combination of systems a-b)

1 Connecting a transmission booster

A transmission booster (RP) is required when the number of connected indoor unit models in a cooling system exceeds the number of models specified

in the chart below.

* The maximum number of units that can be controlled is determined by the indoor unit model, the type of remote controller and their capabilities.

Remote controller type

Remote controller PAR-F 25MA

(*1)

Capability of the

connected indoor units

Number of connected indoor units that can be

Prior to Ver. E

After Ver. F

connected without a RP.

200 or lower

16 (32)

20 (40)

16 (32)

200 or higher

The number of indoor units and the total number of remote controllers is displayed within the parenthesis ( ).

*1 If even one unit that is higher than 200 exists in the cooling system, the maximum capacity will be “200 or higher”.

2 Name, code and possible unit connections

Name

Code

Possible unit connections

Variable capacity unit controller

Constant capacity unit controller

Indoor unit controller

–

Outdoor unit

Indoor unit

1 unit per 1 OC.

2 to 32 units per 1 OC (*1).

2 units maximum per group.

0 to 1 unit per 1 OC (*1).

Remote controller Remote controller (*1)

Other

Transmission booster unit

*1 A transmission booster (RP) may be required depending on the number of connected indoor unit controllers.

3 Types of control cables

(1) Wiring transmission cables

•

Types of transmission cables

Shielding wire CVVS or CPEVS

Cable diameter

More than 1.25 mm²

Maximum wiring length within 200 m

(2) Remote control cables

Kind of remote control cable 2-core cable (unshielded)

Cable diameter

0.5 to 0.75 mm²

When 10 m is exceeded, use cable with the same

specifications as (1) Transmission line wiring.

Remarks

4 Wiring examples

Typical wiring examples are shown on pages 28 to 32. (Wiring examples A ~ C)

A. Example of the use of the shielded cable in a single coolant system (Setting of addresses is necessary)

Example of control line wiring

Wiring method, address setting

a. Run the wire to terminals M1 and M2 the variable capacity unit (OC)

transmission line terminal block (TB3) and to terminals M1 and M2 on

the constant capacity unit (OS) transmission line terminal block (TB3)

as well as to the terminals M1 and M2 of the transmission line terminal

block (TB5) of each indoor unit (IC). (Two-wire, no polarity)

1) Standard

Also, run the shielded ground wire to the ground terminal

of the

variable capacity unit, the S terminal of the constant capacity unit (TB3),

and the S terminal of each indoor unit (TB5).

b. Connect the wires to terminals M1 and M2 of the transmission line

terminal block (TB5) in each indoor unit (IC) and connect them to the

remote control (RC) terminal block (TB6).

(52)

TB3

(51)

(01)

(02)

TB3

M1M2

TB7

TB5

TB13

TB5

TB13

M1 M2

M1M2 S

c. Set the address setting switch as shown in the following table.

Unit

Range

01 to 50

Setting method

Indoor unit

—

101 to 150

Shielded cable

Remote control

Indoor unit address + 100

Note 2

Variable capacity

unit

The smallest address of

the indoor units + 50

51 to 100

TB6

(102)

Note 1

Constant capacity

unit

Variable capacity unit ad-

dress + 1

TB6

(101)

51 to 100

Note 1

Note 1 If the address of the variable capacity unit or the constant capac-

ity unit is set at 100, set one of the address switches at 01 ~ 50.

Note 2 It is not necessary to set the 100’s position in the remote control

unit.

•

One remote control unit for each indoor unit

Within ( ): Address

2) 2 Remote control operation

a. Same as above.

b. Same as above.

c. Set the address setting switch as shown in the fol-

lowing table.

(52)

(51)

(01)

(02)

Unit

Range

Setting method

TB3

M1 M2

TB3

M1M2

TB7

M1M2 S

TB5

M1M2 S

TB13

TB5

M1M2 S

TB13

Indoor unit

01 to 50

—

Main remote

controller

101 to 150

Indoor unit address + 100

Indoor unit address + 150

Note 2

Sub remote

controller

151 to 200

Note 2

Variable capacity

unit

The smallest address of the

indoor units + 50

Shielded cable

51 to 100

Note 1

TB6

(101)

TB6

(151)

TB6

(102)

TB6

(152)

Constant capacity

unit

Variable capacity unit ad-

dress + 1

51 to 100

•

2 remote control units for 1 indoor

unit.

Note 1

(Main remote (Sub remote

controller)

(Main remote (Sub remote

controller) controller)

controller)

Notes 1, 2. Same as above.

3) Group operation

a. Same as above.

b. Connect terminals A and B (M1 and M2) of the trans-

mission line terminal block (TB5) of the indoor unit

(IC Main) with the lowest address of all the indoor

units (IC) in the same group and the terminals on

the remote control (RC) terminal block (TB6).

c. Set the address setting switch as shown in the fol-

lowing table.

IC (Main)

(01)

IC (Sub)

(52)

TB3

(51)

(02)

TB5

M1M2 S

TB13

TB5

M1M2 S

TB13

TB3

M1M2

TB7

M1M2 S

d. Within the same group, let the indoor unit (IC) which

functions the most be the IC (Main) unit.

M1 M2

Unit

Range

Setting method

Address of the indoor unit

with the smallest address of

all the indoor units in the

same group.

IC (Main)

01 to 50

Shielded cable

TB6

(101)

Address of any of the indoor

units except the address of

the IC (Main). Let the

number be in sequence with

that of the IC (Main)

IC (Sub)

01 to 50

Main remote

controller

Address of the IC (Main) in

the same group + 100

101 to 150

Note 2

Sub remote

controller

Address of the IC (Main) in

the same group + 150

151 to 200

Note 2

Variable capacity

unit

The smallest address of the

indoor units + 50

51 to 100

Note 1

Constant capacity

unit

Variable capacity unit ad-

dress + 1

51 to 100

Note 1

Notes 1, 2. Same as above.

•

Operation of multiple indoor units with 1 remote controller.

1) ~ 3) above can be combined.

Permissible length

Prohibited items

Length of the wire to the most remote

indoor unit in the system (1.25 mm²)

L1 + L2, L2 + L3, L3 + L1 200 m

Remote control wire length

In the case of 0.5 - 0.75 mm²wire,

r1 , r2 10 m

If the length exceeds 10 m, use

1.25 mm²wire and let the length

be within the length of the wire to

the most remote indoor unit in the

system. (L3).

Same as above.

(52)

(51)

(01)

(02)

TB5

M1M2 S

TB13

TB5

M1M2 S

TB13

TB3

M1 M2

TB3

M1M2

TB7

M1M2 S

Shielded cable

TB6

(101)

(151)

(102)

(103)

(152)

(104)

(Main remote (Sub remote

controller) controller)

(Main remote (Sub remote

controller) controller)

•

Let the address of the sub remote controller be the indoor unit (IC) address + 150. In this case, the address would be 152.

More than 3 remote control (RC) units cannot be connected to one indoor unit.

Same as above.

IC (Main)

(01)

IC (Sub)

(02)

(52)

(51)

TB5

M1M2 S

TB13

TB5

M1M2

TB13

TB3

M1 M2

TB3

M1M2

TB7

M1M2 S

Shielded cable

TB6

(102)

(101)

•

The remote controller address is the indoor unit main address + 100. In this case, it is 101.

Note:

1. If there is one or more 200 or higher indoor units within the same cooling system, and the number of indoor units exceeds 16 units, a

transmission booster is necessary. (When a “PAR-F25MA Ver. F or subsequent version of remote control is used)

2. If there is not even one 200 or higher indoor unit within the same cooling system, and the number of indoor units exceeds 20 units, a

transmission booster is necessary. (When a “PAR-F25MA Ver. F or subsequent version of remote control is used)

* For details, see wire connection example C.

B. Example of the use of the shielded cable in a system with group operation among multiple outdoor units (Setting of addresses is necessary)

Group 1

Group 3

Group 5

CN40

(51)

(54)

(01)

(04)

(05)

(06)

TB3

M1 M2

TB3

M1M2

TB5

M1M2 S

TB13

TB5

M1M2 S

TB13

TB5

M1M2 S

TB13

TB5

M1M2 S

TB13

M1M2 S

TB7

Shielded cable

TB6

(105)

TB6

(155)

TB6

(101)

(Sub remote

controller)

(53)

(52)

(02)

(03)

(07)

TB3

M1 M2

TB3

M1M2

TB5

M1M2 S

TB13

TB5

M1M2 S

TB13

TB5

M1M2 S

TB13

M1M2 S

TB7

TB6

(103)

Within ( ): Address

a. Be sure to use shielded cable for wiring between the outdoor units (OC and OS) and indoor units (IC), between OC and OC and between IC

and IC.

b. Terminals M1 and M2 and the ground terminal

of the transmission line terminal block (TB3) of each variable capacity unit (OC), terminals

of the constant capacity unit (OS) and terminals M1, M2 and S of the

M1, M2 and S of the transmission line terminal block (TB3)

transmission line terminal block (TB5) of each indoor unit (IC) should be cross wired.

c. Connect the M1 and M2 terminals of the transmission line terminal block (TB5) of the indoor unit IC (Main) with the smallest address within

the same group to the remote control (RC) terminal block (TB6).

d. Connect terminals M1, M2 and S of the centralized control terminal block (TB7) of the variable capacity unit (OC) and the terminals M1, M2

and S of the centralized control terminal block (TB7) of the variable capacity unit (OC) of the other cooling systems.

e. The power supply connector on the main board can be changed from CN41 to CN40 for only one variable capacity unit (OC).

f. Connect the S terminal of the centralized control terminal block (TB7) of the variable capacity unit (OC) which had its power supply connec-

tor connected to CN40 in e to the ground terminal

in the electrical equipment panel.

g. Group settings between multiple cooling systems should be performed after the power is turned on using the remote control (RC) units. For

the setting method, refer to the installation manual for the remote control unit.

Unit

Range

Setting method

IC (Main)

01 to 50

Smallest address of all the indoor units (IC) in the same group

Address other than the IC (Main) of the indoor units in the same group. Use a number

which is in sequence with that of the IC (Main)

IC (Sub)

01 to 50

Main remote controller

Sub remote controller

Variable capacity unit

Constant capacity unit

101 to 150 Note 2 IC (Main) + 100

151 to 200 Note 2 IC (Main) + 150

51 to 100

Note 1 The smallest address of the indoor units in the same cooling system + 50

51 to 100 Notes 1, 3 Variable capacity unit address + 1

Note:

1. If the address of the variable capacity unit or the constant capacity unit is set at 100, set the address setting switch at either 01 or

50.

2. It is not necessary to set the 100’s position on the remote control unit.

3. If the addresses overlap with the variable capacity unit of other cooling systems, select a different unused address.

•

Length of wire to the most remote unit via the outdoor unit : L1+L2+L3+L4+L5+L6+L7+L9,

L1+L2+L3+L4+L5+L6+L8+L9 500 m (1.25 mm²)

•

Length of wire to the most remote unit via the indoor system : L1+L2+L3+L4, L5+L6+L7, L5+L6+L8, L7+L8 200 m (1.25 mm²)

Remote control wire length : r¹, r2, r3, r4 10 m (0.5 to 0.75 mm²)

If the length exceeds 10 m, use 1.25 mm²wire and calculate the length of that portion (L8) as within the total

extended length and the length to the most remote unit.

Group 1

Group 3

Group 5

CN40

(51)

(54)

(01)

(04)

(05)

(06)

TB3

M1 M2

TB3

M1M2

TB5

M1M2 S

TB13

TB5

M1M2 S

TB13

TB5

M1M2 S

TB13

TB5

M1M2 S

TB13

M1M2 S

TB7

Shielded cable

TB6

(105)

TB6

(155)

TB6

(101)

(53)

(52)

(02)

(03)

(07)

TB3

M1 M2

TB3

M1M2

TB5

M1M2 S

TB13

TB5

M1M2 S

TB13

TB5

M1M2 S

TB13

M1M2 S

TB7

TB6

(103)

•

Connect the S terminal of the centralized control terminal block (TB7) of one variable capacity unit only to the ground

equipment panel.

The transmission line terminal blocks (TB5) of indoor units (IC) connected to different cooling systems should not be connected together.

of the electrical

Note:

1. If there is one or more 200 or higher indoor units within the same cooling system, and the number of indoor units exceeds 16 units, a

transmission booster is necessary. (When a “PAR-F25MA Ver. F or subsequent version of remote control is used)

2. If there is not even one 200 or higher indoor unit within the same cooling system, and the number of indoor units exceeds 20 units, a

transmission booster is necessary. (When a “PAR-F25MA Ver. F or subsequent version of remote control is used)

* For details, see wire connection example C.

C. Example of a system using the transmission booster (Combination of systems A - C)

Ground

TB2

TB3

M1 M2

TB3

M1M2

TB5

M1M2 S

TB13

TB5

M1M2 S

TB13

TB5

M1M2 S

TB13

TB5

M1M2 S

TB13

TB6

a. Address settings are the same as for wiring connection examples A and B.

b. Let the number of indoor units and remote control units connected be within the limit for the number of units shown in the following table for

the total of the number of units connected between the variable capacity unit (OC) and the transmission booster (RP) N1 and the number of

units connected after the transmission booster (RP) N2.

c. Connect the power supply ground to the transmission booster (RP) securely.

Connect the transmission lines of the outdoor unit side to terminals A and B of transmission line terminal block 1 (TB2) of the transmission

booster (RP).

Connect the transmission lines of the expansion indoor unit side to terminals A and B of the of transmission line terminal block 2 (TB3) of the

transmission booster (RP).

Remote controller type

Remote controller PAR-F 25MA

(*1)

Capability of the

connected indoor units

Number of connected indoor units that can be

Prior to Ver. E

After Ver. F

connected without a RP.

200 or lower

16 (32)

20 (40)

16 (32)

200 or higher

The number of indoor units and the total number of remote controllers is displayed within the parenthesis ( ).

*1 If even one unit that is higher than 200 exists in the cooling system, the maximum capacity will be “200 or higher”.

•

Indoor system maximum remote wiring length: 1 L1+L2+L3+L5+L6 200 m (1.25 mm²)

2 L1+L2+L3+L5+L7 200 m (1.25 mm²)

3 L1+L2+L4 200 m (1.25 mm²)

4 L6+L5+L3+L4, L4+L3+L5+L7 200 m (1.25 mm²)

•

Remote control wiring length : r1, r2 10 m (0.5 to 0.75 mm²)

If the length exceeds 10 m, use 1.25 mm²shielded cable and calculate the length of that portion (L4 and L7)

as within the total extended length and the longest remote length.

Ground

TB2

TB3

M1 M2

TB3

M1M2

TB5

M1M2 S

TB13

TB5

M1M2 S

TB13

TB5

M1M2 S

TB13

TB5

M1M2 S

TB13

TB6

•

Do not mistake the connection locations of transmission booster (RP) transmission line terminal block 1 (TB2) and transmission line termi-

nal block 2 (TB3). (Operation will not be normal in such a case.)

Do not connect the S terminals of transmission line terminal block 1 (TB2) and transmission line terminal block 2 (TB3) of the transmission

booster (RP) together.

11.4. Wiring of main power supply and equipment capacity

Schematic drawing of wiring (example)

Note:

1. The transmission booster may be required according to the number of indoor units connected. (For details, see item 11.3. “Wiring

transmission cables”)

2. For switch capacity, see the installation manual for transmission booster.

Power supply (3-phase, 4-wire) 380/400/415 volt

Switch

Power supply (single-phase) 220/230/240 volt

1.5 mm²or more

Variable capacity unit

Ground

C’ Constant capacity unit

Pull box

Indoor unit

Thickness of wire for main power supply and on/off capacities (example)

Minimum wire thickness (mm²)

Switch (A)

Capacity

Breaker for

Breaker for current leakage

75A 100mA 0.1 sec or less

wiring (NFB)

Main cable

Branch

Ground

Fuse

Model

PUHY-400

10.0

16.0

4.0

–

10.0

16.0

4.0

75A

PUHY-500

PUHN-200

PUHN-250

30A 100mA 0.1 sec or less

40A 100mA 0.1 sec or less

6.0

Wire Thickness (mm²)

Switch (A)

Breaker for

Breaker for Current Leakage

20A 30mA 0.1 s. or less

Wiring (NFB)

Branch

Ground

1.5

Capacity

Fuse

Main Cable

Model

All Models

1.5

20A

1. Use a separate power supply for the outdoor unit and indoor unit.

2. Bear in mind ambient conditions (ambient temperature,direct sunlight, rain water,etc.) when proceeding with the wiring and connections.

3. The wire size is the minimum value for metal conduit wiring.The power cord size should be 1 rank thicker consideration of voltage drops.

Make sure the power-supply voltage does not drop more than 10 %.

4. Specific wiring requirements should adhere to the wiring regulations of the region.

5. Power supply cords of parts of appliances for outdoor use shall not be lighter than polychloroprene sheathed flexible cord (design 245

IEC57). For example, use wiring such asYZW.

Warning:

•

Be sure to use specified wires to connect so that no external force is imparted to terminal connections. If connections are not fixed firmly,

it may cause heating or fire.

Be sure to use the appropriate type of overcurrent protection switch. Note that generated overcurrent may include some amount of direct

current.

Caution:

•

Some installation site may require attachment of an earth leakage breaker. If no earth leakage breaker is installed, it may cause an electric

shock.

Do not use anything other than breaker and fuse with correct capacity. Using fuse and wire or copper wire with too large capacity may

cause a malfunction of unit or fire.

If the electrical wiring connections (L1, L2, L3, N ) are made incorrectly, damage to the unit could result.

12. Test run

12.1. Checking before getting test run

Check to see whether there are refrigerant leakage, and slack of power or transmission cable.

Confirm that 500 V megger shows 1.0 MΩ or more between power supply terminal block and ground. Do not operate in the case of 1.0 MΩ or less.

NOTE: Never carry out megohm check over terminal control board. Otherwise the control board would be broken.

Immediately after mounting the unit or after leaving it turned off for an extended length of time, the resistance of the insulation between the power

supply terminal board and the ground may decrease to approx. 1.0 MΩ as a result of refrigerant accumulating in the internal compressor.

If the insulation resistance is more than 1.0 MΩ, turning on the main power supply and energizing the crankcase heater for more than 12

hours will cause the refrigerant to evaporate, increasing the insulation resistance.

Check to see whether both gas and liquid valves are fully open.

NOTE: Be sure to tighten caps.

Check the phase sequence and the voltage between phases.

NOTE: If the phase sequence is reversed, an error (4103) may occur when a test run is made, causing the unit to stop.

If a transmission booster is connected:

Turn transmission booster power on the before turning the outdoor unit’s power on.

NOTE 1: If the outdoor unit’s power is turned on first, refrigerant system connection data may not be recognized normally.

NOTE 2: If the outdoor unit’s power is turned on first, reset the outdoor unit’s power after turning the transmission booster power on.

Turn on universal power supply at least 12 hours before getting test run in order to carry current to crank case heater.If current-carrying hours are too

short, it may result in a malfunction of compressor.

12.2. Test run method

–

ON/OFF

CENTRALLY CONTROLLED

ON OFF

1Hr.

˚C

CHECK

CLOCK

FILTER

CHECK MODE

˚C

STAND BY

DEFROST

INDOOR UNIT ERROR CODE

TEST RUN

NOT AVAILABLE

ADDRESS NO

OA UNIT ADDRESS NO

CLOCKON OFF

FILTER

CHECK

TEMP. TIMER SET

TEST RUN

REMOTE CONTROLLER

PAR-F25MA

Display panel

Control panel

Cooling/Heating select button 3, 4

Check code indicator (see note 1)

Test run remaining time indicator (see note 3)

ON/OFF LED (lights up in operation)

Indoor unit liquid pipe temperature indicator (see note 4)

ON/OFF button 9

Test run indicator

Wind adjust button 6

Test run button 2

Air blow adjust button 5

Operation procedure

Turn on universal power supply at least 12 hours before getting started → displaying “HO” on display panel for about two minutes. The universal

1 power supply must be left on for at least 12 hours (with the crank case heater turned on). If a transmission booster is connected, turn transmission

booster power on the before turning the outdoor unit’s power on.

2 Press [TEST RUN] button twice → displaying “TEST RUN” on display panel.

3 Press [Cooling/Heating] select button → make sure that air is blowing out.

4 Press [Cooling/Heating] select button to change from cooling to heating operation, and vice versa → make sure that warm or cold air is blowing out.

5 Press [Wind] adjust button → make sure that air blow is changed.

6 Press [Up/Down Wind] or [Louver] button to change wind → Make sure that horizontal or downward blow is adjustable.

→ Make sure that indoor unit fans operate normally.

8 Make sure that interlocking devices such as ventilator operate normally if any.

9 Press [ON/OFF] button to cancel test run → Stop operation.

NOTE 1: If check code is displayed on remote controller or remote controller does not operate normally, see page 35 or further.

NOTE 2: Test run automatically stops operating after two hours by activation of timer set to two hours.

NOTE 3: During test run, test run remaining time is displayed on time display section.

NOTE 4: During test run, temperature of liquid pipe in indoor unit is displayed on remote controller room temp. display section.

NOTE 5: When pressing [Wind] adjust button, depending on the model, “This function is not available” may be displayed on remote controller. However,

it is not a malfunction.

NOTE 6: If the outdoor temperature is low, the unit may not operate for up to 4 hours.

12.3. How to cope with test run abnormality

WT02979X01.pdf

1 A 4-digit check code is displayed on remote controller display panel if unit is stopped due to an abnormality. Check to see causes of that

abnormality.

1. Indoor unit

Check code

2500

Abnormality

Water leakage abnormality

Check code

6603

Abnormality

Transmission error (Transmission route BUSY)

Transmission and reception error

(Communication trouble with transmission processor)

Transmission and reception error (No ACK error)

Transmission and reception error (No responsive frame

error)

2502

2503

Drain pump error

Drain sensor error, Float switch on

Air inlet sensor error

6606

5101

6607

6608

5102

5103

Piping sensor error

Piping sensor error in the gas side

Duplicated unit address setting

Transmission error

6600

7101

7111

Capacity code error

6602

Remote controller sensor error

(Transmission processor hardware error)

2. Outdoor unit

a. Variable capacity unit

Check code

Abnormality

Check code

5105

Abnormality

0403

1102

1111

Serial transmission malfunction

Piping temperature sensor error (TH5)

Outdoor temperature sensor error (TH6)

Subcool coil liquid outlet temperature sensor error (TH7)

Discharge temperature abnormality

Low pressure saturated temperature abnormality

(Detected by saturated temperature sensor)

Low pressure saturated temperature abnormality

(Detected by liquid level detecting temperature sensor)

Low pressure saturated temperature abnormality

(Detected by liquid level detecting temperature sensor)

Low pressure abnormality

5106

5107

1112

1113

5108

Subcool coil bypass outlet temperature sensor error

(TH8)

5109

5110

5112

5113

5201

5301

6600

6602

Sub cool coil bypass inlet temperature sensor error (TH9)

Inverter cooling plate temperature sensor error (THHS)

Gas pipe sensor error (TH10a)

Gas pipe sensor error (TH10b)

High-pressure sensor (HPS) error

IDC sensor circuit error

Duplicated unit address setting

Transmission error (Transmission processor hardware

error)

Transmission error (Transmission route BUSY)

Transmission and reception error

(Communication trouble with transmission processor)

Transmission and reception error (No ACK error)

Transmission and reception error (No responsive frame

error)

1301

1302

1500

1501

1505

4103

4108

4115

4116

4200

4210

4220

4230

4240

4260

5101

5102

5103

5104

High pressure abnormality

Excessive refrigerant replenishment

Lacked refrigerant abnormality

Low pressure abnormality

Reverse phase

Overload protection (Comp overcurrent)

Power supply simultaneous signal abnormality

Fan speed abnormality (motor abnormality)

VDC detection circuit error

6603

6606

Overcurrent interruption

6607

6608

Inverter bus line voltage low

Overheat protection of radiator panel

Overcurrent protection

7100

7101

7102

7105

7109

7130

Total capacity error

Cooling fan abnormality

Capacity code error

Discharge temperature sensor error (TH1)

Low pressure saturated temperature error (TH2)

Liquid surface detecting temperature sensor error (TH3)

Liquid surface detecting temperature sensor error (TH4)

Connecting unit number error

Address set error

Incorrect connection

Incorrect setup

b. Constand capacity unit

Check code

Abnormality

Check code

5106

Abnormality

1102

1112

Discharge temperature abnormality

Outdoor temperature sensor error (TH6)

Subcool coil liquid outlet temperature sensor error (TH7)

Subcool coil bypass outlet temperature sensor error

(TH8)

Low pressure saturated temperature abnormality

(Detected by liquid level detecting temperature sensor)

Low pressure saturated temperature abnormality

(Detected by liquid level detecting temperature sensor)

High pressure abnormality

5107

5108

1113

5109

5112

5113

6600

6602

Sub cool coil bypass inlet temperature sensor error (TH9)

Gas pipe sensor error (TH10a)

Gas pipe sensor error (TH10b)

1302

1500

1505

1559

4103

4106

4108

4115

5101

5103

5104

5105

Excessive refrigerant replenishment

Low pressure abnormality

Duplicated unit address setting

Faulty oil balance circuit

Transmission error (Transmission processor hardware

error)

Reverse phase error

Power failure error

6603

6606

Transmission error (Transmission route BUSY)

Transmission and reception error

(Communication trouble with transmission processor)

Transmission and reception error (No ACK error)

Transmission and reception error (No responsive frame

error)

Overload protection (Comp overcurrent)

Power supply simultaneous signal abnormality

Discharge temperature sensor error (TH1)

Liquid surface detecting temperature sensor error (TH3)

Liquid surface detecting temperature sensor error (TH4)

Piping temperature sensor error (TH5)

6607

6608

3. Remote controller

Check code

Abnormality

Check code

6606

Abnormality

6101

6600

6602

Unreadable response receiving error

Duplicated unit address setting

Transmission error (Transmission processor hardware

error)

Transmission and reception error (Communication trou-

ble with transmission processor)

Transmission and reception error (No ACK error)

Transmission and reception error (No responsive frame

error)

6607

6608

6603

Transmission error (Transmission route BUSY)

2 Diagnostic switch (SW1) and the service LED on multi-controller board of the variable capacity unit can be used to judge a malfunction

of outdoor unit.

Self-diagnosing

item

Display at LED lighting (blinking)

SW1 setting

Remarks

Flag 1

Flag 2

Flag 3

Flag 4

Flag 5

Flag 6

Flag 7

Flag 8

Relay output

display 1

(Lighting)

During Compres- Compres-

compres- sor 1 sor 2

sor run operations operations

Flag 8 always lights

at microcomputer

power ON

SV22/32 Always

(Note:1) lighting

21S4

SV1

9 10

Check

display 1

(Blinking)

(Note:1) Type 500

only

0000 to 9999 (Alternate display of address and error code)

Relay output

display 2

SV5A and 5B are

closed with flag 1

SV4

21S4b

SV5b

SV6

CH2, 3

52F

9 10

No.7

unit

No.8

unit

No.1

unit

No.2

unit

No.3

unit

No.4

unit

No.5

unit

No.6

unit

No.15

unit

No.16

unit

No.9

unit

No.10

unit

No.11

unit

No.12

unit

No.13

unit

No.14

unit

Lights at emergency

stop in IC

Turns off by resetting

Check

indoor unit

No.23

unit

No.24

unit

No.17

unit

No.18

unit

No.19

unit

No.20

unit

No.21

unit

No.22

unit

9 10

No.31

unit

No.32

unit

No.25

unit

No.26

unit

No.27

unit

No.28

unit

No.29

unit

No.30

unit

9 10

No.7

unit

No.8

unit

No.1

unit

No.2

unit

No.3

unit

No.4

unit

No.5

unit

No.6

unit

No.15

unit

No.16

unit

No.9

unit

No.10

unit

No.11

unit

No.12

unit

No.13

unit

No.14

unit

9 10

Lights at cooling

Blinks at heating

Turns off at stop/fan

Indoor unit

mode

No.23

unit

No.24

unit

No.17

unit

No.18

unit

No.19

unit

No.20

unit

No.21

unit

No.22

unit

9 10

No.31

unit

No.32

unit

No.25

unit

No.26

unit

No.27

unit

No.28

unit

No.29

unit

No.30

unit

9 10

No.7

unit

No.8

unit

No.1

unit

No.2

unit

No.3

unit

No.4

unit

No.5

unit

No.6

unit

No.15

unit

No.16

unit

No.9

unit

No.10

unit

No.11

unit

No.12

unit

No.13

unit

No.14

unit

9 10

Lights at thermostat

on Turns off at

thermostat off

Indoor unit

thermostat

No.23

unit

No.24

unit

No.17

unit

No.18

unit

No.19

unit

No.20

unit

No.21

unit

No.22

unit

9 10

No.31

unit

No.32

unit

No.25

unit

No.26

unit

No.27

unit

No.28

unit

No.29

unit

No.30

unit

2 3 4 5 6 7 8 9 10

Indoor unit

address

Displays in order the addresses (1 through 50) of all indoor units connected to the outdoor unit.

2 3 4 5 6 7 8 9 10

Outdoor unit

Indoor unit

OFF

* Turn SW4-2 of variable capacity unit off. If SW4-2 is on, constant capacity unit data will be

displayed.

At factory shipment

Displaying the service LED

Service LED (LD1)

•

Error code display

Alternate display of error generating address and error code

Example At outdoor unit address 51, abnormal discharge temperature (Code 1102)

Flag display

Example SV1 ON under only compressor 1 operated

ABCDEFGH

Flag 1

Flag 2

Flag 3

Flag 4

Flag 5

Flag 6

Flag 7

Flag 8

12.4. Coping with remote controller abnormality

–

ON/OFF

CENTRALLY CONTROLLED

ON OFF

1Hr.

˚C

CHECK

CLOCK

FILTER

CHECK MODE

˚C

STAND BY

DEFROST

INDOOR UNIT ERROR CODE

TEST RUN

NOT AVAILABLE

ADDRESS NO

OA UNIT ADDRESS NO

CLOCKON OFF

FILTER

CHECK

TEMP. TIMER SET

TEST RUN

REMOTE CONTROLLER

PAR-F25MA

Display: Appears when current is carried

Phenomenon

How to cope with abnormality

Cause

(1) Outdoor unit power was not turned on.

Unit does not operate and

(a) Check voltage between remote controller terminals.

(i) Remote controller fails when voltage is 17 to 30 V.

(ii) If there is no voltage

display stays off even after (2) Transmission or remote controller cable

pressing remote controller

ON switch.

was shorted or connection failure.

(3) Power cable contact failure

•

Check the number of remote controllers and indoor units con-

nected

(Current-carrying indicator (4) Remote controller was erroneously con-

does not light up)

•

Remove wire from transmission cable terminal block (TB3) on

outdoor unit, and check voltage between terminals.

nected to unit remote controller termi-

nal block.

(5) Too many remote controllers or indoor

units were connected.

•

If voltage is 17 to 30 V, check (2) and (4) at left.

If there is no voltage, check (1) and (3) at left.

“HO” indicator does not dis-

appear. Unit does not oper-

ate even if the switch is

pressed.

•

Check all items at left.

(1) No transmission cable was connected

to transmission cable terminal block on

the indoor unit.

(2) Outdoor unit address was erroneously

set

(3) Indoor unit address was erroneously

set.

Display comes on once but (1) Indoor unit power was not turned on.

disappears immediately after

Check item at left.

a press of the switch.

12.5. The following phenomena do not represent abnormality (emergency)

Phenomenon

Display of remote controller

Cause

Indoor unit does not the perform cool- “Cooling (heating)” flashes

ing (heating) operation.

When another indoor unit is performing the heating (cooling) opera-

tion, the cooling (heating) operation is not performed.

Because of the control operation of auto vane, it may change over to

horizontal blow automatically from the downward blow in cooling in case

the downward blow operation has been continued for 1 hour. At de-

frosting in heating, hot adjusting and thermostat OFF, it automatically

changes over to horizontal blow.

The auto vane runs freely.

Normal display

Fan setting changes during heating.

Fan stops during heating operation.

Normal display

Defrost display

Ultra-low speed operation is commenced at thermostat OFF.

Light air automatically changes over to set value by time or piping tem-

perature at thermostat ON.

The fan is to stop during defrosting.

Fan does not stop while operation has No lighting

been stopped.

Fan is to run for 1 minute after stopping to exhaust residual heat (only

in heating).

No setting of fan while start SW has Heat ready

been turned on.

Ultra low-speed operation for 5 minutes after SW ON or until piping

temperature becomes 35°C, low speed operation for 2 minutes there-

after, and then set notch is commenced. (Hot adjust control)

When the outdoor unit is being cooled and the refrigerant is resting,

warming up operation is performed for at least 35 minutes to warm the

compressor.

Outdoor unit does not operate by turn- Normal display

ing switch on.

During this time, only the fan operates.

Indoor unit remote controller shows “HO” flashes

“HO” indicator for about two minutes

when turning ON universal power sup-

ply.

System is being driven.

Operate remote controller again after “HO” disappear.

Drain pump does not stop while unit has Light out

been stopped.

After a stop of cooling operation, unit continues to operate drain pump

for three minutes and then stops it.

Drain pump continues to operate while

unit has been stopped.

Unit continues to operate drain pump if drainage is generated, even

during a stop.

When the variable capacity unit is run- Normal display

ning, the fan of the constant capacity

unit runs even though the constant ca-

pacity unit isn’t running.

The fan of constant capacity unit is run automatically in order not to

accumulate the refrigerant.

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