Outdoor Gas Barbeque/Grill
Assembly manual and Use and Care
MFGO5D0E0L69
(Propane Series & Natural Gas Series)
IMPORTANT SAFETY INSTRUCTIONS
MODEL MAY NOT BE EXACTLY AS SHOWN.
The models and illustrations shown throughout this manual
are intended for general visual demonstration purposes
only. The model you have purchased may not be exactly as
shown throughout these instructions.
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
Read and follow all instructions that are on the product or
provided with product.
SAVE THESE INSTRUCTIONS - This manual contains
important safety and operating instruction for power units.
!
WARNING!
Hazardous Fire or Explosion may result if
DANGER!
!
these instructions are ignored.
It is your responsibility to see that your new barbeque
is assembled, installed, maintained and cared for
properly. Failing to carefully follow the instructions in
this manual could result in serious bodily injury and/or
property damage. Any modifications to the barbecue is
dangerous and is not permitted.
IF YOU SMELL GAS:
1. Shut off gas supply to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odour continues, keep away from the appliance and
immediately call your gas supplier or your fire
department.
WARRANTY INFORMATION
WARNING!
!
Full Model No. from outer carton:_______________________
Date Purchased:_____________________________________
1. Do not store or use gasoline or other flammable liquids or
vapours in the vicinity of this or any other appliance.
2
An LP cylinder not connected for use shall not be stored
in the vicinity of this or any other appliance.
Serial Number
(from rating plate): _____________________________________
SAVE THIS MANUAL FOR FUTURE REFERENCE
Installer must leave instructions with the consumer for future reference.
!
CAUTION!
KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE THE WARRANTY.
ATTACH YOUR RECEIPT TO THE INSIDE COVER OF THIS MANUAL FOR EASY
REFERENCE.
Some parts may contain sharp edges-especially if noted in
the manual! Wear protective gloves if necessary.
Manufactured for
Fiesta Barbeques A Division of Wolfedale Engineering Ltd
2 Walker Drive, Brampton, Ontario, L6T 5E1 Canada
1-800-396-3838
THIS APPLIANCE IS FOR OUTDOOR USE ONLY
Made in China
SP1781-37
CA-011110
EN
• Liquid propane gas is not natural gas. The conversion or
attempted use of natural gas in a liquid propane unit or
liquid propane gas in a natural gas unit is dangerous and
will void your warranty.
FOR YOUR OWN SAFETY:
• Only use your barbeque OUTDOORS in a well-ventilated
area and shall not be used in a building garage or any other
enclosed area – preferably 3m (10 feet) from your
residence or any outbuildings.
• Use heat-resistant barbecue mitts or gloves when
operating barbecue.
• Always keep the outdoor cooking gas appliance area clear
and free from combustible materials, gasoline and other
flammable vapors and liquids.
• DO NOT use this barbecue unless all parts are in place.
The unit must be properly assembled according to the
assembly instructions.
• PROPOSITION 65 WARNING: Handling the brass
material on this product exposes you to lead, a chemical
known to the state of California to cause cancer, birth
defects or other reproductive harm. (Wash hands after
handling this product.)
• Keep the ventilation opening(s) of the cylinder enclosure
free and
clear from debris.
• DO NOT operate this barbeque under overhead
combustible construction.
• DO NOT obstruct the flow of combustion and ventilation air
to the barbeque.
• DO NOT use in garages, sheds, breezeways, or other
enclosed areas.
DO NOT USE CHARCOAL OR
!
CERAMIC BRIQUETS IN THIS GAS
• DO NOT store a spare L.P. (propane) cylinder under or
near your barbeque.
WARNING
GRILL, THEY ARE NOT REQUIRED.
• DO NOT leave your barbeque unattended while in
operation.
IF THE ABOVE INSTRUCTIONS
ARE NOT FOLLOWED EXACTLY,
A FIRE CAUSING DEATH OR
SERIOUS INJURY MAY OCCUR.
!
• DO NOT allow children to operate or play near your
barbeque.
WARNING
• DO NOT use while under the influence of alcohol or drugs.
• DO NOT install/use in or on recreational vehicles and/or
boats.
DO NOT PUT GRILL IN STORAGE OR TRAVEL MODE
IMMEDIATELY AFTER USE. ALLOW GRILL TO
COOL TO THE TOUCH BEFORE MOVING OR
STORING. FAILURE TO DO SO COULD RESULT IN
FIRE RESULTING IN PROPERTY DAMAGE,
PERSONAL INJURY OR DEATH.
• DO NOT use charcoal or lava rock in your gas barbecue.
• NEVER lean over open grill or place hands or fingers on
the front edge of the cooking box.
• DO NOT modify for/or use with any size cylinder other
than an approved 20 lb cylinder
!
DANGER
GETTING FAMILIAR WITH YOUR BARBEQUE
DO NOT USE YOUR BARBEQUE UNTIL YOU HAVE
READ AND UNDERSTOOD ALL THE
INFORMATION IN THIS MANUAL.
IT IS EXTREMELY IMPORTANT TO BE SURE THAT:
Fig. 1
!
1cm (3/8")
CASTING
WARNING
BEFORE YOU USE THIS
APPLIANCE
• Ensure Your barbeque is properly assembled.
• Ensure there are no leaks in the gas supply system (see 'Leak
Testing').
• Ensure the burner is properly assembled with the venturi
tubes seated over the valve outlets (Figure 1) and there are
no blockages present in the venturi tubes (see Cleaning
Venturi Tubes’ Section).
VENTURI
TUBE
VALVE
• Ensure all electrical supply cords and/or gas supply hoses are
kept away from all or any heated surfaces.
• Ensure your barbeque is positioned in a safe location (see
'Installation' section). Figure 2.
FAILURE TO ENSURE THE ABOVE MAY RESULT
IN A HAZARDOUS FIRE OR EXPLOSION
CAUSING SERIOUS BODILY INJURY
AND/OR PROPERTY DAMAGE.
!
WARNING
• Ensure valve outlets (orifices) are assembled 1 cm (3/8”) into
the venturi tubes.
• Check to see that the valve outlets and venturi tubes are
parallel to the bottom of the base casting of your appliance.
3
CARING FOR YOUR EQUIPMENT
WHEN DECIDING WHERE TO PLACE YOUR
INSTALLATION
!
APPLIANCE, FOLLOW THESE MINIMUM
CLEARANCE DISTANCES TO ADJACENT
COMBUSTIBLE MATERIALS:
THE INSTALLATION OF THIS APPLIANCE MUST CONFORM WITH LOCAL
CODES OR, IN THE ABSENCE OF LOCAL CODES:
WARNING
• In Canada: must conform to CSA-B149.2 Propane
Installation code or CSA B149.1 Natural Gas Installation
• In the U.S.A.: must conform to National Fuel Gas Code
ANSI Z223.1./NFPA 54
• Natural Gas and Propane Installation Code CSA B149.1 or
Propane Storage and Handling and code B149.2. or the
Standard for Recreational Vechiles, ANSI A 119.2/NFPA
119.2 and CSA Z240 RV Series, Recreational Vehicle Code
as applicable as per section 1.22.2(a).1.
1 m (36")
Fig. 2
1 m
(36")
• Handling and storage of LP cylinders must conform to LP
Gas Code NFPA/ANSI 58. Grill is not for use in or on
recreational vehicles and/or boats.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes CSA
C22.1 or National Electrical Code, ANSI/NFPA 70. Keep any
electrical cords and/or fuel supply hoses away from any
hot surfaces.
• This grill is safety certified for use in the United States and
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.
•
1 m (36 inches)
from side of unit
(See Figure 2)
•
1 m (36 inches)
from back of unit
(See Figure 2)
MODEL MAY NOT BE
EXACTLY AS SHOWN.
• Do not build this model of grill in any built-in or slide in
construction. Ignoring this Warning could cause a fire or an
explosion that can damage property and cause serious bodily
injury or death.
DO NOT USE THIS GAS OUTDOOR APPLIANCE
UNDER ANY OVERHEAD COMBUSTIBLE
CONSTRUCTION.
!
WARNING
APARTMENT DWELLERS
Check with management to learn the requirements and fire codes
for using an LP gas grill in your apartment complex. If allowed, use
outside on the ground floor with clearances as stated in Figure 2
from walls or rails. Do not use on or under balconies.
PROVIDING POWER TO YOUR BARBEQUE
To provide power to the barbecue, plug grounded electrical cord into
rear electrical box as shown. (Page 18, Fig.15)
ELECTRICAL CAUTION
• If any accessory installed on this barbeque requires an
external electrical power source, it must be electrically
grounded in accordance with local laws or in the absence
of local laws, with the Canadian Electrical Code CSA
C22.1 or in the U.S., with the National Electrical Code
ANSI-NFPA 70.
Plug electrical cord into properly grounded
GFI (Ground Fault Interrupt) receptacle. If
use of an extension cord is required, be
sure that it is a minimum 16 AWG, 3 wire
well insulated cord, marked for OUTDOOR
• The three-prong plug provides protection against shock
hazard and should be plugged directly into a properly
grounded three-prong receptacle. Do not cut or remove
the grounding prong from this plug.
• To ensure continued protection against risk of electric
shock, connect to properly earthed outlets only.
• Ensure all electrical supply cords and fuel supply hoses
are kept well away from any heated surfaces.
USE ONLY and properly grounded. (Fig.14)
Fig. 14
CAUTION: To ensure continued protection against risk of
electric shock, connect to properly earthed outlets only.
ELECTRICAL GROUNDING INSTRUCTIONS
THIS OUTDOOR COOKING GAS APPLIANCE IS
EQUIPPED WITH A THREE-PRONG
(GROUNDING) PLUG FOR YOUR PROTECTION
!
AGAINST SHOCK HAZARD AND SHOULD BE
WARNING
PLUGGED DIRECTLY INTO A PROPERLY
GROUNDED THREE-PRONG RECEPTACLE. DO
NOT CUT OR REMOVE THE GROUNDING
PRONG FROM THIS PLUG.
4
into the Type 1 system. The connection of a #510 P.O.L. fitting will not
provide the flow control or temperature shut-off features built into the
complete Type 1 system.
L.P. GAS CYLINDER
Gas cylinders manufactured today have mechanisms to provide
worry free barbequing year round:
We strongly recommend use of a propane cylinder with Q.C.C.I and
O.P.D. safety features.
Q.C.C.1 or Type 1-Quick Connect Coupling Valve, ensure fast
tank hook-ups requiring only hand tightening. The redundant valve
system inhibits the flow of gas to the burner if the connection is
not 100% correct.
THE CYLINDER MUST ALSO BE EQUIPPED WITH:
a. A shut-off valve terminating in a proper cylinder valve outlet
specified in current standards:
O.P.D. or Overfill Protection Device prevents accidental gas
leaks caused by cylinder “over pressurization”, the leading cause
of cylinder gas leaks. The float in the tank will automatically stop
filling at 80% capacity, leaving a 20% area for the expansion of
liquid. Without this safety feature, the relief valve may open and
discharge propane, creating a potential safety hazard. An O.P.D.
cylinder is easily distinguished by its triangular hand wheel valve.
(Figure 3)
• Canada: CSA 1.6a - 2008 Outdoor Cooking Gas Appliances.
• U.S.: ANSI Z21.58a - 2008 Outdoor Cooking Gas Appliances.
b. A listed overfilling protection device (O.P.D.).
c. A safety relief valve having direct communication with the vapor
space of the cylinder.
d. A collar to protect the tank shut off valve.
e. An arrangement for vapor withdrawal.
f. A bottom ring for securing to tank support assembly.
THE CYLINDER SHOULD NOT EXCEED 472 MM (18 1/2") IN HEIGHT
AND 317 MM (12 1/2") IN DIAMETER.
NEW OPD
HANDWHEEL
TM
Look for the Gas Guardian symbol
to easily identify propane cylinders
with these safety features.
SAFETY:
• Always turn off the cylinder valve tightly when your barbeque is
not in use.
1. SPECIFICATIONS
O.P.D.
Self-contained propane gas
barbeque systems are designed
to be used only with a 9.1 kg
(20 lb) propane cylinder,
• Handle tank valves with care.
• Never connect an unregulated L.P. gas cylinder to your barbeque.
• Do not store a spare LP cylinder under or near a barbecue grill, or
other heat sources.
equipped with a Type 1 cylinder
valve and incorporating an
• Never subject any cylinder to excessive heat or direct sunlight.
• Always keep your in-use cylinder securely fastened in an upright
position.
• Do not insert any foreign objects into the valve outlet. You may
damage the back-check. A damaged back-check can be the source
of a leak. Leaking LP-GAS may cause a fire or explosion if ignited
causing serious bodily injury or death.
• Never fill an LP cylinder beyond 80% full: a fire causing death or
serious injury may occur.
• Place dust cap on cylinder valve outlet whenever the cylinder is
not in use. Only install the type of dust cap on the cylinder outlet
that is provided with the cylinder valve. Other types of caps or
plugs may result in leakage of propane. (figure 4)
Fig. 3
FILLING STOPS AT 80%
FLOAT
overfill protection device
(O.P.D). This barbeque cannot
be connected to an existing #510
P.O.L. type valve (ones with left-hand threads). The cylinder for
your gas barbeque must be constructed and marked in
accordance with the specifications of L.P. gas cylinders:
In Canada: The National Standards of Canada CAN/CSA-B339,
Cylinders, Spheres and Tubes for Transportation of Dangerous
Goods; and Commission.
In the U.S.: U.S. Department of Transportation (D.O.T.)
DO NOT CONNECT TO A PROPANE GAS CYLINDER EXCEEDING
THIS CAPACITY, OR USE A CYLINDER WITH ANY OTHER TYPE OF
VALVE CONNECTION DEVICE.
IF THE ABOVE INSTRUCTIONS
ARE NOT FOLLOWED EXACTLY,
!
The Type 1 valve is recognizable by the large external thread on
the outlet part of the valve. Standard existing valves do not have
these exterior threads. Any attempt to connect a regulator, with
other than the:
A FIRE CAUSING DEATH OR
SERIOUS INJURY MAY OCCUR.
WARNING
i) Mating Type 1 connector (recognized by the large black
coupling nut) or
ii) Standard #510 P.O.L. fitting,
by use of adapters or any other means, could result in damage, fire
or injury and may negate the important safety features designed
5
TRANSPORTATION AND STORAGE:
ALTHOUGH IT IS SAFE WHEN USED
!
PROPERLY, CARELESS HANDLING OF THE
PROPANE GAS CYLINDER COULD RESULT IN
FIRE, EXPLOSION, AND/OR SERIOUS INJURY.
WARNING
PROPANE GAS IS HEAVIER THAN AIR, AND WILL COLLECT IN
LOW AREAS, INCREASING THE ABOVE RISKS. THEREFORE:
• ALWAYS use the cylinder cap provided with your cylinder
whenever the cylinder is not connected to your barbeque.
(Figure 4)
• DO NOT store in a building, garage or any other enclosed
area. Store in a well-ventilated area.
• DO NOT store near any gas burning apparatus or in any high-
heat areas such as a closed car or trunk.
• Transport and store the cylinder in an upright position – do
not tip on its side.
• Store out of reach of children.
• DO NOT smoke while transporting a cylinder in your vehicle.
• Never fill a cylinder beyond 80% full : a fire causing death or
serious injury may occur
• An over filled or improperly stored cylinder is a hazard due to
possible gas release from the safety relief valve. This could
cause an intense fire with risk of property damage, serious
injury or death.
• If you see, smell or hear gas escaping, immediately get away
from the LP cylinder/appliance and call your fire department.
• Never store a spare LP cylinder under or near the appliance or
in an enclosed area.
• Do not store a spare LP cylinder under or near a barbecue
grill, or other heat sources,
• Do not move the BBQ/grill when operating or while BBQ/grill
is hot.
• Never store or transport the LP cylinder where temperatures
can reach 125 F.
• Do not leave an LP cylinder in a car on a hot day.
• Do not use a damaged LP cylinder. Dented or rusty LP
cylinders or LP cylinders with a damaged valve may be
NEVER STORE A SPARE LP CYLINDER
UNDER OR NEAR THE APPLIANCE OR IN
AN ENCLOSED AREA.
!
DANGER
.
hazardous and should be replaced with a new one immediately .
Fig. 4
LP TANK
VALVE
NEVER OPERATE GRILL WITH LP
CYLINDER OUT OF CORRECT POSITION
SPECIFIED IN ASSEMBLY INSTRUCTIONS.
!
FILLING:
OPTIONAL L.P. GAS CYLINDER
WAS SUPPLIED WITH YOUR
BARBEQUE, IT HAS BEEN
SHIPPED EMPTY. THE CYLINDER MUST BE PURGED OF AIR
AND FILLED PRIOR TO USING ON YOUR BARBEQUE. WHEN
GETTING YOUR CYLINDER FILLED:
• Allow only a qualified L.P. gas dealer to fill or repair your
cylinder.
WARNING
FOR SAFETY REASONS, IF AN
RETAINER
STRAP
CYLINDER
CAP
ALWAYS CLOSE LP CYLINDER VALVE AND
REMOVE COUPLING NUT BEFORE
MOVING LP CYLINDER FROM SPECIFIED
OPERATION POSITION.
!
WARNING
• DO NOT allow the cylinder to be filled beyond 80% full.
• Make sure the L.P. gas dealer checks the cylinder for leaks
after filling.
Do not insert any tool or foreign object
into the valve outlet or safety relief
valve. You may damage the valve and
cause a leak. Leaking propane may
result in explosion, fire, severe personal
injury, or death.
!
DANGER
6
LP CYLINDER EXCHANGE
• Never attempt to attach this grill to the
self-contained LP gas system of a
home, camper trailer or motor home.
• Do not use grill until leak-tested.
• If a leak is detected at any time, STOP
and call the fire department.
• If you cannot stop a gas leak,
immediately close LPcylinder valve
and call LP gas supplier or your fire
department!
Many retailers that sell grills offer you the option of replacing
your empty LP cylinder through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your cylinder only for an
OPD safety feature-equipped cylinder as described in the "LP
Cylinder" section of this manual.
!
WARNING
• Always keep new and exchanged LP cylinders in upright
position during use, transit or storage.
• Leak test new and exchanged LP cylinders BEFORE connecting
to grill.
Should the large black thermally sensitive coupling nut be exposed to
temperatures above 115 - 150°C, it will soften and allow the
regulator probe to disengage from the cylinder valve – thereby
shutting off the flow of gas. Should this occur, do not attempt to
reconnect the nut. Remove the entire regulator assembly, and
replace it with a new one.
HOSE & REGULATOR
WARNING: INDICATES AN POTENTIALLY
HAZARDOUS SITUATION WHICH, IF NOT AVOIDED,
!
COULD RESULT IN DEATH OR SERIOUS INJURY.
WARNING
The cause of the excessive heat should be determined and
corrected before operating your barbeque again. The regulator
probe also contains a flow-sensing element, which will limit the
flow of gas to the regulator to a manageable amount (0.28 cubic
metres/hour) in the event of a hose or regulator rupture. If it is
evident that the flow control device has been activated, the cause
of the excessive flow should be determined and corrected before
using your barbeque again.
PROPANE GAS MODELS:
Your barbeque is designed to operate on L.P. (propane) gas at a
pressure regulated at 2.74 kPa (11" water column). A regulator
preset to this pressure is supplied with the barbeque and MUST
be used.
This regulator is equipped with the Q.C.C. Type 1, quick connect
coupling system, which incorporates the following safety
features: (Figure 5)
• It will not allow gas to flow until a positive seal has been made
(Figure 6)
• It has a thermal element that will shut off the flow of gas between
115 and 150°C (240 and 300°F)
• It also has a flow-limiting device which, when activated, will
restrict the flow of gas to 0.28 cubic metres per hour (10 cubic feet
per hour)
Prior to attaching the propane cylinder to the hose and regulator, be
sure the cylinder valve and the appliance valves are OFF. The
cylinder valve is turned off by rotating the handwheel (see Figure
3) clockwise (left to right) until it stops and all appliance valves
should be in the twelve o'clock position. When attaching the
regulator to the cylinder, make sure that the small probe in the
nipple is centered in the mating Q.C.C. 1 cylinder valve (see Figure 5
& 7b). Turn the right hand threaded Q.C.C.1 black nut onto the valve
in a clockwise motion until there is a positive stop.
NOTE: IMPROPER LIGHTING PROCEDURES CAN CAUSE THE FLOW
CONTROL TO ACTIVATE, RESULTING IN REDUCED HEAT OUTPUT.
IF THIS IS SUSPECTED, RESET THE FLOW CONTROL BY SHUTTING
OFF ALL BURNER CONTROLS AND THE CYLINDER VALVE. WAIT
30 SECONDS, THEN TURN THE CYLINDER VALVE ON EXTREMELY
SLOWLY - WAIT 5 SECONDS AND TURN THE BURNER VALVE ON
AND LIGHT AS NORMAL.
• Never connect a propane gas barbeque to an unregulated propane
gas supply or any other gas. Do not attempt to alter the hose
or regulator in any way.
• The connection fitting must be protected when disconnected
from the propane tank. If the fitting is allowed to drag on the
ground, nicks and scratches could occur resulting in a leak when
connected to the propane tank.
• Do not attempt to disconnect any gas fitting while your barbecue
is in operation.
PROPANE AND NATURAL GAS MODELS:
• The LP-GAS supply cylinder must be disconnected when this
outdoor cooking gas appliance is not in use.
• Do not allow any grease (or other hot material) to fall onto the
hose, or allow the hose to come in contact with any hot surfaces
of the barbeque.
Fig. 5
REGULATOR
Q.C.C.I
STRAIGHT
• Visually inspect the entire length of the hose assembly before
each use of the barbeque. If it is evident there is excessive
abrasion/wear, or the hose is cut, it must be replaced prior to
using your barbeque. Only the hose assembly as specified in
the Parts List should be used.
Q.C.C.I
Fig. 6
REGULATOR
DO NOT USE A WRENCH, HAND TIGHTEN ONLY.
7
• Follow the ‘LEAK TEST’ instructions before lighting your
barbeque for the first time, every time a propane cylinder is
refilled, if any gas component is changed, if the regulator flow-
limiting device has been activated, after prolonged periods of
storage or non-use or at least once per season.
NATURAL GAS MODELS:
• Never use with propane, or any other gases.
• The appliance and its individual shut-off valve must be
disconnected from the gas supply piping during any pressure
testing of the system at test pressure in excess of 3.5 kPa
(1/2 p.s.i.).
LIQUID PROPANE GAS UNITS ONLY:
• Use the pressure regulator and hose assembly that is supplied
with your gas barbecue.
• The appliance must be isolated from the gas supply piping
system by closing its individual manual shut-off valve during
any pressure testing of the gas supply piping system at
pressures equal to or less than 3.5 kPa (1/2 p.s.i.).
• The gas supply hose must be a minimum of 3.1 m (10 ft) and a
maximum of 3.6 m (12 ft). Always disconnect hose at quick
connect coupling when storing your barbeque.
• Inspect and clean quick connect coupling, and keep it protected
when it’s not in use.
• Do not attempt to disconnect the gas regulator and hose
assembly or any gas fitting while your barbecue is in operation.
• A dented or rusty liquid propane cylinder may be hazardous
and should be checked by your liquid propane supplier. Do not
use a liquid propane cylinder with a damaged valve.
• Although your liquid propane cylinder may appear to be empty,
gas may still be present, and the cylinder should be transported
and stored accordingly.
• If you see, smell or hear the hiss of escaping gas from the
liquid propane cylinder:
1. Move away from liquid propane cylinder.
2. Do not attempt to correct the problem yourself.
3. Call your fire department.
DO NOT ATTEMPT TO REPAIR OR ALTER THE
HOSE/VALVE/REGULATOR FOR ANY "ASSUMED"
DEFECT. ANY MODIFICATION TO THIS ASSEMBLY
WILL VOID YOUR WARRANTY AND CREATE THE
RISK OF A GAS LEAK AND FIRE. USE ONLY
!
FAILURE TO ENSURE THE ABOVE MAY RESULT IN
A HAZARDOUS FIRE OR EXPLOSION CAUSING
SERIOUS BODILY INJURY AND/OR PROPERTY
WARNING
AUTHORIZED REPLACEMENT PARTS SUPPLIED BY
MANUFACTURER.
WARNING
DAMAGE.
CLEANING & MAINTENANCE
CLEANING VENTURI TUBES
CHECK TO ENSURE THE BURNER HAS A
GOOD FLAME EACH TIME IT IS TURNED ON.
Periodic cleaning of the venturi tubes is recommended for optimum burner
performance, especially after prolonged storage or a period of non-use.
BLOCKAGE
VALVE
How to Clean:
• Remove the burner.
• Use a venturi cleaning brush and insert the brush into the venturi tube 1 inch
at a time, then remove to prevent moving the debris upwards (Figure 8).
• As you remove the brush head inspect and discard any debris
• Continue this procedure until the entire lengths of all venturi tubes are free
of debris.
VENTURI
CLEANING BRUSH
Fig. 8
• Reinstall burner, ensure the venturi tubes are seated over the valve orifices
(Figure 1).
• Perform a Leak Test.
It is possible that very small insects could make webs or nest in the venturi tubes, as they are
naturally attracted to the smell of gas. This will partially or completely block the flow of gas through
the venturi and is indicated by a smoky yellow flame, and/or a burner that is difficult or impossible to
light. Ultimately, it may cause the gas to burn outside the venturis, which can cause a fire resulting in
WARNING
damage to your barbeque and potential personal injury. IF THIS HAPPENS IMMEDIATELY SHUT OFF THE PROPANE AT
CYLINDER. When the barbeque has cooled, follow the "How to Clean" steps above.
8
CLEANING & MAINTENANCE
To keep your barbeque working at its peak efficiency as well as contribute
to the safe operation of this unit, perform all of the operations below at
least once a year - preferably at the start of each cooking season.
HOW TO DO THE TESTING:
1. With the barbeque console control knobs in the ‘OFF’ position,
twist the valve on your propane cylinder 1 turn, or the main
natural gas valve on.
PERFORM A LEAK TEST
DO NOT IGNITE THE BURNERS WHILE PERFORMING THE LEAK
CHECK.
A leak test ensures that there are no gas leaks prior to lighting your
barbeque.
2. Brush your soap and water solution on all connections and
components as outlined above.
WHEN A LEAK TEST MUST BE PERFORMED:
• Before lighting your barbeque for the first time
• Every time the propane cylinder is refilled
• If any gas component is changed
3. Observe each place for growing bubbles, which indicate that a
leak is present.
4. Shut off the flow of gas while fixing the leak. Tighten any
leaking connection and repeat test until no leaks are detected.
5. If the leak(s) cannot be stopped DO NOT USE. Shut off the
fuel source at the valve immediately (if appropriate, remove
propane cylinder). Call a certified gas appliance service
person, or a gas dealer for proper repairs.
• At a minimum once per season
• After prolonged period of storage or non-use
• If the regulator flow-limiting device has been activated
The leak test should be performed in a well-ventilated area away
from any open flame, heat or ignition sources.
DO NOT USE A MATCH, OPEN FLAME OR SMOKE DURING LEAK
TESTING.
WHAT YOU’LL NEED FOR TESTING:
1. A mixture of 50% liquid dish soap and 50% water.
2. A brush or cloth to apply the mixture.
HAND
EXTERNAL GAS REGULATOR
THREAD
VALVE
THERMALLY
SENSITIVE
NUT
AREAS TO TEST ON A PROPANE BARBEQUE:
• All propane cylinder welds (see Figure 7A)
• Propane cylinder valve – including threads into cylinder (Figure 7B)
• Regulator fitting and propane cylinder connection (Figure 7B)
• All hose connections (Figure 7C) including side burner tubing,if
equipped (Figure 7D)
TANK
WELDS
PROBE
TANK
Fig. 7B
Fig. 7A
3 BURNER WITH SIDE
BURNER & ROTISSERIE
GAS
STANDARD
3 BURNER
• All valve connections (Figure 7C & D)
GAS VALVE
AREAS TO TEST ON NATURAL GAS BARBEQUES:
• All hose connections (Figure 7C)
HOSE &
HOSE &
VALVE
CONNECTIONS
CONNECTIONS
ROTISSERIE
BURNER
• All valve connections (Figure 7C & 7D)
GAS LINE
ACCESSING THE VALVES AND MANIFOLD:
WARNING: Ensure that all gas is turned off before attempting the
following steps.
1-disconnect the side burner hose and sonarque wiring if your
model comes equipped with either of these features
2-remove the wing nuts from the side shelves and completely
remove the sideshelves from the bbq/grill
3-loosen the set screws on the bottom side of the knobs and
remove the knobs. Remove the screws behind the large knobs.
4-Loosen x4 screws from the side of the console and completely
remove the console to access the valves and manifold.
REGULATOR
SIDE
BURNER
GAS LINE
Fig. 7C
REGULATOR
Fig. 7D
IF THE ABOVE INSTRUCTIONS ARE NOT
FOLLOWED EXACTLY, A FIRE CAUSING
WARNING DEATH OR SERIOUS INJURY MAY OCCUR.
!
9
FAILURE TO FOLLOW ALL INSTRUCTIONS
MAY RESULT IN A HAZARDOUS FIRE OR
EXPLOSION CAUSING SERIOUS BODILY
INJURY AND/OR PROPERTY DAMAGE
PROPER INSTALLATION OF
!
THE GREASE PAN
WARNING
SECURING THE GREASE PAN
1 - Look at the back of your grill. With the grease pan removed, you
should become familiar with the rail and locking system.
2 -The base casting of the BBQ/Grill firebox has an integrated rail
design that secures and holds the grease pan in place. The grease pan
has unique tabs that lock and secure the grease pan in place.
3 - install the grease pan by sliding it into place, using the rails as a
guide. (Figure 8A)
CLEANING GREASE PAN
General Grill Cleaning: Do not mistake brown or black accumulation of
grease and smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution of
detergent and water or use a grill cleaner with scrub brush on insides of
grill lid and bottom. Rinse and allow to completely air dry. Do not apply a
caustic grill/oven cleaner to painted surfaces.
CORRECT INSTALLATION
4 - Push the grease pan forward as far as possible. When properly
installed, the edge of the grease pan should not extend no more than
one inch (2.5 cm) beyond the rear panel of the BBQ/grill box. The tabs
of the grease pan will lock in place, securing it. (Figure 8B)
INCORRECT INSTALLATION
5-This picture shows a Grease Pan that is not properly installed. If the
grease pan is not fully inserted and locked in place, the edge of the
grease pan will extend more than one inch (2.5 cm) beyond the rear
panel of the BBQ/grill box. (Figure 8C)
Grease PAN and Grease Tray Insert: The grease tray and insert are
located on the bottom of the base casting, below the grease pan, and
immediately below the hole through which any grease will drain. The
grease pan tray insert should be checked and replaced and cleaned prior
to each use to prevent grease from overflowing.
Fig. 8B
Fig. 8A
A
Fig. 8C
THIS BBQ/GRILL MUST BE OPERATED WITH A GREASE PAN
INSTALLED AT ALL TIMES. ALWAYS ENSURE THAT THE GREASE
PAN IS FULLY INSERTED.
B
THE GREASE PAN SHOULD BE CHECKED AND CLEANED PRIOR TO
EACH USE TO PREVENT GREASE BUILDUP AND OVERFLOW.
FAILURE TO DO SO MAY RESULT IN A GREASE FIRE. MAKE SURE
THE BBQ/GRILL IS COOL BEFORE REMOVING THE GREASE PAN.
10
CASTING INTERIOR AND WARMING RACK:
CLEANING OTHER PARTS OF
General Grill Cleaning: Do not mistake brown or black accumulation of
grease and smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution of
detergent and water or use a grill cleaner with scrub brush on insides of
grill lid and bottom. Rinse and allow to completely air dry. Do not apply a
caustic grill/oven cleaner to painted surfaces.
At least once a year remove all components from inside your barbeque.
Loosen any cooking residue with a scraping tool for large particles and a
brass barbeque brush for smaller particles. Scrub with hot water and a
strong detergent, then rinse thoroughly or spray barbeque degreaser
liberally on all interior surfaces. Be sure to use gloves and eye protection.
Let stand for 10 minutes, scrape off residue and repeat if required. Rinse
thoroughly with water. Replace all components as outlined in the assembly
instructions. DO NOT USE DEGREASER ON PAINTED OR PLASTIC
SURFACES. DO NOT ALLOW EXCESSIVE GREASE OR OTHER RESIDUE
TO BUILD UP ON YOUR COOKING SYSTEM AS A FIRE MAY RESULT.
YOUR APPLIANCE
BURNER:
At least twice a year, clean your burner when cleaning the venturi tubes.
The burner can be gently scraped clean with a brass bristle brush. Ensure
that all burner ports (openings) are clear (DO NOT ENLARGE BURNER
PORTS). If you find cracks, abnormal holes, or damage caused by
corrosion during your inspection and cleaning, replace burner. (SEE
WARRANTY).
CLEANING GREASE PAN
General Grill Cleaning: Do not mistake brown or black accumulation of
grease and smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution of
detergent and water or use a grill cleaner with scrub brush on insides of
grill lid and bottom. Rinse and allow to completely air dry. Do not apply
a caustic grill/oven cleaner to painted surfaces.
IGNITOR:
Clean the ignitor clip lightly using a wire brush to remove rust and
grease. DO NOT USE WATER OR CLEAN THE ELECTRODE WITH THE
WIRE BRUSH. Visually inspect the ceramic of the electrode for cracks. The
electrode can be wiped with a soft cloth if necessary. If a crack is found, a
replacement ignitor system will be required.
COVER YOUR BARBEQUE WHEN IT IS NOT IN USE TO PROTECT THE
SHELVES FROM THE OUTDOOR ELEMENTS.
STORAGE
More people are discovering the pleasure of year round barbequing. However,
if you choose to store your barbeque for the winter or any extended length of
time, follow these steps:
CLEANING GRIDS:
After each use, scrub the cooking grids with a stiff long-handled brass brush.
Do not use steel brushes, as they can scratch the nickel or porcelain
coating. Grids can also be washed with mild detergent. Never use
commercial oven cleaners. If rust appears on your cooking grids, remove
the rust with a scrub pad and coat the grid with some cooking oil. If
excessive wear is evident, you might want to replace or upgrade your
cooking grid.
• Clean the cooking grids, then oil lightly with cooking oil, wrap in paper and
then store the cooking grids indoors.
• Follow the same cleaning method above for the burners and any warming racks.
• Cover the barbeque if it is left outdoors.
• When the barbeque is not in use, the gas must be turned off at the L.P.
cylinder valve or main shut off valve, and stored outdoors in a well-
ventilated area.
1. With a Propane appliance you can store the barbeque inside, PROVIDED
the cylinder is removed from the barbeque and stored outdoors in a well-
ventilated area, out of the reach of children. When the cylinder is
disconnected from the barbeque, ensure the cylinder valve safety cap is
placed over valve opening (fig.4).
PORCELAIN SURFACES:
Because of glass-like composition, most residue can be wiped away with
baking soda/water solution or specially formulated cleaner. Use nonabrasive
scouring powder for stubborn stains.
2. With a Natural Gas appliance, the gas must be turned off at the individual
gas shut off valve and the hose must be disconnected from the gas supply
piping system before storing the barbeque indoors. Install plastic covers to
quick connect fittings.
PAINTED SURFACES:
Wash with mild detergent or nonabrasive cleaner and warm soapy water.
Wipe dry with a soft nonabrasive cloth.
After a period of storage or non-use a leak test should be performed and
the burner venturis cleaned prior to use.
STAINLESS STEEL SURFACES:
To maintain your grill's high quality appearance, wash with mild detergent
and warm soapy water and wipe dry with a soft cloth after each use. Baked-
on grease deposits may require the use of an abrasive plastic cleaning pad.
Use only in direction of brushed finish to avoid damage. Do not use abrasive
pad on areas with graphics.
NEVER STORE A SPARE LP CYLINDER
!
UNDER OR NEAR THE APPLIANCE OR
DANGER
IN AN ENCLOSED AREA.
SIDE SHELVES:
NOTE: Visually inspect burners and ensure a proper connection
to valves each time after moving or transporting your
BBQ/Grill.
Metal Shelves: Use any household cleaner, except those containing acid or
mineral spirits. Be sure to rinse well after cleaning.
DO NOT USE AS A CUTTING BOARD.
Plastic Shelves: Wash with warm soapy water and wipe dry. Do not use
citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on
plastic parts. Damage to and failure of parts can result.
PLASTIC PARTS:
Wash with warm soapy water and wipe dry. Do not use citrisol, abrasive
cleaners, degreasers or a concentrated grill cleaner on plastic parts.
Damage to and failure of parts can result.
11
USING YOUR APPLIANCE CORRECTLY
BEFORE USING YOUR APPLIANCE READ ALL INSTRUCTIONS IN THIS MANUAL
Fig. 9A
WARNING: ENSURE
SIDE BURNER LID IS
UP BEFORE LIGHTING
SIDE BURNER.
LEFT BURNER
ROTISSERIE
BURNER
CENTER BURNER
IGNITOR
MODEL MAY NOT BE
EXACTLY AS SHOWN.
*SIDE BURNER
*PARTS OPTIONAL
DEPENDING ON
MODEL PURCHASED
(READ WARNING)
RIGHT BURNER
DO NOT LIGHT SIDE BURNER WITH LID DOWN.
FAILURE TO DO SO MAY CAUSE SERIOUS BODILY
INJURY AND/OR PROPERTY DAMAGE.
GETTING FAMILIAR
!
WARNING
WITH THE CONTROLS
Prior to lighting your barbeque, ensure you become Familiar
with the controls (see above). On barbeques with triple
controls, the large right control knob operates the right burner,
the large middle control knob operates the middle burner and
the large left control knob operates the left burner. (Figure 9A)
If equipped with optional side burner and rotisserie burners,
the right small knob operates the side burner, and the small left
knob operates the rotisserie. (Figure 9A)
IGNITOR
CAP
IGNITOR BATTERY
BATTERY
Fig. 9B
Ensure AA BATTERY is installed correctly, put - (negative) side
of battery in first. (Figure 9B)
12
IF LIGHTING MAIN BURNERS ONLY,
ENSURE SIDE BURNER KNOB
IS IN THE OFF POSITION.
LIGHTING
!
Prior to lighting your barbeque, visually check all hoses before each
use for nicks, cracking, abrasions or cuts. If the hose is found to be
damaged in any way, DO NOT USE YOUR BARBEQUE.
A replacement hose and regulator is required (see ‘PARTS LIST’ in
Assembly Brochure).
CAUTION
IMPORTANT
HIGH
LOW
• Always raise the barbeque lid before lighting.
• Do not lean over the barbeque when lighting the burner.
• Visually check the flames every time you light your barbeque
(Figure 10). If the flame is abnormally small or a smoky yellow -
shut off the barbeque and check the venturi tubes for blockage
(see Figure 8) or refer to the Troubleshooting Guide.
Fig. 10
Fig. 11A
MAIN BURNERS
1.
USING THE IGNITOR (Figure 11A)
1. Read instructions before lighting.
2.Open the lid before lighting.
3.Turn off all of the burner control knobs and close the gas supply
valve.
4.Open the gas supply valve and wait 5 seconds.
5.Push in and turn a single main burner control knob to ‘HIGH’.
All other control knobs should be in the "OFF" position.
6.Depress the ignitor, repeat if necessary.
7.If the burner does not light immediately (within 5 seconds), turn
burner control knob off and wait 5 minutes to clear the gas.
8.Repeat steps 1 to 7. If burner still fails to light, refer to
Troubleshooting Guide to determine cause and solution, or try
the Match Lighting procedure (Fig. 11B).
4.
5.
LIGHTING THE OTHER MAIN BURNERS
Once one burner has been lit, push in and turn the adjacent control
knob to ‘HIGH’. The unlit burner will light automatically.
BURNER
MATCH LIGHTING PROCEDURE
1. Read instructions before lighting.
2. Open the lid before lighting.
3. Place an ignited lighter or lit match through the lighting hole,
approx. 1.25 cm (1/2") from burner. (See Figure 11B)
4. Push in and turn the right burner control knob to ‘HIGH’. The
burner should light immediately (within 5seconds). If it does not,
extinguish the lighter or match, turn the control knob to off, and
wait 5 minutes to clear the gas.
5. Repeat steps 1 to 4. If burner fails to light, refer to the
Troubleshooting Guide to determine cause and solution.
6. Once right hand burner is lit, light remaining burners in this
sequence: center burner, then left burner.
MATCH
MATCH
LIGHTING
HOLE
LIGHTING THE OTHER MAIN BURNERS
Once one burner has been lit, push in and turn the adjacent control
knob to ‘HIGH’. The unlit burner will light automatically.
Fig. 11B
13
SIDE BURNER
(OPTIONAL)
USING THE IGNITOR
1. Read instructions before lighting.
2. Raise side burner lid.
3. Push in and turn the side burner control knob to 'HIGH'.
4. Depress ignitor. Repeat if necessary (Figure 12A).
5. If burner does not light immediately (within five seconds),
turn the burner control knob off, and wait 5 minutes to clear
the gas.
6. Repeat steps 1 to 5. If burner still fails to light, refer to the
Troubleshooting Guide to determine cause and solution, or
try the match lighting procedure below.
3.
2.
1.
DO NOT LIGHT SIDE BURNER WITH LID
DOWN. FAILURE TO DO SO MAY CAUSE
!
SERIOUS BODILY INJURY AND/OR
WARNING
PROPERTY DAMAGE.
SIDE BURNER FLAME MAY BE DIFFICULT TO
SEE ON A BRIGHT SUNNY DAY. ALWAYS
Fig. 12A
!
USE CAUTION WHEN OPERATING THE SIDE
WARNING
1/2"
BURNER.
SIDE BURNER MATCH
LIGHTING PROCEDURE
1. Read instructions before lighting.
2. Raise side burner lid.
Fig. 12B
3. Place an ignited lighter or lit match near the ports,
approximately 1/2" (1.25 cm) from burner (Figure 12B).
4. Push in and turn the side burner control knob to 'HIGH'. The
burner should light immediately (within five seconds). If it
does not, extinguish the lighter or match, turn the control
knob off, and wait 5 minutes for the gas to clear.
5. Repeat steps 1 to 4. If burner still fails to light, refer to the
Troubleshooting Guide to determine the cause and solution.
NOTE: WHEN USING THE SIDE BURNER, THE MAXIMUM
POT SIZE IS 9" WIDE.
NOTE: MAXIMUM
WEIGHT FOR SIDE
BURNER 20 lb (9 kg)
SIDE BURNER COOKING POTS
1. Ensure pot size is a maximum size of 9" wide only (Figure 12C).
2. Maximum weight to be used on side burner should not exceed
20lbs (9 kg)
Fig. 12C
MAX
PROPANE MODELS ONLY
If the heat output from the burner(s) seem abnormally low, it
may be caused by the regulator flow-limiting device being
activated by a leak in the gas system, or improper lighting
procedures. If this is suspected, shut off the cylinder valve and
all burner valves. Perform a leak test to determine if a leak has
caused the flow-limiting device to activate. If the leak test is
negative, then carefully follow the lighting procedures step-by-
step, ensuring all valves (including tank) are off before starting.
DO NOT USE ALUMINUM POTS, PANS, OR
COOKWARE ON YOUR BBQ/GRILL. THE USE OF
ALUMINUM POTS, PANS OR COOKWARE ON
THE SIDE SEAR BURNER IS STRICTLY
PROHIBITED. SIDE SEAR BURNER WILL
DAMAGE ALUMINUM COOKWARE.
!
WARNING
14
Fig. 12D
1.
REAR ROTISSERIE BURNER
(Optional)
USING THE IGNITOR
1. Read instructions before lighting.
2. Open the lid before lighting.
3. Push in and turn the rotisserie control knob to
4. Depress ignitor. Repeat if necessary (see Fig 12D).
'HIGH'.
5. If burner does not light immediately (within five seconds), turn the burner
control knob ‘OFF’, and wait 5 minutes to clear the gas.
6. Repeat steps 1 to 5. If burner still fails to light, refer to the
Troubleshooting Guide to determine cause and solution, or try the match
lighting procedure below.
2.
3.
THE WARMING RACK AND GRILLS
Fig. 12E
& GRIDDLE SHOULD ALWAYS BE
!
REMOVED WHEN USING
THE ROTISSERIE BURNER. FAILURE
CAUTION
TO DO SO MAY RESULT IN
DAMAGED AND WARPED RACKS.
REAR ROTISSERIE BURNER MATCH
LIGHTING PROCEDURE
1. Read instructions before lighting.
2. Open lid prior to lighting.
3. Place an ignited lighter or lit match near the ports, approximately 1/2"
(1.25 cm) from burner (see Fig 12E).
4. Push in and turn the rotisserie burner control knob to
'HIGH'. The
Fig. 13
burner should light immediately (within five seconds). If it does not turn
‘OFF’ the control knob, extinguish the lighter or match, and wait 5
minutes for gas to clear.
ROTISSERIE
MOTOR LOCATION
5. Repeat steps 1 to 4. If burner still fails to light, refer to the
Troubleshooting Guide to determine the cause and solution.
NOTE: DO NOT USE THE MAIN BURNERS WHEN THE ROTISSERIE
BURNER IS LIT.
ROTISSERIE COOKING is one of the fastest growing barbeque cooking
techniques, especially if your barbeque is equipped with a rear rotisserie
burner. Just imagine, cooking restaurant style rotisserie meat in your own
backyard! Rotisserie cooking allows the food to self-baste while turning on
the motorized spit, sealing in the juices while browning the outside surface.
Rotisserie-cooked food is an excellent cooking option for large cuts of meat
such as roasts, leg of lamb or poultry. Locate the motor of the rotisserie on
the left side of the barbeque as illustrated in Figure 13.
15
Fig. 18
POSITIONING COOKING GRIDS
Cooking grids can be put into 3 different positions as shown in
Figure 18.
1
2
3
of time without any food. To "break in" your barbeque light the
barbeque following the lighting instructions as outlined on the
console or in this manual. (see pages 13, 14 & 15)
RELIGHTING
If the burner flame goes out when your barbeque is in operation,
immediately turn off the control valves. Wait five minutes for the
gas to clear before attempting to relight the burner. If the problem
persists, refer to the Troubleshooting Guide.
SAFETY WARNING
BREAKING IN THE MAIN BURNERS:
Close the MAIN CASTING LID ONLY and keep the temperature on
"HIGH" for 20 minutes. DO NOT OPEN THE LID DURING THIS
PROCESS.
Then raise the lid and continue to operate your barbeque on
"HIGH" for an additional 5 minutes. Your barbeque is now ready
for cooking.
SHUTTING DOWN YOUR
1. Shut off L.P. cylinder valve.
2. Shut off burner control valves.
This sequence prevents residual gas from being left in the system
under pressure.
BARBEQUE
Note: "Break-in" procedure is not required for Side Burner or
Rotisserie burner. For lighting instructions for the Side Burner
follow the lighting instructions found on page 14 of this manual.
For lighting instructions for the rotisserie follow the lighting
instructions found on page 15 of this manual.
CAUTION: THE SIDE BURNER LID SHOULD ALWAYS BE
OPEN WHILE SIDE BURNER IS LIT.
BREAKING IN YOUR
BARBEQUE
CAUTION: THE WARMING RACK SHOULD ALWAYS BE
REMOVED WHEN USING THE ROTISSERIE BURNER. FAILURE TO
DO SO MAY RESULT IN A DAMAGED & WARPED WARMING RACK.
Before cooking on your gas barbeque for the first time...
Before cooking on the main burners of your gas barbeque for the
first time, you should "break it in" by operating for a short period
PROVIDING POWER TO YOUR BARBEQUE
To provide power to the barbecue, plug grounded electrical cord into
rear electrical box as shown. (Fig.15)
Plug electrical cord into properly
grounded GFI (Ground Fault Interrupt)
receptacle. If use of an extension cord is
required, be sure that it is a minimum 16
AWG, 3 wire well insulated cord, marked
for OUTDOOR USE ONLY and properly
Fig. 14 grounded. (Figure14)
TRANSFORMER
BOX
CAUTION: To ensure continued protection against risk of
IMPORTANT
Assemble light switch
wires to Internal
Transformer
electric shock, connect to properly earthed outlets only.
box as shown.
GROUNDED
ELECTRICAL
CORD
TRANSFORMER
CORD
Fig. 15
16
IMPORTANT SAFEGUARDS
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
Read and follow all instructions that are on the product or provided with product.
The following basic safety precautions apply when using electrical appliances:
• Read all instructions.
• Do not touch surfaces that may be hot. Use handles or knobs provided.
• To protect against electrical shock do not immerse cord, plugs, portable appliances (or other specific part or parts)in water or other liquid.
• Close supervision is necessary when any appliance is used by or near children.
(i) Portable - Remove plug from outlet when the appliance is not in use, before putting on or taking off parts, and before cleaning. Allow to cool
before handling.
(ii) Permanently installed - Make sure appliance is OFF when not in use, before putting on or taking off parts, and before cleaning.
• Portable - Do not operate any appliance with a damaged cord or plug or after the appliance malfunctions or is dropped or damaged in any manner.
Return appliance to the nearest authorized service facility for examination, repair, or electrical or mechanical adjustment.
• The use of accessory attachments not recommended by the appliance manufacturer may cause injuries.
• Do not let cord hang over edge of table or counter or touch hot surfaces.
• Do not place on or near a hot gas or electric burner or in a heated oven.
• Extreme caution must be used when moving an appliance containing hot oil or other hot liquids.
• Where applicable, always attach plug to appliance and check that the control is OFF before plugging cord into wall outlet. To disconnect, turn the
control to OFF, then remove plug from wall outlet.
• Do not use appliance for other than intended use.
• Avoid contacting moving parts.
• Save these instructions.
• Never remove the grounding plug or use with an adapter of 2 prongs; and
• Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and approved for outdoor use with a W-A marking.
• When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.
• Use only a Ground Fault Interrupter (GFI) protected circuit with this outdoor cooking gas appliance.
• Do not use an extension cord.
• Do not install or use within 10 feet of a pool.
• WARNING: Risk of Electric Shock. When used outdoors, install only to a Class A GFCI protected receptacle that is weatherproof with the power unit
connected to the receptacle. If one is not provided, contact a qualified electrician for proper installation. Ensure that the power unit and cord do not
interfere with completely closing the receptacle cover.
• WARNING: Risk of Electric Shock. Install only to a covered Class A GFCI receptacle that has an enclosure that is weatherproof with the attachment
plug cap inserted or removed.
SAVE THESE INSTRUCTIONS - This manual contains important safety and operating instruction for power units.
ADDITIONAL IMPORTANT SAFETY PRECAUTIONS
• Read all instructions before using your rotisserie.
• This rotisserie is for outdoor use only.
• Remove motor and store in a dry place when not in use.
• Do not touch hot surfaces. Use barbecue mitts.
• This rotisserie is not for use by children.
• To protect against electrical hazards do not immerse cord, plugs, or motor in water or other liquids.
• Unplug the motor from outlet when not in use or before cleaning.
• If the rotisserie motors should malfunction, stop operating with it and replace with a new rotisserie motor.
• The rotisserie motor is equipped with a three prong (grounding) power cord for your protection against shock hazard.
• The power cord should be plugged directly into a properly grounded three prong receptacle. If use of an extension cord is required, be sure that it is
a minimum 16 AWG(1.3mm), 3-wire, well insulated cord marked for OUTDOOR USE ONLY and properly grounded.
• When using an extension cord, make sure it is not in contact with a hot or sharp surface.
• Outdoor extension cords should be marked with the letters “W-A” and a tag stating “Suitable for use with outdoor appliances”.
• Do not let cord hang over any sharp edge or hot surface.
• To reduce the risk of electric shock, keep extension cord connection dry and off the ground.
• A short power cord is supplied to reduce the risk of tripping over the cord. Extension cords may be used, but caution must be taken to prevent
tripping over the cord.
• In absence of local codes the rotisserie motor must be grounded electrically in accordance with the National Electric Code, ANSI / NFPA 70, or
Canadian Electrical Code, CSA C22.1.
• Ensure all packaging materials including foam, cardboard, advertising artwork, plastic bags, or other flammable materials have been removed from
the BBQ/grill prior to use for the first time.
Warning: Do not remove any warning or instructional stickers/tags that are adhered to the BBQ/grill. These warning/instructional stickers/tags are
intended for the user safety and should be read and fully understood before and during use of the BBQ/grill. Removing items such as
warning/instructional stickers/tags will invalidate warranty.
• Clean grease cup before each use
• Before using for the first time and after transporting or moving the bbq/grill, ensure that the burner tubes are fully inserted into the valves
17
DIRECT COOKING
COOKING TECHNIQUES
Direct Cooking is also known as grilling and involves cooking food
directly over the flame, such as searing a steak (see below). It
should take under 25 minutes and food should be turned once
halfway through the grilling process. Other good candidates for
this cooking method are thin cuts of meat, sausages, vegetables,
kabobs and fillets.
PREHEATING THE BARBEQUE
The cooking system and grids require heating prior to adding food.
1. Light your barbeque as outlined in the ‘LIGHTING’ instruction
section.
2. Once lit, preheat your barbeque on the HIGH setting with the
lid down for 6 to 10 minutes.
For Direct Cooking
NOTE: OPTIONAL SIDE BURNER DOES NOT REQUIRE TO BE
PREHEATED. NEVER OPERATE SIDE BURNER WITH SIDE
BURNER LID CLOSED.
• Preheat grill by setting all burners to HIGH.
• Place food on the cooking grid, then adjust all burners according
to recipe instructions.
• Lid should remain closed for duration of cooking time.
• Test for doneness at end of specified time.
3. Turn the burner control knobs to the appropriate heat setting
prior to adding your food. Preheating your barbeque is not required
when you are cooking food using indirect cooking techniques.
MAIN CASTING LID POSITION
Although keeping the main casting lid up or down when cooking
on your barbeque is a personal preference, you will find that you
will have fewer flare-ups, and your food will cook in less time
(therefore using less fuel) if the main casting lid is down. Keep
the main casting lid down when cooking food that requires a long
cooking period over a low flame, such as indirect cooking.
How to Sear Meats
Searing adds colour and flavour to meat, not to mention an
unmistakable texture where the food contacts the cooking grids. It
is used for larger cuts of meat such as chicken breasts, steaks and
pork chops. Place meat over Direct High heat for 2 to 5 minutes
per side, depending on the size of the cut. Reduce heat and finish
cooking to desired doneness with lid closed. Larger cuts such as
roasts will need the indirect cooking method after searing for best
results (see below).
COOKING TEMPERATURES
HIGH Setting: Use the HIGH setting to preheat the barbeque, sear
meat such as steak, & to burn off any cooking residue from the
grids after cooking your meal. HIGH is rarely used for extended
cooking.
INDIRECT COOKING
Indirect Cooking means the food is cooked away from the direct
flame by placing it on the opposite side of the lit burner and
allowing the heat to tumble within the closed confines of the
barbeque, similar to a convection oven. Provided your barbeque lid
is closed, you can roast and even bake in it like you would an oven,
only with the advantage of grilled flavour and texture.
MEDIUM Setting: Most grilling or roasting of meat and
vegetables, as well as any baking, is best done at a medium heat.
LOW Setting: A low temperature is used when cooking lean meat
or delicate items such as fish. All smoke cooking is done at low
heat. For the best results, invest in a Meat Thermometer
Food cooked via the indirect method should require 25 minutes or
more of grilling time and does not need to be turned during the
process. Whole chickens, roasts, turkeys and larger cuts of meat
benefit from this method as do fish fillets or any meat that is too
delicate to be put over direct flame.
BARBEQUE COOKING METHODS
Your barbeque is more than just a place to grill your burgers and
hotdogs - the possibilities are as endless as your imagination.
But, before you start experimenting, here are some frequently
used terms that will help:
For Indirect Cooking
• Preheat the grill by setting all burners on HIGH.
• Turn off the burner(s) over which you want to cook your food.
Adjust the other burners according to recipe instructions.
• Lid should remain closed for duration of cooking time.
TIP: Poultry, roasts or large cuts of meat should be put on a
roasting rack which has been placed inside an oven-safe or
disposable heavy-gauge foil pan. Drippings may burn over longer
cooking times, so add water to the pan to reduce the risk of flare-
ups. As with any roast, drippings make excellent gravies or sauces.
18
WARMING RACKS
A warming rack may be included with your barbeque and
provides you with additional cooking space away from direct
heat. This is useful when cooking delicate items such as fish,
boneless chicken breasts or vegetables. Warming racks are also
a great place to keep food warm that is already done so you can
serve your entire meal at the same time.
Tip: A light application of cooking oil prior to use will help to
keep food from sticking to the warming rack.
CONTROLLING FLARE-UPS
Some flare-up during grilling is desirable to create the smoke,
which gives barbequed food its unique flavor and appearance.
However, excessive flare-up can not only ruin your food, it may
lead to a dangerous condition as well. By excessively raising the
temperature within your barbeque, particularly if a build up of
grease in your barbeque ignites, these flare-ups may result in an
uncontrolled grease fire.
TO MINIMIZE FLARE-UPS:
• Trim excess fat from meats before cooking
• Cook fatty meats on a low setting, or by using the indirect
method as described above
• Ensure that your cooking system is free of excess grease from
previous usage
• Check that the grease drain hole is not blocked
• Cook with lid down to cut down on the flow of air
• Reduce the heat settings
19
TROUBLESHOOTING GUIDE
PROBLEM
POSSIBLE CAUSES
CORRECTION
Burner Will Not Light (match or ignitor)
or Burners Not Hot Enough
• Blocked venturi tubes
• Clean out blockage (Page 8)
• Cylinder or gas supply valve turned off
• Venturi tubes not properly seated over valve
orifices
• Open cylinder or gas supply valve
• Ensure proper venturi assembly (Page 3)
• Clean/replace burner (Page 11)
• Burner ports blocked
PROPANE BARBEQUES ONLY
• Low or out of propane
• Refill cylinder
• Follow correct lighting procedure (Page 13 to 15)
• Perform leak test and correct leaks (Page 9)
• Tighten regulator fully (hand tight) into cylinder (Page 7)
• Flow control device activated
• Regulator not fully tightened into cylinder
ELECTRONIC IGNITION
• Battery not installed properly.
• Dead battery.
• Check battery orientation.
• No sparks appear at any electrodes when
ignition button is pushed; no noise can be
heard from spark module.
• Has battery been used previously? Replace Battery.
• Check to insure threads are properly engaged.
Button should travel up and down without binding.
• If no sparks are generated with new battery and good wire
connections, module is faulty.
• Button assembly not installed properly.
• Faulty spark module.
• No sparks appear at any electrodes when
ignition switch is pushed; noise can be heard
from spark module.
• Output lead connections not connected.
• Are output connections on and tight?
Remove and reconnect all output connections at module and
electrodes.
• Sparks are present but not at all electrodes
and/or not at full strength
• Output lead connections not connected.
• Arcing to grill away from burner(s).
• Are output connections on and tight?
Remove and reconnect all output connections at module and
electrodes.
• If possible, observe grill in dark location. Operate ignition system
and look for arcing between output wires and grill frame. If sparks
are observed other than from burner(s), wire insulation may be
damaged. Replace wires.
• Weak battery.
• All sparks present but weak or at slow rate. Replace battery with a
new AA-size alkaline battery.
• Electrodes are wet.
• Has moisture accumulated on electrode and/or in burner ports?
Use paper towel to remove moisture.
• Electrodes cracked or broken "sparks at crack".
• Inspect electrodes for cracks, if found, replace cracked or broken
electrodes.
Flames Smokey Yellow
• Partially blocked venturi tubes
• Excess cooking salts on burner
• Air shutter closed
• Clean out blockage (Page 8
• Clean burner (Page 11)
• Open air shutter
(side burner only)
Burner Lights With Match Not With Ignitor
(no spark)
• Loose wire connection
• Broken electrode ceramic
• Poor ground
• Check all connections are tight
• Replace
• Ensure collector box, burner and ignitor are assembled properly.
• Faulty Ignitor
Flame Blows Out/Down Through Base
• High wind conditions
PROPANE BARBEQUES ONLY
• Propane low
• Relocate barbeque back towards wind
• Refill cylinder
Too Much Heat/Excessive Flare-up
Persistent Grease Fire
• Excessive fat in meat
• Trim meat/turn down burner controls and/or fuel supply
• Clean casting base and burner (Page 11)
• Clean smart bars, heat distribution plate (Page 11)
• Position cooking system correctly
• Grease drain plugged
• Cooking system clogged with grease
• Cooking system not positioned correctly
• Immediately shut off gas at source, allow grill to cool and clean out
venturis (Page 8)
Flames Under Heat Control Console
Regulator Humming
• Blocked venturis
• Temporary condition caused by high outside temperature and
usually a full L.P. cylinder
PROPANE BARBEQUES ONLY
• This is not a defect or a hazard.
• Clean/replace burner (Page 11)
Incomplete Flame
• Plugged, rusted, or leaking burner
• Turn knobs to OFF. Clean burner and/or burner tubes.
See burner cleaning section of Use and Care.
Flashback...
(fire in burner tube(s)).
• Burner and/or burner tubes are blocked.
• The worn nozzles don't have enough "bite" to engage the valve.
Try a second LP dealer.
Unable to fill LP cylinder.
• Some dealers have older fill nozzles
with worn threads.
• Clean carry-over tube(s) with wire brush.
One burner does not light from other burner(s).
Sudden drop in gas flow or low flame.
• Grease buildup or food particles in
end(s) of carryover tube(s).
• Check for gas in LP cylinder.
• Turn off knobs, wait 30 seconds and light grill. If flames are still
low, turn off knobs and LP cylinder valve. Disconnect regulator.
Reconnect regulator and leak-test. Turn on LP cylinder valve, wait
30 seconds and then light grill.
• Out of gas.
• Excess flow valve tripped.
• Turn off knobs and LP cylinder valve. Disconnect coupling nut
from cylinder. Reconnect and retry.
• Vapor lock at coupling nut/LP cylinder
connection.
20
LIMITED WARRANTY
1. LIMITED WARRANTY COVERAGE
5 YEAR LIMITED WARRANTY - STAINLESS STEEL BURNERS
1 YEAR LIMITED WARRANTY - ALL OTHER PARTS
Blue Ember gas barbeque owners have the benefit of a limited warranty from the date of purchase against any and all defects in materials and workmanship during
the period of warranty coverage specified. This limited warranty is extended to the original customer/purchaser only and is not transferable.
Your Fiesta / Blue Ember barbeque (and related equipment) have been certified for use in by the applicable certifying authorities specified on the rating plate affixed
to the barbeque and related equipment. Your Fiesta / Blue Ember barbeque must be used only in accordance with the applicable certification and Fiesta / Blue
Ember's Use and Care Instructions. It must be assembled in accordance with applicable Fiesta / Blue Ember assembly guide. Fiesta does not recommend the
conversion of the gas supply specified on the rating plate to any other fuel or equipment. Any conversion will result in the termination of the Fiesta Blue Ember
warranty and the default of the applicable certification.
Date and proof of purchase is mandatory for all warranty claims. Always identify the product, model number and serial number when requesting warranty coverage.
This warranty covers replacement parts only. All other costs including labor, transportation postage and other incidental service costs are the responsibility of the
applicant.
The use of non Fiesta / Blue Ember replacement parts automatically voids the Fiesta Barbeque Warranty
2. LIMITATIONS
This limited warranty applies only to Blue Ember barbeques that have been properly assembled, operated and maintained and reasonably used as defined in the
Blue Ember care and use manual, and assembly instructions. Please refer to the care and use section of this manual for instructions on the proper care and use of
your Blue Ember barbeque.
YOUR BLUE EMBER PRODUCT MUST BE USED ONLY IN ACCORDANCE WITH APPLICABLE CERTIFICATION AND FIESTA'S USE AND CARE INSTRUCTIONS
Fiesta shall not be responsible for any indirect or consequential damages arising as a result of any defect in the barbeque whether such defect is covered by
warranty or not. This limited warranty does not apply to and Fiesta Barbeques A Division of Wolfedale Engineering Ltd. shall not be responsible or liable for any
failures or operating difficulties caused by anything other than defective materials or workmanship.
There are no other warranties or conditions, express or implied, statutory of otherwise (including any implied warranty of merchantability or fitness for a particular
purpose) except as expressly provided for herein. No person is authorized to create for Fiesta / Blue Ember any condition or liability in connection with the
barbeque.
Exclusions to this warranty include: 1. Normal wear and tear 2. Accidental damage 3. Abuse 4. Tampering or misuse 5. Alteration 6. Misapplication 7. Vandalism 8.
Careless handling 9. Improper Installation 10. Improper assembly 11. Improper use, maintenance or service 12. Deterioration or damage due to severe weather I.e.
hail, hurricanes, earthquake, tornados 13. Surface rust, or discoloration of stainless steel 14. Discoloration or paint chipping surface rust or rust perforation due to
paint chipping resulting from normal wear and tear or causes other than defective matterial or due to chemical exposure in the atmosphere 15. Commercial or
rental use 16. Use of improper or uncertified fuel, fuel source or equipment 17. Failure to do normal & routine maintenance or service, including (not limited to)
removal of insects within the venturi tubes. The provisions of this additional written warrenty are in addition to and not a modification of , nor subtraction from any
other statutory warranties or other rights and remedies provided by any provincial law. Warranty will NOT apply if this gas grill is used for commercial or rental
purposes.
MANUFACTURE WILL NOT REIMBURSE FOR:
Service calls to your residence.
Any food loss due to product failures.
Replacement part or repair labor costs for units operated outside the United States, Canada or Mexico.
The removal and/or reinstallation of your product.
The provisions of this additional written warranty are in addition to and not a modification of, nor subtraction from any other statutory warranties or other rights and
remedies provided by any provincial law. The purchaser may have different rights which may vary from province to province in Canada and state to state in the
United States of America according to applicable legislation. This warranty does not exclude or limit those statutory rights except to the extent permissible in law.
3. CONDITIONS FOR APPLICATION OF THE LIMITED WARRANTY
Purchaser must notify Fiesta Barbeques A Division of Wolfedale Engineering Ltd. immediately upon discovery of any defects in the barbeque or any parts thereof for
whic h purchaser claims coverage under this limited warranty. All warranty service and/or replacement of Blue Ember parts must be performed by the customer
service department of Fiesta Barbeques A Division of Wolfedale Engineering Ltd.. Customers seeking warranty service and/or replacement should contact Fiesta
customer service with their model number, serial number and the nature of their claim. A tracking number will be issued at that time. All defective parts must be
returned to Fiesta's customer service department, accompanied by the tracking number. The purchaser shall be responsible for performance and cost of
disassembly, packaging and shipping costs. Fiesta will repair or (at it option) replace the defective components if after inspection it is evident that the defect
occurred under normal domestic use.
All warranty replacement shall be subject to the terms and conditions of this warranty for the remainder of the original period of coverage.
4. REPLACEMENT
Fiesta / Blue Ember's undertaking under this limited warranty is:
For the first five years for stainless burners, or one years for all other parts from the date of purchase to replace the defective part or parts.
When replacement parts are provided, purchaser will be charged manufacturer's approximate cost of shipping and handling replace ment parts. Re-assembly will
be purchaser's responsibility.
To obtain replacement parts contact: Fiesta Barbeques A Division of Wolfedale Engineering Ltd.
2 Walker Drive, Brampton
Ontario L6T 5E1 Canada
21
BASE ASSEMBLY
FIG.1
NOTE:
Assembled
View
Some grill parts shown in the assembly steps
may differ slightly in appearance from those
on your particular grill model. However,
the method of assembly remains the same.
ADJUSTABLE
WRENCH
TOOLS REQUIRED:
• Extra Common Nuts & Bolts are
supplied.
• Refer to diagrams to assemble
your grill.
#2 PHILLIPS
SCREWDRIVER
• Attach tank caddy assembly to base
as shown.
SP46-21 1/4-B HEX HEAD SELF
TAPPING SCREWS
SP46-21 (4) 1/4-B HEX HEAD SELF TAPPING
SCREWS
22
CASTER ASSEMBLY
FIG.2
Assembled
View
• Attach casters to bottom of base as shown.
23
BASE CABINET ASSEMBLY
• Attach Cabinet side panels to base as shown.
Assembled
View
NOTE: Right panel has two holes located on
the top right corner for bottle opener.
• Attach bottle opener to right panel as shown.
SP53-16 (2) 1/4-20
NUT HEX HD FLANGED
Right hand
Panel
SP83-18 (2) 1/4"-20X.50"
CARRIAGE BOLT
SP84-18 (8) 1/4-20 X .5 HEX
HD BOLT
SP83-18 (2) 1/4"-20X.50"
CARRIAGE BOLT
SP53-16 (2) 1/4-20
NUT HEX HD FLANGED
SP84-18 (8)
1/4-20 X .5 HEX HD BOLT
FIG.3
24
REAR PANEL ASSEMBLY
• Attach rear panel by sliding notches over screws on side panels as
shown. Tighten screws.
• Install Electrical box with Screws and Nuts as shown. Ensure
Electrical box is installed so outlet covers open upwards.
• Install Transformer box into rear panel holes as shown.
Assembled
View
INSTALL SO OUTLET
COVERS OPEN
UPWARDS
SP54-21 (2) #10-24
SCREW
SP43-16 (2)
#10-24 NUT
TRANSFORMER
BOX
SP46-21 (4) 1/4" X1/2"
SCREW HEX HD
SP84-18 (2) 1/4-20 X .5
HEX HD BOLT
FIG.4
SP46-21 (4) 1/4" X 1/2"
SCREW HEX HD
SP84-18 (2) 1/4-20 X .5
HEX HD BOLT
25
TRIM PANEL & HEAT SHIELD ASSEMBLY
• Attach top trim panel as shown.
Assembled
View
Tighten screws.
• Attach heat shield as shown.
Tighten screws
SP61-21 (7) 10-B X .375
SCREW SELF TAP
SP53-16 (4) 1/4-20
NUT HEX HD FLANGED
SP83-18 (4) 1/4"-20X.50"
CARRIAGE BOLT
SP53-16 (4) 1/4-20
NUT HEX HD FLANGED
FIG.5
SP61-21 (7) 10-B X .375
SCREW SELF TAP
SP83-18 (4) 1/4"-20 X
.50" CARRIAGE BOLT
26
FRONT DOOR ASSEMBLY
Assembled
View
PIN
• Install door handles as shown.
• Slide top pins on doors into
upper holes as shown.
• A) Drop locking pins through lower
holes in door into base assembly.
#10-24 NUT HEX HD
FLANGED
• B) Once in position rotate pins into
locked position as shown.
HANDLE
Pin
A)
B)
SP17-32 (2)
HINGE PIN LOWER
Locked position
FIG.6
27
CASTING ASSEMBLY
REGARDING IMPROPER ASSEMBLY OF HOSE
ON PROPANE AND NATURAL GAS FG/FGQ/FGF500 MODELS
DURING THE ASSEMBLY PROCESS OF THE BASE ASSEMBLY STEP, THE CUSTOMER NEEDS TO
ENSURE THAT THE HOSE IS UNTIED FROM BURNER BEFORE FINAL ASSEMBLY. CUSTOMER
SHOULD RELEASE THE TIE AND PASS THE HOSE THROUGH THE GAP BETWEEN HEAT SHIELD
AND FRONT PANEL BEFORE ASSEMBLING THE FIREBOX (BASE) TO THE CART (CABINET).
NATURAL GAS (NG) HOSE MUST PASS THROUGH THE GAP AND THAT IS DIRECTED TO THE
BOTTOM OF CABINET. PROPANE HOSE/REGULATOR SHOULD ALSO DIRECTED THROUGH THE
GAP TO THE CYLINDER UNDERNEATH THE HEAT SHIELD.
!
WARNING
Your barbeque will come equipped with one or the other, a
propane hose with regulator, or NG hose with adaptor as
shown. Hose type depends on model purchased.
NOTE: THIS BARBEQUE IS NOT DUAL FUEL, THE GAS
TYPE AND HOSE ASSEMBLY DEPENDS ON THE MODEL
PURCHASED.
IF HOSE IS TIED TO BURNER OR BASE, FIRST
REMOVE THE TIE AND PACKAGING AND THEN
ASSEMBLE THE GRILL TO BASE AS SHOWN
NATURAL GAS (NG)
PROPANE
HOSE WITH
REGULATOR
!
HOSE WITH
ADAPTOR
IMPORTANT
NG MODEL
PROPANE MODEL
DANGER: DO NOT PASS HOSE ABOVE SHIELD HOSE MUST NOT
TOUCH ANY PART OF THE BASE
!
WARNING:
ENSURE HOSE ASSEMBLY DOES NOT CONTACT THE
CASTING, OR ANY OTHER PARTS WHICH WILL GET HOT.
DANGER
FAILURE TO ENSURE ANY OF THESE WARNINGS
MAY RESULT IN HAZARDOUS FIRE OR
EXPLOSION CAUSING SERIOUS BODILY INJURY
AND/OR PROPERTY DAMAGE AND
!
WARNING
INVALIDATES WARRANTY
FIG.7
28
CASTING ASSEMBLY
.• Using two people, lower the top cover assembly
FAILURE TO ENSURE ANY OF THESE WARNINGS
MAY RESULT IN HAZARDOUS FIRE OR
EXPLOSION CAUSING SERIOUS BODILY INJURY
AND/OR PROPERTY DAMAGE AND
carefully onto base and attach as shown.
• Push wiring harness with jack and hose assembly
through front of cart assembly ensuring it goes
between heat shield and front panel opening.
!
WARNING
INVALIDATES WARRANTY
!
WARNING
DO NOT PASS HOSE
BEHIND
!
THE HEAT SHIELD
WARNING
HOSE ASSEMBLY
Important
Center tabs
under cover
assembly
with notches
in cabinet.
DIRECT THE HOSE AND
HARNESS TO THE FRONT
OF THE HEAT SHIELD
AS SHOWN
!
WARNING
SECURE BASE
CASTING AS
SHOWN
SP53-16 (2)
1/4-20
SP86-18 (4) 1/4"-20 X .75"
MACHINE SCREW
NUT HEX HD
FLANGED
SP86-18 (4)
1/4"-20 X .75"
MACHINE
SCREW
SP53-16 (4) 1/4-20
NUT HEX HD FLANGED
DIRECT THE HOSE AND
HARNESS TO THE FRONT
OF THE HEAT SHIELD
AS SHOWN
!
WARNING
IF HOSE IS TIED TO
BURNER OR BASE,
FIRST REMOVE THE TIE
AND PACKAGING AND
!
IMPORTANT THEN ASSEMBLE THE
GRILL TO BASE AS
SHOWN
FIG.7A
29
CASTING ASSEMBLY CONTINUED
FIG.8
FOR NATURAL GAS MODELS
• Secure base casting as shown.
Important
For Natural Gas
models, direct the
hose through the
hole in the base as
shown.
DANGER: DO NOT PASS HOSE ABOVE SHIELD HOSE MUST NOT
TOUCH ANY PART OF THE BASE
!
WARNING:
ENSURE HOSE ASSEMBLY DOES NOT CONTACT THE
CASTING, OR ANY OTHER PARTS WHICH WILL GET HOT.
DANGER
REGARDING IMPROPER ASSEMBLY OF HOSE
ON PROPANE AND NATURAL GAS FG/FGQ/FGF500 MODELS
DURING THE ASSEMBLY PROCESS OF THE BASE ASSEMBLY STEP, THE CUSTOMER NEEDS TO
ENSURE THAT THE HOSE IS UNTIED FROM BURNER BEFORE FINAL ASSEMBLY. CUSTOMER
SHOULD RELEASE THE TIE AND PASS THE HOSE THROUGH THE GAP BETWEEN HEAT SHIELD
AND FRONT PANEL BEFORE ASSEMBLING THE FIREBOX (BASE) TO THE CART (CABINET).
NATURAL GAS (NG) HOSE MUST PASS THROUGH THE GAP AND THAT IS DIRECTED TO THE
BOTTOM OF CABINET. PROPANE HOSE/REGULATOR SHOULD ALSO DIRECTED THROUGH THE
GAP TO THE CYLINDER UNDERNEATH THE HEAT SHIELD.
!
WARNING
30
GRID ASSEMBLY
FIG.9
Step 2
Step 1
Step 1
• Rest the ends of heat plates into notches inside
casting as shown.
Step 2
• Install 3 grids as shown.
Step 3
• Install warming rack into supports as shown.
Step 4
• Install AA BATTERY into ignitor,
put - (negative) side of battery in first.
Step 3
IGNITOR
CAP
BATTERY
Put - (negative) side
of battery in first
31
SIDE SHELF ASSEMBLY
Assembled
View
FIG.10
• Position side shelves onto
shelf brackets as shown
(A). Lift shelf and drop into
locking position (B). Insert
wingbolt into middle hole
in bracket to lock shelf in
position (C).
• Position ice/wine bucket
and condiment tray as
shown
SP87-18 1/4 20 X .5
(4) WING BOLT
• Insert side burner grill.
(A)
(C)
(B)
SP87-18 1/4 20 X .5
(4) SHELF LOCK WING BOLT
32
SIDE BURNER HOSE ASSEMBLY
• Position hose into end of side burner venturi tube until groves
line up (A). Snap clip into the groove on side burner tube to
secure parts (B).
• Check hose to ensure it is securely positioned in tube end.
• Attach side burner Ignitor wire to terminal on side burner bracket.
Ensure you read and understand warning below before proceeding.
CAUTION: NEVER LIGHT THE SIDE BURNER WHILE
THE SIDE BURNER LID IS DOWN. THE SIDE BURNER
LID SHOULD ALWAYS BE OPEN WHILE SIDE BURNER
!
WARNING
IS LIT. FAILURE TO DO SO MAY CAUSE SERIOUS
BODILY INJURY AND/OR PROPERTY DAMAGE.
Electrode
(B)
(A)
Grooves
Ignitor Wire
FIG.11
33
SECURING THE GREASE PAN ASSEMBLY
FIG.12
SP43-21
.375 self tap screw
Grease Pan
Bracket
Grease Tray
• Assemble grease pan with brackets as shown using 10-b
x .375 screw self tap screw (if not factory installed).
Step 1
Step 3
Step 1-Look at the back of your grill. With the grease pan removed, you
should become familiar with the rail and locking system.
Step 2 -The base casting of the BBQ/Grill firebox has an integrated rail
design that secures and holds the grease pan in place. The grease pan has
unique tabs that lock and secure the grease pan in place.
Step 3 -install the grease pan by sliding it into place, using the rails as a
guide.
Step 2
THIS BBQ/GRILL MUST BE OPERATED WITH A GREASE PAN
INSTALLED AT ALL TIMES. ALWAYS ENSURE THAT THE GREASE PAN
IS FULLY INSERTED.
THE GREASE PAN SHOULD BE CHECKED AND CLEANED PRIOR TO
EACH USE TO PREVENT GREASE BUILDUP AND OVERFLOW. FAILURE
TO DO SO MAY RESULT IN A GREASE FIRE. MAKE SURE THE
BBQ/GRILL IS COOL BEFORE REMOVING THE GREASE PAN.
34
SECURING THE GREASE PAN ASSEMBLY
A
CORRECT INSTALLATION
Push the grease pan forward as far as possible. When properly installed, the edge of
the grease pan should not extend no more than one inch (2.5 cm) beyond the rear
panel of the BBQ/grill box. The tabs of the grease pan will lock in place, securing it.
B
INCORRECT INSTALLATION
This picture shows a Grease Pan that is not properly installed. If the grease pan is not
fully inserted and locked in place, the edge of the grease pan will extend more than
one inch (2.5 cm) beyond the rear panel of the BBQ/grill box.
ENSURE GREASE TRAY AND PAN ARE FULLY LOCKED INTO POSITION
BEFORE USING THE BBQ. FAILURE TO ENSURE THE ABOVE MAY RESULT
!
IN A HAZARDOUS FIRE OR EXPLOSION CAUSING SERIOUS BODILY
INJURY AND/OR PROPERTY DAMAGE & INVALIDATES WARRANTY
WARNING
35
PROVIDING POWER TO YOUR BARBEQUE
Step 1
• Plug the factory supplied,
three prong plug for the
transformer into the
receptacle box at the back
of the unit.
Transformer
Cord
Light Switch
Wires
Transformer
Box
Step 2
IMPORTANT: Assemble light
switch wires to Internal Transformer
box as shown.
Step 3
IMPORTANT: To provide power to the barbecue,
plug a grounded electrical cord into rear receptacle box as shown.
Grounded
Electrical Cord
Plug electrical cord into properly grounded GFI
(Ground Fault Interrupt) receptacle.
If use of an extension cord is required, be sure that it is a
minimum 16 AWG, 3 wire well insulated cord, marked for
OUTDOOR USE ONLY and properly grounded.
CAUTION: To ensure continued protection against risk of electric shock,
FIG.13
connect to properly earthed outlets only.
36
TANK ASSEMBLY
FOR NG MODELS PLEASE FOLLOW THE FOLLOWING STEPS
FOR PROPANE MODELS PLEASE FOLLOW THE FOLLOWING STEPS
BEFORE PROCEEDING WITH THE FOLLOWING
STEPS, ENSURE YOU HAVE READ-NATURAL GAS
SECTIONS OF THE USE AND CARE INSTRUCTIONS.
!
WARNING
Important
For NG models,
direct the hose
through the hole in
the base as shown.
Position tank
into tank
support as
shown.
Assembled
View
Assembled
View
FIG.14
THIS BARBECUE IS DESIGNED
TO BE USED ONLY WITH A 20LB
(9.1KG) PROPANE CYLINDER
!
WARNING
DANGER: HOSE MUST NOT TOUCH ANY
PART OF THE BASE
!
WARNING:
ENSURE HOSE ASSEMBLY DOES NOT
CONTACT THE CASTING, OR ANY
OTHER PARTS WHICH WILL GET HOT.
DANGER
PROPERLY POSITIONED GAS TANK AND HOSE ASSEMBLY
ENSURE THE PROPANE TANK AND
GAS HOSE ARE PROPERLY
POSITIONED FACING TOWARD
THE FRONT OF THE CART.
37
ADDITIONAL SAFTY PRECAUTIONS TO PREFORM
When using your grill, it is best to:
1 - Place the propane tank into the tank pocket as shown, with the
propane tank valve facing towards the FRONT of the cart.
2 - Attach hose and regulator as shown, facing towards the FRONT
of the cart at all times during operation. The hose should not touch
the firebox or the grease pan/heat shield.
3 – Perform a leak test after installing the propane tank, as instructed
in the "cleaning & maintenance" section of this manual(page 9).
HOSE/REGULATOR
WARNING: Before proceeding with the following steps, ensure you have read: • L.P. Gas Cylinder • Hose and Regulator
Sections of the USE AND CARE INSTRUCTIONS located at the front of this manual. The L.P. gas cylinder, if supplied with your grill, has been
shipped empty for safety reasons. The cylinder must be purged of air, and filled, prior to use. Follow all directions under "L.P. Gas Cylinder - Filling"
section of the Use and Care Instructions.
Before attaching hose/regulator to
FIG.15
HOSE/REGULATOR
tank, be sure cylinder valve and
appliance valves are OFF.
The Q.C.C.1 cylinder valve has an internal
back check module which will not allow gas
to flow until a connection has been made.
The valve is turned off by rotating the
handwheel (Fig. 3, Use and Care)
Clockwise (left to right) until it stops. When
attaching regulator to tank, make sure that
the small probe (Fig. 7B) in the nipple is
centered in the mating Q.C.C.1 cylinder
valve, turn the right hand threaded Q.C.C.1
nut onto the valve in a clockwise motion
until there is a positive stop. DO NOT USE
A WRENCH, HAND TIGHTEN ONLY.
Q.C.C.I. NUT
IMPORTANT: Ensure hose assembly
does not contact the casting, or any other
parts which will get hot.
TANK
38
PARTS LIST
Gas Barbeque Grill:
Model FG50069
ITEM
SECTION 01
1.01
QTY.
PART NO.
COVER ASSEMBLY
SP469-42
SP306-9
DESCRIPTION
1
1
1
1
2
1
1
0
1
COVER ASSY
1.02
COVER PANEL
HOW TO ORDER
1.03
SP38-33
COVER CAST END CAP RH
COVER CAST END CAP LH
COVER POST STOP
SPARE PARTS:
1.04
SP37-33
1.05
SP8-25
When ordering, always give the
1.06
SP53-19
500 COVER HANDLE AND PLUGS ASSEMBLY
BLUE EMBER ROUND GAGE ASSEMBLY
GAGE - LOGO KNURL NUT
FIESTA LOGO C/W NUTS
following information:
1.07
SP50-30
1.08
SP61-16
1.09
SP56-30
1. The Part Number
SECTION 02
FIRE BOX ASSEMBLY
2. The Model Description
3. The Serial Number
2.01A
1
1
1
SP461-42
SP462-42
SP253-42
FG50069 LP FIRE BOX - DOMESTIC 5
VALVE NO LIGHT
2.01B
2.02
FG50069 NG FIRE BOX - DOMESTIC 5
VALVE NO LIGHT
4. The Part Description
5. Part Colour, B = Black,
C = Charcoal, BL = Blue,
E = Metallic Silver
500 BLACK COVER BACK PANEL ASSY
(NO LIGHT)
2.03
2.04
2.05
2.06
2.07
2.08
2.09
2.10
2.11
2.12
2.13
1
1
1
1
1
1
1
1
1
4
1
SP158-9
SP40-33
SP39-33
SP51-6
BASE BACK PANEL FOR ROTIS NO LIGHT
CAST END CAP RH
CAST END CAP LH
ROTIS VENTURI BRACKET
SP69-12
SP41A-33
SP42A-33
SP89-9
ROTIS INFRA RED ASS'Y
NOTE: THE USE OF
NON-MANUFACTURERS
REPLACEMENT PARTS
AUTOMATICALLY VOIDS
THE BARBEQUE
BASE CAST END CAP LH
BASE CAST END CAP RH
500 GRILL - BASE BACK PANEL
500 GRILL - BASE FRONT PANEL
BASE SHELF BRACKET
SP90-9
SP54-6
SP14-31
500 GRILL - CONSOLE 5 VALVE (NO LIGHT
SWITCH)
2.14
2.15
2.16
3
2
1
SP46A-6
SP47A-6
SP227B-4
BEZEL MAIN BURNER CHROME
BEZEL SIDE-ROTIS BURNER CHROME
VHR 5-VALVE 69,000 BTU (SUITABLE FOR
USE WITH LIQUID PROPANE MODELS ONLY)
VHR 5-VALVE 69,000 BTU (SUITABLE FOR
USE WITH NATURAL GAS MODEL ONLY)
KNOB MAIN VALVE Ø2½
WARRANTY.
2.17
1
SP246B-4
2.18
2.19
2.20
2.21
2.22
2.23
2.24
2.25
2.26
2.27
3
2
1
0
1
1
3
3
3
3
SP15-7
SP16-7
VALVE KNOB SIDE-ROTIS Ø2.0
SP76-20
SP85-20
SP114-12
SP198-6
SP120-12
SP119-12
SP93-5
6 POLE BELLOWS ELECTRONIC IGNITOR W/BEZEL
IGNITOR BUTTON W/BEZEL SUB ASSY
BURNER ASS'Y
500 BURNER CROSS MANUAL LIGHTING
500 - INDIVIDUAL BURNER W/IGNITER
500 TUBE BURNER
TUBE BURNER AIR SHUTTER
SP60-20
IGNITER ASSEMBLY MAIN BURNER
SECTION 03
3.01
CART ASSEMBLY
SP160-9
1
1
1
1
1
500 BACK PAN PLAIN
3.02
SP107-9
500 GRILL - PANEL FRONT
3.03
SP165A-42
SP166-42
SP345-9
500 UNIVERSAL RH SIDE PANEL ASSY C.R.S.
500 GRILL - PANEL LH ASS'Y
3.04
3.05
500 LOWER HEAT SHIELD WITH ART WORK SP1368-37
500 SERIES BASE PAN C.R.S. ASSEMBLY DOMESTIC
500 SERIES BASE PAN C.R.S.
3.06
SP379-9
3.07
1
1
1
1
1
2
2
1
4
1
1
SP377-9
3.08
SP358-9
500 SERIES DOMESTIC TANK CADDY
500 SERIES BASE PAN C.R.S. NG MODEL
BASE PAN NG WIRE
3.09
SP593-9
3.10
TBD
3.11
SP269-42
SP72-19
500 SERIES DOOR ASSEMBLY (L.H.)
DOOR HANDLE ASSEMBLY S.S.
BLUE EMBER MAGNET
3.12
3.13
SP41-15
3.14
SP270-42
SP24A-22
SP17-38
500 SERIES DOOR ASSEMBLY (R.H.)
500 GRILL - CASTERS 3"
3.15
3.16
POWER PLUG 120V RECEPTICAL
500 GRILL LIGHT TRANSFORMER
3.17
SP19-38
SECTION 04
4.01
SIDE- SHELF LEFT HAND
1
1
1
1
1
SP415-42
SP352-9
SP62-33
SP55-19
SP83-6
FG500 SERIES C.R.S SIDE SHELF ASSEMBLY LH
4.02
500/650 SIDE SHELF FRAME CRS (LH)
LH SHELF END CAP RESIN
HANDLE-TOWEL BAR
4.03
4.04
4.08
BLUE EMBER TOOL HOOK LH
SECTION 05
5.01
SIDE- SHELF RIGHT HAND
1
1
1
1
1
1
1
1
1
SP323-42
SP356-9
SP61-33
SP55-19
SP13-1
500/650 BLACK S.BURNER ASSY
5.02
500/650 BURNER SHELF FRAME (RH)
RESIN SIDE END CAP TRIM (R.H.)
500 / 650 SIDE HANDLE TOWEL BAR
500/650 SHELF COVER
5.03
5.04
5.05
5.06
SP176A-3
SP60-16
SP70B-12
SP200-3
500 / 650 SIDE SHELF COVER HINGE 2007
3MM SPEED NUT
5.07
5.08
SIDE BURNER ASSEMBLY
5.09
500 / 650 SIDE BURNER GRATE
39
ITEM
SECTION 06
6.01
QTY.
PART NO.
DESCRIPTION
Gas Barbeque Grill:
Model FG50069
LOOSE COMPONENTS AND BAG PACKS
1
1
3
3
1
1
1
1
SP182-24
SP56-45
SP164A-3
SP94A-9
SP455-42
SP296-9
SP50-6
500 MASTER BAG
6.05
AA BATTERY
6.06
CAST IRON COOK GRATE (FG MODELS)
SMART BAR
HOW TO ORDER
6.07
SPARE PARTS:
6.08
FG500 GREASE PAN ASSEMBLY KIT (S.S. )
GREASE TRAY - SS MODEL
BOTTLE OPENER
6.09
When ordering, always give the
6.10
following information:
6.11
SP164A-3
CAST IRON COOK GRATE (FG MODELS)
1. The Part Number
2. The Model Description
3. The Serial Number
(X=COLOR B = Black, C = Charcoal, BL = Blue, E = Metallic Silver)
4. The Part Description
5. Part Colour, B = Black,
C = Charcoal, BL = Blue,
E = Metallic Silver
NOTE: THE USE OF
NON-MANUFACTURERS
REPLACEMENT PARTS
AUTOMATICALLY VOIDS
THE BARBEQUE
WARRANTY.
40
BEFORE OPERATING THE BARBECUE
Grilling Safety Checklist
Tꢀ Read and understand owner’s manual. Follow the “Important Safeguards” found in the
Owner’s Manual.
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touch
WARNING
!
!
FAILURE TO ENSURE THE ABOVE MAY RESULT IN A HAZARDOUS FIRE OR
EXPLOSION CAUSING SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE AND
INVALIDATES WARRANTY
Should you encounter a problem with our product
Please refer to the Instruction Manual and Use & Care
Thank You for Your Purchase!
41
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