Zebra Technologies Printer PR4T User Manual

Zebra  
P4T/RP4T™  
Mobile Printer Series  
User Guide  
© ZIH Corp. 2013  
UMAN-P4T-013 Rev.A  
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Document Conventions  
The following conventions are used throughout this document to convey certain information:  
Caution • Warns you of the potential for electrostatic discharge.  
Caution • Warns you of a potential electric shock situation.  
Caution • Warns you of a situation where excessive heat could cause a burn  
Caution • Advises you that failure to take or avoid a speci†c action could result in physical harm to you.  
Caution • Advises you that failure to take or avoid a speci†c action could result in physical harm to the hardware.  
Important • Advises you of information that is essential to complete a task.  
Note • Indicates neutral or positive information that emphasizes or supplements important points of the main text.  
Text in this format will jump to the appropriate section in the manual.  
3
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Introduction to the P4T Series  
Thank you for choosing one of our Zebra P4T Series Mobile Print-  
ers. The P4T Series consists of two models. The P4T can print  
on direct thermal or thermal transfer media. The RP4T can print  
on direct or thermal transfer media and also encode special RFID  
media.  
Because these printers are made by Zebra Technologies, you’re  
assured of world-class support for all of your bar code printers,  
software, and supplies.  
Unpacking and Inspection  
Inspect the printer for possible shipping damage:  
• Check all exterior surfaces for damage.  
• Open the media cover (refer to “Loading the Media” in the  
Printer Preparation section) and inspect the media compart-  
ment for damage.  
In case return shipping is required, save the carton and all pack-  
ing material.  
• This User’s Guide gives you the information you’ll need to  
operate and maintain both the P4T and RP4T models.  
• P4T Series printers use the CPCL programming language. To  
create and print receipts and labels using the CPCL language,  
refer to our Label Vista™ label creation program or the Mobile  
Printing Systems CPCL Programming Manual which are both  
available on our Web site at: www.zebra.com/manuals .  
• P4T Series printer software also includes interpreters for the  
ZPL II® programming language (up to Version 30.8.4). Manuals  
for the ZPL label design programming language are also avail-  
able on our Web site. Refer to Appendix “F” of this manual  
for more information on accessing and downloading manuals  
and other user information.  
Reporting Damage  
If you discover shipping damage:  
• Immediately notify and file a damage report with the shipping  
company. Zebra Technologies Corporation is not responsible  
for any damage incurred during shipment of the printer and  
will not cover the repair of this damage under its warranty  
policy.  
• Keep the carton and all packing material for inspection.  
• Notify your authorized Zebra re-seller.  
Always refer to the Important Safety Information data sheet  
shipped with each printer and the Technical Bulletin shipped  
with each battery pack. These documents detail procedures  
to ensure maximum reliability and safety while using this  
printer.  
Section Continues  
4
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P4T/RP4T Overview  
Figure 1: P4T/RP4T Illustrated  
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6
4
5
3
2
8
9
1
10  
Figure 1a: P4T/RP4T Bottom View  
1
Platen Roller  
2. Bar Sensor  
3. Media Support  
4. Printhead  
17  
16  
11  
12  
5. RFID Reader/Encoder (RP4T only)  
6. Ribbon Cartridge Cover  
7. Control Panel  
8. Ribbon Cartridge Cover Latch  
9. Media Cover Latch  
10. Media Support Disks  
11. Label Peeler  
12. Media Cover  
13. External Media Access (optional)  
14. Battery  
15. Battery Charging Receptacle  
16. RS232 Communications Port  
17. USB Port  
13  
15  
14  
Section Continues  
5
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P4T Series Technology  
The P4T Series introduces several new technologies to the Zebra  
Mobile Printer product line.  
Smart Battery  
The P4T Series battery pack contains electronics which allow the  
printer to monitor its operating parameters. Among these are the  
battery’s charge state, the number of charge cycles it has under-  
gone, and its date of manufacture. Using these parameters, the  
For ease of installation, P4T Series thermal transfer film is supplied  
as a cartridge. Typically a thermal transfer film cartridge will be  
able to print two rolls of media before needing replacement. This  
ratio may vary considerably based on the amount of label stock  
per roll.  
RFID (Radio Frequency Identi†cation)  
A P4T Series printer equipped with an RFID encoder allows it to  
P4T Series’ software can monitor the battery’s condition and alert encode information on special label media using radio frequen-  
the user when to recharge, re-condition or remove the battery from cies in addition to using conventional thermal transfer technology.  
service.  
These printers are identified as RP4T printers.  
RFID encoded information can be retrieved using an RFID scanner  
from a distance of inches to several yards from an encoded label.  
Zebra’s implementation of RFID follows accepted industry stan-  
dards. As an example, the RP4T verifies the information encoded  
on the label media after it is transmitted and voids the label if the  
data is incorrect. More information concerning RFID may be found  
in Zebra’s RFID Programming Manual, available for download on  
Zebra’s Web site.  
Use of any battery pack other than the one manufactured by  
Zebra specifically for use with P4T Series printers will not  
be able to use the diagnostic features of the Zebra Smart  
Battery and will not work with the printer.  
Printing Technology  
The P4T Series uses two methods to print human readible text,  
graphics and barcodes: Direct Thermal, and Thermal Transfer  
Direct Thermal  
Direct thermal printing uses heat to cause a chemical reaction on  
specially treated media. This reaction creates a dark mark wher-  
ever a heated element on the printhead comes in contact with the  
media. Since the printing elements are arranged very densely at  
203 d.p.i. (dots per inch) or 8 dots per mm, highly legible characters  
and graphic elements may be created a row at a time as the media  
is advanced past the printhead. This technology has the advantage  
of simplicity, as there is no requirement for consumable supplies  
such as ink or toner. However, since the media is sensitive to heat,  
it will gradually loose legibility over long periods of time, especially  
if exposed to environments with relatively high temperatures.  
Thermal Transfer  
Thermal transfer printing uses the same basic technology as direct  
thermal, except that the printhead elements react with a transfer  
film which passes between the printhead and the media. The print-  
ing process fuses the thermal transfer material to the media being  
printed and creates characters and graphic images that are very  
dark, and more permanent than those created by direct thermal  
printing. Offsetting this advantage is the extra cost of the thermal  
transfer film and printing speeds slower than those required for  
direct thermal printing.  
6
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Printer Preparation  
Battery Safety  
The Battery Packs used on Zebra Mobile Printers contain a great deal of energy and can cause personal injury or start a fire if used  
improperly or carelessly. Please observe the following safety practices:  
Caution • Avoid accidental short circuiting of any battery. Allowing battery terminals to contact conductive material will  
create a short circuit which could cause burns and other injuries or could start a †re.  
Caution • Batteries can explode or catch fire if improperly charged or exposed to high temperatures or fire. Do not disassemble,  
crush or expose batteries to water.  
Caution • Use of any charger not approved specifically by Zebra for use with its batteries could cause damage to the battery  
pack or the printer and will void the warranty.  
Read carefully and always observe the safety guidelines for Li-ion batteries provided with each Battery Pack.  
Charger Safety  
Do not place a charger in locations where liquids or metallic objects may be dropped on the charger or, in the case of the  
UCLI72-4 Quad Charger, into the charging bays.  
Use care in locating any of the approved P4T Series single chargers, the AC Adapter or the UCLI72-4 Quad Charger. Do not  
block the ventilating slots on the top and bottom covers. Ensure that the Charger is plugged into a power source which won’t  
accidently be turned o¨ if you will be charging batteries overnight.  
Required Regulatory Text for Argentina  
Only certified adaptors with the following electrical characteristics shall be used. The use of different adaptors could damage  
the device, present hazards to the user and declare the correspondent guaranty void.  
LI72: Input ratings: 100-240 VAC 50/60Hz 200mA., Class 2  
Output ratings: 8.4 VDC, 800 mA  
Section Continues  
7
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Approved Chargers  
The following table lists battery chargers approved for use with the P4T Series Printer.  
Use of chargers not approved by Zebra specifically for use with the P4T Series will void the warranty and could cause damage  
to the printer or the battery pack. Zebra is not responsible for any damage to equipment caused by the improper use of  
unauthorized equipment.  
Description  
Part no  
Notes.  
Description  
Part no  
Notes.  
AT17696-xx1 Must be used with battery  
15-60V DC  
Adapter/Right  
Angle  
LI72 single  
charger)  
AK18913-003 N/A  
AT18737-xx  
AK18913-002  
removed from printer  
AC Adapter/US  
Line Cord  
Must be used with battery  
installed in printer  
1. Full part number is determined by the AC main adapter  
appropriate for the region of intended use. Consult your Zebra  
sales represenetative or the factory for the appropriate part  
number.  
AC Adapter/UK  
Line Cord  
Must be used with battery  
installed in printer  
AK18913-006  
AK18913-007  
AC18177-xx1  
AC Adapter/EU  
Line Cord  
Must be used with battery  
installed in printer  
UCLI72-4 Quad  
Charger  
Must be used with battery  
removed from printer  
Single Battery Charger  
The LI72 Charger  
Figure 2: LI72 Single Charger  
LI72 charger is a wall mounted fast charger with a universal 110 to  
230, 50-60 Hz. VAC input. Multiple AC plug configurations comply  
with most international standards. This charger is intended for use  
with the P4T Series printers which are equipped with Lithium Ion  
(Li-ion) batteries.  
Yellow  
Green  
Full part numbers are determined by the AC mains connectors.  
Consult Zebra or your authorized re-seller for full part number in-  
formation.  
The LI72 will charge a battery pack as fast as its charge level will  
allow, and then switch over to a maintenance charge to keep the  
charge at its maximum.  
LI72 Charger  
AT17696-xx  
Section Continues  
8
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Figure 3: Charging the P4T Series Battery with the LI72  
Battery Charging  
Receptacle  
Mains connector will  
vary with country of  
intended use.  
LI72 Battery  
Charger  
P4T Series  
Battery Pack  
Charging Battery Packs with the AT17696-xx LI72 Single Charger  
Plug the LI72 into the appropriate AC wall receptacle, then insert the charge cable into the battery pack charger jack.  
The yellow/green charge indicator LED will indicate the status of the charger as per the following table.  
Charger  
Function  
Indicator  
Charger Status  
Steadyyellowindicator Standby  
ACpoweron;nobatterybeingcharged  
Chargerisapplyingtricklechargecurrent  
(5%ofmaximum)tobringacoldbattery  
temperatureupto0°Cbeforestartinga  
full charge cycle  
Slow (1 Hz) «ashing  
yellow indicator  
Pre-Charge  
Fast (4 Hz) «ashing  
green indicator  
Rapid  
Charge  
Chargerisapplyingthemaximumcharge  
rate to the battery  
Slow (1 Hz) «ashing  
green indicator  
Chargerisintricklechargemode(10%of  
nominal charge value).  
Maintain  
Error  
The battery may have an internal short,  
oritschargemonitoringcircuitrymaybe  
malfunctioning.Thebatterypackshould  
not be used any further.  
Fast (4 Hz) «ashing  
yellow indicator  
Steady green indicator Ready  
Slow (1 Hz) «ashing  
Nochargeisbeingappliedtothebattery  
Batterytemperatureistoohot.Charging  
willnotbeginuntilbatterytemperature  
reaches 45°C.  
alternate yellow and  
green indicator  
Wait  
Notes: The battery pack must be removed from the printer when using the AT17696-xx LI72 Single Charger.  
Charging will cease three (3) hours after the charger has entered the “Maintain” mode.  
Section Continues  
9
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Figure 4: Charging the P4T Series Battery with the LI72 Single Charger  
Mains connector will vary  
with country of intended  
use.  
Battery Charging  
Receptacle  
LI72 Battery  
Charger  
P4T Series Battery  
Pack  
Charging Battery Packs with the AT18737-xx LI72 Single Charger  
Plug the LI72 into the appropriate AC wall receptacle, then insert the charge cable into the battery pack charger jack.  
The amber/green charge indicator LED will indicate the status of the charger as per the following table.  
LED Status  
Green Solid  
Charger Status  
Fully Charged  
Charging  
Amber Solid  
Battery Contact Problem  
1. Short Circuit of Output Terminals  
2. Detection of Short Battery's Circuit  
3. No Contact + Terminal  
Amber Blinking  
Over Voltage Protection  
Over Current Protection  
Temperature Waiting Time  
Operating Temperature  
Storage Temperature  
Input Voltage  
0 to 40o C @ 30-85% Relative Humidity  
-30 to 60o C @ 10-90% Relative Humidity  
AC100 to 240V 47 to 63Hz  
0.18A MAX  
Input Current  
Output  
DC 8.4V 800mA  
10  
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Charging the P4T Series Battery with the P1026943-1 AC Adapter  
Figure 4A: Charging the P4T Series Battery with the AC Adapter  
AC Power Cord  
(varies with  
location)  
P4T Series AC  
Adapter  
p/n P1026943-1  
Open the  
protective cover  
for access to  
the charger  
receptacle  
• Open the protective cover on the P4T Series printer to expose the charger jack and the communication ports.  
• Connect the appropriate AC power cord for your location to the adapter and then plug the power cord into an AC receptacle.  
• Plug the barrel plug from the P1026943-1 AC adapter into the charger jack on the printer.  
• The printer will power up and begin charging. The printer can be left on or turned off at this point. Charging will continue in either  
state.  
The following table details how the AC Adapter and P4T Series printers interact:  
Printer  
Status  
Charging  
Status  
Printer LCD  
Power Button Operation  
O¨  
On  
O¨  
O¨  
O¨  
Pressing turns printer On  
Pressing turns printer O¨  
Normal display operation  
Normal display operation, plus Pressingswitchesprintertolimited  
battery icon will cycle through operation:onlybatterycharging&  
levelbars.Chargingwillcontinue LCD functional  
as required..  
On  
O¨  
On  
On  
Battery icon will cycle through Pressing turns printer On. Printer  
levelbars. Printerturnso¨atend will run normally  
of charge cycle.  
Note: If the battery is out of its safe charging temperature range (either too hot or too cold) the printer will display the following:  
“Charging will resume when battery is in the range 0-40 degrees C (32-104 degrees F)” and the battery icon will alternately  
«ash  
and  
. Once the battery reaches a safe charging temperature, normal charging will automatically resume.  
Section Continues  
11  
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Charging the P4T Series Battery with the AT18488-1 DC Adapter (Customer ordering  
p/n AK18913-003)  
Figure 4B: Charging the P4T Series Battery with the DC Adapter  
DC Power Cord  
(open wires)  
P4T Series DC  
Adapter  
p/n AT18488-1  
Open the  
protective cover  
for access to  
the charger  
receptacle  
• Open the protective cover on the P4T Series printer to expose the charger jack and the communication ports.  
• Plug the right angled barrel plug from the AT18488-1 DC adapter into the charger jack on the printer.  
• Connect the black cable ground (-) terminal to vehicle ground (preferably at the vehicle fuse box).  
• Connect the white cable power (+) terminal to the vehicle power source (preferably at the vehicle fuse box).  
The following table details how the DC Adapter and P4T Series printers interact:  
Printer  
Status  
Charging  
Status  
Printer LCD  
Power Button Operation  
O¨  
On  
O¨  
O¨  
O¨  
Pressing turns printer On  
Pressing turns printer O¨  
Normal display operation  
Normal display operation, plus Pressingswitchesprintertolimited  
battery icon will cycle through operation:onlybatterycharging&  
levelbars.Chargingwillcontinue LCD functional  
as required..  
On  
O¨  
On  
On  
Battery icon will cycle through Pressing turns printer On. Printer  
level bars. Printer turns o¨ at  
end of charge cycle.  
will run normally  
Note: If the battery is out of its safe charging temperature range (either too hot or too cold) the printer will display the following:  
“Charging will resume when battery is in the range 0-40 degrees C (32-104 degrees F)” and the battery icon will alternately  
«ash  
and  
. Once the battery reaches a safe charging temperature, normal charging will automatically resume.  
12  
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Charging the P4T Series Battery with the AT18488-2 DC Adapter (Customer ordering  
p/n AK18913-015)  
Figure 4C: Charging the P4T Series Battery with the DC Adapter (Vehicle Cradle)  
DC Power Cord  
(open wires)  
P4T Vehicle Cradle  
DC Adapter  
p/n AT18488-2  
Access the charger  
receptacle located  
on the bottom  
of the vehicle  
cradle as  
indicated..  
• Locate the charger receptacle on the bottom of the P4T vehicle cradle.  
• Plug the Molex connector of the AT18488-2 DC adapter into the charger receptacle.  
• Connect the black cable ground (-) terminal to vehicle ground (preferably at the vehicle fuse box).  
• Connect the white cable power (+) terminal to the vehicle power source (preferably at the vehicle fuse box).  
The following table details how the DC Adapter and P4T Series printers interact:  
Printer  
Status  
Charging  
Status  
Printer LCD  
Power Button Operation  
O¨  
On  
O¨  
O¨  
O¨  
Pressing turns printer On  
Pressing turns printer O¨  
Normal display operation  
Normal display operation, plus Pressingswitchesprintertolimited  
battery icon will cycle through operation:onlybatterycharging&  
levelbars.Chargingwillcontinue LCD functional  
as required..  
On  
O¨  
On  
On  
Battery icon will cycle through Pressing turns printer On. Printer  
level bars. Printer turns o¨ at  
end of charge cycle.  
will run normally  
Note: If the battery is out of its safe charging temperature range (either too hot or too cold) the printer will display the following:  
“Charging will resume when battery is in the range 0-40 degrees C (32-104 degrees F)” and the battery icon will alternately  
«ash  
and  
. Once the battery reaches a safe charging temperature, normal charging will automatically resume.  
13  
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Installation Guidelines (DC Adapter)  
CAUTION: Insure that the adapter and cable you are using for this installation are clearly labeled for use with the vehicle's  
voltage. Failure to match the adapter's capacity to the vehicle's voltage could result in improper printer operation, or severe  
damage to either the printer and/or the adapter.  
Note: It is the installer's responsibility to insure correct wiring and installation.  
Note: Zebra is not liable for damage to any equipment caused by improper installation or wiring of the adapter, or  
damage resulting from use of the wrong adapter for the intended application.  
Note: Do not lengthen the adapter's power cable or remove the cable's ferrite if equipped. Extending the cable or removing  
the ferrite may affect the adapter's reliability and radio frequency interference (RFI). Use care when attaching the adapter's  
power cable and power source. The red wire attaches to the positive (+) and the black wire to the negative (-) terminal. If  
wired backwards the adapter will be rendered inoperable and will need to be replaced.  
General Guidelines  
• Completely install the input power (battery) cable before connecting the unit(s).  
• Route the input power from the general area where the unit(s) will be mounted.  
• Use a snap-in bushing if the input power passes through the firewall or other sheet metal.  
• Make sure that cable routing does not interfere with other equipment or vehicle controls.  
• Make sure that cable routing does not expose the cable to potential physical damage.  
• Secure the input power at least every 12 inches (30 cm) throughout the cable run.  
Section Continues  
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Charging the P4T Series Battery with the UCLI72-4 Quad Charger  
The UCLI72-4 Quad Charger is designed to  
charge up to four battery packs simultane-  
ously. Charging times are as follows:  
Figure 5- UCLI72-4 Quad Charger  
Battery Status  
80% charged  
Full charge  
Charging Time  
2.5 Hrs.  
Slide Battery Pack  
into a Charger bay  
5 Hrs.  
• Ensure that the charger has been installed  
properly per the Quad Charger instruction  
manual. Ensure that the power indicator on  
the front panel is on.  
Power Supply  
• Remove any protective shrink-wrap and  
labels from all battery packs prior to first use.  
Plug a battery pack into any one of the four  
charging bays as shown opposite in Figure _,  
noting the orientation of the battery pack.  
• Slide the battery pack into the charging  
bay until it stops.  
Rock Battery  
Pack into place  
• Rock the battery pack back until it snaps  
into place.  
The amber indicator directly under the bat-  
tery being charged will turn on if the battery  
is properly inserted.  
The indicators under each battery will allow  
you to monitor the charging process per the  
table below:  
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Amber  
Indicator  
Green  
Indicator  
P
o
w
e
r
Charger  
Bay  
Power Indicator  
Battery Status  
Amber  
On  
Green  
O¨  
Charging  
80% charged  
(O.K. to use)  
Important • A fault condition (flashing amber indicator) is caused by a problem with the battery  
pack. The charger may indicate a fault because the battery is too hot or too cold to charge  
reliably. Try to charge the battery again when it returns to the room’s ambient temperature.  
If the amber indicator starts flashing on the second charging attempt, the battery should  
be discarded. Always dispose of batteries in a proper manner. Refer to Appendix E of this  
manual.  
On  
O¨  
Flashing  
On  
Completely  
Charged  
Flashing O¨  
Faulty Battery  
Notes: For more information regarding the installation and use of the UCLI72-4 Quad Charger refer to the instructions included  
with the product.  
The UCLI72-4 Quad Charger has a safety feature which stops charging a battery after six hours regardless of its charge state.  
5  
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Installing the P4T Series Battery Pack  
Figure 6: Installing the P4T Series Battery Pack  
Important • New battery packs are shipped  
uncharged. Remove any protective shrink-  
wrap and labels from a new battery pack  
prior to use.  
Additional battery packs may be ordered  
using Zebra p/n AK18913-001.  
If you are using an LI72 single charger  
or the LI72-4 Quad Charger, you must  
charge the battery prior to installing it in  
the printer.  
.Insert the battery pack into the printer as  
shown in Figure 6 .  
• Rock the battery pack into the printer as  
shown until it locks in place.  
Charger port for use  
with the P1026943-1  
AC Adapter  
If you are using the AC adapter, you should  
allow the battery pack to charge completely  
prior to using it for the first time.  
When a new battery pack is first installed, the  
Control Panel indicators may briefly turn on and  
then go off, indicating the battery is not fully  
charged. Refer to the Charging the Battery and  
Operator Controls topics in this manual.  
Insert this side of the  
battery pack into the  
bottom of the printer as  
shown.  
Rock the battery pack  
until it clicks into place.  
P4T Series  
Battery Pack  
Section Continues  
16  
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Load the Media  
P4T series printers are designed to print either continuous (journal)  
media or label stock.  
Figure 7.1 Opening the Media Cover  
Figure 7.2 Loading the Media  
Load Media Roll  
Note direction media  
pulls o¨ the roll.  
Pull Media Supports  
apart where shown.  
Press down on the Media  
Cover Latch Lever  
Media cover opens  
1. Open the Media Cover  
2. Loading Media From An Internal Supply  
Refer to Figure 7.1.  
Refer to Figure 7.2.  
• Press the latch release button on the side of the printer as  
shown at “1” below. The media cover will open automati-  
cally  
• Rotate the Media Cover back completely as shown exposing  
the media compartment and the adjustable media supports.  
• Pull the media supports apart as shown.  
• Insert the roll of media between them, and let the media sup-  
ports close. Ensure that the media pulls off the core in the  
direction shown in Figures 7.2 and 7.4. The supports will center  
the media roll within the media compartment, and the media  
roll should be able to spin freely on the supports.  
17  
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Figure 7.3- Loading Media From An External Supply  
Media Spacer  
Rear Feed Slot  
External Media  
Source  
3. Loading Media From An External Supply  
Refer to Figure 7.3. A P4T Series printer configured with the External Media  
option has a loading slot in the rear of the media compartment allowing you to  
use 4.0 in. (101.6 mm) wide fanfold or roll media from an external supply. The  
external supply must be designed such that it does not exert excessive drag as  
media is fed through the printer, which could result in distorted printing.  
• Pull the media supports apart, insert a Media Spacer (Zebra part number  
BA16625-1) between them, and let the media supports close.  
• Insert the media from the external supply through the rear feed slot, between  
the media guides and up through the media compartment as shown. Make  
sure the side of the media you will be printing on faces the printhead.  
Section Continues  
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Figure 7.4-Close the Media Cover  
Figure 7.5- Insert Media into Peeler  
Peeler Assembly.  
Peeler Bar.  
4. Press down on Peeler  
Assembly where shown  
and slide the media until it  
emerges .  
Pull Media out of the  
Printer. Use alignment  
marks on the cover to  
ensure alignment.  
1. Remove enough  
labels from the media  
roll to create a 4” [100  
mm] leader.  
3. Feed the leader over  
the peeler bar and into  
the printer if you will be  
peeling labels as you  
print.  
2. Align the edge of the  
leader with the index marks  
on the top cover to ensure it  
will pass through the peeler  
without wrinkling.  
Close Media  
Cover  
5. Using the Label Peeler  
4. Close the Media Cover:  
Refer to Figure 7.4.  
Optional Step for label stock only  
Refer to Figure 7.5.  
The label peeler feature allows automatic separation of the printed  
label from its backing.  
• Pull the media out of the printer as shown at “1.”  
• Close the media cover as shown at “2”, ensuring that it latches  
securely into place.  
Turn the printer on or press the Feed button if the printer is  
already on.  
1.If you wish to use the label peeling feature, remove enough  
labels from the media roll to create a leader approximately 4”  
[100 mm.] long.  
2. Align the media as it emerges from the printhead with the  
index marks on the top cover to ensure it will pass through  
the peeler assembly without wrinkling.  
• The printer will advance a short strip of media and will then  
be ready for printing.  
2. Feed the leader you created in step 1 over the peeler bar and  
into the peeler assembly.  
3 Push on the peeler assembly where shown in Figure 6.5.  
Insert the leader into the label peeler as shown and push on  
the media roll until it emerges from the slot at the rear of the  
peeler assembly.  
Turn the printer on or press the Feed button if the printer is  
already on.  
• The printer will advance a short strip of media and will then  
be ready for printing.  
Section Continues  
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Adjusting The Media Support Disks  
Figure 8- Adjusting the Media Core Diameter  
Media Core Size  
Changing The Media Support  
Core Diameter Size  
It may become necessary to  
change the media core size in  
the field to allow use of different  
media.  
The media support disks are  
designed for both sizes of media  
cores, and they can be adjusted  
by removing them, flipping their  
position and re-securing them to  
the printer.  
Media supplied for the P4T Se-  
ries printers will have two pos-  
sible core sizes, depending on  
the media type. Journal media  
and most label media is supplied  
with a 0.75” [19.1 mm] diameter  
core to maximize the amount of  
media contained on a roll.  
Remove Support Disk,  
and «ip it 180° to change  
core size.  
Media Support Disk  
(shown re-adjusted for  
3/4” label media core)  
P4T printer media supports are  
set at the factory for 0.75” diam-  
eter media cores.  
RP4T printers (equipped with  
the RFID encoder) are configured  
for media with 1.38” [35.05 mm]  
diameter cores since RFID me-  
dia cannot be wound around  
a small diameter core without  
both degrading its ability to feed  
properly past the printhead and  
causing possible damage to the  
embedded RFID circuitry.  
1. Open the Media Cover and  
remove any label media.  
2. Use Phillips head screwdriver  
with a long blade to keep the  
screw attaching the Support Disk  
to the printer from turning.  
3. Rotate the Support Disk while  
keeping the attachment screw  
from turning, and remove it.  
4. Flip the Media Support Disk  
so that the desired core diameter  
ridge faces towards the inside of  
the printer. Please refer to Figure 8.  
5. Re-secure the Support Disk by tighten-  
ing it onto the attaching screw. Do not over  
tighten the Support Disk. It must be able to spin  
Media Support Disk  
(shown adjusted for 1 3/8”  
label media core)  
freely.  
Repeat this procedure on the other Support Disk.  
Always ensure that both Support Disks are adjusted for the  
same size media core.  
Replace the Media Support Disks if they have been adjusted  
for di¨erent core sizes more than 5 (†ve) times.  
Section Continues  
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Load the Ribbon Cartridge  
If you are using media that requires Thermal Transfer media, perform  
this step. If you are using journal stock, or media that uses direct  
thermal technology to print labels, omit this step.  
Figure 9.1-Open the Printer Covers  
3. Press the Ribbon  
Cartridge Cover latch.  
Cover will slide open  
1. Open the Printer Covers  
Refer to Figure 9.1.  
• Press the latch release button on the side of the printer as shown at  
“1” in figure 9.1. The media cover will open automatically  
• Press on the Ribbon Cartridge Cover latch. The cover will slide  
open.  
1. Press down on the  
2. Media cover  
Media Cover Latch Lever  
opens  
2. Load the Ribbon Cartridge.  
Refer to Figure 9.2.  
Select the correct Thermal Transfer cartridge for the media you will be us-  
ing. Consult a Zebra sales representative for information regarding proper  
media selection for your application.  
Figure 9.2-Load the Ribbon Cartridge  
3. Locating pins  
2. Drop the cartridge in place  
on the cartridge  
over the printhead as shown.  
must lock into the  
printer frame.  
• Remove the tape holding the transfer ribbon in place.  
• Pre-tension the transfer ribbon to remove wrinkles by turning the take-  
up roll until the media is stretched flat between the two rolls of the  
Ribbon Cartridge cartridge.  
1. Remove tape and pre-tension  
the media to remove wrinkles.  
• Drop the appropriate cartridge in place. The locating pins on either  
side of the cartridge must be secured in the printer frame.  
The Ribbon Cartridges are protected by a security device which  
verifies compatiblity with P4T Series printers. Use of third party  
cartridges will cause the printer to malfunction, and will void the  
factory warranty.  
3. Close the Printer Covers  
Figure 9.3-Close the Printer Covers  
Refer to Figure 9.3.  
2. Slide the Ribbon Car-  
tridge Cover closed until it  
locks in place.  
1. Ensure Media is  
pulled out of  
Printer  
• If you have not done so, load label media into the printer as detailed  
previously, ensuring that the media has been pulled out of the printer  
past the printhead.  
• Slide the Ribbon Cartridge cover closed until it latches in place.  
Always close the Ribbon Cartridge cover before closing the media  
cover.  
3. Close the  
Media Cover  
• Close the media cover and ensure it latches in place.  
Section Continues  
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Printer Controls  
Operator Controls  
The printer control panel has buttons for the power on/off and media feed functions and a display which provides information regard-  
ing printer functions and application prompts. Two navigation keys provide easy selection of menu options.  
The “Scroll Forward” button allows scrolling through the various options and settings. The “Scroll Back” button allows scrolling back  
through previously viewed menus. Pressing the “Select” button selects the currently highlighted option or function.  
The status icons at the top of the screen indicate the state of various printer functions per the table below. Refer to the Troubleshooting sec-  
tion for more information on the printer status icons.  
IndicatesaBluetoothconnectionisestablished.ThisiconisfunctionalonlyonP4TSeriesprinterswitha  
Bluetooth wireless option installed.  
Indicates that the printer is associated with a wireless Local Area Network (LAN) using an 802.11b/g  
compliantradio. ThisiconisfunctionalonlyonaP4TSeriesprinterwithaWLANwirelessoptioninstalled.  
A«ashingiconindicatesthattheprinterdoesnotdetectanylabelmedia. Thiscouldindicateanoutof  
media condition, or improperly loaded media.  
A «ashing icon indicates that the thermal transfer †lm is depleted.  
A «ashing icon indicates that data is being transferred to the printer.  
A«ashingoutsideelementofthebatteryiconindicateslowchargestatus.Youshouldsuspendanyprinting  
operations and recharge or replace the Battery Pack as soon as is convenient.  
Cyclingchargelevelelementswithinthe batteryiconindicatetheP4TSeriesbatteryisbeingchargedby  
the AC Adapter. Refer to Charger section of this manual.  
Figure 10 -P4T Series Printer Controls & LCD Icons  
Select Button  
Scroll Forward Button  
Press to scroll to the next  
menu choice on the display.  
Scroll Back Button  
Press to scroll to the previous  
menu choice on the display.  
.
Press to select a menu choice on  
the display.  
If the printer displays:  
“Please Recondition the Battery”  
and beeps †ve times, the user  
should recondition the battery to  
return it to optimal operation.  
To recondition the battery, charge  
the battery fully overnight and then  
use the printer until the printer  
shuts down due to a low battery  
condition.  
Charge the battery again until it  
is fully charged. At that point the  
battery will be reconditioned. If the  
battery is not reconditioned prop-  
erly the indicated battery charge  
level will indicate that there is more  
charge remaining in the battery  
pack than is actually available. Re-  
conditioning performed as prompt-  
ed by the printer will ensure accu-  
rate capacity indication throughout  
the serviceable life of the battery  
pack.  
Printer Status  
Icons  
Power Button  
Press to turn unit on.  
Press again to turn unit  
o¨.  
Refer to the Trouble-  
shooting section for  
more information on  
the status icons.  
Feed Button  
Press to advance a  
blank label or a pre-  
determined length of  
journal media.  
Display  
Indicates status mes-  
sages and menu  
prompts..  
Section Continues  
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Programmable LCD Settings  
In addition to the status icons, the LCD on the control panel can display many of the printer’s settings and functions as text as deter-  
mined by the printer’s application. Applications can be written to allow the user to view and /or modify these settings using the scroll  
and select keys on the display. Refer to the following tables for a partial set of printer features that can be programmed to display on  
the LCD.  
The LCD has a backlighting option which allows viewing of the screen in a dark environment, or provides better contrast in a very bright  
environment. Use of the display backlight will decrease the time the printer will run between charges. Refer to the section “Extending  
Battery Life” for more information.  
Extended LCD Functions  
Function  
Default setting  
Bar  
Scroll & Select Options  
• Bar  
Sensor Type  
• Gap  
• 9600  
• 19200  
Baud Rate  
19200  
• 32400  
• 57600  
115200  
• 7  
Data Bits  
Parity  
8
• 8  
• E (Even)  
N (none)  
8
• N (None)  
• O (Odd)  
• Increase (15max.)  
• Decrease (15 max.)  
• Decrease (0 min.)2  
• Increase (120 max.)  
• 1 – Low  
LCD Contrast  
No-activity Timeout 120 sec.  
Audio Volume  
3
• 2 – Medium  
• 3 - High  
• Journal  
Media Type  
Journal  
• Label  
• Momentary On w/ time delay  
• O¨  
LCD Backlight3  
Momentary On  
FactoryReset(Resets  
all to factory set  
values)  
• No  
• Yes  
No  
NOTES:  
1: LCD menu options are under speci†c application control. Not all options may be available In your printer’s application.  
2: A No-activity timeout value of “0” means the printer will remain on until powered o¨ by the operator.  
3: LCD Backlight turns on when any key other than FEED is pressed.  
Section Continues  
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Display Functions Not Controlled from the Keypad  
While the parameters in this table can appear on the display they can be set only by using a PC running Zebra’s Label Vista label cre-  
ation program and a data cable link to the printer.  
Function  
WLAN ID  
Default setting  
Scroll & Select Options  
Factory Set Value  
N/A  
• Increase (max. = +10)  
Tear-o¨Position(TopofForm) 00  
Network & RF Settings  
• Decrease (min. = -120)  
• All protocols On  
• Protocols On or O¨ individually  
• O¨  
Bridge Mode  
O¨  
O¨  
• On  
• On  
DTR/VBUS-Power O¨  
• O¨  
• Increase (max.= +120)  
• Decrease (min. = 000  
DisplayscurrentBluetoothoperatingparameters  
Displays current 802.11g WLAN parameters  
•Journal  
Present-at  
000  
n/a  
Bluetooth parameters  
802.11goperatingparameters n/a  
Media Type Journal  
•Label  
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Adjustable Shoulder Strap  
Figure 11- Shoulder Strap  
Pull Strap here  
to lengthen  
Hold Buckle  
Pull Strap here  
to shorten  
Snap into feature on  
printer  
Refer to figure above. Snap each end of the shoulder strap into the retaining features on top of the printer. Hold the buckle and adjust  
the strap as shown until you achieve the desired length.  
Section Continues  
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Verify the Printer Is Working  
Before you connect the printer to your computer or  
portable data terminal, make sure that the printer is in  
proper working order. You can do this by printing a con-  
figuration label using the “two key reset” method. If you  
can’t get this label to print, refer to the “Troubleshooting”  
section of this manual  
Figure 12 -Sample P4T Series Con†guration Label  
Printing a Con†guration Label  
1.Turn the printer off. Load the media compartment  
with journal media (media with no black bars printed  
on the back)  
2. Press and hold the Feed Button.  
3. Press and release the Power button and keep the  
Feed button pressed. When printing starts, release  
the Feed button.  
The unit will print a line of interlocking “x” characters  
to ensure all elements of the printhead are working, print  
out the version of software loaded in the printer and then  
print two reports.  
The first report indicates the printer model, ROM ver-  
sion, serial number, baud rate, etc. The second report  
prints out more detailed information on the printer’s con-  
figuration and parameter settings. If no second report  
appears, there is no application loaded.  
See the Troubleshooting Section for a further discussion  
on how to interpret the configuration label as a diagnostic  
tool.  
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Connecting the Printer  
The printer must establish communications with a host device which sends the data to be printed. Communications occur in three  
basic ways:  
• By a cable between the printer and its host terminal using either RS232C or USB protocols  
• By means of a Bluetooth short-range radio frequency link  
• By means of a wireless LAN (Local Area Network) per 802.11b/g specifications  
Cable Communications  
Caution • The printer should be turned o¨ before connecting or disconnecting any communications cable.  
Note • All P4T series printers can communicate by cable; the specific cable used with your printer can vary with the host  
terminal.  
Figure 13: P4T Series Communication Ports  
Battery Charging  
Receptacle  
USB Port  
Align Locking Plug  
features with these  
cutouts.  
Rotate clockwise  
to lock the cable  
in place; counter-  
clockwise to un-  
lock the cable.  
RS232/USB Port  
Serial (RS232C) or USB Port  
The 10- pin modular connector on your communications cable plugs into the combination RS232C/USB communications port on the  
side of the printer. Signals and pin assignments for both communications ports are in the Specifications section of this manual.  
The protocol used with this port is determined by the communications cable you are using. Refer to Appendix A for more information  
on the communications cables offered with the P4T Series.  
Plug the connector into the RS232 port and ensure its locking device has clicked into position.  
The other end of the cable must be plugged into the host terminal as shown in Figure 14, or to a serial port on a computer as shown  
in Figure 15.  
Section Continues  
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USB  
P4T Series Printers also have a USB type B port located directly above and to the right of the RS232C port. (Refer to Figure 13)  
The USB port is configured with the USB Open HCI interface driver allowing it to communicate with Windows® based devices. USB  
devices may require the installation of special drivers to use the USB connection. Consult your Zebra re-seller or the factory for further  
details.  
Figure 14- Connecting to a Terminal  
Communications Ports  
Figure 15- Connecting to a PC  
Communications Ports  
RS-232C or USB  
Terminal  
Communications Cable to  
Computer  
RS232C or USB  
Refer to Appendix A for part numbers.  
Communications Cable  
to Terminal  
USB  
Connector  
USB  
Connector  
RS232  
Connector  
RS232  
Connector  
RS232  
Connector  
USB  
Connector  
Section Continues  
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Connect the Printer by Radio  
If your P4T Series printer has a radio option, you can connect wirelessly to either a terminal or a wireless network (WLAN.) Refer to the  
Mobile Printer Wireless Configuration Guide available on the product CD or at www.zebra.com/manuals for help on setting up wireless  
communications with your printer.  
Figure 16- Connecting Wirelessly to a Terminal  
P4T Series printer with  
Wireless option  
Terminal with wireless  
communications  
capability  
Section Continues  
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Such dual radio equipped P4T units will have an FCC  
ID: I28-ZB4LAN-01 and and an Industrie Canada ID:  
3798B-ZB4LAN01. The FCC and IC ID numbers and other  
regulatory information for this radio configuration are also lo-  
cated on the serial number label of printers built for the North  
American region.  
Wireless Communications  
Wireless Communications with Bluetooth®  
“Bluetooth” is a worldwide standard for the exchange of data  
between two devices via radio frequencies. Bluetooth radios are  
relatively low powered to help prevent interference with other de-  
vices running at similar radio frequencies. This limits the range of  
a Bluetooth device to about 10 meters (about 32 feet).  
Refer to Appendix D of this manual for more information on  
locating the Product Con†guration Code.  
Both the printer and the device it communicates with must follow  
the Bluetooth standard.  
Printers equipped with either of the 802.11b/g radio options allow  
wireless communication as a node within a WLAN and its wireless  
capabilities allow communications from any point within the WLAN’s  
perimeter. P4T printers equipped with the dual Bluetooth/802.11b/g  
WLAN radio configuration can be linked to both a WLAN and a  
Bluetooth network simultaneously.  
Methods of establishing communications to P4T Series print-  
ers will vary with each LAN application. General information on  
establishing WLAN communications can be found in either the  
”CPCL Programmers Manual” or the “Quick Start Guide for Mobile  
Wireless Printers” both available on-line at the Zebra Web site  
www.zebra.com/manuals. More information and LAN configura-  
tion utilities may also be found in Zebra’s Label Vista™ program  
(version 2.8 and later). The latest version of Label Vista may be  
downloaded from Zebra’s Web site.  
Bluetooth Networking Overview  
Each Bluetooth enabled P4T series printer has a unique Bluetooth  
Device Address (BDA) loaded into its radio module when manu-  
factured.  
Bluetooth software is always running in the background, ready to  
respond to connection requests. One device (known as the master  
or the client) must request a connection with another. The second  
device (the slave or the server) then accepts or rejects the connec-  
tion. A Bluetooth enabled P4T series printer will normally act as  
a slave creating a miniature network with the terminal sometimes  
referred to as a “piconet.”  
For the most part, communications using Bluetooth are initiated  
and processed without any operator intervention.  
P4T Series printers can be equipped with both a Bluetooth and  
an 802.11b/g radio, allowing communications with both Bluetooth  
enabled devices and a Wireless Local Area Network (WLAN) (see  
discussion below).  
Setting Up the Software  
P4T Series printers use Zebra’s CPCL Programming language  
which was designed for mobile printing applications. CPCL is fully  
described in the ”CPCL Programmers Manual”, available on-line  
at the Zebra Web site.  
You can also use Label Vista™, Zebra’s Windows based label cre-  
ation program which uses a graphical interface to create and edit  
labels in the CPCL language.  
All P4T Series printers support an interpreter for the ZPL II pro-  
gramming language. RP4T printers (with RFID encoding/reading  
capabilities) use the ZPL programming language’s extensive set of  
RFID commands.  
If you plan to use ZPL II , refer to the appropriate Programming  
Guides available on-line from Zebra’s Web site.  
Wireless Local Area Network Overview  
P4T Series printers can be equipped with several radio options  
which use the industry standard 802.11b or g WLAN protocols.  
• P4T Series Wireless Network Printers with the Zebra 802.11b/g  
WLAN radio module can be identified by the Product Con-  
figuration Code (PCC) on the serial number label on the back  
of the printer. Printers with this option will have a “K” as the  
seventh character of the PCC Code. Printers with this option  
may also be identified by the FCC ID: I28-PLAN11BG, or the  
Industrie Canada ID: 3798B-PLAN11BGon printers built for the  
North American region.  
• P4T printers with both an 802.11b/g WLAN radio and a  
Bluetooth radio running in the same unit are considered to be  
dual radio devices. Printers with this option will have an “A”  
as the seventh character of the PCC Code.  
If you have a printer with wireless capabilities, you can refer to  
the “Wireless Configuration Guide.” also available on the Zebra  
web site.  
If you choose to use a third party label preparation system, follow  
the installation instructions included in the package.  
RP4T model printers cannot be configured with the 802.11g/  
Bluetooth dual radio option.  
30  
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Radio Regulatory Information  
Bluetooth ZBR4 Radio  
WLAN Module Using 802.11b/g Radio  
The following section only applies when the Bluetooth ZBR4 module is installed in a P4T  
series printer. This radio con†guration has demonstrated compliance to FCC regulations.  
P4T series printers with this con†guration sold in North America will have the FCC ID:  
I28-MD-ZBR4WA and the Industrie Canada ID: 3798B-ZBR4WA for this radio module on a  
label on the back of the printer.  
The following section only applies when the 802.11b/g WLAN module is installed in a P4T  
series printer. Other than conditions speci†ed elsewhere in this manual, only one of the  
radio options can be installed in the printer at one time and the antenna used for these  
transmitters must not be co-located or must not operate in conjunction with any other  
antenna.  
P4T Series printers for sale in North America will have the 802.11b/g radio FCC ID:  
I28-PLAN11BG, and the Industrie Canada ID: 3798B-PLAN11BG printed on a label on the  
back of the unit.  
Caution • Exposure to Radio Frequency Radiation.  
The radiated output power of this internal Bluetooth radio  
is far below the FCC radio frequency exposure limits. The  
internal Bluetooth radio operates within guidelines found  
in radio frequency safety standards and recommendations.  
Do not use the printer in an unauthorized manner.  
Caution • The radiated output power of this internal 802.11b/g  
WLAN radio is far below the FCC radio frequency exposure  
limits. The internal radio operates within guidelines found  
in radio frequency safety standards and recommendations.  
Do not use the printer in an unauthorized manner.  
Note • The following section only applies when the ZBR4  
Bluetooth Radio is installed in a P4T Series printer. Unless  
specified elsewhere in this manual, the antenna used for this  
transmitter must not be co-located or must not operate in  
conjunction with any other antenna.  
European Regulatory Information for this Radio  
AT BE CY CZ DK  
EE FI FR DE GR  
HU IE  
IT LV LT  
LU MT NL PL PT  
SK SI ES SE GB  
European Regulatory Information for the ZBR4 Bluetooth Radio  
This device is intended for use in all EU and EFTA member states.  
Europe – EU Declaration of Conformity  
This device complies with the essential requirements of the R&TTE Directive  
1999/5/EC. The following test methods have been applied in order to prove  
presumption of compliance with the R&TTE Directive 1999/5/EC:  
Note: -Member states in the EU with restrictive use for this device are  
crossed out!  
This device is also authorized for use in all EFTA member states (CH, IS, LI, NO)  
• EN55022  
European Immunity Standard  
• EN 60950-1  
Safety of Information Technology Equipment  
• EN 300 328  
Technical requirements for spread-spectrum radio equipment  
• EN 301 489  
Important Notice:  
This device is a portable RF printer  
intended for commercial and industrial use  
in all EU and EFTA member states except in  
France where restrictive use applies  
EMC requirements for spread-spectrum radio equipment.  
This device is a 2.4 GHz wireless LAN transceiver, intended for indoor home and office  
use in all EU and EFTA member states.  
Important Notice:  
This device is a portable RF printer intended  
for commercial and industrial use in all EU  
and EFTA member states.  
Section Continues  
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Europe – EU Declaration of Conformity  
NCC (Taiwan) Compliance Statement  
This device complies with the essential requirements of the R&TTE Directive  
1999/5/EC. The following test methods have been applied in order to prove  
presumption of compliance with the R&TTE Directive 1999/5/EC:  
• EN55022  
經型式認證合格之低功率射頻電機,非經許可,公號或使用  
不得擅自變更頻大功率或變更設計之及功。  
低功率射頻電機之使用不得影響飛航安全及干擾合法通信;經發  
現有干擾現象時,應立即停用,並改善至無干擾時方得繼續使。  
合法通信,指依電信法規定作業之無線電通功率射頻  
電機須忍受合法通信或工學及醫療用電波輻射電機設備  
之干擾。  
European Emissions Standard  
• EN 60950-1  
Safety of Information Technology Equipment  
• EN 300 328-2 V1.2.1  
Technical requirements for spread-spectrum radio equipment  
• EN 301 489-17 V1.2.1  
“ According to “Administrative Regulations on Low Power Radio Waves Radiated  
Devices” Without permission granted by the NCC, any company, enterprise, or  
user is not allowed to change frequency, enhance transmitting power or alter  
original characteristic as well as performance to a approved low power radio-  
frequency devices. The low power radio-frequency devices shall not influence  
aircraft security and interfere legal communications; If found, the user shall  
cease operating immediately until no interference is achieved. The said legal  
communications means radio communications is operated in compliance with the  
Telecommunications Act.  
EMC requirements for spread-spectrum radio equipment.  
This device is a 2.4 GHz wireless LAN transceiver, intended for indoor home and  
office use in all EU and EFTA member states, except in France where restrictive  
use applies.  
The use of this frequency band in France is subject to restrictions. You may only  
use channels 10 and 11 (2457 and 2462 MHz) on French territory, except in those  
French departments as listed in the table below where channels 1-13 (2412-  
The low power radio-frequency devices must be susceptible with the interference  
from legal communications or ISM radio wave radiated devices.”  
01  
02  
03  
05  
08  
09  
10  
Ain  
Aisne  
36  
37  
39  
41  
42  
45  
50  
Indre  
Indre et Loire  
Jura  
69  
70  
71  
72  
75  
77  
78  
Rhone  
Haute Saone  
Saone et Loire  
Sarthe  
Allier  
Hautes Alpes  
Ardennes  
Ariege  
Loir et Cher  
Loire  
Paris  
Loiret  
Seine et Marne  
Yvelines  
Aube  
Manche  
Meurthe et  
Moselle  
11  
Aude  
54  
79  
Deux Sievres  
12  
16  
19  
2A  
2B  
21  
24  
Aveyron  
Charente  
Correze  
55  
57  
58  
59  
60  
61  
63  
Meuse  
Moselle  
Nievre  
82  
84  
86  
88  
89  
90  
91  
Tarn et Garonne  
Vaucluse  
Vienne  
Corse Sud  
Haute Corse  
Cote d’Or  
Dordogne  
Nord  
Vosges  
Oise  
Yonne  
Orne  
Territoire de Belfort  
Essonne  
Puy de Dome  
Pyrenees  
Atlantique  
25  
26  
27  
Doubs  
Drome  
Eure  
64  
65  
66  
92  
Hauts de Seine  
Seine St Denis  
Val de Marne  
Hautes Pyrenees 93  
Pyrenees  
Orientales  
94  
32  
35  
Gers  
67  
68  
Bas Rhin  
Ille et Vilaine  
Haute Rhin  
Section Continues  
2  
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Europe – EU Declaration of Conformity  
802.11b/g and Bluetooth Co-located Radio  
Modules  
The following section only applies when the CF (Compact Flash) WLAN module and  
Bluetooth ZBR4 module are installed in a P4T printer. This co-located radio con†guration  
has demonstrated compliance to FCC regulations. P4T printers with this con†guration  
sold in North America will have the FCC ID: I28-ZB4LAN-01 and the Industrie Canada ID:  
3798B-ZB4LAN01 for this radio con†guration printed on a label on the back of the printer.  
This device complies with the essential requirements of the R&TTE Directive  
1999/5/EC. The following test methods have been applied in order to prove  
presumption of compliance with the R&TTE Directive 1999/5/EC:  
• EN 60950-1  
Safety of Information Technology Equipment  
• EN 300 328-2 V1.2.1  
Technical requirements for spread-spectrum radio equipment  
• EN 301 489-17 V1.2.1  
Caution • Use of a P4T printer with the co-located ZBR4  
Bluetooth radio module and the 802.11b/g WLAN radio  
module meets the FCC requirements for radio frequency (RF)  
radiation exposure in the standard body worn configuration  
with no minimum separation. In this configuration, which  
applies whether the belt clip or shoulder strap is used, the  
face of the printer from which paper is transported is facing  
away from the user’s body. The standard configuration must  
always be used when the printer is body worn.  
EMC requirements for spread-spectrum radio equipment.  
This device is a 2.4 GHz wireless LAN transceiver, intended for indoor home and  
office use in all EU and EFTA member states, except in France where restrictive  
use applies.  
The use of this frequency band in France is subject to restrictions. You may only  
use channels 10 and 11 (2457 and 2462 MHz) on French territory, except in those  
French departments as listed in the table below where channels 1-13 (2412-  
01  
02  
03  
05  
08  
09  
10  
Ain  
Aisne  
36  
37  
39  
41  
42  
45  
50  
Indre  
Indre et Loire  
Jura  
69  
70  
71  
72  
75  
77  
78  
Rhone  
Haute Saone  
Saone et Loire  
Sarthe  
The radiated output power of this radio configuration is far  
below the FCC radio frequency exposure limits. Both the  
internal Bluetooth and the 802.11b/G radio operate within  
guidelines found in radio frequency safety standards and  
recommendations. Do not use the printer in an unauthorized  
manner.  
Allier  
Hautes Alpes  
Ardennes  
Ariege  
Loir et Cher  
Loire  
Paris  
Loiret  
Seine et Marne  
Yvelines  
Aube  
Manche  
Meurthe et  
Moselle  
11  
Aude  
54  
79  
Deux Sievres  
RP4T printers are not con†gured with this radio option.  
12  
16  
19  
2A  
2B  
21  
24  
Aveyron  
Charente  
Correze  
55  
57  
58  
59  
60  
61  
63  
Meuse  
Moselle  
Nievre  
82  
84  
86  
88  
89  
90  
91  
Tarn et Garonne  
Vaucluse  
European Regulatory Information for the Compact Flash 802.11b Radio  
and Bluetooth Co-located Radio Modules  
Vienne  
Corse Sud  
Haute Corse  
Cote d’Or  
Dordogne  
Nord  
Vosges  
AT BE CY CZ DK  
EE FI FR DE GR  
Oise  
Yonne  
Orne  
Territoire de Belfort  
Essonne  
HU IE  
IT LV LT  
Puy de Dome  
LU MT NL PL PT  
SK SI ES SE GB  
Pyrenees  
Atlantique  
25  
26  
27  
Doubs  
Drome  
Eure  
64  
65  
66  
92  
Hauts de Seine  
Seine St Denis  
Val de Marne  
Hautes Pyrenees 93  
Note: -Member states in the EU with restrictive use for this device are  
crossed out!  
This device is also authorized for use in all EFTA member states (CH, IS, LI, NO)  
Pyrenees  
Orientales  
94  
32  
35  
Gers  
67  
68  
Bas Rhin  
Ille et Vilaine  
Haute Rhin  
Section Continues  
3  
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RFID Encoder  
The following section only applies when the RFID encoder is in-  
stalled in an RP4T printer. The RFID encoder may be installed in con-  
junction with either the Bluetooth or 802.11g radio options detailed  
previously, but may not be installed with the Bluetooth/802.11g  
dual radio option.  
RP4T Series printers will have the fifth character of the Product  
Configuration Code (PCC), which determines country compatibility  
for the RFID encoder, per the following table:  
PCC  
digit “5”  
RFID option  
Printer Model  
No RFID  
US  
0
U
1
P4T  
RP4T  
RP4T  
RP4T  
RP4T  
RP4T  
RP4T  
RP4T  
RP4T  
RP4T  
RP4T  
RP4T  
RP4T  
RP4T  
RP4T  
EU  
Australia  
Taiwan  
New Zealand  
Brazil  
2
6
8
9
China  
A
B
C
D
E
Malaysia  
Phillipines  
India  
El Salvador  
Isreal  
F
Japan  
G
H
Korea  
The following table lists FCC and Industrie Canada ID numbers  
for the various configurations of RP4T printer radio options.  
Con†guration  
RFID Encoder  
FCC ID:  
Industrie Canada ID:  
3798B-M5ECZ01  
I28RFID-M5ECZ-01  
RFID Encoder & 801.11b/G Radio) I28RFID-R4LANG-01  
RFID Encoder & BT2.0 Radio I28RFID-M5ZBR4-01  
3798B-R4LANG01  
3798B-M5ZBR401:  
Caution • Exposure to Radio Frequency Radiation.  
The radiated output power of this RFID encoder is far below  
the FCC radio frequency exposure limits. The RFID encoder  
operates within guidelines found in radio frequency safety  
standards and recommendations. Do not use the printer  
in an unauthorized manner.  
34  
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Model RP4T RFID Encoder  
Generation 2 Class 1 UHF Passive Tags Supported By The P4T  
Alien Squiggle  
The information in this section is provided for your  
convenience only and is subjec t to change. Go to  
h t t p : // w w w . e p c g l o b a l i n c . o r g f o r t h e l a t e s t E P C  
information.  
Avery Dennison  
Ra«atac Onetenna  
Omron Wave  
The RP4T printer is equipped with an RFID encoder/reader, which  
is integrated into the printer’s printhead assembly. The RP4T en-  
codes (writes) information on ultra-thin UHF RFID transponders  
that are embedded in “smart” labels, tickets, and tags. The printer  
encodes the information; verifies proper encoding; and prints bar  
codes, graphics, and/or text on the label’s surface. The RP4T printer  
uses Zebra’s extensive set of RFID commends running under ZPL  
programming language emulation.  
The RFID transponder is sometimes called the RFID tag or an inlay.  
The transponder is usually made of an antenna that is bonded to  
an integrated circuit (IC) chip. The IC chip contains the RF circuit,  
coders, decoders, and memory. If you hold an RFID label up to the  
light, you can see the transponder’s antenna, and you can feel a  
bump in the label where the IC chip is located.  
The RP4T can encode and verify EPC (Electronic Product Code)  
Generation 2 Class 1 UHF passive RFID tags, in addition to printing  
human readable text and conventional 1 and 2-D barcode informa-  
tion on Zebra supplied RFID thermal transfer media.  
EPC is a product numbering standard that can be used to identify  
a variety of items by using RFID technology. EPC Generation 2 tags  
offer advantages over other tag types. The tag identification (TID)  
memory in a Generation 2 tag includes the chip manufacturer and  
model number information, which can be used to identify which  
optional features are present on the tag. These optional features  
include those for data content and security.  
Encoding and printing of an RFID label usually are completed on the  
first try, but some failures may occur. If you experience consistent  
encoding failures, it may signal a problem with the RFID tags, your  
label formats, or with the transponder placement.  
If an RFID tag cannot be encoded, “VOID” will be printed on the  
label. The printer then attempts to read/encode “n” labels before  
the next format is attempted, where “n” is specified by the ZPL  
programming language “^RS” command. Acceptable values of “n”  
are 1 to 10 and the default is 3. After printing the defined number of  
voided RFID labels, printer will go into an error mode. The printer  
response to an error is defined by the RFID Setup command and  
will allow:  
1. No Action (Label format causing the error is dropped)  
2. Notification to the Host of the details of the error (Label format  
causing the error is dropped).  
The user has control of where on the label the VOID is printed.  
More information on the “^RS” command may be found in Zebra’s  
RFID Programming Guide available on the corporate Web site.  
Gen 2 tags typically have a 96-bit EPC identifier, which is different  
from the 64-bit identifiers common in early EPC tags. The 96-bit  
EPC code links to an online database, providing a secure way of  
sharing product-specific information along the supply chain.  
Gen 2 tags also support much larger data structures. The size of  
user memory available (if any) varies by the model and manufac-  
turer of the tag.  
Print quality will be reduced when attempting to print over  
the transponder portion of an RFID label. It is recommended  
that RFID label layouts should not allow printing over the  
RFID transponder portion of a label.  
35  
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Preventive Maintenance  
• Remove the battery from the printer if it won’t be used for a day  
or more and you’re not performing a maintenance charge.  
• Consider purchasing an extra battery.  
Extending Battery Life  
• Avoid exposing the battery to direct sunlight or temperatures  
over 104 °F (40 °C).  
• Remember that any rechargeable battery will lose its ability  
to maintain a charge over time and can be recharged only a  
finite number of times before it must be replaced. The “Smart  
Battery” feature of the P4T Series monitors the battery pack’s  
condition and will prompt you when a battery pack is nearing  
the end of its useful life.  
• Always use a Zebra charger designed specifically for Lithium-  
Ion batteries. Use of any other kind of charger may damage  
the battery.  
Caution • Do not print while an LI72 Single Charger is  
plugged into the unit. Unreliable battery charging can  
result.  
Always dispose of used batteries properly. Refer to Appendix E  
for more information on proper battery disposal.  
• Use the correct media for your printing requirements. An au-  
thorized Zebra re-seller can help you determine the optimum  
media for your application.  
• If you print the same text or graphic on every label, consider  
using a preprinted label.  
• When the printer displays “Please Recondition The Battery”  
and beeps five times, the user should recondition the battery  
to return it to optimal capacity Refer to the Operator Controls  
section of this manual for information in reconditioning the  
battery.  
• Choose the correct print darkness and print speed for your  
media.  
• RP4T printers (with the RFID encoder/reader): adjust the en-  
coder settings to use the minimum power required for the  
RFID media in use.  
• Use software handshaking (XON/XOFF) whenever possible.  
• Use the LCD display backlight only when necessary. Turn it  
off whenever it is not needed.  
General Cleaning Instructions  
Caution • Always turn the printer o¨ before cleaning.  
To avoid possible personal injury or damage to the printer, never insert any pointed or sharp objects into the printer.  
Use care when working near the Tear Bar. The edges are very sharp.  
Caution • The printhead can become very hot after prolonged printing. Allow it to cool off before attempting any cleaning  
procedures.  
Caution • Use only cleaning agents specified in the P4T Series cleaning instructions. Zebra Technologies Corporation will not  
be responsible for damage caused by any other cleaning materials used on this printer.  
Clean the printer with either a Zebra cleaning pen or a cotton swab saturated with 70% Isopropyl alcohol.  
Section Continues  
36  
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P4T Series Cleaning  
Caution • To avoid possible personal injury or damage to the printer never insert sharp or pointed objects into the printer  
mechanism.  
Figure 17.1- P4T Series Cleaning  
Tear Edge  
Printhead  
Elements  
Gap Sensor  
Media  
Support Disks  
Bar  
Sensor  
Peeler Bar  
Platen Surface  
Figure 17.2- Cleaning the P4T Series Peeler Assembly  
Label Presence  
Sensor  
Area  
Cleaning Method  
Interval  
Use a Zebra cleaning pen to clean the print  
elements from end to end (the print elements  
are located in the thin gray line on the  
printhead).  
PrintheadElements  
Platen Surface  
After every †ve rolls of media (or more  
often, if needed)  
Rotate the platen roller and clean it thoroughly  
with the cleaning pen.  
Peeler Bar  
Tear Edge  
Exterior  
Clean thoroughly with the cleaning pen.  
Wipe with water-dampened cloth  
As needed  
Brush/air blow. Ensure the Bar Sensor, Gap  
Sensor and Label Present Sensor windows and  
the Media Support Disks are free of dust.  
Interior  
37  
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Troubleshooting  
LCD Control Panel  
The top of the display shows icons indicating the status of various printer functions. Check the icon’s status and refer to the referenced  
Troubleshooting topic on the following pages.  
Ref. to Troubleshooting  
Topic  
Icon  
Status  
On  
Indication  
Bluetooth link established  
n/a  
O¨  
On  
O¨  
No Bluetooth link  
6,8  
n/a  
6,8  
802.11b/g RF Link established  
No 802.11b/g RF Link  
Number of bars indicates 802.11g signal strength  
n/a  
Outericonelement«ashing Low Battery  
4, 6,  
Number of bars indicates battery charge level.  
Displaywillcyclethroughthebatteryiconsifitisundergoingacharge n/a  
from the AC Adapter.  
Flashing  
Flashing  
Flashing  
Batterytoohotortoocoldtocharge  
Out of Media  
2
9
9
Ribbon Cartridge depleted  
Data transfer in process  
Flashing  
n/a  
n/a  
Batteryvoltagetoolowtoturnprinter  
on or no application loaded  
Blank Screen  
1,14  
2. AC Adapter is plugged in and the battery icon is  
alternately «ashing and  
Troubleshooting Topics  
.
1. No power:  
•Indicates that the battery is out of its safe charging temperature  
range. Charging will resume when the battery reaches a safe  
charging temperature.  
•Check that battery is installed properly.  
•Recharge or replace battery as necessary.  
•If the battery voltage is outside of the range at which the printer  
will turn on and the AC Adapter is plugged into printer, the  
printer will not turn on. The battery will start to charge, but  
the user will have no indication that the battery is charging.  
When the battery reaches a valid operating voltage range, the  
printer will still not turn on unless the user manually turns it  
on, or unplugs and re-plugs the charge cable.  
3. Media does not feed:  
•Be sure printhead is closed and latched.  
•Check media support components for any binding.  
•If unit is equipped with label presence sensor, ensure the most  
recently printed label is removed.  
•Ensure label sensor is not blocked.  
Section Continues  
38  
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Troubleshooting Topics (continued)  
free operation when loading media into the peeler assembly.  
Correct media alignment if necessary.  
4. Poor or faded print or low battery icon (  
«ashing:  
)
12. Prints multiple “Void” messages:  
•Clean printhead.  
•RP4T printers only: Ensure you have installed RFID media.  
Printer cannot verify RF encoding on non-RFID media and will  
print “Void” on a pre-set number of labels before stopping.  
•Check battery pack. Recharge or replace as necessary.  
Always dispose of used battery packs properly. Refer to  
Appendix E for more information.  
13. Communication Error:  
•Check media is loaded, head is closed and all error indicators  
•Check quality of media.  
are off.  
•Replace cable to terminal.  
5. Partial/missing print:  
•Check Ribbon Cartridge and/or label media alignment.  
•Clean printhead.  
14. Screen blank  
•No application loaded. Attempt to re-load application and  
restart printer.  
•Ensure printhead is properly closed and latched.  
6. No print:  
•No power. See Topic “1” of this section.  
•Replace battery pack.  
•Check cable to terminal.  
•Wireless units only: Restore wireless connection.  
•Units using Thermal Transfer media: Ensure Ribbon Cartridge  
has been installed.  
7. Reduced battery life:  
•Check battery pack date code. If battery is one to two years  
old, short life may be due to normal aging.  
•Check printer display. If battery has exceeded a factory set  
number of charge cycles the printer will display a message  
that the battery needs re-conditioning or replacing.  
•Replace battery pack.  
8.  
or  
icon o¨:  
•Units with Bluetooth or 802.11g option only: indicates no radio  
link has been established.  
9.  
or  
«ashing:  
•Check that label media is loaded.  
•Replace Ribbon Cartridge if depleted.  
•Check that the printhead is closed and securely latched.  
10. Skips labels:  
•Ensure correct media is being used.  
•Ensure bar/ or gap sensor is not blocked.  
•Ensure label design does not exceed actual media length.  
11. Prints “wrinkle pattern” or partial characters:  
•EnsureRibbonCartridgehasbeentensionedpriortoinstallation.  
Problem will self-correct after printing a few labels.  
•Ensure label media tracks properly when emerging from printer.  
Use the alignment marks on the printer cover to ensure wrinkle  
Section Continues  
39  
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Troubleshooting Techniques  
“Press FEED key to enter DUMP mode.”  
3. Press the FEED key. The printer will print: “Entering DUMP  
mode.”  
Printing a Con†guration Label  
To print out a listing of the printer’s current configuration follow  
these steps:  
1.Turn the printer off. Load the media compartment with journal  
media (media with no black bars printed on the back)  
2. Press and hold the Feed Button.  
3. Press and release the Power button and keep the Feed button  
pressed. When printing starts, release the Feed button.  
4. The printer will create two reports. The first report is a basic  
functional test of the printer. It prints a series of interlocking  
“X” characters which acts as a test of the printhead elements  
and reports on basic features of the printer including memory  
installed.  
Note • If the FEED key is not pressed within 3 seconds, the  
printer will print “DUMP mode not entered” and will resume  
normal operation.  
4. At this point, the printer is in DUMP mode and will print the ASCII  
hex codes of any data sent to it, and their text representation (or  
“.” if not a printable character).  
Additionally, a file with a “.dmp” extension containing the ASCII  
information will be created and stored in the printer’s memory. It  
can be viewed, “cloned” or deleted using the Label Vista applica-  
tion. (Refer the Label Vista documentation for more information.)  
To terminate the Communications Diagnostics Mode:  
The second report is a detailed list of the printer’s configura-  
tion, including any options installed (such as radios) and cur-  
rent status of system settings.  
1.Turn the printer OFF.  
2. Wait 5 seconds.  
3. Turn the printer ON.  
Refer to Figures 18.1 through 18.2 for a sample configuration  
label printout.  
Performing a Forced Shutdown  
The printer will resume normal operation.  
Calling Technical Support  
If the printer fails to print the configuration label, or you encounter  
problems not covered in the Troubleshooting Guide, contact Zebra  
Technical Support. You will need to supply the following informa-  
tion:  
It the printer has locked up and is not responding to any operator  
inputs or external commands, from either a connected terminal or  
a linked LAN, you can perform a forced shutdown.  
• If the printer software locks up during normal operation, force  
the printer to shut down by pressing and holding the Power  
Button for 3 seconds.  
• Model number/type (e.g. P4T, RP4T)  
• Unit serial number (14 digit number, including dashes) and  
Product Configuration Code (PCC) (15 digit number, including  
dashes). Refer to Appendix D for the location of these num-  
bers.  
• If you try to turn the printer off normally and the software  
locks up, the printer will automatically shut itself off after a 10  
second delay.  
• If you try to turn the printer off and it does not respond, you  
can force an immediate shut down by pressing and holding  
the Power Button again within 10 seconds.  
• Technical support contact information may be found in Ap-  
pendix D of this manual.  
A forced shutdown will preserve the printer’s data and settings.  
Communications Diagnostics  
If there’s a problem transferring data between a terminal or WLAN,  
placing the printer in the Communications Diagnostics Mode (also  
referred to as the “DUMP” mode) will allow diagnostic analysis. The  
printer will print transmitted data as ASCII characters and their text  
representation (or a period “.” if not a printable character) for any  
data received from the host terminal or network  
To enter Communications Diagnostics Mode:  
1. Print a configuration label as described above.  
2. At the end of 2nd diagnostics report, the printer will print:  
Section Continues  
40  
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Figure 18.1- P4T Series Con†guration Label Sample  
Print Head Test  
First diagnostic report for all P4T  
Series printers  
End of First Report  
Wireless Communi-  
cations section for a  
P4T Series with an  
802.11 radio installed  
Unit Serial Number  
Installed software and  
†rmware  
Information on TCP/  
IP and LAN address-  
es and settings.  
Settings for RS232  
and USB communi-  
cations via cable  
Wireless  
Communications  
section with a  
Bluetooth radio  
installed.  
Information on  
any installed  
802.11b/g wire-  
less devices.  
In this example,  
an 802.11b WLAN  
card has been  
detected.  
Units with no  
wireless options will  
print an empty line  
and resume printing.  
Second diagnostic report for a printer with an  
802.11b/g radio  
Second diagnostic report for a printer with a  
Bluetooth radio  
Section Continues  
41  
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Figure 18.2- P4T Series Con†guration Label Sample  
Command languges  
supported. P4T  
Series supports  
both CPCL languge  
and emulates ZPLII.  
Con†guration  
settings for  
ZPL language  
emulation  
Flash Memory Size  
RAM Size  
End of Con†gura-  
tion Report  
Maximum label  
dimensions and  
label sensor  
settings  
End of second diagnostic report  
Resident Fonts  
Installed  
Files Loaded in  
Printer Memory.  
Will include †le for  
LCD prompts (.wml  
format)  
Amount of Memory  
Available  
Second diagnostic report continued  
42  
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Specifications  
Figure 19- P4T Series Communication Ports  
1
Note.- Printer specifications are subject to change without  
notice.  
Printing Speci†cations  
5
Maximum Print Width  
4.09 in. [103,8 mm]  
2.0 in. /sec. [50,8 mm/second ]  
Direct Thermal mode  
Print Speed @ 30% density  
USB  
1.5 in/sec. [38,1 mm/second]  
Thermal Transfer mode  
DistancefromPrintElementtoTear  
Edge  
0.39 in. [9,91 mm] 41 dots  
RS232/USB  
Combination  
Port  
Print Head Life  
Print Density  
1,000,000 inches (25.4 Km) min.  
203 dots/inch (8 dots/mm)  
Memory/Communications Speci†cations  
1
10  
Flash Memory  
RAM Memory  
8 MB «ash (standard)  
16 MB RAM)  
RS-232C serial port (RJ-45 connector) Con†gurable  
Baud rate (from 9600 to 115.2 Kbps), parity and data  
bits. Software (X-ON/X-OFF) or hardware (DTR/STR)  
communication handshake protocols.  
Communications Ports  
USB  
Signal  
Two USB 2.0 Full Speed Interface connections:  
(1) a “B” type USB connector, and  
Description  
Standard Communications  
Pin# Name  
Type  
(2) USB signals are also integrated into the RJ-45  
connector.  
Refer to the Communications Ports speci†cations and  
Appendix A for information on USB cables.  
1
2
3
4
5
VBUS  
USB Bus Power  
USB -  
bi-directional I/O signals  
bi-directional I/O signals  
USB +  
USB_ID  
Return  
Identi†es A/B connector  
Ground  
Bluetooth 2.0 compatible 2.4 GHz SRRF link  
WirelessLANcapabilitiescomplywith802.11bor802.11g  
protocols  
OptionalWirelessCommunications  
Real Time Clock (RTC)  
RS232/USB  
Co-located Bluetooth 2.0 + 802.11b/g radios (P4T only)  
Signal  
Timeanddateunderapplicationcontrol. RefertoCPCL  
ProgrammingManual,availableatwww.zebra.comfor  
RTC commands.  
Description  
Pin#  
Name  
Type  
1
2
3
4
5
USB D- bi-directional I/O signals  
USB D+ bi-directional I/O signals  
RXD  
TXD  
DTR  
input  
output  
output  
Receive Data  
Transmit Data  
Data Terminal Ready- set high  
when printer is on.  
6
7
8
GND  
DSR  
RTS  
Ground  
input  
Data Set Ready- low to high  
output  
Request To Send- set high when  
printer is ready to accept a  
command or data  
9
CTS  
input  
Clear To Send from host  
USB Bus Power  
10  
VBUS  
Section Continues  
43  
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P4T Series Media Speci†cations  
P4T Series Font and Bar Code Speci†cations  
Media Width  
2.0 in. to 4.12 in. (50,8 to 104,6 mm)  
Codabar (NW-7)  
UCC/EAN 128  
Code 39  
Max.continuousreceipt(w/std.memory) Continuous, dependent on installed memory  
Inter-label Gap.  
0.08in.to0.16in.(0.12in.preferred)(2mmto4mm  
[3 mm preferred])  
Code 93  
Media Thickness  
- Receipt Paper Minimum: 0.0032 in. (0,08 mm)  
- Labels Maximum: 0.0082 in. (0,21 mm)  
- Tag Maximum: 0.0065 in. (0,16 mm)  
EAN 8/JAN 8, 2 and 5 digit extensions  
EAN 13/JAN 13, 2 and 5 digit extensions  
EAN 14/JAN 14, 2 and 5 digit extensions  
lnterleaved 2 of 5  
Same as above but thickness over RFID  
element maximum 0.023 in. (0,58 mm)  
RFID Label Thickness (RP4T only)  
Media outside diameter.  
MSI/Plessey  
2.6 in. (66,04 mm) O.D.  
FIM/POSTNET  
0.75 in. (19 mm) minimum diameter;  
1.38 in. (35 mm) RFID Media  
Label Inner Core  
UPC-A, 2 and 5 digit extensions  
UPC-E, 2 and 5 digit extensions  
QR Code  
Linear & 2-D Bar  
Codes Available  
The re«ective media black marks should  
extend past the centerline of the roll.  
Black Mark Dimensions  
Minimum mark width: 1.0 in. (25,4 mm)  
perpendiculartoedgeofmedia,centeredwithinthe  
width of the roll.  
Marklength:0.094in. (2,4mm)paralleltoedgeof  
media  
MaxiCode  
PDF 417  
Media Requirements  
Aztec  
DataMatrix (using ZPL emulation)  
RSS (Reduced Space Symbology®):  
RSS-14 Truncated  
RSS-14 Stacked  
RSS-14 Stacked Omnidirectional  
RSS Limited  
Use Zebra brand direct or thermal transfer media that is outside wound. Media may be  
re«ective (black mark) sensing, or transmissive (gap) sensing, die-cut, or continuous. P4T  
Series units con†gured with the External Media option will accept fanfold media used  
with an external media supply.  
For die-cut labels, use only full auto dies.  
RSS Expanded  
TLC-39/Micro PDF  
0°, 90°, 180°, and 270°  
Rotation Angles  
Fonts Available  
StandardFonts:25bit-mappedfonts;1scalable(CGTrimvirate  
Bold Condensed*)  
Downloadableoptionalbit-mapped&scalablefontsviaLabel  
Vista software  
International character sets:  
Chinese16x16(trad.),16x16(simpli†ed),24x24(simpli†ed);  
Japanese 16 x 16, 24 x 24  
Korean Myang 16 x 16  
Greek  
Hebrew/Arabic  
*Contains UFST from Agfa Monotype Corporation  
*Contains UFST from Agfa Monotype Corporation  
Section Continues  
44  
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Physical/Environmental/Electrical Speci†cations  
P4T Series  
2.9 lbs. (1,32 Kg.)  
Weightw/battery,andTTribbon  
excludingmediaandradiooption  
DirectThermal:-4°Fto122°F(-20°Cto50°C)  
ThermalTransfer:32°Fto113°F(0°Cto45°C)  
Operating Temperature  
Charging Temperature  
Storage Temperature  
32 °F to 104 °F (0°C to 40 °C)  
-22 °F to 149 °F (-30 °C to 65 °C)  
Operating: 10% to 90%  
(non-condensing)  
Relative Humidity  
Storage: 10% to 90%  
(non-condensing)  
7.4V Lithium-Ion 4.2 AHr.  
14  
(54 w/ optional soft case)  
Battery  
Intrusion Protection (IP) Rating  
Figure 20-P4T Series Overall Dimensions  
2.92 in.  
[74,2 mm]  
3.38 in.  
[85,9 mm]  
6.53 in.  
[165,9 mm]  
#8-32 x .30 DP.  
x2  
3.14 in.  
[79,7 mm]  
4.25 in.  
[108,0 mm]  
External Media  
Supply Loading Slot  
Appendix A  
5  
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Appendix A  
Interface Cables  
RS232 Download Cable  
USB Cable  
Part Number AT17010-1; USB A to USB Mini B Cable  
Part Number AK17463-008; RW Mod Plug to 9-Pin DB PC Cable  
10 PIN MOD Plug  
(Printer Signals)  
3 (RXD)  
4 (TXD)  
(DTR)  
PIN 9  
(TXD) 3  
(RXD) 2  
(DSR)  
(GND)  
(DTR)  
(CTS)  
5
6
5
4
8
6 (GND)  
7 (DSR)  
8 (RTS)  
9 (CTS)  
SHIELD  
Contact the Factory or your Zebra Sales Representative  
for more information on interface cables to most major  
manufacturer’s data terminals.  
PIN 1  
(RTS) 7  
SHIELD  
PIN 10  
PIN 1  
USB Download Cable  
for a listing of interface cables for all series of Zebra mobile  
printers  
Part Number AK18666-1; RW Mod Plug to USB A Cable  
4 PIN USB  
10 PIN MOD Plug  
(Printer Signals)  
(Type A Plug)  
1 (VBUS)  
2 (USB D-)  
3 (USB D+)  
4 (GND)  
10 (VBUS)  
1 (USB D-)  
2 (USB D+)  
6 (GND)  
PIN 10  
PIN 1  
Appendix B & C  
6  
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Appendix B  
Appendix C  
Media Supplies  
Maintenance Supplies  
To insure maximum printer life and consistent print quality and  
performance for your individual application, it is recommended  
that only media produced by Zebra be used.  
Advantages include:  
In addition to using quality media provided by Zebra, it is recom-  
mended that the printer be cleaned as prescribed in the Mainte-  
nance section. The following items are available for this purpose:  
• Consistent quality and reliability of media products.  
• Large range of stocked and standard formats.  
• In-house custom format design service.  
• Cleaning Pen (12 pack), Reorder No. 105950-035  
• Large production capacity which services the needs of many  
large and small media consumers including major retail chains  
world wide.  
• Media products that meet or exceed industry standards.  
For more information about standard or custom media contact your  
re-seller or Zebra Technologies Corporation at +1.866.230.9495  
(U.S., Canada and Mexico) and ask to speak to a Media Sales Rep-  
resentative.  
Appendix D  
7  
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Appendix D  
Product Support  
Serial and PCC Number Locations for P4T Series Printers  
When calling with a specific problem regarding your printer, please  
have the following information on hand:  
• Model number/type (e.g. P4T, RP4T)  
• Unit serial number  
• Product Configuration Code (PCC)  
For on-line product support and the most recent versions of down-  
loadable user documentation, firmware and software utilities, go  
to the Zebra Web site: www.zebra.com  
In the Americas, contact  
Regional Headquarters  
Technical Support  
Customer Service Dept  
ZebraTechnologiesInternational,LLC T: +1 847 913 2259  
333CorporateWoodsParkwayVernon F: +1 847 913 2578  
For printers, parts, media,  
and ribbon, please call your  
distributor, or contact us.  
P4T Series Product  
Con†guration Code  
(PCC)  
Hills, Illinois 60061-3109 U.S.A  
T: +1 847 793 2600  
Toll-free +1 800 423 0422  
F: +1 847 913 8766  
Hardware:  
[email protected] T: +1 877 275 9327  
Software:  
P4T Series Serial  
Number  
In Europe, Africa, the Middle East, and India, contact  
Regional Headquarters  
Technical Support  
Internal Sales Dept.  
ZebraTechnologiesEuropeLimited T: +44 (0) 1494 768298  
For printers, parts, media,  
andribbon, pleasecallyour  
distributor, or contact us  
T: +44 (0) 1494 768316  
Dukes Meadow  
Millboard Road  
F: +44 (0) 1494 768210  
Germany:  
Bourne End  
Buckinghamshire SL8 5XF, UK  
T: +44 (0)1628 556000  
F: +44 (0)1628 556001  
France: [email protected] F: +44 (0) 1494 768244  
Spain/ Portugal:  
Tsspain @zebra.com  
All other areas:  
In the Asia Paci†c region, contact  
Regional Headquarters  
Technical Support  
Customer Service  
ZebraTechnologiesAsiaPaci†c,LLC T: +65 6858 0722  
For printers, parts, media,  
and ribbon, please call your  
distributor, or contact us  
T: +65 6858 0722  
complete contact information  
T: +65 6858 0722  
E: (China):  
All other areas:  
F: +65 6885 0838  
F: +65 6885 0836  
tsasiapaci†[email protected]  
E: (China)  
All other areas:  
csasiapaci†[email protected]  
Appendix E  
8  
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Appendix E  
Battery Disposal  
Product Disposal  
Do not dispose of this product in unsorted municipal waste.  
The EPA certified RBRC® Battery Recycling Seal on the  
Lithium-Ion (Li-ion) battery supplied with your printer  
indicates Zebra Technologies Corporation is voluntarily  
participating in an industry program to collect and recycle  
these batteries at the end of their useful life, when taken  
out of service in the United States or Canada. The RBRC program  
provides a convenient alternative to placing used Li-ion batteries  
into the trash or the municipal waste stream, which may be illegal  
in your area.  
This product is recyclable. Please recycle according to your  
local standards. For more information, please see our web  
Insulate depleted battery terminals with tape before  
disposal.  
Please call +1 800 8BATTERY for information on Li-ion battery  
recycling and disposal bans or restrictions in your area. Zebra  
Technologies Corporation’s involvement in this program is part of  
our commitment to preserving our environment and conserving  
our natural resources.  
Outside North America, please follow local battery recycling  
guidelines.  
Appendix F  
9  
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Appendix F  
Example 2: Find the Label Vista Download page:  
Using zebra.com  
Go to  
and select “Label Vista”, then click “Submit”.  
The following examples use the search functions on Zebra’s Web  
site for finding specific documents .  
Example1: Find the Mobile Printer Wireless Con†guration Guide.  
Go to  
.
Select as a manual type “Networking Manual” then click on “Submit”.  
Select manual  
type  
Select the  
“Label Vista  
demo  
Click on  
“SUBMIT”  
At the resulting screen, select Wireless Mobile as the networking type. Then select the  
desired language. (Best choices are “All” or “English”)  
At the resulting window select “Download a free Label Vista demo now “  
Select networking  
type (Wireless Mobile  
in this example)  
Select  
language  
Click on  
“SUBMIT”  
At the resulting screen, select “Zebra Mobile Printers - Wireless Con†guration Guide” then  
click on “Download” to begin the download process.  
Appendix G  
0  
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Appendix G- Patents  
Thisproductand/oritsuse maybe covered byone ormore ofthe  
following US patents and corresponding international patents  
worldwide  
D275,286 5,113,445  
D347,021 5,140,144  
D389,178 5,132,709  
D430,199 5,142,550  
D433,702 5,149,950  
D549,768 5,157,687  
3,964,673 5,168,148  
4,019,676 5,168,149  
4,044,946 5,180,904  
4,360,798 5,229,591  
4,369,361 5,230,088  
4,387,297 5,235,167  
4,460,120 5,243,655  
5,399,846 5,726,630 6,261,009  
5,408,081 5,768,991 6,261,013  
5,410,139 5,790,162 6,267,521  
5,410,140 5,791,796 6,270,072B1  
5,412,198 5,806,993 6,285,845B1  
5,415,482 5,813,343 6,292,595  
5,418,812 5,816,718 6,296,032  
5,420,411 5,820,279 6,364,550  
5,436,440 5,848,848 6,379,058B1  
5,444,231 5,860,753 6,409,401B1  
5,449,891 5,872,585 6,411,397B1  
5,449,893 5,874,980 6,428,227B2  
5,468,949 5,909,233 6,480,143  
4,496,831 5,247,162 5,479,000 5,976,720 6,530,705  
4,593,186 5,250,791 5,479,002 5,978,004 6,540,122  
4,607,156 5,250,792 5,479,441 5,995,128 6,540,142  
4,673,805 5,262,627 5,486,057 5,997,193 6,607,316  
4,736,095 5,267,800 5,503,483 6,004,053 6,609,844  
4,758,717 5,280,163 5,504,322 6,010,257 6,655,593  
4,816,660 5,280,164 5.519,381 6,020,906 6,784,787  
4,845,350  
4,896,026  
4,897,532  
4,923,281  
4,933,538  
4,992,717  
5,015,833  
5,017,765  
5,021,641  
5,029,183  
5,047,617  
5,103,461  
5,280,498 5,528,621 6,034,708 6,874,958  
5,304,786 5,532,469 6,036,383 6,899,477  
5,304,788 5,543,610 6,057,870 6,908,034  
5,321,246 5,545,889 6,068,415 7,126,716  
5,335,170 5,552,592 6,068,415 7,137,000  
5,364,133 5,570,123 6,095,704 7,172,122  
5,367,151 5,578,810 6,109,801 7,190,270  
5,372,439 5,589,680 6,123,471  
5,373,148 5,612,531 6,147,767  
5,378,882 5,642,666 6,151,037  
5,396,053 5,657,066 6,201,255B1  
5,396,055 5,680,459 6,231,253B1  
Index  
1  
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CPCL Programming 30  
RFID Programming Guide 35  
Wireless Configuration Guide 29  
Media, loading  
overall dimensions 45  
printing 43  
Index  
B
T
Battery pack  
installing 16  
Technical Support  
contacting 40  
adjusting for core diameter 20  
external media  
life, tips for extending 36  
reconditioning 22  
Smart Battery, features 6  
Troubleshooting  
entering communications diagnostic mode 40  
media Spacer, use of 18  
Internal roll 17  
forced shutdown 40  
thermal transfer film 21  
use of label peeler 19  
using external supply 18  
C
LCD Control Panel 38  
Cable Communications 27  
Combination Port 27  
USB 28  
printing a configuration label 26, 40, 41, 42  
Troubleshooting Topics 38  
P
P4T Media 44  
Printing Method  
Direct Thermal 6  
Charger, battery  
AC Adapter 11, 12, 13  
LI72 single charger 8  
AT17696-xx 9, 10  
thermal transfer  
Loading thermal transfer film 21  
Thermal Transfer 6  
thermal transfer film 6  
Programming language  
CPCL 4  
AT18737-xx 10  
List of approved 8  
UCLI72-4 Quad Charger 15  
battery charge times 15  
indicators 15  
ZPL II 4, 35  
Cleaning  
general instructions 36  
methods & intervals  
table of 37  
R
Radio Regulatory Information  
802.11b/g Radio 31  
Communications, Wireless  
802.11 b/g 30  
Bluetooth radio (ZBR4) 31  
Co-located 802.11b & Bluetooth 30, 33  
RFID Encoder 34  
Bluetooth 30  
Controls, Operator  
functions illustrated 22  
LCD functions, extended 23  
RFID  
label types supported 35  
Model RP4T 6  
E
S
Safety  
Encoder option  
RFID 5, 6  
Battery 7  
Charger 7  
L
Shoulder Strap, Adjustable 25  
Specifications  
Font/bar Codes 45  
Media 44  
Label, Configuration 26  
use as a diagnostic tool 26  
Label Vista  
setting WLAN parameters with 30  
Memory/communications 43  
communications ports 43  
Physical 45  
M
Manual  
52  
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Zebra Technologies Corporation  
475 Half Day Road, Suite 500  
Lincolnshire, IL 60069  
Phone: +1 847.634.6700  
Toll Free: +1 800.423.0442  
Fax: +1 847.913.8766  
UMAN-P4T-013 Rev. A May 2013  
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