Xantrex Technology Power Supply Solar 400 User Manual

by  
XPower Powerpack  
Solar 400  
Owners Guide  
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About This Guide  
Purpose  
The purpose of this Owner’s Guide is to provide explanations  
and procedures for installing, operating, maintaining, and  
troubleshooting the XPower Powerpack Solar 400.  
Conventions Used  
The following conventions are used in this guide.  
WARNING  
Warnings identify conditions that could result in personal  
injury or loss of life.  
CAUTION  
Cautions identify conditions or practices that could result in  
damage to the product or to other equipment.  
Important: These notes describe an important action item  
or an item that you must pay attention to.  
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About This Guide  
Related Information  
You can find more information about Xantrex Technology  
Inc. as well as its products and services at  
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Important Safety Instructions  
The XPower Powerpack Solar 400 generates a type of AC  
power similar to a normal household wall outlet. Operating  
the Powerpack Solar 400 incorrectly or misusing it may  
damage the equipment or create hazardous conditions for the  
user.  
Important: Before using your XPower Powerpack Solar 400, be  
sure to read these safety instructions and the operational  
procedures in the manual. Retain this manual for future reference.  
Warnings and Cautions  
WARNING: Limitations on Use  
The XPower Powerpack Solar 400 is not intended for use in  
connection with life support systems or other medical equipment or  
devices.  
WARNING: Shock hazard. Keep away from  
children.  
The Powerpack Solar 400 generates the same potentially lethal AC  
power as a normal household wall outlet. Do not insert foreign  
objects into the AC sockets, the DC input/output power socket (DC  
socket), USB port, speaker grills, or the ventilation holes. Do not  
expose this product to water, rain, snow, or spray.  
Do not open or disassemble the Powerpack Solar 400.  
iii  
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Important Safety Instructions  
WARNING: Explosion hazard  
Do not use this product where there are flammable fumes or gases,  
such as in the bilge of a gasoline- powered boat, or near propane  
tanks. Do not use this product in an enclosure containing  
automotive-type lead acid batteries. These batteries, unlike the  
sealed AGM battery in Powerpack Solar 400, vent explosive  
hydrogen gas which can be ignited by sparks caused when making  
electrical connections.  
When working on electrical equipment, always ensure someone is  
nearby to help you in an emergency.  
WARNING: Heated surface  
Ensure at least 2" (5 cm) air space is maintained on all sides of the  
Powerpack Solar 400. During operation, keep away from materials  
that may be affected by high temperatures such as blankets, pillows  
and sleeping bags.  
CAUTION  
Do not connect any AC appliance with the neutral conductor  
connected to ground to the Powerpack Solar 400 including AC  
residential electrical distribution panels.  
CAUTION  
Do not expose the Powerpack Solar 400 to temperatures over  
104 °F (40 °C).  
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Important Safety Instructions  
Precautions for Using Rechargeable  
Appliances  
CAUTION  
The output of the inverter is non-sinusoidal.  
Most rechargeable battery-operated equipment uses a  
separate charger or transformer that is plugged into an AC  
receptacle and produces a low voltage charging output.  
Some chargers for rechargeable batteries can be damaged if  
connected to the XPower Powerpack Solar 400.  
Do not use the following with the XPower Powerpack Solar  
400:  
Small battery-operated appliances like flashlights, razors,  
and night lights that can be plugged directly into an AC  
receptacle to recharge.  
Some chargers for battery packs used in hand power  
tools. These affected chargers display a warning label  
stating that dangerous voltages are present at the battery  
terminals.  
Important: If you are unsure about using your rechargeable  
appliance with the Powerpack Solar 400, contact the equipment  
manufacturer to determine the rechargeable appliance’s  
compatibility with the modified sine wave (non-sinusoidal) AC  
waveform.  
975-0328-01-01  
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Important Safety Instructions  
First Aid  
The internal battery is a sealed, lead-acid type battery. It is  
not designed to be user replaceable. However, if a leak is  
detected, stop operating and handling the Powerpack Solar  
400 immediately.  
IF BATTERY ACID CONTACTS EYES:  
1. Immediately flush with cold running water for at least 15  
minutes.  
2. Then seek prompt medical attention.  
IF BATTERY ACID CONTACTS SKIN:  
1. Wash thoroughly with soap and water.  
2. If skin irritation persists, obtain medical attention  
immediately.  
Note: Baking soda neutralizes lead-acid battery electrolyte.  
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Contents  
Important Safety Instructions- - - - - - - - - - - - - - - - - - - -iii  
Warnings and Cautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - -iii  
Precautions for Using Rechargeable Appliances - - - - - - - - - - - - v  
First Aid - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -vi  
1
2
Introduction  
About the Powerpack Solar 400 - - - - - - - - - - - - - - - - - - - - - - - 1  
Comprehensive Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - 1  
Automatic Overload - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1  
Overheating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2  
Low Battery Protection - - - - - - - - - - - - - - - - - - - - - - - - - - 2  
Features  
Contents - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3  
Powerpack Solar 400 Features - - - - - - - - - - - - - - - - - - - - - - - - 4  
Front and Side Panels - - - - - - - - - - - - - - - - - - - - - - - - - - - 4  
Control Panel and Display - - - - - - - - - - - - - - - - - - - - - - - - 5  
Power Socket Side Panel - - - - - - - - - - - - - - - - - - - - - - - - - 6  
Solar Panel Components - - - - - - - - - - - - - - - - - - - - - - - - - 7  
Backside Panel- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8  
Accessories - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8  
3
Operation  
Operating Conditions and Guidelines - - - - - - - - - - - - - - - - - - - 9  
Choosing a Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10  
Recharging the Powerpack Solar 400 Battery - - - - - - - - - - - - - 11  
Charging with the AC Charger - - - - - - - - - - - - - - - - - - - - 12  
Powerpack Solar 400 AC Charging Feature- - - - - - - - - 12  
vii  
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Contents  
Charging with the DC-to-DC Accessory Cable - - - - - - - - - 14  
Recharging with a Generator’s Regulated 12 Vdc Outlet- - - 16  
Recharging From the Solar Panel - - - - - - - - - - - - - - - - - - 17  
Interpreting Display Codes - - - - - - - - - - - - - - - - - - - - - - - - - 19  
Checking Battery and AC Status - - - - - - - - - - - - - - - - - - - 19  
AC Appliances- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22  
Operating AC Appliances - - - - - - - - - - - - - - - - - - - - - - - 23  
Low-Battery Alarm - - - - - - - - - - - - - - - - - - - - - - - - - 23  
Overload Protection- - - - - - - - - - - - - - - - - - - - - - - - - 24  
High Surge Appliances - - - - - - - - - - - - - - - - - - - - - - 24  
Trouble Appliances - - - - - - - - - - - - - - - - - - - - - - - - - 24  
12 Vdc Appliances - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25  
Operating DC Appliances - - - - - - - - - - - - - - - - - - - - - - - 26  
Low-Battery Alarm - - - - - - - - - - - - - - - - - - - - - - - - - 26  
Overload Protection- - - - - - - - - - - - - - - - - - - - - - - - - 26  
USB Devices - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27  
Charging Devices via the USB Port - - - - - - - - - - - - - - - - - 28  
Low Battery Alarm - - - - - - - - - - - - - - - - - - - - - - - - - 28  
Using the LED Lamps- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29  
Low Battery Alarm - - - - - - - - - - - - - - - - - - - - - - - - - 29  
Using the Back Stand - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30  
4
Maintenance  
Solar Panel Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - 31  
Battery Maintenance- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31  
Battery Life - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32  
Recycling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32  
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Contents  
5
Troubleshooting  
Common Problems - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35  
Buzz in Audio Equipment - - - - - - - - - - - - - - - - - - - - - - - 35  
Television Interference - - - - - - - - - - - - - - - - - - - - - - - - - 35  
Troubleshooting Reference - - - - - - - - - - - - - - - - - - - - - - - - - 36  
A
Specifications  
Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - 41  
Physical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - 43  
Warranty and Return Information - - - - - - - - - - - - - - - 45  
975-0328-01-01  
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Tables  
Table 5-1  
Table 5-2  
Troubleshooting reference - - - - - - - - - - - - - - - - - - - 36  
Display Error Codes - - - - - - - - - - - - - - - - - - - - - - - 39  
xi  
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xii  
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Figures  
Figure 2-1 Package Contents - - - - - - - - - - - - - - - - - - - - - - - - - - 3  
Figure 2-2 Front and Side Panels - - - - - - - - - - - - - - - - - - - - - - - 4  
Figure 2-3 Control Panel and Display - - - - - - - - - - - - - - - - - - - - 5  
Figure 2-4 Power Sockets - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6  
Figure 2-5 Solar Panel Component - - - - - - - - - - - - - - - - - - - - - - 7  
Figure 2-6 Backside Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8  
Figure 2-7 Accessories - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8  
Figure 3-1 Charging with AC Power - - - - - - - - - - - - - - - - - - - - 13  
Figure 3-2 Charging with DC Power - - - - - - - - - - - - - - - - - - - - 15  
Figure 3-3 Male/female Connectors - - - - - - - - - - - - - - - - - - - - 17  
Figure 3-4 Charging with the Solar Panel- - - - - - - - - - - - - - - - - 18  
Figure 3-5 Different Display Codes- - - - - - - - - - - - - - - - - - - - - 19  
Figure 3-6 Operating AC Appliances- - - - - - - - - - - - - - - - - - - - 23  
Figure 3-7 Operating DC Appliances- - - - - - - - - - - - - - - - - - - - 26  
Figure 3-8 Charging USB Devices - - - - - - - - - - - - - - - - - - - - - 28  
Figure 3-9 LED Lamp Controls - - - - - - - - - - - - - - - - - - - - - - - 29  
Figure 3-10 Back Stand - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30  
xiii  
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1
Introduction  
About the Powerpack Solar 400  
Easy-to-use and designed for years of reliable service, the  
Powerpack Solar 400 is a portable power source designed to  
provide limited AC power in the event utility power is  
interrupted or is not available. It can run many AC appliances  
and 12-volt DC appliances and charge many USB-enabled  
devices via the USB charging port.  
Powerpack Solar 400:  
Powers 115-volt AC appliances up to 320 W continuous  
power and 400 W peak power  
Powers 12-volt DC appliances  
Charges small devices via a USB port  
Provides lighting for emergency use  
Allows the detachable solar panel (supplied) to charge  
the internal battery  
Allows AC, DC, and USB appliances to be run on the  
unit for an extended period of time while the solar panel  
receives energy from sunlight  
Comprehensive Protection  
Automatic Overload  
The Powerpack Solar 400 has built-in protection against  
output overload. If you connect an appliance that draws more  
than 400 W from the AC Socket(s), or one which draws  
excessive surge power up to 600 W, the power to the AC  
Sockets automatically shut off. The unit will reset  
automatically after the loads are removed and the unit cools  
down.  
1
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Introduction  
The DC Socket is protected by a thermal switch. If an  
overload condition (> 144 W) occurs while using the DC  
Socket, the excessive temperature will cause the switch to  
open and shut down the power to the socket.  
Overheating  
The Powerpack Solar 400 is protected from overheating. If  
the inverter exceeds a safe temperature, power to the unit  
automatically shuts off. It will reset automatically after the  
unit cools down.  
Low Battery Protection  
Low battery protection protects the internal battery from  
excessive discharge and possible damage. An audible alarm  
alerts you when the internal battery is nearly discharged at  
11.0 Vdc and the unit turns off at 10.5 Vdc.  
2
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2
Features  
Chapter 2 describes the main features of the Powerpack Solar  
400. We recommend that you familiarize yourself with these  
features before operating the unit.  
Contents  
Your Powerpack Solar 400 package includes the items shown  
in Figure 2-1.  
If any of these materials are missing or are unsatisfactory in  
any way, please contact Customer Service, see “Warranty and  
Return Information” on page 45.  
AC Charger  
DC Charging Cable  
Figure 2-1 Package Contents  
3
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Powerpack Solar 400 Features  
Powerpack Solar 400 Features  
Front and Side Panels  
1
4
3
2
Figure 2-2 Front and Side Panels  
Feature  
Description  
Hi-bright LED Lamp (located on each side)  
Provides ambient light to surrounding area. The button switch is  
located on the control panel.  
1
Power Socket Side Panel  
Contains the DC and AC sockets, AC charging port, and USB port.  
2
3
4
Solar Panel Component  
Contains the detachable solar panel and connectors.  
Control Panel  
Contains the digital display and main controls for operating the  
Powerpack Solar 400.  
Not  
Audible Alarm (inside the unit) sounds in the event of an overload,  
shown over-temperature, or a low battery condition.  
4
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Powerpack Solar 400 Features  
Control Panel and Display  
1
2
3
4
7
6
5
Figure 2-3 Control Panel and Display  
Feature  
Description  
The Digital Display flashes intermittently:  
-P-, then Output power in W (0 to 400) and  
-C-, then Battery charge capacity status in % (40 to 100), or  
-C-, then Battery charge capacity status as Lo,  
if % is below 40  
1
for 30 seconds before turning off to conserve power.  
Note: The symbol E0x flashes when the unit alarms and  
encounters an error. “x” is a numeric error code. See Table 5-2,  
“Display Error Codes” on page 39.  
DC/USB LED Indicator Light comes on when the DC socket and  
USB port are activated.  
2
3
4
5
6
AC LED Indicator Light comes on when the AC sockets are  
activated.  
Press and hold the AC Button for one second to activate the AC  
sockets. Press and hold again to turn power off.  
Press and hold the Lamp Button for one second to turn the hi-  
bright lamps on. Press and hold again to turn power off.  
Press and hold the DC/USB Button for one second to activate the  
DC socket and USB port. Press and hold again to turn power off.  
The Charging Status indicator light blinks when charging using  
the AC Charger. The light stays on when the battery reaches its full  
charge.  
7
Note: Does not work with the DC socket and solar panel.  
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Powerpack Solar 400 Features  
Power Socket Side Panel  
LED Lamp  
1
2
3
4
Figure 2-4 Power Sockets  
Feature  
Description  
DC Input/Output Power Socket (DC Socket):  
Power 12-volt DC auto, RV, or marine appliances (output).  
Recharge Powerpack Solar 400 from a 12 V outlet in a  
vehicle using the DC Charging Cable (input).  
1
Note: The DC socket is activated by pressing and holding the  
DC/USB button for one second on the control panel.  
There are two AC Sockets which provide up to 320 W of  
continuous power and up to 400 W peak power to various  
household appliances. The two sockets accept standard North  
American three-prong electrical plugs.  
2
Note: The AC sockets are activated by pressing and holding the  
AC button for one second on the control panel.  
AC Charging Port allows the unit to be charged using an AC  
Charger (supplied).  
The USB Port charges some hand-held PDAs, cellphones, digital  
cameras, and camcorders.  
3
4
Note: Special USB power cables and adapters are required. These  
cables are not sold by Xantrex. Consult the owner’s manual or the  
manufacturer of your device before plugging it to the USB port.  
6
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Powerpack Solar 400 Features  
Solar Panel Components  
mounting clamp  
for securing the  
solar panel  
1
2
3
Figure 2-5 Solar Panel Component  
Feature  
Description  
The male/female connectors attach to each other and connect the  
solar panel to the charging assembly inside the unit.  
You can remove the solar panel by unplugging the male/female  
connectors.  
1
The Indicator Light flashes when the panel is receiving power  
from sunlight.  
The Solar Panel is rated at 5 W and made of amorphous silicon  
material. The panel can be detached from the unit and extended up  
to one meter with its electrical cord.  
2
3
Note: Detaching the solar panel allows you to reposition it and  
not the whole unit for optimum sunlight exposure.  
975-0328-01-01  
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Powerpack Solar 400 Features  
Backside Panel  
1
Figure 2-6 Backside Panel  
Feature  
Description  
Back Stand provides support to the unit when slightly tilted  
upward. With the solar panel attached, you can use the stand to  
place the unit facing towards the sun  
1
Accessories  
1
2
Figure 2-7 Accessories  
Feature  
Description  
AC Charger (part # 074-1004) attaches to the Powerpack Solar  
400 via the AC charging port and lets you recharge from a  
household AC outlet.  
1
DC Charging Cable (part # 449-0187-01-01) lets you recharge the  
Powerpack Solar 400 from a 12-volt system in a car, SUV, RV, or a  
boat. One of the plugs of the charging cable is equipped with a  
single and replaceable 8-amp, 32-volt, time-delayed fuse.  
2
Note: Press the DC/USB button to turn on the DC socket to  
enable recharging the battery from a vehicle or another DC source.  
8
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3
Operation  
Chapter 3 explains how to operate the Powerpack Solar 400  
efficiently. This chapter covers:  
Choosing a Location (page 10)  
Recharging the Powerpack Solar 400 (page 11)  
Interpreting Display Codes (page 19)  
Operating AC appliances (page 22)  
Operating 12-volt DC appliances (page 25)  
Charging USB Devices (page 27)  
Using the LED Lamp (page 29)  
Using the Back Stand (page 30)  
Operating Conditions and Guidelines  
CAUTION  
Read all safety instructions and the operational procedures in the  
manual before operating the Powerpack Solar 400. Retain this  
manual for future reference.  
CAUTION  
The Powerpack Solar 400 is not intended for use as a UPS  
(Uninterruptible Power Supply).  
WARNING: Limitations on Use  
The XPower Powerpack Solar 400 is not intended for use in  
connection with life support systems or other medical equipment or  
devices.  
9
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Operation  
Choosing a Location  
WARNING: Fire or explosion  
The Powerpack Solar 400 contains components that tend to  
produce arcs or sparks. To prevent fire or explosion, do not operate  
the Powerpack Solar 400 in compartments containing other  
exposed batteries, flammable materials, or in locations that require  
ignition-protected equipment.  
The Powerpack Solar 400 should be operated only in  
locations that meet the following requirements.  
Do not allow water or other liquids to drop or  
splash on the Powerpack Solar 400.  
Dry  
Ambient air temperature should be between 32  
Cool  
and 104ºF (0 and 40ºC) — the cooler the better  
within this range.  
Leave at least 2" (5 cm) clearance around the  
Powerpack Solar 400 for air flow. Ensure that  
the ventilation openings are not obstructed.  
Ventilated  
Do not operate the unit in the same  
compartment with other exposed batteries or  
in any compartment capable of storing  
flammable liquids like gasoline.  
Safe  
Do not operate the unit where it will be  
exposed to battery gases. These gases are very  
corrosive and prolonged exposure will damage  
the Powerpack Solar 400.  
Protected  
frombattery  
gases  
10  
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Recharging the Powerpack Solar 400 Battery  
Recharging the Powerpack Solar 400  
Battery  
Important: Charge Before Use.  
Charge the Powerpack Solar 400 for at least 48  
hours immediately after purchase. Recharge  
after each use.  
When storing for long periods of time, it is  
recommended to charge it once every month or  
at least once every three months. You can also  
store it with AC power supplied to the unit.  
Failure to follow these instructions will void the  
product warranty.  
You can recharge the battery by using:  
the AC Charger (supplied) plugged into a standard 120  
Vac wall outlet,  
the DC Charging Cable (supplied) to recharge from your  
vehicle or a generator equipped with a regulated 12-volt  
battery charging outlet, or  
a 5 W solar panel (attached to the front of the unit).  
CAUTION  
Do not attempt to charge the Powerpack Solar 400 battery if it is  
frozen. Gradually warm the frozen battery to 32 °F (0 °C) before  
charging.  
CAUTION  
Do not operate AC or DC appliances while the Powerpack Solar  
400 is being charged. Doing so may damage the charging  
components of the product and void the warranty.  
975-0328-01-01  
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Operation  
Charging with the AC Charger  
Using the AC Charger is the simplest method for recharging  
the battery. While charging from an AC source, the Charging  
Status LED indicator light on the Control Panel will flash  
intermittently. The indicator light will stay on when the  
battery has reached capacity.  
Charging when the battery is fully discharged takes around  
16 to 20 hours. If the wall outlet voltage is less than 120 Vac,  
it may take more than 20 hours to fully recharge the  
Powerpack Solar 400.  
Note: After taking the unit out of the box and before using it for  
the first time, charge it for 48 hours to maximize battery life.  
Powerpack Solar 400 AC Charging Feature  
The Powerpack Solar 400 AC charging port has a regulated  
internal switch that monitors charging to prevent the battery  
from being overcharged. Once the battery reaches 100%  
charge level, the switch disconnects the charging source from  
the unit. The unit goes into a maintenance charge mode and  
allows the unit to remain connected to the AC Charging  
source until it’s needed to power loads.  
Important: Whenever possible, store the Powerpack Solar 400  
with AC power supplied to the unit.  
When storing without AC power available, charge it once every  
month or at least once every three months.  
Failure to do so may damage the battery, render the unit  
inoperable, and void the product warranty.  
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Recharging the Powerpack Solar 400 Battery  
1. Press and hold the AC button for one  
second to turn off the AC sockets.  
2. Check that the indicator light is off.  
3. Press and hold the DC/USB and  
Lamp buttons for one second to turn  
the DC socket, USB port, and the  
Lamp off.  
4. Check that the indicator light is off.  
5. Insert the AC Charger plug into the  
AC charging port.  
1.  
3.  
6. Insert the AC Charger into a  
household 120 Vac outlet.  
7. Check the Charging Status indicator  
light.  
Note: A flashing light indicates that the unit is  
charging the battery. A solid light indicates that  
the battery is fully charged and on stand-by.  
Figure 3-1 Charging with AC Power  
Note: The Battery Charge (%) reading on the digital display is  
only accurate after the Powerpack Solar 400 has been  
disconnected from all appliances and all charging sources for 15  
minutes.  
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Operation  
Charging with the DC-to-DC Accessory Cable  
WARNING: Fire and explosion hazard  
Do not use this recharging method if your vehicle has abnormally  
high voltage electrical systems that operate above 15 Vdc. This  
may lead to accumulations of hydrogen, causing exposure to fire  
and explosion hazard. This is typically found in marine applications  
or on portable generators with DC output. Consult the vehicle’s or  
generator’s manual for DC output voltage information.  
Important: Although the charge regulation circuitry for the AC  
charging method does not operate with the DC-to-DC charging  
method, most vehicle voltage regulators will ensure that the  
Powerpack Solar 400 is not overcharged.  
The Powerpack Solar 400 comes with a DC Charging cable  
to allow the unit to be charged from a DC source such as an  
automobile, RV, or boat. The labeled and fused plug of the  
charging cable is equipped with a single and replaceable  
8-amp, 32-volt, time-delayed fuse.  
The vehicle to be used for charging must have a 12 Vdc  
power (or accessory) socket and must be running in order to  
charge the unit.  
The DC input/output power socket (DC socket) is found on  
the side of the unit. Press and hold the DC/USB button for  
one second to activate the DC socket.  
CAUTION  
Do not leave the Powerpack Solar 400 permanently connected to  
DC  
the vehicle’s 12 Vdc power socket. Disconnect the Powerpack  
Solar 400 from the socket when the vehicle’s engine is turned off.  
Note: The Charging Status indicator light will neither blink nor  
stay on when the Powerpack Solar 400 is recharged through the  
DC Charging Cable. The Battery Charge (%) reading on the  
digital display is only accurate after the Powerpack Solar 400 has  
been disconnected from all appliances and all charging sources for  
15 minutes.  
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Recharging the Powerpack Solar 400 Battery  
1. Open the plastic cover that protects the unit’s DC socket.  
2. Insert the labeled plug of the DC charging cable into the 12 Vdc power  
socket in the vehicle.  
3
3 hours  
charge time.  
Labeled and  
fused plug.  
4.  
2
Vehicle’s 12 Vdc  
Power Socket  
3. Insert the other plug of the DC charging cable into the DC socket on  
the side of the Powerpack Solar 400.  
Note: The vehicle’s 12 Vdc power socket must also be on. You have to  
start the engine and let it run to avoid draining the vehicle’s battery.  
4. Press and hold the DC/USB button for one second to activate the DC  
socket of the unit. This enables charging.  
5. Disconnect the DC charging cable from both the unit and the vehicle  
when the vehicle is not running to avoid draining the vehicle’s battery.  
Figure 3-2 Charging with DC Power  
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Operation  
Recharging with a Generators Regulated 12 Vdc  
Outlet  
WARNING: Fire and explosion hazard  
The generator output must be intended for battery charging and  
have an output of 15 volts or less. An unregulated output or one  
that exceeds 15 Vdc can damage the battery.  
This may lead to accumulations of hydrogen, causing exposure to  
fire and explosion hazard.  
Refer to the Owner’s Guide accompanying your generator for  
detailed instructions on connecting the generator to a unit like  
the Powerpack Solar 400.  
You can recharge the battery of the Powerpack Solar 400  
using a generator in several ways:  
Using the AC Charger to recharge the Powerpack Solar  
400 from a generator is possible, but would require  
extended generator running time.  
Using a generator which has an auxiliary regulated DC  
output designed for charging 12-volt batteries. Most  
generators are equipped with them. Use this power  
source for faster charging.  
Most of the Powerpack Solar 400’s battery capacity will be  
recharged in a few hours.  
Note: The Battery Charge (%) reading on the digital display is  
only accurate after the Powerpack Solar 400 has been  
disconnected from all appliances and all charging sources for 15  
minutes.  
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Recharging the Powerpack Solar 400 Battery  
Recharging From the Solar Panel  
The solar panel is very convenient in places where you do not  
have access to AC or DC sources for charging. You can take  
the Powerpack Solar 400 with you and use the solar panel to  
charge it during the day when sunlight is available and have  
some power available in the night depending on how much  
energy was stored in the battery.  
The 5 W solar panel is made of amorphous silicon material  
and mounted on the front side panel of the unit. The solar  
panel itself can be detached from the unit to allow you to  
position it better to catch direct sunlight.  
The solar panel is connected to the charging assembly via an  
electrical cord that is joined together by male/female  
connectors.  
Unit’s male/female connector  
Male plugs  
Solar panel’s male/female  
connector  
Female receptacles  
Figure 3-3 Male/female Connectors  
To reconnect the solar panel to the unit:  
1. Align the male plug of the solar panel’s connector to the  
female receptacle of the unit’s connector.  
2. Align the female receptacle of the solar panel’s connector  
to the male plug of the unit’s connector.  
3. Push the two connectors together until they are securely  
joined.  
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Operation  
solar panel  
Indicator light  
Figure 3-4 Charging with the Solar Panel  
To recharge with a solar panel:  
1. Connect the solar panel to the unit.  
2. Place the solar panel in direct sunlight.  
It takes about 45 hours in direct sunlight to recharge the  
Powerpack Solar 400 from the 5 W solar panel.  
The indicator light located on the solar panel flashes  
intermittently when the panel receives power from  
sunlight. The control panel digital display and AC  
charging indicator lights do not come on when charging  
with the solar panel.  
Note: You have the option to detach the solar panel from the unit  
or you can leave the solar panel attached while choosing a  
location and repositioning the unit to face direct sunlight.  
CAUTION: Risk of Equipment Damage  
Use only the supplied solar panel. Connecting an after-market or  
third-party solar panel to use for recharging the internal battery may  
damage the unit and void the warranty.  
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Interpreting Display Codes  
Interpreting Display Codes  
Displays the  
Battery Charge (%)  
Displays the  
Output Power (W)  
Displays an error code. See Table 5-2,  
“Display Error Codes” on page 39.  
Figure 3-5 Different Display Codes  
Checking Battery and AC Status  
When either of the AC sockets, DC socket, or lamp is  
initially turned on, the digital display window flashes the  
different states of the battery charge and AC output power.  
The display automatically shuts off after 30 seconds to  
conserve energy from the internal battery.  
While in use, pressing any of the buttons abruptly will also  
momentarily flash the different states of the battery charge  
and AC output power for 30 seconds.  
Note: The Digital Display shows battery level and output power  
information. It flashes for 30 seconds before turning off  
automatically. It shows:  
the symbol -P- before displaying the inverter’s Output Power  
in W (0 to 400 W) and  
the symbol -C- before displaying the Battery Charge capacity  
status in % (40 to 100) or Lo when capacity is below 40%.  
Error codes are displayed as the error occurs. See Table 5-2,  
“Display Error Codes” on page 39  
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Operation  
Required  
Condition  
Required  
Action  
How to...  
Note  
Monitor total  
AC power  
consumed by  
appliances  
connected to  
the AC  
Inverter’s AC sockets  
are turned ON;  
Press any of the  
control panel  
buttons abruptly.  
The display window  
flashes battery capacity  
and power status.  
AC charger is  
unplugged from the  
household AC outlet.  
sockets.  
Check Battery The AC charger must  
Press and hold for The display window  
capacity status be unplugged from the one second either flashes battery capacity  
when:  
- AC is OFF  
- DC is OFF  
Powerpack Solar 400. the AC or  
DC/USB buttons.  
Wait 15 minutes or  
and power status.  
- Lamp is OFF more before  
proceeding to the  
required action.  
Check Battery All appliances must be Press any of the  
capacity status disconnected from the control panel  
The display window  
flashes battery capacity  
and power status.  
when:  
AC and DC power  
buttons abruptly.  
- either AC or outlets;  
DC is ON  
Battery Capacity  
reading is for reference  
use only.  
For accurate Battery  
Capacity reading, allow  
15 minutes between  
charging/use and  
- Lamp is  
either ON or  
OFF  
The AC charger must  
be unplugged from the  
Powerpack Solar  
400’s.  
battery capacity check.  
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Interpreting Display Codes  
Required  
Condition  
Required  
Action  
How to...  
Note  
Monitor  
Battery  
Charging  
status  
Inverter’s AC, DC  
sockets and USB port  
are turned OFF;  
A flashing green  
The LED lamp must be Charging Status  
No action  
required.  
Recharging with the  
supplied AC charger is  
a true  
“plug-in-and-forget”  
charging method.  
turned OFF;  
light indicates that  
AC charger is  
We recommend leaving  
All appliances must be currently charging the AC charger  
disconnected from the the battery.  
AC and DC power  
connected when the  
Powerpack Solar 400 is  
not in use to  
outlets;  
A steady green  
Charging Status  
permanently maintain  
The AC charger must  
be plugged into the  
light indicates that the battery in fully  
the Powerpack charged condition.  
Powerpack Solar 400’s Solar 400’s  
AC charging port and  
also into a household  
AC outlet.  
battery is fully  
charged and is  
ready for use.  
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Operation  
AC Appliances  
The Powerpack Solar 400 has two AC sockets for use with  
AC appliances. You can either plug the appliance directly  
into the AC socket on the Powerpack Solar 400 or you can  
use an AC power bar to increase the number of outlets  
available. However, the combined loads cannot exceed 320  
W (2.66 A). The less power an appliance uses, the longer the  
Powerpack Solar 400 will operate before recharging is  
required.  
Some appliances may be difficult or impossible to operate  
from the Powerpack Solar 400. They may have high surge  
requirements or may not be compatible with the modified  
sine wave output of the Powerpack Solar 400. See “High  
Surge Appliances” on page 24 and “Trouble Appliances” on  
page 24.  
Important: Know the size of the loads.  
320 watts AC Continuous Load  
Amps x Volts = Watts  
2.66 amps AC x 120 volts AC = 320 watts AC  
Typical AC appliances that can be used on the Powerpack  
Solar 400 are listed in Table 3-1.  
Table 3-1 Typical AC Appliances and Run Times  
a
b
AC Appliance  
Watts  
5
Hours  
13.45  
13.45  
5.5  
Cordless telephone (stand by)  
Home security system  
Fluorescent work light  
Fireplace fan  
5
14  
20  
3.8  
Laptop computer  
Table lamp  
25  
3
40  
1.48  
1.33  
Color TV – 13"  
45  
3/8" drill  
190  
17 minutes  
a. Represents actual power consumption as measured on sample appliances.  
b. Operating times assume a fully charged 10 Ah battery and may vary based  
on model/brand of appliance.  
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AC Appliances  
Operating AC Appliances  
1. Press and hold the AC button for one  
second to activate the AC sockets.  
2. Check the state-of-charge to ensure  
the battery is fully charged.  
1.  
3. Open the AC socket cover.  
4. Plug the appliance into one of the AC  
sockets and turn the appliance on.  
5. Unplug or turn off the appliance when  
not in use to conserve energy.  
6. Press and hold the AC button again  
to deactivate the AC sockets.  
Note: Recharge the Powerpack  
as soon as battery level dips below  
normal.  
Figure 3-6 Operating AC Appliances  
Low-Battery Alarm  
While in use, when the battery reaches 11 Vdc, the  
Low-Battery Alarm will sound and display an error code  
indicating that battery is low and the unit is about to be  
shutdown to prevent battery damage.  
When the battery reaches 10.5 Vdc, the unit will  
automatically disconnect power to the AC sockets.  
If the alarm sounds, disconnect any loads that may be in  
use and recharge the unit as soon as possible.  
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Operation  
Overload Protection  
In the event of an overload (> 400 W) or overheating, the  
Powerpack Solar 400 automatically sounds an alarm,  
displays an error code, and shuts down.  
When this happens, remove the load immediately. The unit  
resets automatically after a few seconds.  
High Surge Appliances  
The wattage rating of AC appliances is the average power  
used by the appliance. Appliances such as televisions,  
computer monitors and appliances with motors consume  
much more power than their average rating when they are  
first switched on.  
Although Powerpack Solar 400 can supply momentary surge  
power up to 600 W, some appliances may exceed the  
capabilities of the Powerpack Solar 400 and trigger the  
inverter’s safety overload shutdown circuit.  
Important: Do not use sump pumps, coffee makers, hair  
dryers, flat irons, or electric grills with the  
Powerpack Solar 400.  
Trouble Appliances  
CAUTION  
The output of the Powerpack Solar 400 inverter is  
non-sinusoidal. Some equipment may be damaged by the  
inverter’s modified sine wave (non-sinusoidal) output.  
Some appliances, including the types listed below, may be  
damaged if they are connected to the inverter:  
Electronics that modulate RF (radio frequency) signals  
on the AC line will not work and may be damaged.  
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12 Vdc Appliances  
Speed controllers found in some fans, power tools,  
kitchen appliances, and other loads may be damaged.  
Some chargers for small rechargeable batteries can be  
damaged. See “Precautions for Using Rechargeable  
Appliances” on page v for details.  
Metal halide arc (HMI Metallogen®) lamps can be  
damaged.  
Note: If you are unsure about powering any device with the  
inverter, contact the manufacturer of the device.  
12 Vdc Appliances  
The Powerpack Solar 400 can operate one 12 Vdc auto, RV,  
marine, or other portable appliance that draws 12 A or less  
from a 12 Vdc power outlet or from a vehicle’s 12 Vdc  
accessory socket. The fewer watts a 12 Vdc appliance draws,  
the longer the Powerpack Solar 400 will operate before  
recharging is required.  
Important: Know the size of the loads.  
144 watts DC Maximum Load  
Amps x Volts = Watts  
12 amps DC x 12 volts DC = 144 watts DC  
Typical 12 Vdc appliances that can be used on the Powerpack  
Solar 400 are listed in Table 3-2.  
Table 3-2 Typical 12 V DC Appliances and Run Times  
a
12 Vdc Appliance  
Amps (A)  
Hours  
45  
LED light (built into the unit) 120 mA  
Cellular telephone  
Portable Cooler  
0.5  
5
15  
1.8  
a. Operating times assume a fully charged 10 Ah battery and may vary based  
on model or brand of appliance.  
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Operation  
Operating DC Appliances  
1. Press and hold the DC/USB button for  
one second to activate the DC socket.  
2. Check the state-of-charge to ensure  
the battery is fully charged.  
1.  
3, Open the DC socket cover.  
4. Plug the DC appliance into the DC  
socket and turn the appliance on (if  
required).  
5. Unplug or turn off the appliance when  
not in use to conserve energy.  
6. Press and hold the DC/USB button  
again to deactivate the DC socket.  
Note: Recharge the Powerpack as soon  
as battery level dips below normal.  
Figure 3-7 Operating DC Appliances  
Low-Battery Alarm  
While in use, when the battery reaches 11 Vdc, the  
Low-Battery Alarm will sound and display an error code  
indicating that battery is low and the unit is about to be  
shutdown to prevent battery damage.  
When the battery reaches 10.5 Vdc, the unit will  
automatically disconnect power to the DC socket.  
If the alarm sounds, disconnect any loads that may be in use  
and recharge the unit as soon as possible.  
Overload Protection  
The internal thermal protector will trip if the 12 Vdc  
appliance draws more than 12 A (or has a short-circuit  
defect).  
If this occurs, unplug the 12 Vdc appliance. The internal  
thermal protector automatically resets after a few seconds.  
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USB Devices  
USB Devices  
The Powerpack Solar 400 can charge one USB-chargeable  
device through its USB port found below the AC charging  
port on the power socket side panel of the unit. Compatible  
devices include most MP3 players, PDAs, digital cameras,  
and camcorders that have internal batteries which can be  
charged via the USB port of a desktop/laptop computer.  
USB-chargeable devices usually include a special USB cable  
(not supplied) that attaches one end to the USB port and the  
other end to the device.  
Table 3-3 Typical USB Devices and Charge Times  
Battery Capacity  
USB Device  
iPod™ nano  
Blackberry™  
(Ah)  
0.75  
0.9  
Hours  
2.7  
2.6  
Important: Connect your USB device to the USB port and  
turn the AC button on to begin charging your  
device.  
Note: Some USB devices allow simultaneous charging and  
usage. Some have to be turned off to enable charging. Consult  
your device’s operating manual to find out how your device  
works.  
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Operation  
Charging Devices via the USB Port  
1. Press and hold the DC/USB button  
for one second to activate the USB  
port.  
2. Check the state-of-charge to ensure  
the battery is fully charged.  
1.  
3. Plug the USB device using a USB  
cable (not supplied) to the USB port  
on the side of the unit.  
4. Unplug the USB device when fully  
charged.  
5. Press and hold the DC/USB button  
again to deactivate the DC socket.  
Note: Recharge the Powerpack as  
soon as battery level dips below normal.  
Figure 3-8 Charging USB Devices  
Low Battery Alarm  
While in use, when the battery reaches 11 Vdc, the  
Low-Battery Alarm will sound and display an error code  
indicating that battery is low and the unit is about to be  
shutdown to prevent battery damage.  
When the battery reaches 10.5 Vdc, the unit will  
automatically disconnect power to the USB outlet.  
If the alarm sounds, disconnect any loads that may be in use  
and recharge the unit as soon as possible.  
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Using the LED Lamps  
LED Lamps  
Turn on the LED Lamp.  
Note: Recharge the  
Powerpack as soon as  
battery level dips below  
normal.  
Figure 3-9 LED Lamp Controls  
Using the LED Lamps  
The Powerpack Solar 400 includes emergency lighting that  
provides a flood-light effect to surrounding area.  
The lamps are located on each side of the unit. Each lamp has  
six hi-bright LEDs that provide illumination.  
Low Battery Alarm  
While in use, when the battery reaches 11 Vdc, the  
Low-Battery Alarm will sound indicating that battery is low  
and the unit is about to be shutdown to prevent battery  
damage.  
When the battery reaches 10.5 Vdc, the unit will  
automatically disconnect power to the lamps.  
If the alarm sounds, recharge the unit as soon as possible.  
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Using the Back Stand  
The Powerpack Solar 400 is equipped with a back stand  
located in the middle of the backside panel.  
You can use the stand to position the unit to face slightly  
upward especially when you place it on the floor during  
operation.  
Figure 3-10 Back Stand  
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4
Maintenance  
Chapter 4 provides information on maintaining your internal  
battery and recharging options for the internal battery.  
Routine maintenance is required to keep your Powerpack  
Solar 400 operating properly. Occasionally clean the exterior  
of the unit with a damp cloth to remove the accumulated dust  
and dirt.  
WARNING: Shock hazard  
Disconnect all sources of AC power and DC power before  
performing any type of maintenance.  
Solar Panel Maintenance  
The cells of the solar panel are protected by a special plastic  
material. Use a soft damp cloth to wipe off dirt, oil, and other  
debris that may significantly block the cells of the solar panel  
and degrade its ability to collect sunlight.  
Do not immerse the solar panel in water.  
Battery Maintenance  
All rechargeable batteries gradually discharge when left  
standing and need to be recharged periodically to maintain  
maximum battery capacity. The AC Charger supplied with  
the Powerpack Solar 400 is designed to regulate the charging  
process, ensuring that the battery is always fully charged but  
never overcharged. To ensure safe recharging and maximum  
battery life, recharge the Powerpack Solar 400 only with the  
supplied AC Charger or the Solar Panel.  
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Maintenance  
CAUTION  
Due to inherent self-discharge, lead acid batteries must be charged  
at least every 3 months (once a month is recommended), especially  
in a warm environment. Leaving a battery in a discharged state, or  
not recharging regularly, may result in permanent battery damage.  
Damage to the battery caused by neglect is not covered by the  
product warranty.  
Battery Life  
The high quality battery used in the Powerpack Solar 400  
will serve as a reliable power source for years when properly  
maintained.  
To maximize battery life, it is important to recharge the  
Powerpack Solar 400 battery after each use.  
Important: Recharge the Powerpack Solar 400 fully at least  
every three months (once a month is recommended) if it is placed  
in storage or in a vehicle trunk. Store in a location that maintains a  
temperature range between 32 and 86 °F (0 and 30 °C).  
CAUTION  
Discharging the internal battery below 10.0 V will damage the  
battery and shorten its life.  
Recycling  
The Powerpack Solar 400 is designed to provide years of  
service. However, when the internal battery reaches the end  
of its service life, the Powerpack Solar 400 itself is no longer  
useful. The internal battery is not designed to be user  
replaceable.  
Because the internal battery contains lead, which can be  
hazardous to the environment, the Powerpack Solar 400  
should be recycled or safely disposed of at your local  
recycling depot.  
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Battery Maintenance  
Do not dispose of the Powerpack Solar 400 with common  
household waste. Please ask your local authorities about  
recycling services that are available in your area.  
The following website provides additional recycling  
information:  
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5
Troubleshooting  
Troubleshooting will help you identify the common problems  
than can occur with the Powerpack Solar 400.  
Read this chapter before calling Customer Service.  
If you cannot solve the problem with the Powerpack Solar  
400, record the information asked for on “Information About  
Your System” on page 49 and then contact your dealer.  
Common Problems  
Buzz in Audio Equipment  
Some inexpensive stereo systems have inadequate internal  
power-supply filtering and may buzz slightly when powered  
by the Powerpack Solar 400. The best solution to eliminate  
the buzzing is to use an audio system with a good quality  
filter.  
Television Interference  
The Powerpack Solar 400 is shielded to minimize  
interference with TV signals. If TV signals are weak, you  
may see interference in the form of lines scrolling across the  
TV screen. Try one of the following suggestions to minimize  
or eliminate the interference:  
Use an extension cord to increase the distance between  
the Powerpack Solar 400 and the TV, antenna, and  
cables.  
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Troubleshooting  
Adjust the orientation of the Powerpack Solar 400,  
television, antenna, and cables.  
Maximize TV signal strength by using a better antenna.  
Use a shielded antenna cable where possible.  
Try a different TV. Different models vary considerably in  
their susceptibility to interference.  
Troubleshooting Reference  
WARNING: Electric shock hazard  
Do not remove the cover of the Powerpack Solar 400 or  
disassemble the Powerpack Solar 400. The Powerpack Solar 400  
does not contain any internal user-serviceable parts and attempting  
to service the unit yourself could result in electrical shock or burn.  
Table 5-1 Troubleshooting reference  
Problem  
Possible Cause  
Solution  
Digital display Battery capacity is  
shows E01 and low.  
Unplug all appliances and start  
recharging the Powerpack Solar 400.  
alarm sounds.  
Digital display Battery voltage is too Check the battery charging system.  
shows E02 and high.  
alarm sounds.  
For example, if you are charging  
using an AC charger, make sure that  
you are using the AC charger that  
came with the Powerpack Solar 400.  
Digital display The inverter has  
shows E03 and overheated due to  
alarm sounds. improper ventilation  
or excessively warm  
Unplug all appliances and allow the  
Powerpack Solar 400 to cool down  
for 15 minutes or more.  
Clear the ventilation grill of  
accumulated dust, dirt, or other  
debris. Remove objects covering the  
unit, then restart the Powerpack  
Solar 400.  
conditions.  
Move to a cooler environment.  
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Troubleshooting Reference  
Table 5-1 Troubleshooting reference  
Problem  
Possible Cause  
Solution  
Digital display The appliance  
shows E04 and connected to the AC  
Unplug the appliance and confirm  
that the appliance’s power  
alarm sounds. socket (or DC socket) requirement is 320 W or less (144 W  
exceeds the capability or less) before attempting to restart  
of the Powerpack  
Solar 400.  
the appliance.  
Digital display The appliance  
shows E05 and connected to the AC  
alarm sounds. socket has a short  
circuit.  
Unplug and check the appliance.  
Digital display Internal battery  
Unplug all appliances and start  
shows E07 and voltage falls below the recharging the Powerpack Solar 400.  
alarm sounds. operational voltage  
capacity.  
Measured AC Use of an  
output voltage average-reading AC  
The modified sine wave (MSW)  
output of the Powerpack Solar 400  
requires a true RMS reading meter,  
such as the Fluke 87 series, for  
accurate measurement.  
is too low.  
voltmeter to read  
output voltage.  
A typical reading on a non-true RMS  
meter should show between 98 Vac  
to 120 Vac.  
Internal battery is  
almost fully  
Verify battery status and recharge the  
Powerpack Solar 400 as necessary.  
discharged.  
“Battery Charge %” reading on the  
digital display is only accurate when  
the Powerpack Solar 400 has been  
disconnected from all appliances and  
all charging sources for 15 minutes.  
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Troubleshooting  
Table 5-1 Troubleshooting reference  
Problem  
Possible Cause  
Solution  
Run time is  
less than  
expected.  
Internal battery is not Recharge using the AC Charger,  
fully charged.  
until Charging Status light is steady.  
Check AC appliance power or  
AC appliance power  
consumption is higher wattage rating (or current draw for  
than expected.  
12 Vdc appliances) and compare  
with Table 3-1 on page 22 and  
Table 3-2 on page 25.  
For additional information on  
battery run times, see the Battery  
App Note under the Support  
Charging  
Status light is AC wall outlet.  
OFF when AC  
No AC power at the  
Ensure power is available at the AC  
wall outlet.  
Charger is  
connected.  
AC Charger is faulty. Replace the AC Charger.  
USB port not  
charging  
external  
USB port is turned off. Press and hold the DC/USB button  
to activate the USB port.  
device.  
Internal battery is  
discharged.  
Recharge the Powerpack Solar 400.  
Powerpack  
The fuse at the end of Check the fuse and replace, if blown,  
Solar 400 does the charging cable has with a similar 8-amp, 32-volt time-  
not recharge  
using the  
blown.  
delayed fuse.  
supplied DC-  
to-DC  
Check the DC power source and  
make sure that it is rated at 12 V.  
charging cable.  
Check the DC socket of the vehicle  
and make sure it has the correct  
polarity before plugging the  
charging cable.  
DC socket is turned  
off.  
Press and hold the DC/USB button  
to activate the DC socket.  
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Troubleshooting Reference  
Table 5-1 Troubleshooting reference  
Problem  
Possible Cause  
Solution  
LED Lamps  
not lighting.  
Internal battery is  
discharged.  
Recharge the Powerpack Solar 400.  
Solar panel  
does not seem to direct sunlight.  
to be charging  
Insufficient exposure  
Reposition the solar panel to  
maximize exposure to direct  
sunlight.  
the internal  
battery.  
Solar panel connector Make sure that the connectors are  
is not connected  
securely to the unit’s  
connector.  
inserted firmly into each other.  
Solar panel’s electrical Check that the cord is not damaged  
cord may be damaged nor wire exposed.  
or frayed.  
Table 5-2 Display Error Codes  
Display Code  
E01  
Meaning  
Under voltage alarm (internal battery)  
Over voltage alarm (internal battery)  
Over temperature alarm  
E02  
E03  
E04  
Overload alarm  
(from AC power draw)  
E05  
Short circuit alarm  
(from AC power draw)  
E06  
E07  
Not-in-use  
Under voltage shut down (internal battery)  
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A
Specifications  
Chapter A, “Specifications” includes the electrical,  
mechanical, and environmental specifications for the  
Powerpack Solar 400.  
Electrical Specifications  
AC Power Section  
Output power  
Continuous output power  
Peak AC output power  
AC output surge capacity  
320 W  
400 W  
640 W  
Output voltage  
115 ± 10 Vac RMS  
60 Hz ± 1 Hz  
Output frequency  
Output wave form  
modified sine wave  
(non-sinusoidal)  
32.7%  
Total Harmonic Distortion (THD)  
Maximum Single Harmonic  
30%  
No load current draw  
<0.40 Adc  
Input voltage range  
10.5 to 15.5 Vdc  
Yes, automatic reset  
Yes, automatic reset  
Yes, automatic reset  
2 × 25 A  
Over temperature shutdown feature  
Overload shutdown feature  
AC output short circuit protection feature  
Fuse (internal, non-replaceable)  
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Specifications  
Normal operating temperature  
77 ºF  
(25 ºC)  
Operating temperature range  
Storage temperature range  
32 – 104 ºF  
(0 – 40 ºC)  
-4 – 140 ºF  
(-20 – 60 ºC)  
DC Power Section  
DC output power (maximum continuous load)  
12 A with overload  
protection and automatic  
reset  
DC charger input socket polarity  
Built-in ambient LED light  
Female, center positive  
12 hi-bright white LEDs  
with diffuser  
Internal Battery Section  
Internal battery type  
sealed, AGM (Absorbed  
Glass Mat) lead acid  
Internal battery voltage (nominal)  
Internal battery capacity (minimum)  
Maximum charge current  
12 Vdc  
10 Ah  
0.75 Adc  
14.8 V  
Peak charging voltage (nominal)  
Charge restart voltage (nominal)  
Low battery alarm  
12.8 V  
11.0 Vdc  
10.5 Vdc  
15.5 Vdc  
Low battery shutdown  
High battery voltage shutdown  
USB Section  
Output Voltage (No Load)  
Output Voltage current  
5 Vdc  
500mAdc  
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Physical Specifications  
Solar Panel Section  
Power  
5 W  
Panel Type  
Amorphous Silicon  
Portability  
Detachable from main unit  
Male/female connector  
Connector Type  
Accessories  
DC-to-DC charge cable  
(replacement part # 449-0187-01-01)  
39" (1 m) 18 AWG with  
male-to-male lighter plugs.  
One plug is equipped with an  
8-amp, 32-volt time-delayed  
fuse.  
AC Charger  
(replacement part # 074-1004)  
Input: 120 ± 10 Vac, 60 Hz  
Output: 13.5Vdc, 750mAdc  
Physical Specifications  
Height  
10 ¼" (26 cm)  
Width  
15" (38 cm)  
Depth  
4 ½" (11.5 cm)  
12.3 lb. (5.6 kg)  
Weight (net)  
Important: All specifications are subject to change without  
notice.  
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Warranty and Return  
Information  
Warranty  
What does this warranty cover? This Limited Warranty is provided by Xantrex  
Technology Inc. ("Xantrex") and covers defects in workmanship and materials in your  
XPower Powerpack Solar 400. This warranty period lasts for 6 months from the date of  
purchase at the point of sale to you, the original end user customer. You will be required to  
demonstrate proof of purchase to make warranty claims.  
This Limited Warranty is transferable to subsequent owners but only for the unexpired  
portion of the Warranty Period. Subsequent owners also require original proof of purchase  
as described in “What proof of purchase is required?”  
What will Xantrex do? Xantrex will, at its option, repair or replace the defective  
product free of charge, provided that you notify Xantrex of the product defect within the  
Warranty Period, and provided that Xantrex through inspection establishes the existence  
of such a defect and that it is covered by this Limited Warranty.  
Xantrex will, at its option, use new and/or reconditioned parts in performing warranty  
repair and building replacement products. Xantrex reserves the right to use parts or  
products of original or improved design in the repair or replacement. If Xantrex repairs or  
replaces a product, its warranty continues for the remaining portion of the original  
Warranty Period or 90 days from the date of the return shipment to the customer,  
whichever is greater. All replaced products and all parts removed from repaired products  
become the property of Xantrex.  
Xantrex covers both parts and labor necessary to repair the product, and return shipment to  
the customer via a Xantrex-selected non-expedited surface freight within the contiguous  
United States and Canada. Alaska and Hawaii are excluded. Contact Xantrex Customer  
Service for details on freight policy for return shipments outside of the contiguous United  
States and Canada.  
How do you get service? If your product requires troubleshooting or warranty service,  
contact your merchant. If you are unable to contact your merchant, or the merchant is  
unable to provide service, contact Xantrex directly at:  
Telephone: 1 888 291 3544 (toll free North America)  
Fax:  
1 800 994 7828 (toll free North America)  
1 360 925 5143 (direct)  
Email:  
Direct returns may be performed according to the Xantrex Return Material Authorization  
Policy described in your product manual. For some products, Xantrex maintains a network  
of regional Authorized Service Centers. Call Xantrex or check our website to see if your  
product can be repaired at one of these facilities.  
45  
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Warranty and Return  
What proof of purchase is required? In any warranty claim, dated proof of purchase  
must accompany the product and the product must not have been disassembled or  
modified without prior written authorization by Xantrex.  
Proof of purchase may be in any one of the following forms:  
The dated purchase receipt from the original purchase of the product at point of sale to  
the end user, or  
The dated dealer invoice or purchase receipt showing original equipment  
manufacturer (OEM) status, or  
The dated invoice or purchase receipt showing the product exchanged under warranty  
What does this warranty not cover? This Limited Warranty does not cover normal  
wear and tear of the product or costs related to the removal, installation, or troubleshooting  
of the customer's electrical systems. This warranty does not apply to and Xantrex will not  
be responsible for any defect in or damage to:  
a) the product if it has been misused, neglected, improperly installed, physically  
damaged or altered, either internally or externally, or damaged from improper use or  
use in an unsuitable environment;  
b) the product if it has been subjected to fire, water, generalized corrosion, biological  
infestations, or input voltage that creates operating conditions beyond the maximum or  
minimum limits listed in the Xantrex product specifications including high input volt-  
age from generators and lightning strikes;  
c) the product if repairs have been done to it other than by Xantrex or its authorized ser-  
vice centers (hereafter "ASCs");  
d) the product if it is used as a component part of a product expressly warranted by  
another manufacturer;  
e) the product if its original identification (trade-mark, serial number) markings have  
been defaced, altered, or removed.  
Disclaimer  
Product  
THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY  
XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE  
PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS,  
GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR  
IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT,  
HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF  
MANUFACTURER'S LIABILITY, OPERATION OF LAW, CONDUCT, STATEMENT OR  
OTHERWISE), INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR  
CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A PARTICULAR  
PURPOSE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A  
PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO  
APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD  
STIPULATED UNDER THIS LIMITED WARRANTY.  
IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL  
OR CONSEQUENTIAL DAMAGES, LOSSES, COSTS OR EXPENSES HOWEVER ARISING  
WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY  
ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR DAMAGE TO PROPERTY, ANY  
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Warranty and Return  
PERSONAL INJURY, ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF  
MISUSE OR ABUSE, OR THE INCORRECT INSTALLATION, INTEGRATION OR  
OPERATION OF THE PRODUCT.  
Exclusions  
If this product is a consumer product, federal law does not allow an exclusion of implied  
warranties. To the extent you are entitled to implied warranties under federal law, to the  
extent permitted by applicable law they are limited to the duration of this Limited  
Warranty. Some states and provinces do not allow limitations or exclusions on implied  
warranties or on the duration of an implied warranty or on the limitation or exclusion of  
incidental or consequential damages, so the above limitation(s) or exclusion(s) may not  
apply to you. This Limited Warranty gives you specific legal rights. You may have other  
rights which may vary from state to state or province to province.  
Return Material Authorization Policy  
Before returning a product directly to Xantrex you must obtain a Return Material  
Authorization (RMA) number and the correct factory "Ship To" address. Products must  
also be shipped prepaid. Product shipments will be refused and returned at your expense if  
they are unauthorized, returned without an RMA number clearly marked on the outside of  
the shipping box, if they are shipped collect, or if they are shipped to the wrong location.  
When you contact Xantrex to obtain service, please have your instruction manual ready  
for reference and be prepared to supply:  
The serial number of your product  
Information about the installation and use of the unit  
Information about the failure and/or reason for the return  
A copy of your dated proof of purchase  
Record these details in “Information About Your System” on page 49.  
Return Procedure  
1. Package the unit safely, preferably using the original box and packing materials.  
Please ensure that your product is shipped fully insured in the original packaging or  
equivalent. This warranty will not apply where the product is damaged due to  
improper packaging.  
2. Include the following:  
The RMA number supplied by Xantrex Technology Inc. clearly marked on the  
outside of the box.  
A return address where the unit can be shipped. Post office boxes are not  
acceptable.  
A contact telephone number where you can be reached during work hours.  
A brief description of the problem.  
3. Ship the unit prepaid to the address provided by your Xantrex customer service  
representative.  
If you are returning a product from outside of the USA or Canada In addition to the  
above, you MUST include return freight funds and are fully responsible for all documents,  
duties, tariffs, and deposits.  
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Warranty and Return  
If you are returning a product to a Xantrex Authorized Service Center (ASC) A  
Xantrex return material authorization (RMA) number is not required. However, you must  
contact the ASC prior to returning the product or presenting the unit to verify any return  
procedures that may apply to that particular facility and that the ASC repairs this particular  
Xantrex product.  
Out of Warranty Service  
If the warranty period for your XPower Powerpack Solar 400 has expired, if the unit was  
damaged by misuse or incorrect installation, if other conditions of the warranty have not  
been met, or if no dated proof of purchase is available, your unit may be serviced or  
replaced for a flat fee.  
To return your XPower Powerpack Solar 400 for out of warranty service, contact Xantrex  
Customer Service for a Return Material Authorization (RMA) number and follow the  
other steps outlined in “Return Procedure” on page 47.  
Payment options such as credit card or money order will be explained by the Customer  
Service Representative. In cases where the minimum flat fee does not apply, as with  
incomplete units or units with excessive damage, an additional fee will be charged. If  
applicable, you will be contacted by Customer Service once your unit has been received.  
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Warranty and Return  
Information About Your System  
As soon as you open your XPower Powerpack Solar 400 package, record the following  
information and be sure to keep your proof of purchase.  
_______________________________  
852-2071  
p
p
p
p
Serial Number  
Product Number  
Purchased From  
Purchase Date  
_______________________________  
_______________________________  
If you need to contact Customer Service, please record the following details before  
calling. This information will help our representatives give you better service.  
p
p
Type of installation [e.g.  
RV, truck, vehicle, home]  
_________________________________  
Length of time inverter has  
been installed  
_________________________________  
_________________________________  
_________________________________  
p
p
p
Battery/battery bank size  
DC wiring size and length  
Warning, Error or Panel  
Fault Message  
_________________________________  
p
p
Appliances operating when  
problem occurred  
_________________________________  
_________________________________  
Description of problem  
______________________________________________________________  
______________________________________________________________  
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