Woodstock Saw W1673 User Manual

MODEL W1673  
16" BANDSAW  
INSTRUCTION MANUAL  
Phone: 1-360-734-3482 • On-Line Technical Support: [email protected]  
COPYRIGHT © 2001 BY WOODSTOCK INTERNATIONAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT  
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.  
Printed in Taiwan  
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INTRODUCTION  
ABOUT YOUR NEW BANDSAW  
This new Shop Fox® Bandsaw has been specially designed by Woodstock International, Inc. to provide  
many years of trouble free service. Close attention to detail, ruggedly built parts and a rigid quality con-  
trol program assure safe and reliable operation.  
The Model W1673 Bandsaw is capable of a wide variety of cutting operations in wood. The tilting table  
allows sawing angles from 10˚ left to 45˚ right of the blade. The precision ground table ensures depend-  
able accuracy and the quick release lever for the blade makes changing blades a snap. The W1673 is  
packaged with a blade, motor and paddle switch with removable safety key.  
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our  
intent to make sure all the information necessary for safety, ease of assembly, practical use and dura-  
bility of this product be included.  
If you should have any comments regarding this manual, please contact us at:  
Woodstock International, Inc.  
P.O. Box 2309  
Bellingham, WA 98227  
WOODSTOCK SERVICE AND SUPPORT  
We stand behind our machines! In the event that a defect is found, parts are missing or questions arise  
about your machine, please contact Woodstock International Service and Support at 1-360-734-3482 or  
[email protected]. Our knowledgeable staff will help you troubleshoot problems, send out  
parts or arrange warranty returns.  
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WARRANTY AND RETURNS  
Woodstock International, Inc. warrants all SHOP FOX® machinery to be free of defects from workman-  
ship and materials for a period of 2 years from the date of original purchase by the original owner. This  
warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents,  
lack of maintenance, or to repair or alterations made or specifically authorized by anyone other than  
Woodstock International, Inc.  
Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX®  
machine or machine part which in normal use has proven to be defective, provided that the original  
owner returns the product prepaid to the SHOP FOX® factory service center or authorized repair facility  
designated by our Bellingham, WA office, with proof of their purchase of the product within 2 years, and  
provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through  
inspection. If it is determined there is no defect, or that the defect resulted from causes not within the  
scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing  
and returning the product.  
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be  
implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited  
to the duration of this written warranty. We do not warrant that SHOP FOX® machinery complies with  
the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this war-  
ranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock  
International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event  
be liable for death, injuries to persons or property or for incidental, contingent, special or consequen-  
tial damages arising from the use of our products.  
Every effort has been made to ensure that all SHOP FOX® machinery meets high quality and durability  
standards. We reserve the right to change specifications at any time because of our commitment to con-  
tinuously improve the quality of our products.  
Machine Specifications  
Max. Cutting Width............................................................................1512''  
Max. Cutting Height ............................................................................812''  
Table Size ..................................................................................16'' x 16"  
Table Height ......................................................................................42"  
Blade Speeds ....................................................................2300/3300 F.P.M.  
Blade Size Range ........................................................................14" - 114  
"
Blade Length ....................................................................................115"  
Motor Size ........................................................11  
2  
H.P. 110/220V, 16/8 amps  
Motor Speed ................................................................................1720 R.P.M.  
Power Transfer ........................................................................V-Belt Drive  
Bearings....................................................Shielded & Lubricated Ball Bearings  
Switch ............................................Paddle ON/OFF Switch, w/ Safety Lock Key  
Weight........................................................................................250 lbs.  
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SAFETY FIRST!  
READ MANUAL BEFORE OPERATING MACHINE  
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL  
RESULT IN PERSONAL INJURY  
Indicates an imminently hazardous situation which, if not avoided, WILL  
result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided, COULD  
result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided, MAY  
result in minor or moderate injury. It may also be used to alert against  
unsafe practices.  
This symbol is used to alert the user to useful information about proper  
operation of the equipment.  
NOTICE  
1. Thoroughly read the instruction manual before operating your machine. Learn the applications,  
limitations and potential hazards of this machine. Keep manual in a safe, convenient place for future  
reference.  
2. Keep work area clean and well lighted. Clutter and inadequate lighting invite potential hazards.  
3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a three-  
hole electrical outlet or grounded extension cord. If using an adapter to aid in accommodating a two-  
hole receptacle, ground using a screw to a known ground.  
4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles (that meet  
the national safety standards) while operating this machine.  
5. Avoid dangerous environments. Do not operate this machine in wet or open flame environments.  
Airborne dust particles could cause an explosion and severe fire hazard.  
6. Ensure all guards are securely in place and in working condition.  
7. Make sure switch is in the “OFF” position before connecting power to machine.  
8. Keep work area clean and free of clutter, grease, etc.  
9. Keep children and visitors away. All visitors should be kept a safe distance away while operating  
unit.  
10. Childproof workshop with padlocks, master switches or by removing switch keys.  
11. Disconnect machine when cleaning, adjusting or servicing.  
12. Do not force tool. The machine will do a safer and better job at the rate for which it was designed.  
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13. Use correct tool. Do not force machine or attachment to do a job for which it was not designed.  
14. Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, etc.  
15. Remove adjusting keys and wrenches before turning the machine on. Make this a habit!  
16. Use proper extension cord. When using an extension cord, make sure it is in good condition. Use  
extension cords 100' or less in length that are rated Hard Service (grade S) or better, and that have  
a conductor size of 16 A.W.G. A drop in line voltage, loss of power and overheating can result when  
using an undersized cord. The extension cord must have a ground wire and ground plug pin, as well.  
17. Keep proper footing and balance at all times.  
18. Do not leave machine unattended—wait until it comes to a complete stop before leaving the area.  
19. Perform machine maintenance and care. Follow lubrication and accessory attachment instructions  
in the manual.  
20. Keep machine away from open flame. Operating machines near pilot lights and/or open flames cre-  
ates a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause an  
explosion. Do not operate the machine in high risk areas, including but not limited to, those men-  
tioned above.  
Additional Safety Instructions For Bandsaws  
1. Do not operate bandsaw without wheel covers, pulley covers or blade guards in place.  
2. Blade replacement, machine adjustments and maintenance are to be done with machine turned  
off and unplugged. Allow all moving parts to come to a complete stop before doing any of the  
above.  
3. Never position fingers in line with blade. Use push sticks or other safety devices whenever possi-  
ble.  
4. Never back the workpiece from the blade while bandsaw blade is in motion. Turn off machine  
and wait for blade to come to a complete stop before backing workpiece out.  
5. Unplug the machine and test blade tracking and tension before starting the machine. Blades that  
are loose or not tracking correctly can come off and cause serious personal injury.  
6. Workpiece should be well supported leading into and out of the cut. The use of extension tables  
is recommended.  
8. Use relief cuts to ease operations in tight corners and safely remove waste during long cuts.  
9. Never reach under table while blade is in motion.  
10. If at any time you are experiencing difficulties performing the intended operation, stop using the  
machine! Then contact our service department or ask a qualified expert how the operation should  
be performed.  
11. Habits—good and bad—are hard to break. Develop good habits in your shop and safety will become  
second-nature to you.  
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ELECTRICAL REQUIREMENTS  
110V Operation  
This equipment must be grounded. Verify  
that any existing electrical outlet and circuit  
you intend to plug into is actually grounded.  
If it is not, it will be necessary to run a sep-  
arate 12 A.W.G. copper grounding wire from  
the outlet to a known ground. Under no cir-  
cumstances should the grounding pin from  
any three-pronged plug be removed or seri-  
ous injury may occur.  
The Shop Fox® W1673 Bandsaw is prewired for  
110 volt operation. The motor supplied with  
your new bandsaw is rated at 112 H.P. and will  
draw approximately 16 amps. When choosing an  
outlet for this machine, consider using one with  
a 20 amp circuit breaker or fuse. Keep in mind  
that a circuit being used by other machines or  
tools at the same time will add to the total load  
being applied to the circuit. Add up the load rat-  
ings of all machines on the circuit. If this num-  
ber exceeds the rating of the circuit breaker or  
fuse, use a different circuit.  
Extension Cords  
When it is necessary to use an extension cord,  
use the following guidelines:  
•Use cords rated for Hard Service  
•Never exceed a length of 100 feet  
•Use cords with 14 ga. wire or bigger  
•Insure cord has a ground wire and pin  
•Do not use cords in need of repair  
1A. Never remove the grounding pin!  
Grounding  
This machine must be grounded! See Figure 1B.  
The electrical cord supplied with the W1673  
comes with a grounding pin. Do not remove it.  
If your outlet does not accommodate a ground  
pin, have it replaced by a qualified electrician  
or have an appropriate adapter installed.  
Please note: When using an adapter, the  
adapter must be grounded.  
Figure 1B. Typical 110V 3-prong plug and outlet.  
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220V Operation  
The Shop Fox® W1673 16" Bandsaw can also be  
operated at 220 volts. To do this, consult with  
the wiring diagram in the back of this manual.  
Also, you will need a NEMA-style 6L-15A plug and  
outlet.  
This equipment must be grounded. Verify  
that any existing electrical outlet and circuit  
you intend to plug into is actually grounded.  
If it is not, it will be necessary to run a sep-  
arate 12 A.W.G. copper grounding wire from  
the outlet to a known ground. Under no cir-  
cumstances should the grounding pin from  
any three-pronged plug be removed or seri-  
ous injury may occur.  
The motor supplied with your new bandsaw is  
rated at 112 H.P. and will draw approximately 8  
amps during 220 volt operation. When choosing  
an outlet for this machine, consider using one  
with a 15 amp circuit breaker or fuse. Keep in  
mind that a circuit being used by other machines  
or tools at the same time will add to the total  
load being applied to the circuit. Add up the  
load ratings of all machines on the circuit. If this  
number exceeds the rating of the circuit break-  
er or fuse, use a different circuit.  
Extension Cords  
We do not recommend using an extension cord  
for 220V equipment. Instead, arrange the place-  
ment of your machinery and installed wiring to  
eliminate the need for extension cords. If you  
must use an extension cord, make sure it is  
rated Hard Service (grade S) or better. The  
extension cord must always contain a ground  
wire and plug pin. Always repair or replace  
extension cords when they become worn or  
damaged.  
Figure 2. Typical 220V 3-prong plug and outlet.  
NOTICE  
Never replace the circuit breaker with one  
rated at a higher amperage or damage to the  
circuit may occur.  
Grounding  
This machine must be grounded! See Figure 2.  
The electrical cord supplied with the W1673  
does not come with a 220 volt plug. Use a plug  
with a ground pin. If your outlet does not  
accommodate a ground pin, have it replaced by  
a qualified electrician or have an appropriate  
adapter installed and grounded properly. An  
adapter with a grounding wire does not guaran-  
tee machine will be grounded. Ground source  
must be verified.  
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AVOIDING POTENTIAL INJURIES  
Figure 3. Unplug saw before changing blades.  
Figure 4. Never start motor with covers open.  
Figure 5. Remove safety key when not in use.  
Figure 6. Use push sticks whenever possible.  
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AVOIDING POTENTIAL INJURIES  
Figure 8. Never place hands in line of cut.  
Figure 7. Use push blocks when necessary.  
Figure 9. Use relief cuts for tight curves.  
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ASSEMBLY INSTRUCTIONS  
Figure 10. Components laid out for identification.  
The following is a description of the components shipped with the Shop Fox® W1673 16" Bandsaw. It is  
recommended that the components be laid out in a similar fashion to those in Figure 10. This will help  
in identification before beginning assembly. Should any part be missing, examine the packaging careful-  
ly to be sure none are among the packing materials. If any key parts are missing, contact Woodstock  
International, Inc. at 360-734-3482 or [email protected].  
1. Bandsaw Body  
2. Cabinet Stand  
3. Table  
8. Trunnion Support  
3
9. ⁄8" Bandsaw Blade  
10.Table Insert  
11.Miter Gauge  
12.V-Belt  
13.Dust Port  
4. Fence  
5. Fence Rails (2)  
6. Motor  
7. Motor Pulley  
14.Bag of Hardware (see next page for detailed  
contents)  
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Hardware  
• (4) Carriage Bolts 38"-16 x 2"  
Do not connect the  
machine to power at this  
time. The machine must  
remain unplugged through-  
out the entire assembly  
process. Failure to do this  
may result in serious per-  
sonal injury.  
• (4) Flat Washers 38  
"
• (5) Hex Nuts 38"-16  
• (4) Carriage Bolts 516"-18 x 1"  
• (4) Phillips® Head Screws 10-20 x 12  
• (6) Flat Washers 516"  
"
• (4) Lock Washers 516"  
• (4) Hex Nuts 516"-18  
• (2) Hex Bolts 516"-18 x 114  
• (1) 3mm Allen® Wrench  
"
• (1) 12mm Open End Wrench  
• (1) 5mm Allen® Wrench  
• (1) Setscrew 14"-20 x 14  
"
• (1) Hex Bolt 38"-16 x 212  
"
Wear safety glasses dur-  
ing the entire assembly  
process. Failure to com-  
ply may result in serious  
personal injury.  
• (1) Knob 516"-18 x 1" (stand)  
• (1) Lock Nut 516"-18 (stand)  
• (1) Knob 38"-16 x 1" (table)  
• (1) Pin 3 x 10 (table)  
• (4) Cap Screws M6-1 x 30 (fence)  
• (1) Knob 38"-16 x 34" (fence)  
• (4) Spacer Sleeves (fence)  
While the main components of the Shop Fox®  
W1673 16" Bandsaw are assembled at the facto-  
ry, some assembly is required. The following is  
the recommended sequence best suited for final  
assembly.  
Stand  
The W1673 Bandsaw stand (Figure 11) should be  
placed on a hard, flat floor. There should be  
enough area surrounding the bandsaw to allow  
proper working clearances. Make sure to place  
the stand so the cabinet door is in front.  
Figure 11. Bandsaw stand.  
With the door open, insert the 516"-18 x 1" knob  
into the door of the stand. Thread the 516" lock  
nut onto the knob. Leave enough play so you can  
still rotate the knob to tighten/untighten the  
door to the stand body.  
11  
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Bandsaw Body  
The bandsaw body rep-  
resents a heavy load.  
Seek assistance before  
beginning this step.  
1. Seek assistance and place the bandsaw body  
next to the stand. Rotate the bandsaw body  
so the access door on the bandsaw body is  
facing the same way as the cabinet door.  
Figure 12. Lifting tensioning handle.  
2. For safety, remove the bandsaw blade. To  
do this, open the upper and lower doors on  
the bandsaw body. Lift the tensioning han-  
dle up and carefully remove blade. See  
Figure 12. If the blade is hard to remove  
with the tensioning handle up, rotate the  
handle counterclockwise to release the  
pressure. See Blade Changes section for  
more details.  
3. Lift the bandsaw body with the help of an  
assistant. The foot of the bandsaw body will  
fit into the pocket in the top of the stand.  
Do Not lift from the foot  
of bandsaw body. Your  
fingers would be at risk  
of a pinch injury should  
the bandsaw be placed  
in this way.  
Figure 13. Securing bandsaw body.  
4. Secure the bandsaw body as in Figure 13  
3
3
with the (4) 8"-16 x 2" carriage bolts, 8  
hex nut and flat washers provided.  
"
12  
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Mounting Motor  
1. Make sure the the key is in the keyway on  
the motor shaft. Align keyway and slide the  
motor pulley onto the motor shaft as far as  
it will go. Figure 14.  
2. Align pulley with the hole in the back of the  
bandsaw body. Slide the motor until mounting  
holes align with those in top of the stand.  
Figure 15.  
3. Secure the motor with the (4) 516"-18 x 1" car-  
5
riage bolts, 16" hex nuts, lock washers and  
flat washers provided.  
Figure 14. Installing pulley on motor.  
Line the motor pulley up with the lower  
wheel pulley and tighten the setscrew with  
the Allen® wrench provided.  
4.  
Quick-Connect Cord  
To eliminate troublesome wiring, the motor for  
your bandsaw has a quick-connect cord that  
leads from the motor to the switch. The recep-  
tacle end of this cord comes out of the bandsaw  
body near the motor and the plug end of the  
cord is already attached to the motor.  
1. Locate the two plug ends and connect them  
together as shown in Figure 16.  
Figure 15. Installing motor.  
2. Do Not become confused with the switch-  
to-power cord. It will not fit in the quick-  
connect receptacle. Do Not plug the switch-  
to-power cord into the power source at this  
time.  
Do not rely on quick con-  
nect cord when making  
adjustments to bandsaw.  
Always unplug directly  
at the power source.  
Plugging motor to switch.  
Figure 16.  
13  
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Mounting Table  
The table is secured to the bandsaw by two  
trunnions mounted to its bottom surface. These,  
in turn, have threaded studs that work to lock  
the table’s angle with respect to the blade. In  
order to mount the table, you must first mount  
the trunnion support.  
Positive  
Stop Goes  
Here  
516"-18  
Secure the trunnion support with the (2)  
x 114" hex bolts and 516" flat washers as shown in  
Figure 17.  
Hex  
Next, partially insert the positive stop bolt (  
Bolt 38"-16 x 212") with a 38" hex nut threaded  
halfway up the length. The location for the pos-  
itive stop bolt is shown in Figure 17.  
Attaching trunnion support to body.  
Figure 17.  
To mount the table:  
1. You should have removed the bandsaw  
blade as stated in step 2 of the “Bandsaw  
Body” assembly instructions. If you haven’t  
done this, do it now.  
2. Rotate table until the table pin points away  
from the bandsaw body.  
3. Look under table and align threaded studs  
with holes in the table support. Allow table  
to rest on the trunnions, making sure the  
studs go through the support.  
Securing table with the hand knobs.  
Figure 18.  
4. Secure table as shown in Figure 18 with the  
two hand knobs provided.  
Mounting Dust Port  
There is a vent in the body of the bandsaw  
directly under the table. Attach the dust port  
1
over this vent with the (4) 10-24 x 2" Phillips®  
head screws as shown in Figure 19.  
Installing dust port.  
Figure 19.  
14  
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Fence/Rails  
The fence is secured to the table with 2 rails.  
The rails are fastened to the front and back  
edges of the table with 4 socket head cap  
screws and spacer sleeves. The fence is most  
often used between the blade and the bandsaw  
body upright, so place the rails as shown in  
Figure 20.  
To install the rails and fence, follow the  
instructions below:  
1. Start a socket head cap screw through the  
hole in the end of the rail, then add the  
spacer and thread into the hole on the out-  
side, back edge of the table as shown in  
Figure 21. Do not tighten at this time.  
Rail placement.  
Figure 20.  
2. Secure the rest of the rail by placing a sock-  
et head cap screw through the remaining  
hole, add the spacer and thread into the  
hole in the back edge of the table as shown  
in Figure 22.  
3. Tighten both screws and repeat for the  
other table edge.  
4. Loosen upper knob on fence and hook the  
other end of fence onto the fence rail.  
Install the adjustment knob.  
Rail assembly.  
Figure 21.  
5. Slide the fence on the rails (See  
,
Figure 23)  
beyond the hole in the table where the  
blade will go.  
Securing rail with cap screw.  
Figure 22.  
Starting fence on rail.  
Figure 23.  
15  
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ADJUSTMENTS  
Tensioning  
Handle  
Location of Controls  
On/Off  
Switch  
Take the time to familiarize yourself with the  
controls of your new bandsaw. They will be fre-  
quently mentioned throughout the instructions  
in this manual, and the better you know your  
machine, the better you can make it perform.  
Figures 24, 25 and 26 point out the key con-  
trols and their locations.  
Wheel  
Cover  
Door  
Handles  
DO NOT adjust the band-  
saw while it is running.  
Wait until the machine is  
turned off, unplugged  
and all working parts  
have come to a complete  
stop before proceeding!  
Figure 24. Model W1673 16" Bandsaw.  
Blade Guard  
Rear  
Fence  
Control  
Tracking  
Knob  
Upper Blade  
Guide Assembly  
Guide Post  
Knob  
Front  
Fence  
Control  
Trunnion  
Knobs  
Adjustment  
Hub  
Lower Blade  
Guide Assembly  
Figure 25. Front location of controls.  
Figure 26. Rear location of controls.  
16  
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2300 F.P.M.  
Speed Changes  
The speed diagram on Figure 27 is included to  
help illustrate belt positions necessary to pro-  
duce the available speeds. Select the proper  
speed for the job at hand and move the belts to  
the desired location.  
WHEEL PULLEY  
There are three factors in determining neces-  
sary blade speed: the type of blade, the mater-  
ial being cut, and the feed rate at which the  
material will be cut. Harder wood should be cut  
at a slower speed with a fine blade. On the  
other hand, a coarse blade at a faster speed will  
clear sawdust more effectively.  
MOTOR PULLEY  
3300 F.P.M.  
Figure 27. Diagram of speed options.  
Unplug  
the  
bandsaw  
before changing speeds to  
avoid accidental start up.  
Failure to do this may  
result in serious personal  
injury.  
Unplug the bandsaw before changing speeds.  
The bandsaw has 2 speeds: 2300 and 3300 F.P.M.  
Decide which is practical for your specific  
needs.  
1. Loosen the motor mount bolts and slide the  
Figure 28. Speed pulley  
(lower wheel removed for clarity).  
motor toward the wheel to loosen the belt.  
2. Move the belt in the desired direction.  
Rotate the pulley (See Figure 28) to force  
the belt into the next groove.  
3. Slide the motor away from the wheel to  
tighten the belt. Make sure the belt is tight  
enough so it won’t come off or slip on the  
pulley.  
Never operate bandsaw  
with belt cover in the  
open position. Your hand  
may become trapped in a  
belt and serious personal  
injury will occur.  
4. Secure the motor mount bolts back to the  
body of the bandsaw.  
5. Close the cover.  
17  
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Install/Remove Blades  
To remove the blade:  
DO NOT investigate prob-  
lems or adjust the band-  
saw while it is running.  
Wait until the machine is  
turned off, unplugged  
and all working parts  
have come to a complete  
stop before proceeding!  
1. Remove the table insert as in Figure 29.  
2. Pull out the steel pin at the end of the  
blade slot in the table.  
3. Loosen the guide blocks by turning the  
thumbscrews counterclockwise and retract  
the guide blocks away from the blade.  
4. Lift the tensioning handle. Turn the handle  
(counterclockwise) if the blade is still too  
tight.  
5. Put on leather gloves to protect your hands  
from the blade teeth. Carefully remove the  
blade from the wheel. Work it through the  
blade guard and guide assemblies.  
Hint: It may help to slowly spin the wheel by  
hand as you are pulling the blade. This will force  
the blade off if there is slight pressure.  
To install the blade:  
1. With the table pin and insert removed,  
open the upper and lower wheel covers,  
then put on leather gloves.  
Figure 29. Removing table insert.  
2. Ensure the teeth of the blade point down on  
the right hand side, then slide the blade  
through the table slot as in Figure 30.  
3. When the blade is in the center of the  
table, rotate it directly in front of both  
wheels.  
4. Fit the blade through the blade guard and  
between the upper and lower guide blocks.  
5. Place the blade along the bottom wheel and  
fit as much as you can on the top wheel. If  
it is a little tight, loosen blade tension until  
it will fit.  
6. When blade is on both wheels and not  
impaired by the guide blocks or blade  
guard, tighten it just enough to keep it on  
the wheel. Read the next section for prop-  
er tension.  
Figure 30. Sliding blade through table slot.  
18  
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Blade Tension  
Blade tension is one of the most critical factors  
Note: Because of the many factors involved,  
there is no concrete rule for blade tension.  
However, there are two common methods for  
adjustment: Sound and Deflection.  
in the performance of your bandsaw. The blade  
must be tight enough so it does not sway during  
a cut, yet stay flexible enough to bend around  
the wheels.  
To tighten your blade by sound:  
Many factors determine the ideal tension for  
every situation. For example, consider the width  
and sharpness of blade being used, the thickness  
and hardness of the material being cut and the  
feed rate at which it is cut when determining  
tension.  
1. With the blade on both upper and lower  
wheels, tighten blade moderately. Remove  
the blade guard and clear the guide blocks  
away from the blade.  
2. Progressively increase the tension, while  
To adjust blade tension:  
plucking the blade along the way.  
1. Make sure bandsaw is unplugged from the  
3. You want to achieve a tightness that resem-  
bles a musical tone when the blade is  
plucked. If the sound starts decreasing in  
volume, the blade is too tight. Aim for the  
clearest musical tone possible.  
power source.  
2. With the tensioning handle in down position,  
rotate clockwise to tighten the blade.  
Rotate the handle counterclockwise to  
loosen the blade.  
4. Keep in mind that different blade widths  
will produce higher or lower tones.  
To tighten your blade by deflection:  
1. Raise the blade guard.  
2. Tighten the blade so that it deflects  
1
approximately ⁄4" with moderate pressure  
with your finger. See Figure 31.  
3. Because “moderate pressure” may differ  
with every individual, this method may not  
be strictly reliable by measurement.  
4. Similar to adjusting the blade by sound, this  
method will require trial and error practice.  
Figure 31. Checking blade deflection.  
NOTICE  
The tensioning handle provides extra lever-  
age that makes it possible to over tighten  
blade. Ensure you do not overtighten blade  
or the blade will break.  
19  
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Tracking  
Tracking the blade means positioning it on the  
wheels so it will not come off during operation,  
thus providing efficient cutting that is effective  
at the same time. This is usually done by adjust-  
ing the tilt of the upper wheel.  
Blade tracking is one of the most important  
adjustments you can make for optimal perfor-  
mance of your bandsaw. A properly tracked  
blade produces very little vibration and heat,  
and reduces the chance of binding and wander-  
ing when cutting.  
Figure 32. Blade centered on wheel.  
There are two ways to track the blade on your  
bandsaw: Center tracking and coplanar track-  
ing. Always make sure that your blade is ten-  
sioned to the degree that it will be used during  
operation before adjusting tracking.  
NOTICE  
An over-tensioned blade may be the cause  
of tracking problems. Adjust to proper ten-  
sion prior to adjusting tracking. Excessive  
tension will cause the blade to break.  
To track the blade using center tracking:  
1. With the bandsaw unplugged from the  
power source, open the wheel covers. Move  
the guide blocks and rear support bearings  
away from the blade.  
2. With one hand on the tracking knob (see  
“Location of Controls” in this manual if you  
need to identify this), slowly rotate the  
upper wheel and watch where the blade  
rides on the tire of the wheel. If the blade  
gets too close to the edge, you may need to  
adjust the tracking knob so it does not come  
off when you spin the wheel. Turning the  
tracking knob clockwise makes the upper  
wheel tilt forward and turning counter-  
clockwise makes it tilt backward.  
3. Spin the wheel and turn the tracking knob  
in the appropriate direction so the blade  
rides as close to the center of the tire as  
possible. See Figure 32.  
4. Readjust the guide blocks and rear support  
bearings.  
Read the next section for coplanar tracking.  
20  
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Wheel Alignment  
Wheel alignment is one of the most critical fac-  
tors for optimal performance from your bandsaw.  
Heat, vibration, wandering, blade wear, tire  
wear and overall bandsaw wear are considerably  
decreased when the wheels are properly aligned  
or “coplanar.”  
Coplanar wheels automatically track the blade by  
balancing it on the crown of the wheel’s tire.  
This is known as coplanar tracking.  
To check if your wheels are coplanar:  
1. The body of the bandsaw does not allow you  
to place a regular straightedge across both  
wheels at the same time. We’ve found a sim-  
ple way to overcome this situation. All you  
need is a 49" x 2" x 4" board and a saw. After  
you are certain that the board is straight  
(this can easily be checked with a 4' level),  
simply cut a 112" notch out of the center.  
Refer to Figure 33 for more details on how  
to make this gauge.  
2. After you’ve made your coplanarity gauge,  
remove the fence and table, then open both  
wheel covers.  
3. Make sure the guide blocks and rear support  
bearings are away from the blade. Tighten  
your blade to the tension that it will be used  
during operation.  
Figure 33. Dimensions of coplanarity gauge.  
4. Place your gauge up against both wheels in  
the positions shown in Figure 34.  
5. Adjust the tracking knob to get both wheels  
parallel. If the wheels won’t go parallel to  
each other, then move the lower wheel at  
the adjustment hub so they line up.  
Figure 34. Checking for coplanarity.  
21  
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Wheel Alignment Cont.  
6. If the wheels will go parallel but not copla-  
nar, then move the lower wheel at the  
adjustment hub (Figure 35) as necessary.  
Top Tilt  
7. The adjustment hub allows you to move the  
lower wheel in the desired direction. Turning  
all the bolts clockwise in equal amounts  
pushes the wheel forward. Turning all the  
bolts counterclockwise brings the wheel  
backward, closer to the adjustment hub.  
Used individually, each bolt can control the  
direction that the wheel tilts.  
Side  
Tilt  
Side  
Tilt  
8. Figure 36 shows the positions of the wheels  
when they are coplanar. When your wheels  
are coplanar, readjust the guide blocks and  
rear support bearings.  
Bottom Tilt  
Note: The blade may track slightly off center  
when the wheels are coplanar. This is natural  
because the blade will be balanced on the crown  
of the tire, rather than just in the center of the  
tire. This will be more noticeable with larger  
blades.  
Figure 35. Lower wheel adjustment control.  
Figure 36. Coplanarity diagram.  
22  
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Blade Guides  
Rear Support  
Bearings  
In order to stabilize the blade during use, it is  
important that the guide blocks and rear support  
bearings are monitored and adjusted regularly  
for optimum blade life and high quality cuts.  
The rear support bearings keep the blade  
straight during a cut. They also protect the  
blade from being pushed too far back. When the  
blade puts pressure on the bearings, they spin.  
This reduces friction and blade wear. The rear  
support bearings should only touch the blade  
during a cut. After the cut, the blade should  
return back to its original position and no longer  
be touching the bearings.  
Guide  
Blocks  
Figure 37. Blade guide assemblies.  
To adjust the rear support bearings:  
1. Familiarize yourself with the thumbscrews  
on the blade guide assemblies. See Figure  
37.  
2. Find the thumbscrew that allows the bear-  
ing to move forward and backward.  
3. The ideal distance to set the rear support  
bearing away from the blade is .016 in. A  
dollar bill is approximately .004 in. thick.  
Folded twice, a dollar bill is easy and fairly  
accurate for use in adjusting the distance  
between the bearing and the blade.  
However, a feeler gauge will be the most  
accurate if you have one available.  
Figure 38. Dollar folded twice for bearings.  
4. Begin with the upper rear support bearing.  
Set the dollar bill (or feeler gauge) against  
the back of the blade and slide the bearing  
forward so it pinches the dollar between the  
blade as shown in Figure 38.  
5. Take care not to put too much pressure on  
the bearing so that you accidentally push  
the blade forward. Tighten the thumbscrew  
to lock the bearing in position.  
6. Repeat with the lower rear support bearing.  
23  
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Blade Guides Cont.  
The upper and lower guide blocks reduce side-to-  
side blade wander during cutting. Proper adjust-  
ment of these will also minimize heat and  
increase blade life.  
To adjust the guide blocks:  
1. Find the thumbscrews that allow the guide-  
block pair to slide back and forth.  
2. Set the guide blocks just behind the gullet of  
the teeth. See Figure 39. This will protect  
your blade from premature wear because the  
teeth won’t run against the guide blocks.  
Figure 39. Guide block position on blade.  
3. Now find the thumbscrews that allow each  
guide block to slide in and out.  
4. The ideal distance that the guide blocks  
should be set from the blade is .004 in.  
Again, if you have a feeler gauge use it; oth-  
erwise, the single thickness of a dollar will  
be fairly accurate. Fold the dollar once and  
slide the open end over the blade, so the  
dollar covers each side of the blade. See  
Figure 40.  
5. Pinch the dollar between the blade and a  
guide block on one side, making sure you  
don’t move the blade.  
6. Lock the guide block into place and repeat  
Step 5 on the other side. Use this same  
process for adjusting the lower guide blocks  
as well.  
Figure 40. Guide block position on blade.  
24  
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Table Adjustments  
The table can be adjusted 45° to the right or 10°  
to the left. There is a positive stop bolt (Figure  
41) that mounts to the body, under the table.  
When adjusted correctly, this allows you to  
bring your table back to square after cutting at  
an angle. When the positive stop bolt is  
removed, the table automatically tilts 10° to the  
left. There is also an adjustable pointer mount-  
ed to the trunnion base. This works with the  
table trunnion gauge to show you the angle of  
table tilt.  
Before using your bandsaw, you will want to  
adjust the table to be square to the blade. When  
you get it square, set the pointer to the gauge.  
This will ensure that your cuts are accurate,  
even during angle cuts.  
Figure 41. Positive stop with lock nut.  
To square the table to the blade:  
1. Loosen the trunnion knobs under the table.  
2. Using a small try square or combo square.  
Place the long end on the table and the  
short end against the blade. See Figure 42.  
3. Adjust the table so it is square to the blade,  
then set the positive stop bolt (38"-16 x 3"  
hex bolt) to that location. It may take some  
trial-and-error in tilting the table back and  
forth to check the correct position of the  
positive stop.  
Figure 42. Squaring table to blade.  
4. Check the table with the square again. If it  
is correct, lock the nut down against the  
bandsaw body. The positive stop bolt should  
no longer be able to move.  
5. Set the pointer on the trunnion base to zero  
as shown in Figure 43.  
Figure 43. Pointer set to zero.  
25  
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Table Adjustments Cont.  
It is important to verify that the miter gauge slot  
is parallel to the blade. This will ensure straight  
cuts when using your miter gauge and the fence.  
To make the miter gauge slot parallel with the  
blade:  
1. Install the largest blade you have. Loosen  
the six trunnion bolts under the table as  
shown in Figure 44.  
2. Place a straightedge next to the blade so it  
is parallel with the miter gauge slot. Make  
sure the straightedge touches the blade  
evenly from front to back, but do not let it  
move the blade, nor let the straightedge  
rest on a tooth in the blade.  
Figure 44. Six trunnion bolts under table.  
3. Measure the distance from the straightedge  
to the miter gauge slot at each end of the  
table. See Figure 45. If these measure-  
ments are not equal, rotate the table and  
realign the straightedge with the blade to  
recheck.  
4. Tighten the trunnion bolts when both mea-  
surements are equal. Be careful not to move  
the table when you are tightening the bolts.  
Note: This process will get the miter gauge  
close to being parallel with the blade. However,  
because of other factors (namely blade lead),  
your cuts may still not be straight while using  
the miter gauge and fence. Refer to the “Blade  
Lead” instructions if this becomes a problem.  
Figure 45. Squaring miter slot to blade.  
Always wear safety glass-  
es when operating the  
bandsaw. Failure to com-  
ply may result in serious  
personal injury.  
26  
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Fence Adjustments  
There are two knobs on the fence.  
Adjustment Bolts  
1. The long handle to the side of the fence  
allows you to clamp (turning clockwise) the  
rear of the fence. See Figure 46.  
2. The smaller knob below the rear lock knob  
is the front knob. This locks (also turning  
clockwise) the front of the fence in place.  
Rear  
Lock Knob  
3. When each knob has been loosened (turn-  
ing counterclockwise), the fence slides  
back and forth on the rails so you can  
adjust it to the desired distance from the  
blade.  
Front Knob  
Figure 46. Adjusting the fence.  
4. To lock the fence in position, first tighten  
the front lock knob and then the rear.  
If the fence is not adjusted parallel to the miter  
slot (or blade) then it will stay skewed every  
time you slide it. It is important that this be  
checked and adjusted to ensure straight cuts.  
DO NOT investigate prob-  
lems or adjust the band-  
saw while it is running.  
Wait until the machine is  
turned off, unplugged  
and all working parts  
have come to a complete  
stop before proceeding!  
To set the fence so it is parallel to the miter  
slot:  
1. Tighten the rear of the fence and loosen  
the adjustment bolts shown in Figure 46.  
2. Skew the fence so it is parallel to the miter  
slot. This can be accomplished by using a  
fine ruler and measuring the distance from  
one end of the fence to the edge of the  
miter slot. When the miter slot-to-fence  
distances are the same on both ends, tight-  
en the bolts.  
NOTICE  
When adjusting the fence during normal  
operations, the knob that locks the end of  
the fence nearest the operator must be  
locked first. Distance to the blade must be  
rechecked at this time and the fence should  
be adjusted as needed. Once the distance is  
established, the far clamp may be locked  
down to stabilize the fence completely.  
3. Now re-check that the fence stays square  
when repositioned and locked in place. If it  
is not square, repeat steps 1 and 2.  
4. If, after performing this adjustment, your  
bandsaw does not cut straight while using  
the miter gauge, refer to the “Blade Lead”  
instructions in this manual.  
27  
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Blade Lead  
DO NOT investigate  
problems or adjust the  
bandsaw while it is run-  
ning. Wait until the  
machine is turned off,  
An inherent situation with all bandsaws is their  
tendency to not cut parallel to the fence, even  
when the fence seems parallel to the blade.  
Figure 47 demonstrates the effect blade lead  
can have on your workpiece. This problem is  
usually caused by three main factors:  
unplugged  
and  
all  
working parts have  
come to a complete stop  
before proceeding!  
1. The teeth are set heavier on one side than  
the other.  
2. The teeth are dull on one side.  
3. The blade tension is too tight or too loose.  
Usually these problems can be fixed by making  
the appropriate adjustments or replacing the  
blade.  
Sometimes fixing these problems may not be  
immediately practical. If you need to get by in a  
pinch, here are two options: (1) You can slightly  
moving the angle of your fence in the appropri-  
ate direction to compensate for the amount the  
cut strays. (2) You can slightly rotate your table  
to compensate for the amount of blade lead.  
To adjust for blade lead with the fence only  
(option 1):  
Figure 47. This rip cut illustrates excessive  
blade lead.  
1. Measure how far the blade leads by making  
a straight line parallel to the straight side of  
a 2' board. Without using the fence, cut  
along the line to the midpoint of the board.  
Without moving the position of the board,  
turn the bandsaw off and slide the fence  
next to the board. Any variation between  
the edge of the board and the fence is  
caused by blade lead. Measure this varia-  
tion, if any, and proceed if necessary.  
To adjust the entire table for blade lead so  
your fence and miter slot will cut straight  
(option 2):  
1. If you know how far your blade leads (for  
1
example: ⁄16" to the right), you can loosen  
the 6 trunnion bolts under the table and  
rotate the table half that amount (we say  
“half” because while one end moves to the  
right, the other moves to the left).  
3. Tighten the farthest end of the fence from  
the side where you are standing and loosen  
the adjustment bolts shown in Figure 46.  
2. Retighten the trunnion bolts.  
4. Skew the fence the amount that you deter-  
mined in step 1.  
3. Cut a test board to ensure that the adjust-  
ment worked. Repeat the process and try  
again if it did not. Do not get discouraged if  
it did not work. Trial-and-error is often nor-  
mal with these adjustments.  
5. Retighten the fence bolts. Cut a test board  
to ensure the adjustment worked. Repeat  
the process and try again if it did not work.  
28  
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OPERATIONS  
General  
Always wear safety glass-  
es when operating the  
bandsaw. Failure to com-  
ply may result in serious  
personal injury.  
Your Model W1673 Bandsaw will allow you to  
perform many types of cutting operations.  
However, the following section is not a com-  
plete guide to the many specialized cuts that  
can be made with this bandsaw; nor does it  
include the various jigs and aftermarket prod-  
ucts that can be used with this bandsaw.  
We strongly recommend that you read books,  
trade articles or seek training with bandsaws  
before performing any cuts in which you are not  
confident. Above all, your safety should come  
first. This recommended research will pay off  
with your increased safety, the quality of your  
work and the gain in knowledge you will make as  
a woodworker.  
DO NOT investigate  
problems or adjust the  
bandsaw while it is run-  
ning. Wait until the  
machine is turned off,  
unplugged  
and all  
working parts have  
come to a complete stop  
before proceeding!  
Test Run  
Once assembly is complete and adjustments are  
done to your satisfaction, you are ready to start  
the machine.  
Make sure the starting switch is off. The pad-  
dle down means the machine is off. Make sure  
all the fasteners and lock handles are tight.  
Plug in the power cord. Pull the START paddle.  
Make sure that your finger is poised over the  
paddle (See  
) just in case there is a  
Figure 48  
problem. The bandsaw should run smoothly,  
with little or no vibration or rubbing noises.  
Occasionally you may hear a “tick, tick, tick”  
sound. This is usually caused by the weld in the  
blade moving through the guide blocks.  
Strange or unnatural noises require you to stop  
the machine. Wait for it to stop moving, unplug  
the machine, investigate and correct before fur-  
ther operation.  
Figure 48. Hand poised over stop button.  
If the source of an unusual noise or vibration is not  
readily apparent, contact our service department  
for help at 1-360-734-3482 or contact us online at  
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Ripping  
“Ripping” means cutting along the grain of the  
wood. This is generally accomplished by using  
the fence of the bandsaw as a guide to make a  
straight cut. See Figure 49.  
Blade selection is important when ripping. Often  
individual results may vary, but generally, the  
wider the blade you use, the straighter the  
cuts.. Also, fewer teeth per inch allow for easi-  
er sawdust removal, less heat buildup and more  
horsepower per tooth. Keep in mind, though,  
that blades with fewer teeth-per-inch also pro-  
duce rougher cuts.  
Figure 49. Ripping a board.  
To perform ripping operations:  
1. Make sure you have properly adjusted your  
bandsaw according to all the instructions in  
the Adjustments section in this manual.  
Always wear safety  
glasses when operating  
the bandsaw. Failure to  
comply may result in  
serious personal injury.  
2. Draw a reference line on the face of the  
board, support the ends if necessary and  
feed the work slowly and evenly. If your  
cuts are not straight see the “Blade Lead”  
instructions.  
Crosscutting  
“Crosscutting” means cutting across the grain of  
the wood. This is most often done by using the  
miter gauge for support when making the cut. It  
can be done freehand as well. See Figure 50.  
Figure 50. Crosscutting a board.  
30  
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BLADE WIDTH  
MINIMUM RADII  
1
4" . . . . . . . . . . . . . .58  
"
Cutting Curves  
3
1
5
3
8" . . . . . . . . . . . . . .138  
"
"
2" . . . . . . . . . . . . . .212  
8" . . . . . . . . . . . . . .4"  
4" . . . . . . . . . . . . . .512  
The ability to cut curves is one of the most use-  
ful things a bandsaw can accomplish. However,  
when cutting curves you need to be careful not  
to twist the blade, especially when cutting tight  
curves. The chart in Figure 51 will help you in  
deciding the limitations that each size of blade  
can handle. Also, it is important to make relief  
cuts through the waste portion directly into the  
tightest point of the curve. Notice the relief cuts  
in Figure 52.  
"
"
"
1" . . . . . . . . . . . . . . .758  
114" . . . . . . . . . . . . .978  
Figure 51. Minimum radii for blade widths.  
Figure 52. Relief cuts before cutting curves.  
Figure 53. Resawing.  
To make curved cuts:  
1. Draw the design or pattern on the work-  
piece.  
2. Make sure you have the proper blade  
installed for the cut you want to make.  
3. Lower the upper blade guide assembly to  
within 12" of the workpiece to maximize  
control over the blade during the cut.  
4. Turn on the saw. Make relief cuts at all the  
tight corners and transition points.  
5. Begin your curved cut. Guide the direction  
of the piece with one hand and feed the  
piece slowly and evenly into the blade with  
the other hand.  
Resawing  
“Resawing” means cutting one board into two or  
more thinner boards. See Figure 53. The most  
important things to remember when resawing  
are safety and blade selection.  
Always use push blocks and wear safety glass-  
es when resawing.  
Blades with a large gullet capacity clear sawdust  
more efficiently, reduce heat and give you more  
horsepower per tooth. Hook or skip tooth blades  
with fewer teeth per inch (3-6) are ideal. Also,  
a wider blade is generally better because it pro-  
vides more control and is more likely to handle  
the stress of resawing.  
31  
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To resaw, follow this basic procedure:  
Always wear safety glass-  
es when operating the  
bandsaw. Failure to com-  
ply may result in serious  
personal injury.  
1. Ensure that your bandsaw is properly setup  
according to the Adjustments section in  
this manual.  
2. Use the widest blade that will fit your saw  
(1"). Also, make sure your blade is sharp and  
in good condition.  
3. Before cutting your workpiece, it is a good  
idea to test cut a piece of scrap lumber to  
make sure your bandsaw is set up properly  
for the job. It is better to make any mis-  
takes on scrap, than to accidentally ruin an  
expensive piece of lumber.  
4. Whether cutting the scrap or the actual  
workpiece, feed the wood slowly and even-  
ly into the blade. Do not force it!  
Note: If the blade wanders when using the  
fence, adjust the fence as stated in the “Blade  
Lead” section on page 28.  
Figure 54. Making a stacked cut.  
Stacked Cuts  
Another useful operation for the bandsaw is  
making stacked cuts. See Figure 54. These cuts  
provide uniformity to multiple pieces.  
Do not cut into the nails or screws that you  
are using to fasten stacked pieces. This may  
send dangerous debris into the air and will  
ruin your blade.  
To make stacked cuts:  
1. Line up and secure the multiple pieces  
together. Screws or brads in the waste por-  
tion work well for this. Make sure that your  
blade is absolutely square to the table.  
2. Trace the pattern on the top piece. Make  
relief cuts through the waste portion where  
the blade will change directions.  
3. Cut the stack as though you were cutting a  
single piece.  
32  
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Blade Selection  
Blade Width  
Blade Type  
As a general rule, large blades provide more  
support for thick stock and allow you to cut  
straighter. Small blades provide maximum con-  
trol for cutting tight curves, but are not a good  
choice for cutting straight cuts and do not have  
the strength for thick stock. Medium blades are  
excellent for gradual curves and perform well  
for cutting round stock, but they are not meant  
to perform the jobs of large or small blades.  
Many people are tempted to only use a medium  
blade so they never have to change blades. Use  
the right blade for the right job, and you will  
get better results.  
Figure 55 shows three major blade types:  
Raker, Hook and Skip. Raker (standard) blades  
usually have many teeth per inch (T.P.I.) and  
each tooth is flat along the tip. These type of  
blades leave an excellent finish but cannot clear  
sawdust very efficiently because of teeth prox-  
imity. Skip blades are essentially a raker blade  
missing every other tooth. These blades clear  
sawdust efficiently but do not leave as fine of a  
finish as a raker. Hook blades are not flat along  
the tip; instead, they have curved profile to give  
a more aggressive “bite” into the material. Their  
spacing is similar to that of a skip blade, so they  
clear sawdust quite efficiently. This makes these  
types of blades good for cutting thick stock.  
Blade Teeth  
Blade teeth come coarse, medium and fine.  
Coarse teeth cut softer woods and thick stock  
more efficiently, but they do not leave a fine  
finish. Fine teeth are good for cutting hard  
woods and leave a fine finish. Medium teeth,  
naturally, achieve a balance between efficient  
cutting, while leaving a moderate finish.  
Blade selection should be taken into considera-  
tion for each type of cut. No matter what selec-  
tion you are using, you should always feed the  
workpiece into the blade at a slow and even  
pace.  
Figure 55. Types of blade teeth.  
Type Of Cut  
Width  
Teeth  
Blade Type  
Bandsaw Speed  
Sharp Curves  
Gradual Curves  
Ripping (less than 134")  
Ripping (more than 134")  
Crosscutting (less than 1") Large  
Crosscutting (more than 1") Large  
Resawing (all sizes)  
Round Stock  
Small  
Fine  
Raker  
Skip  
2300 F.P.M.  
2300 F.P.M.  
2300 F.P.M.  
3300 F.P.M.  
3300 F.P.M.  
3300 F.P.M.  
3300 F.P.M.  
3300 F.P.M.  
Medium  
Large  
Large  
Medium  
Medium  
Coarse  
Fine  
Medium  
Coarse  
Medium  
Hook  
Hook  
Raker  
Raker  
Hook  
Raker  
Large  
Medium  
33  
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MAINTENANCE  
General  
Table And Base  
Regular periodic maintenance on your Model  
W1673 Bandsaw will ensure its optimum perfor-  
mance. Make a habit of inspecting your bandsaw  
each time you use it.  
Tables can be kept rust-free with regular appli-  
cations of products like Boeshield® T-9. For long  
term storage you may want to consider products  
like Kleen Bore's Rust Guardit™.  
Check for the following conditions and repair  
or replace when necessary:  
Lubrication  
1. Loose mounting bolts.  
2. Worn switch.  
Since all bearings are shielded and permanently  
lubricated, simply leave them alone until they  
need to be replaced. Do not lubricate them.  
3. Worn or damaged cords and plugs.  
4. Damaged V-belt.  
For other items on this machine, such as the  
guide column, an occasional application of light  
machine oil is all that is necessary. Before  
applying lubricant, clean off sawdust.  
5. Any other condition that could hamper the  
safe operation of this machine.  
Your goal is to achieve adequate lubrication.  
Too much lubrication will attract dirt and saw-  
dust. Various parts of your machine could lose  
their freedom of movement as a result.  
Disconnect power to the  
machine when perform-  
ing any maintenance or  
repairs. Failure to do this  
may result in serious per-  
sonal injury.  
34  
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Maintenance Schedule  
Every 2 Hours of Running Time:  
Clean and lubricate table top, miter slot and fence.  
• Every 3 Hours of Running Time:  
Check blade tracking, guide column and table-to-blade.  
Check gap on guide blocks and thrust bearings. Check blade  
tension.  
• Every 5 Hours of Running Time:  
• Every 6-8 Hours of Running Time:  
• Every Year:  
Oil guide post with light machine oil.  
Replace blades.  
Replace the rubber V-Belt (recommended).  
Replace the rubber tires on the wheels (recommended).  
• Every 2 Years:  
Maintenance Notes  
DATE  
MAINTENANCE PERFORMED  
35  
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36  
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CLOSURE  
The following pages contain general machine  
We recommend you keep this manual for com-  
plete information regarding Woodstock  
International, Inc.’s warranty and return policy.  
If you need additional technical information  
relating to this machine, or if you need general  
assistance or replacement parts, please contact  
the Service Department at 1-360-734-3482 or  
data, parts diagrams/lists and warranty/return  
information for your Shop Fox® Model W1673 16"  
Bandsaw.  
If you need parts or help in assembling your  
machine, or if you need operational informa-  
tion, we encourage you to call our Service  
Department. Our trained service technicians will  
be glad to help you.  
Additional information sources are necessary to  
realize the full potential of this machine. Trade  
journals, woodworking magazines and your local  
library are good places to start.  
If you have comments dealing specifically with  
this manual, please write to us using the address  
in the General Information. The specifications,  
drawings and photographs illustrated in this  
manual represent the Model W1673 as supplied  
when the manual was prepared. However, due  
to Woodstock International, Inc.’s policy of con-  
tinuous improvement, changes may be made at  
any time with no obligation on the part of  
Woodstock International, Inc. Whenever possi-  
ble, though, we send manual updates to all own-  
ers of a particular tool or machine. Should you  
receive one, add the new information to this  
manual and keep it for reference.  
As with all power tools, there is danger  
associated with the Model W1673 Bandsaw.  
Use the tool with respect and caution to  
lessen the possibility of mechanical damage  
or operator injury. If normal safety precau-  
tions are overlooked or ignored, injury to  
the operator or others in the area is likely.  
The Model W1673 was specifically designed for  
cutting wood stock. DO NOT MODIFY AND/OR  
USE THIS BANDSAW FOR ANY OTHER PURPOSE.  
Modifications or improper use of this tool will  
void the warranty. If you are confused about  
any aspect of this machine, DO NOT use it until  
all your questions have been answered.  
We have included some important safety mea-  
sures that are essential to this machine’s opera-  
tion. While most safety measures are generally  
universal, we remind you that each workshop is  
different and safety rules should be considered  
as they apply to your specific situation.  
Keep your shop “Kid  
Safe.” Always remove  
the switch safety key  
when bandsaw is not in  
use or serious injury may  
occur.  
37  
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38  
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39  
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40  
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REF  
PART #  
DESCRIPTION  
REF  
PART #  
DESCRIPTION  
101 XPB03  
102 XPW07  
103 X167103  
HEX BOLT 516"-18 X1"  
FLAT WASHER 516"  
SPRING  
130 XPN02  
131 XPN06  
HEX NUT 516"-18  
HEX NUT 12"-12  
LOCK WASHER 12  
LOCK WASHER 14  
132 XPLW07  
133 XPLW02  
134 XPSB17  
135 XP6204  
136 XPK12M  
137 X1673137  
138 X1673138  
139 X1673139  
140 X1673140  
141 XPB35  
"
"
104 X16732104 BRACKET  
105 X1673105  
107 X1673107  
108 X1673108  
109 X1673109  
110 X167310  
111 X1673111  
112 XPRP49M  
113 X1673113  
114 X1673114  
115 XPR39M  
116 X1673116  
117 X1673117  
118 X1673118  
119 XPR21M  
BAR SETTING PLATE  
SPECIAL WASHER  
BODY  
SPECIAL NUT  
SPRING  
QUICK-HANDLE LEVER  
ROLL PIN 5 X 25  
TENSION BOLT  
CAP SCREW 14"-20 X 38  
BEARING 6204ZZ  
KEY 5 X 5 X 30MM  
SHAFT  
"
DRIVE WHEEL  
LEFT HANDED NUT 34"-16  
LOWER WHEEL GUARD  
HEX BOLT 38"-16 X 212  
HEX NUT 38"-16  
"
GUIDE ROD  
142 XPN08  
143 XPB09  
EXT RETAINING RING 8MM  
UPPER WHEEL BASE  
UPPER WHEEL SHAFT  
UPPER WHEEL  
INT RETAINER RING 35MM  
BEARING 6202ZZ  
RUBBER TIRE  
SHOPFOX PLAQUE  
UPPER WHEEL GUARD  
HINGE  
HEX BOLT 516"-18" X 12  
LOCK WASHER 516"  
PIN 6 X 16  
"
144 XPLW01  
145 X1673145  
146 X1673146  
147 X1673147  
148 X1673148  
149 X1673149  
150 XPWRCRD110V 110V LONG POWER CORD  
151 XPWRCRDRECP POWER CORD W/RECP  
152 XPWRCRDPLUG POWER CORD W/PLUG  
153 XPLW03  
155 XPB11  
156 X1673156  
157 XPN04  
GUARD LOCKING KNOB  
SPECIAL SCREW  
STRAIN RELIEF  
120 XP6202  
122 X1673122  
123 X1673123  
125 X1673125  
126 X1673126  
127 X1673127A SWITCH  
127A X1673127B SWITCH PLATE  
127B X1673127C SWITCH KEY  
KNOB  
FLAT WASHER 316"  
HEX BOLT 516"-18 X 112  
ADJUSTING SCREW  
HEX NUT 58"-11  
"
128 XPS01  
PHLPHD SCREW 10-24 X 12  
"
129 X1673129  
TRACKING KNOB  
158 X1673158  
BEARING HOUSING  
41  
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REF  
PART #  
DESCRIPTION  
REF  
PART #  
DESCRIPTION  
159 X1673159  
162 XPSS11  
163 X1673163  
164 XPVA31  
201 XPCB11  
202 XPW02  
203 XPLN03  
206 X1673206  
207 X1673207  
211 XPK34M  
213 X1673213  
214 X1673214  
215 XPLW01  
222 X1673222  
301 X1673301  
302 XPB19  
ADAPTER  
315 XPB12  
HEX BOLT 516"-18 X 114  
TABLE BRACKET  
TABLE LOCKING KNOB  
UPPER BRACKET  
BEARING BRACKET  
BEARING 6200Z  
RETAINING RING 10MM  
BLADE GUIDE BODY  
GUIDE BLOCK  
"
SETSCREW 14"-20 X 14  
IDLER PULLEY  
"
316 X1673316  
317 X1673317  
318 X1673318  
319 X1673319  
320 XP6200  
321 XPRO1M  
322 X1673322  
323 X1673323  
324 XPRP44M  
325 X1673325  
326 X1673326  
329 X1673329  
330 XPS18  
331 X1673331  
332 X1673332  
467 XPCB12  
486 X1673486  
487 X1673487  
488 XPSB07M  
489 X1673489  
490 X1673490  
491 X1673491  
494 XPN08  
495 X1673495  
496 X1673496  
497 X1673497  
498 X1673498  
V-BELT A-31  
CARRIAGE BOLT 516"-18 X 1"  
FLAT WASHER 38  
"
LOCK NUT 516"-18  
KNOB  
GUARD  
KEY 5 X 5 X 20  
MOTOR PULLEY  
MOTOR  
ROLL PIN 3 X 10  
TABLE INSERT  
GAUGE  
LOCK WASHER 516"  
STAND  
INDICATOR  
PHLPHD SCREW 10-24 X 14  
LOWER BRACKET  
"
GUIDE BAR  
HEX BOLT 14"-20 X 12  
HEX BOLT 14"-20 X 34  
BLADE COVER  
"
"
MITER GAUGE  
303 XPB05  
CARRIAGE BOLT 38"-16 X 34  
SLEEVE M6 X 15  
"
304 X1673304  
305 XPTS002  
306 XPW06  
THUMB SCREW 14"-20 X 12  
"
"
GUIDE RAIL  
CAP SCREW M6-1 X 30  
GUIDE RAIL CAP  
FLAT WASHER 14  
"
307 XPB51  
HEX BOLT 14"-20 X 38  
TABLE  
"
308 X1673308  
309 X1673309  
310 XPB66  
311 X1673311  
312 X1673312  
313 XPTS006  
314 X1673314  
FENCE HEADSTOCK  
KNOB  
TABLE PIN  
HEX BOLT 38"-16 X 214  
TRUNNION CLAMP  
TRUNNION  
"
HEX NUT 38"-16  
DO NOT OPEN COVER LABEL  
W1673 ID/WARNING LABEL  
WEAR SAFETY GLASSES LABEL  
CAUTION ELECTRICITY LABEL  
THUMB SCREW 14"-20 X 34  
CPTD HXSCREW 14"-20 X 58  
"
42  
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WARRANTY CARD  
Name___________________________________________________________________________________________  
Street___________________________________________________________________________________________  
City ______________________________________________________________State________Zip______________  
Phone Number_______________________E-Mail_______________________FAX_____________________________  
MODEL #________________________________________________________________________________________  
The following information is given on a voluntary basis and is strictly confidential.  
1.  
2.  
Where did you purchase your Shop Fox® machine?  
10.  
What stationary woodworking tools do you own? Check all that apply.  
__________________________________________________________  
___Air Compressor  
___Band Saw  
___Panel Saw  
___Planer  
How did you first learn about us?  
___Drill Press  
___Power Feeder  
___Radial Arm Saw  
___Shaper  
___Spindle Sander  
___Table Saw  
___Drum Sander  
___Dust Collector  
___Horizontal Boring Machine  
___Jointer  
___Advertisement  
___Friend  
___Mail order Catalog  
___World Wide Web Site  
___Local Store  
___Lathe  
___Mortiser  
___Vacuum Veneer Press  
___Wide Belt Sander  
___Other__________________________________________________  
Which of the following magazines do you subscribe to.  
___Other__________________________________________________  
3.  
11.  
12.  
13.  
Which benchtop tools do you own? Check all that apply.  
___American Woodworker  
___Cabinetmaker  
___Today’s Homeowner  
___WOOD  
___1" x 42" Belt Sander  
___5" - 8" Drill Press  
___8" Table Saw  
___8" - 10" Bandsaw  
___Disc/Belt Sander  
___Mini Jointer  
___6" - 8" Grinder  
___Mini Lathe  
___10" - 12" Thickness Planer  
___Scroll Saw  
___Spindle/Belt Sander  
___Family Handyman  
___Fine Homebuilding  
___Fine Woodworking  
___Home Handyman  
___Wooden Boat  
___Woodshop News  
___Woodsmith  
___Woodwork  
___Journal of Light Construction  
___Old House Journal  
___Popular Mechanics  
___Popular Science  
___Woodworker  
___Woodworker’s Journal  
___Workbench  
___Other__________________________________________________  
___American How-To  
Which portable/hand held power tools do you own? Check all that apply.  
___Popular Woodworking  
___Other__________________________________________________  
Which of the following woodworking/remodeling shows do you watch?  
___Belt Sander  
___Biscuit Joiner  
___Circular Saw  
___Detail Sander  
___Drill/Driver  
___Miter Saw  
___Orbital Sander  
___Palm Sander  
___Portable Planer  
___Saber Saw  
___Reciprocating Saw  
___Router  
4.  
5.  
6.  
___Backyard America  
___Home Time  
___The New Yankee Workshop  
___This Old House  
___The American Woodworker  
___Woodwright’s Shop  
___Other__________________________________________________  
___Other__________________________________________________  
What is your annual household income?  
What machines/supplies would you like to see?  
__________________________________________________________  
__________________________________________________________  
__________________________________________________________  
__________________________________________________________  
___$20,000-$29,999  
___$30,000-$39,999  
___$40,000-$49,999  
___$50,000-$59,999  
___$60,000-$69,999  
___$70,000-$79,999  
___$80,000-$89,999  
___$90,000 +  
14.  
15.  
16.  
What new accessories would you like Woodstock International to carry?  
__________________________________________________________  
__________________________________________________________  
What is your age group?  
Do you think your purchase represents good value?  
___20-29  
___30-39  
___40-49  
___50-59  
___60-69  
___70 +  
___Yes  
Would you recommend Shop Fox® products to a friend?  
___Yes ___No  
___No  
7.  
8.  
9.  
How long have you been a woodworker?  
___0 - 2 Years  
___2 - 8 Years  
___8 - 20 Years  
___20+ Years  
17.  
Comments:________________________________________________  
__________________________________________________________  
__________________________________________________________  
__________________________________________________________  
__________________________________________________________  
__________________________________________________________  
How would you rank your woodworking skills?  
___Simple  
___Advanced  
___Master Craftsman  
___Intermediate  
How many Shop Fox® machines do you own? ___________________  
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FOLD ALONG DOTTED LINE  
Place  
Stamp  
Here  
WOODSTOCK INTERNATIONAL, INC.  
P.O. BOX 2309  
BELLINGHAM, WA 98227-2309  
FOLD ALONG DOTTED LINE  
TAPE ALONG EDGES--PLEASE DO NOT STAPLE  
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