ROTARY TILLERS
TC60
TC68
TC74
TCR60
TCR68
TCR74
Download from Www.Somanuals.com. All Manuals Search And Download.
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
INDEX TO PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 38
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . .BACK COVER
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
This Operator’s Manual should be regarded as part of the machine.
Suppliers of both new and second-hand machines must make sure
that this manual is provided with the machine.
MAN0813 (3/17/2010)
Introduction 3
Download from Www.Somanuals.com. All Manuals Search And Download.
SPECIFICATIONS
TC60 and TCR60
60"
TC68 and TCR68
68"
TC74 and TCR74
Tilling Width
74"
7-1/2"
Maximum Tilling Depth
Operating Weight
Rotor Swing Diameter
Number of Blade Flanges
Number of Blades
Drive Type
7-1/2"
597 lbs/604 lbs (R)
17-1/2"
7-1/2"
634 lbs/641 lbs (R)
17-1/2"
665 lbs/672 lbs (R)
17-1/2"
7
8
9
42
48
54
#80 Chain
540 RPM
240 RPM
#80 Chain
540 RPM
240 RPM
#80 Chain
540 RPM
240 RPM
Tractor PTO Speed
Rotor Speed
Tractor Hitch
Limited Category 1 &
Category1
Limited Category 1 &
Category1
Limited Category 1 &
Category1
Tractor Horsepower
Skid Shoe Adjustments
Side-Shift Distance
Up to 45 HP
5 x 1"
UP to 45 HP
5 x 1"
Up to 45 HP
5 x 1"
15-1/2"
19-1/2"
22-1/2"
Gearbox Oil Capacity
Chain Case Oil Capacity
1.2 QT SAE 80W-90
.78 QT SAE #00 *
1.2 QT SAE 80W-90
.78 QT SAE #00 *
1.2 QT SAE 80W-90
.78 QT SAE #00 *
* Chain case #00 grease is factory installed
GENERAL INFORMATION
may be general in nature due to unknown and varying
operating conditions. However, through experience
and these instructions, you should be able to develop
procedures suitable to your particular situation.
„ Some illustrations in this manual show the
equipment with safety shields removed to provide
a better view. This equipment should never be
operated with any necessary safety shielding
removed.
The illustrations and data used in this manual were cur-
rent at the time of printing but, due to possible inline
production changes, your machine may vary slightly in
detail. We reserve the right to redesign and change the
machines as may be necessary without notification.
The purpose of this manual is to assist you in operating
and maintaining your rotary tiller. Read it carefully. It
furnishes information and instructions that will help you
achieve years of dependable performance. These
instructions have been compiled from extensive field
experience and engineering data. Some information
Throughout this manual, references are made to right
and left directions. These are determined by standing
behind the equipment, facing the direction of the for-
ward travel.
(Rev. 6/7/2011)
MAN0813 (3/17/2010)
4 Introduction
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
„ Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
„ Before putting equipment into service, check
and adjust driveline length as instructed in Opera-
tor's Manual. Driveline must not bottom out or pull
apart throughout the full range of the tractor hitch.
In addition to the design and configuration of
equipment, hazard control and accident preven-
tion are dependent upon the awareness, concern,
judgement, and proper training of personnel
Do not operate until driveline length is correct.
„ Before starting power unit, check all equipment
driveline guards for damage. Replace any damaged
guards. Make sure all guards rotate freely on all
drivelines. If guards do not rotate freely on drive-
lines, repair and replace bearings before putting
equipment into service.
involved in the operation, transport, maintenance
and storage of equipment.
It has been said “The best safety device is an
informed, careful operator.” We ask you to be that
kind of operator.
„ Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS systems in “locked up” position at all times.
TRAINING
„ Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replace-
ment manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
„ Remove accumulated debris from this equip-
ment, power unit, and engine to avoid fire hazard.
„ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
„ Make sure shields and guards are properly
installed and in good condition. Replace if dam-
aged.
„ If you do not understand any part of this manual
and need assistance, see your dealer.
„ Know your controls and how to stop engine and
„ A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, front tractor wheels could raise up result-
ing in loss of steering. The weight may be attained
with front wheel weights, ballast in tires or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
attachment quickly in an emergency.
„ Operators must be instructed in and be capable
of the safe operation of the equipment, its attach-
ments, and all controls. Do not allow anyone to
operate this equipment without proper instruc-
tions.
„ Never allow children or untrained persons to
operate equipment.
„ Inspect and clear area of stones, branches, or
other hard objects that might be thrown, causing
injury or damage.
PREPARATION
„ Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
OPERATION
„ Only engage power when equipment is at
ground operating level. Always disengage power
when equipment is raised off the ground.
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
„ Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
(Safety Rules continued on next page)
„ Make sure attachment is properly secured,
adjusted, and in good operating condition.
TS(R) SR (3/2/2012)
Safety 5
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
„ Before performing any service or maintenance,
disconnect driveline from tractor PTO.
„ Keep bystanders away from equipment.
„ Never direct discharge toward people, animals,
or property.
„ Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pres-
sure, set parking brake, stop engine, remove key,
and unfasten seat belt.
„ Do not operate equipment while under the influ-
ence of alcohol or drugs.
„ Operate only in daylight or good artificial light.
„ Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
„ Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body under-
neath equipment or between moveable parts even
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control levers
can cause equipment to drop or rotate unexpect-
edly and cause severe injury or death. Follow Oper-
ator's Manual instructions for working underneath
and blocking requirements or have work done by a
qualified dealer.
„ Always comply with all state and local lighting
and marking requirements.
„ Never allow riders on power unit or attachment.
„ Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS systems in “locked up” position at all times.
„ Always sit in power unit seat when operating
controls or starting engine. Securely fasten seat
belt, place transmission in neutral, engage brake,
and ensure all other controls are disengaged
before starting power unit engine.
MAINTENANCE
„ Service and maintenance work not covered in
OWNER SERVICE must be done by a qualified
dealership. Special skills, tools, and safety proce-
dures may be required. Failure to follow these
instructions can result in serious injury or death.
„ Operate tractor PTO at 540 RPM. Do not exceed.
„ Do not operate PTO during transport.
„ Connect PTO driveline directly to power unit
PTO shaft. Never use adapter sleeves or adapter
shafts. Adapters can cause driveline failures due to
incorrect spline or incorrect operating length and
can result in personal injury or death.
„ Before performing any service or maintenance,
disconnect driveline from tractor PTO.
„ Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pres-
sure, set parking brake, stop engine, remove key,
and unfasten seat belt.
„ Look down and to the rear and make sure area
is clear before operating in reverse.
„ Use extreme care when working close to fences,
ditches, other obstructions, or on hillsides.
„ Do not operate or transport on steep slopes.
„ Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body under-
neath equipment or between moveable parts even
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control levers
can cause equipment to drop or rotate unexpect-
edly and cause severe injury or death. Follow Oper-
ator's Manual instructions for working underneath
and blocking requirements or have work done by a
qualified dealer.
„ Do not stop, start, or change directions sud-
denly on slopes.
„ Use extreme care and reduce ground speed on
slopes and rough terrain.
„ Watch for hidden hazards on the terrain during
operation.
„ Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage before
resuming operation.
TS(R) SR (3/2/2012)
6 Safety
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
„ Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its compo-
nents in any way.
„ Tighten all bolts, nuts, and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
„ Your dealer can supply original equipment
hydraulic accessories and repair parts. Substitute
parts may not meet original equipment specifica-
tions and may be dangerous.
„ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
„ Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head.
„ Make sure shields and guards are properly
installed and in good condition. Replace if dam-
aged.
„ Use a suitable lifting device of sufficient capac-
ity. Use adequate personnel to handle heavy com-
ponents.
„ Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
„ Make sure attachment is properly secured,
adjusted, and in good operating condition.
STORAGE
„ Never perform service or maintenance with
engine running.
„ Follow manual instructions for storage.
„ Keep children and bystanders away from stor-
age area.
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
™
TS(R) SR (3/2/2012)
Safety 7
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
6 - PN 1002941
1 - PN 18868
2 - PN 18866
DANGER
WARNING
SHIELD MISSING
540 RPM
8 - PN 33347
18866-D
3 - PN 18864
DANGER
ROTATING DRIVELINE
CONTACT CAN CAUSE DEATH
KEEP AWAY!
DO NOT OPERATE WITHOUT -
ꢀ All driveline guards, tractor and
equipment shields in place
ꢀ Drivelines securely attached at both ends
ꢀ Driveline guards that turn freely on
33347E
driveline
18864-C
MAN0813 (3/17/2010)
8 Safety
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
7 - 1004299
4 - P0021
5 - PN 55122
WARNING
ꢀ TROeaAdVOOpeIDraStoEr'Rs IMOaUnuSalINbJefUoRreYopOeRratDinEgA, TH:
BE CAREFUL!
servicing or repairing equipment. Follow all
safety rules and instructions. (Manuals are
available from dealer or call 1-800-319-6637.)
Use a clean, damp cloth to clean safety decals.
ꢀ Operate from tractor seat only.
Avoid spraying too close to decals when using a
pressure washer; high-pressure water can enter
through very small scratches or under edges of decals
causing them to peel or come off.
ꢀ Lower equipment to ground, stop engine,
remove key and set brake before dismounting
tractor.
ꢀ Never allow children or untrained persons to
operate equipment.
ꢀ Never allow riders.
Replacement safety decals can be ordered free from
your Woods dealer. To locate your nearest dealer, check
United States and Canada call 1-800-319-6637.
ꢀ Keep bystanders away from equipment during
operation.
ꢀ Keep all shields in place and in good condition.
FAILURE TO FOLLOW THESE INSTRUCTIONS
CAN RESULT IN INJURY OR DEATH.
55122-C
MAN0813 (3/17/2010)
Safety 9
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
The TC rotary tiller is designed for completion of plow-
ing operations and seedbed preparation. It breaks up
clods, levels the soil surface, destroys weeds, and
mixes in fertilizer. Refer to the information in this man-
ual for the specifications, parts, assemblies, and
adjustments.
„ Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pres-
sure, set parking brake, stop engine, remove key,
and unfasten seat belt.
The operator is responsible for the safe operation of
this rotary tiller. The operator must be properly trained.
Operators should be familiar with the tractor, tiller, and
all safety practices before starting operation. Read the
safety rules and safety decals on page 5 through
page 9.
„ Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
„ Operate tractor PTO at 540 RPM. Do not exceed.
„ Make sure attachment is properly secured,
adjusted, and in good operating condition.
ATTACHING ROTARY TILLER TO TRACTOR
„ Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replace-
ment manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
1. Move the tractor into position in front of the tiller.
Move back slowly and carefully, not allowing any-
one to be between the tractor and the tiller.
2. Turn off tractor engine.
3. Attach the two lower arms of the 3-point hitch with
the two hitch-pin assemblies.
4. Attach the tractor center link to the upper hitch
point of the rotary tiller. Adjust the length of the
center link until the tops of the frame ends are par-
allel to the ground.
„ Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS system in “locked up” position at all times.
5. Adjust the tractor lower 3-point arm anti-sway
devices to prevent tiller from swinging side to side
during transport.
6. Attach the front PTO driveline from the rotary tiller
to the tractor. (Slide the front section of the PTO
driveline into the back section. Slide the PTO shaft
onto the rear PTO output of the tractor).
„ Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
NOTICE
■ If the PTO driveline is too long, severe driveline
and gearbox damage is possible when hooking up
the PTO driveline from the rotary tiller to the trac-
tor. The front PTO driveline is long enough to fit a
variety of tractors. It is possible that the front PTO
driveline will need to be cut. There will be NO bene-
fit by cutting only one telescoping section. Both
sections of the driveline must be cut. DO NOT
FORCE THE PTO TO FIT.
„ Never allow children or untrained persons to
operate equipment.
„ Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body under-
neath equipment or between moveable parts even
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control levers
can cause equipment to drop or rotate unexpect-
edly and cause severe injury or death. Follow Oper-
ator's Manual instructions for working underneath
and blocking requirements or have work done by a
qualified dealer.
■ WARRANTY IS VOID IF THE PTO DRIVELINE IS
TOO LONG, resulting in gearbox, PTO, yoke or
cross bearing damage.
NOTE: The PTO driveline, when attached to the tractor
and gearbox, must not extend so there is less than four
inches of overlap within the PTO driveline.
7. Raise jackstand and secure in operating position.
(Rev. 6/7/2011)
MAN0813 (3/17/2010)
10 Operation
Download from Www.Somanuals.com. All Manuals Search And Download.
DRIVELINE ATTACHMENT
Attach the rotary tiller to the tractor 3-point hitch (or
quick hitch if available). Do not attach driveline. Raise
and lower the tiller to determine maximum and mini-
mum distance between the tractor PTO shaft and the
gearbox input shaft. If the distance is too large, the
driveline will be too short for proper engagement. If the
distance is too small, the driveline may bottom out in
operation and damage the tiller or tractor.
A
1-1/4"
If the driveline is too short, please call your Woods
dealer for a longer driveline.
If the driveline is too long, please follow the instructions
for shortening the driveline.
SHORTENING DRIVELINE
Figure 2. Determine Shield Length
1. Move the tiller up and down to get the shortest pos-
sible distance between tractor PTO shaft and gear-
box input shaft. Leave the tiller in the minimum
distance position. Install jack stands under the
tiller for support.
5. Cut the upper shield to this overall dimension
2. Separate the driveline into two halves and connect
them to the tractor and the gearbox.
3. Place driveline halves parallel to one another to
determine how much to shorten the driveline.
Figure 3. Cut Shield
6. Place the cut portion of the shield against the end
of the shaft and use as a guide. Mark and cut the
shaft.
Figure 1. Drive Halves Placed Parallel
4. Measure from end of the upper shield to the base
of the bell on the lower shield (A). Add 1-1/4" to
dimension (A).
Figure 4. Cut Shaft to Length
7. Repeat step 6 for the other half of the drive.
MAN0813 (3/17/2010)
Operation 11
Download from Www.Somanuals.com. All Manuals Search And Download.
8. File and clean the cut ends of both drive halves.
6. Adjust the skid shoe to the desired tilling depth
(Figure 6). Reinstall the cap screws in the rear of
the skid shoe and tighten all cap screws.
Ensure the drive halves slide smoothly together.
Do not run the tractor if proper driveline engagement
cannot be obtained through these methods.
Connect the driveline to tractor PTO shaft, making sure
the spring-activated locking collar slides freely and
locks driveline to PTO shaft.
NOTICE
■ If attaching with quick hitch, the distance
between the tractor PTO and gearbox input shaft
will increase. Please follow the steps as you would
for a 3-point hitch to insure proper engagement.
62 1/2NC Flange Nut
First Pass
Depth
Hole
63 1/2NC Cap Screw
1
2
3
4
5
0”
1”
2”
3”
4”
WORKING DEPTH ADJUSTMENT
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
Figure 6. Tiller Depth Adjustment
NOTE: Tillage depth is dependent on ground hard-
ness, tractor speed, skid shoe setting, and tractor
hitch adjustment. Multiple passes may be neces-
sary to achieve tillage depth.
1. Raise the tiller off the ground.
2. Level tiller side to side. Check by measuring from
the forward skid shoe pivot to the ground on each
side. (Figure 5)
TILLER SIDE SHIFT ADJUSTMENT
3. Adjust, using tractor 3-point arm leveling device.
NOTE: Keep the front of the tiller parallel to the
ground.
■
Make sure parking stand is secured in the
4. Place two jack-stands under the tiller rotor shaft.
down position and skid shoes are in hole one
before performing the following service work.
1. Disconnect tiller from tractor.
2. Measure rear tractor tire width (outside to outside).
3. Calculate side shift needed. Divide rear tractor tire
width by two and tiller width by two. Subtract tiller
width from tractor width and add five inches. Check
maximum tiller side shift capability on the specifica-
tion page of this manual, page 4. The calculated
side shift must be less than the maximum side
shift. (Example: Tractor rear tire width = 70”, TC60
Tiller = 60”. 70/2 = 35”, 60/2 = 30”. 35-30 = 5” + 5”
extra = 10” side shift.
Figure 5. Leveling the Tiller
5. Loosen the 1/2” cap screws that act as the front
pivots to the skid shoes. Remove the 1/2” cap
screws (63) that hold the rear of the skid shoes to
the tiller frame.
4. Loosen nuts on U-bolts on lower clevis hitch (4), U-
bolts on front gearbox stand (2), and bolts at the
back of the gearbox stand (2). See Figures 7 and
8.
(Rev. 6/7/2011)
MAN0813 (3/17/2010)
12 Operation
Download from Www.Somanuals.com. All Manuals Search And Download.
Tractor Stability
„ A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, front tractor wheels could raise up result-
ing in loss of steering. The weight may be attained
with front wheel weights, ballast in tires or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
Figure 7. Clevis Hitch Adjustment
5. Slide clevis hitches, A-frame/gearbox stand, and
attaching rear z-clamp bracket to the desired dis-
tance.
Figure 9. Tractor Stability (Typical)
Clutch Run-In
Clutch run-in must be done prior to initial use and
before each season or whenever tiller has been setting
idle for more than two months. See Slip Clutch Adjust-
ment page 17 for the run-in procedure.
After you have completed the run-in of the clutch,
return to the operating instructions and proceed with
start-up. Failure to run the clutch in could result in pre-
mature driveline failure and warranty will be voided.
NOTE: Tillers equipped with shear bolt driveline
protection do not have clutches. These drives do
not require a run-in procedure prior to operation.
Figure 8. Gearbox and Clamp Adjustment
Start-Up Sequence
1. Start tractor engine.
2. Lower tiller slowly, nearly to the ground.
3. Engage tractor PTO.
6. Retighten the lower clevis hitch, A-frame/gearbox
stand, and attaching rear z-clamp bracket hard-
ware per the torque chart in the back of this man-
ual.
7. Reconnect tiller to the tractor.
4. Lower the tiller completely to the ground.
OPERATING PROCEDURE
5. Increase engine rpm to normal operating speed of
540 rpm.
6. Move tractor forward. Select a slow tractor speed
„ Only engage power when equipment is at
ground operating level. Always disengage power
when equipment is raised off the ground.
and increase slightly until operation is satisfactory.
Rear Shield Adjustment
The rotary tiller tailgate can be adjusted to control the
tilth of the soil. The finest finish is achieved with the
tailgate at the lowest adjustment. As the tailgate is
raised, or adjusted up, the finish of the soil will become
more coarse. Raising the tailgate reduces the amount
of recirculation that occurs to the soil inside the tiller
housing. If the soil conditions are very rocky, the tail-
gate should be run in a raised position so rocks may
pass through the tiller more quickly
Read and understand the rotary tiller and tractor opera-
tor's manuals before operating the tiller. Failure to do
so may result in death, serious personal injury or prop-
erty damage.
Never raise the tiller more than a few inches off the
ground when traveling from job site to job site.
Shut off the engine, set brake, remove key and remove
seat belt. Dismount the tractor.
(Rev. 6/7/2011)
MAN0813 (3/17/2010)
Operation 13
Download from Www.Somanuals.com. All Manuals Search And Download.
___ Check that all hardware is properly installed and
secured.
NOTICE
■ Do not drop tiller to the ground with the rotor
turning. Sudden high speed jolts multiply stress to
the driveline and can cause extreme damage.
___ Check that equipment is properly and securely
attached to tractor.
OPERATING TECHNIQUES
Tilling Sod and Untilled Ground
___ Before starting tractor, check all equipment drive-
line guards for damage and make sure they
rotate freely on all drivelines. Replace any dam-
aged guards. If guards do not rotate freely on
drivelines, repair and replace bearings before
operating.
For tearing up untilled sod or conditioning compacted
soils, several shallow passes will be most productive.
Set the skid shoes to one of the two most shallow posi-
tions. A gear should be selected on the tractor for a
slow travel speed. Progressive passes can be done at
progressively faster speeds.
___ Do not allow riders.
___ Make sure driveline spring-activated locking col-
lar slides freely and is seated firmly in tractor
PTO spline groove.
NOTICE
■ After tilling for the first half hour, check for
loose blades and retighten any loose hardware.
Follow the shutdown procedure and blocking
method before checking blades.
___ Keep all bystanders away from equipment work-
ing area.
Previously Tilled Ground
___ Check all lubrication points and grease as
instructed in the Lubrication Maintenance illustra-
tion, page 16.
To pulverize the topsoil and prepare a good seedbed,
set the skid shoes for a tilling depth equivalent to your
deepest roots. Adjust the tailgate to the fully lowered
position. A tractor gear should be selected such that
the tiller does not lug the engine.
___ Make sure tractor ROPS or ROPS CAB and seat
belt are in good condition. Keep seat belt
securely fastened during operation.
PRE-OPERATION CHECK LIST
___ Check to be sure gear lube runs out of the small
check plug on the side of the gearbox.
(OWNER'S RESPONSIBILITY)
___ Review and follow all safety rules and safety
decal instructions on pages 5 through 9.
___ Check the condition of the tiller blades. Replace
any blades that are broken or excessively worn.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
___ Check for objects that may be wound around the
tiller rotor shaft. Objects like wire, string, tall
grass and weeds can build up on the rotor shaft
and affect tiller operation.
___ Check that all shields and guards are properly
installed and in good condition. Replace if dam-
aged.
™
MAN0813 (3/17/2010)
14 Operation
Download from Www.Somanuals.com. All Manuals Search And Download.
OWNER SERVICE
The information in this section is written for operators
„ Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its compo-
nents in any way.
who possess basic mechanical skills. If you need help,
your dealer has trained service technicians available.
For your protection, read and follow the safety informa-
tion in this manual.
„ Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body under-
neath equipment or between moveable parts even
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control levers
can cause equipment to drop or rotate unexpect-
edly and cause severe injury or death. Follow Oper-
ator's Manual instructions for working underneath
and blocking requirements or have work done by a
qualified dealer.
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
„
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
„ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
BLOCKING METHOD
To minimize the potential hazards of working under-
neath the tiller, follow these procedures.
1. Jack stands with a load rating of 500 lbs or more
are the only approve blocking device for this tiller.
Install a minimum of two jack stands under the tiller
before working underneath it.
CAUTION
„ If you do not understand any part of this manual
and need assistance, see your dealer.
2. Consider the overall stability of the blocked unit.
Just placing jack stands underneath will not ensure
your safety. The working surface must be level
and solid to support the weight on the jack stands.
Make sure the jack stands are stable, both top and
bottom. Make sure the tiller is approximately level.
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
3. With the full weight of the tiller on the jack stands,
test blocking stability before working underneath.
4. While the tiller is attached to the tractor, set the
brakes and remove key before working under-
neath.
„ Before performing any service or maintenance,
disconnect driveline from tractor PTO.
„ Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pres-
sure, set parking brake, stop engine, remove key,
and unfasten seat belt.
5. Securely block rear tractor wheels, in front and
behind. Tighten tractor lower 3-point arm anti-
sway devices to prevent side-to-side movement.
Regular preventive maintenance and immediate repair
of broken or worn parts will ensure maximum efficiency
and long life.
Because of the nature of the jobs the rotary tiller does,
the tiller is constantly vibrating and shaking. Parts may
loosen up as it is used. One of the most important func-
tions an operator can perform is observing and inspect-
ing the equipment for loose or worn parts to prevent
further damage or excessive downtime.
„ Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
„ Never perform service or maintenance with
engine running.
(Rev. 6/7/2011)
MAN0813 (3/17/2010)
Owner Service 15
Download from Www.Somanuals.com. All Manuals Search And Download.
LUBRICATION INFORMATION
BEARING LUBRICATION
1. Do not let excess grease collect on or around
Highest quality bearings are used on the tiller. Only tri-
ple-seal bearings are used on the rotor shaft, which
operates down in the dirt. Lubrication of the bearings
will vary considerably with conditions. As a rule, bear-
ings should be under-lubricated rather than over-lubri-
cated. Over-lubrication can cause seals to blow out.
parts, particularly when operating in sandy areas.
2. See Figure 10 for lubrication points and frequency
of lubrication based on normal operating condi-
tions. Severe or unusual conditions may require
more frequent lubrication.
3. Use a lithium grease of #2 consistency with a
MOLY (molybdenum disulfide) additive for all loca-
tions unless otherwise noted. Be sure to clean fit-
tings thoroughly before attaching grease gun. Two
good pumps of most guns is sufficient when the
lubrication schedule is followed.
NOTICE
■ Replacement bearings should be only high
quality original equipment bearings for longer life.
Install new complete bearing housing if needed or just
replace the bearing insert. The shafts should be
straight, free of burrs, and up to size. If shaft is worn,
replace it prior to completing assembly.
CHAIN MAINTENANCE
The drive chain should be inspected every 50 hours.
New chain has a tendency to stretch, so it is necessary
to check the chain tension to prevent flopping around,
thus causing potential problems. Chain tension is pre-
set with the torsion spring. If the chain becomes exces-
sively loose, it may be necessary to remove one link
(two pitches). If unable to reassemble, add an offset
link to lengthen the chain.
DRIVELINE LUBRICATION
1. Lubricate the driveline slip joint every 8 hours of
operation. Failure to maintain proper lubrication
could result in damage to u-joints, gearbox, and
driveline.
2. Lower tiller to ground, disconnect driveline from
tractor PTO shaft, and slide halves apart. Do not
disconnect the halves from each other.
NOTICE
■ Replacement chain should be only high quality
original equipment chain for longer life.
3. Apply a bead of grease completely around male
half where it meets female half. Slide drive halves
over each other several times to distribute grease.
When being stored for a long period or at end of sea-
son, change the oil, adding .8 quarts #00 gear fluid,
and rotate the roller several times allowing the chain to
be coated with lubricant, enhancing chain life. Rotate
the roller periodically to maintain lubrication.
4. Apply one pump of grease to each driveline u-joint
grease fitting.
5. Apply one pump of grease to each of the plastic
PTO DRIVE LINES
driveline shield bearings.
Periodically check the yokes on front PTO. Make sure
the bolts and nuts are tight and the yoke is not moving
on the shaft. PTO shafts and U-joints should be spar-
ingly lubricated monthly.
6. If using a shear pin drive, lubricate the shear yoke
with grease to prevent galling.
SPROCKETS
Sprockets should be checked to be sure hex bolt is
tight and the sprocket cannot move on the shaft.
QUALIFIED TECHNICIAN MAINTENANCE
GEARBOX LUBRICATION
The gearbox is almost maintenance-free, but should be
checked quarterly to be sure that the oil level is main-
tained at half full. Use plug located halfway up back
face of gearbox to check/fill oil. A high quality gear oil
with a viscosity index of 80W or 90W and an API ser-
vice rating of GL-4 or -5 is recommended for use in the
gearbox. Oil should be changed after the first 30 hours
or 30 days of operating. Then, normal change should
be adequate. In the case of seasonal usage, it is best
to change the oil at the end of the season to remove
moisture and corrosive contaminants.
Figure 10. Lubrication Points
(Rev. 6/7/2011)
MAN0813 (3/17/2010)
16 Owner Service
Download from Www.Somanuals.com. All Manuals Search And Download.
SLIP CLUTCH ADJUSTMENT
DRIVELINE SHEAR BOLT REPLACEMENT
1. Turn off tractor engine and remove key.
■ Always use approved M8 x 50 mm class 8.8
shear bolt as a replacement part. Using a hard-
ened bolt or shear pin may result in damage to
driveline or gearbox.
2. Loosen nuts on springs until the springs can rotate
freely, yet remain secure on the bolts.
3. Mark outer plates of slip-disc clutch as shown in
Figure 11.
1. Remove damaged shear bolt from yoke on input
shaft of tiller gearbox.
4. Securely attach implement to the tractor and start
the tractor.
2. Rotate driveline to align holes in yoke and shaft.
5. Engage PTO for several seconds then quickly dis-
Install shear bolt and secure the lock nut.
engage it.
6. Turn tractor off and remove key.
Cleaning
7. The friction lining plates should have "slipped", or
moved. Check the marks placed on the outer
plates of the slip-disc clutch in step 3 to make sure
this is the case.
After Each Use
●
●
●
Remove large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
8. If clutch does not slip, check assembly for oil,
Inspect machine and replace worn or damaged
parts.
grease and debris. Clean if necessary.
9. Reassemble clutch and tighten bolts no more than
1/8 of a turn at a time until desired setting of 1.25"
compressed spring length.
Replace any safety decals that are missing or not
readable.
Periodically or Before Extended Storage
10. If excessive slippage continues, check lining plates
for excessive wear. They are 1/8" thick when new
and should be replaced after 1/32" of wear to
ensure proper operation.
●
Clean large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
●
Remove the remainder using a low-pressure water
spray.
1. Be careful when spraying near scratched or torn
safety decals or near edges of decals as water
spray can peel decal off surface.
2. Be careful when spraying near chipped or
scratched paint as water spray can lift paint.
3. If a pressure washer is used, follow the advice
of the pressure washer manufacturer.
●
●
Inspect machine and replace worn or damaged
parts.
Sand down scratches and the edges of areas of
missing paint and coat with Woods spray paint of
matching color (purchase from your Woods
dealer).
●
Replace any safety decals that are missing or not
readable (supplied free through your Woods
dealer). See Safety Decals section for location
drawing.
Figure 11. Slip Clutch Adjustment
MAN0813 (3/17/2010)
Owner Service 17
Download from Www.Somanuals.com. All Manuals Search And Download.
Blade Installation
Four Blade Installation
1. Remove any burrs on flanges generated from blades 4. Proceed by installing opposite blade to opposite
that have slipped.
side of flange, skipping one hole between each
blade.
2. Start blade assembly with first blade installed over
the double slots (1).
5. Completed assembly should have an empty hole
between blades. Blades should sweep over the
flange, not away from the flange.
NOTE: Blade cutting edges should face the direction
of rotation.
6. Torque bolt head to 85 lbs-ft with a mechanical
3. Install bolt heads against blades and flange nuts
torque wrench.
against rotor flange.
Figure 12. Four Blade Installation
Six Blade Installation
1. Remove any burrs on flanges generated from blades 4. Proceed by installing opposite blade to opposite
that have slipped. side of flange using every hole.
2. Start blade assembly with first blade installed over 5. Completed assembly should not have empty holes
one slot (1) and one hole (2).
between blades. Blades should sweep over the
flange, not away from the flange.
NOTE: Blade cutting edges should face the direction
6. Torque bolt head to 85 lbs-ft with a mechanical
of rotation.
torque wrench.
3. Install bolt heads against blades and flange nuts
against rotor flange.
Figure 13. Six Blade Installation
(Rev. 6/7/2011)
MAN0813 (3/17/2010)
18 Owner Service
Download from Www.Somanuals.com. All Manuals Search And Download.
TROUBLE SHOOTING
PROBLEM
POSSIBLE CAUSE
SOLUTION
Check control lever.
Check and replace.
Rotor will not turn.
Tractor PTO not engaged.
Clutch friction discs worn (Slip-Clutch
drive only).
Shear bolt sheared (Shear bolt drive only). Install new shear bolt.
Obstruction between rotor and frame.
Chain broken.
Check and clear obstruction.
Replace chain.
Gearbox damaged.
Check that output shaft rotates.
Tiller won’t cut.
Skid shoes set too shallow.
Raise skid shoes one hole.
Reverse all blades.
Blade orientation does not match tiller
rotation.
If shear bolt drive used, check shear bolt.
Skid shoes set too deep.
Replace if broken.
Tiller stalls when
tilling.
Lower skid shoes one hole.
Tilled soil is too fine.
Too much regrinding.
Too little regrinding.
Raise tailgate or increase travel speed.
Lower tailgate or decrease travel speed.
Tilled soil is too
coarse.
Grass and Weeds
wrapping rotor.
Grass too tall.
Mow grass before tilling.
Oil leaks.
Worn or damaged seal.
Inspect and replace.
Loose or damaged hoses or connections.
Worn or damaged housing.
Check for leaks and repair or replace.
Inspect and replace if required.
Use #00 semi-fluid grease.
Wrong type of grease installed in chain
case.
Excessive Noise
Rotor blade hardware is loose or missing.
Tighten loose blade hardware. Replace
missing hardware.
(Rev 09/28/2010)
MAN0813 (3/17/2010)
Owner Service 19
Download from Www.Somanuals.com. All Manuals Search And Download.
DEALER SERVICE
The information in this section is written for dealer ser-
Leakage can occur at the horizontal gaskets and shaft
seals. These can be repaired without removing the
gearbox from the tiller.
vice personnel. The repair described here requires
special skills and tools. If your shop is not properly
equipped or your mechanics are not properly trained in
this type of repair, you may be time and money ahead
to replace complete assemblies.
Seal Installation
NOTE: Proper seal installation is important. An improp-
erly installed seal will leak.
1. Clean area in housing where seal outer diameter
„ Before working underneath, disconnect drive-
line, raise tiller, lock in transport position, and
block tiller securely. Hydraulic system leak down
and failure of mechanical or hydraulic system can
cause equipment to drop.
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
(OD) seats. Apply a thin coat of Permatex.
2. Inspect area of shaft where seal seats. Remove
any burrs or nicks with an emery cloth.
3. Lubricate gear shaft and seal lips.
4. Place seal squarely on housing, spring-loaded lip
toward housing. Select a piece of pipe or tubing
with an OD that will sit on the outside edge of the
seal but will clear the housing. Tubing with an OD
that is too small will bow seal cage and ruin seal.
CAUTION
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
5. Carefully press seal into housing, avoiding
distortion to the metal seal cage.
1. Seal
tube
3. Seal seat
4. Casting
2. Pipe or
GEARBOX MAINTENANCE
NOTE: Read this entire section before starting any
repair. Many steps are dependent on each other.
must
er
l.
Pipe or tube
press at out
edge of sea
1. Fill gearbox with SAE 80W or 90W gear lube until it
runs out the side level plug.
NOTE: Repair to this gearbox is limited to replac-
ing bearings, seals, and gaskets. Replacing gears,
shafts, and a housing is not cost effective. Pur-
chasing a complete gearbox is more economical.
2. Inspect gearbox for leakage and bad bearings.
Leakage is a very serious problem and must be
corrected immediately. Bearing failure is indicated
by excessive noise and side-to-side or end-play in
gear shafts.
Incorrect
Installation
Seal Replacement
Recommended sealant for gearbox repair is Perma-
tex® Aviation 3D Form-A-Gasket or equivalent.
Figure 14. Seal Installation
(Rev. 6/7/2011)
MAN0813 (3/17/2010)
20 Dealer Service
Download from Www.Somanuals.com. All Manuals Search And Download.
6. Remove retaining bolt and washer from the top
Input Shaft Repair
sprocket.
1. Disconnect and remove the driveline from the
gearbox.
7. Release the tension from the chain, Figure 15, and
remove the top sprocket and sleeve from the side
drive shaft.
2. Remove drain plug and drain gear lube from the
gearbox.
8. Loosen the set screw on the side drive shaft
bearing. This bearing is located inboard of the top
sprocket, at the top of the chain case. Use a
hammer and a punch to unlock the locking collar.
This is achieved by putting the point of the punch in
the relief of the collar and drive it in the direction
opposite of normal rotation for the tiller.
3. Remove mast plates from the tiller frame.
4. Remove shaft seal. Replace with new seal (see
Seal Installation, page 20).
NOTE: Distortion to seal cage or damage to seal
lip will cause seal to leak.
5. Reinstall drain plug and remove fill plug. Fill
gearbox with SAE 80W or 90W gear lube until it
runs out the level plug.
9. With the sprocket removed and the locking collar
freed, the side drive shaft can be removed through
the opposite side of the tiller gearbox.
Output (Hollow) Shaft Repair
10. The faulty shaft seal can be removed and replaced
1. Disconnect and remove the driveline from the
with a new seal (refer to Seal Installation, page 20)
gearbox.
11. Follow the instructions 1 through 9 in reverse for
reassembly. Use blue Loctite® on bolts used to
retain sprockets on shafts. Make sure top and
bottom sprockets and chain tensioner are aligned
with each other. Shaft end should be recessed
from sprocket outside face by .03 inches on top
and bottom sprockets.
2. Remove drain plug and drain gear lube from the
gearbox.
3. Remove the gearbox side drive shield.
4. Remove the drain plug from the chain case to drain
the gear fluid.
5. Remove chain case cover.
Figure 15. Release Chain Tension
(Rev 09/28/2010)
Dealer Service 21
MAN0813 (3/17/2010)
Download from Www.Somanuals.com. All Manuals Search And Download.
3. Clamp cup in vise as shown in Figure 19 and tap
on yoke to completely remove cup from yoke.
Repeat Step 2 and Step 3 for opposite cup.
UNIVERSAL JOINT REPAIR
1. Yoke
2. Cup and bearing
3. Snap ring
4. Journal cross
Figure 16. Universal Joint Parts Breakdown
Figure 19. Remove Cups
U-Joint Disassembly
4. Place universal cross in vise as shown in Figure 20
and tap on yoke to remove cup. Repeat Step 3 for
final removal. Drive remaining cup out with a drift
and hammer.
1. Remove external snap rings from yokes in four
locations as shown in Figure 17.
Figure 17. Remove Snap Ring
2. With snap rings removed, support drive in vise,
hold yoke in hand and tap on yoke to drive cup up
out of yoke. See Figure 18.
Figure 20. Remove Cups
Figure 18. Remove Cups
22 Dealer Service
MAN0813 (3/17/2010)
Download from Www.Somanuals.com. All Manuals Search And Download.
U-Joint Assembly
1. Place seals securely on bearing cups. Insert cup
into yoke from outside and press in with hand
pressure as far as possible. Insert journal cross
into bearing cup with grease fitting away from
shaft. Be careful not to disturb needle bearings.
Insert another bearing cup directly across from first
cup and press in as far as possible with hand
pressure.
2. Trap cups in vise and apply pressure. Be sure
journal cross is started into bearings and continue
pressure with vise, squeezing in as far as possible.
Tapping the yoke will help.
3. Seat cups by placing a drift or socket (slightly
smaller than the cup) on cup and rap with a
hammer. See Figure 21. Install snap ring and
repeat on opposite cup
4. Repeat Step 1 and Step 2 to install remaining cups
in remaining yoke.
5. Move both yokes in all directions to check for free
movement. If movement is restricted, rap on yokes
sharply with a hammer to relieve any tension.
Repeat until both yokes move in all directions
without restriction.
Figure 21. Install Cups
™
Dealer Service 23
MAN0813 (3/17/2010)
Download from Www.Somanuals.com. All Manuals Search And Download.
ASSEMBLY
Assembly of this rotary tiller is the responsibility of the
6. Remove loose nails from boards and dispose of
WOODS dealer. It should be delivered to the owner
completely assembled, lubricated and adjusted for nor-
mal conditions.
crate according to local codes.
ASSEMBLY PROCEDURES
Required tools: 9/16", 3/4”, 1-1/8" combination
wrenches, sockets, torque wrench, and jack stands.
1. Lower skid shoes to lowest position and stand tiller
upright.
„ Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
2. Use jack stands to support the front frame tube
with tiller sitting on the ground.
3. Install parking stand (33) and spring assembly to
tiller frame using 1/2NC x 3-1/4 cap screw (67) and
flange nut (62).
„ Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its compo-
nents in any way.
4. Unbolt lower hitch clevises (34), rotate 90 degrees,
and re-install in operating position, 26" from center
to center. Figure 23, page 25.
CAUTION
5. Install driveline (8) to gearbox input shaft.
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
6. Attach right mast plate (27) and driveline holder
(80) to gearbox frame using 3/8NC x 1-1/4 serrated
flange screws (83) and flange whiz nuts (60).
Attach driveline holder on outside of mast plate
using the front two holes. Use 3/8NC x 1 serrated
flange screws (55) and flange whiz nuts (60) to
attach mast plates (27 & 28) to gearbox stand in
remaining holes Figure 23, page 25.
SET-UP INSTRUCTIONS
The rotary tiller is shipped partially assembled. Assem-
bly will be easier if components are aligned and loosely
assembled before tightening hardware. See “Bolt
Torque Chart” on page 37 for recommended torque
values.
7. Install CAT 1 quick hitch sleeve (70) using 3/4NC x
3-1/2 cap screw (68) and lock nut (69). Install in
the lower hole in the top of the mast plates.
8. Attach driveline tether chain to the tiller hitch frame.
Complete the Pre-Delivery and Delivery Check Lists on
page 26 when assembly is complete.
9. Attach tailgate chain to lug on tailgate using pack-
ing slip instructions in hardware bag. Thread the
chain through the keyhole slot on the top safety
shield support. Secure the chain by sliding the
desired link into the narrow portion of the keyhole
slot.
Select a suitable working area. Refer to illustrations,
accompanying text, parts lists, and exploded view
drawings.
For reference, front, back, left, and right directions are
determined by sitting in the tractor operator’s seat.
DISASSEMBLE SHIPPING UNIT
It is advisable to have a mechanical lifting device to
facilitate uncrating.
Be careful of nails in boards when uncrating.
1. Remove all parts that are wired and strapped to
Figure 22. Attaching Tailgate Chain
tiller and/or crate.
10. Attach front rubber deflector and clamp bar using
5/16NC x 1 carriage bolts (53) and flange whiz nuts
(54). (Reverse models only)
2. Remove top, sides, and ends of crate.
3. Remove front rubber shield from the bottom of the
crate (reverse rotation models only).
11. Fill gearbox with SAE 80W or 90W gear lube until it
4. Remove lag screws from L-shaped shipping brack-
ets. Remove L-brackets from the tiller. Be sure to
save the mounting hardware for later use.
runs out the center side level plug.
NOTE: Chain case has .8 quarts of 00 grease
installed at factory. This grease is very viscous and
will stick to chain at 70°F.
5. Remove tiller assembly from crate base.
(Rev. 8/3/2011)
MAN0813 (3/17/2010)
24 Assembly
Download from Www.Somanuals.com. All Manuals Search And Download.
60
70069 3/8NC Flange Whiz Nut
2 1031834XX Rubber Shield Clamp**
3 1031836XX Rubber Shield**
62 1031226 1/2NC Flange Nut
65
67
68
69
57816 1/2 SAE Flat Hardened Washer
14069 1/2NC x 3-1/4 HHCS
15007 3/4NC x 3-1/2 HHCS
2371 3/4NC Lock Nut
8
1031825 Drive Assembly Complete
10 1023033 Hitch Pin
11 1026530 Manual Tube
27 1031977 Mast Plate, Right Hand
28 1031978 Mast Plate, Left Hand
33 1026818 Parking Stand
70 1002018 Sleeve, .81 x 1.25 x 2.12
72
74
19509 Sleeve, .51 x .75 x 2.34
67195 Compression Spring
34 1026780 Hitch Clevis
80 1033955 Driveline Holder TC
83 1033958 3/8 NC x 1-1/4 Hex Flange Serrated Screw
**TCR Models Only
50
53
54
55
71851 5/16NC x 3/4 Flange HHCS
51243 5/16NC x 1 Carriage Bolt
73163 5/16NC Flanged Whiz Nut
62153 3/8NC x 1 Hex Flange Serrated Screw
Figure 23 . Crate Assembly
(Rev 8/3/2011)
MAN0813 (3/17/2010)
Assembly 25
Download from Www.Somanuals.com. All Manuals Search And Download.
DEALER CHECK LISTS
___ Point out the safety decals. Explain their meaning
PRE-DELIVERY CHECK LIST
(DEALER’S RESPONSIBILITY)
and the need to keep them in place and in good
condition. Emphasize the increased safety haz-
ards when instructions are not followed.
Inspect the equipment thoroughly after assembly to
make sure it is set up properly before delivering it to the
customer.
___ Point out all guards and shields. Explain their
importance and the safety hazards that exist
when not kept in place and in good condition.
The following check list is a reminder of points to
inspect. Check off each item as it is found satisfactory,
corrections are made, or services are performed.
___ Present Operator's Manual and request that cus-
tomer and all operators read it before operating
equipment. Point out the manual safety rules,
explain their meanings, and emphasize the
increased safety hazards that exist when safety
rules are not followed.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
___ Check that all shields and guards are properly
installed and in good condition. Replace if dam-
aged.
___ Explain to customer the potential crushing haz-
ards of going underneath raised equipment.
Instruct customer that service work does not
require going underneath unit and never to do so.
___ Check all bolts to be sure they are properly
torqued
___ Explain to customer that when equipment is
transported on a road or highway, safety devices
should be used to give adequate warning to oper-
ators of other vehicles.
___ Check and grease all lubrication points as identi-
fied in the Lubrication Maintenance illustration,
page 16.
___ Check the level of gearbox fluid before delivery.
Service, if required, as specified on page 16.
___ Inform customer to operate PTO at 540 rpm max-
imum.
___ Check that blades have been properly installed
___ Explain to customer the importance of having the
correct PTO driveline length so that it does not
bottom out or come apart. Explain that it must be
checked as instructed in the manual whenever
using a different tractor.
DELIVERY CHECK LIST
(DEALER’S RESPONSIBILITY)
___ Show customer how to make adjustments and
select proper PTO speed.
___ Show customer the safe, proper procedures to be
used when mounting, dismounting, and storing
equipment.
___ Instruct customer how to lubricate and explain
importance of lubrication.
MAN0813 (3/17/2010)
26 Dealer Check Lists
Download from Www.Somanuals.com. All Manuals Search And Download.
PARTS INDEX
Rotary Tillers
TC/TCR60 TILLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29
TC/TCR68 TILLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31
TC/TCR74 TILLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33
DRIVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-35
GEARBOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
MAN0813 (3/17/2010)
Parts 27
Download from Www.Somanuals.com. All Manuals Search And Download.
TC60/TCR60 ROTARY TILLER ASSEMBLY
(Rev. 3/1/2012)
MAN0813 (3/17/2010)
28 Parts
Download from Www.Somanuals.com. All Manuals Search And Download.
TC60/TCR60 ROTARY TILLER ASSEMBLY
REF PART NO
QTY
DESCRIPTION
REF
PART NO
QTY
DESCRIPTION
41
42
4510
976 *
1
1
1
1
1
4
1
4
1/2 Pipe Plug
1
2
102676560
103183460
1
1
Rotor Shaft
3/8NC x 1-1/2 HHCS GR5
Gasket, 1-1/2 Bearing
Clamp, Rubber Shield (TCR Models
Only)
43 1031951
44 1031953
45 1031940
3
103183660
1031982
1031979
103192260
1023033
1026530
1032606
1026790
1032608
1026803
-----------
1
1
1
1
2
1
1
2
2
1
1
Rubber Shield (TCR Models Only)
Tailgate
Gasket, 1-5/8 Bearing
5
Gasket Seal Loctite, 598 70ml
5/16NC x 3/4 Flange HHCS
5/16NC Flange Lock Nut ZP
5/16-18 U-Tapered Spring Nut
6
Top Shield
50
51
52
53
71851 *
14139 *
74047
7
Hex Drive Shaft
10
11
12
13
13
14
15
Hitch Pin
Manual Tube
51243 * 10 5/16NC x 1 Carriage Bolt GR5 ZP
(Manual Tube and TCR Models Only)
Gearbox, 1.46:1
54
73163
10 5/16NC Flanged Whiz Nut YD
Bearing, 1.50 Dia, 4-Bolt Flange -or-
1.50 Dia, Bearing Insert with collar
Chain Tensioner
(Manual Tube and TCR Models Only)
55
56
57
58
59
60
61
62153
300157 *
6698 *
9
1
2
4
6
3/8NC X 1 Hex Flange SRTD Screw
3/8NC x 2-1/4 HHCS GR5 ZP
3/8NC Lock Nut ZP
Drive Assembly Complete (Not Shown
- See page 34 and 35.)
57816 *
35646
1/2 SAE Flat Washer, Hardened
3/8 U-Bolt
16
17
17
18
19
21
22
1031228
1031907
1032609
1026806
1026807
1031833
1031841
1031828
1031829
1033033
1026800
1026801
1026784
1026785
1026791
1031240
1026802
1026818
1026780
1031948
1031946
1031950
11975
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
Key 3/8 x 3/8 x 1-1/2
Bearing, 1.62 Dia, 4-Bolt Flange -or-
1.62 Dia, Bearing Insert with collar
Sprocket 80B 11T
70069
21 3/8NC Flanged Whiz Nut
7/16 Flat Washer
73 1/2NC Flange Nut
63 1031925 * 64 1/2NC x 1-1/4 HHCS GR5 ZP
2210 *
1
62 1031226
Sprocket 80B 17T
Sleeve, .75 x .44 x .81
Torsion Spring, LT Hand - TCR
Torsion Spring, RT Hand - TC
Chain #80 x 46 Continuous
Gearbox Mount
64
65
66
67
68
69
29893 * 10 1/2NC x 1-1/2 CRG Bolt GR5 ZP
854 *
12735
1
2
1
1
1
1
1
1
1
1/2 Flat Washer
1/2NC x 1-3/4 CRG Bolt GR5 ZP
1/2NC x 3-1/4 HHCS
23
24
25
26
27
28
29
31
32
33
34
35
36
37
38
39
40
14069 *
15007 *
2371 *
3/4NC x 3-1/2 HHCS GR5 ZP
3/4NC Lock Nut ZP
Skid Shoe, Right Hand
Skid Shoe, Left Hand
Mast Plate, Right Hand
Mast Plate, Left Hand
Shield Mount
70 1002018
71 1031958
Sleeve, .81 x 1.25 x 2.12
2/0 STR Link Chain - 15 Link
Sleeve, .51 x .75 x 2.34
Compression Spring
72
74
19509
67195
Chain Case Cover
75 1031974
76 1031975
77 1031976
78 1033749
-- TC Model Decal Set
Tailgate Lock Plate
-- TCR Model Decal Set
-- Tiller Safety Decal Set
-- 00 Grease, 1 quart (Not Shown)
Parking Stand
Hitch Clevis
Spacer 1.53 x 1.87 x .62
Spacer 1.656 x 2.00 x .75
Washer, 10ga
79
80 1033955
81 14139 *
14350
4
1
1
1
2
3/8 NC Flange Lock Nut
Driveline Holder TC
Nut, Lock 5/16NC Flange
Washer, 5/16 Neoprene
1/2 NPT Vent Plug
82 1033959
83 1033958
1031934
1031935
14 Speed Blade, Right Hand
14 Speed Blade, Left Hand
3/8NC x 1-1/4 Hex Flange SRTD
Screw
HHCS
*
Hex Head Cap Screw
Obtain Locally
(Rev. 3/1/2012)
MAN0813 (3/17/2010)
Parts 29
Download from Www.Somanuals.com. All Manuals Search And Download.
TC68/TCR68 ROTARY TILLER ASSEMBLY
(Rev. 3/1/2012)
MAN0813 (3/17/2010)
30 Parts
Download from Www.Somanuals.com. All Manuals Search And Download.
TC68/TCR68 ROTARY TILLER ASSEMBLY
REF
PART NO
QTY
DESCRIPTION
REF PART NO
QTY
DESCRIPTION
1
2
102676568
103183468
1
1
Rotor Shaft
42
976 *
1
1
1
1
4
1
4
3/8NC x 1-1/2 HHCS GR5
Gasket, 1-1/2 Bearing
Clamp, Rubber Shield (TCR Models
Only)
43 1031951
44 1031953
45 1031940
Gasket, 1-5/8 Bearing
3
5
103183668
1031983
1031980
103192268
1023033
1026530
1032606
1031927
1026803
-----------
1
1
1
1
2
1
1
2
1
1
Rubber Shield (TCR Models Only)
Tailgate
Gasket Seal Loctite, 598 70ml
5/16NC x 3/4 Flange HHCS
5/16NC Flange Lock Nut ZP
5/16-18 U-Tapered Spring Nut
50
51
52
53
71851 *
14139 *
74047
6
Top Shield
7
Hex Drive Shaft
Hitch Pin
10
11
12
13
14
15
51243 * 11 5/16NC x 1 Carriage Bolt GR5 ZP
Manual Tube
(Manual Tube and TCR Models Only)
Gearbox, 1.46:1
Kit, Bearing 1-1/2 & Sleeve
Chain Tensioner
54
73163
11 5/16NC Flanged Whiz Nut YD
(Manual Tube and TCR Models Only)
55
56
57
58
59
60
61
62153
300157 *
6698 *
9
1
2
4
6
3/8NC X 1 Hex Flange SRTD Screw
3/8NC x 2-1/4 HHCS GR5 ZP
3/8NC Lock Nut ZP
Drive Assembly Complete (Not Shown
- See page 34 and 35.)
16
17
18
19
21
22
1031228
1031928
1026806
1026807
1031833
1031841
1031828
1031829
1033033
1026800
1026801
1026784
1026785
1026791
1031240
1026802
1026818
1026780
1031948
1031946
1031950
11975
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
Key 3/8 x 3/8 x 1-1/2
Kit, Bearing 1-5/8 & Sleeve
Sprocket 80B 11T
57816 *
35646
1/2 SAE Flat Washer, Hardened
3/8 U-Bolt
70069
21 3/8NC Flanged Whiz Nut
7/16 Flat Washer
81 1/2NC Flange Nut
63 1031925 * 72 1/2NC x 1-1/4 HHCS GR5 ZP
Sprocket 80B 17T
2210 *
1
Sleeve, .75 x .44 x .81
Torsion Spring, LT Hand - TCR
Torsion Spring, RT Hand - TC
Chain #80 x 46 Continuous
Gearbox Mount
62 1031226
64
65
66
67
68
69
29893 * 10 1/2NC x 1-1/2 CRG Bolt GR5 ZP
23
24
25
26
27
28
29
31
32
33
34
35
36
37
38
39
40
41
854 *
12735
1
2
1
1
1
1
1
1
1
1/2 Flat Washer
1/2NC x 1-3/4 CRG GR5 ZP
1/2NC x 3-1/4 HHCS
Skid Shoe, Right Hand
Skid Shoe, Left Hand
Mast Plate, Right Hand
Mast Plate, Left Hand
Shield Mount
14069 *
15007 *
2371 *
3/4NC x 3-1/2 HHCS GR5 ZP
3/4NC Lock Nut ZP
70 1002018
71 1031958
Sleeve, .81 x 1.25 x 2.12
2/0 STR Link Chain - 15 Link
Sleeve, .51 x .75 x 2.34
Compression Spring
Chain Case Cover
72
74
19509
67195
Tailgate Lock Plate
Parking Stand
75 1031974
76 1031975
77 1031976
78 1033749
-- TC Model Decal Set
Hitch Clevis
-- TCR Model Decal Set
-- Tiller Safety Decal Set
-- 00 Grease, 1 quart (Not Shown)
Spacer 1.53 x 1.87 x .62
Spacer 1.65 x 2.00 x .75
Washer, 10ga
79
80 1033955
81 14139 *
14350
4
1
1
1
2
3/8 NC Flange Lock Nut
Driveline Holder TC
1/2 NPT Vent Plug
1031934
1031935
4510
16 Speed Blade, Right Hand
16 Speed Blade, Left Hand
Nut, Lock 5/16NC Flange
Washer, 5/16 Neoprene
82 1033959
83 1033958
1
1/2 Pipe Plug
3/8NC x 1-1/4 Hex Flange SRTD
Screw
HHCS
*
Hex Head Cap Screw
Obtain Locally
(Rev. 3/1/2012)
MAN0813 (3/17/2010)
Parts 31
Download from Www.Somanuals.com. All Manuals Search And Download.
TC74/TCR74 ROTARY TILLER ASSEMBLY
(Rev. 3/1/2012)
MAN0813 (3/17/2010)
32 Parts
Download from Www.Somanuals.com. All Manuals Search And Download.
TC74/TCR74 ROTARY TILLER ASSEMBLY
REF
PART NO
QTY
DESCRIPTION
REF
PART NO
QTY
DESCRIPTION
1
2
102676574
103183474
1
1
Rotor Shaft
42
43
44
45
50
51
52
53
976 *
1
1
1
1
4
1
4
3/8NC x 1-1/2 HHCS GR5
Gasket, 1-1/2 Bearing
Clamp, Rubber Shield (TCR Models
Only)
1031951
1031953
1031940
71851 *
14139 *
74047
Gasket, 1-5/8 Bearing
3
103183674
1031984
1031981
103192274
1023033
1026530
1032606
1026790
1032608
1026803
-----------
1
1
1
1
2
1
1
2
2
1
1
Rubber Shield (TCR Models Only)
Tailgate
Gasket Seal Loctite, 590 70ml
5/16NC x 3/4 Flange HHCS
5/16NC Flange Lock Nut ZP
5/16-18 U-Tapered Spring Nut
5
6
Top Shield
7
Hex Drive Shaft
10
11
12
13
13
14
15
Hitch Pin
51243 * 12 5/16NC x 1 Carriage Bolt GR5 ZP
Manual Tube
(Manual Tube and TCR Models Only)
Gearbox, 1.46:1
54
73163
12 5/16NC Flanged Whiz Nut YD
(Manual Tube and TCR Models Only)
Bearing, 1.50 Dia, 4-Bolt Flange -or-
1.50 Dia, Bearing Insert with collar
Chain Tensioner
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
74
75
76
77
78
79
80
81
82
83
62153
300157 *
6698 *
9
1
2
4
6
3/8NC X 1 Hex Flange SRTD Screw
3/8NC x 2-1/4 HHCS GR5 ZP
3/8NC Lock Nut ZP
Drive Assembly Complete (Not Shown
- See page 34 and 35.)
57816 *
35646
1/2 SAE Flat Washer, Hardened
3/8 U-Bolt
16
17
17
18
19
21
22
1031228
1031907
1032609
1026806
1026807
1031833
1031841
1031828
1031829
1033033
1026800
1026801
1026784
1026785
1026791
1031240
1026802
1026818
1026780
1031948
1031946
1031950
11975
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
Key 3/8 x 3/8 x 1-1/2
Bearing, 1.62 Dia, 4-Bolt Flange -or-
1.62 Dia, Bearing Insert with collar
Sprocket 80B 11T
70069
21 3/8NC Flanged Whiz Nut
7/16 Flat Washer
89 1/2NC Flange Nut
2210 *
1
1031226
Sprocket 80B 17T
1031925 * 80 1/2NC x 1-1/4 HHCS GR5 ZP
29893 * 10 1/2NC x 1-1/2 CRG Bolt GR5 ZP
Sleeve, .75 x .44 x .81
Torsion Spring, LT Hand - TCR
Torsion Spring, RT Hand - TC
Chain #80 x 46 Continuous
Gearbox Mount
854 *
12735
1
2
1
1
1
1
1
1
1
1/2 Flat Washer
1/2NC x 1-3/4 CRG GR5 ZP
1/2NC x 3-1/4 HHCS
23
24
25
26
27
28
29
31
32
33
34
35
36
37
38
39
40
41
14069 *
15007 *
2371 *
3/4NC x 3-1/2 HHCS GR5 ZP
3/4NC Lock Nut ZP
Skid Shoe, Right Hand
Skid Shoe, Left Hand
Mast Plate, Right Hand
Mast Plate, Left Hand
Shield Mount
1002018
1031958
19509
Sleeve, .81 x 1.25 x 2.12
2/0 STR Link Chain - 15 Link
Sleeve, .51 x .75 x 2.34
Compression Spring
67195
Chain Case Cover
1031974
1031975
1031976
1033749
14350
-- TC Model Decal Set
Tailgate Lock Plate
-- TCR Model Decal Set
-- Tiller Safety Decal Set
-- 00 Grease, 1 quart (Not Shown)
Parking Stand
Hitch Clevis
Spacer 1.53 x 1.87 x .62
Spacer 1.65 x 2.00 x .75
Washer, 10ga
4
1
1
1
2
3/8 NC Flange Lock Nut
Driveline Holder TC
1033955
14139 *
1033959
1033958
Nut, Lock 5/16NC Flange
Washer, 5/16 Neoprene
1/2 NPT Vent Plug
1031934
1031935
4510
18 Speed Blade, Right Hand
18 Speed Blade, Left Hand
3/8NC x 1-1/4 Hex Flange SRTD
Screw
1
1/2 Pipe Plug
HHCS
*
Hex Head Cap Screw
Obtain Locally
(Rev. 3/1/2012)
MAN0813 (3/17/2010)
Parts 33
Download from Www.Somanuals.com. All Manuals Search And Download.
1031825 - COMER SLIP CLUTCH DRIVE ASSEMBLY
REF
PART
QTY
DESCRIPTION
A
1
1031825
1001300
38478
1
1
2
1
6
1
2
1
1
1
1
8
1
1
2
1
1
8
1
1
1
1
1
1
Complete 540 driveline and clutch assembly
Complete collar yoke C12 1-3/8
Cross & bearing kit
Collar, outer tube
Shield retainer
2
3
1019442
30922
4
5
1019444
30197
Collar, inner tube
Shield tether chains
Yoke, inner tube
6
7
1001306
1001305
30928
8
Flexible pin
9
Inner profile tube & yoke
Friction clutch assembly
Spring
10
11
12
13
14
15
16
17
18
19
20
21
22
23
1032431
1001311
1001312
1001313
1001314
1032432
1001317
1001318
1001274
1001301
1001302
30926
Flanged Yoke
Bushing
Lining ring
Clutch support
Pressure plate
Bolt and nut M10 x 80
Tapered Pin Set
Yoke, outer tube
Flexible pin
Outer profile tube & yoke
Complete shield kit T40
Lock collar repair kit
1021552
1001340
(Rev. 10/4/2011)
MAN0813 (3/17/2010)
34 Parts
Download from Www.Somanuals.com. All Manuals Search And Download.
1031826 - COMER SHEAR BOLT DRIVE ASSEMBLY (OPTIONAL)
REF
PART
QTY
DESCRIPTION
A
1
1031826
1001300
38478
1
1
2
1
6
1
2
1
1
1
1
1
1
1
1
1
1
1
1
Complete 540 driveline and shear bolt assembly
Complete collar yoke C12 1-3/8
Cross & bearing kit
Collar, outer tube
2
3
1019442
30922
4
Shield retainer
5
1019444
30917
Collar, inner tube
6
Shield tether chains
Yoke, inner tube
7
1001306
1001305
30928
8
Flexible pin
9
Inner profile tube & yoke
Shear yoke assembly
Bolt and Nut M8 x 50 cl 8.8
Grease fitting
10
11
12
13
14
15
16
17
18
1032435
1032436
1032430
30913
1-3/8 Push pin set
1001301
1001302
30926
Yoke, outer tube
Flexible pin
Outer profile tube & yoke
Complete shield kit
Lock collar repair kit
1021552
1001340
(Rev. 10/4/2011)
MAN0813 (3/17/2010)
Parts 35
Download from Www.Somanuals.com. All Manuals Search And Download.
1032606 - GEARBOX ASSEMBLY
REF
PART
QTY
DESCRIPTION
Cast Iron tee gearbox
A
1
1032606
1032437
1032408
1032409
1032445
1032446
1008155
27326
1
2
2
2
2
4
1
2
1
2
1
1
1
1
1
1
1
Seal, metric 60 x 95 x 10
Snap ring, metric 95 x 98.5 x 3
Shim kit, metric 85.3 x 94.7
Ball Bearing 6012
2
3
4
5
Cap Screw, M10-1.50 x 20mm cl 8.8
Parallel Key, metric 14 x 9 x 35 Hardened
3/8 NPT Hex Plug
6
7
8
1032447
1007866
1032448
57466
Gearbox cover
9
Shim kit, metric 35.3 x 48
Tapered roller bearing 30207
Snap ring, metric 72 x 75 x 2.5
Ball Bearing 6207
10
11
12
13
14
15
16
20890
1007859
1032401
1032604
1032605
Snap ring, metric 35 x 33 x 1.5
Seal, metric 35 x 72 x 10
Spacer, metric 64.3 x 71.8 x 34.1
3/8 NPT breather plug
(Rev 09/28/2010)
MAN0813 (3/17/2010)
36 Parts
Download from Www.Somanuals.com. All Manuals Search And Download.
BOLT TORQUE CHART
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific
application.
Fasteners must always be replaced with the same grade as specified in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.
SAE Bolt Head
Identification
SAE SERIES
TORQUE
CHART
A
SAE Grade 2
(No Dashes)
SAE Grade 8
(6 Radial Dashes)
SAE Grade 5
(3 Radial Dashes)
MARKING ON HEAD
SAE 5
A
SAE 2
SAE 8
Diameter
(Inches)
Wrench
Size
lbs-ft
N-m
8
lbs-ft
10
N-m
13
lbs-ft
14
N-m
1/4"
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"
3/4"
7/8"
1"
7/16"
1/2"
6
18
37
12
17
19
26
27
9/16"
5/8"
23
31
35
47
49
67
36
48
55
75
78
106
163
232
325
569
907
1383
3/4"
55
75
85
115
164
230
403
642
979
120
171
240
420
669
1020
13/16"
15/16"
1-1/8"
1-5/16"
1-1/2"
78
106
149
261
416
634
121
170
297
474
722
110
192
306
467
METRIC SERIES
TORQUE
CHART
8.8
Metric Bolt Head
Identification
10.9
A
Metric
Grade 8.8
Metric
Grade 10.9
Coarse Thread
Marking on Head
Metric 8.8 Metric 10.9
Fine Thread
Marking on Head
Metric 8.8 Metric 10.9
A
A
Diameter &
Thread Pitch Wrench
(Millimeters)
Diameter &
Thread Pitch
(Millimeters)
Size
N-m
lbs-ft
6
N-m
lbs-ft
8
N-m
lbs-ft
6
N-m
lbs-ft
8
6 x 1.0
10 mm
13 mm
16 mm
18 mm
21 mm
24 mm
27 mm
30 mm
34 mm
36 mm
46 mm
8
11
27
8
11
29
6 x 1.0
8 x 1.0
8 x 1.25
10 x 1.5
12 x 1.75
14 x 2.0
16 x 2.0
18 x 2.5
20 x 2.5
22 x 2.5
24 x 3.0
30 x 3.0
20
15
20
21
16
22
39
29
54
40
41
30
57
42
10 x 1.25
12 x 1.25
14 x 1.5
16 x 1.5
18 x 1.5
20 x 1.5
22 x 1.5
24 x 2.0
30 x 2.0
68
50
94
70
75
55
103
163
250
363
507
684
861
1740
76
109
169
234
330
451
571
1175
80
151
234
323
457
623
790
1626
111
173
239
337
460
583
1199
118
181
263
367
495
623
1258
87
120
184
268
374
505
635
1283
125
172
244
332
421
867
133
194
270
365
459
928
Typical Washer
Installations
Bolt
Flat Washer
Lock Washer
8/9/00
Bolt Torque & Size Charts (Rev. 3/28/2007)
Appendix 37
Download from Www.Somanuals.com. All Manuals Search And Download.
BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
SAE Bolt Thread Sizes
5/16
3/8
1/2
5/8
3/4
7/8
IN
1
2
7
3
4
5
6
MM
25
50
75
100
125
150
175
Metric Bolt Thread Sizes
8MM 10MM
12MM
14MM
16MM
18MM
ABBREVIATIONS
AG .............................................................. Agriculture
MPa ........................................................ Mega Pascal
N ......................................................................Newton
NC...................................................... National Coarse
NF...........................................................National Fine
NPSM .................... National Pipe Straight Mechanical
NPT...........................................National Pipe Tapered
NPT SWF......... National Pipe Tapered Swivel Female
ORBM...........................................O-Ring Boss - Male
P .......................................................................... Pitch
PBY.......................................................Power-Beyond
psi ......................................... Pounds per Square Inch
PTO......................................................Power Take Off
QD ................................................... Quick Disconnect
RH.............................................................. Right Hand
ROPS........................... Roll-Over Protective Structure
RPM........................................Revolutions Per Minute
RT ........................................................................Right
SAE.......................... Society of Automotive Engineers
UNC..................................................... Unified Coarse
UNF ..........................................................Unified Fine
UNS ..................................................... Unified Special
ASABE ....................American Society of Agricultural &
Biological Engineers (formerly ASAE)
ASAE....... American Society of Agricultural Engineers
ATF................................Automatic Transmission Fluid
BSPP............................. British Standard Pipe Parallel
BSPTM................ British Standard Pipe Tapered Male
CV ....................................................Constant Velocity
CCW.............................................. Counter-Clockwise
CW .............................................................. Clockwise
F.......................................................................Female
FT.............................................................. Full Thread
GA .....................................................................Gauge
GR (5, etc.)........................................... Grade (5, etc.)
HHCS ........................................Hex Head Cap Screw
HT ...........................................................Heat-Treated
JIC.................Joint Industry Council 37° Degree Flare
LH................................................................. Left Hand
LT ...........................................................................Left
m ........................................................................ Meter
mm ............................................................... Millimeter
M ..........................................................................Male
Bolt Torque & Size Charts (Rev. 3/28/2007)
38 Appendix
Download from Www.Somanuals.com. All Manuals Search And Download.
WARRANTY
All Models Except Mow’n MachineTM Zero-Turn Mowers
Please Enter Information Below and Save for Future Reference.
Date Purchased: ____________________________
Model Number: ____________________________
From (Dealer): __________________________________________
Serial Number: __________________________________________
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth
below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE
PRODUCT TO THE ORIGINAL PURCHASER.
All current model loaders and backhoes are warranted for two (2) years from the date of delivery to the original purchaser.
The warranty periods for specific parts or conditions are listed below:
Part or
Condition
Warranted
Duration (from date of
delivery to the original
purchaser)
Model Number
All units invoiced after 4/30/2012
BW1260, BW1620, BW1800, BW1260X, BW1800X, BW2400
BW240HD, BW180HD, BW180HB, BW126HB, BW126XHD, BW180XHD
BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X, BB8400X,
DS1260, DSO1260, DS1440, TS1680, BW126-3, BW180-3, BW240, BW126X, BW180X
6 years
Gearbox
components
PHD25, PHD35, PHD65, PHD95, DS96, DS120, RCC42, RD990X, PRD6000, PRD7200, PRD8400,
S15CD, S20CD, S22CD, S25CD, S27CD, S30CD BW15LH, TC/R74, TC/R68, TC/R60, TBW144,
TBW180, TBW204
3 years (1 year if used in rental or
commercial applications)
RDC54, RD60, RD72, TBW150C, TS/R60, TS/R52, TS/R44, HC48, HC54, HC60, HC72
RD990X, PRD6000, PRD7200, PRD8400, TBW144, TBW180, TBW204
Blade
spindles
3 years
BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-3, BW126HB, BW180-3, BW180HB,
BW180HD, BW1260, BW1800, BW240, BW240HD, DS1260, DSO1260, DS1440, TS1680
Rust-through
10 years
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to
improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially
modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center.
This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other
than those obtainable through WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a
third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by
WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in
its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of
purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the
dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or
replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY.
THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS
MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY
OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal
theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues
or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or
rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture
replacement parts.
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its
authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. Answers to any questions regarding
warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061 USA
800-319-6637 tel
800-399-6637 fax
F-3079 (Rev. 3/2/2012)
Download from Www.Somanuals.com. All Manuals Search And Download.
WARRANTY
(Replacement Parts For All Models Except Mow’n Machine
TM
Zero-Turn Mowers)
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and
workmanship for a period of ninety (90) days from the date of delivery of the product to the original
purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a
period of 12 months.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of
WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This
Warranty does not cover normal wear or tear, or normal maintenance items.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell
or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser
in any way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of
charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with
this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30)
days after such defect or noncompliance is discovered or should have been discovered, routed through
the dealer and distributor from whom the purchase was made, transportation charges prepaid.
WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the
product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF
REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS
WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF
THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND
WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/
OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising
directly or indirectly from the product, whether such claim is based upon breach of contract, breach
of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality
of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or
goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for
labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to
obtain materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,
including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized
to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
F-8494 (Rev. 10/3/2011)
Download from Www.Somanuals.com. All Manuals Search And Download.
|