Woods Equipment Lawn Mower FSW6000F User Manual

MOW’N MACHINE  
SWEEPER  
FSW6000F  
FSW6000T  
Tested. Proven. Unbeatable.  
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TABLE OF CONTENTS  
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . INSIDE FRONT COVER  
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13  
PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18  
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 19  
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20  
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER  
GENERAL INFORMATION  
The purpose of this manual is to assist you in operating  
and maintaining your WOODS Mow'n Machine and  
Sweeper. Read it carefully. It furnishes information and  
instructions that will help you achieve years of depend-  
able performance. These instructions have been com-  
piled from extensive field experience and engineering  
data. Some information may be general in nature due  
to unknown and varying operating conditions. How-  
ever, through experience and these instructions, you  
should be able to develop procedures suitable to your  
particular situation.  
Some illustrations in this manual show the  
mower with safety shields removed to provide a  
better view. The mower should never be operated  
with any safety shielding removed.  
Throughout this manual, references are made to right  
and left direction These are determined by standing  
behind the equipment facing the direction of forward  
travel.  
The illustrations and data used in this manual were cur-  
rent at the time of printing, but due to possible inline  
production changes, your machine may vary slightly in  
detail. We reserve the right to redesign and change the  
machines as may be necessary without notification.  
MAN0116 (Rev. 4/15/2004)  
Introduction 1  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Always wear relatively tight and belted clothing  
to avoid entanglement in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head.  
!
LEA EL INSTRUCTIVO!  
Si no lee Ingles, pida ayuda a  
alguien que si lo lea para que le  
traduzca las medidas de seguridad.  
Make sure attachment is properly secured,  
adjusted, and in good operating condition.  
Make sure the driveline spring-activated locking  
collar slides freely and is seated firmly in power  
unit PTO groove. Make sure the set screws  
securely attach driveline to the attachment gearbox  
shaft.  
Safety is a primary concern in the design and  
manufacture of our products. Unfortunately, our  
efforts to provide safe equipment can be wiped  
out by an operator’s single careless act.  
The safety interlock system was installed for  
your protection. Do not disconnect, disable, over-  
ride, or execute any action that would cause this  
system to malfunction. If malfunction occurs, stop  
all operation and contact dealer for repair.  
In addition to the design and configuration of  
equipment, hazard control and accident preven-  
tion are dependent upon the awareness, con-  
cern, judgement, and proper training of  
personnel involved in the operation, transport,  
maintenance, and storage of equipment.  
Remove accumulated debris from this equip-  
ment, power unit, and engine to avoid fire hazard.  
It has been said, “The best safety device is an  
informed, careful operator.” We ask you to be  
that kind of operator.  
Make sure all safety decals are installed.  
Replace if damaged. (See Safety Decals section for  
location.)  
Make sure shields and guards are properly  
installed and in good condition. Replace if dam-  
aged.  
TRAINING  
Safety instructions are important! Read all  
attachment and power unit manuals; follow all  
safety rules and safety decal information. (Replace-  
ment manuals and safety decals are available from  
your dealer. To locate your nearest dealer, check  
or in the United States and Canada call 1-800-319-  
6637.) Failure to follow instructions or safety rules  
can result in serious injury or death.  
When using weight transfer system, correct  
counterweight must be used to maintain stability.  
See counterweight chart in power unit manual or  
contact dealer.  
Inspect and clear area of stones, branches, or  
other hard objects that might be thrown, causing  
injury or damage.  
OPERATION  
If you do not understand any part of this manual  
and need assistance, see your dealer.  
Never place any part of the body underneath  
implement/attachment or between its moving parts  
even when the engine has been turned off. Service  
work does not require going underneath unit.  
Mechanical failures, electrical failures, or operating  
controls can cause equipment to drop.  
Know your controls and how to stop engine and  
attachment quickly in an emergency.  
Operators must be instructed in and be capable  
of the safe operation of the equipment, its attach-  
ments, and all controls. Do not allow anyone to  
operate this equipment without proper instruc-  
tions.  
Keep bystanders away from equipment.  
Do not operate or transport equipment while  
under the influence of alcohol or drugs.  
Never allow children or untrained persons to  
operate equipment.  
Operate only in daylight or good artificial light.  
Keep hands, feet, hair, and clothing away from  
equipment while engine is running. Stay clear of all  
moving parts.  
PREPARATION  
Check that all hardware is properly installed.  
Always tighten to torque chart specifications  
unless instructed otherwise in this manual.  
Never allow riders on power unit or attachment.  
Do not operate PTO during transport.  
Mow’n Machine Vacuum (10/8/2004)  
2 Safety  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Look down and to the rear and make sure area  
is clear before operating in reverse.  
Do not modify or alter or permit anyone else to  
modify or alter the equipment or any of its compo-  
nents in any way.  
Do not operate or transport on steep slopes.  
Always wear relatively tight and belted clothing  
to avoid entanglement in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head.  
Do not stop, start, or change directions sud-  
denly on slopes.  
Use extreme care and reduce ground speed on  
slopes and rough terrain.  
Make sure attachment is properly secured,  
adjusted, and in good operating condition.  
Watch for hidden hazards on the terrain during  
operation.  
Never perform service or maintenance with  
engine running.  
Stop power unit and equipment immediately  
upon striking an obstruction. Turn off engine,  
remove key, inspect, and repair any damage before  
resuming operation.  
Never place any part of the body underneath  
implement/attachment or between its moving parts  
even when the engine has been turned off. Service  
work does not require going underneath unit.  
Mechanical failures, electrical failures, or operating  
controls can cause equipment to drop.  
Moving steering levers rapidly from forward to  
reverse or reverse to forward could cause loss of  
control.  
Do not operate power unit with attachment  
removed. Attachment is required for power unit  
stability.  
Do not put Mow’n Machine into service unless  
clutch is working properly. When the engine is at  
full throttle, PTO-driven accessories must stop  
within five seconds after the PTO switch is turned  
to “OFF.” See your dealer for replacement  
clutches.  
Before dismounting power unit or performing  
any service or maintenance, follow these steps:  
disengage power to equipment, lower the 3-point  
hitch and all raised components to the ground,  
operate valve levers to release any hydraulic pres-  
sure, set parking brake, stop engine, remove key,  
and unfasten seat belt.  
Keep all persons away from operator control  
area while performing adjustments, service, or  
maintenance.  
Before performing any service or maintenance,  
lower attachment to ground, turn off power unit  
engine, remove key, and disconnect battery ground  
cable (negative -).  
Tighten all bolts, nuts and screws to torque  
chart specifications. Check that all cotter pins are  
installed securely to ensure equipment is in a safe  
condition before putting unit into service.  
TRANSPORTATION  
Make sure all safety decals are installed.  
Replace if damaged. (See Safety Decals section for  
location.)  
Use extra care when loading or unloading the  
machine onto a trailer or truck.  
Make sure shields and guards are properly  
installed and in good condition. Replace if dam-  
aged.  
Never allow riders on power unit or attachment.  
Do not operate or transport on steep slopes.  
Do not operate or transport equipment while  
under the influence of alcohol or drugs.  
STORAGE  
MAINTENANCE  
Block equipment securely for storage.  
Before performing any service or maintenance,  
lower attachment to ground, turn off power unit  
engine, remove key, and disconnect battery ground  
cable (negative -).  
Keep children and bystanders away from stor-  
age area.  
Mow’n Machine Vacuum (10/8/2004)  
Safety 3  
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SAFETY & INSTRUCTIONAL DECALS  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Replace Immediately If Damaged!  
DANGER  
MODEL NO.  
SERIAL NO.  
SHIELD MISSING  
Woods Equipment Company  
Oregon, Illinois, U.S.A.  
4 - PN 18869  
BE CAREFUL!  
1 - SERIAL NUMPER PLATE  
Use a clean, damp cloth to clean safety decals.  
Avoid spraying too close to decals when using a pressure  
washer; high-pressure water can enter through very small  
scratches or under edges of decals causing them to peel or  
come off.  
Replacement safety decals can be ordered free from your  
Woods dealer. To locate your nearest dealer, check the  
United States and Canada call 1-800-319-6637.  
CD4787  
72803  
4
2
3
5
1
MAN0118 (Rev. 12/23/2004)  
4 Safety  
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SAFETY & INSTRUCTIONAL DECALS  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Replace Immediately If Damaged!  
5 - PN 72803  
2 - PN 18864  
CAUTION  
DANGER  
PINCH POINT  
AVOID INJURY FROM  
FRAME PIVOT AND STOPS  
D KEEP HANDS AND FEET AWAY.  
ROTATING DRIVELINE  
50-0075-1  
CONTACT CAN CAUSE DEATH  
KEEP AWAY!  
DO NOT OPERATE WITHOUT -  
3 - PN 33347  
All driveline guards, tractor and  
equipment shields in place  
Drivelines securely attached at both ends  
Driveline guards that turn freely on  
driveline  
18864-C  
33347E  
MAN0118 (Rev. 12/23/2004)  
Safety 5  
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OPERATION  
REAR TRACTOR WEIGHT  
Safety is a primary concern in the design and  
manufacture of our products. Unfortunately, our  
efforts to provide safe equipment can be wiped  
out by an operator’s single careless act.  
REQUIREMENTS  
The sweeper attachment requires additional rear trac-  
tor weight as shown in the counterweight chart below.  
Contact your WOODS dealer for counterweights and  
mount kit appropriate for your specific tractor.  
In addition to the design and configuration of  
equipment, hazard control and accident preven-  
tion are dependent upon the awareness, con-  
cern, judgement, and proper training of  
personnel involved in the operation, transport,  
maintenance, and storage of equipment.  
REAR TRACTOR COUNTERWEIGHT  
REQUIREMENT CHART  
Sweeper  
Model  
Mow’n Machines  
It has been said, “The best safety device is an  
informed, careful operator.” We ask you to be  
that kind of operator.  
F-Series  
F-Series with  
ROPS  
60" Sweeper  
100 lbs.  
150 lbs.  
2-WAY ANGLE MOUNT HEIGHT  
ADJUSTMENT  
A WARNING  
Safety instructions are important! Read all  
attachment and power unit manuals; follow all  
safety rules and safety decal information. (Replace-  
ment manuals and safety decals are available from  
your dealer. To locate your nearest dealer, check  
or in the United States and Canada call 1-800-319-  
6637.) Failure to follow instructions or safety rules  
can result in serious injury or death.  
The sweeping height of the broom should be adjusted  
by the actuator motor. When using the broom for de-  
thatching, the gauge wheels should be mounted to the  
sides of the Sweeper broom and the height of the  
broom should be adjusted by placing spacers on the  
wheel forks above or below the fork housings.  
FIXED ANGLE HEIGHT ADJUSTMENT  
The sweeping height of the broom is adjusted by push-  
ing the button on the end of the adjustment lever and  
moving lever rearward to raise broom and forward to  
lower broom.  
Make sure the driveline spring-activated locking  
collar slides freely and is seated firmly in power  
unit PTO groove. Make sure the set screws  
securely attach driveline to the attachment gearbox  
shaft.  
SWEEPING TIPS  
Before performing any service or maintenance,  
lower attachment to ground, turn off power unit  
engine, remove key, and disconnect battery ground  
cable (negative -).  
A WARNING  
Never place any part of the body underneath  
implement/attachment or between its moving parts  
even when the engine has been turned off. Service  
work does not require going underneath unit.  
Mechanical failures, electrical failures, or operating  
controls can cause equipment to drop.  
Make sure attachment is properly secured,  
adjusted, and in good operating condition.  
Never allow children or untrained persons to  
operate equipment.  
Before performing any service or maintenance,  
lower attachment to ground, turn off power unit  
engine, remove key, and disconnect battery ground  
cable (negative -).  
Keep bystanders away from equipment.  
Do not stop, start, or change directions sud-  
denly on slopes.  
Make sure shields and guards are properly  
A CAUTION  
installed and in good condition. Replace if damaged.  
Keep hands, feet, hair, and clothing away from  
equipment while engine is running. Stay clear of all  
moving parts.  
Always wear relatively tight and belted clothing  
to avoid getting caught in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head;  
and respirator or filter mask where appropriate.  
Always operate tractor engine at full governed RPM  
when using the bi-directional broom for snow removal.  
MAN0118 (Rev. 12/23/2004)  
6 Operation  
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Operate tractor engine at half throttle when de-thatch-  
ing grass or sweeping dirt.  
Avoid sudden starts and stops when traveling up and  
down hill. Never sweep or back up steep hills.  
When de-thatching grass, stop tractor, disengage PTO,  
turn off key and check for grass wrap around PTO shaft  
and universal shaft every 30 minutes of operation.  
Move very slowly when turning or operating on slopes  
to reduce the possibility of unit tipping or loss of control.  
PRE-OPERATION CHECK LIST  
(Owner Responsibility)  
Use the gauge wheels only when de-thatching grass.  
Before de-thatching or snow removal, analyze the area  
to determine the best procedure. Consider the grass  
type or snow depth and the terrain type (rolling, level or  
rough).  
___ Review and follow safety rules and safety  
decals on pages 2 through 5.  
___ Make sure driveline spring-activated locking  
pin or collar slides freely and securely con-  
nects driveline to tractor PTO shaft.  
UNEVEN TERRAIN  
___ Check that equipment is properly and securely  
attached to tractor.  
A WARNING  
Do not operate or transport on steep slopes.  
___ Service equipment according to lubrication  
table.  
Do not stop, start, or change directions sud-  
denly on slopes.  
___ Check that all hardware and cotter pins are  
properly installed and secured.  
Use extreme care and reduce ground speed on  
slopes and rough terrain.  
___ Check that all shields and guards are properly  
installed and in good condition. Replace if  
damaged.  
Pass diagonally through sharp dips and avoid sharp  
drops to prevent hanging up the tractor and broom.  
Practice will improve your skills in maneuvering on  
uneven terrain.  
___ Inspect area to be cleaned and remove stones,  
branches or other hard objects that might be  
MAN0118 (Rev. 12/23/2004)  
Operation 7  
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SERVICE  
In addition to these lubrication points, lightly oil all roller  
chains periodically.  
A CAUTION  
Check the oil level in gearboxes periodically. Maintain  
oil level to the bottom of fill plug hole. Use SAE 90W oil.  
Always wear relatively tight and belted clothing  
to avoid getting caught in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head;  
and respirator or filter mask where appropriate.  
CHAIN ADJUSTMENT  
Check periodically for proper chain tension between  
gearboxes. If chain tightening is required, loosen the  
four mounting bolts on the right gearbox and slide the  
gearbox to the right until proper chain tension is  
achieved. Do not overtighten chain.  
A WARNING  
Before performing any service or maintenance,  
lower attachment to ground, turn off power unit  
engine, remove key, and disconnect battery ground  
cable (negative -).  
A WARNING  
Make sure shields and guards are properly  
installed and in good condition. Replace if damaged.  
Never place any part of the body underneath  
implement/attachment or between its moving parts  
even when the engine has been turned off. Service  
work does not require going underneath unit.  
Mechanical failures, electrical failures, or operating  
controls can cause equipment to drop.  
NOTE: When performing any maintenance or making  
adjustments to the Sweeper broom, refer to the  
Sweepster) operator's manual.  
Ref.  
1
Description  
Frequency  
8 Hours  
LUBRICATION  
Guage Wheel Pivot (2 fittings)  
Gauge Wheel (2 fittings)  
Broom Pivot (2 fitttings)  
Power Shafts (6 fittings)  
To prevent excessive wear, do not let excess grease  
collect on or around parts. Figure 1 shows the lubrica-  
tion points. The accompanying chart gives the fre-  
quency of lubrication in operating hours based on  
normal operating conditions. Severe or unusual condi-  
tions may require more frequent lubrication.  
2
8 Hours  
3
40 Hours  
8 Hours  
4
3
4
1
2
CD3882  
4
Figure 1. Lubrication Points  
MAN0118 (Rev. 12/23/2004)  
8 Service  
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ASSEMBLY  
broom head to mount (1) using bolts provided with  
broom head.  
DEALER SET-UP INSTRUCTIONS  
Assembly of this sweeper is the responsibility of the  
WOODS dealer. It should be delivered to the owner  
completely assembled, lubricated, and adjusted for  
normal cutting conditions.  
Attach height adjustment lever (2), and lever guide (18)  
as shown. Pivot bolt (35) and nut (37) must be snug but  
still allow the lever to rotate.  
Secure one end of chain (17) to lug on adjustment  
lever using washer (40) and cotter pin (30). Attach mid-  
point of chain to slots in broom head lift arm. Secure  
chain to slots using pin provided with the broom head.  
FIXED ANGLE MOUNT KIT INSTALLATION  
(Figure 2)  
Mark Sweeper input driveshaft at 6-1/2 inches from the  
center cross. Loosen the set screw retaining the rect-  
angular shaft and remove it from the U-joint. Cut shaft  
to proper length and reinstall shaft and secure with set  
screws.  
Attach assist spring (16) to hole in sweeper mount.  
Attach other end of spring to loose end of chain.  
Attach broom and mount to tractor according to instruc-  
tions on page 12.  
Position broom head in front of mount while inserting  
broom head input shaft into sleeve assembly (7). Bolt  
6--1/2  
TRIM INPUT SHAFT  
17  
16  
2
30  
8
40  
7
CD4649A-1  
18  
35  
37  
SEE SWEEPSTER® MANUAL  
FOR SWEEPSTER® PARTS.  
1
1. Fixed angle sweeper mount  
18. Lever guide  
2. Lever  
30. Cotter pin  
7. Output shaft  
16. Spring  
35. Hex head cap screw  
37. Elastic stop nut  
40. Standard flat washer  
17. 20 - Link chain  
MAN0118 (Rev. 12/23/2004)  
Assembly 9  
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20  
8--1/4  
5
10  
TRIM INPUT SHAFT  
8
24  
DRILL .343 (11/32) DIA  
HOLES IN SWEEPSTER SHIELD  
21  
9
7
23  
22  
6
24  
4
2
22  
CD4647A  
11  
3
1
21. 5/16" NC Flanged hex lock nut  
22. 1/2 NC x 2-1/2 Hex head cap screw  
23. 1/2 NC x 3 Hex head cap screw  
24. 1/2 NC Hex locknut  
1. Broom mount  
7. 2-1/2" Clamp  
2. 12V Actuator  
8. Extension spring  
3. Universal half sheet  
4. Universal half sleeve  
5. Power shaft shield  
6. Shield mount strap  
9. Upper actuator mount  
10. Caster wheel assembly right  
11. Caster wheel assembly left  
20. 5/16" x 3/4" NC Hex head cap screw  
Figure 3. 2-Way Angle Sweeper Installation  
until actuator lines up with upper mount. Do not over  
2-WAY ANGLE MOUNT KIT  
(Figure 3)  
tighten, rod must be able to float in slot. Attach wire  
from actuator motor to black and white wires from the  
switch box.  
Attach upper actuator mount (9) to square upright mast  
on Sweeper broom head using 1/2 x 3 bolt and 1/2  
locknut.  
Attach extension spring (8) to hole in broom head mast  
and to hole in main mount near rear actuator mounting  
location.  
Mark Sweeper input driveshaft at 8-1/4 inches from the  
center cross. Loosen the set screw retaining the rect-  
angular shaft and remove it from the U-joint. Cut shaft  
to proper length and reinstall shaft and secure with set  
screws.  
Attach 2-1/2 clamp (7) and shield mount strap (6) to  
round cross member of broom frame. Do not tighten  
fully so shield may be adjusted. Attach power shaft  
shield (5) to strap. Position shield so it can be bolted to  
existing chain shield of broom head. Drill 2.343 (11/32)  
dia holes in broom head shield to mount power shaft  
shield. Bolt power shaft shield to broom head and  
tighten all bolts and clamps.  
Position broom head in front of mount while inserting  
broom head input shaft into sleeve assembly (4). Bolt  
broom head to mount (1) using bolts provided with  
broom head.  
Attach fixed end of upper actuator (2) to mount using  
1/2 x 2-1/2 bolt and 1/2 locknut. Attach rod end of actu-  
ator to slots in upper actuator mount (9) using 1/2 x 2-  
1/2 bolts and 1/2 locknut. Slide broom head left or right  
Attach broom and mount to tractor according to instruc-  
tion in the following section.  
MAN0118 (Rev. 12/23/2004)  
10 Assembly  
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nector (A) to ease installation. Disconnect the wiring  
harness from the tractor at this point when removing  
the broom from the tractor. Rear section of wiring har-  
ness may remain on tractor at all times.  
ATTACHING SWEEPER TO TRACTOR  
(Figure 4)  
Replace existing step on 2-way angle mount of tractor  
with shorter step supplied with sweeper. Remove cotter  
pin on end of step rod and slide out. Install shorter step  
and replace rod and cotter pin. Keep existing step for  
use with mower decks if desired.  
Secure relay and connector to tractor frame using plas-  
tic wire ties through holes near seat hinge.  
Attach T-tap securely to a purple wire, directly behind  
the ignition switch, inside the console. Connect the  
short black pigtail to the T-tap and install a 7.5 amp  
auto fuse into the slot. Route the black harness lead  
into the console through the hole near the seat hinge.  
Connect the pigtail to the black lead from harness.  
Attach sweeper mount (2) to the holes in tractor mount-  
ing bracket (1) that allow the broom mount assembly  
to set in a level position.  
Secure mount to tractor by rotating attaching pins (3)  
rearward to lock pins into place.  
Attach eyelet of green wire to negative post of battery.  
Attach eyelet of red wire with fuse holder to positive  
post of battery.  
Connect the PTO sleeve and yoke to rectangular shaft  
of sweeper mount. Attach PTO to shaft on tractor.  
Refer to instruction in SweepsterR manual and make  
sure the broom is level prior to operation.  
Route wires and secure them with wire ties so they are  
clear of all moving parts of the tractor.  
When using the broom for de-thatching, bolt the caster  
wheel assemblies to each side of the broom head  
using existing bolts in the broom head. The broom's  
height can be adjusted by placing spacers on wheel  
forks above or below the fork housings.  
2-WAY ANGLE WIRING INSTRUCTIONS  
(Figure 5)  
Position the wiring harness along the right mounting  
arm of mount, under step, and through the hole in the  
tractor front panel, directly below the right steering  
lever. The wiring harness may be separated at the con-  
CD4648A  
3
1
1. Tractor mount  
2. Sweeper mount  
3. Attaching pin  
2
Figure 4. Attaching Sweeper to Tractor  
MAN0118 (Rev. 12/23/2004)  
Assembly 11  
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7
PURPLE  
IGNITION  
MALE SPADE  
CONNECTOR  
5
MALE SPADE CONNECTOR  
FEMALE SPADE  
CONNECTOR  
7.5 AMP FUSE  
BLACK  
5 WAY FEMALE  
CONNECTOR TO  
RELAY. MOUNT RELAY TO SEAT  
HINGE CENTER MOUNTING BOLT.  
2
2
4
SWITCH  
BOX  
GREEN  
RED  
(+)  
15 AMP FUSE  
BATTERY  
(--)  
3
GREEN  
PURPLE  
WHEN REMOVING  
SWEEPSTER FROM  
TRACTOR, DISCONNECT  
WIRING HARNESS AT  
THIS POINT  
2 WAY MALE CONNECTOR  
WHITE  
BLACK  
2 WAY FEMALE  
CONNECTOR  
2 WAY FEMALE CONNECTOR  
TO ACTUATOR MOTOR  
PURPLE  
GREEN  
A
WHITE  
CD4661--var  
BLACK  
2 WAY FEMALE CONNECTOR  
TO ACTUATOR MOTOR  
1. Wiring harness  
2. Toggle switch  
3. Relay - 12V  
4. Auto fuse 15 AMP  
5. Auto fuse 7.5 AMP  
6. Actuator wire  
7. Female spade T-tap  
Figure 5. 2-Way Angle Sweeper Wire Diagram  
MAN0118 (Rev. 12/23/2004)  
12 Assembly  
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DEALER CHECK LISTS  
PRE-DELIVERY CHECK LIST  
DELIVERY CHECK LIST  
(Dealer Responsibility)  
(Dealer Responsibility)  
___ Inspect the Mow'n Machine and attachments  
thoroughly after assembly to be certain it is set up  
properly before delivering it to the customer.  
___ Point out safety features of cutter. Explain the  
importance and meaning of all safety decals and  
the potential hazards when not followed.  
___ The following check lists are a reminder of points  
to inspect. Check off each item as it is found sat-  
isfactory or after proper adjustment is made.  
___ Explain to the customer that sweeper attachment  
requires the use of rear counterweights, as speci-  
fied in the counterweight chart, to provide neces-  
sary tractor stability.  
___ Check that all safety shielding and decals are  
properly installed and in good condition.  
___ Present Operator's Manual and request that cus-  
tomer and all operators read it before operating  
equipment.  
___ Check all bolts to be sure they are tight.  
___ Check that all cotter pins are properly installed.  
___ Show customer how to make adjustments and  
select proper PTO speed.  
___ Check that all gearboxes are serviced and are  
not leaking.  
___ Instruct customer how to lubricate equipment and  
explain importance of lubrication.  
___ Lubricate equipment as specified in lubrication  
section.  
___ Show customer how to make sure driveline is  
properly installed and that spring-activated lock-  
ing pin or collar slides freely and is seated in  
groove on tractor PTO shaft.  
Dealer Check List 13  
MAN0118 (Rev. 12/23/2004)  
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2-WAY ANGLE SWEEPER ASSEMBLY  
57  
25  
28  
32  
32  
CD4646A  
31  
58  
30  
14  
51  
62  
61  
23  
29  
26  
13  
24  
12  
27  
60  
22  
3
15  
21  
50  
17  
52  
6
18  
8
53  
54  
34  
8
45  
37  
20  
55  
9
7
4
5
36  
48  
2
56  
46  
9
63  
8
11  
13  
37  
4
1
9
47  
48  
38  
38  
33  
44  
38  
39  
10  
3
15  
59  
8
9
30  
43  
10  
35  
17  
41  
32  
18  
40  
41  
42  
16  
64 -- DECAL SET  
MAN0118 (Rev. 12/1/2006)  
14 Parts  
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2-WAY ANGLE SWEEPER ASSEMBLY  
REF PART  
DESCRIPTION  
REF PART  
DESCRIPTION  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
35197  
72403  
1972 *  
70086  
70004  
72761  
31745  
31345  
29368  
23479  
11900  
62043  
72765  
72101  
71105  
4115 *  
21374 *  
1282 *  
70065 *  
6698 *  
565 *  
Spring, complete .89 x .12 x 1.0  
Pin, bent .5 x 1.96  
Grease fitting  
-
73967  
Sweepster® mounting kit  
Sweepster® broom head  
Broom main mount  
Broom mount pivot  
12V Actuator  
-
71965  
72737  
72118  
72119  
70767  
72120  
72121  
72122  
3886 *  
12915 *  
66885  
72123  
72124  
64462 *  
72769  
72767  
74046  
65689  
70768  
72125  
72126  
72127  
72128  
72129  
72130  
70762  
72131  
639 *  
1
3/8 Spacer  
2
3/4 Spacer  
3
Gauge wheel fork  
4
Gearbox  
Semi-pneumatic wheel  
.75 x 1.38 Bearing  
1/2 x 3/4 x 3-3/8 Sleeve  
1/2 x 5 HHCS  
5
Sprocket 50B20  
6
Sprocket 50B11  
7
Chain  
8
1/4 x 1-1/4 Square key  
3/8 NC x 4-1/2 HHCS R5  
3/8 NC Flange nut  
Broom mount pin - lower  
Broom mount pin - upper  
5/32 x 1-1/4 Cotter pin  
DCL, Instruction switch  
Grommet .06 x .63 x .88  
Universal half shaft  
Cross and bearing  
Output shaft  
1/2 NC Flanged hex lock nut  
1/4 x 1-3/4 Linch pin  
Break-away mount  
Break-away pin  
9
10  
11  
12  
13  
14  
15  
16  
18  
20  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
External retainer  
3/16 x 1-4/8 Spring pin  
No 10 x 1/2 Tap screw  
1/4 NC x 1/2 RD head screw  
1/4 NC Whiz nut  
3/8 Hex lock nut  
3/8 Standard flat washer  
3/8 NC x 3/8 Set screw  
1/2 NC x 2 HHCS  
Switch box back  
4544 *  
3699 *  
6096 *  
14139  
66510  
639 *  
Switch box cover  
Drive chain shield  
Power shaft shield  
Shield mount strap  
2-1/2" Clamp  
5/16 x 3/4 HHCS  
5/16 Hex flange lock nut  
Spring complete .66 x .06 x 2.5  
1/2 NC x 2-1/2 HHCS  
Locking ring  
Extension spring  
72793  
72794  
73926  
72425  
*
Upper actuator mount  
1/2 NC x 2-1/2 HHCS GR5  
1/2 NC x 3 HHCS GR5  
1/2 NC Hex lock nut  
Fork housing - right  
Face nut  
Step, short  
3489 *  
765 *  
Decal set  
Standard Hardware - Obtain Locally  
72764  
MAN0118 (Rev. 12/1/2006)  
Parts 15  
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FIXED ANGLE SWEEPER MOUNT KIT ASSEMBLY  
6--1/2  
41 -- DECAL SET  
TRIM INPUT SHAFT  
31  
17  
16  
3
36  
15  
4
32  
10  
19  
2
30  
33  
40  
7
6
CD4649A  
39  
18  
34  
5
35  
38  
20  
14  
37  
13  
SEE SWEEPSTER® MANUAL  
FOR SWEEPSTER® PARTS.  
10  
8
1
11  
REF PART QTY  
DESCRIPTION  
REF PART QTY  
DESCRIPTION  
19  
20  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
70931  
4115*  
3597*  
71206*  
72474  
6096*  
14139  
839*  
1
2
1
4
4
2
2
1
4
1
4
2
1
1
*
Shield mount bracket  
-
73959  
71965  
72778  
70764  
07530700  
70766  
70767  
3886*  
-
Fixed angle mount kit (includes 1-40)  
Sweepster® bruck head 60"  
Fixed angle sweeper mount  
Lever includes items 3 & 4  
Grip, black foam  
3/16 x 1-1/8 Spring pin  
1/8 x 1 Cotter pin  
-
-
1
1
1
1
1
1
2
1
2
1
2
2
1
1
1
1
.25-20 x .5 Hex whiz bolt  
Spring nut 1/4020 U-tapped  
5/16 NX x 3/4 HHCS  
2
3
4
Push rod grip  
5/16 NC Flange hex lock nut  
3/8 NC x 1 HHCS  
5
Gearbox  
6
.25 x 1.25 Square key  
Output shaft  
12915*  
71635  
66885  
4544*  
565*  
3/8 NC x 4-1/2 HHCS  
7
70768  
65689  
74046  
72790  
66510  
70918  
70762  
33046  
70772  
3/8 NC Elastic stop nut  
Flange nut, 3/8 NC Spiralock  
3/8 NC x 3/8 NC Socket head SS  
3/8 Standard flat washer  
Decal set  
10  
11  
13  
14  
15  
16  
17  
18  
Cross & bearing kit  
Input shaft assembly  
Pin, bent .5 x 2.06  
Spring compression  
Shield  
72425  
Standard Hardware - Obtain Locally  
Spring, Ext. 1-3/4 x 3/16 x 11-5/8  
20-Link chain  
Lever guide  
MAN0118 (Rev. 12/1/2006)  
16 Parts  
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2-WAY ANGLE SWEEPER WIRE DIAGRAM  
7
PURPLE  
IGNITION  
MALE SPADE  
CONNECTOR  
5
MALE SPADE CONNECTOR  
FEMALE SPADE  
CONNECTOR  
7.5 AMP FUSE  
BLACK  
5 WAY FEMALE  
CONNECTOR TO  
RELAY. MOUNT RELAY TO SEAT  
HINGE CENTER MOUNTING BOLT.  
2
4
SWITCH  
BOX  
GREEN  
RED  
(+)  
2
15 AMP FUSE  
BATTERY  
(--)  
3
GREEN  
PURPLE  
WHEN REMOVING  
SWEEPSTER FROM  
TRACTOR, DISCONNECT  
WIRING HARNESS AT  
THIS POINT  
2 WAY MALE CONNECTOR  
WHITE  
BLACK  
2 WAY FEMALE  
CONNECTOR  
2 WAY FEMALE CONNECTOR  
TO ACTUATOR MOTOR  
PURPLE  
GREEN  
A
WHITE  
CD4661--var  
BLACK  
2 WAY FEMALE CONNECTOR  
TO ACTUATOR MOTOR  
REF PART QTY  
DESCRIPTION  
Wiring Harness  
1
2
3
4
5
6
7
73501  
72185  
66069  
71386  
71387  
72748  
73500  
1
2
1
1
1
2
1
Toggle switch  
Relay - 12V  
Auto fuse 15 AMP  
Auto fuse 7.5 AMP  
Actuator wire  
Female spade T-tap  
MAN0118 (Rev. 12/1/2006)  
Parts 17  
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BOLT TORQUE CHART  
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific  
application.  
Fasteners must always be replaced with the same grade as specified in the manual parts list.  
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.  
Make sure fastener threads are clean and you start thread engagement properly.  
All torque values are given to specifications used on hardware defined by SAE J1701 & J1701M JUL96.  
SAE Bolt Head  
Identification  
SAE SERIES  
TORQUE  
CHART  
A
SAE Grade 2  
(No Dashes)  
SAE Grade 8  
(6 Radial Dashes)  
SAE Grade 5  
(3 Radial Dashes)  
MARKING ON HEAD  
A
SAE 2  
SAE 5  
SAE 8  
Diameter  
(Inches)  
Wrench  
Size  
lbs-ft  
N-m  
8
lbs-ft  
10  
N-m  
13  
lbs-ft  
14  
N-m  
18  
1/4"  
5/16"  
3/8"  
7/16"  
1/2"  
9/16"  
5/8"  
3/4"  
7/8"  
1"  
7/16"  
1/2"  
6
12  
17  
19  
26  
27  
37  
9/16"  
5/8"  
23  
31  
35  
47  
49  
67  
36  
48  
55  
75  
78  
106  
163  
232  
325  
569  
907  
3/4"  
55  
75  
85  
115  
164  
230  
403  
642  
979  
120  
171  
240  
420  
669  
13/16"  
15/16"  
1-1/8"  
1-5/16"  
1-1/2"  
78  
106  
149  
261  
416  
634  
121  
170  
297  
474  
722  
110  
192  
306  
467  
1020  
1383  
METRIC SERIES  
TORQUE  
CHART  
8.8  
Metric Bolt Head  
Identification  
10.9  
A
Metric  
Grade 8.8  
Metric  
Grade 10.9  
COARSE THREAD  
MARKING ON HEAD  
Metric 8.8 Metric 10.9  
N-m lbs-ft  
FINE THREAD  
MARKING ON HEAD  
Metric 8.8 Metric 10.9  
N-m lbs-ft  
A
A
Diameter &  
Thread Pitch Wrench  
(Millimeters)  
Diameter &  
Thread Pitch  
(Millimeters)  
Size  
N-m  
lbs-ft  
6
N-m  
lbs-ft  
6
6 x 1.0  
10 mm  
13 mm  
16 mm  
18 mm  
21 mm  
24 mm  
27 mm  
30 mm  
34 mm  
36 mm  
46 mm  
8
11  
27  
8
8
11  
29  
8
6 x 1.0  
8 x 1.0  
8 x 1.25  
10 x 1.5  
12 x 1.75  
14 x 2.0  
16 x 2.0  
18 x 2.5  
20 x 2.5  
22 x 2.5  
24 x 3.0  
30 x 3.0  
20  
15  
20  
21  
16  
22  
39  
29  
54  
40  
41  
30  
57  
42  
10 x 1.25  
12 x 1.25  
14 x 1.5  
16 x 1.5  
18 x 1.5  
20 x 1.5  
22 x 1.5  
24 x 2.0  
30 x 2.0  
68  
50  
94  
70  
75  
55  
103  
163  
250  
363  
507  
684  
861  
1740  
76  
109  
169  
234  
330  
451  
571  
1175  
80  
151  
234  
323  
457  
623  
790  
1626  
111  
173  
239  
337  
460  
583  
1199  
118  
181  
263  
367  
495  
623  
1258  
87  
120  
184  
268  
374  
505  
635  
1283  
125  
172  
244  
332  
421  
867  
133  
194  
270  
365  
459  
928  
Typical Washer Installations  
Flat Washer  
Lock Washer  
Bolt  
8/9/00  
Nut  
18 Appendix  
Bolt Torque & Size Charts (Rev. 8/14/2002)  
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BOLT SIZE CHART  
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.  
SAE Bolt Thread Sizes  
5/16  
3/8  
1/2  
5/8  
3/4  
7/8  
IN  
1
2
3
4
5
6
7
MM  
25  
50  
75  
100  
125  
150  
175  
Metric Bolt Thread Sizes  
8MM 10MM  
12MM  
14MM  
16MM  
18MM  
ABBREVIATIONS  
AG.............................................................Agriculture  
ATF...............................Automatic Transmission Fluid  
BSPP ...........................British Standard Pipe Parallel  
BSPTM...............British Standard Pipe Tapered Male  
CV.................................................. Constant Velocity  
CCW ............................................Counter-Clockwise  
CW............................................................. Clockwise  
F..................................................................... Female  
GA................................................................... Gauge  
GR (5, etc.) .........................................Grade (5, etc.)  
HHCS.......................................Hex Head Cap Screw  
HT ......................................................... Heat-Treated  
JIC............... Joint Industry Council 37° Degree Flare  
LH ...............................................................Left Hand  
LT ......................................................................... Left  
m .......................................................................Meter  
mm..............................................................Millimeter  
M ........................................................................ Male  
MPa........................................................Mega Pascal  
N ....................................................................Newton  
NC.................................................... National Coarse  
NF .........................................................National Fine  
NPSM................... National Pipe Straight Mechanical  
NPT.........................................National Pipe Tapered  
NPT SWF........National Pipe Tapered Swivel Female  
ORBM .........................................O-Ring Boss - Male  
P......................................................................... Pitch  
PBY.....................................................Power-Beyond  
psi ........................................Pounds per Square Inch  
PTO....................................................Power Take Off  
QD.................................................. Quick Disconnect  
RH............................................................ Right Hand  
ROPS......................... Roll-Over Protective Structure  
RPM ...................................... Revolutions Per Minute  
RT ......................................................................Right  
SAE........................ Society of Automotive Engineers  
UNC ................................................... Unified Coarse  
UNF.........................................................Unified Fine  
UNS ................................................... Unified Special  
Appendix 19  
Bolt Torque & Size Charts (Rev. 8/14/2002)  
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LIMITED WARRANTY  
TM  
(Mow’n Machine Zero-Turn Mower and  
TM  
Woods Boundary Utility Vehicle Replacement Parts)  
TM  
Woods Equipment Company (“WOODS”) warrants replacement parts for Mow’n Machine zero-turn  
TM  
mowers and attachments and Woods Boundary utility vehicles, accessories and attachments to be free  
from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the  
product to the original purchaser.  
IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR  
PURPOSE ARE LIMITED IN DURATION TO A PERIOD OF NINETY (90) DAYS FROM THE  
DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER. Some states do not  
allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.  
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser  
sell or otherwise transfer the product to a third party, this Warranty does not transfer to the third party  
purchaser in any way. There are no third party beneficiaries of this Warranty.  
This Warranty does not cover normal wear or tear, or normal maintenance items, or any damage, failure  
or loss caused by improper operation, improper maintenance, misuse, or an accident.  
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement,  
free of charge, of the product if the product is defective or in noncompliance with this Warranty. The  
product must be returned to WOODS with proof of purchase within thirty (30) days after such  
defect or noncompliance is discovered or should have been discovered, routed through the dealer  
and distributor from whom the purchase was made, transportation charges prepaid. WOODS  
shall complete such repair or replacement within a reasonable time after WOODS receives the product.  
WOODS shall not be liable for any incidental or consequential losses, damages or expenses,  
arising directly or indirectly from the product, whether such claim is based upon breach of  
contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without  
limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business,  
revenues or goodwill; (ii) any expense or loss incurred for labor, supplies, substitute machinery or rental;  
or (iii) any other type of damage to property or economic loss. Some states do not allow the exclusion or  
limitation of incidental or consequential damages, so the above limitations may not apply to you.  
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,  
including without limitation, WOODS, its authorized dealers, distributors, and service centers, is  
authorized to alter, modify, or enlarge this Warranty.  
This Warranty gives you specific legal rights, and you may also have other rights which may vary from  
state to state.  
Answers to any questions regarding warranty service and locations may be obtained by contacting:  
Woods Equipment  
Company  
2606 South Illinois Route 2  
Post Office Box 1000  
Oregon, Illinois 61061  
800-319-6637 tel  
800-399-6637 fax  
F-8495 MM & Boundary Repair Parts (Rev. 2/15/2006)  
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LIMITED WARRANTY  
(Mow’n Machine Zero-Turn Mowers and Woods Boundary Utility Vehicles)  
TM  
TM  
Please Enter Information Below and Save For Future Reference.  
Date Purchased: __________________________  
Model Number: __________________________  
WHAT IS COVERED:  
From (Dealer): _____________________________________  
Serial Number: _____________________________________  
TM  
TM  
Woods Equipment Company (“WOODS”) warrants Mow’n Machine zero-turn mowers and attachments and Woods Boundary utility  
vehicles, accessories and attachments to be free from defect in material and workmanship for the warranty periods listed below.  
FOR HOW LONG:  
Mow’n Machine Model #CZ2136B, CZ1736K, CZ1942K, CZ1948K, CZ1952K, FE21B, FZ21D, FZ23B, FZ28K, ME2052B, MZ1952K,  
MZ2652G, MZ2561K, MZ2761, MZ3361G, MZ3372G, MZ2061YD & attachments are warranted for two (2) years from the date of  
delivery to the original purchaser or 2000 hours of operation, whichever occurs first.  
Woods Boundary utility vehicle Model #MAV350, MAV480, MAV4x4, accessories & attachments are warranted for two (2) years from the  
date of delivery to the original purchaser.  
IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN  
DURATION TO THE DURATION OF THE WRITTEN WARRANTY PERIODS LISTED ABOVE. Some states do not allow limitations  
on how long an implied warranty lasts, so the above limitation may not apply to you.  
WHO IS COVERED:  
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer the  
product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this  
Warranty.  
WHAT IS NOT COVERED:  
This Warranty does not cover normal wear or tear, or normal maintenance items, or any damage, failure or loss caused by:  
1. Improper operation, improper maintenance, misuse, or an accident;  
2. Any modification or repair by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS  
authorized service center; or  
3. Repairs made with parts other than those obtainable through WOODS.  
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by  
WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.  
WHAT WOODS WILL DO TO CORRECT PROBLEMS:  
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if the  
product is defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty  
(30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from  
whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time  
after WOODS receives the product.  
OTHER LIMITATIONS:  
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the  
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other  
legal theory. Without limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business, revenues or  
goodwill; (ii) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (iii) any other type of damage to property  
or economic loss. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may  
not apply to you.  
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation,  
WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.  
HOW STATE LAW APPLIES:  
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.  
QUESTIONS:  
Answers to any questions regarding warranty service and locations may be obtained by contacting:  
F-8045 MM & Boundary (Rev. 7/14/2006)  
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MAN0118  
Woods Equipment  
Company  
2606 South Illinois Route 2  
Post Office Box 1000  
Oregon, Illinois 61061  
815-732-2141 tel  
815-732-7580 fax  
© 2001 WEC Company, d/b/a Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are  
trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that  
appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.  
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