TM
BRUSHBULL
ROTARY CUTTER
BB6000X
BB7200X
BB8400X
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TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY VIDEO ORDER FORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
INDEX TO PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 46
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
Introduction 3
MAN0680 (11/30/2007)
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SPECIFICATIONS
Cutting Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2" - 12"
Blade Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Number of Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Treated Alloy Steel
Blade Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCW
Tractor PTO rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 540
Universal Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Category 5
Cutter Frame Thickness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4"
Tailwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5" x 16"
Specification
BB6000X BB7200X BB8400X
Cutting Width
Overall Width
60"
67.5"
72"
79.5"
84"
91.5"
Weight (Approximate lbs.)
Blade Speed (Feet per minute)
Gearbox
1300 lbs
13,575
1:1.6
1500 lbs
13,950
1:1.37
50 - 150
I - II
1790 lbs
14,250
1:1.2
Recommended Maximum Tractor HP
3-Point Hitch
40 - 150
I - II
65 - 150
II - III
GENERAL INFORMATION
operating conditions. However, through experience
and these instructions, you should be able to develop
procedures suitable to your particular situation.
ꢀ Some illustrations in this manual show the
equipment with safety shields removed to provide
a better view. This equipment should never be
operated with any necessary safety shielding
removed.
The illustrations and data used in this manual were cur-
rent at the time of printing but, due to possible inline
production changes, your machine may vary slightly in
detail. We reserve the right to redesign and change the
machines as may be necessary without notification.
The purpose of this manual is to assist you in operating
and maintaining your cutter. Read it carefully. It fur-
nishes information and instructions that will help you
achieve years of dependable performance. These
instructions have been compiled from extensive field
experience and engineering data. Some information
may be general in nature due to unknown and varying
Throughout this manual, references are made to right
and left directions. These are determined by standing
behind the equipment facing the direction of forward
travel. Blade rotation is counterclockwise as viewed
from the top of the cutter.
MAN0680 (11/30/2007)
4 Introduction
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Safety Video Order Form
BE SAFE!
BE ALERT!
BE ALIVE!
BE TRAINED
Before Operating Mowers!
Safety Training
Does Make a Difference.
ASSOCIATION OF
EQUIPMENT
MANUFACTURERS
Free Mower Safety Video
Fill out and return the order form and we will send you a FREE VHS
or DVD video outlining Industrial and Agricultural Mower Safety
Practices. The 22 minute video, developed in cooperation with
AEM (Association of Equipment Manufacturers), reinforces the
proper procedures to follow while operating your mowing
equipment. The video does not replace the information contained in
the Operator’s Manual, so please review this manual thoroughly
before operating your new mowing equipment.
Safety Video Order Form (8/2/2005)
Safety 5
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Also, available from the Association of Equipment Manufacturers:
A large variety of training materials (ideal for groups) are available for a nominal
charge from AEM. Following is a partial list:
● Training Package for Rotary Mowers/Cutters-English
Contains: DVD & VHS (English)
Guidebook for Rotary Mowers/Cutters (English)
AEM Industrial/Agricultural Mower Safety Manual (English)
AEM Agricultural Tractor Safety Manual (English)
● Training Package for Rotary Mowers/Cutters-English/Spanish
Contains: DVD & VHS (English/Spanish)
Guidebook for Rotary Mowers/Cutters (English/Spanish)
AEM Industrial/Agricultural Mower Safety Manual (English/Spanish)
AEM Agricultural Tractor Safety Manual (English/Spanish)
AEM training packages are available through:
AEM at: www.aem.org
or
Universal Lithographers, Inc.
Email: [email protected]
800-369-2310 tel
866-541-1668 fax
ꢁ
Free Mower/Cutter Safety Video Order Form
3 (Select one)
VHS Format - VHS01052 Safety Video
DVD Format - DVD01052 Safety Video
ꢀ
ꢀ
Please send me
Name: ________________________________________ Phone: __________________
Address: _____________________________________
_____________________________________
_____________________________________
Mower/Cutter Model: ______________________ Serial #: ________________________
Send to:
ATTENTION: DEALER SERVICES
WOODS EQUIPMENT COMPANY
PO BOX 1000
OREGON IL 61061-1000
USA
Safety Video Order Form (Rev. 2/6/2006)
6 Safety
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
ꢀ Make sure attachment is properly secured,
adjusted, and in good operating condition.
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
ꢀ Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
In addition to the design and configuration of
equipment, hazard control and accident preven-
tion are dependent upon the awareness, con-
cern, judgement, and proper training of
personnel involved in the operation, transport,
maintenance, and storage of equipment.
ꢀ Make sure driveline guard tether chains are
attached to the tractor and equipment as shown in
the pamphlet that accompanies the driveline.
Replace if damaged or broken. Check that driveline
guards rotate freely on driveline before putting
equipment into service.
It has been said, “The best safety device is an
informed, careful operator.” We ask you to be
that kind of operator.
ꢀ Before starting the power unit, check all equip-
ment driveline guards for damage. Replace any
damaged guards. Make sure all guards rotate freely
on all drivelines. If guards do not rotate freely on
drivelines, repair and replace bearings before put-
ting equipment into service.
TRAINING
ꢀ Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replace-
ment manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
ꢀ Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS system in “locked up” position at all times.
ꢀ Inspect chain, rubber, or steel band shielding
before each use. Replace if damaged.
ꢀ Remove accumulated debris from this equip-
ment, power unit, and engine to avoid fire hazard.
ꢀ If you do not understand any part of this manual
and need assistance, see your dealer.
ꢀ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
ꢀ Know your controls and how to stop engine and
attachment quickly in an emergency.
ꢀ
Operators must be instructed in and be capable
ꢀ
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
of the safe operation of the equipment, its attach-
ments, and all controls. Do not allow anyone to
operate this equipment without proper instructions.
ꢀ Do not put this equipment into service unless all
side skids are properly installed and in good condi-
tion. Replace if damaged.
ꢀ Never allow children or untrained persons to
operate equipment.
ꢀ A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, tractor could tip over, causing personal
injury or death. The weight may be attained with a
loader, front wheel weights, ballast in tires or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
PREPARATION
ꢀ Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
ꢀ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
ꢀ Inspect and clear area of stones, branches, or
other hard objects that might be thrown, causing
injury or damage.
(Safety Rules continued on next page)
Single Spindle HD (Rev. 9/15/2006)
Safety 7
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
belt, place transmission in neutral, engage brake,
and ensure all other controls are disengaged
before starting power unit engine.
OPERATION
ꢀ Full chain, rubber, or steel band shielding must
be installed when operating in populated areas or
other areas where thrown objects could injure peo-
ple or damage property.
ꢀ Operate tractor PTO at 540 RPM (1000 RPM on Q
Series cutters). Do not exceed.
ꢀ Look down and to the rear and make sure area
is clear before operating in reverse.
• If this machine is not equipped with full chain,
rubber, or steel band shielding, operation must
be stopped when anyone comes within 300 feet
(92 m).
ꢀ Do not operate or transport on steep slopes.
ꢀ Do not stop, start, or change directions sud-
denly on slopes.
• This shielding is designed to reduce the risk
of thrown objects. The mower deck and protec-
tive devices cannot prevent all objects from
escaping the blade enclosure in every mowing
condition. It is possible for objects to ricochet
and escape, traveling as much as 300 feet (92 m).
ꢀ Use extreme care and reduce ground speed on
slopes and rough terrain.
ꢀ Watch for hidden hazards on the terrain during
operation.
ꢀ Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage before
resuming operation.
ꢀ Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
ꢀ Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body under-
neath equipment or between moveable parts even
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control levers
can cause equipment to drop or rotate unexpect-
edly and cause severe injury or death. Follow Oper-
ator's Manual instructions for working underneath
and blocking requirements or have work done by a
qualified dealer.
ꢀ Leak down or failure of mechanical or hydraulic
system can cause equipment to drop.
TRANSPORTATION
ꢀ Always comply with all state and local lighting
and marking requirements.
ꢀ Never allow riders on power unit or attachment.
ꢀ Do not operate PTO during transport.
ꢀ Watch for hidden hazards on the terrain.
ꢀ A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, front tractor wheels could raise up result-
ing in loss of steering. The weight may be attained
with front wheel weights, ballast in tires or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
ꢀ Never direct discharge toward people, animals,
or property.
ꢀ Do not operate or transport equipment while
under the influence of alcohol or drugs.
ꢀ Operate only in daylight or good artificial light.
ꢀ Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
ꢀ Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS system in “locked up” position at all times.
ꢀ Always comply with all state and local lighting
and marking requirements.
ꢀ Never allow riders on power unit or attachment.
ꢀ Do not operate or transport on steep slopes.
ꢀ Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS system in “locked up” position at all times.
ꢀ Do not operate or transport equipment while
under the influence of alcohol or drugs.
MAINTENANCE
ꢀBefore dismounting power unit or performing
ꢀ Always sit in power unit seat when operating
controls or starting engine. Securely fasten seat
any service or maintenance, follow these steps:
Single Spindle HD (Rev. 9/15/2006)
8 Safety
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pres-
sure, set parking brake, stop engine, remove key,
and unfasten seat belt.
ꢀ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
ꢀ Make certain all movement of equipment com-
ponents has stopped before approaching for ser-
vice.
ꢀ Before performing any service or maintenance,
disconnect driveline from tractor PTO.
ꢀ Frequently check blades. They should be sharp,
ꢀ Before working underneath, disconnect drive-
line, raise cutter, lock in transport position, and
block cutter securely. Hydraulic system leak down
and failure of mechanical or hydraulic system can
cause equipment to drop.
free of nicks and cracks, and securely fastened.
ꢀ Do not handle blades with bare hands. Careless
or improper handling may result in serious injury.
ꢀ Your dealer can supply genuine replacement
blades. Substitute blades may not meet original
equipment specifications and may be dangerous.
ꢀ Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its compo-
nents in any way.
ꢀ Tighten all bolts, nuts, and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
ꢀ Your dealer can supply original equipment
hydraulic accessories and repair parts. Substitute
parts may not meet original equipment specifica-
tions and may be dangerous.
ꢀ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
ꢀ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
ꢀ
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
ꢀ Do not disconnect hydraulic lines until machine
is securely blocked or placed in lowest position
and system pressure is released by operating
valve levers.
ꢀ Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
ꢀ Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body under-
neath equipment or between moveable parts even
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control levers
can cause equipment to drop or rotate unexpect-
edly and cause severe injury or death. Follow Oper-
ator's Manual instructions for working underneath
and blocking requirements or have work done by a
qualified dealer.
ꢀ Leak down or failure of mechanical or hydraulic
system can cause equipment to drop.
STORAGE
ꢀ Disconnect cutter driveshaft and secure up off
ground. Raise cutter with 3-point hitch. Place
blocks under cutter side skids. Lower cutter onto
blocks. Disconnect cutter from tractor 3-point hitch
and carefully drive tractor away from cutter.
ꢀ Keep children and bystanders away from stor-
age area.
ꢀ Make sure attachment is properly secured,
adjusted, and in good operating condition.
ꢂ
Single Spindle HD (Rev. 9/15/2006)
Safety 9
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SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
1 - SERIAL NUMBER PLATE
MODEL NO.
SERIAL NO.
Woods Equipment Company
Oregon, Illinois, U.S.A.
12 - PN 57123
RED REFLECTOR 9"
8 - PN1006682
DANGER
DANGER
ROTATING DRIVELINE
ROTATING BLADES AND
THROWN OBJECTS
ꢀDo not put hands or feet under or into mower when engine is
CONTACT CAN CAUSE DEATH
KEEP AWAY!
DO NOT OPERATE WITHOUT -
running.
ꢀBefore mowing, clear area of objects that may be thrown by
blade.
ꢀAll driveline guards, tractor and
equipment shields in place
ꢀKeep bystanders away.
ꢀDrivelines securely attached at both
ends
ꢀKeep guards in place and in good condition.
BLADE CONTACT OR THROWN OBJECTS CAN CAUSE
SERIOUS INJURY OR DEATH.
ꢀDriveline guards that turn freely on
driveline
1006682-A
BE CAREFUL!
Use a clean, damp cloth to clean safety decals.
Avoid spraying too close to decals when using a pressure washer; high-pressure water
can enter through very small scratches or under edges of decals causing them to peel or
come off.
Replacement safety decals can be ordered free from your Woods dealer, or in the United
States and Canada call 1-800-319-6637.
MAN0680 (11/30/2007)
10 Safety
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SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
3 - PN1006681
11 - PN18864
WARNING
DANGER
CRUSHING AND PINCHING HAZARD
ꢀ
Be extremely careful handling various parts of the machine.
They are heavy and hands, fingers, feet, and other body
parts could be crushed or pinched between tractor and
implement.
ROTATING DRIVELINE
ꢀ
ꢀ
Operate tractor controls from tractor seat only.
CONTACT CAN CAUSE DEATH
Do not stand between tractor and implement when tractor
is in gear.
KEEP AWAY!
DO NOT OPERATE WITHOUT -
ꢀ
ꢀ
Make sure parking brake is engaged before going between
tractor and implement.
ꢀ All driveline guards, tractor and
equipment shields in place
Stand clear of machine while in operation or when it is
being raised or lowered.
ꢀ Drivelines securely attached at both ends
ꢀ Driveline guards that turn freely on
driveline
WARNING
TO AVOID SERIOUS INJURY OR DEATH:
18864-C
ꢀ
Read Operator's Manual (available from dealer) and follow
all safety precautions.
ꢀ
ꢀ
ꢀ
Keep all shields in place and in good condition.
Operate mower from tractor seat only.
14 - PN 1004114
10 - PN 33347
Lower mower, stop engine and remove key before
dismounting tractor.
DANGER
ꢀ
ꢀ
Allow no children or untrained persons to operate
equipment.
If shaft connection is visible, shield
is missing. Replace shield before
operating equipment.
Do not transport towed or semi-mounted units over 20 mph.
1004114
WARNING
5 - PN 15502
WARNING
FALLING OFF CAN RESULT IN BEING RUN OVER.
ROTATING COMPONENTS
Do not operate without cover in place.
Look and listen for rotation. Do not
open cover until all components have
stopped.
ꢀ
Tractor must be equipped with ROPS (or ROPS CAB) and
seat belt. Keep foldable ROPS systems in "locked up"
position at all times.
ꢀ
ꢀ
Buckle Up! Keep seat belt securely fastened.
Allow no riders.
33347E
CONTACT WITH ROTATING PARTS
CAN CAUSE SERIOUS INJURY.
RAISED EQUIPMENT CAN DROP AND CRUSH.
ꢀ
ꢀ
Before working underneath, follow all instructions and
safety rules in operator's manual and securely block up all
corners of equipment with jack stands.
15502--B
Securely blocking prevents equipment from dropping from
hydraulic leakdown, hydraulic system failures or
mechanical component failures.
WARNING
DO NOT EXCEED PTO SPEED OF
540 RPM
PTO speeds higher than 540 RPM can cause
equipment failure and personal injury.
1006681
MAN0680 (11/30/2007)
Safety 11
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OPERATION
The operator is responsible for the safe operation of
TRACTOR STABILITY
the cutter. The operator must be properly trained.
Operators should be familiar with the cutter, the tractor,
and all safety practices before starting operation. Read
the safety rules and safety decals on page 7 to page
11. Be sure to complete the Pre-Operation Check List
on page 16 before operating this cutter.
ꢀ A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, tractor could tip over, causing personal
injury or death. The weight may be attained with a
loader, front wheel weights, ballast in tires or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
This heavy-duty cutter is designed for grass and weed
mowing and shredding.
Recommended mowing speed for most conditions is
from 2 to 5 mph.
ꢀ Full chain, rubber, or steel band shielding must
be installed when operating in populated areas or
other areas where thrown objects could injure peo-
ple or damage property.
• If this machine is not equipped with full chain,
rubber, or steel band shielding, operation must
be stopped when anyone comes within 300 feet
(92 m).
Figure 1. Tractor Stability
• This shielding is designed to reduce the risk
of thrown objects. The mower deck and protec-
tive devices cannot prevent all objects from
escaping the blade enclosure in every mowing
condition. It is possible for objects to ricochet
and escape, traveling as much as 300 feet (92 m).
CONNECTING CUTTER TO TRACTOR
ꢀ Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
■
Make sure driveline will not bottom out at the
ꢀ Never allow riders on power unit or attachment.
shortest length and that it has at least 1/3 overlap
at the longest length.
ꢀ Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
■
With cutter adjusted to transport position, set
upper stop on tractor lift quadrant to prevent cutter
from contacting the driveline when being raised.
ꢀ Operate tractor PTO at 540 RPM. Do not exceed.
ꢀ Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
1. Attach tractor 3-point lift arms to category I or
category II (Cat II or Cat III for BB8400X) side of
hitch pins (5) and secure.
2. Attach tractor top link (1) to cutter top link
CAUTION
attachment point (2). See Figure 2.
ꢀ Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage before
resuming operation.
3. Raise cutter to transport position and adjust tractor
top link until cutter is level in this position.
4. Adjust the tractor lower 3-point arm anti-sway
devices to prevent cutter from swinging side to side
during transport.
ꢀ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
5. Adjust tractor drawbar so that it will not interfere
with cutter or driveline.
12 Operation
MAN0680 (11/30/2007)
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1. Tractor top link
2. Cutter top link
attachment point
5. Hitch pin
Figure 2. Cutter to Tractor Connection
Figure 4. Mounting Pin Installation
QUICK HITCH SET-UP
DRIVELINE ADJUSTMENT
Refer to Figure 3 and Figure 4.
Category I and II for BB6000X, BB7200X
NOTICE
1. CAT I: No adjustment is required.
■
Avoid contact with driveline when raising cut-
ter.
2. CAT II: Remove hardware securing lift arms to
mounting lugs. Move lift arms forward to second
holes and insert caps screws. Tighten hardware.
■
Make sure driveline will not bottom out at the
shortest length and that it has at least 1/3 overlap
at the longest length.
3. Install mounting pins as shown in Figure 4 for
correct hitch configuration.
■
With cutter adjusted to transport position, set
Category II and III for BB8400X
upper stop on tractor lift quadrant to prevent cutter
from contacting the driveline when being raised.
1. CAT II: No adjustment is required.
2. CAT III: Remove hardware securing lift arms to
mounting lugs. Move lift arms forward to second
holes and insert cap screws. Tighten hardware.
Attach the cutter to the tractor 3-point hitch (or quick
hitch if available). Do not attach driveline. Raise and
lower cutter to determine maximum and minimum dis-
tance between the tractor PTO shaft and the gearbox
input shaft. If the distance is too large, the driveline will
be too short for proper engagement. If distance is too
small, the driveline may bottom out in operation and
damage the cutter or tractor.
3. Install mounting pins as shown in Figure 4 for
correct hitch configuration.
BB6000X, BB7200X
CAT I Position
CAT II Position
The driveline length must be sufficient to provide at
least 1/3 driveline length of engagement during opera-
tion. There must be at least 4 inches of engagement at
the cutter’s lowest possible point of operation. The
driveline must not bottom out when raised to the maxi-
mum height possible.
If driveline is too short, please call your Woods dealer
for a longer driveline.
CAT III Position
CAT II Position
BB8400X
If driveline is too long, please follow the instructions for
shortening the driveline.
Figure 3. Left Rail Mounting Lug
Operation 13
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Shortening Driveline
1. Move cutter up and down to get the shortest
possible distance between tractor PTO shaft and
gearbox input shaft.
2. Separate driveline into two halves and connect
them to the tractor PTO and gearbox.
3. Place driveline halves parallel to one another to
determine how much to shorten the driveline.
DP4
Figure 7. Cut Shield
6. Place the cutoff portion of the shield against the
end of the shaft and use as a guide. Mark and cut
the shaft.
DP2
Figure 5. Drive Halves Placed Parallel
4. Measure from end of the upper shield to the base
of the bell on the lower shield (A). Add 1-9/16" to
dimension (A). See Figure 6.
DP5
A
Figure 8. Cut Shaft to Length
7. Repeat step 6 for the other half of the drive.
8. File and clean cut ends of both drive halves.
Do not use tractor if proper driveline engagement can-
not be obtained through these methods.
1-9/16"
Connect driveline to tractor PTO shaft, making sure the
spring-activated locking collar slides freely and locks
driveline to PTO shaft.
NOTICE
DP3
■ If attaching with quick hitch, the distance
between the tractor PTO and gearbox input shaft
will increase. Please follow the steps as you would
for a 3-point hitch to insure proper engagement.
Figure 6. Determine Shield Length
5. Cut the shield to the overall dimension.
14 Operation
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DRIVELINE INTERFERENCE CHECK
3" Desired cutting height
+ 11.5" Distance blade cutting edge is below deck
= 14.5"
1. Check for clearance between driveline and cutter
deck.
c) Adjust the front-to-rear attitude from 1/2" to
2. Slowly lift cutter and observe driveline. If clearance
between driveline and cutter deck is less than 1
inch, shorten top link or limit upper travel of lower
hitch arms. Refer to tractor operator's manual for
instructions.
3/4" higher than the front.
CHECK CHAIN ADJUSTMENT
1. Refer to Check Chain Installation (Optional), page
33 for check chain installation.
CUTTING HEIGHT ADJUSTMENT
2. After making cutting height adjustment, adjust both
chains (3) in check chain bracket (2) so you have
the same number of links on each side. This will
keep your cutting level.
ꢀ Before working underneath, disconnect drive-
line, raise cutter, lock in transport position, and
block cutter securely. Hydraulic system leak down
and failure of mechanical or hydraulic system can
cause equipment to drop.
ꢀ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
■
Avoid low cutting heights. Striking the ground
with blades produces one of the most damaging
shock loads a cutter can encounter. Allowing
blades to contact ground repeatedly will cause
damage to cutter and drive.
2. Check chain bracket
3. Check chain
When selecting a cutting height, you should consider
the area of operation. If the ground is rolling and has
mounds the blades could contact, set the cutting height
accordingly.
Figure 9. Check Chain Adjustment
DRIVELINE INSTALLATION
(TRACTOR PTO)
1. Level cutter from side to side. Check by measuring
from cutter frame to the ground at each deck rail.
To Install:
2. Adjust, using tractor 3-point arm leveling device.
Pull locking collar back and at the same time push
driveline onto tractor PTO shaft until locking device
engages.
NOTE: Keep the front of cutter level with or slightly
lower than rear for best mowing.
To Remove:
Hold driveline into position, pull locking collar back, and
slide driveline off tractor PTO shaft.
3. Control cutting height with tractor 3-point arms,
rear tailwheel adjustment, or optional check chains.
4. To raise rear of cutter, move tailwheel down.
5. To raise front of cutter, raise tractor 3-point arms or
shorten optional check chains.
The cutting height is the distance between the
blade and the ground. The blades are approxi-
mately 11.5" below the deck. To check cutting
height, do the following:
a) Place a straight edge along top edge of deck.
b) Select a cutting height; as an example, for an
approximate cutting height of 3", set the center
of the deck 14.5" above the ground:
Figure 10. Lock Collar
Operation 15
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OPERATING TECHNIQUE
STORAGE
1. Power for operating the cutter is supplied by the
tractor PTO. Operate PTO at 540 rpm. Know how
to stop the tractor and cutter quickly in an
emergency.
ꢀ Disconnect cutter driveshaft and secure up off
ground. Raise cutter with 3-point hitch. Place
blocks under cutter side skids. Lower cutter onto
blocks. Disconnect cutter from tractor 3-point hitch
and carefully drive tractor away from cutter.
2. Engage PTO at a low engine rpm to minimize
stress on the drive system and gearbox. With PTO
engaged, raise PTO speed to 540 rpm and
maintain throughout cutting operation.
ꢀ Keep children and bystanders away from stor-
age area.
Gearbox protection is provided by a slip clutch with
replacement fiber disc. The slip clutch is designed
to slip when excessive torsional loads occur.
PRE-OPERATION CHECK LIST
OWNER’S RESPONSIBILITY
___ Review and follow all safety rules and safety
decal instructions on page 7 through page 11.
3. Move slowly into material. Adjust tractor ground
speed to provide a clean cut without lugging the
tractor engine. Use a slow ground speed for better
shredding.
___ Check that equipment is properly and securely
attached to tractor.
___ Make sure driveline spring-activated locking pin
or collar slides freely and is seated firmly in trac-
tor PTO spline groove.
Proper ground speed will depend on the terrain
and the material’s height, type, and density.
___ Set tractor PTO at 540 rpm.
Normally, ground speed will range from 2 to 5 mph.
Tall, dense material should be cut at a low speed;
thin, medium-height material can be cut at a faster
ground speed.
___ Lubricate all grease fitting locations. Make sure
PTO shaft slip joint is lubricated.
___ Check to be sure gear lube runs out the small
check plug on side of gearbox.
___ Check that all hardware is properly installed and
secured.
4. Always operate tractor PTO at 540 rpm to maintain
proper blade speed and to produce a clean cut.
___ Check that blades are sharp and secure and cut-
ting edge is positioned to lead in a counterclock-
wise rotation.
5. Under certain conditions tractor tires may roll down
some grass and prevent cutting at the same height
as the surrounding area. When this occurs, reduce
your ground speed but maintain PTO at 540 rpm.
The lower ground speed will permit grass to
rebound partially.
___ Check that shields and guards are properly
installed and in good condition. Replace if dam-
aged.
___ Check cutting height, front-to-rear attitude, and
top link adjustment.
___ Place tractor PTO and transmission in neutral
before starting engine.
SHREDDING MATERIAL
For shredding, set the cutter lower at rear. Determine
how much lower to set the rear by experimenting in dif-
ferent situations.
___ Inspect area to be cut and remove stones,
branches, or other hard objects that might be
thrown and cause injury or damage.
ꢂ
16 Operation
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OWNER SERVICE
The information in this section is written for operators
4. The working surface must be level and solid to
support the weight on the jackstands. Make sure
jackstands are stable, both top and bottom. Make
sure cutter is approximately level.
who possess basic mechanical skills. If you need help,
your dealer has trained service technicians available.
For your protection, read and follow the safety informa-
tion in this manual.
5. With full cutter weight lowered onto jackstands, test
blocking stability before working underneath.
6. If cutter is attached to tractor when blocking, set
the brakes, remove key, and block cutter before
working underneath.
ꢀ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
7. Securely block rear tractor wheels, in front and
behind. Tighten tractor lower 3-point arm anti-sway
mechanism to prevent side-to-side movement.
CAUTION
ꢀ If you do not understand any part of this manual
and need assistance, see your dealer.
ꢀ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
BLOCKING METHOD
ꢀ Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body under-
neath equipment or between moveable parts even
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control levers
can cause equipment to drop or rotate unexpect-
edly and cause severe injury or death. Follow Oper-
ator's Manual instructions for working underneath
and blocking requirements or have work done by a
qualified dealer.
1. Front U-joint- - - - - - - - - - - - 8 hrs.
2. Slip joint (apply grease
to square shaft) - - - - - - - - - 8 hrs.
3. Rear U-joint - - - - - - - - - - - - 8 hrs.
4. Gearbox - - - - - - - - - - - - - - -Daily
5. Tailwheel pivot tube - - - - - - 8 hrs.
6. Tailwheel - - - - - - - - - - - - - - 8 hrs.
11. Plastic shield bearings - - - 10 hrs.
Figure 11. Jackstand Placement & Lubrication Points
LUBRICATION INFORMATION
To minimize the potential hazards or working under-
neath the cutter, follow these procedures:
Use a lithium grease of #2 consistency with a MOLY
(molybdenum disulfide) additive for all locations unless
otherwise noted. Be sure to clean fittings thoroughly
before attaching grease gun. One good pump of most
guns is sufficient when the lubrication schedule is fol-
lowed.
1. Jackstands with a load rating of 1000 lbs or more
are the only approved blocking device for this
cutter. Install a minimum of four jackstands (shown
by Xs in Figure 11) under the cutter before working
underneath unit.
Do not let excess grease collect on or around parts,
particularly when operating in sandy areas.
2. Do not position jackstands under wheels, axles, or
wheel supports. Components can rotate and cause
cutter to fall.
See Figure 11 for lubrication points and frequency or
lubrication based on normal operating conditions.
Severe or unusual conditions may require more fre-
quent lubrication.
3. Consider the overall stability of the blocked unit.
Just placing jackstands underneath will not ensure
your safety.
Owner Service 17
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A new slip clutch or one that has been in storage over
the winter may seize. Before operating the cutter, make
sure it will slip by performing the following operation:
Gearbox Lubrication
For gearbox, use a high quality gear oil with a viscosity
index of 80W or 90W and an API service rating of GL-4
or -5 in gearboxes. Fill gearbox until oil runs out the
side plug on gearbox. Check gearbox daily for evi-
dence of leakage, and contact your dealer if leakage
occurs.
1. Turn off tractor engine and remove key.
2. Remove driveline from tractor PTO.
3. Loosen six 12 mm cap screws (7) to remove all
tension from the compression springs (8).
Driveline Lubrication
4. Hold clutch hub (3) solid and turn shaft to make
1. Lubricate the driveline slip joint every eight
operating hours. Failure to maintain proper
lubrication could result in damage to U-joints,
gearbox, and driveline.
sure clutch slips.
5. If clutch does not slip freely, disassemble and clean
the flange yoke (1), clutch hub (3), drive plate (4),
drive plate (5), and thrust plate faces (6).
2. Lower cutter to ground, disconnect driveline from
tractor PTO shaft, and slide halves apart but do not
disconnect from each other.
6. Reassemble clutch.
7. Compress each of the six compression springs (8)
by tightening the six cap screws (7) and lock nuts
(10). The compression springs should be
compressed to a height of 1-7/16", not including
washer (9). The minimum spring height is 1.36".
See Figure 12.
3. Apply a bead of grease completely around male
half where it meets female half. Slide drive halves
over each other several times to distribute grease.
SLIP CLUTCH ADJUSTMENT
8. If a clutch continues to slip when the springs are
compressed to 1.36", check friction discs (2) for
excessive wear. Discs are 1/8" when new. Replace
discs after 1/16" wear.
The slip clutch is designed to slip so that the gearbox
and driveline are protected if the cutter strikes an
obstruction.
1. Flange yoke
2. Friction disc
3. Hub, 1-3/4" 20 Spline
4. Drive plate
5. Drive plate
6. Thrust plate
7. 12 mm x 115 mm GR8.8 HHCS
8. Compression spring
9. Flat washer
10. 12 mm x 1.25P Nylok lock nut
11. 12 mm x 65 mm GR8.8 HHCS
12. 12 mm x 1.5P Nylok lock nut
Figure 12. Slip Clutch Assembly
18 Owner Service
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BLADE SERVICE
Blade Removal
Blade Installation
Refer to Figure 13.
CAUTION
ꢀ Your dealer can supply genuine replacement
blades. Substitute blades may not meet original
equipment specifications and may be dangerous.
NOTICE
■
Crossbar rotation is counterclockwise when
looking down on cutter. Be sure to install blade cut-
ting edge to lead in counterclockwise rotation.
■
Always replace or sharpen both blades at the
same time.
1. Blade pin
2. Blade
1. Inspect blade pin (1) for nicks or gouges, and if you
find any, replace the blade pin.
3. Crossbar assembly
4. 18ga x 1-1/2 Shim
5. 20ga x 1-1/2 Shim
6. Key hole plate
2. Insert blade pin through the blade. Blade should
swivel on blade pin; if it doesn’t, determine the
cause and correct.
3. Align crossbar assembly (3) with blade access hole
in cutter frame. Apply a liberal coating of Never
Seez® or equivalent to blade pin and crossbar
hole. Make sure blade offset is away from cutter.
7. Blade pin lock clip
8. 1/2 x 1-1/4 Cap screw GR5
Figure 13. Blade Assembly
4. Insert blade pin (1) through blade. Push blade pin
through crossbar.
NOTICE
5. Install shims (4 & 5) over blade pin.
■
If blade pin (1) is seized in crossbar and
extreme force will be needed to remove it, support
crossbar from below to prevent gearbox damage.
NOTE: Only use enough shims to allow keyhole
plate (6) to slide into blade pin groove.
6. Install blade clip (7) over keyhole plate and into
1. Disconnect driveline from tractor PTO.
blade pin groove.
2. Raise cutter and block securely (see Figure 11).
7. Secure into position with cap screw (8). Torque cap
screw to 85 lbs-ft.
3. Open blade access cover and align crossbar
assembly (3) with blade access hole in the cutter
frame. Remove cap screw (8) blade pin lock clip
(7) keyhole plate (6) and shims (5 & 4). Carefully
drive blade pin out of crossbar.
8. Repeat steps for opposite side.
NOTE: Blade should be snug but should swivel on
pin without having to exert excessive force. Keep
any spacers not used in the installation as replace-
ments or for future installation.
4. Rotate crossbar and repeat for opposite blade.
Owner Service 19
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condition. It is possible for objects to ricochet
and escape, traveling as much as 300 feet (92 m).
Blade Sharpening
NOTICE
Rear Band
■
When sharpening blades, grind the same
Inspect rear band each day of operation, replace if
bent, cracked, or broken.
amount on each blade to maintain balance.
Replace blades in pairs. Unbalanced blades will
cause excessive vibration, which can damage
gearbox bearings. Vibration may also cause struc-
tural cracks to cutter.
Rubber Shielding
Inspect rubber shielding each day of operation and
replace if cracked or broken.
1. Sharpen both blades at the same time to maintain
Chain Shielding (Optional)
balance. Follow original sharpening pattern.
Inspect chain shielding each day of operation and
replace any broken or missing chains as required.
2. Do not sharpen blade to a razor edge—leave at
least a 1/16" blunt edge.
3. Do not sharpen back side of blade.
CLEANING CUTTER
After Each Use
●
●
●
Remove large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
Inspect machine and replace worn or damaged
parts.
Replace any safety decals that are missing or not
readable.
Periodically or Before Extended Storage
●
Clean large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
Figure 14. Blade Sharpening
●
Remove the remainder using a low-pressure water
spray.
SHIELDING REPAIR
1. Be careful when spraying near scratched or torn
safety decals or near edges of decals as water
spray can peel decal off surface.
2. Be careful when spraying near chipped or
scratched paint as water spray can lift paint.
ꢀ Full chain, rubber, or steel band shielding must
be installed when operating in populated areas or
other areas where thrown objects could injure peo-
ple or damage property.
3. If a pressure washer is used, follow the advice
of the pressure washer manufacturer.
●
●
Inspect machine and replace worn or damaged
parts.
• If this machine is not equipped with full chain,
rubber, or steel band shielding, operation must
be stopped when anyone comes within 300 feet
(92 m).
• This shielding is designed to reduce the risk
of thrown objects. The mower deck and protec-
tive devices cannot prevent all objects from
escaping the blade enclosure in every mowing
Sand down scratches and the edges of areas of
missing paint and coat with Woods spray paint of
matching color (purchase from your Woods
dealer).
●
●
Replace any safety decals that are missing or not
readable (supplied free by your Woods dealer).
See Safety Decals section for location drawing.
ꢂ
20 Owner Service
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TROUBLESHOOTING
MOWING CONDITIONS
PROBLEM
POSSIBLE CAUSE
SOLUTION
Grass cut lower in center of swath
than at edge
Height of cutter lower at rear or
front
Adjust cutter height and attitude so
that cutter rear and front are within
1/2" of same height. See Cutting
Height Adjustment, page 15.
Streaking conditions in swath
Conditions too wet for mowing
Allow grass to dry before mowing.
Blades unable to cut that part of
grass pressed by path of tractor
tires
Slow ground speed of tractor but
keep engine running at full PTO
rpm. Cutting lower will help.
Dull blades
Sharpen or replace blades.
Material discharges from cutter
unevenly; bunches of material
along swath
Material too high and too much
material
Reduce ground speed but
maintain 540 rpm at tractor PTO or
make two passes over material.
Raise cutter for the first pass and
lower to desired height for the
second and cut at 90° to first pass.
Raise rear of cutter high enough to
permit material to discharge but
not so high to cause conditions
listed above.
Grass wet
Allow grass to dry before mowing.
Slow ground speed of tractor but
keep engine running at full PTO
rpm. Cutting lower will help.
Rear of cutter too low, trapping
material under cutter
Adjust cutter height and attitude.
Cutter will not cut all the time
(Slip clutch drive only)
Slip clutch slipping
Adjust slip clutch according to
instructions in SLIP CLUTCH
ADJUSTMENT, page 18.
Troubleshooting 21
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DEALER SERVICE
The information in this section is written for dealer ser-
Leakage can occur at the vertical or horizontal gaskets
and shaft seals.
vice personnel. The repair described here requires
special skills and tools. If your shop is not properly
equipped or your mechanics are not properly trained in
this type of repair, you may be time and money ahead
to replace complete assemblies.
Leakage at the horizontal gasket or seal can be
repaired without removing the gearbox from the cutter.
Seal Installation
Refer to Figure 17.
ꢀ Before working underneath, read manual
instructions, securely block up, and check stability.
Secure blocking prevents equipment from drop-
ping due to hydraulic leak down, hydraulic system
failure, or mechanical component failure.
NOTE: Proper seal installation is important. An improp-
erly installed seal will leak.
1. Clean area in housing where seal outer diameter
(OD) seats. Apply a thin coat of Permatex®.
ꢀ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
2. Inspect area of shaft where seal seats. Remove
any burrs or nicks with an emery cloth.
CAUTION
3. Lubricate gear shaft and seal lips.
ꢀ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
4. Place seal squarely on housing, spring-loaded lip
toward housing. Select a piece of pipe or tubing
with an OD that will sit on the outside edge of the
seal but will clear the housing. Tubing with an OD
that is too small will bow seal cage and ruin seal.
5. Carefully press seal into housing, avoiding
distortion to the metal seal cage.
GEARBOX MAINTENANCE
NOTE: Read this entire section before starting any
repair. Many steps are dependent on each other.
1. Seal
2. Pipe or tube
3. Seal seat
4. Casting
1. Fill gearbox with SAE 80W or 90W gear lube until it
runs out the side level plug.
Pipe or tube must
press at outer
edge of seal.
NOTE: Repair to this gearbox is limited to replac-
ing bearings, seals, and gaskets. Replacing gears,
shafts, and a housing is not cost effective. Pur-
chasing a complete gearbox is more economical.
2. Inspect gearbox for leakage and bad bearings.
Leakage is a very serious problem and must be
corrected immediately.
Bearing failure is indicated by excessive noise and
side-to-side or end-play in gear shafts.
Seal Replacement
Recommended sealant for gearbox repair is Permatex®
Aviation 3D Form-A-Gasket or equivalent.
Figure 17. Seal Installation
22 Dealer Service
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5. Fill gearbox with SAE 80W or 90W gear lube until it
Vertical Shaft Repair
runs out the level plug.
Refer to Figure 18.
6. Remove and replace any seal damaged in
1. Disconnect and remove the driveline from the
installation.
gearbox.
Horizontal Shaft Leak Repair
2. Remove vent plug (24) and siphon gear lube from
housing through this opening.
Refer to Figure 18.
3. Remove crossbar (see Crossbar Removal, page
25).
1. Disconnect and remove the driveline from the
gearbox.
4. Remove protective seal (8) and vertical shaft seal
(18). Replace seal (18) with new seal (see Seal
Replacement, page 22).
2. Remove vent plug (24) and siphon gear lube from
housing through this opening.
3. If the leak occurred at either end of horizontal shaft,
remove oil cap (20) and/or oil seal (19). Replace
with new one (refer to Seal Replacement, page
22).
Vertical seal should be recessed in housing. Hori-
zontal seal (19) should be pressed flush with out-
side of housing.
NOTE: Distortion to seal cage or damage to seal
4. Fill gearbox with SAE 80W or 90W gear lube until it
lip will cause seal to leak.
runs out the level plug.
1. Crown gear
2. Gearbox housing
3. Input shaft
4. Output shaft
5. Gear pinion
6. Bearing
7. Input bearing
8. Protective seal
9. Cotter pin
10. Snap ring
11. Snap ring
12. Shim, 45.3 x 2.5
13. Shim, 70.3 x 84.7
14. Nut
15. Castle nut
16. Shim, 50.3 x 70.3
17. Shim
18. Oil seal (Vertical Shaft)
19. Oil seal (Horizontal Shaft)
20. Cap
22. Top cover
23. Cap screw 8 mm x 16 (8.8)
24. Vent plug
25. Cotter pin
26. Washer
Figure 18. Gearbox Assembly
Dealer Service 23
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Forged gear surfaces are rough when new. Check
that wear pattern is smooth.
GEARBOX REPAIR
Remove Gearbox from Cutter
16. Inspect vertical and horizontal shafts for grooves,
nicks, or bumps in the areas where the seals seat.
Resurface any damage with emery cloth.
Refer to Figure 18.
1. Disconnect and remove the rear driveline from the
17. Inspect housing and caps for cracks or other
gearbox.
damage.
2. Remove breather level plug (24) and siphon gear
lube from housing through this opening.
Gearbox Assembly
3. Remove 9 ga. wire and nut from vertical shaft and
remove crossbar (see Crossbar Removal, page
25).
Refer to Figure 18.
NOTE: Repair to this gearbox is limited to replacing
bearings, seals, and gaskets. Replacing gears, shafts,
and a housing is not cost effective. Purchasing a com-
plete gearbox is more economical.
4. Remove the six bolts that attach gearbox to cutter
and remove gearbox.
Disassemble Gearbox
1. Clean housing, paying specific attention to areas
where gaskets will be installed.
Refer to Figure 18.
2. Wash housing and all components thoroughly.
Select a clean area for gearbox assembly. Replace
all seals, bearings, and gaskets. All parts must be
clean and lightly oiled before reassembling.
1. Remove plug from side of gearbox and pour out
gear oil.
2. Remove oil cap (20) (to be replaced).
3. Remove snap ring (10) and shim (13) from input
3. Insert both output bearings (6) in the housing,
using a round tube of the correct diameter and a
hand press.
shaft (3).
4. Support gearbox in hand press and push on input
shaft (3) to remove bearing (7).
4. Slide output shaft (4) through both bearings (6)
until it rests against top bearing (6).
5. Remove six cap screws (23) and top cover (22)
from housing. Remove gear (1) from inside
housing.
5. Slide shim (16) over output shaft (4).
6. Press gear (5) onto output shaft (4) and secure
6. Remove oil seal (19) from front of housing (to be
with washer (17), castle nut (14), and cotter pin (9).
replaced).
7. Apply grease to lower seal lips (18) and press seal
(18) over output shaft (4), using a tube of the
correct diameter. Be sure not to damage the seal
lip.
7. Remove snap ring (10) and shim (13) from front of
housing (2).
8. Remove input bearing (7) by using a punch and
hammer from outside of housing.
Press in housing so that seal is recessed. Press
protective seal (8) until seated flush with housing.
Verify that the seal (8) is seated correctly.
9. Support housing in vise in a horizontal position.
10. The castle nut (15), 9 ga. wire (25), and hub are
already removed with the stump jumper/crossbar.
Remove the protective seal (8), and oil seal (18).
8. Press bearing (7) into the housing, using a round
tube of the correct diameter and a hand press.
Secure with shim (13) and snap ring (10).
11. Remove cotter pin (9), castle nut (14), and washer
(17) from output shaft (4).
9. Secure snap ring (11) on input shaft (3) if not
already secure.
12. Remove output shaft (4) by using a punch and
hammer and tap on top to drive down. Remove
gear (5) and shim (16) from inside housing.
10. Place gear (1) through top of housing and align
gear (1) and gear (5) so that gear teeth are a
match.
13. Remove bottom bearing (6) by using a punch and
hammer from the top, outside the housing.
11. While holding gear (1) in place, slide input shaft (3)
through gear (1) and bearing (7). Align splines on
shaft (3) and gear (1).
14. Support housing upside down (top cover surface)
and remove second bearing (6) by using a punch
and hammer from the bottom side of the housing.
12. Slide spacer (12) over input shaft (3) and press
bearing (7) onto input shaft (3), using a round tube
of the correct diameter and a hand press.
15. Inspect gears for broken teeth and wear. Some
wear is normal and will show on loaded side.
24 Dealer Service
MAN0680 (11/30/2007)
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13. Slide shim (13) over input shaft (3) and secure with
snap ring (10).
14. Check input shaft end float by moving the input
shaft (3) by hand. If end float is higher than 0.012",
insert shim between input shaft (3) and rear
bearing (7). Repeat until end float is less than
0.012". Check rotational torque by hand. The
torque should be less than 2.2 lbs-inch.
15. Check that the gear backlash is between 0.006"
and 0.016". You should not have to adjust the
backlash.
16. Press in input oil seal (19), using tube of correct
diameter. Be careful not to damage seal lip.
17. Press oil cap (20) on to cover the rear of housing,
using a tube of the correct diameter.
18. Place top cover (22) on top of housing and secure
with six cap screw (23).
19. Check gearbox housing for leaks by plugging all
holes except one. Apply 4 psi compressed air and
immerse the gearbox in water to verify that there
are no leaks.
20. Remove gearbox from water and dry off with
compressed air. Add SAE 80W or 90W EP oil until
it runs out of side level hole. Tighten all plugs.
Reinstall Gearbox
NOTE: Gearbox is heavy: do not attempt to move with-
out mechanical assistance.
1. Set gearbox on cutter and fasten with bolts and
nuts. Torque bolts to 300 lbs-ft.
2. Attach crossbar (see Crossbar Installation, page
26).
CROSSBAR REMOVAL
1. It is necessary to gain access to bottom side of
cutter for crossbar removal. See BLOCKIiNG
METHOD, page 17.
Figure 19. Crossbar Removal
6. For removal with puller screw, attach tube (5) to
each clevis with bolts (2) and nuts (3). Place pad
(4) in nut and thread puller screw (6) into nut from
bottom. Tighten until pad is solid against gearbox
shaft. For best results, strike head of puller screw
with a hammer while tightening with a wrench.
NOTE: You will need to use either the puller screw
(Item 6, Figure 19) or a small hydraulic jack to
remove the crossbar.
2. Remove blade pin hardware, blade pins and
blades from crossbar.
3. Remove retaining wire from bottom of crossbar
7. For removal with a jack, attach tube to each clevis
with puller links (7), bolts (2), and nuts (3). Place
jack on tube with end of jack pressing against
gearbox shaft. Slowly apply force with jack.
and remove nut and washer.
4. Refer to Figure 19. Attach clevis (1) to each end of
crossbar, using blade pins, spacers, keyhole
plates, and blade pin clips.
5. Position tube assembly (5) with threaded nut
toward crossbar for puller screw removal or down
for hydraulic jack removal.
NOTE: Hydraulic jack will not operate if tipped
more than 90°. Use care to prevent bending cross-
bar during removal.
Dealer Service 25
MAN0680 (11/30/2007)
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CROSSBAR INSTALLATION
UNIVERSAL JOINT REPAIR
Using emery cloth (220 or finer), remove surface
rust, Loctite® and foreign material from hub,
splined gearbox, vertical shaft, and crossbar as
shown in Figure 20.
1. Yoke
2. Bearing cup
3. Retaining ring
4. Bearing cross
Figure 22. U-Joint Exploded View
U-Joint Disassembly
Figure 20. Example
1. Remove external snap rings from yokes in four
locations as shown in Figure 23.
Refer to Figure 21.
8. Install crossbar (2) on splined shaft. Install washer
(5) and nut (3). Torque nut to 450 lbs-ft.
9. Install cotter pin (4) (supplied) through gearbox
shaft and slots in nuts. Twist end of pin around nut
(3).
Figure 23. Remove Snap Ring
2. With snap rings removed, support drive in vise,
hold yoke in hand and tap on yoke to drive cup up
out of yoke. See Figure 24.
Figure 21. Example
Figure 24. Remove Bearing Cups
26 Dealer Service
MAN0680 (11/30/2007)
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3. Clamp cup in vise as shown in Figure 25 and tap
on yoke to completely remove cup from yoke.
Repeat Step 2 & 3 for opposite cup.
U-Joint Assembly
1. Place seals securely on bearing cups. Insert cup
into yoke from outside and press in with hand
pressure as far as possible. Insert journal cross
into bearing cup with grease fitting away from
shaft. Be careful not to disturb needle bearings.
Insert another bearing cup directly across from first
cup and press in as far as possible with hand
pressure.
Trap cups in vise and apply pressure. Be sure
journal cross is started into bearings and continue
pressure with vise, squeezing in as far as possible.
Tapping the yoke will help.
2. Seat cups by placing a drift or socket (slightly
smaller than the cup) on cup and rap with a
hammer. See Figure 27. Install snap ring and
repeat on opposite cup.
3. Repeat Step 1 & Step 2 to install remaining cups in
remaining yoke.
Figure 25. Remove Bearing Cups
4. Move both yokes in all directions to check for free
movement. If movement is restricted, rap on yokes
sharply with a hammer to relieve any tension.
Repeat until both yokes move in all directions
without restriction.
4. Place universal cross in vise as shown in Figure 26
and tap on yoke to remove cup. Repeat Step 3 for
final removal. Drive remaining cup out with a drift
and hammer.
Figure 26. Remove Bearing Cups
Figure 27. Install Bearing Cups
ꢂ
Dealer Service 27
MAN0680 (11/30/2007)
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NOTES
28 Dealer Service
MAN0680 (11/30/2007)
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ASSEMBLY
be stopped when anyone comes within 300 feet
(92 m).
DEALER SET-UP INSTRUCTIONS
Assembly of this cutter is the responsibility of the
Woods dealer. If should be delivered to the owner com-
pletely assembled, lubricated, and adjusted for normal
cutting conditions.
• This shielding is designed to reduce the risk
of thrown objects. The mower deck and protec-
tive devices cannot prevent all objects from
escaping the blade enclosure in every mowing
condition. It is possible for objects to ricochet
and escape, traveling as much as 300 feet (92 m).
Complete Dealer Check Lists, page 34 when you
have completed the assembly.
The cutter is shipped partially assembled. Assembly
will be easier if aligned and loosely assembled before
tightening hardware. Recommended torque values for
hardware are located in the Bolt Torque Chart, page
45.
ꢀ Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
ꢀ Operate tractor PTO at 540 RPM. Do not exceed.
CAUTION
ꢀ Full chain, rubber, or steel band shielding must
be installed when operating in populated areas or
other areas where thrown objects could injure peo-
ple or damage property.
ꢀ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
• If this machine is not equipped with full chain,
rubber, or steel band shielding, operation must
C
3. Tailwheel bracket
6. A-Frame arm
11. Break link
29
8. Brace arms
3
17. Tailwheel
29. Clutch shield
17
A
B
A. Tailwheel mounting hole
B. Brace arm mounting hole
C. Height adjustment holes
8
6
11
Figure 29. Shipping Configuration
Assembly 29
MAN0680 (11/30/2007)
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1. Attach tailwheel bracket (3) to cutter at the
tailwheel pivot holes (A) using cap screws (35) and
flange lock nuts (36).
Disassemble Shipping Unit
Refer to Figure 29.
1. Position cutter flat and place a block underneath
2. Select desired height adjustment holes (C), and
secure tailwheel bracket with cap screws (35) and
flange lock nuts (35). Cutting height adjustment will
be necessary when cutter is fully assembled. See
“Cutting Height Adjustment” on page 15.
the rear of the cutter to raise it off the ground.
2. Remove all parts that are wired or strapped to
cutter. Remove parts from manual tube and
hardware that is securing tailwheel bracket (3) and
brace arms (8) to cutter.
3. Raise rear of cutter and insert tailwheel assembly
(17) with two washers (49) into tailwheel bracket
(3). Secure with o-ring (50), washer (51), and spiral
pin (52).
ASSEMBLE CUTTER
Install Tailwheel
4. Place diagonal brace bars (4) on the inside of
frame rails and attach to diagonal brace mounting
holes (A). Secure using cap screws (13) and flange
lock nuts (14).
Connect A-Frame Arms
1. Rotate A-frame arms (6) and break link (7) forward
and up.
2. Attach brace arms (8) to the break link (8) using
cap screw (42), sleeve (11), and flange lock nut
(36). See Figure 31.
7
8
11
A. Tailwheel pivot hole
B. Brace arm mounting hole
C. Height adjustment holes
3. Tailwheel bracket
36
42
6
8. Brace arms
DP33
17. Tailwheel assembly
35. 5/8 NC x 2 Cap screw
6. A-Frame arms
36. 5/8 NC Flange lock nut
49. Washer, .18 x 1.62 x 3
7. Break link
8. Brace arms
50. O-Ring
51. Washer
11. Sleeve, .628 x 1.0 x 1.25
36. 5/8 NC Flange lock nut
42. 5/8 NC x 2-3/4 HHCS GR5
52. Spiral pin 3/8 x 2
Figure 30. Tailwheel Installation
Figure 31. Brace Arm Connection
30 Assembly
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escaping the blade enclosure in every mowing
condition. It is possible for objects to ricochet
and escape, traveling as much as 300 feet (92 m).
Install Slip Clutch Driveline
The optional chain shielding assemblies are ready for
installation when you receive them.
1. Refer to Front & Rear Chain Shielding, page 42
and attach as shown by inserting the bolts from
inside the cutter frame out through the shielding.
A. Anti-rotation chain
29. Clutch shield
2. Install hardware as shown in the parts drawing.
Install Rubber Deflector
33. Vent plug/Dipperstick
60. 12 mm x 1.5P x 65 mm
Cap screw GR8.8
1. Attach rubber deflector (1) and link (2) to front of
cutter using carriage bolts (3) and flange lock nuts
(4).
61. 12 mm x 1.5P Hex lock nut
62. 5/16 Flat washer
63. 5/16 Lock washer
2. Insert bolts from inside the cutter frame out through
the shielding.
64. M8 x 1.25P x 20 mm HHCS
Figure 32. Slip Clutch Driveline Assembly
A new slip clutch, or one that has been in storage over
the winter, may seize.
NOTICE
■
A grade 8.8 metric bolt must be used to attach
clutch driveline to gearbox.
1. Before operating slip clutch, make sure it will slip.
1. Rubber deflector
2. Link
Refer to SLIP CLUTCH ADJUSTMENT, page 18.
3. 3/8 NC 1 Carriage bolt
4. 3/8 NC Flange lock nut
2. Place the shield (29) against gearbox and secure
using four cap screws (64), lock washers (63) and
flat washers (62). Torque bolts (64) to 12 lbs-ft.
3. Install driveline onto gearbox input shaft and
Figure 33. Rubber Deflector Installation
secure with bolts (1) and nuts (2).
FILL GEARBOX
INSTALL SAFETY SHIELDING
Install Optional Chain Shielding
NOTICE
■
Gearbox is not filled at the factory. Prior to
delivery to customer, make sure gearbox is filled
only half-full with 80W or 90W API GL-4 or GL-5
gear lube. Use side hole to remove any excess oil.
ꢀ Full chain, rubber, or steel band shielding must
be installed when operating in populated areas or
other areas where thrown objects could injure peo-
ple or damage property.
1. Remove vent plug/dipperstick (9) on top of gearbox
and plug on side of gearbox. Use 5/16" allen
wrench to remove plug.
2. Make sure vent plug hole is clear.
• If this machine is not equipped with full chain,
rubber, or steel band shielding, operation must
be stopped when anyone comes within 300 feet
(92 m).
• This shielding is designed to reduce the risk
of thrown objects. The mower deck and protec-
tive devices cannot prevent all objects from
3. Fill gearbox until oil runs out the side hole on
gearbox. Use a high quality gear oil with a viscosity
index of 80W or 90W and an API service rating of
GL-4 or GL-5.
4. Install side plug and vent plug.
Assembly 31
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4. Baffles located in the front of cutter: Push end of
baffle against cutter side frame drill hole through
side frame using hole in baffle as a guide. Secure
baffle to side frame using carriage bolts (3) and
flange lock nuts (4).
BAFFLE KIT INSTALLATION (OPTIONAL)
NOTE: An optional baffle kit may be installed to the
front of the cutter to prevent excessive blow-out when
cutter is used on a non-cab tractor. The baffle can also
be installed in the rear of the cutter to spread out dis-
charge.
5. Baffle located in the rear of cutter: Secure baffle to
side frame using carriage bolts (3) and flange lock
nuts (4).
1. From the bottom of the cutter, drill two 21/64" holes
in the rectangular tubes using dimensions A, B and
C from chart in Figure 34. Drill holes in either front
or rear of cutter.
NOTE: Mounting brackets must be welded to the
deck, screws alone will not be enough to hold
mounting brackets in place.
2. Attach L-shaped mounting brackets (2) to the
bottom of the deck using self-tapping screws (5).
3. Place baffle (1) against mounting brackets (2) and
secure using two carriage bolts (3) and flange lock
nuts (4).
6. Weld mounting brackets to bottom of deck. Weld
solid on three sides.
Model
BB6000X
BB7200X
BB8400X
A
B
C
D
2.72" 6.56" 6.22"
27°
2.45" 5.99" 8.32" 22.5°
2.32" 5.23" 10.55" 19°
1. Baffle kit, BB6000X, BB7200X, BB8400X
2. Mounting bracket
3. 3/8 NC x 1 Carriage bolt GR5
4. 3/8 NC Flange lock nut
Figure 34. Baffle Installation
32 Assembly
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DUAL TAILWHEEL INSTALLATION
BB7200X, BB8400X (OPTIONAL)
CHECK CHAIN INSTALLATION
(OPTIONAL)
1. Attach dual tailwheel (1) to main frame (D) using
position A and desired height location as shown in
Figure 35.
Check chains are used to carry the front of cutter at a
set height. See Figure 36.
1. Thread check chains (3) through check chain
2. Secure with cap screws (17) and hex nuts (18).
3. Torque hardware to 175 lbs-ft.
bracket (2).
2. Attach lower end of check chain (3) to mast plate
(9) with bolt (6), washer (7), and nut (8).
3. Attach keyhole brackets (2) to each side of tractor
top link bracket (10) with bolt (4) and nut (5).
1. Dual tailwheel
17. 5/8 NC x 2-1/2 HHCS
18. 5/8 Flange lock nut
A. Tailwheel pivot hole
2. Check chain bracket
3. 3/8 Chain, 32-link
4. 3/4 NC x 6 HHCS GR5
5. 3/4 NC Lock nut
D. Deck, BB7200X &
BB8400X
6. 5/8 NC x 2-1/4 HHCS GR5
7. 5/8 Flat washer
Figure 35. Dual Tailwheel Installation
8. 5/8 NC Hex nut
9. Mast Plate
10. Tractor top link bracket
Figure 36. Optional Check Chain Assembly
ꢂ
(Rev. 4/24/2009)
MAN0680 (11/30/2007)
Assembly 33
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DEALER CHECK LISTS
PRE-DELIVERY CHECK LIST
(DEALER’S RESPONSIBILITY)
DELIVERY CHECK
(DEALER’S RESPONSIBILITY)
___ Show customer how to make adjustments.
Describe the options available for this cutter and
explain their purpose.
NOTICE
■
Gearbox was not filled at the factory. It must be
serviced before operating cutter. (See Fill Gearbox,
page 31). Failure to service will result in damage to
gearbox.
___ Explain importance of lubrication to customer and
point out lubrication points on cutter.
___ Present Operator's Manual and request that cus-
tomer and all operators read it before operating
equipment. Point out the manual safety rules,
explain their meanings and emphasize the
increased safety hazards that exist when safety
rules are not followed.
Inspect cutter thoroughly after assembly to make sure
it is set up properly before delivering it to the customer.
The following check list is a reminder of points to
inspect. Check off each item as it is found satisfactory,
corrections are made, or services are performed.
___ Check all bolts to be sure they are properly
torqued.
___ Point out all guards and shielding. Explain their
importance and the safety hazards that exist
when not kept in place and in good condition.
___ Check that all cotter pins are properly installed
and secured.
___ For mounted units, add wheel weights, ballast in
front tires, and/or front tractor weight to enhance
front end stability. A minimum 20% of tractor and
equipment gross weight must be on front tractor
wheels. When adding weight to attain 20% of
tractor and equipment weight on front tractor
wheels, you must not exceed the ROPS weight
certification. Weigh the tractor and equipment. Do
not estimate!
___ Check that PTO shaft is properly installed.
___ Check that gearbox is properly serviced and
seals are not leaking.
___ Check and grease all lubrication points as identi-
fied in, Lubrication Information, page 17.
___ Check that blades have been properly installed.
___ Explain to customer that when equipment is
transported on a road or highway, safety devices
should be used to give adequate warning to oper-
ators of other vehicles.
ꢂ
34 Dealer Check List
MAN0654 (Rev. 10/19/2007)
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PARTS INDEX
TM
BRUSHBULL
Rotary Cutters
BB6000X, BB7200X, BB8400X
BB6000X, BB7200X, BB8400X ASSEMBLY. . . . . . . . . . . . . . . . . 36 - 37
GEARBOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 - 39
SLIP CLUTCH DRIVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . .40
BB7200X & BB8400X DUAL TAILWHEEL ASSEMBLY (OPTIONAL). .41
FRONT & REAR CHAIN SHIELDING (OPTIONAL) . . . . . . . . . . . . . . .42
RUBBER SHIELDING (STANDARD) . . . . . . . . . . . . . . . . . . . . . . . . . .43
CHECK CHAIN ASSEMBLY (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . .43
CROSSBAR PULLER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . .44
FRONT OR REAR BAFFLE (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . .44
(Rev. 4/24/2009)
MAN0680 (11/30/2007)
Parts 35
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BB6000X, BB7200X & BB8400X ASSEMBLY
(Rev. 10/24/2008)
MAN0680 (11/30/2007)
36 Parts
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BB6000X, BB7200X & BB8400X PARTS LIST
REF
PART
-----
QTY
DESCRIPTION
Deck Weldment
Blade Access Cover
REF PART
QTY
DESCRIPTION
7/16 x 2 Klik pin
Dipstick
1
2
3
4
4
4
5
5
5
6
6
7
8
8
8
9
10
1
1
1
1
1
1
1
1
1
2
2
1
2
2
2
2
1
32
33
34
35
36
37
38
35124
2
1
57050
57040
57118
57048
57078
57119
57049
57079
57134
1024631
57130
57135
57136
1002047
57133
57095
57312
14350 *
902 *
19025 *
5607 *
2855 *
Tailwheel Weldment
3/8 NC Flange lock nut
5/8 NC x 2 HHCS GR5
5/8 NC Flanged lock nut
5/8 NC x 1-1/2 Carriage bolt GR5
5/8 NC x 2 Carriage bolt GR5 -
BB6000X, BB7200X
5/8 NC x 2-1/2 Carriage bolt GR5 -
BB8400X
Right Skid - BB6000X
Right Skid - BB7200X
Right Skid - BB8400X
Left Skid - BB6000X
Left Skid - BB7200X
Left Skid - BB8400X
A-Frame Arm - BB6000X, BB7200X
A-Frame Arm - BB8400X
Break Link
Lift Arm - BB6000X
Lift Arm - BB7200X
38
5836 *
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
69
69
70
71
692 *
57096
23638 *
986 *
5/8 Flat washer
Washer, 1.03 x 2.0 x .38
5/8 NC x 7 HHCS GR5
5/8 NC x 2-3/4 HHCS GR5
1/2 Flat washer
1/2 NC x 2-3/4 HHCS GR5
1/2 NC Flanged lock nut
1 NC x 9.0 HHCS GR5
1 NC Jam nut
854 *
Lift Arm - BB8400X
Link, .50 x 2.0 x 4.48
5621 *
11900 *
15087
1386
34279 *
2370
12889
12881
4674
12296 *
57308
6185 *
6100 *
30068 *
57798
302207
57262
57261
35155 *
2472 *
24801 *
24409 *
4529 *
15358
1000622
57122
57046
57084
4119
Sleeve, .64 x 1.0 x 2.6
BB6000X, BB7200X
Sleeve, .64 x 1.0 x 2.33 - BB8400X
Sleeve, .628 x 1.0 x 1.25
Sleeve, 5/8 x 1 x 43/64
BB6000X, BB7200X
10
11
12
1001520
66661
67222
1
1
2
1 NC Lock nut
Washer, 1.62 x 3 x .18
O-Ring, 3/32 x 1-9/16 OD
Washer cap
3/8 x 2 Spirol pin
1/4 - 28 Grease fitting
M36 x 3 Castle nut
1/4 x 2-1/4 Cotter pin
1/2 NC x 1-1/4 HHCS GR5
3/4 NC x 2-1/2 HHCS GR5
3/4 Hardened flat washer
3/4 NC Flange lock nut
12mm x 1.75P x 65mm HHCS
12mm x 1.75P Hex lock nut
5/16 Flat washer
12
13
14
15
16
17
18
12313
1001519
15573
15575
15574
2
2
1
1
1
1
1
Sleeve, 5/8 x 1 x 13/16 BB8400X
Sleeve, 5/8 x 1 x 1
Sleeve, 1.0ID x 1.25OD x 5.81
Sleeve, 1.25ID x 1.5OD x 1.86
Sleeve, 1.25ID x 1.5OD x .903
4 x 8 Tire w/ Rim, 5" wide
Wheel Hub Assembly
12577
15277
(includes 18b, 18c & 18d)
Wheel hub w/cups (includes 18d)
18a
18b
18c
18d
19
15591
314
310
309
15580
1024136
1
2
2
2
1
1
Seal for 1-1/2 shaft
Bearing cone
Bearing cup
Tailwheel Clevis Weldment
Crossbar Assembly
BB6000X, BB7200X
Crossbar Assembly - BB8400X
Blade Kit - BB6000X
Blade Kit, Flat - BB6000X
Blade Kit - BB7200X, BB8400X
Blade Kit, Flat -
BB7200X, BB8400X
Blade pin
18 GA 1-1/2 Blade pin shim
20 GA 1-1/2 Blade pin shim
Keyhole plate
5/16 Lock washer
20
M8 x 1.25 x 20mm HHCS
5/16 NC x 1 Carriage bolt
5/16 NC Hex nut
Safety decal set
Complete decal set
Rear Band - BB6000X
Rear Band - BB7200X
Rear Band - BB8400X
1/2 NF x 1 HHCS GR5
5-Ft Heavy-duty skid, right or left
(optional) -or-
6-Ft Heavy-duty skid, right or left
(optional) -or-
7-Ft Heavy-duty skid, right or left
(optional)
20
21
21
21
21
1024139
57099KT
1003675KT
19160KT
1
1
1
1
1
1
1
1
1
1
19162KT
22
23
24
25
26
27
28
28
29
30
31
32616
10520
13946
32603
32604
-----
57419
57422
2
2
2
2
2
1
1
1
1
1
2
57353 †
2
2
2
71
71
57327 †
57306 †
Blade pin lock clip
Gearbox (see page 38)
Driveline - BB6000X
Driveline - BB7200X, BB8400X
Clutch Shield
1002048
1003828
1026542
HHCS Hex Head Cap Screw
Manual Tube
*
†
Standard hardware, obtain locally
Not Shown
Hitch Pin, Cat 1 & 2 -
BB6000X, BB7200X -or-
Hitch Pin, Cat 2 & 3 - BB8400X
31
39064
2
(Rev. 10/24/2008)
MAN0680 (11/30/2007)
Parts 37
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GEARBOX ASSEMBLY
38 Parts
MAN0680 (11/30/2007)
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GEARBOX ASSEMBLY PARTS LIST
REF PART
QTY
DESCRIPTION
REF PART
QTY
DESCRIPTION
A
A
A
58807
1
Complete Gearbox assembly -
BB6000X
12
57452
1
Dust lip 60 x 110 x 10 -
BB6000X, BB7200X
58808
1
1
Complete Gearbox assembly -
BB7200X
12 1025612
1
1
1
Dust lip 60 x 110 x 12 - BB8400X
Bearing, cup & cone
13
14
15
16
17
17
18
19
20
57453
57454
1024795
Complete Gearbox assembly -
BB8400X
Output shaft
----- *
B5 x 60 Cotter pin
1
1
57445
57446
1025617
39411
57318
57450
57320
57471
57321
57329
57471
39263
57451
1
1
2
2
1
1
2
2
1
1
1
1
1
Gear crown 24T M7.25 - BB6000X
Gear crown 22T M8.0 - BB7200X
Gear crown 21T M7.8 - BB8400X
Bearing, cup & cone
57371
57455
57447
57456
57471
57457
1
1
1
1
1
1
1
Oil cap 80 x 10
Gear pinion 15T M7.25 - BB6000X
Gear pinion 16T M8.0 - BB7200X
Shim 45.3 x 65.3 x 2.5
Shim 40.3 x 61.7 (57471 kit)
Cover - BB6000X, BB7200X
Cover - BB8400X
1
2
3
Oil seal 45 x 85 x 10
4
Input shaft
5
Snap ring, 85 x 88.5 x 3
Shim 70.3 x 84.7 (57471 kit)
Snap ring, 50 x 47 x 2
Castle nut M40 x 1.5
20 1025613
6
21
----- *
M10 x 14 GR8.8 HHCS -
BB6000X, BB7200X
7
8
21
22
23
24
25
----- *
27326 *
57308
M8 x 25 GR8.8 HHCS - BB8400X
3/8 NPT Solid plug
Castle nut M36 x 3
1/4 x 2-1/4 Cotter pin
Dipstick
9
Shim 5033 x 70.3 (57471 kit)
Bearing, cup & cone
10
11
1
1
Seal protector
6185 *
57312
HHCS Hex Head Cap Screw
Standard hardware, obtain locally
*
MAN0680 (11/30/2007)
Parts 39
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SLIP CLUTCH DRIVE ASSEMBLY
REF PART QTY
DESCRIPTION
REF PART QTY
DESCRIPTION
57419
Complete 540 RPM drive assembly
BB6000X
57270
57273
57271
40754
57423
Outer guard half BB7200X, BB8400X
Inner guard half BB6000X
A
A
1
1
21
22
22
23
23
1
1
1
1
1
57422
Complete 540 RPM drive assembly
BB7200X, BB8400X
Inner guard half BB7200X, BB8400X
Male drive half, complete BB6000X
40563
40566
40765
40750
40752
44676
40751
57421
40766
40777
18864
33347
40778
40767
40779
40758
40727
Yoke, 1-3/8 - 6 Spline ASG
Cross and bearing
1
2
1
2
2
1
1
1
1
1
2
2
1
1
2
1
1
1
1
Male drive half, complete
BB7200X, BB8400X
Spring pin 10 X 90 mm
Inboard yoke S4
3
57420
57424
Female drive half, complete
BB6000X
24
24
1
1
4
Inner profile S4
Female drive half, complete
BB7200X, BB8400X
5
Outer profile & sleeve S5
Inboard yoke S5
6
57441
57432
57442
57443
57256
57257
57263
57258
57265
57264
57262
57261
Flange yoke
31
32
33
34
35
36
37
38
39
40
41
42
1
4
1
1
1
1
6
6
6
6
2
2
7
Friction disc
Friction clutch 1340, 1-3/4, 20 spline
Bearing ring SC25
8
Hub 1-3/4 - 20 I.C. -SN
Drive plate
12
13
14
15
16
17
18
20
21
Anti-rotation chain
Drive plate - SN
Thrust plate
Decal, danger rotating driveline
Decal, danger guard missing
Screw
M12 x 115 mm Hex head cap screw
Spring
Support bearing
Flat washer
Grease fitting
M12 Hex nut
Slide lock collar repair kit
Outer guard half BB6000X
M12 x 65 mm Hex head cap screw
M12 Hex nut
40 Parts
MAN0680 (11/30/2007)
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BB7200X & BB8400X DUAL TAILWHEEL (OPTIONAL)
REF PART QTY
DESCRIPTION
REF PART QTY
DESCRIPTION
1/2 NF x 1 HHCS GR5
1
2
57101
12881
12889
2370
1
2
2
4
2
2
2
2
2
2
2
2
8
Dual tailwheel assembly
Washer T160 etc w/cap
3/32 x 1-9/16 OD O-ring
Washer, 1.62 x 3 x .18
4119*
1386
34279
11854*
19025
314
14
15
16
17
18
19
20
21
22
8
2
2
4
4
2
2
2
2
1" NC Jam nut
3
1" NC Lock nut
4
5/8 NC x 2-1/2 HHCS GR8
5/8 NC Flange lock nut
Seal for 1-1/2 shaft
Bearing cone
5
4674*
15580
15087
15573
15575
15591
15574
12577
855*
3/8 x 2 Spirol pin
6
Tailwheel clevis
7
1 NC x 9.0 HHCS GR5
Sleeve, 1.0 ID x 1.25 OD x 5.81
Sleeve, 1.25 ID x 1.50 OD x 1.86
Wheel hub assembly (includes item 21)
Sleeve, 1.25 ID x 1.50 OD x .903
4 x 8 Tire w/rim 5" wide
1/2 Lock washer
310
8
309
Bearing cup
9
15277
Wheel hub assembly
(includes items 19, 20, & 21)
10
11
12
13
HHCS
*
Hex head cap screw
Standard Hardware, Obtain Locally
(Rev. 4/24/2009)
MAN0680 (11/30/2007)
Parts 41
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FRONT & REAR CHAIN SHIELDING (OPTIONAL)
REF
QTY
BB6000X
BB7200X
BB8400X
DESCRIPTION
Right front chain plate
1
2
1
1
57143
57144
1003645
5496
57090
57091
1007850
5496
1023048
1023047
1007851
5496
Left front chain plate
3
2
.243 Dia bent pin (front)
5/16 7-Link chain (front)
Right rear chain plate
Left rear chain plate
4
A/R
1
6
57142
57141
57138
4069
57088
57089
57085
4069
57125
57149
57146
4069
7
1
8
2
.243 Dia rolled bent pin (rear)
5/16 4-Link chain (rear)
3/8 NC x 1 Carriage bolt
3/8 NC Flange hex nut
9
A/R
16
16
10
11
6697
*
*
6697
*
*
6697
*
*
14350
14350
14350
*
Standard Hardware, Obtain Locally
As Required
A/R
42 Parts
MAN0680 (11/30/2007)
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RUBBER SHIELDING (STANDARD)
REF PART
QTY
DESCRIPTION
A
A
A
1013208
1013209
1023042
1
Rubber shield kit 5 foot BB6000X
(includes items 1-4)
1
1
Rubber shield kit 6 foot BB7200X
(includes items 1-4)
Rubber shield kit 7 foot BB8400X
(includes items 1-4)
1
1
1
2
2
2
3
4
1004129
1004130
1024119
1013214
1013215
1024118
6697 *
2
2
2
2
2
4
8
8
Rubber deflector 31.25 BB6000X
Rubber deflector 37.25 BB7200X
Rubber deflector 43.25 BB8400X
Link, .25 x 1.00 x 28.75 BB6000X
Link, .25 x 1.00 x 34.75 BB7200X
Link, .25 x 1.00 x 16.00 BB8400X
3/8 NC x 1 Carriage bolt
14350 *
3/8 NC Flange hex lock nut
* Standard hardware, obtain locally
CHECK CHAIN ASSEMBLY (OPTIONAL)
REF PART
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
10521
1
2
2
Check chain complete
7906
Check chain bracket, lower
3/8 Chain, 32-Link and check lug
3/4 NC x 6 HHCS GR5
3/4 NC Hex lock nut
18048
2377 *
2371 *
12274 *
3632 *
6239 *
5/8 NC x 2-1/4 HHCS GR5
5/8 Flat washer, standard
5/8 NC Hex lock nut
HHCS Hex head cap screw
* Standard hardware, obtain locally
(Rev. 4/24/2009)
MAN0680 (11/30/2007)
Parts 43
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CROSSBAR PULLER (OPTIONAL)
REF PART
QTY
DESCRIPTION
Crossbar puller, complete
Crossbar puller clevis
5/8 NC x 4-1/2 HHCS GR5
5/8 NC Hex nut
REF PART
QTY
DESCRIPTION
Crossbar puller pad assembly
Crossbar puller tube assembly
Crossbar puller screw assembly
Crossbar puller link
8811
24879
A
1
2
3
1
2
4
4
4
5
6
7
1
1
1
4
19914
3097
230
24876
24881
24885
*
*
*
Standard hardware, obtain locally
BAFFLE KIT (OPTIONAL)
REF PART
QTY
DESCRIPTION
1019865
Baffle kit complete BB6000X
-or-
A
A
1
1019866
Baffle kit complete BB7200X
-or-
1
1019867
1004132
1004133
1004134
1002046
6697
Baffle kit complete BB8400X
Baffle - BB6000X -or-
Baffle - BB7200X -or-
Baffle - BB8400X
A
1
1
1
2
3
4
1
1
1
1
1
1
1
Mounting bracket
3/8 NC x 1 Carriage bolt GR5
3/8 NC Flange lock nut
*
*
14350
Standard hardware, obtain locally
*
44 Parts
MAN0680 (11/30/2007)
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BOLT TORQUE CHART
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific
application.
Fasteners must always be replaced with the same grade as specified in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.
SAE Bolt Head
Identification
SAE SERIES
TORQUE
CHART
A
SAE Grade 2
(No Dashes)
SAE Grade 8
(6 Radial Dashes)
SAE Grade 5
(3 Radial Dashes)
MARKING ON HEAD
SAE 5
A
SAE 2
SAE 8
Diameter
(Inches)
Wrench
Size
lbs-ft
N-m
8
lbs-ft
10
N-m
13
lbs-ft
14
N-m
1/4"
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"
3/4"
7/8"
1"
7/16"
1/2"
6
18
37
12
17
19
26
27
9/16"
5/8"
23
31
35
47
49
67
36
48
55
75
78
106
163
232
325
569
907
1383
3/4"
55
75
85
115
164
230
403
642
979
120
171
240
420
669
1020
13/16"
15/16"
1-1/8"
1-5/16"
1-1/2"
78
106
149
261
416
634
121
170
297
474
722
110
192
306
467
METRIC SERIES
TORQUE
CHART
8.8
Metric Bolt Head
Identification
10.9
A
Metric
Grade 8.8
Metric
Grade 10.9
Coarse Thread
Marking on Head
Metric 8.8 Metric 10.9
Fine Thread
Marking on Head
Metric 8.8 Metric 10.9
A
A
Diameter &
Thread Pitch Wrench
(Millimeters)
Diameter &
Thread Pitch
(Millimeters)
Size
N-m
lbs-ft
6
N-m
lbs-ft
8
N-m
lbs-ft
6
N-m
lbs-ft
8
6 x 1.0
10 mm
13 mm
16 mm
18 mm
21 mm
24 mm
27 mm
30 mm
34 mm
36 mm
46 mm
8
11
27
8
11
29
6 x 1.0
8 x 1.0
8 x 1.25
10 x 1.5
12 x 1.75
14 x 2.0
16 x 2.0
18 x 2.5
20 x 2.5
22 x 2.5
24 x 3.0
30 x 3.0
20
15
20
21
16
22
39
29
54
40
41
30
57
42
10 x 1.25
12 x 1.25
14 x 1.5
16 x 1.5
18 x 1.5
20 x 1.5
22 x 1.5
24 x 2.0
30 x 2.0
68
50
94
70
75
55
103
163
250
363
507
684
861
1740
76
109
169
234
330
451
571
1175
80
151
234
323
457
623
790
1626
111
173
239
337
460
583
1199
118
181
263
367
495
623
1258
87
120
184
268
374
505
635
1283
125
172
244
332
421
867
133
194
270
365
459
928
Typical Washer
Installations
Bolt
Flat Washer
Lock Washer
8/9/00
Bolt Torque & Size Charts (Rev. 3/28/2007)
Appendix 45
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BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
SAE Bolt Thread Sizes
5/16
3/8
1/2
5/8
3/4
7/8
IN
1
2
7
3
4
5
6
MM
25
50
75
100
125
150
175
Metric Bolt Thread Sizes
8MM 10MM
12MM
14MM
16MM
18MM
ABBREVIATIONS
AG .............................................................. Agriculture
MPa ........................................................ Mega Pascal
N ......................................................................Newton
NC...................................................... National Coarse
NF...........................................................National Fine
NPSM .................... National Pipe Straight Mechanical
NPT...........................................National Pipe Tapered
NPT SWF......... National Pipe Tapered Swivel Female
ORBM...........................................O-Ring Boss - Male
P .......................................................................... Pitch
PBY.......................................................Power-Beyond
psi ......................................... Pounds per Square Inch
PTO......................................................Power Take Off
QD ................................................... Quick Disconnect
RH.............................................................. Right Hand
ROPS........................... Roll-Over Protective Structure
RPM........................................Revolutions Per Minute
RT ........................................................................Right
SAE.......................... Society of Automotive Engineers
UNC..................................................... Unified Coarse
UNF ..........................................................Unified Fine
UNS ..................................................... Unified Special
ASABE ....................American Society of Agricultural &
Biological Engineers (formerly ASAE)
ASAE....... American Society of Agricultural Engineers
ATF................................Automatic Transmission Fluid
BSPP............................. British Standard Pipe Parallel
BSPTM................ British Standard Pipe Tapered Male
CV ....................................................Constant Velocity
CCW.............................................. Counter-Clockwise
CW .............................................................. Clockwise
F.......................................................................Female
FT.............................................................. Full Thread
GA .....................................................................Gauge
GR (5, etc.)........................................... Grade (5, etc.)
HHCS ........................................Hex Head Cap Screw
HT ...........................................................Heat-Treated
JIC.................Joint Industry Council 37° Degree Flare
LH................................................................. Left Hand
LT ...........................................................................Left
m ........................................................................ Meter
mm ............................................................... Millimeter
M ..........................................................................Male
Bolt Torque & Size Charts (Rev. 3/28/2007)
46 Appendix
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INDEX
ASSEMBLY
Dealer Set-up Instructions 29
OPERATION
Check Chain Adjustment 15
Fill Gearbox 31
Connecting Cutter to Tractor 12
Cutting Height Adjustment 15
Driveline Adjustment 13
Shortening Driveline 14
Driveline Interference Check 15
Operating Technique 16
Pre-Operation Check List
(Owner’s Responsibility) 16
Quick Hitch Set-Up
Category I and II BB6000X, BB7200X 13
Category II and III BB8400X 13
Shredding Material 16
Install Safety Shielding
Install Optional Chain Shielding 31
Install Rubber Deflector 31
Optional Equipment
Baffle Kit Installation 32
Check Chain Installation 33
Dual Tailwheel Installation 33
DEALER CHECK LISTS
Delivery Check List (Dealer’s Responsibility) 34
Pre-Delivery Check List
(Dealer’s Responsibility) 34
Tractor Stability 12
DEALER SERVICE
OWNER SERVICE
Blade Service
Crossbar Installation 26
Crossbar Removal 25
Gearbox Maintenance 22
Horizontal Shaft Leak Repair 23
Seal Installation 22
Seal Replacement 22
Vertical Shaft Repair 23
Gearbox Repair
Blade Installation 19
Blade Removal 19
Blade Sharpening 20
Blocking Method 17
Cleaning Cutter
After Each Use 20
Periodically or Before Extended Storage 20
Lubrication Information 17
Driveline Lubrication 18
Gearbox Lubrication 18
Shielding Repair
Assemble Gearbox 24
Disassemble Gearbox 24
Reinstall Gearbox 25
Remove Gearbox from Cutter 24
Universal Joint Repair
U-Joint Assembly 27
Chain Shielding (Optional) 20
Rear Band 20
Rubber Shielding 20
U-Joint Disassembly 26
U-Joint Repair 26
Slip Clutch Adjustment 18
GENERAL
PARTS
Parts Index 35
Abbreviations 46
Bolt Size Chart 46
Bolt Torque Chart 45
General Information 4
Introduction 2
SAFETY
Blocking Method 17
Check Lists
Obtaining Replacement Manuals 2
Specifications 4
Table of Contents 3
Warranty
Delivery (Dealer’s Responsibility) 34
Pre-Delivery (Dealer’s Responsibility) 34
Pre-Operation (Owner’s Responsibility) 16
Free Mower Safety Video Order Form 5, 6
Safety & Instructional Decals 10, 11
Safety Rules 7
Product 74
Replacement Parts 75
Safety Symbols Explained 2
TROUBLESHOOTING
Mowing Conditions 21
MAN0680 (11/30/2007)
Index 47
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WARRANTY
(All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)
Please Enter Information Below and Save for Future Reference.
Date Purchased: ____________________________
Model Number: ____________________________
From (Dealer): __________________________________________
Serial Number: __________________________________________
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set
forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE
PRODUCT TO THE ORIGINAL PURCHASER.
Woods backhoe models BH70-X, BH80-X, and BH90-X are warranted for two (2) years from the date of delivery to the original purchaser.
The warranty periods for specific parts or conditions are listed below:
Part or
Condition
Warranted
Duration (from date of delivery
Model Number
BW1260, BW1620, BW1800, BW2400
to the original purchaser)
8 years
BW240HD, BW180HD, BW180HB, BW126HB
7 years
BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X,
BB8400X, DS1260, DSO1260, DS1440, TS1680, BW126-3, BW180-3, BW240
6 years
Gearbox
PHD25, PHD35, PHD65, PHD95, 2162, 3240, DS96, DS120, RCC42, RM550-2,
RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2,
9204RD-2, S15CD, S20CD, S22CD, S25CD, S27CD
components
5 years
3 years (1 year if used in rental or
commercial applications)
RDC54, RD60, RD72, TBW150C
Blade
spindles
RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2,
9204RD-2
3 years
BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-3, BW126HB, BW180-3,
Rust-through BW180HB, BW180HD, BW1260, BW1800, BW240, BW240HD, 2162, 3240, DS1260, 10 years
DSO1260, DS1440, TS1680
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to
improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been
materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized
service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made
with parts other than those obtainable through WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to
a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by
WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS,
in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof
of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the
dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or
replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS
WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS
WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS
MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY
OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal
theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business,
revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute
machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture
replacement parts.
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS,
its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. Answers to any
questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061 USA
800-319-6637 tel
800-399-6637 fax
F-3079 (Rev 4/3/2009)
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WARRANTY
(Replacement Parts For All Models Except Mow’n Machine
Zero-Turn Mowers and Woods Boundary Utility Vehicles)
TM
TM
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and
workmanship for a period of ninety (90) days from the date of delivery of the product to the original
purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a
period of 12 months.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of
WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This
Warranty does not cover normal wear or tear, or normal maintenance items.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell
or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser
in any way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of
charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with
this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30)
days after such defect or noncompliance is discovered or should have been discovered, routed through
the dealer and distributor from whom the purchase was made, transportation charges prepaid.
WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the
product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF
REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS
WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF
THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND
WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/
OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising
directly or indirectly from the product, whether such claim is based upon breach of contract, breach
of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality
of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or
goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for
labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to
obtain materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,
including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized
to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
F-8494 (Rev. 6/23/2005)
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PART NO.
MAN0680
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
800-319-6637 tel
800-399-6637 fax
© 2007 Woods Equipment Company. All rights reserved. WOODS, and the Woods logo are trademarks of Woods Equipment Company. All other
trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respec-
tive companies or mark holders. Specifications subject to change without notice.
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