Windsor Vacuum Cleaner 10086130 User Manual
Carpet Extractor  
Model:  
VOYDU  
10086130  
VOYXDU  
10086150  
Operating Instructions (ENG)  
86292490-AB  
01/23/09  
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TABLE OF CONTENTS  
PARTS LIST  
Machine Data Log/Overview................................2  
Table Of Contents................................................3  
Brush Deck........................................................ 5-1  
Brush Deck Actuator ......................................... 5-3  
Brush Deck Motor.............................................. 5-5  
Brush Deck Mounting........................................ 5-7  
Brush Deck Shroud ........................................... 5-9  
Brush Deck Lift.................................................. 5-11  
Control Handle .................................................. 5-13  
Control Panel-Lower (Basic) ............................. 5-15  
Control Panel-Lower (Deluxe)........................... 5-17  
Control Panel-Upper (Basic) ............................. 5-19  
Control Panel-Upper (Deluxe)........................... 5-21  
Control Panel Mounting..................................... 5-23  
Cover-Front .......................................................5-25  
Decal ................................................................. 5-27  
Frame-Lower..................................................... 5-29  
Frame-Upper..................................................... 5-31  
Recovery Tank .................................................. 5-33  
Recovery Tank Handle (Basic) ......................... 5-35  
Recovery Tank Handle (Deluxe)....................... 5-37  
Solution-Chemical Tanks (Deluxe).................... 5-39  
Solution Pump................................................... 5-41  
Solution-Chemical Pump (Deluxe).................... 5-43  
Solution-Chemical Valves (Deluxe)................... 5-45  
Solution Tank .................................................... 5-47  
Spray Jets ......................................................... 5-49  
Spray Jet Valves (Basic) ................................... 5-51  
Spray Jet Valves (Deluxe)................................. 5-53  
Wheel and Drive Assembly............................... 5-55  
Vacuum Shoe.................................................... 5-57  
Vacuum (Basic)................................................. 5-61  
Vacuum (Deluxe)............................................... 5-63  
Wiring-Battery.................................................... 5-65  
Wiring-Control Panel (Basic)............................. 5-67  
Wiring-Control Panel (Deluxe) .......................... 5-69  
Wiring-Main Harness (Basic) ............................ 5-71  
Wiring-Harness (Deluxe)................................... 5-72  
Wiring Diagram (Basic) ..................................... 5-73  
Wiring Diagram (Deluxe)................................... 5-74  
Hose Diagram (Basic) ....................................... 5-75  
Hose Diagram (Deluxe)..................................... 5-76  
Suggested Spare Parts ..................................... 5-77  
Accessories....................................................... 5-77  
HOW TO USE THIS MANUAL  
How To Use This Manual.....................................1-1  
SAFETY  
Important Safety Instructions ............................ 2-1  
Hazard Intensity Level....................................... 2-2  
Safety Label Location........................................ 2-3  
OPERATIONS  
Technical Specifications.................................... 3-1  
How The Machine Works.................................. 3-4  
Components...................................................... 3-5  
Drive Controls ................................................... 3-6  
Scrub Controls .................................................. 3-8  
Machine Operation............................................ 3-11  
Pre-Run Machine Inspection........................ 3-11  
Starting Machine .......................................... 3-11  
Emergency Stop Procedures ....................... 3-11  
Filling Solution Tank..................................... 3-12  
Normal Scrubbing......................................... 3-12  
To Begin Scrubbing...................................... 3-13  
Priming Pump............................................... 3-13  
To Stop Scrubbing........................................ 3-13  
Emptying and Cleaning Tanks ..................... 3-14  
MAINTENANCE  
Service Schedule .............................................. 4-1  
Batteries............................................................ 4-2  
Scrub Deck........................................................ 4-6  
Scrub Brushes................................................... 4-7  
Scrub Motor....................................................... 4-8  
Actuator Removal /Replacement ...................... 4-9  
Circuit Protection............................................... 4-10  
Solution Strainer & Pump(Basic) ...................... 4-11  
Solution Strainer & Pump(Deluxe).................... 4-13  
Drive Assembly ................................................. 4-17  
Vacuum............................................................. 4-19  
Transporting Machine ....................................... 4-22  
Machine Troubleshooting.................................. 4-23  
OPTIONS & SERIAL NUMBERS  
Battery Cart .......................................................6-2  
Battery Cart-Latch and linkage.......................... 6-4  
Battery Cart – Tray............................................ 6-6  
Battery Exchange Option .................................. 6-8  
Emergency Stop-Option.................................... 6-10  
Serial Numbers..................................................6-12  
Warranty  
86292490 VOYAGER DUO 11/15/08  
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HOW TO USE THIS MANUAL  
This manual contains the following sections:  
The SAFETY section contains important information  
regarding hazard or unsafe practices of the  
machine. Levels of hazards are identified that could  
result in product or personal injury, or severe injury  
resulting in death.  
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-
-
-
-
HOW TO USE THIS MANUAL  
SAFETY  
OPERATIONS  
MAINTENANCE  
PARTS LIST  
The OPERATIONS section is to familiarize the  
operator with the operation and function of the  
machine.  
The HOW TO USE THIS MANUAL section will tell  
you how to find important information for ordering  
correct repair parts.  
The MAINTENANCE section contains preventive  
maintenance to keep the machine and its  
components in good working condition. They are  
listed in this general order:  
Parts may be ordered from authorized Windsor  
dealers. When placing an order for parts, the  
machine model and machine serial number are  
important. Refer to the MACHINE DATA box which  
is filled out during the installation of your machine.  
The MACHINE DATA box is located on the inside of  
the front cover of this manual.  
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-
-
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Batteries  
Scrub Brushes  
Service Schedule  
Machine Troubleshooting  
The PARTS LIST section contains assembled parts  
illustrations and corresponding parts list. The parts  
lists include a number of columns of information:  
MODEL _____________________________________  
DATE OF PURCHASE ________________________  
SERIAL NUMBER ____________________________  
SALES REPRESENTATIVE # ___________________  
-
-
REF – column refers to the reference  
number on the parts illustration.  
PART NO. – column lists the part  
number for the part.  
-
-
PRV NO. - reference number.  
The model and serial number of your machine are  
located below the battery compartment of the  
machine.  
QTY – column lists the quantity of the  
part used in that area of the machine.  
DESCRIPTION – column is a brief  
description of the part.  
-
-
SERIAL NO. FROM – If this column has  
an (*) and a Reference number, see the  
SERIAL NUMBERS page in the back of  
your manual. If column has two asterisk  
(**), call manufacturer for serial number.  
The serial number indicates the first  
machine the part number is applicable  
to. The main illustration shows the most  
current design of the machine. When a  
boxed illustration is shown, it displays  
the older design.  
-
NOTES – column for information not  
noted by the other columns.  
NOTE: If a service or option kit is installed on your  
machine, be sure to keep the KIT INSTRUCTIONS  
which came with the kit. It contains replacement  
parts numbers needed for ordering future parts.  
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IMPORTANT SAFETY INSTRUCTIONS  
When using an battery powered appliance, basic precaution  
must always be followed, including the following:  
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.  
To reduce the risk of fire, electric shock, or injury:  
Use only indoors. Do not use outdoors or expose to rain.  
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.  
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return  
it to an authorized service center.  
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.  
This machine is not suitable for picking up hazardous dust.  
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near  
flammable fluids, dust or vapors.  
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops  
and offices for more than normal housekeeping purposes.  
Maintenance and repairs must be done by qualified personnel.  
If foam or liquid comes out of machine, switch off immediately.  
Disconnect battery before cleaning or servicing.  
Before the machine is discarded, the batteries must be removed and properly disposed of.  
Make sure all warning and caution labels are legible and properly attached to the machine.  
During operation, attention shall be paid to other persons, especially children.  
Before use all covers and doors shall be put in the positions specified in the instructions.  
When leaving unattended, secure against unintentional movement.  
The machine shall only be operated by instructed and authorized persons.  
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.  
Only chemicals recommended by the manufacturer shall be used.  
This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other  
brushes may affect its safety.  
Do not use on surfaces having a gradient of over 2 degrees.  
SAVE THESE INSTRUCTIONS  
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HAZARD INTENSITY LEVEL  
The following symbols are used throughout this guide as indicated in their descriptions:  
HAZARD INTENSITY LEVEL  
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR  
SAFETY. The level of hazard intensity is determined by the following definitions:  
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.  
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property  
damage.  
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.  
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating  
condition. Following is information that signals some potentially dangerous conditions to the operator or the  
equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on  
the machine. Please take the necessary steps to train the machine operating personnel.  
FOR SAFETY:  
DO NOT OPERATE MACHINE:  
Unless Trained and Authorized.  
Unless Operation Guide is Read and understood.  
In Flammable or Explosive areas.  
In areas with possible falling objects.  
WHEN SERVICING MACHINE:  
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use  
Windsor approved replacement parts.  
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep  
solution tank in raised position when charging. Keep sparks and flames away from the batteries. Do not  
smoke around batteries.  
Disconnect batteries before working on machine. Only qualified personnel should work inside machine.  
Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact  
with the acid contained in the batteries.  
Never allow metal to lie across battery tops.  
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SAFETY LABEL LOCATION  
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become  
illegible, promptly replace them.  
SOLUTION WARNING  
86244300  
(PRV NO. 500955)  
PINCH CAUTION  
86243830  
(PRV NO. 500663)  
FRONT PANEL  
CAUTION  
86013310  
BATTERY  
CAUTION  
86252520  
(PRV NO. 80885)  
86292490 VOYAGER DUO 08/20/07  
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NOTES:  
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TECHNICAL SPECIFICATIONS - BASIC  
ITEM  
Nominal Power  
Rated Voltage  
DIMENSION/CAPACITY  
1855 W  
36 Volts DC  
Rated Amperage  
Batteries  
Battery Compartment Dimensions  
51.5 amps  
3 X12 Volt 195-215 AH @ 20 hr. rate  
23.5 in. x 15.5 in. x 16.5 in. tall  
(600 mm x 400 mm x 420 mm)  
.75 HP (560 W)  
Propelling Motor  
Mass (GVW)  
1042 lbs (473 kg)  
Weight Empty Without Batteries  
Solution Control  
418 lbs (190 kg)  
Metered flow with automatic shut-off in neutral and  
reverse  
Spray Pump Pressure  
Solution Capacity  
100 psi (688 Kpa)  
31.4 gal (120 Liter)  
Spray Jets - Interim  
Spray Jets - Extraction  
2 Jets with total flow of 0.24 gal/min (0.9 Liter/min)  
4 Jets with total flow of 1.05 gal/min (4.0 Liter/min)  
Recovery Capacity  
Vacuum Motors  
21 gal (79 Liter)  
2 x .75 Hp (560 W)  
Scrub Brush Diameter  
Scrub Brush Motor  
Scrub Brush Pressure  
Scrub Brush Speed  
Tires  
Foundation Pressure  
Maximum (Transport) Speed  
Scrubbing Speed  
3.38” Inch (85.5 mm)  
1 x .5 Hp (375 W)  
Floating  
1084 rpm  
9 in. (228mm) Solid Gray non-marking  
596 psi (4.2 Mpa)  
Propel = 2.4 mph (3.8 Km/hr)  
Interim = 110 Ft/min (2.0 Km/hr)  
Extract = 55 Ft/min (1.0 Km/hr)  
Interim = 12100 ft²/hr (1125 M²/hr)  
Extract = 6050 ft²/hr (562 M²/hr)  
Powder coated steel  
62.5 in. (1.6 Meter)  
Theoretical Coverage (with 2” Overlap)  
Frame Construction  
Minimum Aisle U-Turn Width  
Maximum Rated Climb And Descent Angle  
6 degrees  
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TECHNICAL SPECIFICATIONS - DELUXE  
ITEM  
DIMENSION/CAPACITY  
Nominal Power  
Rated Voltage  
2002 W  
36 Volts DC  
Rated Amperage  
Batteries  
Battery Compartment Dimensions  
56 amps  
3 X12 Volt 195-215 AH @ 20 hr. rate  
23.5 in. x 15.5 in. x 16.5 in. tall  
(600 mm x 400 mm x 420 mm)  
.75 HP (560 W)  
Propelling Motor  
Mass (GVW)  
1106 lbs (502 kg)  
Weight Empty Without Batteries  
Solution Control  
429 lbs (195 kg)  
Metered flow with automatic shut-off in neutral and  
0:1reverse  
Spray Pump Pressure  
Solution Capacity  
100 psi (688 Kpa)  
31.4 gal (120 Liter)  
Spray Jets - Interim  
Spray Jets - Extraction  
Recovery Capacity  
Vacuum Motors  
2 Jets with total flow of 0.24 gal/min (0.9 Liter/min)  
4 Jets with total flow of 1.05 gal/min (4.0 Liter/min)  
21 gal (79 Liter)  
2 x .75 Hp (560 W)  
Scrub Brush Diameter  
Scrub Brush Motor  
Scrub Brush Pressure  
Scrub Brush Speed  
Tires  
Foundation Pressure  
Maximum (Transport) Speed  
Scrubbing Speed  
3.38” Inch (85.5 mm)  
1 x .5 Hp (375 W)  
Floating  
1084 rpm  
9 in. (228mm) Solid Gray non-marking  
596 psi (4.2 Mpa)  
Propel = 2.4 MPH (3.8 Km/hr)  
Interim = 110 Ft/min (2.0 Km/hr)  
Extract = 55 Ft/min (1.0 Km/hr)  
Interim = 9900 ft²/hr (920 M²/hr)  
Extract = 4950 ft²/hr (460 M²/hr)  
Powder coated steel  
62.5 in. (1.6 Meter)  
6 degrees  
2.06 Gal (7.78L)  
0.55 Gal (2.09L)  
16:1 Nominal  
Theoretical Coverage (with 2” Overlap)  
Frame Construction  
Minimum Aisle U-Turn Width  
Maximum Rated Climb And Descent Angle  
Chemical Tank “A” Capacity  
Chemical Tank “B” Capacity  
Chemical “A” Mix Ratio  
Chemical “B” Mix Ratio  
64:1 Nominal  
3-2  
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TECHNICAL SPECIFICATIONS  
ITEM  
MEASURE  
Height  
Length  
Width  
Width of scrub path  
43 inches (1100 mm)  
59 inches (1500 mm)  
32 inches (800 mm)  
24 inches (600mm)  
WIDTH  
LENGTH  
SPECIAL NOTES:  
The weighted root mean square acceleration at the  
operator’s arms was measured to be below 2.5m/s2 .  
This was a tri-axial, third-octave-band measurement  
made during normal operation on a composite tile  
floor. The measurement and related calculations were  
made in accordance with ANSI S3.34-1986.  
The sound pressure level at the operator’s ear was  
measured to be 70.5 dBA. This was a nearfield, broad-  
band measurement taken in a typical industrial  
environment on a tile floor. This appliance contains no  
possible source of impact noise. The instantaneous  
sound pressure level is below 63 Pa.  
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HOW THIS MACHINE WORKS  
The Machine is a battery powered, self-propelled  
Carpet Maintainer and Carpet Extractor intended for  
commercial use.  
DELUXE ONLY  
The function of the chemical injection system is to  
deliver the appropriate chemical into the solution  
system to be applied to the carpet. The chemical  
injection system consists of the “A” chemical tank,  
“B” chemical tank, chemical selector valve, chemical  
pump, and the mixing sector. The “A” chemical tank  
stores either encapsulating interim chemical, pre-  
spray “Two step” chemical or neutralizing rinse “Two  
step” chemical. The “B” chemical tank stores the  
deep extraction chemical. The chemical selector  
valve controls which chemical is delivered into the  
system depending on the function knob on the  
control panel. The chemical pump draws from the  
tanks and delivers it into the solution system. The  
mixing sector allows the chemical to thoroughly mix  
with the water before being delivered to the carpet.  
The machine is designed to maintain your carpet  
using the Encapsulating Interim Carpet Cleaning  
Process. By using the Interim Carpet Maintainer in  
conjunction with Windsor Red Carpet Encapsulating  
Interim Cleaning (W450-4) or Encapsulating Interim  
Cleaning with Carpet Protection (W455-4) chemical  
solution, you can perform a regular light cleaning  
and grooming of your carpet very quickly, and have  
the carpet dry and ready for traffic within 30 minutes.  
The machine is also designed to restore your carpet  
using carpet extraction chemicals. The machine is  
designed to apply cleaning solution onto carpeted  
floor, scrub the carpet with two counter-rotating  
brushes, and then vacuum the soiled water back into  
the recovery tank.  
The function of the scrub system is to scrub the  
carpet, mix the cleaning solution with the soil and lift  
and groom the carpet pile. The scrub system  
consists of two cylindrical brushes, motor, lift  
actuator, and controls. The brushes scrub the  
carpet as the motor drives the brushes. The  
counter-rotating action of the brushes grooms the  
carpet pile. The rotor actuator switch controls the lift  
actuator and brush motor to lower the deck and turn  
the motor on, or raise the deck and turn the motor  
off. The brush motor will automatically turn off when  
the throttle switches are in neutral.  
DELUXE ONLY  
The machine can be used to perform a “One step” or  
“Two step” carpet restoration. Using the “One step”  
process, the carpet is restored with a deep  
extraction chemical. Using the “Two step” process,  
the carpet is first scrubbed with a pre-spray and then  
scrubbed again with a neutralizing rinse.  
The machine's primary systems are the solution  
system, chemical injection system (Deluxe), scrub  
system, recovery system and operator control  
system.  
The function of the recovery system is to vacuum the  
soiled water back into the recovery tank. The  
recovery system consists of the vacuum shoes,  
vacuum motor(s), float ball filter, recovery tank and  
controls. The vacuum shoes extract the dirty  
solution from the carpet as the machine moves  
forward. The vacuum motor(s) provide suction to  
draw the dirty solution off the floor and into the  
recovery tank. The float ball filter protects the  
vacuum fan from debris and foam. The recovery  
tank stores the dirty solution.  
The function of the solution system is to store water  
and deliver solution to the appropriate spray jets.  
The solutions system consists of the solution tank,  
strainer, pump, solenoid valves, spray jets and  
controls. The solution tank stores water until it is  
delivered through the strainer and pump to the  
solenoid valves and spray jets. The strainer protects  
the pump from debris. The solenoid valves  
automatically prevents solution flow unless the scrub  
brushes are turned on and the machine is being  
propelled forward. The solution pump switch  
controls the cleaning solution flow.  
The function of the operator control system is to  
control the direction and speed of the machine. The  
control system consists of the reverse switch, throttle  
switch, speed control knob, propel controller, and  
drive wheels. The reverse switch signals forward or  
reverse direction. The propel controller interprets  
signals from the throttle switches, and speed control  
knob to command the drive wheels to propel or slow  
the machine.  
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COMPONENTS  
1
2
6
4
9
15  
13  
5
14  
12  
11  
7
3
8
16  
10  
10  
9. Solution Drain Hose  
10. Vacuum Shoes  
11. Chemical Tank “A” (Deluxe)  
12. Chemical Tank “B” (Deluxe)  
13. Accessory Vacuum Port (Deluxe)  
14. Accessory Water Port (Deluxe)  
15. Accessory Port Cover (Deluxe)  
16. Switch, Chemical Prime and flush  
for “A” and “B” Systems (Deluxe)  
1. Control Panel-Drive/Scrub  
2. Front Cover  
3. Solution Tank  
4. Recovery Tank  
5. Solution Fill Cover  
6. Recovery Dome  
7. Scrub Deck  
8. Recovery Drain Hose  
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DRIVE CONTROLS  
5
2
4
3
3
1
6
5. Battery Discharge Indicator  
6. Hour Meter  
1. Key Switch  
2. Reverse Switch  
7. E-Stop Button (Deluxe)  
3. Throttle Switches  
4. Speed Control Knob  
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DRIVE CONTROLS  
1. KEY SWITCH  
Controls the power for machine functions.  
To turn the machine power on, rotate key clockwise.  
To turn the machine off, rotate key counterclockwise.  
2. REVERSE BUTTON  
Controls the direction of travel of the vehicle.  
To travel in reverse, press the button and press either of the throttle switches.  
To travel forward, release the button are press either of the throttle switches.  
3. THROTTLE SWITCHES  
Propel the vehicle with the speed control knob setting selected. Pressing either of the switches causes the  
machine to travel in the direction selected by the Reverse Button.  
To travel, press either of the throttle switches.  
To stop travel, release both throttle switches.  
4. SPEED CONTROL KNOB  
Controls the speed of the machine. Speed range B is intended for carpet extraction. Speed A is intended for  
interim carpet cleaning. Faster speeds are recommended for transport only, not scrubbing.  
To increase speed, turn the knob clockwise.  
To decrease speed, turn the knob counter clockwise.  
Speeds can be adjusted at any time, whether machine is moving or not.  
5. BATTERY DISCHARGE INDICATOR  
Indicates the charge level of the batteries.  
The meter display is divided into 10 vertical bars. All bars illuminated indicate full charge. Bars flashing near  
the left side indicate the batteries should be charged. Further operation of the machine could damage the  
machine and the batteries. Bars flashing also indicate that machine has been left unattended with key on for  
more than 15 minutes. Turn key off then on to reset.  
6. HOUR METER  
Records the number of hours the machine has been in operation (scrubbing). This information is useful in  
determining when to service the machine.  
7. EMERGENCY STOP SWITCH (DELUXE)  
This safety feature is designed to cut all power to the machine at any time.  
To shut the machine power off, push the Emergency Stop Switch.  
To reset the machine, rotate the switch clockwise.  
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SCRUB CONTROLS  
2
3
1
1. Solution Pump Switch  
2. Solution Pump Indicator  
3. Function Switch  
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SCRUB CONTROLS  
1. SOLUTION PUMP SWITCH  
Controls power to the spray pump.  
If the throttle is in neutral, or reverse control button is in reverse position, the flow is automatically interrupted.  
This feature prevents application of solution without scrubbing it into carpet.  
2. SOLUTION PUMP INDICATOR LIGHT  
The solution pump indicator light is illuminated green when the pump is on.  
3. SCRUB DECK ROTARY SWITCH (BASIC)  
Raises and lowers the scrub deck, and turns the scrub brush motors on and off, and controls the solution  
solenoids.  
For interim or “A” mode, rotate the function knob to the “A” position. The scrub deck will lower and the scrub  
motor will turn on and the interim solenoid will open and spray will flow through the interim jets. The brush  
motor will automatically turn off in neutral. The interim solenoid will shut off in neutral or reverse.  
To raise the deck, turn off the brush motor and solenoid(s). Rotate the knob to the off position to the far  
counter clockwise position.  
For extraction or “B” mode, rotate the function knob to the “B” position. The scrub deck will lower and the  
scrub motor will turn on and the extraction solenoid and interim solenoid will open and spray will flow through  
the extraction and interim jets and the vacuum motor will run. The brush motor will automatically turn off in  
neutral. The extraction and interim solenoid will shut off in neutral or reverse.  
To raise the deck, turn off the brush motor and solenoid(s). Rotate the knob to either the off position to the far  
counter clockwise position, or rotate the knob to the far clockwise position to the accessory mode so that the  
vacuum motor continues to run to keep any excess soiled solution from dripping back onto the floor.  
To use the machine with an accessory hand tool or wand, rotate the knob fully clockwise to the accessory  
position. Only the vacuum motor and pump will run. Connect the solution hose of the accessory tool to the  
solution accessory port. The fitting is 1/8” male quick disconnect. If needed to adapt to 1/4” male quick  
disconnect (see Suggested Spare Parts for part number).  
To connect the vacuum hose, disconnect the hose assembly from the lower connection of the “Y” tube  
junction. Use adaptor to join the two hose cuffs together (See Accessories page).  
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SCRUB CONTROLS  
SCRUB DECK ROTARY SWITCH (DELUXE)  
Raises and lowers the scrub deck, and turns the scrub brush motors on and off, and controls the  
solution solenoids.  
For interim/pre-spray “A” mode, rotate the function knob to the “A” position. The “A” chemical will be  
drawn from its tank and delivered to the solution system. The scrub deck will lower and the scrub  
motor will turn on and the interim/pre-spray solenoid will open and spray will flow through the jets.  
The brush motor will automatically turn off in neutral. The spray solenoid will shut off in neutral or  
reverse.  
To raise the deck, turn off the brush motor and solenoid(s). Rotate the knob to the off position to the  
far counter clockwise position.  
For extraction or “B” mode, rotate the function knob to the “B” position. The “B” chemical will be drawn  
from its tank and delivered to the solution system. The scrub deck will lower and the scrub motor will  
turn on and the extraction solenoid and interim/pre-spray solenoid will open and spray will flow  
through the extraction and interim jets and the vacuum motor will run. The brush motor will  
automatically turn off in neutral. The extraction and interim/pre-spray solenoid will shut off in neutral  
or reverse.  
To raise the deck, turn off the brush motor and solenoid(s). Rotate the knob to either the off position  
to the far counter clockwise position, or rotate the knob to the far clockwise position to the accessory  
mode so that the vacuum motor continues to run to keep any excess soiled solution from dripping  
back onto the floor.  
To use the machine with an accessory hand tool or wand rotate the knob fully clockwise to the  
accessory position. Only the vacuum motor and pump will run. Connect the solution hose of the  
accessory tool to the solution accessory port. The fitting is 1/8” male quick disconnect. If needed to  
adapt to 1/4” male quick disconnect (see Suggested Spare Parts for part number). NOTE: The  
accessory port is only supplied with water from the solution tank. No chemical is injected.  
To connect the vacuum hose, open the accessory port cover and insert the wand vacuum hose fully  
into the port.  
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MACHINE OPERATION  
EMERGENCY STOP PROCEDURES  
PRE-RUN MACHINE INSPECTION  
1. Release both the throttle switches.  
Do a pre-run inspection to find possible problems  
that could cause poor performance or lost time from  
breakdown. Follow the same procedure each time to  
avoid missing steps.  
2. Turn machine power off with key switch by  
turning key switch counterclockwise to the “o”  
(off) position.  
NOTE: See maintenance section for pre-run  
machine inspection checklist items.  
DELUXE  
1. Release both the throttle switches.  
STARTING MACHINE  
2. Turn machine power off with key switch by  
turning key switch counterclockwise to the “o”  
(off) position.  
NOTE: Perform pre-run machine check before  
operating machine.  
FOR SAFETY: Before starting machine, make  
sure that all safety devices are in place and  
operating properly.  
3. Push E-Stop button in.  
4. To reset the E-stop button, rotate counter  
clockwise and the switch will pop back out.  
1. Turn the machine power on by turning key  
switch clockwise to the “I” (on) position.  
2. Check the position of the Reverse Button to  
make sure the machine will travel in the direction  
intended.  
3. Check the position of the speed control knob to  
make sure the machine will travel at the  
intended speed.  
4. Press either throttle Switch.  
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MACHINE OPERATION  
FILLING SOLUTION TANK  
NORMAL SCRUBBING  
FOR SAFETY: Before leaving or servicing  
machine; stop on level surface, turn off machine  
and remove key.  
Plan the scrubbing pattern in advance.  
For efficient operation, the runs should be the  
longest possible without turning, stopping, or raising  
or lowering scrub deck. The longest track is around  
the perimeter of the area to be cleaned and a  
collapsing rectangle pattern is most efficient.  
1. Turn the machine power off.  
2. Remove the front cover and the solution fill lid.  
In order to achieve the best possible results, the  
area which is to be cleaned, should be vacuumed  
before scrubbing. Large debris, strings and wire  
must be removed to prevent being caught in  
brushes.  
3. Fill the solution tank with clean water. (See the  
Technical Specifications chart for exact  
capacity). The water must not be hotter than  
140° F (60°C) to prevent damage to the tank.  
4. Replace the solution fill lid and front cover.  
DELUXE  
If the machine is allowed to stand in neutral with the  
scrub deck down for more than 2 seconds, the  
solutions flow stops and brush motor stops. When  
forward travel is resumed, the solution flow and the  
scrub brush motor will continue. Overlap the brush  
path and avoid transporting over previously cleaned  
areas.  
1. Turn the machine power off.  
2. Remove the front cover and the solution fill lid.  
3. Fill the “A” tank with either encapsulating  
interim carpet cleaning or prespray chemical.  
RECOMMENDED SCRUBBING PATH  
4. Fill the “B” tank with extraction chemical.  
5. Turn machine power on.  
6. Prime chemical system by holding the prime  
switch to the “A” position for 30 seconds then  
holding the prime switch to the “B” position for  
30 seconds. If using only one chemical tank,  
prime only that system.  
Flammable materials  
can cause an  
explosion or fire. Do not use flammable  
materials in the tanks.  
3-12  
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MACHINE OPERATION  
TO BEGIN SCRUBBING  
TO STOP SCRUBBING  
When operating the machine around people, pay  
close attention for unexpected movement. Use  
extra caution around children.  
1. While scrubbing turn off the pump switch to stop  
spraying solution. Continue to scrub and  
recover the solution for an additional pass.  
1. Turn machine power on.  
2. Allow the throttle switches to return to neutral.  
2. Position rotary switch to the position matching  
the process to be preformed, and the chemical  
that was added to the solution tank or chemical  
tank (Deluxe), either interim or interim/pre-spray  
(Deluxe) or extraction cleaning.  
3. Rotate the selector switch to the accessory  
position so that the vacuum motor continues to  
run and evacuate the system. This will also  
raise the deck and vacuum shoes.  
4. Turn the rotary switch to the off position by  
rotating the selector switch clockwise. Turn  
machine power off.  
3. Check position of reverse button and the  
position speed control knob so that the machine  
is set to travel in the direction and the speed  
intended.  
DELUXE  
4. Drive machine forward to begin scrubbing.  
1. While scrubbing turn off the pump switch to stop  
spraying solution. Continue to scrub and  
recover the solution for an additional pass.  
2. Allow the throttle switches to return to neutral.  
3. Rotate the selector switch to the accessory  
position so that the vacuum motor continues to  
run and evacuate the system. This will also  
raise the deck and vacuum shoes.  
4. Turn the rotary switch to the off position by  
rotating the selector switch clockwise. Turn  
machine power off.  
FOR SAFETY: Before leaving or servicing  
machine: stop on level surface, turn off machine  
and remove key.  
FOR SAFETY: When using machine, go slow on  
inclines and slippery services.  
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MACHINE OPERATION  
EMPTYING AND CLEANING CHEMICAL TANKS  
AND SYSTEM (DELUXE)  
1. Turn the machine power off.  
2. Park the machine next to a floor drain. The  
tanks are located at the front of the machine.  
3. Remove the cap and straw from each chemical  
bottle and install the closed caps.  
SOLUTION  
DRAIN  
HOSE  
4. Remove the tanks by lifting off the solution fill  
tower.  
5. The chemical can remain in the tank or be  
disposed of properly. Remove one cap at  
a time and dispose of chemical. Rinse tanks  
with clean water.  
6. Rinse the chemical system by putting the straws  
and caps in clean water. Push the prime/flush  
switch for 30 seconds in each direction, “A” and  
“B”.  
EMPTYING AND CLEANING SOLUTION TANK  
1. Park the machine next to a floor drain. Drain  
hose is at the rear of the machine.  
2. Turn the machine power off.  
EMPTYING AND CLEANING REOVERY TANK  
3. Remove the top of the hose from the barb mount  
and lower hose in direction of the drain. Do not  
stand in front of end of hose. Solution will come  
out with force.  
1. Park the machine next to a floor drain. Drain  
hose is at the front of the machine.  
2. Turn the machine power off.  
4. Remove the front cover and solution fill cover.  
3. Remove front cover. Remove hose assembly  
from mounting hook. Place the end of the hose  
at the drain and slowly remove the cap. Do not  
stand in front of hose end. Soiled solution will  
come out with force.  
5. Flush the solution tank out with clean water and  
run several gallons of clean water through both  
spray jet systems. Do not use water hotter than  
140°F (60°C) to clean tank or damage may  
occur.  
4. Remove dome lid.  
6. Replace the drain hose to the barbed fitting.  
5. Flush the recovery tank out with clean water.  
Do not use water hotter than 140°F (60°C) to  
clean tank or damage may occur.  
7. If machine is to be stored, leave the solution fill  
cover off.  
6. Replace the drain hose cap and place hose  
back on hook. Replace front cover.  
7. If machine is to be stored, leave the recovery  
dome off.  
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NOTES:  
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MACHINE OPERATION  
SERVICE SCHEDULE  
AFTER EACH  
WORK  
BEFORE EACH  
WORK PERIOD  
50  
HRS  
100  
HRS  
200  
HRS  
MAINTENANCE  
PERIOD  
Check water level of batteries after charging;  
add distilled water if necessary.  
Check brushes for proper installation.  
Check for securely attached drain hose, plug  
and cap.  
*
*
Check that solution fill lid seals tightly  
Visually check for damaged or worn tires.  
Check all throttle, direction and speed controls  
for proper operation.  
Observe spray pattern and clean jets if  
necessary.  
*
*
*
*
*
Prime chemical system for 30 seconds for  
each chemical.  
Clean brushes and check wear.  
Clean underside of scrub deck.  
Clean out solution tank.  
*
*
*
*
*
Clean out recovery tank.  
Clean and inspect solution filter strainer.  
Store with solution fill lid and recovery dome  
off tanks to allow tanks to dry.  
Clean outside of tank, check for damage.  
Flush chemical system  
*
*
*
*
Charge batteries.  
Clean off top of batteries.  
*
*
*
Check battery cells with hydrometer.  
Check battery connections are tight.  
Clean battery cases and battery compartment.  
Grease appropriate zerks (grease fittings).  
Clean pivot points on scrub deck.  
Check all motors for carbon brush wear.  
Check motor commutators.  
*
*
*
*
*
4-1  
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MAINTENANCE-BATTERIES  
1.  
2.  
3.  
4.  
Battery Connector  
Battery Connector  
Batteries  
5. “Y” Tube  
6a. Recovery Hose - Basic  
6b. Recovery Hose - Deluxe  
Prop Rod and Catch  
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MAINTENANCE-BATTERIES  
BATTERIES  
When servicing machine,  
avoid contact with battery  
The batteries provide the power to operate the  
machine. The batteries require regular maintenance  
to keep them operating at peak efficiency.  
acid.  
Batteries emit hydrogen  
The machine batteries will hold their charge for long  
periods of time, but they can only be charged a  
certain number of times. To get the greatest life  
from the batteries, charge them when their charge  
level reaches 25% of a full charge. Use a  
gas. Explosion or fire can result. Keep sparks  
and open flame away. Keep covers open when  
charging.  
Wear eye protection and  
protective clothing when  
hydrometer to check the charge level.  
working with batteries.  
Do not allow the batteries to remain in a discharged  
condition for any length of time. Never expose a  
discharged battery to temperatures below freezing.  
Discharged batteries will freeze causing cracked  
cases. Do not operate the machine if the batteries  
are in poor condition or if they have a charge level  
below 25% (specific gravity below 1.155).  
Charge batteries in a well  
ventilated area.  
BATTERY MAINTENANCE  
1. When cleaning the batteries, use a solution of  
baking soda and water. Do not allow the  
cleaning fluid to enter the battery cells,  
electrolyte will be neutralized.  
Keep all metallic objects off the top of the batteries,  
as they may cause a short circuit. Replace worn or  
damaged cables and terminals.  
2. Maintain the proper electrolyte level in each  
battery cell. If a cell should accidentally  
overflow, clean immediately.  
Check the electrolyte level in each battery cell  
before and after charging the batteries. Never add  
acid to the batteries, use distilled water. Do not  
allow water level to fall below the battery plates.  
Portions of plates exposed to air will be destroyed.  
Do not overfill. Keep plugs firmly in place at all  
times.  
3. Wipe off the top of the batteries at least once a  
week.  
4. Test battery condition with a hydrometer at least  
once a week.  
5. Ensure that all connections are tight and all  
corrosion removed.  
6. Every 4 to 6 months, remove that batteries from  
the machine and clean the battery cases and  
battery compartment.  
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MAINTENANCE-BATTERIES  
CHECKING BATTERY SPECIFIC GRAVITY  
CHARGING BATTERIES  
Use a hydrometer to check the battery specific  
gravity.  
When servicing machine, avoid contact with  
battery acid.  
Battery Check  
Batteries emit hydrogen gas. Explosion or fire  
can result. Keep sparks and open flame away.  
Keep covers open when charging.  
Wear eye protection and protective clothing  
when working with batteries.  
CHECKING GRAVITY  
A. Hydrometer  
B. Battery  
Charge batteries in a well ventilated area.  
NOTE: Do not take readings immediately after  
adding distilled water, if the water and acid are not  
thoroughly mixed, the reading may not be accurate.  
Use a 36 volt, 20 amp maximum output DC charger  
which will automatically shut off when the batteries  
are fully charged.  
Check the hydrometer readings against this chart.  
1. Empty recovery tank.  
2. Stop the machine in a clean, well ventilated area  
SPECIFIC GRAVITY  
@ 80° F (27°C)  
1.265  
BATTERY CONDITION  
next to the charger.  
100% CHARGED  
75% CHARGED  
50% CHARGED  
25% CHARGED  
DISCHARGED  
3. Turn “OFF” machine.  
1.225  
1.190  
1.155  
1.120  
FOR SAFETY: Before leaving or servicing  
machine; stop on level surface, turn off machine  
and remove key.  
NOTE: If the readings are taken when the battery  
electrolyte is any temperature other than 80°F  
(27°C), the reading must be temperature corrected.  
4. Unplug the machine from the battery pack.  
Remove front cover. Disconnect recovery hose  
from “Y” tube. Raise recovery tank and verify  
prop rod latch is safely engaged.  
To find the corrected specific gravity reading when  
the temperature of the battery electrolyte is other  
than 80°F (27°): Add (+) to the specific gravity  
reading 0.004 (4 points), for each 10°F (6°C) above  
80° (27°C).  
Batteries emit hydrogen gas. Explosion or fire  
can result. Keep sparks and open flame away.  
Keep covers open when charging.  
Subtract (-) from the specific reading 0.004 (4  
points), for each 10°F (6°C) below 80°F (27°C).  
5. Check the electrolyte level in each battery cell.  
Before charging, add just enough distilled water  
to cover the plates. After charging is complete,  
add just enough distilled water to bring up the  
level to the indicator ring. If the water level is  
too high before charging, normal expansion rate  
of the electrolyte may cause an overflow  
resulting in a loss of battery acid balance and  
damage the machine.  
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MAINTENANCE-BATTERIES  
6. Replace the battery caps, and leave them in  
CHANGING BATTERIES  
place while charging.  
Stop the machine in a clean area next to the  
charger. Turn off machine.  
7. Unplug the machine connector from the battery.  
FOR SAFETY: When charging, connect the  
charger to the batteries before connecting the  
charger to the AC wall outlet. Never connect the  
charger to the AC wall outlet first. Hazardous  
sparks may result.  
FOR SAFETY: Before leaving or servicing the  
machine; stop on level surface, turn off machine  
and remove key.  
1.  
2.  
3.  
Disconnect machine from battery pack.  
Raise recovery tank and engage prop rod latch.  
8. Plug the charger connector into the battery  
connector. Connect the charger AC plug to a  
wall outlet. The charger gauge should indicate  
that the batteries are charging.  
Disconnect main positive lead and secure cable  
terminals away from batteries.  
4.  
Loosen both terminals on each jumper cable  
and remove one at a time.  
9. When the batteries are fully charged, disconnect  
the charger from the AC wall outlet, then  
disconnect the charger from the batteries.  
5.  
6.  
Prepare a suitable site to place the batteries.  
10. Connect the machine to the battery connector.  
Attach suitable battery lifting device and lift  
batteries from the machine.  
11. Check the electrolyte level. It should be up to  
the indicator ring. If necessary, add distilled  
water.  
Batteries are a potential environmental hazard.  
Consult your battery supplier for safe disposal  
methods.  
12. Lower recovery tank by safely disengaging the  
prop rod latch and slowly lowering. Replace the  
hose and “Y” tube connection. Replace front  
cover.  
RED  
-
BLK  
RED  
-
BLK  
RED  
-
BLK  
REAR OF  
MACHINE  
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MAINTENANCE-SCRUB DECK  
1
2
4
3
1. Scrub Deck Lift Actuator  
2. Scrub Brush Motor  
3. Scrub Brushes  
4. Retaining Clip  
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MAINTENANCE-SCRUB DECK  
SCRUB HEAD  
SCRUB BRUSH REPLACEMENT  
The dual cylindrical scrub head is designed to scrub  
chemical into the carpet. The two counter rotating  
brushes raise the pile of the carpet, giving it a lush  
groomed appearance.  
1. Lift the drive side of the brush and push it onto  
drive hub until a positive stop is felt. The brush  
cannot be installed until the brush is fully seated  
on the drive hub.  
MAINTENANCE  
2. Pull out on the bottom of the retaining clip.  
3. Line up the end cap with the flats to each side.  
Scrub brushes should be exchanged front to back  
every 50 hours to ensure even wear. Scrub brushes  
should be replaced as a set when bristle length  
wears to height of yellow Perform AlertTM bristles.  
4. Slide brush up into the retaining clip until it clicks  
in place.  
SCRUB BRUSH REMOVAL  
The scrub brushes are removed from the right side  
of the machine.  
1. Raise the scrub deck to the storage position.  
2. Pull out on the bottom of the retaining clip.  
3. The brush assembly and end cap should drop  
down. Then pull the brush down far enough to  
clear the bottom of the housing.  
4. Pull brush out with a rocking motion to free  
brush from drive hub.  
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MAINTENANCE-SCRUB DECK  
Do not use a pressure  
washer to clean around  
BRUSH MOTOR CARBON BRUSH  
REPLACEMENT  
the brush motors. Use tap pressure only.  
1. Scribe alignment mark on motor barrel to motor  
TO REPLACE SCRUB BRUSH MOTORS  
cap. Remove two bolts.  
1. With the scrub deck in the lowered position,  
remove the deck cover and disconnect brush  
motor wiring connector from harness.  
2. Remove end cap from motor.  
NOTE: Motors contain two wave washers in  
cap. Do not lose these.  
2. Remove the motor and end bracket assembly  
3. Release brush from spring tension. Remove  
screw connecting brush wire lead to brush  
holder. Clean brush holder to insure free  
movement.  
from the deck.  
3. Separate brush motor from end brackets.  
4. Reverse to reassemble.  
4. Retract spring and install new brush. Install  
connector screw and lead.  
5. When all new brushes are installed. Place all in  
retracted position, held into brush holder by  
spring tension.  
6. Carefully place end cap onto bearing on motor  
shaft.  
NOTE: Use care to assure wave washer  
alignment.  
7. With end cap in partially installed position,  
release all brushes to contact position with  
motor commutator.  
NOTE: Failure to insure all brushes are released  
will result in motor failure.  
8. Reset end cap and realign with scribe marks on  
motor barrel. Reinstall the two attach bolts from  
cap into base.  
9. Maintain alignment between motor barrel base  
and cap.  
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MAINTENANCE-SCRUB DECK  
ACTUATOR SCRUB DECK  
REMOVAL/REPLACEMENT  
SCRUB DECK ACTUATOR ADJUSTMENT  
The actuator will need to be adjusted when  
replaced.  
FOR SAFETY: Before leaving or servicing  
machine, stop on a level surface. Turn off  
machine.  
To adjust the actuator:  
1. Lower scrub deck. Remove the front cover and  
1. While holding actuator barrel to prevent it from  
spinning, apply power to the actuator such that it  
is fully extended. Positive power to white wire,  
and negative/ground to black. Limit switch  
within actuator will stop it.  
raise recovery tank.  
2. Disconnect electrical connector.  
3. Remove the clevis pin retaining the bottom of  
the acutator.  
2. With actuator fully extended, attach to the top  
bracket.  
4. Remove the clevis pin retaining the top of the  
acutator.  
3. At the bottom mount align the mounting hole  
with the center of the slot, turn the barrel in or  
out enough to align connection to bracket.  
5. Reverse for re-installation.  
4. Connect actuator electrical plug.  
5. Check travel of actuator during operation.  
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MAINTENANCE-CIRCUIT PROTECTION  
1
1.  
CIRCUIT BREAKERS  
Circuit breakers interrupt the flow of power in the  
event of an electrical overload. When a circuit  
breaker is tripped, reset it by pressing the  
exposed button. If a circuit breaker continues to  
be found and corrected.  
30 Amp. Protects the vacuum motor.  
30 Amp. Protects the vacuum motor.  
22 Amp. Protects the scrub brush  
motor.  
25 Amp. Protects the propel motor.  
3 Amp. Protects the machine  
controls, pump and actuator  
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MAINTENANCE-SOLUTION STRAINER & PUMP - BASIC  
1
2
3
4
5
1. Pump  
2. Solution Strainer  
3. Solenoid Valves  
4. Jets- Interim  
5. Jets-Extraction  
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MAINTENANCE-SOLUTION STRAINER & PUMP - BASIC  
1.  
SOLUTION STRAINER  
4.  
JETS  
The solution strainer is located on the front of  
the machine under the front cover. The strainer  
protects the pump, solenoid valve and jets from  
debris. If there is little or no solution flow to the  
ground, check the strainer for debris. Clean the  
solution strainer. To remove the strainer, turn  
the bottom part of the strainer counterclockwise  
until the bottom is separated. Clean out the  
debris from the wire mesh and the bowl and re-  
assemble. Make sure the O-ring gasket is in  
place when re-assembled.  
The two sets of jets are located in front of the  
scrub deck.  
The jets spray cleaning solution onto the carpet.  
The spray pattern should be checked regularly  
and if jets become clogged they should be  
cleaned or replaced immediately.  
To clean jets:  
1. Remove jet from jet body by rotating it  
counterclockwise.  
2.  
PUMP  
2. Blow debris back through orifice if possible.  
Do not use pointed object to unplug jet. This  
will damage jet and cause improper spray  
pattern and solution flow through jets.  
The pump is located on the front of the machine  
under the front cover. The pump delivers  
solution from the tank to the scrub deck.  
To repair or replace pump:  
3. If jet cannot be cleaned by blowing debris  
back through its orifice, submerge jet in  
small container of acetic acid and let soak  
for up to six hours.  
1. Remove front cover.  
2. Remove hoses connecting the pump.  
4. After soaking jet, use a soft brush to remove  
3. Remove screws that secures pump to  
debris and rinse thoroughly.  
mounting plate.  
5. Install jet in jet body by rotating it clockwise  
firmly into place.  
3. SOLENOID VALVE  
The solenoid valves are mounted on the front of  
the scrub deck, on left side.  
6. For lower flow in extraction “B” other jets are  
available. ( see Suggested Spare Parts).  
The solenoid valves shuts off solution flow to  
jets whenever scrubbing stops or in reverse. To  
repair or replace solenoid valve, remove screws  
that secure it to deck.  
PUMP REPLACEMENT PARTS  
DIAPHRAGM  
VALVE ASM  
(86137240 PRV 84145)  
PUMP HEAD REPLACEMENT  
ASM.  
(86136450 PRV 65151)  
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MAINTENANCE- SOLUTION STRAINER & PUMP - DELUXE  
1
2
6
7
4
5
3
5. Jets-Extraction  
1. Pump  
6. A-B Chemical Valve  
7. Chemical Pump  
2. Solution Strainer  
3. Solenoid Valves  
4. Jets-Interim  
86292490 VOYAGER DUO 08/20/07  
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MAINTENANCE-SOLUTION STRAINER & PUMP - DELUXE  
1.  
SOLUTION STRAINER  
4.  
JETS  
The solution strainer is located under the  
recovery tank. The strainer protects the pump,  
solenoid valve and jets from debris. If there is  
little or no solution flow to the ground, check the  
strainer for debris. Clean the solution strainer.  
To remove the strainer, turn the bottom part of  
the strainer counterclockwise until the bottom is  
separated. Clean out the debris from the wire  
mesh and the bowl and re-assemble. Make  
sure the O-ring gasket is in place when re-  
assembled.  
The two sets of jets are located in front of the  
scrub deck.  
The jets spray cleaning solution onto the carpet.  
The spray pattern should be checked regularly  
and if jets become clogged they should be  
cleaned or replaced immediately.  
To clean jets:  
1. Remove jet from jet body by rotating it  
counterclockwise.  
2.  
PUMP  
2. Blow debris back through orifice if possible.  
Do not use pointed object to unplug jet. This  
will damage jet and cause improper spray  
pattern and solution flow through jets.  
The pump is located on underside of the  
recovery tank. The pump delivers solution from  
the tank to the scrub deck.  
To repair or replace pump:  
3. If jet cannot be cleaned by blowing debris  
back through its orifice, submerge jet in  
small container of acetic acid and let soak  
for up to six hours.  
1. Remove bracket assembly from the bottom  
side of the recovery tank.  
2. Remove hoses connecting the pump.  
4. After soaking jet, use a soft brush to remove  
debris and rinse thoroughly.  
3. Remove screws that secures pump to  
mounting plate.  
5. Install jet in jet body by rotating it clockwise  
firmly into place.  
3. SOLENOID VALVE  
6. For lower flow in extraction “B” other jets are  
The solenoid valves are mounted on the front of  
the scrub deck, on left side.  
available. (See Accessories page).  
The solenoid valves shuts off solution flow to  
jets whenever scrubbing stops or in reverse. To  
repair or replace solenoid valve, remove screws  
that secure it to deck.  
PUMP REPLACEMENT PARTS  
DIAPHRAGM  
VALVE ASM  
(86137240 PRV 84145)  
PUMP HEAD REPLACEMENT  
ASM.  
(86136450 PRV 65151)  
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MAINTENANCE SOLUTION STRAINER & PUMP - DELUXE  
5.  
A-B CHEMICAL PUMP & CHEMICAL PUMP  
1. The chemical tank “A” holds either  
encapsulating interim chemical or pre-spray  
chemical. Tanks should be cleaned weekly.  
Extra chemical should be stored using the  
blank cap instead of the straw cap.  
2. The chemical tank “B” hold the deep  
extraction chemical. The tank should be  
cleaned weekly. Extra chemical should be  
stored using the blank cap instead of the  
straw cap.  
3. The chemical selector valve switches  
between the “A” and “B” chemical being  
pumped through the chemical mixing section  
and delivered to the solution system,  
depending on the position of the function  
switch on the control panel. The selector  
valve chemical pump, and chemical mixing  
section should be flushed with clean water  
after each use. Drain water through both  
the “A” and “B” cap and straws by putting  
them in water and pressing the “A” and “B”  
prime/flush switch each way for 30 seconds.  
86292490 VOYAGER DUO 08/20/07  
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NOTES:  
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MAINTENANCE-DRIVE ASSEMBLY  
1
2
3
2
1. Drive Assembly  
2. Grease Points  
3. Drive Motor  
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MAINTENANCE- DRIVE ASSEMBLY  
DRIVE MOTOR CARBON BRUSH REPLACEMENT  
3. Remove brush cap.  
4. Release brush from spring tension. Remove  
screw connecting brush wire lead to brush  
holder. Clean brush holder to insure free  
movement.  
Do not use a pressure washer to clean around  
the motors. Use tap pressure only.  
FOR SAFETY: Before leaving or servicing  
machine, stop on a level surface, turn off  
machine and remove key.  
7. Install new brush and reinstall connecting screw  
and lead.  
8. When all new brushes are installed. Place all in  
retracted position, held into brush holder by  
spring tension.  
1. Disconnect batteries from machine.  
2. Disconnect the electrical connection to the  
9. Carefully replace brush cap.  
traction motor.  
86292490 VOYAGER DUO 08/20/07  
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MAINTENANCE-VACUUM  
5
6
4
1
2
2
3
1. Vacuum Shoes  
4. “Y” Tube  
2. Vacuum Glides  
3. Vacuum Shoe Retainer Knobs  
5. Float Ball and Screen  
6. Vacuum Motor  
86292490 VOYAGER DUO 08/20/07  
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MAINTENANCE-VACUUM  
VACUUM SHOES  
TO CLEAN VACUUM SHOES  
The dual offset vacuum shoes are designed to  
extract soiled solution from the carpet. The plastic  
vacuum shoe glides minimize wear to flooring.  
1. With the vacuum shoes in the raised position,  
turn key switch “off”.  
2. Remove vacuum shoes.  
MAINTENANCE  
3. Flush vacuum shoes from top with water. If  
necessary, clean blockage from narrow opening  
with a scraper or similar device.  
The vacuum shoes should be removed and cleaned  
daily to ensure maximum recovery.  
VACUUM SHOE REMOVAL  
4. Vacuum shoe glides may be removed for  
cleaning (or replaced) by removing the three  
pins that secure them to metal vacuum shoes.  
1. Unscrew retainer knob from right side vacuum  
shoe.  
2. Pull vacuum shoe forward until it is free from  
RECOVERY TANK FLOAT SHUT-OFF  
pivot pin.  
When water is no longer being vacuumed from the  
floor and the vacuum fan is operating, the ball float  
has engaged. The vacuum motors will not vacuum  
water with recovery tank full. The recovery tank  
must be drained.  
3. Remove vacuum hose from top of vacuum shoe  
4. Repeat to remove left side vacuum shoe.  
5. Inspect or repair as necessary and reinstall.  
1. The float shut-off screen can be cleaned in or  
out of the machine.  
2. To clean the float shut-off while it is inside the  
machine wipe material off screen then rinse.  
Check that the ball is also clean and moves  
freely.  
3. To remove the float shut-off, grasp the elbow  
with one hand tilt and pull the float screen  
assembly to pull it off the elbow.  
4. To install, place one hand on the elbow, and  
then tilt and push the float screen assembly over  
the elbow.  
86292490 VOYAGER DUO 11/15/08  
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MAINTENANCE-VACUUM  
TO REPAIR OR REPLACE VACUUM MOTOR(S)  
Vacuum Motor Carbon Brushes  
1. Remove the front cover, drain the recovery tank  
and disconnect the vacuum hose assembly from  
the “Y” tube.  
End Cap  
Carbon  
Brushes  
2. Raise the recovery tank and safely engage the  
prop rod latch.  
3. Disconnect electrical connector from the  
vacuum motor(s) and connecting hoses.  
If armature commutator is grooved, extremely pitted or not  
concentric, the motor will need to be replaced or sent to a  
qualified service center.  
4. Unbolt the bracket and vacuum motor assembly  
and remove from tank.  
5. Remove the vacuum motor from the bracket.  
6. Reverse steps to install. Make sure the gaskets  
fit and seal properly as you reassemble.  
Important:  
These brushes wear quicker as the length shortens due to  
increased heat. Spring inside brush housing will damage  
motor if brushes are allowed to wear away completely.  
3
8
[9.5mm]  
Periodically check the length of the carbon brushes. Replace  
both carbon brushes when either is less than 3/8" (9.5mm)  
long.  
86292490 VOYAGER DUO 08/20/07  
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MAINTENANCE-TRANSPORTING  
PUSHING MACHINE  
PREPARATION FOR LOADING /UNLOADING  
TRAILER  
The machine may be pushed for short distances at  
speeds not to exceed 5 mph. Be careful to avoid  
damaging machine. The machine may be pushed by  
hand from the rear.  
NOTE: To avoid damage caused by regenerative  
voltage, disconnect traction motor before towing or  
pushing machine.  
Before loading or unloading machine from trailer,  
remove vacuum shoes to eliminate interference.  
Scrub head must be in the up position before  
loading.  
NOTE: When transporting the machine on a trailer  
or in a truck, in addition to using tie-downs, be sure  
to block the tires to prevent the machine from rolling.  
4-22  
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MACHINE-TROUBLESHOOTING  
PROBLEM  
CAUSE  
SOLUTION  
No power to machine  
Battery disconnected  
Check all battery cable connections  
Battery cables corroded  
Faulty key switch  
Clean connections  
Replace switch  
Little or no propel  
Low battery charge  
Charge batteries  
Machine turned on with propel  
trigger not in neutral position  
Tripped circuit breaker  
Allow pedal to return to neutral.  
Restart  
Reset circuit breaker and check brush  
Allow cool down period  
Controller overheated  
Loose motor connection  
Check wires and connections from  
controller to motor  
Faulty throttle circuit or  
potentiometer  
Faulty brake circuit  
Check wires and connections from throttle  
to controller and potentiometer resistance  
Check wires connections  
Machine does not change  
speeds  
Faulty speed control circuit or  
potentiometer  
Check wires, connections and pot  
Forward speed only  
Reverse speed only  
Faulty forward/reverse switch  
Replace switch  
Poor scrubbing  
performance  
Debris caught in scrub brushes  
Low scrub brush down pressure  
Low battery charge  
Remove debris  
Check brush wear  
Charge batteries  
Little or no solution flow to  
the floor  
Solution tank empty  
Fill solution tank  
Solution pump turned off  
Solution strainer plugged  
Turn on pump  
Clean solution strainer  
Clear obstruction from plumbing  
Solution system plumbing  
obstructed  
Pump obstructed  
Clean or replace pump  
Clean or replace valve  
Solution solenoid valve obstructed  
or stuck  
Jet(s) obstructed  
Clean or replace jet(s)  
Faulty pump circuit or pump  
Faulty solenoid  
Check wiring, connections, and pump.  
Check solenoid valve  
Brush motors do not run, or Circuit breaker(s) tripped  
run slowly  
Reset circuit beaker(s) and check brush  
pressure.  
Low battery charge  
Charge battery  
Fault brush circuit or motor  
Worn brush motor brushes  
Check wires, connections and motor  
Replace brushes, check commutator  
Reset breaker  
Scrub deck will not go  
down/up  
Actuator circuit breaker tripped  
Faulty actuator circuit or actuator  
Tank(s) empty  
Check wires, connections and actuator  
Fill with prime chemicals  
No chemical flow (Deluxe)  
Chemical pump not primed  
Chemical system obstruction  
Prime chemical pump  
Rinse system with water  
86292490 VOYAGER DUO 08/20/07  
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PARTS LIST  
86292490 VOYAGER DUO 08/20/07  
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BRUSH DECK  
86292490 VOYAGER DUO 08/20/07  
5-1  
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BRUSH DECK  
SERIAL NO.  
FROM  
REF PART NO. PRV NO. QTY  
DESCRIPTION  
NOTES:  
1
2
3
4
5
6
7
8
86223780  
86224170  
86012800  
86012830  
86223520  
86223310  
86215250  
86224660  
86173330  
86014990  
86215870  
86012780  
86230690  
86223490  
86224130  
86219380  
86223320  
86012790  
86172970  
86222870  
86217800  
86219390  
86173350  
86172980  
86224630  
86277130  
70896  
730410  
-
8
2
2
1
3
1
1
1
1
4
1
2
2
3
1
1
2
2
3
1
1
1
4
2
2
10  
SCR, M4X8, SET, ISO4029,CP,BLK  
SHAFT, 6.2MM BRUSH DRIVE  
SHAFT ASM, BRUSH END CAP  
SHAFT ASM DRIVE 24”  
RING, 28MM INT SNAP PHOSPHATE  
PULLEY, 5MM HTD, 18T, 12.7 ID  
BELT, 2S 5MM HTD, 15W, 128T  
SPRING, TENSIONER  
WASHER, M5 FLAT, ISO7093 SS  
SCR, M5X20, SHCS ISO4762, SS  
BRKT, TENSIONER ARM  
PULLEY ASM, 5MM HTD 22T  
BRUSH, EXTRACTOR 24”  
-
67598  
64116  
11049  
730393  
87513  
-
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
140914  
-
12532  
67468  
730394  
41546  
64117  
-
70911  
620103  
32060  
41548  
87515  
70912  
730380  
70795  
RING, 10MM EXT SNAP, DIN 471  
SHAFT, TENSIONER  
HOUSING, BRUSH DRIVE  
PULLEY, 32T, 5MM HTD  
SHAFT ASM, BRUSH DRIVE  
SCR, M5X12, PHLP FHMS, ISO7046, SS  
PLATE, BRUSH DRIVE COVER  
EXTRUSION, DUAL BRUSH 24”  
HOUSING, BRUSH CLIP  
WASHER, M5, FLAT, ISO7089, SS  
SCR, KA50X10, PT OHS, WN14112, PLTD  
SPRING, BRUSH CLIP  
SCR, 5/16-18 X 1.00 CARRIAGE SS  
86292490 VOYAGER DUO 08/20/07  
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BRUSH DECK ACTUATOR  
5
4
3
2
1
7
6
1
8
7
86292490 VOYAGER DUO 08/20/07  
5-3  
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BRUSH DECK ACTUATOR  
SERIAL NO.  
NOTES:  
FROM  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
COTTER, 3/8” RING  
BRKT, ACTUATOR MOUNT  
SCR, 5/16-18 X 3/4 HHCS SS  
WASHER, 5/16 SPLIT LOCK PLTD  
WASHER, 5/16 FLAT SS  
ACTUATOR, 36VDC 2.75 STRK  
PIN, CLEVIS 3/8 X 2.00 PLTD  
WASHER, 3/8 ID X 7/8 OD SS  
1
2
3
4
5
6
7
8
86008670  
86091930  
86276780  
86279130  
86010670  
86011800  
86248970  
86278910  
80606  
141037  
70728  
87083  
87029  
-
2
1
2
2
2
1
2
1
81406  
87003  
86292490 VOYAGER DUO 08/20/07  
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BRUSH DECK MOTOR  
86292490 VOYAGER DUO 08/20/07  
5-5  
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BRUSH DECK MOTOR  
SERIAL NO.  
NOTES:  
FROM  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
86273750  
86173340  
86010630  
86215880  
86222130  
86222290  
86217250  
86217260  
86172960  
86225790  
70011  
87514  
87013  
140929  
53275  
57308  
22105  
22106  
70910  
87504  
6
6
6
2
1
4
2
1
2
4
SCR, 1/4-20 X 5/8 HHCS SS  
WASHER, SPLIT LOCK, 1/4 SS  
WASHER, 1/4 ID X 5/8 OD SS  
BRKT, MOTOR MOUNT  
MOTOR, 36VDC  
NUT, 5/16-18 HEX NYLOCK SS  
COUPLER, 1/2” JAW  
COUPLER, SPIDER  
SCR, SET, M6X8, SH, ISO4029,SS  
WASHER, 5/16 X .63 SS  
10  
86292490 VOYAGER DUO 08/20/07  
5-6  
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BRUSH DECK MOUNTING  
6
2
2
6
1
3
9
5
8
6
2
4
4
86292490 VOYAGER DUO 08/20/07  
5-7  
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BRUSH DECK MOUNTING  
SERIAL NO.  
NOTES:  
FROM  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
86259420  
86010670  
86295600  
86277130  
86088110  
86270830  
86277030  
86228990  
86295610  
87232  
87029  
-
70795  
730443  
57023  
70780  
09153  
-
2
8
1
6
1
8
2
2
1
WASHER,THRUST .51IDX1ODBRO  
WASHER, 5/16 FLAT SS  
BRKT, BRUSH DECK PIVOT, LEFT  
SCR, 5/16-18 X 1.00 CARRIAGE SS  
STRAP, SHROUD LATCH  
NUT, 5/16-18 HEX NYLOCK SS  
SCR, 5/16-18 X 1.25 CARRIAGE SS  
BEARING, FLNGD, .314IDX.502OD  
BRKT, BRUSH DECK PIVOT, R  
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BRUSH DECK SHROUND  
9
1
2
3
4
1
5
8
7
6
86292490 VOYAGER DUO 01/22/09  
5-9  
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BRUSH DECK SHROUD  
SERIAL NO.  
NOTES:  
FROM  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
86161800  
86273790  
86274520  
86279190  
86059910  
86012200  
86270920  
86012190  
86006400  
46-802531  
70016  
70233  
87095  
270167  
-
57049  
-
67380  
1
2
1
1
1
1
2
2
2
LATCH, CONCEALED KEEPER  
SCR, 6-32 X 3/4 PPHMS  
SCR, #10 X 3/8 PH HI-LO PLT  
WASHER, #10 FLAT PLTD  
COVER, DECK  
FOAM SPACER, SHROUD, 5/16 T  
NUT, 6-32 HEX NYLOCK SS  
FOAM SPACER, SHROUD, 3/4 T  
RIVET, 5.32 OF X 1/8 GRIP  
86292490 VOYAGER DUO 08/20/07  
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BRUSH DECK LIFT  
6
1
3
4
2
5
13  
12  
12  
4
15  
19  
4
17  
7
16  
5
8
14  
9
18  
10  
11  
86292490 VOYAGER DUO 10/23/08  
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BRUSH DECK LIFT  
SERIAL NO.  
NOTES:  
FROM  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
1
2
86290700  
86228990  
-
4
4
SCR, 5/16-18 X 1.0 FHCS SS  
BEARING, FLNGD,.314ID X .502OD  
WASHER, THRUST .51D X 1  
ODBRO  
09153  
3
86259420  
87232  
4
4
5
6
7
8
86010670  
86270830  
86012900  
86088420  
86013020  
86231280  
86010810  
86271870  
86276780  
86294810  
86294580  
86294800  
86294560  
86294820  
86259400  
86256130  
87029  
57023  
13  
5
2
4
2
2
2
2
9
1
1
1
1
1
1
1
WASHER, 5/16 FLAT SS  
NUT, 5/16-18 HEX NYLOCK SS  
SCR, 1/4-20 X 4.5 CARRIAGE SS  
SUPPORT, COUNTERBALANCE  
SPRING, COMP .97DX2.5LX.13W  
BUSHING, .377IDX.627ODX.63  
WASHER, 1/4 ID X 1.0 OD FLAT SS  
NUT, 1/4-20 HEX NYLCK THIN SS  
SCR, 5/16-18 X 3/4 HHCS SS  
ASSY, LIFT ARM, RIGHT, REAR  
LIFT ARM LEFT, FRONT  
BRKT, ACTUATOR LIFT  
LIFT ARM RIGHT, FRONT  
ASSY, LIFT ARM, LEFT, REAR  
WASHER, THRUST.51ID X1 ODBRO  
STRAP, STATIC, .2T X 1W X 3L  
-
71154  
-
9
14400  
87191  
57290  
70728  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
-
-
-
-
-
87205  
730402  
86292490 VOYAGER DUO 10/23/08  
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CONTROL HANDLE  
3
9
2A  
6
2B  
4
5
1
8
7
10  
86292490 VOYAGER DUO 08/20/07  
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CONTROL HANDLE  
SERIAL NO.  
NOTES:  
FROM  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
1
2A  
2B  
3
4
5
6
7
8
9
86277050  
86238730  
86238740  
86240990  
86254920  
86277070  
86231480  
86277060  
86257230  
86004120  
86004130  
70782  
38307  
38308  
41431  
730153  
70784  
140504  
70783  
730125  
38312  
38313  
4
1
1
2
2
2
2
4
2
-
SCR, 5/16-18 X 3/4 SHCS SS  
HANDLE, LEFT  
HANDLE, RIGHT  
HOUSING, BUTTON  
SPRING, COMP .24OD X 1.25X.018  
SCR, 4-40 X 5/8 PPHMS  
BUTTON, PROPEL  
SCR, 8.32 X 7/8 PHTC TYPE 23  
SWITCH, SPST MOM NO W/LEVER  
PROPEL HANDLE ASM LEFT  
PROPEL HANDLE ASM RIGHT  
10  
-
86292490 VOYAGER DUO 08/20/07  
5-14  
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CONTROL PANEL - LOWER - BASIC  
3
18  
1
2
4
5
1
6
15  
14  
7
8
17  
10  
9
12  
11  
16  
13  
5
86292490 VOYAGER DUO 12/08/07  
5-15  
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CONTROL PANEL - LOWER - BASIC  
SERIAL NO.  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
FROM  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
86002010  
86008900  
86237900  
86005530  
86255900  
86251360  
86005810  
86230080  
86001910  
86001920  
86002000  
86007190  
86229770  
86273880  
86295670  
86270850  
86012910  
86250160  
14942  
80845  
35278  
54154  
73538  
67166  
57245  
141044  
14606  
14607  
14717  
72161  
140805  
70030  
-
2
3
3
1
4
1
2
1
2
1
1
1
1
2
1
2
1
1
BOOT, 3/8 CIRCUIT BREAKER  
BOOT, SEAL-PUSH BTN 7/16-28  
GASKET, .125T X .37W X 23L  
METER, 12-48 VDC LED HOUR  
STANDOFF, 6-32 X 5/8 HEX NYL  
RELAY, 36VDC 100A  
NUT, 1/4-20 HEX NYLOCK SS  
BRKR, 22AMP 250VAC, 50VDC  
BRKR, 30A 50VDC CIRCUIT  
BRKR, 25A 50VDC CIRCUIT  
BRKR, 3 AMP 1681-090-300  
SWITCH KEY DPST  
BLOCK, SHUNT MOUNT  
SCR, 8-32 X 1.25 PPHMS  
PANEL, CONTROL  
NUT, 8-32 HEX NYLOCK  
CONTROLLER, I DRIVE  
PLUG, .875”  
57026  
-
66321  
5-16  
86292490 VOYAGER DUO 12/08/07  
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CONTROL PANEL – LOWER – DELUXE  
3
1
4
2
1
5
18  
17  
6
7
8
16  
9
11  
10  
13  
12  
15  
14  
6
86292490 VOYAGER DUO 08/20/07  
5-17  
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CONTROL PANEL - LOWER - DELUXE  
SERIAL NO.  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
FROM  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
86002010  
86008900  
86237900  
86250160  
86005530  
86255900  
86251360  
86005810  
86230080  
86001910  
86001920  
86007190  
86002000  
86229770  
86270850  
86012910  
86273880  
86295670  
86296100  
14942  
80845  
35278  
66321  
54154  
73538  
67166  
57245  
141044  
14606  
14607  
72161  
14717  
140805  
57026  
-
2
3
3
1
1
4
1
2
1
2
1
1
1
1
2
1
2
1
1
BOOT, 3/8 CIRCUIT BREAKER  
BOOT, SEAL-PUSH BTN 7/16-28  
GASKET, .125T X .37W X 23L  
PLUG, .875”  
METER, 12-48 VDC LED HOUR  
STANDOFF, 6-32 X 5/8 HEX NYL  
RELAY, 36VDC 100A  
NUT, 1/4-20 HEX NYLOCK SS  
BREAKER, 22A 250VAC, 50VDC  
BREAKER, 30A 50VDC CIRCUIT  
BREAKER, 25A 50VDC CIRCUIT  
SWITCH KEY DPST  
BREAKER, 3 AMP  
BLOCK, SHUNT MOUNT  
NUT, 8-32 HEX NYLOCK  
CONTROLLER, I DRIVE  
SCR, 8-32 X 1/25 PPHMS  
PANEL, CONTROL  
70030  
-
-
ASM, DC CONVERTER  
86292490 VOYAGER DUO 10/02/07  
5-18  
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CONTROL PANEL - UPPER - BASIC  
10  
1
9
2
4
5
3
7
6
8
86292490 VOYAGER DUO 08/20/07  
5-19  
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CONTROL PANEL - UPPER - BASIC  
SERIAL NO.  
REF PART NO. PRV NO. QTY  
DESCRIPTION  
NOTES:  
FROM  
1
2
3
4
5
6
7
8
9
86006310  
86251360  
86005810  
86012670  
86255900  
86014690  
86257180  
86257150  
86026010  
86242110  
66335  
67166  
57245  
-
73538  
-
72207  
72197  
82522  
48088  
1
2
4
1
2
1
1
1
1
1
POTENTIOMETER, 50K OHMS  
RELAY, 36VDC 100A  
NUT, 1/4-20 HEX NYLOCK SS  
METER, BATTERY, PG TRUE CHG  
STANDOFF, 6-32 X 5/8 HEX NYL  
SWITCH, ROTARY CAM, 4 POS  
SWITCH, MOMEMTARY, DPDT, WHITE  
SWITCH, SPDT P-BUTTON  
LIGHT ASM, INDICATOR  
KNOB, .90 OD X .25 COLLET  
10  
86292490 VOYAGER DUO 08/20/07  
5-20  
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CONTROL PANEL – UPPER - DELUXE  
11  
1
10  
2
4
3
5
12  
9
7
6
13  
5
8
86292490 VOYAGER DUO 12/08/07  
5-21  
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CONTROL PANEL - UPPER - DELUXE  
SERIAL NO.  
REF PART NO. PRV NO. QTY  
DESCRIPTION  
NOTES:  
FROM  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
86006310  
86251360  
86005810  
86012670  
86255900  
86014690  
86257180  
86257150  
86251410  
86026010  
86242110  
86254640  
86300140  
66335  
67166  
57245  
-
73538  
-
72207  
72197  
67506  
82522  
48088  
82810  
-
1
2
4
1
6
1
1
1
1
1
1
2
1
POTENTIOMETER, 50K OHMS  
RELAY, 36VDC 100A  
NUT, 1/4-20 HEX NYLOCK SS  
METER, BTRY, PG TRUE CHRG  
STANDOFF, 6-32 X 5/8 HEX NYL  
SWITCH, ROTARY CAM, 4 POS  
SWITCH, MOMENTARY, DPDT, WHT  
SWITCH, SPDT P-BUTTON  
RELAY, 15A, 36V MINI  
LIGHT ASM, INDICATOR  
KNOB, .90 OD X .25 COLLET  
SPACER, .25 OD X .171 ID X .25  
ASM, DC CONV.  
**  
WAS 86296100  
** CALL MANUFACTURER FOR SERIAL NUMBER.  
86292490 VOYAGER DUO 12/03/07  
5-22  
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CONTROL PANEL MOUNTING  
2
1
3
4
86292490 VOYAGER DUO 08/20/07  
5-23  
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CONTROL PANEL MOUNTING  
SERIAL NO.  
NOTES:  
FROM  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
1
2
3
4
86276290  
86294250  
86072110  
86274290  
70626  
-
141056  
70162  
7
7
1
2
SCR, #10 X 3/4 PPHST HI-LO BLK  
WASHER, .19 ID X .5 X .09TK BLK  
BRKT, BACK, CONTROL PANEL  
SCR, 10-32 X 3/8 PPHMS SS  
86292490 VOYAGER DUO 10/15/07  
5-24  
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COVER - FRONT  
1
2
3
8
4
5
6
7
86292490 VOYAGER DUO 08/20/07  
5-25  
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COVER - FRONT  
SERIAL NO.  
FROM  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
1
2
3
4
5
6
7
8
86271870  
86010630  
86270990  
86290740  
86278390  
86006830  
86062310  
86010650  
57290  
87013  
57090  
-
73866  
70386  
270155  
87018  
4
4
2
2
2
2
1
2
NUT, 1/4-20 HEX NYLCK THIN SS  
WASHER, 1/4ID X 5/8 OD SS  
NUT, 10-32 HEX NYLOCK SS  
BRKT, FRONT LATCH  
SPACER, 1/2ODX.219IDX1/2 NYLO  
SCR, 10-32 X 1.0 PPHMS  
COVER, FRONT, 24 IN DUO  
WASHER, #10 X 9/16 OD  
86292490 VOYAGER DUO 08/20/07  
5-26  
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DECAL  
1
2
7
6
3
4
5
86292490 VOYAGER DUO 08/20/07  
5-27  
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DECAL  
SERIAL NO.  
FROM  
REF PART NO. PRV NO. QTY  
DESCRIPTION  
NOTES:  
1
2
3
4
5
6
7
86013290  
86013310  
86013650  
86013660  
86004970  
86013330  
86014330  
-
-
-
-
1
1
1
1
1
1
1
LABEL, BASIC CONTROL  
LABEL, EXTRACTORS, BREAKERS  
LABEL, VOYAGER, LEFT  
LABEL, VOYAGER, RIGHT  
LABEL, WINDSOR LOGO DOMED  
LABEL, SOL FILL, 30 GAL  
50990  
-
-
LABEL, CHARGER CONNECTION  
86292490 VOYAGER DUO 08/20/07  
5-28  
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FRAME - LOWER  
1
3
4
2
6
5
86292490 VOYAGER DUO 08/20/07  
5-29  
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FRAME - LOWER  
SERIAL NO.  
FROM  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
1
2
3
4
5
6
86276780  
86293740  
86091890  
86092550  
86271840  
86010670  
70728  
-
141022  
34468  
57285  
87029  
2
2
1
1
8
8
SCR, 5/16-18 X 3/4 HHCS SS  
CASTER, 4” SWIVEL, 300# CPCTY  
BRKT, FRAME, CASTER MNT  
FRAME, TRANSAXLE MTG  
NUT, 5/16-18 HEX NYLCK THIN SS  
WASHER, 5/16 FLAT SS  
86292490 VOYAGER DUO 08/20/07  
5-30  
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FRAME - UPPER  
1
6
2
3
1
1
3
1
4
5
86292490 VOYAGER DUO 08/20/07  
5-31  
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FRAME - UPPER  
SERIAL NO.  
FROM  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
1
2
3
4
5
6
86276780  
86276490  
86010670  
86012890  
86277460  
86279630  
70728  
70670  
87029  
-
70847  
87212  
4
5
7
1
2
2
SCR 5/16-18 X 3/4 HHCS SS  
SCR, 5/16-18 X 5/8 HHCS SS  
WASHER, 5/16 FLAT SS  
WELDMENT, FRAME MAIN  
SCR, 5/16-18 X 5/8 BSHCS SS  
WASHER, .344IDX1.13ODX09TPLT  
86292490 VOYAGER DUO 08/20/07  
5-32  
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RECOVERY TANK  
1
2
3
-A-  
4
7
6
9
11  
8
10  
12  
14  
13  
-A-  
18  
15  
15  
25  
16  
17  
20  
10  
19  
21  
10  
24  
17  
19  
23  
21  
86292490 VOYAGER DUO 12/12/08  
5-33  
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RECOVERY TANK  
SERIAL NO.  
FROM  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
1
2
3
4
5
6
7
8
86274220  
86003340  
86246080  
86014810  
86004010  
86199840  
86227120  
86293240  
86002380  
86002400  
86240130  
86292750  
86290830  
86238460  
86270830  
86013350  
86276490  
86012160  
86237650  
86004440  
86005660  
OPEN  
70134  
28062  
51368  
-
35274  
090-12A  
04095  
-
20046  
20064  
39560  
-
1
1
1
1
1
1
1
1
1
4
1
1
2
2
5
1
7
1
2
1
2
SCR, 6-32 X 5/8 PPHMS SS  
DOME, 13 X 11  
LANYARD, 18.0 W/LOOP & EYE  
NUT, 6-32 ACORN SS  
GASKET, DOME EDGE  
FLOAT SCREEN CAGE ASSY  
ADAPTER, FLOAT 30 DEG  
TUBE ASM RECOVERY FLOAT  
CLAMP, 2.25” WORM GEAR  
CLAMP, 2.0” WORM GEAR X 312W  
HOSE, P-TRAP 45 DEF  
SOLUTION TANK  
SCR, 5/16-18 X 1.25 SHCS SS  
HOOK, STRAP  
NUT, 5/16-18 HEX NYLOCK SS  
BRKT, RECOVERY HINGE  
SCR, 5/16-18 X 5/8 HHCS SS  
BRKT, TANK STIFFENER  
GASKET, 1 1/2 COMPRESSION  
CAP, DRAIN HOSE  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
-
36259  
57023  
-
70670  
-
35219  
39717  
57033  
NUT, 1.5 SLIP JOINT  
86004260  
86089630  
86246070  
39472  
78490  
51352  
1
1
1
HOSE, 1.5 X 24.0 DRAIN  
TUBE, 1.5 PVC X 24.0  
LANYARD, DRAIN HOSE  
86292490 VOYAGER DUO 05/14/08  
5-34  
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RECOVERY TANK HANDLE - BASIC  
16  
17  
1
7
13  
15  
14  
8
9
6
2
12  
11  
10  
3
9
8
7
6
5
4
18  
19  
86292490 VOYAGER DUO 08/20/07  
5-35  
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RECOVERY TANK HANDLE - BASIC  
SERIAL NO.  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
FROM  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
86217470  
86290950  
86226740  
86277640  
86290730  
86010630  
86271870  
86010670  
86276490  
86290850  
86010650  
86013990  
86291740  
86276290  
86010800  
86008650  
86222620  
86002400  
86281980  
270800  
-
73215  
70893  
-
87013  
57290  
87029  
70670  
-
1
1
4
4
2
6
6
3
3
1
1
1
1
2
2
2
1
1
1
COVER, ACCESSORY PORT  
ASSEMBLY, BRKT, FRONT, LEFT  
SPACER, 3/8 X .265 X 1/4 NYL  
SCR, 1/4-20 X 3/4 PTHMS SS  
LATCH, FRONT COVER  
WASHER, 1/4 ID X 5/8 OD SS  
NUT 1/4-20 HEX NYLCK THIN SS  
WASHER, 5/16 FLAT SS  
SCR, 5/16-18 X 5/8 HHCS SS  
SCR, M5 X 25 HHMS SS  
WASHER, #10 X 9/16 OD  
87018  
-
BRKT, COVER  
-
ASSEMBLY, BRKT, FRONT, RIGHT  
SCR, #10X3/4 PPHST HI-LO BLK  
WASHER, .2IDX.500 BLK SS  
COTTER, 1/4" RING  
PIN, 5MM DIA X 85MM L  
CLAMP, 2.0 WORM GEAR X .312W  
HOSE, 1/2ID WIRE BOUND X 5”  
70626  
87189  
80604  
66891  
20064  
39549  
86292490 VOYAGER DUO 08/20/07  
5-36  
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RECOVERY TANK HANDLE - DELUXE  
86292490 VOYAGER DUO 04/03/08  
5-37  
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RECOVERY TANK HANDLE - DELUXE  
SERIAL NO.  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
FROM  
1
2
3
4
5
6
7
8
86224770  
86279170  
86295160  
86010650  
86290850  
86008650  
86222620  
86010630  
86271870  
86290950  
86002400  
86297600  
86290730  
86226740  
86277640  
86293920  
86295720  
86010670  
86276490  
86007210  
86270990  
86295830  
86002400  
86197520  
86217270  
86278910  
86200820  
86294880  
86291740  
86275470  
86010800  
86276290  
86217470  
86005580  
86197300  
86247720  
86200810  
739989  
87093  
-
87018  
-
80604  
66891  
87013  
57290  
-
1
1
1
3
1
2
1
6
6
1
2
1
2
4
4
1
1
3
3
1
2
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
SPRING, TORSION  
WASHER, #10 X 1.0 FLAT  
GASKET, ACSY PORT COVER  
WASHER, #10 X 9/16 OD  
SCR, M5 X 25 HHMS SS  
COTTER, 1/4" RING  
PIN, 5MM DIA X 85MM L  
WASHER 1/4 ID X 5/8 OD SS  
NUT, 1/4-20 HEX NYLOCK THIN SS  
ASSEMBLY, BRKT, FRONT, LEFT  
CLAMP, 2.0” WRM GEAR X .312W  
HOSE ASM, 1.5 BLK VAC X 6.5  
LATCH, FRONT COVER  
SPACER, 3/8 X .265 X 1/4 NYL  
SCR, 1/4-20 X 3/4 MS SS  
BRKT, PRIMER SWITCH  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
20064  
-
-
73215  
70893  
-
-
LABEL, PRIMING  
WASHER, 5/16 FLAT SS  
87029  
70670  
72165  
57090  
-
20064  
40011  
22110  
87003  
270-11A  
-
SCR, 5/16-18 X 5/8 HHCS SS  
SWITCH, DPDT 3-PSTN ROCKER  
NUT, 10-32 HEX NYLOCK SS  
HOSE, 1/4ID NYLOBRAID X 41”  
CLAMP, 2.0” WORM GEARX.312W  
HOSEBARB, 1/8MPT X 1/4 DL  
COUPLER, ACC PORT VACUUM  
WASHER, 3/8 ID X 7/8 OD SS  
NIPPLE, 1/8FPT QD MALE BRASS  
BRKT, ACC PORT COVER  
ASSEMBLY, BRKT, FRONT, RIGHT  
SCR, 10-32 X 5/8 PPHMS SS  
WASHER, M8 SPLIT LOCK  
SCR, #10X3/4 PPHST HI-LO BLK  
COVER, ACCESSORY PORT  
NIPPLE, 1/4 FPT QD  
-
70484  
87189  
70626  
270800  
56012  
14079  
56032  
270-11  
*(1,2,3,4)  
*(1,2,3,4)  
*(1,2,3,4)  
*(1,2,3,4)  
BUSHING, 1/8 FPT X 1/4 MPT HEX  
NIPPLE, 1/8 CLOSE  
NIPPLE, 1/8 FPT QD FEM BRASS  
* SEE SERIAL NUMBER PAGE.  
86292490 VOYAGER DUO 04/03/08  
5-38  
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SOLUTION – CHEMICAL TANKS - DELUXE  
2
1
3
13  
4
5
12  
6
7
11  
10  
9
8
14  
86292490 VOYAGER DUO 08/20/07  
5-39  
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SOLUTION – CHEMICAL TANKS - DELUXE  
SERIAL NO.  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
FROM  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
86295330  
86295280  
86295310  
86236590  
86088710  
86274400  
86294870  
86012760  
86001530  
86297610  
86233090  
86088690  
86295710  
-
-
-
1
2
1
2
1
4
1
1
2
1
1
1
1
CAP, DISPENSING, 9.50 TUBE  
CAP, STORAGE  
CAP, DISPENSING, 6.50 TUBE  
FOOT FILTER  
TANK, EXTRACT CHEMICAL  
SCR, 1/4-20 X 5/8 BHCS  
BRKT, CHEMICAL TANKS  
STRAINER, 1/2 FPT, 80 MESH  
HOSEBARB, 1/2MPTX1/2 HOSE 90  
HOSEBARB, 1/4MPTX1/4 90D NYL  
CLAMP, 1/4 HOSE  
34448  
75495  
70194  
-
-
40039  
-
20016  
75494  
-
TANK, INTERIM CHEMICAL  
LABEL, CHEMICAL TANKS  
86292490 VOYAGER DUO 08/20/07  
5-40  
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SOLUTION PUMP  
20  
18  
27  
25  
13  
25  
12  
11  
10  
24  
1
2
9
DELUXE PUMP  
26  
7
8
24  
7
3
24  
5
6
9
24  
11  
12  
24  
4
10  
14  
28  
29  
15  
16  
13  
18  
19  
30  
21  
17  
24  
31  
20  
25  
7
22  
23  
24  
BASIC PUMP  
5-41  
86292490 VOYAGER DUO 01/22/09  
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SOLUTION PUMP  
SERIAL NO.  
REF PART NO. PRV NO. QTY  
DESCRIPTION  
NOTES:  
FROM  
1
2
3
4
5
6
7
8
-
86006580  
86292230  
86012690  
86240500  
86010670  
86276490  
86001530  
86012760  
86005870  
86136800  
86197940  
70085  
-
1
1
1
1
2
2
3
1
-
SCR, 1/4-20 X 1/2 PPHMS SS DL  
COVER, PUMP  
BRKT, PUMP MTG  
HOSEBARB, 1/4MPT X 3/8 90D NYL  
WASHER, 5/16 FLAT SS  
SCR, 5/16-18 X 5/8 HHCS SS  
HOSEBARB, 1/2MPT X 1/2 HOSE 90  
STRAINER, 1/2 FPT, 80 MESH  
O-RING, FILTER SEAL RON-VIK  
SCREEN, 100 MESH STRAINER DEEP  
HOSEBARB, 3/8MPTX1/2 90D DL  
PUMP, 36VDC 100PSI  
-
40095  
87029  
70670  
40039  
-
59021  
73839  
40027  
65142  
87018  
57090  
14076  
-
9
-
1
1
4
4
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
1
1
10 86250920  
11 86010650  
12 86270990  
13 86197290  
WASHER, #10 X 9/16 OD  
NUT, 10-32 HEX NYLOCK SS  
BUSHING, 3/8 MPT X 1/4 FPT HEX  
NIPPLE, 1/8NPT QD MALE BRASS  
NIPPLE, 1/8 CLOSE  
BUSHING, 1/8 FPT X 1/4 MPT HEX  
VALVE, BYPASS, 125 PSI ADJ  
TEE, 1/4 BRANCH  
14 86200820 270-11A  
15 86247720  
16 86197300  
17 86290000  
18 86197730  
19 86197760  
20 86197500  
21 86197980  
22 86282050  
23 86233110  
24 86233150  
25 86233090  
26 86010630  
27 86240360  
28 86005580  
29 86197300  
30 86247720  
56032  
14079  
-
78024  
78308  
40009  
40055  
39562  
20018  
20042  
20016  
87013  
40065  
56012  
14079  
56032  
TEE, 1/4 STREET  
HOSEBARB, 1/4MPT X 1/4 DL  
HOSEBARB, 1/2 MPT X 1.0 90D NU  
HOSE, 1.0 ID X 1/8W X 21 CLR  
CLAMP, 1.0” WORM GEAR  
CLAMP, 3/8 HOSE (D-SLOT)  
CLAMP, 1/4 ID HOSE  
WASHER, 1/4 ID X 5/8 OD SS  
HOSEBARB, 1/4 MPT X 1/4 9D DL  
NIPPLE, 1/4 FPT QD  
*(1,2,3,4)  
*(1,2,3,4)  
*(1,2,3,4)  
*(1,2,3,4)  
BUSHING, 1/8 FPT X 1/4 MPT HEX  
NIPPLE, 1/8 CLOSE  
NIPPLE, 1/8 FPT QD FEM BRASS  
31 86200810 270-11  
* SEE SERIAL NUMBER PAGE.  
86292490 VOYAGER DUO 10/08/08  
5-42  
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SOLUTION – CHEMICAL PUMP - DELUXE  
1
2
4
3
12  
5
13  
11  
-A-  
10  
-A-  
13  
-B-  
-C-14  
6
15  
8
-C-  
9
-B-  
17  
16  
9
7
5-43  
86292490 VOYAGER DUO 10/20/07  
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SOLUTION – CHEMICAL PUMP – DELUXE  
SERIAL NO.  
REF PART NO. PRV NO. QTY  
DESCRIPTION  
NOTES:  
FROM  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
86010670  
86276490  
86295370  
86270830  
86293710  
86274290  
86293970  
86006520  
86295810  
86293720  
86295290  
86294280  
86297460  
86298040  
86264860  
86238490  
86197400  
87029  
70670  
2
2
1
1
1
2
1
2
2
1
1
1
4
1
1
1
1
WASHER, 5/16 FLAT SS  
SCR, 5/16-18 X 5/8 HHCS SS  
CLAMP, 1-1/4 P CUSHIONED  
NUT, 5/16-18 HEX NYLOCK SS  
PUMP, CHEMICAL, 85 PSI  
SCR, 10-32 X 3/8 PPHMS SS  
BRKT, COVER  
SCR, 8-32 X 3/8 PPHMS SS  
HOSEBARB, 1/8 MPT X 1/8  
VALVE, 3-WAY, 36 VDC  
-
57023  
-
70162  
-
70052  
-
-
-
-
-
-
ELBOW, SWVL, 6MM QC X 1/8 MPT  
BRKT, CHEMICAL PUMP  
CLAMP, 1/4” NYLON RATCHET  
FILTER, INLINE, 1/8 HOSE BARB  
ANCHOR, CABLE TIE #8 MOUNT  
GROMMET 3/8 ID X 1/8 GROOVE  
ELBOW, 1/8 NPT STREET  
05153  
81388  
31022  
86292490 VOYAGER DUO 10/20/07  
5-44  
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SOLUTION – CHEMICAL VALVES - DELUXE  
1
2
3
4
12  
5
-A-  
11  
8
10  
-A-  
6
9
8
7
5-45  
86292490 VOYAGER DUO 08/20/07  
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SOLUTION - CHEMICAL VALVES - DELUXE  
SERIAL NO.  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
FROM  
1
2
3
4
5
6
7
8
9
86273980  
86010650  
86293950  
86295650  
86013030  
86197750  
86006520  
86247720  
86295250  
86295550  
86240610  
86233090  
70066  
87018  
4
8
1
1
2
2
4
2
1
1
5
5
SCR, 10-32 X 3/4 PPHMS SS  
WASHER, #10 X 9/16 OD  
SWITCH, PRESSURE  
-
-
-
CROSS, 1/8 NPT  
VALVE, 36VDC SOLENOID, 1/8FPT  
TEE, 1/8 NPT STREET RUN  
SCR, 8-32 X 3/8 PPHMS SS  
NIPPLE, 1/8 CLOSE  
BRKT SOLUTION BYPASS  
ORIFICE, SOLUTION BYPASS  
HOSEBARB, 1/8MPT X 1/4H 90D  
CLAMP, 1/4 ID HOSE  
78161  
70052  
56032  
-
10  
11  
12  
-
44104  
20016  
86292490 VOYAGER DUO 08/20/07  
5-46  
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SOLUTION TANK  
5
6
4
2
3
27  
7
8
3
11  
16  
9
1
24  
23  
18  
22  
13  
31  
23  
19  
11  
21  
19  
20  
17  
12  
26  
11  
13  
10  
25  
16  
11  
13  
19  
23  
30  
28  
31  
21  
15  
13  
14  
23  
29  
11  
26  
27  
13  
11  
DELUXE  
16  
86292490 VOYAGER DUO 04/11/08  
5-47  
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SOLUTION TANK  
SERIAL NO.  
FROM  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
GASKET, INLET CAP  
NOTES:  
1
86011820  
86011810  
86290370  
86276760  
86006860  
86010650  
86290830  
86238460  
86292760  
86011400  
86010670  
86013700  
86276490  
86276070  
86239630  
86270830  
86006560  
86259420  
86259410  
86290190  
86271840  
86259910  
86228990  
86274720  
86276380  
86011630  
86217540  
86007020  
86295730  
86293700  
86197040  
-
-
1
1
2
1
2
2
1
1
1
1
12  
1
12  
2
1
9
1
1
2
1
1
1
2
1
2
1
1
1
1
1
1
2
3
4
5
6
7
8
9
RETAINER, INLET CAP  
-
WASHER D, .346 ID X .105T  
SCR, 5/16-18 X 1.25 BSHCS SS  
SCR, #10 X 1/2 PPHST TYPE B SS  
WASHER, #10 X 9/16 OD  
SCR, 5/16-18 X 1.25 SHCS SS  
HOOK, STRAP  
TANK, SOLUTION  
BRKT, SOLUTION HINGE  
WASHER, 5/16 FLAT SS  
WELDMENT, LIFT SIDE  
SCR, 5/16-18 X 5/8 HHCS SS  
SCR, 5/16-18 X 3/4 CARRIAGE SS  
HINGE, COVER TO TANK  
NUT, 5/16-18 HEX NYLOCK SS  
SCR, 5/16-18 X 1 HHCS SS NP  
WASHER, THRUST .51IDX1ODBR  
WASHER, THRUST.51IDX1ODX.063  
BRKT, PROP ROD CATCH  
NUT, 5/16-18 HEX NYLOCK THN SS  
WHEEL, BATTERY TRAY  
BEARING, FLNGD, .314D X .502D  
SCR, 5/16-18 X 1.5 HHCS SS  
SCR, 5/16-18 X 1.25 SSSCU  
PLATE, PROP ROD  
COVER, SOLUTION TANK  
SCR, 5/16-18 X 1.25 HHCS SS NP  
BRKT, PROP ROD CATCH  
SPACER, .75 X .322 ID X .38L  
NUT, 5/16-18 HEX ACORN PLTD  
70724  
70403  
87018  
-
36259  
-
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
-
87029  
-
70670  
70593  
41429  
57023  
70083  
87232  
87206  
-
57285  
89265  
09153  
70264  
70639  
-
279994  
70673  
-
-
57264  
86292490 VOYAGER DUO 04/11/08  
5-48  
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SPRAY JETS  
1
2
15  
14  
4
3
8
13  
-B-  
5
-A-  
12  
11  
6
7
8
-A-  
-B-  
10  
9
5-49  
86292490 VOYAGER DUO 08/20/07  
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SPRAY JETS  
SERIAL NO.  
FROM  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
86197640  
86233090  
86227200  
86197750  
86240610  
86013200  
86012550  
86270830  
86276070  
86295590  
86091870  
86004570  
86010670  
86010820  
86197400  
40064  
20016  
04007  
78161  
44104  
-
4
6
1
2
2
2
2
4
2
1
1
4
2
4
2
HOSEBARB, 1/8” FPT X 1/4"  
CLAMP, 1/4 ID HOSE  
ADPTR 1/8MPTX1/8FPT BS AD  
TEE, 1/8 NPT STREET RUN  
HOSEBARB, 1/8MPT X 1/4H 90D  
JET, MINI PROMAX 11004  
JET, PROMAX, 11001  
NUT, 5/16-18 HEX NYLOCK SS  
SCR, 5/16-18 X 3/4 CARRIAGE SS  
PLATE, BUMPER  
BRKT, JET, DUAL  
JET BODY, MINI PROMAX BODY  
WASHER, 5/16 FLAT SS  
WASHER, 7/16 X 3/4 X .19 RBR  
ELBOW, 1/8NPT STREET  
-
57023  
70593  
-
141017  
44067  
87029  
87192  
31022  
86292490 VOYAGER DUO 08/20/07  
5-50  
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SPRAY JET VALVES - BASIC  
86292490 VOYAGER DUO 08/20/07  
5-51  
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SPRAY JETS VALVES - BASIC  
SERIAL NO.  
NOTES:  
FROM  
REF PART NO. PRV NO. QTY  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
86270830  
86010670  
86014250  
86197520  
86013030  
86197400  
86247720  
86197750  
86013070  
86006520  
86233090  
57023  
87029  
-
40011  
-
31022  
56032  
78161  
-
70052  
20016  
2
2
1
3
2
1
1
1
1
4
3
NUT, 5/16-18 HEX NYLOCK SS  
WASHER, 5/16 FLAT SS  
ORIFICE, .052 ID, .281 OD  
HOSEBARB, 1/8MPT X 1/4 DL  
VALVE, 36VDC SOLENOID, 1/8 FPT  
ELBOW, 1/8NPT STREET  
NIPPLE, 1/8 CLOSE  
TEE, 1/8 NPT STREET RUN  
BRACKET, DUO VALVE MOUNT  
SCR, 8-32 X 3/8 PPHMS SS  
CLAMP, 1/4 ID HOSE  
10  
11  
86292490 VOYAGER DUO 08/20/07  
5-52  
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SPRAY JET VALVES - DELUXE  
1
10  
3
11  
6
2
5
4
6
10  
12  
8
10  
9
7
13  
5
14  
15  
3
86292490 VOYAGER DUO 08/20/07  
5-53  
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SPRAY JET VALVES - DELUXE  
SERIAL NO.  
NOTES:  
FROM  
REF PART NO. PRV NO. QTY  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
86270830  
86010670  
86197400  
86013030  
86197750  
86197520  
86006520  
86013070  
86240610  
86233090  
86247720  
86295290  
86296220  
86295300  
86227200  
57023  
87029  
31022  
-
78161  
40011  
70052  
-
44104  
20016  
56032  
-
2
2
2
2
2
2
4
1
1
3
1
1
1
1
1
NUT, 5/16-18 HEX NYLOCK SS  
WASHER, 5/16 FLAT SS  
ELBOW, 1/8NPT STREET  
VALVE, 36VDC SOLENOID, 1/8 FPT  
TEE, 1/8 NPT STREET RUN  
HOSEBARB, 1/8MPT X 1/4 DL  
SCR, 8-32 X 3/8 PPHMS SS  
BRACKET, DUO VALVE MOUNT  
HOSEBARB, 1/8 MPT X 1/4 HOSE 90D  
CLAMP, 1/4 ID HOSE  
NIPPLE, 1/8 CLOSE  
ELBOW, SWIVEL, 6MM QC C 1/8 MPT  
ELBOW, 1/8 FPT  
VALVE, CHECK, 1/8 MPT  
ADPTR 1/8MPTX1/8FPT BS AD  
-
-
04007  
86292490 VOYAGER DUO 08/20/07  
5-54  
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WHEEL AND DRIVE ASSEMBLY  
15  
5
1
4
2
3
9
6
7
11  
13  
12  
10  
8
14  
86292490 VOYAGER DUO 08/20/07  
5-55  
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WHEEL AND DRIVE ASSEMBLY  
SERIAL NO.  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
FROM  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
86276780  
86279130  
86279210  
86226060  
86277130  
86272880  
86049230  
86013630  
86277930  
86079580  
86215050  
86270830  
86010670  
86177040  
86277030  
70728  
87083  
87102  
89280  
70795  
67270  
54-500412  
-
70119  
620136  
05260  
57023  
87029  
03-000149  
70780  
2
2
2
2
3
2
2
1
4
2
1
4
4
1
1
SCR, 5/16-18 X 3/4 HHCS SS  
WASHER, 5/16 SPLIT LOCK PLTD  
WASHER, 5/16 ID X 1/-1/4 OD  
WHEEL, 9 X 1.6, 1.0 IN BORE  
SCR, 5/16-18 X 1.00 CARRIAGE SS  
RING, 1.0 EXT. SNAP HD  
KEY, 1/4 SQ X 1.88  
BRKT, CABLE GUARD  
SET SCR, 1/4-20 X 3/8 KCP  
PLATE, TRANSAXLE SUPPORT  
AXLE MTR DRIVE, 36VDC, LONG  
NUT, 5/16-18 HEX NYLOCK SS  
WASHER, 5/16 FLAT SS  
CLAMP, CABLE 1-1/4 ID 5/16 BLT  
SCR 5/16-18 X 1.25 CARRIAGE SS  
86292490 VOYAGER DUO 12/18/08  
5-56  
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VACUUM SHOE  
7
6
19  
16  
4
17  
3
18  
19  
13  
12  
14  
9
8
20  
18  
17  
10  
15  
1
12  
11  
2
5
86292490 VOYAGER DUO 11/15/08  
5-57  
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VACUUM SHOE  
SERIAL NO.  
FROM  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
86219150  
86071990  
86276650  
86219690  
86296540  
86003010  
86001480  
86276070  
86010770  
86273740  
86270830  
86093610  
86072020  
86072010  
86072000  
86271870  
86010630  
86259420  
86259400  
86228920  
39739  
141027  
70707  
48080  
-
1
1
2
2
2
1
1
10  
4
4
10  
2
1
1
1
4
8
8
8
HOSE ASM, 1.5 BLK VAC X 30”  
BRKT, VAC LIFT, RGT, OUTER  
SCR, 5/16-18 X 1.5 BSHCS SS  
KNOB, 1.5 OD X 5/16-18  
VAC SHOE 13 IN W/WIPER  
CUFF, HOSE 1.5 BLK A 2161  
HOSE, 1.5 BLK VAC X 28”  
SCR, 5/16-18 X 3/4 CARRIAGE SS  
WSHR, 7/16IDX1DX.08 FLT SS  
SCR, 1/4-20 X 1.5 HHCS  
NUT, 5/16-18 HEX NYLOCK SS  
PLATE, VACUUM MTG  
BRKT, VAC LIFT, LFT, OUTER  
BRKT, VAC LIFT, LFT, INNER  
BRKT, VAC LIFT, RGT, INNER  
NUT, 1/4-20 HEX NYLOCK THIN SS  
WSHR, 1/4 ID X 5/8 OD SS  
WSHR, THRUST .51IDX1 ODBRO  
WASHER, THRUST.51IDX1ODBRO  
BEARING, .252 ID X .503 OD X 1.0  
27759  
39315  
70593  
87143  
70010  
57023  
620134  
141030  
141029  
141028  
57290  
87013  
87232  
87205  
09140  
4
86292490 VOYAGER DUO 11/15/08  
5-58  
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VACUUM SHOE  
1
2
3
4
5
6
7
8
9
14  
13  
15  
12  
11  
10  
86292490 VOYAGER DUO 11/15/08  
5-59  
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VACUUM SHOE  
REF PART NO. PRV NO. QTY  
DESCRIPTION  
SERIAL NO. FROM  
NOTES:  
1
2
3
4
5
6
7
8
9
86006580  
86075450  
86237910  
86237920  
86237930  
86237940  
86237950  
86259980  
86275950  
70085  
27246  
35279  
35280  
35281  
35282  
35283  
85012  
10 SCR, 1/4-20 X 1/2 PPHMS SS  
1
1
1
1
1
1
1
4
3
1
1
1
COVER, VAC SHOE  
GASKET, VAC SHOE OUTER  
GASKET, 5.0 OD X 2.0 ID X .50T  
GASKET, VAC SHOE RIGHT  
GASKET, VAC SHOE CENTER  
GASKET, VAC SHOE WIPER  
WIPER, VAC SHOE  
70568  
SCR, 10-24 X 3/8 PPHMS SS  
PIN, CLEVIS  
*(5,6)  
*(5,6)  
*(5,6)  
*(5,6)  
*(5,6)  
*(5,6)  
10 86293190  
11 86296520  
12 86310750  
13 86296410  
14 86302700  
15 86296550  
-
-
-
-
-
-
WIPER, W/GASKET  
ASSEMBLY, GASKETS, VAC SHOE  
PLATE, VACSHOE  
10 SCR, M6 X 16 PH, SS  
VACSHOE, 13 IN  
1
* SEE SERIAL NUMBER PAGE  
NOTE: Two vacuum shoe assemblies per machine.  
86292490 VOYAGER DUO 11/15/08  
5-60  
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VACUUM - BASIC  
27  
11  
28  
1
2
3
4
10  
9
3
5
24  
7
8
12  
23  
22  
6
17  
8
13  
14  
25  
20  
29  
8
14  
15  
29  
20  
8
18  
17  
16  
26  
19  
21  
86292490 VOYAGER DUO 11/15/08  
5-61  
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VACUUM - BASIC  
SERIAL NO.  
FROM  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
1
2
3
4
-
5
6
7
86276720  
86010780  
86010630  
86258480  
86135310  
86011760  
86003760  
86270830  
86010670  
86259410  
86011640  
86292640  
86006560  
86228840  
86277040  
86014420  
86276780  
86279210  
86004370  
86071920  
86276490  
86003010  
86011830  
86014470  
86004420  
86071890  
86075330  
86006950  
86292630  
86002400  
70718  
87162  
87013  
53177  
140686  
-
35166  
57023  
87029  
87206  
-
6
6
12  
2
-
SCR, 1/4-20 X 4.25 HHCS PLTD  
WSHR, 1/4 SPLIT LOCK PLTD  
WSHR, 1/4 ID X 5/8 OD SS  
VAC MTR, 36VDC 5.7 3STAGE TD  
BRUSH SET 24/36V VDC  
SPACER, .38OD X .058W X 3.2L  
GASKET, VAC MTR  
NUT, 5/16-18 HEX NYLOCK SS  
WSHR, 5/16 FLAT SS  
WSHR, THRUST .51ID X 10DX .063  
BRKT, PROP ROD PIVOT  
BRKT, CARGO NET  
SCR, 5/16-18 X 1 HHCS SS  
BRG, FLANGED .314IDX.502OD  
SCR, 5/16-18X1/2 HHCS SS  
BRKT, VACUUM  
SCR, 5/16-18 X 3/4 HHCS SS  
WASHER, 5/16 ID X 1-1/4 OD  
HOSE ASM 1.5 BLK VAC X 21  
BRKT, VACUUM JUNCTION  
SCR, 5/16-18 X 5/8 HHCS  
CUFF, HOSE 1.5 BLK A 2161  
GASKET, VAC PLATE  
PLATE, VACUUM CONTAINMENT  
HOSE ASM, 1.5 BLK VAC X 14  
BRKT, VACUUM EXHAUST  
COUPLER, VACUUM  
SCR, 10-32 X 1/2 PPHMS BLK NP  
NET, CARGO  
6
2
1
7
1
1
1
1
1
3
1
1
2
1
1
4
1
2
1
2
1
1
3
1
3
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
-
70083  
09124  
70781  
-
70728  
87102  
39547  
141018  
70670  
27759  
-
-
39609  
141014  
22111  
70532  
-
20064  
CLAMP, 2.0” WORM GEAR X.312W  
86292490 VOYAGER DUO 11/15/08  
5-62  
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VACUUM - DELUXE  
86292490 VOYAGER DUO 11/15/08  
5-63  
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VACUUM - DELUXE  
SERIAL NO.  
FROM  
REF PART NO. PRV NO. QTY  
DESCRIPTION  
NOTES:  
1
2
3
4
-
5
6
7
8
86273810  
86010780  
86010630  
86258480  
86135310  
86011760  
86003760  
86011670  
86011830  
86014470  
86004420  
86011640  
86259410  
86006560  
86228840  
86279630  
86276490  
86010670  
86270830  
86071890  
86306470  
86075330  
86297600  
86003010  
86002400  
86292640  
86006950  
86292630  
70018  
87162  
87013  
53177  
140686  
-
6
6
12  
2
-
SCR, 1/4-20 X 1 HHCS SS  
WASHER, 1/4 SPLIT LOCK PLTD  
WASHER, 1/4 ID X 5/8 OD SS  
VAC MOTOR, 36V 5.7 3ST TD  
BRUSH SET 24/36V VDC  
SPACER, .38OD X .058W X 3.2L  
GASKET, VAC MTR  
BRKT, VACUUM, PUMP  
6
2
1
2
1
2
1
1
1
1
2
7
7
1
1
1
1
1
1
2
1
1
1
35166  
-
-
-
GASKET, VAC PLATE  
9
PLATE, VACUUM CONTAINMENT  
HOSE ASM, 1.5 BLK VAC X 14  
BRKT, PROP ROD PIVOT  
WASHER, THRUST.51IDX10DX.063  
SCR, 5/16-18 X 1 HHCS SS  
BEARING, FLNGD .314IDX.502OD  
WASHER, .34IDX1.13ODX.09T PLT  
SCR, 5/16-18 X 5/8 HHCS SS  
WASHER, 5/16 FLAT SS  
NUT, 5/16-18 HEX NYLOCK SS  
BRKT, VACUUM EXHAUST  
BRKT, VACUUM JUNCTION V  
COUPLER, VACUUM  
HOSE ASM, 1.5 BLK VAC X 6.5  
CUFF, HOSE 1.5” BLK A 2161  
CLAMP, 2.0” WORM GEAR X.312W  
BRKT, CARGO NET  
SCR, 10-32 X ½ PPHMS BLK NP  
NET, CARGO  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
39609  
-
87206  
70083  
09124  
87212  
70670  
87029  
57023  
141014  
-
22111  
-
27759  
20064  
-
70532  
-
86292490 VOYAGER DUO 11/15/08  
5-64  
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WIRING - BATTERY  
14  
15  
16  
13  
1A  
1B  
1C  
12  
11  
11  
17  
A
5
20  
2
21  
3
19  
18  
4
9
A
6
7
8
10  
86292490 VOYAGER DUO 11/15/08  
5-65  
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WIRING-BATTERY  
SERIAL NO.  
FROM  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
1A  
1B  
1C  
2
3
4
5
6
7
8
86228410  
86283410  
86228430  
86088800  
86229740  
86275870  
86010650  
86005810  
86010650  
86273980  
86270990  
86013740  
86008760  
86260610  
86260200  
86008920  
86271910  
86010670  
86260230  
86233360  
86270890  
86273980  
86260320  
10023  
10030  
10032  
78945  
140417  
70556  
87018  
57245  
87018  
70066  
57090  
-
80682  
880836  
80872  
80889  
57295  
87029  
80876  
28038  
57034  
70066  
82688  
3
3
3
1
2
2
1
2
1
2
2
1
2
1
2
6
6
6
1
1
1
1
2
BATTERY, 12V, 205AH  
BATTERY, 12V, 225AH  
BATTERY, 12V AGM 198AH  
TRAY, BATTERY LINER  
BLOCK, 3.0 X 3.5 X 4.0  
SCR, 1/4-20 X 1.5 PPHMS SS  
WASHER, #10 X 9/16 OD  
NUT, 1/4-20 HEX NYLOCK SS  
WASHER, #10 X 9/16 OD  
SCR, 10-32 X 3/4 PPHMS  
NUT, 10-32 HEX NYLOCK SS  
PLATE, BACK, BATTERY  
CONN, 175 DCA GRY W/O TERMS  
WIRE, 4X25RD CTERM X 3/8RING  
WIRE 4X1425BK 3/8RINGX3/8RING  
BOOT, RUBBER TERM. ISOLATOR  
NUT, 5/16-18 FLEXLOCK  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
WASHER, 5/16 FLAT SS  
WIRE, 4X30 BK CTERM X 3/8RING  
CLAMP, CABLE KIT SY 945  
NUT, ACORN 10-32  
SCR, 10-32 X 3/4 PPHMS  
WIRE, 4,40BK CTERMX5/16 RING  
NOT SHOWN  
FOR WET  
CELL  
BATTERIES  
NOT SHOWN  
FOR AGM  
BATTERIES  
-
-
86284090  
86000150  
02456  
02264  
1
1
CHARGER 36V 20A 115V C175  
CHARGER, 36V 21A AGM C175  
86292490 VOYAGER DUO 11/15/08  
5-66  
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WIRING - CONTROL PANEL - BASIC  
37/RED  
40/BLK  
53/RED  
52/RED  
1/YLW  
56/YLW  
55/BLK  
54/BLK  
56/YLW  
52/RED  
23/RED  
49/PNK  
45/GRN  
46/GRN  
3/GRN  
36/WHT  
49/PNK  
50/PNK  
38/YLW  
6
7
12/WHT-RED  
4/WHT-GRN  
11/RED  
3/GRN  
31/BRN  
32/BRN  
29/BRN  
30/BRN  
34/YLW  
31/BRN  
33/PUR  
22/BLK  
24/WHT-BLU  
5/WHT-BLU  
2/BLU  
1/YLW  
30/BRN  
32/BRN  
1
6/WHT-YLW 12  
1
28/RED  
26/RED  
55/BLK  
6/WHT-YLW  
57/WHT-YLW  
53/RED  
57/WHT-YLW  
51/BLU  
27/RED  
25/RED  
2
44/WHT-GRN  
4/WHT-GRN  
2/BLU  
24/WHT-BLU  
1
1
52/RED, 53/RED  
1/YLW, 56/YLW  
55/BLK  
23/WHT-BLU  
2
3
46/GRN  
42/LT-BLU  
26/RED  
51/BLU  
4
10/WHT  
6/WHT-YLW,  
57/WHT-YLW  
9/BLK  
4
3
54/BLK, 55/BLK  
56/YLW  
5
6
25/RED  
41/RED  
53/RED  
7
8
2
57/WHT-YLW  
23/RED, 52/RED  
49/PNK  
19/RED  
22/RED  
9
24/WHT-RED  
10  
11  
12  
16/RED  
21/RED  
24/WHT-BLU  
23/WHT-BLU  
45/GRN  
MAIN  
3A  
13/RED  
VACUUM  
30A  
TRACTION  
25A  
13/RED  
14/BLK  
VACUUM  
30A  
8/RED  
13  
14  
15  
16  
KEY  
SWITCH  
3/GRN, 46/GRN  
51/BLU  
E-STOP  
26/RED  
2/BLU  
BRUSH  
22A  
NOT USED  
NOT USED  
NOT USED  
NOT USED  
17  
18  
28/RED  
1
26/RED  
1
15/RED  
21/WHT-RED  
19  
20  
88868  
20/RED  
20/RED  
8/RED  
7/BLU  
11/RED  
5/WHT-BLU  
7/BLK  
14/BLK  
17/BLK  
18/BLK  
47/BLK  
39/BLK  
54/BLK  
20/BLK  
2
12/WHT-RED  
24/WHT-RED  
35/WHT  
43/LT-BLU  
38/YLW  
34/YLW  
29/BRN  
33/PUR  
16/RED  
17/BLK  
9/BLK  
10/WHT  
44/WHT-GRN  
45/GRN  
F
21/RED  
20/BLK  
1
E
50/PNK  
1
49/PNK  
2
43/LT-BLU  
35/WHT, 36/WHT  
INDICATES OPTIONAL  
EQUIPMENT  
86292490 VOYAGER DUO 01/23/09  
5-67  
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WIRING-CONTROL PANEL-BASIC  
SERIAL NO.  
REF PART NO. PRV NO. QTY  
DESCRIPTION  
NOTES:  
FROM  
1
2
3
4
86261210  
86003410  
86013210  
86013750  
29204  
29215  
4
3
1
1
DIODE ASM, 76008 X 76008  
DIODE ASM, 76075 X 76075  
HARNESS BASIC EXTRACTOR PANEL  
HARNESS BASIC VAC, EXT.  
-
-
86292490 VOYAGER DUO 11/15/08  
5-68  
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WIRING-CONTROL PANEL-DELUXE  
86292490 VOYAGER DUO 01/23/09  
5-69  
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WIRING-CONTROL PANEL-DELUXE  
SERIAL NO.  
REF PART NO. PRV NO. QTY  
DESCRIPTION  
NOTES:  
FROM  
1
2
3
4
86261210  
86003410  
86013210  
86295170  
29204  
29215  
4
3
1
1
DIODE ASM, 76008 X 76008  
DIODE ASM, 76075 X 76075  
HARNESS BASIC EXTRACTOR PANEL  
HARNESS, DELUXE EXTRACT PANEL  
-
-
86292490 VOYAGER DUO 11/15/08  
5-70  
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WIRING-MAIN HARNESS-BASIC  
86292490 VOYAGER DUO 11/15/08  
5-71  
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WIRING-MAIN HARNESS-DELUXE  
86292490 VOYAGER DUO 01/23/09  
5-72  
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WIRING DIAGRAM – BASIC  
86292490 VOYAGER DUO 01/23/09  
5-73  
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WIRING DIAGRAM – DELUXE  
86292490 VOYAGER DUO 01/23/09  
5-74  
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HOSE DIAGRAM - BASIC  
SOLUTION TANK  
ACCESSORY  
PORT  
86282370 (58")  
PRV NO. 39735  
86282370 (58")  
PRV NO. 39735  
86290860 (51")  
BYPASS  
VALVE  
STRAINER  
FILTER  
SOLUTION  
PUMP  
86321270 (18")  
ORIFICE  
RESTRICTOR  
VALVE  
VALVE  
86280760 (6")  
PRV NO.151-47B  
86280760 (6")  
PRV NO.151-47B  
86290870 (10")  
86290870 (10")  
JETS  
SPRAY IN INTERIM "A" MODE  
AND  
SPRAY IN EXTRACT "B" MODE  
SPRAY IN EXTRACT "B" MODE  
86292490 VOYAGER DUO 01/22/09  
5-75  
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HOSE DIAGRAM – DELUXE  
86292490 VOYAGER DUO 11/15/08  
5-76  
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SUGGESTED SPARE PARTS  
SERIAL NO.  
FROM  
PART NO. PRV NO.  
DESCRIPTION  
NOTES:  
86002000  
86001920  
86001910  
86230680  
86251360  
86007190  
86014690  
14717  
14607  
14606  
12532  
67166  
72161  
-
BREAKER, 3 AMP  
BREAKER, 25A VDC CIRCUIT  
BREAKER, 30A 50VDC CIRCUIT  
BRUSH, EXTRACTOR 24  
RELAY, 36VDC 100A  
SWITCH KEY DPST  
SWITCH, ROTARY CAM, 4 POS  
86199840 090-12A FLOAT SCREEN CAGE ASSY  
86013030  
86012550  
86013200  
86004570  
86215250  
86224630  
86217260  
86230080  
86257180  
86257150  
86006310  
86004010  
86004440  
86012760  
86005870  
86296520  
86261210  
86003410  
86296100  
86007180  
86251410  
86217270  
86295160  
86295310  
86236590  
86295280  
86293720  
86295290  
86297830  
86295300  
86011830  
86295330  
-
-
-
VALVE, 36VDC SOLENOID, 1/8 FPT  
JET, PROMAX 11001  
JET, MINI PROMAX 11004  
JET BODY, MINI PROMAX BODY  
BELT, 2S 5MM HTD, 15W, 128T  
44067  
11049  
730380 SPRING, BRUSH CLIP  
22106 COUPLER, SPIDER  
141044 BREAKER, 22A 250VAC, 50VDC  
72207  
72197  
66335  
35274  
39717  
SWITCH, MOMEMTARY, DPDT, WHITE  
SWITCH, SPDT P-BUTTON  
POTENTIOMETER, 50K OHMS  
GASKET, DOME EDGE  
CAP, DRAIN HOSE  
-
STRAINER, 1/2 FPT, 80 MESH  
O-RING, FILTER SEAL RON-VIK  
WIPER, 13IN, W/GASKET  
DIODE ASM, 76008 X 76008  
DIODE ASM, 76075 X 76075  
ASM, DC CONVERTER  
59021  
-
29204  
29215  
-
DELUXE ONLY  
72160  
67506  
22110  
SWITCH E-STOP  
DELUXE ONLY  
DELUXE ONLY  
DELUXE ONLY  
DELUXE ONLY  
DELUXE ONLY  
DELUXE ONLY  
DELUXE ONLY  
DELUXE ONLY  
DELUXE ONLY  
DELUXE ONLY  
DELUXE ONLY  
DELUXE ONLY  
DELUXE ONLY  
RELAY 15 AMP 36V MIN.  
COUPLER ACC PORT VACUUM  
GASKET ACC PORT COVER  
CAP DISPENSING, 6.5 TUBE  
FOOT FILTER  
CAP STORAGE  
VALVE 3-WAY 36VDC  
ELBOW SWIVEL, 6MM QCX1/8 NPT  
SWITCH ASM PRESSURE  
VALVE CHECK, 1/8 MPT  
GASKET VAC PLATE  
-
-
34448  
-
-
-
-
-
-
-
CAP, DISPENSING, 9.50 TUBE  
ACCESSORIES  
PART NO.  
PRV NO.  
DESCRIPTION  
86292800  
86002460  
86000750  
-
JET, MINI PROMAX 11003  
COUPLER, 1.5 VAC HOSE  
ADAPTER, 1/8 TO 1/4 QUICK DISCONNECT, SOLUTION  
22026  
04086  
86292490 VOYAGER DUO 11/15/08  
5-77  
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OPTIONS  
86292490 VOYAGER DUO 08/20/07  
6-1  
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BATTERY CART  
1
2
3
4
6
8
5
22  
1
7
2
9
10  
11  
1
12  
19  
16  
21  
20  
BATTERY CART  
LATCH LINKAGE ASEMBL  
8
2
6
3
13  
15  
18  
1
13  
14  
17  
16  
1
BATTERY CART  
LATCH ASEMBLY  
86292490 VOYAGER DUO 11/14/07  
6-2  
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BATTERY CART  
SERIAL  
NO.  
PART  
NO.  
PRV  
NO.  
SREF  
QTY  
DESCRIPTION  
NOTES:  
1
2
86270830 57023  
86010670 87029  
29  
6
NUT, 5/16-18 HEX NYLOCK SS  
WASHER, 5/16 FLAT SS  
BEARING, FLANGED .314 ID X .502  
OD  
3
86228840 09124  
5
WASHER, THRUST .51 ID X 1 OD X  
.063  
BRKT, TRAY CATCH  
WASHER, THRUST .51 ID X 1 OD  
BRP  
4
5
6
86259410 87206  
86068490 140019  
86259400 87205  
1
1
13  
7
8
9
86277470 70848  
86007020 70673  
86004070 36196  
86076600 38318  
86276650 70707  
86276950 70772  
86078890 620020  
86232590 18032  
86199430 040-03  
86005810 57245  
86276070 70593  
86276330 70634  
86292880  
1
5
2
2
4
3
4
2
2
7
16  
4
1
2
2
1
SCR, 5/16-18 X1.5 CARRIAGE SS  
SCR, 5/16-18 X 1.25 HHCS SS NP  
GRIP, POLISHER HANDLE  
HANDLE, BATTERY CART  
SCR, 5/16-18 X 1.5 BSHCS SS  
SCR, 1/4-20 X 3/4 CARRIAGE SS  
PLATE, CASTER SPACER  
CASTER, 4” HARD RUBBER RIGID  
CASTER SWIVEL 4” 250# CPCTY  
NUT, 1/4-20 HEX NYLOCK SS  
SCR, 5/16-18 X 3/4 CARRIAGE SS  
SCR, 1/4-20 X 1.25 CARRIAGE BZ  
HOUSING, BATTERY CART  
SPACER, 10OD X .343 ID, .5 LG  
SCR, 5/16-18 X 1.00 BSHCS SS  
SPRING, EXT .43D X 2.50L X .047W  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
86254290 730338  
86006930 70514  
86255060 73426  
86292490 VOYAGER DUO 11/14/07  
6-3  
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BATTERY CART – LATCH AND LATCH LINKAGE  
1
2
6
3
4
LATCH LINKAGE  
5
8
17  
9
7
10  
16  
15  
10  
14  
11  
LATCH  
12  
13  
86292490 VOYAGER DUO 11/14/07  
6-4  
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BATTERY CART- LATCH AND LATCH LINKAGE  
PART  
NO.  
PRV  
NO.  
SERIAL NO.  
REF  
QTY  
DESCRIPTION  
NOTES:  
FROM  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
86008860 80808  
1
1
1
2
1
1
4
2
2
6
2
2
2
1
4
2
1
PIN, CLEVIS 3/8 X 5.5 PLTD  
BRKT, PEDAL, BATTERY CART  
PEDAL, BATTERY CART  
86292870  
86292860  
-
-
86008670 80606  
86292850  
86249060 82061  
86298200  
COTTER, 3/8” RING  
-
LINKAGE, LATCH, BATTERY CART  
PIN, CLEVIS 3/8 X 4.63 PLTD  
STANDOFF, .43 OD, 1/4-20 X .75 L  
SCR, 1/4-20 X 1.25 HHCS SS  
WASHER, 1/4 ID X 5/8 OD SS  
WASHER, THRUST .51 ID X 1 OD BRO  
WASHER, THRUST .51 ID X 1 OD BRO  
BEARING FLANGED, .252 ID X .503 OD  
NUT, 1/4-20 HEX NYLOCK SS  
COVER, LATCH, BATTERY CART  
SCR, 1/4-20 X 3/4 BHCS BLK  
LATCH, BATTERY CART  
-
86273820 70019  
86010630 87013  
86259400 87205  
86259420 87232  
86228900 09138  
86005810 57245  
86011270  
86275460 70481  
86292980  
86255060 73426  
-
-
SPRING, EXT .43D X 2.50L X .047W  
86292490 VOYAGER DUO 11/14/07  
6-5  
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BATTERY CART – TRAY  
5
6
4
1
2
3
86292490 VOYAGER DUO 08/20/07  
6-6  
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BATTERY CART- TRAY  
PART  
NO.  
PRV  
NO.  
SERIAL NO.  
NOTES:  
FROM  
REF  
QTY  
DESCRIPTION  
1
2
3
4
5
6
86005810 57245  
86278150 70117  
86281060 89265  
86275870 70556  
86008760 80682  
10  
8
8
2
1
NUT, 1/4-20 HEX NYLOCK SS  
SHOULDER BOLT, 5/16 OD X 1.0 L  
WHEEL, BATTERY TRAY  
SCR, 1/4-20 X 1.5” PPHMS SS  
CONN, 175 DCS GRY W/O TERMS  
BATTERY TRAY, WELDMENT  
86011530  
-
1
86292490 VOYAGER DUO 08/20/07  
6-7  
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BATTERY EXCHANGE OPTION  
1
2
1
3
2
4
6
7
8
5
11  
12  
9
10  
86292490 VOYAGER DUO 12/22/07  
6-8  
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BATTERY EXCHANGE OPTION  
PART  
NO.  
PRV  
NO.  
SERIAL NO.  
NOTES:  
FROM  
REF  
QTY  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
86276780 70728  
86010670 87029  
8
8
1
1
1
2
4
1
1
2
1
1
SCR, 5/16-18 X 3/4 HHCS SS  
WASHER, 5/16 FLAT SS  
86290220  
86011300  
86011280  
-
-
-
PLATE, OPTION, CART LATCH  
GUIDE, BATTERY TRAY, RIGHT  
GUIDE, BATTERY TRAY, LEFT  
SHOULDER BOLT, 5/16 OD X 1.0 L  
WASHER, THRUST .315 ID X .63 T  
LATCH, TRAY STOP, RIGHT  
COVER, LATCH, CART  
SPRING, COMP .48OD .88L .063W  
LATCH, TRAY STOP, LEFT  
SPRING, EXT .44D X 2.25L X .054W  
86278150 70117  
86290510  
86292830  
86292820  
86290500  
86292840  
-
-
-
-
-
10  
11  
12  
86226780 73044  
86292490 VOYAGER DUO 12/22/07  
6-9  
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EMERGENCY STOP-OPTION  
1
86292490 VOYAGER DUO 12/22/07  
6-10  
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EMERGENCY STOP - OPTION  
SERIAL NO.  
NOTES:  
FROM  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
1
2
86007180  
86299300  
72160  
88868  
1
1
SWITCH, EMERGENCY STOP  
WIRE, 16” RED/18 STRIPX STRIP  
NOT SHOWN  
86292490 VOYAGER DUO 12/22/07  
6-11  
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SERIAL NUMBERS  
REF.  
NO.  
MODEL: SERIAL #:  
1
2
3
4
5
6
VOYDU: 10086130000034  
VOYXDU: 10086150000035  
VOYDUX: 10086170000002  
VOYXDUX: 10086190000004  
VOYDU: 10086130000059  
VOYXDU: 10086150000048  
6-12  
86292490 VOYAGER DUO 04/11/08  
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