White Outdoor Lawn Mower HW 656 User Manual

Operator’s Manual  
21” Three-in-One  
Self-Propelled  
Mower  
Model  
HW-656  
(12A-569I190)  
IMPORTANT: Read safety rules and instructions carefully before operating equipment.  
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-cov-  
ered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting  
ap-  
plicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In  
the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have  
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized  
service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-9722.  
WHITE OUTDOOR PRODUCTS COMPANY P.O. BOX 361131 CLEVELAND, OHIO 44136-9722  
770-10168A
(12/99)  
PRINTED IN U.S.A.  
FORM NO.  
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SECTION 1: IMPORTANT SAFE OPERATION PRACTICES  
This symbol points out important safety instructions which, if not followed, could endanger the personal  
safety and/or property of yourself and others. Read and follow all instructions in this manual before  
attempting to operate your lawn mower. Failure to comply with these instructions may result in personal  
injury. When you see this symbol, heed its warning.  
DANGER: Your lawn mower was built to be operated according to the rules for safe operation in this manual. As  
with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This  
lawn mower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety  
instructions could result in serious injury or death.  
WARNING: The Engine Exhaust from this product contains chemicals known to the State of  
California to cause cancer, birth defects or other reproductive harm.  
GENERAL OPERATION  
Read this operator’s manual carefully in its entirety  
before attempting to assemble this machine.  
Read, understand, and follow all instructions on  
the machine and in the manual(s) before  
objects that may be thrown from the machine in  
any direction.  
Thoroughly inspect the area where the equipment  
is to be used. Remove all stones, sticks, wire,  
bones, toys and other foreign objects which could  
be picked up and thrown by the mower in any  
direction and cause serious personal injury to the  
operator or any others allowed in the area. Plan  
your mowing pattern to avoid discharge of material  
toward roads, sidewalks, bystanders and the like.  
To help avoid a thrown objects injury, keep  
children, bystanders and helpers at least 75 feet  
from the mower while it is in operation.  
Do not put hands or feet near or under rotating  
parts. Keep clear of discharge opening at all times  
as the rotating blade can cause injury.  
Many injuries occur as a result of the mower being  
pulled over the foot during a fall. Do not hang on to  
the mower if you are falling; release the handle  
immediately.  
operation. Be completely familiar with the controls  
and the proper use of this machine before  
operating it. Keep this manual in a safe place for  
future and regular reference and for ordering  
replacement parts.  
Your rotary mower is a precision piece of power  
equipment, not a plaything. Therefore, exercise  
extreme caution at all times. Your unit has been  
designed to perform one job: to mow grass. Do not  
use it for any other purpose.  
Never allow children under 14 years old to operate  
a power mower. Children 14 years old and over  
should only operate mower under close parental  
supervision. Only responsible individuals who are  
familiar with these rules of safe operation should  
be allowed to use your mower.  
Keep the area of operation clear of all persons,  
particularly small children and pets. Stop engine  
when they are in the vicinity of your mower to help  
prevent blade contact or thrown object injury.  
Although the area of operation should be  
completely cleared of foreign objects, an object  
may have been overlooked and could be  
accidentally thrown by the mower in any direction  
and cause serious personal injury to the operator  
or any others allowed in the area.  
Never pull the mower toward you while you are  
walking. If you must back the mower away from a  
wall or obstruction first look down and behind, and  
then follow these steps:  
a. Step back from the mower to fully extend your  
arms.  
b. Be sure you are well balanced with sure  
footing.  
c. Pull the mower back slowly, no more than half  
way toward you.  
Wear sturdy, rough-soled work shoes and close-  
fitting slacks and shirts. Shirts and pants that cover  
the arms and legs and steel-toed shoes are  
recommended. Do not wear loose fitting clothes or  
jewelry. They can be caught in moving parts.  
Never operate a unit in bare feet, sandals, slippery  
or light weight (e.g. canvas) shoes.  
Always wear safety glasses or safety goggles  
during operation or while performing an  
adjustment or repair, to protect eyes from foreign  
easily in both directions and automatically return to  
d. Repeat these steps as needed.  
Do not operate the mower while under the  
influence of alcohol or drugs.  
Do not engage the self-propelled mechanism on  
units so equipped while starting engine.  
The blade control handle is a safety device. Never  
attempt to bypass its operation. Doing so makes  
the safety device inoperative and may result in  
personal injury through contact with the rotating  
blade. The blade control handle must operate  
the disengaged position when released.  
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Never operate the mower in wet grass. Always be  
sure of your footing. A slip and fall can cause  
serious personal injury.  
Keep a firm hold on the handle and walk, never  
run. If you feel you are losing your footing,  
RELEASE THE BLADE CONTROL HANDLE  
IMMEDIATELY and the blade will stop rotating  
within three seconds.  
Do not mow slopes greater than 15 degrees as  
shown on the slope gauge.  
Do not mow on wet grass. Reduced footing could  
cause slipping.  
Children  
Tragic accidents can occur if the operator is not  
alert to the presence of children. Children are often  
attracted to the mower and the mowing activity.  
Never assume that children will remain where you  
last saw them.  
Keep children out of the mowing area and under  
the watchful care of a responsible adult other than  
the operator.  
Mow only in daylight or good artificial light.  
Stop the blade when crossing gravel drives, walks  
or roads.  
If the equipment should start to vibrate abnormally,  
stop the engine and check immediately for the  
cause. Vibration is generally a warning of trouble.  
Shut the engine off and wait until the blade comes  
to a complete stop before removing the grass  
catcher or unclogging the chute. The cutting blade  
continues to rotate for a few seconds after the  
engine is shut off. Never place any part of the body  
in the blade area until you are sure the blade has  
stopped rotating.  
Never operate mower without proper guards,  
grass catcher, plates or other safety protective  
devices in place.  
Muffler and engine become hot and can cause a  
burn. Do not touch.  
Be alert and turn mower off if a child enters the  
area.  
Before and while moving backwards, look behind  
and down for small children or other objects.  
Never allow children under age 14 to operate the  
mower. Children 14 years of age and above  
should read and understand the operation  
instructions and safety rules in this manual.  
Use extreme care when approaching blind  
corners, shrubs, trees, or other objects that may  
obscure your vision of a child or hazard.  
Only use accessories approved for this machine  
by the manufacturer.  
Service  
Read, understand, and follow all instructions  
provided with the approved accessory.  
If situations occur which are not covered in this  
manual, use care and good judgment. Contact  
your dealer for assistance. Telephone 1-800-800-  
7310 for the name of your nearest dealer.  
Use extreme care in handling gasoline and other  
fuels. They are extremely flammable and the  
vapors are explosive.  
Use only an approved gasoline container.  
Never remove gas cap or add fuel while the engine  
is running. Allow engine to cool at least two  
minutes before refueling.  
Replace gasoline cap securely and wipe off any  
spilled gasoline before starting the engine as it  
may cause a fire or explosion.  
Extinguish all cigarettes, cigars, pipes and other  
sources of ignition.  
Slope Operation  
For your safety, use the slope gauge included as  
part of this manual to measure slopes before  
operating this unit on a sloped or hilly area. If the  
slope is greater than 15 degrees as shown on the  
slope gauge, do not operate this unit on that area  
or serious injury could result.  
Never refuel machine indoors because flammable  
vapors will accumulate in the area.  
Never store the machine or fuel container inside  
where there is an open flame or spark such as a  
gas water heater, space heater, or furnace.  
Never run an engine inside a closed area.  
To reduce fire hazard, keep mower free of grass,  
leaves, or other debris build-up. Clean up oil or  
fuel spillage. Allow mower to cool at least 5  
minutes before storing.  
Before cleaning, repairing, or inspecting, make  
certain the blade and all moving parts have  
stopped. Disconnect the spark plug wire, and keep  
the wire away from the spark plug to prevent  
accidental starting.  
Do:  
Mow across the face of slopes; never up and  
down. Exercise extreme caution when changing  
direction on slopes.  
Watch for holes, ruts, hidden objects, or bumps.  
Tall grass can hide obstacles.  
Always be sure of your footing. A slip and fall can  
cause serious personal injury. If you feel you are  
losing your balance release the blade control  
handle immediately and the blade will stop in less  
than 3 seconds.  
Do not:  
Do not mow near drop-offs, ditches or  
Check the blade and engine mounting bolts at  
frequent intervals for proper tightness. Also,  
visually inspect blade for damage (e.g., bent,  
embankments. The operator could lose footing or  
balance.  
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cracked or worn). Replace with blade which meets  
original equipment specifications listed in this  
manual.  
Keep all nuts, bolts, and screws tight to be sure the  
equipment is in safe working condition.  
Never tamper with safety devices. Check their  
proper operation regularly.  
After striking a foreign object, stop the engine,  
remove the wire from the spark plug, and  
thoroughly inspect the mower for any damage.  
Repair the damage before starting and operating  
the mower.  
Grass catcher components are subject to wear,  
damage and deterioration, which could expose  
moving parts or allow objects to be thrown. For  
safety protection, frequently check components  
and replace with manufacturer’s recommended  
parts, when necessary.  
Mower blades are sharp and can cut. Wrap the  
blade(s) or wear gloves, and use extra caution  
when servicing them.  
Do not change the engine governor setting or  
overspeed the engine. Excessive engine speeds  
are dangerous.  
Never attempt to make a wheel or cutting height  
adjustment while the engine is running.  
Your Responsibility  
Restrict the use of this power machine to persons who read, understand and follow the warnings and  
instructions in this manual and on the machine.  
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SECTION 2: SLOPE GAUGE  
Use this page as a guide to determine slopes where you may not operate the lawn mower safely.  
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SECTION 3: ASSEMBLING YOUR LAWN MOWER  
Raise the upper handle in the direction shown in  
Figure 2 (step 3). Tighten the wing nuts which are  
already on the handle.  
To Remove Unit From Carton  
Remove staples, break glue on top flaps, or cut tape  
at carton end and peel along top flap to open carton.  
Remove loose parts included with your unit (i.e.,  
operators manual, etc.).  
2. Lift lower  
handle  
1. Move bag  
away  
Cut along corners and lay carton down flat.  
Remove packing material.  
Roll or slide unit out of carton.  
3. Lift upper  
handle  
Hardware Pack  
1. Carriage Bolt 1/4-20 x .75(2)  
2. Wing Nut with Bell Washer (2)  
Tools Required  
1. Pair of Pliers  
2. Funnel  
Figure 2  
Disconnect Spark Plug Wire  
NOTE: Your mower is shipped with the handle in the  
higher height position. If you wish to lower the height of  
the handle, refer to the Adjustment Section at this time.  
Before setting up your lawn mower, disconnect the  
spark plug wire from the spark plug, and ground it  
against the engine. See Figure 1.  
Remove the hairpin clips from the outer hole in the  
weld pins on the handle mounting brackets. Using a  
pair of pliers, squeeze one leg of the lower handle  
against the handle mounting bracket. Insert the  
hairpin clip into the inner hole on the weld pin.  
Repeat on the other side. See Figure 3.  
NOTE: On engines with a rubber boot, attach rubber  
boot to a bolt on the engine to ground.  
Spark Plug  
Wire  
Handle Mounting  
Bracket  
Spark Plug  
Insert hairpin  
clip here  
Hairpin  
Clip  
Weld  
Pin  
Figure 1  
IMPORTANT: This unit is shipped without gasoline or oil  
in the engine. Be certain to service engine with gasoline  
and oil before operating your mower.  
Figure 3  
The rope guide is attached to the right side of upper  
handle. Loosen the wing nut which secures the  
rope guide. See Figure 4.  
With spark plug wire disconnected and grounded,  
hold the blade control handle against the upper  
handle, and pull the starter rope out of the engine.  
Release blade control handle. Slip the rope into the  
rope guide. Tighten the wing nut. See Figure 4.  
NOTE: Reference to right or left hand side of the mower  
is observed from the operating position.  
Setting Up Your Lawn Mower  
Remove the grass catcher from the unit and set it  
out of the way. See Figure 2 (step 1).  
Raise the lower handle in the direction shown in  
Figure 2 (step 2) till it snaps into place.  
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equipped with both a mulching baffle and a mulching  
plug. While the mulching baffle is located at the rear of  
the mower, the mulching plug is located on the right  
side of the cutting deck. Do not remove the mulching  
plug from the mower even when you are not mulching  
the grass.  
Slip rope into  
rope guide  
Wing Nut  
To remove the mulching baffle, lift the rear  
discharge door on the mower. Remove the  
mulching baffle. See Figure 7.  
Rope  
Guide  
Deck  
Figure 4  
Tighten all nuts and bolts securely.  
Insert post on cable ties into holes provided on the  
lower handle. Pull the cable tie tight and trim the  
excess. See Figure 5.  
Mulching  
Baffle  
Cable Tie  
Post  
Figure 7  
IMPORTANT: Make sure cables are routed to the  
outside of the handle so they are not in the way when  
attaching the grass catcher.  
Lift the rear discharge door on the mower.  
Place the hooks, found on both sides of the grass  
catcher frame, over the chute door pivot rod at the  
rear of the mower. See Figure 8. Release the rear  
discharge door.  
Hole on  
Lower  
Handle  
Figure 5  
To remove the grass catcher, lift the rear  
discharge door on the mower. Lift the grass catcher  
up and off the pivot rod. Reinstall the mulching  
baffle and release the rear discharge door. See  
Figure 8.  
After you have moved the hairpin clips as shown in  
Figure 3, place one carriage bolt (found in the  
hardware pack included with your unit) in the upper  
hole of the right handle mounting bracket from the  
inside outward. See Figure 6. Secure with one  
plastic wing nut. Repeat process on the left side.  
WARNING: Never operate the mower  
unless the hooks on the grass catcher are  
firmly seated on the chute pivot rod, and  
the rear discharge door rests firmly  
against the top of the grass catcher.  
Carriage  
Bolt  
Upper  
Hole  
Discharge Door  
Wing Nut  
Hairpin Clip  
Figure 6  
Attaching Grass Catcher To Mower  
Grass Bag  
NOTE: The mulching baffle is already in place on the  
mower for shipping purposes. Your lawn mower is  
Figure 8  
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Converting To Side Discharge  
Mulching Plug  
Lift the rear discharge door and install the mulching  
baffle. See Figure 7.  
On the side of the mower, lift the mulching plug.  
See Figure 9.  
Hinge Pin  
Slide the two hooks of the side discharge chute  
under the hinge pin on the mulching plug assembly  
as shown in Figure 9. Lower the side mulching plug.  
Do not remove the side mulching plug at any time,  
even when you are not mulching.  
Deflector  
Hook  
(Slide hooks under the two  
sides of hinge pin)  
Figure 9  
SECTION 4: KNOW YOUR LAWN MOWER  
Compare Figure 10 with your lawn mower to familiarize yourself with the location of controls and adjustments.  
WARNING: The operation of any lawn mower can result in foreign objects being thrown into the  
eyes, which can result in severe eye damage. Always wear safety glasses or eye shields.  
Blade Control Handle  
Drive Clutch Control  
Recoil Starter  
Gasoline  
Fill  
Grass Catcher  
Oil Fill  
Primer  
Side-Discharge  
Chute  
Mulching  
Plug  
Cutting Height  
Adjustment Lever  
Throttle  
Control  
Figure 10  
Grass Catcher  
Blade Control Handle  
The grass catcher, located at the rear of the mower, is  
used to bag the grass clippings for disposal at another  
site. Once the bag is full, it has to be removed from the  
mower and emptied before any further mowing.  
WARNING: This control mechanism is a  
safety device. Never attempt to bypass its  
operations.  
The blade control handle is located on the upper handle  
of the mower and must be depressed in order to  
operate the unit. Release it to stop engine and blade.  
Cutting Height Adjustment Lever  
This lever, located at each wheel, lets you adjust  
cutting height of the grass. Remember to put all four  
levers at the same height to avoid uneven cut.  
Recoil Starter  
The recoil starter handle is attached to the handle and  
is used to start the engine.  
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WARNING: The throttle control cannot be  
used to stop the engine. Do not adjust  
throttle control with the engine running.  
Mulching Plug  
Both the mulching baffle and the mulching plug are  
used only for mulching purposes. Instead of collecting  
the grass clippings in a grass catcher, your mower has  
the option of recirculating the clippings back to the  
lawn. This is called mulching.  
Drive Clutch Control  
The drive clutch control lever is located on the upper  
handle and is used to engage the drive. Squeeze lever  
against the upper handle to engage the drive; release  
drive clutch control to slow down or stop the mower.  
Throttle Control  
The throttle control is located on the side of the engine.  
It is used to regulate the engine speed.  
SECTION 5: OPERATING YOUR LAWN MOWER  
WARNING: Keep hands and feet away  
Before Starting Mower  
from the chute area on cutting deck. The  
blade will be rotating whenever the engine  
is running.  
Attach spark plug wire to spark plug. Make certain  
the metal cap on the end of the spark plug wire  
(inside the rubber boot) is fastened securely over  
the metal tip on the spark plug.  
Be sure no one other than the operator is  
standing near the lawn mower while  
starting engine or operating mower.  
Check the drive clutch control for proper  
adjustment. If the mower does not propel itself or  
the drive wheels hesitate with the drive clutch  
engaged, perform the drive clutch control  
adjustment as instructed on page 12 of this manual.  
Never run engine indoors or in enclosed,  
poorly ventilated areas. Engine exhaust  
contains carbon monoxide, an odorless  
and deadly gas.  
Starting Engine  
When starting the unit for the first time,  
face the mower against a solid object such  
as a wall, fence, etc. Start the unit and if it  
shows any signs of motion while the drive  
clutch control is still disengaged, shut the  
engine off immediately.  
Make sure that the drive clutch control is adjusted  
so the drive belt is as loose as possible.  
Move throttle control lever all the way back to the  
rabbitposition.  
Push primer three times. Wait about two seconds  
between each push. In cold weather around 55o F  
or below, prime five times. Do not prime to restart a  
warm engine after a short shutdown.  
Gas and Oil Fill-Up  
Service the mower engine with gasoline and oil  
following instructions in the engine manual. If your  
mower was shipped with oil in the engine, fill up the  
required amount of gasoline only. Always make  
sure there is adequate oil in the engine before  
starting the engine.  
Standing behind the mower, depress the blade  
control handle and hold it against the upper handle.  
Grasp starter handle and pull rope out slowly until  
engine reaches the start of compression cycle  
(rope will pull slightly harder at this point). Let the  
rope rewind slowly. Pull rope with a rapid,  
continuous, full arm stroke. Keeping a firm grip on  
the starter handle, let the rope rewind slowly.  
WARNING: Never fill fuel tank indoors,  
with engine running or until the engine  
has been allowed to cool for at least two  
minutes after running.  
To Stop Engine and Blade  
Release the blade control handle to stop the engine  
and blade.  
Adjusting Cutting Height  
Your mower was shipped at the highest cutting  
height. For best results in mowing, keep the cutting  
height position high until it is determined which  
height is best for your lawn.  
WARNING: The blade continues to rotate  
for a few seconds after engine is shut off.  
Disconnect the spark plug wire and ground it  
against the engine to prevent accidental starting  
while equipment is unattended.  
Refer to height adjustments section of this manual  
on page 12 for instruction on how to adjust the  
cutting height and the handle height.  
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could cause you to slip and fall. New grass, thick  
grass or wet grass may require a narrower cut.  
Blade speed should be adjusted to the condition of  
the lawn.  
For a healthy lawn, never cut more than one-third of  
the length of the grass at any one cutting. Lawn  
should be cut in the fall as long as there is growth.  
This mower is designed to be operated at full  
throttle to give you the best cut and do the most  
effective job of bagging the cut grass.  
Adjusting Throttle Speed  
WARNING: Never attempt to adjust the  
engines throttle speed while the engine is  
running. Always stop the engine by  
releasing the blade control handle before  
adjusting the engines throttle speed.  
The throttle control lever is located on the right side of  
the engine. Adjust as follows:  
Slide the throttle control lever toward the turtle  
(front of the engine) to slow the engines RPM.  
Slide the throttle control lever toward the rabbit  
(rear of the engine) to speed up the engines RPM.  
Always operate your mower with the engine in the  
full throttle (rabbit) position for the most effective  
mulching or bagging of the cut grass.  
WARNING: If you strike a foreign object,  
stop the engine. Remove wire from spark  
plug and ground it. Thoroughly inspect the  
mower for any damage, and repair the  
damage before restarting and operating  
the mower again.  
Using the Mulcher  
Using Your Rotary Mower  
For effective mulching, do not cut wet grass  
because it tends to stick to the underside of the  
deck, preventing proper mulching of grass  
clippings. New or thick grass may require a  
narrower cut. The ground speed should be  
adjusted to the condition of the lawn. If mowing has  
been delayed and the grass has been allowed to  
grow in excess of 4", mulching is not  
WARNING: Never operate your unit without  
either the rear deflector or entire grass  
catcher assembly in place.  
Be sure that lawn is clear of stones, sticks, wire, or  
other objects which could damage lawn mower or  
engine. Such objects could be accidentally thrown  
by the mower in any direction and cause serious  
personal injury to the operator and others.  
For best results, do not cut wet grass because it  
tends to stick to the underside of the mower,  
preventing proper discharge of grass clippings, and  
recommended. Mow using the grass bag (if so  
equipped) to reduce the grass height to 3-1/4"  
maximum before mulching.  
SECTION 6: MAKING ADJUSTMENTS  
WARNING: Do not at any time make any  
adjustment to lawn mower without first  
stopping engine and disconnecting spark  
plug wire.  
Handle Height  
Your mower is shipped with the handle in the higher  
height position.To lower the handle height for your  
convenience, proceed as follows.  
Carburetor  
WARNING: If any adjustments are made  
to the engine while the engine is running  
(e.g. carburetor), keep clear of all moving  
parts and heated surfaces (e.g. muffler).  
Lower  
Handle  
Notch  
Minor carburetor adjustments may be required to  
compensate for differences in fuel, temperature,  
altitude and load. To adjust carburetor, refer to the  
engine manual.  
Figure 11  
Remove the starter rope from the rope guide.  
Remove the upper handle by removing the hand  
knobs and carriage bolts. Lay the upper handle out  
of the way, being careful not to bend or kink cables.  
NOTE: A dirty air cleaner will cause an engine to run  
rough. Be certain air cleaner is clean and attached to  
the carburetor before adjusting carburetor.  
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Remove the hairpin clips from the weld pins on the  
handle brackets. Press outward on the legs of the  
lower handle, and remove it from the mower.  
Turn the lower handle around so the notches on the  
bottom of the lower handle are facing forward as  
shown in Figure 11. Reassemble, placing the  
bottom holes in the handle over the weld pins in the  
handle mounting bracket.  
Adjusting Drive Clutch Control  
The drive clutch adjustment wheel is located on the  
drive clutch control handle housing and is used to  
tighten or loosen tension on the drive cable. Perform  
this adjustment if the following exists.  
a. The mower does not propel itself with the drive  
clutch engaged.  
b. The mowers drive wheels hesitate with the  
drive clutch engaged.  
To resolve the above problems, rotate the  
adjustment wheel with your fingers: clockwise to  
tighten the cable, and counter-clockwise to loosen  
the cable. See Figure 13.  
Reassemble the upper handle.  
Place the hairpin clips in the inner holes in the weld  
pins and attach the starter rope as instructed in the  
assembly instructions.  
Cutting Height  
An adjusting plate and thumb lever at each wheel  
position provides cutting height adjustment. Each  
adjusting plate has nine height positions. Height of cut  
will be changed when the thumb lever is moved from  
one hole to another.  
To tighten  
cable  
Adjustment  
Wheel  
Simply depress the lever towards wheel and move  
wheel and lever assembly to desired position. All  
wheels must be placed in the same relative  
position. See Figure 12.  
To loosen  
cable  
Height  
Adjustment  
Lever  
Figure 13  
Figure 12  
SECTION 7: MAINTAINING YOUR LAWN MOWER  
Replacing Rear Flap  
Deck Care  
To remove rear flap, cut off the flat end of the wire  
rod which secures it to the deck. See Figure 14.  
Attach the new flap and new rod to deck, bending  
the ends of the new rod over to secure to deck.  
NOTE: We do not recommend the use of pressure  
washers or garden hose to clean your unit.These may  
cause damage to electric components, spindles,  
pulleys, bearings or the engine. The use of water will  
shorten life of the mower and reduce its serviceability.  
Rear Discharge  
Door  
The underside of the mower deck should be  
cleaned after each use to prevent a build-up of  
grass clippings, leaves, dirt or other matter. If this  
debris is allowed to accumulate, it will invite rust  
and corrosion, and may cause an uneven  
discharge of grass clippings at the next cutting.  
The deck may be cleaned by tilting the mower and  
scraping clean with a suitable tool (make certain the  
spark plug wire is disconnected).  
Handle  
Bracket  
Handle  
Bracket  
Rear  
Flap  
Figure 14  
12  
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you disassemble the transmission for any reason,  
refill with two ounces of Alvania grease (part # 737-  
0168) as part of reassembly.  
Engine  
A list of key maintenance jobs required for good  
performance by the mower is given below. Follow the  
accompanying engine manual for detailed list and  
instructions.  
Engine  
Follow engine manual for instruction and schedule  
of lubrication.  
Change engine oil after the first two operating  
hours and every 25 operating hours thereafter.  
Always check oil level before starting engine.  
Clean the engine periodically. Remove dirt and  
debris with a cloth or brush. We do not recommend  
the use of pressure washers or garden hose to  
clean your unit.These may cause damage to  
electric components, spindles, pulleys, bearings or  
the engine. The use of water will shorten life of the  
mower and reduce its serviceability.  
NOTE: When tipping the unit, empty the fuel tank and  
keep engine spark plug side up.  
Clean the spark plug and reset the gap to .030at  
least once a season or every 50 hours of operation.  
Spark plug replacement is recommended at the  
start of each season. Refer to the engine manual  
for correct spark plug type.  
Inspect muffler periodically, and replace if  
necessary. Damaged mufflers or spark arresters  
can create a fire hazard.  
Lube  
WARNING: Make sure to avoid muffler and  
surrounding areas while the mower engine  
is hot because temperature of these areas  
of the engine may exceed 150o F.  
Lube  
Lubrication  
(Refer to Lubrication Chart in Figure 15.)  
Lube  
Figure 15: Lubrication Chart  
WARNING: Always stop engine and  
disconnect spark plug wire before  
cleaning, lubricating or doing any kind of  
work on lawn mower.  
Blade Care  
Periodically inspect the blade adapter and pulley  
for cracks, especially if you strike a foreign object.  
Replace when necessary.  
Blade Control  
Lubricate the pivot points on the blade control  
handle and the brake cable at least once a season  
with light oil. The blade control must operate freely  
in both directions.  
WARNING: When removing the cutting  
blade for sharpening or replacement,  
protect hands by using heavy gloves or a  
thick rag to grasp the cutting blade.  
Rear & Side Discharge Doors  
Disconnect spark plug wire from spark plug.  
The torsion springs and pivot points should be  
lubricated periodically with light oil to prevent any  
rust or binding. Door must work freely.  
To Remove Blade  
Remove the bolt and bell washer which hold the  
blade-pulley assembly to the engine crankshaft.  
See Figure 16. Remove assembly from crankshaft.  
Remove the two bolts and lock nuts from the blade  
assembly.  
Wheels  
The wheels require no lubrication. However, if the  
wheels are removed for any reason, lubricate the  
surface of the axle bolt and the inner surface of the  
wheel with light oil. Engine oil may also be used.  
Remove the blade from the blade adapter and  
pulley.  
Transmission  
The transmission is pre-lubricated and sealed at  
To Replace Blade:  
Before reinstalling the blade-pulley assembly to the  
unit, lubricate engine crankshaft and inner surface  
of the blade adapter with light oil or engine oil.  
the factory and does not require lubrication on a  
regular basis as part of maintenance. However, if  
13  
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Turn mower on its side making sure that the air filter  
and the carburetor are up.  
The blade can be tested by balancing it on a round  
shaft screwdriver. See Figure 17. Remove metal  
from the heavy side until it balances evenly. It is  
recommended that the blade always be removed  
from the adapter for the best test of balance.  
Pulley  
Lock Nut  
Assembly  
1. Insert screw driver through hole  
Blade  
Adapter  
Lock Nut  
Blade  
2. Blade should be parallel to ground  
Screw  
Blade  
Driver  
Hex Bolt  
Hex Bolt  
Ground  
Bell  
Washer  
Hex Bolt  
Figure 17  
Blade Mounting Torque:  
Figure 16  
Blade adapter bolts: 120 in.lbs. minimum, 150 in.lbs.  
maximum.  
Also lubricate the bolt holes, bolt and the inner  
surface of the nuts.  
Install the blade adapter on the pulley with the star”  
away from the pulley. See Figure 16.  
Place the new blade on the blade adapter with the  
side marked bottom (or with part number) facing  
away from the adapter.  
Secure the blade to the assembly with two hex  
bolts and lock nuts. Tighten the hex bolts to the  
recommended torque. Refer to Blade Mounting  
Torquesection on this page.  
Install the blade assembly on the crankshaft. See  
Figure 16. Secure with the hex bolt and bell washer  
(cupped side of washer to blade) and tighten to the  
recommended torque. Refer to Blade Mounting  
Torquesection on this page.  
Center bolt: 450 in.lbs. minimum, 600 in.lbs. maximum.  
Replacing Drive Belt  
Idler  
Bracket  
Drive  
Belt  
Bolt  
Lock Nut  
Belt  
Keeper  
Pulley  
IMPORTANT:The bolt, used to secure the blade to the  
engine, is specially heat-treated. Do not substitute. To  
order replacement bolt, refer to the parts list in the back  
of this manual.  
Idler  
Shoulder  
Screw  
Front Drive  
Cover  
WARNING: To ensure safe operation of  
your lawn mower, check all nuts and bolts  
periodically and tighten if necessary.  
The wheels have been moved forward in this picture for clarity. Do  
not remove the wheels away from the mower housing while  
performing the job.  
To Sharpen Blade:  
Figure 18  
The blade can be sharpened with a file or on a  
grinding wheel. Do not attempt to sharpen the  
blade while it is still on the mower.  
Remove the two shoulder screws which secure the  
front drive cover to the mower deck. See Figure 18.  
Remove the front drive cover from the unit by lightly  
pressing inward on the sides of the front drive  
cover. This will release the tabs that secure the  
front drive cover to the height adjuster brackets.  
Remove the idler from the idler bracket using 7/16”  
wrench and socket. See Figure 18.  
Follow the original angle of grind as a guide. Make  
sure that each cutting edge receives an equal  
amount of grinding to prevent an unbalanced blade.  
NOTE: An unbalanced blade will cause excessive  
vibration when rotating at high speeds, may cause  
damage to the mower and could break, causing  
personal injury.  
Remove the belt from the transmission pulley as  
shown in Figure 18.  
Lift and stabilize the front of the deck.  
14  
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Loosen the center hex bolt and lower the blade and  
engine pulley until there is adequate clearance to  
move the belt past the belt keeper.  
Remove the belt from the engine pulley and around  
the blade. See Figure 19.  
Reassemble in reverse order with new belt (part #  
754-0465).  
Engine  
Pulley  
Remove belt  
from around  
pulley and  
blade  
NOTE: Begin idler reassembly by inserting bolt up  
through the idler bracket hole. Adjust the drive clutch  
following instructions on page .  
Hex Bolt  
Figure 19  
SECTION 8: OFF-SEASON STORAGE  
The following steps should be taken to prepare lawn  
mower for storage.  
Store mower in a dry, clean area. Do not store next  
to corrosive materials, such as fertilizer.  
Clean and lubricate mower thoroughly as described  
in the lubrication instructions.  
Refer to engine manual for correct engine storage  
instructions.  
Coat mowers cutting blade with chassis grease to  
prevent rusting.  
NOTE: When storing any type of power equipment in  
an unventilated or metal storage shed, care should be  
taken to rust-proof the equipment. Using a light oil or  
silicone, coat the equipment, especially cables and all  
moving parts.  
SECTION 9: TROUBLE SHOOTING GUIDE  
Trouble  
Possible Cause(s)  
Corrective Actions  
Engine fails to 1. Blade control handle disengaged.  
1. Engage blade control handle.  
2. Connect wire to spark plug.  
3. Refer to the engine manual.  
4. Refer to the engine manual.  
start  
2. Spark plug wire disconnected.  
3. Dirty air cleaner.  
4. Primer button not depressed.  
5. Throttle control lever not in correct position. 5. Move throttle lever to FAST or START position.  
6. Fuel tank empty or stale fuel.  
7. Blocked fuel line .  
6. Clean fuel line.  
7. Clean, adjust gap or replace.  
8. Faulty spark plug.  
8. Refer to the engine manual.  
9. Engine flooded.  
9. Wait for a while and crank the engine.  
1. Move throttle lever to FAST position.  
2. Connect and tighten spark plug wire. Check for fouling.  
3. Clean fuel line; fill tank with clean, fresh gasoline.  
4. Refer to the engine manual.  
Engine runs  
erratic  
1. Unit running in START position.  
2. Spark plug wire loose.  
3. Blocked fuel line or stale fuel.  
4. Carburetor out of adjustment.  
1. Engine oil level low.  
Engine  
1. Fill crankcase with proper oil.  
overheats  
2. Dirty aircleaner.  
2. Refer to the engine manual.  
3. Air flow restricted.  
3. Stop engine and disconnect spark plug wire. Remove  
blower housing and clean.  
4. Carburetor not adjusted properly.  
4. Refer to the engine manual.  
Occasional skip 1. Spark plug gap too close.  
1. Adjust gap to .030".  
at high speed  
Idles poorly  
2. Carburetor adjustment improperly set.  
1. Spark plug fouled, faulty or gap too wide.  
2. Carburetor not adjusted.  
2. Refer to the engine manual.  
1. Reset gap to .030" or replace spark plug.  
2. Refer to the engine manual.  
Excessive  
vibration  
1. Cutting blade loose or unbalanced.  
2. Bent cutting blade.  
1. Tighten blade and adapter. Balance blade.  
2. See an authorized service dealer.  
1. Set throttle between 3/4 and full throttle.  
2. Wait until later to cut.  
Mower will not 1. Engine speed too low  
mulch grass  
2. Wet grass.  
3. Excessively high grass.  
3. Mow once at a high cutting height, then mow again at  
desired height.  
Uneven cut  
1. Wheels positioned incorrectly.  
2. Dull blade.  
1. Place all four wheels in same height position.  
2. Sharpen or replace blade.  
NOTE: For repairs beyond the minor adjustments above, contact your local White Outdoor dealer.  
15  
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SECTION 10: PARTS LIST FOR MODEL HW-656  
1
2
7
3
4
5
6
77  
12  
8
11  
27  
9
26  
13  
15  
79  
14  
10  
17  
31  
19  
17  
76  
30  
16  
22  
46  
45  
75  
25  
20  
29  
22  
74  
46  
73  
60  
72  
78  
71  
23  
69  
70  
21  
28  
68  
52  
56  
57  
53  
54  
61  
58  
32  
24  
65  
66  
53  
33  
35  
86  
84  
85  
34  
67  
55  
59  
62  
18  
36  
63  
64  
83  
80  
38  
82  
39  
37  
40  
81  
41  
NOTE: For painted parts, please refer to the list of color  
codes below. Please add the applicable color code,  
42  
43  
wherever needed, to the part number to order  
a
replacement part. For instance, if a part, numbered 700-  
xxxx, is painted Oyster Gray, the part number to order  
would be 700-xxxx-0662.  
44  
Oyster Gray: 0662  
Powder Black: 0637  
Red Metallic: 0650  
16  
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Model HW-656  
Ref.  
Ref.  
No  
Part No.  
No  
Description  
Upper Drive Cover  
Drive Lever  
Lower Drive Cover  
Mounting Cap  
Screw # 10-16 x .75  
Drive Cable  
Deluxe Control Lever  
Upper Handle (Incl. Ref. No. 9)  
Foam Grip, 9”  
Hex Lock Nut, 1/4-20  
Throttle Housing  
Oval C-Sunk Screw 1/4-20 x 1.31  
Handle Knob  
Part No.  
Description  
731-1057  
1.  
2.  
731-1058  
3.  
4.  
710-1667A  
5.  
6.  
647-0004  
7.  
8.  
720-0294  
9.  
10.  
746-0883  
11.  
12.  
13.  
14.  
15.  
16.  
17.  
18.  
736-0452  
710-0606  
710-1257  
749-0907A  
710-0703  
712-0798  
736-0356  
712-3005  
710-0896  
682-3056A  
682-3057A  
736-0270  
710-0599  
17488A  
Flat Washer .516 x 1.5 x .134  
Hex Screw 1/4-20 x 1.50  
Hex Screw 3/8-24 x 2.50  
Lower Handle  
Carriage Bolt, 1/4-20 x .75”  
Hex Nut 3/8-16  
Bell Washer .39 I.D. x 1.38 O.D.  
Hex Flange Lock Nut 3/8-16  
Hex Scr. w/Washer 1/4-14 x .625  
RH Handle Bracket  
LH Handle Bracket (Not Shown)  
Bell Washer .265 x .75 x .062  
Hex Screw TT 1/4-20 x .500  
RH Pivot Bar  
42.  
43.  
44.  
45.  
46.  
52.  
53.  
54.  
55.  
56.  
731-0620  
731-1059  
746-0960  
749-0439B  
712-0234  
710-1270  
720-0279  
720-0314  
710-1205  
746-0550  
710-1174  
682-3058  
57.  
58.  
59.  
Handle Knob  
Eye Bolt  
17489A  
LH Pivot Bar (Not Shown)  
Height Adj. Lever  
732-0866  
720-0312  
738-0507B  
736-0105  
734-1861  
736-0182  
736-0456  
738-0481  
732-0700  
731-1236  
747-0996  
732-0809  
782-7599A  
747-0995A  
712-0271  
711-1293  
782-5007  
731-0066  
782-9050  
710-1348  
60.  
61.  
62.  
63.  
64.  
65.  
66.  
67.  
68.  
69.  
70.  
71.  
72.  
73.  
74.  
75.  
76.  
77.  
78.  
79.  
Control Cable, 39”  
Carriage Bolt 5/16-18 x 2.0  
RH Bracket Assy  
(Incl. Ref. 54, 56, 59, 60 & 62)  
LH Bracket Assy (Not Shown)  
Cable Tie  
Cotter Pin  
Self-Tapping Screw  
Wing Knob  
Foam Grip  
Shoulder Scr .500 Dia. x .434  
Washer .401 x .870 x .063  
Wheel, 14 x 2 Gray (Link Trd.)  
Spring Washer .50 I.D. x 1.0 O.D.  
Flat Washer .510 x 1.373 x .04  
Shoulder Screw  
682-3059  
726-0240  
714-0104  
710-1007  
712-0397  
664-0084  
7510042824  
631-0075  
19.  
20.  
21.  
22.  
23.  
24.  
25.  
26.  
27.  
28.  
29.  
30.  
31.  
32.  
33.  
34.  
35.  
36.  
37.  
38.  
39.  
40.  
41.  
Wire  
Grass Bag  
Screw # 12 x .457  
Engine Spacer  
Rear Trailing Shield  
Pivot Rod  
Torsion Spring  
Rear Discharge Door  
Grasscatcher Frame  
Hex Nut  
751B213146 Clamp Casing  
710-1237  
782-0082A  
782-5004  
710-1017  
782-5003  
710-0216  
736-0331  
712-0798  
731-2101A  
782-5002  
754-0465  
712-0324  
756-1146  
748-0411  
742-0741  
Hex Screw TT #10-32 x .625  
21Deck  
RH Rear Baffle  
Screw AB: 1/4-14: .625  
LH Rear Baffle  
Hex Screw 3/8-16 x .75  
Bell Washer .39 x 1.13 x .062  
Hex Nut 3/8-16  
Transmission Cover (Gray)  
Front Baffle  
V-Belt, 3/8 x 35.68”  
Hex Nut 1/4-20  
Drive Pulley  
Screw  
Plastic Mulching Baffle  
Hardtop w/ logo  
Grassbag Mtg. Bracket  
Screw, 1/4-20  
751B281451 Engine Shroud (Not Shown)  
682-7000  
731-1409  
732-0731  
747-0710  
710-0599  
736-0270  
782-7006  
Mulching Plug (Hinged)  
Chute Deflector  
Torsion Spring  
80.  
81.  
82.  
83.  
84.  
85.  
86.  
Hinge Pin  
Tapp Scr. 1/4-20 x .500  
Bell Washer .265 x .75 x .062  
Hinged Mtg. Bracket  
Blade Adapter  
21Mulching Blade  
17  
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Model HW-656  
1
2
51  
3
5
55  
39  
40  
45  
4
48  
7
43  
8
42  
46  
6
41  
38  
9
52  
53  
47  
13  
36  
11  
10  
14  
35  
33  
32  
49  
31  
30  
31  
30  
19  
32  
39  
33  
47  
12  
15  
52  
40  
53  
16  
51  
46  
17  
20  
34  
36  
20  
41  
37  
42  
21  
43  
19  
44  
22  
23  
24  
25  
29  
54  
50  
26  
28  
27  
28  
18  
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Ref. No  
Part No.  
712-3025  
736-0425  
756-1042  
736-0425  
712-0896  
736-0406  
782-7598  
741-0124  
721-0457  
750-1050  
682-0028  
741-0682A  
732-0849A  
710-0299  
736-0570  
741-0699  
721-0325  
618-0300A  
721-0329  
741-0673  
611-0105  
736-0520  
717-1492  
736-0314  
736-0569  
618-0299A  
741-0672  
710-1276  
Description  
Hex Jam Nut 5/16-24  
Ref. No  
Part No.  
Description  
618-0298A  
Transmission Assembly  
(Includes Ref. # 1to Ref. #30)  
1.  
29.  
Bell Washer .325 x .930 x .045  
Pulley, 3.82 x .313 x .68  
Bell Washer .325 x .930 x .045  
Lock Nut 1/4-28  
2.  
732-0708  
741-0604  
748-0355  
736-0447  
782-0512B  
782-0511A  
682-0509  
732-0706  
732-0707  
720-0190  
710-0216  
736-0474  
716-0102  
782-7551  
717-1534  
717-1533  
734-1983  
731-0981A  
682-0512A  
682-0511A  
682-0030  
715-0221  
736-3013  
714-0101  
738-1002  
754-0465  
Bearing Retainer  
Bearing Sleeve .50 I.D.  
Bearing Support  
30.  
31.  
32.  
33.  
34.  
35.  
36.  
37.  
38.  
39.  
40.  
41.  
42.  
43.  
44.  
45.  
46.  
47.  
48.  
49.  
50.  
51.  
52.  
53.  
54.  
55.  
3.  
4.  
5.  
Wave Washer 1.5 x 1.0 x .029  
RH Height Adj. Plate  
LH Height Adj. Plate  
Pivot Plate Assembly  
RH Front Lever  
Flat Washer .442 x 1.38 x .060  
Belt Keeper  
6.  
7.  
Ball Bearing  
8.  
Oil Seal  
9.  
Flange Spacer  
10.  
11.  
12.  
13.  
14.  
15.  
16.  
17.  
18.  
19.  
20.  
21.  
22.  
23.  
24.  
25.  
26.  
27.  
28.  
LH Front Lever  
Idler Bracket Assembly  
Bearing Sleeve  
Knob  
Hex Cap Screw 3/8-16 x .75  
Washer DD 1.5O.D.  
Snap Ring 1.0 dia.  
Wheel Dust Cap  
Extension Spring  
Hex Cap Screw 1/4-28 x 1.00  
Flat Washer .865 x 1.145 x .030  
Needle Bearing .438 x .625 x .500  
Plug 1/4 x .437  
Gear 14T RH FWD  
Gear 14T LH FWD  
Wheel, 8x2 Black  
Hubcap: Gray  
Upper Housing  
Oil Seal .500 x .687 x .094  
Flange Bearing  
RH Height Adj. Complete  
LH Height Adj. Complete  
Cable Idler Bracket  
Dowel Pin  
Output Shaft  
Flat Washer .504 x .700 x .030  
Pinion Shaft 10T  
Thrust Washer .375 x .70 x .030  
Thrust Washer .388 x .625 x .062  
Lower Housing  
Flat Washer 1/2 x 1.00 x .063  
Cotter Pin .08 x 1.42  
Screw  
Flange Bearing .378 x .531 x .370  
Hex Screw w/Washer 1/4-20 x .750  
Belt  
19  
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MANUFACTURERS LIMITED WARRANTY FOR:  
c. Log splitter pumps, valves and cylinders have a sepa-  
rate one year warranty.  
The limited warranty set forth below is given by White Out-  
door Products Co. with respect to new merchandise pur-  
chased and used in the United States, its possessions and  
territories.  
d. White Outdoor Co. does not extend any warranty for  
products sold or exported outside of the United States  
of America, its possessions and territories, except  
those sold through White Outdoor Co. authorized  
channels of export distribution.  
White Outdoor Products Co. warrants this product against  
defects in material and workmanship for a period of two (2)  
years commencing on the date of original purchase and  
will, at its option, repair or replace, free of charge, any part  
found to be defective in material or workmanship. This lim-  
ited warranty shall only apply if this product has been oper-  
ated and maintained in accordance with the Operators  
Manual furnished with the product, and has not been sub-  
ject to misuse, abuse, commercial use, neglect, accident,  
improper maintenance, alteration, vandalism, theft, fire,  
water or damage because of other peril or natural disaster.  
Damage resulting from the installation or use of any acces-  
sory or attachment not approved by White Outdoor Prod-  
ucts Co. for use with the product(s) covered by this manual  
will void your warranty as to any resulting damages.  
No implied warranty, including any implied warranty of  
merchantability or fitness for a particular purpose,  
applies after the applicable period of express written  
warranty above as to the parts as identified. No other  
express warranty or guaranty, whether written or oral,  
except as mentioned above, given by any person or  
entity, including a dealer or retailer, with respect to any  
product shall bind White Outdoor Co. During the  
period of the Warranty, the exclusive remedy is repair  
or replacement of the product as set forth above.  
(Some states do not allow limitations on how long an  
implied warranty lasts, so the above limitation may not  
apply to you.)  
Normal wear parts or components thereof are subject to  
separate terms as follows: All normal wear part or compo-  
nent failures will be covered on the product for a period of  
90 days regardless of cause. After 90 days, but within the  
two year period, normal wear part failures will be covered  
ONLY IF caused by defects in material or workmanship of  
OTHER component parts. Normal wear parts and compo-  
nents include, but are not limited to, belts, blades, blade  
adapters, grass bags, rider deck wheels, seats, snow  
thrower skid shoes, shave plates and tires. Batteries are  
covered by a 90-day limited replacement warranty.  
The provisions as set forth in this Warranty provide the  
sole and exclusive remedy arising from the sales.  
White Outdoor Co. shall not be liable for incidental or  
consequential loss or damages including, without limi-  
tation, expenses incurred for substitute or replace-  
ment lawn care services, for transportation or for  
related expenses, or for rental expenses to temporarily  
replace a warranted product. (Some states do not allow  
the exclusion or limitation of incidental or consequential  
damages, so the above exclusion or limitation may not  
apply to you.)  
HOW TO OBTAIN SERVICE: Warranty service is available,  
WITH PROOF OF PURCHASE THROUGH YOUR LOCAL  
WHITE OUTDOOR DEALER. To locate the dealer in your  
area, please check for a listing in the Yellow Pages or con-  
tact the Customer Dealer Referral Line of White Outdoor  
Co. by calling 1-330-225-8883 or writing to P.O. Box  
361131, Cleveland, Ohio 44136-0019.  
In no event shall recovery of any kind be greater than the  
amount of the purchase price of the product sold. Alteration  
of the safety features of the product shall void this War-  
ranty. You assume the risk and liability for loss, damage, or  
injury to you and your property and/or to others and their  
property arising out of the use or misuse or inability to use  
the product.  
This limited warranty does not provide coverage in the  
following cases:  
This limited warranty shall not extend to anyone other than  
the original purchaser, original lessee or the person for  
whom it was purchased as a gift.  
a. The engine or component parts thereof. These items  
carry a separate manufacturers warranty. Please refer  
to the applicable manufacturers warranty on these  
items.  
b. Routine maintenance items such as lubricants, filters,  
blade sharpening and tune-ups, or adjustments such  
as brake adjustments, clutch adjustments or deck  
adjustments; and normal deterioration of the exterior  
finish due to use or exposure.  
How State Law Relates to this Warranty: This limited  
warranty gives you specific legal rights, and you may also  
have other rights which vary from state to state.  
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