Westinghouse Furnace FG6RL User Manual

TECHNICAL  
SPECIFICATIONS  
FG6RL Series  
High Efficiency / Direct Vent or Non Direct Vent  
Condensing Downflow Gas Furnace  
Induced Draft - 92.1 AFUE Input 40,000 - 120,000 Btuh  
The high efficiency downflow gas furnace may be installed  
free standing in a utility room, or enclosed in an alcove or  
closet. The extended flush jacket provides a pleasing  
“appliance appearance.” Design certified by the Canadian  
StandardsAssociation(CSA).Theproductistrulydesigned  
with the contractor and the consumer in mind.  
FEATURES & BENEFITS  
• Best warranty in the business -  
– A lifetime warranty on the heat exchanger  
– 8 Year Limited Parts and 5 Year Quality Pledge  
• 100% fired and tested - All units and each component  
(both mechanical and electrical) are tested on the  
manufacturing line.  
• Best packaging in the industry - Unique design assures  
product will arrive to the homeowner dent free.  
• Clean and quiet operation - Due to the unique design of  
in-shot burners, location of inducer, return air vents, and  
use of insulation.  
Fixed30secondblowerdelayatburnerstart-upassures  
a warm duct temperature at furnace start-up. Adjustable  
blower off settings (60, 120, 160 and 180 seconds).  
Fixed 30 second post purge increases life of heat  
exchanger.  
Approved for direct vent furnace, category IV venting  
system – May be vertically or horizontally vented using  
eitheraone-pipeortwo-pipesystemformaximumflexibility  
in installation.  
Fully insulated blower cabinet for quiet operation.  
Multi-speed direct drive blower - Designed to give a  
widerangeofcoolingcapacities.40VAtransformerincluded.  
LPconvertible-Simpleburnerorificeandregulatorspring  
change for ease of convertibility.  
Diagnostic light flashes identify limit failure, pressure  
switch failure and improper ground and polarization -  
for easy troubleshooting.  
Incorporatesintegratedcontrolboardwithconnections  
for electronic air cleaner, humidifier and twinning.  
Factory installed drain systemfor reliable performance.  
Door design enhances furnace appearance and uses  
screw fasteners for great fit and accessibility.  
• SmartLiteTM Control Board — Provides extended life to  
ignitors in furnaces using hot surface ignition technology.  
Programmed to learn the heat-up characteristics of the  
ignitor, then adapt the ignition time to the characteristics  
of the furnace so the ignitor is energized appropriately.  
Dependable, hotsurfaceignitor-Innovativeapplication  
of an appliance type ignitor with a 20 year history of  
reliability, assures no callbacks because of handling.  
Color coded wire harness - Designed to fit the  
components, all with quick-connect fittings for ease of  
service and replacement.  
Tubular primary heat exchanger - Heavy gauge  
aluminized steel heat exchanger assures a long life.  
Stainless steel secondary heat exchanger assures long  
life.  
90-second fixed cooling cycle blower-off delay (TDR)  
increases cooling performance when matched with a  
NORDYNE coil.  
3ampfuseprotectionagainsthighandlowvoltageshorts;  
protects transformer and control board.  
Low voltage terminal board for easy field wiring.  
Components and Controls - Designing quality into our  
products means selecting manufacturers that have a  
reputationfordeliveringhighquality,dependableproducts.  
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DIMENSIONS  
Combustion  
Vent  
(3" for 80/100  
2" for 40/60)  
C‡  
3/4"  
Exhaust Vent  
2" Dia.  
Combustion Air Inlet  
18 3/4"  
or 13 1/4"  
24 1/2"  
A
3/4"  
Ex2h2au1st/2V"ent  
19 3/4"  
3/4"  
3/4"  
B
2 1/2"  
2"  
C
L
24 7/8"  
24 7/8"  
16 3/4"  
or 11 1/4"  
28 3/8"  
7/8" Dia. Electric  
Connection  
7/8" Dia. Electric  
Connection  
43"  
21 7/8"  
21 7/8"  
19 5/8"  
1 1/2" x 2 1/2"  
Knockout For  
Gas Connection  
21 1/2"  
1 1/2" x 3 1/2" Dia.  
Opening for  
21 1/2"  
Gas Connection  
15 1/2"  
21 1/4"  
1 9/16"  
10 1/4"  
8"  
1"  
19 3/4"  
Condensate  
Drain Outlet  
D
19 3/4"  
or 14 1/4"  
3"  
Bottom Opening  
Bottom Supply  
Air Opening  
27 7/8"  
Downflow Sub-base  
Condensate  
Drain Outlet  
3/4"  
Dimensions  
MODEL  
NUMBER  
FG6RL-  
Shipping  
Weights  
(lbs)  
Furnace Input  
(Btu/Hr)  
A
(in.)  
B
C
D
(in.)  
(in.)  
(in.)  
040C-12A  
060C-12A  
080C-16B  
100C-16B  
120C-20C  
40,000  
60,000  
80,000  
100,000  
120,000  
14 1/4  
14 1/4  
19 3/4  
19 3/4  
22 1/2  
12 3/4  
12 3/4  
18 1/4  
18 1/4  
21  
4 5/8  
4 5/8  
10  
11 3/4  
11 3/4  
17 1/4  
17 1/4  
21 1/8  
135  
135  
174  
185  
209  
10  
12 1/2  
Allow 36" minimum clearance for service.  
BLOWER PERFORMANCE  
Model  
Number  
*RL-  
Heating  
Input  
External Static Pressure (Inches Water Column)  
0.3 0.4 0.5 0.6  
Motor  
Speed  
Motor  
HP  
0.1  
0.2  
0.7  
0.8  
(Btuh)  
CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise  
High*  
Medium  
Low**  
High*  
Medium  
Low**  
1280  
1140  
875  
1260  
1120  
855  
1635  
1435  
1230  
1050  
1600  
1475  
1320  
1150  
-
-
1210  
1090  
835  
1190  
1070  
815  
1585  
1395  
1200  
1035  
1555  
1435  
1290  
1130  
-
-
1180  
1060  
820  
1155  
1040  
800  
1525  
1350  
1165  
1010  
1500  
1385  
1250  
1110  
-
-
1140  
1030  
805  
1120  
1010  
780  
1460  
1300  
1130  
980  
1445  
1335  
1215  
1075  
-
-
1090  
980  
780  
1075  
960  
760  
1400  
1255  
1090  
950  
1380  
1290  
1170  
1040  
-
1070  
950  
770  
1030  
930  
730  
1330  
1200  
1050  
910  
1310  
1240  
1120  
1000  
-
1030  
910  
760  
980  
890  
-
990  
870  
750  
940  
850  
-
040C-12  
060C-12  
080C-16  
40,000  
60,000  
80,000  
1/3  
1/3  
1/2  
35  
43  
47  
53  
67  
48  
54  
62  
-
36  
44  
49  
55  
70  
51  
56  
65  
-
37  
45  
52  
57  
-
54  
59  
68  
-
39  
45  
54  
60  
-
57  
62  
71  
-
39  
40  
45  
59  
-
47  
55  
-
41  
43  
48  
62  
-
49  
56  
-
41  
44  
49  
64  
-
50  
58  
-
42  
45  
50  
65  
46  
52  
60  
-
710  
690  
High*  
1260  
1150  
1000  
870  
1240  
1190  
1070  
950  
1180  
1090  
960  
Med-High  
Med-Low**  
Low  
820  
High*  
53  
57  
-
54  
59  
-
56  
61  
-
59  
63  
-
61  
66  
-
65  
68  
-
68  
71  
-
1160  
1130  
1020  
890  
73  
75  
-
100C-16  
120C-20  
100,000 Med-High**  
1/2  
3/4  
Med-Low  
Low  
-
-
-
-
-
-
-
-
High*  
120,000 Med-High**  
Med-Low  
2085  
1924  
1718  
1501  
48  
52  
58  
66  
2034  
1883  
1671  
1497  
49  
53  
60  
69  
1965  
1836  
1629  
1461  
51  
55  
61  
66  
1909  
1781  
1612  
1428  
52  
56  
63  
70  
1842  
1728  
1567  
1397  
54  
58  
64  
72  
1779  
1675  
1510  
1364  
56  
60  
66  
73  
1714  
1613  
1464  
1316  
58  
62  
68  
-
1631  
1538  
1412  
1266  
61  
65  
72  
-
Low  
* Factory Set Cooling Speed  
** Factory Set Heating Speed  
- Not Recommended  
NOTES: 1. Airflow rates of 1800 CFM or more require two return air connections. Data is for operation with filter(s).  
2. Temperature rises in the table are approximate. Actual temperature rises may vary.  
3. Temperature rises and airflows for external static pressures greater than 0.5 are for reference only.  
These conditions are not recommended.  
3
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MODEL IDENTIFICATION CODE  
FG  
B
6
R
L
C
16  
100  
Cabinet Width  
A = 14 1/4  
B = 19 3/4  
Gas  
Design Series  
Residential  
Approx. CFM  
Airflow  
@ 0.5" WC  
12 = 1200  
16 = 1600  
C = 22 1/2  
C = U.S. / Canada  
L =Downflow,  
Condensing  
Heating Input - Btuh  
040 = 40,000  
060 = 60,000  
080 = 80,000  
100 = 100,000  
120 = 120,000  
VENTING  
All models are approved for vertical non direct (1 pipe) and direct (2 pipe) venting applications. See Vent Table below  
for specified sizes and allowable lengths.  
VENT TABLE  
* NOTE:  
APPLICATION  
SINGLE PIPE LENGTH (ft.)  
with 1 long radius elbow**  
DIRECT VENT, DUAL PIPE LENGTH (ft.)  
with 1 long radius elbow on each pipe**  
1. Subtract 2.5 ft. for each  
additional2"elbowand3.5ft.  
for each additional 3" elbow.  
2. Two 45 degree elbows are  
equivalent to one 90° elbow.  
3. One short radius elbow is  
equivalent to 2 long radius  
elbows.  
4. Do not include termination  
elbows in calculation of vent  
length.  
5. This table is applicable for  
elevations from sea level  
to 2000 ft. For higher  
elevationsdecreaseventpipe  
lengths by 8% per 1000 ft. of  
altitude.  
PVC,CPVC or ABS  
SCH. 40 Pipe Size  
Outlet  
2"  
Outlet  
3"  
Inlet/Outlet  
Inlet/Outlet  
Inlet/Outlet  
2"  
40  
2"  
40  
3"  
50  
2"  
50  
3"  
90  
3"  
90  
Models 040  
80  
60  
30  
150  
150  
150  
Models 060 & 080  
Models 100 & 120  
30  
15  
30  
15  
35  
25  
35  
25  
90  
90  
90  
90  
ACCESSORY VENT KITS  
Kit  
6. Onlytheabovepipematerials  
areapprovedforusewithFG6  
Condensing Furnaces.  
Order Number  
U.S. LP Conversion Kit  
(0 to 10,000 ft.)  
904090A  
Kit  
Canadian LP Gas Conversion Kit  
(0 to 4,500 ft.)  
904091A  
2" PVC 3" PVC 4" PVC  
Description  
Horizontal  
Fossil Fuel Kit  
914762  
902974  
Exterior Vent 9023730 9023750 9023760  
Mounting Kit  
Downflow Sub-Base  
A Cabinet  
B Cabinet  
C Cabinet  
902677  
904108  
Neutralizer Kit  
9023770  
(all models)  
Variable Speed Blower Kit  
For "A" Cabinets  
904231  
904075  
Variable Speed Blower Kit  
For "B" & "C" Cabinets  
Westinghouse products are manufactured and distributed by NORDYNE.  
213B-0506(Replaces213B-0504)  
Before purchasing this appliance, read important energy cost  
and efficiency information available from your retailer.  
Specifications and illustrations subject to change without notice  
and without incurring obligations.  
Printed in U.S.A. (05/06)  
O'Fallon, MO  
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