Weslo Hot Tub WLSB62810 User Manual

Model No. WLSB62810  
WLSG62810  
Serial No.  
USER’S MANUAL  
The serial number is on a plastic sign  
inside the spa behind the access  
panel. Write the serial number in the  
space above.  
Access  
Panel  
QUESTIONS?  
As a manufacturer, we are com-  
mitted to providing complete  
customer satisfaction. If you  
have questions, or if there are  
missing parts, we will guarantee  
complete satisfaction through  
direct assistance from our factory.  
TO AVOID UNNECESSARY  
DELAYS, PLEASE CALL DIRECT  
TO OUR TOLL-FREE CUSTOMER  
HOT LINE. The trained techni-  
cians on our customer hot line  
will provide immediate assis-  
tance, free of charge to you.  
CUSTOMER HOT LINE:  
1-877-897-7493  
Mon.–Fri., 6 a.m.–6 p.m. MST  
CAUTION  
Read all precautions and instruc-  
tions in this manual before using  
this equipment. Save this manual  
for future reference.  
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Important Safety Instructions  
WARNING:  
To reduce the risk of drowning, electric shock, or serious injury, read the fol-  
lowing important precautions before using the hydrotherapy spa.  
READ AND FOLLOW ALL INSTRUCTIONS  
1. It is the responsibility of the owner to ensure  
that all users of the hydrotherapy spa are  
adequately informed of all precautions.  
10. Never insert any object into any opening.  
11. Do not use breakable containers in or near  
the hydrotherapy spa.  
2. Use the hydrotherapy spa only as described  
in this manual.  
12. Do not sit on the spa cover or place objects  
on it; it is not designed to support weight.  
3. The hydrotherapy spa is intended for home  
use only. Do not use the spa in a commercial,  
rental, or institutional setting.  
13. Remove any water or debris that may collect  
on the spa cover.  
14. Keep children under the age of 12 and pets  
away from the hydrotherapy spa when it is  
not in use.  
4. Use the hydrotherapy spa only on a level sur-  
face. Do not use the spa on carpet or other  
materials that could be damaged by moisture.  
15. Keep all chemicals away from children and  
pets.  
5. The hydrotherapy spa will weigh approxi-  
mately 2,900 pounds when it is filled with  
water. Make sure that the location you select  
for the spa will support this weight, plus the  
weight of the occupants.  
16. The pH and chemical balance of the water  
must be maintained as explained in this man-  
ual (see pages 10 and 14). Failure to do so  
may cause injury to users or damage to the  
hydrotherapy spa, and will void the warranty.  
6. Inspect and tighten all parts regularly.  
Replace any worn parts immediately.  
17. Individuals with infections and open sores or  
wounds should not use the hydrotherapy  
spa. Bacteria thrive in warm and hot water.  
Always keep your spa disinfected and main-  
tain the proper chemical balance.  
7. DANGER—Risk of injury: Do not remove or  
alter the covers on the suction fittings. Never  
operate the hydrotherapy spa if the suction  
guard is missing or broken. If you need to  
replace a suction fitting or pump, make sure  
you use only manufacturer recommended  
replacement parts. Keep hair and body parts  
away from the suction guard. Do not allow  
long hair to float freely in the water; long hair  
should be restrained with a bathing cap.  
18. Shower before and after using the hydrother-  
apy spa. This will remove any deodorant, per-  
spiration, or body oils that could contaminate  
the water. Showering after will remove any  
residual chemicals and any bacteria that may  
have been in the spa.  
8. IMPORTANT: Do not allow the hydrotherapy  
spa to be exposed to direct sunlight when it  
is empty. The surface of the spa shell can  
reach temperatures as high as 150°F in a mat-  
ter of minutes if exposed to the sun while it is  
empty. These high temperatures can cause  
significant damage, such as blistering of the  
shell surface and warping of the spa shell.  
Any damage caused by sun exposure is not  
covered under the warranty.  
19. WARNING—The Ground Fault Circuit  
Interrupter (GFCI), must be tested before  
each use. To test the GFCI, press the “test”  
button while the hydrotherapy spa is running.  
The spa should shut off. Press the “reset”  
button. The spa should resume normal opera-  
tion. If the spa continues to run after the  
“test” button is pressed, then the GFCI is  
damaged. Do not use the spa until the GFCI  
has been repaired or replaced by a qualified  
electrician.  
9. Do not bring any object into the hydrotherapy  
spa that could damage the spa shell.  
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20. DANGER—Risk of electric shock. Keep all  
electrical appliances such as radios, tele-  
phones, televisions, and lights at least five  
feet away from the water.  
physician before using the hydrotherapy spa.  
Pregnant women should not use the spa if  
the water temperature is above 100°F; the  
unborn child could be seriously harmed. This  
is especially important during the first 90  
days of the pregnancy.  
21. A wire connector is provided on the electron-  
ics pack of the hydrotherapy spa to connect a  
minimum No. 8 AWG (8.04 mm2) solid copper  
conductor between the spa and any metal  
equipment, electrical enclosure made of  
metal, metal water pipes, or conduit within  
five feet of the spa.  
29. DANGER—To reduce the risk of drowning:  
Prolonged immersion in the hydrotherapy spa  
may cause hyperthermia. The causes, symp-  
toms and effects of hyperthermia may be  
described as follows: Hyperthermia occurs  
when the internal temperature of the body  
reaches a level several degrees above the  
normal body temperature of 98.6˚F. The symp-  
toms of hyperthermia include an increase in  
the internal temperature of the body, dizzi-  
ness, lethargy, drowsiness and fainting. The  
effects of hyperthermia include failure to per-  
ceive heat; failure to recognize the need to  
exit the spa or hot tub; unawareness of  
impending hazard; fetal damage in pregnant  
women; physical inability to exit the spa or  
hot tub and unconsciousness resulting in  
danger of drowning. WARNING: The use of  
alcohol, drugs or medication can greatly  
increase the risk of fatal hyperthermia.  
22. DANGER—Risk of electric shock: Do not set  
the hydrotherapy spa within five feet of any  
metal objects or surfaces. As an alternative,  
you may use the spa within five feet of metal  
objects if each metal object is permanently  
connected to the wire connector on the elec-  
tronics pack of the spa by a minimum No. 8  
AWG (8.04 mm2) solid copper conductor (see  
instruction 21).  
23. Do not operate the pump motor when the  
hydrotherapy spa is empty. The pump motor  
may be seriously damaged if it is operated  
without water circulating.  
24. DANGER—Risk of drowning: Exercise  
extreme caution to prevent unauthorized and  
unsupervised use of the hydrotherapy spa by  
children. Children must always be supervised.  
30. WARNING—To reduce the risk of drowning:  
Do not use the hydrotherapy spa if you are  
under the influence of alcohol or drugs. Heat  
from the water, in conjunction with alcohol or  
drugs, can cause loss of consciousness.  
25. DANGER—To reduce the risk of drowning:  
• Never use the hydrotherapy spa alone.  
• Children should not use the spa unless they  
are supervised by an adult.  
31. WARNING—To reduce the risk of injury or  
drowning: Consult your physician about pos-  
sible side-effects of any medications you may  
be taking before using the hydrotherapy spa.  
Heat from the water, in conjunction with some  
medications, may cause drowsiness and  
increase the risk of drowning. Other medica-  
tions can effect blood pressure, heart rate,  
and circulation.  
• Keep pets away from the spa at all times.  
• Always replace and lock the spa cover when  
the spa is not in use.  
26. WARNING—To reduce the risk of injury: The  
water temperature should never exceed  
104°F. Temperatures between 100°F and 104°F  
are considered to be safe for healthy adults.  
However, if you plan to remain in the hydro-  
therapy spa for more than 10 to 15 minutes, a  
lower temperature is recommended. Lower  
temperatures are also recommended for chil-  
dren. Children should not be allowed to swim  
under the surface of the water in the spa.  
32. Do not use the hydrotherapy spa immediately  
after strenuous exercise.  
33. If you feel pain or dizziness at any time while  
using the hydrotherapy spa, discontinue use  
and contact a physician.  
34. WARNING—To reduce the risk of injury: It is  
especially important for persons over the age  
of 35 or persons with pre-existing health  
problems, such as obesity, heart disease,  
high or low blood pressure, circulatory prob-  
lems, or diabetes to consult their physician  
before using the hydrotherapy spa.  
27. WARNING—To reduce the risk of injury:  
Before entering the hydrotherapy spa, always  
use an accurate thermometer to determine  
the water temperature.  
28. WARNING—To reduce the risk of injury:  
Pregnant women should consult with their  
4
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35. WARNING: The spa jets produce a stream of  
water with relatively high pressure. Prolonged  
exposure of a localized area of the body may  
cause bruises to the skin.  
36. The included warning sign must be posted  
where all users of the hydrotherapy spa can  
see and read it. (See POSTING THE WARNING  
SIGN on page 2.)  
37. WARNING DECAL PLACEMENT: Locate the  
decals shown below and familiarize yourself  
with the information on the decals.  
WARNING:  
Read all instructions before using the hydrotherapy spa. ICON assumes no  
responsibility for personal injury or property damage sustained by or through the use of this product.  
SAVE THESE INSTRUCTIONS  
5
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Before You Begin  
Thank you for selecting the innovative DAYBREAK 628 For your safety and benefit, read this manual care-  
hydrotherapy spa by WESLO®. The DAYBREAK 628  
hydrotherapy spa offers the features and quality of a  
fully before using the DAYBREAK 628. If you have  
additional questions, please call our Customer Service  
traditional hot tub at an affordable price, giving you the Department toll-free at 1-877-897-7493, Monday  
benefits of hydrotherapy in the comfort and privacy of  
your own home.  
through Friday, 6 a.m. until 6 p.m. Mountain Time  
(excluding holidays). To help us assist you, please  
note the product model number and serial number  
before calling. The model number is WLSB62810 or  
WLSG62810. The serial number can be found on a  
Hydrotherapy is a proven method for soothing tired  
muscles after exercise or for relieving the stress of a  
busy life. The warm environment stimulates blood flow, decal attached to the frame inside the spa (see the  
which is essential in the healing process, and the pow- front cover of this user’s manual).  
erful massage action further eases tension and stress.  
The DAYBREAK 628 hydrotherapy spa gives you the  
specialized treatment you need to feel your best.  
Before reading further, please familiarize yourself with  
the parts that are labeled in the drawing below.  
Jets  
Air Controls  
Spa Shell  
Console  
Filter  
Jet  
Access Panel  
Locking Buckle  
Corner Panel  
6
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Choosing a Location for the Hydrotherapy Spa  
There are many factors to consider when choosing a location to set up the hydrotherapy spa. These factors vary  
depending on whether you plan to use the spa inside or outside. We have listed several factors you may wish to  
consider as you decide where to set up the spa.  
If you set up the hydrotherapy spa inside:  
If you set up the hydrotherapy spa outside:  
1. The spa will increase the level of humidity in your  
home. The location you choose should be well  
ventilated. You may need to install a ventilation fan  
or use a dehumidifier.  
1. Check local building codes concerning the use of  
outdoor spas.  
2. The spa should be located near a 240-volt power  
source. It must be wired directly into a grounded  
circuit with a Ground Fault Circuit Interrupter  
(GFCI) capable of carrying 30 amps. No other  
appliance should be on the same circuit.  
2. The spa should be located near a 240-volt power  
source. It must be wired directly into a grounded  
circuit with a Ground Fault Circuit Interrupter  
(GFCI) capable of carrying 30 amps. No other  
appliance should be on the same circuit.  
3. The spa should be close to a source of water.  
3. The spa should be close to a source of water.  
4. We recommend that you place the spa on a water-  
and stain-resistant, non-slip surface. Do not use  
the spa on rough or sharp surfaces such as gravel  
or wood chips.  
4. Do not use the spa on carpet or other material that  
may be damaged by moisture. We recommend  
that you place the spa on a water- and stain-resis-  
tant, non-slip surface with a floor drain for any  
water that may splash from the spa.  
5. Be sure that the location you choose is stable. It  
must be able to support the weight of the spa  
when it is filled with water, plus the weight of the  
occupants. The spa weighs approximately 2,900  
pounds when it is filled with water.  
5. Be sure that the location you choose is stable. It  
must be able to support the weight of the spa  
when it is filled with water, plus the weight of the  
occupants. The spa weighs approximately 2,900  
pounds when it is filled with water.  
6. Consider environmental factors such as rain, wind,  
shade, sunlight etc.  
6. Do not use the spa above a finished living area,  
due to the risk of water damage.  
7. You should be able to monitor the use of the spa  
from your home, to prevent unauthorized use by  
children. You may want to enclose the spa with a  
fence and self-latching gate to prevent unautho-  
rized use.  
7. Be sure that there is room around the spa to per-  
mit servicing of the unit. The dimensions of the spa  
are 84” W x 84” L x 36” H. You should allow for this  
size when choosing the location.  
8. Be sure that there is room around the spa to per-  
mit servicing of the unit. The dimensions of the spa  
are 84” W x 84” L x 36” H. You should allow for this  
size when choosing the location.  
8. The spa is not designed for in-floor installation.  
However, it is compatible with a deck system that  
is built flush with the top of the spa, provided you  
leave access to the motor for service.  
9. The spa is not designed to be installed below  
ground level. However, it is compatible with a deck  
system that is built flush with the top of the spa,  
provided you leave access to the motor for ser-  
vice.  
9. Be sure to note any other considerations, such as  
aesthetics or privacy concerns, that may affect the  
safety or enjoyment of using the spa.  
10.Be sure to note any other considerations, such as  
aesthetics or privacy concerns, that may affect the  
safety or enjoyment of using the spa.  
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Assembly  
Before beginning assembly, carefully read the  
following information and instructions:  
ASSEMBLY REQUIRES THE FOLLOWING  
TOOLS (not included):  
• Place all parts in a cleared area and remove the  
packing materials from the spa shell. Do not dis-  
pose of the packing materials until assembly is  
completed and the spa is operating.  
• One phillips screwdriver  
• You will also need a small amount of soap and  
a damp cloth.  
• During assembly, make sure that all parts are  
oriented as shown in the drawings.  
A wire connector is provided on the electronics  
pack of the spa to connect a minimum No. 8  
AWG (8.04 mm2) solid copper conductor  
• Read each assembly step before you begin.  
between the spa and any metal equipment,  
electrical enclosure made of metal, metal water  
pipes, or conduit within five feet of the spa.  
• Tighten all parts as you assemble them, unless  
instructed to do otherwise.  
1. Before beginning assembly, make sure that you  
have read and understand the information in the  
box above and on the previous two pages.  
1
Spa Shell  
Remove the four indicated #10 x 2” Sheet Metal  
Screws (6). Remove the Access Panel (15) by sliding  
it down and then pulling the bottom away from the  
spa. Be careful not to damage the spa shell.  
6
15  
6
2. Locate the drain hose. Make sure that the cap (not  
shown) is fully tightened onto the end of the drain  
hose.  
2
Gate Valve  
Locate the two indicated gate valves inside of the  
spa. Make sure that the gate valves are open and  
that the locking clips are snapped onto the stems of  
the gate valves. In addition,  
Collar  
Make sure that all of the collars such as the one  
indicated are tightened.  
See step 1. Re-attach the Access Panel (15) with  
the four #10 x 2” Sheet Metal Screws (6).  
Drain  
Hose  
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3. The hydrotherapy spa operates on a 240-volt power source and must be wired directly to a 30 amp Ground  
Fault Circuit Interrupter (GFCI) installed in your home. This procedure must be performed by a qualified,  
licensed electrician. A wiring diagram is found on the inside of the electronics package for reference.  
Under no circumstances should the spa be wired by someone other than a qualified electrician. Before  
you have the spa wired, make sure it is in the desired position, and that it can be easily serviced, if needed.  
4. Remove the two warning decals (not shown) from  
4
3
the spa shell. Using a damp cloth, wipe the spa shell  
clean. Before filling the spa, make sure that it is  
in the desired position and that there is room to  
service the spa. Once the spa is filled, it will  
have to be drained before it can be moved.  
5
Fill to Here  
Filter  
Housing  
Insert a garden hose into the filter housing, and  
begin filling the spa. Do not use soft water. The  
spa may be filled with cold water; however, if warm  
or hot water is used, the spa will be ready for use  
sooner. Fill the spa until the water is at the level of  
the molded fill line. Do not overfill the spa.  
Refer to the inset drawing. Set the Filter (5) in the  
filter housing. Screw the Filter Cover (3) into the fil-  
ter housing until it is fully seated.  
Garden Hose  
Filter  
Housing  
5. Pull down one of the straps on the Spa Cover (11)  
and hold the Buckle (26) against one of the premium  
cedar panels on the spa. (Note: To position the Buckle  
correctly, have a second person hold the strap on the  
opposite side of the Spa Cover snug.) The Spa  
Cover must be snug. Do not place the Buckle over  
the grooves between the premium cedar panels.  
Refer to the inset drawing. Remove the latch from the  
Buckle (26). Attach the Buckle to the premium cedar  
panel with two #4 x 3/4” Screws (27).  
5
Strap  
Latch  
11  
26  
27  
Attach the other three Buckles (26) to the premium  
cedar panels in the same way.  
Strap  
Remove the Spa Cover (11) from the spa.  
26  
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Using the Hydrotherapy Spa  
The hydrotherapy spa is designed to seat six adults.  
The spa holds 300 gallons of water and offers a heat-  
ing system (80°F to 104°F), a filtration system, and  
adjustable hydrotherapy jets. Follow the guidelines  
below to use and maintain the spa for your long-term  
enjoyment.  
on the console to the lowest setting (see USING THE  
CONTROLS on page 12). The pumping unit will heat  
the water as it pumps. Cover the hydrotherapy spa  
with the spa cover. The spa cover must be tight  
(see SECURING THE SPA COVER ON THE SPA on  
this page). The water will heat at about 6°F per hour  
with the cover on. If you are using the spa indoors,  
and the room temperature is maintained at 70°F, it will  
take approximately 6 to 8 hours for the water to reach  
the set temperature.  
WIRING THE HYDROTHERAPY SPA  
The hydrotherapy spa is designed to operate with a  
240-volt power source. It must be wired directly into a  
grounded circuit with a Ground Fault Circuit  
Interrupter (GFCI) capable of carrying 30 amps. No  
other appliance should be on the same circuit.  
Connection of the spa to the 240-volt power  
source must be performed by a qualified, licensed  
electrician and must comply with all local, state,  
and federal electrical codes. Please refer to the  
instructions on the inside of the electronics package  
for information about connecting the spa to a 240-volt  
power source.  
The temperature and the water flow can be set or  
changed with the controls on the console (see USING  
THE CONTROLS on page 12).  
SECURING THE SPA COVER ON THE SPA  
To secure the spa cover,  
snap the latches on the spa  
cover into the buckles on the  
premium cedar panels.  
Latch  
Key  
Once the spa is filled with water, the power can be  
turned on. Note: The first time the power is turned on,  
the spa will start automatically.  
To lock the buckles, insert  
the key and turn it clock-  
wise 1/4 turn. To unlock the  
buckles, insert the key and  
turn it counterclockwise 1/4  
turn. Always keep the  
TESTING AND TREATING THE WATER  
Buckle  
The first time you use the spa, you should test and  
treat the water. You must also treat the water each  
time you refill the spa. A test strip and a chemical  
pack are available at your local pool and spa store.  
Follow the directions carefully on the chemical pack to  
test and treat the water. Always keep the chemicals  
away from children and pets.  
buckles locked when the  
spa is not in use. Keep the keys in a safe place,  
out of the reach of children.  
See WATER CHEMISTRY on page 13 for information  
concerning proper water maintenance.  
STARTING THE HYDROTHERAPY SPA  
You should always test the GFCI before using the  
hydrotherapy spa. First, turn on the spa by pressing  
the pump button on the console (see USING THE  
CONTROLS on page 12). Once the spa is running,  
press the GFCI “test” button. The spa should shut off.  
Press the “reset” button. The spa should resume nor-  
mal operation. If the spa continues to run after the  
“test” button is pressed, the GFCI is damaged. Do not  
use the spa until the GFCI has been repaired or  
replaced by a qualified electrician.  
Once you have tested the GFCI, you should verify the  
water flow from the pumping unit. Set the air control  
10  
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Spa Shell Diagram  
P
J
P
J
M
L
L
L1  
N
N
L1  
Seat 2  
M
N
N
I
Seat 1  
Seat 3  
K
B
C
F
D
Seat 4  
F
E
Seat 5  
H
A
K
G
Seat 6  
K
L1  
L
K
A. The filter can be removed for cleaning or replace-  
costs of the spa’s sanitation.  
ment (see CHECKING AND CLEANING THE FILTER  
on page 13).  
H. The console controls the spa jets, turns the underwa-  
ter light on and off, and adjusts the water temperature  
setting (see USING THE CONTROLS on page 12).  
B. The underwater light can be used for night opera-  
tion (see USING THE CONTROLS on page 12). The  
spa includes both red and blue covers for the light.  
I. The three air controls regulate the air flow to the  
hydrotherapy jets.  
C. The temperature probe monitors water temperature.  
D. The volcano jet provides a soothing foot massage.  
J. The four neck jets can be adjusted to spray sooth-  
ing water on your neck. To activate the neck jets, turn  
the on/off valve (P) counterclockwise. To turn the  
neck jets off, turn the on/off valve clockwise.  
E. The whirlpool jet diverts the water flow three ways.  
By turning the outer ring completely counterclock-  
wise, the water flow is diverted to the jets on seats 3,  
and the jets labeled D. By turning the outer ring to  
the middle position, the water flow is diverted to the  
jets on seats 1, 4, 5, and 6. By turning the outer ring  
fully clockwise, the water flow is diverted to the  
whirlpool jet. Note: The outer ring may be hard to  
turn while the pump is turned on high.  
K. The nine rotary jets provide a spinning massage.  
L. The six dual rotary jets provide a pulsating mas-  
sage action. Rotate the outer ring counterclockwise  
to turn the jets on. Rotate the outer ring clockwise to  
turn the jets off. The jets labeled L1 are always on  
regardless of the position of the whirlpool jet (E).  
F. The two suction covers provide water to the pump.  
Never operate the spa without the suction covers in  
place over the fittings.  
M. The two power massage jets provides a soothing  
massage to your lower back. Turn the outer ring to  
regulate the flow.  
G. The ozone jet provide ozone sanitation to the spa.  
The ozone generator engages during the spa’s filtra-  
tion cycles to destroy algae, viruses, and bacteria  
while breaking down chemicals and solids for easy  
removal by the filtration system. Ozone oxidizes com-  
bined chlorine and bromine, freeing them to be con-  
tinuously re-used, reducing the chemical needs and  
N. The four adjustable, directional jets can be pivoted  
to direct their water flow. To open the jets, turn the  
rims counterclockwise; to close the jets, turn the outer  
rings clockwise. If no air flows through the jets, turn  
the jets counterclockwise. Close the jets to increase  
the water pressure to other jets.  
11  
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Using the Controls  
Air Controls  
Display  
Pump  
Button Button  
Light  
Temp  
Up  
Temp  
Down  
Refer to the diagram above. The function of each  
control is explained below:  
To change the water temperature, push either the  
temp up or temp down button until the desired tem-  
perature is reached.  
Pump Button: Turns the spa jets on and off. This is a  
two-speed button. If the button is pressed once, the  
spa jets will run at low speed, providing gentle  
hydrotherapy. If the button is pressed twice, the spa  
jets will run at high speed, providing moderate-pres-  
sure hydrotherapy. If the button is pressed again, the  
jets will shut off.  
If the letters OH, FL, or Sn appear in the display, refer  
to page 17.  
Air Controls: Determine the amount of air flowing  
through the spa jets. If a control is turned counter-  
clockwise, the amount of air flowing through the jets  
will increase; if a control is turned clockwise, the  
amount of air will decrease. Test each of the air con-  
trols to determine which jets are controlled by which  
air control.  
The spa also features an automatic mode that heats  
and filters the water when the spa is left unattended.  
When the power to the spa is first turned on, or if the  
water temperature is below the set temperature, the  
water will be heated as required to maintain the set  
temperature. Note: To keep the filter and heat  
cycles from running, the power to the spa must be  
turned off.  
Light Button: Turns the underwater light on and off.  
Temperature Buttons: Control the temperature setting  
of the water. The temperature can be set from 80°F to  
104°F. The water heats at about 6°F per hour with the  
cover on. Use a medical or other accurate thermome-  
ter to check the temperature of the water.  
12  
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Maintenance  
The hydrotherapy spa is designed to provide years of  
enjoyment. Please follow the guidelines below to  
properly maintain your spa.  
entirely. Use a non-silicone-based vinyl conditioner on  
the cover after you clean it. This will help protect the  
cover from sun damage.  
MAINTENANCE SCHEDULE  
CHECKING AND CLEANING THE FILTER  
Daily  
The filter should be checked periodically for build-up  
of dirt and oil. If the filter needs to be cleaned, follow  
the steps below:  
• Check the water level and refill the spa to the level  
shown in step 4 on page 9.  
• Check the pH balance and sanitizer level. Adjust if  
necessary (see WATER CHEMISTRY on page 14).  
1. Turn off the power.  
2. Unscrew the filter  
cover.  
Round  
Weir  
Weekly  
• Clean the spa shell at the waterline.  
• Check and thoroughly clean the filter (see CHECK-  
ING AND CLEANING THE FILTER on this page).  
• Replace the filter if needed (see ORDERING  
REPLACEMENT PARTS on the back cover).  
3. Lift the the filter out  
of the filter housing.  
4. Check the filter for  
dirt and debris. If the  
filter needs to be  
Filter  
cleaned, rinse the fil-  
ter with a hose. If the  
filter is still dirty, soak  
it in cleaning solution  
from a pool and spa  
supply store.  
Monthly  
Filter  
Housing  
• Clean the spa cover (see MAINTAINING THE SPA  
COVER on this page).  
• Soak the filter for two hours in a trisodium phos-  
phate (TSP) solution. Rinse the filter in clean water.  
• Replace the filter if needed (see ORDERING  
REPLACEMENT PARTS on the back cover).  
5. Inspect the filter for  
damage. Replace the filter if it is damaged.  
6. Insert the cleaned or new filter into the filter hous-  
ing.  
Every Three Months  
• Drain the spa and refill it with clean water. Sanitize  
and test the pH of the water.  
7. Re-attach the filter cover.  
• Check for any leaks around the pump or joints in  
the pipes. The seals will wear out over time; detect-  
ing leaks early can reduce repair costs.  
• Clean the interior of the spa. Do not use solvents or  
waxes.  
WATER CHEMISTRY  
The maintenance of the pH level is very important to  
the operation of the spa. To maintain the proper pH  
level and to sanitize the spa, you can purchase a  
chemical starter kit from your local pool and spa sup-  
ply store.  
MAINTAINING THE SPA EXTERIOR  
The premium cedar surround has been treated at the  
factory. For information and supplies to maintain the  
beauty and color of the premium cedar surround, con-  
tact your local pool and spa supply store.  
CAUTION: The chemicals used to maintain the pH  
balance of the water and to sanitize the water can  
be dangerous. Always follow these basic guide-  
lines when handling the chemicals:  
1. Always read and follow the directions on the  
label, unless directed otherwise.  
CLEANING THE SPA SHELL  
2. Never mix different chemicals.  
The spa shell should be cleaned with a mild soap  
solution; do not use solvents. The spa should always  
be clean and dry before being moved or stored.  
3. Do not exceed the recommended amounts of  
chemicals—follow the directions on the label  
closely.  
4. Keep all chemicals out of the reach of children  
and pets.  
MAINTAINING THE SPA COVER  
5. Keep containers closed tightly when not in use.  
6. Never add water to the chemicals—always add  
the chemicals to the water as directed.  
7. Always store chemicals in a cool, dry place.  
The spa cover should be cleaned monthly. To clean  
the spa cover, use water and a non-abrasive cleaner  
on the entire cover. Rinse the cover with a garden  
hose to remove any cleaner residue. Dry the cover  
13  
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MAINTAINING THE PROPER PH BALANCE  
REMOVING AND ATTACHING THE ACCESS PANEL  
The pH factor is a measure of the relative acidity or  
alkalinity in the water, and is measured on a scale of  
1 to 14. Pure water has a value of 7, which is neutral.  
Any value above 7 is alkaline, and any value below 7  
is acidic. You should maintain a slightly alkaline pH  
level, between 7.2 and 7.8, in the hydrotherapy spa.  
To locate the access panels, refer to the drawing on  
page 6. Turn off the power to the spa. To remove an  
access panel, first remove the four indicated screws.  
Slide the access panel down and then pull the bottom  
of it away from the spa. Note: Be careful not to  
damage the spa shell as you remove the access  
panel.  
Severe problems can occur when the pH balance is  
not maintained within this range. If the pH level  
exceeds 7.8, dissolved minerals can build up and clog  
the plumbing in the spa jet unit. If the pH level falls  
below 7.2, the acid level in the water will begin to cor-  
rode the metal parts in the spa jet unit. Also, the sani-  
tation agents in the water will not be effective if the pH  
level is not properly maintained. Damage caused by  
improper pH levels is not covered under the warranty.  
Screw  
To maintain the proper pH level, test the pH of the  
water regularly. To test the water, purchase a pH test  
kit at a pool and spa supply store. The pH reading  
should be between 7.2 and 7.8. If the level is too low,  
add a pH increaser (usually soda ash). If the level is  
too high, add a pH reducer (usually sodium bisulfate).  
Test the water again after five minutes. See the  
instructions with your pH test kit for additional infor-  
mation about testing and adjusting the pH.  
Access  
Panel  
Screw  
To re-attach the access panel, insert the top of the  
access panel under the edge of the spa shell. Slide  
the access panel up until the bottom of the access  
panel clears the trim along the bottom of the spa.  
Then, slide the access panel into place and re-attach  
the four screws.  
SANITIZING THE HYDROTHERAPY SPA  
The most common sanitizing agent is a solid bromine  
concentrate. The amount required varies according to  
several factors, such as user load, temperature, and  
water conditions. Proper water maintenance is a com-  
plex process. Contact your local pool and spa supplier  
for information concerning which chemicals you  
should use in your area to sanitize the spa.  
DRAINING THE HYDROTHERAPY SPA  
The hydrotherapy spa should be drained at least four  
times per year and refilled with clean water. You may  
need to drain the spa more often, depending on the  
user load. This must be done because after repeated  
chemical treatment the water becomes chemically  
saturated. Once this happens, additional chemical  
treatment of the water is no longer effective. The spa  
should also be drained if you will not be using it for  
long periods of time. The spa must always be drained  
before major repairs are made.  
CHANGING THE FILTER CYCLE  
The spa will filter the water every 12 hours. The dura-  
tion of the cycle can be adjusted to last 2 to 5 hours.  
Press the temperature up or temperature down button  
on the console. When the display begins to flash,  
press the pump button. The display will read F2. To  
change the time, press the temp up button until the  
desired time is reached. Press the pump button to  
confirm the selection. As spa usage increases, the  
duration of the filter cycle may need to be increased.  
The hydrotherapy spa should always be covered  
when it is empty. Direct sunlight can cause exten-  
sive damage. The surface of the spa shell can  
reach temperatures as high as 150°F in a matter  
of minutes if exposed to the sun while it is empty.  
These high temperatures can cause significant  
damage, such as blistering of the shell surface  
and warping of the spa shell. Any damage caused  
by sun exposure is not covered under warranty.  
14  
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To drain the hydrotherapy spa, follow the steps below:  
WINTER USE AND CARE  
1. Using the console, adjust the temperature to the  
lowest setting.  
The hydrotherapy spa is designed for year-round use.  
If you decide to store the spa for the winter, store it in  
2. Shut off the power to the spa, at the circuit breaker a warm, dry location. Follow the steps below to winter-  
or GFCI.  
ize the spa.  
3. Remove the pump access panel from the spa.  
4. Pull the hose out and hold it above the waterline.  
Remove the cap and attach a garden hose to the  
drain hose. Lower the hose and drain the spa.  
1. Make sure the power to the spa is turned off.  
2. Drain the spa (see DRAINING THE HYDROTHER-  
APY SPA on the previous page and this page).  
3. Remove all remaining water from the spa shell. Dry  
the spa shell with towels.  
4. Set the air control to the lowest setting. Use a  
wet/dry vacuum to pull any remaining water from  
the system. To do this, place the vacuum nozzle  
over each jet, starting with the highest jet and fin-  
ishing with the lowest jet.  
5. Set the air control on the console to the highest  
setting and repeat step 3.  
6. Drain the pumps (see DRAINING THE PUMPS on  
this page). Once the water is drained from the  
pumps, place the vacuum nozzle over the drainage  
hole in the pumps and vacuum any additional  
water from the pumps. Note: For additional pro-  
tection, remove the pump/motors from the spa  
and store them in a climate-controlled room.  
7. Clean the spa shell (see page 13).  
Cap  
Drain  
Hose  
8. Clean the filter (see page 13).  
5. When the spa is empty, close the valve and  
remove the garden hose. Re-attach the cap and  
return the drain hose inside the spa.  
6. Re-attach the access panel.  
9. Shut the power off at the breaker. Label the  
breaker in such a way that the breaker will not  
be turned on accidentally.  
10. Re-attach the access panel and the spa cover.  
7. Refill the spa and treat the water with chemicals  
(see pages 10 and 14).  
REPLACING THE LIGHT BULB  
DRAINING THE PUMPS  
If the underwater light burns out, you will need to  
remove the pump access panel to replace it (see  
ATTACHING AND REMOVING THE ACCESS PANEL  
on page 14). Make sure the spa power is turned off.  
Next, locate the light housing. Turn the light housing  
counterclockwise and remove it from the spa shell.  
After the hydrotherapy spa is drained, the jet pumps  
should also be drained if the spa will be stored for  
more than thirty days or if it may be exposed to freez-  
ing temperatures.  
Turn off the power to  
the spa. To drain the jet  
pumps, remove the  
Light Housing  
Light  
Bulb  
access panel from the  
spa unit (see ATTACH-  
ING AND REMOVING  
THE ACCESS PANEL  
on page 14). Locate  
the jet pumps inside  
the spa. Loosen the  
indicated collar on  
each of the pumps.  
Collar  
Light  
Housing  
To replace the light bulb, pull the old light bulb out of  
the housing and insert a new light bulb. Re-attach the  
light housing to the spa shell. Re-attach the access  
panel to the spa.  
15  
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Trouble-shooting  
Most problems can be solved by following the simple steps below. Find the symptom that applies, and  
follow the steps listed. If further assistance is needed, call our Customer Service Department toll-free at  
1-877-897-7493, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time.  
1. SYMPTOM: THE SPA WILL NOT OPERATE  
tained at 70°F, it will take approximately 6 to 8  
hours for the water to reach the set temperature.  
a. Check to see if the GFCI breaker is tripped or  
was not turned on. Reset the GFCI breaker.  
b. If you are using the hydrotherapy spa outdoors,  
it may take longer for the water to heat. See  
the chart below for the approximate heating  
time.  
2. SYMPTOM: THE CIRCUIT BREAKER OR THE  
GFCI TRIPS WHILE THE SPA IS OPERATING  
a. Reset the circuit breaker or the GFCI. If the cir-  
cuit breaker or the GFCI trips again, contact a  
qualified electrician for service.  
Air Temperature  
70°F +  
50°F to 70°F  
30°F to 50°F  
Heating Time  
6 to 8 hours  
9 to 11 hours  
12 to 14 hours  
3. SYMPTOM: THE PUMP HUMS  
b. If the water still has not heated after 24 hours,  
contact our customer service department.  
a. The filter may be dirty or damaged. Remove  
the filter from the filter housing and clean or  
replace the filter (see page 13).  
7. SYMPTOM: THE WATER IS NOT BEING  
CLEANED BY THE FILTER  
b. The pump may have a foreign object stuck in  
the impeller. Contact our customer service  
department.  
a. Check to see if the filter is in place. Clean the  
filter if it is dirty.  
c. The pump may have a loose wire connection.  
Contact our customer service department.  
b. Check the chemical balance of the water. If the  
pH is incorrect, the sanitizing agents will not  
function properly. See the section on maintain-  
ing the proper pH balance on page 14.  
4. SYMPTOM: THE PUMP HUMS, BUT DOES NOT  
ROTATE  
8. SYMPTOM: THE WATER PULSATES OR  
THERE IS MINIMUM WATER FLOW  
a. The pump may be jammed. Contact our cus-  
tomer service department. If your spa is no  
longer under warranty, contact a local spa and  
pool service provider.  
a. This usually occurs only when the water level is  
low. Add water until it is 2 to 4” above the skim-  
mer basket.  
5. SYMPTOM: THE PUMP IS NOISY WHILE  
OPERATING  
9. SYMPTOM: THE WATER LEVEL DROPS  
a. There may be debris in the pump. Contact our  
customer service department.  
a. A clamp or seal inside the pump compartment  
may be loose. Check inside the pump compart-  
ment for excess water and watch the pump unit  
while it is operating to see if water drips from  
any of the plumbing. If you can identify the  
location of the leak inside the spa jet unit, tight-  
en the clamp or replace the damaged seal.  
b. The pump may have a bad bearing. Contact  
our customer service department.  
6. SYMPTOM: THE WATER DOES NOT HEAT  
a. Make sure that the hydrotherapy spa is fully  
covered with the spa cover. The spa cover  
must be tight for the water to heat. Set the  
air control to low. The water will heat at a rate  
of 6°F per hour. If you are using the spa  
indoors and the room temperature is main-  
b. Some water loss due to evaporation is normal.  
If rapid water loss occurs, or if you notice wet-  
ness on the floor around the hydrotherapy spa,  
the spa shell may have a leak. Contact your  
local pool and spa service provider for repairs.  
16  
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10. SYMPTOM: THE SPA JET UNIT CONTINUES  
TO RUN AFTER IT HAS BEEN SHUT OFF  
Overheating may occur if the filter cycle is set too  
long. At 110° F the spa should reset itself. If the  
high-limit sensor detects 118° F at the heater, the  
spa will shut down. When the heater cools to 110°  
F press any button to reset the spa. If the spa will  
not reset, shut off power to the spa and call your  
dealer or service organization.  
a. To turn the main jets off, press pump button  
once or twice. Note: If the actual spa water  
temperature is below the set temperature, or if  
the spa is running a filter cycle, the heater  
pump/motor will not shut off.  
FL: Flow. A pressure switch is not working. Call  
your dealer or service organization.  
11. SYMPTOM: THE LETTERS OH, FL, OR SN  
APPEAR IN THE CONSOLE DISPLAY  
Sn: Sensor (spa is deactivated). The high-limit  
sensor or water temperature sensor is not work-  
ing. Call your dealer or service organization.  
OH: Overheat (spa is deactivated). Do not enter  
the water. If the spa water has reached 112° F,  
remove the spa cover to cool the water.  
17  
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PART LISTModel Nos. WLSB62810, WLSG62810  
R1001A  
Key No. Qty.  
Description  
Key No. Qty.  
Description  
1
2
3
4
5
6
7
8
1
1
1
1
1
32  
1
1
8
10  
1
6
2
1
4
2
2
3
1
8
9
1
1
1
1
4
8
4
1
2
1
1
1
1
Thermometer Fitting  
4-wire Power Cord  
Filter Cover  
filter Cover O-ring  
Filter  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
#
1
1
4
1
1
4
10  
1
9
4
1
1
1
1
2
1
6
1
1
1
4
1
2
1
1
1
1
1
Diverter  
Skimmer Housing*  
Medium Jet Housing  
Console With Overlay  
Large Massage Jet  
Nozzle Housing  
Jet Ring  
Nozzle Bushing  
Pivot Ring  
Medium Nozzle  
Drain Plug  
Hose Washer  
Pillow  
Drain Plug O-ring  
On/Off Valve Handle  
Hose Cap  
Dual Rotary Jet  
Ozone Jet Ring  
Ozone Jet  
Large Rotary Jet  
Corner Panel  
Ground Wire  
Key  
#10 x 2” Sheet Metal Screw  
Blue Light Cover  
Red Light Cover  
#10 x 1 1/2” Sheet Metal Screw  
#8 x 1 1/2” Screw  
Spa Cover  
Dual Rotary Jet Housing  
Jet Pump/Motor O-ring  
Heater/Electronics Package*  
Access Panel  
#8 x 1/2” Screw  
Suction Cover  
Air Control Knob  
Jet Pump/Motor  
Flat Washer  
Rotary Jet  
Basket  
Rubber Isolator  
Filter Door  
Volcano Jet  
Buckle  
#4 x 3/4” Screw  
Neck Jet  
Overlay  
Heater Gasket  
Whirlpool Jet  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
#
#
#
#
#
#
#
User’s Manual  
Large Warning Sign  
Warning Sign  
Light Bulb  
Filter Housing  
* Indicates a part that is serviceable only by service  
technicians.  
# Indicates a non-illustrated part.  
Diverter Valve  
Trim Plate  
Foam  
Specifications are subject to change without notice.  
18  
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EXPLODED DRAWINGModel Nos. WLSB62810, WLSG62810  
R1001A  
11  
9
32  
19  
13  
10  
35  
20  
13  
36*  
48  
33  
45  
23  
3
4
1
22  
24  
9
34  
30  
14*  
20  
20  
5
29  
38  
9
30  
49  
28  
20  
47  
26  
49  
28  
18  
27  
6
6
54  
15  
15  
6
6
25  
2
37  
21  
8
44  
51  
43  
31  
39  
53  
42  
52  
40  
41  
17  
17  
41  
12  
16  
50  
7
46  
16  
19  
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Ordering Replacement Parts  
To order replacement parts, simply call our Customer Service Department toll-free at 1-877-897-7493, Monday  
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre-  
pared to give the following information when calling:  
1. The MODEL NUMBER of the product (WLSB62810 or WLSG62810)  
2. The NAME of the product (DAYBREAK 628 hydrotherapy spa)  
3. The SERIAL NUMBER of the product (see the front cover of this manual)  
4. The KEY NUMBER and DESCRIPTION of the desired part(s) (see the PART LIST and EXPLODED DRAWING  
on pages 18 and 19).  
Limited Warranty  
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and mate-  
rial, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. ICON  
extends a limited five (5) year warranty on the spa shell structure. ICON extends a limited two (2) year war-  
ranty on the pump, motor, and electronics package. This warranty extends only to the original purchaser.  
ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product through  
one of its authorized service centers. All repairs for which warranty claims are made must be pre-authorized  
by ICON. This warranty does not extend to any product or damage to a product caused by or attributable to  
freight damage, abuse, misuse, improper or abnormal usage, or repairs not provided by ICON authorized ser-  
vice personnel; to products used for commercial or rental purposes; or to products used as store display mod-  
els. Specifically excluded are damages caused by or attributable to the following incidents: any damage to the  
premium cedar surround or frame attributable to improper handling or freight damage; damage resulting from  
improper winterization; damage to the spa shell resulting from improper chemical treatment, damage to the  
spa shell resulting from exposure to extreme temperatures, or damage to the spa shell resulting from expo-  
sure to direct sunlight and ultraviolet rays while the spa is empty; damage to the pump, motor, plumbing, and  
components due to improper maintenance, chemical treatment, or exposure; or damage resulting from failure  
to properly follow user’s manual installation, operating, or maintenance instructions. Also excluded are con-  
sumable components, including but not restricted to filter cartridges. No other warranty beyond that specifi-  
cally set forth above is authorized by ICON.  
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection  
with the use or performance of the product or damages with respect to any economic loss, loss of or damage  
to property including water damage, loss of revenues or profits, loss of enjoyment or use, costs of removal,  
installation or other consequential damages of whatsoever nature. Some states do not allow the exclusion or  
limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you.  
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer-  
chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein.  
Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation  
may not apply to you.  
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.  
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813  
Part No. 179821 R1001A  
Printed in USA © 2001 ICON Health & Fitness, Inc.  
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